MultiLine Pro 125S/49S
Contents
1. 2 11 MANUAL SHUT DOWN 2 11 AUTOMATIC 5 2 11 GFCI Ground Fault Circuit 2 13 USING THE GFCI RELAY 2 13 0 4 0047 FILM PROCESSOR GB 1250 125 49 TABLE OF CONTENTS Eon E E E EEEE E PAGE 3 CLEANING AND MAINTENANCE 3 1 GENERAL MONOCDE 3 1 DISASSEMBLING FOR CLEANING 3 2 DAP TRAN Sener EES ass 3 2 TOP COVER AND DRYER COVER 3 8 HANDLING WET 3 8 REMOVING THE DRYER RACK 3 4 SMALL ANTI OXIDATION 5 3 5 BACK OXIDATION HDS LSa sss skews pet 3 5 ROLLER BEARINGS 3 5 RACKS AND ROLLERS 3 7 CROSSOVER GUIDES 3 7 CLEANING 3 8 GENERAL 3 8 DAILY CLEANING ia crue die bedaren 3 8 WEEKLY CLEANING 3 9 MONTHLY CLEANING 3 9 3 10 REMOVING FILTERS 3 10 REPLENISHMENT 4 3 11 CHECK OF2. TO WASTE CONTAINER 0047 1 8 FILM PROCESSOR GB 1250 125 49 FUNCTIONAL DESCRIPTION DEVELOPER SECTION The roller configuration is described in chapter 3 RACKS AND ROLLERS See illustration opposite In the developer DEV section the latent image created during exposure is developed e The developer section consists of a processing tank with a heater 1 and a thermostat 2 to keep the temperature constant e A level detector 3 prevents operation of the processor with insufficient amount of chemicals e A pump 4 recirculates the solution to maintain a uniform temperature of the chemicals e The waste chemicals leave the tank through a combined overflow and drain tube 5 and is led to a waste chemicals container Some models only The waste chemicals container is equipped with a max level sensor e The developer tank is equipped with a filter 6 that removes mechanical impurities and floating particles from the chemicals e The bellows pump 7 connected to an external replenishment container automatically add developer to the tank to compensate for chemicals used during actual film processing Some models only A level detector in the replenishment container gives an alarm when the container needs refilling e The rack is equipped with an anti oxidation lid 8 preventing condensation underneath the top cover and minimizing oxidation of chemicals 0047 1 9 FILM PROCESSOR GB 125
3. CONTAINER TO WASTE CONTAINER 0047 FILM PROCESSOR GB 1250 125 49 DRYER SECTION The dryer section consists of two centrifugal fans 1 with integrated heaters 2 and two air See illustration below distribution boxes one underneath 3 and one In the dryer section the moisture is removed from above 4 the dryer rack the film to allow for handling immediately after A thermostat 5 keeps the drying temperature in processing range DRYER rack configuration is described in chapter 3 RACKS AND ROLLERS T31290 0047 1 13 1250 125 49 TRANSPORT SYSTEM The transport system consists of a main drive motor connected to a worm gear drive system The drive system turns the rollers in each rack which in conjunction with the film guides and crossovers directs the film through the processor Squeegee rollers at the entrance of the dryer section remove surface moisture from the film and divert water to the wash section The illustration in chapter 3 RACKS AND ROLLERS shows positions of rollers and guides in each rack GB FILM PROCESSOR ECOLOGICAL UNITS The processor is prepared for connections to ecological units for the developer fixer and wash sections and chemical vapours exhaust Ask your local dealer for more information about the ecological units and chemical vapours exhaust kit 0047 FILM PROCESSOR GB 1250 125 49 2 OPERATING PROCEDURES GENERAL Procedure
4. 0047 1250 125 49 THE REPLENISHMENT SYSTEM The system automatically adds developer and fixer to compensate for chemicals used during actual film processing The system also supplies additional developer to compensate for lost activity caused by normal oxidation It is possible to operate the replenishment pumps manually to top up the tank levels on the control panel See also the FMA Control Panel manual Film sensors at the entrance of the processor start the replenishment control circuit when film is entered 1250 125 49 WASH SECTION See illustration below In the wash section WASH any residual chemicals are washed off the film material e When the processor is switched on fresh water is added to the WASH 2 section from an external water supply controlled by a water solenoid valve 1 or some models only from the water supply container controlled by a bellows pump 2 GB FILM PROCESSOR e Water from the wash 2 section overflow to the wash 1 section A level detector 3 prevents operation of the processor with insufficient amount of water The wash section will automatically be topped up if low level occurs e The wash water overflows into combined overflow drain tubes 4 which are located through the top cover see MAIN COMPONENTS OVERVIEW WASH rack configuration is described in chapter 3 RACKS AND ROLLERS EXTERNAL WATER SUPPLY WATER SUPPLY
5. DEVELOPER REPLENISHMENT 3 11 CHECK OF FIXER REPLENISHMENT 3 11 CHECK OF OXIDATION REPLENISHMENT 3 11 0047 0 5 1250 GB FILM PROCESSOR 125 49 0 6 0047 FILM PROCESSOR GB 1250 125 49 1 FUNCTIONS AND FEATURES GENERAL The processor contains 4 major sections see figure At the processor entrance the transport roller below Developer A fixer B wash C and dryer System takes over and leads the film safely through section D Each section performs a basic function each of the four sections at a uniform speed and to change the exposed film into a fully developed special guides make sure that it passes smoothly and dry film ready for handling from one section to another The operation of the processor is handled by the When the film leaves the processor it lands in the control panel E film basket L The film material F is fed into the processor from the feed table G If the processor is equipped with a daylight cassette H both film sheets and film rolls from PTS Imagesetting cassettes l can be processed 0047 14 FILM PROCESSOR GB 1250 125 49 p 4 y 0047 1 2 FILM PROCESSOR GB 1250 125 49 MAIN COMPONENTS OVERVIEW See illustration opposite MAIN SWITCH 1 Switches the power to the processor ON OFF The main switch is also a lock
6. and cannot be turned on without the key delivered with the processor ELECTRONICS CABINET 2 The electronics cabinet holds the main control electronics and the fuses for all functions The cabinet is fitted with a cover inside to protect the electronics CONTROL PANEL 3 The processor is operated from the control panel See description in the FMA Control Panel manual FEED TABLE 4 As standard the processor is equipped with a feed table Some models only Alternatively the processor is equipped with a daylight cassette A see figure opposite The cassette is equipped with a specially designed shelf B that makes it easy to handle both small and big PTS Imagesetting cassettes The shelf can also be used as a feed table INPUT SENSORS 5 The processor is equipped with 7 input sensors placed at the processor entrance When film is inserted the input sensors automatically start the processor provided that the processor is switched on by the main switch 1 and the ON button on the control panel 3 0047 T31284 DEVELOPER SECTION 6 See detailed description in DEVELOPER SECTION later in this chapter FIXER SECTION 7 See detailed description in FIXER SECTION later in this chapter WASH SECTION 1 AND 2 8 See detailed description in WASH SECTION later in this chapter 1 3 FILM PROCESSOR GB 1250 125 49 p 4 y 0047 1 4 FILM PROCES
7. in the display 2 change between PROCESSING and WAIT e Feed paper into the processor and close the daylight slot e When the message WAIT PRC disappears from the display the processor is ready to receive another film through the daylight slot USING THE REWASH SLOT See illustration opposite NOTE Some models only e Verify that the processor is not busy Open the rewash slot The messages in the display 2 change between PROCESSING and WAIT e Feed paper into the processor and close the rewash slot e When the message WAIT PRC disappears from the display the processor is ready to receive another film through the rewash slot 0047 2 9 FILM PROCESSOR GB 1250 125 49 T1840 0047 2 10 FILM PROCESSOR GB 1250 125 49 SHUT DOWN PROCEDURE See illustration opposite AUTOMATIC SHUT DOWN MANUAL SHUT DOWN The auto start function enables automatic start up and shut down of the processor e Push the stand by key 1 The processor turns The auto start function is described in the FMA into off mode The power on indicator 4 is lit Control Panel manual STARTING THE and the display 2 is black PROCESSOR and AUTO MODE The exhaust fan and the time replenishment circuits will still work Close the external water supply valve B e Open the wash tank drain tubes A by turning them 90 counterclockwise NOTE It is rec
8. persons are required for handling of the top cover and the dryer cover The dryer cover cannot be removed unless top cover has been removed and top cover cannot be mounted unless dryer cover is mounted T31268 0047 125 49 HANDLING A WET RACK Two persons are required when removing racks Follow the procedure below when taking racks out for cleaning etc NOTE If processor is delivered with crane see separate manual for crane when handling racks e Turn the main switch to O off e Developer and fixer racks Remove the top cover and the condensation lids Wash rack Remove top cover dryer cover and condensation lids e Remove the crossover guide on the neighbour rack e Place the drip tray across the processor as close to the bath as possible e Grab the rack in the handle of the rack side plates Lift up in the left side and let chemicals drip off e Lift the rack out of the bath and place the rack on the drip tray as described earlier in this chapter Be careful not to drip chemicals onto the processor e Carry the rack away for cleaning etc e Reinstall the rack in the reverse order If the bath contains chemicals while reinstalling lower the rack very carefully to avoid that chemicals flow over into the other baths Make sure that the left rack side panel fit into the notches in the left side of the tank wall see figure opposite Caution Make sure that the drive gears me
9. 0 125 49 FROM REPLENISHMENT 7 7 CONTAINER WASTE CONTAINER 0047 1 10 FILM PROCESSOR FIXER SECTION See illustration opposite In the fixer FIX section the developing process is stopped and unexposed silver halide is dissolved e The fixer section consist of a processing tank with a heater 1 and a thermostat 2 to keep the temperature constant e A level detector 3 prevents operation of the processor with insufficient amount of chemicals e A pump 4 recirculates the solution to maintain a uniform temperature of the chemicals e The waste chemicals leaves the tank through a combined overflow and drain tube 5 and is led to a waste chemicals container Some models only The waste chemicals container is equipped with a max level sensor e Some models only The fixer tank is equipped with a filter 6 that removes mechanical impurities and floating particles from the chemicals e The bellows pump 7 connected to an external replenishment container automatically add fixer to the tank to compensate for chemicals used during actual film processing Some models only A level detector in the replenishment container gives an alarm when the container needs refilling e The rack is equipped with an anti oxidation lid 8 preventing condensation underneath the top cover and minimizing oxidation of chemicals The roller configuration is described in chapter 3 RACKS AND ROLLERS
10. GUIDES Between each section are mounted crossover guides for guiding the film from one section to another It is important that the guides are installed in correct places and for easy identification each guide is marked with small holes in the right side of the guide See figure below WASH2 DRYER 3 7 1250 125 49 GB FILM PROCESSOR CLEANING GENERAL When using water for cleaning purposes use warm water 35 40 C 95 104 F 3 8 DAILY CLEANING It is recommended to clean the processor each day before you start processing Follow the procedure below MORNING e Remove top cover dryer cover and condensation lids Two persons are required for removal of the top cover Clean top rollers and crossover guides with a moist cloth Do not use abrasive materials on the processor e Clean feed table with a moist cloth Reinstall condensation lids dryer cover and top cover e Check the level in both replenishment containers and refill if needed e Empty the waste chemicals tanks EVENING e Drain the wash tanks and close the drain tubes at the end of each shift CAUTION Never cover the processor with a cloth or piece of plastic to protect it from dust as this prevents free circulation around the processor and can lead to overheating and increased condensation 0047 FILM PROCESSOR GB WEEKLY CLEANING CAUTION Never use any hard tool or abrasive materials when handling
11. MultiLine Pro 125S 49S This manual is for daily users of the equipment Always read the Safety Instruction Manual part No 21741 before starting up the equipment and keep the manuals with the machine for reference at all times Edition B November 2000 This manual has part No 51147 GB A 1250 FILM PROCESSOR 125 49 GENERAL INFORMATION This manual is published by Glunz amp Jensen A S 13 15 Haslevvej DK 4100 Ringsted Denmark Phone 45 5768 8181 Fax 45 5768 8340 Glunz amp Jensen Inc 21405 Airpark Drive P O Box 97 Elkwood Virginia 22718 USA Phone 1 540 825 7300 Fax 1 540 825 7525 Copyright 2000 by Glunz amp Jensen A S The manual was written and illustrated using the best possible information available at the time of publication Any differences between the manual and the equipment reflect improvements introduced after the publication of the manual Changes technical inaccuracies and typographic errors will be corrected in subsequent editions As a part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice 0 2 0047 FILM PROCESSOR IMPORTANT Approvals The equipment is manufactured according to legal demands For compliance with the requirements the equipment is tested by Underwriters Laboratories or other accredited authority Approvals will appear from the labels attached to the name plate or the frame par
12. SOR DRYER SECTION 9 See detailed description in DRYER SECTION later in this chapter RACKS 10 The racks are a combination of rollers and guides that smoothly transport the film through the wet sections and the dryer section of the film processor Roller configuration is shown in chapter 3 RACKS ROLLERS AND GUIDES ANTI OXIDATION LIDS 11 The developer and fixer racks are equipped with anti oxidation lids The anti oxidation lids reduce the oxidation from the chemical baths as well as it minimizes build up of condensate underneath the condensation lids 12 and 13 and the top cover 21 DEV FIX CONDENSATION LID 12 The developer and fixer sections are equipped with a condensation lid to prevent condensation underneath the top cover and that fixer condensation drips into the developer section and opposite WASH CONDENSATION LID 13 The wash sections are also equipped with a condensation lid to prevent condensation underneath the top cover DRIP TRAY 14 With the processor is delivered a drip tray on which a rack can be placed and carried away for cleaning without spilling of chemicals 0047 1250 125 49 DEVELOPER FILTER 15 The developer tank is equipped with a filter that removes mechanical impurities and floating particles from the developer solution The filter unit has its own circulation pump FIXER FILTER 16 Some models only Like the developer tank the fixer t
13. and cleaning the rollers e Weekly cleaning procedure should be made in addition to DAILY CLEANING e Remove the developer rack as described earlier in this chapter and rinse it with water Be sure to rinse off possible crystallization on film guides e When needed empty the developer tank and clean both tank and rack with tank cleaner Ask your dealer of chemicals for advice Be careful not to get any of this cleaner into the fixer section It is important to get all of the cleaner out of the developer tank after cleaning and to rinse both tank and rack in plenty of water e Carefully lift the wash racks out and rinse them with water e Empty the wash tanks and clear off algae e Cleaning of fixer rack is described in MONTHLY CLEANING e Remove the oxidation lids from all three racks see earlier in this chapter and rinse the lids with water e When refilling the developer tank use the level mark in the right side of the tank as guide see figure opposite Lower the rack very carefully into the bath right side first in order to allow for air bobbles to flow up Be careful not to get developer into the fixer section NOTE If tanks are not filled before the processor is turned on the auto filling feature will fill empty tanks automatically 0047 1250 125 49 T31181 MONTHLY CLEANING Monthly cleaning procedure should be made in addition to WEEKLY CLEANING Carefully lift the fixer rack out as des
14. ank also is equipped with a filter that removes mechanical impurities and floating particles from the developer solution The filter unit has its own circulation pump COVER FOR FILTERS 17 Some models only The filters 15 and 16 are covered with a small cover which is easily tipped SCAVENGER FAN 18 In the right tank side is mounted a fan for removal of chemical vapours from inside of the wet sections SAFETY SWITCHES 19 The processor is equipped with 4 safety switches If either the top cover 22 two switches the dryer cover 23 or the filters cover 17 some models only are removed from the processor the related switch es will switch the processor to a safe mode In the safe mode pumps and moving parts cannot be activated WARNING Never activate any of the safety switches without the covers mounted as this will make the processor start in jog mode and activate pumps and moving parts 1 5 FILM PROCESSOR GB 1250 125 49 e 24 va f f IE Mf Ni 4 f Y CONRAN NSD f amp 4 f ___ 4 SU N f J y Y Y y 5 Y 4 e 7 L LAN O LAN eN e 2 7 f e 0047 1 6 FILM PROCESSOR OVERFLOW DRAIN TUBE 20 Each bath is equipped with a combined overflow and drain tube in the right hand side of the tank section In t
15. button Y on the GFCI relay as power off switch 0047 CURRENT LEAKAGE relay will switch power off and the indicator Z will turn green e Turn main switch J off e Push the reset switch X upwards The indicator will turn red and the GFCI relay reconnects power to the processor e Turn the main switch J on CAUTION If GFCI relay do not reconnect power to the processor call service technician TEST BUTTON Y The test button Y is for testing reliability of the GFCI relay Make a test approx once a year e Press the test button Y The GFCI relay must cut power off indicator Z must turn green CAUTION If GFCI relay do not cut power off indicator Z does not turn green the GFCI relay must be changed Call service technician e ftest of GFCI has been successful turn main Switch J off e Push the reset switch X upwards The GFCI relay will reconnect power to the processor The indicator Z will turn red e Turn main switch J on SEE ALSO DESCRIPTION OF GFCI RELAY ON THE PREVIOUS PAGE 2 15 1250 125 49 GB FILM PROCESSOR 0047 FILM PROCESSOR GB 1250 125 49 3 CLEANING AND MAINTENANCE GENERAL Performing maintenance on a scheduled basis reduces the possibilities of equipment failure and the loss of processing quality Only one person should be responsible for performing the preventive maintenance program That person should be familiar with the
16. cribed earlier in this chapter and rinse it with water Be sure to rinse off possible crystallization on film guides When needed empty the fixer tank and clean both tank and rack with tank cleaner Ask your dealer of chemicals for advice Be careful not to get any of this cleaner into the other sections It is important to get all of the cleaner out of the fixer tank after cleaning and to rinse both tank and rack in plenty of water Remove dryer rack as described earlier in this chapter and rinse rubber rollers with water Clean residual chemicals off all worm gears 3 9 1250 125 49 GB FILM PROCESSOR MAINTENANCE REMOVING FILTERS The filter for developer and fixer too on some models is placed underneath a separate cover in the upper left side panel When removing a filter follow the description below See the figure opposite e Turn the main switch to O off e Open the cover for filters e If the filter is removed for exchange with a new one unpack the replacement filter and keep a plastic bag ready for the dirty filter e Unscrew the filter lid A by turning it counterclockwise and slowly lift it off The filter element B will hang on to the filter lid Put the dirty filter element B into the plastic bag and remove the cover A Be careful not to drip chemicals e Mount the new filter element B underneath the cover A and lower it slowly into the filter housing to avoid splashin
17. e information about the control panel functions and operation When the processor is switched to stand by mode the wash section is filled up automatically Feed some sheets of film through the processor to clean it e Your processor is now ready for processing Shut down is described later in this chapter 0047 2 3 FILM PROCESSOR GB 1250 125 49 As f LANS iN T1840 0047 2 4 FILM PROCESSOR GB 1250 125 49 PROCESSING FROM THE FEED TABLE See illustration opposite e Select the program suitable for the processing material by means of the program key 3 The display 2 shows which program is active at any time e Slowly enter the film with the emulsion side up into the processor using the film feed guide D until it engages the drive system Activating the input sensors the processor will start at the Speed specified in the selected program Verify that the display 2 changes between the messages PROCESSING and WAIT PRC When the message WAIT PRC disappears you can insert another film e When the film exits the display returns to stand by mode 0047 2 5 FILM PROCESSOR GB 1250 125 49 7 N l n 4 As f FIN amp T1840 0047 2 6 FILM PROCESSOR GB 1250 125 49 PROCESSING FROM THE DAYLIGHT CASSETTE See also figure to th
18. e processor e Turn the main switch C 1 CAUTION If GFCI relay do not reconnect power to the processor call service technician TEST BUTTON Y The test button Y is for testing reliability of the GFCI relay Make a test approx once a year e Press the test button Y The GFCI relay must cut power off red indicator Z turns off CAUTION If GFCI relay do not cut power off red indicator Z turns off the GFCI relay must be changed Call service technician e lf test of GFCI has been successful turn main switch C off 0 e Press the reset button X The GFCI relay will reconnect power to the processor The red indicator Z will light up e Turn main switch C on SEE ALSO DESCRIPTION OF GFCI RELAY ON THE NEXT PAGE 2 13 FILM PROCESSOR GB 1250 125 49 T1840 0047 2 14 FILM PROCESSOR GB 1250 125 49 GFCI Ground Fault Circuit Interrupter Some models only USING THE GFCI RELAY The processor should be started as described in DAILY START UP earlier in this chapter In power off situations the GFCI must be operated as follows see also figure below POWER SUPPLY DISCONNECTED AT WALL SOCKET e Switch main power supply on H e Make sure that main switch J is off Push the reset switch X upwards The indicator Z will turn red e Turn the main switch J on CAUTION Never use the TEST
19. e right Verify that the processor is not busy display 2 messages change between PROCESSING and WAIT PRC when busy When the message WAIT disappears you can insert another film Open the cassette cover 5 Adjust the shelf 6 to fit the cassette size or remove it whatever is necessary Select processing program by means of the program key 3 The display 2 shows which program is active at any time Place the cassette 7 on the shelf and enter the film paper 8 into the processor until it engages the drive system The input roller ensures that the material enters the processor without scratches When the input sensors are activated the processor starts and the display 2 shows PROCESSING Close the cassette cover 5 and do not open until the message WAIT PRC in the display disappears When the message WAIT PRC disappears the processor is ready to process another cassette The shelf can also be used as feed table In that case adjust the shelf to upper position and follow the procedure described in PROCESSING FROM THE FEED TABLE Feed paper between the white marks on the shelf 0047 FILM PROCESSOR GB 1250 125 49 T1840 0047 2 8 FILM PROCESSOR GB 1250 125 49 PROCESSING FROM THE DAYLIGHT SLOT See illustration opposite NOTE Some models only e Verify that the processor is not busy Open the daylight slot The messages
20. equipment as well as its operational characteristics and maintenance requirements A periodic major clean up of the equipment is important to maintain the processing quality and reliability of the processor This clean up should be performed either monthly or after processing approx 1000m 10 000 ft of film The major clean up procedure can be performed in 2 to 4 hours depending on the condition of the processor and on the proficiency of the person cleaning it 0047 NOTE Before attempting any maintenance or clean up procedures the personnel must familiarize themselves with the safety instructions and environmental protection described in the SAFETY INSTRUCTIONS MANUAL delivered with the processor WARNING BE SURE TO DISCONNECT ELECTRICAL POWER BEFORE PERFORMING ANY CLEANING OR MAINTENANCE 3 1 1250 GB FILM PROCESSOR 125 49 DISASSEMBLING FOR CLEANING DRIP TRAY The drip tray has catches in each side in which the rack side plates fit See figure below Press the rack down between the catches see A drip tray is delivered with the processor Use the figure below and carry away for cleaning by lifting drip tray when carrying away the racks for cleaning in the side plate handles etc T31270 3 2 0047 FILM PROCESSOR GB 1250 TOP COVER AND DRYER COVER The processor is equipped with a top cover and a dryer cover Operation of the processor is not possible without both covers mounted Two
21. g Tighten the cover A clockwise lid is tightened in two steps C as illustrated on the figure When it feels tight turn it a little more CAUTION Make sure the lid is tightened properly otherwise chemicals may be pressed out of the filter housing when the replenishment system starts e Closed the cover for the filters e Turn the main switch to I ON and press the stand by key on the control panel e Reset filter account by pressing OK on display message REPLACE DEV FILT or FIX if any See also ALARMS in the FMA Control Panel manual 3 10 NOTE Disposal of dirty filter elements must be done in accordance with local authorities regulations F LN USES T31137 0047 FILM PROCESSOR GB 1250 125 49 REPLENISHMENT CHECK OF DEVELOPER REPLENISHMENT The efficiency of the developer can either be checked with a testing strip ask your dealer of chemicals or you can use a well exposed and well processed film as reference If after a week s work the density of your film has decreased the replenishment has probably been too low and a higher setting of the replenishment rate should be selected If however the density is good the replenishment is sufficient If desired a lower setting can then be tried until it is established which setting of the control is enough for satisfactory replenishment CHECK OF FIXER REPLENISHMENT While the proce
22. he developer section and in the fixer section the tubes are placed underneath the top cover The tubes for the wash water is placed through the top cover To empty the baths the tubes must be turned 90 counterclockwise As shown on the figure below it is easily observed if drain tubes for wash tanks are opened or closed OPEN NS CLOSED T31285 GB TOP COVER 21 The top cover is fitted with two handles for easy handling DRYER COVER 22 The dryer cover covers the dryer section only and has a cutout for film exit and holes for mounting of film basket 0047 1250 125 49 FILM BASKET 23 When leaving the processor the film material is collected in the film basket STAND 24 The processor is delivered with a closed stand The side panels of the stand are very easy to remove Inside the stand there is room for a large drip tray 25 and trolleys 26 with containers for replenishment and or waste chemicals optional LARGE DRIP TRAY 25 Some models only The large drip tray fits inside the stand and is designed specially for easy handling of the trolleys 26 TROLLEYS WITH CONTAINERS 26 Some models only A pair of trolleys fit inside the stand and make it easy to handle both replenishment containers and containers for waste chemicals when changing emptying refilling etc 1 7 FILM PROCESSOR GB 1250 125 49 FROM REPLENISHMENT CONTAINER ame
23. idation of very careful that the bearings are locked properly in chemicals The small lid has a cut out for the drain the respective slots as indicated in the figure below tube The small lid is easily removed by pulling upwards TOP ROLLERS RACK OXIDATION LIDS See figure below The developer and fixer rack is equipped with anti oxidation lids To remove the anti oxidation lids first remove the roller pair in the exit part of the rack 1 then lift out the anti oxidation lid 2 BOTTOM ROLLERS T 3298 T31272 0047 3 5 1250 GB FILM PROCESSOR 125 49 DEV FIX WASH1 WASH2 DRY T31297 ROLLERS SYMBOL DESCRIPTION PART NO dii C ROLLER PUR GROUND D30 SHORT 23 pcs ROLLER RUBBER D30 LONG TAP 95250 7 pcs d ROLLER PUR GROUND D30 LONG 92599 13 pcs ROLLER PUR GROUND D30 LONG TAP 3102 2 pcs 9 ROLLER RUBBER D30 SHORT 33251 5 pcs ROLLER PUR GROUND D gt D30 SHORT TAP x OR OR ROLLER RUBBER D30 SHORT TAP eut 3 pcs 3 6 0047 FILM PROCESSOR RACKS AND ROLLERS When racks have been disassembled for cleaning or servicing purposes it is very important that the rollers are reinstalled in their correct positions See illustration opposite for identification and correct position of rollers T31336 FIX WASH1 0047 GB 1250 125 49 CROSSOVER
24. ommended to drain the wash tank at least once every 24 hours to prevent growth of algae and thereby consequent reduction in processing quality NOTE The wash tank will be filled again automatically when the processor is switched to stand by mode e Do not turn the main switch off 0 during the night if Time replenishment is wanted Removal of exhaust is wanted Automatic start up is wanted 0047 2 11 FILM PROCESSOR GB 1250 125 49 T1840 0047 2 12 FILM PROCESSOR GB 1250 125 49 GFCI Ground Fault Circuit Interrupter Some models only USING THE GFCI RELAY The processor should be started as described in DAILY START UP earlier in this chapter In power off situations the GFCI must be operated as follows see also figure below POWER SUPPLY DISCONNECTED AT WALL SOCKET e Switch main power supply on E e Make sure that main switch C is off 0 Press the reset button X The red indicator 2 will light up e Turn the main switch C on 1 CAUTION Always activate the RESET button X each time the main power supply is switched on CAUTION Never use the TEST button Y on the GFCI relay as power off switch 0047 CURRENT LEAKAGE relay will switch power off and the red indicator Z will turn off e Turn main switch C off 0 e Press the reset button X GFCI relay will reconnect power to th
25. r act according to the information in order to avoid any personnel injury 0 3 1250 FILM PROCESSOR 125 49 TABLE OF CONTENTS a aa xe de e ee ee PAGE GENERAL INFORMATION 0 2 IMPORTANT SS E 0 3 WARNINGS CAUTIONS AND NOTES 0 3 1 FUNCTIONS AND FEATURES 1 1 GENERAL zon oan been ne eee ee Sm eet SNES eat 1 1 MAIN COMPONENTS OVERVIEW 1 3 FUNCTIONAL DESCRIPTION 1 9 DEVELOPER 5 1 9 FIXER SECTION dass 1 11 THE REPLENISHMENT 5 5 1 11 WASH SECTION EE eet eee ee ads 1 12 DRYER SECTION 82 RR Re aa 1 13 TRANSPORT 1 14 ECOLOGICAL UNITS 2 ne 1 14 2 OPERATING PROCEDURES 2 1 GENERAL 2525 RD dare 2 1 DAILY START UP 2 nk ERE RUE RUE nn 2 3 MANUAL START UP 2 3 AUTOMATIC 5 0 2 3 PROCESSING FROM THE FEED 2 5 PROCESSING FROM THE DAYLIGHT CASSETTE 2 7 PROCESSING FROM THE DAYLIGHT 51 0 2 9 USING THE REWASH SLOT 2 9 SHUT DOWN
26. s for daily operation of the processor are described on the following pages 0047 2 1 FILM PROCESSOR GB 1250 125 49 T1840 0047 2 2 FILM PROCESSOR GB 1250 125 49 DAILY START UP See illustration opposite AUTOMATIC START UP MANUAL START UP The auto start function enables automatic start up and shut down of the processor e Before starting up the processor follow the The auto start function is described in the FMA procedure for daily cleaning as described in Control Panel manual STARTING THE chapter 3 PROCESSOR and AUTO MODE e Make certain that the wash tank drain tubes A are closed see fig e Open external water supply valve B e f the processor is turned off on the main switch no indicators on the control panel are lit Models with GFCI relay only Activate the reset button switch on the GFCI relay The indicator on the GFCI will turn red or light up depending on which model is installed See also GFCI RELAY later in this chapter Turn the main switch C to ON I The power on indicator 4 is lit and the display 2 shows Initializing Please wait e When the processor is in off mode the power on indicator 5 is lit and the display 2 is black Press the stand by key 1 on the control panel The processor turns into stand by mode and the display 2 will show the latest employed program See the FMA Control Panel manual for mor
27. sh with the worm gears Reinstall crossover guides condensation lids and cover s 3 3 1250 FILM PROCESSOR 125 49 REMOVING THE DRYER RACK Two persons are required when removing top cover and dryer rack Follow the procedure below when taking the dryer rack out for cleaning etc See figure opposite e Turn the main switch to O off e Remove top cover and dryer cover e Remove crossover guide between wash rack and dryer rack e Stand at the rear end of the processor One person in each side Fig 1 Remove the upper dryer cassette A by lifting it up out of the air flanges B in each side of the dryer section e Fig 2 Grab in the dryer rack side plates and pull the dryer rack C upwards in order to release the bearings from the drive shaft and lift it out of the processor CAUTION Always lift the rack in the side plates e After cleaning it is very important that the rack is reinstalled correctly Make sure that bearings catch the drive shaft and the drive gears mesh with the worm gears T31296 Reinstall upper dryer cassette A crossover guide dryer cover and top cover 3 4 0047 FILM PROCESSOR GB 1250 125 49 SMALL ANTI OXIDATION LIDS ROLLER BEARINGS In the right side of the developer and fixer bath is a When reinstalling the roller pairs in the racks be small lid which is installed to prevent ox
28. ssor is working at its normal temperature and speed feed an unexposed film into the processor The film should be absolutely transparent and without whitish spots or areas spread at random over the film when it comes out of the processor otherwise the efficiency of the fixer is too low and a higher setting of the replenishment rate should be selected The efficiency of the fixer and the silver contents of the fixer can also be tested with a special testing strip Ask your local specialist for application of testing strip 0047 CHECK OF OXIDATION REPLENISHMENT If the processor is left in stand by for longer periods check the efficiency of the developer at the start of a new working period as described above and adjust the time replenishment rate correspondingly 1250 125 49 GB FILM PROCESSOR 0047
29. t of the equipment e Intended use of the equipment Development of photographic materials as specified in chapter 1 PROCESSING MATERIALS in the Film Processor Service Manual Installation It is the responsibility of the owner and operator s of the equipment that the installation is made in accordance with local regulations and by engineers authorized to carry out plumbing and electrical installations Installation service and repair must be performed only by service technicians who are trained in servicing the equipment The installation procedure is described in chapter 4 INSTALLATION in the Film Processor Service Manual The manufacturer cannot be held responsible for any damage caused by incorrect installation of the equipment e Technical data Observe technical data from the name plate located as specified on page 0 2 in the Film Processor Service Manual 0047 GB 1250 125 49 WARNINGS CAUTIONS AND NOTES Throughout the manual warnings cautions and notes are written in italics on a grey background like the example below CAUTION Make sure that EXPLANATION NOTE The operator should observe and or act according to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any mechanical or electrical damage to the equipment WARNING The operator must observe and o
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