Fleck® 2500 Econominder service manual
Contents
1. RR Tu o eps 10598 eR End Plug Assembly Tes sionis a iecit 10598 01 End Plug Assembly Hot Water La ERR d ndi acere 11475 res Injector Body Gasket MT MOSS Injector Body Plastic Tosco ep eed T1483 Sane eee ce Injector Body Brass dO ete Dita eet 10227 Injector Screen T4 ub dr diues 10914 loe Injector Throat Specify Size dl eaedem 10226 vnde a Injector Throat Stainless Steel Specify Size es T Le ets 10913 eos Injector Nozzle Specify Size 10225 RES Injector Nozzle Stainless Steel Specify Size 16 eae eee d odere 10229 ed a Injector Cover Gasket Thus 10228 ipse Injector Cover Brass Body TRES deed 11893 iere Injector Cover Plastic Body ks eee eee Ra emet 10692 LEER Injector Body Screw 19 iS 11180 Flow Control Retainer Screw 2 cte neath Flow Control Washer Specify Flow Rate G P M 111839 Seal O Ring Aa ete ae 11985 RITE Flow Control Housing Tog wee 11385 03 Flow Control Housing Brass dein dd sce uri 11385 13 Flow Control Housing Brass Bored 28 iA tele PS 12398 1 2 Pipe 1 2 Hose x 90 Drain Fitting p DES eus eet 10244 cere Inside T2. To set the control to the various positions noted below turn the manual regeneration knob slowly in a N clockwise direction until the drive motor runs and positions the valve drive shaft located in the lower center of the control box Control Valve Positions Service Drive shaft out Backwash Drive shaft in Brine and Rinse Drive shaft 1 2 way out Brine Tank Fill Drive shaft out but brine cam holds brine valve stem in Run water through softener with control in service position for at least three 3 minutes to settle bed Position valve to backwash and check to make sure that drain line flow remains steady for ten 10 minutes Position valve to brine tank fill and check to see if tank is filling Position valve to brine position and check suction Position valve to start of brine tank fill cycle Brine valve drive cam will hold valve in at this position to fill the brine tank for the first regeneration Replace control box cover 12 13 Check power cord connection Note Make sure control is plugged into a non interrupted electrical circuit Put salt in brine tank Do not use granulated salt Page 3 Printed in U S A MODEL 2500 ECONOMINDER Demand Regeneration Control Start up Procedure Typical Residential Application To program just set the time set the hardness and it automatically monitors system needs and regenerates only when necessary To set
3. drain line proper air eliminator control Check for dry well condition 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Page 16 Printed in U S A MODEL 2500 ECONOMINDER Service Instructions Cont d PROBLEM CAUSE CORRECTION 7 Excessive water in brine tank A Plugged drain line flow control A Clean flow control B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line flow E Clean brine line flow control control 8 Softener fails to draw brine A Drain line flow control is plugged A Clean drain line flow control B Injector is plugged B Clean injector C Injector screen plugged C Clean screen D Line pressure is too low D Increase line pressure to 20 P S I E Internal control leak E Change seals spacers and piston assembly 9 Control cycles continuously A Broken or shorted switch A Determine if switch or timer is faulty and replace it or replace complete power head 10 Drain flows continuously A Valve is not programing A Checktimer program and correctly positioning of control Replace power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and insp
4. 2500 ECONOMINDER Service Assemblies 60020 25 25 GPM 60122 60020 50 50 GPM 10545 60020 100 BLFC 1 0 GPM d 10757B For illustration See Page 15 16589 60029 1600 Brine Valve 60050 For Illustration See Page 15 10249 Brine Valve Spring 10250 Retaining Ring Dy fae bee als 10218 10329 3 8 Brass Nut diat asc 10250 10330 3 8 Ferrule 10302 gcnus 10332 3 8 Sleeve LEM 10338 E 11749 Stem Guide 10621 Tis 11982 O Ring Brine Valve 1222222 10769 Tressa 12552 1600 Brine Valve Stem dt eet 10774 3m ner 12626 Shut Off Valve Seat ae 10872 12748 Brine Valve Body i epee eens 12550 Quad Ring 1 11667 60080 1600 Injector Assembly uis 11826 For Illustration See Page 10 125 655 9t Injector Screen 10228 Injector es Posee Tote erat 10229 Injector Cover Gasket Pos Ur T ned 10328 90 Elbow 1 4 3 8 Tube ee 10692 Screw 60306 XX Gere 10913 Injector Nozzle 60307 XX Thesari 10914 Injector Throat JD PEN 11475 Injector Body G
5. the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Page 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line SERVICE INDICATOR 24 HR GEAR MANUAL REGENERATION KNOB TO SET TIME OF DAY PRESS RED BUTTON AND URN LARGE DIAL UNTIL TIME 15 AT ARROW PROGRAM WHEEL PEOPLE DIAL CAPACITY GALLONS GRAINS PER GALLON WATER HARDNESS SCALE RED TIME SET BUTTON WHITE DOT GALLONS LABEL IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Printed in U S A MODEL 2500 ECONOMINDER Regeneration Cycle Program Setting Procedure How to Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions If unit has a meter disconnect meter cable from meter at this time To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swing ing timer to the right meter cable must be discon nected To change the regeneration cycle p
6. 59055 Meter Cable 20 TOOG in e Screw Timer Mounting not shown 24 ER EAE TITAN os ce Ee Hole Plug not shown 28 55 ie hase 17904 2 lt Hole Plug not shown COVER MOUNTING HARDWARE Stainless Steel Back Plate 2 19307 breastfeed bers Screw Slant Front Back Plate 4 10300 Screw Page 9 Printed in U S A MODEL 2500 ECONOMINDER Control Valve Assembly See opposite page for parts list N 2 T Page 10 Printed U S A MODEL 2500 ECONOMINDER Control Valve Assembly Cont d Parts List Item No Quantity Part No Description To Iv T aiam Valve Body pa T rese artis np rs cn emis hee kates End Spacer Tue dei 10757 iu End Spacer Hot Water 10545 tees Seal Ring Silicone Ausser gts D ouais ure T1451 oir Spacer D 16589 2 Spacer Hot Water 151681 Piston o eb Todi E 14309 RI Piston Rod Retainer 165909 corsa Piston Rod Retainer Hot Water 14452 Piston Rod teat 10209 ue mre Seal Quad Ring T sd idee us 10209 01 Seal Quad Ring Hot Water T tte ep 0078 Seal O Ring End Plug
7. APSCREWS Turn off water supply to the valve and relieve water pressure Cycle the valve until the piston is in the service position piston rod all the way out Remove electrical plug from outlet Remove two capscrews holding back plate to valve Disconnect brine line from injector housing to brine valve at the brine valve if your unit has timed brine tank fill Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body Pull out the roll pin or special spring pin that connects the piston rod to the connecting link and remove the complete end plug and piston assembly Take the new piston assembly as furnished pass thru the back plate and motor support and fasten piston rod to the connecting link with special spring pin Inspect the inside of the valve to make sure that all seals and spacers are in place 10 11 Spread or spray silicone lubricant on the piston and on the seals inside the valve body While holding the back plate on the side with one hand start the piston into the valve by guiding it with the other hand Then grasp the back plate on both sides and slowly push the piston and then the end plug into the valve Replace the two valve body capscrews and tighten Connect the brine line to the brine valve if used Place electrical plug in outlet Set time of day Turn on water supply Cycle control and check for proper function Make sure that valve i
8. MODEL 2500 ECONOMINDER Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 2500 ECONOMINDER Job Specification Sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MAX PER REGENERATION MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION 2500 CONTROL VALVE SPECIFICATIONS 1 Type of Timer A Separate Time Fill B Rapid Rinse 2 Type of Meter 3 4 A Std range 125 to 2 100 gal setting B Ext range 625 to 10 500 gal setting 3 Meter Gallon Setting gal 4 Regeneration Program Setting see page 5 A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min 5 Drain Line Flow Control gpm 6 Brine Refill Rate gpm 7 Injector Size Page 2 Printed in U S A MODEL 2500 ECONOMINDER Installation Instructions The water softener should be installed with the inlet outlet and drain connections made in accordance with manufacturer s recommendations and to meet applicable plumbing codes 1 2 Remove control box cover Make Time of Day setting and set Program Wheel See time control instructions Rotate program wheel counter clockwise until it stops at regeneration position 3 Observe regeneration cycle settings These are factory preset and need no adjustment 4 Add three inches of water to brine tank 5 NOTE
9. Meter Cover Assembly Extended Range not shown Brass Be pen eee er 12473 Screw Meter Cover Assembly Printed in U S A MODEL 2500 ECONOMINDER 1600 Series Brine System Assembly PARTS LIST Item No Quantity Part No Description Tied e eres EU 90 Elbow 1 4 Pipe Thd to 3 8 Tube go iV s Brine Line Screen c ERE uh Insert Sleeve 3 8 Tube CPP PERITO Fitting Nut 3 8 Tube b esce pP Delrin Sleeve 3 8 Tube REPE ESPERE Brine Valve Tube VETERE a Air Check Assembly Be hae oe Gia ee 90 Elbow 3 8 Tube to 3 8 Tube T MTM Brine Line Tube 3 8 Flexible Tube NO i luem Retaining Ring T4 epe de lI Stem Guide po ETT Not Assigned pP Not Assigned 14 Brine Valve Spring beaded aed 122205 Quad Ring pM Brine Valve Body du see Brine Valve Stem 18 eres RE Brine Valve Seat 19 521 LR O Ring 20 chur ees Reheat Pen Flow Control Fitting D Flow Control Label Specify Flow Rate rp Flow Control Washer Specify Flow Rate poc Mr 12098 02 ie Flow Control Retainer These Parts Are Furnished Assembled Together As A Brine Line Flow Control BLFC Page 15 Printed in U S A MODEL 2500 ECONOMINDER Service Instructions PROBLEM CAUSE CORRECTION 1 Softener fa
10. Rev 1 2 99
11. asket 12083 Injector Body 60135 40 60090 Piston Assembly For Illustration See Page 10 E dien es 10209 Quad Ring 010 c ps 10234 O Ring 024 Vea bak 10598 End Plug Assembly Ape cote acct 10909 Pin Link Tees 15168 Piston 2500 14452 Piston Rod 2500 Vices 14309 Retainer Piston Rod 60091 Piston Assembly Hot Water For Illustration See Page 10 60121 Seal and Spacer DX Lugar 10545 Seal Piston up 10757 End Spacer Noryl Dos 11451 reus Spacer 12 Hole Page 24 Seal and Spacer Kit Hot Water Seal Piston Hot Water End Spacer Hot Water Spacer 12 Hole Hot Water 2500 2750 Drlve Assy STF 120V For Illustration See Page 8 Micro Switch Retaining Ring Insulator Limit Switch Pin Roll 3 32 x 7 8 Link 2500 Motor Drive 110V 60HZ Bracket Motor Drive Side Screw Hex Washer 8 32 x 5 16 Wire Harness Drive Motor Bracket Sensor Motor Cam Drive STF Cam Shut Off Valve Bearing Drive 2500 Screw Pan HD Mach 4 40 x 1 Bushing Heyco 1 2 Timer 3210 Delay Timer 3220 Timed See Parts Price List Service Repair Kit See Parts Price List Meter 3 4 Std Range Meter 3 4 Ext Range For Illustration See Page 14 Printed in U S A Notes Page 25 Printed in U S A Notes Page 26 Printed in U S A Notes Page 27 Printed in U S A 15730
12. ast pin in the rapid rinse and brine tank fill group of pins The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post and the meter cable slides through the backplate and does not bind Reconnect meter cable Page 5 Printed in U S A MODEL 2500 ECONOMINDER Water Conditioner Flow Diagrams 1 SERVICE POSITION Hard water enters unit at valve inlet and flows down thru the mineral in the mineral tank Conditioned water enters center tube thru the bottom distributor then flows up thru the center tube around the piston and out the top outlet of the valve BRINE TANK BRINE VALVE FLOW CONTROL MINERAL 2 BACKWASH POSITION BRINE VALVE FLOW CONTROL MINERAL TANK BRINE TANK Hard water enters unit at valve inlet flows thru piston down center tube thru bottom distributor and up thru the mineral around the piston and out the drain line Page 6 BRINE VALVE FLOW CONTROL Hard water enters unit at valve inlet flows up into injector housing and down thru nozzle and orifice to draw brine from the brine tank brine flows down thru mineral and enters the center tube thru bottom distributor flows up thru center tube around the piston and o
13. ect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener Delivers Hard Water Cause could be that Reserve Capacity Has Been Exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Cause could be that Program Wheel Is Not Rotating With Meter Output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Check output by observing rotation of small gear on front of timer Note program wheel must not be against regeneration stop for this check Each tooth to tooth is approximately 30 gallons If not performing properly replace meter Page 17 Printed in U S A MODEL 2500 ECONOMINDER Seal and Spacer Replacement Remove electrical plug from outlet turn off water supply to valve and relieve water pressure Remove control box cover 1 2 3 Disconnect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill 4 Remove the two capscrews that hold the back plate to the valve 5 Grasp the back plate on both sides and slowly pull end p
14. ils to regenerate Electrical service to unit has been A Assure permanent electrical interrupted service check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and brine tank clean brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem no 7 4 Loss of water pressure A lron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water B Clean control and add mineral conditioner cleaner to mineral bed Increase frequency of regeneration C Inlet of control plugged due to C Remove piston and clean control foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through A Airin water system A Assure that well system has
15. lacing Seal In Brass Sleeve Removing Special Tool from Valve Of Special Tool FIGURE 5 Body After Inserting Seal FIGURE 6 15 16 17 18 19 20 21 22 23 24 25 26 While the tool is still in the valve press another seal into the inside diameter of the exposed brass sleeve end Remove the tool turn it end for end and insert it into the valve body bore Alternately repeat steps No 13 and 14 until all seals and spacers have been pushed into the valve See valve cross section of your valve Place silicone lubricant on the piston and inside the valve Hold the back plate with one hand and guide the piston into the valve body with the other hand then grasp the back plate on both sides and slowly push the piston assembly and end plug assembly into the valve See Fig 1 Replace the two capscews to hold the back plate to the valve and tighten securely Connect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill Set the time of day dial to the correct time Replace the electrical plug in the outlet Turn on water supply Cycle control and check for proper function Check by pass valve Page 20 Printed in U S A MODEL 2500 ECONOMINDER Piston Assembly Replacement oc fF WO DY 12 13 14 15 16 17 18 19 LINE TO BRINE VALVE PISTON ASSEMBLY d END PLUG PISTON ROD P 2 SPECIAL SPRING PIN ROLL PIN C
16. lug and piston assembly out of the valve body see Fig 1 and lay aside Wire Hook To Remove Seals Removing Power Head Removing Seal From And Piston Assembly FIGURE 1 Valve Body FIGURE 2 6 Remove the seal first using the wire hook with the finger loop see Fig 2 7 The spacer tool use only for removing the spacers has three retractable pins retained by a rubber ring at one end they are retracted or pushed out by pulling or pushing the center button on the opposite end 8 Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in see Fig 3 When the button is pushed in the pins are pushed out to engage the 1 4 dia holes in the spacer Remove the tool from the valve body The spacer will be on the end Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool Page 18 Printed in U S A MODEL 2500 ECONOMINDER Seal and Spacer Replacement Cont d Special Tool To Remove Special Tool To Replace Spacers 7 Spacers And Seals Removing Spacer From Replacing Spacer Valve Body FIGURE 3 In Valve Body FIGURE 4 9 Alternately remove the remaining seals and spacers in accordance with steps No 6 and 8 11 12 13 14 The last or end spacer does not have any holes for the pins of the spacer tool to engage therefore if the end spacer does not c
17. ng 20 stuba Ji cemere s 14253 oc ptr ma Spring Retainer 11384 Screw Timer Hinge and Ground Wire 715 ences eles 13881 Eme Hinge Bracket 29 5 erie o RE EE 14087 Insulator ete T ust esed 10896 Switch hod Jit ese 1592055 5 JA Do eoe Switch 325 tia ys 11413 nuc bete Screw Switch Mounting dO titre boat T dieu 14004 Decal Time of Day 14045 Decal Instructions Not Shown 1 13902 rSv Harness Not Shown 2 12681 Wire Connector Not Shown 1 15354 01 Ground Wire 17748 01 Page 13 Printed U S A MODEL 2500 ECONOMINDER Meter Assembly PARTS LIST Item No Quantity Part No Description ded E 11206 Fitting Gasket 2 onte eR 13942 Nut Retainer d ee eee 1 tee dae Special Nut 4 14083 Meter Body Assembly Da dive ee dA s TM scettur 13509 Impeller 13509 01 Impeller Hot Water Dd REM AS Ws ore ei 13847 O Ring Meter Cover Assembly Y eio dus PIE 14038 Meter Cover Assembly 15218 Meter Cover Assembly Brass Taste 15150 IRR Meter Cover Assembly Extended Range not shown 15237 co hae
18. ome out on the first try try again using the wire hook with the finger loop To replace seals spacers and end ring use special tool with the brass sleeve on one end This is a double purpose tool See Fig 4 The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body To restuff a valve body first take the end ring the plastic or brass ring without holes then with your thumb press the button on the brass sleeve end the large dia inner portion is now exposed See Fig 4 Place the end ring on this pilot with the lip on the end ring facing the tool and push the tool into the valve body bore until it bottoms While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end See Fig 5 Remove the tool turn it end for end and insert it into the valve body bore While holding the large dia of the tool slide it all the way into the valve body bore until it bottoms then push the center button to push the seal out of the tool and leave it in place in the valve body See Fig 6 Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end Place a spacer on this end and insert the spacer and tool into the valve Page 19 Printed in U S A MODEL 2500 ECONOMINDER Seal and Spacer Replacement Cont d Special Tool P
19. red end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes on the program wheel deter mines the length of time that your water conditioner will refill the brine tank 2 min per hole PROGRAM SECTION Ho SONTO r MINS PER HOLE REGENERATION CYCLE v STORAGE RAPID RINSE amp BRINE TANK REFILL SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer micro switch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel How To Change The Length Of Rapid Rinse And Brine Tank Fill Time RR White Cams The second group of pins on the program wheel deter mines the length of time that your water conditioner will rapid rinse and brine tank fill 2 min per pin To change the length of rapid rinse and brine tank fill time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse and brine tank fill time in minutes The regeneration cycle is complete when the outer micro switch drops off the l
20. rogram the program wheel must be removed Grasp program wheel and squeeze protruding lugs towards center lift program wheel off timer Switch arms may require movement to facilitate removal How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the ser vice position As you look at the numbered side of the pro gram wheel the group of pins starting at zero deter mines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How to Change The Length Of Brine Tank Refill Separate From Rapid Rinse STF Black Cams The second group of pins on the program wheel deter mines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbe
21. s in service position piston rod all the way out Check by pass valve Page 21 Printed in U S A MODEL 2500 ECONOMINDER Typical Top Mounting Installation MANUAL SHUTOFF As SiR TYPICAL CONTROL VALVE INFORMATION Slow Rinse Brine Draw Tank Size Rate gpm Rate SPM Dia Injector 40 PSI 40 PSI B L F C D L F C 6 0 Red 31 gpm 28 gpm 5 1 2 7 0 31 gpm 28 5 1 2 8 1 5 9 2 0 10 2 4 12 3 5 13 Blue 4 0 14 5 0 16 Yellow 7 0 Note Due to varying water conditions tank sizes water pressures the above settings should be used only as a guideline B L FC Brine Line Flow Control Refill Rate for Filling Brine Tank D L F C Drain Line Flow Control Backwash and Rapid Rinse Flow Rates Page 22 Printed in U S A MODEL 2500 ECONOMINDER Wiring Diagram for Valve Drive Motor and Timer VALVE MOTOR TIMER MOTOR PROGRAM WHEEL 26 PROGRAM RE SET DRIVE CAM SWITCH SWITCH A SERVICE CAM RAPID RINSE mm SWITCH A gt SERVICE X RAPID RINSE BRINE TANK SERVICE FILL D RINE 2 amp RINSE l DRIVE CAM BACKWASH VEG 2 GREEN BLACK gt E 79 r c 0 lt gt o lt Page 23 Printed in U S A MODEL
22. te T kaha s 19547 ense Strain Relief b its Ti Gate donee or 11667 Wire Harness Mee ROG aie nuo pate dpi ite Not Assigned devised B austin 10872 e Screw Motor Mounting B ouk letus bod recen t Not Assigned Os E e gar tros viele eiie d aptat e E Not Assigned Tied teint TOT T4 iced Yang heed Bracket Motor Mounting 2 est 6 10231 ata tess Screw Drive Mounting 2 esI 10302 vns Insulator P EA 10218 Switch 1e Seen ne aoe ES 10909 Connecting Link Pin 1025052 2 0o eS Retaining Ring 16 10621 Connecting Link 12576 os er ages hes Drive Cam STF Black a 12102 nets Drive Cam RR White 19 uie xS Bees 10338 Roll Pin 13366 Drive Bearing 20 14923 eaa neare Screw Switch Mounting 21 TEET Take Bae on 107697 sane idan Rel Motor 22 aes Visa weiten es 11826 Bracket Brine Valve Side caduta Berke ne 12774 ee Pil hes Brine Valve STF Black shown 10815 Brine Valve Cam RR White 15625 i iL Meter Cable Guide Ass y 25 ions pus 149680
23. time of day press red time set button and turn 24 hour gear until present time of day is Opposite time of day arrow Set program wheel by lifting the people dial and rotating it so that the number of people in the household is aligned with the grains per gallon water hardness scale Release the dial and check for firm engagement at setting This method will provide reserve capacity based on 75 gallons per person Optional Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons avail able opposite the small white dot on the program wheel gear Note drawing shows 850 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve ie Calculated gallon capacity of system is 1000 gallons Number of people using the system is 4 75 gallons per person is used for a safe reserve capacity 300 gallons reserve 700 gallons available This number should be set opposite the white dot on program wheel How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts
24. ube O Ring 25 d reme REX 11208 ness Seal O Ring 20 Ho d sac Valve Body Adapter For 2 1 4 16 Thd 12341 5 Valve Body Adapter For 2 1 2 8 Thd ia etait lt 11966 55 ue Batted bed nee Distributor Tube Pilot Assembly 13 16 14673 Distributor Tube Pilot Assembly 13 16 Hot Water 28 Vc aerate ees 10207 s ores deere Tank O Ring For 2 1 4 16 10881 eoo Tank O Ring For 2 1 2 8 Thd Up 12570 EE Tank O Ring Park 29 ds re 11224 Hex Head Cap Screw 11206 Fitting Gasket Kip T1205 Tube Fitting Special ewe s 2 14207 si URP ERR Special Nut NOTE For Flat Cap Backwash Filter Valve Loss Items 12 thru 18 Warne 11893 od 34 s eiiis DA MAIER 15197 koI Screw Flat Cap Page 11 Printed in U S A MODEL 2500 ECONOMINDER Timer Assembly See opposite page for parts list Page 12 Printed in U S A MODEL 2500 ECONOMINDER Timer Assembly Cont d Parts List Item No Quantity Part No Description elena heh E whe 13870 01 Timer Housing Assembly P MEN Ee TS S Seg 13802 Cycle Actuator Gear ist aed bu jS 40096 24 24 Ho
25. ur Gear Assembly 12 Midnight 40096 02 24 Hour Gear Assembly 2 a m T estere 13886 01 Knob Dii meer dad tes 19290 4 Severin nas Screw Timer Knob and Motor Plate Mtg e RS D MERE 119995 Button Decal dried d ser erts 60405 15 Program Wheel Assy Specify Hardness Capacity B ois 13806 Program Wheel Retainer T usen ees 13748 Screw Program Wheel Mtg 10 i n eek v T sd retos 14265 v br vera Spring Clip Ti eese c dts TA outer Spring Detent 12 iis 15066 5 ves Ball 1 4 in Dia T9 TIIT Main Drive Gear T4 etus 19210 2 2 ine Program Wheel 2 os Hcet 15493 dA Do inpr Roll Pin 16 e ME 13018 A ee dut rn Shaft str ir 19912 Leiter need Spring Idler GE erica et Dos Rake Idler Gear 9 RS jT 13164 Drive Gear 20 cien Tuscos 13887 o n Motor Mounting Plate 24 o nnt T5 525 oer atus 18743 Motor 120V 60 Hz 196507 Motor 24V 60 Hz Ha 13278 Screw Motor Mounting actes ed Wied Peking 13830 55 Ped tess Drive Pinion Program Wheel 24 Ti co E DERE 19834 ue S Clutch Drive Pinion 25 iss xen 14276 Spri
26. ut thru the drain line Printed in U S A MODEL 2500 ECONOMINDER Water Conditioner Flow Diagrams Cont d 4 sLow RINSE POSITION Hard water enters unit at valve inlet flows up into injector housing and down thru nozzle and orifice around the piston down thru mineral enters center tube thru bottom distributor flows up thru center tube around piston and out thru the drain line MINERAL TANK BRINE TANK BRINE VALVE 5 RAPID RINSE amp BRINE TANK FILL FLOW CONTROL Hard water enters unit at valve inlet flows up thru injector housing and thru brine valve to fill brine tank hard water also flows directly from inlet down thru mineral into center tube bottom distributor and up thru center tube around piston and out thru the drain line MINERAL TANK Page 7 Printed in U S A MODEL 2500 ECONOMINDER Control Valve Drive Assembly See opposite page for parts list 4 ELLE Page 8 Printed in U S A MODEL 2500 ECONOMINDER Control Valve Drive Assembly Cont d Parts List Item No Quantity Part No Description PEE 14884 Back Plate Stainless Steel T see scs 1120950 obe Back Plate Slant Front not shown Dos ges do pace ical m kal cett d 3200 Metered Unit Timer ape EE 11838 be
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