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        MP630 / MP638 Service Manual
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1.     3  Remove the scanner cable  panel cable  FB encoder cable  and core    lt The core is fixed on the rib of the sub case  back of the main case   gt        4  Remove the side cover L  scanner unit  then document pressure plate unit  2 screws     lt While holding the scanner unit  remove the side cover L  then disengage the scanner unit from the scanner support arm  gt           17 45          5  Remove the main case and sub case     1     amp             A    s       is   y   lt a a      P lt  Er  gt         7       SS       18 45       19 45     2  Operation panel removal    1  Separate the document pressure plate from the scanner unit    lt While pushing the hinge edge inward  pull the plate upward to separate it from the scanner unit  gt    lt Remove the panel cable from the scanner unit  It will make it easier if the cable core is removed first  gt        2  Remove the panel cover    lt Insert a pair of tweezers through into the hole in the bottom of the document pressure plate  and push the panel cover to  release it from the plate base  gt        3  Remove the top cover from the base  9 screws     lt There are 2 claws at the center of the top cover where the document pressure sheet  sponge sheet  is attached   gt        20 45    4  Remove the operation panel unit from the base  4 screws     lt For the hinge cable core position and cable layout  see the photos below  Use the longnose pliers in disengaging the hinge  and in releasing the spring  gt        21 45    5  R
2.    26 45    4  Remove 3 screws that fix the carriage rail to the main chassis  Before removing the center screw  remove the carriage cable  holder from the front chassis  After the 3 screws are removed  slowly put down the carriage rail        27 45     8  Spur unit and platen unit removal    1  Remove the ink sensor and the inner cover sensor from the front chassis  1 screw each         2  From the left and right sides of the spur unit  release the springs  2 on the left side  1 on the nght side   Then  slowly pull  the spur unit upward to remove it from the platen unit           28 45    3  Remove the front chassis  3 screws         29 45     9  Purge drive system unit  right plate  and switch system unit  left plate  removal    1  Release the springs of the carriage motor cable  duplex printing paper feed roller  cassette feed roller  cassette feed guide   and paper guide unit  both sides    See the Parts Catalog for details         30 45    2  Remove the pressure roller springs  both the left and the right ones      3  Remove the screws that fix the units to the main chassis  2 on the right  3 on the left          ae X   l    4  Separate the main chassis from the switch system unit and the purge drive system unit           al  lt 3 2  Special Notes on Repair Servicing gt   gt        31 45    MP630   MP638     3  REPAIR TABLE OF CONTENTS 4  gt     3 3  Adjustment   Settings   1  Paper feed motor adjustment    1  When attaching the motor  fasten the screws so that the belt 
3.   FA 01 OF 15 A3 CDRP   00722  00114  CDRS  0062  FLICKER 0000 Temp   055  AB K OK  K 3B4 M 057  XOK K 077 2385 gc02064  C OK  M 08D C 3B6     007   Y  C 005 Y 3B1  PIGBEk  OK  3AB  J E PiLF   02 EJ  04 LE  02   LEDTIME 0005 0000 0000 SELF H 000 000 06 L 009 000 000                            COR SENSOR 0F    43 45     3  Ink absorber counter value print     lt Print sample gt        al  lt 3 4  Verification Items gt   gt  4  44 45    MP630   MP638 TABLE OF CONTENTS  44    4  MACHINE TRANSPORTATION       This section describes the procedures for transporting the machine for returning after repair  etc   1  In the service mode  press the ON button to finish the mode  and confirm that the paper lifting plate of the rear tray is raised     2  Keep the print head and ink tanks installed in the carriage   See Caution   below     3  Turn off the machine to securely lock the carriage in the home position   When the machine is turned off  the carriage is automatically    locked in place      See Caution 2 below      1  If the print head is removed from the machine and left alone by itself  ink  the pigment based black ink in  particular  is likely to dry  For this reason  keep the print head installed in the machine even during  transportation     2  Securely lock the carriage in the home position  to prevent the carriage from moving and applying stress to the  carriage flexible cable  or causing ink leakage  during transportation        CAUTION         If the print head must be remo
4.   Panel Check    Button and LCD test See  Button and LCD test  below      11   Set Destination Destination settings Select the destination  and click OK   ASA  AUS  BRA  CHN  CND  EUR  JPN  KOR  LTN  TWN  USA     12   CD R Correction CD   DVD print position Also for printing ofthe CD   DVD check pattern in refurbishment  correction  X and Y direction  operation           The reference center in the X direction and in the Y direction can be  adjusted respectively    Adjustable range between  1 0 mm to  1 0 mm  in 0 1 mm increment      13   LF   EJECT LF   Eject correction value setting  See  LF   Eject correction  below   Correction   14    Left Margin Left margin correction value Not used   Correction setting   15  Absorber u absorber counter setting See  Ink absorber counter setting  below   Counter    37145     lt LF   Eject correction gt     After replacement of the feed roller  platen unit  LF   Eject encoder  encoder film  or logic board in repair servicing or in refurbishment    operation  perform the adjustment to maintain the optimal print image quality     1  Print the LF   Eject correction pattern   Click LF EJECT of the Service Tool on the connected computer  select the paper source and the paper type  and print the pattern  5 sheets  of paper will be used for the pattern printing       Paper source  Select either Rear tray or Cassette     Media type  Select one from HR 101  GF 500 Office Planner  HP Bright White  and Canon Extra STEINBEIS   2  When printing is fin
5.  2  Foreign material or paper debris that  obstructs the carriage movement   remove foreign material    3  Ink tank conditions   re set the ink tanks    4  Cable connection   5  Part replacement     Timing slit disk film    Carriage unit    Logic board    Carriage motor     1  Smearing or scratches on the LF   EJ slit film   clean the LF   EJ slit film    2  Foreign material or paper debris in the LF  drive   remove foreign material    3  Cable connection   4  Part replacement     LF   EJ slit film    LF   EJ timing sensor unit    Paper feed roller unit    Logic board    Paper feed motor     1  Foreign material or paper debris around the  purge drive system unit   remove foreign material    2  Cable connection   3  Part replacement     Purge drive system unit    Logic board     1  Cable connection    2  Part replacement     ASF unit    PE sensor board unit    Logic board     1  Cable connection   2  Part replacement     Carriage unit    Logic board     Print head     1  Ink absorber condition    2  Part replacement     Ink absorber kit    3  Ink absorber counter value in the EEPROM   reset the ink absorber counter                Japan    The print head temperature exceeded    1  Print head condition  the specified value   2  Cable connection   3  Part replacement     Print head    8 times Print head  5200   temperature rise  error    Logic board    9 times EEPROM error  6800    A problem occurred in reading from    1  Part replacement   6B01    or writing to the EEPROM    Log
6.  Press  OK    A prescribed period of time  12 minutes  has elapsed  print operation  without any printing since printing was attempted  Press  the OK button to clear the error     Press the OK button to clear the error  then perform the  automatic print head again    In the MP630   MP638  use Matte Photo Paper MP 101      Failed in automatic print  2500     head alignment              An ink tank which has once been empty is installed   Replace the applicable ink tank with a new one  Printing  with a once empty ink tank can damage the machine    To continue printing without replacing the ink tank s    press the Stop button for 5 sec  or longer to disable the  function to detect the remaining ink amount  After the  operation  it is recorded in the machine EEPROM that the  function to detect the remaining ink amount was disabled     The remaining ink amount  unknown                   A non supported ink tank  an ink tank that is sold in a  different region from where the machine was purchased   is installed  the ink tank LED 1s turned off   Install the   supported ink tanks     Ink tank not recognized               HHH       A hardware error occurred in an ink tank  the ink tank  LED is turned off   Replace the ink tank s               Ink tank not recognized           No ink  no raw ink                         The buffer became full in the middle of scanning  operation  and 60 minutes have elapsed since then   making re scanning unstable  Press the OK button to clear  the erro
7.  card  change of the Read Write attribute was then change the Read Write attribute   attempted     The card is currently writable from PC    With the memory card set to  Writable from   A temporary error  Remove the memory card   Set to  Not writable from PC   PC   Card Direct printing operation was change the memory card setting to Read only     10 45    attempted from the menu    then perform Card Direct printing     The paper size is not correct  Check the   Non supported size of paper for Camera Direct   Cancel printing on the digital camera  Confirm  page size you have set  printing via PictBridge connection is selected    the paper size  and print again     Failed to scan Photo Index Sheet  The machine failed in scanning the Photo Press the OK button to clear the error  Confirm   Check orientation and position  and Index Sheet  the following  then try again    make sure platen and sheet are clean    Fill in all the circles on the Photo Index    lt See manual gt  Sheet      Place the sheet in the correct orientation and  position          Failed to scan handwriting sheet  Check   The machine failed in scanning the  orientation and position  and make sure   handwritten Photo Index Sheet   platen and sheet are clean     Failed to scan DVD CD handwriting The machine failed in scanning the  sheet  handwritten DVD   CD sheet     Check orientation and position  and  make sure platen and sheet are clean     Failed to scan Photo Index Sheet  The machine scanned the Photo Index S
8.  eject the paper being used at error  occurrence    Data which was to be printed on the back side of paper at    error occurrence is skipped  not printed      This paper is not compatible with  duplex printing  Remove the paper and  press  OK         Automatic duplex printing  cannot be performed                               Auto head align has failed  Press  OK   and repeat  operation   lt See manual gt      1683    U130   Applicable ink tank icon   The remaining level of the following  ink cannot be correctly detected   Replace the ink tank      1684    U140  The following ink tank cannot be  recognized    Applicable ink tank icon      1410 to   U150  The following ink tank cannot be  1419  recognized    Applicable ink tank icon      1688    U163  Printer detected ink out condition of the  Replace the empty ink tank s   and close the scanning  following ink  Replace the ink tank  unit  cover      Applicable ink tank icon  Printing with an empty ink tank can damage the machine   To continue printing without replacing the ink tank s    press the Stop button for 5 sec  or longer to disable the  function to detect the remaining ink amount  After the  operation  it is recorded in the machine that the function  to detect the remaining ink amount was disabled     Non supported hub  2002  An Loan alana USB hub is connected   Remove the applicable USB hub from the PictBridge  Remove Loan alana hub   USB  connector     Time out in CD   DVD  1 830  l       Timeout error has occurred 
9.  error                        Document pressure sheet  sponge sheet     Scanner unit    Logic board               1  Cable connection   2  Part replacement     Scanner unit    An error occurred in the scanner  flatbed motor                  The AFE was faulty   1  Cable connection   2  Part replacement       Scanner unit                           1  Foreign material or paper debris around the  purge drive system unit   remove foreign material    2  Cable connection   3  Part replacement     Purge drive system unit    Logic board    The valve cam sensor was faulty at  power on or when purging was  attempted           information print   If the counter value is 7  or more  also replace the ink absorber kit when replacing the logic board  ass y  If the counter value is less than 7   register the current ink absorber counter value to the replaced new logic  board instead     See 3 3  Adjustment   Settings   6  Service mode  for details       Note Before replacement of the logic board ass y  check the ink absorber counter value  by service test print or EEPROM    9 45    2 3  Other Error Messages      Message on the LCD   Cause   Solution    The selected paper cannot be fed from  The paper type being used is not supported for   Change the paper source to the rear tray   cassette  Change the paper source and  paper feeding from the cassette   press  OK      Cannot apply the following setting s     Settings made conflict each other   e g  Change the settings so that they will not  C
10.  film is free from smearing or  scratches     Cleaning of the LF   EJ slit film      2  Replace the following item s       LF   EJ slit film     LF   EJ timing sensor unit     Platen unit     Logic board     Scanner unit  for copying     Graphic or text is enlarged on printouts in  the paper feed direction              1  Replace the following item s      Scanner unit    Logic board    Faulty scanning No scanning             Streaks or smears on the scanned image   1  Clean the platen glass and the document pressure sheet    2  Confirm the position of the document pressure sheet    3  Replace the following item s       Scanner unit     Document pressure sheet      Logic board              Replace the print head only after the print head deep cleaning is performed 2 times  and when the problem persists      i  lt 2  LIST OF ERROR DISPLAY   INDICATION gt   gt  _     13 45    MP630   MP638    3  REPAIR    TABLE OF CONTENTS 4  gt        3 1  Notes on Service Part Replacement  and Disassembling   Reassembling       Service part   Notes on replacement     Adjustment   settings   Operation check    Logic board ass y   Before removal of the logic board   After replacement    EEPROM information print             ass y  remove the power cord  and   1   allow for approx    minute  for  discharge of capacitor s  accumulated charges   to prevent  damages to the logic board ass y     absorber counter value  by  service test print or EEPROM  information print      Absorber kit    1     Carr
11.  head nozzles  and  Perform v  a the machine operation panel  maintenance to keep the print head    Cleaning Black or Color separately  or both Black and   conditions good   Color  If there is a missing portion or white streaks  Perform from the MP driver Maintenance tab  in the nozzle check pattern printout  perform  this cleaning     Print head deep cleaning Perform via the machine operation panel  or from the   If print head manual cleaning is not effective    MP driver Maintenance tab  perform this cleaning  Since the deep  cleaning consumes more ink than regular  cleaning  it is recommended to perform deep  cleaning only when necessary     Automatic print head alignment   Perform via the machine operation panel  or from the Set 1 sheet of A4 Matte Photo Paper  MP   MP driver Maintenance tab  101  in the rear tray    If automatic alignment is not effective    perform manual print head alignment     Manual print head alignment Perform via the machine operation panel  or from the Set 3 sheets of plain paper  A4 or Letter  in   MP driver Maintenance tab  the cassette  or the rear tray if selected   Print head alignment value Perform via the machine operation panel  or from the   Confirmation of the current print head  printing MP driver Maintenance tab  alignment values     Paper feed roller cleaning Perform via the machine operation panel  or from the  The paper feed rollers of the selected paper   MP driver Maintenance tab  source  the rear tray or the cassette  rotate  wh
12.  ink absorber replacement     EEPROM settings                   Ink absorber counter    At logic board replacement To set the ink amount data in the                 CD   DVD detection    At carriage unit replacement    sensor light volume    At logic board replacement  1                N x  correction               Automatic print  head alignment      At print head replacement    At logic board replacement    When print quality is not   satisfying                  Manual print head  alignment      At print head replacement    At logic board replacement    When print quality is not   satisfying    To secure the dot placement  accuracy           Grease application    At carriage unit replacement    At Easy Scroll Wheel    replacement                  Ink system function    At logic board replacement      At spur unit replacement    At carriage unit replacement    None  10 min   Perform in the user mode   To maintain detection Service Tool    l min   functionality for presence of the   Perform in the service  mode   position   LCD language   At logic board replacement To set the language to be None  l min   settings displayed on the LCD  Perform in the user mode     To maintain sliding properties of   FLOIL KG 107A l min   the following items     Carriage rail    Wheel base  ink tanks and each ink tank  Platen glass   At protection sheet replacement   To maintain scanning accuracy  None  l min   protection sheet   At document bottom cover hold the sheet with the long side   docu
13.  maintenance    No periodic maintenance is necessary      3  Periodic replacement parts    There are no parts in this machine that require periodic replacement by a service engineer      4  Replacement consumables    There are no consumables that require replacement by a service engineer     2 45    1 2  Customer Maintenance    Adjustment Timing Purpose Tool ee    Automatic print  head alignment      At print head replacement    printing  etc      Manual print head  alignment      At print head replacement    printing  etc      Print head cleaning   When print quality is not satisfying     Print head deep  cleaning    When print quality is not satisfying  and not  improved by print head cleaning     Ink tank  replacement  or short flashing of an ink tank LED     Paper feed roller  cleaning      When paper does not feed properly     Bottom plate  cleaning    When the back side of the paper is smeared     Scanning area  cleaning    Exterior cleaning  When necessary      When print quality is not satisfying  uneven      When print quality is not satisfying  uneven    When an ink tank becomes empty    No ink error   displayed on the monitor or on the machine LCD       When the front side of the paper is smeared     When the platen glass or document pressure sheet  is dirty     3 45    To ensure accurate dot  placement     To ensure accurate dot  placement     To improve nozzle conditions     To improve nozzle conditions     To replace the empty ink tank     To clean the paper fee
14.  of internal business use     Copyright    2008 by Canon Inc    CANON INC    Inkjet Device Quality Assurance Div  2   451  Tsukagoshi 3 chome  Saiwai ku  Kawasaki shi  Kanagawa 212 8530  Japan           MP630   MP638    gt     TABLE OF CONTENTS    1  MAINTENANCE  1 1  Adjustment  Periodic Maintenance  Periodic Replacement Parts  and Replacement Consumables by Service Engineer  1 2  Customer Maintenance  1 3  Special Tools    1 4  Serial Number Location    2  LIST OF ERROR DISPLAY   INDICATION  2 1  Operator Call Errors  2 2  Service Call Errors  2 3  Other Error Messages  2 4  Warnings  2 5  Troubleshooting by Symptom    3  REPAIR    3 1  Notes on Service Part Replacement    3 2  Special Notes on Repair Servicing   1  External housing  scanner unit  and document cover removal   2  Operation panel removal   3  Cable wiring and connection   4  Emblem removal   5  Carriage unlocking  and ink absorber replacement   6  ASF unit removal   7  Carriage unit removal   8  Spur unit and platen unit removal   9  Purge drive system unit  right plate  and switch system unit  left plate  removal  3 3  Adjustment   Settings   1  Paper feed motor adjustment   2  Document pressure sheet  sponge sheet  replacement   3  Grease application   4  Ink absorber counter setting   5  User mode   6  Service mode  A  Service mode operation  B  LF   Eject correction  C  Button and LCD test  D  Ink absorber counter setting  3 4  Verification After Repair   1  Standard inspection flow   2  Service test prin
15.  will be used up soon  prepare for a new  Status Monitor  ink tank     Print head temperature If the print head temperature does not fall  the print When the print head temperature falls  the error is  rise head error will occur  automatically cleared  If the print head error is  indicated  repair servicing is required        Protection of excess rise   If the print head temperature does not fall  the print If the print head temperature exceeds the specified  of the print head head error will occur  limit  an intermission is inserted during printing   temperature    m on paper The current paper cannot be set  Change the size and mmn  select the supported paper type and size   type     USB    USB cable not connected     not connected Set the PC to start scan  Set the PC to start scan  PC to start scan  Connect the USB cable  then turn on the    Connect the USB cable  then turn on the computer       Cancellation of image Reset the selected photo information    Select Yes  and press the OK button   select information Yes No   gt  The image selection is cancelled  and the  menu or sub menu is displayed     Select No  and press the OK button     gt  The LCD returns to the display immediately  before the message was displayed     Do you want to clear the image scanned from the  photo   Yes No    Do you want to clear the scanned image and rescan   Yes No    11 45    2 5  Troubleshooting by Symptom        Symptom   Solution    Faulty operation The power does not turn on   1  Confirm 
16. 1  Paper feed motor adjustment     for details       After replacement   1  Perform LF   Eject correction in    the service mode    See 3 3  Adjustment   Settings    6  Service mode  for details       After replacement     Check the ink system function     the service mode    See 3 3  Adjustment   Settings     14 45         Service test print     Printing via USB connection     Copying     Direct printing from a digital  camera  PictBridge       Ink absorber counter volume  print  After the ink absorber  counter is reset  the counter  value is printed automatically        Service test print  Confirm  CD   DVD and automatic print  head alignment sensor  correction  and ink system  function        EEPROM information print    Service test print      EEPROM information print    Service test print      EEPROM information print    Service test print     6  Service mode  for details              Purge drive system unit   Service test print       After replacement   l  Confirm the purging operation  and the machine operation    See 3 4  Verification After  Repair for details                  Carriage rail and main   Service test print    chassis      Idler pulley parallel pin    Easy Scroll Wheel base      APP code wheel gear shaft    Document pressure sheet    At replacement   1  Apply grease to the sliding  portions    See 3 3  Adjustment   Settings    3  Grease application  for  details              After replacement    Service test print  1  Confirm the document pressure  plate s
17. 290 wur  The pin surface which contacts the idler pulley hole  6  Floil KG107     em APP code wheel gear sliding portion  the entire surface   7  toil KG107          em A   KK   Fr      a    7 Em          33 45    2  Operation panel   Easy Scroll Wheel    Drawin Grease   Number of  Part name Where to apply grease   oil No g an en   mg  locations       e lie mn Easy Scroll Wheel sliding portions Floil KG107A Powis f    1 drop   9 to 18 mg       4 points     4  Ink absorber counter setting    Before replacement of the logic board  check the ink absorber counter value  and register it to the replaced new logic board   The value can be  set in 10  increments      In addition  according to the ink absorber counter value  replace the ink absorber  ink absorber kit   When the ink absorber is replaced  reset the  applicable ink absorber counter  to 0         How to check the ink absorber value and the way to set the ink absorber counter     See 3 3  Adjustment   Settings   6  Service mode   Ink absorber counter setting         aj  lt 3 3  Adjustment   Settings   1  to  4  gt   gt  a    34 45    MP630   MP638     3  REPAIR TABLE OF CONTENTS 4  gt      5  User mode      Function   Procedures   Remarks    Nozzle check pattern printing Perform via the machine operation panel  or from the Set a sheet of plain paper  A4 or Letter  in  MP driver Maintenance tab  the cassette  or the rear tray if selected     Print head manual cleaning   Cleaning both Black and Color  Unclogging of the print
18. MP630   MP638  Service Manual    Revision 0    QY8 13CB 000    COPYRIGHTc2008 CANON INC  CANON MP630 072008 XX 0 00 0    Scope    This manual has been issued by Canon Inc   to provide the service technicians of this product with the information necessary for  qualified persons to learn technical theory  installation  maintenance  and repair of products  The manual covers information  applicable in all regions where the product is sold  For this reason  it may contain information that is not applicable to your  region     This manual does not provide sufficient information for disassembly and reassembly procedures   Refer to the graphics in the separate Parts Catalog     Revision    This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the product   When changes are made to the contents of the manual  Canon will release technical information when necessary  When  substantial changes are made to the contents of the manual  Canon will issue a revised edition     The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is used     Trademarks    Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders     Copyright  All rights reserved  No parts of this manual may be reproduced in any form or by any means or translated into another language  without the written permission of Canon Inc   except in the case
19. Mode Idle  is displayed on the LCD      40 45     lt Ink absorber counter setting gt   Set the ink absorber counter value to anew EEPROM after the logic board is replaced in servicing     1  Before replacement of the logic board  check the ink absorber counter value in EEPROM information print   2  After replacement of the logic board  the ink absorber counter value should be set in the service mode using the Service Tool   In the Ink Absorber Counter section of the Service Tool  select Main from the Absorber pull down menu     From the Counter Value    pull down menu  select the value  in 10  increments  which is the closest to the actual counter value  confirmed before replacement of the logic board  and click Set     3  Print EEPROM information to confirm that the value is properly set to the EEPROM        aj  lt 3 3  Adjustment   Settings   5  and  6   gt      amp     41 45    MP630   MP638     3  REPAIR TABLE OF CONTENTS 4  gt     3 4  Verification After Repair     1  Standard inspection flow    In each step below  confirm that printing is performed properly and the machine operates properly without any strange noise     EEPROM information print        lt Check point gt     The information must be printed properly      lt Additional verification to be made gt  See 3 1  Notes on Service Part Replacement     At logic board replacement     At ink absorber replacement     At platen unit or spur unit replacement     At operation panel or LCD replacement    Nozzle check patter
20. Part replacement   overcurrent   Logic board  16 times Pump roller sensor    5C20    The pump roller position cannot be   1  Cable connection  error detected   2  Part replacement     Purge drive system unit    17 times Paper eject encoder   6010    An error occurred in the paper eject    1  Smearing or scratches on the LF   EJ slit film   error encoder signal  clean the LF   EJ slit film    2  Foreign material or paper debris in the paper  path   remove foreign material    3  Cable connection   4  Part replacement     LF   EJ slit film    LF   EJ timing sensor unit    Platen unit    Logic board    Paper feed motor    19 times Ink tank position  6502    None of the ink tank position is  1  Ink tank position   sensor error detected  confirm the ink tank position    2  Re set or replacement of ink tanks   3  Cable connection   4  Part replacement     8 45                        Spur unit    Logic board    20 times Other errors  6500    An unidentified error occurred   1  Part replacement     Logic board    21 times Drive switch error  C000    Drive was not switched properly   1  Foreign material or paper debris in the drive  switch area   remove foreign material    2  Part replacement     Purge drive system unit    ASF unit    22 times Scanner error  5011    An error occurred in the scanner   1  Document pressure sheet conditions  Flatbed motor error   5012   Scanner electric  5050   circuit error     2  Cable connection   3  Part replacement   23 times Valve cam sensor  6C10  
21. and press  OK   tray feeder  set the CD   DVD tray in the feeder  and press    5 45           Inner cover is open  Close the inner  cover and press  OK      Close the inner cover  and press the OK button                  the OK button     Multiple ink tanks of the  1681    U071     than one ink tank of the following  Replace the wrong ink tank s  with the correct one s   same color installed  color is installed    Ink tank in a wrong  1680    U072  Some ink tanks are not installed in Install the ink tank s  in the correct position   position  place     Warning  The ink  1700       Contact the support center or service Replace the ink absorber  and reset its counter   See 3 3   absorber becomes almost   1701  center for ink absorber replacement  Adjustment   Settings   6  Service mode      full  Press  OK  to continue printing  Pressing the OK button will exit the error  and enable  printing without replacing the ink absorber  However   when the ink absorber becomes full  no further printing  can be performed unless the applicable ink absorber is  replaced     1                                       Remove the cable between the camera and the machine         2001       The device may be incompatible   Remove the device and check the  manual supplied with the connected    device     The connected digital  camera or digital video   camera does not support  Camera Direct Printing              1310      The paper length is not supported for duplex printing   Press the OK button to
22. connection of the power supply unit   The power turns off immediately after   Harness and connector conditions  power on   2  Replace the following item s      Logic board    Power supply unit    Panel board  A strange noise occurs   1  Examine and remove any foreign material or paper debris      2  Replace the following item s      The part generating the strange noise      Logic board  The LCD does not display properly   1  Confirm cable connection  LCD FCC and panel harness    A portion of the LCD is not displayed    Harness and connector conditions  The display flickers    No cable breakage  etc     2  Replace the following item s       LCD FFC     LCD viewer unit     Panel board     Logic board  Paper feed problems  multi feeding   1  Examine and remove any foreign material or paper debris   skewed feeding  no feeding    2  Confirm the PF rear cover and the cassette conditions      3  Confirm cable connection    4  Replace the following item s      ASF unit  for paper feeding error from the rear tray     PF pick up unit  for paper feeding error from the cassette     PE sensor board    Pressure roller unit    Cassette unit    Faulty scanning  no scanning  strange  1  Confirm cable connection  scanner motor cable and CIS  noise   FFC        Harness and connector conditions     No cable breakage  etc    2  Replace the following item s       Scanner unit      Logic board  The CD   DVD tray is not pulled in the  1  Confirm the reflector of the back of the CD   DVD tray   feed
23. d rollers  of the selected paper source   rear tray or cassette      To clean the platen ribs   Feed  the paper from the rear tray      To clean the platen glass and  pressure sheet        To clean the machine exterior   or to wipe off dusts             Machine 7 min   Use  buttons MP 101      Matte Photo  Paper  MP   101     Computer  MP  driver     Machine 10 min   buttons    Computer  MP  driver     Machine 1 min   buttons    Computer  MP  driver     Machine 2 min   buttons    Computer  MP  driver         min     Machine 2 min   buttons    Computer  MP  driver     Machine 1 min   buttons    Computer  MP  driver   Soft  dry  and 1 min   clean lint free  cloth   Soft  dry  and 1 min   clean lint free  cloth     1 3  Special Tools      Name   Tool No    Application   Remarks    FLOIL KG 107A   QY9 0057 000   To the carriage rail sliding portions  and Easy Scroll Wheel base    In common with the MP610  etc           1 4  Serial Number Location    On the inner guide over the upper portion of the spur holder  visible when the scanning unit  cover  is opened        When the machine power is OFF  When the machine power is ON     sa  lt 1  MAINTENANCE gt   gt        4 45    MP630   MP638 TABLE OF CONTENTS 4  gt     2  LIST OF ERROR DISPLAY   INDICATION       Errors and warnings are displayed by the following ways     1  Operator call errors are indicated by the Alarm LED lit in orange  and the error and its solution are displayed on the LCD in text  and by icon    2  Messages durin
24. emove the panel board  10 screws            6  Remove the Easy Scroll Wheel from the panel board    lt Be cautious not to touch the grease between the wheel base and the wheel  gt   See 3 3  Adjustment   Settings   3  Grease application        22145     3  Cable wiring and connection    1  Wiring on the right side        La    5 RT l i      an ue meskene i  Fn ad    ER aan   p     Bo K siteedbobed    wy  2    n bal             ex     a    3  Wiring on the left side  Hook the ground cable on the side of the bottom case     ey    a       23 45     4  Emblem removal    Push the emblem bottom to remove from the double sided adhesive tape         5  Carriage unlocking  and ink absorber replacement    1  Rotate the drive unit gear toward the back of the machine to unlock the carriage   Slide the carriage to the left  the opposite of the home position        7J    r       24 45     6  ASF unit removal    1  Remove 1 screw from the left plate  and 2 screws from the right plate        25 45        7  Carriage unit removal    1  At first  on the main chassis  mark the positions of the screws that fix the carriage rail to the main chassis  3 points for each  screw  the left  right  and center         2  Remove the timing slit film  Be cautious to keep the film free from any grease or scratches     E             E  2  2 BR     3  Using a longnose pliers  release the left end of the pulley holder spring  and remove the carriage belt   Be cautious to keep the belt free from any grease     
25. er    Cleaning of the reflector     2  Replace the following item s      Logic board    CD DVD tray  Unsatisfactory print quality   No printing  or no color ejected   1  Confirm the ink tank conditions    Faint printing  or white lines on printouts    Confirmation of the air through of an ink tank  proper  Uneven printing  removal of the orange tape   Improper color hue    Re setting of an ink tank     2  Remove foreign material from the purge unit caps  if any    3  Perform cleaning or deep cleaning of the print head    4  Perform print head alignment    5  Replace the following item s      Print head    and ink tanks    Logic board    Purge drive system unit    Paper gets smeared   1  Clean the inside of the machine    2  Perform bottom plate cleaning    3  Perform paper feed roller cleaning        The back side of paper gets smeared   1  Clean the inside of the machine    2  Perform cleaning or deep cleaning of the print head    3  Examine the platen ink absorber    4  Examine the paper eject roller    5  Replace the following item s      12 45          The part in the paper path causing the smearing             1  Confirm that the carriage slit film is free from smearing or  scratches     Cleaning of the timing slit film     2  Replace the following item s       Timing slit film     Carriage unit     Logic board     Scanner unit  for copying     Graphic or text is enlarged on printouts in  the carriage movement direction                    1  Confirm that the LF   EJ slit
26. g printing from a computer are displayed on the MP driver Status Monitor   Error codes  the latest 10 error codes at the maximum  are printed in the  operator call service call error record  area in EEPROM    information print  Buttons valid when an operator call error occurs     1  ON button  To turn the machine off and on again   2  OK button  To clear and recover from an error  In some operator call errors  the error will automatically be cleared when the cause  of the error is eliminated  and pressing the OK button may not be necessary     3  Stop button  To cancel the job at error occurrence  and to clear the error     2 1  Operator Call Errors  by Alarm LED Lit in Orange     Error u i en Message on the LCD Solution  code    No paper in the rear tray     1000       Rear tray  Confirm that the rear tray is selected as the paper source   There is no paper  Load paper and press   Set the paper in the rear tray  and press the OK button    OK    No CD DVD tray     1001       There is no CD R tray  Attach the tray  Set the CD   DVD tray  and press the OK button   and press  OK    No CD or DVD     1002       Printable disc is not set  Correctly place  Set a CD or DVD in the CD   DVD tray  and inset the  a disc in the CD R tray and press  OK    CD   DVD tray in the proper position  Then  press the OK   1003       There is no paper  Load paper and press  Set the paper in the cassette  and press the OK button    OK      button      Paper jam     1300         The paper is jammed  C
27. hange the setting s   Selecting borderless printing on plain paper  conflict each other     Device memory is full  Cannot continue   The memory is not sufficient to do the print Reduce the amount of data to be printed  or  process  Reduce the number of job in copying  print from a computer   documents  photos  etc   to scan or    Copy     Press  Color   The Black button was pressed  but it is invalid    A temporary error  Press the Color button to  continue the operation    Press  Black   The Color button was pressed  but it is invalid    A temporary error  Press the Black button to  continue the operation     There are no photos in memory card  Supported image files are notin the memory   A temporary error   card    Confirm that supported image files are in the  memory card      Images with double byte characters used in  the file name  or folder name  may not be  recognized  Change the file  or folder  name  so that it contains only single byte  alphanumeric characters      If images are edited on the computer  print  them from the computer                 The value exceeds the number of copies   During selecting images or specifying the A temporary error  The last operation before   you can print  number of copies  the total print quantity the error is cancelled  and the total print  exceeds the prescribed value of 999  quantity returns to the value before the error    Memory card is not set  Insert the card  The memory card is not inserted in the slot Set a memory card pr
28. heet    Press the OK button to clear the error    Check for missed and improper but markings in the sheet were incorrect  Confirm the following  then try again    markings    Fill in all the circles on the Photo Index Sheet  properly      Place the sheet in the correct orientation and  position     Failed to scan handwriting sheet  Check   The machine scanned the handwritten Photo  for missed and improper markings  Index Sheet  but markings in the sheet were  incorrect     Failed to scan DVD CD handwriting The machine scanned the DVD CD  sheet  Check for missed and improper   handwritten sheet  but markings in the sheet  markings  was incorrect     Failed to scan  Either document cannot  The machine failed in scanning the document   Press the OK button to clear the error  Correct    be scanned or is not placed on the for Fit to page copy  the settings  then try the operation again    platen glass    Cover is open  Close cover  The cover was opened during printing  Close the cover  The LCD returns to the  display before the error occurrence     Press the OK button to clear the error  and turn  the machine off and on again  If the error still  occurs  repair servicing 1s required     Scanner is not operating correctly  The CIS cannot detect the home position  or  the scanner unit warming up is not performed  properly at power on        2 4  Warnings  Warning Warning   Message on the LCD   Solution    Low ink     is indicated for an applicable ink tank icon inthe   Since the ink
29. heet position    See 3 3  Adjustment   Settings    2  Document pressure sheet    replacement  for details            Document bottom cover         Scanner unit                     Be cautious not to scratch or   Service test print    damage the LCD cable     Panel board ass y At replacement   1  Perform button and LCD test    See 3 3  Adjustment   Settings      6  Service mode  for details           ib            LCD viewer unit    Upon contact with the film  wipe    Timing slit strip film  the film with ethanol     Eu   Confirm no grease is on the film   D  Wipe off any grease thoroughly  with ethanol    Timing slit disk eject film    Do not bend the film  Print head     1  General notes       EEPROM information print    Service test print                 After replacement    1  Perform print head alignment in  the user mode    2  Perform LF   Eject correction in  the service mode     See 3 3  Adjustment   Settings     6  Service mode  for details                  After replacement    Service test print  1  Perform print head alignment in    the user mode           Make sure that the flexible cables and wires in the harness are in the proper position and connected correctly  See 3 2  Special    Notes on Repair Servicing or the Parts Catalog for details     Do not drop the ferrite core  which may cause damage     Protect electrical parts from damage due to static electricity       Before removing a unit  after removing the power cord  allow the machine to sit for approx  1 mi
30. iage unit  l     Initialize the EEPROM       Set the ink absorber counter    value       Set the destination in the    EEPROM    Correct the CD   DVD and  automatic print head alignment  sensors       Check the ink system function     Perform LF   Eject correction     Perform button and LCD test     Perform 1 to 7 in the service  mode     See 3 3  Adjustment   Settings    6  Service mode  for details         Perform print head alignment  and LCD language setting in the    user mode     After replacement     Reset the ink absorber counter    See 3 3  Adjustment   Settings    6  Service mode  for details       At replacement     Before removal of the carriage  rail  mark the carriage rail  position     See 3 2  Special Notes on  Repair Servicing   7  Carriage  unit removal  for details         Apply grease to the sliding    portions of the carriage rail    See 3 3  Adjustment   Settings    3  Grease application  for  details         Check the ink system function       Perform print head alignment in    Switch system unit   The red screws securing the paper  feed motor are allowed to be L  loosened only for paper feed  motor replacement   DO NOT    loosen them in any other cases      Paper feed motor    Platen unit    Spur unit   DO NOT contact the spur edges     l     2  Perform LF   Eject correction in     See 3 3  Adjustment   Settings    6  Service mode  for details       the user mode     At replacement     Adjust the paper feed motor    See 3 3  Adjustment   Settings      
31. ic board    10 times VH monitor error  B200    The internal temperature exceeded  1  Part replacement   the specified value    Print head and logic board  Replace them at  the same time       Power supply unit   11 times Carriage lift  5110    The carriage did not move up or  1  Foreign material or paper debris that  mechanism error down properly  obstructs the carriage movement   remove foreign material    2  Part replacement     Switch system unit    Carriage unit    12 times APP position error    6A80    An error occurred in the APP motor    1  Foreign material or paper debris around the  purge drive system unit   remove foreign material    2  Foreign material or paper debris around the    14 times APP sensor error  6A90    An error occurred during paper ASF unit   feeding or paper ejection  remove foreign material    3  Cable connection   4  Part replacement     Purge drive system unit    Logic board  Paper feed cam  6B10    An error occurred in the paper feed    1  Jammed paper in the PF rear guide  when a  sensor error cam sensor during paper feeding large amount of ink was absorbed in the  from the cassette  or the paper paper    absorbing a large amount of ink remove the jammed paper and foreign  jammed in the PF rear guide  material    2  Foreign material or paper debris in the  cassette or in the PF rear guide   remove foreign material    3  Part replacement     PF pick up unit    Logic board    15 times USB Host VBUS  9000    The USB Host VBUS is overloaded     1  
32. ile being pushed to the paper lifting plate   Since the rollers will wear out in this  cleaning  it is recommended that you perform  this only when necessary                 Bottom plate cleaning Perform via the machine operation panel  or from the   Cleaning of the platen ribs when the back  MP driver Maintenance tab  side of paper gets smeared   Fold a sheet of plain paper  A4 or Letter  in  half crosswise  then unfold and set it in the  rear tray with the folded ridge facing down    No paper feeding from the cassette     35 45     6  Service mode   lt Service mode operation procedures gt   Use the Service Tool on the connected computer     1  Start the machine in the service mode   i  With the machine power turned off  while pressing the Stop button  press and hold the ON button   DO NOT release the buttons    ii  When the Power LED lights in green  while holding the ON button  release the Stop button   DO NOT release the ON button      iii  While holding the ON button  press the Stop button 2 times  and then release both the ON and Stop buttons   Each time the Stop  button is pressed  the Alarm and Power LEDs light alternately  Alarm in orange and Power in green  starting with Alarm LED      iv  When the Power LED lights in green and the machine displays  Service Mode Idle   the machine is ready for the service mode    operation     LCD ready for the service mode operation       APA ie da   y p    i AET  gt    n  Service Mode Een men  HAAR CUG O i NI       2  Start the Se
33. is properly stretched  in the direction indicated by the blue arrow in the photo  below      2  After replacement  be sure to perform the service test print  and confirm that no strange noise or faulty print operation  due to dislocation of    the belt or gear  or out of phase motor  etc   occurs        The screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit  DO  NOT loosen them in other cases        CAUTION     2  Document pressure sheet  sponge sheet  replacement       1  Peel off the cover sheet from the double sided adhesive tape on the back of the document pressure sheet   With the long side down  position the upper left corner of the document pressure sheet at the scanning reference point on the platen glass     back left where the red lines cross in the photo above    2  Slowly close the document pressure plate while maintaining the hinge position  The document pressure sheet will attach to the plate   3  Open the plate to confirm the following      No extension of the sponge edges over the mold part of the upper scanner cover      No gap between the platen glass reference edges and the corresponding sponge edges       No shades or streaks in monochrome test printing without a document on the platen glass     32 45     3  Grease application  1  Printer unit    D   Grease Number of  rawing d  rops x    No     locations    Where to apply grease   oil       The surface where the carriage unit slides    Floil KG107A 230 to 
34. ished  the machine returns to be ready for selection of another function   Service Mode Idle  is displayed on the LCD      3  In the printout  determine the Pattern No  in which streaks or lines are the least noticeable for the LF check pattern and the Eject check  pattern respectively    LF Pattern No  0 to 4  Eject Pattern No  0 to 4     OK    Prt ttt    ILa LII     LITET       4  In the LF EJECT Correction section of the Service Tool  select the Pattern No   from 0 to 4  determined in step 3  for LF and EJECT  respectively  and click Set     5  The selected LF and Eject correction values are written to the EEPROM  making the E MIP correction value  which was set at shipment    from the production site  invalid     Note  At the production site  the E MIP correction  which is equivalent to the LF   Eject correction  is performed using the special  tool  and the E MIP correction value is written to the EEPROM as the valid data   When LF   Eject correction is performed  the LF   Eject correction values become valid instead of the E MIP correction  value  thus  in the initial EEPROM information print   LF      and  EJ      are printed  but the selected values are printed    after the LF   Eject correction      38 45     lt Button and LCD test gt   Confirm the operation after replacement of the operation panel unit  board  or LCD unit     1  Click Panel Check of the Service Tool on the connected computer  The machine LCD turns blue  waiting for a button to be pressed     2  Pres
35. lear the paper    Paper jam in the rear  1303  _    and press  OK    guide   Paper jam in the under  1304       guide   Ink may have run out   1600    U041  The following ink may have run out  Replace the applicable ink tank  or press the OK button to  Replacing the ink tank is recommended    clear the error without ink tank replacement  When the  error is cleared by pressing the OK button  ink may run  Ink tank not installed   1660    U043  The following ink tank cannot be  recognized    Applicable ink tank icon     out during printing   Print head not installed  or    1401    U051   Print head is not installed  Install the Install the print head properly   not properly installed  print head                                       No paper in the cassette  Cassette  Confirm that the cassette is selected as the paper source     Remove the jammed paper  and press the OK button                  Install the applicable ink tank s  properly  and confirm  that the LED s of all the ink tanks light red         Faulty print head ID  U052  The type of print head is incorrect  Re set the print head  If the error is not cleared  the print    Print head temperature  1403  Install the correct print head  head may be defective  Replace the print head   sensor error    Faulty EEPROM dataof    1405   the print head     Inner cover error   1841 2   1846   185171   1856        18 501         Open the inner cover  place the CD R  Open the inner cover which functions as the CD   DVD  185 5 1  tray 
36. ment pressure replacement down  then fit its upper left corner  sheet  position   At scanner unit replacement to the platen glass reference mark  adjustment  back left                LF   Eject correction    At logic board replacement To correct line feeding  LF roller   Service Tool     5 min     At paper feed roller diameter   Perform in the service  LF  replacement mode  correction                         i  i       1 45                          At logic board replacement    At platen unit replacement    To correct line feeding  eject  roller diameter      Service Tool 2 and Eject  Perform in the service correction is  mode  performed  at the same  time                  Carriage rail  position adjustment      At carriage unit replacement    At carriage unit removal       To set the carriage rail to the None  l min   original position prior to removal   or replacement of the carriage   unit  put a mark on the main   chassis before removal of the   carriage unit     N  New adjustment item     1  Only for CD   DVD printing supported regions    2  New Service Tool that operates only on a pre registered computer     The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit       For the automatic print head alignment  use Matte Photo Paper  MP 101   which is packed with the machine before    CALITION shipment  If Matte Photo Paper  MP 101  is not available  perform manual print head alignment using plain paper      2  Periodic
37. n print        lt Check point gt     The pattern must be printed properly     Copy function     lt Check point gt     Copying must be performed properly         lt Additional verification to be made gt  See 3 1  Notes on Service Part      At document pressure sheet or scanner unit replacement    Communication with a connected computer        lt Check point gt     Via USB connection to the computer  printing from the computer must be performed properly   paper feeding from the rear tray and from the cassette respectively       lt Additional verification to be made gt      For repair of a specific problem  confirm the applicable specific function in the user mode   PictBridge  IrDA communication  CD   DVD print  Bluetooth communication  Scan to Memory function   Card Direct printing  etc     Memory    Power off in the service mode    lt Check point gt      The paper lifting plate must be in the raised position   External and internal appearance     lt Check point gt      No grease  oil  or smearing on the timing slit film      No lifting of the platen ink absorber      No foreign material or dislocation of any part inside the printer     No damage or scratches that will affect the functionality     Packaging     lt Check point gt  See 4  MACHINE TRANSPORTATION     The carriage must be locked in the home position              42 45     2  Service test print     lt Service test print sample gt     MP630 M V0 340 C V00 00 D 003 1 USB  10024F  SET JFN E MIPCF 1          INN NN NN  
38. nute  for capacitor discharging    to protect the logic board ass y from damages        Do not touch the timing slit strip film  timing slit disk feed film  and timing slit disk eject film  No grease or abrasion is    allowed     Protect the units from soiled with ink     Protect the housing from scratches     For the MP630   MP638 automatic print head alignment  use Matte Photo Paper  MP 101  to ensure alignment accuracy     Exercise caution with the screws  as follows     i  The screws of the paper feed motor may be loosened only at replacement of the paper feed motor unit  DO NOT    loosen them in other cases      ii  Before loosening the 3 screws that fix the carriage rail to the main chassis  mark the screw positions so that the    carriage rail will be re attached to the main chassis in its original position        aj  lt 3 1  Notes on Service Part Replacement gt   gt  A    15 45    MP630   MP638     3  REPAIR TABLE OF CONTENTS 4  gt     3 2  Special Notes on Repair Servicing  Click on the image to enlarge it      Be sure to protect the machine from static electricity in repair servicing  especially for the LCD  operation panel board  scanner unit  logic  board  card board  IrDA board  and PE sensor board      1  External housing  scanner unit  and document cover removal    1  Remove the cassette     2  Open the front door and scanner unit  then remove the side cover R  2 screws     lt The scanner unit hinges are fitted in the right and left side covers  gt        16 45
39. oll Wheel counterclockwise step by step  The LCD is divided into 16 segments  representing each step  The color  of a segment corresponding to the step changes from green to blue   If the wheel is rotated clockwise before counterclockwise round completes  the color of segment s  corresponding to the number of  steps the wheel is rotated clockwise returns to green   If the wheel keeps rotated counterclockwise over 1 round  16 steps   the color of segment s  corresponding to the extra number of steps    returns to green  starting with the  Start  segment in the figure below     Ba                           4 4  When the Easy Scroll Wheel is rotated counterclockwise 1 round  16 steps  and all the segments are in blue   press the OK button  The  color pattern is displayed on the LCD     If there is any segment that is not in blue when the OK button is pressed  the display remains unchanged        5  Adjust the transparent color and LCD flicker  as follows     5 1  Press the OK button   OK1  in white is displayed on the black background   If the result is not good   NG1  in black is displayed on the white background  transparent color  immediately after  OK1         5 2  Press the OK button   OK2  in black is displayed on the white background   If the result is not good   NG2  in white is displayed on the black background  transparent color  immediately after  OK2      O Fi       5 3  Press the OK button  The machine returns to be ready for selection of another function   Service 
40. operly    after checking the direction  properly     DPOF information is not saved  DPOF print was selected in the menu  but no  A temporary error  The LCD automatically  DPOF files are contained in the memory card    returns to the display before the error  occurrence         The number of copies to print is not set    Printing was attempted with the print quantity   A temporary error  Specify the print quantity   Input the number of copies using         left  0   zero      1     This layout is available only for A4 or   In Layout print   Mixed 1  2  or 3  which is A temporary error  The LCD automatically  8 5 x11  215x279   available only with A4 or Letter size paper is  returns to the display before the error  selected  but the paper size is not set to A4 or   occurrence   Letter     Cannot specify  stickers  and  half side   The selected layout on the handwriting sheet is   A temporary error  Press the OK button to  layout  together  Check markings on not supported for Stickers  clear the error  The LCD returns to the display  handwriting sheet  before the error occurrence     Cannot print via wireless The received data via infrared communication   A temporary error  The LCD automatically  communication  is not image data  returns to the display before the error  occurrence       No photo data      Unsupported photo data      Photo data too large    Change the setting after removing the   With a memory card inserted in the slot  A temporary error  Remove the memory card  
41. r     Time out for the scanner    2700      Timeout error has occurred  Press  OK      device       5     1  Only for models supporting CD   DVD printing   2  Only for models not supporting CD   DVD printing    6 45    2 2  Service Call Errors  by Cyclic Blinking of Alarm and Power LEDs     Service call errors are indicated by the number of cycles the Alarm and Power LEDs blink  and the corresponding error code with the    message      Printer error has occurred  Turn off power then back on again  If problem persists  see the manual   is displayed on the LCD        Cycles of  blinking of  Alarm and   Power LEDs    2 times Carriage error  3 times Line feed error    4 times Purge cam sensor  error    5 times ASF  cam  sensor  error   6 times Internal temperature  error    7 times Ink absorber full    Error Conditions    Error  code     5100    An error occurred in the carriage  encoder signal     6000    An error occurred in the LF encoder  signal      5C00    An error occurred in the purge unit      5700    An error occurred in the ASF cam  sensor     5400    The internal temperature is not  normal      5B00    The ink absorber is supposed to be  5B01    full   Message on the LCD   Ink absorber full  Service  required   Error codes   5B00  Main ink absorber is full   Overseas    5B01  Main ink absorber is full    7145                            Solution   Check points and replacement items      1  Smearing or scratches on the carriage slit  film   clean the timing slit film   
42. rint The dialog box opens to select the paper source  Select Rear tray or  Cassette  and click OK     EEPROM information print      Model name     ROM version     Ink absorber counter value  ink amount in the ink absorber     Print information     Error information  etc     6   CD R CD R check pattern print For refurbishment use  Not used in servicing     4    LF   Eject LF   Eject correction pattern print  See  LF   Eject correction  below    6    Left Margin Left margin pattern print Not used     6   Deep Cleaning Print head deep cleaning    Cleaning of both Black and Color at the same time    7   Main   ink absorber counter se a sheet of A4 or Letter sized plain paper  After the ink absorber  resetting counter is reset  the counter value is printed automatically     gt  Platen    Platen ink absorber counter Not used   resetting         EEPROM initialization        9   EEPROM Clear       The following items are NOT initialized  and the shipment arrival flag is  not on      USB serial number     Destination settings     Record of ink absorber counter resetting and setting     Record of repair at the production site     CD   DVD print position correction value     LF   Eject correction values     Left margin correction value     Production site E MIP correction value and enabling of it     Endurance correction value and enabling of it     Record of disabling the function to detect the remaining ink amount    Ink absorber counter value  ink amount in the ink absorber        10
43. rvice Tool on the connected computer     i  When a button is clicked in the Service Tool dialog box  that function is performed  During operation of the selected function  all the    Service Tool buttons are dimmed and inactive   ii  When the operation is completed   A function was finished   is displayed  and another function can be selected     iii  Ifa non supported function is selected   Error   is displayed  Click OK in the error message dialog box to exit the error      lt Service Tool functions gt            in i Serica Tool    a lel es   USE Port  EEE    Reload      Prini  Test Print 4 EEPROM 4 CD R 3  LF E JECT Lett nen            Cleaning  Ghar Ink Counter Operation  Ceep Cleaning CH Mari cp Plater    EEPROM Clea Panel Check      Set Destination  Region            CD A Garreciion    LF EJEGT Correction    SE EEE   LF   Pattern 7 EJEGT   Fatemi    Sal         Lett Marein Garrectian    Paper Source   Rear Tray  back side of pap    Gorrection Value     3    cont         Counter Yale   fo    Se         36   45      No    Name   Function   Remarks     1   Test Print Service test print Paper will feed from the rear tray        Service test print      Model name     ROM version     Ink absorber counter value  ink amount in the ink absorber     USB serial number     Destination     EEPROM information     Process inspection information     Barcode  model name   destination     Ink system function check result     CD DVD sensor check result     2   EEPROM EEPROM information p
44. s each button of the operation panel     3  Only one button should be pressed at one time  If 2 or more buttons are pressed at the same time  only one of them is considered to be  pressed  and the other buttons are ignored     The LCD is divided into 16 segments  representing each button  The color of a segment corresponding to the pressed button changes to red        1  ON button 11  NAVI button  2  Back button 12  HOME button  3  OK button 13  Left function button  4  Up cursor button 14  Right function button  5  Down cursor button 15      button  6  Left cursor button 16      button  7  Right cursor button  8  Black button  9  Color button  10  Stop button    4  Rotate the Easy Scroll Wheel clockwise and counterclockwise 1 round  16 steps  each  as follows     4 1  Rotate the Easy Scroll Wheel clockwise step by step  The LCD is divided into 16 segments  representing each step  The color ofa  segment corresponding to the step changes from red to green   If the wheel is rotated counterclockwise before clockwise round completes  the color of segment s  corresponding to the number of  steps the wheel is rotated counterclockwise returns to red   If the wheel keeps rotated clockwise over 1 round  16 steps   the color of segment s  corresponding to the extra number of steps returns  to red  starting with the  Start  segment in the figure below        4 2  When the Easy Scroll Wheel is rotated clockwise 1 round  16 steps   press the OK button     39 45    4 3  Rotate the Easy Scr
45. t     3  Ink absorber counter value print    4  MACHINE TRANSPORTATION    sa   lt TABLE OF CONTENTS gt   gt     MP630   MP638 TABLE OF CONTENTS 4  gt     1  MAINTENANCE       1 1  Adjustment  Periodic Maintenance  Periodic Replacement Parts  and Replacement  Consumables by Service Engineer     1  Adjustment  i i Approx   Adjustment Timing Purpose Tool    time  EEPROM   At logic board replacement To initialize settings Service Tool    l min   initialization Perform in the service  mode   Service Tool 2 l min   Perform in the service  mode   Service Tool 2 l min   Perform in the service  mode   Service Tool 2   min   value setting ink absorber to the ink absorber Perform in the service   EEPROM settings  counter  mode   Ink absorber   When the ink absorber To replace the ink absorber with a   Screwdriver  a pair of 15 min   replacement becomes full new one  tweezers  etc   Paper feed motor   At paper feed motor To adjust the belt tension  None  5 min    Position the paper feed motor so  that the belt is stretched tight      position adjustment replacement  To correct the light volume for the   Service Tool    2 5 min   CD   DVD detection sensor  Perform in the service  mode     To secure the dot placement None   accuracy  Perform in the user mode                        To set destination        Destination settings   EEPROM settings             At logic board replacement        Ink absorber counter    At logic board replacement To reset the ink absorber counter   resetting   At
46. ved from the machine and transported alone  attach the protective cap  used when the packing    was opened  to the print head  to protect the print head face from damage due to shocks        If the packing material that fixed the carriage from the factory is still available  re use it to fix the carriage  to prevent the    carriage unlocked during transportation         al  lt 4  MACHINE TRANSPORTATION gt     45 45    
    
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