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SERVICE MANUAL - Hill

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3. m115a063 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 27 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction Raising the Back Section Using the Nurse Controls On the nurse control put the head ON OFF switch in the ON position Push the head UP DOWN switch to the UP position Release the head UP DOWN switch when the desired position is reached The head section will lock in place Lowering the Back Section Using the Nurse Controls On the nurse control put the head ON OFF switch in the ON position Push the head UP DOWN switch to the DOWN position Release the head UP DOWN switch when the desired position is reached The head section will lock in place Patient Controls The patient controls are located on both siderails and allow the patient to raise and lower the head and knee sections Figure 1 13 Patient Controls CS LU ND Raising the Back Section Using the Patient Controls m115a062 On the nurse control make sure the head ON OFF switch is in the ON position Push the head up arrow on the patient control panel located on the siderail Release the up arrow when the desired position is reached The head section will lock in place Page 1 28 TranStar PC 100 PC 200 PC 300 PC 350 PC 4
4. m115b104 Figure 4 20 Control Board Wiring Assembly Diagram Welded on Electric Box Current Version G D E F C A B I m115b120 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 39 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 13 Electric Stretcher Control Board Chapter 4 Removal Replacement and Adjustment Procedures 12 13 14 Remove the head drive wiring assembly connector C from P7 on the control board H Remove the knee drive wiring assembly connector D from P8 on the control board H Squeeze the standoffs D at each corner and the middle of the control board B and lift the board off the standoffs D see figure 4 17 on page 4 37 or see figure 4 18 on page 4 38 Replacement 1 10 Place the new control board B over the standoffs D and press down gently until the board snaps onto the standoffs D see figure 4 17 on page 4 37 or see figure 4 18 on page 4 38 Connect the potentiometer cable assembly connector B to P1 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 Connect the left siderail wiring assembly connector A to P2 on the control board H Connect the right siderail wiring assemb
5. Item Number Part Number Quantity Description 1 4634802 8000 1 Brake steer pedal insert foot gray 2 4647601 8000 2 Label brake pedal 3 46346 8000 2 Brake steer pedal double 4 4647602 8000 2 Label steer pedal 5 4634502 8000 1 Brake steer pedal insert foot green 6 39839 8000 2 Roll pin 7 864 8000 4 Washer 8 22297 8000 2 Screw 9 11247 8000 2 Nut 10 4435 8000 12 Locknut 11 9001836 8000 4 Screw hex head cap 12 9022919 8000 3 Brake caster 13 46098 8000 4 Caster screw 14 SA3618 8000 As required Loctite blue 242 15 4640101 8000 4 Velcro base 3 x 1 16 9001828 8000 8 Screw hex head cap 17 6021250 8000 1 Column base weldment foot 18 1012 8000 4 Washer 19 46351pl 8000 2 Brake activation assembly 20 12434 8000 2 Roll pin 21 11873 8000 2 Roll pin retainer 22 4640102 8000 1 Velcro base 1 5 x 1 23 46100pl 8000 1 Brake steer shaft 24 460510148 1 Base weldment 8000 25 6021150 8000 1 Column base weldment head 26 34872 8000 8 Slide button 27 46360pl 8000 2 Hex rod 28 46416 8000 4 Hex bushing 29 16042 8000 2 Screw sims a Loctite is a registered trademark of Loctite Corporation b Velcro is a registered trademark of Velcro Industries BV a Dutch corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 25 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 E
6. m115_039 Page 5 140 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re IV Pole P2217 and ISS Transfer Pole P158 Chapter 5 Parts List Table 5 46 IV Pole P2217 and ISS Transfer Pole P158 Item Number Part Number Quantity Description 1 32534 8000 1 Extension rod assembly 2 32202 8000 2 Nylon guide 3 10866 8000 1 Screw 4 10640 8000 2 Roll pin 5 32201 8000 1 Extension 6 20858 8000 1 Coupling 7 32199 8000 1 Outer tube assembly 8 2217 8000 1 IV pole 9 35005 8000 1 Locator 10 35022 8000 1 Inner insulator 11 35334 8000 2 Spring pin 12 35021 8000 1 Transfer pole 13 35044 8000 1 Label 14 35018 8000 4 Roll pin 15 35003 8000 4 IV hook 16 17290 8000 1 Screw 17 35001 8000 1 Hub 18 35002 8000 1 Collet 19 35007 8000 1 Ferrule complete 20 35004 8000 1 Insert 21 35026 8000 1 Telescoping tube 22 35020 8000 1 End cap 23 35019 8000 1 O ring 24 864 8000 1 Washer 25 17232 8000 1 Screw 26 P158 8000 1 Transfer pole TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 141 Security Straps P349 Chapter 5 Parts List Security St
7. m115a063 36 Release the head UP DOWN switch when the desired position is reached The head section locks in place Yes No y gt Go to RAP 2 13 Optional Push Handles Function 37 Raise the push handles The push handles lock into position Yes No Goto RAP 2 12 38 Lift up on the push handle release latch The push handles drop into the stored position Yes No Go to RAP 2 12 Page 2 30 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Function Checks Chapter 2 Troubleshooting Procedures Manual Head Section Articulation Function 39 Rotate the left crank handle located at the foot end of the stretcher out and lock into the cranking position The handle locks into position Yes No Go to RAP 2 15 40 Pull the left crank handle out from the stretcher until it stops and turn the handle clockwise The back section rises smoothly without binding Yes No Go to RAP 2 15 4 While holding the handle in the out position turn the crank handle counterclockwise The back section lowers smoothly without binding Yes No Go to RAP 2 15 Manual Thigh Section Articulation Function 42 Pull the right crank handle located at the foot end of the stretcher out and lock into the cranking position The handle locks into position Yes No
8. Item Number Part Number Quantity Description 1 46129pl 8000 2 Trendelenburg pivot tube 2 48650 8000 2 Grooved pin 3 39839 8000 1 Roll pin 4 4634802 8000 1 Brake steer pedal insert foot gray 5 46347 8000 1 Brake steer pedal half 6 4645404 8000 2 Headed pin 1 313 7 46487 8000 4 Washer plastic 8 4642348 8000 1 Reverse Trendelenburg pedal welded assembly 9 4641948 8000 1 Trendelenburg pedal welded assembly 10 46340 8000 1 Release pedal rh 11 46353 8000 1 Reverse Trendelenburg pedal insert rh 12 46341 8000 1 Trendelenburg pedal insert rh 13 17291 8000 4 Push nut 14 46457 8000 1 Foot end Trendelenburg rod 15 46337 8000 1 Release pedal lh 16 43059 8000 2 Retaining ring 17 46486 8000 1 Nut hex 18 46320pl 8000 1 Turnbuckle 19 48654 8000 1 Foot pump pedal stop cap 20 4632548 8000 1 Pump pedal welded assembly foot 21 46349 8000 1 Up down pedal 22 46115 8000 1 Up down pedal insert 23 46338 8000 2 Split bushing 24 46319p1 8000 1 Pump connection welded assembly 25 46060 8000 3 Pump pedal linkage washer 26 36957 8000 2 Retaining ring 27 46323pl 8000 2 Pump activation link 28 46061 8000 2 Pump linkage washer plastic 29 4637502pl 1 Headed pin 0 688 8000 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 1
9. ml115c161 2 Tighten the mounting knob D located under the headrest F TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 39 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 21 Temporal Wrist Rest Chapter 7 Accessories 3 Loosen the height adjustment knob E 4 Place the temporal wrist rest C in a satisfactory position and tighten the height adjustment knob E NOTE The top of the temporal wrist rest can be rotated away from the patient for increased patient access when required Removal 1 Loosen the mounting knob D located under the headrest F 2 Remove the temporal wrist rest C from the headrest F Page 7 40 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 22 Gas Delivery System Chapter 7 Accessories 7 22 Gas Delivery System The Gas Delivery System attaches to the surgical rail located on either side of the stretcher providing gas supply to the patient and also as a drape support during the procedure Installation Parts required Clean cloth Approved hospital disinfectant 1 Loosen the mounting knob D on the gas delivery system see figure 7 21 on page 7 41 Figure 7 21 Gas Delivery System Installation C ml115c162 2 Slide the gas delivery system on the surgical rai
10. AG POWER CORD POWER PLUG GREEN YELLOW LIGHT BLUE m115c131 FO 3 2
11. Foot end Head end E KJ ml15 024 Page 1 14 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Introduction Chapter 1 Introduction Figure 1 10 Fixed Height Back Section Foot Section Positions Back articulation position Foot end Head end Foot section position Foot end Head end Ad a O A AAA E a En hw ET ed H ES A A m115b102 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 15 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Introduction Chapter 1 Introduction Figure 1 11 Surgical Stretcher Articulating Head Section Articulation Head end m115c170 Page 1 16 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Specifications Specifications Physical Description Chapter 1 Introduction See table 1 1 on page 1 17 for TranStar Series Stretcher specifications Table 1 1 Specifications Feature Dimension Overall length standard 83 2108 mm surgical 92 2337 mm OB GYN 80 5 2045 mm Overall width siderails up standard 32 813 mm wide electric 36 914 mm OB GYN 3
12. 1 33 JTrendelenbUE 8o ssa ur estan IN A eLearn 1 33 Reyerse TrendelenBUrEE s 54 25 cote gs a orl dra V RO PN eee 34 Quick Trendelenburg i252 soRbE dob Id ER RA Ae RERTAGG ts 1 34 Leveling The Sleep Surface 5 ese desi e ee eee ess oats 1 34 Central Brake dnd Steer sisi A dee ta ees 1 34 STET A Dr MIO OSEE UE Oe oe RAs ote EEG ot 1 34 Brakes 2 ARA A ceeds Phe es Seay aaa ee 1 34 Electric Stretcher CPR Release it mah ados eae es eS eden 1 35 Power Cord Storage ai ee e os ws Wa AA a 1 35 Trauma Stretcher Cassette Lift Mechanism Handle 1 35 O tbe eld nios 1 35 SIA is Cartan ee Oe perd e eae tol ado 1 35 Trauma Stretcher Restraimt 1 22 blc lae RI a 1 36 Restraining the Patient s Wrist 2 4 2 43 8 4 ae bee eee eel eed es 1 36 Restraining the Patient s Ankle 0 0 0 0 eee eee ee eee 1 36 OB GYN Stretcher Patient Grip Handle 0 0 00 e ee eee 1 36 Raising th Patient Grip Handle 05452254544 Bode Ses Sea Pace EO 1 36 Lowering the Patient Grip Handle 0 0 0 0 00 000 1 37 OB GYN Stretcher Foot Support ee ew ee doe wea a 37 Telescoping Upward or Downward 0 0 0 e eee eee nee 1 37 Telescoping Outward or Inward 0 0 0 eee eee es 1 37 OB GYN Stretcher Placenta Basin 0 0 0 cece eee eee 1 38 Page viii TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500
13. 5 168 AA voe ex See hb ER ohn cade MARSA Ge OAs 5 170 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page5 3 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 5 Parts List NOTES Page 5 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Warranty Chapter 5 Parts List Warranty HILL ROM COMPANY INC TRANSTAR SERIES STRETCHER S LIMITED WARRANTY Hill Rom Company Inc Hill Rom has a long tradition of providing superior products and service to our customer Our goal is Total Customer Satisfaction In that spirit Hill Rom is proud to offer the following warranty GENERAL WARRANTY APPLICABLE UNLESS A SPECIFIC WARRANTY IS LISTED Hill Rom warrants to the original purchaser that its TranStar Series Stretcher s shall be free from defects in material and workmanship for a period of three 3 years from date of delivery In addition during the first year of the warranty period Hill Rom shall provide service free of charge Hill Rom s obligation under this warranty is expressly limited to supplying replacement parts and or service for or replacing at its option any product which is in the sole discretion of Hill Rom found to be defective In addition to the foregoing warranty Hill Rom warrants to the original purchaser that the frame and welds
14. 1 Torx is a registered trademark of Textron Inc 2 Allen is a trademark of Industrial Fasteners Inc Page 4 76 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 24 Fixed Height Stretcher Upper Frame Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 38 Fixed Height Stretcher Upper Frame m115d108 Adjustment 1 Using the 4 Allen wrench remove the two screws H from one side of the head column base weldment I and foot column base weldment J see figure 4 39 on page 4 78 2 Pull the four height adjustment pins G from the opposite end that the screws H were removed 3 Raise or lower the upper frame to the height determined in step 1 of Removal TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 77 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 24 Fixed Height Stretcher Upper Frame Chapter 4 Removal Replacement and Adjustment Procedures 4 Install the four height adjustment pins G into both the head column I and foot column base weldments J The pins should protrude from the opposite side of base weldments 5 Using the 4 Allen wrench install the two screws H into the head column base weldment I pins G and foot column base weldment J pins G The screws should be fully seated on the
15. Page 7 54 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 26 Integrated Fiber Optic Exam Light P7915AT Chapter 7 Accessories Figure 7 30 Light Mounting Plate Assembly Head end ml15d191 19 Orient the illuminator box A above the light mounting plate B so that the power switch C is facing toward the foot end of the stretcher see figure 7 27 on page 7 51 20 Lower the illuminator box A onto the light mounting plate B and insert the light mounting plate tabs D into the keyhole slots E located on the bottom of the illuminator box A 21 Slide the illuminator box A toward the head end of the stretcher to secure the illuminator box A onto the light mounting plate B 22 Remove the power cord X from its packaging container 23 Plug the power cord X into the appropriate connection on the illuminator box A Y TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 55 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 26 Integrated Fiber Optic Exam Light P7915AT Chapter 7 Accessories A CAUTION Ensure the power cord is not pulled too tightly Tension on the power cord connection could result in equipment damage 24 Using the cable tie F provided secure the power cord X to the light mounting plate B
16. Replacement 1 2 Insert the new siderail tube G into the lower pivot block H Align the roller guide I the lower pivot block H the two wave washers J and the siderail tube G with the bolt holes in the bent bottom rail extension B and the upper frame A CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 3 Using the ratchet and the T30 Torx head bit carefully install a new lower pivot bolt D to secure the end tube to the bottom rail Using the torque wrench torque the lower pivot bolt D to 140 10 in Ib 15 8 1 1 N m Install the new siderail tube into the upper pivot F Install the new ratchet rivets E into the upper pivot F Install the siderail trim strip C onto the bent bottom rail extension B Install the bottom rail end caps A onto the bent bottom rail extension B Page 4 20 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 6 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail Latch Chapter 4 Removal Replacement and Adjustment Procedures 4 6 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail Latch Tools required R
17. 8 Put the stretcher in the neutral position The pedal seats in that position and all four casters rotate and roll freely Yes No Go to RAP 2 4 Hilow Function 9 Puta 40 pound weight at the head end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 21 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Function Checks Chapter 2 Troubleshooting Procedures 10 11 12 13 14 15 16 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No 1 Go to RAP 2 6 Press the left side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No y Go to RAP 2 5 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No 4 Go to RAP 2 6 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No 1 Go to RAP 2 5
18. 3 Wheel 8 21 46100pl 8000 1 Brake steer shaft 22 46057p1 8000 1 Pump linkage weldment assembly 23 46480 8000 1 Pump return spring 24 46098 8000 4 Caster screw 25 9022930 8000 1 Brake steer caster 26 9001836 8000 12 Screw hex head cap 27 4640101 8000 4 Velcro base 3 x 1 a Velcro is a registered trademark of Velcro Industries TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 BV a Dutch corporation PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 17 PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 28 4609201 pl 4 Washer hydraulic cylinder bracket 8000 29 46088pl 8000 2 Trendelenburg pedal spring bracket 30 43878 8000 4 Screw Torx button head 31 4640102 8000 1 Velcro base 1 5 x 1 32 46491 8000 3 Split bushing 33 46416 8000 4 Hex bushing 34 16042 8000 2 Screw sims 35 406761 8000 2 Rocker arm 36 46405 8000 2 Connecting rod 5 37 12434 8000 2 Roll pin 38 46351pl 8000 2 Brake activation assembly 39 46311 8000 1 Base cover 40 46122p1 8000 2 Bellows attachment plate 41 46314 8000 2 Bellows 42 27509 8000 2 Roll pin 43 4605148 8000 1 Base weldment 44 9001724H 2 Screw 8000 45 4540 8000 2 Washer
19. 5 Using the hammer and the 5 16 pin punch gently tap the hex rod F out of the old caster 6 Using the ratchet and 7 16 socket remove the caster screw D NOTE Use the 13 mm socket to remove the caster screw from the surgical stretcher only Page 4 96 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 30 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster Chapter 4 Removal Replacement and Adjustment Procedures A WARNING Use two people for this procedure Failure to do so could result in personal injury and equipment damage 7 Lift the corner of the stretcher and temporarily block it up with the 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber Replacement 1 Align the caster with the color mark G on the base of the stretcher see figure 4 52 on page 4 97 Figure 4 52 Caster Brake Orientation ml15e016 2 Slide the caster into the base of the stretcher see figure 4 51 on page 4 96 3 Using the ratchet and 7 16 socket install the caster screw D and use blue Loctite adhesive to ensure that the screw will stay in place NOTE Use the 13 mm socket to install the caster screw on the surgical stretcher only TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 97 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual
20. Date Function EZ Power cord and plugs E S SE SIE Nurse controls JE o Es Control board mounts Patient controls left siderail z Patient controls right amp siderail amp z Electrical test 5 z 5 LEDs Fixed height adjustment Cassette lift mechanism un amp E Fiber optic exam light zZ a Telescoping calf supports g Overall appearance ES gg Labor Time 6 HE A Ea Repair Cost EA Inspected By BEEQERR ELS BE SRESEGES Re lt 8 REE ew 3 3 ia Page 6 14 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Tool and Supply Requirements Chapter 6 General Procedures Tool and Supply Requirements The following tools are required to service the TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 Series Stretcher e Ratchet Torque wrench 0 250 in Ib e Torx head bit sizes T25 and T30 Sockets sizes 1 8 to 1 in 1 16 increments e 13 mm socket Hex head bits sizes 1 8 to 5 16 in 1 32 increments e Adjustable wrench e Open end and box end wrenches 1 8 to 1 in 1 16 increments e 17mm open end wrench e Allen V wrench sizes 1 8 to 5 16 in 1 32 increments e Phillips head screwdriver e Slotted head screwdriver e Pliers e Retaining ring removal installation tool e Side cutters e Rubber mallet Hammer e Pin punch sizes 1 8 3 16 and 5 16 Drill e Drill b
21. Go to RAP 2 16 43 Pull the right handle out from the stretcher until it stops and turn the handle clockwise The knee section rises smoothly without binding Yes No Go to RAP 2 16 44 While holding the handle in the out position turn the crank handle counterclockwise The knee section lowers smoothly without binding Yes No Go to RAP 2 16 CPR Release Function 45 Pull and hold the CPR release handle The back section goes into the full flat position An empty back section may require slight downward hand pressure to rotate into the full flat position Yes No Go to RAP 2 13 46 Go to Final Actions on page 2 32 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 31 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Final Actions Chapter 2 Troubleshooting Procedures Final Actions 1 Complete the required preventive maintenance procedures See Preventive Maintenance Schedule on page 6 9 2 Ensure all wireforms and components are in place and secure 3 Complete all required administration tasks Page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 1 Reduced Braking Ability Chapter 2 Troubleshooting Procedures 2 1 Reduced Braking Ability 1 The stretcher is a PC 100 PC 200 Series Procedural stretcher
22. Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Page 5 100 Electric Stretcher Cable Wire Routing With Welded on Electric Box Chapter 5 Parts List Table 5 30 Electric Stretcher Cable Wire Routing With Welded on Electric Box Item Number Part Number Quantity Description 1 43879 8000 2 Screw Torx button head 2 43878 8000 13 Screw Torx button head 3 4966701 8000 2 Cable clamp 7 16 4 4966702 8000 2 Cable clamp 5 8 5 49936 8000 13 Self mounting wire tie 6 3924001 8000 3 Ground strap q 17292 8000 3 Cable clamp 8 4964302 8000 1 Ninety degree strain relief 9 3924006 8000 3 Ground strap assembly 61 2 10 3924008 8000 1 Ground strap assembly 9 a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 101 Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box Chapter 5 Parts List Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box Figure 5 32 Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box O 10Y 9 rd m115c123 Page 5 1
23. Yes No y Go to step 5 2 The brake steer pedal locks into the brake position Yes No y Check the brake steer link B at the head and foot ends of the stretcher for proper orientation see figure 2 3 on page 2 36 Adjust the brake steer link B orientation if necessary and tighten the brake steer link screw A If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 3 3 When each brake steer pedal is activated each hex rod C rotates 45 in either direction from neutral Yes No y Check the brake steer link B at the head and foot ends of the stretcher for proper orientation Adjust the brake steer link B orientation if necessary and tighten the brake steer link screw A If this solves the problem go to Final Actions on page 2 32 Otherwise go to step 10 4 Go to step 10 5 The brake steer pedal locks into the brake position Yes No y Go to step 9 6 The wireforms G that connect the brake activation weldment H to the rocker link F are bent see figure 2 4 on page 2 37 Yes No y gt Go to step 9 7 Replace any bent wireforms This solves the problem Yes No y gt Go to step 9 8 goto Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 33 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 1 Reduced Braking Ability Chapter 2
24. 1 Oilite is a registered trademark of Beemer Precision Inc Page 4 14 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 3 Electric Stretcher Siderail Chapter 4 Removal Replacement and Adjustment Procedures 2 Align the siderail swing arm bracket with the swing arm C 3 Insert the swing pivot bolts A through the siderail bracket and swing arm C 4 Using the 2 open end wrench the ratchet and the 1 2 socket install a swing pivot nut E and washer D on each swing pivot bolt A 5 Using the torque wrench torque the nuts E to 40 6 in Ib 4 5 0 7 N m 6 Check the amount of force required to store the siderails NOTE If the force required is too excessive or too easy adjust the torque on the pivot bolts until the desired force is obtained 7 Place the CPR cable L in position see figure 4 5 on page 4 14 and loosely install the cable adjusting nut T see figure 4 4 on page 4 13 Make sure the cable and ball are properly seated in the CPR handle weldment 8 Using the 5 16 Allen wrench install the shoulder bolt H that secures the CPR handle weldment 9 Adjust the cable adjusting nut I on the threaded stud such that the handle on the CPR handle weldment just touches the plastic CPR handle when the CPR latch is fully extended 10 Pull the siderail cable assembly K a
25. 19 40741 8000 3 Thrust race 20 11578 8000 1 Thrust bearing 21 60661 8000 1 Armboard handle 22 60589pl 8000 1 Armboard support tube 23 9005110 8000 1 Flat screw 24 38156 8000 1 Hole plug a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 147 Stirrup Assembly P347AT Chapter 5 Parts List Stirrup Assembly P347AT Figure 5 51 Stirrup Assembly P347AT m115c167 Page 5 148 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Stirrup Assembly P347AT Chapter 5 Parts List Table 5 50 Stirrup Assembly P347AT Item Number Part Number Quantity Description 1 42079 8000 2 Stirrup 2 42056 8000 1 Right rod 3 42081 8000 2 Right handle assembly 4 41665 8000 2 Thumb knob 5 15244 8000 2 Fiber washer 6 9003706H 2 Screw 8000 7 1215 8000 2 AllenTM screw SA3618 8000 As required Loctite blue 242 60749 8000 1 Product label 10 64732 8000 1 Stirrup weldment 11 42090 8000 1 Left rod a Allen is a trademark of Industrial Fasteners Inc b Loctite is a registered trademark of Loctite Corporation TranSta
26. 46 41459 8000 2 Lockwasher 47 11873 8000 2 Roll pin retainer 48 4614101 8000 1 Label product lh blue 49 4614102 8000 1 Label product lh purple 50 4614103 8000 1 Label product lh teal 51 4614104 8000 1 Label product lh green 52 4614105 8000 1 Label product lh red 33 4614106 8000 1 Label product lh grey 54 4613901 8000 2 Label product head foot blue 55 4613902 8000 2 Label product head foot purple 56 4613903 8000 2 Label product head foot teal a Torx is a registered trademark of Textron Inc Page 5 18 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly Chapter 5 Parts List Item Number 57 58 59 60 61 62 63 64 65 Part Number 4613904 8000 4613905 8000 4613906 8000 4614001 8000 4614002 8000 4614003 8000 4614004 8000 4614005 8000 4614006 8000 Quantity m m NINI N Description Label product head foot green Label product head foot red Label product head foot grey Label product rh blue Label product rh purple Label product rh teal Label product rh green Label product rh red Label product rh grey TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 S
27. 5 28 Pedals Stretchers With Side Pedals 0 0 cc cece eee eens 5 30 Pedals Stretchers With Side and Foot End Pedals 5 34 Pedals Stretchers With Foot End Pedals oooooooooooo oo o 5 38 Steering Plus Steering System Old Style oooooooooomommom o 5 42 Steering Plus Steering System New Style oooooooooocmomooooo 5 46 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly 5 48 PC 300 PC 550 Procedural Stretcher Upper Frame Assembly 5 52 PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly 5 56 Surgical Stretcher Upper Frame Assembly 0 0002 e eee 5 60 Surgical Stretcher Upper Frame Articulating Headrest 5 64 OB GYN Stretcher Upper Frame Assembly Sheet 1 0 2 5 66 OB GYN Stretcher Upper Frame Assembly Sheet 2 0 2 5 70 OB GYN Stretcher Upper Frame Panel Assembly 00 5 72 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page5 1 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 5 Parts List Fixed Height Stretcher Upper Frame Assembly 00005 5 76 Trauma Stretcher Upper Frame Assembly 0 0 0 0 e ee eee eee 5 80 Trauma Stretcher Upper Frame Panel Assembly 0000 5 82 Trauma Stretcher Upper Frame La
28. 6 HE A Eo Repair Cost EA Inspected By PERRO LE BEELESECES a8 lt BR E ef g SE Continued on next page Page 6 12 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Preventive Maintenance Chapter 6 General Procedures Table 6 3 Preventive Maintenance Checklist cont d Date Function EZ Pedals E S PE 312 Back section gas spring BS E Q c z 3 i Articulating headrest gas spring Foot support gas spring lt Push handles a amp z Patient grip handles 5 z amp Back section manual crank Thigh section manual crank Store away foot section un amp y Gliding litter Z a CPR release g Wiring harness Motor mounts soe Labor Time 3E E d Repair Cost EA Inspected By AAA REESERECES Re lt c RFE gt e E Continued on next page TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 6 13 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Preventive Maintenance Chapter 6 General Procedures Table 6 3 Preventive Maintenance Checklist cont d
29. If the tray is not placed all the way to the head end it may interfere with the Trendelenburg function of the stretcher Removal Pull up on the tray with sufficient force to break the adhesive bond TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 23 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 13 Utility Tray Chapter 7 Accessories Figure 7 12 Utility Tray Installation Head end m115a077 Page 7 24 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 14 Armboard Chapter 7 Accessories 7 14 Armboard The armboard is slid under the stretcher mattress while the patient occupies the stretcher and is used as a support for the patient s arm to rest on Installation 1 Slide the mattress pad C over the upper armboard panel E until the mattress pad fits the contour of the panel see figure 7 13 on page 7 25 Figure 7 13 Armboard m115b126 2 Rotate the upper armboard panel E 180 away from the lower armboard panel A and securely tighten the handle lock mechanism F by rotating it in a clockwise direction as indicated on the mechanism housing 3 Slide the lower armboard panel A between the stretcher mattress and the head panel B until the armboard stop tab G reaches the upper frame tube TranStar PC 100
30. Side Pedals Only 20 lp uere eREE ENG REA RUD CEA 4 103 Foot End Pedals Only cocer dis p Re SEE RR ERE ERA 4 104 Side and Foot Pedal cidos alt 4 104 Page 4 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 4 Removal Replacement and Adjustment Procedures Steering Plus Steering System Assembly Old Style 4 105 REMOVAL csv ues apte ee Ua pes eae tone ies A 4 105 Replacement 2215 Puts See Ge ew eS shel oi exe pu ee PUN ae is A S 4 106 ANA A ds Md de e fee td dd ae A 4 106 Steering Plus Steering System Assembly New Style 4 108 Removal 2 2244 A as 4 108 Repl cemelt e dios tac 4 109 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 5 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 4 Removal Replacement and Adjustment Procedures Introduction Upon completion of any maintenance procedure perform the Procedural Stretcher Function Checks on page 2 6 Fixed Height Stretcher Function Checks on page 2 10 Trauma Stretcher Function Checks on page 2 12 Surgical Stretcher Function Checks on page 2 16 OB GYN Stretcher Function Checks on page 2 20 or Electric Stretcher Function Checks on page 2 25 to ensure proper operation of the TranStar PC 100 PC 20
31. hd z 2 E E z E n y E 5 F E A El e bo N VEM E E Q Q a E e E 5 d Foe o A e FL o a E 2 ME 2 3 3 ia E g z e TL z k o E o Y L os 0 E E Bt 3 2c L 28 229 sou S m5 E nor T 43 E a 25 2 a Ea 2 an qs 3x E ag o o I M y a D z E E E IL 5 z S x Gs Q Q Aes z x a 8 J 1 e 8 R L e amp 7 B x O 1 E y O 5 E g ml115a112 Page 5 106 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Control Board Assembly 120V AC and 230V AC Chapter 5 Parts List Table 5 33 Electric Stretcher Control Board Assembly 120V AC and 230V AC Component Symbol Part Number Description C2 through C4 C11 C14 30109104K 8000 Capacitor C17 through C19 C23 C6 through C10 30109224K 8000 Capacitor C12 C13 C15 C16 30109471K 8000 Capacitor C20 30116 8000 Capacitor C21 30122 8000 Capacitor C22 30109334K 8000 Capacitor CR2 through CR7 CR14 302014148B 8000 Diode silicon through CR18 CR8 through CR13 CR20 30214180A 8000 Tranzorb CR19 CR21 through CR24 302014003B 8000 Diode silicon F1 F3 4471422 8000 Fuse 120V AC F1 F3 4471519 8000 Fuse 230V AC F2 4471408 8000 Fuse 120V AC F2 4471505 8000 Fuse 230
32. on page 6 3 for proper disinfectant instructions Page 7 46 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 25 Telescoping Calf Supports P35745AT Chapter 7 Accessories 7 25 Telescoping Calf Supports P35745AT The TranStar OB GYN Stretcher Telescoping Calf Supports can be implemented when the stretcher is in the birthing position The Telescoping Calf Supports are located in their respective positions at the foot end of the stretcher Installation A WARNING The telescoping calf supports are intended to be used in the prescribed manner only Failure to use this product as outlined may result in personal injury or equipment damage 1 Set the central brake pedal to the brake position 2 Using the hilow operation pedals raise the stretcher to the desired level position 3 Insert the telescoping calf support stem A of the telescoping calf support assembly B into the calf support accessory socket C located on either side of the upper frame D see figure 7 25 on page 7 47 Figure 7 25 Telescoping Calf Support Installation L m115d184 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 47 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 25 Telescoping Calf Supports P35745AT Chapter 7 Accessories 4 Ensure the n
33. 0 0 0 cee eee eee ee 5 38 Steering Plus Steering System Old Style 0 0 0 0 000000005 5 42 Steering Plus Steering System New Style 0 0 0 e eee eee 5 46 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly 5 48 PC 300 PC 550 Procedural Stretcher Upper Frame Assembly 5 52 PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly 5 56 Surgical Stretcher Upper Frame Assembly 0 000 000 eee eee 5 60 Surgical Stretcher Upper Frame Articulating Headrest 5 64 OB GYN Stretcher Upper Frame Assembly Sheet 1 0 2 5 66 OB GYN Stretcher Upper Frame Assembly Sheet 2 0 2 5 70 OB GYN Stretcher Upper Frame Panel Assembly 0 12 Fixed Height Stretcher Upper Frame Assembly o oooooooooomooo o 5 76 Trauma Stretcher Upper Frame Assembly 0 000000 eee eee 5 80 Trauma Stretcher Upper Frame Panel Assembly 000 5 82 Trauma Stretcher Upper Frame Labels 5 84 Page xvi TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Electric Stretcher Upper Frame Assembly o ooo ooooooonoo 5 86 Electric Stretcher Mattress Weldment 0 00 c eee eee ee eee 5 90 Electric Stretcher Head and Knee Drive
34. 25 Using the box knife cut the excess cable tie securing the fiber optic cable connector M to the stretcher 26 Connect the fiber optic cable connector M to the appropriate connection D on the illuminator box A see figure 7 28 on page 7 52 27 Place the gooseneck assembly H into its storage slot K 28 Plug the fiber optic exam light into an appropriate power source 29 Turn the power switch to the ON position and ensure the fiber optic exam light works properly Cleaning A A Refer to the section titled Cleaning and Care on page 6 3 for proper cleaning instructions WARNING Do not touch the lamp inside the illuminator box immediately after use Allow a minimum of 30 minutes for the lamp to cool before replacing it Failure to do so could result in personal injury and equipment damage CAUTION Remove the integrated fiber optic exam light assembly before spray washing the stretcher Failure to do so could result in equipment damage Page 7 56 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 27 Headboard Assembly P4120CT Chapter 7 Accessories 7 27 Headboard Assembly P4120CT The Headboard Assembly mounts in the headboard mounting sockets located at the head end of the stretcher The headboard assembly is removable Installation 1 Position the headboard vertically and slide i
35. 4293 Ru bah Sande dees Wie ne e EORR AE 4 20 Procedural Fixed Height Trauma Surgical OB GY N Electric Stretcher Sid r ak AA RD REDE 4 2 REMOVAL cioe eS ah venu se ae a us Ra ES Rer D I BU MU opi a eed 4 21 Replacement i04 ciebs debate seriet erd a on lo tad ADS LX CERA d 4 21 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 1 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 4 Removal Replacement and Adjustment Procedures Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail End TUDE i tu e ys poh ee tata th T i sse e eh I Le i 4 23 Removal oof 5 sb A sr EC Men ie E ew ees 4 25 Replacement aia tia ad ata bY 4 25 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail Transfer Stop Common Tube usa iaa 4 26 PROTO VG sons uus ques M A MIA pot ALI AUI LaL CM ae 4 26 Replacement 424 d A b RU URNA a A RUE RNC 4 26 OB GYN Stretcher Patient Grip Handle o ansehen 4 27 Removal ea aeina a iod d e SENDER S 4 27 Replacement reg 4o Seid dee ve Sec eei qaod a edere Vade detect 4 28 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube 4 29 REMOVE s essemus cuit ews ecw AR Seal eee eum ans dr eee eG 4 29 Replacement ic e ER RATEN Vp Pan EARN ay 4 31 Electric Stretcher Patient Control Switch 2 0 0 0 0 0 eee eee eee 4 33 Removal 2 25 de idad rd Ie ieu ne Sia ime a 4 33 Rep
36. 8000 1 Back crank assembly 2 17291 8000 2 Push nut 3 24544 8000 2 Rivet 4 24549 8000 1 Universal joint 5 4639001 8000 1 Knee crank assembly electric 6 35373 8000 3 Roll pin 7 43059 8000 1 Retaining ring 8 48618pl 8000 1 Foot drive short linkage 9 49996pl 8000 1 Headed pin 10 49055 8000 1 Gear box assembly 11 44352 8000 1 Hairpin 12 9007306 8000 4 Screw phillips pan head 13 4966901 8000 1 Actuator assembly knee drive 120V AC 14 41667 8000 8 Washer 15 4903748 8000 1 Dogleg weldment 16 49995 8000 2 Bushing bronze 17 49043 8000 2 Actuator mounting pin 18 49994 8000 6 Bushing bronze 19 4964901 8000 1 Head drive assembly 120V AC 20 4966902 8000 1 Actuator assembly knee drive 230V AC 21 4964902 8000 1 Head drive assembly 230V AC 22 61181 8000 1 Knee drive cable assembly 23 60585 8000 1 O ring 24 49081 8000 1 Retaining ring TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 93 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Head Drive CPR Assemblies Chapter 5 Parts List Electric Stretcher Head Drive CPR Assemblies Figure 5 28 Electric Stretcher Head Drive CPR Assemblies ml15e111 Page 5 94 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual
37. 8000 Integrated circuit U5 304004071B 8000 Integrated circuit U7 304112004A 8000 Integrated circuit Page5 108 TranStar8 PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Control Board Assembly 120V AC and 230V AC Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 109 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly Chapter 5 Parts List PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly Figure 5 35 PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly 14 28 2930 31 40 41 m115e008 Page 5 110 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly Chapter 5 Parts List Table 5 34 PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly Item Number Part Number Quantity Description 1 831 8000 8 Locknut 2 36570 8000 16 Oilite bushing 3 4606248 8000 4 Siderail swing arm 60957 8000 Europe 4 36802pl 8000 8 Pivot pin 5 46015 8000 4 Bottom rail end cap screw
38. Caring For The Wood Components 0 0 0 0 ce eee eee eee 6 3 General Cleanings ios Sab eR SUO EO UR SEV DAY PER Irae 6 4 Steam Cleaning Yan ne ls wees dms ede RUE THES GET OREMUS E 6 4 Spray Washing Not Applicable to Electric Stretcher 6 4 Cleaning Hard to Clean Spots 4 cc ta elas e O As 6 4 Disinfectg 2 0 A E eked ee E eA 6 4 Mattress Draping OB GYN Stretcher 0 0 0 0 eee eee eee 6 5 Component Handling Electric Stretcher 0 0 0 0 e eee eee eee 6 6 PHC BORG iii 6 6 Lubrication Require metis Sit de ie e da le CLA Ln 6 7 Preventive Maintenance s os cs A ae ene eq ds 6 8 Preventive Maintenance Schedule 0 0 eee eee eee 6 9 Preventive Maintenance Checklist 6 12 Tool and Supply Requirements 0 0 0 0 cece eee ee ee 6 15 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 6 1 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 6 General Procedures NOTES Page 6 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Cleaning and Care Chapter 6 General Procedures Cleaning and Care A A WARNING Follow the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage SHOCK HAZARD Unplug the unit from its power sourc
39. Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 25 Procedural Fixed Height Trauma Stretcher Back Panel Gas Spring m115e012 Figure 4 26 OB GYN Stretcher Back Panel Gas Spring mll5e177 Page 4 50 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 16 Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures Replacement A WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury 1 Raise the back panel put the new gas spring G into position and install the top headed pin B 2 Lower the back panel to the horizontal position and install the bottom headed pin E through the gas spring G and frame bracket A WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 3 Using the retaining ring removal installation tool install the retaining rings A and E into the grooves of the top and bottom headed pins B and E 4 Install the solid rivet C that secures the release handle to the gas spring G 5 Install the push nut D onto the solid rivet C 6 Check the adjustment on the release handle see Adjustment on p
40. If the stretcher has the Steering Plus Steering System option go to step 5 If the stretcher has the corner steer option go to step 7 5 Steering Plus Steering System option only Put the stretcher in the steer position The fifth wheel drops into position Yes No Go to RAP 2 2 6 Goto step 8 7 Corner steer stretchers only Put the stretcher in the steer position Only the patient left foot end patient right head end for Europe caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No l gt Go to RAP 2 3 8 Putthe stretcher in the neutral position The pedal seats in that position and all four casters rotate and roll freely Yes No 4 gt Go to RAP 24 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 25 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Function Checks Chapter 2 Troubleshooting Procedures Hilow Function 9 10 11 12 13 14 15 Put a 40 pound weight at the head end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Y gt Goto RAP 2 5 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Goto RAP 2
41. New Style m115e209 Page 5 46 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Steering Plus Steering System New Style Chapter 5 Parts List Table 5 11 Steering Plus Steering System New Style Item Number Part Number Quantity Description 1 46453 8000 1 Headed pin 2 12434 8000 1 Roll pin 3 11873 8000 1 Roll pin retainer 4 9022925 8000 2 Brake caster surgical strtetcher 5 8000 1 6088103 Steering Plus surgical stretcher is no longer available Order 4613307 Steering Plus 6 37652 8000 1 Retaining ring y 6029403 8000 4 Cotter pin 8 45823 8000 1 Hexnut 9 46119 8000 1 Fifth wheel arm weldment 10 755 8000 1 Locknut 11 46055 8000 1 Fifth wheel lever arm weldment 12 4618703 8000 1 Headed pin 1 531 13 4618702 8000 3 Headed pin 0 809 14 SA3712 8000 1 Wheel tente 5 15 9001636 8000 1 Screw hex head cap 16 831 8000 1 Locknut 17 46152pl 8000 1 Mounting bracket weldment assembly fifth wheel 18 46104 8000 1 Wheel link welded assembly 19 46357 8000 1 Spring fifth wheel 20 46127 8000 1 Universal box weldment 21 9025812 8000 1 Screw hex socket head shoulder 22 46126 8000 2 Fifth wheel link 23 48923 8000 2 Screw metric caster 24 46098
42. OB GYN Stretcher Placenta Basin P265 v E m115d199 Table 5 59 OB GYN Stretcher Placenta Basin P265 Item Number Part Number Quantity Description P265 8000 Placenta basin assembly Page 5 166 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Placenta Basin P265 Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 167 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Telescoping Calf Support P35745AT Chapter 5 Parts List OB GYN Stretcher Telescoping Calf Support P35745AT Figure 5 61 OB GYN Stretcher Telescoping Calf Support P35745AT ml115e200 Page 5 168 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Telescoping Calf Support P35745AT Chapter 5 Parts List Table 5 60 OB GYN Stretcher Telescoping Calf Support P35745AT Item Number Part Number Quantity Description 1 62914 8000 2 Calf support assembly 2 41097 8000 1 Cover assembly 3 19224 8000 2 Bolt hex head 5 16 18 x 5 8 4 19918 8000 2 Washer 5 4126048 8000 1 Calf support
43. PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly Figure 5 4 PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly m115c001 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Page 5 16 PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly Chapter 5 Parts List Table 5 3 PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly Item Number Part Number Quantity Description 1 46150 8000 1 Hydraulic cylinder foot 2 9025828 8000 2 Screw hex socket head shoulder 3 1012 8000 4 Washer 4 4435 8000 14 Locknut 5 46430 8000 1 Wire form extension 6 46320pl 8000 1 Turnbuckle 7 46486 8000 1 Nut hex 8 4648502 8000 2 Set screw cup point 9 46481 8000 2 Trendelenburg return spring 10 46338 8000 4 Split bushing 11 46317 8000 1 Release rod foot 12 17291 8000 6 Push nut 13 48650 8000 3 Grooved pin 14 46094pl 8000 1 Reverse Trendelenburg connection tube welded assembly 15 65144 8000 1 Hydraulic cylinder head 16 46148pl 8000 1 Trendelenburg connection tube welded assembly 17 46316 8000 1 Release rod head 18 46343pl 8000 2 Trendelenburg offset plunger 19 46360pl 8000 2 Hex rod 20 9022931 8000 3 Brake caster conductive or SA8894 8000
44. Part Number Quantity Description 1 48650 8000 1 Grooved pin 2 4645404 8000 3 Headed pin 1 313 3 46053 8000 1 Reverse Trendelenburg rod support guide 4 4634802 8000 1 Brake steer pedal insert foot gray 5 46346 8000 1 Brake steer pedal double 6 4647601 8000 1 Label brake pedal 7 4647602 8000 1 Label steer pedal 8 4634502 8000 1 Brake steer pedal insert foot green 9 39839 8000 1 Roll pin 10 43059 8000 3 Retaining ring 11 17291 8000 1 Push nut 12 3972301 8000 4 Pedal sleeve 13 4645248 8000 1 Reverse Trendelenburg pedal welded assembly 14 46340 8000 2 Release pedal rh 15 46353 8000 I Reverse Trendelenburg pedal insert rh 16 46341 8000 1 Trendelenburg pedal insert rh 17 46337 8000 2 Release pedal Ih 18 4614448 8000 1 Trendelenburg pedal welded assembly rh 19 46115 8000 4 Up down pedal insert 20 46349 8000 4 Up down pedal 21 4614248 8000 2 Center release pedal assembly 22 46487 8000 4 Washer plastic 23 44380 8000 6 Groove pin 24 4614548 8000 1 Pump pedal welded assembly rh 25 46318pl 8000 1 Pump connection tube welded assembly 26 46338 8000 2 Split bushing 21 36957 8000 2 Retaining ring 28 46060 8000 3 Pump pedal linkage washer 29 46323pl 8000 2 Pump activation link 30 46061 8000 2 Pump linkage washer plastic TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 31 PC 500 PC 550 TR 500 5G 5
45. Reverse Trendelenburg Activate the Trendelenburg and Reverse Trendelenburg Inspect for proper operation Hilow positions Test the pump action of the stretcher It should not exceed 28 pumps 24 for the PC 100 PC 200 Procedural Stretcher to achieve maximum height Test the smoothness of lowering Pump pedal Inspect the pump pedals ensure both cylinder rods extend Also check for any linkage interferences Pedals Ensure all pedal pads and down pedal stops are fully seated and glued down Continued on next page TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 6 9 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Preventive Maintenance Chapter 6 General Procedures Table 6 2 Preventive Maintenance Schedule cont d Function Back section gas spring Procedure Perform the following Ensure that the locknut on the shoulder bolt at the upper frame interface is installed flush and fully seated with the mating part At its highest position inspect the gas spring rod for scratches nicks or dents Inspect the gas spring jam nut to ensure it is flush and fully seated Articulating headrest gas spring Perform the following Ensure that the retaining ring is fully seated in the groove of the attachment headed pin At its highest position inspect the gas spring rod for scratches nicks or dents Inspect the gas sp
46. Series Stretcher Service Manual man1 15re 7 6 Convertible Footboard Chapter 7 Accessories Storing 1 Grasp the top of the transport shelf and swing back toward the foot end of the stretcher 2 Ensure the convertible footboard is securely locked by tugging gently on the shelf Installing as a Foot Extender 1 Remove the convertible footboard C from the ISS mounting sockets B 2 Position the convertible footboard horizontally Make sure the LIFT latch A side of the convertible footboard is facing up and the mounting posts are pointed toward the head end of the stretcher 3 Slide the convertible footboard mounting posts into the extender brackets located under the sleep surface 4 Push the convertible footboard toward the head end until it is fully engaged Removal 1 Pull the convertible footboard out of the extender brackets 2 Swing back to a vertical position and mount into the ISS sockets B TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 13 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 7 IV Transporter Chapter 7 Accessories 7 7 IV Transporter The IV transporter attaches to the base of the stretcher and allows for the transport of a portable IV pole without the assistance of the caregiver The IV transporter can be mounted on either the right or left side of the stretcher at the head end only Installation Tools req
47. The head drive operates in both directions for both sides Yes No y Check the previous steps Go to step 6 5 Goto Final Actions on page 2 32 6 The plugs in the control board are all seated properly Yes No y Seat the plugs firmly in place Check the previous steps Go to step 3 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 7 Go to Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 53 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 14 Electric Stretcher Thigh Panel Does Not Raise Lower Electrically Chapter 2 Troubleshooting Procedures 2 14 Electric Stretcher Thigh Panel Does Not Raise Lower Electrically l The stretcher has been connected to an external power supply and the power cord is not damaged Yes No y gt Go to Initial Actions on page 2 5 On the nurse control the head ON OFF switch is in the ON position and the LEDs are lit see figure 2 2 on page 2 30 Yes No y gt Goto step 5 Push the head up or down arrow on the patient control switch on both sides see figure 2 1 on page 2 28 The knee drive operates in both directions for both sides Yes No y Check the previous steps Go to step 5 Go to Final Actions on page 2 32 The plugs in the control board are all seated properly
48. Troubleshooting Procedures 9 10 11 12 13 14 When each brake steer pedal is activated each hex rod C rotates 45 in either direction from neutral Yes No y Check the rocker link F for proper orientation and check the setscrew E torque of 40 8 in Ib 4 6 0 9 N m Adjust the rocker link F orientation if necessary and tighten the setscrew E to specification If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 10 All four caster brake shoes are properly adjusted Yes No y Adjust the caster brake shoes refer to procedure 4 31 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 11 All four casters lock in the brake position and do not rotate or swivel Yes No gt gt Replace the defective caster s refer to procedure 4 29 or refer to procedure 4 30 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 12 Another part of the stretcher interferes with the brake steer mechanism Yes No y Call Hill Rom Technical Support at 800 445 3720 Take appropriate actions to eliminate the interference This solves the problem Yes No y Call Hill Rom Technical Support at 800 445 3720 Go to Final Actions on page 2 32 Page 2 34 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550
49. Z and nut AA securing the rod end AB to the fifth wheel arm weldment I see figure 7 35 on page 7 63 1 Allen is a registered trademark of Industrial Fasteners Inc TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 65 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessories b Turn the rod end AB clockwise counterclockwise to the desired position so that the bottom of the fifth wheel caster AD is at a minimum height of 3 2 89 mm above the floor surface see figure 7 38 on page 7 65 4 Temporarily install the shoulder bolt Z and nut AA that secure the rod end AB to the wheel arm weldment I see figure 7 35 on page 7 63 5 Place the fifth wheel caster AD into the steer position see figure 7 38 on page 7 65 6 Using the 6 straight edge ensure the pivot linkage S center line is past the fifth wheel caster AD centerline 7 Adjust the rod end AB if necessary by performing the following steps a Remove the shoulder bolt Z and nut AA that secures the rod end AB to the wheel arm weldment I see figure 7 35 on page 7 63 b Turn the rod end AB clockwise counterclockwise to adjust the pivot linkage S alignment see figure 7 38 on page 7 65 8 Using the 3 8 open end wrench and 1 8 Allen wrench install and tighten the shoulder
50. go to Final Actions on page 2 32 When the release handle is activated approximately half way through its full travel the back section rises without assistance Yes No Replace the surgical back section gas spring refer to procedure 4 17 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 Go to Final Actions on page 2 32 Page 2 60 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 21 Surgical Stretcher Articulating Headrest Push Handle Release Gas Spring Malfunction Chapter 2 Troubleshooting Procedures 2 21 Surgical Stretcher Articulating Headrest Push Handle Release Gas Spring Malfunction 1 The gas spring releases and locks throughout its full range of motion and the push handle release engages and disengages completely returning to its original position with no evidence of binding Yes No y Adjust the articulating headrest gas spring refer to procedure 4 18 If this solves the problem go to Final Actions on page 2 32 2 When the push handle release is activated the articulating headrest is able to be moved without any evidence of binding Yes No y Replace the articulating headrest gas spring refer to procedure 4 18 If this solves the problem go to Final Actions on page 2 32 Other
51. man1 15re 4 30 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster Chapter 4 Removal Replacement and Adjustment Procedures 4 Using the torque wrench torque the caster screw D to 46 6 in Ib 5 2 0 7 N m 5 Using the hammer and the 5 16 pin punch tap the hex rod F back into place Locate the hex rod F so that each end of the rod is flush with the outer edge of the casters 6 Remove the 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber 7 Put the stretcher in the steer position by pressing down on the green steer pedal 8 Using the ratchet and 1 8 hex head bit install the setscrew C into the rocker link E 9 Using the torque wrench torque the setscrew C to 46 6 in Ib 52 7 N m 10 Unfasten the base shroud A and return it to its normal position ensuring that it seats firmly into place and makes contact with all Velcro strips Page 4 98 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 31 Caster Brake Chapter 4 Removal Replacement and Adjustment Procedures 4 31 Caster Brake Tools required Hammer 3 16 pin punch 0 070 feeler gauge Adjustment 1 Ensure that the brake steer pedal is in the neutral position 2 Using the 3 16 pin punch and hammer gently spin the brake shoe A clockwise to tighten and counterclockwise to loosen see figure
52. onto the actuator mounting pin E 3 Install the O ring Q onto the head drive assembly O Make sure the O ring 1s seated against the flange of the head drive assembly see figure 4 32 on page 4 66 4 Connect the two electrical connectors P and install the head motor housing G 5 Using the phillips head screwdriver install the four screws D and washers C that secure the head motor housing G see figure 4 31 on page 4 65 6 Using the ratchet and the T25 Torx head bit install the ground screw B that secures the ground strap F to the head drive assembly O 7 Support the head drive assembly O and put the gearbox shaft in the head drive assembly 8 Apply blue Loctite 242 adhesive to the threads of the cable attachment screws M and actuator mounting bolts J 9 Using the ratchet and 2 socket install the two cable attachment screws M that secure the head drive assembly O and the CPR cable assembly N 10 Using the torque wrench torque the two cable attachment screws M to 210 30 in Ib 23 7 3 4 N m 11 Using the ratchet and Y2 socket tighten the four actuator mounting bolts J that secure the head drive assembly O to the base frame bracket L 12 Align the hole in the gearbox shaft with the hole in the head drive assembly O Using the hammer install the roll pin H through the gearbox shaft and the head drive assembly O 13 Plug the stretcher into an appropria
53. stretcher into an appropriate source and test for proper operation Page 4 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 11 Electric Stretcher Patient Control Switch Chapter 4 Removal Replacement and Adjustment Procedures 4 11 Electric Stretcher Patient Control Switch Tools required T25 Torx head bit Ratchet Removal a SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Using a T25 Torx head bit and ratchet remove the two screws D that secure the cover housing C under the patient control unit A see figure 4 14 on page 4 33 3 Remove the cover housing C and disconnect the patient control switch connector Figure 4 14 Electric Stretcher Patient Control Switch m115a080 1 Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 33 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 11 Electric Stretcher Patient Control Switch Chapter 4 Removal Replacement and Adjustment Procedures 4 Peel the patient control switch B off the patient control unit A by peeling from one of the edges Replacement a SHOCK HAZARD Unplug the
54. 1 Latch bushing 14 4617601 8000 1 Siderail tube end 15 62911 8000 1 Siderail handgrip 16 43879 8000 8 Screw Torx button head 17 46371 8000 2 Top rail end cap 18 4610302 8000 8 Top rail ratchet rivet 19 46106 8000 4 Upper pivot 20 46066 8000 1 Top rail assembly 21 46067pl 8000 1 Siderail tube transfer stop 22 46043pl 8000 1 Tube siderail 23 37275 8000 1 Roll pin 24 46041 8000 4 Lower pivot block 25 46363 8000 1 Zero transfer stop A Ih 26 46022pl 8000 6 Roller guide 27 Reference only As required Tape polypropylene 28 35667 8000 8 Washer a Oilite 9 is a registered trademark of Beemer Precision b Torx is a registered trademark of Textron Inc Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 123 OB GYN Stretcher Siderail Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 29 6290702 8000 1 Siderail weldment lh 30 46378 8000 1 Zero transfer stop B rh 31 6290501 8000 1 Siderail assembly lh 32 6290502 8000 1 Siderail assembly rh Page5 124 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Siderail Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200
55. 15re 4 9 OB GYN Stretcher Patient Grip Handle Chapter 4 Removal Replacement and Adjustment Procedures Replacement 1 Install the replacement patient grip handle B by gently sliding it onto the end tube A NOTE You may have to rotate the patient grip handle in opposite directions to ease the installation process 2 Complete end tube replacement step 4 through step 6 of procedure 4 7 3 Ensure all siderail functions operate properly Page 4 28 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 10 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube Chapter 4 Removal Replacement and Adjustment Procedures 4 10 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube Tools required Ratchet V2 socket T30 Torx head bit Hammer T25 Torx head bit 1 8 pin punch V2 open end wrench Drill Torque wrench 0 250 in Ib 3 16 drill bit Removal NOTE The electric stretcher has two versions of siderail cable assemblies that are interchangeable The first type has an electrical connector along the bottom rail The second type is routed directly to the electric box without an electrical connector along the bottom rail All replacement siderail cable assemblies will be of this type E SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal
56. 15re Introduction Chapter 1 Introduction Figure 1 7 Trendelenburg Reverse Trendelenburg Positions Trendelenburg position Foot end NOTE This figure does not apply to the fixed height stretcher m115_022 Page 1 12 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Introduction Figure 1 8 Back and Thigh Section Articulation Back articulation position Foot end Chapter 1 Introduction Head end m115_023 Footend Thigh articulation position Head end H n 7C ii e Oo Di s O NOTE Procedural stretcher shown m115_024 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 13 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Introduction Chapter 1 Introduction Figure 1 9 Electric Stretcher Back Section Thigh Section Articulation Back articulation position Foot end Head end m115a076
57. 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 8 Oxygen Tank Holder Chapter 7 Accessories 7 8 Oxygen Tank Holder The oxygen tank holder will hold an E size tank Installation 1 Place the oxygen tank holder s mounting bar C into one of the four IV sockets D located at all four corners of the stretcher see figure 7 7 on page 7 17 Figure 7 7 Oxygen Tank Holder 3 E D ml15 043 2 Place the oxygen tank in the oxygen tank holder A 3 Secure the oxygen tank in the oxygen tank holder A by turning the thumbscrew B clockwise until it stops TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 17 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 7 9 Liquid Oxygen Tank Holder Chapter 7 Accessories 7 9 Liquid Oxygen Tank Holder The liquid oxygen tank holder will hold a tank varying in different sizes in any one of the four IV sockets located at all four corners of the stretcher Installation 1 Place the liquid oxygen tank holder s mounting bar C into one of the four IV sockets D see figure 7 8 on page 7 18 Figure 7 8 Liquid Oxygen Tank Holder m115a116 2 Place the oxygen tank in the liquid oxygen tank holder A 3 Securely tighten the Velcro strap B around the oxy
58. 4 Removal Replacement and Adjustment Procedures 2 10 11 Slide the caster into the base of the stretcher L see figure 4 48 on page 4 92 Using the ratchet and 7 16 socket install the caster screw G and use blue Loctite adhesive to ensure that the screw will stay in place Using the torque wrench torque the caster screw G to 46 6 in Ib 5 2 0 7 N m Using the hammer and the punch tap the hex rod J back into place so that the hole in the hex rod aligns with the screw hole in the brake steer link T Replace the pedal assembly H Using the ratchet and T25 Torx head bit install and tighten the cap plug retainer F the lock head screw E and a new cap plug D Remove the 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber Put the stretcher in the steer position by pressing down on the green steer pedal Using the phillips head screwdriver install the brake steer link screw C Unfasten the base shroud and return it to its normal position ensuring that it seats firmly into place and makes contact with all Velcro strips Page 4 94 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 30 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster Chapter 4 Removal Replacement and Adjustment Procedures 4 30 PC 300 PC 550 Procedural Fixed Height Traum
59. 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction Electric Stretcher CPR Release To activate the CPR release pull and hold the CPR release handle until the back section is in the full flat position Power Cord Storage Store the power cord at the head end of the stretcher for patient transport Unplug the unit from its power source Wrap the cord around the storage hook located at the head end of the stretcher Trauma Stretcher Cassette Lift Mechanism Handle The Trauma Stretcher Cassette Lift Handle is located on either side of the stretcher Each handle is independent of the other When activated it raises the cassette support surface up to a position that places the x ray cassette against the bottom surface of the radiolucent sleep surface Activating Place an x ray cassette on the cassette support surface Pull the handle from the stored position Rotate the handle 180 to lift the cassette Storing Rotate the handle back 180 to lower the cassette NOTE The handles are independent of each other The same handle that was activated to raise the surface must be the handle used to lower the surface Store the handle and remove the x ray cassette TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 35 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Ch
60. 4540 8000 1 Washer 17 36957 8000 1 Retaining ring a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 151 Trauma Stretcher Upright Chest Assembly P279AT New Style Chapter 5 Parts List Trauma Stretcher Upright Chest Assembly P279AT New Style Figure 5 53 Trauma Stretcher Upright Chest Assembly P279AT New Style m115d203 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 152 Trauma Stretcher Upright Chest Assembly P279AT New Style Chapter 5 Parts List Table 5 52 Trauma Stretcher Upright Chest Assembly P279AT New Style Item Number Part Number Quantity Description 1 46469 8000 1 Locknut 2 46399 8000 2 Belleville washer 3 62177 8000 1 Keeper bracket 4 46385 8000 2 Oilite bushing 5 17405 8000 1 Cotter pin 6 62178 8000 1 Spring arm bolt 7 61562 8000 1 Product label 8 43879 8000 6 Screw Torx button head 9 61095 8000 1 Ball plunger 10 43059 8000 1 Retaining ring 11 61083 8000 1 Slider bracket 12 4645405pl 1 Headed pin 8000 15 61094 8000 1 Cassette
61. 550 Series Stretcher Service Manual man1 15re Table of Contents hire MCCC a PR eT 4 81 OB GYN Stretcher Upper Frame Catch Shroud 000000005 4 82 REMOVAL EA RS P ede tees Ed e A e du eee 4 82 Replacement azy rie A A 4 83 OB GYN Stretcher Foot Support Mechlok Device o oo oooooooo o 4 84 Renoyal 25264 va owen teeta A ane x Tu et Rim 4 84 Replacements she peek vi du ERE Oe ee Meee Gee a EC Re tue da 4 86 OB GYN Stretcher Foot Support Gas Spring sassa eee eee eee 4 87 Removal A ey tn as ee ee serie Loft uot Dem Eek 4 87 Replacement SR a et eee o Les 4 89 PC 100 PC 200 Procedural Stretcher Caster 0 0 0 0 000 002 eee eee 4 91 Removal 2 wed es A a AT R4 RA M DUE 4 91 Replacement o oo rod tui e atu matey eal Nux eR ore nee Re Re 4 93 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB G Y N Blectri Stretcher Casters 2 223 2552 qe bie oU hades RE DES 4 95 Removal ud ra e Dae Row dee eee A 4 95 R placements e nie E NER 4 97 Caster Brake 2d beso xD desi seu A SERI Aq 4 99 Adj stm nt dou oc RT 4 99 Hydrauhe Cylinder sre deus heist cate is Hevea eee oe ees 4 100 RAMO a e al e e e E 4 100 Replacement Ce CR Re RU OR x ue eae ed Aas 4 101 AUSTER Ge ARE eae 4 103 side Pedals zi scu ER EX ras 4 103 POOL ENG Pedals wed the ttt eee Gee gare hd er D an geet a 4 104 Steering Plus Steering System Assembly Old Style 4 105 Renio
62. 550 EL 550 Series Stretcher Service Manual man1 15re Lubrication Requirements Chapter 6 General Procedures Lubrication Requirements A WARNING Follow the product manufacturer s instructions Failure to do so could result in equipment damage and personal injury A CAUTION Do not use silicone based lubricants Equipment damage could occur Oilite amp bearings and bushings are utilized in several places on the system By retaining oil the pores give a self lubricating quality to the bearings and bushings If any silicone based lubricant is applied to the bearings and bushings or anywhere else on the system this self lubricating quality is neutralized It is safe to apply the following lubricants to the system see table 6 1 on page 6 7 Part Number 8252 100 Table 6 1 Lubricants 2 oz m 1 oil apply to Oilite bearings and bushings Description SA3351 100 4 oz lithium grease 1 Oilite is a registered trademark of Beemer Precision Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Page 6 7 Preventive Maintenance Chapter 6 General Procedures Preventive Maintenance The TranStar Series Stretcher must have an effective maintenance program We recommend that you perform preventive maintenance and testing for Joint Commission on Accreditation of He
63. 6 Press the left side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No 1 Go to RAP 2 5 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No y Goto RAP 2 6 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Goto RAP 2 5 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No 1 Go to RAP 2 6 Move the 40 pound weight to the foot end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 Page 2 26 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Function Checks Chapter 2 Troubleshooting Procedures 16 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No y gt Go to RAP 2 6 17 Press the lef
64. 8000 1 Shoulder bolt 8 5701804H 1 Tri lobular panhead screw 8000 9 61549 8000 1 Temporal adjustment knob TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page5 161 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Temporal Wrist Rest P262A02 Chapter 5 Parts List Surgical Stretcher Temporal Wrist Rest P262A02 Figure 5 58 Surgical Stretcher Temporal Wrist Rest P262A02 mll5e157 Page 5 162 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Temporal Wrist Rest P262A02 Chapter 5 Parts List Table 5 57 Surgical Stretcher Temporal Wrist Rest P262A02 Item Number Part Number Quantity Description 1 60861 8000 1 Temporal height adjustment weldment 2 5701804 8000 1 Tri lobular screw 3 61549 8000 1 Temporal adjustment knob 4 46331 8000 1 Height adjustment bar 5 9033820 8000 1 Shoulder screw 6 46186 8000 1 Temporal wrist rest weldment TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page5 163 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT Chapter 5 Parts List OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT Fi
65. A gt E oo 3 wl 3 Of ala amp w j a J I m x of gt of OL gt oz a HEAD ACTUATOR WITH BRAKE pee 3 2 1 KNEE BLACK E E BLUE 2 3 T zl ACTUATOR m CABLE P N 61181 ELECTRICAL BOX CABLE P N 61179 CABLE P N 61182 P1 sati E S O2 een POTENTIOMETER z 2 CABLE P N 61180 3 7 ul CALIBRATION BOARD z ul z of z E ow CABLE P N mes 7 7 s z E Y zi slo zio a ao gt i iu E u 3 z x o wm lt 2 Y ES af wl Wf 2 ASSEMBLY uuo wu w 3 a ol El el 3 X Pla Of 3 wl lt o o el cl tur el LJ ae uj a o e ul e xl amp 2 al al el ul x ol o of gt of A gt E of gt m of gt o El m Brown P N 60450 4 3 2 1 gt 4 3 2 1 5 4 3 2 1 19 5 7 B gt 4 3 z 1 HEED om we z aes m ion pack L 7 TUN ELECTRIC STRETCHER ccs 7 BROWN AA wes CONTROL BOARD EE LIGHT BLUE s HME BROWN yes we KNEE P N 49603 wee Ss 2 1 1 2 Ts Ta EM EME piace MOTOR Ly z x x z w E o w o 9j 2 i hi 2 oj lt a S 3 CAPACITOR I m a j J m m m o m D o CABLE P N 49620 GREEN YELLOW Back to Chapter 3 RIGHT SWITCH PANEL P N 4862301
66. Does Not Release Correctly o ooooo o o 2 51 Push Handle Malfunction 4 edi aote RE RR ere SERIE AM 2 52 Electric Stretcher Back Panel Does Not Raise Lower Electrically 2 53 Electric Stretcher Thigh Panel Does Not Raise Lower Electrically 2 54 Manual Back Articulation 00d A A Oe oe ACA 2 55 Manual Thigh Articulation 4ses 4 00 I RR Iu REM 2 56 Trauma Stretcher Foot Section Malfunction o oooooooocooncoonoom o 2 57 Trauma Stretcher Cassette Lift Handle Malfunction 2 58 Surgical Brake Steer Pedal Malfunction 0 0 0 0 e eee eee eee 2 59 Surgical Stretcher Back Section Release Handle Gas Spring Malfunction 2 60 Surgical Stretcher Articulating Headrest Push Handle Release Gas Spring MAMANI Fabre E pad e dS ea ere Baa aen 2 61 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 3 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 2 Troubleshooting Procedures NOTES Page 2 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Getting Started Chapter 2 Troubleshooting Procedures Getting Started A WARNING Only facility authorized maintenance personnel should troubleshoot the TranStar Series Stretcher Troubleshooting by unauthorized personnel could result in persona
67. E and secure with the self locking buckle F 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 43 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 23 Head Positioning Strap Chapter 7 Accessories 4 Place the head positioning strap B over the center of the patient s forehead NOTE The purpose of the head positioning strap is to remind the patient to remain still in that position not as a patient restraint If patient restraint is necessary it is the caregiver s protocol to determine the type of restraint necessary 5 Attach the other end of the head positioning strap B with a Velcro strip to the other side of the headrest pad A 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 7 44 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 24 Placenta Basin P265 Chapter 7 Accessories 7 24 Placenta Basin P265 The TranStar OB GYN Stretcher Placenta Basin is located below the foot section between the foot supports and is easily removed for cleaning Installation Tools required Ratchet T25 TorxG head bit 1 Using the central brake pedal place the stretcher into the brake position 2 Using the h
68. EL 550 Lift up on the siderail release handle and push down on the siderail Release the handle Lower the siderail completely Push the siderail toward the sleep surface until it stops Page 1 26 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction Fixed Height Procedural Trauma OB GYN Stretcher Back Articulation A WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury Raising the Back Section Squeeze the back release handle located under the back section of the stretcher Lift up on the back section When the desired position is reached release the handle Lowering the Back Section Squeeze the back release handle located under the back section of the stretcher Push down on the back section When the desired position is reached release the handle Electric Stretcher Back Articulation Nurse Controls The nurse control is located at the foot end of the stretcher When the nurse control switches are in the OFF position the patient controls located on the siderails are disabled for patient safety Figure 1 12 Nurse Controls HEAD PATIENT CONTROLS UP ON a e ON Se ACTIVE ACTIVE DOWN OFF OFF
69. PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Siderail Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 121 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Siderail Assembly Chapter 5 Parts List OB GYN Stretcher Siderail Assembly Figure 5 38 OB GYN Stretcher Siderail Assembly m115c180 Page 5 122 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Siderail Assembly Chapter 5 Parts List Table 5 37 OB GYN Stretcher Siderail Assembly Item Number Part Number Quantity Description 1 2332 8000 8 Locknut double center 2 36570 8000 16 Oilite amp bushing 3 4606248 8000 4 Siderail swing arm 60957 8000 Europe 4 36802pl 8000 8 Pivot pin 5 46015 8000 2 Bottom rail end cap screw 6 46372 8000 2 Bottom rail end cap T 46362 8000 6 Lower pivot bolt 8 6290701 8000 1 Siderail weldment rh 9 46116 8000 8 Wave washer 10 48645 8000 1 Shoulder bolt latch 11 4647501 8000 1 Labels 12 48641 8000 1 Latch plate B rh 13 48643 8000
70. PC 300 PC 350 PC 400 PC 450 Page 5 125 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 100 PC 200 Procedural Stretcher IV Pole Module Chapter 5 Parts List PC 100 PC 200 Procedural Stretcher IV Pole Module Figure 5 39 PC 100 PC 200 Procedural Stretcher IV Pole Module 14 ml15e233 Page 5 126 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 100 PC 200 Procedural Stretcher IV Pole Module Chapter 5 Parts List Table 5 38 PC 100 PC 200 Procedural Stretcher IV Pole Module Item Number Part Number Quantity Description 1 65235 8000 1 Tube 2 65236 8000 1 Pin 3 9685 8000 2 Roll pin 4 65288 8000 1 Sleeve 5 65237 8000 1 Outer tube guide assembly 6 35775 8000 1 Stop pin 7 2374 8000 1 Lock spring 8 35776 8000 1 Stop pin knob 9 42469 8000 1 Roll pin 10 46398 8000 1 IV hook 11 65234 8000 1 Extension rod 12 32202 8000 1 Nylon guide 13 10866 8000 1 Screw 14 65238 8000 1 IV Pole Module TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 127 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB G YN Electric Stretcher IV Pole Module Chap
71. PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 73 OB GYN Stretcher Upper Frame Panel Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 30 6293701 8000 1 Foot section guide rh 31 62969 8000 2 Mechlok device 32 4649101 8000 2 Split bushing 33 62915 8000 2 Calf support insert 34 9025921 8000 2 Screw hex socket head shoulder 35 62906 8000 1 Carriage strap 36 49608 8000 2 Velcro foot section a Mechlok is a registered trademark of P L Porter Company b Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 5 74 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Upper Frame Panel Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 75 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Upper Frame Assembly Chapter 5 Parts List Fixed Height Stretcher Upper Frame Assembly Figure 5 21 Fixed Height Upper Frame Assembly m115b098 Page 5 76 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Upper Frame As
72. PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Upper Frame Assembly Chapter 5 Parts List Surgical Stretcher Upper Frame Assembly Figure 5 16 Surgical Stretcher Upper Frame Assembly m115d151 Page 5 60 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Upper Frame Assembly Chapter 5 Parts List Table 5 15 Surgical Stretcher Upper Frame Assembly Item Number Part Number Quantity Description 1 9001828 8000 6 Screw hex head cap 2 4611148 8000 4 Trendelenburg pivot plate 3 46023 8000 4 Roller bushing 4 46339p1 8000 4 Roller guide upper frame 5 46110 8000 4 Outer foot Trendelenburg bushing 6 46172 8000 2 Upper Trendelenburg roller 7 46109 8000 2 Inner foot Trendelenburg bushing 8 4435 8000 7 Locknut 9 4637502pl 2 Headed pin 0 688 8000 10 36957 8000 5 Retaining ring 11 4644648 8000 1 Foot rack welded assembly 12 2945748 8000 2 Hole plug 13 46334 8000 2 Mattress attachment Velcro 14 61684 8000 1 Head end pivot bracket 15 4637448 8000 1 Extended foot panel weldment 16 461980148 1 Thigh panel welded assembly 8000 17 4637501 pl 1 Headed pin 1 625 8000 18 60806 8000 4 Screw phillips flat head 19
73. Patient Tray Chapter 7 Accessories 7 4 Patient Tray The patient tray mounts on the top of the siderails when they are in the up and locked position When properly installed the patient tray can support up to 45 pounds Installation 1 Put the siderails in the up and locked position see figure 7 3 on page 7 10 Figure 7 3 Patient Tray Installation 2 Slide the stationary hook A end of the tray on to one of the siderail top rails 3 Rotate the handle end B of the tray down toward the other siderail until the handle snaps over the top of the siderail Removal 1 Pull up on the handle B releasing one side of the tray from the top of the siderail 2 Lift the tray off of the siderails Page 7 10 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 5 Footboard Chapter 7 Accessories 7 5 Footboard The footboard mounts in the ISS sockets located at the foot end of the stretcher see figure 7 4 on page 7 11 The footboard can also be used as a stretcher extension Figure 7 4 Footboard m115_052 Using the Footboard as a Stretcher Extender Installation The footboard can be used as a 15 stretcher extender 1 Remove the footboard assembly from its mounting sockets 2 Position the footboard horizontally and slide its mounting posts into the extender brackets A located under the sleep surfa
74. Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 Move the 40 pound weight to the foot end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 Page 2 22 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Function Checks Chapter 2 Troubleshooting Procedures 17 Press the left side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 18 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No gt Go to RAP 2 6 13 19 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 20 Press the foo
75. Pushnut Knob Crank handle weldment Labels Pin Crank hinge female Roll pin Detent ball Knee crank spring Washer Knee crank pivot Knee crank socket Knee crank mounting bracket tube Surgical knee screw tube Roll pin Roll pin Knee screw manual Tube and nut assembly knee Damper plug Head positioning strap Headrest see Mattresses on page 5 170 a Oilite is a registered trademark of Beemer Precision b NI Not Indicated TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Inc Page 5 63 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Upper Frame Articulating Headrest Chapter 5 Parts List Surgical Stretcher Upper Frame Articulating Headrest Figure 5 17 Surgical Stretcher Upper Frame Articulating Headrest VIEW OF FULLY ASSEMBLED HEADREST LOOKING FROM TOP EXPLODED VIEW OF HEADREST SHOWN LOOKING FROM BOTTOM ml115c155 Page 5 64 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Upper Frame Articulating Headrest Chapter 5 Parts List Table 5 16 Surgical Stretcher Upper Frame Articulating Headrest Item Number Part Number Quantity Description 1 9006116 8000 4 Screw flat head 2 61548 8000 4 Velcro st
76. Removal Replacement and Adjustment Procedures 4 14 Electric Stretcher Potentiometer Tools required Ratchet T25 Torx head bit 14 Allen wrench V2 open end wrench Side cutters 6 straight edge Removal 1 Raise and secure the head section of the stretcher to gain access to the electric box E SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 2 Unplug the stretcher from its power source 3 Using the ratchet and the T25 Torx head bit remove the two screws A see figure 4 17 on page 4 37 and lockwashers E see figure 4 18 on page 4 38 that secure the electric box cover weldment C NOTE On the A version electric stretchers the lockwashers are not installed 4 Remove the electric box cover weldment C 5 Remove the potentiometer cable assembly connector B from P1 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 6 Using the 12 open end wrench remove the nut H that secures the potentiometer cable assembly A to the electric box M The nut will remain with the wiring assembly see figure 4 21 on page 4 43 or see figure 4 22 on page 4 43 7 Using the ratchet and the T25 Torx head bit remove the two screws N and nuts that secure the potentiometer cable assembly A to the electric box M see figure 4 21 on page 4 43 8 Remove the potentiometer cable assembly A from the
77. Series Stretcher Service Manual man1 15re 2 2 Loss of the Steering Plus Steering System Chapter 2 Troubleshooting Procedures 2 2 Loss of the Steering Plus Steering System 1 The brake steer pedal locks into the steer position Yes No y gt Go to step 3 2 The fifth wheel drops into position Yes No y Inspect the fifth wheel pivot arms and pivot bracket for proper assembly refer to procedure 4 33 or refer to procedure 4 34 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 3 3 The pivot arms or pivot brackets are bent Yes No y gt Go to step 6 4 Remove the Steering Plus Steering System assembly and replace any damaged or inoperative parts refer to procedure 4 33 or refer to procedure 4 34 This solves the problem Yes No gt Go to step 6 5 Goto Final Actions on page 2 32 6 The fifth wheel is worn Yes No Go to step 9 7 Replace the fifth wheel refer to procedure 4 33 or refer to procedure 4 34 This solves the problem Yes No gt Go to step 9 8 Goto Final Actions on page 2 32 9 Another part of the stretcher interferes with the Steering Plus Steering System assembly Yes No y Call Hill Rom Technical Support at 800 445 3720 10 Eliminate the interference This solves the problem Yes No y Call Hill Rom Technical Support at 800 445 3720 11 Go to Final Actions on p
78. Side Pedals Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 33 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re LE go A ES A JIEN S m115c003 Pedals Stretchers With Side and Foot End Pedals Chapter 5 Parts List Pedals Stretchers With Side and Foot End Pedals Figure 5 9 Pedals Stretchers With Side and Foot End Pedals Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Page 5 34 Pedals Stretchers With Side and Foot End Pedals Chapter 5 Parts List Table 5 8 Pedals Stretchers With Side and Foot End Pedals Item Number Part Number Quantity Description 1 46338 8000 4 Split bushing 2 46319p1 8000 1 Pump connection welded assembly 3 46060 8000 6 Pump pedal linkage washer 4 36957 8000 4 Retaining ring 5 46323pl 8000 4 Pump activation link 6 46061 8000 4 Pump linkage washer plastic 7 4637502pl 2 Headed pin 0 688 8000 8 4637501pl 2 Headed pin 1 625 8000 9 48650 8000 2 Grooved pin 10 17291 8000 4 Push nut 11 39839 8000 1 Roll pin 12 4634802 8000 1 Brake steer pedal insert foot gray 13 46347 8000 1 Brake steer pedal half 14 4645404 800
79. Stretcher Service Manual man1 15re Table of Contents Control Board c terser eera ia bogs ae eS aa A Ou ames quss 3 6 Power Supply acit AA ROS RO ERRAT ESAE RR a e 3 6 Inpot CITOUIE oy T VERE RAS BUE S RUNE S BARN ERA ENERO BAT 3 7 ESI o ot et Tat Me e I aves S er ced 3 7 Comparator Circuits x 6a d xe EXC ec a m e C Ne RN ROC Na Re 3 7 TED O tp tS da OS Att 3 8 Relay A ee seh Peek eet Gg e Ona cee 3 8 Potentiometer Calibration Board 0 cee eee eee 3 8 Chapter 4 Removal Replacement and Adjustment Procedures OCIO scp dno ES SS EN Heras ae MEE 4 6 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Sireteher Siderail missi A a 4 7 Removal edsn Co Gu tr Gee a Cirad e Bega d edv 4 7 A A Gua ts cae Apa A ELA DUM 4 8 Switching the PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail to the Opposite Side of the Stretcher 4 10 Electric Stretcher Sideral vas es a ds Pewee caw ow tense YEN ead 4 12 Removal ira rrt ee Ae Ea a mae ed ek 4 12 Replacement bd Aa telat o we D m ad er EX LE Asma td s s 4 14 PC 100 PC 200 Procedural Stretcher Siderail Latch 4 17 Removal iii id ias 4 17 Gl MM x E 4 18 PC 100 PC 200 Procedural Stretcher Siderail Tube 4 19 REMOVAL 4 iG ao E tet Sus elec ase eee Lease ade ae ex 4 19 Replacement A A Na airs IP AREAS 4 20 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderai
80. TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 7 IV Transporter Chapter 7 Accessories 10 11 12 13 14 15 16 Using the ratchet and the 34 socket install one Oilitee bushing G D washer H one belleville washer I concave up one belleville washer J concave down one belleville washer K concave up and castle nut L to secure the tow bar post weldment E to the base frame Using the torque wrench torque the castle nut L to 200 in lb 22 6 N m Swing the arm through a full range of motion Make sure the tow arm does not make a squeaking noise If you hear a squeaking noise loosen the castle nut until the squeaking stops Install a portable IV pole into the transporter Make sure the transporter arm stays in position when the stretcher is moved See if the slot in the castle nut L aligns with the hole in the tow bar post weldment E If the hole and slot do not line up tighten or loosen the castle nut L just enough to align the slots Insert the cotter pin M through the castle nut L and the tow bar post weldment E Bend the cotter pin M around the castle nut L Put the tow arm assembly A over the tow bar post weldment E and insert the headed pin B through the tow arm assembly A and tow bar post weldment E Install the retaining ring C to secure the headed pin B Page 7 16 TranStar PC 100 PC 200 PC
81. There are several mattress configurations available for the TranStar Series Stretcher see table 5 61 on page 5 170 The mattress for the procedural stretcher is available in both standard and wide widths The mattress for the fixed height and trauma stretchers is available only in a standard width The 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 23 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Specifications Chapter 1 Introduction mattress for the electric and OB GYN stretchers is available only in a wide width The mattress for the surgical stretcher is available only in the standard width with a 3 76 mm extended length Electrical Description Electric Stretcher The power supply cord should be plugged into the respective 120V or 230V AC required source Ensure that the cord is not frayed or does not become entangled in the wheels of the bed Regulations Standards and Codes Procedural Stretcher The TranStar Procedural Stretcher is certified to the applicable requirements of IEC 601 1 EN60601 1 and IEC 601 2 38 The CSA classification for the TranStar Procedural Stretcher is per CSA C22 2 No 601 1 M90 and IEC 601 2 38 The UL classification for the TranStar Procedural Stretcher is per UL 2601 1 and IEC 601 2 38 Electric Stretcher The TranSta
82. Welded on Electric Box ml15c117 Page 5 104 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Cable Wire Assemblies With Welded on Electric Box Chapter 5 Parts List Table 5 32 Electric Stretcher Cable Wire Assemblies With Welded on Electric Box Item Number Part Number Quantity Description 1 19124 8000 9 Large cable tie 2 9000212 8000 1 Tubing 3 61179 8000 1 Head drive cable assembly 4 61183 8000 1 Potentiometer cable assembly 5 61182 8000 1 Left siderail cable assembly 6 61180 8000 1 Right siderail cable assembly 7 61185 8000 1 Nurse control cable assembly 8 61181 8000 1 Knee drive cable assembly 9 4962001 8000 1 Power cord assembly 120V AC 10 4962002 8000 1 Power cord assembly 230V AC 11 38537 8000 1 Plug power cord 120V AC 12 18829 8000 1 Plug 230V AC TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page5 105 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Control Board Assembly 120V AC and 230V AC Chapter 5 Parts List Electric Stretcher Control Board Assembly 120V AC and 230V AC Figure 5 34 Electric Stretcher Control Board Assembly 120V AC and 230V AC
83. Yes No y gt Seat the plugs firmly in place Check the previous steps Go to step 2 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 Go to Final Actions on page 2 32 Page 2 54 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 15 Manual Back Articulation Chapter 2 Troubleshooting Procedures 2 15 Manual Back Articulation 1 The crank handle is attached to the back screw assembly and engages the shaft mechanism Yes No Attach the crank handle and go to Final Actions on page 2 32 2 Turning the crank handle elevates the thigh section Yes No y Another part of the stretcher interferes with the back screw assembly Eliminate the interference and go to Final Actions on page 2 32 3 Releasing the crank handle allows the back section to remain firmly in place Yes No y gt Replace the back screw assembly If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 4 Go to Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 55 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 16 Manual Thigh Articulation Chapter 2 Troubleshooting Procedu
84. an RMA packet with the parts products shipment If an RMA number is not available obtain one by phoning Hill Rom Technical Support at 800 445 3720 Out of Warranty Exchanges You are expected to return the inoperative parts products within 30 days of receipt of the exchange part Hill Rom will include an RMA packet with the parts products shipment If an RMA number is not available obtain one by phoning Hill Rom Technical Support at 800 445 3720 Hill Rom will invoice your facility for the full selling price of the parts products Upon return of the inoperative parts products Hill Rom will issue a credit to your facility for the difference between the exchange price and the full selling price of the parts products Page 5 10 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Recommended Spare Parts Chapter 5 Parts List Recommended Spare Parts For a recommended spare parts list to service five or more units see table 5 1 on page 5 11 Table 5 1 Recommended Spare Parts Part Number Quantity Description 65144 1 Hydraulic cylinder head 46150 1 Hydraulic cylinder foot 46363 5 Zero transfer stop A 46378 5 Zero transfer stop B 37275 10 Roll pin 4610302 10 Ratchet rivet SA8894 2 Wheel 8 SA1643 1 Head brake steer pedal complete SA1644
85. board H 10 Pull the cable assembly K and connector through the strain relief nut Q see figure 4 5 on page 4 14 11 Using a T25 Torx head bit and ratchet remove the two screws N that secure the cover housing O under the patient control switch R Remove the cover housing and disconnect the connector see figure 4 13 on page 4 31 12 Remove the screw M and washer P holding the cable clamp Q around the cable assembly L CAUTION Do not use a screwdriver to remove the top rail ratchet rivet The upper pivot bracket is made of plastic Damage to the bracket could occur 13 Using the 3 16 drill bit drill a hole through the two top rail ratchet rivets A Remove the rivets 14 Remove the upper roller guide C and the plastic upper pivot B from the top of the upright tube D 15 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt J that secures the upright tube D to the bottom rail 16 Remove the cable assembly L with upright tube D roller guide I and the two wave washers H from the siderail assembly Page 4 30 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 10 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 13 Electric Stretcher Left Right Siderail Cable Asse
86. bolt Z and nut AA securing the rod end AB to the fifth wheel arm weldment I see figure 7 35 on page 7 63 9 Check all adjustments and ensure that they are correct Cleaning Refer to the section titled Cleaning and Care on page 6 3 for proper cleaning instructions 1 Allen is a registered trademark of Industrial Fasteners Inc Page 7 66 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Schematic Wiring Diagram Control Board P N 49603 Back to Chapter 3 vod 1 TA s M jJ P2 4323110 Pa
87. cylinder release pin K Using the ratchet and 1 8 hex head bit tighten the screw J that holds the plunger in place 4 Using the torque wrench torque the screw J to 40 6 in Ib 4 5 0 7 N m 5 Repeat step 1 through step 4 for the other plunger T 6 Check for proper operation of all pedals TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 103 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 32 Hydraulic Cylinder Chapter 4 Removal Replacement and Adjustment Procedures Foot End Pedals l 2 Perform step 1 through step 6 of Side Pedals on page 4 103 Using the 7 16 open end wrench loosen the jam nut L that locks the turnbuckle M in place see figure 4 55 on page 4 103 Push the foot end Trendelenburg pedal down until the pedal stop comes in contact with the base frame With the pedal depressed use the 7 16 open end wrench to adjust the turnbuckle M until the cylinder release pin K is fully depressed and the plunger 1 is flush with the cylinder pump housing N Using the 7 16 open end wrench tighten the jam nut L that locks the turnbuckle M in place Repeat step 2 through step 5 for the foot end Reverse Trendelenburg pedal Check for proper operation of both pedals Page 4 104 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretche
88. eu Cep Ae euet VICA c E MM de aide UL Ens c Lr 7 65 CIC ADIRE ares a sa ede eet was EAQUE ERE SA IR CSS 7 66 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page xxi PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Page xxii TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 1 Introduction Chapter Contents Purposes Gia Sou lleb Gus SUP at rd Po arto Sy eRe AZAR CAS ee ia 1 7 uni MV 1 7 OPS an Zan as as rs oo a t te AU pen Des Eq AR LI odd tus fedes 1 7 Chapter 1 Introduction s 2 0 A VE eo MESE 1 7 Chapter 2 Troubleshooting Procedures 0oooooooocoocoocrocooooo 1 7 Chapter 3 Theory of Operation u c sot hee eA et ITI 1 7 Chapter 4 Removal Replacement and Adjustment Procedures 1 7 Chapter 5 Parts Est ia ves EET eee a Ne 1 8 Chapter 6 General Procedures us eio e RIT eR E YE SUAE 1 8 Chapter 7 SACCESsOnes 4 atar 1 8 TyposgrapiucalConvenuons c25z s easet AEQ ORNA TTA LET n 1 9 IntroductIoli s A va RES PME EPAUEREMRATE EA E E RR 1 10 Operating Precautions x ous lue REGI he pie ble lay 1 10 Stretcher Positions iiec eR XE E eee dia a r 1 10 Specifications s 524 deneR e dria a Soe Ree ets ee RAS Messe ie RE 1 17 Physical Descnpuonm us vista Suus aeq ne ps RE e eR SR Ed 1 17 Procedural Trauma Fixed Height O
89. in lb 15 8 1 1 N m A CAUTION The latch shoulder bolt has self tapping threads Ensure that you use a new latch shoulder bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 4 Using the ratchet and the T30 Torx head bit install a new latch shoulder bolt D to secure the latch plate F to the end tube E 5 Using the torque wrench torque the latch shoulder bolt D to 140 10 in Ib 15 8 1 1 N m Page 4 22 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 7 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail End Tube Chapter 4 Removal Replacement and Adjustment Procedures 4 7 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail End Tube Tools required Ratchet T30 Torx head bit Torque wrench 0 250 in Ib Drill 3 16 drill bit Hammer 1 8 pin punch The TranStar PC 300 PC 550 Procedural Fixed Height Trauma and Surgical Stretcher siderails have three types of siderail tubes one end tube G one transfer stop tube O and three common tubes N The Surgical Stretcher bottom rail is straight at the foot end The OB GYN Stretcher siderail has only two common tubes N The Electric Stretcher siderail replaces one common tube with an upright tube P
90. lever located underneath the foot supports The foot support moves freely with no evidence of binding along both axis The gas spring releases and locks throughout its full range of motion and disengages completely returning to its original position with no evidence of binding Yes No 4 Goto RAP 2 10 Foot Section Function 27 Squeeze the release handle located underneath the foot section The foot section releases and is easily stored under the gliding patient surface Yes No Goto RAP 2 11 28 Raise the push handles The push handles lock into position Yes No i gt Go to RAP 2 12 29 Lift up on the push handle release latch The push handles drop into the stored position Yes No d gt Go to RAP 2 12 Page 2 24 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Function Checks Chapter 2 Troubleshooting Procedures 30 Go to Final Actions on page 2 32 Electric Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No y Go to Initial Actions on page 2 5 2 Put the stretcher in the brake position The brake pedal seats in that position and all four casters do not roll or rotate Yes No 4 Go to RAP 2 1 3 Inspect the brake pads for wear All brake pads are serviceable Yes No y gt Go to RAP 2 1 4
91. man1 15re Page 5 77 Fixed Height Stretcher Upper Frame Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 26 6044601 8000 1 Label Trendelenburg fixed height 27 4647506 8000 1 Label 28 49650 8000 1 Label product fixed height 29 17291 8000 2 Push nut 30 38741 8000 2 Release gas spring 31 46334 8000 2 Mattress attachment Velcro a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 5 78 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Upper Frame Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 79 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Upper Frame Assembly Chapter 5 Parts List Trauma Stretcher Upper Frame Assembly Figure 5 22 Trauma Stretcher Upper Frame Assembly ml15e138 m115c138 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Page 5 80 Trauma Stretcher Upper Frame Assembly Chapter 5 Parts List Table 5 21 Trauma Stretcher Upper Frame Assembly Item Numb
92. man1 15re 2 7 Siderail Malfunction Chapter 2 Troubleshooting Procedures 7 Torque the five siderail pivot bolts B to 140 10 in Ib 15 8 1 1 N m see figure 2 8 on page 2 45 This solves the problem Yes No y gt Go to step 9 Figure 2 8 Siderail Pivot Bolts m115e221 8 Go to Final Actions on page 2 32 9 Raise the siderail The siderail latch C falls into the locked position see figure 2 9 on page 2 46 Yes No Replace the latch refer to procedure 4 4 or refer to procedure 4 6 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 10 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 45 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 7 Siderail Malfunction Chapter 2 Troubleshooting Procedures Figure 2 9 Siderail Latch m115e049 10 Another part of the stretcher interferes with the siderail Yes No y Call Hill Rom Technical Support at 800 445 3720 11 Take appropriate actions to eliminate the interference This solves the problem Yes No y Call Hill Rom Technical Support at 800 445 3720 12 Go to Final Actions on page 2 32 Page 2 46 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 8 Procedural Fixed Height Trauma OB GYN Stretcher Bac
93. man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessories A WARNING Be careful not to activate the release pedals during the installation procedure Failure to do so could result in personal injury NOTE Be careful not to activate the release pedals during the installation procedure 4 Using the pliers disconnect and save the spring B from the stretcher frame see figure 7 32 on page 7 59 5 Using the retaining ring removal installation tool remove the retaining rings C from the headed pins D that secure the pivot link E to the stretcher frame Figure 7 32 Steering Plus Steering System Removal Old Style m115d217 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 59 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessories 6 Remove and discard the retaining rings C headed pins D and pivot link E 7 Using the 7 16 open end wrench and 5 32 Allen wrench remove the locknut F from the bolt G that secures the pivot bracket H to the wheel arm weldment I 8 Discard the locknut F and bolt G 9 Using the retaining ring removal installation tool remove the retaining rings AE from the headed pins AF that secure the pivot link AG to the wheel link weldment K and wheel mounting bracke
94. mm Base shroud width 28 711 mm Maximum Trendelenburg Reverse 18 Trendelenburg Maximum back incline 90 Maximum thigh section incline 25 procedural electric surgical Maximum foot section incline 90 trauma Maximum foot support incline rotation OB GYN 70 incline 40 outward rotation Stretcher mass fixed height 195 230 1b 88 104 kg procedural 225 260 lb 102 118 kg electric 305 335 Ib 138 152 kg surgical 260 290 lb 118 131 kg OB GYN 286 332 lb 130 151 kg trauma 255 290 lb 116 131 kg Maximum safe working load 500 lb 227 kg Page 1 18 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Specifications Chapter 1 Introduction Procedural Trauma Fixed Height OB GYN Stretcher Back Section Inclination The procedural trauma fixed height OB GYN stretcher is mechanized such that the attendant can raise or lower the back section by squeezing the release handle located under the back section The back section can be elevated from 0 to 90 Surgical Stretcher Back Section Inclination The surgical stretcher back section can be articulated in either the PACU extender position extenders around the head section or in the armboard position extenders in the armboard position or when the extenders are removed from the stretcher The attendant can raise or lower the bac
95. on its products will be free from structural defects for the life of the product Any product upgrade or modification initiated by Hill Rom does not affect the original product warranty SPECIFIC WARRANTIES MATTRESS WARRANTIES Hill Rom warrants to the original purchaser that its mattress product shall be free from defects in material and workmanship for a period of two 2 years from date of delivery EXPENDABLES WARRANTIES A sixty 60 day limited warranty from date of delivery applies to expendable parts such as cushions coverlets software diskettes locator badge batteries dome light incandescent bulbs overhead fluorescent tubes heating elements temperature probes filter sheets and microspheres This warranty is limited to replacement of the parts covered TO OBTAIN PARTS AND SERVICE In the United States call Hill Rom Technical Support Department at 800 445 3720 Monday through Friday In Canada call Hill Rom Technical Support Department at 800 267 2337 Monday through Friday Outside the United States and Canada call your authorized Hill Rom Distributor In order to expedite service we request you furnish the following information customer identification number product model number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for facility personnel and provide necessary parts to make rep
96. raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers Yes No Replace the hydraulic cylinder at the foot end of the stretcher refer to procedure 4 32 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 7 Go to Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 43 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 7 Siderail Malfunction Chapter 2 Troubleshooting Procedures 2 7 Siderail Malfunction 1 The stretcher is a PC 100 PC 200 Series Procedural stretcher Yes No y Goto step 3 2 Goto step 6 3 The force required to swing the siderail out from the stored position is excessive or too easy Yes No y Goto step 6 4 Adjust the torque on the four swing arm pivot bolts A until the desired force is obtained see figure 2 7 on page 2 44 This solves the problem Yes No y Go to step 6 Figure 2 7 Swing Arm Pivot Bolts m115_048 5 Go to Final Actions on page 2 32 6 Raise the siderail but do not allow the latch to lock The siderail falls without assistance Yes No y Goto step 9 Page 2 44 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual
97. rotate the PACU extender after the release handle has been released 4 Place the patient s arm in position and secure it with the Velcro strap G Returning the PACU Extender from the Armboard Position to Extender 1 Remove the Velcro strap G from the patient s arm 2 Move the patient s arm off of the PACU extender A 3 Rotate the PACU extender A until the release handle D is latched to the back section H of the stretcher 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 7 36 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 20 Superior Wrist Rest Chapter 7 Accessories 7 20 Superior Wrist Rest The Superior Wrist Rest attaches to the top of the articulating headrest and is used to support the caregiver s wrist during the procedure Installation A WARNING Do not transport the stretcher with the superior wrist rest installed Remove the superior wrist rest before you transport the stretcher Damage to equipment and personal injury could occur 1 Slide the mounting bar A into the two slots on the head end of the head rest B see figure 7 19 on page 7 37 Figure 7 19 Superior Wrist Rest Installation Note Superior wrist rest shown rotated for adjustment knob location clarification m115c160 2 Tighten the mounting knob C 3 Lo
98. shell 6 15250 8000 2 Nut hex lockwasher 8 32 7 44768 8000 2 Durable screw stud 8 60382 8000 1 Calf support swivel weldment 9 3500201 8000 1 Collet 10 35007 8000 1 Ferrule 11 49682 8000 1 Calf support tube weldment 12 49098 8000 1 Calf support bushing 13 9026706 8000 1 Cap screw socket head 10 24 x 3 8 14 37144 8000 2 Knob 15 37146 8000 1 Knob stud 16 SA4841 8000 As required Loctite red 262 17 37145 8000 1 Lock stud a Loctite is a registered trademark of Loctite Corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 169 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Mattresses Chapter 5 Parts List Mattresses Table 5 61 Mattresses Ticking er Part Number Nines Description Standard Mattresses Blue Dartex Top and Bottom Cover P1430CAT3 8000 6002805 Standard width tapered head and foot 3 P1430CAS3 6002802 Standard width tapered head square foot 3 8000 P1430EAT3 8000 6002805 Standard width tapered head and foot 3 flame retardant P1430EAS3 8000 6002802 Standard width tapered head square foot 3 flame retardant P1430CATA 8000 6002806 Standard width tapered head and foot 4 P1430CAS4 6002803 Standard width tapered head square foot 4 8000 P1430EAT4 8000 6002806 Standard width tapered head and foot 4 flame retard
99. siderails and the siderail opening is located at the foot end only The siderails retract and store within the confines of the stretcher and can be moved from the stored position to the upright position in one motion The siderails should always be in a full upright position and latched when a patient is unattended When raising the siderails an audible click will indicate that the siderail is completely raised and locked in place Siderails are intended to be a reminder not a patient retaining device Appropriate medical personnel should determine the level of restraint necessary to ensure a patient will remain safely in bed Consult the restraint manufacturer s instruction for use to verify the correct application of each restraining device Bumpers The stretcher is equipped with non marring rolling disk bumpers at each corner and a non marring bumper running the length of each side effective whether the siderails are raised or stored OB GYN Stretcher Headboard The removable headboard assembly mounts in headboard sockets located at the head end of the stretcher Page 1 22 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Specifications Chapter 1 Introduction Mattress Sleep Surface The procedural electric fixed height and surgical stretchers are equipped with either a radiolucent or a metal sleep surface
100. to the upper pivot on the top rail Connect the wire connector at the patient control switch R Install the screw M and washer P with the cable clamp Q that secures the electric wire Make sure the individual wires will not be seen once the cover housing O is installed Using a T30 Torx head bit and ratchet install the two screws N that secure the cover housing O to the patient control switch R Pull the siderail cable assembly K and connector through the strain relief nut Q see figure 4 5 on page 4 14 Connect the left siderail wiring assembly connector A to P2 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 Connect the right siderail wiring assembly connector F to P3 on the control board H Using the 1 2 open end wrench tighten the strain relief nut Q at the electric box that secures the siderail cable assembly see figure 4 5 on page 4 14 Using the ratchet and the T25 Torx head bit install the two screws S and lockwashers R that secure the electrical box cover Using the ratchet and the T25 Torx head bit install the two screws P and cable clamps N along the upper frame assembly Install the wire ties M that secure the cable assembly K and the CPR cable L along the upper frame assembly Install the snap wire cover J see figure 4 4 on page 4 13 Cycle the siderail from the stored to the up position several times Plug the
101. too early or with too little pressure applied to the handle and that it returns to its original position 2 Squeeze the left release handle located at the top of the back section hand cut out NOTE The PACU extenders can either be removed from the stretcher in the armboard position or in the extended position If they are in the extended position around the articulating head section then the release handle on the PACU extenders must be used to raise or lower the back section Page 4 54 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 17 Surgical Stretcher Back Section Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures A CAUTION Do not rotate the gas spring rod with a clamping device Damage to the rod can occur 3 If adjustment to the gas spring is required use the 17 mm open end wrench and loosen the jam nut A located at the top of the gas spring B see figure 4 27 on page 4 53 4 Using the 5 32 Allen wrench and the 7 16 open end wrench remove the lock nut C and the shoulder bolt D located at the bottom of the gas spring B 5 Rotate the gas spring B clockwise or counterclockwise in half turn increments to adjust 6 Loosely install the shoulder bolt D 7 Check the operation of the release handle again and repeat the adjustment procedure for the right rele
102. unattended and when patient transport is necessary When raising the siderails ensure that you hear the click that signals the up and locked condition Give the siderails a solid tug to ensure that they are firmly in position Failure to do so could result in personal injury A WARNING Only facility authorized maintenance personnel should troubleshoot the TranStar Series Stretcher Troubleshooting by unauthorized personnel could result in personal injury and equipment damage A WARNING Only facility authorized maintenance personnel should perform preventive maintenance on the TranStar Series Stretcher Preventive maintenance performed by unauthorized personnel could result in personal injury and equipment damage TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 41 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Safety Tips Chapter 1 Introduction A WARNING Fuses F1 and F3 protect the stretcher s electrical system For 120V AC power a 6 30A UL 198G time lag fuse should be used For 230V AC a 2 50A IEC 127 3 time lag fuse should be used Check the assembly drawing or schematic for the proper Hill Rom fuse Failure to use the proper fuse could result in personal injury WARNING Do not touch the lamp inside the illuminator box immediately after use Allow a minimum of 30 minutes for the lamp to cool before replacing it Failure to do so could result in
103. used to configure the primary coils of the transformer T1 for series or parallel connection R37 and R40 provide parallel connection for a 120V AC input Only R39 provides series connection for a 230V AC input The transformer full load rated output as configured for this supply is 15V rms at 670mA rms The PTC overcurrent protection device R38 protects the secondary circuit and raw supply from overloads This component is necessary for regulatory approval Diodes CR21 CR24 and capacitor C21 rectify and filter the transformer s secondary output Q1 regulates 12 0 5V DC Maximum output current for this application is approximately 250mA Q1 can maintain regulation with an input voltage down to 14 6V DC The transient voltage suppressor CR20 protects the load from overvoltage conditions The capacitor C11 filters out noise Page 3 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Theory of Operation Chapter 3 Theory of Operation Input Circuit The transient voltage suppressors CR8 CR10 CR13 protect the logic from overvoltage conditions The input resistors R4 R7 R9 serve two purposes They act as current limiting resistors for the associated CMOS logic gates and with capacitors C6 C10 create a delay to filter out any switch bounce The delay created by the resistors and capacitors alo
104. z 22UF 50V C Y vgs 2 Y Da 16 NI as Jus ANH h Macas PL s DU ee 1 1 2 1 148B 3047040498 3040040818 vpn 42819 zc DA 5 1 12 HO L 304004093B X A TOAST 2 f 22UF 50V C vis KU T 5 4 8 A N4148 i 2 5 1 z Sites 5 ED x Tame D os Ta 2 2 3041040498 3040040818 30109106K 30116 Lt SUE EVE i 3040040938 2 WF SO E 10UF 35V E v s A s 30702 aie 2 10 7 i T a 1 2 9 n H H 1 KNEE MOTOR COMMON max Ds Ta 2 bos AGILA vis 120 1 4W AUF 250V KD 3040040938 47819 22UF 50v Cx Q AAT 1 Lt tT knee MOTOR UP 30006104 1 KNEE MOTOR DOWN 1 2 3 z 4314504 100K 17 5 ii EN 1 HU 30006104 z Da LM Joea 30702 i z THE 5 NZ 304000718 SOI an WV I se 120 1 4W UF 250V 1 LAM 7 6 KU 42819 TE E pia 3061040498 KO 100K 1 4 5 3041040498 2 us 5 7 4 t m zm em 3040040818 1 R32 634 1 BW 1 1 7 amp I 11 12 30214180A x x x x 36006422 300196940 Ty 7 3061040498 jv E g i QUK VAM 5 puwnr T n Pe 12 e Ne 1 1 1 1 i t 3041040498 eoe 470pF 190V C 30201400387 m 304104049B R12 IN 2 4471422 NI x L n suo Y 30608 1 gt LINE gt 6 304 250V Eo 130K 1 6W 5 xD 438203 FOR 120Y OPERATION x 1 5 7S veu vp 4 5 We E 300187 3040040718 s 30201400387 30201400387 0 1 44 3 ajo 30109471K u3 voo i 3 OUT Ui 291i 120411 F3 3000603 I E p j i 1 a Lamm M 3040040718 4 i 36006105 I EAN peer R13 Vidi 30214180A L 3mon04k GND 2 12v tL hy NEU NA m pe Ss 18V 30314 7p 30122 zi 241 N
105. 0 4 Headed pin 1 313 15 46487 8000 8 Washer plastic 16 4642348 8000 1 Reverse Trendelenburg pedal welded assembly 17 43059 8000 4 Retaining ring 18 4647601 8000 1 Label brake pedal 19 4641948 8000 1 Trendelenburg pedal welded assembly 20 46340 8000 3 Release pedal rh 21 46353 8000 2 Reverse Trendelenburg pedal insert rh 22 46341 8000 2 Trendelenburg pedal insert rh 23 46337 8000 3 Release pedal lh 24 46457 8000 1 Foot end Trendelenburg rod 25 46486 8000 1 Nut hex 26 46320pl 8000 1 Turnbuckle 27 3972301 8000 4 Pedal sleeve 28 4632548 8000 1 Pump pedal welded assembly foot 29 46349 8000 5 Up down pedal TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 35 Pedals Stretchers With Side and Foot End Pedals Chapter 5 Parts List Item Number Part Number Quantity Description 30 46115 8000 5 Up down pedal insert 31 4645248 8000 1 Reverse Trendelenburg pedal welded assembly 32 4614448 8000 1 Trendelenburg pedal welded assembly rh 33 4614248 8000 2 Center release pedal assembly 34 4614548 8000 1 Pump pedal welded assembly rh 35 46318pl 8000 1 Pump connection tube welded assembly 36 44380 8000 6 Groove pin 37 4614648 8000 1 Pump down pedal welded assembly lh 38 4614348 8000 1 T
106. 0 55 36957 8000 1 Retaining ring 56 4619602pl 1 Foot support tube welded assembly 8000 OB GYN 57 4619702pl 1 Head support tube welded assembly 8000 OB GYN TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 55 PC 500 PC 550 T R 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly Chapter 5 Parts List PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly Figure 5 15 PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly m115_007 Page 5 56 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly Chapter 5 Parts List Table 5 14 PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly Item Number Part Number Quantity Description 1 2945748 8000 2 Hole plug 2 4644648 8000 1 Foot rack welded assembly 3 4645404 8000 6 Headed pin 1 313 4 43059 8000 6 Retaining ring 5 4637504pl 2 Headed pin 8000 6 36959 8000 2 Trendelenburg pivot rod 7 4637502pl 2 Headed pin 0 688 8000 20802 8000 14 or 18 Nut keps 461950548 1 Head foot tube welded assembly foot 8000 end standard width non radiolucent 10 461950648 1 Head foot tub
107. 0 OB GYN Stretcher Integrated Fiber Optic Exam Light 1 40 OPE Sa cento bed Sighs CREE SR RD ea ee Dto i de X NS 1 40 wii PPP 1 40 Safety DIPS een hes oos culi et puc d e pot LU sd EM Cd 1 41 Warning and Caution Labels 46i vince vos Lp ew eel 1 48 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 5 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 1 Introduction NOTES Page 1 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Purpose Chapter 1 Introduction Purpose This manual provides requirements for TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher normal operation and maintenance It also includes parts lists in chapter 5 for ordering replacement components Audience This manual is intended for use by facility authorized personnel only Failure to observe this restriction could result in severe injury to people and serious damage to equipment Organization This manual contains seven chapters Chapter 1 Introduction Chapter 1 provides a brief description of this service manual and a product overview Chapter 2 Troubleshooting Procedures Chapter 2 contains repair analysis procedures Use these procedures to gather information identify
108. 0 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 Series Stretcher Page 4 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 1 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Stretcher Siderail Chapter 4 Removal Replacement and Adjustment Procedures 4 1 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Stretcher Siderail Tools required Ratchet V2 socket V2 open end wrench Torque wrench 0 250 in lb Removal 1 Lower the siderail 2 Using the 1 2 open end wrench the ratchet and the Y2 socket remove the two swing pivot nuts C and washers E from the swing pivot bolts A that secure the siderail to the swing arms D see figure 4 1 on page 4 7 or see figure 4 2 on page 4 8 Figure 4 1 PC 300 PC 550 Procedural Fixed Height Trauma Surgical Stretcher Siderail m115a010 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 7 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 1 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Stretcher Siderail Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 2 OB GYN Stretcher Siderail E m115d178 A CAUTION Ensure that the siderail is supported on both ends Damage to the siderail bracket can occur if one end drops and the other end is positioned in
109. 0 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 4250 0B 550 EE 350 lo ias Rx tek a 1 26 Lowering the Siderail PC 100 PC 200 000000005 1 26 Lowering the Siderail PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 cui e mee RI a er ee RO ee ge 1 26 Fixed Height Procedural Trauma OB GYN Stretcher Back Articulation 1 27 Raising the Back Section o lt 3 2 60 sss nd ER ai 1 27 Lowering the Back Section lt 4 25 40464 nies pit eee ees 1 27 Electric Stretcher Back Articulation 0 0 0 2 cece eee eee eee 1 27 Nurse Controls od vus Ree x eile kane SEK eee eS AGE Ree as E SS 1 27 Raising the Back Section Using the Nurse Controls 1 28 Lowering the Back Section Using the Nurse Controls 1 28 Patient Controls oere SERRE d o des save reri ce e Bia 1 28 Raising the Back Section Using the Patient Controls 28 Lowering the Back Section Using the Patient Controls 29 Electric Stretcher Manual Back Articulation oo oo oooooooooo o 1 29 Raising the Back Section Using the Manual Crank Handle 1 29 Lowering the Back Section Using the Manual Crank Handle 1 29 Surgical Stretcher Back Articulation with PACU Extenders in Position Extenders Around the Head Section 0 0 0 c eee eee eee 1 30 PACU Extender Position Raising the Back Section 1 30 PACU Extender P
110. 0 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Siderail Assembly Chapter 5 Parts List Table 5 36 Electric Stretcher Siderail Assembly Item Number Part Number Quantity Description 1 46015 8000 2 Bottom rail end cap screw 2 46372 8000 2 Bottom rail end cap 3 46362 8000 7 Lower pivot bolt 4 46116 8000 10 Wave washer 5 46022pl 8000 7 Roller guide 6 46041 8000 4 Lower pivot block 7 48645 8000 1 Shoulder bolt latch 8 4647501 8000 1 Label 9 48640pl 8000 1 Latch plate A Ih 10 48641p1 8000 1 Latch plate B rh 11 48643 8000 1 Latch bushing 12 46176pl 8000 1 Siderail end tube 13 46043pl 8000 2 Tube siderail 14 43879 8000 12 Screw Torx amp button head 15 46371 8000 2 Top rail end cap 16 4610302 8000 8 Top rail ratchet rivet 17 46106 8000 4 Upper pivot 18 46067pl 8000 1 Siderail tube transfer stop 19 46363 8000 1 Zero transfer stop A Ih 20 46378 8000 1 Zero transfer stop B rh 21 37275 8000 1 Roll pin 22 41285 8000 1 CPR handle rh 23 41284 8000 1 CPR handle Ih 24 9025806 8000 1 Screw hex socket head shoulder 25 4902601 pl 1 CPR handle weldment rh 8000 26 4902602pl 1 CPR handle weldment Ih 8000 27 9002804 8000 2 Screw 28 49005 8000 1
111. 0 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction PACU Extenders in the Armboard Position or When Removed from the Stretcher Lowering the Back Section Squeeze the back release handle located at the top of the back section on either side of the articulating head section under the patient s shoulder region on the stretcher Push down on the back section When the desired position is reached release the handle Procedural Surgical Stretcher Thigh Articulation There are two thigh section options available crank and stationary Raising or Lowering the Thigh Section Locate the thigh crank handle at the foot section of the stretcher Pull the crank handle out from its stored position and lock it into the cranking position Turn the handle clockwise to raise or counterclockwise to lower the thigh section Turn the handle until the desired position is reached Store the handle after use by rotating it in toward the head end of the stretcher NOTE The PC 100 PC 200 procedural stretcher does not have thigh articulation capability Electric Stretcher Thigh Articulation Raising the Thigh Section Using the Patient Controls On the nurse control make sure the knee ON OFF switch is in the ON position Push the knee up arrow on the patient control panel located on the sid
112. 0 minutes to cool before replacing the lamp Failure to do so could result in personal injury and equipment damage Storing Turn the power switch off Position the light head so it is stored into the receptacle cavity on the right hand side of the catch basin A CAUTION Remove the integrated fiber optic exam light assembly before spray washing the stretcher Failure to do so could result in equipment damage Page 1 40 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Safety Tips Chapter 1 Introduction Safety Tips A WARNING Establish policies and procedures to train and educate your staff on the stretcher operation Personnel should never have their entire body below the sleep surface and within the confines of the stretcher If service personnel need to get under the stretcher block up the hilow portion as an added precaution Failure to do so could result in personal injury A WARNING Set the brakes and leave the stretcher in the low position when the patient is unattended Give the stretcher a solid tug to ensure that the brakes are set Patients may use the stretcher for support when getting on or off the stretcher and injuries could result if the brakes are not set Use the steer mode only when patient transport is necessary A WARNING Leave the siderails fully up and locked when the patient is
113. 00 Europe 28 46170018 1 Left siderail with foot coverage 8000 6095601 8000 Europe 29 4617002S 1 Right rail with foot coverage 8000 6095602 8000 Europe 30 4617003S 1 Right rail with head coverage 8000 6095603 8000 Europe 31 46170048 1 Left rail with head coverage 8000 6095604 8000 Europe 32 4647501 8000 1 Label 33 35667 8000 8 Washer 34 4637001 8000 1 Trim strip royal blue 35 4637002 8000 1 Trim strip purple 36 4637003 8000 1 Trim strip teal 37 4637004 8000 1 Trim strip green 38 4637005 8000 1 Trim strip red 39 4637006 8000 1 Trim strip gray 40 66751 8000 1 KX1 siderail patient right 41 66745 8000 1 KX1 siderail patient left Page 5 112 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 113 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Siderail Assembly Chapter 5 Parts List Surgical Stretcher Siderail Assembly Figure 5 36 Surgical Stretcher Siderail Assembly 15 28 29 HEAD END m115d154 Page 5 114 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450
114. 00 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Pedals Stretchers With Side Pedals Chapter 5 Parts List Item Number Part Number Quantity Description 31 4637502pl 1 Headed pin 0 688 8000 32 4637501pl 1 Headed pin 1 625 8000 33 4614648 8000 1 Pump down pedal welded assembly lh 34 46355 8000 1 Reverse Trendelenburg pedal insert lh 35 46354 8000 1 Trendelenburg pedal insert Ih 36 4614348 8000 1 Trendelenburg pedal welded assembly Ih 37 4645148 8000 1 Reverse Trendelenburg pedal welded assembly 1h 38 48653 8000 2 Bumper 39 3815601 8000 2 Hole plug 0 578 white 40 SA1644 8000 1 Foot brake steer pedal complete 41 22297 8000 1 Screw 42 864 8000 2 Washer 43 11247 8000 1 Nut 44 3815602 8000 2 Hole plug 0 718 white 45 11247 8000 1 Nut 46 864 8000 1 Washer 47 39839 8000 2 Roll pin 48 46346 8000 1 Brake steer pedal double 49 4634501 8000 1 Brake steer pedal insert head gray 50 4647601 8000 1 Label brake pedal 51 4647602 8000 1 Label steer pedal 52 4634801 8000 1 Brake steer pedal insert head green 53 864 8000 1 Washer 54 22297 8000 1 Screw 55 SA1643 8000 1 Head brake steer pedal complete 56 37997 8000 As required Adhesive Page 5 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Pedals Stretchers With
115. 00 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction Lowering the Back Section Using the Patient Controls On the nurse control make sure the head ON OFF switch is in the ON position Push the head down arrow on the patient control panel located on the siderail Release the head down arrow when the desired position is reached The head section will lock in place Electric Stretcher Manual Back Articulation The back section can be manually articulated by turning the left crank handle located at the foot end of the stretcher Raising the Back Section Using the Manual Crank Handle Pull the left crank handle from its stored position and lock it into the cranking position Turn the handle clockwise until the desired position is reached Store the crank handle after use by rotating it in toward the head end of the stretcher Lowering the Back Section Using the Manual Crank Handle Pull the left crank handle from its stored position and lock it into the cranking position Turn the crank handle counterclockwise until the desired position is reached Store the crank handle after use by rotating it in toward the head end of the stretcher TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 29 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re General Oper
116. 02 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box Chapter 5 Parts List Table 5 31 Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box Item Number Part Number Quantity Description 1 19124 8000 5 Large cable tie 2 9000212 8000 1 Tubing 3 49637 8000 1 Head drive cable assembly 4 49633 8000 1 Potentiometer cable assembly 5 61182 8000 1 Left siderail cable assembly 6 61180 8000 1 Right siderail cable assembly 7 49630 8000 1 Nurse control cable assembly 8 49639 8000 1 Knee drive cable assembly 9 4962001 8000 1 Power cord assembly 120V AC 10 4962002 8000 1 Power cord assembly 230V AC 11 38537 8000 1 Plug power cord 120V AC 12 18829 8000 1 Plug 230V AC 13 14450 8000 1 Small cable tie 14 15338 8000 12 Screw 15 23208 8000 24 Lockwasher 16 33680H 8000 13 Self locking nut TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 103 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Cable Wire Assemblies With Welded on Electric Box Chapter 5 Parts List Electric Stretcher Cable Wire Assemblies With Welded on Electric Box Figure 5 33 Electric Stretcher Cable Wire Assemblies With
117. 1 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Description Label steer Brake steer pedal insert foot gray Label brake pedal Label product lh blue Label product lh purple Label product lh teal Label product lh green Label product Ih red Label product lh grey Label product head foot blue Label product head foot purple Label product head foot teal Label product head foot green Label product head foot red Label product head foot grey Label product rh blue Label product rh purple Label product rh teal Label product rh green Label product rh red Label product rh grey Brake steer pedal double Label steer pedal Brake steer pedal insert foot green Roll pin Washer Screw Nut Foot brake steer pedal complete Page 5 23 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Base Assembly Chapter 5 Parts List Fixed Height Stretcher Base Assembly 6 Fixed Height Stretcher Base Assembly Figure 5 m115b093 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Page 5 24 Fixed Height Stretcher Base Assembly Chapter 5 Parts List Table 5 5 Fixed Height Stretcher Base Assembly
118. 1 Foot brake steer pedal complete 16042 2 Screw sims 406761 2 Rocker link 4640501 2 Connecting rod 46191 1 Gas spring 46349 2 Pedal cover pump down 46115 2 Pedal insert pump down 46340 2 Trendelenburg pedal base rh 46337 2 Trendelenburg pedal base Ih 46353 2 Reverse Trendelenburg pedal insert rh 46341 2 Trendelenburg pedal insert rh 46355 2 Reverse Trendelenburg pedal insert lh 46354 2 Trendelenburg pedal insert Ih TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Pages5 11 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re PC 100 PC 200 Procedural Stretcher Base Assembly Chapter 5 Parts List PC 100 PC 200 Procedural Stretcher Base Assembly 100 PC 200 Procedural Stretcher Base Assembly 3 PC Figure 5 m115 e231 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Page 5 12 PC 100 PC 200 Procedural Stretcher Base Assembly Chapter 5 Parts List Table 5 2 PC 100 PC 200 Procedural Stretcher Base Assembly Item Number Part Number Quantity Description 1 3815602 8000 2 Hole plug 0 718 white 2 48653 8000 2 Bumper 3 65084 8000 4 Pump down pedal 4 4614648 8000 1 Pump pedal weldment Ih 5 46318pl 8000 1 Pump connection tube welded assembly 6 46338 8000
119. 10 Trauma Stretcher Function Checks on page 2 12 Surgical Stretcher Function Checks on page 2 16 OB GYN Stretcher Function Checks on page 2 20 or Electric Stretcher Function Checks on page 2 25 to ensure proper operation of the TranStar Series Stretcher Procedural Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 5 2 Put the stretcher in the brake position The brake pedal seats in that position and none of the four casters roll or rotate Yes No a gt Go to RAP 2 1 Page 2 6 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Procedural Stretcher Function Checks Chapter 2 Troubleshooting Procedures 3 Inspect the brake pads for wear All brake pads are serviceable Yes No d gt Go to RAP 2 1 4 If the stretcher has the Steering Plus Steering System go to step 5 If the stretcher has the corner steer option go to step 7 5 Steering Plus Steering System only Put the stretcher in the steer position The fifth wheel drops into position Yes No gt Go to RAP 2 2 6 Go to step 8 7 Corner steer stretchers only Put the stretcher in the steer position Only the patient left foot end patient right head end for Europe caster locks into a position parallel to the side of the
120. 10 9 iad wang ee eds Pea aia Daley ee ed 1 23 Procedural Fixed Height Electric Trauma Stretcher IV Pole Accommodation 0000 e cece eee eee eee eee 1 23 Surgical Stretcher IV Pole Accommodation 4 1 23 OB GYN Stretcher IV Pole Accommodation 1 23 Surgical Stretcher Head Section Cushi0NS oooooooooooooo o 1 23 Mattress Configuration cock Re RARE be Oe 1 24 Electrical Description Electric Stretcher oooo ooooooomoomoo o 24 Regulations Standards and Codes 0 2 0 eee eee eee eee ee 1 24 Procedural Stretcher cai 1 24 Electric Streteh f ras esce ne ket bem esi NOI Ceca de 1 24 Fixed Hero Stretcher c onea e aeos ts ix seed e ect 1 24 Trauma Stretcher mii eva vibe pees dae natal VAL Gece 1 25 Surgical Stretcher tcp daa idos be 1 25 OB GYN Streicher ociosa raras its 1 25 Model Identidad ade 1 25 Gener l OpetallODis REA coat 1 26 Page 1 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 1 Introduction Sidera MI PELALION zs 8a to Naat IA Pen 1 26 Raising the Siderail PC 100 PC 200 0 0 0 2 eee eee eee 1 26 Raising the Siderail PC 300 PC 350 PC 400 PC 450 PC 500 PC 350 o ooooooooo o o 1 26 Lowering the Siderail PC 100 PC 200 0 0 0 0 2 eee 1 26 Lowering the Siderail PC 300 PC 350 PC 400 PC 4
121. 14 31 Push the knee down arrow on the patient control switch The knee section lowers smoothly without binding Yes No d gt Go to RAP 2 14 32 Release the knee down arrow The knee section locks in place Yes No J gt Go to RAP 2 14 Nurse Controls Function NOTE When the nurse control switches are in the OFF position the patient controls located on the siderails are disabled for patient safety see figure 2 2 on page 2 30 33 On the nurse control see figure 2 2 on page 2 30 put the head ON OFF switch in the ON position Push the head UP DOWN switch to the UP position The head section rises smoothly without binding Yes No Go to RAP 2 13 34 Release the head UP DOWN switch when the desired position is reached The head section locks in place Yes No 4 gt Go to RAP 2 13 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 29 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Function Checks Chapter 2 Troubleshooting Procedures 35 On the nurse control see figure 2 2 on page 2 30 put the head ON OFF switch in the ON position Push the head UP DOWN switch to the DOWN position The head section lowers smoothly without binding Yes No d Go to RAP 2 13 Figure 2 2 Nurse Control Switch HEAD PATIENT CONTROLS UP ON oe ON DOLO ACTIVE ACTIVE DOWN OFF OFF
122. 16 Cassette Litt FUNCION A o ahis BR O ed a 2 16 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 1 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 2 Troubleshooting Procedures Optional Push Handle Function 0 0 eee eee eee 2 16 Surgical Stretcher Function Cliecks oer sts ar eR ee YES 2 16 Brake Steer Function Sede RAE BGs as uud eee ee 2 16 HOW PUNCH Odo eA out a ds e vei me 2 17 Trendelenburg Reverse Trendelenburg Function 2 19 Siderail PUunChiOM eroria Ete bene diieq he oad ewe kendra E 2 20 Back Section PuncHom ss s0 ees sadn des x4 y rbe yd eixekdg ees 2 20 Headrest FUNCHON 6 25 0 Reet lada Se bs 2 20 Thigh section Functions uiie e ee Geel 2 21 OB GYN Stretcher Function Checks 0 0 0 0 0 0c eee eee eee 2 21 Brake Steer Function 4 0 2 4 6 00 einen bt ice dia dd ratas Ri 2 21 Hilow F nctlOB uus ia eke ett 2 22 Trendelenburg Reverse Trendelenburg Function 4 2 24 Sideral F n ti n s s voeem vus cee ee n ese eee Eu 2 24 Back Section Function 40S eg is e ee ey 2 24 Foot Sapport EUICBOH eres ores epo td te c ed blat cs A O 2 24 Foot Section Function vel a A 2 25 Electric Stretcher Function ChecKs o ica drid aoe ees ida as 2 25 Brake Steer Puncuony social cee nage heer erie E ERES 2 25 Hilow FUNCION rota 2 26 Trendelenburg Reverse Trendelenburg Functi0N o oooooo o 2 28 Sideral
123. 2 SSCS AUIS 2 e tench a E E AE a AANS 1 22 BI pesce di en vi a NON ako Ong E E EO I ee end 1 22 OB GYN Stretcher Headboard 0 0 0 0 eee eee eet 1 22 Mattress SIeep Surfac cad ote eyed te So ee ERE RE MERECE e 23 Procedural Fixed Height Electric Trauma Stretcher IV Pole Accommodation cuo beo tes MUCH s o Rr e o Led 23 Surgical Stretcher IV Pole Accommodation 4 1 23 OB GYN Stretcher IV Pole Accommodation 1 23 Surgical Stretcher Head Section Cushions 004 1 23 Mattress COBIDIEUFAHO seri oap Sis 1 23 Electrical Description Electric Stretcher oooooo ooooomoomoo o 1 24 Regulations Standards and Codes nunnana anaa 1 24 Procedural Stretcher 322 40 raid db E 1 24 Electric Stretcher oia EE RUE ea neces indy Na REUS ees 1 24 Fixed Hero ht ote licor rt ds 1 24 Trama SES lts SE Cow RE AGE DERE EE Eee e Nod 1 24 Surgical che rado dis 1 25 OB GYN Stretcher 25 ls a x deutet LA Lec LER Let 1 25 Model Identification iios sl a ta bes 1 25 General Operation sessa sete bie Siew hh dada tres 1 26 Siderall Operation sacos Cocke ie Cy ade Ea Ke ad 1 26 Raising the Siderail PC 100 PC 200 0 0 0 0 eee eee 1 26 Raising the Siderail Page vi TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents PC 30
124. 3 2 Another part of the stretcher interferes with the knee screw assembly Yes No y gt Goto step 5 3 Take appropriate actions to eliminate the interference This solves the problem Yes No Goto step 5 4 Go to Final Actions on page 2 32 5 Replace the knee screw assembly refer to procedure 4 19 This solves the problem Yes No y Call Hill Rom Technical Support at 800 445 3720 6 Goto Final Actions on page 2 32 Page 2 48 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 10 OB GYN Stretcher Foot Supports Malfunction Chapter 2 Troubleshooting Procedures 2 10 OB GYN Stretcher Foot Supports Malfunction The OB GYN stretcher foot supports will not raise lower or rotate inward outward correctly 1 Shoulder bolts A locknuts B and gas spring spacer C are in place see figure 2 12 on page 2 49 Yes No y Replace any missing hardware If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 Figure 2 12 Foot Supports Foot end m115d202 2 When the release handle is activated the foot support D rises without assistance Yes No y Replace the defective foot support gas spring refer to procedure 4 28 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hil
125. 3 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No 1 Go to RAP 2 6 14 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No y Go to RAP 2 5 15 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No 1 Go to RAP 2 6 16 Move the 40 pound weight to the foot end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 17 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No y Go to RAP 2 6 18 Press the left side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No 4 Go to RAP 2 5 19 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No 4 Go to RAP 2 6 Page 2 18 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB
126. 37 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 13 Electric Stretcher Control Board Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 18 Control Board With Welded on Electric Box Current Version 10 11 m115b121 Remove the electric box cover weldment C Using the side cutters cut the wire ties that secure the wiring assemblies from inside the electric box Remove the potentiometer cable assembly connector B from P1 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 Remove the left siderail wiring assembly connector A from P2 on the control board H Remove the right siderail wiring assembly connector F from P3 on the control board H Remove the nurse control wiring assembly connector E from P4 on the control board H Remove the power cord assembly connector G from P5 on the control board H Remove the head drive brake wiring assembly connector I from P6 on the control board H Page 4 38 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 13 Electric Stretcher Contro Board Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 19 Control Board Wiring Assembly Diagram Bolt on Electric Box G F A B
127. 4 Removal Replacement and Adjustment Procedures 4 5 PC 100 PC 200 Procedural Stretcher Siderail Tube Tools required Ratchet T30 TorxG head bit Torque wrench 0 250 in Ib Drill 3 16 drill bit Hammer 1 8 pin punch Removal 1 Remove the bottom rail end caps A from the bent bottom rail extension B see figure 4 7 on page 4 19 Figure 4 7 PC 100 PC 200 Procedural Stretcher Siderail Tube ml115e224 2 Remove the siderail trim strip C from the bent bottom rail extension B 3 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt D the two wave washers J the roller guide I and the lower pivot block H from the siderail tube G that needs to be replaced Discard the lower pivot bolt 1 Torx is a registered trademark of Textron Inc TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 19 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 5 PC 100 PC 200 Procedural Stretcher Siderail Tube Chapter 4 Removal Replacement and Adjustment Procedures A CAUTION Do not use a screwdriver to remove the top rail ratchet rivet The upper pivot bracket is made of plastic Damage to the bracket could occur 4 5 Using the drill and 3 16 drill bit drill through the two top rail ratchet rivets E Remove the rivets from the upper pivot F and discard them Remove and discard the siderail tube G
128. 4 15 on page 4 35 3 Record the wiring orientation at the defective switch This will aid in the installation Figure 4 15 Electric Stretcher Nurse Control Switch m115b103 1 Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 35 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 12 Electric Stretcher Nurse Control Switch Chapter 4 Removal Replacement and Adjustment Procedures A CAUTION Use care when removing the individual nurse control switch wires Damage to the terminals could occur if care is not used 4 Remove the nurse control unit D and remove the individual nurse control switch wires C from the defective switch Squeeze the inside grips and pop the switch E from the faceplate to remove any defective nurse control switch two types Replacement 1 Press the new switch E into the opening on the faceplate of the nurse control unit D to replace any defective nurse control switch Connect the individual nurse control switch wires C see figure 4 15 on page 4 35 to the new switch as shown see figure 4 16 on page 4 36 Figure 4 16 Electric Stretcher Nurse Control Switch Wire Diagram HEAD PATIENT CONTROLS UP ON CCS ON OO ACTIVE ACTIVE DOWN OFF OFF V
129. 4 53 on page 4 99 3 Adjust the gap between the brake shoe and the wheel to 0 073 0 023 1 85 mm 0 58 mm 4 Using the 0 070 feeler gauge check the gap between the brake shoe and the wheel Figure 4 53 Caster Brake Adjustment ml115_016 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 99 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 32 Hydraulic Cylinder Chapter 4 Removal Replacement and Adjustment Procedures 4 32 Hydraulic Cylinder Tools required Ratchet 9 16 socket Torque wrench 0 250 in Ib 7 16 socket 5 32 Allen wrench 1 8 hex head bit 9 16 open end wrench Rubber mallet hammer 7 16 open end wrench Removal NOTE If the stretcher will not raise use the quick Trendelenburg Reverse Trendelenburg feature lift l Raise the stretcher to the high position and remove the upper frame refer to procedure 4 23 Remove the base shroud and bellows refer to procedure 4 25 Using the 5 32 Allen wrench remove the pump linkage shoulder bolt G that secures the linkage to the hydraulic cylinder I see figure 4 54 on page 4 101 Using the 7 16 open end wrench the ratchet and the 7 16 socket remove the four locknuts C the four bolts E and the two washers F that secure the hydraulic cylinder I to the side tubes of the lower frame Using the 7 16 open end wrench the ratchet and the 7 16 socket r
130. 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 4 PC 100 PC 200 Procedural Stretcher Siderail Latch Chapter 4 Removal Replacement and Adjustment Procedures 4 4 PC 100 PC 200 Procedural Stretcher Siderail Latch Tools required Ratchet T30 TorxG head bit Torque wrench 0 250 in lb Removal 1 Remove the bottom rail end caps A from the bent bottom rail extension B 2 Remove the side rail trim strip C from the bent bottom rail extension B 3 Using the ratchet and the T30 Torx head bit remove and discard the latch shoulder bolt D that secures the latch E to the end tube F see figure 4 6 on page 4 17 Figure 4 6 PC 100 PC 200 Procedural Stretcher Siderail Latch m115e223 4 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt G roller guide H latch bushing I and latch E from the rail assembly Discard the lower pivot bolt and any damaged parts 1 Torx is a registered trademark of Textron Inc TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 17 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 4 PC 100 PC 200 Procedural Stretcher Siderail Latch Chapter 4 Removal Replacement and Adjustment Procedures Replacement l Align the latch E the roller guide H and the latch bushing I with the bolt holes in the bent bottom rail extension B and the upper frame A CA
131. 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Function Checks Chapter 2 Troubleshooting Procedures 20 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No y gt Go to RAP 2 5 21 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 22 Remove the 40 pound weight and continue to step 23 Trendelenburg Reverse Trendelenburg Function 23 Press any pump pedal 28 times to raise the stretcher to the high position Press the Trendelenburg pedal The head end of the stretcher lowers smoothly Yes No y Go to RAP 2 6 24 Press any pump pedal 28 times to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers smoothly Yes No 1 gt Go to RAP 2 6 Siderail Function 25 Raise and lower the siderails The siderails raise and lower without binding excessive force is not required to raise or lower siderails and the latch locks into position Yes No Go to RAP 2 7 Back Section Function 26 Put the back section at its lowest position if not already done 27 Raise the back section panel to it highest position by engaging and disengaging e
132. 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Head Positioning Strap P449 Chapter 5 Parts List Surgical Stretcher Head Positioning Strap P449 Figure 5 56 Surgical Stretcher Head Positioning Strap P449 m115c166 Table 5 55 Surgical Stretcher Head Positioning Strap P449 Item Number Part Number Quantity Description 1 46155 8000 1 Head positioning strap TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 159 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Superior Wrist Rest P262A01 Chapter 5 Parts List Surgical Stretcher Superior Wrist Rest P262A01 Figure 5 57 Surgical Stretcher Superior Wrist Rest P262A01 ml15e156 Page 5 160 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Superior Wrist Rest P262A01 Chapter 5 Parts List Table 5 56 Surgical Stretcher Superior Wrist Rest P262A01 Item Number Part Number Quantity Description 1 6086301 8000 1 Mounting knob 2 60860 8000 1 Superior locking weldment 3 60786 8000 1 Screw socket head cap 4 60859 8000 1 Superior height adjustment weldment 5 46331 8000 1 Height adjustment bar 6 49613 8000 1 Superior wrist rest weldment 7 9033820
133. 5 Parts List Electric Stretcher Upper Frame Assembly Figure 5 25 Electric Stretcher Upper Frame Assembly For use on Upper Frame with bolt on box only m115e065 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Page 5 86 Electric Stretcher Upper Frame Assembly Chapter 5 Parts List Table 5 24 Electric Stretcher Upper Frame Assembly Item Number Part Number Quantity Description 1 46029 8000 2 Corner shroud Ih 2 40766 8000 4 Roll pin 3 48621 8000 4 Twin thread screw 4 46038 8000 4 Corner bumper 5 46361 8000 4 Retaining ring 6 43878 8000 27 Screw Torx button head 7 4274201 8000 1 Rocker switch momentary 8 4143703 8000 2 Switch rocker 9 4901401 8000 1 Label 10 4901248 8000 1 Lockout and x ray switchbox 11 44125 8000 1 Plug used on 230V AC version only 12 44127 8000 1 Washer color code green yellow used on 230V AC version only 13 44128 8000 1 Washer serrated lock used on 230V AC version only 14 44126 8000 1 Nut used on 230V AC version only 15 43879 8000 2 Screw Torx button head 16 46019 8000 2 Corner shroud rh 17 SA3351 8000 As required 4 oz lithium grease 18 46332 8000 4 Protective tape 19 49017p1 8000 4 Anti sway collar 20 4648501 8000 4 Sets
134. 5 3720 4 Go to Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 57 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 18 Trauma Stretcher Cassette Lift Handle Malfunction Chapter 2 Troubleshooting Procedures 2 18 Trauma Stretcher Cassette Lift Handle Malfunction 1 The cassette lift cable and spring are properly attached Yes No y Make sure the round vinyl cap is attached to the open end of the spring Orient the spring so the open end that attaches to the cable link is facing the base of the stretcher The cassette lift mechanism is obstructed Yes No Go to step 4 Remove the obstruction from the cassette lift mechanism or the upper frame cassette support surface If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 4 Go to Final Actions on page 2 32 Page 2 58 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 19 Surgical Brake Steer Pedal Malfunction Chapter 2 Troubleshooting Procedures 2 19 Surgical Brake Steer Pedal Malfunction 1 With the stretcher in the brake position rotate the surgical brake steer pedal at the head end toward the steer position do not force it The pedal at the head end rotates freely w
135. 5 5 902 mm Upper frame width siderails stored standard 26 5 673 mm wide electric 30 25 768 4 mm OB GYN 31 787 mm Overall siderail length standard 47 1194 mm OB GYN 37 940 mm Siderail height above sleep surface standard 14 356 mm OB GYN 13 330 mm Mattress size standard 26 x 75 660 mm x 1905 mm wide electric 30 x 75 762 mm x 1905 mm surgical 26 x 78 660 mm x 1981 mm OB GYN 30 x 76 5 762 mm x 1943 mm Mattress thickness 3 76 mm 4 102 mm or 5 127 mm Hydraulic cylinder specifications Rated pressure 1000 psi 6895 kPa Burst pressure 5000 psi 34474 kPa Continued on next page TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Page 1 17 Specifications Chapter 1 Introduction Table 1 1 Specifications cont d Feature Dimension Sleep surface height low position fixed height 28 711 mm PC 100 PC 200 23 584 mm procedural electric surgical OB GYN trauma 21 5 546 mm 24 25 616 mm 25 625 650 9 mm Sleep surface height high position fixed height 32 813 mm PC 100 PC 200 procedural electric 35 889 mm surgical 34 864 mm OB GYN 38 965 mm trauma 38 5 978 mm Caster size standard 8 203 mm surgical 6 152 mm Floor to base clearance 3 5 89 mm Floor to hydraulic cylinder clearance 2 51
136. 50 PC 500 PC 350 0 o ooooo o o oo 1 26 Fixed Height Procedural Trauma OB GYN Stretcher Back Articulation 1 27 Raising the Back Section x c ye Raw RA 1 27 Lowering the Back Secion orinando Uy RE 1 27 Electric Stretcher Back Articulation 0 0 0 0 ee eee eee eee 1 27 Patient COMMONS AA n qr x t eed Gree uh E MA EA 1 27 Raising the Back Section Using the Patient Controls 1 28 Lowering the Back Section Using the Patient Controls 1 28 Nurse Controls cuore ari 1 28 Raising the Back Section Using the Nurse Controls 1 29 Lowering the Back Section Using the Nurse Controls 1 29 Electric Stretcher Manual Back Articulation o o oo ooooooooooo 1 29 Raising the Back Section Using the Manual Crank Handle 1 29 Lowering the Back Section Using the Manual Crank Handle 1 29 Surgical Stretcher Back Articulation with PACU Extenders in Position Extenders Around the Head Section 0 0 0 c eee eee 1 30 PACU Extender Position Raising the Back Section 1 30 PACU Extender Position Lowering the Back Section 1 30 Surgical Stretcher Back Articulation with PACU Extenders in the Armboard Position or When Removed from the Stretcher 1 30 PACU Extenders in the Armboard Position or When Removed from the Stretcher Raising the Back Section 1 30 PACU Extenders in the Armboard Positi
137. 550 Series Stretcher Service Manual man1 15re 4 26 OB GYN Stretcher Upper Frame Catch Shroud Chapter 4 Removal Replacement and Adjustment Procedures 4 26 OB GYN Stretcher Upper Frame Catch Shroud Tools required Rubber mallet hammer Screwdriver Removal 1 Using a screwdriver remove the two screws A securing the foot section rest blocks B to the upper frame fixed weldment C see figure 4 42 on page 4 82 Figure 4 42 Upper Frame Catch Shroud A m115d204 Page 4 82 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 26 OB GYN Stretcher Upper Frame Catch Shroud Chapter 4 Removal Replacement and Adjustment Procedures 2 Using the rubber mallet hammer tap on the underside of the catch shroud to loosen the roll pins D securing the foot section rest blocks B to the upper frame fixed weldment C NOTE The back of the catch shroud is held in place with a Velcro strip F 3 Remove the catch shroud E from the stretcher Replacement NOTE The back of the catch shroud is held in place with a Velcro strip 1 Replace the catch shroud E by reversing the removal procedure 2 Ensure that the catch shroud E seats firmly into position and makes contact with all Velcro locations 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation T
138. 57 Adjustment dra rata 4 57 PC 300 PC 550 Procedural Surgical Stretcher Knee Screw Assembly 4 59 REMOVAL Keats aes aoe uu A oe sd ate Cur 4 59 Replacement 24 pibe PETERE ORE CASA CE E EUR LAG ed 4 60 Electric Stretcher Knee Drive Assembly llle 4 61 Removal 2 eau eed Re aat dake oy eR was dente aye ied eos 4 61 Replacement scie aqu d b de ue e RCM de RIED x 4 62 Electric Stretcher Head Drive Assembly 0 e eee ee eee eee 4 64 Removal uds Ls quet ds uM e poti Lo ao NES 4 64 Replacement 42 au ol Tee aae AS ea eee SR 4 66 Electric Stretcher CPR Release Cable Assembly 0 0005 4 68 Removals tac cad da see oO see iesu ue ees 4 68 Replacement era e Ad ae Heke Ae d 4 70 ACIUSUMENE stood whew reid eae MAS EE DRESS ds 4 71 Procedural Electric Trauma Surgical OB GYN Stretcher Upper Frame 4 72 Removal seres ou DLP RI Lee LET Ag OP AED ee ay 4 72 Replacement a oS KE a EA AA AGE REN CAR 4 74 Fixed Height Stretcher Upper Frame 32a doce ECHO BE ERES eee 4 76 PROTO Va os swear e ves uero tra veneta seda v EO S eut 4 76 Adjustment o ont Sova wh dace ar be dt dm e oh OPE CEP Ra ed ei 4 77 Replacement a Oe ate en S EOM hos Eta A sea td as qs 4 78 Base Shroud i i oe RU uh eoe ee ead A RR ne ey yes 4 80 Removal siecle du lectis del d e uRELIAA ide o EEG uei 4 80 Page xiv TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL
139. 5re Page 5 39 Pedals Stretchers With Foot End Pedals Chapter 5 Parts List Item Number Part Number Quantity Description 30 4637501 pl 1 Headed pin 1 625 8000 31 44380 8000 6 Groove pin 32 4647601 8000 1 Label brake pedal 33 46430 8000 1 Wire form extension 34 48653 8000 1 Bumper 35 3815601 8000 1 Hole plug 0 578 white 36 22297 8000 1 Screw 37 864 8000 2 Washer 38 11247 8000 1 Nut 39 SA1645 8000 1 Half pedal complete 40 46133028 1 Foot hilow controls 8000 41 37997 8000 As required Adhesive Page 5 40 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Pedals Stretchers With Foot End Pedals Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 41 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Steering Plus Steering System Old Style Chapter 5 Parts List Steering Plus Steering System Old Style Figure 5 11 Steering Plus Steering System Old Style ml15e005 Page 5 42 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Steering Plus Steering System Old Style Chapter 5 Parts List Table 5 10 Steering Plus Steering S
140. 6 Split bushing 7 4637502pl 1 Headed pin 0 688 8000 46060 8000 3 Pump pedal linkage washer 4637501pl 1 Headed pin 1 625 8000 10 64784 8000 2 Grooved pin shear proof 11 46323pl 8000 2 Pump activation link 12 46061 8000 2 Pump linkage washer plastic 13 36957 8000 2 Retaining ring 14 46343pl 8000 2 Trendelenburg offset plunger 15 4648502 8000 2 Setscrew cup point 16 46316 8000 1 Release rod head 17 65231 8000 4 Pedal Trendelenburg and Reverse Trendelenburg 18 4614348 8000 1 Trendelenburg pedal weldment Ih 19 42142 8000 20 Pan head screw 20 4645148 8000 1 Reverse Trendelenburg pedal weldment Ih 21 48650 8000 3 Grooved pin 22 46317 8000 1 Release rod foot 23 4645404 8000 3 Headed pin 1 313 24 46053 8000 1 Reverse Trendelenburg rod support guide 25 43059 8000 3 Retaining ring 26 17291 8000 3 Push nut 27 46430 8000 1 Wire form extension 28 46320pl 8000 1 Turnbuckle TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 13 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re PC 100 PC 200 Procedural Stretcher Base Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 29 62050 8000 2 Rue ring 30 46094pl 8000 1 Reverse Trendelenburg connection tube weldment 31 65024 8000 4 Clevis pin 32 46148p1 8000 1 Trendelenburg conn
141. 6 Stretcher Will Not Lower Chapter 2 Troubleshooting Procedures 2 6 Stretcher Will Not Lower 1 When the foot release pedal is pushed the hydraulic release plate D fully depresses the release pin B on the hydraulic cylinder A see figure 2 6 on page 2 42 Figure 2 6 Release Mechanism Location ml15 029 Yes No y Adjust the release mechanism refer to procedure 4 32 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 2 The wireforms C are bent or missing see figure 2 6 on page 2 42 Yes No y gt Goto step 1 3 Replace the bent or missing wireforms This solves the problem Yes No gt Goto step 5 4 Goto Final Actions on page 2 32 Page 2 42 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 6 Stretcher Will Not Lower Chapter 2 Troubleshooting Procedures 5 Press the pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position Press the Trendelenburg pedal The head end of the stretcher lowers Yes No y Replace the hydraulic cylinder at the head end of the stretcher refer to procedure 4 32 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 6 6 Press the pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to
142. 6078601 8000 2 Screw socket head cap 20 49063 8000 2 Equipment accessory rail 21 14995 8000 2 Screw 22 3972301 8000 2 Pedal sleeve 23 46003 8000 1 Release weldment Fowler adjustment 24 46379 8000 2 Screw socket head cap 25 371 8000 3 Screw 26 48639pl 8000 1 Cover gas spring release 21 48637 8000 1 Gas spring release 28 9025824 8000 2 Screw hex socket head shoulder a Velcro is a registered trademark of Velcro Industries TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 BV a Dutch corporation Page 5 61 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Upper Frame Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 29 60831 8000 2 Fowler plunger spring 30 46393 8000 2 Fowler plunger head 31 43059 8000 6 Retaining ring 32 46045 8000 12 Surface pivot bushing 33 4645404 8000 6 Headed pin 1 313 34 46113 8000 6 Tube plug 35 60816 8000 1 Surgical back section gas spring 36 49699 8000 4 Knee standoff plug 37 4619702 8000 1 Head support tube weldment 38 46376 8000 1 Trendelenburg axle cover 39 43878 8000 6 Screw Torx button head 40 48660 8000 1 Weldment upper frame surgical 41 4648501 8000 4 Setscrew cup point 42 46196pl 8000 1 Foot support tube welded assembly 43 46332 8000 4 Protective tape 44 49017pl 8000 4 Anti sway coll
143. 8000 a Oilite is a registered trademark of Beemer Precision b Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Inc Page 5 115 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Siderail Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 29 4617006S 1 Left rail with head coverage 8000 30 4647501 8000 1 Label 31 35667 8000 8 Washer 32 4637001 8000 1 Trim strip royal blue 33 4637002 8000 1 Trim strip purple 34 4637003 8000 1 Trim strip teal 35 4637004 8000 1 Trim strip green 36 4637005 8000 1 Trim strip red 37 4637006 8000 1 Trim strip gray Page5 116 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Siderail Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 117 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Siderail Assembly Chapter 5 Parts List Electric Stretcher Siderail Assembly Figure 5 37 Electric Stretcher Siderail Assembly m115b068 Page 5 118 TranStar PC 100 PC 200 PC 300 PC 35
144. 8000 6002809 Wide width tapered head square foot 4 flame retardant P1432GA03 8000 6002004 Wide width tapered head and foot 77 mm 3 Europe Comfortline Mattresses Blue Dartex Top and Bottom Cover P1433CAT 8000 6002814 Standard width tapered head and foot P1433CAS 8000 6002813 Standard width tapered head square foot P1433EAT 8000 6002814 Standard width tapered head and foot flame retardant P1433EAS 8000 6002813 Standard width tapered head square foot flame retar dant P1433GA0 8000 6002005 Standard width tapered head and foot Europe P1434CAT 8000 6002816 Wide width tapered head and foot P1434CAS 8000 6002815 Wide width tapered head square foot P1434EAT 8000 6002816 Wide width tapered head and foot flame retardant P1434EAS 8000 6002815 Wide width tapered head square foot flame retardant P1434GA0 8000 6002006 Wide width tapered head and foot Europe TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 171 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Mattresses Chapter 5 Parts List NOTES Page 5 172 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 6 General Procedures Chapter Contents Cleaning and Care 2 620 ti cecs uea ei ARA Gye enue A LOL dA 6 3
145. 8000 1 Screw caster 25 9022919 8000 1 Brake caster 26 9025508 8000 1 Screw hex socket head shoulder 21 4613307 8000 1 Steering Plus 28 SA3618 8000 As required Loctite blue 242 29 36291 8000 1 Rod end male a Loctite is a registered trademark of Loctite Corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 47 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly Chapter 5 Parts List PC 100 PC 200 Procedural Stretcher Upper Frame Assembly Figure 5 13 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly m1150232 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Page 5 48 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly Chapter 5 Parts List Table 5 12 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly Item Number Part Number Quantity Description 1 65149 8000 1 Upper frame weldment 2 46361 8000 4 Retaining ring 3 4603801 8000 4 Bumper upper frame 4 46019 8000 2 Corner shroud rh 5 48621 8000 4 Screw 6 40766 8000 4 Roll pin 7 46015 8000 4 Screw bottom rail end cap 8 46372 8000 4 Bottom rail end cap 9 46029 8000 2 Co
146. 902 8000 1 Weldment foot Trendelenburg pivot 6 9001848 8000 4 Screw hex head cap 7 62891 8000 1 Upper frame fixed weldment 8 831 8000 3 Locknut 9 49091 8000 2 Retaining ring 10 62986 8000 2 Retracting roller 11 62978 8000 2 Roller boss 12 49631 8000 1 Head cross tube cap weldment 13 9001636 8000 1 Screw 14 46361 8000 2 Retaining ring 15 46038 8000 2 Corner bumper 16 48621 8000 2 Twin thread screw 17 40766 8000 2 Roll pin 18 46029 8000 1 Corner shroud with nipple lh 19 46019 8000 1 Corner shroud rh 20 62981 8000 1 Head Trendelenburg tube weldment 21 62958 8000 1 Upper frame catch shroud 22 61498 8000 2 Guide block 23 61452 8000 2 Dowel pin 24 39839 8000 4 Roll pin 25 46110 8000 2 Outer foot trend bushing 26 6297901 8000 1 Weldment foot trendelenburg pivot 2 4619602 8000 1 Foot support tube welded assembly TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page5 71 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Upper Frame Panel Assembly Chapter 5 Parts List OB GYN Stretcher Upper Frame Panel Assembly Figure 5 20 OB GYN Stretcher Upper Frame Panel Assembly m115e234 Page 5 72 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Upper Frame Panel Assembly C
147. 9803 8000 Europe 41 4601704848 1 Upper frame welded assembly wide 8000 width knee Gatch radiolucent 4979804 8000 Europe 42 4601705S48 1 Upper frame welded assembly standard 8000 width no knee Gatch non radiolucent 4979805 8000 Europe 43 4601706S48 1 Upper frame welded assembly standard 8000 width no knee Gatch radiolucent 4979806 8000 Europe Page 5 54 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Stretcher Upper Frame Assembly Chapter 5 Parts List Item Number Part Number Quantity 44 4601707848 1 8000 4979807 8000 Europe 45 4601708S48 1 8000 4979808 8000 Europe 46 4619601pl 1 8000 or 4619602 8000 1 Description Upper frame welded assembly wide width no knee Gatch non radiolucent Upper frame welded assembly wide width no knee Gatch radiolucent Foot support tube welded assembly wide width Foot support tube welded assembly OB 47 4619701 pl 1 Head support tube welded assembly 8000 wide width or 4619702 8000 1 Head support tube welded assembly OB 48 46332 8000 4 Protective tape 49 4647504 8000 1 Labels 50 4647506 8000 1 Labels 51 4647505 8000 1 Labels 52 49017p1 8000 4 Anti sway collar 53 4648501 8000 4 Setscrew cup point 54 4637501pl 1 Headed pin 1 625 800
148. Assembly 00 5 92 Electric Stretcher Head Drive CPR Assemblies 0 000 5 94 Electric Stretcher Gearbox Assembly llle 5 96 Electric Stretcher Cable Wire Routing With Bolt on Electric Box 5 98 Electric Stretcher Cable Wire Routing With Welded on Electric Box 5 100 Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box 5 102 Electric Stretcher Cable Wire Assemblies With Welded on Electric Box 5 104 Electric Stretcher Control Board Assembly 120V AC and 230V AC 5 106 PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly 5 110 Surgical Stretcher Siderail Assembly 2 52 coo ye ax 5 114 Electric Stretcher Siderail Assembly erri 5 118 OB GYN Stretcher Siderail Assembly 2 2 0 e eee eee eee 5 122 PC 100 PC 200 Procedural Stretcher IV Pole Module 5 126 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GY N Electric Stretcher IV Pole Module starter reddit 5 128 Head Footboard P4120CT 0 eee eee eens 5 130 Convertible Footboard P350C Ts sissy wwe rasg cored sae oo eee tee ese 5 132 IN Transporter P49d sa e Ge cea ITE ER Rees iC ee UN rey 5 134 Liquid Oxygen Tank Holder P273 0 eee eee ee eee 5 136 Oxygen Tank Holdet P276 ceVoci err deena Rd 5 138 LSS Socket Adapter F168 o git t d Phra Bae td Ss 5 139 IV Pole P2217 and ISS T
149. B GYN Stretcher Back Section Inclination 2 0 0 0 cece eee eee 1 19 Surgical Stretcher Back Section Inclination 1 19 Electric Stretcher Back Section Inclination 1 19 Procedural Surgical Stretcher Thigh Section Inclination 1 19 Electric Stretcher Thigh Section Inclination 4 1 19 Procedural Electric Fixed Height Surgical Stretcher Poot Section Inclinaci n I oed 1 20 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 1 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 1 Introduction Trauma Stretcher Foot Section Inclination 00 5 1 20 Surgical Stretcher Articulating Head Section Articulation 1 20 Surgical Stretcher Surgical R il oooooooooommmom o 1 20 OB GYN Stretcher Store Away Foot Section ooo ooooooooo 1 20 OB GYN Stretcher Foot Supports 0 0 e eee eee eee ee 1 21 OB GYN Stretcher Gliding Litters ita di 1 21 HOW creda ets ts a ae eee Sees 1 21 Surgical Stretcher Surgical Brake Steer Pedal 1 21 Steenin ues e a ce o a O o oe 1 21 Brake ig AAN AA en a o es 1 22 Trendelenburg Reverse Trendelenburg oo oooooooomoom o 1 22 Sideris os atu desti a ra 1 22 PRINCES 2 od duo Na aia 1 22 OB GYN Stretcher Headboard 0 0 00 eee ee eee 1 23 Mattress Sleep Surface
150. BE WEA Ae OKA OE ee ER 4 77 Replacement A ett ae UNE Le oS n set rr RR 4 78 Base Shroud vd eue A Ai n ERO RE Gd d RUE DA AE 4 80 Removal 35 porel li kee etaeR ghee be dee NU REC awe 4 80 Go gym shat keine a Nee ee ieee Oa thy gett 4 81 OB GYN Stretcher Upper Frame Catch Shroud 000 4 82 ISemoval A vus eds Pus d Ee Ete tt etn EL ok 4 82 Replace IA SA To o eed 4 83 OB GYN Stretcher Foot Support Mechlok Device ooooooooooo o 4 84 Removal edere li e A ds 4 84 Replacement tas a A Na ab 4 86 OB GYN Stretcher Foot Support Gas Spring 1 2 2 2 0 0 cee eee eee 4 87 Removals sreo se eet opea Ades ao o 4 87 is o A as Nhe aue das E Oe oe 4 89 PC 100 PC 200 Procedural Stretcher Caster 0 000002 eee 4 91 Removal sires cocta a ae IX ee koe Lae Phen eee be aa neh ay 4 91 Replacement soo ee vee hs e hg aia AE yee a int gt RENS 4 93 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster 4 95 PROUIOV AL s esses wv eua rona thee as acad Muri Sae Fase 4 95 RODIABE metis 2a Avie pe WAS Buses Ha we a Rene a Sia A UN owes Oa 4 97 Caster Brake cies iet pn A ek bh eee LaL PU de OMA ew 4 99 Adjustment 4 7 A OR S o e Hes le RC AR DR RN CAL 4 99 Hydraulic Cylinder s samo e donec e Pe es pee hi e roit ens 4 100 Removal oct rapuere e que tau p see decade nete pre e 4 100 Replacements era deor ry oe ep ood HE tiem eo ota 4 101 A ee de a UE DN LA alah Md 4 103
151. BN CK RU RC Pap n RUE T stallation 22 4 wads he PIRE UAR OPE RR Vd ICE diea Removal s s itevis4e deg v E ReEX eR e E exque E OOIDOBRDS 5 ise do Peek ta mice edo e eau ten au Eten eode Using the Footboard as a Stretcher Extender 004 Install E OR aa ated E Sle ee Wee Removal ioris bi di ld LIS teen Re eae RILGS Convertible Footboard se cos ee hee ees Vig hes we dae ot eee RE RE Installing as a Footboard rt Na epe Ge Installing as a Transport Shelf Charting Area oooooooooomomooo A A A poema ee Installing as a Foot Extender 64d e Pe eee aN A Reinioval se asso A A ERE RV nce IV Transportetz oop ii ee A Oe REESE E ae Installation eA mE RE EE RE ERE Oxyeen Tank Holder raras Re Yap e Ue dO em ceed ee Tast ll tion sy pesos cy owe rote E rae p e hoe DAE EG M Liquid Oxygen Tank Holder vos edn Ses Y RARE CIA Eau Sud WS Installation A Oe Sek beue E PE EAR ORE EARS Push Handles i2 pee eR dee RE E RO RB ER ORA a Ren TustallatiOn A hee le ease Ide ante toda Wc Chart Holder aud etwas te rg e was di e ee ee e sens RES installato 2a qo besar th cuties tt enu een obrero eee Sd E a Removals dr idu e e ste al e t LA Lieu ie Sec rity Straps c coe ee So d OU OR Ue aee oe C PC a od le AA RA Re Installation cuota eld hse thee hh hia bid weet Ae REMOVAL wei tou sott aa Be Oa bathe ce tien Panes UO ad cc ore dao TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Ser
152. C 200 PC 300 PC 350 PC 400 PC 450 Page 3 7 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Theory of Operation Chapter 3 Theory of Operation LED Outputs The function power indicating LEDs are illuminated when patient and caregiver controls are active When the controls are active the regulated DC supply voltage is provided to the current limiting resistors R10 and R11 by the patient control switches and approximately 2 1V DC is dropped across the LEDs to provide the desired illumination Relay Outputs Under the appropriate input conditions the relays K2 K6 switch the AC supply voltage to the motors to articulate the stretcher sections When the back section of the stretcher is articulating the relay K1 switches the AC supply voltage to release the brake on the back section motor When the head function up or down button or switch is released the relay opens and back section motion is impeded The spark quenchers SQ1 SQ4 protect the relay contacts from excessive damage as a result of arcing when opening and closing Potentiometer Calibration Board The potentiometer calibration board tunes the output voltage of the position sensor to enable the comparator circuit on the control board to accurately set the articulation limits of the stretcher independent of the position sensor s tolerance The calibration procedure for the board is completed at the factory The outp
153. Chapter 5 Parts List Table 5 6 Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud Item Number Part Number Quantity Description 1 4631101 8000 1 Base shroud fixed height 2 34872 8000 4 Slide button 3 43878 8000 4 Screw Torx amp button head 4 6020050 8000 2 Support tube brace foot 5 6021450 8000 1 Upper frame column weldment foot 6 4435 8000 4 Locknut 7 6021350 8000 1 Upper frame column weldment head 8 9001828 8000 4 Screw hex head cap 9 6019848 8000 2 Head support bolt spacer 10 60479pl 8000 4 Pin upright adjustment 11 60480 8000 8 Screw a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 29 Pedals Stretchers With Side Pedals Chapter 5 Parts List Pedals Stretchers With Side Pedals Figure 5 8 Pedals Stretchers With Side Pedals m115c002 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Page 5 30 Pedals Stretchers With Side Pedals Chapter 5 Parts List Table 5 7 Pedals Stretchers With Side Pedals Item Number
154. EMOVE RN OG UO argon enl S PR AE eating Pa aie 4 56 Replacement cocinaba ld at Reed RE ORERLAGS 4 57 Adjusttient ra 4 57 Procedural Surgical Stretcher Knee Screw Assembly 4 59 Removals cda n edite ahi mte Eo eer ex Fase OS t 4 59 Replacement iy 323 438 voor why Eb E RU Ow ek eG ei deep Oe da Lon Ra 4 60 Electric Stretcher Knee Drive Assembly 22 20 eee eeee 4 61 REMOVE i cce erepti y aue a a oer e as naim oes ipis 4 61 Replacements racer xeu xe eas ny eite aes nY A eie kan 4 62 Electric Stretcher Head Drive Assembly 0 0 0 0 eese 4 64 A a wens posu c odd Rosae Neo a d wake hs 4 64 Replacement 16 cites Dad e e a ea ae esla e A lo 4 66 Electric Stretcher CPR Release Cable Assembly 000000 4 68 Removal edic bet RR Pc bsec RESORT eee he Ra gg 4 68 Replacements rita PER RuXe ute Nis t e Exe ERE 4 70 Adjustment 21223 Lory vat dede tae Rue Qe ie Pee ac 4 71 Procedural Electric Trauma Surgical OB GYN Stretcher Upper Frame 4 72 REMOVAL rado VANEERSEREATANSPRANDAWEOERESE e Sq toes 4 72 Replacement A teak seat str o O le od a 4 74 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 3 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 4 Removal Replacement and Adjustment Procedures Fixed Height Stretcher Upper Prime dada 4 76 BEemoval s wb or stn IA IAE mere o 4 76 A Sikes AG eee eA UOS
155. Electric rail lower pivot a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 119 Electric Stretcher Siderail Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 29 30 31 61180 8000 1 Right siderail cable assembly 32 61182 8000 1 Left siderail cable assembly 33 4901048 8000 1 Patient control wire cover 34 49625 8000 2 Plastic washer 35 49006pl 8000 1 Roller guide electric upper pivot 36 49009 8000 1 Electric rail upper pivot 37 4610302 8000 2 Latch ratchet rivet 38 27873 8000 1 Cable clamp 39 49097 8000 1 Upper pivot weldment 40 4901405 8000 1 Label 41 4901101 8000 1 Electric top rail assembly rh 42 4901102 8000 1 Electric top rail assembly 1h 43 Reference only As required Tape polypropylene 44 490240148 1 Electric siderail weldment rh 8000 45 490240248 1 Electric siderail weldment Ih 8000 46 4962301 8000 1 Switch membrane 4 position rh 47 4962302 8000 1 Switch membrane 4 position Ih 48 4901301 8000 1 Siderail assembly rh 49 4901302 8000 1 Siderail assembly Ih 50 49644 8000 1 Wire cover snap bracket 51 4642501 8000 1 Patient control housing rh 52 4642502 8000 1 Patient control housing Ih Page 5 120 TranStar PC 100
156. Function esse a3 SE S HU RU es coe es 2 28 Patient Controls Function so 44 00 eiit Re bead deed hee 3 bs 2 29 Nurse Controls Function 3 22 one RAT e seta EE teed eae eke S48 2 30 Optional Push Handles Function 0 0 cece eee ee eee 2 31 Manual Head Section Articulation Function 00005 2 31 Manual Thigh Section Articulation Function 000 5 2 432 CPR Release Ennotion 33 23 2d 2 ee ts s Een fa eed ts c6 2 32 Final ACUODS ci Mess le tate A Red bee eat p a ata 2 32 Reduced Braking Ability cu diet EIER bodes b e teed ae En 2 33 Loss of the Steering Plus Steering System eese 2 35 Page 2 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 2 Troubleshooting Procedures Lossof Comer Steet 6 24 sas pt PA dS ga goes O Seda as 2 36 Stretcher Will Not Go Into the Neutral Position llle eese 2 38 Reduced Pedal Pumping 25 2e x vd LS o BAIN UR ERIGI OR 2 40 Stretcher Will Not Lower soens ui Ay ee Bat Lets agree 2 42 Siderail Malfunction lo dues ue yx DERE ERE od oa RS 2 44 Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Does Not Raise Lower Correctly ooooooooomoomoom o 2 47 Procedural Stretcher Thigh Panel Will Not Raise Lower 2 48 OB GYN Stretcher Foot Supports Malfunction llle 2 49 OB GYN Foot Section
157. G Only facility authorized personnel should install the gas delivery system Installation by unauthorized personnel could result in personal injury and equipment damage WARNING Follow the product manufacturer s instructions when using an approved hospital disinfectant Failure to do so could result in personal injury and equipment damage WARNING When the stretcher is occupied ensure that the siderails are in the full upright and locked position before gliding the patient platform Failure to do so could result in personal injury WARNING Ensure that the store away foot section is securely latched after removal for cleaning after being stored underneath the litter and before the stretcher is occupied Failure to do so could result in personal injury WARNING Ensure that the channel area is clear of all personnel and obstructions before gliding the patient platform Failure to do so could result in personal injury and equipment damage WARNING Ensure that the patient platform is properly secured after gliding it forward or backward Failure to do so could result in personal injury WARNING Do not use any steam cleaning device on the TranStar Electric Stretcher Personal injury and equipment damage could occur WARNING Follow the product manufacturer s instructions Failure to do so could result in equipment damage and personal injury Page 1 44 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450
158. G 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 19 Surgical Stretcher Base Assembly Chapter 5 Parts List Surgical Stretcher Base Assembly Figure 5 5 Surgical Stretcher Base Assembly ml115c153 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Page 5 20 Surgical Stretcher Base Assembly Chapter 5 Parts List Table 5 4 Surgical Stretcher Base Assembly Item Number Part Number Quantity Description 1 49615 8000 1 Hydraulic cylinder foot 2 9025828 8000 2 Screw hex socket head shoulder 3 1012 8000 4 Washer 4 4435 8000 14 Locknut 5 46430 8000 1 Wire form extension 6 46320pl 8000 1 Turnbuckle 7 46486 8000 1 Nut hex 8 4648502 8000 2 Setscrew cup point 9 46481 8000 2 Trendelenburg return spring 10 46338 8000 4 Split bushing 11 46317 8000 1 Release rod foot 12 17291 8000 6 Push nut 13 48650 8000 3 Grooved pin 14 46094pl 8000 1 Reverse Trendelenburg connection tube welded assembly 15 49614 8000 1 Hydraulic cylinder head 16 46148pl 8000 1 Trendelenburg connection tube welded assembly 17 46316 8000 I Release rod head 18 46343pl 8000 2 Trendelenburg offset plunger 19 46360pl 8000 2 Hex rod 20 9022925 8000 3 Brake caster u
159. Handling Electric Stretcher Chapter 6 General Procedures Component Handling Electric Stretcher A CAUTION To help prevent component damage ensure that your hands are clean and only handle the P C board by its edges A CAUTION When handling electronic components wear an antistatic strap Failure to do so could result in component damage A CAUTION For shipping and storage place the removed P C board in an antistatic protective bag Failure to do so could result in component damage P C Board When servicing the P C board follow good handling practices Mishandling a P C board can cause the following P C board damage Shortened P C board life Unit malfunctions Observe the following P C board handling rules Ensure that hands are clean and free of moisture oily liquids etc Only handle the P C board by its outer edges Do not touch the P C board components Finger contact with the board surface and or with 1ts components can leave a deposit that will result in board and component deterioration When working with electronics wear an appropriate antistatic strap and ensure that it is properly grounded Service the removed P C board at a static free workstation that is properly grounded For shipping and storage place the removed P C board in an antistatic protective bag Page 6 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB
160. IOLET RED WHT RED RED BROWN BLUE GREE GRAY BRN BRN BRN BRN m115a088 To attach the nurse control unit D to the frame secure the unit with the two screws B and the cable clamp A see figure 4 15 on page 4 35 Plug the stretcher into an appropriate power source and check for proper operation Page 4 36 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 13 Electric Stretcher Control Board Chapter 4 Removal Replacement and Adjustment Procedures 4 13 Electric Stretcher Control Board Tools required T25 Torx head bit Ratchet Side cutters Removal 1 Raise and secure the head section of the stretcher to gain access to the electric box a SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 2 Unplug the stretcher from its power source 3 Using the ratchet and the T25 Torx head bit remove the two screws A see figure 4 17 on page 4 37 and lockwashers E see figure 4 18 on page 4 38 that secure the electric box cover weldment C NOTE On the A version electric stretchers the lockwashers are not installed Figure 4 17 Control Board With Bolt on Electric Box LA E m115a069 1 Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4
161. L 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Base Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 30 27509 8000 2 Roll pin 31 406761 8000 2 Rocker arm 32 4634801 8000 1 Brake steer pedal insert head green 33 4634501 8000 1 Brake steer pedal insert head gray 34 46405 8000 2 Connecting rod 5 35 4609201pl 4 Washer hydraulic cylinder bracket 8000 36 SA1643 8000 1 Head brake steer pedal complete 37 SA1644 8000 1 Foot brake steer pedal complete Page5 26 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Base Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 27 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud Chapter 5 Parts List Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud Figure 5 7 Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud m115b094 Page 5 28 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud
162. L 550 Series Stretcher Service Manual man1 15re Accessories Chapter 7 Accessories Accessories See table 7 1 on page 7 5 for the TranStar Series Stretcher accessories Table 7 1 Accessories List Product Number Description P158 ISS transfer pole 2217 IV pole 46151 Permanent IV pole P490 Patient tray P4120CT Footboard 350CT Convertible footboard P491 IV transporter P276 Oxygen tank holder 46392s Push handles P361 Chart holder P349 Security straps P931AT Siderail pads P163 ISS socket adapter P297A01 A02 Utility tray P273 Liquid oxygen tank holder P344AT Armboard 279AT Upright chest cassette holder Old Style P279AT Upright chest cassette holder New Style P264 Lateral cassette holder 347A Ankle stirrups P261 PACU extender P262A01 Superior wrist rest P262A02 Temporal wrist rest P263 Gas delivery system P449 Head positioning strap i Specify high pressure laminate color Continued on next page TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 7 5 Accessories Chapter 7 Accessories Table 7 1 Accessories List cont d Product Number Description P265 Placenta basin P35745AT Telescoping Calf supports P7915AT Integrated fiber optic exam light P4120CT Headboard assembly 98
163. Make sure a service loop of 12 12 7 mm exists in the electric wire K before you tighten the wire tie see figure 4 4 on page 4 13 Cut the excess off of the wire tie so it is flush with the lock mechanism Install the snap wire cover J Page 4 70 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 22 Electric Stretcher CPR Release Cable Assembly Chapter 4 Removal Replacement and Adjustment Procedures Adjustment Using the 2 open end wrench adjust the cable adjusting nut I see figure 4 4 on page 4 13 on the threaded stud such that the handle on the CPR handle weldment just touches the plastic CPR handle when the CPR latch L see figure 4 33 on page 4 69 is fully extended TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 71 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 23 Procedural Electric Trauma Surgical OB GYN Stretcher Upper Frame Chapter 4 Removal Replacement and Adjustment Procedures 4 23 Procedural Electric Trauma Surgical OB GYN Stretcher Upper Frame Tools required Rubber mallet hammer Ratchet Torque wrench 0 250 in Ib 9 16 socket Blue Loctite P N SA3618 adhesive Removal 1 Raise the stretcher to the high position 2 If the stretcher is an OB GYN stretcher remove the upper frame catch shroud refer to pr
164. Not used on 8000 Europe 6 46372 8000 2 Bottom rail end cap Not used on 8000 Europe 46362 8000 7 Lower pivot bolt 46041 8000 5 Lower pivot block 46116 8000 10 Wave washer 10 46176pl 8000 1 Siderail end tube 11 43879 8000 10 Screw Torx button head 12 46106 8000 5 Upper pivot 13 4610302 8000 10 Top rail ratchet rivet 14 46371 8000 2 Top rail end cap 15 46066 8000 1 Top rail assembly 16 48643 8000 1 Latch bushing 17 48645 8000 1 Shoulder bolt latch 18 37275 8000 1 Roll pin 19 48640pl 8000 1 Latch plate A Ih 20 48641pl 8000 1 Latch plate B rh 21 46043pl 8000 3 Tube siderail 22 46363 8000 1 Zero transfer stop A Ih 23 46378 8000 1 Zero transfer stop B rh 24 46067pl 8000 1 Siderail tube transfer stop a Oilite is a registered trademark of Beemer Precision b Torx is a registered trademark of Textron Inc Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 111 PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 25 46022pl 8000 7 Roller guide 26 4617748 8000 Siderail welded assembly A 60959 8000 Europe 27 4617848 8000 1 Siderail welded assembly B 60958 80
165. O NOTE You do not need to remove the dampener when the actuator mounting pin is removed TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 65 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 21 Electric Stretcher Head Drive Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 32 Electric Stretcher Head Motor Housing m115a114 11 While supporting the head drive assembly O use the phillips head screwdriver and remove the four screws D and washers C that secure the head motor housing G 12 Pull the head motor housing G back and disconnect the two electrical connectors P see figure 4 32 on page 4 66 13 Remove the head motor housing G 14 Remove the O ring Q from the head drive assembly O 15 Remove the head drive assembly O see figure 4 31 on page 4 65 Replacement 1 Install the actuator mounting pin E through the head drive assembly O Page 4 66 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 21 Electric Stretcher Head Drive Assembly Chapter 4 Removal Replacement and Adjustment Procedures A WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 2 Using the retaining ring removal installation tool install the retaining ring A
166. OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Removing the Placenta Basin 1 38 Replacing the Placenta Basin 1 38 OB GYN Stretcher Gliding Litter lees 1 38 Exam Positions os ds etd e lero emt o Rata at Duae 1 39 Procedural Position iii ri A 1 39 OB GYN Stretcher Store Away Foot Section 0000000 1 39 PSUR ITE saana dede a Uv ces e Quod ra he E R 1 39 Replacing dada E SE a ds 1 40 OB GYN Stretcher Integrated Fiber Optic Exam Light 1 40 Dn A O A woe nS ee 1 40 LORIN S 215 1 Poe imd dct 2d as BAN dibus Moe Shem eae 1 40 Safety Mipsis a Ce RE eRe SSE Se et 1 41 Warning and Caution Labels 40s ees dine eked ER e PEE kas 1 49 Chapter 2 Troubleshooting Procedures e e A A Os A iu 2 5 Entra NCHORS a o e at Y e EA ML ed UTEM ls SM O 2 5 Procedural Stretcher Function Checks 4 li RES 2 6 Brake Steer Function Loose it tt 2 6 Hilo w Funcion rs ciar ci 2 7 Trendelenburg Reverse Trendelenburg Function 0 2 9 AA us UNA LL LE PM EH eau e Mt ek de 2 10 Back Section F netion ve veia mae xw ARE E KEEN eae a 2 10 Thigh Section Functon bred RE RE Phew dee desis 2 10 Optional Push Handle Function 0 0 0 cece eee eee 2 10 Fixed Height Stretcher Function Checks 0 0 0 0 cece eee eee 2 10 Brake 5teer PUnCHON s oy wah nest cameras tees E PESE See eee 2 10 Siderail P ncliUl 2 32 porciones a AOS 2 11 Bac
167. OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Siderail Assembly Chapter 5 Parts List Table 5 35 Surgical Stretcher Siderail Assembly Item Number Part Number Quantity Description 1 831 8000 8 Locknut triple center 2 36570 8000 16 Oilite amp bushing 3 4606248 8000 4 Siderail swing arm 4 36802pl 8000 8 Pivot pin 5 46015 8000 4 Bottom rail end cap screw 6 46372 8000 2 Bottom rail end cap 7 46362 8000 7 Lower pivot bolt 8 46041 8000 5 Lower pivot block 9 46116 8000 8 Wave washer 10 46176pl 8000 1 Siderail end tube 11 43879 8000 10 Screw Torx button head 12 46106 8000 5 Upper pivot 13 4610302 8000 10 Top rail ratchet rivet 14 46371 8000 2 Top rail end cap 15 46066 8000 1 Top rail assembly 16 48643 8000 1 Latch bushing 17 48645 8000 1 Shoulder bolt latch 18 37275 8000 1 Roll pin 19 48640pl 8000 1 Latch plate A Ih 20 48641pl 8000 1 Latch plate B rh 2l 46043pl 8000 3 Tube siderail 22 46363 8000 1 Zero transfer stop A Ih 23 46378 8000 1 Zero transfer stop B rh 24 46067p1 8000 1 Siderail tube transfer stop 25 46022pl 8000 7 Roller guide 26 49035 8000 1 Siderail welded assembly A Ih 27 49039 8000 1 Siderail welded assembly B rh 28 4617005S 1 Right rail with head coverage
168. OTE FOR 120V OPERATION vo e PRR i 1 1UF SOV C ATOUF SOV E 1 FOR 120VAC USE R37 amp R40 ONLY di 2 2 z Z 1 360K 1 4 5 sezeisooas OZ y FOR 230VAC USE R39 ONLY RES 300191370 v s 137 1 van 1 9 P1 1 2 3 4 VSS TANE VSS 301094 71K i I9 TAM S v s 1 2 a 470pF 100V C Meer 30006104 VO uod i 2 R24 360K 1 4W5 ee vai vpo vo vpo vg voD 1 Mis m a oue HP E DECOUPLING CAPS FOR ICS m y u7 uz 4 Mi T 4TOpF 100V C DREAD 3011040498 up 3a ls Pe ee A a Ta z 3040040938 7 F040040818 aj co o ac c dc 0 E zos mt15b132 300K 1 4W 5 v s v s v s Ws v s 2 2 2 2 2 2 2 AUF 50V C 4 FO 31 Schematic Wiring Diagram Electric Stretcher P N 60389 LEFT SWITCH PANEL P N 4962502 GREEN POTENTIOMETER P N 49641 E WHITE RED GRN BLK CABLE P N 611B3 KNEE HEAD 3 Of w P N 4143703 P N 4143703 Bun arah gus ON org m op E ue Down E gt o o e o W o eo o gt w z Zz z 82 m m MIES Y x zZ a Im Ini EI 3 3 gt E u o 3 2 sl3 z al ol z ua 4 n m n ju a m x o m 5 o gt E D 6 cs o 1 KNEE HEAD q z ki E o z ul x z S m wy
169. PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 25 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 14 Armboard Chapter 7 Accessories 4 With the lower armboard panel A under the stretcher mattress loosen the handle lock mechanism F by rotating it in a counterclockwise direction as indicated on the mechanism housing 5 Using the upper armboard panel slot cutout D as a handle position the upper armboard panel E at the desired angle 6 Tighten the handle lock mechanism F by rotating it in a clockwise direction as indicated on the mechanism housing 7 To reposition the upper armboard panel E repeat step 4 through step 6 above Page 7 26 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 15 Upright Chest Cassette Holder Old Style Chapter 7 Accessories 7 15 Upright Chest Cassette Holder Old Style The TranStar Trauma OB GYN Stretcher Upright Chest Cassette Holder attaches to the back section of the stretcher and allows for x ray shots of the patient s chest back It will support a cassette with a maximum weight of 12 lb 5 kg Installation Tools required Ratchet T25 TorxG head bit Screwdriver 1 Raise the head section to the high position 2 Using the ratchet and T25 Torx bit install the screws A that secure the slider bracket B to t
170. PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Safety Tips Chapter 1 Introduction A WARNING Ensure that the patient grip handles are cleaned before each stretcher use Failure to do so could result in cross contamination between patients A WARNING Adhere to the Infection Control Policies and Procedures outlined in the Safety Coordinator Reference Guide Failure to do so could result in the spread of infection A WARNING Do not place any other part of the body or any equipment on the PACU extender or apply any unnecessary forces when it is in the armboard position Damage to equipment and personal injury could occur A CAUTION Ensure that the siderail is supported on both ends Damage to the siderail bracket could occur if one end drops while the other end is positioned in the siderail bracket CAUTION Do not use a screwdriver to remove the top rail ratchet rivet The upper pivot bracket is made of plastic Damage to the bracket could occur CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads A CAUTION The latch shoulder bolt has self tapping threads Ensure that you use a new latch shoulder bolt for the installation procedure and hand start it Failure to do so could result in damage to the b
171. PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 23 Procedural Electric Trauma Surgical OB G YN Stretcher Upper Frame Chapter 4 Hemoval Heplacement and Adjustment Procedures Figure 4 36 OB GYN Stretcher Upper Frame ml15d192 Replacement A WARNING Use two people for this procedure Failure to do so could result in personal injury and equipment damage A CAUTION Be careful not to damage the base shroud when you install the upper frame assembly 1 Lift the upper frame and put the round crosstube C of the upper frame onto the hydraulic cylinders Ensure that the frame is in position on both hydraulic cylinders Page 4 74 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 23 Procedural Electric Trauma Surgical OB GYN Stretcher Upper Frame Chapter 4 Removal Replacement and Adjustment Procedures 2 Using the ratchet and the 9 16 socket install the washer D lockwasher B and bolt A to secure the upper frame to the hydraulic cylinder 3 Using the torque wrench torque the bolt A to 125 19 in Ib 14 1 2 1 N m 4 If the stretcher is an OB GYN Stretcher replace the upper frame catch shroud refer to procedure 4 26 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 75 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series
172. Parts List Item Number Part Number Quantity Description 58 4640102 8000 1 Velcro base 1 5 x 1 59 46491 8000 3 Split bushing 60 46145 8000 1 Pump pedal weldment rh 61 9025828 8000 2 Screw hex socket head shoulder 62 65513 8000 2 Bellows attachment plate 63 65105 8000 2 Bellows 64 4540 8000 2 Washer 65 41459 8000 2 Lock washer 66 9001724H 2 Screw 8000 67 6510701 8000 1 Base shroud hydraulic 68 65312 8000 2 Base label kit 69 65144 8000 1 Hydraulic cylinder head 70 6504702 8000 2 Hydraulic cylinder spacer 71 4609201pl 4 Washer hydraulic cylinder bracket 8000 72 4640101 8000 4 Velcro base 3 x 1 73 16042 8000 2 Screw sims 74 65109 8000 1 Brake steer link head 75 65241 8000 I Brake steer angle 76 4609501 8000 1 Base weldment FE 46057p1 8000 1 Pump linkage weldment assembly 78 39723 8000 4 Sleeve Trendelenburg handle 79 3815601 8000 2 Hole plug 0 578 white 80 46487 8000 4 Washer plastic 81 65110 8000 1 Brake steer link foot 82 65106 8000 2 Hex rod a Velcro is a registered trademark of Velcro Industries TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 BV a Dutch corporation PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 15 PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly Chapter 5 Parts List
173. SERVICE MANUAL TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher From Hill Hom Product No K8000 K8005 K8010 K8020 K8030 K8040 K8050 For Parts Or Technical Assistance man115re USA 1 800 445 3720 Canada 1 800 267 2337 International Contact your distributor TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 0B 550 EL550 Series Streicher Service Manual Revisions Revision Letter Pages Affected Date Original Issue March 1996 Preliminary Revision A All December 1996 A All February 1997 B All August 1997 C All May 1998 D All October 1998 E All August 2002 manll5re TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Pagei PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Revisions 2002 Hill Rom Services Inc ALL RIGHTS RESERVED No part of this text shall be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information or retrieval system without written permission from Hill Rom Services Inc Hill Rom The information in this manual is confidential and may not be disclosed to third parties without the prior written consent of Hill Rom The information in this manual is confidential and may not be disclosed to third parties
174. Service Manual man1 15re 7 16 Upright Chest Cassette Holder P279AT New Style Chapter 7 Accessories 7 16 Upright Chest Cassette Holder P279AT New Style The TranStar Trauma OB GYN Stretcher Upright Chest Cassette Holder attaches to the back section of the stretcher and allows for x ray shots of the patient s chest back It will support a cassette with a maximum weight of 12 lb 5 kg Installation Tools required Ratchet T25 TorxG head bit Screwdriver Phillips head screwdriver 1 Raise the head section to the high position 2 Using the ratchet and T25 Torx head bit install the screws A that secure the slider bracket B to the head section weldment C see figure 7 15 on page 7 30 3 Using a screwdriver adjust the ball plunger D in the slider bracket B until the ball is approximately 1 8 3 2 mm from the back section NOTE Make sure the ball plunger D supports the cassette support weldment G in the stored position with limited force being applied Adjust the ball plunger D if required See the section titled Adjustment on page 7 31 4 Using the ratchet and T25 Torx head bit install the four screws E that secure the cassette keeper bracket F to the head section weldment C 5 Using the phillips head screwdriver install the two screws I that secure the cover plate J to the cassette keeper bracket F The upright chest cassette holder is ready for use 1 Torx is a reg
175. Sheet 1 of 2 Figure 5 18 OB GYN Stretcher Upper Frame Assembly Sheet 1 of 2 m115d201 Page 5 66 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Upper Frame Assembly Sheet 1 of 2 Chapter 5 Parts List Table 5 17 OB GYN Stretcher Upper Frame Assembly Sheet 1 of 2 Item Number Part Number Quantity Description 1 60826 8000 2 Ratchet fastener 2 6296001 8000 1 Release handle weldment rh 3 6297601 8000 1 Foot support weldment rh 4 9025812 8000 2 Screw hex socket head shoulder 5 61285 8000 2 Trendelenburg gas spring release head 6 9023404 8000 4 Nut 7 9025806 8000 2 Screw hex socket head shoulder 8 62926 8000 2 Gas spring spacer 9 61184 8000 2 Gas spring 10 62965 8000 2 Rod end 11 62990 8000 2 Pivot pin 12 9033005 8000 2 Setscrew 13 SA4841 8000 As required Loctite red 262 14 19124 8000 2 Large cable tie 15 6117801 8000 1 Foot support base weldment rh 16 9023428 8000 2 Locknut 17 60620 8000 2 Nut 18 9033812 8000 2 Shoulder screw 19 9026044 8000 2 Shoulder screw 20 P N 62964 flanged bearing is no longer available Order P N 6117801 foot support base weldment rh or P N 6117802 foot s
176. Stretcher Articulating Headrest Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures Replacement 1 Raise the headrest put the new gas spring B into position and loosely install the jam nut A A WARNING Do not use a retaining ring that is overextended Personal injury could occur 2 Lower the headrest if necessary 3 Using the retaining ring removal installation tool install the retaining ring C 4 Check the adjustment of the articulating headrest gas spring see Adjustment on page 4 57 5 Using the 17 mm open end wrench tighten the jam nut A Adjustment 1 Engage the push handle release to actuate the articulating headrest Adjust the gas spring so that when the push handle release is engaged the gas spring and the Mechlok device release at the same time A CAUTION Do not rotate the gas spring rod with a clamping device Damage to the rod can occur 2 If adjustment is necessary use the 2 open end wrench and loosen the jam nut A that secures the gas spring B see figure 4 28 on page 4 56 A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 3 Using the retaining ring removal installation tool remove the retaining ring C from the gas spring B 4 Rotate the gas spring B clockwise or counterclockwise to adjust 1 Mech
177. Stretcher Service Manual man1 15re 4 24 Fixed Height Stretcher Upper Frame Chapter 4 Removal Replacement and Adjustment Procedures 4 24 Fixed Height Stretcher Upper Frame Tools required Ratchet T25 Torx head bit 14 socket Torque wrench 0 250 in lb 14 Allen wrench 2 required A WARNING Use two people for this procedure Failure to do so could result in personal injury and equipment damage Removal 1 For ease of installation record the present height configuration and determine the new height The height of the sleep surface upper frame to floor can be mechanically adjusted from 28 71 cm to 32 81 cm in 1 2 5 cm increments see figure 4 37 on page 4 76 Figure 4 37 Fixed Height Stretcher Adjustment Typical Head and Foot m ft __ o o o o e o o S o o z o o i o o o o o o 28 71 cm 29 74 cm 30 76 cm 31 79 cm 32 81 cm mll5all10 2 Using the ratchet and the 4 socket remove the four bolts A two plates K and nuts C that secure the upper frame to the head end weldment B see figure 4 38 on page 4 77 3 Using the ratchet and T25 Torx head bit remove the four screws D and two foot end clips E that secure the upper frame to the foot end weldment F 4 Liftthe upper frame from the base assembly and set aside
178. Stretcher Service Manual man1 15re 4 28 OB GYN Stretcher Foot Support Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures d h Rotate the foot support gas spring B clockwise or counterclockwise in half turn increments to adjust Loosely install the shoulder bolt C Check the operation of the foot support push release lever again and repeat the adjustment procedure for the foot support gas spring B if necessary When the foot support push release lever is functioning properly install the locknut D located at the bottom of the foot support gas spring B Using the adjustable wrench tighten the jam nut K Place the foot support bellow A into position Using the ratchet and T25 Torx head bit install the two screws H securing the mattress retainer I to the foot rest weldment E see figure 4 45 on page 4 87 Using the ratchet and T30 Torx head bit install the four screws F securing the foot support bumper handle G to the foot rest weldment E Install the new ratchet fastener J Replace the foot section and mattress assembly to complete the replacement procedure Page 4 90 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 29 PC 100 PC 200 Procedural Stretcher Caster Chapter 4 Removal Replacement and Adjustment Procedures 4 29 PC 100 PC 200 Proced
179. TE During replacement do not overextend the retaining rings 1 Reverse the removal procedure to install the replacement fifth wheel assembly L 2 Check the alignment of the center steer caster see Adjustment on page 4 106 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 109 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 34 Steering Plus Steering System Assembly New Style Chapter 4 Removal Replacement and Adjustment Procedures NOTES Page 4 110 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 5 Parts List Chapter Contents Warranty 2 2 46 6ye2iued bleed tae ee PR LEER ease Ae eae RERIA RS 5 5 Service Parts Ordering p soseri rania a a a des 5 7 Exchange Polo pestes rada 5 10 In Warranty Exchanges 5 cus elu vied sex ola ews ered ES 5 10 Out of Warranty Exchanges 0 0 0 eee eee ee eee ee 5 10 Recommended Spare Parts ica riera hee at E ERIAGS 5 11 PC 100 PC 200 Procedural Stretcher Base Assembly 5 12 PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly5 16 Surgical Stretcher Base Assembly uunc ize tup ES AER 5 20 Fixed Height Stretcher Base Assembly 0 0 0 cece eee eee eee 5 24 Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud
180. TQUE ENDE REN EN ER 4 36 Electric Stretcher Control Board espias me tpa hi e LPS sean awed 4 37 Removal susc eet qt ee rai exu enc teenie dose e GMT 4 37 Reoplacemielitz 4 ain bo Mts e beia CAT Ae LHD I PENA e RUN Red que 4 40 Electric Stretcher Potentiometer 2 2 25 4 ed esa peek Pee RESET AR 4 42 Removal spoof et nats ae ur A eee ade eae nee 4 42 Replacements ou See eens sun te dtu A NE ae ee Bae A eae 4 44 JNG USUDGTIE ES AR MP Bae RS AS 4 44 Electric Stretcher Power Cord Assembly 0000 e cece eee ences 4 46 RAMO e Ee ca a die ctu ar t A epa da 4 46 Replacement ere ed te pas kes dd ERA we oe ee ee ee EN EIU ee 4 47 Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Gas Spring 4 49 Removal coi Ai ux ee Wee kag it 4 49 Replacement o3 adas bee de amp OU a nd peste RA Le 4 51 Adjustment uo eru cis A A hosce se tort dt 4 51 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page xiii PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Surgical Stretcher Back Section Gas Spring anena e eee eee eee 4 53 A ey wee waa tse Sel ghoul E ye erie lp 4 53 Replacements rie SS AAs POR EUR a AA AA ees un 4 54 AUS a e s ON ET ed e e dl E 4 54 Surgical Stretcher Articulating Headrest Gas SpriM8 oooooooooooo o 4 56 Removal cs Re ral A A as 4 56 Replacement cod cix seeder eae eed eee Nee SE heey footy 4
181. The trauma stretcher is only equipped with a radiolucent sleep surface The OB GYN stretcher is only equipped with a hard pan non radiolucent sleep surface Velcro secures the mattress to the sleep surface Procedural Fixed Height Electric Trauma Stretcher IV Pole Accommodation There are four locations to install portable IV poles and two locations for permanently installed IV poles Permanent IV poles can be installed at the foot and head ends of the stretcher The permanent IV pole stores across the head or foot end of the stretcher when not in use Surgical Stretcher IV Pole Accommodation There are two locations to install portable IV poles and one location for a permanently installed IV pole The permanent IV pole is installed at the patient left corner of the foot end of the stretcher The permanent IV pole stores across the foot end of the stretcher when not in use OB GYN Stretcher IV Pole Accommodation There are two locations to install portable IV poles and one location for a permanently installed IV pole The permanent IV pole is installed at the patient right corner of the head end of the stretcher The permanent IV pole stores across the head end of the stretcher when not in use Surgical Stretcher Head Section Cushions The stretcher has two cushion styles available a one piece flat cushion or a two piece combination flat concave cushion set Velcro secures the cushion to the head section Mattress Configuration
182. To eliminate possible delays or incorrect billings do not return any items without a Return Material Authorization RMA number When a return is requested an RMA packet is included with each order This packet includes an RMA number instructions and a shipping label If an RMA number is not available obtain one by phoning Hill Rom Technical Support at 800 445 3720 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 9 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Exchange Policy Chapter 5 Parts List Exchange Policy The following are Hill Rom s policies for in warranty and out of warranty exchanges In Warranty Exchanges In some cases Hill Rom will request that parts products be returned for inspection When this occurs you are expected to return parts products within 30 days of receipt of the exchange part If you fail to return the inoperative parts products within the 30 day period Hill Rom will invoice your facility for the full selling price of the parts products NOTE The preceding billing procedure pertains only to parts products that Hill Rom requests to be returned In some cases the invoice accompanying the parts will show the full selling price only for Hill Rom s internal use Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be returned Hill Rom will include
183. UTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 2 3 Insert the new lower pivot bolt G through them and turn it by hand Using the ratchet and the T30 Torx head bit carefully tighten the new lower pivot bolt G to secure the latch E to the siderail Using the torque wrench torque the lower pivot bolt G to 140 10 in lb 15 8 1 1 N m A CAUTION The latch shoulder bolt has self tapping threads Ensure that you use a new latch shoulder bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 5 Insert the new latch shoulder bolt D through the end tube F and turn it by hand Using the ratchet and the T30 Torx head bit tighten the new latch shoulder bolt D to secure the latch E to the end tube F Using the torque wrench torque the latch shoulder bolt D to 140 10 in Ib 15 8 1 1 N m Install the siderail trim strip C onto the bent bottom rail extension B Install the bottom rail end caps A onto the bent bottom rail extension B Page 4 18 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 5 PC 100 PC 200 Procedural Stretcher Siderail Tube Chapter
184. V AC K1 30702 8000 Relay K2 through K6 30702 8000 Relay P1 4323104 8000 Header assembly vertical sin gle row connector P2 P3 4323105 8000 Five position amp connector P4 4323110 8000 Connector P5 4314503 8000 Connector P6 4154302 8000 Connector P7 4283504 8000 UMNL header P8 4314504 8000 Connector QI 30314 8000 Regulator assembly R1 R20 R21 R26 R27 30006103 8000 Resistor R2 30007221 8000 Resistor R3 R16 through R19 R36 30006104 8000 Resistor R4 through R7 R9 30006274 8000 Resistor R8 R28 through R31 R33 30006472 8000 Resistor R10 R11 30007561 8000 Resistor TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 107 Electric Stretcher Control Board Assembly 120V AC and 230V AC Chapter 5 Parts List Component Symbol Part Number Description R22 300191372B 8000 Resistor R23 300192801B 8000 Resistor R24 300199310 8000 Resistor R25 300191621 8000 Resistor R32 300196340 8000 Resistor R34 30006474 8000 Resistor R35 30006473 8000 Resistor R37 R39 R40 30016 8000 Resistor R38 4382103 8000 PTC R41 30006105 8000 Resistor SQ1 through SQ4 42819 8000 Capacitor Tl 30608 8000 Transformer U1 U6 304004093B 8000 Integrated circuit U2 U8 304104049B 8000 Integrated circuit U3 304004081B 8000 Integrated circuit U4 30402LM339
185. V235 Steering Plus Steering System Field Upgrade Page 7 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 1 Infusion Support System ISS Transfer Pole Chapter 7 Accessories 7 1 Infusion Support System ISS Transfer Pole The ISS transfer pole A mounts in the sockets D located at each corner of the stretcher see figure 7 1 on page 7 7 The ISS transfer pole can also be mounted in the IV socket by using the ISS socket adapter Figure 7 1 IV Pole and ISS Pole m115_040 Installation 1 To extend the upper portion of the ISS pole A turn the black collar F counterclockwise and manually raise the upper section of the pole 2 Lock the pole in place by turning the black collar F clockwise until it stops 3 To lower the ISS pole grasp the upper section of the pole turn the black collar F counterclockwise and manually lower the pole TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 7 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 2 IV Pole Chapter 7 Accessories 7 2 IV Pole The IV pole C mounts in any of the four IV sockets E located at each corner of the stretcher Installation 1 Put the IV pole C in one of the four IV sockets E and twist the IV pole clockwise to secure it in p
186. a Stretcher Upper Frame Labels Figure 5 24 Trauma Stretcher Upper Frame Labels Head end O T Jo 4 a pda dsl muc caius do Patient right Patient left o B l j 3 a F A E E le Es M Qe Ol JO Foot end m115b139 Page 5 84 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Upper Frame Labels Chapter 5 Parts List Table 5 23 Trauma Stretcher Upper Frame Labels Item Number Part Number Quantity Description 1 61093 8000 2 Centerline locator label 2 6121402 8000 1 Ankle restraint label Ih 3 6111002 8000 1 Foot x ray indexing label Ih 4 61553 8000 2 Hand indicator label 5 6086402 8000 1 Head x ray indexing label Ih 6 6086401 8000 1 Head x ray indexing label rh 7 6111001 8000 1 Foot x ray indexing label rh 8 6121401 8000 1 Ankle restraint label rh TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 85 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Upper Frame Assembly Chapter
187. a Surgical OB GYN Electric Stretcher Caster Tools required Ratchet Hammer 7 16 socket 5 16 pin punch 13 mm socket 1 8 hex head bit Torque wrench 0 250 in Ib Blue Loctite amp P N SA3618 adhesive 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber surgical stretcher only Removal 1 Pull the base shroud A free of its Velcro fastenings and secure it to the upper frame B see figure 4 50 on page 4 95 Figure 4 50 Base Shroud Secured to Upper Frame m115e047 1 Loctite is a registered trademark of Loctite Corporation 2 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 95 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 30 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster Chapter 4 Removal Replacement and Adjustment Procedures e If patient security straps are available use them to secure the base shroud to the upper frame e Ifthe patient security straps are not available you can use rope or you can remove the base shroud refer to procedure 4 25 2 Putthe stretcher in the steer position 3 Using the ratchet and 1 8 hex head bit remove the setscrew C from the rocker link E see figure 4 51 on page 4 96 Figure 4 51 Caster Replacement m115e226 4 Put the stretcher in the neutral position
188. activate The cassette lift handle functions properly Yes No Goto RAP 2 18 Optional Push Handle Function 28 Raise the push handles The push handles lock into position Yes No a gt Go to RAP 2 12 29 Lift up on the push handle release latch The push handles drop into the stored position Yes No y gt Go to RAP 2 12 30 Go to Final Actions on page 2 32 Surgical Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 5 2 Put the stretcher in the brake position The brake pedal seats in that position and all four casters do not roll or rotate Yes No jJ gt Go to RAP 2 1 3 Inspect the brake pads for wear All brake pads are serviceable Yes No Go to RAP 2 1 4 With the stretcher in the brake position rotate the surgical brake steer pedal at the head end The pedal at the head end rotates freely without disengaging the stretcher out of the brake position Yes No y gt Go to RAP 2 19 Page 2 16 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Function Checks Chapter 2 Troubleshooting Procedures 5 If the stretcher has the Steering Plus Steering System option go to step 5 If the stretcher has the corner steer option go to step 7 6 Steering Plus Steeri
189. adapter 42 128 8000 1 Roll pin 43 46351p1 8000 2 Brake activation assembly 44 49096 8000 1 Brake pedal weldment 45 4631102 8000 1 Base shroud 46 46122p1 8000 2 Bellows attachment plate 47 46314 8000 2 Bellows 48 39839 8000 2 Roll pin 49 4398401 8000 1 Brake steer pedal 50 27509 8000 2 Roll pin 51 4605102 8000 1 Base weldment 52 9001724H 2 Screw 8000 33 4540 8000 2 Washer 54 41459 8000 2 Lockwasher 55 11873 8000 2 Roll pin retainer 56 61765 8000 1 Label brake Page 5 22 a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Base Assembly Chapter 5 Parts List Item Number Part Number Quantity 57 61764 8000 1 58 4634802 8000 1 59 4647601 8000 1 60 4614101 8000 1 61 4614102 8000 1 62 4614103 8000 1 63 4614104 8000 1 64 4614105 8000 1 65 4614106 8000 1 66 4613901 8000 2 67 4613902 8000 2 68 4613903 8000 2 69 4613904 8000 2 70 4613905 8000 2 71 4613906 8000 2 72 4614001 8000 1 73 4614002 8000 1 74 4614003 8000 1 75 4614004 8000 1 76 4614005 8000 1 77 4614006 8000 1 78 46346 8000 1 79 4647602 8000 1 80 4634502 8000 1 81 39839 8000 1 82 864 8000 2 83 22297 8000 1 84 11247 8000 1 85 SA1644 8000
190. age 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 35 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 3 Loss of Corner Steer Chapter 2 Troubleshooting Procedures 2 3 Loss of Corner Steer 1 The brake steer pedal locks into the steer position Yes No y gt Go to step 3 2 The corner steer caster locks into position Yes No y gt gt Replace the caster refer to procedure 4 29 or refer to procedure 4 30 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 3 3 The stretcher is a PC 100 PC 200 Series Procedural stretcher Yes No gt Go to step 6 4 Tighten the brake steer link screw A see figure 2 3 on page 2 36 This solves the problem Yes No y gt Go to step 8 5 Goto Final Actions on page 2 32 Figure 2 3 Brake Steer Link Screw PY t ON 4 NR UY m115e222 Page 2 36 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 3 Loss of Corner Steer Chapter 2 Troubleshooting Procedures 6 Torque the rocker arm setscrew E to 40 8 in Ib 4 6 0 9 N m see figure 2 4 on page 2 37 This solves the problem Yes No y gt Go to step 8 Figure 2 4 Rocker Arm Setscrew m115e015 7 Go to Final Actions on page 2 32 8 Another
191. age 4 51 Adjustment 1 Raise the back panel to approximately 45 and apply a downward pressure on the side of the back section that requires the adjustment 2 Squeeze the back panel release handle I located under the back panel see figure 4 25 on page 4 50 or see figure 4 26 on page 4 50 3 The back panel release handle I should activate before the handle comes in contact with the back panel frame 4 Ensure that the back panel release handle T does not release too early or with too little pressure applied to the handle 5 If adjustment to the gas spring is required using the 17 mm open end wrench loosen the jam nut H located at the top of the gas spring TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 51 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 16 Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 6 Using the retaining removal installation tool remove the retaining ring F and the bottom headed pin E located at the bottom of the gas spring 7 Rotate the gas spring clockwise or counterclockwise to adjust A WARNING Do not use retaining rings that are overextended Perso
192. airs If troubleshooting determines the need for on site technical service a qualified service representative will be dispatched Replacement of non technical items will be the responsibility of the customer If requested by Hill Rom products or parts for which a warranty claim is made shall be returned prepaid to Hill Rom s factory OUT OF WARRANTY EXCHANGE POLICY After the expiration of the original warranty upon request Hill Rom will ship as a replacement components such as selected motors and printed circuit boards for like units returned to Hill Rom by the original purchaser at a substantial savings Please call Hill Rom Technical Support Department for current pricing PARTS AVAILABILITY POLICY Hill Rom will offer parts for new and remanufactured products for ten 10 years from date of sale Note Some original component parts and assemblies may not be available functional equivalents may be substituted THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE HILL ROM S OBLIGATION UNDER THESE WARRANTIES SHALL NOT INCLUDE ANY LIABILITY FOR LOSS OF PROFITS DIRECT INDIRECT OR CONSEQUENTIAL DAMAGES OR DELAYS Some states provinces or countries do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply Any improper or neglig
193. aise the stretcher to the desired level position Squeeze the back panel release handle and raise the back section to approximately 90 Remove the illuminator box A from its packaging container see figure 7 27 on page 7 51 Orient the illuminator box A above the light mounting plate B so that the power switch C is facing toward the foot end of the stretcher Lower the illuminator box A onto the light mounting plate B and insert the light mounting plate tabs D into the keyhole slots E located on the bottom of the illuminator box A Slide the illuminator box A toward the head end of the stretcher to secure the illuminator box A onto the light mounting plate B Remove the power cord X from its packaging container Route the power cord X through the cable tie F on the light mounting plate B Plug the power cord X into the appropriate connection on the illuminator box A 1 Torx is a registered trademark of Textron Inc Page 7 50 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 26 Integrated Fiber Optic Exam Light P7915AT Chapter 7 Accessories Figure 7 27 Illuminator Box Installation m115d188 A CAUTION Ensure the power cord is not pulled too tightly Tension on the power cord connection could result in equipment damage 11 Tighten the cable tie F and
194. al Stretcher K8020 TranStar Electric Stretcher K8030 TranStar Fixed Height Stretcher K8040 TranStar Trauma Stretcher K8050 TranStar OB GYN Stretcher TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 25 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction General Operation The TranStar Fixed Height Procedural Surgical Trauma and OB GYN Stretchers are mechanically operated stretchers For the TranStar Electric Stretcher the back and thigh section can be raised and lowered electronically or mechanically The following paragraphs contain the basic operation of these stretchers Siderail Operation Raising the Siderail PC 100 PC 200 Pull the siderail up until it locks into position To ensure that the siderail is fully locked attempt to push it down Raising the Siderail PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 0B 550 EL 550 Grasp the top of the siderail and pull it out from under the sleep surface Pull the siderail up until it locks into position To ensure that it is fully locked attempt to push the siderail down Lowering the Siderail PC 100 PC 200 Lift up on the siderail release handle and push down on the siderail Release the handle Lower the siderail completely Lowering the Siderail PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 0B 550
195. althcare Organizations JCAHO semiannually This not only meets JCAHO requirements but will help to ensure a long and productive life for the TranStar Series Stretcher This will help minimize downtime due to excessive wear failures The preventive maintenance schedule that follows is intended to guide the technician through a normal preventive maintenance procedure on the TranStar Series Stretcher see table 6 2 on page 6 9 Check each item on the schedule and make any necessary adjustments during the preventive maintenance process The preventive maintenance schedule is intended to be used in conjunction with the preventive maintenance checklist following it see table 6 3 on page 6 12 This checklist is designed to keep a running history of maintenance and subsequent repair costs for one individual TranStar Series Stretcher However the facility can modify this checklist or invent another to fit their needs Keeping close records and maintaining the TranStar Series Stretcher and its accessories are two effective ways to reduce downtime and ensure that the patient remains comfortable Page 6 8 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Preventive Maintenance Chapter 6 General Procedures Preventive Maintenance Schedule Table 6 2 Preventive Maintenance Schedule Function Brake Procedure Place the str
196. ant P1430EAS4 8000 6002803 Standard width tapered head square foot 4 flame retardant P1430GA03 8000 6002003 Standard width tapered head and foot 77 mm 3 Europe P1431CACP 6008902 Surgical mattress standard width 8000 6009002 Contoured head pad insert 6009102 Contoured head pad P1431CAFP 6008902 Surgical mattress standard width 8000 6009202 Flat head pad P1431EACP 6008904 Surgical mattress standard width 8000 6009004 Contoured head pad insert 6009104 Contoured head pad P1431EAFP 6008904 Surgical mattress standard width 8000 6009204 Flat head pad a Dartex is a registered trademark of Courtalds Textiles Ltd Part Number P1432CAT3 8000 Ticking Number 6002811 Description Wide width tapered head and foot 3 Page 5 170 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Mattresses Chapter 5 Parts List P1432CAS3 6002808 Wide width tapered head square foot 3 8000 P1432EAT3 8000 6002811 Wide width tapered head and foot 3 flame retardant P1432EAS3 8000 6002808 Wide width tapered head square foot 3 flame retardant P1432CATA 8000 6002812 Wide width tapered head and foot 4 P1432CAS4 6002809 Wide width tapered head square foot 4 8000 P1432EAT4 8000 6002812 Wide width tapered head and foot 4 flame retardant P1432EAS4
197. anual man1 15re 7 26 Integrated Fiber Optic Exam Light P7915AT Chapter 7 Accessories 5 Using the adjustable wrench or 1 2 open end wrench remove the nut L from the gooseneck assembly H see figure 7 29 on page 7 53 Figure 7 29 Gooseneck Assembly 34 T Head end m115d190 6 Insert the fiber optic cable connector M through the available hole N at the foot end of the stretcher 7 Slide the nut L over the fiber optic cable connector M and hand tighten the nut temporarily to secure the gooseneck assembly H to the stretcher 8 Route the fiber optic cable assembly over the first crossmember and under the catch shroud O toward the head end of the stretcher 9 Using the tape measure measure 144 32 mm from the top edge of the welded crossmember Q toward the foot end of the stretcher 10 Using a pencil mark the correct measurement on the inside of the upper frame fixed weldment R TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 53 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 26 Integrated Fiber Optic Exam Light P7915AT Chapter 7 Accessories A CAUTION Ensure the bottom edge of the adhesive shroud is not lower than the bottom edge of the upper frame fixed weldment Failure to do so could result in equipment damage 11 Install the long adhesive shroud S over the fiber optic cable and align th
198. apter 1 Introduction NOTES Page 1 50 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 2 Troubleshooting Procedures Chapter Contents Getting Started 422524 1360208 a eee Mee eth eee em 2 5 Initial ACUDIS al Gert 2 5 Procedural Stretcher Function Checks 2 2000500204 S56 We em ege 2 6 Brake Steer PUnctIoti oco 5 Senat ad ei Se eet hei CDM EA 2 6 HOW PUNCHON A nace ates aes NS ee lee Bas 2 7 Trendelenburg Reverse Trendelenburg Function 0 2 9 Siderall Function decir se xe Aenea a Es ee E bee 2 10 Back Section Funcion 1 ccscacseaeeaesad a PER 2 10 Thigh Section FPUHCHOI cierras tir a 2 10 Optional Push Handle Function 245 5 234 Ge4 5a atar ls tbRR Ores 2 10 Fixed Height Stretcher Function Checks wus 204024 des 2 10 Biake Steer PUDELIOI ere ga eee cee Sede Sade Bee a et 2 10 Siderail Function ebbe tl ee hei eee la died 2 11 Back Section PUNCH 4 84 opt da 2 12 Optional Push Handle Function 0 0 0 cece eee eee 2 12 Trauma Stretcher Function Checks 0 0 0 0 0 eee eee eee 2 12 Brake Steer PUDULOH od nok Gees che Sede Ada Bees Pe Ae See Ru eee 2 12 PILLOW PUNC HOM td a a ad Aue ed A 2 13 Trendelenburg Reverse Trendelenburg Function 4 2 15 Sideral FUNCION cord a as 2 15 Back Section Purnicliom sra a a AA 2 15 Foot Section Funciones esee peer ie 2
199. apter 1 Introduction Trauma Stretcher Restraint A WARNING Ensure that the restraint procedures are done correctly using the Trauma Stretcher s specific restraint locations Failure to do so could result in personal injury and equipment damage Put the stretcher in the low position Place the stretcher against a wall which has restraint hooks in place Press the pedal to raise the stretcher until the bottom of the siderail the bumper is secure against the restraint hooks Restraining the Patient s Wrist Locate the cut out in the foot panel on either side of the stretcher e Secure the wrist to the foot deck weldment Restraining the Patient s Ankle Locate the ankle restraint label on the upper frame weldment Secure the ankle to the area specified by the label OB GYN Stretcher Patient Grip Handle The patient grip handle is positioned on the siderail end tube located at the foot end of the siderail A WARNING Ensure that the patient grip handles are cleaned before each stretcher use Failure to do so could result in cross contamination between patients Raising the Patient Grip Handle Grasp the top of the siderail and pull out from under the sleep surface Pull the siderail up until it locks into position Page 1 36 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation C
200. ar 45 46029 8000 1 Corner shroud Ih 46 40766 8000 2 Roll pin 47 46038 8000 2 Corner bumper 48 46361 8000 2 Retaining ring 49 48621 8000 2 Twin threaded screw 50 46019 8000 1 Corner shroud rh 51 4903405 8000 1 Labels surgical model 52 4647506 8000 1 Labels 33 4639003 8000 1 Knee gatch assembly 54 SA3351 8000 As required 4 oz lithium grease 55 4863648 8000 1 Weldment backrest frame 56 35667 8000 4 Washer 57 42574 8000 2 Screw 58 831 8000 2 Lock nut 59 60823S 8000 1 Articulating head rest 60 49665 8000 1 Shaft lift arm attachment a Torx is a registered trademark of Textron Inc Page 5 62 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Upper Frame Assembly Chapter 5 Parts List Item Number Part Number Quantity 61 3657001 8000 2 62 9025832 8000 1 63 60818 8000 2 64 36800 8000 1 65 24519 8000 1 66 46310 8000 1 67 4647503 8000 1 68 46479 8000 1 69 46307 8000 1 70 3517 8000 2 71 46309 8000 1 72 46308 8000 1 73 35667 8000 1 74 46301 8000 1 75 46302 8000 1 76 46192 8000 1 77 4630401 8000 1 78 128 8000 1 79 124 8000 1 80 31644 8000 1 81 3973201 8000 1 82 40734 8000 1 NI 46155 8000 1 NI Description Oilite bearing Screw hex socket head shoulder Washer
201. ar 3 8 Potentiometer Calibration Board 0 0 eee eee eee 3 8 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 3 1 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 3 Theory of Operation NOTES Page 3 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Schematics Wiring Diagrams Chapter 3 Theory of Operation Schematics Wiring Diagrams Figure 3 1 Control Board Schematic Wiring Diagram P N 49603 Refer to the fold out FO 3 1 at the rear of this manual TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 3 3 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Schematics Wiring Diagrams Chapter 3 Theory of Operation Figure 3 2 Electric Stretcher Wiring Diagram 120V 230V P N 60389 Refer to the fold out FO 3 2 at the rear of this manual Page 3 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Schematics Wiring Diagrams Chapter 3 Theory of Operation 3099700 8 in OL Le 4 MB L 5001 AN lL M8 L woorh AN Figure 3 3 Electric Stretcher Potentiometer Calibration P C B
202. as She wes ten Pee eRe P detect ua ER 6 4 Steam C Ie nti o6 aa ados Seo Sup EAR tue Tg Gn a Rud 6 4 Spray Washing Not Applicable to Electric Stretcher 6 4 Cleaning Hard to Clean SBO So A ER AAA 6 4 Di fii Blea A Ae ee ik ML dh a Lace ES ML io 6 5 Mattress Draping OB GYN Stretcher 0 0 0 0 ee eee eee 6 5 Component Handling Electric Stretcher 0 0 0 0 0 cece eee eee 6 6 PC Boada ag seg tte edi es 6 6 Lubrication Requirements 2 23 5 e035 40464 wee ea Sather eee a Rhee E 6 7 Preventive Maintenance oem es e dower ag eee oe deans Sew eek Russ 6 8 Preventive Maintenance Schedule 0 cece eee eee ee 6 9 Preventive Maintenance Checklist cocos Dek E ERES 6 12 Tool and Supply Requirements 0 0 0 0 eee eee eee 6 15 Chapter 7 Accessories PNG CESSONCS wie oc ytd sy are als d aer edis pope vods x eas ioter tds qp tan 7 5 Infusion Support System ISS Transfer Pole 0 0 0 0 0000005 7 7 A O tee ald E eoa ot Eo 7 7 Ib Mud Em 7 8 Installation 425322935 ct ed bik bide beh RIS ita RO 7 8 Page xviii TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Removal 24 wis ita id das Permanent IV Pole vna pS was eRe woe ea wee eee SHES RIM A Was OAS ERANT ERN EBA T ETE PENES EOWeTIN Oey Liu altes e t Cera ds se td Patient MAY yee gd sls eee ha Bae ue EAS ask
203. ase handle the left PACU release handle and the right PACU release handle if necessary 8 When all release handles are functioning properly install the lock nut C located at the bottom of the gas spring 9 Using the 17 mm open end wrench tighten the jam nut A TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 55 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 18 Surgical Stretcher Articulating Headrest Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures 4 18 Surgical Stretcher Articulating Headrest Gas Spring Tools required 1 2 open end wrench Retaining ring removal installation tool Removal 1 Using the 1 2 open end wrench loosen the jam nut A that secures the gas spring B see figure on page 4 57 Figure 4 28 Surgical Stretcher Articulating Headrest Gas Spring m115c172 A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 2 Using the retaining ring removal installation tool remove the retaining ring C from the gas spring B Page 4 56 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 18 Surgical
204. asping the foot supports squeezing both release handles then sliding the carriage forward and backward to the desired exam or procedural position without scooting the patient NOTE The foot section must be removed or in the stored position in order to activate the gliding litter Hilow The stretcher is mechanized such that the attendant can raise or lower the sleep surface by pressing the appropriate pedals located on either side and or the foot end of the stretcher The stretcher is equipped with two pressure compensating hydraulic cylinders to ensure that the stretcher lowers evenly with uneven loads This does not apply to the fixed height stretcher Surgical Stretcher Surgical Brake Steer Pedal This stretcher is equipped with a unique brake steer pedal at the head end of the stretcher It can rotate off the floor providing more room for the caregiver and equipment If the brake steer pedal was rotated and engaged down toward the patient s left side it would be in the brake position If it were rotated and engaged toward the patient s right side it would be in the steer position Brake and Steer labels are affixed to the brake steer pedal to indicate this Steering The stretcher is mechanized such that the attendant can set the brake steer options from either end of the stretcher The brake steer pedals are color coded for rapid identification Two steering options are available for most stretchers corner steer o
205. atchet T30 Torx head bit Torque wrench 0 250 in lb Removal 1 Using the ratchet and the T30 Torx head bit remove the latch shoulder bolt D that secures the latch plate F to the end tube E see figure 4 8 on page 4 21 Figure 4 8 Siderail Latch 1 C m115a089 2 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt C roller guide B latch bushing A and latch plate F from the rail assembly Discard the lower pivot bolt and any damaged parts Replacement 1 Align the latch plate F the roller guide B and the latch bushing A with the bolt holes in the rail assembly 1 Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 21 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 6 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail Latch Chapter 4 Removal Replacement and Adjustment Procedures A CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 2 Using the ratchet and the T30 Torx head bit carefully install a new lower pivot bolt C to secure the latch plate F to the siderail 3 Using the torque wrench torque the lower pivot bolt C to 140 10
206. ated 1 10 a AAA A ERO afe Eum cele Masa quen AA 1 17 Physical Description 24 2124 4hIIIBERRERRIAGG AESSEG bi 1 17 Procedural Trauma Fixed Height OB GYN Stretcher Back NOCUON MNCHHAUOM ev eicit aee BIS DET aU CR bo ees ce Pe da n 1 19 Surgical Stretcher Back Section Inclination 1 19 Electric Stretcher Back Section Inclination 4 1 19 Procedural Surgical Stretcher Thigh Section Inclination 1 19 Electric Stretcher Thigh Section Inclination 4 1 19 Procedural Electric Fixed Height Surgical Stretcher Foot Section Incl id Ae A v Lo etu tA 1 20 Trauma Stretcher Foot Section Inclination 00 1 20 Surgical Stretcher Articulating Head Section Articulation 1 20 Surgical Stretcher Surgical Rail 2 0 0 eee eee eee eee 1 20 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page v PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents OB GYN Stretcher Store Away Foot Section 0 5 1 20 OB GYN Stretcher Foot Supports 0 0 0 e eee eee eee ee 1 20 OB GYN Stretcher Gliding Litter oo oooooooooomoom o 1 21 LUG dote a dawn ie ei 6 Macte ar iet 1 21 Surgical Stretcher Surgical Brake Steer Pedal 1 21 ICCA ce no Sero A E 1 21 Brake carr asa 1 21 Trendelenburg Reverse Trendelenburg 0 00055 1 2
207. ation Chapter 1 Introduction Surgical Stretcher Back Articulation with PACU Extenders in Position Extenders Around the Head Section A WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury PACU Extender Position Raising the Back Section Squeeze the release handle located at the end of either PACU extender Lift up on the back section When the desired position is reached release the handle PACU Extender Position Lowering the Back Section Squeeze the release handle located at the end of either PACU extender Push down on the back section When the desired position is reached release the handle Surgical Stretcher Back Articulation with PACU Extenders in the Armboard Position or When Removed from the Stretcher A WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury PACU Extenders in the Armboard Position or When Removed from the Stretcher Raising the Back Section Squeeze the back release handle located at the top of the back section on either side of the articulating head section under the patient s shoulder region on the stretcher Lift up on the back section When the desired position is reached release the handle Page 1 3
208. bed and all other casters spin freely Yes No y gt Go to RAP 2 3 8 Put the stretcher in the neutral position The pedal seats in that position and all four casters rotate and roll freely Yes No 1 gt Go to RAP 24 Hilow Function 9 Puta 40 pound weight at the head end of the stretcher Press the right side pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps 24 for the PC 100 PC 200 stretcher are required to reach the high position Yes No 4 gt Goto RAP 2 5 10 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 7 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Procedural Stretcher Function Checks Chapter 2 Troubleshooting Procedures 11 Press the left side pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps 24 for the PC 100 PC 200 stretcher are required to reach the high position Yes No gt Go to RAP 2 5 12 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 13 Press the foot end pum
209. bels 0 0 cece ee eee eee 5 84 Electric Stretcher Upper Frame Assembly 0 0 20 e eee eee 5 86 Electric Stretcher Mattress Weldment 2 eee ee ee eee 5 90 Electric Stretcher Head and Knee Drive Assembly oooooooooooo o 5 92 Electric Stretcher Head Drive CPR Assemblies 00000002008 5 94 Electric Stretcher Gearbox Assembly 0 0 20 ee eee eee eee eens 5 96 Electric Stretcher Cable Wire Routing With Bolt on Electric Box 5 98 Electric Stretcher Cable Wire Routing With Welded on Electric Box 5 100 Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box 5 102 Electric Stretcher Cable Wire Assemblies With Welded on Electric Box 5 104 Electric Stretcher Control Board Assembly 120V AC and 230V AC 5 106 PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly 5 110 Surgical Stretcher Siderail Assembly 0 2c eee ee ee eee 5 114 Electric Stretcher Siderail Assembly 0 cece o 5 118 OB GYN Stretcher Siderail Assembly 0 0 00 e eee eee eee 5 122 PC 100 PC 200 Procedural Stretcher IV Pole Module 5 126 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher IV Pole Module 2 2 cena da 5 128 Head Footboard P4120CT 0 eee eee eee 5 130 Convertible Footboard P350CT 0 eee eee ee
210. bility or fitness for a particular purpose Additional copies of this manual can be obtained from Hill Rom To order additional copies of this manual call 800 445 3720 and place a parts order for part number man115re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page iii PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Revisions NOTES Page iv TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Chapter 1 Introduction PULPOSE aa et vlad aie tva d a to Gee 1 7 PRICE NICS EPUM htt ACU Re ited Re Gol RS EN ZN cg 1 7 ORGANI AA aia Te IDEE AS EMR EAS OH 1 7 Chapter 1 Introduction 22222 rise ce een eine ed ees 1 7 Chapter 2 Troubleshooting Procedures 0 0 e eee eee ee 1 7 Chapter 3 Theory of Operation umo d ERAT ER E Bede Reed deeds 1 7 Chapter 4 Removal Replacement and Adjustment Procedures 1 7 Chapters Parts LAS iv qam disc ee ee ee de epee hats 1 8 Chapter 6 General Procedures bod dae eb o pea Das 1 8 Chapter 7 ACCESSOTIES h eeii aa A ae ur Ub DR ER ERU V GU A 1 8 Typographical Conventions 2 92 ido bi Rb ad dae 1 9 Introduction iio osec a weet fax She g Ya eee wae d REN Sess dee owed 1 10 Operating Precautions reier eis deeds eect de pene RESO 1 10 Stretcher POSIDODS dox d tuo E p dro e MINE wena ata wld
211. bly Figure 5 14 PC 300 PC 550 Procedural Stretcher Upper Frame Assembly m115c006 Page 5 52 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Stretcher Upper Frame Assembly Chapter 5 Parts List Table 5 13 PC 300 PC 550 Procedural Stretcher Upper Frame Assembly Item Number Part Number Quantity Description 1 46390 8000 1 Knee Gatch assembly 2 36800 8000 1 Pushnut 3 24519 8000 1 Knob 4 46310p1 8000 1 Crank handle welded assembly 5 4647503 8000 1 Labels 6 46479 8000 1 Pin 7 3517 8000 2 Roll pin 8 46302 8000 1 Knee crank socket 9 46192 8000 1 Knee crank mounting bracket 10 128 8000 2 Roll pin 11 3973201 8000 1 Tube and nut assembly knee 12 40734 8000 1 Damper plug 13 31644 8000 1 Knee screw manual 14 46304pl 8000 1 Knee screw tube 15 46301 8000 1 Knee crank pivot 16 35667 8000 1 Washer 17 46308 8000 1 Knee crank spring 18 46309 8000 1 Detent ball 19 46307pl 8000 1 Crank hinge female 20 48621 8000 4 Twin thread screw 21 46361 8000 4 Retaining ring 22 46038 8000 4 Corner bumper 23 40766 8000 4 Roll pin 24 43878 8000 4 Screw Torx button head 25 46019 8000 2 Corner shroud rh 26 46029 8000 2 Corner shrou
212. ce 3 Push the footboard toward the head end until it is fully engaged Removal Perform installation steps 1 through 3 in reverse order TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 11 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 6 Convertible Footboard Chapter 7 Accessories 7 6 Convertible Footboard The convertible footboard can be used as a footboard a transport shelf or as a 15 stretcher extender When properly installed it can hold up to 45 pounds Installing as a Footboard Put the convertible footboard C in the ISS mounting sockets B located at the foot end of the stretcher see figure 7 5 on page 7 12 Figure 7 5 Convertible Footboard ml15 046 Installing as a Transport Shelf Charting Area A WARNING Before you put the footboard into the transport shelf position remove the chart holder from the convertible footboard Injury to the patient could occur 1 Release the convertible footboard C by lifting up on the LIFT latch A located on the lower center of the convertible footboard 2 Grasp the lower portion of the convertible footboard and pivot up toward the head of the stretcher until the shelf is in a horizontal position 3 Use the securing straps to tie down equipment during transport Page 7 12 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550
213. cher Caster Replacement a MAN DAR AS Ww GZ m115e228 Put the stretcher in the neutral position Using the ratchet and T25 Torx head bit remove the cap plug D the lock head screw E and cap plug retainer F on the pedal assembly H Remove the pedal assembly H Using the hammer and the 5 16 pin punch gently tap the hex rod J out of the old caster Using the ratchet and 7 16 socket remove the caster screw G Page 4 92 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 29 PC 100 PC 200 Procedural Stretcher Caster Chapter 4 Removal Replacement and Adjustment Procedures A WARNING Use two people for this procedure Failure to do so could result in personal injury and equipment damage 9 Lift the corner of the stretcher and temporarily block it up with the 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber 10 Remove the caster Replacement 1 Align the caster with the color mark K on the base of the stretcher see figure 4 49 on page 4 93 Figure 4 49 PC 100 PC 200 Procedural Stretcher Caster Brake Orientation K O m115e229 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 93 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 29 PC 100 PC 200 Procedural Stretcher Caster Chapter
214. cher Knee Screw Assembly m115_013 2 Using the hammer and the 3 16 pin punch remove the roll pin A that attaches the crank handle B to the knee screw assembly G 3 Using the ratchet and the T25 Torx head bit remove the four screws C that secure the knee screw assembly G to the upper frame 1 Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 59 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 19 PC 300 PC 550 Procedural Surgical Stretcher Knee Screw Assembly Chapter 4 Removal Replacement and Adjustment Procedures A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 4 5 6 Using the retaining ring removal installation tool remove the retaining ring D from the headed pin E located at the head end of the knee screw assembly G Remove the headed pin E from the knee screw assembly G Remove the knee screw assembly G Replacement 1 2 3 Using lithium grease lightly grease the knee screw assembly G threads Slide the knee screw assembly G through the foot end of the stretcher Install the headed pin E through the knee screw assembly G and the base frame bracket F A WARNING Do not use retaining rings that are overexte
215. containing the cable assembly see figure 4 9 on page 4 23 or see figure 4 10 on page 4 24 or see figure 4 11 on page 4 24 Figure 4 9 PC 300 PC 550 Procedural Fixed Height Trauma Surgical Stretcher Siderail Tubes m115_011 1 Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 23 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 7 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail End Tube Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 10 OB GYN Stretcher Siderail Tubes ml115e175 m115e090 Page 4 24 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 7 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail End Tube Chapter 4 Removal Replacement and Adjustment Procedures Removal 1 Using the ratchet and the T30 Torx head bit remove the latch shoulder bolt B that attaches the latch M to the end tube G A CAUTION Do not use a screwdriver to remove the top rail ratchet rivet The upper pivot bracket is made of plastic Damage to the bracket could occur 2 Using the drill and 3 16 drill bit drill through the two top rail ratchet rivets A Remove the r
216. crew cup point 21 49699 8000 2 Knee standoff plug 22 43059 8000 2 Retaining ring 23 49996pl 8000 3 Headed pin 24 46334 8000 2 Mattress attachment Velcro 23 4435 8000 8 Locknut 26 9001828 8000 8 Screw hex head cap 2T 4602748 8000 2 Trendelenburg pivot bracket 28 46110 8000 4 Outer foot Trendelenburg bushing a Torx is a registered trademark of Textron Inc b Velcro is a registered trademark of Velcro Industries BV a Dutch corporation TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 87 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Upper Frame Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 29 460171048 1 Electric upper frame weldment 8000 30 35663 8000 4 Standoff 31 369732 8000 1 Standoff 14 32 4960301 8000 1 Electric stretcher control board 120V AC version 33 4960302 8000 1 Electric stretcher control board 230V AC version 34 30148 8000 2 Motor capacitor 130V AC version 35 44532 8000 2 Motor capacitor 230V AC version 36 23208 8000 2 Lockwasher 37 61188 8000 1 Electrical box cover 38 22247 8000 1 Caution label 39 60389 8000 1 Wiring diagram label 40 4619701 pl 1 Head support tube welded assembly 8000 41 49044 8000 6 Actuator mounting bolt 42 4619601pl 1 Foot support tube wel
217. d C from the caster s D refer to procedure 4 29 or refer to procedure 4 30 Block the stretcher with a piece of 8 x 2 x 4 lumber Put the 8 x 2 x 4 at each corner of the lower frame in turn and rotate the caster A ratchet noise is heard when the caster is rotated Yes No y gt Goto step 16 14 Replace any defective casters refer to procedure 4 29 or refer to procedure 4 30 This solves the problem Yes No y gt Go to step 16 15 Go to Final Actions on page 2 32 16 Another part of the stretcher interferes with the brake steer pedal Yes No y Call Hill Rom Technical Support at 800 445 3720 17 Take appropriate actions to eliminate the interference This solves the problem Yes No y Call Hill Rom Technical Support at 800 445 3720 18 Go to Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 39 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 5 Reduced Pedal Pumping Chapter 2 Troubleshooting Procedures 2 5 Reduced Pedal Pumping 1 Press the pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position The stretcher rises to the high position Yes No y Ensure that the pump linkage shoulder bolt A and nut B are in place and check the nut torque of 40 8 in lb 4 6 0 9 N m see figure 2 5 on page 2 40 If this solves the
218. d lh 24 46339pl 8000 4 Roller guide upper frame 28 9001828 8000 8 Screw hex head cap 29 4611148 8000 4 Trendelenburg pivot plate 30 46023 8000 4 Roller bushing a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 53 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Stretcher Upper Frame Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 31 46109 8000 2 Inner foot Trendelenburg bushing 32 46172 8000 2 Upper Trendelenburg roller 33 4435 8000 8 Locknut 34 4619601pl 1 Foot support tube welded assembly wide 8000 or 4619602 8000 1 Foot support tube welded assembly OB 35 4602748 8000 2 Trendelenburg pivot bracket 36 46110 8000 4 Outer foot Trendelenburg bushing 37 4619701pl 1 Head support tube welded assembly 8000 standard width knee Gatch or non radiolucent wide 46902 8000 1 Head support tube welded assembly standard width knee Gatch non radiolucent OB 38 4601701848 1 Upper frame welded assembly standard 8000 width knee Gatch non radiolucent 4979801 8000 Europe 39 4601702S48 1 Upper frame welded assembly standard 8000 width knee Gatch radiolucent 4979802 8000 Europe 40 4601703S48 1 Upper frame welded assembly wide 8000 width knee Gatch non radiolucent 497
219. dampened cloth followed by wiping with a dry cloth At no time should a wet cloth be allowed to remain on the surface Any liquid spilled on the surface should be wiped up immediately Do not allow any liquid to lie on the surface unattended Damage to the surface could occur For protection of the finish use a liquid type furniture polish Polish about once a month and wipe off any excess with a soft dry cloth Repair any nicks or scrapes to prevent water damage General Cleaning Clean the unit with lightly dampened cloth and ordinary disinfectants Do not use excessive liquid Steam Cleaning Do not use any steam cleaning device on the TranStar Series Stretcher Excessive moisture can damage mechanisms in this unit Spray Washing Not Applicable to Electric Stretcher A A CAUTION Do not directly spray the hydraulic cylinders Equipment damage could occur CAUTION Do not exceed 25 psi 172 kPa when spray washing Equipment damage could occur You can spray wash the stretcher as often as desired Use a maximum nozzle pressure of 25 psi 172 kPa at 6 152 mm Spray wash comprised of water only should not exceed a temperature of 180 F 82 C Spray wash comprised of detergent solvents no bleach should not exceed a temperature of 120 F 50 C Prepare any exposed or chipped steel parts or oxidized areas and coat with paint after washing Cleaning Hard to Clean Spots To remove difficult spots or stains use sta
220. ded assembly 8000 43 4964301 8000 1 Ninety degree strain relief 44 49633 8000 1 Potentiometer cable assembly 45 4998601 8000 1 Potentiometer can 46 49989pl 8000 1 Potentiometer weldment 47 4901402 8000 1 Label 120V AC version 48 4901406 8000 1 Label 230V AC version 49 49083 8000 1 Electric box cover weldment 50 4964648 8000 1 Electric box weldment 51 4964302 8000 1 Ninety degree strain relief Page 5 88 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Upper Frame Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 89 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Mattress Weldment Chapter 5 Parts List Electric Stretcher Mattress Weldment Figure 5 26 Electric Stretcher Mattress Weldment m115b066 Page 5 90 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Mattress Weldment Chapter 5 Parts List Table 5 25 Electric Stretcher Mattress Weldment Item Number Part Number Quantity Description 1 36957 8000 3 Retaining ring 2 464460148 1 Foot rack welded assembly
221. del number label C and the serial number label D see figure 5 2 on page 5 8 Figure 5 1 Identification Label Location Upper frame Foot end d B A mll15 025 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 7 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Service Parts Ordering Chapter 5 Parts List Figure 5 2 OB GYN Stretcher Identification Label Location NS D X Head end m115d206 Call Hill Rom Technical Support at 800 445 3720 with the following information e Six digit customer account number Purchase order number Product number Serial number Part number s To promptly order parts request part prices and availability or follow up on a service order use the following Hill Rom fax number 812 934 8472 Terms Net 30 days FO B Batesville IN Prepaid shipping charges added to invoice All orders shipped UPS ground unless specified Page5 8 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Service Parts Ordering Chapter 5 Parts List Address all inquiries to ATTN TECHNICAL SUPPORT PARTS HILL ROM INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE
222. dment rh 14 9004008 8000 2 Screw 15 4903401 8000 1 Product label 16 49077 8000 1 Extender release plunger 17 60831 8000 1 Plunger spring 18 49605 8000 1 Plunger keeper 19 6086301 8000 1 Mounting knob 20 3972301 8000 1 Pedal sleeve 21 4903408 8000 1 Arm board release label 22 60846 8000 1 Pivot pin 23 37255 8000 1 Retaining ring 24 60855 8000 1 Arm board release paddle spring 25 6064703 8000 1 Non skid pad 26 6084001 8000 1 Arm board release paddle rh 27 6084002 8000 1 Arm board release paddle Ih 28 60821 8000 1 Pushnut 29 608150148 1 Extender release handle weldment rh 8000 a Torx is a registered trademark of Textron Inc b Oilite is a registered trademark of Beemer Precision TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Inc PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 157 Surgical Stretcher PACU Extender P261 Chapter 5 Parts List Item Number Part Number Quantity Description 30 608150248 1 Extender release handle weldment Ih 8000 31 4633401 8000 3 Mattress attachment Velcro NI 60645 8000 2 Armboard restraint strap a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation b NI Not Illustrated Page 5 158 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB
223. e Failure to do so could result in personal injury or equipment damage SHOCK HAZARD Do not expose the unit to excessive moisture which would allow liquid to pool Personal injury or equipment damage could occur CAUTION Do not use harsh cleansers or detergents such as scouring pads and heavy duty grease removers or solvents such as toluene xylene and acetone Equipment damage could occur CAUTION Remove the integrated fiber optic exam light assembly before spray washing the stretcher Failure to do so could result in equipment damage WARNING Do not touch the illuminator box immediately after use Allow a minimum of 30 minutes for the lamp to cool before removing it Failure to do so could result in personal injury or equipment damage Caring For The Wood Components All Hill Rom wood products are treated with a resin based sealer and finish that provide resistance to abrasion staining and fluids Many disinfectant cleaners have a softening effect on any painted or finished surface if used in high concentrations A solution of warm water and detergent may be used as well as any EPA approved hospital cleanser disinfectant used at the manufacturer s suggested dilutions TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 6 3 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Cleaning and Care Chapter 6 General Procedures Clean the surface with a soft
224. e left edge on the pencil mark and ensure that the bottom is flush with the upper frame fixed weldment R 12 Using the tape measure measure 3 2 89 mm from the top edge of the welded crossmember Q toward the head end of the stretcher 13 Using a pencil mark the correct measurement on the inside of the upper frame fixed weldment R A CAUTION Ensure the bottom edge of the adhesive shroud is not lower than the bottom edge of the upper frame fixed weldment Failure to do so could result in equipment damage 14 Install the short adhesive shroud T over the fiber optic cable and align the right edge on the pencil mark and the bottom flush with the upper frame fixed weldment R 15 Complete the routing of the fiber optic cable to the head end of the stretcher 16 Using the adjustable wrench or 1 2 open end wrench apply the blue Loctite amp adhesive 242 provided to the nut L threads and tighten the nut L to secure the gooseneck assembly H to the stretcher 17 Pull the slack in the fiber optic cable toward the head end of the stretcher 18 Using the ratchet and the T25 Torx head bit install the two Torx head screws U provided Secure the light mounting plate B to the two holes W on the upper frame fixed weldment V at the head end of the stretcher see figure 7 30 on page 7 55 1 Loctite is a registered trademark of Loctite Corporation 2 Torx is a registered trademark of Textron Inc
225. e T25 Torx head bit and ratchet remove the five screws A and cable clamps B that secure the CPR release cable assembly E to the upper frame Remove the pin F from the latch weldment L Using the ratchet and 2 socket remove the two cable attachment screws G and lockwashers H Using the ratchet and 4 socket remove the nut J and spring K Remove the CPR release cable assembly E the latch guide I the latch weldment L and the main bushing release spacer M 1 Torx is a registered trademark of Textron Inc 2 Allen is a trademark of Industrial Fasteners Inc Page 4 68 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re e i gt LEON ARO ANNA X Page 4 69 mll15b113 4 22 Electric Stretcher CPR Release Cable Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 33 Electric Stretcher CPR Release Cable Assembly TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 22 Electric Stretcher CPR Release Cable Assembly Chapter 4 Removal Replacement and Adjustment Procedures Replacement 1 10 11 12 13 14 Using the ratchet and 14 socket install the spring K and nut J on the latch weldment L T
226. e eee 5 132 IV Transporter P49 ceci aa ade 5 134 Liquid Oxygen Tank Holder P273 0 00 cece eee eee 5 136 Oxygen Tank Holder P276 000 A A CA Gee ete eu ARA 5 138 I38 5ocketxXdapter PT63 7 52s a o Yoo Bas RR Ata OER 5 139 IV Pole P2217 and ISS Transfer Pole P158 000 5 140 Security Straps P349 visu ed Ru lod eI do 5 142 Push Handles 2s cs Oo X Ai xa sco eee esas 5 144 Amnboard D344 AT Lay Sr ent OS Se 5 146 Stirrup Assembly P347AT 0 0 2 cece eee ee eee 5 148 Page5 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 5 Parts List Trauma Stretcher Upright Chest Assembly P279AT Old Style 5 150 Trauma Stretcher Upright Chest Assembly P279AT New Style 5 152 Trauma Stretcher Lateral Cassette Holder P264 0 5 154 Surgical Stretcher PACU EBxtender P261 A 5 156 Surgical Stretcher Head Positioning Strap P449 0 00004 5 159 Surgical Stretcher Superior Wrist Rest P262A01 00 5 160 Surgical Stretcher Temporal Wrist Rest P262A02 04 5 162 OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT 5 164 OB GYN Stretcher Placenta Basin P263 ooo ooooooomomomm oo 5 166 OB GYN Stretcher Telescoping Calf Support P35745AT
227. e gearbox shaft out of the head drive assembly O A CAUTION Use care when removing the cable attachment screws Keep the CPR release cable assembly together to aid in the installation Equipment damage can occur 6 Using the ratchet and 2 socket remove the two cable attachment screws M that secure the CPR release cable assembly N to the bottom of the head drive assembly O 7 Using the ratchet and 1 2 socket remove the four actuator mounting bolts J 1 Torx is a registered trademark of Textron Inc 2 Loctite is a registered trademark of Loctite Corporation Page 4 64 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 21 Electric Stretcher Head Drive Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 31 Electric Stretcher Head Drive Assembly m115a100 A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 8 Using the retaining ring removal installation tool remove the retaining ring A from the actuator mounting pin E 9 Support the head drive assembly O and remove the actuator mounting pin B 10 Using the ratchet and T25 Torx head bit remove the ground screw B that secures the ground strap F to the head drive assembly
228. e the locknut E from the bolt F that secures the pivot bracket K to the wheel link weldment G 6 Using the retaining ring removal installation tool remove the retaining ring D from the headed pin A that secures the fifth wheel assembly M to the frame 7 Remove the fifth wheel assembly M Replacement A WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur NOTE During replacement do not overextend the retaining rings 1 Perform the removal procedure in reverse order 2 Check the alignment of the center steer caster see Adjustment on page 4 106 Adjustment 1 Put the casters in the steer position 2 Using a 6 straight edge ensure that the three linkage pivots P are over center see figure 4 57 on page 4 107 Page 4 106 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 33 Steering Plus Steering System Assembly Old Style Chapter 4 Removal Replacement and Adjustment Procedures A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 3 Using the retaining removal installation tool remove the retaining ring and the headed pin N from the pivot bracket Q 4 Turn the rod end O clockwise or co
229. e to do so could result in damage to the bolt hole threads 2 Using the ratchet and the T30 Torx head bit carefully install a new lower pivot bolt J to secure the tube to the bottom rail 3 Using the torque wrench with the T30 Torx head bit torque the lower pivot bolt J to 140 10 in Ib 15 8 1 1 N m 4 Install two new ratchet rivets H to secure the common tube N to the top rail 1 Torx is a registered trademark of Textron Inc Page 4 26 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 9 OB GYN Stretcher Patient Grip Handle Chapter 4 Removal Replacement and Adjustment Procedures 4 9 OB GYN Stretcher Patient Grip Handle Tools required Ratchet T30 Torx head bit Torque wrench 0 250 in Ib Drill 3 16 drill bit Hammer 1 8 pin punch Removal 1 Complete end tube removal step 1 and step 2 of procedure 4 7 2 To ensure easy access to the patient grip handle slightly angle the end tube A toward the foot end of the bed see figure 4 12 on page 4 27 3 Remove the damaged patient grip handle B from the end tube A Figure 4 12 Patient Grip Handle ml15d176 1 Torx is a registered trademark of Textron Inc TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 27 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1
230. e welded assembly foot 8000 end standard width radiolucent 11 461950748 1 Head foot tube welded assembly foot 8000 end wide width non radiolucent 12 461950848 1 Head foot tube welded assembly foot 8000 end wide width radiolucent 13 46045 8000 12 Surface pivot bushing 14 46113 8000 6 Tube plug 15 461980148 1 Thigh panel welded assembly standard 8000 width non radiolucent 16 461980248 1 Thigh panel welded assembly standard 8000 width radiolucent 17 461980348 1 Thigh panel welded assembly wide 8000 width non radiolucent 18 461980448 1 Thigh panel welded assembly wide 8000 width radiolucent 19 4637501 pl 1 Headed pin 1 625 8000 20 4619101 8000 2 Gas spring 21 9001216 8000 2 Truss head rivet 22 4637503pl 2 Headed pin 8000 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 57 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 23 38741 8000 2 Release gas spring 24 17291 8000 2 Push nut 25 461950148 1 Head foot tube welded assembly head 8000 end standard width non radiolucent 26 461950248 1 Head foot tube welded assembly head 8000 end standard width radiolucent 2T 461950348 1 Head foot tube welded assembly head 8000 end wide w
231. ection tube weldment 33 9025806 8000 2 Screw hex socket head shoulder 34 65142 8000 4 Plastic washer brake steer 35 9023404 8000 2 Hex nylock nut 36 9022926 8000 1 Total lock caster red 37 49174 8000 8 Pad brake steer pedal 38 6514601 8000 1 Brake steer pedal weldment 39 65298 8000 4 Cap plug retainer brake steer link 40 65297 8000 4 Cap plug brake steer link 41 4388002 8000 4 Screw lock head 42 491420160 4 Button brake steer pedal orange 8000 43 491420258 4 Button brake steer pedal green 8000 44 4630 8000 4 Bushing 45 9001836 8000 12 Screw hex head cap 46 9022927 8000 3 Corner steer caster green 47 46098 8000 4 Caster screw 48 6514602 8000 2 Brake steer pedal weldment rh 49 4645248 8000 1 Reverse Trendelenburg pedal weldment 50 4614248 8000 2 Center release pedal weldment 51 4614448 8000 1 Trendelenburg pedal weldment rh 52 1012 8000 4 Washer 53 4435 8000 14 Locknut 54 46088pl 8000 2 Trendelenburg pedal spring bracket 55 43878 8000 4 Screw Torx button head 56 46150 8000 1 Hydraulic cylinder foot 57 46480 8000 1 Pump return spring a Torx is a registered trademark of Textron Inc Page 5 14 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 100 PC 200 Procedural Stretcher Base Assembly Chapter 5
232. edures Table 6 2 Preventive Maintenance Schedule cont d Function CPR release Procedure Pull the CPR handle and check to see that the back section can be manually raised and lowered Check for wear on the lock hub see figure 5 28 on page 5 94 Replace if worn Check to see that the hex nuts on the CPR cable and the shoulder screw on the CPR handle are tight Wiring harness Inspect for nicks cuts and breaks Motor mounts Inspect for cracks in weldments Power cord and plug Inspect for nicks cuts and breaks Nurse controls Test all the bed function switches on the nurse control panel for proper operation and function Check for the head section to raise max 90 using the nurse control Control board mounts Make sure the board mounts are secure and in place Patient controls both siderails Test all the bed function switches on the patient control panel for proper operation and function Check for the head section to raise max 65 using the patient control Electrical test Test the bed and assign an inspection sticker to the stretcher LEDs Check for illumination Fixed height stretcher adjustment Check for tightness in height adjustment pins and screws Cassette lift mecha nism Pull the handle and rotate 180 Check to see that the cassette support surface is raising and lowering properly without binding Check for proper spring tension in
233. electric box M 9 Using the side cutters cut the wire ties I that secure the potentiometer cable assembly A along the left side of the upper frame 1 Torx is a registered trademark of Textron Inc 2 Allen is a trademark of Industrial Fasteners Inc Page 4 42 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 14 Electric Stretcher Potentiometer Chapter 4 Removal Replacement and Adjustment Procedures m115b136 el o i uv 4 Current Version N Figure 4 21 Electric Stretcher Potentiometer With Bolt on Electric Box Figure 4 22 Electric Stretcher Potentiometer With Welded on Electric Box Page 4 43 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 14 Electric Stretcher Potentiometer Chapter 4 Removal Replacement and Adjustment Procedures 10 Lower the head section with the CPR release handle to gain access to the potentiometer L 11 Using the ratchet and the T25 Torx head bit remove the screw K and cable clamp J 12 Using the 4 Allen wrench remove the setscrew B from the side of the potentiometer cable assembly A 13 Using the 4 Allen wrench remove the setscrew D from the potentiometer weldment F 14 Using the 14 Al
234. emove the two locknuts A and the washers B that secure the hydraulic cylinder D to the cross tube of the lower frame WARNING Ensure that you use proper lifting methods Failure to do so could result in personal injury and equipment damage The weight of the lower frame will act as counterweight during the lifting process One person can safely perform this procedure 6 Lift the lower frame and remove the hydraulic cylinder I 1 Allen is a trademark of Industrial Fasteners Inc Page 4 100 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 32 Hydraulic Cylinder Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 54 Hydraulic Cylinder ml15e017 Replacement A WARNING Ensure that you use proper lifting methods Failure to do so could result in personal injury and equipment damage The weight of the lower frame will act as counterweight during the lifting process One person can safely perform this procedure A WARNING Ensure that you use the hydraulic cylinder with the correct part number for this product The surgical stretcher uses a hydraulic cylinder that has a slower descent rate but the replacement procedure is the same Be sure to use the correct hydraulic cylinder Failure to do so could result in personal injury A CAUTION Leave the cylinder rod ho
235. ent and Adjustment Procedures 4 28 OB GYN Stretcher Foot Support Gas Spring Tools required Ratchet T30 Torx head bit Adjustable wrench T25 Torx head bit Phillips head screwdriver 5 32 hex head bit Screwdriver Side cutters Removal 1 Remove the mattress assembly from the stretcher A WARNING Make sure the stretcher is in the full flat position and make sure it is secure Failure to do so could result in personal injury or equipment damage 2 Put the stretcher in the full flat position 3 Remove the foot section from the stretcher 4 Remove the foot support bellow by performing the following see figure 4 45 on page 4 87 Figure 4 45 Foot Support Bellows m115d207 1 Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 87 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 28 OB GYN Stretcher Foot Support Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures a Using the ratchet and T30 Torx head bit remove the four screws F securing the foot support bumper handle G to the foot rest weldment E b Remove the foot support bumper handle G from the foot support assembly c Using the ratchet and T25 Torx head bit remove the two screws H securing the mattress retainer I to the foot rest weldment E d Remove the matt
236. ent use any alterations or repairs not in accordance with Hill Rom s manuals or performed by others in such manner as in Hill Rom s sole judgment affects the product materially and adversely shall void these warranties These warranties do not cover failures due to misuse abuse neglect or lack of routine maintenance No employee or representative of Hill Rom is authorized to change these warranties in any way or grant any other warranty unless in writing and signed by a Hill Rom officer These warranties provide specific legal rights but there may be other available rights which vary from state to state province to province or country to country Revised July 6 2001 Hill Rom Company Inc 1069 State Route 46 E Batesville IN 47006 9167 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 5 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Warranty Chapter 5 Parts List NOTES Page 5 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Service Parts Ordering Chapter 5 Parts List Service Parts Ordering Using the parts lists in this manual identify the part number s you require You will find the product number on the model number label B and the serial number label A see figure 5 1 on page 5 7 For the OB GYN stretcher you will find the product number on the mo
237. equired is too excessive or too easy adjust the torque on the pivot bolts until the desired force is obtained TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 9 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 2 Switching the PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail to the Opposite Side of the Stretcher Chapter 4 Removal Replacement and Adjustment Procedures 4 2 Switching the PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail to the Opposite Side of the Stretcher Tools required Ratchet T30 Torx head bit V2 socket Torque wrench 0 250 in lb Y open end wrench Drill Hammer 3 16 drill bit 1 8 pin punch A CAUTION Do not attempt to switch the siderails on the electric stretcher Equipment damage can occur The gap at the head or foot end of the siderail can be switched to the opposite end of the stretcher by switching the siderails to the opposite side of the stretcher 1 Remove both siderails from the stretcher refer to procedure 4 1 2 Switch the transfer stop tube A and the common tube B to allow for proper operation of the transfer stop see figure 4 3 on page 4 11 For tube removal and installation refer to procedure 4 8 3 Install the siderails on the opposite side of the stretcher refer to procedure 4 1 4 Check the amount of force required to store the siderails e If the force required
238. er Part Number Quantity Description 1 4637501 pl 4 Headed pin 1 625 8000 2 43314 8000 6 CelconG spacer 3 6110448 8000 1 Cassette tray guide weldment 4 36957 8000 11 Retaining ring 5 60639pl 8000 2 Lifting bar weldment 6 4637505pl Headed pin 2 686 8000 7 46196pl 8000 1 Foot support tube welded assembly 8 6062748 8000 4 Handle bushing plate 60634 8000 4 Nylon cap nut 10 752 8000 4 Screw truss head 11 61004 8000 1 Handle retract spring 12 4633801 8000 4 Split bushing 13 61072pl 8000 2 Handle weldment 14 4645404 8000 4 Headed pin 1 313 15 49699 8000 2 Knee standoff plug 16 61006 8000 2 Trauma lift spring 17 61890 8000 2 Trauma lift cable 18 43059 8000 2 Retaining ring 19 46197p1 8000 1 Head support tube welded assembly 20 460171148 1 Upper frame weldment trauma 8000 21 61891pl 8000 2 Lift cable bolt 22 33680H 8000 2 Self locking nut 23 6084802 8000 1 X ray lift label 1h 24 6084801 8000 1 X ray lift label rh 25 62018 8000 2 Round vinyl cap 26 49081 8000 2 Retaining ring 21 63824 8000 4 Tray dampening foam pad a Celcon is a registered trademark of Hoechst Celanese Corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 81 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Upper Frame Panel Assembly Chapter 5 Parts List Trauma Stretcher Upp
239. er Frame Panel Assembly Figure 5 23 Trauma Stretcher Upper Frame Panel Assembly m115b140 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 82 Trauma Stretcher Upper Frame Panel Assembly Chapter 5 Parts List Table 5 22 Trauma Stretcher Upper Frame Panel Assembly Item Number Part Number Quantity Description 1 61073 8000 16 Drive rivet 2 46334 8000 2 Mattress attachment Velcro 3 60879 8000 1 Foot panel 4 60631 8000 1 Foot section caution label 5 6088048 8000 1 Foot deck weldment 6 6064701 8000 2 Non skid pad 7 6064048 8000 1 Cassette tray 8 4637503pl 2 Headed pin 8000 9 60741pl 8000 1 Trauma Fowler release weldment 10 36957 8000 14 Retaining ring 11 17291 8000 2 Push nut 12 38741 8000 2 Release gas spring 13 46191 8000 2 Gas spring 14 46045 8000 4 Surface pivot bushing 15 9001216 8000 2 Truss head rivet 16 6083448 8000 1 Head section weldment 17 4643502 8000 1 Head foot panel a Velcro is a registered trademark of Velcro Industries TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 BV a Dutch corporation PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 83 Trauma Stretcher Upper Frame Labels Chapter 5 Parts List Traum
240. erail Release the knee up arrow when the desired position is reached The head section will lock in place TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 31 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction Lowering the Thigh Section Using the Patient Controls On the nurse control make sure the knee ON OFF switch is in the ON position Push the knee down arrow on the patient control panel located on the siderail Release the knee down arrow when the desired position is reached The thigh section will lock in place Electric Stretcher Manual Thigh Articulation The thigh section can be manually articulated by turning the right crank handle located at the foot end of the stretcher Raising the Thigh Section Using the Manual Crank Handle Pull the right crank handle from its stored position and lock it into the cranking position Turn the crank handle clockwise until the desired position is reached Store the crank handle after use by rotating it in toward the head end of the stretcher Lowering the Thigh Section Using the Manual Crank Handle Pull the right crank handle from its stored position and lock it into the cranking position Turn the crank handle counterclockwise until the desired position is reached Store the crank handle after use by rotating it in toward the head end of t
241. es Figure 7 35 New Fifth Wheel Upgrade Installation m115d218 7 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 63 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessories Figure 7 36 Fifth Wheel Bracket Weldment Installation N m115d212 Figure 7 37 Fifth Wheel Assembly I m115d219 Page 7 64 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessories Removal Reverse the installation procedure to remove the fifth wheel assembly from the stretcher Adjustment 1 Place the fifth wheel into the brake position 2 Using a tape measure ensure the bottom of the fifth wheel caster AD is at a minimum height of 32 89 mm above the floor surface see figure 7 38 on page 7 65 Figure 7 38 Fifth Wheel Adjustment AB Y Y AD 3 2 89 mm Floor surface m115d213 3 Adjust the rod end AB if necessary by performing the following steps a Using the 3 8 open end wrench and 1 8 Allen wrench remove the shoulder bolt
242. esult in personal injury and equipment damage 1 De Unplug the stretcher from its power source Remove the snap wire cover J from the bottom rail F see figure 4 4 on page 4 13 Record the wiring orientation at the bottom of the siderail This will aid in the installation Lower the head and knee sections to the full flat position Using the 5 16 Allen wrench remove the shoulder bolt H Using the 1 2 open end wrench remove the cable adjusting nut I Cut the wire ties M that secure the cable assembly K and the CPR cable L along the upper frame assembly see figure 4 5 on page 4 14 Using the ratchet and the T25 Torx head bit remove the two screws P and cable clamps N along the upper frame assembly 1 Torx is a registered trademark of Textron Inc 2 Allen is a trademark of Industrial Fasteners Inc Page 4 12 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 3 Electric Stretcher Siderail Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 4 Electric Stretcher Siderail q FALSE i83 5 gt m m115b083 9 Raise the head section of the stretcher Using the ratchet and the T25 Torx head bit remove the two screws S and lockwashers R that secure the electrical box cover 10 Using the Y open end wrench loosen the st
243. etcher in the brake position Check to see that the pedal locks into position and that all four casters do not roll or rotate Inspect the brake pads for wear Adjust if required Corner steer Ensure that the pedal is in the steer position and that only the patient left foot end caster locks into a position parallel to the side of the bed Steering Plus Steering System Inspect for proper operation and tracking Using a 6 straight edge check to see if the three linkage mechanism pivots are slightly over center when steering is engaged Check for any interferences With the brake set check for 3 1 2 89 mm clearance between the floor and the Steering Plus Steering System wheel The Steering Plus Steering System wheel hub should not be able to be rotated by hand Neutral Place the stretcher in the neutral position Check to see that the pedal locks into position and that all four casters rotate and roll freely Caster tires Check the tires for cuts wear tread life etc Head and foot pedals Inspect for wear on pads or missing pads Knee screw assembly Inspect for proper operation and lubrication Siderails Inspect for proper up down operation Inspect the locking handle for proper operation Inspect the latch for proper operation Check the torque on the pivot bolts and latch shoulder bolt Pivot points Lubricate all pivot points on the stretcher Trendelenburg
244. ette on the lateral cassette holder and adjust the height if needed using the adjustment knob C If necessary use the handle E to change the location of the lateral cassette holder Page 7 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 18 Ankle Stirrups Chapter 7 Accessories 7 18 Ankle Stirrups The TranStar Stretcher Ankle Stirrups will attach to the foot end of the stretcher that has the square mounting brackets for use during gynecological exams Installation 1 Position the mounting posts A of the ankle stirrup assembly B against the extender brackets C located under the stretcher s sleep surface at the foot section see figure 7 17 on page 7 33 Figure 7 17 Ankle Stirrups Installation Foot end 2 Hold the locking tabs D up and slide the mounting posts A into the extender brackets C 3 Push the ankle stirrup assembly B against the foot section until the locking tabs D can be inserted into the mounting sockets E 4 Insert the locking tabs D into the mounting sockets E TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 33 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 18 Ankle Stirrups Chapter 7 Accessories 5 Adjust the ankle stirrups by performing the following steps a L
245. gen tank 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 7 18 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 10 Push Handles Chapter 7 Accessories 7 10 Push Handles The push handles are located at the head end of the stretcher They increase the caregiver s control over the stretcher during transport The push handles fold down and out of the way when not in use Installation Tools required Ratchet 3 16 hex head bit Torque wrench 0 250 in lb Phillips head screwdriver 1 Using the phillips head screwdriver install two screws E to secure the push release handle D to the right hand push handle latch assembly C see figure 7 9 on page 7 19 Figure 7 9 Push Handle Installation Hole in push handle Hole in upper frame m115c057 2 Using the ratchet and 3 16 hex head bit install the shoulder screw B through the right hand push handle latch assembly C and into the upper frame 3 Using the torque wrench torque the shoulder screw B to 100 140 in Ib 11 3 15 8 N m TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 19 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 10 Push Handles Chapter 7 Accessories 4 Put the right push handle tube A in position on the upper frame al
246. ght Trauma OB GYN Stretcher Back Panel Gas Spring Tools required Screwdriver Pliers 17 mm open end wrench Retaining ring removal installation tool Removal A WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury 1 Raise the back panel to the 90 position 2 Using the pliers and the screwdriver remove the push nut D from the solid rivet C that secures the release handle to the gas spring G see figure 4 25 on page 4 50 or see figure 4 26 on page 4 50 A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 3 Using the retaining ring removal installation tool remove the retaining rings A and F from the top and bottom headed pins B and E Do not remove the headed pins at this time 4 Lower the back panel to the horizontal position and remove the bottom headed pin E from the gas spring G 5 Raise the back panel and remove the top headed pin B from the gas spring G 6 Remove and discard the gas spring G TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 49 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 16 Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Gas Spring
247. gure 5 59 OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT m115d198 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 164 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT Chapter 5 Parts List Table 5 58 OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT Item Number Part Number Quantity Description 1 49042 8000 1 Focusing sleeve 2 49003 8000 1 Goose neck assembly 3 SA3618 8000 As required Loctite blue 242 4 4960701 8000 1 Fiber optic shroud long 5 4960702 8000 1 Fiber optic cable shroud short 6 19124 8000 1 Large cable tie 7 62918 8000 2 Vinyl dipped cap 8 49004 8000 1 Illuminator box 9 6742448 8000 1 Mounting plate exam light 10 49033 8000 1 Label wipe down 11 43878 8000 2 Screw Torx amp button head NI 65051 8000 1 Lamp NI 17AZ100 8000 1 Power cord a Loctite is a registered trademark of Loctite Corporation b Torx is a registered trademark of Textron Inc c NI Not Illustrated TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 165 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Placenta Basin P265 Chapter 5 Parts List OB GYN Stretcher Placenta Basin P265 Figure 5 60
248. h pin Flat control spring Carriage cable Foot angle cable Split bushing Retaining ring Blind rivets Foot support weldment Ih Release handle weldment Ih Foot support base weldment Ih Foot rest weldment Ih Foot support bellows Ih Glide slide Label calf support storage Label side pivot Label foot support lift Label foot support lift Label OB product Labels serial number OB GYN Stretcher Upper Frame Assembly Sheet 1 of 2 Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 69 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Upper Frame Assembly Sheet 2 of 2 Chapter 5 Parts List OB GYN Stretcher Upper Frame Assembly Sheet 2 of 2 Figure 5 19 OB GYN Stretcher Upper Frame Assembly Sheet 2 of 2 NEN 5 4 a e m115e196 Page 5 70 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Upper Frame Assembly Sheet 2 of 2 Chapter 5 Parts List Table 5 18 OB GYN Stretcher Upper Frame Assembly Sheet 2 of 2 Item Number Part Number Quantity Description 1 62916 8000 1 Light head sleeve 2 60408 8000 2 Screw phillips pan head 3 4435 8000 4 Locknut 4 62970 8000 2 Bumper 5 6297
249. hapter 1 Introduction Lowering the Patient Grip Handle Lift on the siderail release handle and push down on the siderail Release the handle After completely lowering the siderail push the siderail toward the sleep surface until it stops Replacement patient grip handles are available from Hill Rom in the event of damage from long term usage or improper cleaning OB GYN Stretcher Foot Support The foot supports include attached straps and built in contoured heel support which provide secure positioning of the feet The foot supports can be manually rotated upward and outward in multiple positions Telescoping Upward or Downward Grasp the end section of the foot support To raise the foot support depress the push lever located underneath the contoured heel section of the foot support and lift up on the foot support until the desired position is reached Then release the push lever To lower the foot support depress the push lever located underneath the contoured heel section of the foot support and press down on the foot support until the desired position is reached Then release the push lever Telescoping Outward or Inward Grasp the end section of the foot support To rotate the foot support outward squeeze the release lever located on the end of the foot support and rotate outward to the desired position Then release the lever To rotate the foot support inward squeeze the release lever located on t
250. hapter 5 Parts List Table 5 19 OB GYN Stretcher Upper Frame Panel Assembly Item Number Part Number Quantity Description 1 49100 8000 1 Foot section assembly 2 62892 8000 1 Carriage weldment 3 49675 8000 2 Carriage plug 4 46191 8000 2 Gas spring 5 9001216 8000 2 Truss head rivet 6 4637503pl 4 Headed pin 1 045 8000 q 3874101 8000 2 Release gas spring 8 62931 8000 1 Head tube weldment 62929 8000 1 Head panel release weldment 10 36957 8000 4 Retaining ring 11 17291 8000 2 Push nut 12 46045 8000 4 Surface pivot bushing 13 43059 8000 2 Retaining ring 14 46113 8000 2 Tube plug 15 4645404 8000 2 Headed pin 1 313 16 62927 8000 1 Seat panel Resiten 17 62930 8000 1 Back panel Resiten 18 61073 8000 10 Drive rivet 19 49075 8000 4 Pop rivet 20 49091 8000 6 Retaining ring 21 62986 8000 6 Retracting roller 22 62978 8000 6 Roller boss 23 49635 8000 2 Cattle catcher 24 45809 8000 4 Screw 25 49086 8000 2 Roll pin 26 6293702 8000 1 Foot section guide lh 27 43878 8000 8 Screw Torx button head 28 40601 8000 4 Screw phillips pan head 29 60825 8000 2 Glide slide a Resiten is a registered trademark of L C Industries b Torx is a registered trademark of Textron Inc Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450
251. he end of the foot support and rotate inward to the desired position Then release the lever TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 37 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction OB GYN Stretcher Placenta Basin The placenta basin is located below the foot section between the foot supports and is easily removed for cleaning Removing the Placenta Basin Grasp the placenta basin on both sides Lift upward and then pull outward to release the placenta basin from its secured position Remove the placenta basin from the stretcher Replacing the Placenta Basin Grasp the placenta basin on both sides Angle the placenta basin downward and then slide the placenta basin straight into its secured position by hooking the back edge under the foot section shroud Ensure that the placenta basin is stable by pressing downward OB GYN Stretcher Gliding Litter The gliding litter allows the attendant to position the patient by grasping the foot supports and gliding the carriage forward and backward to the desired exam or procedural position without scooting the patient NOTE The foot section must be removed or in the stored position before activating the gliding litter A WARNING When the stretcher is occupied ensure that the siderails are in the full upright and locked position befo
252. he stretcher Surgical Stretcher Articulating Head Section Positioning Press the push handle release on either side of the head section Use your other hand to position the head section upward or downward tilted forward or back When the desired position is reached release the push handle Page 1 32 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction Manual Foot This option is used for mild Trendelenburg positioning or head elevation if a patient s head is placed at the foot end of the stretcher NOTE The PC 100 PC 200 procedural stretcher and the trauma stretcher do not have foot articulation capability Grasp the foot end of the sleep surface and pull up the support bar will automatically lock into place Two elevated positions are available To lower the foot section lift it and pull one end of the support bar up out of the detent Lower the foot section while holding the support bar up Hilow Operation The hilow pedals are located on either side of the stretcher In addition the TR 500 trauma stretcher and the PC 500 and PC 550 procedural stretchers have foot end controls NOTE The fixed height stretcher does not have hilow capability To raise the stretcher press the foot pedal designated by an UP arrow and pump it until the desired height
253. he foot section assembly Yes No y Go to step 4 2 Take appropriate actions to eliminate the interference This solves the problem Yes No y gt Go to step 4 3 Goto Final Actions on page 2 32 4 The stretcher is in the standard position non examination Yes No y Slide the patient platform into the standard position If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 5 5 Check for proper operation of the release handle and cable function All mechanisms are working properly Yes No y gt Adjust the foot section release handle cable assembly If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 6 6 Replace the foot section assembly The foot section operates properly Yes No y Call Hill Rom Technical Support at 800 445 3720 7 Goto Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 51 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 12 Push Handle Malfunction Chapter 2 Troubleshooting Procedures 2 12 Push Handle Malfunction Another part of the stretcher interferes with the push handle assembly Yes No y Go to step 4 Take appropriate actions to eliminate the interference This solves the problem Yes No y Go to step 4 Go to Final Actions on page 2 32 The push hand
254. he head section weldment C see figure 7 14 on page 7 27 Figure 7 14 Upright Chest Cassette Holder Old Style ml15b129 1 Torx is a registered trademark of Textron Inc TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 27 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 15 Upright Chest Cassette Holder Old Style Chapter 7 Accessories 3 Using the screwdriver adjust the ball plunger D in the slider bracket B until the ball is approximately 1 8 3 2 mm from the back section Make sure the ball plunger supports the cassette support weldment in the stored position with limited force being applied Adjust the ball plunger if required 4 Using the ratchet and T25 Torx bit install the screws E that secure the cassette keeper bracket F 5 The upright chest cassette holder is ready for use Pull the cassette support weldment G down from the stored position Slightly lift up on the cassette support weldment to change position along the slider bracket 6 Place the cassette on the cassette support weldment G and slide the cassette support weldment and cassette up to the desired position 7 Rotate the cassette keeper weldment H to secure the cassette against the back section Page 7 28 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher
255. houlder used prior to June 1998 9 46350 8000 2 Bumper 10 60839 8000 2 Hitch pin used starting June 1998 11 46392s 8000 1 Push handle assembly TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 145 Armboard P344AT Chapter 5 Parts List Armboard P344AT Figure 5 50 Armboard P344AT m115b127 Page 5 146 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Armboard P344AT Chapter 5 Parts List Table 5 49 Armboard P344AT Item Number Part Number Quantity Description 1 60645 8000 1 Armboard restraint strap 2 37246 8000 1 Armrest pad 3 46334 8000 2 Mattress attachment Velcro 4 60653 8000 2 Hex socket 5 60516 8000 1 Upper panel 6 128 8000 1 Roll pin 7 41259 8000 1 Calf support bracket 8 41185 8000 3 Groove pin 9 46332 8000 1 Protective tape 10 60587 8000 1 Mounting weldment 11 60451 8000 1 Label TranStar armboard product 12 60517 8000 1 Lower panel 13 60647 8000 3 Non skid pad 14 60595 8000 3 Mounting rivet 15 60962 8000 1 Ball and rod 16 SA1634 8000 1 Ball socket repair kit 17 60590pl 8000 1 Shaft insert weldment 18 37929 8000 As required Anti seize
256. ht stretcher remove the upper frame assembly refer to procedure 4 24 NOTE The shroud is held in place with Velcro strips 2 Remove the base shroud A bellows B and bellows attachment plate C from the lower frame assembly see figure 4 40 on page 4 80 or see figure 4 41 on page 4 81 Figure 4 40 PC 100 PC 200 Procedural Stretcher Base Shroud and Bellows ly SSSSSSssT AN cc E ARARRARARAT ii m115e225 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 4 80 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 25 Base Shroud Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 41 Procedural Electric Trauma Surgical and OB GYN Stretcher Base Shroud and Bellows m115e211 Replacement NOTE The base shroud is held in place with Velcro strips 1 Install the base shroud and bellows Ensure that the base shroud seats firmly into position and makes contact with all Velcro strips 2 For the procedural electric trauma surgical and OB GYN stretchers install the upper frame assembly refer to procedure 4 23 For the fixed height stretcher install the upper frame assembly refer to procedure 4 24 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 81 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL
257. icons designed to improve readability and increase understanding of its content Note the following examples e Standard text used for regular information Boldface text emphasizes a word or phrase e NOTE sets apart special information or important instruction clarification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution Symbol A A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warning could result in patient or user injury A CAUTION points out special procedures or precautions that personnel must follow to avoid equipment damage The symbol below highlights a CAUGHT HAZARD WARNING Figure 1 2 Caught Hazard Warning sil The symbol below highlights a CHEMICAL HAZARD WARNING Figure 1 3 Chemical Hazard Warning de The symbol below highlights an ELECTRICAL SHOCK HAZARD WARNING Figure 1 4 Electrical Shock Hazard Warning TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 9 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Introduction Chapter 1 Introduction Introduction Operating Precautions Before operating the stretcher be sure that you have read and understand in detail the contents of this manual It is important that you read and strictly adhere to the safety information contained in this manual and the applicable user
258. idth non radiolucent 28 461950448 1 Head foot tube welded assembly head 8000 end wide width radiolucent 29 46334 8000 2 Mattress attachment Velcro 30 40522 8000 14 or 18 Step bolt 31 46435 8000 2 Resiten head foot panel standard width 32 4643501 8000 2 Resiten head foot panel wide width 33 46438 8000 1 Resiten thigh panel standard width 34 4643801 8000 1 Resiten thigh panel wide 35 46437 8000 1 Resiten seat panel standard width 36 4643701 8000 1 Resiten seat panel wide width 37 46439 8000 1 Resiten foot panel no knee standard width 38 4643901 8000 1 Resiten foot panel no knee wide width 39 46190 8000 1 Head release handle welded assembly standard width 40 464460148 i Foot rack welded assembly wide width 8000 41 36957 8000 7 Retaining ring 42 4619001pl 1 Head release handle welded assembly 8000 wide width 43 3815603 8000 1 Hole plug 1 672 black a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation b Resiten is a registered trademark of L C Industries Inc Page 5 58 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 59 PC 500
259. ies Stretcher Service Manual man1 15re Page xix Table of Contents TUT Gy ay ECCE E ted ath ge Mele aN hg Oi Bi a Dla Sin Sa ha reall oS 7 23 Installation sip IA Sese x Dario 7 23 REMO Vds Sue ERE EVA SAT LACE E ta 7 23 PUM DOA A de e a e AM Qo ae rir ate 7 25 Installation ss A aur Ix dede E GE ee ees 7 25 Upright Chest Cassette Holder Old Style oooooooooomoomo o 7 27 Installati n paria 7 27 Upright Chest Cassette Holder P279AT New Style o ooo oo oo 7 29 nstallat Om ect afud dos exte CE tos MOM aei uri ate 7 29 Removal A A A ale Sieg ene Nona iaces 7 31 AGINSUMCNE 2041355 ads yeah 7 31 OCT MND og Sores OR REE 7 31 Lateral Cassette Holder ociosas lit A Ras 7 32 Installation A extet e que P ah RO e Pe ale eee oh 7 32 Ankle SUPBIDSS xac Qo Reto Seer qu Sch oe pl OE Pape s Mee ivi 7 33 Installation 2 02 Ohi SR eS tbe md I S ee oth LL pd buit C Nt oe 7 33 PACU Bxtender stat a e Pie ie ee hers i ae a e Op BER ER 7 35 Installing the PACU Extender 2 5 0 0 cee eee e eee 7 35 Using the PACU Extender as an Armboald o oooocoocococococooooo 7 36 Returning the PACU Extender from the Armboard Position to Extender 7 36 SUperlor WISER ESL aia BLAS ee Ola LON AA GR od 7 37 Installation 5622478 keeya vati poe eres Sens SN ERA UE Ee s 7 3 Removal vc o ta duc edidi ede CO Ae hee eae da 7 38 Temporal Wrist Rest 4o ou e em Oe GU RC EN ea AG GAS SEE 7 39 INSTALO A AA A R
260. ighten the nut to the bottom of the threads on the latch weldment Assemble the main bushing release spacer M latch weldment L latch guide 1 CPR release cable assembly E and the spring K as shown Attach the end of the spring K to the CPR release cable assembly E Using the ratchet and 2 socket install the two cable attachment screws G and lockwashers H that secure the above assembly to the head drive assembly D Using the torque wrench torque the two cable attachment screws G to 210 30 in Ib 23 7 3 4 N m Install the pin F on the latch weldment L Place the CPR release cable assembly E in position along the upper frame and along the bottom of the siderail Make sure the cable and ball are properly seated in the CPR handle weldment Install loosely the cable adjusting nut I see figure 4 4 on page 4 13 Using the 5 16 Allen wrench install the shoulder bolt H that secures the CPR handle weldment Using the T25 Torx head bit and ratchet install the five screws A and cable clamps B that secure the CPR release cable assembly E to the upper frame see figure 4 33 on page 4 69 Install the wire ties C along the upper frame Cut the excess off of the wire tie so it is flush with the lock mechanism While the siderail is in the down position install a wire tie approximately 34 19 1 mm from the wire jacket on both sides of the connector and pull the wire tie
261. igning the holes in the right push handle tube A with the holes in the bracket on the upper frame 5 Install the clevis pin F and hitch pin G through the bracket on the upper frame and the right push handle tube A 6 Repeat steps 1 through 5 for the left hand push handle Page 7 20 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 11 Chart Holder Chapter 7 Accessories 7 11 Chart Holder The chart holder mounts on the footboard or the convertible footboard Installation A WARNING Before you put the footboard into the transport shelf position remove the chart holder from the convertible footboard Injury to the patient could occur 1 Slide the bottom wire hooks C of the chart holder D under the bottom of the convertible footboard A and lift up see figure 7 10 on page 7 21 Figure 7 10 Chart Holder ml15 044 2 Slide the top wire hooks B of the chart holder over the top of the convertible footboard 3 Push down to lock the chart holder into position Removal Perform installation steps 1 and 2 in reverse order TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 21 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 7 12 Security Straps Chapter 7 Accessories 7 12 Sec
262. ilow operation pedals raise the stretcher to its highest position 3 Using the ratchet and T25 Torx head bit secure the two support bars B to the underside of the upper frame assembly C at the foot end of the stretcher with the four screws A provided see figure 7 23 on page 7 45 4 Install the protective plastic caps D on the end of the two support bars B Figure 7 23 Placenta Basin Assembly m115d186 1 Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 45 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 7 24 Placenta Basin P265 Chapter 7 Accessories 5 Tilt the straight edge E of the placenta basin F downward see figure 7 24 on page 7 46 Figure 7 24 Placenta Basin Installation H m115d187 6 Place the straight edge E of the placenta basin F under the lip G of the upper frame catch shroud H between the two support bars B 7 Lower the placenta basin F onto the support bars B 8 Ensure the placenta basin F is secure by giving a small downward push on the outer edge of the placenta basin F Removal 1 Lift the placenta basin F off of the support bars B 2 Slide the placenta basin F out from under the lip G of the stretcher 3 Remove the placenta basin F from the stretcher Cleaning Refer to the section titled Cleaning and Care
263. ing Yes No Go to RAP 2 21 Thigh Section Function 29 Crank the knee Gatch The knee Gatch rises and lowers evenly without binding Yes No Go to RAP 2 9 30 Go to Final Actions on page 2 32 OB GYN Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No y Go to Initial Actions on page 2 5 Page 2 20 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Function Checks Chapter 2 Troubleshooting Procedures 2 Put the stretcher in the brake position The brake pedal seats in that position and all four casters do not roll or rotate Yes No t Go to RAP 2 1 3 Inspect the brake pads for wear All brake pads are serviceable Yes No Go to RAP 2 1 4 If the stretcher has the Steering Plus Steering System option go to step 5 If the stretcher has the corner steer option go to step 7 5 Steering Plus Steering System option only Put the stretcher in the steer position The fifth wheel drops into position Yes No J gt Go to RAP 2 2 6 Goto step 8 7 Corner steer stretchers only Put the stretcher in the steer position Only the patient s left foot end patient s right head end for Europe caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No Go to RAP 2 3
264. injury and equipment damage 1 Unplug the stretcher from its power source 2 Remove the snap wire cover J from the bottom rail F see figure 4 4 on page 4 13 3 Record the wiring orientation at the top and bottom of the siderail This will aid in the installation 4 Cutthe wire ties M that secure the cable assembly K and the CPR cable L along the upper frame assembly see figure 4 5 on page 4 14 5 Using the ratchet and the T25 Torx head bit remove the two screws P and cable clamps N along the upper frame assembly 6 Raise the head section of the stretcher Using the ratchet and the T25 Torx head bit remove the two screws S and lockwashers R that secure the electrical box cover 1 Torx is a registered trademark of Textron Inc TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 29 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 10 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube Chapter 4 Removal Replacement and Adjustment Procedures 7 Using the 2 open end wrench loosen the strain relief nut Q at the electric box that secures the siderail cable assembly 8 Remove the left siderail wiring assembly connector A from P2 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 9 Remove the right siderail wiring assembly connector F from P3 on the control
265. insert 4 48646 8000 1 Clamp housing 5 48647 8000 1 Notched block clamp 6 37275 8000 1 Roll pin 7 4645404 8000 1 Headed pin 1 313 8 4615448 8000 1 Tow arm welded assembly 9 43059 8000 1 Retaining ring 10 46468 8000 1 Rubber grommet 11 46324pl 8000 1 Tow bar post welded assembly 12 46385 8000 2 Oilite bushing 13 46387 8000 1 D washer 14 46399 8000 3 Belleville washer 15 46469 8000 1 Locknut 16 43077 8000 1 Cotter pin a Oilite is a registered trademark of Beemer Precision TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 135 Inc PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Liquid Oxygen Tank Holder P273 Chapter 5 Parts List Liquid Oxygen Tank Holder P273 Figure 5 44 Liquid Oxygen Tank Holder P273 mll5all5 Page 5 136 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Liquid Oxygen Tank Holder P273 Chapter 5 Parts List Table 5 43 Liquid Oxygen Tank Holder P273 Item Number Part Number Quantity Description 1 2945748 8000 2 Hole plug 2 37291 8000 1 Grommet female 3 37290 8000 1 Grommet male 4 6055148 8000 1 Liquid oxygen tank holder weldment 5 60550 8000 1 Label product 6 37238 8000 1 Equipment s
266. is excessive loosen the swing arm pivot bolts see figure 4 1 on page 4 7 e If the force required is too easy tighten the swing arm pivot bolts 1 Torx is a registered trademark of Textron Inc Page 4 10 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 2 Switching the PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail to the Opposite Side of the Stretcher Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 3 Siderail Tube Identification B o m115_011 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 11 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 3 Electric Stretcher Siderail Chapter 4 Removal Replacement and Adjustment Procedures 4 3 Electric Stretcher Siderail Tools required Ratchet T25 Torx head bit Y2 socket Torque wrench 0 250 in lb 12 open end wrench 5 16 Allen V wrench Side cutters Removal NOTE The electric stretcher has two versions of siderail cable assemblies The first type has an electrical connector along the bottom rail The second type is routed directly to the electric box without an electrical connector along the bottom rail All replacement siderails will be of this type ul SHOCK HAZARD Unplug the unit from its power source Failure to do so could r
267. is reached To lower the stretcher press the foot pedal designated by a DOWN arrow until the desired height is reached To lower the stretcher from the foot end press both Trendelenburg pedals at the same time until the desired height is reached Trendelenburg Reverse Trendelenburg Operation The Trendelenburg Reverse Trendelenburg pedals are located on either side of the stretcher In addition the TR 500 trauma stretcher and the PC 500 and PC 550 procedural stretchers have foot end controls The stretcher must be in a raised position to achieve Trendelenburg Reverse Trendelenburg positions NOTE The fixed height stretcher does not have Trendelenburg Reverse Trendelenburg capability Trendelenburg Press the foot pedal designated by a graphic showing the Trendelenburg position until the desired angle is reached TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 33 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction Reverse Trendelenburg Press the foot pedal designated by a graphic showing the Reverse Trendelenburg position until the desired angle is reached Quick Trendelenburg Grasp the permanent push handle located at the foot end and pull up on the stretcher until the desired angle is reached Leveling The Sleep Surface If the stretcher is in the Trendelenburg position press the Reverse Trendelenb
268. istered trademark of Textron Inc 7 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 29 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 16 Upright Chest Cassette Holder P279AT New Style Chapter 7 Accessories Figure 7 15 Upright Chest Cassette Holder Assembly New Style m115d208 6 Pull the cassette support weldment G down from the stored position 7 Slightly lift up on the cassette support weldment G to change position along the slider bracket F 8 Place the cassette on the cassette support weldment G and slide the cassette support weldment G and cassette up to the desired position 9 Rotate the cassette keeper weldment H to secure the cassette against the back section 10 Ensure the back section operates properly and that the upright chest cassette holder assembly does not create an obstruction or restrict the movement of the back section Page 7 30 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 16 Upright Chest Cassette Holder P279AT New Style Chapter 7 Accessories Removal Reverse the installation procedure to remove the upright chest cassette holder assembly from the stretcher Adjustment To adjust the ball plunger D perform the following 1 Using a screwdriver turn the ball plunger D turn cl
269. ithout disengaging the stretcher out of the brake position providing access for the caregiver or equipment Yes No y Make sure the headed pin is oriented correctly and the retaining ring is fully seated see figure 5 5 on page 5 20 item 37 and 39 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 2 Go to Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 59 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 20 Surgical Stretcher Back Section Release Handle Gas Spring Malfunction Chapter 2 Troubleshooting Procedures 2 20 Surgical Stretcher Back Section Release Handle Gas Spring Malfunction NOTE The PACU extenders can either be removed from the stretcher in the armboard position or in the extender position If they are in the extender position around the articulating head section then the release handle on the PACU extenders must be used to raise or lower the back section 1 3 The gas spring releases and locks every 10 15 degrees throughout its full range of motion and the release handle engages and disengages approximately half way through its full travel returning to its original position with no evidence of binding Yes No y Adjust the surgical back section gas spring refer to procedure 4 17 If this solves the problem
270. its sizes 1 16 to 1 in 1 32 increments e Extraction tool P N 429022 e 6 straight edge e 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber e Lithium base grease P N SA3351 Blue Loctite amp P N SA3618 adhesive 1 Torx is a registered trademark of Textron Inc 2 Allen is a trademark of Industrial Fasteners Inc 3 Loctite is a registered trademark of Loctite Corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 6 15 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Tool and Supply Requirements Chapter 6 General Procedures NOTES Page 6 16 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 7 Accessories Chapter Contents BNCCOSSODIOS 22 ios bt VA ebat quae E Bete e URL A quoqae SLE ar 7 5 Infusion Support System ISS Transfer Pole 0 0 00 0000005 7 7 Installation raid eee ir a seen aes 7 7 EN AP ONG a oS ed eoe veg ee ates Yon ved so vasa des gud secar Bay rc iecur 7 8 InstallatiOH cou oz ex ees RO Saws we hae ACER RUE NS wow pud ln d aac 7 8 Removal eed solus utrq on MALAM oe a tp cade Med M EM di 7 8 Permanent IV Pole ccs oco de sie ae ERES NU EY RE eal aed 7 9 RAISINS AM 7 9 LOWEN er edee inae tue ER EAPRERAA P SE OE TES E xi 7 9 Patient DEUS uaa A he at STE a dro ORG Sa 7 10 Mista PAG A Le oe
271. ive it a half turn clockwise or until the hole in the rod end N lines up with the hole in the foot support base weldment O to complete the installation 3 Using the ratchet 5 32 hex head bit and adjustable wrench loosely install the shoulder bolt C and locknut D that secure the foot support gas spring B to the foot support base weldment O 4 Check the operation of the foot support gas spring B and the foot support push release lever by performing the following steps a Check the operation of the foot support push release lever NOTE The foot support gas spring is to be adjusted so that when the foot support push release lever is engaged approximately half way through its full travel the foot support gas spring releases and when the foot support push release lever is disengaged the foot support gas spring is locked secure Ensure that the foot support push release lever does not release too early or with too little pressure applied to the handle and that it returns to its original position b If adjustment to the foot support gas spring B is required ensure that the jam nut K is installed loosely c Using the ratchet 5 32 hex head bit and adjustable wrench remove the shoulder bolt C and locknut D that secure the foot support gas spring B to the foot rest weldment E TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 89 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series
272. ivets A 3 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt C that secures the end tube G to the bottom rail 4 Remove the end tube G roller guide D lower pivot block E and the two wave washers F from the siderail assembly Replacement 1 Align the roller guide D the lower pivot block E the two wave washers F and the end tube G with the bolt holes in the bottom rail A CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 2 Using the ratchet and the T30 Torx head bit carefully install a new lower pivot bolt C to secure the end tube G to the bottom rail 3 Using the torque wrench torque the lower pivot bolt C to 140 10 in Ib 15 84 1 1 N m 4 Install two new top rail ratchet rivets A to secure the end tube G to the upper pivot bracket A CAUTION The latch shoulder bolt has self tapping threads Ensure that you use a new latch shoulder bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 5 Using the ratchet and the T30 Torx head bit install a new latch shoulder bolt B to secure the latch M to the end tube G 6 Using the torque wrench torque the latch shoulder bolt B to 140 10 in Ib 15 8 1 1 N m T
273. jury or equipment damage A WARNING Follow the product manufacturer s instructions when using approved hospital disinfectant Failure to do so could result in personal injury or equipment damage 1 Using an approved hospital disinfectant with a clean cloth clean the gas delivery system as follows a Immerse the gas delivery cap B and deflector A in an approved hospital disinfectant according to the manufacturer s instructions b Steam autoclave the gas delivery cap B The gas delivery cap B and deflector A screw into the end of the supply tube If needed unscrew these from the supply tube to clean and then attach thereafter Page 7 42 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 23 Head Positioning Strap Chapter 7 Accessories 7 23 Head Positioning Strap The Head Positioning Strap can be attached to the Velcro strip and the integrated pull handle on the sides of the articulating headrest Installation 1 Remove the head positioning strap B from the shipping bag see figure 7 22 on page 7 43 Figure 7 22 Head Positioning Strap Installation m115c163 2 Determine the position of the patient s head in the headrest pad A NOTE Make sure the patient s head remains still in the headrest pad A 3 Put the end of the head positioning strap B around the handle
274. k Panel Does Not Raise Lower Correctly Chapter 2 Troubleshooting Procedures 2 8 Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Does Not Raise Lower Correctly 1 The headed pins A solid rivets B push nuts C and retaining rings D are in place see figure 2 10 on page 2 47 Yes No y gt Replace any missing hardware If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 Figure 2 10 Back Panel m115_012 2 When the release handle is activated the back panel rises without assistance Yes No y Replace the defective back panel gas spring refer to procedure 4 16 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 3 Goto Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 47 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 9 Procedural Stretcher Thigh Panel Will Not Raise Lower Chapter 2 Troubleshooting Procedures 2 9 Procedural Stretcher Thigh Panel Will Not Raise Lower 1 The crank handle B is attached to the knee screw assembly A see figure 2 11 on page 2 48 Yes No Attach the crank handle refer to procedure 4 19 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 Figure 2 11 Knee Screw Assembly ml15 01
275. k Section Funciona atte oe ee aeu A la A 2 12 Optional Push Handle Function 0 0 0 eee eee ee eee 2 12 Trauma Stretcher Function Checks 2 12 Brake Steer Funciona et rales 2 12 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page ix PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Hilow Puneuon s 2 oes bu Ir see tarada de 2 13 Trendelenburg Reverse Trendelenburg Function 2 15 Siderail Function as Ded see ee eee PUR e a oua eee et 2 15 Back Section PUC e e e 2 15 Foot Section Function lt 5 uel e a A a Leas 2 15 Cassette LHt FUNCION ouis dede REIR DERE idas 2 16 Optional Push Handle Function 0 0 0 0 eee eee eee 2 16 Surgical Stretcher Function Checks 22 444 dr ts tes 2 16 Brake Steer Function sea tes okey emt hs eae de ee seit ui at uc 2 16 How BUCAL 8 2 17 Trendelenburg Reverse Trendelenburg Functi0N o oo oooo o 2 19 Siderail Ennctlon sucia ee REDUCE Re xs uae ug 2 19 Back Section Function ise ereis es ia aa Doe ae a 2 19 Headrest FUHCHO a ea 2 20 Thigh Section FUncuoN ii eseiirds a nbedvrhese Were Ford enmvd 2 20 OB GYN Streicher Function Checks 2 zo deoa lbs 2 20 Brake Steer Function 407 sede Eg veda Rud add a 2 20 Hilow Function di ea aes E 2 21 Trendelenburg Reverse Trendelenburg Function 4 2 23 Sidera PUMCHON ss coe S sau Sem dias 2 24 Back Section BUlclOni vsu
276. k section when the extenders are in the armboard position or when removed from the stretcher by squeezing the release handle located at the top of the back section on either side Also if the extenders are in the PACU extender position the attendant can raise or lower the back section by squeezing the release handle located at the end of either PACU extender The back section can be elevated from 0 to 90 Electric Stretcher Back Section Inclination The electric stretcher can be raised or lowered electronically or mechanically The stretcher is equipped with electronic control panels located on each siderail and the foot end of the stretcher The attendant can raise or lower the back section by pressing the appropriate switch The siderail controls can elevate the back section from 0 to 65 The foot end control can elevate the back section from 0 to 90 The back section can also be raised or lowered by rotating the left crank handle at the foot end of the stretcher Procedural Surgical Stretcher Thigh Section Inclination The procedural stretcher is mechanized such that the attendant can raise or lower the thigh section by cranking the handle at the foot end of the stretcher The thigh section can be elevated from 0 to 25 Electric Stretcher Thigh Section Inclination The electric stretcher can be raised or lowered electronically or mechanically The stretcher is equipped with electronic control panels located on each siderai
277. ke sure the correct PACU extender is installed on the appropriate side 3 Tighten the knob B to secure the PACU extender A to the stretcher TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 35 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 19 PACU Extender Chapter 7 Accessories 4 If it is not already in position make sure the end of the release handle D located underneath the PACU extender A is latched to the back section H of the stretcher If necessary rotate the PACU extender A until this is done 5 If it is necessary to raise the back section of the stretcher while the PACU extender A is installed squeeze the back section release handle E until the desired position is reached then release the handle NOTE Each PACU extender is equipped with a back section release handle located in the corner The handle on either PACU extender will release the back section Using the PACU Extender as an Armboard A WARNING Do not place any other part of the body or any equipment on the PACU extender or apply any unnecessary forces when it is in the armboard position Damage to equipment and personal injury could occur 1 If necessary lower the siderail 2 Push upward on the release handle D located underneath the PACU extender A 3 Rotate the PACU extender A to the desired armboard position NOTE Some force will be necessary to
278. l E NOTE The gas delivery system can be installed from the head end of the surgical rail if the PACU extender is in the extended mode or from the foot end of the surgical rail if it is not TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 41 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 7 22 Gas Delivery System Chapter 7 Accessories 3 Determine the position of the gas delivery system on the surgical rail E Tighten the mounting knob D when a satisfactory position on the surgical rail is found NOTE When determining the position of the gas delivery system consider the following The location of the oxygen supply for the patient which comes from the hose connector The drape that will go around the patient The gas delivery system will support the drape to keep it off of the patient s facial area Install the facility supplied medical gas hose to the hose connector C on the gas delivery system Move the flexible tube to position the gas delivery system in an appropriate location for support of the drapes that go around the patient Turn the medical gas ON and check for proper flow Place the drapes appropriately around the patient and the gas delivery system Cleaning A WARNING Only facility authorized personnel should install the gas delivery system Installation by unauthorized personnel could result in personal in
279. l Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster on page 4 95 3 Using the pliers disconnect the spring A from the frame see figure 4 58 on page 4 108 Figure 4 58 Steering Plus Steering System Assembly New Style m115d210 1 Allen is a trademark of Industrial Fasteners Inc Page 4 108 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 34 Steering Plus Steering System Assembly New Style Chapter 4 Removal Replacement and Adjustment Procedures 4 Using the pliers remove the hair clip pin B from the pin C that secures the pivot arm D to the stretcher frame E 5 Using the 3 8 open end wrench and 1 8 Allen wrench remove the locknut F from the shoulder bolt G that secures the rod end H to the fifth wheel arm weldment I A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 6 Using the retaining ring removal installation tool remove the retaining ring J from the headed pin K that secures the fifth wheel assembly L to the stretcher frame 7 Remove the fifth wheel assembly L from the stretcher Replacement A WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur NO
280. l Latch ooooooooomoomooo o 4 21 TS CTMOV A hed uie hasta gid aan oe 4 21 Replacement a a rg es c e Das EXPE end 4 21 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail End Tube 0005 4 23 Rem yal 23 det de Cae Bey tae ra Scranton ina 4 25 Page xii TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Replacement 2x er Ro A A x hades dt 4 25 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail Transfer Stop Common Tube 4 26 Removal 919494 dat booed I ORE E tied 4 26 Replacement a2 sesta Rex PEE Rd exitu red mee diu 4 26 OB GYN Stretcher Patient Grip Handle oo ooooocooccooocnoono 4 27 Removal eo Sts OSEE ANE RI LM obesse aa LE 4 27 Replace metit 2124 o Leu du VIO qiu Ea ae cee Ins qr FATE REOR IS fei e 4 28 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube 4 29 Removal iss sci dera e e qu E ERE ERO RN A M MEE 4 29 Replacement orita ny e dote ele deste e YA aridi at 4 31 Electric Stretcher Patient Control SwitCh ooooooooooomoomoom 4 33 Removal Pa is maa de hed ide 4 33 Replace a UM le ed el cS a 4 34 Electric Stretcher Nurse Control Switch llle 4 35 Removal cio tra Se eee ees A hie da he tas 4 35 RA e g eked
281. l Rom Technical Support at 800 445 3720 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 49 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 10 OB GYN Stretcher Foot Supports Malfunction Chapter 2 Troubleshooting Procedures 3 The foot support rises without activating the release lever and does not lock into position along its travel Yes No y gt Goto step 5 Replace the defective foot support gas spring refer to procedure 4 28 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 The foot support rotates outward and inward when the release handle at the end of the foot support is activated Yes No Replace the defective foot support Mechlok device refer to procedure 4 27 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 6 Go to Final Actions on page 2 32 1 Mechlok is a registered trademark of P L Porter Company Page 2 50 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 11 OB GYN Foot Section Does Not Release Correctly Chapter 2 Troubleshooting Procedures 2 11 OB GYN Foot Section Does Not Release Correctly 1 Another part of the stretcher interferes with t
282. l injury and equipment damage Begin each procedure in this chapter with step 1 Follow the sequence outlined each step assumes the previous steps are correct Each step is the normal operational event of the product and can be confirmed by answering Y yes or N no to the statement Your response will lead to another step in the procedure a repair analysis procedure RAP or a component replacement If more than one component is listed replace them in the order given Start with Initial Actions to begin gathering information about the problem Perform the Function Checks to isolate or identify a problem and to verify repair after completing each corrective action replacing or adjusting a part seating a connector etc Perform Final Actions after the Function Checks to verify the repair If troubleshooting procedures do not isolate the problem call Hill Rom Technical Support at 800 445 3720 for assistance Initial Actions Use Initial Actions to gather information from operators concerning problems with the stretcher Note symptoms or other information concerning the problem that the operator identifies This information helps identify the probable cause 1 Someone who can explain the problem is available Yes No Go to Procedural Stretcher Function Checks on page 2 6 Fixed Height Stretcher Function Checks on page 2 10 Trauma Stretcher Function Checks on page 2 12 Surgical Stretcher Functio
283. l such that a patient or attendant can raise or lower the thigh section by pressing the appropriate switch The thigh section can be elevated from 0 to 25 The thigh section can also be raised or lowered by rotating the right crank handle at the foot end of the stretcher TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 19 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Specifications Chapter 1 Introduction Procedural Electric Fixed Height Surgical Stretcher Foot Section Inclination The stretcher is mechanized such that the attendant can raise or lower the foot section by grasping the foot end of the sleep surface and lifting up on the foot section The foot section can be positioned at three different heights This does not apply to the trauma stretcher Trauma Stretcher Foot Section Inclination The stretcher is mechanized such that the attendant can raise or lower the foot section by grasping the foot end of the sleep surface and lifting up on the foot section The attendant will need to support the foot section at all times when access to the lower surface is required Surgical Stretcher Articulating Head Section Articulation The articulating head section uses pneumatic assist to allow it to pivot up and down and tilt front to back independently The attendant can do this by depressing the thumb push lever on either side of the head section Then manually positio
284. lace 2 Extend the IV pole C by pulling up on the upper section of the pole until it locks into position Removal 1 Release the IV pole C by pulling out on the release knob B and manually lowering the pole 2 Twist the IV pole counterclockwise and remove it from the IV socket E Page 7 8 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 3 Permanent IV Pole Chapter 7 Accessories 7 3 Permanent IV Pole The permanent IV pole mounts either at the head or foot end of the stretcher see figure 7 2 on page 7 9 Figure 7 2 Permanent IV Pole m115_054 Raising 1 Grasp the stored IV pole B and lift up 2 Before extending the pole ensure the IV pole is securely positioned in its support bracket A 3 To extend the pole grasp the top section C of the pole and raise it to one of the four positions available The top middle section will click in place when the desired position is reached Lowering 1 While pulling on the release knob manually lower the top and middle section of the IV pole until it is fully collapsed 2 Once fully lowered lift and lower the IV pole 3 Store the IV pole on the pin located on the upper frame TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 9 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 4
285. lacement iit gery essere RD MODE X CIC SOROR oan at 4 34 Electric Stretcher Nurse Control Switch 0 0 0 cece eee eee 4 35 PROMO AL Sy 2 Vik de atch E de Mots cs 4 35 Replacement A oh A S GE AE ES 4 36 Electric Stretcher Control Board 522222 5hcbiadew Mei dotada is 4 37 Removal role 4 37 A o oca Puto A ls peat tien E RT dont 4 40 Electric Stretcher Potentiometer s creer ca elu ARX eM TERR RU 4 42 Removal sev ieee ad ohne awe VRBE NIRE Skea Du da eee 4 42 Replacement Seress senet RR oath cade ia dhe T 4 44 AUS A EUER ae ew Ns es 4 44 Electric Stretcher Power Cord Assembly 0 00 e ce eee ee eee 4 46 Removal 2i aded RR ER eund da durch Cors tA uo DE ut 4 46 Replacement 0 543 409 Ak ei a nals Mare eee hi sor pe ewe o hb ees 4 47 Page4 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 4 Removal Replacement and Adjustment Procedures Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Gas Spring 4 49 REMOVAL ows P EET 4 49 Replacement 221 9 E AEREA oes ee ee PUN ae Se GR ud 4 51 ANI dsd e a 4 51 Surgical Stretcher Back Section Gas Spring 0 0 0 0 ee ee eee 4 53 REMOVAL AAA weed eda ne erae s 4 53 Replacement a dvds see see AAA 4 54 FACJUSUMIEUE o ers ei a rd 4 54 Surgical Stretcher Articulating Headrest Gas SprIM8 o oooooooooooo o 4 56 R
286. ld down assembly in place until the hydraulic cylinder is secured to the frame assembly Failure to do so could result in equipment damage TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 101 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 32 Hydraulic Cylinder Chapter 4 Removal Replacement and Adjustment Procedures 10 11 12 13 Lift the lower frame and place the new hydraulic cylinder 1 into position Using the 7 16 open end wrench the ratchet and the 7 16 socket install the two washers B and locknuts A to secure the hydraulic cylinder I to the cross tube of the lower frame Using the 7 16 open end wrench the ratchet and the 7 16 socket install two washers F four bolts E and the four locknuts C to secure the hydraulic cylinder I to the side tubes of the lower frame Using the torque wrench torque the nuts A and C to 65 10 in Ib 7 3 1 1 N m Using the 5 32 Allen wrench install the pump linkage shoulder bolt G Using the torque wrench torque the shoulder bolt G to 46 6 in Ib 5 2 0 7 N m Remove the cylinder rod hold down assembly from the hydraulic cylinder D Install the base shroud and bellows refer to procedure 4 25 Install the upper frame refer to procedure 4 23 Check the cylinder release adjustment see Adjustment on page 4 103 Raise the stretcher to the high
287. le falls into position when the release handle is activated Yes No Replace the push handle latch refer to procedure 7 10 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 5 The push handle locks into position Yes No y gt gt Replace the push handles refer to procedure 7 10 Ifthis solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 Go to Final Actions on page 2 32 Page 2 52 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 13 Electric Stretcher Back Panel Does Not Raise Lower Electrically Chapter 2 Troubleshooting Procedures 2 13 Electric Stretcher Back Panel Does Not Raise Lower Electrically 1 Crank the back panel to a low to mid height position This moves the unit off the limits of the potentiometer and will verify whether the up or down electrical operations are working 2 The stretcher has been connected to an external power supply and the power cord is not damaged Yes No Go to Initial Actions on page 2 5 3 On the nurse control the head ON OFF switch is in the ON position and the LEDs are lit see figure 2 2 on page 2 30 Yes No y gt Go to step 6 4 Push the head up or down arrow on the patient control switch on both sides see figure 2 1 on page 2 28
288. lectric Stretcher Gearbox Assembly 15 2 m115b118 Page 5 96 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Gearbox Assembly Chapter 5 Parts List Table 5 28 Electric Stretcher Gearbox Assembly Item Number Part Number Quantity Description 1 49087pl 8000 1 Gear shaft weldment 2 49058pl 8000 1 Gear shaft actuator 3 49052 8000 1 Gear box weldment 4 49066 8000 1 Kickout arm CPR gearbox 5 49067 8000 1 Lever arm CPR gearbox 6 49068 8000 1 Roller lever arm 7 49053 8000 2 Rivet gear box 8 48645 8000 1 Shoulder bolt latch 9 43878 8000 2 Screw Torx amp button head 10 1963601 8000 2 Roll pin 11 SA3351 8000 As required 4 oz lithium grease 12 49640 8000 2 Gear 13 49056 8000 1 Cover weldment 14 4649101 8000 3 Split bushing 15 49055 8000 1 Gear box assembly a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 97 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Cable Wire Routing With Bolt on Electric Box Chapter 5 Parts List Electric Stretcher Cable Wire Routing With Bolt on Electric Box Figure 5 30 Electric Stretcher Cable Wire Routing With Bolt
289. len wrench remove the setscrew C from the potentiometer can E 15 Pull the potentiometer can back that has the wiring assembly going through and disconnect the potentiometer cable assembly A 16 Remove the potentiometer cable assembly A the potentiometer weldment F and the potentiometer can E from the potentiometer tube G NOTE The potentiometer tube is welded to the upper frame Replacement Perform the removal procedure in reverse order Adjustment 1 Plug the stretcher into an appropriate power source and put the back section down by pressing the head down arrow on the patient control switch located on the siderail see figure 2 1 on page 2 28 2 Using the 6 straight edge measure the gap between the bottom surface of the back section O and the top of the head section support bracket P see figure 4 23 on page 4 45 The gap must be 1 8 3 2 mm to 12 12 7 mm If the measurement is 1 8 3 2 mm to 12 12 7 mm no further adjustment is necessary If not go to step 3 of Adjustment Page 4 44 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 14 Electric Stretcher Potentiometer Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 23 Electric Stretcher Potentiometer Adjustment 1 8 2 1 2 SV 12 7 mm uS O AN 3 Using the Allen wrench loosen the setsc
290. lenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 Move the 40 pound weight to the foot end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 Press the left side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No 4 Go to RAP 2 5 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No y Go to RAP 2 6 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Goto RAP 2 5 Page 2 14 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Function Checks Chapter 2 Troubleshooting Procedures 20 Press the foot end Trendelenburg and Reverse Trendelenb
291. ll the foot support bellows A back and towards the foot end of the stretcher to expose the foot support Mechlok device B see figure 4 44 on page 4 85 Figure 4 44 Foot Support Mechlok Device Foot end m115d193 7 Using the ratchet and 3 16 hex head bit remove the shoulder bolt C securing the foot support Mechlok device B to the upper frame carriage weldment D 8 Using the ratchet 1 8 hex head bit and adjustable wrench remove the shoulder bolt E and locknut F securing the foot support Mechlok device B to the foot support base weldment G 9 Using the retaining ring removal installation tool remove the retaining ring H that secures the foot support angle cable I to the foot support Mechlok device B 10 Remove the foot support Mechlok device B from the stretcher TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 85 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 27 OB GYN Stretcher Foot Support Mechlok amp Device Chapter 4 Removal Replacement and Adjustment Procedures Replacement Reverse the removal procedure to install the replacement foot support Mechlok device Page 4 86 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 28 OB GYN Stretcher Foot Support Gas Spring Chapter 4 Removal Replacem
292. lok is a registered trademark of P L Porter Company TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 57 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 18 Surgical Stretcher Articulating Headrest Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures A WARNING Do not use a retaining ring that is overextended Personal injury could occur 5 Ensure that the retaining ring is not overextended 6 Using the retaining ring removal installation tool install the retaining ring C 7 Check the operation of the articulating headrest gas spring again and repeat the adjustment procedure again if necessary 8 Using the 2 open end wrench tighten the jam nut A Page 4 58 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 19 PC 300 PC 550 Procedural Surgical Stretcher Knee Screw Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 19 PC 300 PC 550 Procedural Surgical Stretcher Knee Screw Assembly Tools required Ratchet Hammer T25 Torx head bit 3 16 pin punch Torque wrench 0 250 in Ib Retaining ring removal installation tool Lithium base grease P N SA3351 Removal 1 Crank the knee Gatch assembly to the horizontal position see figure 4 29 on page 4 59 Figure 4 29 PC 300 PC 550 Procedural Surgical Stret
293. ly connector F to P3 on the control board H Connect the nurse control wiring assembly connector E to P4 on the control board H Connect the power cord assembly connector G to P5 on the control board H Connect the head drive brake wiring assembly connector I to P6 on the control board H Connect the head drive wiring assembly connector C to P7 on the control board H Connect the knee drive wiring assembly connector D to P8 on the control board H Install wire ties to secure the wiring assemblies to the other wiring assemblies inside the electric box Page 4 40 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 13 Electric Stretcher Control Board Chapter 4 Removal Replacement and Adjustment Procedures 11 Using the ratchet and the T25 Torx head bit install the two screws A see figure 4 17 on page 4 37 and lockwashers E see figure 4 18 on page 4 38 that secure the electric box cover weldment C NOTE On the A version electric stretchers the lockwashers are not installed 12 Plug the stretcher into an appropriate power source and check for proper operation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 41 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 14 Electric Stretcher Potentiometer Chapter 4
294. m 7 22 A scia eite que d bdo oit vole su vet DE Lt 7 22 Utility METTE 7 23 Installation ds IM ee poti 1 Led tuit C E Led 7 23 Removal dece e pesa et dte ad eta uv pa pop aA 7 23 Armbosrd 25 465 exte A te OH e xd ba bx Re i 7 25 Installation ios tate a pend Sous sia ara 7 25 Upright Chest Cassette Holder Old Style 0 0 0 0 e eee ee eee 7 27 A Jeter ops eet E chc e daa p eee Dea PS aye 7 27 Upright Chest Cassette Holder P279AT New Style o o o o oo 7 29 Installation 040 A A AA E x ed PANDA REN SE 7 29 REMOVAL ee ui A AS A AE xU ena eis oes 7 31 A A a in a ee BOE oo TA A N E 7 31 leanne ros UI Ba rs lie 7 31 Lateral Cassette Holder is perla 7 32 Installation o 44 de ad t edo isa o seta o 7 32 Ankle SUITUDS eoe A A RO CR FACER ae BARGES a 7 33 Installation cosita di bets Rie thew Mia Sidhe st RIS data es 7 33 Page 7 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 7 Accessories PACU BXtendet 12456 3 2368 wh se Al ER e PEN RN dA oe 7 35 Installing the PACU Extender 02 4 a a 7 35 Using the PACU Extender as an Armboald ooooococoocococoooo o 7 36 Returning the PACU Extender from the Armboard Position to Extender 7 36 Superior Wrist Restricciones Geeky eee anes Installation 2 24 abet PAROI SERRE VRAC Eq Removal s s de 9 Ves E weXegek at Temporal Wrist Resto oes se
295. man1 15re Electric Stretcher Head Drive CPR Assemblies Chapter 5 Parts List Table 5 27 Electric Stretcher Head Drive CPR Assemblies Item Number Part Number Quantity Description 1 34326 8000 1 Retaining ring 2 33611 8000 1 Hub 3 33613 8000 1 Lock pad 4 41142 8000 1 Lock hub 5 SA3351 8000 As required 4 oz lithium grease 6 48611pl 8000 1 CPR release adapter 7 1963601 8000 1 Roll pin 8 48610pl 8000 1 Release spacer main bushing 9 49993 8000 1 Latch assembly 10 33835 8000 1 Latch guide 11 60406 8000 1 Spring 12 33680H 8000 1 Self locking nut 13 49015 8000 1 Release cable assembly 14 25204 8000 2 Lockwasher 15 9014420 8000 2 Bolt 16 44352 8000 1 Hai pin 17 41667 8000 4 Washer 18 9007306 8000 4 Pan head machine screw 19 60585 8000 1 O ring 20 61179 8000 1 Head drive cable assembly 21 4966801 8000 1 Actuator assembly head 120V AC 22 4966802 8000 1 Actuator assembly head 230V AC 23 4964901 8000 1 Head drive assembly 120V AC 24 4964902 8000 1 Head drive assembly 230V AC TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 95 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Gearbox Assembly Chapter 5 Parts List Electric Stretcher Gearbox Assembly Figure 5 29 E
296. manuals Stretcher Positions The TranStar PC 100 PC 200 has only a pneumatic assisted back section The TranStar PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretchers have four sections back seat thigh and foot see figure 1 5 on page 1 10 On some of the TranStar Series Stretchers the thigh section is an option The TranStar Surgical Stretcher has an additional articulating head section see figure 1 11 on page 1 16 Typical stretcher positions are shown in figure 1 6 through figure 1 10 Figure 1 5 Stretcher Location Description Back section Thigh section Foot section Seat section M gt l Foot end Head end DO De O m115_009 Page 1 10 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Introduction Chapter 1 Introduction Figure 1 6 Hilow Positions High position Foot end Head end t X amp Ji Low position Foot end Head end NOTE This figure does not apply to the fixed height stretcher mll15 021 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 11 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1
297. mbly and Upright Tube m115b097 Replacement 1 Install the upper roller guide C and the plastic upper pivot B on the top of the upright tube D see figure 4 13 on page 4 31 NOTE Make sure the wiring is in the proper orientation as recorded in step 3 above 2 Align the roller guide I the two wave washers H and the upright tube D with the bolt holes in the bottom rail A CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 3 Using the ratchet and the T30 Torx head bit carefully install a new lower pivot bolt J to secure the tube to the bottom rail TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 31 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 10 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube Chapter 4 Removal Replacement and Adjustment Procedures 4 10 11 12 13 14 15 16 17 18 Using the torque wrench with the T30 Torx head bit torque the lower pivot bolt J to 140 10 in Ib 15 8 1 1 N m Align the upper roller guide C and the plastic upper pivot B with the hole in the upper pivot Install the two new ratchet rivets A to secure the upright tube D
298. n Checks on page 2 16 OB GYN Stretcher Function Checks on page 2 20 or Electric Stretcher Function Checks on page 2 25 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 5 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Procedural Stretcher Function Checks Chapter 2 Troubleshooting Procedures 2 Ask that person to demonstrate or explain the problem The problem can be duplicated Yes No y gt Go to Procedural Stretcher Function Checks on page 2 6 Fixed Height Stretcher Function Checks on page 2 10 Trauma Stretcher Function Checks on page 2 12 Surgical Stretcher Function Checks on page 2 16 OB GYN Stretcher Function Checks on page 2 20 or Electric Stretcher Function Checks on page 2 23 3 The problem is a result of improper operator action Yes No gt Goto Procedural Stretcher Function Checks on page 2 6 Fixed Height Stretcher Function Checks on page 2 10 Trauma Stretcher Function Checks on page 2 12 Surgical Stretcher Function Checks on page 2 16 OB GYN Stretcher Function Checks on page 2 20 or Electric Stretcher Function Checks on page 2 23 4 Instruct the operators to refer to the procedures in the applicable TranStar Series Stretcher User Manual Perform the Procedural Stretcher Function Checks on page 2 6 Fixed Height Stretcher Function Checks on page 2
299. n the head section upwards or downwards tilt forward or backwards Surgical Stretcher Surgical Rail The stretcher is equipped with a surgical rail located at either side of the back section This rail is used to attach accessories to the stretcher such as PACU extenders armboards gas delivery drape support device or surgical hand table OB GYN Stretcher Store Away Foot Section The stretcher is mechanized such that the attendant can store away the foot section by grasping the foot section handle and squeezing the release lever located underneath the foot section The attendant then raises and angles the foot section downward sliding it toward the head end of the stretcher The foot section is stored underneath the gliding litter OB GYN Stretcher Foot Supports The stretcher is mechanized such that the attendant can raise or lower the integrated foot supports by depressing the push lever located underneath the contoured heel section of the foot support The attendant can also position the patient s legs rotating inward and outward by squeezing the release handle located on the end section of the foot support Page 1 20 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Specifications Chapter 1 Introduction OB GYN Stretcher Gliding Litter The stretcher is mechanized such that the attendant can position the patient by gr
300. nStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 47 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Safety Tips Chapter 1 Introduction A CAUTION For shipping and storage place the removed P C board in an antistatic protective bag Failure to do so could result in component damage e SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage e SHOCK HAZARD Do not expose the unit to excessive moisture which would allow liquid to pool Personal injury or equipment damage could occur Page 1 48 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Warning and Caution Labels Chapter 1 Introduction Warning and Caution Labels Figure 1 14 Warning and Caution Labels Y m115b142 CAUTION SECURE FOOT SECTION WHEN RAISED ml15b141 CAUTION ELECTRIC SHOCK HAZARD DO NOT REMOVE COVER REFER SERVICING TO QUALIFIED SERVICE PERSONNEL m115a064 A MAX LOAD 45 1bs 20 4 kg m115c169 CAUTION USE OXYGEN ADMINISTERING EQUIPMENT OF THE NASAL MASK OR VENTILATOR TYPE ONLY m115a075 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 49 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Warning and Caution Labels Ch
301. nal injury and equipment damage could occur 8 Using the retaining removal installation tool install the bottom headed pin E and the retaining ring F located at the bottom of the gas spring 9 Check the operation of the back panel release handle 1 again and repeat the adjustment procedure if necessary 10 Using the 17 mm open end wrench tighten the jam nut H Page 4 52 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 17 Surgical Stretcher Back Section Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures 4 17 Surgical Stretcher Back Section Gas Spring Tools required 17 mm open end wrench 7 16 open end wrench 5 32 Allen wrench Removal A WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury 1 Using the 17 mm open end wrench loosen the jam nut A located at the top of the gas spring B see figure 4 27 on page 4 53 2 Using the 5 32 Allen wrench and the 7 16 open end wrench remove the lock nut C and the shoulder bolt D located at the bottom of the gas spring B Figure 4 27 Surgical Stretcher Back Section Gas Spring m115c171 1 Allen is a t
302. nction Checks Chapter 2 Troubleshooting Procedures Siderail Function 24 Raise and lower the siderails The siderails raise and lower without binding excessive force is not required to raise or lower siderails and the latch locks into position Yes No y Go to RAP 2 7 Back Section Function 25 Raise and lower the back panel The back panel moves evenly without binding Yes No Y Goto RAP 2 8 Thigh Section Function 26 Crank the knee Gatch The knee Gatch rises and lowers evenly without binding Yes No gt Go to RAP 2 9 Optional Push Handle Function 27 Raise the push handles The push handles lock into position Yes No y gt Go to RAP 2 12 28 Lift up on the push handle release latch The push handles drop into the stored position Yes No d gt Go to RAP 2 12 29 Go to Final Actions on page 2 32 Fixed Height Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No y Go to Initial Actions on page 2 5 Page 2 10 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Function Checks Chapter 2 Troubleshooting Procedures 2 Put the stretcher in the brake position The brake pedal seats in that position and all four casters do not roll or rotate Yes No t Go to RAP 2 1 3 Inspect the brake pads fo
303. nd connector through the strain relief nut Q see figure 4 5 on page 4 14 11 Connect the left siderail cable assembly connector A to P2 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 12 Connect the right siderail cable assembly connector F to P3 on the control board H 13 Using the 12 open end wrench tighten the strain relief nut Q at the electric box that secures the siderail cable assembly see figure 4 5 on page 4 14 14 Using the ratchet and the T25 Torx head bit install the two screws S and lockwashers R that secure the electrical box cover TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 15 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 3 Electric Stretcher Siderail Chapter 4 Removal Replacement and Adjustment Procedures 15 Using the ratchet and the T25 Torx head bit install the two screws P and cable clamps N along the upper frame assembly 16 Install the wire ties M that secure the siderail cable assembly K and the CPR cable L along the upper frame assembly 17 Install the snap wire cover J see figure 4 4 on page 4 13 18 Cycle the siderail from the stored to the up position several times Plug the stretcher into an appropriate source and test for proper operation Page 4 16 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB
304. ndard household cleaners and a soft bristle brush To loosen heavy dried on soil or excreta you may first need to saturate the spot Page 6 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Cleaning and Care Chapter 6 General Procedures Disinfecting Dilute disinfectants and germicides as specified on the manufacturer s label Mattress Draping OB GYN Stretcher A CAUTION Mattress damage caused by improper draping and or cleaning procedures is not covered by the warranty Correct draping techniques are essential to help to preserve the life of the mattress Drapes must be fluid repellent The full size labor and delivery drape effectively covers the lower three quarters of the bedding throughout labor Place additional pads or towels under the patient to keep fluid from reaching the edges of the drape This keeps the sheets clean and dry while preventing fluid exposure to the mattress A CAUTION Standard OB packs and paper drapes will not keep the sheets dry Mattress damage could occur Repeated soaking and scrubbing of mattress materials will accelerate wear and eventually destroy mattress seals causing fluids to leak into the cushions TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 6 5 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Component
305. nded Personal injury and equipment damage could occur 4 Using the retaining ring removal installation tool install the retaining ring D onto the headed pin E Using the ratchet and the T25 Torx head bit install the four screws C into the crank bracket H located at the foot of the upper frame assembly Using the torque wrench torque the four screws C to 50 8 in Ib 5 7 0 9 N m Put the crank handle B on to the knee screw assembly G Align the hole in the crank handle B with the hole in the knee screw assembly G Using the hammer install the roll pin A through the crank handle B and knee screw assembly G Page 4 60 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 20 Electric Stretcher Knee Drive Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 20 Electric Stretcher Knee Drive Assembly Tools required Ratchet T25 TorxG head bit V2 socket Hammer Phillips head screwdriver 3 16 pin punch Retaining ring removal installation tool Blue Loctite amp P N SA3618 adhesive Removal e SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Using the 3 16 pin punch and hammer remove the roll pin H that secures the crank handle weldment I t
306. ng System option only Put the stretcher in the steer position The fifth wheel drops into position Yes No y gt Go to RAP 2 2 7 Go to step 8 8 Corner steer stretchers only Put the stretcher in the steer position Only the patient left foot end caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No Go to RAP 2 3 9 Putthe stretcher in the neutral position The foot end pedal seats in that position and all four casters rotate and roll freely Yes No Go to RAP 2 4 Hilow Function 10 Put a 40 pound weight at the head end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No 4 Goto RAP 2 5 11 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No J Go to RAP 2 6 12 Press the left side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No d gt Go to RAP 2 5 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 17 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Function Checks Chapter 2 Troubleshooting Procedures 1
307. ng knob 10 61171p1 8000 1 Extension rod weldment 11 61681pl 8000 1 Inner tube stop TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 155 Surgical Stretcher PACU Extender P261 Chapter 5 Parts List Surgical Stretcher PACU Extender P261 Figure 5 55 Surgical Stretcher PACU Extender P261 LO Ey m115c158 Page 5 156 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher PACU Extender P261 Chapter 5 Parts List Table 5 54 Surgical Stretcher PACU Extender P261 Item Number Part Number Quantity Description 1 43878 8000 1 Screw Torx amp button head 2 60847 8000 1 Plastic cover 3 17405 8000 1 Cotter pin 4 46469 8000 1 Locknut 5 46399 8000 3 Belleville washer 6 46387 8000 1 D washer 7 60852 8000 2 Oilite bushings 8 49070 8000 1 Extender knuckle 9 49684 8000 1 Bolt 10 46410 8000 1 Label weight warning 11 60841 8000 1 Tube cap 12 4907901 8000 1 Extender weldment lh 13 4907902 8000 1 Extender wel
308. ng with the diodes CR6 CR7 CR14 CR17 CR18 and circuit logic prevent rapid switching from an up function to a down function This protects the switching components in the motor drive circuitry Logic The CMOS logic gates are configured to obtain the desired functionality of the stretcher Schmitt NAND gates are used at any point where there is a slow rising input signal This ensures clean logic levels and sharp transitions for the remainder of the logic circuit U7 provides sufficient drive current for the relays K1 K6 Comparator Circuit The potentiometer position sensor rotates counterclockwise as the back section of the stretcher articulates up clockwise as the back section articulates down The resistance of the potentiometer decreases linearly as the back section articulates up The converse is true for articulating down The resistor R1 limits the input current to the comparators The resistor R41 ensures that the input to the comparators is pulled low when the connector P1 is disconnected The comparator circuit monitors the voltage output of the potentiometer calibration board This voltage represents the angle of inclination of the back section of the stretcher The resistors R22 R25 R32 divide the regulated DC supply voltage to set the trip points of the comparators The trip points of the comparators are set to obtain the desired electrical limits of the bed functions TranStar amp PC 100 P
309. njury and equipment damage The weight of the lower frame will act as counterweight during the lifting process One person can safely perform this procedure A WARNING Ensure that you use the hydraulic cylinder with the correct part number for this product The surgical stretcher uses a hydraulic cylinder that has a slower descent rate but the replacement procedure is the same Be sure to use the correct hydraulic cylinder Failure to do so could result in personal injury A WARNING Before you put the convertible footboard into the transport shelf position remove the chart holder from the convertible footboard Failure to do so could result in personal injury WARNING Use two people for this procedure Failure to do so could result in personal injury and equipment damage WARNING Do not transport the stretcher with the superior wrist rest installed Remove the superior wrist rest before you transport the stretcher Failure to do so could result in personal injury and equipment damage A WARNING Do not transport the stretcher with the temporal wrist rest installed Remove the temporal wrist rest before you transport the stretcher Failure to do so could result in personal injury and equipment damage TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 43 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Safety Tips Chapter 1 Introduction A A WARNIN
310. nstall the actuator mounting pin C through the knee drive assembly E and the dogleg weldment N A WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 2 Using the retaining ring removal installation tool install the retaining ring D onto the actuator mounting pin C Install the O ring M onto the knee drive assembly E Make sure the O ring is seated against the flange of the knee drive assembly E Connect the electrical connector and install the knee motor housing J Using the phillips head screwdriver install the four screws F and washers G that secure the knee motor housing J Page 4 62 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 20 Electric Stretcher Knee Drive Assembly Chapter 4 Removal Replacement and Adjustment Procedures 6 Using the ratchet and the T25 Torx head bit install the ground screw B that secures the ground strap K to the knee drive assembly E 7 Support the knee drive assembly E and put the crank handle weldment T in the knee drive assembly 8 Align the hole in the crank handle weldment I with the hole in the knee drive assembly E Using the hammer install the roll pin H through the crank handle weldment I and the knee drive assembly E 9 Apply blue Loctite 242 adhesive to
311. o the knee drive assembly E see figure 4 30 on page 4 61 Figure 4 30 Electric Stretcher Knee Drive Assembly m115e101 1 Torx is a registered trademark of Textron Inc 2 Loctite is a registered trademark of Loctite Corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 61 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 20 Electric Stretcher Knee Drive Assembly Chapter 4 Removal Replacement and Adjustment Procedures Using the ratchet and 1 2 socket remove the two actuator mounting bolts A Make sure you support the knee drive assembly Using the ratchet and T25 Torx head bit remove the ground screw B that secures the ground strap K to the knee drive assembly E Using the phillips head screwdriver remove the four screws F and washers G that secure the knee motor housing J Remove the knee motor housing J and disconnect the electrical connector Remove the O ring M from the knee drive assembly E CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 8 9 Using the retaining ring removal installation tool remove the retaining ring D from the actuator mounting pin C Remove the actuator mounting pin C 10 Remove the knee drive assembly E Replacement 1 I
312. oa saw ES 7 39 ROMO E EI A AS e 7 40 Gas Delivery SM dd 7 41 Installation 1 a ad al dd du DU a lo Leod cet 7 41 A A BU eels GRE S pei Lone T Lnd 7 42 Head Positioning Strapaese ee t dtc re rev pbi eem es 7 43 Page xx TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Installation 2 24 ap des is te dak tweed ase 7 43 Placenta Bast P2690 dr mem ASA pe 7 45 E A E Sede eas Bee E tele ERU qu ut 7 45 Komoyal doy it tas td Auer a ea 7 46 A ee UE SOR Rag iate uae OS NN 7 46 Telescoping Calf Supports P35745AT 0 cece eee eee 7 47 Installation lt lt teva ss Sak e tee ee daa 7 47 ZSGTUSUTIBTIO 2 54 nos 7 48 jr WR NO RR EEN 7 48 CIGamng as rag crc ENS ea oU ee oi Paes tater ENSE 7 49 Integrated Fiber Optic Exam Light P79I5AT 0 0 0 0 oo 7 50 Factory Installation a e e R 7 50 Complete Non Factory Installed Installati0N o ooooo o 7 52 Cleanings one s d carne a EINE Ebo a e UA ee ey cut 7 56 Headboard Assembly P4120CT seeeeeeeeeeee eee 7 57 Tnstallatiom A A BIEN ae Ok ME LE aut d b ts e LADO 7 57 REMOVAL i sa vx ende wade A EE sea ee 7 57 Steering Plus Steering System Field Upgrade 98V235 7 58 Field Upgrade Factory Installed Installation o ooooo 7 58 Removal A Ee mesas ed DL ete Sosa ahs 7 65 Adjustment 2045
313. oard e L 0016100 aa SSA A u DO99ZOYOS zI n gin TI SSA SSA id 9 ADS ant Lye Lo mz 1 as dis y LM zosGyo00r 7 ia ada H 0999N7 0099z0 0 a xi MB8 L MOO 5 i X6 M l aem A a 5 re F5 71690008 X8 Mb i ol ada ZANT z619000 EY z z 5 A08 4 i 9 A08 anD L APOISOLOL MPOIGOL0EZ XS Mb L NS zo vo 5019000 Sy vOSLvICOE L z 104 4G Mb L Al o09920 0 6 MB L WOOL e z i TV in zO19000 e00161008 Pu SSA En Y 9 A08 inr z Mot SSA APOLGOLOS 01 MZ L MOL 19 20195008 X8 M L ALY T A DAMM Zv5000 vu cu 0016 00 94 Page 3 5 m115c084 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Theory of Operation Chapter 3 Theory of Operation Theory of Operation Control Board The control board contains the necessary analog and digital circuitry to govern powered bed movement as outlined in this manual Power Supply A Connector P5 is the AC power input WARNING Fuses F1 and F3 protect the stretcher s electrical system For 120V AC power a 6 30A UL 198G time lag fuse should be used For 230V AC a 2 50A IEC 127 3 time lag fuse should be used Check the assembly drawing or schematic for the proper Hill Rom fuse Personal injury can occur Resistors R37 R39 and R40 are
314. ocedure 4 26 3 Using the ratchet and the 9 16 socket remove the bolt A lockwasher B and washer D that attach the round crosstube C to the hydraulic cylinder see figure 4 34 on page 4 73 or see figure 4 35 on page 4 73 or see figure 4 36 on page 4 74 NOTE Use a rubber mallet hammer when removing the upper frame from the hydraulic cylinders A WARNING Use two people for this procedure Failure to do so could result in personal injury and equipment damage A CAUTION Be careful not to damage the base shroud when you remove the upper frame assembly 4 While tapping on the underside of the round crosstube C with a rubber mallet hammer lift the upper frame assembly until the frame separates from the hydraulic cylinder shaft 5 Lift the frame from the hydraulic cylinders 1 Loctite is a registered trademark of Loctite Corporation Page 4 72 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 4 Removal Replacement and Adjustment Procedures 4 23 Procedural Electric Trauma Surgical OB GYN Stretcher Upper Frame Figure 4 34 PC 100 PC 200 Procedural Stretcher Upper Frame m115e230 Figure 4 35 PC 300 PC 550 Procedural Electric Trauma Surgical Stretcher Upper Frame m115b014 Page 4 73 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500
315. ockwise if the cassette support weldment is not held securely enough 2 Test the ball plunger D and ensure that it can support the cassette support weldment G in the stored position 3 If needed keep adjusting the ball plunger D turn clockwise until it can support the cassette support weldment G Cleaning Refer to the section titled Cleaning and Care on page 6 3 for proper cleaning procedures TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 31 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 17 Lateral Cassette Holder Chapter 7 Accessories 7 17 Lateral Cassette Holder The TranStar Trauma Stretcher Lateral Cassette Holder will rest on the longitudinal upper frame tube on the side of the stretcher It allows for side view x ray shots of the patient while on the stretcher It will support a cassette with a maximum weight of 12 Ib 5 kg Installation 1 Put the siderails down and in the stored position NOTE The siderail is not usable when the lateral cassette holder is in position 2 Grasp the handle E and put the lateral cassette holder B in its proper position on the longitudinal upper frame tube A see figure 7 16 on page 7 32 Figure 7 16 Lateral Cassette Holder m115b130 3 Raise the upper portion of the lateral cassette holder D enough to place the cassette in Place the cass
316. olt hole threads A CAUTION Use care when removing the individual nurse control switch wires Failure to do so could result in damage to the terminals TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 45 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Safety Tips Chapter 1 Introduction A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage CAUTION Be careful not to damage the base shroud when you remove or install the upper frame assembly CAUTION Do not attempt to switch the siderails on the electric stretcher Equipment damage could occur CAUTION Use care when removing the cable attachment screws Keep the CPR release cable assembly together to aid in the installation Failure to do so could result in equipment damage CAUTION Leave the cylinder rod hold down assembly in place until the hydraulic cylinder is secured to the frame assembly Failure to do so could result in equipment damage CAUTION Do not rotate the gas spring rod with a clamping device Damage to the rod can occur CAUTION Use proper draping and cleaning procedures Failure to do so could result in mattress damage Mattress damage caused by improper draping and or cleaning procedures is not covered by warranty CAUTION Standard OB packs and paper dra
317. on or When Removed from the Stretcher Lowering the Back Section 1 31 Procedural Surgical Stretcher Thigh Articulation 1 31 Raising or Lowering the Thigh Section ooo ooooooooooooo o 1 31 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 3 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 1 Introduction Electric Stretcher Thigh Articulation o ooooomoomoomoom 1 31 Raising the Thigh Section Using the Patient Controls 1 31 Lowering the Thigh Section Using the Patient Controls 1 32 Electric Stretcher Manual Thigh Articulation 04 1 32 Raising the Thigh Section Using the Manual Crank Handle 1 32 Lowering the Thigh Section Using the Manual Crank Handle 1 32 Surgical Stretcher Articulating Head Section Positioning 1 32 Manta OG dE 1 33 HIG WU pera iss soe tates a a aids AM desde eG 1 33 Trendelenburg Reverse Trendelenburg Operation 1 33 Trendelenbu rg 345224 la RE RIAGG da 1 33 Reverse Trendencias 1 34 Quick TrengdelenbHre s Aha e Ron YA a 1 34 beveling The Sleep Surface 20 fax oe Oi bos Sd oper e ys 1 34 Central Brake and Steer crr e tue S Be uice A eee ae 1 34 o PE EE UE ER RE 1 34 Brake ELE 1 34 Electric Stretcher CPR Release ose doen ads ade any eo aaa TA 1 35 Power Cord St
318. on Electric Box m115b109 Series Stretcher Service Manual man1 15re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Page 5 98 Electric Stretcher Cable Wire Routing With Bolt on Electric Box Chapter 5 Parts List Table 5 29 Electric Stretcher Cable Wire Routing With Bolt on Electric Box Item Number Part Number Quantity Description 1 43879 8000 2 Screw Torx amp button head 2 43878 8000 20 Screw Torx button head 3 4966701 8000 2 Cable clamp 4 4966702 8000 2 Cable clamp 5 49936 8000 13 Self mounting wire tie 6 3924001 8000 3 Ground strap q 17292 8000 4 Cable clamp 8 4964302 8000 1 Ninety degree strain relief 9 3924006 8000 4 Ground strap assembly 10 3924008 8000 2 Ground strap assembly a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 99 Electric Stretcher Cable Wire Routing With Welded on Electric Box Chapter 5 Parts List Electric Stretcher Cable Wire Routing With Welded on Electric Box Figure 5 31 Electric Stretcher Cable Wire Routing With Welded on Electric Box m115b122
319. oosen either handle F by rotating it counterclockwise and rotate the support bar G to the desired angle Tighten the handle F by rotating it clockwise Loosen the thumb knob H by rotating it counterclockwise and move the stirrup weldment J to the desired location along the support bar G Tighten the thumb knob H by rotating it clockwise Adjust the support bar G angle if necessary by repeating step a and step b Adjust the stirrup weldment J position if necessary by repeating step c and step d Repeat step a through step f for the other stirrup Page 7 34 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 19 PACU Extender Chapter 7 Accessories 7 19 PACU Extender The PACU Extenders attach to the surgical rail along the side of the back section They can be positioned in the extender position around the head section to allow for back section articulation or in the armboard position Installing the PACU Extender 1 Loosen the knob B on the PACU extender A see figure 7 18 on page 7 35 Figure 7 18 PACU Extender m115c159 2 Slide the PACU extender A on the head end of the surgical rail C until it rests against the stop F Make sure you start from the head end of the surgical rail and slide towards the foot end NOTE The PACU extender is left and right hand specific Ma
320. orage cosa xe Reed sb ae CU ee festus 1 35 Trauma Stretcher Cassette Lift Mechanism Handle 1 35 A LM o Rupert d rs nM bb dL I UI eR Gk A Igi 1 35 SOHNE saa Oa cd EUR BU T Bae E AE E TA N oe 1 35 Trauma Stretcher Restraint 0 0 eee eee eee eee 1 36 Restraining the Patients Wrist 0 0 0 cece eee eee 1 36 Restraining the Patients Ankle 1 nes ri RY ee RE 1 36 OB GYN Stretcher Patient Grip Handle ome eere es eee es aes 1 36 Raising the Patient Grip Handle soruoicooiorssras Destacan 1 36 Lowering the Patient Grip Handle 0 0 0 00 000 1 37 Page 1 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 1 Introduction OB GYN Stretcher Foot Support 1 2 22 RR e ETATE 1 37 Telescoping Upward or Downward 0 0 0 0 e eee eee ee 1 37 Telescoping Outward or Inward 0 0 eee eee 1 37 OB GYN Stretcher Placenta Basto uta td a ee 1 38 Removing the Placenta Basin llle 1 38 Replacing the Placenta Basin 24 202 544 024 Lue Ry e doe 1 38 OB GYN Stretcher Gliding Litter n 1 38 Exam POSIION ape ada porro 1 39 Procedural POSIBOIE idet OM emo du ea s m ets ox 1 39 OB GYN Stretcher Store Away Foot Section 00 0 000 1 39 SOHNE noble sib pianie PSULEiddueider ALPES 1 39 Replacing SIS e ew E en n OU RR AT UU 1 4
321. osen the height adjustment knob D TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 37 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 20 Superior Wrist Rest Chapter 7 Accessories 4 Place the superior wrist rest E in a satisfactory position and tighten the height adjustment knob D NOTE The top of the superior wrist rest can be rotated away from the patient for increased patient access when required Removal 1 Loosen the mounting knob C 2 Remove the superior wrist rest E from the headrest B Page 7 38 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 21 Temporal Wrist Rest Chapter 7 Accessories 7 21 Temporal Wrist Rest The Temporal Wrist Rest attaches to either side of the articulating headrest and is used to support the caregiver s wrist during the procedure Installation A WARNING Do not transport the stretcher with the temporal wrist rest installed Remove the temporal wrist rest before you transport the stretcher Damage to equipment and personal injury could occur 1 Slide the mounting bar A into the slot B on the side of the headrest F see figure 7 20 on page 7 39 NOTE The temporal wrist rest C can be installed on either side of the headrest F Figure 7 20 Temporal Wrist Rest Installation
322. osition Lowering the Back Section 1 30 Surgical Stretcher Back Articulation with PACU Extenders in the Armboard Position or When Removed from the Stretcher 1 30 PACU Extenders in the Armboard Position or When Removed from the Stretcher Raising the Back Section 1 30 PACU Extenders in the Armboard Position or When Removed from the Stretcher Lowering the Back Section 1 31 Procedural Surgical Stretcher Thigh Articulation 1 31 Raising or Lowering the Thigh Section 00005 1 31 Electric Stretcher Thigh Articulation 0 0 0 0 00 cece eee ee eee 1 31 Raising the Thigh Section Using the Patient Controls 1 31 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page vii PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Lowering the Thigh Section Using the Patient Controls 1 32 Electric Stretcher Manual Thigh Articulation 00 1 32 Raising the Thigh Section Using the Manual Crank Handle 1 32 Lowering the Thigh Section Using the Manual Crank Handle 1 32 Surgical Stretcher Articulating Head Section Positioning 1 32 Manta Poot 2222400822 hice tesa EOS DET VRBE dave eee 1 33 Hilow Op rations aoe ne ants Sob ee ee ie 1 33 Trendelenburg Reverse Trendelenburg Operation
323. osition The pedal seats in that position and all four casters rotate and roll freely Yes No T gt Go to RAP 24 Hilow Function 9 Puta 40 pound weight at the head end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Y gt Goto RAP 2 5 10 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No y gt Go to RAP 2 6 11 Press the left side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 12 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 13 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Function Checks Chapter 2 Troubleshooting Procedures 13 14 15 16 17 18 19 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No y Go to RAP 2 5 Press the foot end Trende
324. otch E located on the end of the telescoping calf support stem A is fully seated correctly over the pin M and in the desired indexed position NOTE The telescoping calf supports can be indexed inward or outward for different sized patients Adjustment 1 Loosen the black knob F by turning it counterclockwise and adjust the calf support higher or lower and inward or outward to the appropriate position A WARNING Insufficient tightening will allow the calf supports to slip and lose their original position Personal injury could occur 2 Tighten the black knob F by turning it clockwise and lock the calf support into the desired position 3 Loosen the twin black knob G by turning it clockwise and adjust the calf support cradle L to the desired multiple angular position A WARNING Insufficient tightening will allow the calf support cradles to slip and lose their original position Personal injury could occur 4 Tighten the twin black knob G by turning it counterclockwise and lock the calf support cradle L into its angular position Storage 1 Loosen the twin black knob G and adjust the calf support cradles L into the storage position see figure 7 26 on page 7 49 2 Note the telescoping calf support storage label H for proper orientation 3 Slide the telescoping calf support into the telescoping calf support accessory storage hole I located on either side of the placenta basin 4 En
325. over weldment C 5 Using the side cutters cut the wire ties that secure the power cord assembly from inside the electric box 6 Remove the power cord assembly connector G from P5 on the control board H see figure 4 19 on page 4 39 7 Use the 7 16 open end wrench to loosen the strain relief A from the bottom of the electric box inside see figure 4 24 on page 4 47 8 Using the ratchet and the T25 Torx head bit remove the ground screw D and the self locking nut C that secure the power cord assembly s ground strap E 9 Using the extraction tool remove the terminals from the power cord assembly connector housing NOTE The power cord assembly connector will not fit through the hole in the electric box unless the terminals are removed from the connector 1 Torx is a registered trademark of Textron Inc Page 4 46 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 15 Electric Stretcher Power Cord Assembly Chapter 4 Removal Replacement and Adjustment Procedures 10 Pull the power cord assembly B out through the bottom of the electric box Replacement 1 Install the new power cord assembly through the bottom of the electric box Figure 4 24 Electric Stretcher Power Cord Assembly m115b105 2 Install loosel
326. ower pivot bolt 37 46116 8000 20 Wave washer 38 46334 8000 2 Mattress attachment Velcro 39 46041 8000 10 Lower pivot block 40 6815603 8000 1 Disk reinforcing 41 68079 8000 1 Siderail latch 42 46197p1 8000 1 Head support tube weldment 43 4648501 8000 4 Setscrew cup point 44 9001828 8000 8 Screw hex head cap 45 4602748 8000 2 Trendelenburg pivot bracket 46 4435 8000 8 Locknut 47 46110 8000 4 Trendelenburg outer foot bushing 48 49017p1 8000 4 Anti sway collar 49 46196 8000 1 Foot support tube weldment 50 46109 8000 2 Trendelenburg inner foot bushing 51 46172 8000 2 Trendelenburg upper roller 52 4611148 8000 4 Trendelenburg pivot plate 53 46023 8000 4 Roller bushing 54 46339p1 8000 4 Roller guide upper frame 55 46332 8000 4 Protective tape a Velcro is a registered trademark of Velcro Industries Page 5 50 BV a Dutch corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re PC 100 PC 200 Procedural Stretcher Upper Frame Assembly Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 51 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Stretcher Upper Frame Assembly Chapter 5 Parts List PC 300 PC 550 Procedural Stretcher Upper Frame Assem
327. p pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps 24 for the PC 100 PC 200 stretcher are required to reach the high position Yes No Go to RAP 2 5 14 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No y Go to RAP 2 6 15 Move the 40 pound weight to the foot end of the stretcher Press the right side pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps 24 for the PC 100 PC 200 stretcher are required to reach the high position Yes No Y gt Goto RAP 2 5 16 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No gt Go to RAP 2 6 Page 2 8 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Procedural Stretcher Function Checks Chapter 2 Troubleshooting Procedures 17 Press the left side pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps 24 for the PC 100 PC 200 stretcher are required to
328. part of the stretcher interferes with the steering linkages Yes No y Call Hill Rom Technical Support at 800 445 3720 9 Take appropriate actions to eliminate the interference This solves the problem Yes No y Call Hill Rom Technical Support at 800 445 3720 10 Go to Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 37 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 4 Stretcher Will Not Go Into the Neutral Position Chapter 2 Troubleshooting Procedures 2 4 Stretcher Will Not Go Into the Neutral Position l The stretcher is a PC 100 PC 200 Series Procedural stretcher Yes No y gt Goto step 7 The brake steer pedal locks into the neutral position Yes No y gt Goto step 5 The stretcher rolls freely in all directions Yes No gt Inspect each caster Replace any defective casters refer to procedure 4 29 If this solves the problem go to Final Actions on page 2 32 Otherwise go to step 5 Go to Final Actions on page 2 32 When each brake steer pedal is activated each hex rod C rotates 45 in either direction from neutral see figure 2 3 on page 2 36 Yes No i Check the brake steer link B at the head and foot ends of the stretcher for proper orientation Adjust the brake steer link B orientation if necessary and tighten the brake steer link screw A If this solve
329. personal injury and equipment damage WARNING Insufficient tightening will allow the calf supports to slip and lose their original position Tighten the knob thoroughly Failure to do so could result in personal injury and equipment damage WARNING Insufficient tightening will allow the calf support cradles to slip and lose their original position Tighten the knob thoroughly Failure to do so could result in personal injury and equipment damage WARNING The telescoping calf supports are intended to be used in the prescribed manner only Failure to use this product as outlined could result in personal injury and equipment damage WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury WARNING Ensure that the restraint procedures are done correctly using the Trauma Stretcher s specific restraint locations Failure to do so could result in personal injury and equipment damage Page 1 42 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Safety Tips Chapter 1 Introduction A WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur A WARNING Ensure that you use proper lifting methods Failure to do so could result in personal i
330. pes will not keep the sheets dry Mattress damage could occur Page 1 46 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Safety Tips Chapter 1 Introduction A CAUTION Ensure that the power cord is not pulled too tight Tension on the power cord connection could result in equipment damage A CAUTION Do not spray the hydraulic cylinders Equipment damage could occur A CAUTION Do not use high pressure spray Equipment damage could occur A CAUTION Do not use harsh cleansers or detergents such as scouring pads and heavy duty grease removers or solvents such as toluene xylene and acetone Equipment damage could occur gt CAUTION Do not use silicone based lubricants Equipment damage could occur gt CAUTION Ensure that the bottom edge of the adhesive shroud is not lower than the bottom edge of the upper frame fixed weldment Failure to do so could result in equipment damage A CAUTION Remove the integrated fiber optic exam light assembly before spray washing the stretcher Failure to do so could result in equipment damage A CAUTION To help prevent component damage ensure that your hands are clean and only handle the P C board by its edges A CAUTION When handling electronic components wear an antistatic strap Failure to do so could result in component damage Tra
331. pins Figure 4 39 Fixed Height Stretcher Upper Frame Height Adjustment m115d107 Replacement 1 Put the upper frame onto the base assembly Ensure that the frame is in position and the holes align on the head end B and foot end weldments F see figure 4 38 on page 4 77 Page 4 78 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 24 Fixed Height Stretcher Upper Frame Chapter 4 Removal Replacement and Adjustment Procedures 2 Using the ratchet and the 4 socket install the four bolts A two plates K and nuts C that secure the upper frame to the head end weldment B 3 Using the ratchet and T25 Torx head bit install the four screws D and two foot end clips E that secure the upper frame to the foot end weldment F 4 Using the torque wrench torque the four nuts C to 65 10 in Ib 7 3 1 1 N m 5 Check the stretcher for proper operation TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 79 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 25 Base Shroud Chapter 4 Removal Replacement and Adjustment Procedures 4 25 Base Shroud Tools required None Removal 1 For the procedural electric trauma surgical and OB GYN stretchers remove the upper frame assembly refer to procedure 4 23 For the fixed heig
332. position If more than 28 pumps 24 for the PC 100 PC 200 stretcher are required to raise the stretcher to the high position purge the hydraulic cylinders as follows a Push a release pedal and lower the stretcher to the low position b Hold a release pedal down and pump a pump pedal approximately 30 times Raise the stretcher to the high position If more than 28 pumps 24 for the PC 100 PC 200 stretcher are required to raise the stretcher to the high position repeat the purge procedure until the stretcher can be raised to the high position with only 28 pumps 24 for the PC 100 PC 200 stretcher or less Lower the stretcher to the low position and verify that the hydraulic cylinders are descending at the same rate Page 4 102 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 32 Hydraulic Cylinder Chapter 4 Removal Replacement and Adjustment Procedures Adjustment Side Pedals 1 Press either center release pedal until the pedal stop comes in contact with the base frame 2 With the pedal depressed slide the plunger I toward the hydraulic cylinder until the cylinder release pin K is fully depressed and the plunger 1 is flush with the cylinder pump housing N see figure 4 55 on page 4 103 Figure 4 55 Cylinder Release Mechanism m115e050 3 Ensure that the plunger I is centered on the
333. problem go to Final Actions on page 2 32 Otherwise continue to step 2 Figure 2 5 Pump Linkage Shoulder Bolt Location 4 n Foot end shown m115b056 2 Another part of the stretcher interferes with the pump pedal weldments Yes No y gt Go to step 5 3 Take appropriate actions to eliminate the interference This solves the problem Yes No y Goto step 5 4 Go to Final Actions on page 2 32 Page 2 40 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 5 Reduced Pedal Pumping Chapter 2 Troubleshooting Procedures 5 Lower the stretcher and press the pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position Both the head and foot ends of the stretcher raise evenly Yes No y If the head end does not rise replace the hydraulic cylinder at the head end of the stretcher If the foot end does not rise replace the hydraulic cylinder at the foot end of the stretcher refer to procedure 4 32 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 6 Goto Final Actions on page 2 32 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 41 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2
334. r Electric Stretcher is certified to the applicable requirements of IEC 601 1 EN60601 1 and IEC 601 2 38 The CSA classification for the TranStar Electric Stretcher is per CSA C22 2 No 601 1 M90 and IEC 601 2 38 The UL classification for the TranStar Electric Stretcher is per UL 2601 1 and IEC 601 2 38 Fixed Height Stretcher There is no VDE CSA UL classification certification for the TranStar Fixed Height Stretcher Trauma Stretcher The TranStar Trauma Stretcher is certified to the applicable requirements of TEC 601 1 EN60601 1 and IEC 601 2 38 Page 1 24 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Model Identification Chapter 1 Introduction The CSA classification for the TranStar Trauma Stretcher is per CSA C22 2 No 601 1 M90 and IEC 601 2 38 The UL classification for the TranStar Trauma Stretcher is per UL 2601 1 and IEC 601 2 38 Surgical Stretcher There is no VDE CSA UL classification certification for the TranStar Surgical Stretcher OB GYN Stretcher There is no VDE CSA UL classification certification for the TranStar OB GYN Stretcher Model Identification Table 1 2 Model Identification Model Number Description K8000 TranStar amp Procedural Stretcher K8005 TranStar PC 100 PC 200 Procedural Stretcher K8010 TranStar Surgic
335. r PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 149 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Upright Chest Assembly P279AT Old Style Chapter 5 Parts List Trauma Stretcher Upright Chest Assembly P279AT Old Style Figure 5 52 Trauma Stretcher Upright Chest Assembly P279AT Old Style SR Trauma head section SIUS N Sy ue m115b125 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 150 Trauma Stretcher Upright Chest Assembly P279AT Old Style Chapter 5 Parts List Table 5 51 Trauma Stretcher Upright Chest Assembly P279AT Old Style Item Number Part Number Quantity Description 1 61099 8000 1 Keeper sleeve 2 61102 8000 1 Cassette keeper bracket 2 43879 8000 6 Screw Torx button head 4 61085 8000 1 Cassette keeper pad 5 61098 8000 1 Rub plate 6 61101p1 8000 1 Cassette keeper 7 61100 8000 1 Cassette keeper cover 8 44284 8000 2 Button head cap screw 9 46332 8000 1 Protective tape 10 61094 8000 1 Cassette support weldment 11 4645405pl 1 Head pin 8000 12 61083 8000 1 Slider bracket 13 43059 8000 1 Retaining ring 14 61095 8000 1 Ball plunger 15 61562 8000 1 Product label 16
336. r Service Manual man1 15re 4 33 Steering Plus Steering System Assembly Old Style Chapter 4 Removal Replacement and Adjustment Procedures 4 33 Steering Plus Steering System Assembly Old Style Tools required Pliers 6 straight edge 3 8 open end wrench Retaining ring removal installation tool Removal 1 Raise the stretcher to the high position 2 Secure the base shroud to the upper frame to ensure clearance for the fifth wheel assembly removal procedure See PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster on page 4 95 3 Disconnect the spring L from the frame see figure 4 56 on page 4 105 Figure 4 56 Steering Plus Steering System Assembly Old Style A C D mll5 018 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 105 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 33 Steering Plus Steering System Assembly Old Style Chapter 4 Removal Replacement and Adjustment Procedures A CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 4 Using the retaining ring removal installation tool remove the retaining ring D from the headed pin B that secures the pivot arm J and spacers H to the pivot link C 5 Using the 3 8 open end wrench remov
337. r the Steering Plus Steering System With corner steer the patient left foot caster provides the steering capability With the Steering Plus Steering System a wheel located in the center of the stretcher provides steering Brake The stretcher is mechanized such that the attendant can set the brake from both ends of the stretcher All four casters provide braking for the stretcher TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 21 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Specifications Chapter 1 Introduction Trendelenburg Reverse Trendelenburg The stretcher is mechanized to attain the Trendelenburg Reverse Trendelenburg by pressing the proper foot pedals located on either side and or at the foot end of the stretcher Quick Trendelenburg can be achieved by grasping the foot end of the stretcher and pulling up A maximum of 18 Trendelenburg Reverse Trendelenburg can be achieved with the stretcher raised to the high position The fixed height stretcher does not have Trendelenburg Reverse Trendelenburg capability Siderails The stretcher is equipped with full length siderails The siderail opening can be located at the foot or head end of the stretcher for the procedural fixed height electric or trauma stretchers The siderail opening for the surgical stretcher is located at the foot end only The OB GYN stretcher is equipped with three quarter length
338. r wear All brake pads are serviceable Yes No Go to RAP 2 1 4 If the stretcher has the Steering Plus Steering System go to step 5 If the stretcher has the corner steer option go to step 7 5 Steering Plus Steering System only Put the stretcher in the steer position The fifth wheel drops into position Yes No d gt Go to RAP 2 2 6 Goto step 8 7 Corner steer stretchers only Put the stretcher in the steer position Only the patient s left foot end caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No d gt Go to RAP 2 3 8 Put the stretcher in the neutral position The pedal seats in that position and all four casters rotate and roll freely Yes No gt Go to RAP 2 4 Siderail Function 9 Raise and lower the siderails The siderails raise and lower without binding excessive force is not required to raise or lower siderails and the latch locks into position Yes No Go to RAP 2 7 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 11 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Function Checks Chapter 2 Troubleshooting Procedures Back Section Function 10 Raise and lower the back panel The back panel moves evenly without binding Yes No Go to RAP 2 8 Optional Push Handle Function 11 Raise the push handles The push handles lock into po
339. rademark of Industrial Fasteners Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 53 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 17 Surgical Stretcher Back Section Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures Replacement A WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury 1 Raise the back panel put the new gas spring B into position and loosely install the jam nut A 2 Lower the back panel to the horizontal position and install the lock nut C and shoulder bolt D 3 Check the adjustment of the gas spring B and the release handles see Adjustment on page 4 54 Check both release handles individually and check with and without the PACU extenders installed 4 Using the 5 32 Allen wrench and the 7 16 open end wrench tighten the lock nut C and the shoulder bolt D 5 Using the 17 mm open end wrench tighten the jam nut A Adjustment 1 Put the stretcher in the full flat position NOTE The gas spring is to be adjusted so that when the release handle is engaged approximately half way through its full travel the gas spring releases and when the release handle is disengaged the gas spring is locked secure Ensure that the release handle does not release
340. rain relief nut Q at the electric box that secures the siderail cable assembly 11 Remove the left siderail wiring assembly connector A from P2 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 12 Remove the right siderail wiring assembly connector F from P3 on the control board H 13 Pull the cable assembly K and connector through the strain relief nut Q see figure 4 5 on page 4 14 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 13 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 3 Electric Stretcher Siderail Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 5 Electric Stretcher Siderail Cable Routing mll5b119 14 Using the 2 open end wrench the ratchet and the 2 socket remove the two swing pivot nuts E and washers D from the swing pivot bolts A that secure the siderail to the swing arms C see figure 4 4 on page 4 13 A CAUTION Ensure that the siderail is supported on both ends Damage to the siderail bracket can occur if one end drops and the other end is positioned in the siderail bracket 15 Support the siderail and remove the swing pivot bolts A 16 Remove the siderail F from the swing arms C 17 Remove the four Oilite amp bushings B from the swing arms C Replacement 1 Install the four Oilite bushings B on each swing arm C
341. ranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 25 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 8 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail Transfer Stop Common Tube Chapter 4 Removal Replacement and Adjustment Procedures 4 8 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Siderail Transfer Stop Common Tube Tools required Ratchet T30 Torx head bit Torque wrench 0 250 in Ib Drill 3 16 drill bit Hammer 1 8 pin punch Removal A CAUTION Do not use a screwdriver to remove the top rail ratchet rivet The upper pivot bracket is made of plastic Damage to the bracket could occur 1 Using the 3 16 drill bit drill a hole through the two top rail ratchet rivets H Remove the rivets see figure 4 9 on page 4 23 2 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt J that secures the common tube N to the bottom rail 3 Remove the common tube N roller guide K lower pivot block L and the two wave washers I from the siderail assembly Replacement 1 Align the roller guide K the lower pivot block L the two wave washers D and the tube with the bolt holes in the bottom rail A CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failur
342. ranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 83 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 27 OB GYN Stretcher Foot Support Mechlok Device Chapter 4 Removal Replacement and Adjustment Procedures 4 27 OB GYN Stretcher Foot Support Mechlok amp Device Tools required Ratchet 3 16 hex head bit 1 8 hex head bit Screwdriver Retaining ring removal installation tool Removal 1 Remove the mattress assembly from the stretcher A WARNING Make sure the stretcher is in the full flat position and make sure it is secure Failure to do so could result in personal injury or equipment damage 2 Put the stretcher in the full flat position 3 Remove the foot section from the stretcher 4 Using the screwdriver remove the two screws J that secure the foot section guide K to the upper frame carriage weldment L see figure 4 43 on page 4 84 Figure 4 43 Foot Section Guide Head end m115d205 1 Mechlok is a registered trademark of P L Porter Company Page 4 84 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 27 OB GYN Stretcher Foot Support Mechlok Device Chapter 4 Removal Replacement and Adjustment Procedures 5 Slide the foot section guide K toward the head end of the stretcher and remove it from the stretcher 6 Pu
343. ransfer Pole P138 0 o ooooooooomo o o 5 140 Security straps P34 9 isa ga we PERCE A ew 5 142 Push Handles a et eet east ad ied woh a ei de aso da CA 5 144 Armboatd P344 AT uri al A A A du sae A RES 5 146 Stirrup Assembly P347AT o0 4 2c deve dei lp 5 148 Trauma Stretcher Upright Chest Assembly P279AT Old Style 5 150 Trauma Stretcher Upright Chest Assembly P279AT New Style 5 152 Trauma Stretcher Lateral Cassette Holder P264 0 5 154 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page xvii PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Surgical Stretcher PACU Extender P261 2 02 05 203 ceeea eng rea 5 156 Surgical Stretcher Head Positioning Strap P449 05 5 159 Surgical Stretcher Superior Wrist Rest P262A01 o oooooo oooooo o 5 160 Surgical Stretcher Temporal Wrist Rest P262A02 04 5 162 OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT 5 164 OB GYN Stretcher Placenta Basin P263 0 0 0 oooooooooooomomomooo 5 166 OB GYN Stretcher Telescoping Calf Support P35745AT 5 168 MATES 264 das PE ed NI io eee eee ea dos 5 170 Chapter 6 General Procedures A AAA A eg ARR ORT a E ROMA ER 6 3 Caring For The Wood Components 0 0 0 ee eee ee eee 6 3 General Cleaning ss tee t
344. raps P349 Figure 5 48 Security Straps P349 m115_037 Table 5 47 Security Straps P349 Item Number Part Number Quantity Description 1 36979 8000 2 Security strap bracket 2 14995 8000 4 Screw 3 37090 8000 1 Security strap Page 5 142 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Security Straps P349 Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 143 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Push Handles Chapter 5 Parts List Push Handles Figure 5 49 Push Handles m115e042 Page 5 144 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Push Handles Chapter 5 Parts List Table 5 48 Push Handles Item Number Part Number Quantity Description 1 46395 8000 2 Cover 2 46030pl 8000 1 Left push handle tube 3 46028pl 8000 1 Right push handle tube 4 46108 8000 2 Push handle release 5 66350pl 8000 2 Push handle latch assembly 6 9712 8000 4 Screw 7 9025806 8000 2 Screw hex socket head shoulder 8 60837 8000 2 Clevis pin used starting June 1998 9025921 8000 2 Screw hex socket head s
345. re gliding the patient platform Failure to do so could result in personal injury A WARNING Ensure that the channel area is clear of all personnel and obstructions before gliding the patient platform Failure to do so could result in personal injury and equipment damage Page 1 38 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction A WARNING Ensure that the patient platform is properly secured after gliding it forward or backward Failure to do so could result in personal injury Exam Position Grasp both foot supports at the foot end of the stretcher e Squeeze both release levers and pull the litter toward the foot end of the stretcher Ensure that the litter is locked into the exam position Procedural Position Grasp both foot supports at the foot end of the stretcher Squeeze both release levers and push the litter toward the head end of the stretcher Ensure that the litter is locked into the procedural position OB GYN Stretcher Store Away Foot Section The foot section can be manually stored underneath the litter by squeezing the release handle and sliding the foot section underneath the litter AL warnine Ensure that the store away foot section is securely latched after being removed for cleaning after being stored underneath the litter and before the s
346. reach the high position Yes No Go to RAP 2 5 18 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 19 Press the foot end pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps 24 for the PC 100 PC 200 stretcher are required to reach the high position Yes No Go to RAP 2 5 20 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No 4 gt Go to RAP 2 6 21 Remove the 40 pound weight and continue to step 22 Trendelenburg Reverse Trendelenburg Function 22 Press any pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position Press the Trendelenburg pedal The head end of the stretcher lowers smoothly Yes No d Go to RAP 2 6 23 Press any pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers smoothly Yes No Go to RAP 2 6 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 9 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Fixed Height Stretcher Fu
347. rendelenburg pedal welded assembly Ih 39 4645148 8000 1 Reverse Trendelenburg pedal welded assembly Ih 40 46355 8000 1 Reverse Trendelenburg pedal insert lh 41 46354 8000 1 Trendelenburg pedal insert 1h 42 48653 8000 3 Bumper 43 3815602 8000 2 Hole plug 0 718 white 44 3815601 8000 2 Hole plug 0 578 white 45 22297 8000 1 Screw 46 864 8000 2 Washer 47 11247 8000 1 Nut 48 SA1645 8000 1 Half pedal complete 49 37997 8000 As required Adhesive Page 5 36 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Pedals Stretchers With Side and Foot End Pedals Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 37 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Pedals Stretchers With Foot End Pedals Chapter 5 Parts List Pedals Stretchers With Foot End Pedals Figure 5 10 Pedals Stretchers With Foot End Pedals SS 40 m115c004 Page 5 38 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Pedals Stretchers With Foot End Pedals Chapter 5 Parts List Table 5 9 Pedals Stretchers With Foot End Pedals
348. required Adhesive tape 10 4617348 8000 1 Assembly 11 3684248 8000 2 Levelizer bumper 12 37278 8000 1 Compression spring 13 37131 8000 1 Latch catch 14 38677 8000 1 Roll pin 15 38727 8000 1 Latch pin 16 38678 8000 1 Plate 17 27671 8000 2 Screw 18 38677 8000 1 Roll pin 19 38729 8000 1 Pin plate 20 17017 8000 2 Screw 21 38732 8000 1 Latch handle 22 4865101 8000 1 Label to release latch 23 39033 8000 1 HPL fascia 24 43878 8000 2 Screw Torx button head 25 37238 8000 2 Equipment strap 26 37290 8000 2 Snap male 27 37291 8000 2 Snap female a Torx is a registered trademark of Textron Inc a Specify high pressure laminate color TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 133 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re IV Transporter P491 Chapter 5 Parts List IV Transporter P491 Figure 5 43 IV Transporter P491 m115d035 Page 5 134 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re IV Transporter P491 Chapter 5 Parts List Table 5 42 IV Transporter P491 Item Number Part Number Quantity Description 1 48648 8000 1 Plastic knob 2 48649pl 8000 1 Threaded post knob 3 48652 8000 1 Threaded
349. res 2 16 Manual Thigh Articulation 1 The crank handle is attached to the knee screw assembly and engages the shaft mechanism Yes No Attach the crank handle and go to Final Actions on page 2 32 Turning the crank handle elevates the thigh section Yes No y Another part of the stretcher interferes with the knee screw assembly Eliminate the interference and go to Final Actions on page 2 32 Releasing the crank handle allows the thigh section to remain firmly in place Yes No y Replace the knee screw assembly refer to procedure 4 19 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 4 Go to Final Actions on page 2 32 Page 2 56 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 17 Trauma Stretcher Foot Section Malfunction Chapter 2 Troubleshooting Procedures 2 17 Trauma Stretcher Foot Section Malfunction 1 The foot section is attached to the upper frame weldment pivot brackets Yes No J Attach the foot section 2 The foot section is obstructed Yes No y gt Go to step 4 3 Remove the obstruction from the foot section or the upper frame cassette support surface If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 44
350. ress retainer I from the foot support assembly e Using the side cutters cut the ratchet fastener J off of the foot support assembly 5 Pull and remove the foot support bellow A back and towards the foot end of the stretcher to expose the foot support gas spring B see figure 4 46 on page 4 88 Figure 4 46 Foot Support Gas Spring Foot end m115d202 6 Remove and discard the remaining ratchet fastener from the release lever 7 Using the adjustable wrench loosen the jam nut K on the foot support gas spring B Page 4 88 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 28 OB GYN Stretcher Foot Support Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures 8 Using the ratchet 5 32 hex head bit and adjustable wrench remove the shoulder bolt C and locknut D that secure the foot support gas spring B to the footrest weldment E 9 Unscrew the foot support gas spring B from the release casting L 10 Remove the foot support gas spring B from the stretcher Replacement A CAUTION Do not rotate the gas spring rod with a clamping device Damage to the rod can occur 1 Screw the foot support gas spring B into the release casting L until the foot support release weldment M does not move 2 When the foot support gas spring B is snug g
351. rew C from the potentiometer can E see figure 4 21 on page 4 43 or see figure 4 22 on page 4 43 m115e137 4 Adjust the potentiometer by moving the potentiometer can E If the stretcher is stopping too soon the gap is larger than 1 2 12 7 mm Rotate the potentiometer can E clockwise from side view with back panel to the right Rotate the potentiometer can E counterclockwise if the gap is smaller than 1 8 3 2 mm 5 Repeat step 2 of Adjustment If the measurement is correct tighten the setscrew C using the 4 Allen wrench TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 45 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 15 Electric Stretcher Power Cord Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 15 Electric Stretcher Power Cord Assembly Tools required T25 Torx head bit Ratchet 7 16 open end wrench Side cutters Extraction tool P N 429022 Removal 1 Raise and secure the head section of the stretcher to gain access to the electric box E SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 2 Unplug the stretcher from its power source 3 Using the ratchet and the T25 Torx head bit remove the two screws A that secure the electric box cover weldment C see figure 4 17 on page 4 37 4 Remove the electric box c
352. ring System Old Style Chapter 5 Parts List Item Number Part Number Quantity Description 17 46456 spacer is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 18 46158 pivot arm is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 19 755 8000 1 Locknut 20 46159 pivot bracket is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 2 46055 8000 1 Lever arm assembly fifth wheel 22 36291 8000 1 Rod end 23 9033811 8000 1 Shoulder screw 24 4435 8000 1 Locknut 25 9025807 8000 1 Screw hex socket head shoulder 26 11873 8000 1 Roll pin retainer Page 5 44 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Steering Plus Steering System Old Style Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 45 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Steering Plus Steering System New Style Chapter 5 Parts List Steering Plus Steering System New Style Figure 5 12 Steering Plus Steering System
353. ring jam nut to ensure it is flush and fully seated OB GYN stretcher foot support gas spring Perform the following Ensure that the locknuts on the shoulder bolts at the foot rest weld ment interface are installed flush and fully seated with the mating part Push handles Inspect for proper up down operation and latching Inspect the shoulder bolts Tighten until the shoulder is fully seated if required Lubricate pivots if required OB GYN stretcher Inspect for cuts wear etc Replace if necessary See OB GYN Stretcher patient grip handles Patient Grip Handle on page 4 27 Back section manual crank Inspect for proper operation and lubrication Thigh section Inspect for proper operation and lubrication manual crank OB GYN stretcher Inspect for proper operation and latching after removal and storage store away foot section Inspect the foot section latch release mechanism for proper operation OB GYN stretcher Inspect for proper slide engagement of the carriage along the upper gliding litter frame Inspect the foot support release handles for proper operation Verify that the carriage locks in both the exam and procedural positions Continued on next page Page 6 10 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Preventive Maintenance Chapter 6 General Proc
354. rip 3 49679 8000 1 Headrest plate 4 36826 8000 2 Retaining ring 5 36889 8000 2 Oilite bushing 6 755 8000 1 Locknut 1 49663 8000 1 Head rest pivot shaft 8 6051901 8000 1 Mechlok cable 9 6051902 8000 1 Gas spring cable 10 49656 8000 1 Lift arm weldment 11 60807 8000 1 Gas spring 12 60817 8000 1 Gas spring actuator assembly 13 43059 8000 1 Retaining ring 14 60828 8000 1 Lift arm shroud 15 49032 8000 1 Mechlok device 16 46015 8000 1 Screw end cap 17 49664 8000 1 Release cable draw 18 9025924 8000 1 Screw hex socket head shoulder 19 60827 8000 1 Head shroud 20 46108 8000 2 Push handle release 21 4435 8000 4 Locknut 22 9026706 8000 4 Cap screw 23 25283 8000 2 Washer 24 46167 8000 2 Side handle 25 61549 8000 1 Release knob 26 9033812 8000 1 Shoulder screw 2T 60830 8000 1 Top handle 28 49660 8000 1 Bracket weldment 29 37255 8000 4 Retaining ring a Velcro is a registered trademark of Velcro Industries b Oilite is a registered trademark of Beemer Precision BV a Dutch corporation Inc c Mechlok is a registered trademark of P L Porter Company TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 65 OB GYN Stretcher Upper Frame Assembly Sheet 1 of 2 Chapter 5 Parts List OB GYN Stretcher Upper Frame Assembly
355. rner shroud 1h 10 65103 8000 2 Bent bottom rail extrusion 11 48643 8000 2 Latch bushing 12 48645 8000 2 Latch shoulder bolt 13 4637013 8000 2 Bent bottom rail extrusion 14 65046 8000 2 Siderail tube end 15 4637156 8000 4 Top rail end cap 16 4647501 8000 2 Labels 17 65045 8000 8 Siderail tube 18 4606601 8000 2 Top rail assembly 19 43879 8000 20 Screw Torx button head 20 4610302 8000 20 Latch ratchet rivet 21 4610656 8000 10 Upper pivot bracket 22 46113 8000 2 Tube plug 23 43059 8000 2 Retaining ring 24 46045 8000 4 Surface pivot bushing 25 4645404 8000 2 Pin 1 313 26 46191 8000 2 Gas spring 27 461950148 1 Head foot tube welded assembly head 8000 end standard width non radiolucent 28 36957 8000 4 Retaining ring 29 38741 8000 2 Release gas spring a Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 49 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 30 4637503pl 2 Headed pin 8000 31 9001216 8000 2 Truss head rivet 32 46190 8000 1 Head release handle welded assembly 33 17291 8000 2 Push nut 34 4637504pl 2 Headed pin 8000 35 46022pl 8000 14 Roller guide 36 46362 8000 14 L
356. s Chapter 2 Troubleshooting Procedures Siderail Function 24 Raise and lower the siderails The siderails raise and lower without binding excessive force is not required to raise or lower siderails and the latch locks into position Yes No y gt Go to RAP 2 7 Patient Controls Function 25 Raise the siderails and lock into position Push the head up arrow on the patient control switch located on the siderail see figure 2 1 on page 2 28 The back section rises smoothly without binding Yes No 4 gt Go to RAP 2 13 26 Release the head up arrow The back section locks in place Yes No 4 gt Go to RAP 2 13 Figure 2 1 Patient Control Switch CS LUND 27 Push the head down arrow on the patient control switch The back section lowers smoothly without binding m115a062 Yes No l gt Go to RAP 2 13 Page 2 28 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Function Checks Chapter 2 Troubleshooting Procedures 28 Release the head down arrow The head section locks in place Yes No a gt Go to RAP 2 13 29 Push the knee up arrow on the patient control switch The knee section rises smoothly without binding Yes No Go to RAP 2 14 30 Release the knee up arrow The knee section locks in place Yes No y gt Go to RAP 2
357. s exem acp ee n a ES di 2 24 Foot Support Function pool is A s Wd quas ds 2 24 Poot Section Function vv sis 40 e UR Rede ea hae ees be 2 24 Electric Stretcher Function Checks 1 25 2 oer ERI 2 25 Brake Steer F nctloh 1 5 2224 nar stds Pande TAS e sae Es 2 25 Hilo W PUC nee eines REESE ena pr Eas 2 26 Trendelenburg Reverse Trendelenburg Functi0N ooooooo o 2 27 Siderail Punch da e dea aN a De E A atl d Pee 2 28 Patient Controls Function s cslelu eee E a 2 28 Nurse Controls Function 222 1 i k lage BILE DRAK ORE DE RR Ys 2 29 Page x TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Optional Push Handles Function 0 0 0 c eee eee eee ee 2 30 Manual Head Section Articulation Function 000 0000 2 31 Manual Thigh Section Articulation Function 0 0 0 000 2 31 CPR Release Function 4 on ye a e A ed os 2 31 Final AGHODSS a o deat es ee SUR eR RUE AUS E E 2 32 Reduced Braking Ability copiar Rh E ROREM eu a 2 33 Loss of the Steering Plus Steering System 0 0 eee eee eee 2 35 Loss OE Corner Steen rbd aa ds 2 36 Stretcher Will Not Go Into the Neutral Positi0N oooo ooooooooo o o 2 38 Reduced Pedal Pumping ovas aie ARR ene s dua a RE Fee ee INA RAS 2 40 Stretcher Will Not Lower i524 bebo RRERAg tada Bieta ERREUR 2 42 Siderail Malfunction
358. s sz ctra ire ee 2 44 Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Does Not Raise Lower Correctly 9 42 o de ee Ge quA MUSS a 2 47 Procedural Stretcher Thigh Panel Will Not Raise Lower 2 48 OB GYN Stretcher Foot Supports Malfunction 000 5 2 49 OB GYN Foot Section Does Not Release Correctly o oooooo 2 51 Push HandledWaltunchOny 2 fh 1e toc eT orekreve piace se teres ts 2 52 Electric Stretcher Back Panel Does Not Raise Lower Electrically 2 53 Electric Stretcher Thigh Panel Does Not Raise Lower Electrically 2 54 Manual Back Articulation 0 0 eee eect eee 2 55 Manual Thigh Articulation 0 0 eee eee eee 2 56 Trauma Stretcher Foot Section Malfunction ooooooooocooncoonoom o 2 57 Trauma Stretcher Cassette Lift Handle Malfunction ooo oooooooo o 2 58 Surgical Brake Steer Pedal Malfunction 0 0 0 ee eee eee 2 59 Surgical Stretcher Back Section Release Handle Gas Spring Malfunction 2 60 Surgical Stretcher Articulating Headrest Push Handle Release Gas Spring Malfunctiofl 22x pits tebe eds e ie RA IDEAS CDS 2 61 Chapter 3 Theory of Operation Schematics Wiring Diagrams 2 0 e ee eee eee ee eee 3 3 Theory of Operation uns ano ata aA esed EUR e M A AK mctu Mild BAN hh a 3 6 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page xi PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series
359. s the problem go to Final Actions on page 2 32 Otherwise go to step 13 Go to step 13 The brake steer pedal locks into the neutral position Yes No gt Go to step 9 The stretcher rolls freely in all directions Yes No y gt Inspect each caster Replace any defective casters refer to procedure 4 30 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 9 Inspect the wireforms G that connect the brake activation weldment H to the rocker link F One or both are bent see figure 2 4 on page 2 37 Yes No y gt Go to step 12 Page 2 38 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 2 4 Stretcher Will Not Go Into the Neutral Position Chapter 2 Troubleshooting Procedures 10 Replace any bent wireforms This solves the problem Yes No y gt Go to step 12 11 Go to Final Actions on page 2 32 12 When each brake steer pedal is activated each hex rod C rotates 45 in either direction from neutral Yes No y Check the rocker link for proper orientation and check the setscrew torque of 40 8 in Ib 4 6 0 9 N m Adjust the rocker link F orientation if necessary and tighten the setscrew E to specification If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 13 13 Remove the hex ro
360. sage 4 with Steering Or Plus module 6088101 9022929 8000 3 Brake caster conductive 21 4610001 8000 1 Brake steer shaft 22 46057p1 8000 1 Pump linkage weldment assembly 23 46480 8000 1 Pump return spring 24 48973 8000 4 Caster screw metric 25 9022924 8000 1 Brake steer caster with corner steer or module 6088102 9022928 8000 1 Steer caster conductive 26 9001836 8000 12 Screw hex head cap 27 4640101 8000 4 Velcro base 3 x 1 a Velcro is a registered trademark of Velcro Industries TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 BV a Dutch corporation PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 21 Surgical Stretcher Base Assembly Chapter 5 Parts List Item Number Part Number Quantity Description 28 4609201 pl 4 Washer hydraulic cylinder bracket 8000 29 46088pl 8000 2 Trendelenburg pedal spring bracket 30 43878 8000 4 Screw Torx amp button head 31 4640102 8000 1 Velcro base 1 5 x 1 32 46491 8000 3 Split bushing 33 46416 8000 4 Hex bushing 34 16042 8000 2 Screw sims 35 406761 8000 2 Rocker arm 36 4640501 8000 2 Connecting rod 37 36957 8000 3 Retaining ring 38 46041 8000 1 Lower pivot block 39 60792 8000 1 Headed pin 40 12434 8000 2 Roll pin 41 61755 8000 1 Pedal
361. scia 2 39969 8000 As required Adhesive tape 3 39047 8000 1 Table 4 39034 8000 As required Adhesive tape 5 39033 8000 1 HPL fascia 6 46495pl 8000 1 Support frame welded assembly 7 4403 8000 2 Screw Specify high pressure laminate color Page5 130 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Head Footboard P4120CT Chapter 5 Parts List NOTES TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 131 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Convertible Footboard P350CT Chapter 5 Parts List Convertible Footboard P350CT Figure 5 42 Convertible Footboard P350CT m115e034 Page 5 132 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Convertible Footboard P350CT Chapter 5 Parts List Table 5 41 Convertible Footboard P350CT Item Number Part Number Quantity Description 1 46114pl 8000 2 Round post 2 10640 8000 2 Roll pin 3 37346 8000 4 Button 4 48624 8000 1 Table 5 37132pl 8000 1 Latch plate 6 9004004 8000 2 Screw 7 4865102 8000 1 Label lift 8 36081 8000 1 Label utility shelf caution 9 39034 8000 As
362. secure the power cord X to the light mounting plate B 12 Using the box knife cut the excess cable tie securing the fiber optic cable connector M to the stretcher 13 Connect the fiber optic cable connector M to the appropriate connection D on the illuminator box A see figure 7 28 on page 7 52 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 51 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re T 7 26 Integrated Fiber Optic Exam Light P7915AT Chapter 7 Accessories Figure 7 28 Fiber Optic Cable Assembly m115d189 14 Using the box knife cut and remove the cable tie securing the focusing sleeve J to the stretcher 15 Place the gooseneck assembly H into its storage slot K 16 Plug the fiber optic exam light into an appropriate power source 17 Turn the power switch to the ON position and ensure the fiber optic exam light works properly Complete Non Factory Installed Installation 1 Set the central brake pedal to the brake position 2 Using the hilow operation pedals raise the stretcher to the desired level position 3 Squeeze the back panel release handle and raise the back section to approximately 90 4 Remove the fiber optic light assembly from its packaging container Page 7 52 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service M
363. see figure 7 35 on page 7 63 3 Install the headed pin W and hairpin cotter X securing the pivot linkage S to the universal box weldment V NOTE You may need to rotate the universal box weldment to gain easier access to the installation hole for the headed pin 4 Install the two pins N and two hairpin cotters Q securing the fifth wheel bracket weldment R and pivot linkage S to the stretcher frame see figure 7 36 on page 7 64 NOTE Note the proper orientation and position of the fifth wheel bracket weldment 5 Using the 3 8 open end wrench and 1 8 Allen wrench install shoulder bolt Z and nut AA securing the rod end AB to the wheel arm weldment I see figure 7 35 on page 7 63 NOTE Note the proper position of the rod end relative to the wheel arm weldment see figure 7 37 on page 7 64 6 Using the pliers install the spring B to the stretcher frame and to the wheel mounting bracket weldment L see figure 7 35 on page 7 63 7 Check for proper alignment of the caster steer adjustment See the section titled Adjustment on page 7 65 for proper adjustment procedures 1 Allen is a registered trademark of Industrial Fasteners Inc Page 7 62 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessori
364. sembly Chapter 5 Parts List Table 5 20 Fixed Height Stretcher Upper Frame Assembly Item Number Part Number Quantity Description 1 46019 8000 2 Corner shroud rh 2 36957 8000 6 Retaining ring 3 48621 8000 4 Twin thread screw 4 46361 8000 4 Retaining ring 5 46038 8000 4 Corner bumper 6 40766 8000 4 Roll pin 7 46029 8000 2 Corner shroud Ih 8 6044602 8000 1 Label Trendelenburg fixed height 9 4637502pl 2 Headed pin 0 688 8000 10 4637448 8000 1 Extended foot panel weldment trendelenburg 11 464460148 1 Foot rack welded assembly 8000 12 43059 8000 4 Retaining ring 13 4645404 8000 4 Headed pin 1 313 14 46045 8000 8 Surface pivot bushing 15 46113 8000 4 Tube plug 16 4619101 8000 2 Gas spring 17 9001216 8000 2 Truss head rivet 18 4637503pl 2 Headed pin 8000 19 46190 8000 1 Head release handle welded assembly 20 461950148 1 Head foot tube welded assembly head 8000 end standard width non radiolucent 21 4601701848 1 Upper frame welded assembly 8000 trendelenburg 22 4601705548 1 Upper frame welded assembly 8000 non trendelenburg 23 4637504pl 2 Headed pin 8000 24 3815603 8000 1 Hole plug 25 2945748 8000 2 Hole plug TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual
365. sition Yes No J gt Go to RAP 2 12 12 Lift up on the push handle release latch The push handles drop into the stored position Yes No y gt Go to RAP 2 12 13 Go to Final Actions on page 2 32 Trauma Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 5 2 Put the stretcher in the brake position The brake pedal seats in that position and all four casters do not roll or rotate Yes No jJ gt Go to RAP 2 1 3 Inspect the brake pads for wear All brake pads are serviceable Yes No Go to RAP 2 1 4 If the stretcher has the Steering Plus Steering System go to step 5 If the stretcher has the corner steer option go to step 7 Page 2 12 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Function Checks Chapter 2 Troubleshooting Procedures 5 Steering Plus Steering System only Put the stretcher in the steer position The fifth wheel drops into position Yes No y gt Go to RAP 2 2 6 Go to step 8 7 Corner steer stretchers only Put the stretcher in the steer position Only the patient left foot end caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No gt Go to RAP 2 3 8 Put the stretcher in the neutral p
366. support weldment 14 46332 8000 1 Protective tape 15 40999 8000 2 Screw 16 62176 8000 1 Cover plate 17 62175 8000 1 Spring arm 18 60843 8000 1 Spring arm sleeve 19 37997 8000 As required Adhesive a Oilite is a registered trademark of Beemer Precision Inc b Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 153 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Trauma Stretcher Lateral Cassette Holder P264 Chapter 5 Parts List Trauma Stretcher Lateral Cassette Holder P264 Figure 5 54 Trauma Stretcher Lateral Cassette Holder P264 oe ml15c128 Y TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 154 Trauma Stretcher Lateral Cassette Holder P264 Chapter 5 Parts List Table 5 53 Trauma Stretcher Lateral Cassette Holder P264 Item Number Part Number Quantity Description 1 4969901 8000 1 Knee standoff plug 2 4435 8000 1 Locknut 3 1012 8000 1 Washer 4 6064702 8000 1 Non skid pad 5 61163p1 8000 1 Outer tube weldment 6 61166p1 8000 1 Inner tube weldment 7 10640 8000 1 Roll pin 8 61175p1 8000 1 Mounting arm weldment 9 6086301 8000 1 Mounti
367. sure the groove J located on the calf support stem A is seated securely on the edge K of the calf support accessory storage hole I This will stabilize the telescoping calf supports during stretcher transport Page 7 48 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 25 Telescoping Calf Supports P35745AT Chapter 7 Accessories Figure 7 26 Telescoping Calf Support Storage Location m115d185 Cleaning Refer to the section titled Cleaning and Care on page 6 3 for proper cleaning instructions TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 49 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 7 26 Integrated Fiber Optic Exam Light P7915AT Chapter 7 Accessories 7 26 Integrated Fiber Optic Exam Light P7915AT Tools required Ratchet T25 Torx head bit Tape measure Box knife Adjustable wrench or 1 2 open end wrench If you are installing the complete non factory installed fiber optic exam light assembly go to Complete Non Factory Installed Installation on page 7 52 Otherwise go to Factory Installation on page 7 50 to complete the factory installation of the fiber optic exam light Factory Installation 1 Ze 10 Set the central brake pedal to the brake position Using the hilow operation pedals r
368. t end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 2 Remove the 40 pound weight and continue to step 22 Trendelenburg Reverse Trendelenburg Function 22 Press any pump pedal 28 times to raise the stretcher to the high position Press the Trendelenburg pedal The head end of the stretcher lowers smoothly Yes No y gt Go to RAP 2 6 23 Press any pump pedal 28 times to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers smoothly Yes No Go to RAP 2 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 23 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Function Checks Chapter 2 Troubleshooting Procedures Siderail Function 24 Raise and lower the siderails The siderails raise and lower without binding excessive force is not required to raise or lower siderails and the latch locks into position Yes No y Go to RAP 2 7 Back Section Function 25 Raise and lower the back panel The back panel moves evenly without binding Yes No Y Goto RAP 2 8 Foot Support Function 26 Raise and lower the foot supports as well as rotate in both directions forward backward up down by engaging and disengaging the release lever and the thumb push
369. t side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No 1 gt Go to RAP 2 5 18 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No d gt Go to RAP 2 6 19 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No y gt Go to RAP 2 5 20 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No d gt Go to RAP 2 6 2 Remove the 40 pound weight and continue to step 22 Trendelenburg Reverse Trendelenburg Function 22 Press any pump pedal 28 times to raise the stretcher to the high position Press the Trendelenburg pedal The head end of the stretcher lowers smoothly Yes No Go to RAP 2 6 23 Press any pump pedal 28 times to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers smoothly Yes No y gt Go to RAP 2 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 27 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Function Check
370. t weldment L see figure 7 33 on page 7 60 10 Remove and discard the retaining rings AE headed pins AF and pivot link AG Figure 7 33 Old Fifth Wheel Assembly Removal ml15d214 1 Allen is a registered trademark of Industrial Fasteners Inc Page 7 60 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessories 11 Remove the old fifth wheel assembly J from the stretcher 12 Discard all remaining parts from the old fifth wheel assembly J excluding the wheel link weldment K wheel mounting bracket weldment L and caster assembly M Install the new fifth wheel assembly upgrade by performing the following steps 1 Remove the five headed pins N O and P from the new fifth wheel assembly see figure 7 34 on page 7 61 Figure 7 34 New Fifth Wheel Disassembly N m115d215 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 61 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessories 2 Install the two headed pins T and two hairpin cotters U securing the universal box weldment V to the wheel mounting bracket weldment L and wheel link weldment K
371. te power source and check for proper Operation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 67 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 22 Electric Stretcher CPR Release Cable Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 22 Electric Stretcher CPR Release Cable Assembly Tools required Ratchet T25 Torx head bit V2 socket V2 open end wrench 14 socket Torque wrench 0 250 in lb 5 16 AllenTV wrench Side cutters Removal 1 Lower the head and knee sections to the full flat position a SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage Ze 3 10 11 12 13 Unplug the stretcher from 1ts power source Record the wiring cable orientation at the bottom of the siderail and along the upper frame This will aid in the installation Remove the snap wire cover J from the bottom rail F see figure 4 4 on page 4 13 Using the 5 16 Allen wrench remove the shoulder bolt H Using the 1 2 open end wrench remove the cable adjusting nut I Using the side cutters cut the wire ties that secure the siderail cable assembly K and the CPR cable L see figure 4 5 on page 4 14 to the bottom rail F see figure 4 4 on page 4 13 Using the side cutters cut the wire ties C along the upper frame see figure 4 33 on page 4 69 Using th
372. ter 5 Parts List PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher IV Pole Module Figure 5 40 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher IV Pole Module m115c168 Page 5 128 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB G YN Electric Stretcher IV Pole Module Chapter 5 Parts List Table 5 39 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher IV Pole Module Item Number Part Number Quantity Description 1 4604602 8000 1 Spring pin 2 42539 8000 1 Spiral pin 3 46151 8000 1 IV pole assembly 4 46398 8000 1 IV hook 5 42469 8000 1 Roll pin 6 46397pl 8000 1 IV pole extension 7 46388 8000 1 IV socket plug 8 4615101 8000 1 IV pole assembly wide 9 48616 8000 I IV pole wide spacer TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page5 129 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Head Footboard P4120CT Chapter 5 Parts List Head Footboard P4120CT Figure 5 41 Head Footboard P4120CT m115e031 Table 5 40 Head Footboard P4120CT Item Number Part Number Quantity Description 1 39970 8000 1 HPL fa
373. the handle OB GYN integrated fiber optic exam light Inspect the power cord for nicks cuts and breaks Check the gooseneck for proper positioning and stability Check the fiber optic light for proper illumination OB GYN telescoping calf supports Check the tightening release mechanism for proper operation Verify free rotation to ensure that there is no binding Verify when the grip is rotated to the right the ball joint is tightened Repair or replace as required Overall appearance Inspect for general aesthetics of the stretcher Touch up the paint where necessary Inspect all labels and replace as necessary Inspect for cleanness TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 6 11 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Preventive Maintenance Chapter 6 General Procedures Preventive Maintenance Checklist Table 6 3 Preventive Maintenance Checklist Date Function EZ Brake S PE SIE Corner steer JE al S Steering Plus M Steering System Neutral lt Caster tires a o z Head and foot pedals 5 z amp Knee screw assembly Siderails Pivot points un amp E Trendelenburg Z a Reverse Trendelenburg g Hilow positions Pump pedal ES gg Labor Time
374. the maintenance need and verify the effectiveness of the repair Chapter 3 Theory of Operation Chapter 3 contains the hardware theory of operation of the TranStar Electric Stretcher It also includes the wiring diagrams and a schematic for the TranStar Electric Stretcher Chapter 4 Removal Replacement and Adjustment Procedures Chapter 4 contains the detailed maintenance procedures determined necessary in chapter 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 7 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Organization Chapter 1 Introduction Chapter 5 Parts List Chapter 5 contains the warranty part ordering procedure and illustrated parts lists Chapter 6 General Procedures Chapter 6 describes cleaning preventive maintenance and other general procedures Chapter 7 Accessories Chapter 7 provides a list of additional products which can be used in conjunction with the TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher with installation procedures for some of these accessories Page 1 8 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Typographical Conventions Chapter 1 Introduction Typographical Conventions This manual contains different typefaces and
375. the siderail bracket 3 Support the siderail and remove the swing pivot bolts A 4 Remove the siderail from the swing arms D 5 Remove the four Oilite bushings B from the swing arms D Replacement 1 Install the two Oilite bushings B on each swing arm D 2 Align the siderail swing arm bracket with the swing arm D 3 Insert the swing pivot bolts A through the siderail bracket and swing arm D 1 Oilite is a registered trademark of Beemer Precision Inc Page 4 8 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 1 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Stretcher Siderail Chapter 4 Removal Replacement and Adjustment Procedures 4 Using the 2 open end wrench the ratchet and the 1 2 socket install a swing pivot nut C and washer E on each swing pivot bolt A 5 Using the torque wrench torque the nuts C to 40 6 in Ib 4 5 0 7 N m A CAUTION Ensure that the force required to move the siderails of an OB GYN Stretcher from the stored position is not great enough to give the impression that the carriage when moved into the exam position is at full travel when the cattle catchers contact the siderail swing arms Failure to do so could result in equipment damage 6 Check the amount of force required to store the siderails NOTE If the force r
376. the threads of the actuator mounting bolts A 10 Using the ratchet and Y2 socket tighten the two actuator mounting bolts A that secure the knee drive assembly E to the base frame bracket L 11 Plug the stretcher into an appropriate power source and check for proper operation TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 63 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 21 Electric Stretcher Head Drive Assembly Chapter 4 Removal Replacement and Adjustment Procedures 4 21 Electric Stretcher Head Drive Assembly Tools required T25 Torx head bit Ratchet Hammer 3 16 pin punch V2 socket Phillips head screwdriver Torque wrench 0 250 in Ib Retaining ring removal installation tool Blue Loctite P N SA3618 adhesive Removal a SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Put the stretcher in the following configuration the back section down the thigh section up the foot section up and the hilow up 3 Using the ratchet and the T25 Torx head bit remove the two screws I that hold the gearbox cover weldment K to the gearbox see figure 4 31 on page 4 65 4 Using the 3 16 pin punch and hammer remove the roll pin H that secures the head drive assembly O to the gearbox linkage 5 Pull th
377. trap TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page5 137 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Oxygen Tank Holder P276 Chapter 5 Parts List Oxygen Tank Holder P276 Figure 5 45 Oxygen Tank Holder P276 2 D 7 1 O A 9 A amp TAS TEE is cut gt C ml115 032 Table 5 44 Oxygen Tank Holder P276 Item Number Part Number Quantity Description 1 42703 8000 1 Oxygen tank holder 2 36339 8000 2 Tube end 3 9685 8000 2 Roll pin Page 5 138 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re ISS Socket Adapter P 163 Chapter 5 Parts List ISS Socket Adapter P163 Figure 5 46 ISS Socket Adapter P163 Zu JY m115_038 Table 5 45 ISS Socket Adapter P163 Item Number Part Number Quantity Description 1 42518pl 8000 1 Socket adapter TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 139 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re IV Pole P2217 and ISS Transfer Pole P158 Chapter 5 Parts List IV Pole P2217 and ISS Transfer Pole P158 Figure 5 47 IV Pole P2217 and ISS Transfer Pole P158 PA
378. tretcher is occupied Failure to do so could result in personal injury Storing Grasp the mattress stop located at the end of the foot section Squeeze the release handle located underneath the foot section Lift the mattress stop upward and angle the back of the foot section downward toward the head end of the stretcher e Slide the foot section underneath the litter TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 39 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re General Operation Chapter 1 Introduction Replacing Grasp the mattress stop located at the end of the foot section Pull the foot section toward the foot end of the stretcher until the foot section stops Push the mattress stop downward rotating the rear of the foot section upward until it locks into position Ensure that the foot section is secure by giving it a tug inward outward upward and downward OB GYN Stretcher Integrated Fiber Optic Exam Light Operating Plug the unit into an appropriate power source Turn the unit on The on off switch for the integrated fiber optic exam light is located on the power box under the head section of the stretcher Position the light head Rotate the light head to change the focus on the light Drape the light for sterility A WARNING Do not touch the illuminator box lamp immediately after use Allow a minimum of 3
379. ts mounting post into the ISS sockets 2 Push the headboard downward until it is fully engaged Removal Reverse the installation procedure to remove the headboard assembly from the stretcher TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 57 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 7 28 Steering Plus Steering System Field Upgrade 98V235 Chapter 7 Accessories 7 28 Steering Plus Steering System Field Upgrade 98V235 Tools required 3 8 open end wrench 1 8 Allen amp wrench 7 16 open end wrench 5 32 Allen wrench Tape measure Pliers 6 straight edge Retaining ring removal installation tool Field Upgrade Factory Installed Installation 1 Set the central brake pedal to the brake position 2 Raise the stretcher to the high position 3 Raise and secure the base shroud A to the upper frame to ensure clearance for the fifth wheel assembly upgrade installation see figure 7 31 on page 7 58 If patient restraining straps are available use them to secure the shroud to the upper frame If the patient restraining straps are not available you can use rope Figure 7 31 Shroud Secured to Upper Frame m115d216 1 Allen is a registered trademark of Industrial Fasteners Inc Page 7 58 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual
380. tt cii IE Lm dote ed eM La 7 10 ROMO Ss e a ede ada id ex PU ae id 7 10 POOLDOSE 10st aud lA EA CIR deae ede A A AE 7 11 Using the Footboard as a Stretcher Extender 004 7 11 Installation 4 25 262 a AA A 7 11 A O 7 11 Convertible Footboard spas a A A ee ees 7 12 Installing as a Footboard ths ts taal Ot A 2 Sae 7 12 Installing as a Transport Shelf Charting Area oooooooooomooooo 7 12 ejns rm 7 13 Installing as a Foot Extender 2 2 5522 ue dE ER IR RR IBEX 7 13 A ures bow ctv oneri i Detto os OUR bd it REG 7 13 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 1 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 7 Accessories EV o x on 3 os oS aa De Sea ape Bk Siw BO PAS Genes Pa hti da 7 14 Installation yess oto a merase Bee pens Uae eke URSI we pd 7 14 Oxygen Tank Holder y x ces as SE E ee Ss Ew E AAA 7 17 Installation lt td dd de du e ras ete 7 17 Liquid Oxygen Tank Holder lee DR ERR rere 7 18 Installatoli uec pcr wee Shae dee PAAR AA aeg a 7 18 Push Handles s duced be anes Gee RAS ERES RR Ese ET SERE 7 19 InstallatoHt 2 5 cca 5d accen Coe ett sn ea bue b secca mars ed d 7 19 Chart Holder ee genu bete o aa beau AM dama tica ass 7 21 Installation A ea ESI ee Ru S tal us eee ee as 7 21 Removal 01 att PERS Leute DELL AS OPI EAS i 7 21 SECULAR ep RE HU ER UM eR he ad ta ae 7 22 o ET r
381. uired Ratchet 34 socket Torque wrench 0 250 in Ib Drill 14 drill bit 7 8 drill bit Retaining ring removal installation tool 1 Decide on which side of the stretcher you will mount the transporter NOTE There are dimples on the inside surface on both sides of the head end of the shroud These identify the proper location for the transporter hole 2 Lift the shroud and locate the dimple at the head end of the shroud that corresponds to the location where you want to mount the transporter 3 Using the drill and the 4 drill bit drill a 14 6 4 mm pilot hole through the center of the dimple 4 Using the drill with the 7 8 drill bit and using the pilot hole as a guide carefully drill a 7 8 22 2 mm hole through the shroud 5 Install the rubber grommet D into the hole you just drilled in the shroud see figure 7 6 on page 7 15 Page 7 14 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 7 IV Transporter Chapter 7 Accessories Figure 7 6 IV Transporter Installation I concave up J concave down K concave up m115_045 6 Put one Oilitee bushing F on the threaded end of the tow bar post weldment E 7 Install threaded end of tow bar post weldment E through the hole in the base frame TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 15 PC 500 PC 550
382. unit from its power source Failure to do so could result in personal injury and equipment damage 1 Clean any adhesive left on the patient control unit A 2 Remove the adhesive backing off of the new patient control switch NOTE Position the patient control switch so the picture of the head is at the head end of the stretcher 3 Insert the wiring of the new patient control switch B through the patient control unit A and press the switch into position 4 Connect the patient control switch B to the connector 5 After the switch installation is complete place the cover housing C into position and fasten it with the two screws D 6 Plug the stretcher into an appropriate power source and check for proper operation Page 4 34 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 12 Electric Stretcher Nurse Control Switch Chapter 4 Removal Replacement and Adjustment Procedures 4 12 Electric Stretcher Nurse Control Switch Tools required T25 Torx head bit Ratchet Removal e SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Using the ratchet and the T25 Torx head bit remove the two screws B and cable clamp A that secure the nurse control unit D to the frame see figure
383. unterclockwise to adjust the linkage alignment Figure 4 57 Center Steer Adjustment View A m115e028 A WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 5 Using the retaining ring removal installation tool install the headed pin and the retaining ring N Using a 6 straight edge ensure that the three linkage pivots P are over center 6 Put the stretcher in the steer position and check for proper operation 7 Put the stretcher in the brake position and ensure that the center caster is 312 89 mm above the floor TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 107 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 34 Steering Plus Steering System Assembly New Style Chapter 4 Removal Replacement and Adjustment Procedures 4 34 Steering Plus Steering System Assembly New Style Tools required Pliers 3 8 open end wrench 1 8 Allen wrench 6 straight edge Retaining ring removal installation tool Removal 1 Raise the stretcher to the high position 2 Secure the base shroud to the upper frame to ensure clearance for the fifth wheel assembly removal procedure See PC 300 PC 550 Procedura
384. upport base weldment lh instead 21 9025824 8000 2 Screw hex socket head shoulder 22 6289301 8000 1 Foot rest weldment rh 23 62919 8000 2 Vinyl dipped cap release handle 24 6296801 8000 1 Foot support bellows rh 25 62989 8000 2 Mattress retainer 26 43878 8000 8 Screw Torx amp button head 27 64466 8000 8 Screw Torx flat head a Loctite is a registered trademark of Loctite Corporation b Torx is a registered trademark of Textron Inc TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 67 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Upper Frame Assembly Sheet 1 of 2 Chapter 5 Parts List Item Number 28 29 30 31 32 33 34 35 36 37 38 39 40 41 NI NI NI NI NI NI Part Number 62959 8000 6081902 8000 61293 8000 62987 8000 62988 8000 4649101 8000 37255 8000 6124701 8000 6297602 8000 6296002 8000 6117802 8000 6289302 8000 6296802 8000 60825 8000 6291005 8000 6291004 8000 6291003 8000 6291002 8000 6291001 8000 4647506 8000 a NI Not Indicated Page 5 68 Quantity AININININININ me e NI N e ejej ejeje TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Description Foot support bumper handle OB GYN latc
385. ural Stretcher Caster Tools required Ratchet 7 16 socket T25 Torx head bit Hammer Phillips head screwdriver 5 16 pin punch Torque wrench 0 250 in lb Blue Loctite P N SA3618 adhesive 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber Removal 1 Pull the base shroud free of its Velcro fastenings and secure the base shroud A to the upper frame B see figure 4 47 on page 4 91 Figure 4 47 PC 100 PC 200 Procedural Stretcher Shroud and Upper Frame m115e227 e If patient security straps are available use them to secure the base shroud to the upper frame e If the patient security straps are not available you can use rope or you can remove the base shroud refer to procedure 4 25 1 Torx is a registered trademark of Textron Inc 2 Loctite is a registered trademark of Loctite Corporation 3 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 91 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 29 PC 100 PC 200 Procedural Stretcher Caster Chapter 4 Removal Replacement and Adjustment Procedures 2 Put the stretcher in the steer position by pressing down on the green steer pedal Using the phillips head screwdriver remove the screw C from the brake steer link I see figure 4 48 on page 4 92 Figure 4 48 PC 100 PC 200 Procedural Stret
386. urg pedal until the stretcher is level If the stretcher is in the Reverse Trendelenburg position press the Trendelenburg pedal until the stretcher is level Central Brake and Steer There are two different steering systems available for the TranStar Series Stretcher corner steer and Steering Plus Steering System Brake and steer pedals are located at the ends of the stretcher All four casters are the same when the stretcher package has the Steering Plus Steering System If the stretcher does not have Steering Plus Steering System the patient s left foot end caster locks to provide steering capability For best results ensure that the steer caster is in a trailing position and push the stretcher from the head end Steer Press down on the green steer pedal If the stretcher is equipped with foot end hydraulic controls to engage the steer feature lift up on the half pedal at the foot end of the stretcher To release steering press the orange or grey brake pedal until the pedal is parallel to the floor Brake Press down on the orange or grey brake pedal All four casters will lock into place To release the brake press the green steer pedal If the stretcher is equipped with foot end hydraulic controls lift up on the half pedal at the foot end of the stretcher until the pedal is parallel to the floor Page 1 34 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB
387. urg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No y gt Go to RAP 2 6 21 Remove the 40 pound weight and continue to step 22 Trendelenburg Reverse Trendelenburg Function 22 Press any pump pedal 28 times to raise the stretcher to the high position Press the Trendelenburg pedal The head end of the stretcher lowers smoothly Yes No Y gt Goto RAP 2 6 23 Press any pump pedal 28 times to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers smoothly Yes No y Go to RAP 2 6 Siderail Function 24 Raise and lower the siderails The siderails raise and lower without binding excessive force is not required to raise or lower siderails and the latch locks into position Yes No y gt Go to RAP 2 7 Back Section Function 25 Raise and lower the back panel The back panel moves evenly without binding Yes No Y gt Goto RAP 2 8 Foot Section Function 26 Raise and lower the foot section The foot section moves evenly without binding Yes No Go to RAP 2 17 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 15 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Surgical Stretcher Function Checks Chapter 2 Troubleshooting Procedures Cassette Lift Function 27 Pull the cassette lift handle and rotate 180 to
388. urity Straps The stretcher has three security strap attachment areas They are located at the back thigh and foot sections The straps store under the mattress when not in use Installation Tools required Phillips head screwdriver 1 Locate the holes on the underside of the upper frame outside weldment C see figure 7 11 on page 7 22 Figure 7 11 Security Straps Back panel ml15 041 2 Install the two screws A through the security strap bracket B and into the holes in the upper frame using the phillips head screwdriver 3 Repeat steps 1 and 2 for all remaining security straps Removal Perform installation steps 1 through 3 in reverse order Page 7 22 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 7 13 Utility Tray Chapter 7 Accessories 7 13 Utility Tray The TranStar Procedural Stretcher Utility Tray is used for the placement of items or books for the benefit of the patient Installation 1 Raise the head section to the high position 2 Make sure the frame surface is clean and dry 3 Remove the paper from the adhesive strips located on the bottom side of the utility tray 4 Position the tray A against the flange C on the upper frame with the adhesive facing down and the weight restriction label B facing toward the head end of the stretcher see figure 7 12 on page 7 24 NOTE
389. ut voltage which can be monitored on pin 2 of P1 on the control board should be approximately 10 8V DC at the head down limit 5 25V DC at the patient head up limit and 3 15V DC at the caregiver head up limit If the potentiometer calibration board requires replacement the entire potentiometer cable assembly must be replaced Page 3 8 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 4 Removal Replacement and Adjustment Procedures Chapter Contents Introduction e Da oa ous Ted eb cede one oes See nde ero eee eek 4 6 Procedural Fixed Height Trauma Surgical OB GYN Stretcher Siderail 4 7 REMOVAL okie aise eer cs essendi pp LN ieee neces une ne 4 7 Replacement oil hin edge ta be bat 4 8 Switching the Procedural Fixed Height Trauma Stretcher Siderail to the Opposite Side of the Stretcher ooooooooooommommomo on 4 10 Electrie Stretcher Sideral ts Ue ad e cs t 4 12 Removal oe cc gd e oh E EI ee ae aaa AAA 4 12 Replacement oi e CAE OEM EAE ORAM AG Sow ERR 4 14 PC 100 PC 200 Procedural Stretcher Siderail Latch o o o 4 17 Removal A eoe vou ue ee Rina uh heb Oben dn ging des 4 17 Replacement s 9 dues sh met US Mews steers whats 4 18 PC 100 PC 200 Procedural Stretcher Siderail Tube 4 19 Removal i269 irpo due oe ee pee Baa Roe dee hee EAS 4 19 Replacement
390. veri dde ers dU Sta MON 2219 A Lee eee e deat eere ts Ld ipfe a REMOVAL ASSI e SAA TA V Eco qr Nel Gas Delivery System oui nbr ernesta td atadas Berd AR ORE RII Installation steve EE dex RAS ue See eee Eb xq uat Git A EE A NEARS Head Positioning Strap ds Installation o O wie EEE N Cleaning uva Moko case Ucet a a ee Ede AARNEN Telescoping Calf Supports P35745AT 0 0 eee eee A Iesu ars ms ok MEI et he MEAS CUL AUS MENE Ads E haw b Ends tuned et SII AA A oe wee A Aw ree es A ES a am Bug Ede OSE d RR Integrated Fiber Optic Exam Light P79I5AT 0 0 00 oo Factory Installations ni tows was yee ere tune pew eye Complete Non Factory Installed InstallatioN o ooooo o IG ADIRE A S ah ts De da AL e au M ce aN LD Headboard Assembly P4120CT 0 eee eee eee eee Installation tirita MIU RR REMOVAL A ota thence EE TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 7 Accessories Steering Plus Steering System Field Upgrade 98V235 7 58 Field Upgrade Factory Installed Installation o o oooooo 7 58 REMOVE se oie E eek ede Bohs NA EE cee ed 7 65 A RO 7 65 Cl aning S auos eto I IU desc ug aos t um ates e Se e pele dV d 7 66 Page 7 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 E
391. very 10 15 degrees the left release handle located at the top of the back section hand cut out The back section rises to its highest TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 19 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re OB GYN Stretcher Function Checks Chapter 2 Troubleshooting Procedures position the gas spring releases and locks throughout its full range of motion and the release handle engages and disengages completely returning to its original position with no evidence of binding Do the same thing for the right release handle NOTE The PACU extenders can either be removed from the stretcher in the armboard position or in the extender position If they are in the extender position around the articulating head section then the release handle on the PACU extenders must be used to raise or lower the back section Yes No Go to RAP 2 20 Headrest Function 28 Raise and lower the articulating headrest section as well as rotate in both directions forward backward up down by engaging and disengaging the thumb push lever located on either side of the headrest section The articulating headrest moves freely with no evidence of binding along both axis The gas spring releases and locks throughout its full range of motion and the push handle release engages and disengages completely returning to its original position with no evidence of bind
392. wide width 8000 3 4637502pl 2 Headed pin 0 688 8000 4 461950948 1 Foot section weldment 8000 5 461980548 1 Electric thigh panel weldment 8000 6 49043 8000 2 Actuator mounting pin 7 461951048 1 Electric head foot tube weldment 8000 8 49081 8000 2 Retaining ring 9 49995 8000 2 Bushing bronze 10 49655 8000 1 CPR dampener 11 49996pl 8000 1 Headed pin 12 43059 8000 1 Retaining ring 13 46334 8000 2 Mattress attachment Velcro 14 61108 8000 1 Dampener mounting pin TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 91 a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Head and Knee Drive Assembly Chapter 5 Parts List Electric Stretcher Head and Knee Drive Assembly Figure 5 27 Electric Stretcher Head and Knee Drive Assembly 2 d CA ree d gt Loe Y e o CXS E m115c067 Page 5 92 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Electric Stretcher Head and Knee Drive Assembly Chapter 5 Parts List Table 5 26 Electric Stretcher Head and Knee Drive Assembly Item Number Part Number Quantity Description 1 4639002
393. wise call Hill Rom Technical Support at 800 445 3720 NOTE The cable for the Mechlok device and the gas spring cable are fixed length cables that actuate the gas spring and Mechlok device If maintenance was performed internally to the headrest shroud the cables may have been routed incorrectly which also could cause binding of the articulating headrest 3 Goto Final Actions on page 2 32 1 Mechlok is a registered trademark of P L Porter Company TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 2 61 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 2 21 Surgical Stretcher Articulating Headrest Push Handle Release Gas Spring Malfunction Chapter 2 Troubleshooting Procedures NOTES Page 2 62 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Chapter 3 Theory of Operation Chapter Contents Schematics Wiring Diagrams 2 0 0 eect ee eee nee 3 3 Theory of Operation cercos 3 6 Control B0atd seda tara RUE eh Ses beads 3 6 Power Supply uis xe RTI eq tede tisse ps tct s 3 6 Input CItCullE den Hig Ser e ERR Rer eee Ces LA eRe a bts 3 7 EIC ue dh hn D elu LM OP DIEM LI eo a T mE RA 3 7 Comparator CITOUIL d Ce otek ye REX I RR EVER DC EYE 3 7 LEDO costaron Rn SURE EA TRES De NT De Rt 3 8 Relay DUIpuls Rosa ec eR iddb a iu d
394. without the prior written consent of Hill Rom Sixth Edition First Printing 1996 Printed in the USA Allen is a trademark of Industrial Fasteners Inc Celcon is a registered trademark of Hoechst Celanese Corporation Comfortline is a registered trademark of Hill Rom Services Inc Hill Rom is a registered trademark of Hill Rom Services Inc Loctite is a registered trademark of Loctite Corporation Mechlok is a registered trademark of P L Porter Company Oilite is a registered trademark of Beemer Precision Incorporated Resiten is a registered trademark of L C Industries Inc Steering Plus is a trademark of Hill Rom Services Inc Torx is a registered trademark of Textron Inc TranStar is a registered trademark of Hill Rom Services Inc Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page ii TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Revisions The information contained in this manual is subject to change without notice Hill Rom makes no commitment to update or to keep current the information contained in this manual The only product warranty intended by Hill Rom is the express written warranty accompanying the bill of sale to the original purchaser Hill Rom makes no other warranty express or implied and in particular makes no warranty of merchanta
395. y the strain relief A to secure the power cord assembly B to the electric box 3 Snap the terminals into the power cord assembly connector housing 4 Connect the power cord assembly connector G to P5 on the control board H see figure 4 19 on page 4 39 5 Use the 7 16 open end wrench to secure the strain relief A firmly in place see figure 4 24 on page 4 47 6 Install the ground screw D the ground strap E and the self locking nut C to the electric box using the ratchet and the T25 Torx head bit TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 47 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re 4 15 Electric Stretcher Power Cord Assembly Chapter 4 Removal Replacement and Adjustment Procedures 7 Install wire ties to secure the power cord assembly to the other wiring assemblies inside the electric box 8 Place the electric box cover weldment C in place and secure to the frame with the two A see figure 4 17 on page 4 37 9 Plug the stretcher into an appropriate power source and check for proper operation Page 4 48 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re 4 16 Procedural Fixed Height Trauma OB GYN Stretcher Back Panel Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures 4 16 Procedural Fixed Hei
396. yal oat ies Agee hat ae Sul aee uar vb DT t ea ee 4 105 Replacement za diea pis tide bb oath CAS REDE E ERE AS 4 106 Adjustment sexes el per xDD d ide 4 106 Steering Plus Steering System Assembly New Style 4 108 R moyal A eu Biss ORO a a fered rh E Eg Crac ta cena 4 108 TranStar amp PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page xv PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man1 15re Table of Contents Replacement emee ran ea oe ds eR 9T sae ee ae be Burda a a 4 109 Chapter 5 Parts List A A EROS E Es E Ded cfc M ES 5 5 Service Pants ORIGEIBE v sae etes Uum Ls e A Mr de Lees 5 7 Exchange Policy ere a AS han EE ATE UR LR IN RR 5 10 In Warranty Exchantes cs dorsal 5 10 Out of Warranty Exchanges leere 5 10 Recommended Spare Parts 2 1044 va eee gen eerste VAR PRESE 5 11 PC 100 PC 200 Procedural Stretcher Base Assembly o o oo 5 12 PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly5 16 Surgical Stretcher Base Assembly 0 02 ce eee eee eee eee 5 20 Fixed Height Stretcher Base Assembly 2 2 ise a b saccades EI 5 24 Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud 5 28 Pedals Stretchers With Side Pedals 0 0 0 0 0c ccc eens 5 30 Pedals Stretchers With Side and Foot End Pedals 5 34 Pedals Stretchers With Foot End Pedals
397. ystem Old Style Item Number Part Number Quantity Description 1 SA3712 8000 1 Wheel tente 5 2 831 8000 1 Locknut 3 46152pl 8000 1 Mounting bracket assembly fifth wheel 4 4645401 headed pin is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 5 46085 pivot link is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 6 43059 8000 6 Retaining ring 7 9022919 8000 1 Brake caster 8 46098 8000 4 Caster screw 9 9001636 8000 1 Screw 10 46104pl 8000 1 Wheel link welded assembly 11 46357 8000 1 Spring fifth wheel 12 37652 8000 1 Retaining ring 13 46453 8000 1 Headed pin 14 4645402 headed pin is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 15 12434 8000 1 Roll pin 16 4645403 headed pin is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 5G 500 0B 450 0B 550 EL 550 Series Stretcher Service Manual man1 15re Page 5 43 Steering Plus Stee

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