3150 Upflow Service - Archive
Contents
1. ma d Tank Brine Brine Tank Refill Dia B W B W 1800 Brine and Slow Rinse Time Minutes Refill Time Minutes Volume Rate Time Inj 6 Per Ft 10 Per Ft 15 Per Ft Rate 6 104 15 of Resin GPM Min Size 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI GPM Per Ft Per Ft Per Ft 24 5 24 16 16 38 28 26 58 40 38 10 2 10 16 24 30 25 10 5 36 26 24 62 42 40 96 68 64 10 5 6 10 16 15 Fe 36 35 10 6 34 28 28 58 48 48 84 68 68 10 5 8 14 20 20 lt coe 42 50 10 7 36 26 26 58 44 44 92 70 70 10 10 6 10 16 48 34 34 34 56 56 56 76 76 76 10 15 6 10 14 60 100 10 46 36 34 68 54 52 102 80 78 10 20 8 12 18 70 Ft WITH MODEL 2350 SAFETY BRINE VALVE Page 32 34 56 56 56 34 60 50 50 34 68 54 52 Printed in U S A MODEL 3150 UP FLOW Service Assemblies 60036 02 1800 Brine Valve 60057 01 See Illustration Page 10 11180 Screw Round Hd DERE UE 11183 O Ring 017 4 shed 10302 16596 Nut Q C uou iuh 10872 dete bs ce es 11772 Spring Jo osos 1080 Tires Retaining Ring Senet TOA Leas eae ts 11912 Fitting Brine Line Be 12660 2s2. Page 28 Printed in U S A MODEL 3150 UP FLOW System 6 Twin Series Regeneration Installation with a Remote Meter BV P MANUAL d eo 452 SHUT OFF e pos po A UC PRESSURE SUPPLY G TO S V 0 DRAIN ELECTRICAL INTERLOCK lt CORD BRINE LINE Ns i Ht RESIN TANK A UNIT 1 SF C b BRINE TANK a DCN d ag BRINE TANK RESIN TANK UNIT 2 cM Printed in U S A DIAPHRAGM OPERATED VALVE 3 WIRE POWER CORD Page 29 MODEL 3150 UP FLOW System 7 Twin Alternator Installation with a Remote Meter MANUAL SHUT OFF amp AD Ra DIAPHRAGM OPERATED VALVE RESIN TANK LAG UNIT 3 WIRE POWER CORD gt gt ELECTRICAL 1 INTERLOCK Gk CORD 9 oy AD METER BRINE N RESIN TANK TANK RESINTAN e Page 30 Printed in U S A MODEL 3150 UP FLOW Flow Data amp Injector Draw Rates 3150 VALVE SIDE MOUNT amp TOP MOUNT an 50 20 10 20 30 40 50 60 70 80 90 100 200 300 400 500 3150 ON EMPTY TANK 45 6 7 8 9 10 100 80 T 60 40 INLET PRESSURE PSIG 20 N A o 8 10 12 14 16 DRAW RATE GPM Page 31 Printed in U S A MODEL 3150 UP FLOW Typical Timer Settings
3. CMM QA seats Clo CENE M Tocat ets OD x osse io eee Die toot us cA 90 2 f JO Vibes 99 oiii dozen 4 cicius A 2 Atos ANAE a dio up ELI Printed in U S A Description Timer Housing Assembly Cycle Actuator Gear 24 Hour Gear 24 Hour Label Silver Knob Screw Timer Knob amp Motor Plate Mtg Button Decal Program Wheel Assembly Specify Hardness Capacity Program Wheel Retainer Screw Program Wheel Mtg Spring Clip Spring Detent Ball 1 4 in dia Main Drive Gear Program Wheel Roll Pin Program Wheel Decal Idler Shaft Spring Idler Idler Gear Drive Gear Curved Washer Motor Mounting Plate Motor 110V 60 Hz Motor 24V 60 Hz Screw Motor Mounting amp Ground Wire Drive Pinion Program Wheel Clutch Drive Pinion Spring Spring Retainer Not Assigned Screw Timer Hinge Hinge Bracket Insulator Switch Switch Screw Switch Mounting Decal Time of Day Decal Instructions Harness Not Shown Wire Connector Not Shown Ground Wire Not Shown Page 15 MODEL 3210 ECONOMINDER Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on program wheel gear Release and check for firm engagemen
4. TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW4 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BRINE VALVE CAM NOTE SINGLE TANK TIMECLOCK METER DELAYED OR METER IMMEDIATE REGENERATION BLACK YELLOW N C BROWN C sw4 SCAM Printed in U S A WHITE BLACK BROWN N C YELLOW e Nc RED c L SW2 swt E IMMEDIATE REGENERATION TIMER WHITE YELLOW BROWN BLUE RED BLACK ES BLACK Brack G x 5 9 z z zl M BROWN N C YELLOW 5 2 gn V Page 21 3150 System 4 With Remote Meter Valve Wiring IMMEDIATE REGENERATION TIMER WHITE 1 WHITE WHITE GR YEL 1 f YELLOW YELLOW 2 BROWN BROWN 3 YELLOW BLUE BLUE 4 BLUE RED REO BLACK BLACK BLACK BLACK wl Z e BLUE eue 7 2 A 5 Q z TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BR
5. TIMER MOTOR PINK E NO ud enk REMOTE METER WIRING K1 DUAL COL LATCHING RELAY 24V P N 17018 FLECK RM IMMEDIATE FLECK 3200ET REMOTE METER BADGER AR 120V P N 16807 SW TIMER HOMING SWITCH 422338 123 4 5 E 2 28 SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SWA4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH 0009 90909020292 ooo 9 9000 o o SWB TIMER AUXILIARY SWITCH 3T X45 6 78 9 1 2814750 78 09 123456789 THCAM TIMER HOMING CAM VALVE T B VALVE T B VALVE T B TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM BLACK YELLOW INTER L NTER CABLE IMMEDIATE REGENERATION TIMER 1 WHITE WHITE WHITE Ca WHITE YELLOW YELLOW 2 RED BROWN BROWN 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK 5 BLACK BLACK BLACK A y GR YEL 8 d zl BLUE BLUE Els a iy ae L E BLACK 4 al cid dS BLACK xs EX x xlz gt li x ol S ul gd d g 28 e z M 5 z E 3 a 3 ge amp 2 U x gt a amp Nx HEL THCAM a alg 4 EE zi zi z z z z VDM Iu mi NAC l SX E ae SWE 5 als 5 O zt Wo unm SCAM BLACK ONE PIN SET TRIP SW6 TWO MINUTES BEFORE BACKWASH TM TIMER MOTOR VOM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM T
6. d oxeI Ori LENS dee cats acento TO ees chen DRE TIB Sin doi 12 212x248 PARES TOAS cet his MM Uf d ad oo 15 cr eines Part No Description Valve Body 15114 30NP Valve Body Bsp Nickel Plated 11720 Seal 109369 ner Spacer Port 10368 ca oec Spacer 169397 22 were Piston 14818 o krti es Clip Piston Rod 15125 tbe sois Piston Rod 14922 O Ring 035 16398 21 End Plug Assembly 1513275 edis eet mae Seal 15115 01 Adapter Side Mount 90 TAA Adapter Side Mount 16042 Svea Screw Hex Hd 1 122 Metric Options 15117501555 eius Adapter Top Mount 4 8 Th d O Ring 229 Dist 19575 nip oi n eit O Ring 240 Tank 15210 a EE O Ring Park Tank 19608 20 Disperser Not shown Printed in U S A Page 7 MODEL 3150 UP FLOW Control Drive Assembly see opposite page for parts list 8 eee e 4 TA 37 v 36 d 35 34 33 gt bM C e fa L WEDAL EE Ng 27 Page 8 Printed in U S A MODEL 3150 UP FLOW Control Drive Assembly Parts List Item No Quantity Part No Description ed 19304 00 Back Plate 01 02 MS 15120201 Bracket Motor Mounting So EE 16346 1 onse DRY Nut 5 16 18 4 lcs
7. shown in the drawing Even thought it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit IMPORTANT SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION KNOB TO SET TNE Of Oav PRESS RED BUTTON AMO URN LARGE DIAL UNTIL TIME i AT ARROW RED TIME SKIPPER WHEEL 12 DAY SET BUTTON SHOWS EVERY OTHER DAY REGENERATION 3200 ADJUSTABLE REGENERATION TIMER SALT LEVEL MUST ALWAYS BE ABOVE WA
8. 9 9 B 355 E E f IE dg 4 dd RELAY TERMINAL BLOCK PINOUT BLG zz zz zz SHOWN IN RESET POSITION VOM 9 12 LATCHING g RESET ie BELAY U ZLE BVCAM f ay i E Hoa O nh K1 TS 14 SET x BLACK c ONE PIN SET TO TRIP SWB TWO MINUTES BEFORE BACKWASH RED 00309 E J X ug o y m 4 8 a WHITE o o gi m o 9 NET cee WHITE e TIMER MOTOR RED VDM VALVE DRIVE MOTOR BLUE K1 DUAL COL LATCHING RELAY 120V P N 16807 230v TO 129V 230V TO 120V TRANSFORMER SW1 TIMER HOMING SWITCH REMOTE METER WIRING SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH 5 R F SWA VALVE STEP SWITCH SM nee i AMEDIA pe oe METER 2t pud AR SWE BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH 9 70 9 9 9 THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HONING CAM Doo 4 Q O 0 o0 0 o TE o o SCAM VALVE STER CAM 11234567890 1123456867890 1234567899 BVCAM BRINE VALVE CAM VALVE VALVE T B VALVE TB BLACK YELLOW BLUE o TB1 PURPLE 89 fig INTERLOCK CABLE wane KH IMMEDIATE REGENERATION TIMER C1 WHITE WHITE CIC WHITE 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE BLUE BLUE 5 PUR RED RED BLACK 6 BLACK BLACK BLACK E GR YEL g i m BLUE BLUE V m BE BLACK q 3 du BLACK AS x Ez x x 5 g 2 5 al amp Mp a aj
9. Breakdown See Page 12 2 Meter Assembly Std Range For Parts Breakdown See Page 13 2 Meter Assembly Ext Range 1800 Brine Valve See Illustration Page 12 Page 33 Notes Page 34 Printed in U S A Notes P N 17803 Rev 2 3 00 Printed XX 00
10. ES Fed E Js THCAM dl o ds zz z z zz 1 o o VDM z E 8 IET 186 ew O m SCAM TM TIMER MOTOR BLACK T1 230V TO 120v TRANSFORMER 5 PIN SET TO TRIP SWS TWO MINUTES BEFORE BACKWASH VDM VALVE DRIVE MOTOR WHITE SW TIMER HOMING SWITCH mx SW2 TIMER PROGRAM SWITCH RED CES SW3 VALVE HOMING SWITCH Em SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH Ye THCAM TIMER HOMING CAM 238v TO 120v TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 26 Printed in U S A MODEL 3150 UP FLOW System 4 Typical Single Tank Installation wiht Optional Meter MANUAL SHUT OFF OPTIONAL 3100 METER POWER CORD Ng N BRINE LINE BRINE TANK Page 27 Printed in U S A MODEL 3150 UP FLOW System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass DIAPHRAGM OPERATED VALVE T MANUAL SHUT OFF g PRESSURE SUPPLY 3 WIRE POWER CORD RESIN TANK UNIT 1 ia mE 7 A SHINE TANS S BRINE LINE RESIN TANK BRINE TANK UNIT 2
11. IE ROME Blue 15128 08 were Ve Yellow 15128 09 Green 15128 10 HAG 2 wee VL VIVI Black Page 11 Printed in U S A MODEL 3150 UP FLOW Service Valve Operator PARTS LIST Item No Quantity Part No Description A qoe siot 15074 Valve Body 2 uis 16065 Stem Qi dedit ete 10141 O Ring 010 d roter DLL RU ET 148835 Seal Bree a Ee Metres Grn eed 148345 Osa Spacer SEC TE M DA jp RE 16509 sd ee dace End Plug d sisse sd edes dede 14516 O Ring 015 Ou ie dit d ee tees 159652 5 o dL os Fitting 1 4 Tube Oud niu jp 10249 Spring T0 Tele fend ped 10250 iei Retaining Ring eus E es 16498 02 Stem Guide Assembly eet ts Insert TS icit pisces oues des anes Es 10930 Ferrule TA eina 10329 Nut M VILLA qui occident es 16503 Tube Fitting 16 16511 SVO Tube Not Shown Page 12 Printed in U S A MODEL 3150 ECONOMINDER 2 Meter Assembly PARTS LIST Item No Quantity Part No Description 14456 Meter Body DERE Ts 15532 2 ein Impeller Shaft Retainer E 15432 Impeller Shaft ie ect E I EIS Not Assigned jc E 15974 orte ek Impeller Biko Keown iie 19847 iu hee en O R
12. P S I Minimum Change Seals Spacers and piston Assembly Determine if switch or timer is faulty and replace it or replace complete power head Check timer program and positioning of control Replace power head assembly if not positioning properly Remove power head assembly and inspect bore remove foreign material and check control in various regeneration positions Replace seals and piston assembly Problem Softener Delivers Hard Water Cause could be that Reserve Capacity Has Been Exceeded Correction Cause could be that Program Wheel Is Not Rotating With Meter Output Correction General Service Hints For Meter Control Check salt dosage requirements and reset program wheel to provide additional reserve Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Page 20 Check meter with meter checker Printed in U S A 3150 System 4 Valve Wiring WHITE 1 WHITE DELAYED REGENERATION TIMER WHITE WHITE BLACK 2 BLACK YELLOW YELLOW cuv GR YEL Brown BROWN BLUE P 2 RED BLACK BLACK x 6 E a TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1
13. Sese Screw i e a Le EIE ed ace 19277 020 Cover Black 28 19277 021 Cover Lamp Window 18615109 nem Seal Window 30 seek ds T capped 18745 l spot eee Window 91 Zoe dr ec ct 18716 03 e rre emm tee Seal Cover 32 ne vp iA 192081 Screw 16046 Drive Gear 160505 nests a eon este nn Retaining Ring 35 s he orn epRS T1774 2i lebe RR A Ds Retaining Ring E JO dn T osse os ee 1604 orem tanh Drive Link Or uides Time 11709 i hREDELespx Pin Drive Link 38 o ve Terren in APRES 16048 ovr o a Bearing Drive Link BOM Lx aide esa d restet dat 118985 X Fabs ds Bi EUER Clip AQ an elo Te nep EP ER 16045 Drive Pinion 1381 22 Roll Pin 42 coh vA 1108011 eh Screw Flat Hd um dete Ag Makes Screw Hex Hd deeds eg dos Yu Met Ore a Timer not shown 3000 3200 3210 3200E 3200T 45 Se nope etnian 12287524 7 ft Power Cord not shown 122817127 ne aeg 12 ft Power Cord T9719 zu 230V US Power Cord 46 0 17967 Strain Relief not shown AT sistens 16430 peter Harness not shown 48 is os vem 1969T shot meets Hole Plug 3 4 Dia not shown ME EN 1959 T 17 i Mens lestie Hole Plug 7 8 Dia not sh
14. VALVE STEP CAM BVCAM BRINE VALVE CAM o o ooo 9 05 o o 112535456 1 1 2 45 6 ne VALVE T B VALVE T B TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE FLECK 5200 REMOTE METER BADGER AR LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 12325678 23288 o o l o o 1123456 11253245560 VALVE T B VALVE Tm INTERLOCK CABLE Eb anc IMMEDIATE REGENERATION TIMER Ca WHITE WHITE WHITE 2 RED j YELLOW YELLOW E YELLOW BROWN BROWN 4 BLUE BLUE BLUE 5 BLACK RED RED GR YEL BLACK BLACK Al T y s z8 BLUE BLUE a 77 xi 3 y ES x amp do ds BLACK EE ES az x al a 4 85 E sh Ligh H z aa S dy zz zz X o VDM1 e u IE O SCAM TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 24 Printed in U S A 3150 24V 120V System 7 Valve Wiring BLACK YELLOW NOTE TWO TANK SINGLE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG
15. group of pins after the last hole in the brine and rinse cycle determine the length of time that the unit will backwash 2 min per pin To change the length of backwash time add or remove pins at the higher numbered end of this section The number of pins times two equals the backwash time in minutes How to Change the Length of Rapid Rinse The second group of holes on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per hole Page 18 PROGRAM BRINE amp RINSE WHEEL FOR SECTION CONTROL OF 2 MIN PER HOLE REGENERATION CYCLE PIN STORAGE BACKWASH SECTION 2 MIN PER PIN RAPID RINSE SECTION 2 MIN PER HOLE BRINE TANK REFILL SECTION 2 MIN PER PIN To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of holes times two equals the rapid rinse time in minutes How to Change the Length of Brine Tank Refill Time The third group of pins in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per pin To change the length of refill time add or remove pins at the end of the third group of pins as required The number of pins times two equals the refill time in minutes The regeneration cycle is complete when the outer microswitch drops off the last pin at end of the brine tank refil
16. nto eset 16044 over eee es Drive Motor 115 V 60 Hz 16500 ccr Rer Drive Motor 220 V 50 Hz 1550 Re Ms eee Drive Motor 24 V 60 Hz D VES S d i rk Bracket Switch Mounting LO METER TRE 10302 Se Insulator Switch 102181 bent Switch B roit snos 17845 08 Pin Hinge 9 hier x d scd edes d 11235 i2 Nut 1 4 20 10 een Lockwasher Ts nuin Screw Pan Hd 19 ix 16053 paepae i aa a HR Bracket Brine Side 40133 eser Screw Round Hd TS 8 1522623 ede Aen Terminal Block 160525 o rS Bushing STIMA 16059 7 cerne riii hes Washer 18 m Tier eR Retaining Ring Bowed E TO aa es O E A 1030055575 d dr usse s vt Screw Hex Hd Thread Cutting ent 1931721 Light Bracket hg 10231 Screw Hex Hd 22 ied sega Mie od Sherbet o See gn eee i Screw Hex Hd 29 tbv ES p PE 12288 ccu geret Washer Lock 8 Internal DA s j TEM ee A EA 16494 06 te et Cam Assembly Service After RR decide 16494 04 e Cam Assembly Service After Brine Refill dieu d ive 11224 Lor bre Screw Hex Hd 26 Tes esae 19319 oret RE ERR Lamp Window pur EE De siete tut 18744 E fice tani
17. INE VALVE CAM NOTE BLACK BLACK BLACK RED N C YELLOW SINGLE TANK REMOTE METER INITIATED DELAYED OR IMMEDIATE REGENERATION RE OTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200ET 781 123456 123456 123456 9 o o o o o 9 o o 1135154 923454 779334584 valve TB valve a BADGER AR HERSEY BADGER AR E T81 1234568 123456 123456 9 o o Sm o 0 9 o 7 11 233 30 133358 33450 valve te 09 Page 22 JNO YELLOW N Q RED N C HCAM P WHITE VDM g Printed in U S A e N C YELLOW Cc SWZ 3150 System 5 Valve Wiring a INTERLOCK CABLE RECEPTACLE m d IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELL
18. MODEL 3150 Up flow Brine Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 3150 UP FLOW Job Specification Sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION CONTROL VALVE SPECIFICATIONS 1 Type of Timer see pages 19 20 amp 21 A 7 day or 12 day B 3 750 to 63 750 gallon meter or 18 750 to 318 750 gallon meter or Other C Meter Wiring Package 1 System 4 1 tank 1 meter immediate or delayed regeneration 2 System 5 2 tanks 2 meters interlock 3 System 6 2 tanks 1 meter series regeneration 4 System 7 2 tanks 1 meter alternator 2 Timer Program Settings A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min 3 Drain Line Flow Controller gpm 4 Brine Line Flow Controller gpm 5 Injector Size 6 Service Valve Operation Units SVO Size of Service Valve Page 2 Printed in U S A MODEL 3150 UP FLOW General Commercial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Other voltages available Make certain the current supply is always hot and cannot be turned off with anot
19. O BROWN BROWN 4 BLUE BLUE BLACK 5 E RED RED ua 5 GR YEL BLACK BLACK age BLACK H7 d r4 gt gy dg zz zz zx E 8 5 a 5 g 5 3 3 gg amp IE m gt a ya a ZH amp da zz ziz Q VOM 2 Use Us O TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE BLACK YELLOW TE j INTERLOCK CABLE acc aL IMMEDIATE REGENERATION TIMER 1 WHITE WHITE WHITE 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE 5 BLACK RED RED za GR YEL BLACK BLACK BLACK BLACK amp gd g g P Ww 9 g Ss BLACK EX 55 zz x o ol 9 T f 3 9 13436 Ner di 13 rab amp b g g gjs ziz pai ra i o VOM i i IE O TM TIMER MOTOR VOM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH Sw4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 23 Printed in U S A 3150 System 6 V
20. OSITION OUTLET n n 4 d INLET E INLET TOP OF TANK S TO BRINE TANK BOTT M OF TANK Hard water enters at valve inlet flows thru piston to the bottom of tank up thru mineral to top of tank around the piston and out the drain Hard water is also available at valve outlet Printed in U S A MODEL 3150 UP FLOW Water Conditioner Flow Diagrams Cont d 4 RAPID RINSE POSITION OUTLET INLET TOP OF TANK A TO BRINE TANK BOTTOM OF TANK Hard water enters at valve inlet flows thru valve to the top bottom of tank down thru mineral to bottom distributor back to top of tank around the piston and out the drain Hard water is also available at valve outlet 5 BRINE TANK REFILL POSITION OUTLET INLET N M INLET TOP OF TANK JA TO BRINE TANK BOTTOM OF TANK Hard water enters at valve inlet flows thru valve to the top of tank down thru mineral to the bottom distributor Conditioned water flows up to valve outlet and thru the throat and nozzle to fill brine tank Page 5 Printed in U S A MODEL 3150 UP FLOW Control Valve see opposite page for parts list C LLA Page 6 MODEL 3150 UP FLOW Control Valve Parts List Item No Quantity dibus Red ees eene ees Box acm d tp De kes Dach oes Od cori
21. PCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Printed in U S A Page 25 3150 230V System 7 Valve Wiring BLACK NOTE TWO TANK SINGLE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT o COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT BLUE 4 9 COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT TE PURPLE INTERLOCK CABLE HI RECEPT ar ae IMMEDIATE REGENERATION TIMER 1 wHHE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YEL BROWN BROWN Ld LT BL BLUE BLUE 5 BLACK RED RED BLACK 8 BLACK BLACK BLACK m E 7 BLK g a z PUR BE BLUE E 9 OR y E BET PUR S mS g 9 GR YEL BLACK F re 5 8 amp ES ES o 3 dg 3 ag G a D SO
22. Shan ee 18303 O Ring 021 2 56 ug 18314 qtti 15241 Brine Valve Body 15120 16203 01 Connector Brine Valve 16044 16497 Brine Stem Assembly 16052 dev 16498 01 Stem Guide Assembly ds 16054 16605 Retainer Plate 16055 ZEN hace 116056 60277 1800 Injector Assembly 2r nei 116131 See Illustration Page 10 60150 3150 4 12473 Screw Hex Hd qe oe 15127 Injector Throat Specify Size Ties 15128 Injector Nozzle Specify Size 60393 15246 O Ring 116 eset bad 16340 Injector Body Tess 16341 01 Injector Cover 60394 60106 10 3150 Piston Assembly See Illustration Page 6 60036 02 14818 Clip Piston Rod set 14922 O Ring 035 Witt hehe 16337 Piston desi 15125 Piston Rod 16398 21 End Plug Assembly Gray 60131 31505 Seal Kit See Illustration Page 6 PORC 10368 Spacer 10369 Spacer Port eds 11720 Seal Printed in U S A 3900 Upper Drive Motor Assembly 115 V See Illustration Page 8 Insulator Switch Screw Hex Hd Screw Flat Hd Switch Nut 10 24 Screw Hex Hd Bracket Motor Mounting Drive Motor 115 V Bushing Bracket Switch Mounting Stand Off Screw Pan Hd Spacer 3150 SVO Assembly For Parts
23. TER LEVEL IN BRINE TANK Printed in U S A Page 17 MODEL 3200 amp 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure How to Set Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Serles Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging time to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How to Change the Length of Brine and Rinse Time The group of holes between the last pin in the pause section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the backwash group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How to Change the Length of the Backwash Time The
24. UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 181 Dn INTERLOCK CABLE PT WHITE c 7 RECEP AChE IMMEDIATE REGENERATION TIMER 1 WHITE 787 1 wate WHITE WHITE GR YEL 2 RED YELLOW YELLOW YEL BROWN BROWN 4 LT BE BLUE BLUE 5 BLACK RED RED BLACK 6 BLACK BLACK BLACK m Ca BLK i i a als i BLUE BLUE ES 3 OR n y oS 9 PUR amp ES tb x see a gs EE zz zz WW ES BLACK x E E 3 5 o E 8 T peeg s 35 8 3 ES B Ul gs 9 c RELAY TERMINAL BLOCK PINOUT BLUE la O0 zz zz z z SHOWN IN RESET POSITION vow LATCHING g Nc ws RELAY U at i g UR o PINK uo Ks SCAM BLACK c ONE PIN SET TO TRIP SW6 TWO MINUTES BEFORE BACKWASH x RED 6 x LT BL Jj E 0 WHITE TM
25. alve Wiring BLACK YELLOW RED WHITE BLUE sd INTERLOCK CABLE RECEPTACLE IMMEDI TION TI ass Mate 21 EDIATE REGENERATION TIMER Qa WHITE WHITE I wane GR YEL 2 RED vetiow _ YELLOW 3 YELLOW BROWN BROWN 5 4 BLUE BLUE BLUE 5 BLUE RED RED BLACK 6 BLACK Back Back xi E GR YEL amp al 8 BLUE muc 53 A y Go gt lt 5 die ag BLACK zd z zz 8 i 5 e a SE E TM SG ale amp N e al o a da ziz ziz o o VDM E x PIS p U Mi i Ap O BLUE BLACK c SW6 SET TRIP FOR SIX MINUTES AFTER BRINE TANK FILL TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH REMOTE METER WIRING SW4 VALVE STEP SWITCH Sw5 BRINE CAM SWITCH a FLECK RM IMMEDIATE FLECK RM DELAYED THCAM TIMER HOMING CAM 14 3 4 56 1 2 E 4 5 6 TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM
26. her switch EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 110 F and the unit cannot be subjected to freezing conditions INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 7 feet apart for twin units 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units 3 Make sure that the floor is clean beneath the salt storage tank and that it is level 4 Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time 5 Place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign ma
27. ing Meter Cover yj du eot E cs ions 15218 Meter Cover Assembly Standard RES 15237 etae of eels Meter Cover Assembly Extended Range B ur 12473 Screw Meter Cover 14679 3 dh xs O Ring Quick Connect TO viet Sek This ru 14568 Nipple Quick Connect 5 14680 Flow Straightener 1255 sata ud ger Nut Quick Connect Page 13 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly see opposite page for parts list 43 Nj T ys 9 Koy 7S 6 23 d a SCS 31 ss 22 A V e 3 34 ram E d A n 35 NO SA qs ic 36 NON Ney Page 14 Printed in U S A MODEL 3150 UP FLOW Part No 14447 Timer Assembly Parts List Item No Quantity T2 mue Tit d LEONES et D eot ted Esta beau Dr M es d SU oos Der cete Ou uut Ses A 10 seu TT T2 dii ep TO eee deas T4 etm jp ET 15 6 cx eom am TO 4 fried 215 iles jT 18 seen De et ms 19 ERA d xxu Sepak fies 21 2 EI Ss Shares Sets p ERE M Vic E M jg ss 26 tr tee DM RAE 2T istis PA e dii ce toe ess 29 54 ties durieu ce mcs 30 2t EL be ac 32 toda ga D
28. l section The program wheel however will continue to rotate until the inner microswitch drops into the notch on the program wheel Printed in U S A MODEL 3150 UP FLOW Service Instructions PROBLEM 1 Softener fails to regenerate 2 Hard water 3 Unit used too much salt 4 Loss of water pressure 5 Loss of mineral through drain line 6 Iron in conditioned water CAUSE A Electrical service to unit has been interrupted B Timer is defective C Power Failure A By pass valve is open B No salt in brine tank C Insufficient water flowing into brine tank D Hot water tank hardness E Leak at distributor tube F Internal valve leak A Improper salt setting B Excessive water in brine tank A Iron buildup in line to water conditioner B Iron buildup in water condi tioner C Inlet of control plugged due to foreign material broken loose from pipe by recent work done on plumbing system A Airin water system B Improperly Sized Drain Line Flow Control A Fouled mineral bed Printed in U S A CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Reset Time of Day Close by pass valve Add Salt to brine tank and maintain salt level above water level Check brine tank fill time and clean brine line flow control if plugged Repeated flushing of the hot water tank is required Make sure distribu
29. manual regeneration procedure are the same as previous instructions MANUAL REGENERATION KNOB di DUREE ED BUTTON AND SERVICE mes POSITION INDICATOR Seer CLOCKWISE CAPACITY i PROGRAM WHEEL d 4 RED TIME SET BUTTON WHITE DOT GALLONS LABEL Immediate regeneration timers do not have 24 hour gear No time of day can be set Page 16 Printed in U S A MODEL 3200 TIMER Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position
30. own savvy vae T rusas tested eru ug 16427 04 coe nixa Motor Lead Wire not shown Decals wath uns eet ae d eoe rues nensis Wire Harness not shown 52 coss EE Texte Ra 14924 aree mre Strain Relief not shown 5B ote Teese enum 15513 4 est met Meter Cable not shown PUEDE lle ke Label Terminal Strip not shown bb roov we ves upper A E 16821 Cable Guide Assembly not shown 3 Specify number of terminals Optional Parts for Lamp Package Page 9 Printed in U S A MODEL 3150 UP FLOW 1800 Series Brine System Assembly see opposite page for parts list Page 10 Printed in U S A MODEL 3150 UP FLOW 1800 Series Brine System Assembly see opposite page for parts list Item No Quantity Part No Description Wi ce deest par oet cope e Sia 16340 01 Injector Body OX S UN NE sos ace bay 151285E Injector Nozzle T5127 eral te eo ise Injector Throat 15246 2 55 SER O Ring 116 Drai orisi 16341 01 Injector Cover B uci ii e 12473 eil iA Screw Hex Hd ewan bet 16341 02 Cover 16605 Retainer Plate gin miis eRe O Ring 021 16596 i APERIA Nut Q C 11 16203 01 Connector Brine Valve 12 5 in deze etd eene eto eed 16497 x ciel B
31. rine Stem Assembly eti nier nas T5241 3 s taie tesa Brine Valve Body 14 ued Beeps ceil Spring AGS oes dace see A Grete vai Ses TITTA cso cn Retaining Ring 16 sqb ye 16498 01 Stem Guide Assembly 17 22i uei Me orania hoinief cic nrbe 11912 Fitting Brine Line 1 p DS dude O Ring 017 19 uei dieser PR Re EY RE 11180 emm Screw Round Hd sas alas kien c 1698 b tes Pipe Plug 1 2 NPT er bes e Pise kee 16388 t MERE Tube Fitting Straight Brine Tube Not Shown BOOO Commercial Air Check 24 nm Flow Control Specify Flow Rate Not Shown Option Without Brine Valve Vind 16620 ie ot Fitting Brine Tank B biis ied Ame 10231 25 621252i2216 bk Screw Brine Side Bracket QD T1235 226551228035 x Nut Brine Side Bracket ET 19303 Ive ig rir O Ring 021 Delete Items 9 thru 19 Injector Throat Size Color 15127 05 Hb oue Red 15127 06 HX iA es White 15127 07 df ies sues RE cabe Eder Blue 15127 08 HO ad Yellow 15127 09 HO Lu oru owes Green 15127 10 110 asse seo ok we oe 3 Black 15128 05 Hb oti mcum Red 15128 06 White 15128 07 Hels tak
32. t with gear Note drawing shows 8 750 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve Note To set meter capacity at initial start up either 1 Rotate manual regeneration knob one full revolution or 2 Rotate program wheel manually clockwise or counter clockwise and align white dot with capacity arrow This procedure must be followed any time the program wheel setting is changed How To Set The Time Of Day Press and hold the red button in to disengage the 24 hour gear Turn the 24 hour gear until the actual time of day is at the time of day pointer Release the red button to again engage the 24 hour gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise one click This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and
33. terial usually solder that may have resulted from the installation 6 Place the by pass in service position 7 Manually index the softener control into service position and let water flow into the mineral tank When water flow stops close inlet valve place control in brine and rinse position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 8 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Plug into power supply Page 3 Printed in U S A MODEL 3150 UP FLOW Water Conditioner Flow Diagrams OUTLET 1 SERVICE POSITION INLET TOP OF TANK BOTTOM OF TANK RS TO BRINE TANK Hard water enters at valve inlet flows thru valve to the top of tank down thru mineral to the bottom distributor Conditioned water flows to the valve around the piston and out the outlet BRINE AND SLOW RINSE POSITION OUTLET d INLET TOP OF TANK TO BRINE TANK BOTTOM OF TANK Hard water enters at valve inlet flows thru the piston to the injector nozzle and throat to draw brine from the brine tank brine flows thru valve to the bottom of tank up thru mineral to top of tank around the piston and out the drain Flow thru injectors continues for slow rinse for remainder of cycle Hard water is also available at valve outlet Page 4 3 BACKWASH P
34. tor tube is not cracked Check O Ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See Problem No 7 Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration Remove pistons and clean control Assure that well system has proper air eliminator control Check for dry well condition Check For proper Drain Rate Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase Backwash Time Page 19 MODEL 3150 UP FLOW Service Instructions PROBLEM 7 Excessive water in brine tank 8 Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously A B C D m C Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Drain line flow control is plugged Injector is plugged Line Pressure Is Too Low Internal Control Leak Missadjusted Broken or shorted Switch Valve is not programming correctly Foreign material in control Internal control leak 7 oum m CORRECTION Check flow control Clean injector and screen Replace timer Replace brine valve seat and clean valve Clean brine line flow control Clean drain line flow control Clean injector Increase Line Pressure To 25
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