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Installation and Maintenance Manual: Gearboxes RE

Contents

1. 40 43 C 39 38 37 33 32 ga J 5 31 30 29 28 27 26 25 24 CE E 8 j Jen ET 23 21 20 TE j 8 HI 17 16 15 14 13 12 11 10 Wm 7 2 T oil 3 2 1 d Planetary Gearboxes 3 Technical information 13 dinamic oil Hoisting Solutions Power Transmission 3 5 DESIGN FORMS Installation Operation and Service Manual INLINE GEARBOXES 211 uj V5 V6 88 86 i B5 VI V3 RIGHT ANGLE GEARBOXES pos 1 STANDARD 2 3 36 E 85 Z L 6 6 710 810 A N i 1
2. EE de dn d Planetary Gearboxes 76 4 Transport handling and storage dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual The weight of the equipment to be lifted can be found in Annex 1 4 3 STORAGE For correct storage of the units the following steps must be taken e For storage for over 2 months protect the coupling surfaces such as the flanges shafts and joints with a very thin layer of grease and or protective anti corrosion fluids e Store in a dry place with temperatures of between 5 C and 30 C e Always place wooden planks or a platform made of other materials between the unit and the floor to prevent direct contact e Do not stack the packages e Check the internal gears regularly by rotating the input shaft manually If the unit is fitted with negative lamellar brakes release the brake with a hydraulic pump or suchlike e Before starting up the unit we recommend you replace the washers of the static and rotary seals e For storage for over 6 months fill the gearbox with the same type of oil as the oil that is planned to be used when operational placing the vent cap in the upper part of the gearbox Before starting up fi
3. Sizes 510 610T 1 510 610 810 810 10201 15201 20001 Screw M12 M12 M14 M14 M16 M16 M16 Quantity N 10 10 12 12 10 10 10 Class 12 9 12 9 12 9 12 9 12 9 12 9 12 9 Tightening 130 130 207 207 323 323 323 torque Maximum torque 10 930 10 930 18 257 18 257 24 510 24 510 24 510 tolerated by SCrews Fig 4 0 1 05 B S54 0 05 Y 1 IK T Fr2 LL Y gt 0 15 6 1 gt 3 1 1 I LI lt INR See table 2 Table 2 Sizes 1520H 2000H 2520H 3000H 3510H 4800H 6000H 8000H 12010H 16000H Screw M16 M16 M16 M16 16 16 M18 M18 M24 M24 Quantity 16 16 21 21 24 24 36 36 36 36 01855 129 129 129 129 129 129 129 129 109 109 Tightening 323 323 323 323 323 323 444 444 907 907 torque Maximum torque Nm 41 742 41 742 64 557 64 557 84 547 84 547 162 773 162 773 313 837 313 837 tolerated by screws Planetary Gearboxes 5 Installation and assembly 81 dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual Sizes 21000H 26000H 31000H 40000H
4. P T IL TR F N H H F 114 56 5 535 153 5 47 5 50 5 RA 6004 440 415 212 45 42 42 36 39 1 500 475 213 52 49 49 43 46 60041 425 400 214 56 55 55 50 52 8002 760 730 242 45 42 RA 8003 635 605 RA 243 52 49 RA 8004 630 600 244 58 55 RA 8003L 620 590 RA 312 102 97 97 74 85 RA 80041 610 560 313 79 74 74 51 62 GBA 12013 885 850 RA 314 86 81 81 58 69 GBA 12014 875 840 RA 512 107 102 102 79 90 GBA 12015 850 815 513 86 81 81 58 69 GBA 12013 835 800 RA 514 93 88 88 65 76 GBA 12014 635 600 612 108 103 103 80 91 GBA 12015L 600 765 RA 613 122 117 117 94 105 GBA 16003 1210 1175 RA 614 99 94 94 71 82 GBA 16004 1050 1015 RA 812 170 160 157 GBA 16005 985 950 RA 813 144 134 130 GBA 16003 1210 1175 RA 814 120 110 107 GBA 16004 1000 965 RA 1022 190 180 150 GBA 160051 935 900 RA 1023 167 157 127 GBA 21003 1465 1415 RA 1024 146 136 106 GBA 21004 1300 1250 1522 258 219 265 GBA 21005 1240 1190 RA 1523 191 152 196 GBA 26003 1560 1520 RA 1524 169 130 1176 GBA 26004 1465 1405 RA 2002 259 220 266 GBA 26005 1450 1390
5. 114 ANNEX 3 NEGATIVE HYDRAULIC MULTI DISK e 115 Planetary Gearboxes 64 dinamic Oil osi solutions Power Transmission Installation Operation and Service Manual 1 GENERAL INFORMATION The instructions contained in this manual are an integral part of the planetary gearboxes range required information for purchasers and engineers is included on the dimensional drawings and data sheets provided in the proposal In the absence of such information the data provided in the catalogue should be considered correct In addition to adhering to rules of best practice in construction this information should be carefully read and stringently applied If in any doubt contact the DINAMIC OIL S p A technical assistance service These installation instructions have been designed for the safety of all persons carrying out assembly transport handling installation start up and support on planetary gearboxes however any other technical or specific documentation from the order must also be followed There may be attachments to this manual The manual is relevant to the following units e Planetary gearboxes To comply with their intended use they must be operated as described in this manual and in accordance with the other technical documents data sheets catalogues etc The manufacturer has designed these units for industrial uses Any use application and or installation beyond those described i
6. 74 4 TRANSPORT HANDLING AND STORAGE n na 75 4 1 PACGKAGING etri otn ri trt inno ttr noun rtt e ceo reine eaa odas 75 4 2 HANDLING OF EQUIPMENT earn Revera d Er eh va cease 76 LROgehiscic 77 5 INSTALLATION AND ASSEMBLY rr 78 5 1 DIRECTION OF ROTATION asas 78 5 2 SERIES RE GB GEARBOX 79 5 2 1 Flanged riter et ce lt iii 79 5 2 2 Female grooved shaft designi 82 5 2 3 Designiwith feet ion GE uu UO Cid Pod 84 5 24 Pendular design sani cec fe re Pepe re oa 84 5 3 05 86 5 4 INPUT CONNECTIONS 6 M 6 Planetary Gearboxes 63 dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 5 4 1 Connection to hydraulic 66 5 4 2 Connection to electric arie 87 5 4 3 Connection to fast 67 Connection to e ea ande 88 5 5 GEARBOX MOTOR INSTALLATION gt 69 5 5 1 Wih am electe _ 69 5 5 2 With hydraulic MOOR ER 89 5 6 FITTING ACCESSORIES 91 5 6 1 Pinion flange smoo
7. 2003 192 154 0 GBA 31004 2510 2360 RA 2004 176 138 183 GBA 31005 2500 2350 RA 2003L 187 149 195 GBA 40004 2635 2485 RA 2004L 169 131 176 GBA 40005 2620 2470 2522 286 320 GBA 45004 2960 2810 2523 270 304 GBA 45005 2800 2650 RA 2524 214 248 GBA 53004 4600 4250 RA 3002 287 321 GBA 53005 4485 4135 RA 3003 1289 323 GBA 61004 4600 4250 3004 257 291 GBA 61005 4465 4135 3512 575 589 GBA 61006 4420 4070 3513 350 364 GBA 85004 5000 4600 3514 398 412 GBA 85005 4865 4465 Planetary Gearboxes Annex 1 amounts of oil and weights 112 dinamic oil Hoisting Sol utions Power Transmission Installation Operation and Service Manual IL TR F H F RA 4802 576 590 GBA 85006 4875 4475 RA 4803 446 460 GBA 110005 5 6465 4804 380 394 130005 9730 8830 CC30 35 CC120 50 CC350 90 CC600 135 CC1000 350 Planetary Gearboxes Annex 1 amounts of oil and weights 113 dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual ANNEX 2 TIGHTENING TORQUES FOR LARGE PITCH SCREWS AND CAPS Class 8 8 Class 10 9 Class 12 9 Screw t
8. SUPPORTS AND OUTPUT SHAFTS 9 Motor connection adapter 10 Fast shaft 11 Direct electric motor adapter 12 Direct orbital motor adapter 13 Negative brake F1 F2 14 Negative brake F5 F6 F8 F9 15 Standard flange 16 MZ flange adapter 17 MD flange adapter ACCESSORIES 18 Direct mount bevel gear 19 Single stage reduction 20 Double stage reduction 21 Three stage reduction 22 Four stage reduction 23 Five stage reduction 24 Output support N 25 Output support 26 Output support T 27 Output support TR 28 Output support TL 29 Output support H 30 Output support F 31 Output support NQ 32 Cylindrical output shaft 33 Grooved output shaft 34 Female grooved output shaft 35 Hexagonal output shaft 36 Female cylindrical output shaft Planetary Gearboxes 3 Technical information 37 Pinion P 38 Flange FL 39 Grooved bush BS 40 Hexagonal bushing ES 41 Grooved bar BF 42 Shrink disk GA 43 End plate EP 44 Expansion chamber VE 72 dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual
9. 313 66 61 1 98 49 RE 8004L 530 500 RE 314 72 67 66 45 56 RE 8005L 535 505 RE 511 57 52 52 29 40 GB 12011 650 615 RE 512 66 61 61 98 49 GB 12012 750 715 RE 513 73 68 68 45 56 GB 12013 785 750 RE 514 60 75 75 52 63 GB 12014 800 765 RE 611 58 53 53 30 41 GB 12015 810 775 LLC 612 72 67 67 44 55 12012L 700 665 RE 613 79 74 74 51 62 GB 12013L 745 710 RE 614 86 81 81 58 69 12014L 750 715 RE 811 80 70 58 67 12015L 757 2 RE 812 94 84 71 80 GB 16001 690 655 RE 813 100 90 76 87 GB 16002 660 625 RE 814 107 87 85 94 C8 16003 915 880 LLC 1021 100 90 60 GB 16004 935 900 LLC 1022 117 107 77 GB 16005 940 905 RE 1023 126 116 86 16002 0 625 RE 1024 133 123 93 16003 865 630 RE 1521 123 84 130 GB 16004L 885 850 RE 1522 141 102 146 16005 890 655 RE 1523 149 110 156 GB 21001 930 660 RE 1524 156 117 163 GB 21002 1115 1065 RE 2001 124 85 131 GB 21003 1165 1115 RE 2002 142 104 150 GB 21004 1190 1140 Planetary Gearboxes 109 Annex 1 amounts of oil and weights
10. dinamic Oil osi solutions Power Transmission Installation Operation and Service Manual T I TR N H F RE 2003 156 118 163 GB 21005 1205 1155 8 2004 163 125 170 GB 26001 960 920 RE 20021 137 99 145 GB 26002 1230 1170 2003 149 1 156 GB 26003 1330 1270 RE 2004L 153 115 160 GB 26004 1360 1300 RE 2521 151 185 C8 26005 1380 1320 RE 2522 160 214 GB 31001 1900 1750 RE 2523 194 228 GB 31002 2280 2130 RE 2524 201 235 GB 31003 2375 2225 RE 3001 152 186 GB 31004 2410 2260 RE 3002 199 233 GB 31005 2425 2275 RE 3003 207 241 GB 40001 2030 1880 RE 3004 216 250 GB 40002 2400 2250 RE 3511 225 239 GB 40003 2500 2350 RE 3512 260 274 GB 40004 2530 2380 RE 3513 278 292 C8 40005 2540 2390 RE 3514 287 301 GB 45001 2030 1880 RE 4801 226 240 GB 45002 2435 2285 RE 4802 311 1325 C8 45003 2610 2460 RE 4803 330 344 GB 45004 2665 2515 RE 4804 339 353 GB 45005 2682 2532 C8 53001 3550 3200 C8 53002 4060 3710 GB 53003 4250 3900 GB 53004 4350 4000 GB 53005 4370 4020 GB 61001 3550 3200 GB 61002 4060 3710 GB 61003 4250 3900 GB 61004 4350 4000 GB 61005 4370 4020 GB 85001 3850 3450 Planetary Gearboxes 1
11. 4 RE 3512 5 7 11 4 11 4 RE 612 16 3 6 3 6 1 8 1 8 18114 2 8 8 RE 3513 6 12 2 RE 613 19 3 8 3 8 19119 19 1 6 3 2 2 RE 3514 6 2 12 4 12 4 RE 614 20 40 40 20 20 20 1 7 3 4 34 RE 4801 4 7 9 4 9 4 RE 811 1 8 3 6 3 6 16 18 16 1 5 3 3 RE 4802 6 8 13 6 13 6 RE 812 2 4 4 2 2 2 17 34 34 RE 4803 7 2 14 4 14 4 RE 813 2 2 44144 2 2 2 2 22 1 9 3 8 8 LLC 4804 7 4 14 8 14 8 8 814 2 3 46 46 23 2 3 2 3 2 4 4 8 6001 75 15 15 RE 1021 2 4 4 8 48 2 4 24 24 21 42 42 RE 6002 8 5 17 17 RE 1022 2 6 5 2 52 26 2 6 2 6 2 3 4 6 6 RE 6003 9 18 18 RE 1023 27 5 4 54 2 7 2 7 2 7 24 48 46 RE 6004 9 3 18 6 6 RE 4 2 9 58 5 8 29 2 9 2 9 2 6 5 2 2 60021 8 5 17 7 RE 60031 9 18 8 60041 92 18 4 Planetary Gearboxes 104 Annex 1 amounts of oil and weights dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual Liters 85 V1 V3 RE 8001 8 3 16 6 16 6 RE 8002 10 2 20 4 20 4 RE 8003 11 22 22 RE 8004 11 5 23 23 RE 8005 11 7 23 4 23 4 80021 10 2 20 4 20 4 80031 10 8 21 6 21 6 80041 11 4 22 8 22 8 80051 11 6 23 2 23 2 Liters Liters E E 01 01 55 V1 2 5 V1 V3 GB 12011 13 5 27 7 GB 53001 70 140 140 12012 15 5 31
12. operations carried out which do not fall within routine servicing and have not been agreed with the customer If in need of assistance contact the DINAMIC OIL S p A technical sales office Planetary Gearboxes 99 8 Support and servicing dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 8 3 OIL REPLACEMENT Replace the lubricating oil according to the schedule set out in the following table or at least every 2 years Average operating duration according to oil type Oil type Operating temperture Synthetic oil Mineral oil Polyalphaolefins PAO Polyglycols PG 70 C 7000 hours 15000 hours 16000 hours 80 C 5000 hours 10000 hours 12000 hours 90 C 3000 hours 7500 hours 9000 hours To make it easier to empty the gearbox it is recommended that oil be changed when the gearbox is warm Internal parts must be washed with a suitable liquid before filling with new oil Oils with different viscosity or different brands of oil should not be mixed In particular synthetic and mineral oils must never be mixed together Once the machine is in operation periodically check lubricant level and top up if necessary Do not release used oil into the environment Collect it and send it to authorised bodies for disposal in accordance with legislative provisions in force Empty the oil when the gearbox is warm but at a temperature not exceeding 40 45 C to prevent the ri
13. 1 68 53002 80 160 160 12013 16 5 33 33 68 53003 85 170 170 68 12014 16 6 33 6 33 6 68 53004 86 5 173 173 68 12015 17 34 34 53005 87 174 4 120121 15 5 31 31 GB 61001 70 140 140 12013 32 6 32 6 GB 61002 80 160 160 120141 16 7 33 4 33 4 68 61003 85 170 170 GB 12015L 17 34 34 GB 61004 86 5 173 173 GB 16001 14 5 29 29 68 61005 87 174 174 GB 16002 16 36 36 GB 85001 75 150 0 GB 16003 19 2 38 4 38 4 85002 87 5 175 175 GB 16004 19 6 39 2 39 2 65 85003 93 166 166 GB 16005 19 8 39 6 39 6 GB 85004 95 190 0 16002 17 34 4 GB 85005 95 5 191 1 GB 16003L 18 36 36 65 110001 145 290 290 160041 18 5 37 37 65 110002 170 340 340 160051 18 7 37 4 37 4 65 110003 160 360 360 GB 21001 20 40 40 GB 110004 183 366 366 GB 21002 23 5 47 47 GB 110005 185 370 370 Planetary Gearboxes 105 Annex 1 amounts of oil and weights dinamic oil Hoisting Sol utions Power Transmission Installation Operation and Service Manual Liters Liters 0 OIL 4 B5 V1 V3 L B5 V1 V3 21003 24 5 49 49 GB 130001 144 288 288 GB 21004 25 50 50 GB 130002 172 344 344
14. 10 20 30 36 28 35 33 40 40 bar 300 1 1500 standard Maximum speed max RPM 3500 special F8 The brakes on model F8 reach braking torques of up to 3000 Nm and have an MU input for connection to a wide range of motors available on the market Planetary Gearboxes Annex 3 negative hydraulic multi disk brakes 116 dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual Dry disk lubrication in inlet side Oil type Mineral ISO VG32 46 dh B5 V Oil quantity liters 01 02 Brake type F 813 F815 F818 820 F 823 F 827 830 Static braking torque des 1 272 1 526 1 781 2 035 2 289 2 671 3 052 Total release pressure 55 66 77 59 66 77 68 580 p max Maximum pressure bar 300 n1 1500 standard Maximum speed max RPM 3500 standard F9 The brakes on model F9 reach braking torques of up to 1500 Nm An optional sprag clutch mechanism with a torque of up to 1200 Nm can also be mounted The freewheel allows rotation in one direction only It overruns continuously during operation The freewheel prevents reverse rotation if the drive is disconnected Lubricated with the Lubrication same oil of the gearbox Oil type Oil quantity liters Brake type 902 903 904 F 905 F
15. 45000H 53000H 61000H 85000H Screw M27 M27 M30 M30 M30 M36 M36 M36 Quantity N 36 36 36 36 36 36 36 36 Class 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 Tightening Nm 1327 1 327 1802 1802 1802 3150 3150 3150 torque Maximum torque tolerated by Nm 480 948 480 948 721421 721421 721421 1 323 010 1 323 010 1 323 010 screws Sizes 110000H 130000H 150000H 205000H 235000H Screw M42 M42 M42 M42 M42 Quantity N 40 40 40 48 48 Class 10 9 10 9 10 9 10 9 10 9 Tightening Nm 5038 5038 5038 5038 5038 torque Maximum torque tolerated by 2864730 2 864 730 2 864 730 3 516 710 3 516 710 screws 5 2 2 Female grooved shaft design Ensure that the gearbox and the driven shaft are aligned and that the latter is not exposed to bending during operation See drawing FIG 5 Fig 5 110 1 05 Y DI va I 1015 AR See table 3 Planetary Gearboxes 5 Installation and assembly 82 dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual Table 3 Sizes 110FS 210FS 240FS 310FS 510FS 810FS 1020FS 1520FS 2000FS Screw M10 M10 M10 M10 M10 M12 M12 M16 M16 Quantity N 8 8 8 12 12 12 16 16 16 Class 12 9 12 9 12 9 12 9 12 9 12 9 12 9 12 9 12 9 Tight
16. EN a 95 J a VI V3 cei 3 u V5 ES x L VI VI 41 88 9 A 110 1020 ia sj 8 gt gt 85 2 4 POS 0 005 1 POS 2 Ch 5 110 810 k pe 5 e 110 510 a 5 85 vi x 1020 235000 Planetary Gearboxes 74 3 Technical information dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 4 TRANSPORT HANDLING AND STORAGE Handling trained personnel trained must ensure the required safety conditions are enforced for themselves and for persons in the vicinity The cases only have load bearing structure on the bottom with the other sides for coverage only Those structures must therefore not be loaded 4 1 HANDLING OF PACKAGING Before handling the packaging prepare an appropriate marked out area with paving and a flat surface for unloading and placing the packages on the ground When moving the package use appropriate methods e g forklift trucks cranes or transpallets for the type of packaging all in perfect working order taking into consideration the packaging s size weight and centre of gravity Keep the packages level to prevent them from tipping over during handling Use accessories that comply with the directive on machinery and which are suitable for the weight to be lifted The weight gripping po
17. Power Transmission Installation Operation and Service Manual 8 SUPPORT AND SERVICING Servicing must be performed by expert authorised personnel adhering to the work and environmental safety standards in force and the gearbox taken out of service to prevent it from being switched on accidentally The oil temperature must be at a safe level so as not to burn the operators Servicing on the gearbox must be performed with the power supply disconnected The instructions given in this paragraph must be followed ensuring the gearbox is operational and that required levels of safety are met e Only use original spare parts Refer to the Spare Parts List for the gearbox in question e Use lubricants that are recommended by the manufacturer e After any servicing work always replace the seal washers and any lubricating oil e Carry out the routine servicing work as set out by the manufacturer e Use additional lighting if carrying out servicing work in dimly lit areas to ensure that it is performed safely e Take relevant precautions if carrying out servicing work in enclosed spaces to ensure that it is performed safely DINAMIC OIL S p A will not be held liable for damage caused to persons animals or objects if non original spare parts are used 8 1 ROUTINE SERVICING Scheduled routine servicing work is carried out on DINAMIC OIL S p A gearboxes by the operator Proper servicing improves performance longevity an
18. Seeping of lubricant from seals Seals worn or damaged Contact the DINAMIC OIL S p A technical assistance service Seals stiffened after prolonged time in storage Clean the area and check for seeping after a few hours of operation Damaged seats Restore the seats Excessive heat Lack of lubricating oil Apply lubricating oil High thermal power Contact the DINAMIC OIL S p A technical assistance service Insufficient lubrication Contact the DINAMIC OIL S p A technical assistance service With the motor switched on the slow shaft of the gearbox does not turn Motor not fitted correctly Check the coupling between the motor and the gearbox Jammed brake Check the hydraulic circuit Internal problem Contact the DINAMIC OIL S p A technical assistance service Parking brake will not release Lack of pressure Check the hydraulic circuit Internal problem Contact the DINAMIC OIL S p A technical assistance service Parking brake will not apply Planetary Gearboxes Residual pressure in brake Check the hydraulic circuit Worn plate 9 Breakdowns and solutions Contact the DINAMIC OIL S p A technical assistance service 102 dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 10 DISMANTLING AND DISPOSAL Before scrapping the gearbox it needs to be rendered unusable and emptied of lub
19. 190 GBA 61005 89 5 179 179 GBA 61006 88 176 176 GBA 85004 103 206 206 GBA 85005 98 196 196 GBA 85006 97 194 194 GBA 110005 186 372 372 GBA 110006 187 374 374 C8 130005 194 388 8 GBA 130006 189 378 376 Planetary Gearboxes Annex 1 amounts of oil and weights Installation Operation and Service Manual 108 dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual T I TR N H F RE 111 23 20 20 14 17 RE 60021 365 340 RE 112 29 5 26 5 26 5 21 24 RE 60031 375 350 RE 113 36 5 33 5 33 5 27 5 30 5 60041 382 357 114 43 40 40 34 37 RE 6001 315 290 RE 211 25 22 22 16 19 RE 6002 370 345 RE 212 32 29 29 23 26 RE 6003 390 365 RE 213 38 35 35 30 32 RE 6004 395 370 RE 214 45 42 42 37 39 LLC 8001 410 380 RE 241 25 22 16 RE 8002 500 470 RE 242 32 29 23 RE 8003 540 510 RE 243 38 35 30 LLC 8004 555 525 RE 244 45 42 37 RE 8005 560 530 RE 311 52 47 47 24 80021 485 455 312 59 54 54 31 42 80031 520 490
20. 6 27 54 4 RA 6002 17 5 35 35 RA 1022 4 4 8 8 8 8 4 4 8 8 88 41 8 2 2 RA 6003 115 23 25 RA 1023 3 7 7 4 7 4 3 7 74 7 4 3 4 668 6 8 RA 6004 10 1 20 2 20 2 RA 1024 35 X T 3517 7 3 2 64 64 RA 60031 11 5 23 23 60041 10 1 20 2 20 2 8002 18 3 36 6 36 6 RA 8003 13 2 26 4 4 RA 8004 13 26 26 RA 80031 13 2 26 4 26 4 80041 12 8 25 6 25 6 Liters Liters e Complete OIL 0 filling B5 V1 V3 L GBA 12013 18 5 37 37 CC30 1 6 GBA 12014 18 5 37 37 CC120 2 2 GBA 12015 17 9 35 6 35 8 00 4 120131 18 5 37 7 CC600 6 GBA 120141 18 3 36 6 36 6 CC1000 16 Planetary Gearboxes 107 Annex 1 amounts of oil and weights dinamic oil Hoisting Solutions Power Transmission Liters ___ 0 B5 V1 GBA 12015L 18 36 36 GBA 16003 28 56 56 GBA 16004 22 2 44 4 44 4 GBA 16005 20 7 41 4 41 4 GBA 16003L 27 54 54 GBA 16004L 21 42 42 GBA 16005L 19 6 39 2 39 2 GBA 21003 33 5 67 67 GBA 21004 27 5 55 55 GBA 21005 26 1 52 2 52 2 GBA 26003 35 5 71 71 GBA 26004 30 5 61 1 GBA 26005 30 5 61 1 GBA 31004 51 5 103 103 GBA 31005 51 5 103 103 GBA 40004 54 108 106 GBA 40005 54 108 106 GBA 45004 63 5 127 127 GBA 45005 58 5 117 117 GBA 53004 96 5 193 3 GBA 53005 90 180 180 GBA 61004 95 190
21. 906 F 908 910 F 912 F915 Static braking torque 200 300 400 485 620 780 990 1 160 1 330 117 Planetary Gearboxes Annex 3 negative hydraulic multi disk brakes dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual Total release pressure da 14 22 19 17 22 22 29 33 38 p max Maximum pressure bar 300 1500 standard n1 max Maximum speed RPM 3500 special MD The MD brake is assembled with a direct flange connection for OMRS motors on reduction stage RE 110 RE 240 Lubricated with the Lubrication same HH oil of the gearbox I Oil type j L I TD Oil quantity liters L1 Brake type MD20 30 MD40 MD45 Tb Static braking torque Nm 220 308 396 459 Total release pressure 24 24 24 26 p max Maximum pressure bar 150 n1 max Maximum speed RPM 700 Filling procedure For horizontal positions B unscrew the filler plug Pour the required amount of oil as shown in the table of the corresponding brake Screw plug using the appropriate tightening torques see Annex 2 For vertical position A unscrew filler and level plug Planetary Gearboxes Annex 3 negative hydraulic multi disk brakes 118 dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual Pour the requir
22. GB 21005 25 5 51 1 GB 130003 181 362 362 GB 26001 20 40 40 GB 130004 185 370 0 GB 26002 25 5 51 1 GB 130005 186 372 2 GB 26003 27 5 55 5 GB 150001 143 266 6 GB 26004 28 5 57 7 GB 150002 172 344 4 GB 26005 29 58 8 65 150003 185 370 0 GB 31001 38 76 76 65 150004 187 374 4 GB 31002 46 5 93 3 GB 150005 188 376 6 GB 31003 48 5 97 7 65 205001 255 510 0 GB 31004 49 5 99 9 65 205002 300 600 0 GB 31005 50 100 0 GB 205003 318 636 6 GB 40001 41 82 82 GB 205004 326 652 2 GB 40002 49 98 8 25 205005 329 658 658 GB 40003 51 102 102 GB 235001 255 510 0 40004 52 104 GB 235002 300 600 600 GB 40005 52 104 4 25 235003 335 670 0 GB 45001 41 82 2 GB 235004 345 690 0 GB 45002 50 100 0 GB 235005 247 494 4 45003 53 5 107 7 GB 45004 55 110 0 GB 45005 55 5 111 1 Liters Liters 0 OIL B3 1 V5 V6 86 B7 58 B5 1 V1 B5 1 V1 V3 RA 112 3 3 15 3 3 12 24 24 RA 1522 5 7 11 4 11 4 RA 113 1 7 3 4 3 4 1 7 3 4 3 4 1 3 2 6 2 6 1523 4 1 8 2 8 2 114 1 9 3 8 3 8 1 9 3 8 3 8 1 5 3 3 RA 1524 4 8 8 RA 212 16 3 2 3 2 1 6 3 2 3 2 1 3 2 6 26 RA 2002 5 7 11 4 11 4 RA 213 1 8 3 6 3 6 18 3 6 3 6 1 4 2 8 2 8 RA 2003 4 1 8 2 8 2 RA 214 2 4 4 2 4 4 15 3 3 R
23. Loose coupling Coupling with interference Solid shaft Hollow shaft Solid shaft Hollow shaft 2 dh7 0067 7 DDK7 5 DF7 DM 20 Planetary Gearboxes 79 5 Installation and assembly dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual Fig 3 See table 1 05 A 2 70 15 gt n ere lt Table 1 Sizes 110N 110 1108 11071 110TR1 210N 210 210 Screw M10 M10 M10 M12 M12 M10 M10 M10 Quantity N 8 10 10 10 10 8 10 10 Class 12 9 12 9 12 9 12 9 12 9 12 9 12 9 12 9 Tightening Nm 74 74 74 130 130 74 74 74 torque Maximum torque Nm 4052 5 955 5 955 8 699 8 699 4052 5 955 5 955 tolerated by screws Sizes 21071 210TR1 240 240TR 310N 310 310TL 510 610N Screw M12 M12 M12 M10 M12 M12 M12 M12 Quantity N 10 10 10 10 10 10 10 10 Class 12 9 12 9 12 9 12 9 12 9 12 9 12 9 12 9 Tightening Nm 130 130 130 74 130 130 130 130 torque Maximum torque 8699 8 699 8 699 5 955 8699 10930 10930 8699 tolerated by SCrews Planetary Gearboxes 80 5 Installation and assembly dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual
24. be partially eliminated and which can harm the operator if incorrect methods or working practices are used Directive Note Description Remarks Annex 19 1 3 4 Risks posed by surfaces edges or Correct and non hazardous angles positioning is the responsibility of the customer 22 1 3 7 Risks related to moving parts Protection of the operator from potential risks related to moving parts is the responsibility of the customer 23 1 3 8 Choice of protection against risks Protection of the operator from arising from moving parts potential risks related to moving parts is the responsibility of the customer 25 1 4 1 General requirements for guards The choice of requirements for and protective devices guards and protective devices is the responsibility of the customer 26 1 4 2 1 Fixed guards Fitting any fixed guards is the responsibility of the customer 28 1 4 2 3 Adjustable guards restricting access Fitting any adjustable guards restricting access is the responsibility of the customer 29 1 4 3 Special requirements for protective The choice of special requirements devices for protective devices is the responsibility of the customer 2 9 REASONABLY EXPECTED INCORRECT USES Incorrect use of the partly completed machinery is defined as a use different from that described in the instructions of this manual and the data sheets but which is reasonably expected human behaviour e Negligence on the part o
25. that pulleys for belt drives or toothed pinions for chain gearing are fitted the shafts must be parallel and the pulleys aligned Do not tighten the belts more than necessary as excessive tension could damage the bearings If the connection is made with a rigid joint a compensation system must be added to recover Planetary Gearboxes 87 5 Installation and assembly Installation Operation and Service Manual dinamic oil Hoisting Solutions Power Transmission any phase displacement between the fast shaft and the gearbox fastening See drawing FIG 10 Fig 10 ONA Correctly 5 4 4 Connection to brake For gearboxes arranged for hydraulic motors and complete with brakes when installing connect to the hydraulic control hole on the brake body with a suitable hydraulic circuit pipe See drawing FIG 11 Fig 11 Draining Oil input Planetary Gearboxes 88 5 Installation and assembly dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual For further information about Dinamic Oil brakes please refer to annex 3 of this manual 5 5 GEARBOX MOTOR INSTALLATION 5 5 1 With an electric motor If the complete gearbox motor set is supplied follow the instructions given previously for its installation The electrical connection types are stamped inside the terminal cover The conventional clockwi
26. that this manual is addressed to must have attested experience and be authorised to carry out the operations e While performing the various operations personnel must also adhere to national and international standards on safety and safe working practices e Installing and operating damaged units can pose serious safety risks e Serious harm can be caused to persons animals or objects as a result of improper use incorrect installation or use unauthorised removal of protection systems e The following risks arise during and after gearbox operation overheated parts moving parts parts under pressure 2 2 SAFETY WARNINGS FOR HANDLING WHEN UNPACKING AND TRANSPORTING See point 4 Transport handing and storage 2 3 SAFETY WARNINGS FOR USE AND OPERATION Adhere to the information in the data sheet Planetary Gearboxes 68 2 Safety information dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 2 4 SAFETY WARNINGS FOR INSTALLATION AND ASSEMBLY Adhere to the information in the data sheet 2 5 SAFETY WARNINGS REGARDING ENVIRONMENTAL IMPACT Units must be disposed of according to the environmental standards in force 2 6 SAFETY AND INFORMATION NOTICES Manufacturers carrying the CE mark are responsible for applying safety and information notices 2 7 CONSTRUCTOR LIABILITY The constructor will not be held liable in the event of e Gearbox being used contrary to national laws on safe
27. 10 Annex 1 amounts of oil and weights dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual B GB 85002 4410 4010 GB 85003 4650 4250 GB 85004 4750 4350 GB 85005 4785 4385 GB 110001 7520 6620 GB 110002 8780 7880 GB 110003 9155 8255 GB 110004 9250 8350 GB 110005 9285 8385 GB 130001 7535 6635 GB 130002 8800 7900 130003 9210 8310 GB 130004 9380 8480 GB 130005 9430 8530 GB 150001 7550 6650 GB 150002 8795 7895 GB 150003 9280 8380 GB 150004 9460 8560 GB 150005 9500 8600 GB 205001 12240 11790 GB 205002 14330 13880 GB 205003 15040 14590 GB 205004 15410 14960 GB 205005 15500 15050 GB 235001 12250 11800 GB 235002 14580 14130 GB 235003 15830 15380 GB 235004 16200 15750 GB 235005 16300 15850 F RA 112 43 40 40 34 37 RA 6002 665 640 RA 113 49 5 46 5 46 5 41 44 RA 6003 505 480 Planetary Gearboxes 111 Annex 1 amounts of oil and weights dinamic oil Hoisting Sol utions Power Transmission Installation Operation and Service Manual
28. 8 5 V1 V3 4 85 1 V3 111 0 7 1 4 14 07 07 0 7 0 4 0 8 8 RE 1521 2 7 5 4 5 4 RE 112 0 9 16 1 8 0 9 0 9 0 9 05 1 1 RE 1522 3 6 6 113 1 1 2 2 2 2 1 1 1 1 1 1 0 7 1 4 1 4 RE 1523 3 2 6 4 6 4 RE 114 1 3 2 6 26 1 3 1 3 1 3 0 8 1 6 1 6 RE 1524 3 4 6 8 6 8 RE 211 0 8 1 6 1 6 0 8 0 8 0 8 0 5 1 1 2001 2 7 5 4 4 212 1 2 2 1 1 1 06 1 2 2 RE 2002 3 6 6 RE 213 1 2 2 4 2 4 1 2 1 2 1 2 0 7 1 4 1 4 RE 2003 33 6 6 6 6 RE 214 1 4 2 8 2 8 1 4 1 4 1 4 0 9 166 1 8 RE 2004 3 4 66 6 8 RE 1 0 8 1 6 1 6 0 8 0 8 08 05 1 1 RE 2002L 3 6 6 RE 242 1 2 2 1 1 1 066 1 2 2 RE 20031 3 1 6 2 6 2 RE 243 1 2 2 4 2 4 1 2 12 1 2 0 7 1 4 1 4 RE 2004 3 2 6 4 4 RE 244 1 4 2 8 2 8 1 4 1 4 14 09 1 8 1 8 RE 2521 3 5 7 7 RE 311 1 4 28128 14 14 14 1 2 2 RE 2522 4 6 6 8 312 16 32 3 2 1 6 166 166 1 2 2 4 2 4 RE 2523 42 8 4 4 RE 313 1 7 3 4 3 4 1 7 1 7 1 7 1 3 2 6 2 6 RE 2524 45 9 9 RE 314 1 8 3 6 3 6 1 8 1 8 166 1 4 2 8 2 8 RE 3001 3 4 6 8 6 8 RE 511 1 5 3 3 45 15 1 5 11 22 22 RE 3002 45 9 9 RE 512 1 7 3 4 3 4 1 7 1 7 1 7 1 3 2 6 2 6 RE 3003 47 9 4 9 4 RE 513 16 3 6 3 6 1 8 18 18 15 3 3 RE 3004 5 10 RE 514 19 38 36 19119 19116 3 2 2 RE 3511 49 9 8 8 RE 1 1 6 3 2 3 2 1 6 1 6 1 6 1 2 24
29. A 2004 4 1 8 2 8 2 Planetary Gearboxes 106 Annex 1 amounts of oil and weights dinamic oil Hoisting Sol utions Power Transmission Installation Operation and Service Manual Liters Liters OIL OIL 4 B3 1 V5 V6 86 1 87 88 B5 1 V1 B5 1 V1 V3 RA 242 1 6 3 2 3 2 1 6 3 2 3 2 1 3 2 6 6 20031 4 1 8 2 8 2 RA 243 16 3 6 3 6 1 8 36136 1 4 266 8 20041 3 9 7 8 8 RA 244 2 4 4 2 4 4 15 3 3 RA 2522 10 7 21 4 21 4 RA 312 2 5 5 5125 5 5 2 1 4 2 42 RA 2523 11 22 22 313 2 4 4 8 4 8 24 48 48 2 4 4 RA 2524 10 5 21 21 RA 314 2 5 2 5125115 5 2 1 4 2 42 RA 3002 10 6 21 2 21 2 RA 512 2 6 52 52 26 52 5 2 22 4 4 44 RA 3003 11 1 22 2 22 2 513 25 5 5 25 15 5 2 1 4 2 42 RA 3004 10 6 21 2 21 2 RA 514 2 6 5 2 5 2 2 6 5 2 5 2 23 4 6 6 RA 3512 14 9 29 8 29 8 612 2 7 5 4 54 2 7 5 4 54 23146 4 6 RA 3513 7 7 15 4 15 4 RA 613 2 9 5 8 5 8 29 58 5 8 25 5 5 RA 3514 7 1 14 2 14 2 RA 614 2 7 5 4 54 2 7 5 4 54 24 48 46 RA 4802 14 7 29 4 29 4 812 3 8 7 6 7 6 366 7 6 76 35 7 7 4803 9 8 19 6 6 RA 813 3 1 6 2 6 2 3 1 6 2 6 2 2 8 5 6 5 6 RA 4804 8 3 16 6 16 6 RA 814 3 6 6 3 6
30. ESSO Spartan EP Spartan S EP Glycolube FINA Giran IP Mellana Telesia Oil KL BER Kluberoil GEM 1 Klubersynt EG4 Klubersynt GH6 MOBIL Mobilgear XMP Mobilgear SHC Glygoile OPTIMOL Ultra 8 Goya El Greco El Greco SHELL Omala S2 G Omala S4 GX Omala S4 WE TOTAL Carter EP Carter SH Carter SY Lubricants for the food industry Manufacturer Gear oil AGIP Rocol Foodlube Hi Torque ESSO Gear Oil FM KL BER Kl beroil 4 HU1 MOBIL DTE FM SHELL Cassida Fluid GL Planetary Gearboxes 7 Lubrication 95 dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 7 3 BRAKE LUBRICATION Negative hydraulic brakes with multiple discs and a lubrication chamber are already lubricated 7 4 OIL FILLING AND LEVEL CHECKING Every gearbox is equipped with level vent filling and draining caps for oil a configuration that varies depending on the structural form see point 3 7 4 1 Horizontal fitting For horizontal fitting the lubricating oil level is located on the middle section of the gearbox 7 4 2 Vertical fitting For vertical fitting both linear and at right angle the lubricating oil level is located on the top section of the gearbox to ensure the upper bearing is lubricated 7 5 FILLING PROCEDURE When being filled the gearbox must be in the exact position that it will be in when operating Ensure the power supply is disconnected when filling e Unscre
31. Italy Headquarters Installation use dinamic oil Manuale Installazione Uso e Manutenzione Riduttori Epicicloidali 4 Installation Operation and Service Manual Planetary Gearboxes 2222 Handbuch f r installation betrieb und wartung Planetengetriebe dinamic Oil osi solutions Power Transmission Installation Operation and Service Manual INDEX 1 GENERAL INFORMATION 55 1 1 TERMS AND 66 12 6 2 SAFETY INFORMATION uuu ari 68 2 1 GENERAL SAFETY WARNINGS 68 2 2 SAFETY WARNINGS FOR HANDLING WHEN UNPACKING AND TRANSPORTING 68 2 3 SAFETY WARNINGS FOR USE AND OPERATION sasa sasd 68 2 4 SAFETY WARNINGS FOR INSTALLATION AND ASSEMBLY sese 69 2 5 SAFETY WARNINGS REGARDING ENVIRONMENTAL 69 2 6 SAFETY AND INFORMATION NOTICES nre tnnt inno ene ra nnd 69 69 2 8 RESIDUAL RISKS aaa 70 2 9 REASONABLY EXPECTED INCORRECT USES nennen nennen 70 3 TECHNICAL 71 3 1 GENERAL DESCRIPTION OF THE MACHINE 71 3 2 CONDITIONS AND RESTRICTIONS USE tnt treni ia 71 3 3 TECHNIGAL DATA 2 71 3 4 STRUCTURAL FORMS 72 3 5 DESIGN FORMS
32. There are two types of set up for hydraulic motors 1 MO F5 F6 F8 F9 and ST MU PAM versions the oil seal is guaranteed by the ring fitted on the joint on the motor you will simply need to apply a thin layer of oil to the driving shaft 2 F1 F2 version fit the O Ring which guarantees the seal between the motor and the brake taking care to fit it correctly in its seat without damaging it See drawing FIG 8 Fig 8 Clean the mating surfaces Use screw minimum resistance class 8 8 Apply graese film before fitting F5 F6 F9 ST PAM FB MU PAM Planetary Gearboxes 86 5 Installation and assembly dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 5 4 2 Connection to electric motor If the motor in question is a particularly high power motor ME 225 and above use B3 B5 motors with suitable supports See drawing FIG 9 N B The motors must always be perfectly aligned whether the motor and the gearbox shaft are coupled with a joint or and especially if they are coupled directly Incorrect positioning can cause damage to the bearings on both the motor and the motor set up See drawing FIG 9 Fig 9 Use screw minimum resistance class 8 8 Clean the mating surfaces ul II Apply 9 9859 film before fitting 5 4 3 Connection to fast shaft Clean all the mechanisms before connection In the event
33. achined into the brake body and must always be connected See drawing FIG 14 Fig 14 OMSU ORBITAL MOTOR OE B sQ ES c Hydraulic oil type Mineral hydraulic oil with viscosity level ISO VG 46 46 cSt at 40 C is recommended Planetary Gearboxes 90 5 Installation and assembly dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual d Filtering To guarantee reliable motor operation and a long working life for the unit it is extremely important that the hydraulic circuit is equipped with a filtering capacity that is able to ensure a degree of oil cleanliness that complies with the following standards Grade 9 NAS 1638 Grade 6 SAE Grade 18 15 SO DIS 4406 5 6 FITTING ACCESSORIES 5 6 1 Pinion flange smooth bushing To fit accessories onto the grooved shaft proceed as follows e Apply a thin layer of anti seize lubricant or grease to the groove e Push the accessory into the output shaft until the stopping point on the shaft is reached e Insert the retainer plate and tighten the fastening screws 5 7 SLEWING GEARBOX INSTALLATION To carry out the installation correctly check that the centerings and support surfaces on the reducer and the structure to which it must be fastened are clean and free of dents Also make sure t
34. ap in red Visual level and breather plug on demand F1 F2 The brakes on models F1 through F2 are designed for direct assembly of orbital hydraulic motors with flanging compliant with the SAE A Standard ENS Separate lubrication B5 V1 Lubrication chamber Oil type Mineral ISO VG32 46 85 V Oil quantity liters 0 04 0 08 Planetary Gearboxes 115 Annex 3 negative hydraulic multi disk brakes dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual 011 10 11 12 F13 214 205 F 16 Brake type F 02 F20 F21 F22 F23 F24 F25 F 26 Static braking torque dn 132 133 182 235 332 468 530 608 Total release pressure di 23 29 34 26 30 36 39 42 p max Maximum pressure bar 300 1 Maximum speed max 700 RPM F5 F6 The brakes on models F5 through F6 reach greater braking torques and have an ST universal for connection to wide range of motors available on the market Lubrication Separate lubrication 85 V3 chamber Oil type Mineral ISO VG32 46 aod B5 V Oil quantity liters 01 02 501 F 502 503 504 505 506 F 508 Brake type F 610 F 612 F 601 602 F 603 F 604 F 605 606 F 608 Static braking torque 110 215 325 405 500 630 818 1 150 Total release pressure
35. d safety After the first 150 hours of operation e Check there are no metal residues of abnormal size in the magnetic caps on the gearboxes e Clean the surfaces of the gearbox body and the air ventilation pathways to ensure correct Planetary Gearboxes 98 8 Support and servicing dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual heat dispersal e Change the lubricating oil see point 8 3 e Check the screws are all tight and tighten them where required After every 500 hours of operation e Check the oil levels with the relevant caps e Check for any leaks in the seals e Check the screws are all tight and tighten them where required After every 2000 hours of operation or at least every 12 months e Clean the surfaces of the gearbox body and the air ventilation pathways to ensure correct heat dispersal e Check the screws are all tight and tighten them where required It is worth checking for the vibration noise and temperature of the gearbox while it is in operation When repaired the right amount of oil must be restored 8 2 SUPPLEMENTARY SERVICING If agreed with the customer DINAMIC OIL S p A can supply suitable servicing procedures on a case by case basis DINAMIC OIL S p A prohibits the gearbox from being opened for any operations which are not defined as routine servicing DINAMIC OIL S p A will accept no liability for harm to objects or persons caused by
36. ed amount of oil as shown in the table of the corresponding brake The oil should flow out of the level hole Screw plugs using the appropriate tightening torques see Annex 2 DINAMIC OIL S p A recommends replacement at every gearbox oil change Further important operational information is given in the dimensional drawings data sheets or in any specific documentation for the order Diagnostics PROBLEM POSSIBLE CAUSE SOLUTION Multi disk brake does not release No pressure to the brake Internal malfunction No pressure in circuit Check connection to hydraulic circuit Contact the DINAMIC OIL S p A Check hydraulic circuit Multi disk brake does not jam Pressure delivered to brake Check hydraulic circuit Disk brake does not brake Planetary Gearboxes No pressure to the brake Worn brake pads Annex 3 negative hydraulic multi disk brakes Check hydraulic circuit Contact the DINAMIC OIL S p A 119 Dinamic Oil S p A Via Togliatti 15 41030 Bomporto MO Italy I 39 059 812611 F 39 059 812603 E info dinamicoil it dinamicoil com Dinamic Oil Deutschland Gmbh Frankfurter Strafe 151 b D 63303 Dreieich Sprendlingen T 49 0 6103 2024593 F 49 0 6103 8077239 E verkauf gdinamicoil de Dinamic Oil North America Inc 4725 Entrance Drive Suite A Charlotte NC 28273 USA T 1 704 587 4600 F 1 980 939 6297 E info usa dinamicoil com dinamicoil com no
37. eet These gearboxes must be fastened to a suitably sturdy base worked with a machine tool and with a maximum planarity error of 0 3 mm 0 8 mm See drawing FIG 6 Fig 6 0 15 5 2 4 Pendular design Clean and degrease the shafts coupling surfaces Apply a thin layer of lubrication to the outer surface of the joint then fit it on the gearbox Tighten an initial group of 3 screws Couple the gearbox with the shaft to be controlled Tighten the screws gradually proceeding in a circular direction and tightening several times to ensure all the screws are tightened to the torque stated in table 4 depending on the type of joint gearbox Vedi disegno FIG 7 Note Do not tighten diametrically opposed screws in a row Fig 7 See tables 1 and 2 Tr NI d T 916 9 9 f7 9 H7 21 x S xis UJ e 9 FB See table 4 T Planetary Gearboxes 84 5 Installation and assembly dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual Table 4 Siz
38. ening 75 75 75 75 75 130 130 323 323 torque Max torque tolerated by Nmj 4050 4 050 4 050 6 175 8175 14180 18 815 41 742 742 screws Sizes 2520FS 3000FS 3510FS 4800FS 6000FS 8000FS 12010FS 16000FS 21000FS Screw M16 M16 M16 M16 M18 M18 M24 M24 M27 Quantity N 21 21 24 24 36 36 36 36 36 Class 12 9 12 9 12 9 12 9 12 9 12 9 10 9 10 9 10 9 Tightening 323 323 323 323 444 444 907 907 1327 torque Max torque tolerated by 64 557 64557 84 547 84 547 162 773 162 773 313 837 313 837 480 948 screws Sizes 26000FS 31000FS 40000FS 45000FS 53000FS 61000FS 85000FS Screw M27 M30 M30 M30 M36 M36 M36 Quantity N 36 36 36 36 36 36 36 Class 10 9 10 9 10 9 10 9 10 9 10 9 10 9 Tightening Nm 1 327 1802 1802 1802 3 150 3 150 3 150 torque Max torque tolerated by Nm 480948 721421 721421 721421 1323010 1323010 1323010 screws Sizes 110000FS 130000FS 150000FS 205000FS 235000FS Screw M42 M42 M42 M42 M42 Quantity N 40 40 40 48 48 Class 10 9 10 9 10 9 10 9 10 9 Tightening Nm 5 038 5 038 5 038 5 038 5 038 torque Max torque tolerated by Nm 2 864 730 2 864 730 2 864 730 3 516 710 3516710 screws Planetary Gearboxes 83 5 Installation and assembly dinamic Oil osi solutions Power Transmission Installation Operation and Service Manual 5 2 3 Design with f
39. es 110 210 240 310 510 610 810 1020 1520 2000 Screw M6 M8 M8 M8 M10 M16 M16 M16 Quantity 10 10 12 12 12 12 8 8 8 Class 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 ae 12 12 30 30 30 60 250 250 250 Sizes 2520 3000 3510 4800 6000 8000 12010 16000 Screw M16 M16 M16 M16 M16 M16 M20 M20 Quantity N 10 10 10 10 15 15 15 15 Class 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 a Nm 250 250 250 250 250 250 490 490 Sizes 21000 26000 31000 40000 45000 53000 61000 85000 Screw M20 M20 M24 M24 M24 M24 M24 M27 Quantity M 20 20 20 20 20 24 24 28 Class 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 ca Nm 490 490 840 840 840 840 840 1250 A Planetary Gearboxes To prevent abnormal loads on the gearbox bearings if the motor is coupled directly it must be integral to and therefore pendulate with the gearbox 5 Installation and assembly 85 dinamic Oil ois solutions Power Transmission Installation Operation and Service Manual 5 3 CONNECTIONS Fasten the input and output mechanisms connecting to the gearbox without striking them with hammers or suchlike Use the service screws and the threaded holes on the shafts for inserting the mechanisms Before fitting the connecting mechanisms remember to clean the shafts to remove any traces of grease and or protective treatments 5 4 INPUT CONNECTIONS 5 4 1 Connection to hydraulic motor Remove the protective cap version F1 F2 only
40. f the operator to follow the instructions in this manual e Instinctive reactions of the operator e Lack of concentration or carelessness during installation or servicing e Behaviour resulting from the pressure to keep the machine running under any circumstance Planetary Gearboxes 70 2 Safety information dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 3 TECHNICAL INFORMATION 3 1 GENERAL DESCRIPTION OF THE MACHINE DINAMIC OIL S p A gearboxes have been designed and built to be incorporated into and powered by an electric or hydraulic motor in finished devices or systems for use in industrial sectors such as construction chemical mechanical agri foodstuff transport naval etc once the constructor has resolved all problems relating to the safety of final regulations in accordance with Directive 2006 42 EC on machinery and other community directives e g ATEX For certain applications and to satisfy specific requirements the gearbox may be supplied in various structural forms and configurations including a range of accessories and optional modifications For all the technical and information and descriptions about these see the relevant sales catalogue It is the user s responsibility to use the gearbox in a correct manner adhering to the warnings given in this manual 3 2 CONDITIONS AND RESTRICTIONS OF USE The gearbox may only be installed in the position indicated on the ident
41. hat the structure is rigid and perpendicular to the axis of operation These checks are important in order to obtain a correct meshing between the reducer pinion and the fifth wheel The latter generally has a mark with three coloured teeth on the point of greatest for slewing bearing with external gear or least for slewing bearing with external gear ovalisation of the pitch which is the point in which the reducer pinion will be positioned If it is not indicated contact the manufacturer Planetary Gearboxes 91 5 Installation and assembly dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 5 7 1 Eccentric support If the gearbox has an eccentric support to adjust the clearance between the fifth wheel and the pinion the support will have a notch at the minimum point of eccentricity indicating the minimum obtainable meshing clearance between the fifth wheel and the pinion This applies to gearboxes positioned both inside or outside of the fifth wheel This applies to gearboxes positioned both inside or outside of the fifth wheel SLEWING RING PAINTED TEETH SLEWING RING PAINTED TEETH MAX MAX BACKLASH BACKLASH CARET e LOW ECCENTRICITY POINT LOW ECCENTRICITY POINT The amount of clearance between the sides of the teeth between the pinion and the fifth wheel is obtained by multiplying the module m of the toothing by two fixed values given in the table belo
42. hread Torque Nm Torque Nm Torque Nm M10 44 62 74 M12 77 106 130 M14 122 172 207 M16 191 269 323 M18 263 370 444 M20 373 525 630 M22 507 714 857 M24 645 908 1090 M27 944 1330 1590 M30 1280 1800 2160 M33 1740 2460 2940 M36 2240 3150 3780 M39 2900 4080 4890 M42 3580 5040 6050 Cap thread Torque Nm 1 8 5 1 4 7 3 8 7 1 2 14 3 4 14 1 25 Planetary Gearboxes Annex 2 tightening torques for large pitch screws and caps 114 dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual ANNEX 3 NEGATIVE HYDRAULIC MULTI DISK BRAKES Negative hydraulic brakes with multiple discs and a lubrication chamber are already lubricated DINAMIC OIL S p A gearboxes may have a static negative multi disk brakes and hydraulic control Braking is generated by springs which compress fixed tempered steel disks alternating with bronze disks friction transforms this thrust into a braking torque The brakes open when hydraulic oil ISO VG32 46 pressurizes the brake release port the pressure acts on a piston which compresses the spring so that the disks can turn freely These are parking brakes which act by creating static braking torque when hydraulic release pressure is zero The action stops when hydraulic pressure reaches the minimum release value Symbol Oil level Brake releasing plug Oil drain Oil fill The brake release plug is the one with the protective c
43. ided for by contractual arrangement e Painted externally with a red water based anti oxidising undercoat unless otherwise provided for by contract This protective coating is suitable for normal industrial environments even outdoors and allows further finishing coats of synthetic paint to be applied e The external machined parts of the gearbox such as the outside of the shafts the resting surfaces and centring units as well as the internal kinematic mechanisms require protection with anti oxidising oil Planetary Gearboxes 67 1 General information dinamic Oil hoisting solutions Power Transmission Installation Operation and Service Manual 2 SAFETY INFORMATION Follow the simple instructions given in the relevant parts of the manual to reduce or eliminate risk situations 2 1 GENERAL SAFETY WARNINGS e These safety warnings apply to all types of gearbox gears and other Dinamic Oil S p A products e Safety warnings contained in the other chapters of this manual must also be adhered to e The safety warnings must be adhered to at every stage of the product life cycles described in this manual transport handling packaging storage installation fitting start up operation servicing dismantling disposal e Failure to adhere to the safety warnings can pose serious health risks and harm to objects and animals e f in any doubt about the safety warnings contact the Dinamic Oil technical assistance Service e The personnel
44. ification plate Any change to its installation position must be authorised by DINAMIC OIL S p A The recommended ambient temperature for use of standard gearboxes is min 15 C max 40 C Using the gearbox in aggressive environments in water or other liquids is not permitted unless agreed during the planning stage Unless duly marked ATEX plate it is not permitted to use the gearbox in potentially explosive atmospheres or where explosion proof equipment is required 3 3 TECHNICAL DATA The gearboxes are equipped with identification plates containing the unit s main technical and manufacturing information To interpret the product description A refer to the sales catalogue dinamicoil A Product description customer code alga B Serial number week year identifying number C Product code coo Planetary Gearboxes 71 3 Technical information dinamic oil Hoisting Solutions Power Transmission Installation Operation and Service Manual The product description may be replaced by a code supplied by the customer Ensure the identification plate is kept clean and clearly visible If even one item of information on it is no longer legible request a copy from the manufacturer and replace it 3 4 STRUCTURAL FORMS MOTORS INPUTS REDUCTION STAGES 1 Electric motor 2 Orbital motor 3 Axial piston motor 4 Radial piston motor 5 Orbital motor MLR
45. information is given in the dimensional drawings data sheets or in any specific documentation for the order Before start up the machinery must undergo a functional documented test checking the following Temperature noise any abnormal events braking torque working order of accessories DINAMIC OIL S p A will not be held liable for damage caused to persons animals or objects if these tests are not carried out Planetary Gearboxes 93 6 Start up and testing dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 7 LUBRICATION AII DINAMIC OIL S p A gearboxes are supplied without lubricating oil The user is required to ensure the units are filled with the correct lubricants before putting the machine to use 7 1 TYPE OF LUBRICATION Gearboxes are oil bath lubricated Before putting the gearbox to use fill it with oil looking through the level cap to see if it is at the correct level This operation requires special attention and the level must be checked again after a few minutes of operation 7 2 SELECTING AN OIL Any mechanical transmission oil with EP additives in viscosity classes ISO VG220 to ISO VG320 under ISO 3448 can be used In special cases oils with different viscosities may be used In this case contact the DINAMIC OIL S p A technical assistance service The oil viscosity must be chosen to suit the room temperature and the gearbox s real operating temperature If the gea
46. ints and centre of gravity of the package to be handled are shown on the package Planetary Gearboxes 75 4 Transport handling and storage dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 4 2 HANDLING OF EQUIPMENT Before taking the gearbox out of its packaging prepare the relevant lifting accessories e g chains bands grills eyebolts etc or handle it using a pallet as a resting platform Take the utmost care when unpacking Use accessories that comply with the directive on machinery and which are suitable for the weight to be lifted Lift the gearbox taking care not to unbalance the load while moving Refrain from making abrupt movements and perform an initial slow manoeuvre to ensure that the load is balanced Move and lay down the gearbox in the area prepared for unloading Examples are given below of the lifting points for main DINAMIC OIL S p A gearbox 4p ka 4 405 402 4 W II IC II II al 4 415 41 m 4 5 L pee
47. ionary measures to be followed to ensure the safety of the operator and persons present in the working area animals and objects Operations which must only be performed by specialist authorised personnel Information Important information or procedures Specialist authorised personnel Customer Manufacturer of final machinery Manufacturer of final machinery Person fitting the partly completed machinery gearbox onto the final machinery Manufacturer Constructor DINAMIC OIL S p A gt Oil fill breather Oil level Oil drain 1 2 SUPPLY supplied matches the one ordered If any of these conditions is not fulfilled contact Upon receipt of the gearbox check that it has not been damaged and that the item the DINAMIC OIL S p A sales technical assistance service immediately DINAMIC OIL S p A gearboxes are delivered in cases pallets carton pallets or simple cardboard boxes which are carefully organised to prevent movement The packaging material should be disposed of according to the national and international environmental standards in force Planetary Gearboxes 66 1 General information dinamic Oil ois solutions Power Transmission Installation Operation and Service Manual A Take the utmost care when unpacking The gearboxes are supplied as follows e Arranged for installation in the assembly position stated when the order was placed e Without lubrication oil unless otherwise prov
48. ith belts suitable accident prevention gear must be provided 5 1 DIRECTION OF ROTATION When making the connection check the direction of the shafts depending on the input attached and using the figures below for reference Right angle In Line ch w Planetary Gearboxes 78 5 Installation and assembly dinamic Oil osi solutions Power Transmission Installation Operation and Service Manual 5 2 SERIES RE GB GEARBOX DESIGNS General information unless otherwise indicated on the relevant data sheets 5 2 1 Flanged design SIZES UP TO RE2000 Prepare the coupling counterflanges on the unit or system on which they are to be installed The surfaces where the gearboxes will be coupled with the flange must be flat and worked with a machine tool Connect the output shaft to the mechanism to be controlled following the instructions given in the drawings below FIG 1 FIG 2 and FIG 3 Fig 1 oo on O C OO OO lt 1010 4 CC CC k Fig 2 Recommended tolerances
49. ll the gearbox with the right amount of oil The static and rotary seals will begin to deteriorate after 6 months Planetary Gearboxes 77 4 Transport handling and storage dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 5 INSTALLATION AND ASSEMBLY Gearboxes must be installed carefully and professionally by suitably suitably trained and technically skilled authorised personnel are guaranteed for both workers and third parties and that the gearbox operates the installation operations must be performed to ensure maximum safety levels correctly and safely Before installing the gearbox check that it is in the correct assembly position e Tampering with the gearbox and any of the accessories fitted during production is strictly prohibited e When any lifting and handling manoeuvres are carried out care must be taken to ensure the end of the shaft does not hit anything The relative hoisting straps and or eyebolts must be used suitably arranged and with hoisting means whose capacity is sufficient for the job e Velding operations on gearboxes are strictly prohibited without suitable protection e Any installation work or servicing must be carried out with the gearbox stationary therefore it is recommended that you ensure the gearbox cannot be switched on accidentally e In the event of connections involving the use of rotary parts such as shafts joint or pulleys w
50. n this manual and other technical documents data sheets catalogues etc must be agreed approved by the DINAMIC OIL S p A technical assistance service For the purposes of Directive 2006 42 EC on machinery the gearbox is considered partly completed machinery which will be fitted onto other machines and or installations The gearbox must not be incorporated into them and used until all safety issues have been resolved and it is not permitted to start up the final product for its intended use until it has been verified as compliant with Directive 2006 42 EC on machinery The customer must accept responsibility for compliance with the Directive 2006 42 EC on machinery and any other community directive relating to safety of machinery Planetary gearboxes can pose hazards to persons animals and material goods For this reason all handling transport fitting installation start up and support operations must only be carried out by personnel who are trained qualified and authorised to carry out the task and who are aware of the potential hazards Personnel must have the required qualifications for the task to be carried out and have attested experience in handling transporting fitting installing starting up and supporting planetary gearboxes see point 2 Planetary Gearboxes 65 1 General information dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 1 1 TERMS AND SYMBOLS Warning Precaut
51. rboxes must operate at very high ambient temperatures or with very large temperature excursions synthetic oil is recommended In gearboxes with vertical fitting and continuous operation oil may suddenly overheat In these cases it is necessary to provide an external tank which DINAMIC OIL S p A can supply to allow the oil to expand as it heats up If the delivered gearbox is already filled with oil the lock cap used for delivery needs to be replaced with the vent cap supplied Lubricants are potentially harmful toxic substances to health always refer to the manufacturer s safety data sheets Do not release used oil into the environment Collect it and send it to authorised bodies for disposal in accordance with legislative provisions in force gt gt Planetary Gearboxes 94 7 Lubrication dinamic oil Hoisting Solutions Power Transmission Recommended viscosity ISO VG 3448 220 320 Lubricants for general use Installation Operation and Service Manual 10 20 30 40 50 60 70 80 90 100 Manufacturer Mineral oil Synthetic oil Polyalphaolefins Polyglycols PG PAO AGIP Blasia Blasia SX Blasia S ARAL Degol BG Degol GS BP Energol GR XP Enersyn EPX Enersyn HTX CASTROL Alpha SP Alphasyn EP Alphasyn PG CHEVRON Ultra Gear Tegra Synthetic HiPerSYN DEA Falcon CLP ELF Reductelf Elf Syntherma Elf Syntherma
52. ricant remembering that used oil has a serious impact on the environment The gearbox must be dismantled by expert operators adhering to the applicable laws on occupational health and safety and environmental protection Non biodegradable products must not be disposed of into the environment under any circumstances Disassembled and disused gearboxes produce the following waste iron aluminium cast iron lubricant plastic copper and bronze The gearbox parts must be disposed of according to the selective sorting standards in force in the country where the disposal takes place For countries in the European Community with the issue of Commission decision 2000 532 EC subsequently amended by decisions 2001 118 EC and 2001 19 EC from the Commission and 2001 573 EC from the Council new community provisions have been introduced regarding waste classification Do not attempt to reuse parts or components which may seem to be complete after they have undergone checks and tests and or replacements by specialist personnel and declared no longer fit for use Planetary Gearboxes 103 10 Dismantling and disposal dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual ANNEX 1 AMOUNTS OF OIL AND WEIGHTS Liters Liters 2 01 OIL V5 V6 86 87 8
53. rthamerica Dinamic Oil Shanghai Machinery Co Ltd Building 2 N 128 Lane 168 Diegiao Rd Kanggiao Industry Park Pudong Shanghai China Zip Code 201319 T 86 21 6818 7100 F 86 21 6818 7107 E info dinamicoil com cn Dinamic Oil India Pvt Ltd Plot No 5 Sector 16 HSIIDC Industrial Area Bahadurgarh Pin Code 124507 Haryana India T 91 1276 605295 605296 E india dinamicoil com INSTALLATION OPERATION AND SERVICE MANUAL FOR PLANETARY GEARBOXES Shion ____ Dinamic Oil France ZI Montbertrand BP 3612 38236 Charvieu Cedex France T 33 0 472 462 318 F 33 0 472 462 327 E dinamicoil orange fr Dinamic Oil Norway A S Lindebergveien 3 2016 Frogner Norway T 47 63 82 50 40 F 47 63 82 50 1 E DinamicOil Norway dinamicoil com Dinamic Oil Asia Pacific Pte Ltd 47L Tuas South Avenue 1 637249 Singapore T 65 6791 0802 F 65 6791 2661 E sales dinamicoilap com sg RAET E38 2517251685128 524411 201319 86 21 6818 7100 86 21 6818 7107 ABE info dinamicoil com cn REV 5
54. se rotation direction is obtained by connecting terminals U1 V1 W1 respectively to the direct power mains supply triplet R S T See drawing FIG 12 Fig 12 Y 400V A 230V w2 U 5 5 2 With hydraulic motor In addition to the regulations concerning the installation of the gearbox it is recommended that you follow the rules below for the installation of the hydraulic motor a Connection to the hydraulic circuit The motors can be connected in either open or closed loop circuits If it is an open loop circuit the solenoid valve or control distributor can be of either closed open centre type The branch of the circuit corresponding to the hydraulic motor delivery side or the flanged side of the motor must always have a maximum pressure valve fitted calibrated to a value not exceeding the value pint internal pressure admitted for the hydraulic motor See drawing FIG 13 Planetary Gearboxes 89 5 Installation and assembly dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual Fig 13 Open loop circuit Closed loop circuit b Connection to drainage hole For counter pressure gt 15 bar with continuous operation and gt 30 bar with intermittent operation the drain must always be connected unless the the hydraulic motor has reinforced seals for operating without drainage If the motor connected to the F1 and F2 brakes is an OMSU motor the drain is m
55. sk of burns 8 3 1 Oil replacement procedure e Place a receptacle of sufficient size underneath the draining cap e Unscrew the gearbox s loading and draining caps and allow the oil to completely drain e Wash internal parts with a suitable liquid e Refill the gearbox with oil 566 point 7 5 Planetary Gearboxes 100 8 Support and servicing dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 8 4 GREASE REPLACEMENT The bearings of some gearboxes are lubricated with grease performed in the factory Replace the lubricating grease according to the schedule set out in the following table Average operating duration according to grease type Grease type Mineral Synthetic 5000 10000 hours hours DINAMIC OIL S p A recommends replacement at every oil change For the type and quantity refer to the gearbox data sheet Planetary Gearboxes 101 8 Support and servicing dinamic oil Hoisting Solutions Power Transmission 9 BREAKDOWNS AND SOLUTIONS PROBLEM POSSIBLE CAUSE SOLUTION Installation Operation and Service Manual Excessive and or abnormal noise Internal problem Contact the DINAMIC OIL S p A technical assistance service Excessive vibration Gearbox not installed correctly Check the fastening Weak coupling structure Strengthen the structure Internal problem Contact the DINAMIC OIL S p A technical assistance service
56. th b shirig 2 2 2 erret cree eth ect rk e o eas Edo pe aio 91 5 7 SLEWING GEARBOX INSTALLATION Dua oo ie Dee bn pcena ak ente 91 5 7 1 Eccentric support 6 START UP AND TESTING 93 7 LUBRICATION e 9 94 7 1 TYPE 94 7 2 SELECTINGIAN aaa 94 7 3 BRAKE LUBRICATION 96 FILLING AND LEVEL CHECKING ritur rint rnt ie 96 7 4 3Horizontallfittinig Loro E abad 96 74 2 Vertical 96 T O 96 7 5 1 Filling procedure with expansion chamber i 96 OF 97 8 SUPPORT AND SERVICING 98 84 ROUTINE SERVICING 98 8 2 SUPPLEMENTARY SERVICING 99 8 3 OIL REPLACEMENT 8 3 1 Oil replacement procedure 8 4 GREASE REPLACEMENT tatit rt rr r tne o EE EDS FE Ea 9 BREAKDOWNS AND SOLUTIONS i 102 10 DISMANTLING AND DISPOSAL 1 irren iii 103 ANNEX T AMOUNTS OFOU AND WEIGHTS 9 104 ANNEX 2 TIGHTENING TORQUES FOR LARGE PITCH SCREWS AND
57. ty and safe working practices e Incorrect installation inadequate or incorrect observance of the instructions given in this manual e Electrical or hydraulic power supply failure for motor gears e Alteration or tampering e Operations performed by untrained unqualified or unauthorised personnel e Use applications or installations beyond the instructions given the data sheets or this manual that have e Not been approved by DINAMIC OIL S p A The safety of the gearbox also relies upon strict observance of the instructions given in this manual and in particular e The gearbox must only be operated within its limitations of use see data sheets catalogues etc e Diligent routine servicing must always be carried out e Operators assigned to inspection and servicing must be sufficiently trained e Only original spare parts must be used e The configurations shown on the dimensional drawings and their instructions in the catalogue are the only ones permitted e Do notattemptto use the gearbox in any other way than indicated by the provided instructions e The instructions given in this manual are supplementary to and do not replace obligations in legislation on safety standards in force Planetary Gearboxes 69 2 Safety information dinamic oil Hoisting Solutions Power Transmission 2 8 RESIDUAL RISKS Installation Operation and Service Manual Residual risks are potential hazards which cannot be eliminated or can only
58. w m5 0 1 0 2 m6 m10 0 3 04 gt m10 0 4 0 8 The resulting values provide a range that the clearance between the teeth must lie within to allow perfect meshing A Grease the teeth before use Planetary Gearboxes 92 5 Installation and assembly dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual 6 START UP AND TESTING A Improper start up can damage the gearbox At the factory the gearbox s seals are checked leaks and a vacuum test is performed Check the following before start upe e That the machinery incorporating the gearbox is compliant with Directive 2006 42 EC on machinery and any other applicable safety standards in force e That all rotating parts are sufficiently protected in compliance with Directive 2006 42 EC on machinery e That any risks to the safety of persons animals or objects are resolved e That the assembly position is the same as the one shown and required on the identification plate e That the oil level is correct see point 7 4 e That there is no leakage of lubricant from the caps or washers e That the vent cap is not obstructed by dirt or paint e That once the gearbox is installed the fastening screws are seated correctly and the preload is as shown in the table see Annex 2 e That appropriate supply systems are used and that they are in good working order e That accessories are correctly fitted Further important operational
59. w and remove the loading and level caps see point 3 5 e Feed the oil through the loading hole until it flows out of the level hole e Refit the caps using the appropriate tightening torques see Annex 2 7 5 1 Filling procedure with expansion chamber In vertical fitting and cases where the gearbox needs to be completely filled use of an expansion chamber is recommended This accessory ensures that all the gearbox s components are lubricated as well as serving as a reservoir for the oil which increases in volume as the temperature rises e Unscrew cap C located on the upper part of the gearbox to prevent an air bubble from forming at the upper rotary seal e Unscrew loading cap A and start filling When the oil flows out of the hole in cap C close it using the appropriate tightening torques see Annex and fill up to level 5 Planetary Gearboxes 96 7 Lubrication dinamic Oil Hoisting solutions Power Transmission Installation Operation and Service Manual e Refit cap A using the appropriate tightening torques see Annex 2 ag AA ee 7 6 AMOUNT OF OIL Indicative oil amounts are given in Annex 1 of this manual These values are only indicative and the level cap on the middle section of the gearbox itself must therefore be referred to Planetary Gearboxes 97 7 Lubrication dinamic Oil Hoisting solutions

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