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MX100/MW100 Data Acquisition Unit Service Manual

1. SERIAL 50 60 2 and OFF t SEHACCOMM Ub es UU JUR A B Functional ground terminal Power supply inlet Connect the accessory power supply RS 422A 485 connector C3 option cord This is listed as a screw terminal Depending on installed options the connector may in the power supply specifications or may not be available or it may be an RS 232 connector C2 option Terminator switch C3 option Turns the terminator ON and OFF Status indicators Illuminate in the following situations t MEASURE ALARM Alarm activation or alarm hold Computing illuminates computing stop processing blinking SERIAL RD n eceiving serial communications data Recording illuminates recording stop processing blinking Measuring SM MX100 01E 1 9 jo s jd uld B 1 4 Functions of the MW100 Main Module Switches and Keys Connectors The MW100 has the following switches and keys Some are included with options e Start and Stop keys User function key 1 User function key 2 Dip switch 1 Dip switch 2 Terminator switch C3 option Power switch User Function Keys Actions set up using the Event Action function can be executed by pressing the user function keys on the front panel of the MW100 The keys are assigned as f
2. 1 20 1 12 Functions of the 8 CH Medium Speed PWM Output Module 1 21 1 13 Functions of the 10 CH Medium Speed Digital Output Module 1 22 Testing 2 1 2 1 2 2 Tests of the Main Module MX100 seciexaeancecvczexescstancesenaencedeszeseeveres 2 2 2 3 Tests of the MW100 Main Module a 2 5 2 4 Tests of the 4 CH High Speed Universal Input Module 110 04 2 8 25 Tests of the 10 CH Medium Speed Universal Input Module MX110 UNV H10 2 14 2 6 Tests of the 6 CH Medium Speed Four Wire RTD Resistance Input Module MX110 V4R MOG 2 20 2 7 Tests of the 4 CH Strain Input Module 2 25 2 8 Tests of the 10 CH High Speed Digital Input Module MX115 D05 H10 2 36 2 9 Tests of the 8 CH Analog Output 2 38 2 10 8 CH Medium Speed PWM Output Module 2 43 2 11 Tests of the 10 CH Medium Speed Digital Output Module MX125 MKC M 10 2 52 2 12 Tests of the 10 CH Screw Terminal Block 7 72061 2 54 2 13 Tests of the Pl
3. 13 10000 5 OFF OFF OFF OFF OFF ON OFF 14 P200ySTR __ 2 No 12 J 15 2000STR __ No 13 J J 16 2000gSTR 4 2 J J 17 j20009STR jJNo5 No 13 2 32 SM MX100 01E 2 7 Tests of the 4 Strain Input Module Test Range and Product Specification 100 ms Interval Test Range Test Points Specification Measured Value Setting _ 200000 uSTR 200000 uSTR 1 of Range 0 STR 200000 uSTR 200 ms Interval Test Range Test Points Specification Measured value Setting ___ 2000 uSTR 2000 uSTR 8 ______ 0 5 of Range 0 uSTR 1 2000 No 9 10000 uSTR 0 0 20000 uSTR 20000 STR No 10 gt 0 3 of Range 10000 STR 12 STR 10000 STR No 13 J 20000 STR No11 200000 uSTR 200000 STR 0 3 of Range 200000uSTR No 7 S For instructions on setting test points see Cal Box Settings on the previous page 2 7 7 Between Channel Error Test 1 Connect the Cal box to all channels in parallel 2 Restore the initial balance values all measuring ranges of all channels to the initial values from a PC via communication 3 Enter the following settings Measurement range 2000 uSTR Measurement Interval 200 ms Filters OFF Duration 10 5 or more Dip switch setting for the B12 and B35 modules 4 gauge method SW1 to SW4 OFF SW5 ON
4. 7 34 SM MX100 01E SM MX100 01E 7 9 Disassembling the MX100 Main Module 3 Remove the CPU Back Plate CPU Back Plate removed EINE y nz 1 3 i T LI CPU Back Plate Remove the Heat Sink 4 Remove the 2 screws as shown in the figure below Heat thin 5 Remove the Heat Sink Remove the CPU Assembly 6 The figure in step 5 as is shown in the figure below as seen from the left side Remove the connectors shown by the arrows 7 35 7 Ajqwassesig 10 7 9 Disassembling the 100 Main Module T Lift the left and right side of the part indicated by the arrows of connector CN1 in the figure below The SUMICARD comes out E Q x 1 a jM E hh b ijj DESPLAY BOR TI am Note When attaching the SUMICARD to a connector insert the flat cable all the way into the connector then push in the part indicated by the arrows 8 Remove the 2 cables on the right side of the figure below CPU Assembly 9 Remove the CPU Assembly Remove the CPU Board and Memory Board from the CPU Assembly 10 Remove the five screws as indicated by the arrows in the figure below 7 36 SM MX100 01E 7 9 Disassembling the 100 Main Module 11 The CPU Board and Memory Board are connected by the connector at the arrow in the figure below Remove the CPU Board and Memory Board from the CPU Assembly E ecc e anms Memory Board A
5. select select Option C3 C2 C3 C2 C3 C2 C3 C2 Note select see page 6 9 CMP select see page 6 8 15177 Seg JOWO SND 6 3 MW100 Main Module Customer Maintenance Parts List 6 8 SM MX100 01E Item Part No N COON B8724DG B8722EH B8722DF B8724CL B8724CM B8724CN B8724EA B8724TA B8724TB B8724TC B8724TK B8724TJ Y9306LS B8724CP B8724CQ Y9306LS Y9308LS B8724DC B9900BR B8724TD B8722EN B9988DL B8722TD B8722TE B8724TH B8722ZA B8722ZB Y9406LK B9988DL B8724ZC Qty gt gt gt 0 od 13 23 18 Description Item Part Back Plate 25 B8724ZE Spring 26 E9655FX Lacth 27 B8724TG CPU Assembly 1 4 7 10 28 Y9306LS CPU Assembly 2 5 8 11 select 29 B8724TF CPU Assembly 3 6 9 12 30 B8724TE Bracket Assembly 31 B9988DL CPU Board Assembly 32 Y9306LS Memory Board Assembly 33 B8724ZD Driver Board Assembly 1 4 7 10 34 B8720HH RS422A Driver Board 2 5 8 11 35 B8724EG RS232C Driver Board 3 6 9 12 Screw Power Assembly 1 2 3 4 5 6 S Power Assembly 7 8 9 10 11 12 9 Screw Note Adaptor Battery Assembly Display Board Assembly Bracket Screw AC Power Inlet Board 1 2 3 AC Power TERM Board 4 5 6 DC Power TERM Assembly 7 8 9 10
6. 11 SM MX100 01E 6 20 SM MX100 01E OOO 6 6 MX112 Strain Input Module Customer Maintenance Parts List Complete Set 2 2 MX112 NDI M04 B8720BL B8720EF B8720TR B8720TV B8720JA B8720JB B8720HG B8720HB Y9306LS B8720DL Y9306LS B8722DF B8722EH B8720HH B8720JH B8720CG B8720HF B8720BU B8722EM B8720DS B8720GC B8722DR Y9325LS Y9306LS B8720AK Note Part No Qty i gt X gt NU gt Description Module Assembly PCB Assembly Strain CTRL Board STR NDIS Scan Board Module Sheet Module Sheet Bracket Bracket Screw Module Back Plate Screw Latch Spring Stud Gel Sheet Case Bracket Terminal Assembly Screw Bezel Label Foot Screw Screw Name Plate Label 6 21 15177 Seg JOWO SND 67 115 Digital Input Module Customer Maintenance Parts List MX115 D24 H10 Model MX115 D05 H10 MX115 D05 H10 NC MX115 D24 H10 NC 02 of continuing improvements to the instrument s performance and functions YOKOGAWA lt gt Copyright Apr 2003 YK 4th Edition Nov 2006 YK CMPL MX115 01E The contents of this CMPL are subject to change without prior notice as a result Yokogawa Electric Corporation Parts marked with Osymbol are Customer Maintenance Parts CMP Note SM MX100 01E 6 22 6 7 115 10 CH High Speed Digital Input Module C
7. 4 Apply the following input values and confirm that the between channel error satisfies the product specification Test Points Specification Measured value Setting 2000 uSTR No 8 2000 uSTR 10 uSTR 2000 uSTR No 9 12000 STR 10 uSTR For instructions on setting test points see Cal Box Settings In the case of the B12 and B35 modules since the between channel error for all channels will be equal to the wiring resistance error be sure to make the wiring resistance values the same SM MX100 01E 2 33 2 7 Tests of the 4 Strain Input Module 2 7 8 2 34 Initial Balance Error Test 1 2 4 Connect the Cal Box to the measurement channels Enter the following settings Measured CH Any CH2 recommended Measurement interval 200 ms Filters OFF Duration 10 5 or more Dip switch setting for B12 and B35 4 gauge method SW1 to SW4 OFF SW5 ON Perform initial balancing using the indicated initial balance values for each measuring range Apply the following input values and confirm that the measured values meet the criteria Test Range _ Test Points Initial balance Specification Output value Setting 2000 STR 2000 uSTR 10000 uSTR No 12 0 5 of Range STR 000 uSTR 3 10000 uSTR No 13 STR 20000 STR 20000 uSTR 10000 uSTR No 12 0 3 of Range uSTR 20000 uSTR No 5 _ 10000 uSTR 13 uSTR For instructions on setting test points se
8. 7 40 SM MX100 01E Chapter 1 Principles of Operation 11 MX100 System Overview The MX100 Data Acquisition Unit consists of 1 the main module equipped with an Ethernet port 2 input output modules that perform input or output of signals and 3 the base plate that attaches and connects the modules By connecting the main module and a PC via the Ethernet interface and installing the dedicated software program indicated below into the PC you can configure the acquisition conditions of the measured data from the PC as well as monitor and acquire the measured data on the PC One to 20 MX100 Data Acquisition Units can be connected to a single PC one unit using the MX100 Standard Software one to 20 units or up to 1200 input channels using the MXLOGGER One to one connection PC MX100 Standard Software MXLOGGER sold separately Software created using i the API forthe jpRemesnannanannas MX100 DARWIN sold separately MX100 Data Acquisition Unit Input Output module Main module One to N connection e MXLOGGER sold separately e Software created using the API for the MX100 DARWIN sold separately Hub gg 5 26 205 CAC ICIC ICA MX100 Data Acquisition Unit Connect up to 20 units SM MX100 01E 1 1 jo 141 B 1 1 Overview of the MX100 Data Acquisition Unit Main Module The main module is equipped with a
9. 2 5 8 Reference Junction Compensation Accuracy Test Procedure SM MX100 01E Cautions When Performing This Test Multiple modules can be tested simultaneously during this test When connecting multiple modules to the MX100 MW100 install the modules contiguously starting from the right side as shown in the figure below Also when installing fewer than 6 modules fewer than the number of modules that can be installed on the MX150 install the MX110 H04 High Speed Input Module to the left of the modules being tested MX110 MX110 MX110 MX110 MX110 MX100 or UNV H04 UNV M10 UNV M10 UNV M10 UNV M10 MW100 Main Module iu under test ad of the jig Use an MX110 UNV H04 as the dummy e Use calibrated thermocouple Type T preferably one with wires of a diameter less than 0 5 mm and with no terminal tip Monitor the 0 C standardized temperature tank confirming that it stays at 0 0 01 If the temperature tank is off confirm that the difference is within the allowable range When using a zero controlled device the tip of the thermocouple floats 5 10 mm off the bottom However that distance varies depending on the model Please see the user s manual Perform the test in a stable environment If drafts are present position the equipment to avoid them Allow the instruments to warm up for at least 30 minutes before performing the test Note that you must wait at least 15 minutes after w
10. Caution For this test set an output of 100 000 on each channel under test and 0 000 for all other channels With other tests the fuses in the internal circuitry can blow if multiple channels are turned ON at the same time 10 20 30 4 O 5 O 6 O 7 O 8 O 9 O ee e ee 000000 Puls interval check puls duty check wiring diagram PWM Outupt Settings lt MX100 Settings gt Connect to the PC then enter the following settings using the MX100 standard software When using the MX100 DARWIN for settings enter settings that are equivalent to the following Item ____ User output Need not specify ets 0 duty Puseineval J O Othersetings Notrequired Output upon power ON Sets the output at power ON as a preset value SM MX100 01E SM MX100 01E 2 10 8 CH Medium Speed PWM Output Module lt MW100 Settings gt Output Type PWM Output method Command output Output range 1 ms ms Span Need not specify Pulse interval ___ Presetvalue 00006 __ Reference chanel Notrequired Output Operation Setting PRESET PRESET Criteria for the MX100 and MW100 Change the settings following the steps in the table below then confirm that the results satisfy the criteria for voltage Step _ External Power Supply PWM Output Setting Voltage Criterion 100 000 100 000 0 04 V or less
11. AC Screw m C2 ______ 8724 8724 _ DG B8724CQ Screw _____ 72 8724 _ IMW100 spesification Element Serial SUMICARD spesieatonsspesteatons Communication for spesifications spesifications Board Assembly RS232C 422 AC Inlet AC Screw posse Jeg mer Remum Screw 87242 oo ee Communication specifications C2 RS 232 C3 RS 422A 485 SM MX100 01E 3L0 00LXN INS Ch1 Ch2 Ch3 Ch4 Terminal Terminal Terminal Terminal A1840JT A1840JT A1840JT A1840JT H04 RJC Board H04 RJC Board H04 RJC Board H04 RJC Board B8720TH B8720TH B8720TH B8720TH cM mE H04 Input npu O AD Board CN2 CN3 CN4 B8720TC CN5 CN1 CN1 H04 Input Power Board H04 Input CTRL Board B8720TA B8720TB For Ch2 For Ch4 CN7 2 CN6 EE CN2 To Base Plate sol lnpolN 3nduj OLLXIN Jo 3L0 00LXIN INS Front TR Assembly B8720BE M10 Terminal M10 Scanner Board Board B8720TE B8720TF M10 RJC Board B8720TJ The Front TR Assembly push terminal assembly is not included in B8720BB Not installed when the NC option is specified G G M10 Input CTRL Board B8720TD s To Base Plate H2 0L OLLXIN Jo 21 2 p WIN OLIN
12. Minimum measurement interval 100 ms Maximum number of inputs 4 inputs Input system floating balanced input non isolation between channels Minimum measurement interval 100 ms Maximum number of inputs 10 inputs Input types DI non voltage contact open collector 5 V logic PX OIL s Minimum measurement interval 10 ms Maximum number of inputs 10 inputs Input types DI 24 V logic gt gt 2 2 2 2 2 2 2 2 2 2 2 160606000000008 A s jd uld B 1 5 Input Output Modules 4 Base Plate 8 CH Medium Speed Analog Output Module MX120 VAO M08 Output update interval 100 ms shortest e Maximum number of inputs 8 outputs Output type DC voltage DC current Output update interval 100 ms shortest Maximum number of inputs 8 outputs Output type PWM Output update interval 100 ms shortest Maximum number of outputs 10 outputs Output type A contact SPST Base Plate The base plate is equipped with connectors for connecting the main module and input output modules There are six types of base plates available connecting from one to six input output modules By attaching DIN rail mounting brackets to the base plate you can rack mount or panel mount the MW100 main unit 1 14 SM MX100 01E 1 6 SM MX100 01E Functions of the 4 CH High Speed Universal Input Module This module
13. 100 000 0 04 V or less 100 000 100 000 2 51 2 11 Tests of the 10 Medium Speed Digital Output Module MX125 MKC M10 Tests 2 11 1 Insulation Resistance Test 2 11 2 Withstanding Voltage Test 2 11 3 Digital Output Voltage Test Instruments Used Instrument Standards Recommended Products U U I MX100 MW100 or equivalent That the software required for the test is installed nsulation resistance tester DC500 V Withstanding voltage tester AC 1 kV 3 kV M 7561 or equivalent Ensure that the module settings and measured values can be read in Cautions When Performing This Test Connect to the PC only when performing the digital output test 2 11 1 Insulation Resistance Test For this test the Ten Channel Medium Speed Digital Output Module is installed with the MX100 MW100 or equivalent device When installing the DO module onto the main unit always fasten with screws Procedure 1 Wire the instruments as shown below then measure the insulation resistance Between output terminals Ch6 Ch1 Ch7 Ch2 Ch3 Ch9 Ch4 Ch10 Ch5 M Insulation resistance tester Measure the insulation resistance between the wire shorting the NO and C terminals of channels 1 3 5 7 and 9 and the wire shorting the NO and C terminals of channels 2 4 6 8 and 10 The N C terminals are not connected 2 52 SM MX100 01E 2 11 Tests of 10 CH Medium Speed Digital Output Module MX
14. CAUTION Note Danger Refer to corresponding location on the instrument This symbol appears on dangerous locations on the instrument which require special instructions for proper handling or use The same symbol appears in the corresponding place in the manual to identify those instructions Foundational ground terminal do not use this terminal as a protective ground terminal Calls attention to actions or conditions that could cause serious injury or death to the user and precautions that can be taken to prevent such occurrences Calls attentions to actions or conditions that could cause light injury to the user or damage to the instrument or user s data and precautions that can be taken to prevent such occurrences Call attention to information that is important for proper operation of the instrument Overview of This Manual This manual is meant to be used by qualified personnel only Make sure to have read the safety precautions at the beginning of this manual and the warnings cautions contained in the referred chapter prior to carrying out any servicing This manual contains the following chapters 1 Principles of Operations Describes the functions of various assemblies and lists safety considerations 2 Testing Describes the tests for checking performance of the instrument 3 Adjustments Describes the adjustments which can be performed by users 4 Troubleshooting Describes procedures for troubleshootin
15. Module Sheet Module Sheet Bracket Bracket Screw CMP SM MX100 01E Parts List 6 8 120 Output Module Customer Maintenance MX1 20 08 MX120 PWM M08 Customer Maintenance Parts List MX120 PWM M08 7 pogaaaaagaagang V MX120 VAO MO08 Note Parts marked with a Osymbol are Customer Maintenance Parts CMP The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument s performance and functions YOKOGAWA lt gt Copyright Jan 2005 2nd Edition 2006 Yokogawa Electric Corporation CMPL MX120 01E 6 25 SM MX100 01E Complete Set 1 MX120 VAO M08 MX120 PWM M08 6 8 MX120 8 CH Medium Speed Output Module Customer Maintenance Parts List 13 12 11 47 5 14 10 3 77 v 4 4 Ns EN UNS poggggoggogogog O 099999999009000 7 N Sq O gt 2 N op oe Z 7 24 20 21 SM MX100 01E 6 26 SM MX100 01E 6 8 MX120 8 CH Medium Speed Output Module Customer Maintenance Parts List OO OO OO Item Oi Part B8720BP B8720BQ B8720EJ B8720EK B8720TX B8720MA B8720TY B8720MB B8720JA B8720JB B8720HA B8720HB Y9306LS B8720DL B8722DF B8722EH B8720HH B8720JH B8720JH B8720CG
16. PWM Output Module MX120 PWM M08 RECT Cable Connecter A1721JD PWM CTRL Board B8720MA To Base Plate Ch1 to 4 RECT Cable Connecter A1721JD PWM Power Board B8720MB Ch5 to 8 SM MX100 01E 5 10 Schemaic Diagram of 10 Medium Speed Digital Output Module MX125 MKC M10 RECT Cable Connecter A1721JD DO Power Board B8720TN To Base Plate Ch1 to 5 RECT Cable Connecter A1721JD DO Relay Board B8720TP Ch6 to 10 5 14 SM MX100 01E Chapter6 Customer Maintenance Parts List 61 MX100 Main Module Customer Maintenance Parts List Note Parts marked with Osymbol are Customer Maintenance Parts The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument s performance and functions YOKOGAWA EatonNon 2000076 MX100 01E Yokogawa Electric Corporation SM MX100 01E 6 1 15177 Seg JOWO SND 6 1 MX100 Main Module Customer Maintenance Parts List Main Module 7 om Q7 i 2 Ne A AC LEA VAANILA N Z 4 j 14151617 VE EA 70 23 24 SM MX100 01E 6 2 SM MX100 01E Item ah Q N 6 1 MX100 Main Module Customer Maintenance Parts List Main Module PartNo Qty Description B8722CE 1 Bezel Assembly B8722CJ 1 Filter B8722EJ 1 Bracket B8722DQ 1
17. Sy E Edi dee 3 tte DOLI MERIT CPU Board CAUTION The connector for the CPU Board and Memory Board are surface mounted If you try to remove them forcibly you might break off the soldering Remove the boards slowly and carefully 7 Remove the Display Board and Battery Assembly 12 Remove the screw indicated by the arrow in the top of the figure below 13 Push down the tab indicated by the lower arrow in the figure below and pull out the Display Board 7 rey TY AESSEES Ajqwassesig 104 P Unit with the Display Board removed Display Board 14 Remove the Battery Assembly SM MX100 01E 7 37 7 9 Disassembling the 100 Main Module Remove the Adapter 15 Remove the screw indicated by the arrow in the top of the figure below Then push the tab indicated by the arrow in the bottom of the figure below Plastic cover 127 2 EM pu Disassembling the Power Assembly 18 Remove the three screws as indicated by the arrows in the figure below 19 Pull out the Inlet Board M or if the power supply inlet is W the part corresponding to the Inlet Board is removed 7 38 SM MX100 01E 7 9 Disassembling the 100 Main Module 20 Remove the Power Assembly and Inlet Board Power Assembly Inlet Board Cautions When Reassembling the MX110 Main Module SM MX100 01E The MX100
18. The figure below shows an example of wiring CH5 Actual measurment should be performed on all channels Use an external power supply of 5 V load resistance of 100 O and a counter trigger level of 2 5 V N O N 01010108101010 10 Puls interval check and puls duty check wiring diagram 2 46 SM MX100 01E SM MX100 01E 2 10 8 CH Medium Speed PWM Output Module PWM Outupt Settings lt MX100 Settings gt Connect to the PC then enter the following settings using the MX100 standard software When using the MX100 DARWIN for settings enter settings that are equivalent to the following Enable disable Enabled Action User output Span Need not specify ______ Sets the output at power ON as a preset value Resolution JDependsonthetest Pulse interval Dependsonthetest Othersetings Notrequirea PO MW100 Settings Using the MW100 user s manual or communication commands power cycle the MW100 main unit or equivalent then measure the output on all channels Depends on the test Span Need not specify Pulse interval Depends on thetest Reference channel jNotrequred Output Operation Setting PRESET PRESET Criteria for the MX100 and MW100 If entering the pulse interval and PWM settings according to the table below confirm that the output pulse interval of the specified channels sa
19. 9 Remove the stud and screw 7 16 SM MX100 01E SM MX100 01E 7 4 Disassembling the MX112 Medium Speed Strain Input Module 11 Remove the Module Back Plate Module Back Plate 12 Remove the 2 screws shown in the figure cael t m m 13 The assembly separates into the Strain CTRL board and the STR NDIS Scan Board Strain CTRL Board STR NDIS Scan Board 7 17 Ajquiassesig JOJ 59 7 4 Disassembling the 112 Medium Speed Strain Input Module 7 4 2MX112 B12 M04 MX112 B35 M04 1 Remove the 2 screws from the front panel then remove the Front TR Assembly Front TR Assembly removed Front panel JA Front TR Assembly 2 Remove the screw 3 Remove the 4 latches from the left and right sides of the Bezel Right side Left side 7 18 SM MX100 01E SM MX100 01E 7 4 Disassembling the MX112 Medium Speed Strain Input Module 4 Pull the Bezel in the direction of the arrow to remove it Separated F Bezel Module case Bezel 5 Remove the Plate from the Module Case Plate 7 19 JOJ 59 7 4 Disassembling the 112 Medium Speed Strain Input Module 7 Pull the Module Case in the direction of the arrow to remove it Module Case removed 8 Remove the Stud and Screw from the rear panel Rear panel Stud Screw 9 Remove the 4 screws fr
20. B8724YG B9988YA B9988YB B9988YC B9988YD B9988YE B9988YJ Qty N gt gt gt gt gt gt 6 4 MW100 Main Module Standard Accessories Description Power Supply Cord 1 UL CSA standard 3P 2P Adapter Power Supply Cord 1D UL CSA standard Power Supply Cord 1F VDE standard select Power Supply Cord 1Q BS standard Power Supply Cord 1R SAA standard Power Supply Cord 1H GB standard CD ROM for Manuals CD ROM for MW Viewer Bracket Screw Manuals AC Adapter Assembly 2 Power Supply Cord 2D UL CSA standard Power Supply Cord 2F VDE standard Power Supply Cord 2R SAA standard Power Supply Cord 2Q BS standard Power Supply Cord 2M UL CSA standard Power Supply Cord 2H GB standard select Note For use in Japan only 6 11 15177 Seg 2 6 5 MX110 Analog Input Module Customer Maintenance Parts List T Model MX110 UNV M10 NC Model MX110 UNV M10 S MX110 V4R M06 of continuing improvements to the instrument s performance and functions YOKOGAWA Parts marked with a Osymbol are Customer Maintenance Parts CMP The contents of this CMPL are subject to change without prior notice as a result Model MX110 UNV H04 Note Copyright Apr 2003 YK 6th Edition Nov 2006 YK MX110 01E Yokogawa Elec
21. Chapter 5 Schematic Diagram ed oseo alzzz8g pJeog 1914 19910 3122189 M C C 00LXIN Ajddns 2945 JO euo 951 91 OOLOV C qv De ZNO 301 812788 49 qu VZccL488 gt lt A quiessy Uum O j ui u 3 Aouenbal4 o e 92 289 VZvz198 o quiessy UIEN 172 288 ud pieog NO v 2222189 e n proms oizzes pieog Aejdsiq C Q LO si 2 5 2 SUMICARD B8724ZC Driver SUMICARD B8724ZE External Board Assembly B8724TG Schematic Diagram of MW100 Main Module Element Assembly Display Board Assembly B8724TD JL Battery Assembly B9900BR Wire Assembly B8722ZA Wire Assembly for Frequency SUMICARD for RS232C RS422 Inlet or Power Screw Serial Board Assembly Communication Board Assembly SM MX100 01E 5 2 Schematic Diagram of MW100 Main Module MW100 spesification Element CPU Inlet or Communication Assembly Assembly Assembly Assembly Assembly Power for DC12V for Screw Board spesifications spesifications None 8724 B8724CL 8724 B8722ZA B8722ZB B8724TM andi B8724TN C2 C3 2
22. flows through the display from right to left _ 7 b us m _ s E For details on the display and meaning of operation errors see section 3 1 Error Display on the 7 Segment LED and Corrective Actions of the user s manual IM MW100 01E SM MX100 01E 1 3 MW100 System Overview MW100 Data Acquisition Unit The MW100 Data Acquisition Unit consists of a main module equipped with an Ethernet port I O modules for input and output of signals these are the same as those for the MX100 Data Acquisition Unit and a base plate on which the first two items are mounted The main module comes with a HTTP server function allowing users to easily enter settings and monitor measured data from a PC using a browser The MW100 can be used for data acquisition on site as a standalone enabling data acquisition on up to 360 channels using the Modbus TCP function For details see the user s manual IM MW100 01E System Configuration The MW100 Data Acquisition Unit can be flexibly configured for a variety of measuring environments One to one Connection with a PC This is an example of a system for small scale logging setting the IP address and other tasks Using a Web browser Easy setting entry Monitoring of measured data Using PC software P address setting Calibration ee ee Hub Main module Input Output module Standalone Configuration This is an example of configurati
23. 1 gt Ims 2 2 6 Module Communication Function Procedure 1 Connect one or more modules to the base plate then connect the base plate to the MX100 main module 2 Confirm that the modules are detected by the PC software 2 2 7 LED Display Test Procedure 1 Turn ON the power 2 After completion of the self check and other procedures confirm that 00 is displayed 3 Confirm that the orange LED on the Ethernet connector illuminates when connected via Ethernet and that the green LED blinks during communication 2 2 8 CF Card Test Procedure 1 Inserta CF card into the CF card slot on the MX100 2 Press the access stop switch Remove the CF card read the CF card on a PC and confirm that an error log was recorded on the card See the user s manual IM MX100 01E for information on how to remove the CF card 2 4 SM MX100 01E 2 3 Tests of the MW100 Main Module Tests Instruments Used Before Testing Procedures SM MX100 01E 2 3 1 Protective Ground Continuity Test 2 3 2 Insulation Resistance Test 2 3 3 Withstanding Voltage Test 2 3 4 Power Supply Frequency Detection Function 2 3 5 Battery Backup Function 2 3 6 Module Communication Function 2 3 7 Key Switch Test 2 3 8 Serial Communication Function with Option C2 or C3 Only Description Insulation resistance tester YOKOGAWA 2407 or equivalent A device that can measure 100 MQ or more at 500 VDC Withstanding voltage tester Kikusui TOS
24. 11 12 J Wire Assembly Wire Assembly 1 2 3 4 5 6 Screw Screw SUMICARD Element Assembly 21 20 Qty 1 3 1 2 1 Stud 1 Bracket 2 3 5 6 8 9 11 12 Power 4 2 1 3 14 1 5 1 6 1 7 2 8 2 2 M40 3 41 3 12 3 CMP Description SUMICARD Screw 4 5 6 7 8 9 10 11 12 External Board Assembly Screw RS422A Board Assembly 2 5 8 11 MS CODE Cord D F H M Q R D F H M Q R D F H M Q R mmm mI AAA RS232C Board Assembly 3 6 9 12 Screw 2 3 5 6 8 9 11 12 Screw 2 3 5 6 8 9 11 12 SUMICARD 2 3 5 6 8 9 11 12 Option C3 C2 C3 C2 C3 C2 C3 C2 SM MX100 01E Item ON OND B8724CT B8724CU B8724DE B8724EE B8722EL B8724CW B8724DF B8724CV B8724ED B8722DQ B8722EJ Qty 1 1 1 1 1 gt gt Bezel Assembly Description Bezel MW100 1 Bezel 100 0 2 3 J select Bracket Spring Key Top Lens Filter Bracket Cap Bracket Note CMP 6 3 MW100 Main Module Customer Maintenance Parts List 15177 Seg JOWO SND 6 4 MW100 Main Module Standard Accessories 6 10 SM MX100 01E OOOO 000 00000 00000 Part No A1073WD 1253 2 A1074WD A1009WD A1054WD A1024WD A1064WD B8724XA B9991MZ B8724EF B9988DL
25. 20 17 15 SM MX100 01E 6 18 SM MX100 01E OO OO OO DN CON Ci Part Qty 6 6 MX112 Strain Input Module Customer Maintenance Parts List Complete Set 1 2 MX112 B12 M04 MX112 B35 M04 Description B8720BR 1 Front TR Assembly B12 select B8720BS 1 Front TR Assembly B35 B8720CH 1 B8722EM 2 Screw B8720TU 1 STR CRP TM 120 board B12 B8720TT 1 STR CRP TM 350 board B35 Y9308JB 2 Screw B8720HC 1 Bracket B9988DL 1 Screw B8720AF 1 Label B12 B8720AG 1 Label B35 B8720AX 1 Label B8720BJ 1 Module Assembly B12 select B8720BK 1 Module Assembly B35 B8720EE 1 PCB Assembly B8720TR 1 Strain CTRL Board B8720TS 1 STR Clamp Scan Board B8720JA 1 Module Sheet B8720JB 1 Module Sheet B8720HA 1 Bracket B8720HB 1 Bracket Y9306LS 2 Screw B8720DL 1 Module Back Plate Y9306LS 5 Screw B8722DF 1 Latch B8722EH 1 Spring B8720HH 1 Stud B8720JH 2 Gel Sheet B8720CG 1 Case B8720DG 1 Plate B8720CB 1 Bezel B8722EM 2 Screw B8720FE 1 TR Cover B8720GE 1 Label B12 B8720GF 1 Label B35 J Select B8722DR 2 Foot Y9312LS 1 Screw 1 Name Plate B8720AK 1 Label Note CMP 6 19 15177 Seg JOWO SND 6 6 112 Strain Input Module Customer Maintenance Parts List Complete Set 2 1 MX112 NDI M04 N 14 13 12 47 5 15103 6 8
26. 9201 or equivalent A device that can measure 1 5 for 1 minute with a limit current of 10 mA Earth continuity tester Kikusui TOS 6200 or equivalent AC stabilized power supply A device capable of outputting AC100 V and switching between 50 and 60 Hz DC stabilized power supply A device capable of outputting DC12 28 V with an output capacity of 30 W or more nput module and base plate for test PC with Internet Explorer installed capable of performing Ethernet or RS 232 communications RS 232 RS 422 converter or PC compatible RS422 communication module RS 232 cross cable Initialize the memory before beginning any test To initialize the memory use the dip switches according to the following procedure 1 Turn OFF the power to the MW100 2 dip switches as shown in the figure below Turn SW5 OFF UE WEE 3 Turn ON the power to the MW100 4 Check that bF is displayed on the 7 segment LED then turn OFF the power to the MW100 again 5 Set the dip switches as shown in the figure below For normal operation all switches are turned ON Wu Paanga 2 3 Tests of the MW100 Main Module 2 3 1 Protective Ground Continuity Test Procedure 1 Wire the instruments as shown below MW100 Functional Protective earth main unit earth terminal _ terminal Earth continuity tester Protective ground terminal When using an inlet When using a scr Center pin Right most 2 Measure
27. A device capable of Ethernet communication with the MX100 MW100 or equivalent DC voltage generator FLUKE 5520A or equivalent Accuracy of 0 005 of setting 1 V A device capable of output of 100 V or more Variable resistor ALPHA ADR 3204G or equivalent Accuracy of except 0 0 006 of setting 2 A device with resolution of 1 or less DMM Agilent 3458A or equivalent Voltage 0 005 of rdg 1 V Resistance 0 00596 of rdg 1 mO Insulation resistance tester DC500 V Withstanding voltage tester AC 1 kV 4 kV 0 C standardized temperature tank Coper Electronics ZC114 or equivalent 0 x0 01 C Ifa DC voltage generator of the above standard is not available you can ensure that the stated voltage is output by substituting a FLUKE 9100 or equivalent and monitoring the output voltage with a DMM Also due to the output impedance some voltage generators cannot output all stated voltages and at 0 V there are many cases where the above standard is not met so 0 V can be obtained by shorting the terminals It is recommended to monitor when set to DOWN T Measure the setting value and actual output value then confirm that the above standards are met 0 2 or less cannot be set on the ADR 3204G so 0 can be achieved by shorting the terminals Ensure that the module settings and measured values can be read in 2 20 SM MX100 01E 2 6 Tests of the 6 Medium Speed Four Wire RTD Resistance Input Module MX110 V4
28. ANN OLLXIN lnpolN 3nduj 9 G 3V0 00LXIN INS 4WRTD FRONT TR Assembly B8720BT 4WRTD Terminal Board A4WRTD Scanner Board B8720MD B8720ME 1 4WRTD Front Tr Assy is not indluded in B8720BM GS 4WRTD CTRL Board 720MC B8720 QOIN MVA OLLXIN o2uejsise GLY 9JIM Jno J 4 lt H9 9 Jo To Base Plate 3L0 00LXN INS 2 9 sol YON cLa ZLLXIN FOW IQN S Sg Z Lg8 Z LLXIN 3nduj Front TR Assembly B12 B8720BR STR CRP TM 120 Board B12 B8720TU STR Clamp Scan Board Strain CTRL Board Assembly B8720TS B8720TR To Base Plate peedc uinipeyy H p Jo 1 Strain Clamp 120 Front Tr Assembly is not included in B8720BJ 2 2 8 9 Front TR Assembly 835 B8720BS STR CRP TM 350 Board B35 B8720TT STR Clamp Scan Board B8720TS Strain CTRL Board B8720TR To Base Plate 1 Front TR Assembly B35 15 not included in BB8720BK 3L0 00LXN INS VOIN SEa cLLXIN 2 epo 3nduj uies 4 Jo 9 5 3L0 00LXN INS 6 9 Terminal Assembly B8720BU STR NDIS Scan Board B8720TV Strain CTRL Board B8720TR weibeig 2 2 To Base Plate VOIN IGN CLLXIN FOIW IQN S 8 Z
29. Assembly 7 42 SM MX100 01E SM MX100 01E 7 10 Disassembling the MW100 Main Module 12 Release the RS422A board Assembly s connector lock then remove the SUMICARD SUMICARD 13 Release the Display board Assembly s connector lock then remove the Flexible printed circuit board SUMICARD 14 Remove the Battery connector from the left panel Battery connector 7 43 Ajquiassesig JOJ 59 7 10 Disassembling MW100 Main Module 15 Remove 4 latches shown in the figure Adapter amp Display board removed Adaptor 16 Remove the Adaptor amp display board Adapter amp Display board removed Adaptor amp Display board CPU Assy amp Power Assembly 17 Remove the 2 screws from the back panel and the 2 screws from the right panel Rear panel Right side 7 44 SM MX100 01E SM MX100 01E 7 10 Disassembling the MW100 Main Module 18 Remove the screw from the left panel Memory Board Assembly CPU Board Assembly Driver Board Assembly 19 Remove the connector and remove the Power Assembly Power Assembly removed Power Assembly Power Assembly removed Power Assembly and CPU Assembly removed CPU Assembly Power Assembly Back panel 7 45 Ajquiassesig JOJ 59 7 10 Disassembling MW100 Main Module 20 Remove the 2 screws securing the External Board Assembly External Board Assembly 21 Release the Exter
30. Cap B8722CH 1 CPU Bezel B8722DE 1 Door B8722EL 1 Spring B8722EK 1 Bracket B8722ET 1 Bracket B8722CC 1 CPU Assembly B9968GU 2 Shield Finger B8722TA 1 CPU Board B8722TB 1 Memory Board B9988DL 1 Screw B8722TC 1 Display Board B9900BR 1 Battery Assembly B8722DC 1 Adapter B9988DL 1 Screw B8722EN 1 Bracket B8722ZC 1 Sumicard B9988DL 1 Screw B8722TD 1 Inlet Board not W B8722ZA 1 Wire Assembly Y9406LK 1 B H Screw M4x6 with toothed lockwasher B8722CD 1 Power Assembly B8724ZA 1 AC Power Assembly B9968GU 2 Shield Finger B8722DN 1 Heat Think Y9406LS 1 B H Screw M4x6 B8722EH 1 Spring B8722DF 1 Latch B8722DR 2 Foot B8722DM 1 CPU Back Plate B8722CL 1 Label B8722CK 1 Label B8722EM 1 Screw B8722DA 1 CPU Case B8722TE 1 Power Screw Board W E9655FX 3 Screw W B8722DV 1 TR Cover W B9900SG 1 Screw W B8720HH 1 Stud Note CMP 6 3 15177 Seg JOWO SND 6 4 6 2 MX100 Main Module Standard Accessories Standard Accessories OO 00000 9 10 Part No A1073WD 1253 2 A1074WD A1009WD A1054WD A1024WD A1064WD IM MX100 02E IM MX100 71E IM MX100 72E B8722XH MX180 Description Power Supply Code Suffix code UL CSA standard 3P 2P Adapter Power Supply Code Suffix code D UL CSA standard Power Supply Code Suffix code F VDE standard Power Supply Code Suffix code Q BS standard select Power Supply Code Suffix code R AS standard
31. High Speed Universal Input Module MX110 UNV H04 2 4 2 Withstanding Voltage Test For this test the Four Channel High Speed Universal Input Module is installed with the MX100 MW100 or equivalent device Perform this test after the test described in section 2 4 1 Insulation Resistance Test Procedure Perform the withstanding voltage test on the same locations indicated for the insulation resistance test input terminal to earth and between input terminals then confirm that the results meet the criteria below Be sure to attach the module and base plate when performing this test Measured Item Criteria Input terminal to earth terminal AC3700 Vrms for 1 minute with leakage of 2 mA or less Between input terminals AC2300 Vrms for 1 minute with leakage of 1 mA or less 2 4 3 Excessive Input Test Perform this test while in measurement mode Set the measurement interval to an arbitrary value greater than 50 ms Set the range for all channels to DC20 mV 1 Connectall A 1 and B 2 terminals separately on channels 1 through 4 as shown in the figure below DC voltage generator 2 Apply the voltages below between the A and B terminals and confirm that no abnormalities occur Note In the same manner as described in Setting All Channels to Pt100 1 mA High Resolution Range below connect terminals B and b 2 3 then perform the excessive input test Applied Voltage Duration O 2 10 SM MX10
32. L8 C uies Jo 5 9 01 9 3L0 00LXIN INS Front TR Assembly B8720BF Module Assembly B8720BC PCB Assembly B8720EC DCVDI Terminal DI Input Board DI Power Board Board B8720TM B8720TL B8720MJ The Front TR Assembly push terminal assembly is not included B8720BC Not installed when the NC option is specified x N Base Plate OLIN 7ZC SOG SLLXIN lnpoN 3nduj HO 0 Jo wesbeig 3L0 00LXIN INS OLIN V2Q SLLXIN OLIN VZG SOG SLLXIN 3nduj H9 0L SLLXIN JO Z S Front TR Assembly B8720BF Module Assembly B8720BN PCB Assembly B8720EH 24V DI Input Board DI Power Board B8720TQ DCVDI Terminal Board B8720MJ B8720TL Rev 02 or more Base Plate The Front TR Assembly push terminal assembly is not included in B8720BN Not installed when the NC option is specified Lb S ujeJ6eiq 5 8 Schematic Diagram of 8 Medium Speed Analog Output Module MX120 VAO M08 RECT Cable Connecter A1721JD AO Power Board VAO B8720TX To Base Plate Ch1 to 4 RECT Cable Connecter A1721JD AO CTRL Board VAO B8720TY Ch5 to 8 5 12 SM MX100 01E 5 9 Schematic Diagram of 8 Medium Speed
33. Main Module uses 4 types of screws so be sure to use the correct screws when reassembling it Screws for the attaching the CPU Back Plate 2 Screws for the attaching the Display Board and fittings to the plastic cover 2 Standard screws Other Screws for fastening the earth on the Inlet Board and the metal plate 7 39 Ajquiassesig JOJ 59 7 10 Disassembling the MW100 Main Module Left side Right side Bottom panel 1 Remove the screw from the bottom panel of the MW100 2 Remove the 4 latches from the left and right sides of the Bezel Right side Left side 3 Pull the Bezel in the direction of the arrow to remove it Bezel 7 40 SM MX100 01E SM MX100 01E 7 10 Disassembling the MW100 Main Module 4 Remove 2 latches each from both the left and right sides for a total of 4 of the case shown in the figure 5 Pull the case in the direction of the arrow and remove it Case Case removed 6 Remove the screw from the front panel Front panel Left side T Remove the screw from the left panel 7 41 Ajquiassesig JOJ 59 7 10 Disassembling MW100 Main Module 8 Remove the screw shown in the figure 9 Remove the screw shown in the figure then remove the bracket Bracket 10 Remove the screw shown in the figure then remove the RS422A Board Assembly Bracket RS422A Board Assembly removed RS422A Board
34. Medium Speed Universal Module before performing these tests The tests to be performed are the same as for the MX110 UNV M10 10 CH Medium Speed Universal Module 2 58 SM MX100 01E 3 Adjustment 31 Adjusting the RJC Board The following RJC Boards can be adjusted H04 RJC Board Assembly B8720TH M10 RJC Board Assembly B8720TJ Adjustment of the RJC BOARDS requires a special adjustment jig For information about the adjustment jig and procedure contact your nearest Yokogawa representative SM MX100 01E 3 1 jueunsnfpy n Chapter4 Troubleshooting 4 1 Introduction This chapter describes possible solutions for rectifying errors Insuch case assembly removal may be required Please heed the following warning WARNING Assemblyu replacement is to be performed only by qualified service technicians who have experience working with the hazards involved such as fire and electrical shock c Q NOTO If an error message is desplayed the error may have been caused by incorrectly operating o the unit Refer to the user s manual IM MX100 01E or IM MW100 01E and perform the correct operation SM MX100 01E 4 1 4 2 4 2 Flow Chart START Phenomenon check jj YES Assembly exchange and adjustment Performance test execution Repaired YES SM MX100 01E 4 3 Troubleshooting Checklist Contact your nearest Yokogawa repre
35. Name Plate 3 _ 1 Label 4 B8724AB 1 Label C3 5 B8720HH 1 Stud Element Assembly see page 6 8 Note 9 6 poder 1 Bracket Accessories see page 6 10 7 B9988DL 2 Screw CMP 6 6 SM MX100 01E NOS OO 00000 SM MX100 01E Part No B8724CA B8724CB B8724CC B8724CD B8724CE B8724CF B8724CG B8724CH B8724CJ B8724CG B8724CH B8724CJ B8724DA B8724CR B8724CS Y9306LS B8722EM B8722DR B8724DM B8724DN Y9406LS B8724DJ B8724DK B8724DL B8722DV B8724DP B9900SG Qty gt X gt gt gt o2 o2 gt XX gt A gt Description Element Assembly Element Assembly Element Assembly Element Assembly Element Assembly Element Assembly Element Assembly Element Assembly Element Assembly Element Assembly Element Assembly Element Assembly Case Bezel Assembly 1 2 3 4 5 6 Bezel Assembly 7 8 9 10 11 12 Screw Screw Foot Label 1 2 3 4 5 6 Label 7 8 9 10 11 12 Screw 6 3 MW100 Main Module Customer Maintenance Parts List Module Assembly Power N N N Cover 1 3 4 6 7 9 10 12 Cover 1 4 7 10 Cover TR Cover 4 5 6 TR Cover 7 8 9 10 11 12 Screw 4 5 6 7 8 9 10 11 12 MS CODE Cord D F H M Q R D F H M Q R D F H M Q R D F H M Q R D F H M Q R D F H M Q R
36. Power Supply Code Suffix code H CCC standard MX100 Data Acquisition Unit Operation Guide Precautions on the Use of the MX100 Data Acquisition Unit MX100 Data Acquisition Unit Installation and Connection Guide MX100 Manual CD ROM MX100 Standard Softwear Note For use in Japan only Suffix code M CMP SM MX100 01E B Customer Maintenance Parts List CMPL 04M10B01 01E Parts List of continuing improvements to the instrument s performance and functions YOKOGAWA lt gt Copyright Jul 2005 YK 3rd Edition Nov 2006 Parts marked with a Osymbol are Customer Maintenance Parts CMP The contents of this CMPL are subject to change without prior notice as a result Note Yokogawa Electric Corporation 63 MW100 Main Module Customer Maintenance SM MX100 01E 6 3 MW100 Main Module Customer Maintenance Parts List Complete Set MS CODE Part Qty Description 1 Power __ Option 1 B8724BA 1 Module Assembly 1 D F H M Q R B8724BB 1 Module Assembly 1 D F H M Q R C3 B8724BC 1 Module Assembly 1 D F H M Q R C2 B8724BD 1 Module Assembly 1 B8724BE 1 Module Assembly 1 W C3 B8724BF 1 Module Assembly 1 C2 select B8724BG 1 Module Assembly 2 D F H M Q R 8724 1 Module Assembly 2 D F H M Q R C3 see page 6 7 B8724BJ 1 Module Assembly 2 D F H M Q R C2 B8724BG 1 Module Assembly 3 B8724BH 1 Module Assembly 3 W C3 B8724BJ 1 Module Assembly 3 2 2 _ 1
37. V insulation resistance tester and confirm that the standards below are met Procedure Input Terminals to Earth Terminals 1 Short all terminals A B and b on channels 1 through 10 then measure the insulation resistance between the terminals and the screws on the rear panel Between Input Terminals 2 Measure the insulation resistance between a device whose terminals A and B on channels 1 3 5 7 and 9 are all shorted and a device whose terminals and B on channels 2 4 6 8 and 10 are all shorted 3 Confirm that the standards below are met Test Points Standard Between output terminals DC500 V 20 MO or more Output terminal to earth terminal DC500 V 20 MO or more 2 12 2 Withstanding Voltage Test Apply the AC voltages below in a withstanding voltage test and confirm that no abnormalities occur Procedure Input Terminals to Earth Terminals 1 Short all terminals A B and b on channels 1 through 10 then perform a withstanding voltage test between the terminals and the screws on the rear panel Apply the voltage below and confirm that no abnormalities occur Leakage of 2 mA or less at 3 7 kVrms AC for 1 minute Between Input Terminals 2 Perform a withstanding voltage test between a device whose terminals A and B on channels 1 3 5 7 and 9 are all shorted and a device whose terminals A and B on channels 2 4 6 8 and 10 are all shorted Apply the voltage below and confirm that no abnormalitie
38. Withstand Voltage Test 2 9 3 ID Check 2 9 4 Power ON Output Check 2 9 5 Output Accuracy Test 2 9 1 Insulation Resistance Test Install the module on the MX100 MW100 or equivalent before performing this test Perform the withstanding voltage test before performing this test Wire the devices as in the figure below then confirm that the criteria are met CH5 to CH8 CH1 to CH4 Insulation wishstanding To the earth terminal on voltage tester the MX100 MW100 or equivalent device Pins 13 on each output connector not connected internally therefore can choose whether or not to make the connections shown in the wiring diagram In order to ensure continuity from the MX100 MW100 or equivalent s earth to the heat sink of the module under test you must fasten the module with screws after installing it onto the MX150 base plate Terminals Measured Criteria Output terminal to earth terminal on the 100 120 MQ or more at DC 500 V MW100 or equivalent 2 38 SM MX100 01E 2 9 2 2 9 3 2 9 4 SM MX100 01E 2 9 Tests of the 8 CH Analog Output Module Withstanding Voltage Test Install the module under test in the MX110 MW100 or equivalent before performing this test When applying voltages ensure that the rising and falling times are both at least five seconds Wire the instrument in the same manner as in the insulation resistance test then confirm that the results satisfy the criteria below Term
39. is installed use B8720BF during the test When the test is complete be sure to remove the B8720BF lt MX115 D05 H10 gt Resistance Interval LEVEL 1 V or less 500 ms That the input channel reads 0 a That the channels with no input read 0 CONTACT 100 Q or less 500 ms That the input channel reads 1 poner 00 100 500 ms That channels with no input read 1 lt MX115 D24 H10 gt Resistance Interval LEVEL 6 V or less 500 ms That the input channel reads 0 HN NNNM rth cnet whe pas LEVEL 16 V or more 500 ms That the channels with no input read 0 CONTACT 100 Q or less 500 ms That the input channel reads 1 T more That the channels with no input read 1 This test confirms whether the module and terminal board types are correctly identified when module information is obtained from the jig on the MX100 or equivalent Exchange the terminal board from the B8720BF to a screw terminal block or equivalent and then check the ID before and after the new board is installed When exchanging a terminal board you must make sure that the power to the MX100 or equivalent is turned OFF 2 37 2 9 Tests of the 8 Analog Output Module Test Instruments Instrument Standards Recommended Products ete DMM Accuracy Voltage 0 01 of rdg 50 V or less Withstanding voltage tester Tests 2 9 1 Insulating Resistance Test 2 9 2
40. less Causes of Failure If the test results do not meet the criteria the following causes may apply Faulty RJC board connection Defective board B8720TH SM MX100 01E 2 13 2 5 Tests Instruments Used 2 14 Tests of the 10 CH Medium Speed Universal Input Module MX110 UNV H10 2 5 1 Insulation Resistance Test 2 5 2 Withstanding Voltage Test 2 5 3 Excessive Input Test 2 5 4 ID Check 2 5 5 Measurement Accuracy Test 2 5 6 Between Channel Error Test 2 5 7 Burnout Test 2 5 8 Reference Junction Compensation Accuracy Test Instrument _ sX Standards Recommended Products Etc MX100 MW100 or equivalent A device that can connect with and perform communications with the MX110 10 ch Medium Speed Universal Input Module Ex MX100 MX150 or MW100 MX150 MX150 Base Plate Front TR Assembly When with Product number B8720BE the NC option A device that can receive input independently on each channel Screw Term Assembly amp Cable Product number B8720BH Used to confirm the ID setting If the ID is correct a device with an altered connector or the like can be substituted PC A device that can perform communication with the MX100 M W100 or equivalent instrument DC voltage generator FLUKE 55204 or equivalent Accuracy 0 005 of setting 1mV A device capable of 100 V output or higher Rheostat ALPHA ADR 1202 or equivalent me 0 005 of setting 2 A device with resolution o
41. lines each are connected to the Cal Box in order to reduce wiring resistance You do not necessarily have to connect two lines each SM MX100 01E 2 31 2 7 Tests of the 4 Strain Input Module Wiring diagram for NDIS modules MX112 STRAIN CAL BOX swi 120000STR sw2 30000uSTR RV1 SW7 JIL sw4 2000uSTR SW5 20000 5 7 cores with shield SW8 SW6 10000uSTR OuSTR orel Lon Lon B8720XA A1002JC A1002JC SW3 200000uSTR Connect the Cal Box and the module using an NDIS cable Since a bridge voltage sensing wire is used with NDIS terminals the effect of wiring resistance is less than when connecting the B12 and B35 modules However gain errors will result if there is an extremely large amount of wiring resistance therefore wiring should be done so as to keep resistance to a few ohms or less Cal Box Output Settings Set the dip switches according to the table below for the desired output setting Output Setting SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 3 12000 STR __ OFF OFF OFF 5 300000 TR OFF OFF OFF OFF OFF __ __ 6 20000008TR OFF ON OFF OFF OFF 7 2000000 TR OFF OFF ON OFF OFF OFF 8 2000uSTR OFF OFF ON OFF OFF 9 20000 TR OFF JOFF OFF ON OFF OFF 11 20000uSTR OFF OFF
42. the MX110 Analog Input Module Remove the Bezel 4 Push in the tabs indicated by the arrow in the figure below then remove the Bezel Note you free the tabs one by one it is easier to remove the Bezel Remove the H04 RJC Boards 5 Remove the four 04 RJC Boards indicated by the arrows in the figure below Note Please take note to replace boards in the same positions when reassembling 7 H04 RJC Board quiessesiq 40 SM MX100 01E 7 3 7 2 Disassembling the MX110 Analog Input Module Remove the Plate Plate 6 Free the tabs indicated by the arrows in the figure below with a pair of tweezers 2 on the left and right sides for a total of 4 T Lift up the upper and lower parts of the Plate in the figure above then pull the Plate out being careful not to touch the 2 printed circuit boards Unit with the Plate removed J Printed circuit boards 7 4 SM MX100 01E 7 2 Disassembling the MX110 Analog Input Module Remove the Module Case 8 Free the tabs indicated by the arrows in the figure below with a pair of tweezers then pull out the Module Case and Module Back Plate Module Case Module Back Plate 7 Remove the Module Back Plate quiessesiq 40 10 Remove the 4 screws and 1 stud as shown in the figure below TEV tw SM MX100 01E 7 5 7 2 Disassembling the M
43. the objective of monitoring the effects of aging the output resistance must be adjusted SM MX100 01E 2 4 Tests of the 4 CH High Speed Universal Input Module MX110 UNV H04 2 4 1 Insulation Resistance Test For this test the Four Channel High Speed Universal Input Module is installed with the MX100 MW100 or equivalent Perform this test before the test described in section 2 4 2 Withstanding Voltage Test procedure Wire the instrument as shown in the figure below measure insulation resistance then confirm that the results meet the criteria below Measured Item Criteria Input terminal to earth terminal DC500 V 10 MQ or more Between input terminals DC500 V 20 MQ or more Measurement between Input Terminal and Earth Terminal Short all terminals A B and b 1 3 on channels 1 through 4 then measure the insulation resistance between the MX100 MW100 s or equivalent device s functional earth terminals Be sure to attach the module and base plate when performing this test M Insulation resistance tester To the functional earth terminal on the MX100 MW100 or equivalent device Measurement between Input Terminals Measure the insulation resistance between a device whose terminals A B and b 1 3 on channels 1 and 3 are all shorted and a device whose terminals A B and b 1 3 on channels 2 and 4 are all shorted Insuration resistance tester SM MX100 01E 2 9 2 4 Tests of the 4 CH
44. 0 01E 2 4 4 2 4 Tests of the 4 CH High Speed Universal Input Module MX110 UNV H04 Setting All Channels to Pt100 1 mA High Resolution Range 1 Connect all 1 and B b 2 2 terminals separately on channels 1 through 4 as shown in the figure below D D DC voltage generator 2 Apply the voltages below between the A B and b 1 2 3 terminals and confirm that no abnormalities occur Applied Voltage Duration Measurement Accuracy Test For this test the Four Channel High Speed Universal Input Module is installed with the MX100 MW100 or equivalent device Test Conditions After calibration if you do not turn OFF the power even if you perform measurement correctly the calibration data may not be recorded accurately Therefore after calibration you must turn OFF the power at least once before performing the test Allow the instrument to warm up for 10 minutes at an ambient temperature of 23 5 and relative humidity of 55 20 before performing the test Procedure SM MX100 01E The MX110 UNV H04 has a separate AD for each channel so the measurement accuracy of each channel 1 through 4 must be confirmed 1 Since product specifications vary depending on the measurement interval the measurement accuracy test must be performed at the following two intervals Measurement Interval Measuring Range Oms DCV Range 0 ms DCV RTD Rage 2 Confirm that the following product spec
45. 10 select 4WRTD Scanner board M06 M10 Input CTRL board M10 select 4WRTD CTRL board M06 Module Back Plate Spring Latch Foot Panel INC Label INC Screw Stud Name Plate Label Screw Module Sheet Module Sheet Bracket Bracket SM MX100 01E 66 112 Strain Input Module Customer Maintenance Parts List Customer Maintenance Parts List MX112 B35 M04 M04 M04 symbol are Customer Maintenance Parts CMP MX112 NDI 0000000000000000 112 12 The contents of this CMPL are subject to change without prior notice as a result Parts marked with 0 Note of continuing improvements to the instrument s performance and functions YOKOGAWA lt gt Copyright Jan 2005 YK 3rd Edition Nov 2006 YK CMPL MX112 01E Yokogawa Electric Corporation 6 17 SM MX100 01E 6 6 112 Strain Input Module Customer Maintenance Parts List Complete Set 1 1 MX112 B12 M04 MX112 B35 M04 10 31 11 30 26 25 28 27 32 28 29 25 A GQ y OX Y TPT 72 Ke 72 f gt G T KY If y Z IK 9 Y Y A p 4 72 fd p y 5 Y v 2 y y AJ P KL 7 A 62 IE 3 94765 2 8 18 23 22 21 1316 14 24 19 12
46. 125 MKC M10 Output terminal to earth terminal Ch6 Ch1 Ch7 Ch2 Ch3 Ch9 Ch4 Ch10 Ch5 To the functional earth terminal on the MX100 MW100 or equivalent device M Insulation resistance tester Short the output terminals on all channels and measure the insulation resistance between the functional earth terminals on the jig of the MX100 MW100 equivalent The N C terminals are not connected 2 Confirm that the criteria below are met Between output terminals DC500 V 20 MO or more Output terminal to earth terminal DC500 V 20 MO or more 2 11 2 Withstanding Voltage Test For this test the Ten Channel Medium Speed Digital Output Module is installed with the MX100 MW100 or equivalent device When installing the DO module onto the main unit always fasten with screws Procedure 1 Perform the withstanding voltage test between each terminal in the same manner as test item 1 of in section 2 11 1 Insulation Resistance Test 2 Confirm that the criteria below are met Between output terminals 2300 Vrms for 1 minute 2 mA or less Output terminal to earth terminal 2300 Vrms for 1 minute 2 mA or less 2 11 3 Digital Output Test For this test the Ten Channel Medium Speed Digital Output Module is installed with the MX100 MW100 or equivalent device Procedure 1 Turn ON OFF output on the DO module using software such as the MX100 Standard Software and measure the conduction resist
47. 72061 10 ch Screw Terminal Block However when applying voltages to input terminal to earth do so on the MX100 or equivalent Also after attaching the module to the base plate always fasten with screws 2 13 2 Withstanding Voltage Test Same as section 2 12 772061 10 ch Screw Terminal Block However when applying voltages to input terminal to earth do so on the MX100 or equivalent Also after attaching the module to the base plate always fasten with screws 2 13 3 ID Check Same as section 2 12 772061 10 ch Screw Terminal Block 2 13 4 Between Channel Measurement Error Test Same as section 2 12 772061 10 ch Screw Terminal Block 2 13 5 Reference Junction Compensation Accuracy Test Always use terminal covers 1 Allow a warm up of 30 minutes or more 2 shown in the figure below use slots 0 through 4 and install the dummy module in the outer most slot Example When testing 4 modules at once MX110 U 110 110 110 110 MX100 NV H04 UNV M10 UNV M10 UNV M10 UNV M10 or MW100 Main Module SY nd ASSY under test Module of the ji g Use an MX110 UNV H04 as the dummy 3 Measure the 0 C standardized temperature tank at the range for Type T thermocouples Measure on channel 4 and confirm that the result lies within 0 C amp 0 5 C SM MX100 01E 2 57 2 14 Tests of the Plate with M3 Screw Terminals 772080 Install the MX110 UNV M10 10 CH
48. 9 Functions of the 4 Medium Speed Strain Input Module This module allows up to four inputs of measurement from strain gauges and strain gauge type sensors at a minimum measurement interval of 100 ms For details see the user s manual IM MX100 01E or IM MW100 01E B12 B35 NDI Terminal cover ES NDIS terminal Input terminal clamp terminal AT a SM MX100 01E 1 10 Functions of the 10 CH High Speed Digital SM MX100 01E Input Module This module is equipped with ten inputs and measures 5 V logic non voltage contact and open collector inputs at a minimum measurement interval of 10 ms For details see the user s manual IM MX100 01E or IM MW100 01E FE 24555505555505500 6ch 8ch 9ch 10ch Terminal cover EO leo Kallo EO Elo Kallo EO Elo Eo lo Kallo EO Flo Kallo Input terminal clamp terminal 1ch 2ch 3ch 4ch jo s jd uld B 1 11 Functions of the 8 Medium Speed Analog Output Module The module has eight outputs for voltage or current An external power source 24 V is required for current output For voltage output only an external power source is not required For details see the user s manual IM MX100 01E or IM MW100 01E Terminal cover Input terminal clamp terminal Terminal Assignments M10 CH5 CH1 3 40 CH6 Jsp CH2 i4 e O CH7 S
49. B8720DC B8720CC Y9320LS A1721JD B8720FJ B8720FH B8722EM B8720GK B8720GL B8722DR B8720AZ B8722EM B8720AH B8720AJ Note Qty Complete Set 2 MX120 VAO M08 MX120 PWM M08 Description 1 Module Assembly Nl KW gt gt l3 gt gt Lon gt CMP Module Assembly PWM select PCB Assembly select PCB Assembly PWM AO Power Board VAO PWM CTRL Board PWM AO CTRL Board VAO y select PWM Power Board PWM Module Sheet Module Sheet Bracket Bracket Screw Module Back Plate Latch Spring Stud Gel Sheet VAO select Gel Sheet PWM Case Plate Bezel Screw RECT Cable Connecter TR Cover TR Cover PWM Screw Label VAO Label PWM J select Foot Label Screw Name Plate Label Label 6 27 15177 Seg 2 6 9 MX125 Digital Output Module Customer Maintenance Parts List E Note Parts marked with a Osymbol are Customer Maintenance Parts CMP The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument s performance and functions YOKOGAWA Yokogawa Electric Corporation Copyright Apr 2003 YK 3rd Edition 2006 MX125 01E SM MX100 01E 6 28 6 9 MX125 10 Medium Speed Digital Out
50. E 2 10 8 Medium Speed PWM Output Module Test Instruments Instrument is Standards Recommended Products etc MX100 MW100 or equivalent MX100 MW100 Main Module MX150 base plate That the software required for the test is installed DC power supply External power source for the module under test 4 24 V 2 or more Accuracy 5 PAS series Kikusui Load resistance Use a different device for accuracy measurement and testing the operation of the overcurrent protection circuit 5 During accuracy measurement 100 W or more When checking peak values and overcurrent protection circuit 5 0 6 W or more DMM Voltage accuracy 0 1 of rdg or more YOKOGAWA 7555 Tests 2 10 1 Insulation Resistance Test 2 10 2 Withstand Voltage Test 2 10 3 ID Check 2 10 4 Peak Value Test 2 10 5 Pulse Interval Accuracy Test 2 10 6 Pulse Duty Accuracy 2 10 7 Power ON Output Check 2 10 8 Overcurrent Protection Circuit Operation Test SM MX100 01E 2 43 2 10 8 CH Medium Speed PWM Output Module 2 10 1 Insulation Resistance Test Install the module on the MX100 MW100 or equivalent before performing this test Perform the withstanding voltage test before this test Wire the devices as in the figure below then confirm that the criteria are met Insulation resistance tester or Withstanding voltage tester To the earth terminal on the MX100 MW100 or equivalent device Inpout terminal to earth terminal on
51. MX100 MW100 or equivalent Terminals Measured Criteria Input terminal to earth terminal on the MX100 MW100 or 20 or more at 500 V equivalent 2 10 2 Withstanding Voltage Test Install the module on the MX100 MW100 or equivalent before performing this test Note In order to ensure continuity from the MX100 MW100 or equivalent s earth terminal to the module under test s heat sink you must fasten the module with screws after installing it onto the base plate When applying voltages ensure that the rising and falling times are both at least five seconds Wire the instrument in the same manner as the insulation resistance test then confirm that the results satisfy the criteria below Terminals Measured Criteria Input terminal to earth terminal on the MX100 MW100 or 2300 Vrms AC for 1 minute equivalent Leakage current of 2 mA or less 2 44 SM MX100 01E 2 10 8 CH Medium Speed PWM Output Module 2 10 3 ID Check This test confirms whether the module is correctly identified when module information is obtained from the MX100 MW100 or equivalent If the OFF ON cycle is not performed on the MX100 MW100 or equivalent the ID information is not updated 2 10 4 Peak Value Test Wire the units as in the figure below enter all settings PWM output settings then confirm that the criteria are met Use an external power supply of 5 V and load resistance of 5 Q The wiring diagram in the figure below
52. Module Customer Maintenance Parts List 6 28 MX150 Base Plate Customer Maintenance Parts 6 31 10 CH Screw Terminal Block 772061 Customer Maintenance Parts List 6 32 Plate with Clamp Terminals 772063 Customer Maintenance Parts List 6 33 Chapter 7 Procedures for Disassembly 7 1 7 2 7 3 7 4 7 6 if 7 8 7 9 7 10 vi Disassembling the MX150 Base 7 1 Disassembling the MX110 Analog Input Module 7 2 Disassembling the 110 6 Medium Speed Four Wire RTD Resistance In el li fero bl uuu P 7 10 Disassembling the MX112 Medium Speed Strain Input 7 14 Disassembling the MX115 Digital Input 7 22 Disassembling the MX120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module 7 23 Disassembling the MX125 Digital Output Module 7 31 Disassembling the 10ch Screw Terminal Block 72061 7 32 Disassembling the MX100 7 34 Disassembling the MW100 Main Module
53. OFF SW5 ON SM MX100 01E 2 7 Tests of the 4 Strain Input Module Wiring diagram H to L Signal name H generator DC voltage generator This test confirms whether the module is correctly identified when module information is obtained from the MX100 MW100 or equivalent If the OFF ON cycle is not performed on the MX100 MW100 or equivalent the ID information is not updated 2 7 4 ID Check 2 7 5 Bridge Voltage Accuracy Test Wire as indicated below then measure the bridge voltage on the waveform device Confirm that the bridge voltage satisfies the criteria Measured CH Load resistance criterion 100 1 0 1W or more Bridge voltage criterion 2 V 0 05 V Measured waveform Bridge voltage 0V SM MX100 01E 2 29 2 7 Tests of the 4 Strain Input Module 2 30 Wiring for bridge voltage accuracy test with B12 and B35 Dip switch settings 4 gauge method SW1 to SW4 OFF SW5 ON Wiring Diagram Ex CH2 Because the bridge voltage accuracy error will be equal the wiring resistance from the clamp terminal to the load resistance the effects of wiring resistance must be kept to 0 5 or less Waveform measuring instrument Load resistance Wiring for bridge voltage accuracy test with NDI Ndis terminal pin number Wiring Diagram CH2 Waveform measuring instrument Load resistance SM MX100 01E 2 7 Tests of the 4 Strain Inp
54. Plate 5 See section 7 2 1 Disassembling the MX110 UNV H04 Remove the Module Case 6 See section 7 2 1 Disassembling the MX110 UNV H04 Remove the Module Back Plate T See section 7 2 1 Disassembling the MX110 UNV H04 Separate the MS Scanner Board and MS Input CTRL Board 8 Follow the procedure in section 7 2 1 Disassembling the MX110 UNV H04 Cautions during Reassembly When reassembling the M10 Scanner Board and the M10 Input CTRL Board make sure to correctly position the connector pins when pushing in if you push in the boards in the wrong position fire can result SM MX100 01E 7 9 Ajquiassesig JOJ 59 7 3 Disassembling the MX110 6 CH Medium Speed Four Wire RTD Resistance Input Module 7 3 1Disassembling the MX110 V4R M06 1 Remove the TR Cover loosen the 2 screws shown in the figure below left then remove the Front TR Assembly Then remove the 1 screw shown in the below right Front TR Assembly TR Cover removed 2 Remove the 4 latches from the left and right sides of the Bezel Right side Left side 3 Pull the Bezel in the direction of the arrow and remove it from the Module case Bezel Module case 7 10 SM MX100 01E 7 3 Disassembling the MX110 6 CH Medium Speed Four Wire RTD Resistance Input Module 4 Remove the Plate from the Module case Plate removed Plate HHI W 6 Pullthe Module case in the direction of the arro
55. R M06 2 6 1 Procedure 2 6 2 Procedure Insulation Resistance Test Attach the MX110 6 CH Medium Speed Four Wire RTD Resistance Input Module to the MX100 MW100 or equivalent before performing this test Wire the instrument as shown in the figure below measure the insulation resistance then confirm that the results meet the criteria below Measured Item Criteria Input terminal to earth terminal on the MX100 MW100 20 or more at DCV 500 V equivalent Between input terminals 20 MQ or more at DCV 500 V e D 245 4CH 3 ala 1CH D XC FAC SCH 2CH ae 0101 lt EAD E 6CH 3CH EAD MED MED Insulation resistance tester or Withstanding voltage tester Input terminal to earth terminal on the jig Withstanding Voltage Test Attach the 6 CH Medium Speed Four Wire RTD Resistance Input Module to the MX100 gt 2 a 4CH 0 a Css 1CH 4 1 10 ean 1 SCH p 2CH ar Bat JD 6CH E mst MED Insulation resistance tester or Withstanding voltage tester Between input terminals MW100 or equivalent before performing this test Wire the instrument in the same manner as in section 2 6 2 Insulation Resistance Test then confi
56. Service Manual MX100 MW100 Data Acquisition Unit YOKOGAWA SM MX100 01E Yokogawa Electric Corporation 2nd Edition Important Notice to the User This manual contains information for servicing YOKOGAWA s MX100 MW100 Data Acquisition Unit Check the serial number to confirm that this is the correct service manual for the instrument to be serviced Do not use the wrong manual Before any maintenance and servicing read all safety precautions carefully Only properly trained personnel may carry out the maintenance and servicing described in this service manual Do not disassemble the instrument or its parts unless otherwise clearly permitted by this service manual Do not replace any part or assembly unless otherwise clearly permitted by this service manual In principle Yokogawa Electric Corporation YOKOGAWA does not supply parts other than those listed in the customer maintenance parts list in this service manual mainly modules and assemblies Therefore if an assembly fails the user should replace the whole assembly and not components within the assembly see Note If the user attempts to repair the instrument by replacing individual components within the assembly YOKOGAWA assumes no responsibility for any consequences such as defects in instrument accuracy functionality reliability or user safety hazards YOKOGAWA does not offer more detailed maintenance and service information than that contained in this service
57. When connecting do not bundle the wires on the input terminal side but rather near the voltage generator or resistor Also ensure that the resistance vales of all three wires connected to each channel are equal Otherwise measurement errors will occur Voltage 6ch generator Variable resistor 7ch 8ch 9ch 10ch Confirm that the between channel error vales are less than the criteria given below Short input H to L 0 000 mV 4 digits Cu10 GE 9 036 Between channel dispersion 1 2 C Measured value 0 1 6 all channels Connect 2 and 200 0 22 uF pararel junction between H A and L B on any two channels Enter the following measurement ranges on the MX100 MW100 Type K thermocouple Burnout ON Confirm that the measured results match the table below Set the measurement range to B O OFF and confirm that the measured values do not max out Remove the 2 resistor in step 1 and connect a load 200 0 22 pF in parallel Enter the following measurement range on the MX100 MW100 Type K thermocouple Burnout ON Confirm that the measured results match the list below Set the measurement range to B O OFF and confirm that the measured values do not max out Connected Load Measured Result Near Room Temperature 200 0 22 wired in parallel Detection of an overrange or burnout SM MX100 01E 2 5 Tests of the 10 Medium Speed Universal Input Module MX110 UNV H10
58. While the self test is in progress the following displays are repeated a g t Operation Mode Display The MX100 Data Acquisition Unit has three operation modes idle mode measurement mode and backup mode measured data saved to a CF card due to the disconnection of communications The modes are displayed as shown below If the figure below 11 indicates the unit number If the unit number is not 00 the specified unit number is displayed Idle mode Measurement mode Backup mode nn nn nn LILI 1111 LULA Two zeroes Two zeroes and a dot Two zeroes and two dots Display When Operation Is Complete The figure below shows the display that appears when an operation such as IP address configuration and measurement condition change is completed In the figure below indicates the unit number If the unit number is not 00 the specified unit number is displayed _ Turns off Li for 1 second Vir LL 1 3 jo s jd uld B 1 2 MX100 Main Module Functions Display While Processing Is in Progress The displays shown below repeats when there is access to the CF card when the CF card is being formatted or when calibratior is taking place Unit Confirmation Display The figure below shows the display that appears when you confirm the MX100 Data Acquisition Unit that is connected using the MX100 Standard Software MXLOGGER software sold separately The word CALL
59. Withstanding Voltage Test 2 8 3 Digital Input Test 2 8 4 ID Check Instruments Used Instrument ________ 5 Recommended Products Etc MX100 MW100 or equivalent MX100 or MW100 Main Module MX150 Base Plate PCF Ensure that the software required for the test is installed DC voltage generator Accuracy 1 10 mV or less PC Variable resistor or fixed resistance Accuracy 1 or less S FRONT TERMINAL ASSY B8720BF 10 CH screw terminal block 772061 Combination cable 772062 050 or 772062 100 Regarding the front terminal If NC is included in the model name of the assembly use B8720BF If NC is not included in the model name of the assembly do not use B8720BF T Regarding the screw terminal block and cable Used for confirmation of the ID setting If the ID matches you can substitute with a device whose connector has been altered That the module settings and measured values can be read in Cautions When Performing This Test Connect to the PC only for the digital input test e Ifthe NC option is installed use B8720BF during the test When the test is complete be sure you remove the B8720BF If option NC is not installed do not use the B8720BF 2 8 1 Insulation Resistance Test For this test the Ten Channel High Speed Digital Input Module is installed with the MX100 MW100 or equivalent device Procedure 1 The insulation resistance between the terminals indicated below are
60. X110 Analog Input Module 11 Remove the Module Back Plate Module Back Plate removed the center connectors seem to be coming free but actually at this point they are totally connected H04 Input PWB Board 04 Input AD Board H04 Input CTRL Board H04 Input AD Board 13 Remove the connectors in the figure in step 11 then remove the H04 Input CTRL Board AD Board and the H04 Input PWR Board AD Board Also remove the fittings for the HO4 Input CTRL Board and the H04 Input PWR Board The plastic plate and H04 are affixed to the IC on the top of the board with adhesive and cannot be removed 7 6 SM MX100 01E 7 2 Disassembling the MX110 Analog Input Module Remove the H04 Input AD Board from the H04 Input PWR Board 14 Remove the two connectors as indicated by the arrows in the figure below In this case if you remove only the connectors on one side the connector pins may bend so you should remove the connectors on both sides simultaneously To do so push the lower side of the board in the figure below then carefully and slowly lift both edges of the board on the upper side alternately to remove The H04 Input AD Board and the H04 Input PWR Board are separated 1 ndn ES Remove the H04 Input AD Board from the H04 Input CTRL Board 15 In the same manner as in step 16 remove the H04 Input AD Board from the H04 Input CTRL Board Cautions during Reassembly e When reassembling the H04 In
61. _________ 2 7 1 Insulation Resistance Test Perform the withstanding voltage test before performing this test Wire the instrument as shown in the figure below measure insulation resistance then confirm that the results meet the criteria below Measured Item Criteria Input terminal to earth terminal on the MX100 20 MQ or more at DCV 500 V MW100 or equivalent Between input terminals 10 or more at 42 V or less Connector shell to the ground terminal on the 5 or less MX100 or equivalent SM MX100 01E 2 25 2 7 Tests of the 4 Strain Input Module 2 26 Input terminal to earth terminal on MX100 MW100 or equivalent LIN we NI L _ uc 2 ENI we SLY a LIN we SL NL NL L sm 7 TAD NL IT LIN Insulation resistance tester or Withstanding voltage tester Between input terminals _ E _ E ili B LIN we lj s NU D THAN l TITAN B E A Aalia DA B H i Tester Withstanding voltage tester Diagram for wiring
62. ance between the NO and C terminals on the corresponding output channel using a DMM 2 Perform step 1 on all channels 3 Confirm that the criteria below are met SM MX100 01E 2 53 2 12 Tests of 10 CH Screw Terminal Block 772061 Tests 2 12 1 Insulation Resistance Test 2 12 2 Withstanding Voltage Test 2 12 3 ID Check 2 12 4 Between Channel Measurement Error Test 2 12 5 Reference Junction Compensation Accuracy Test Instruments Used Instrument ________ 5 Recommended Products Etc nsulation resistance tester Kikusui TOS 9201 or equivalent Withstanding voltage tester Kikusui TOS 9201 or equivalent DMM Agilent Technologies 3458A or equivalent BE DCV measurement accuracy 0 005 of rdg 1uV Resistance measurement accuracy 0 005 of rdg 1 Output voltage 100 VDC or more Rheostat ALPHA Electronics ADR 1202 or equivalent Other than 0 0 006 of setting 2 Coper Electronics ZC 114 or equivalent MX100 or MW100 Main Module MX110 UNV M10 module MX150 Base Plate 772062 cable Includes software required for testing Ensure that the DC voltage generator meets the following standards However even if it meets the standards voltage drops can occur as a result of output impedance so the output voltage should always be monitored with a DMM 2 54 SM MX100 01E 2 12 Tests of the 10 CH Screw Terminal Block 772061 2 12 1 Insulation Resistance Test Perform a test using a DC 500
63. ate with Clamp Terminals 720639 2 57 2 14 Tests of the Plate with Screw Terminals 72080 2 58 Adjustment 3 1 Adjusting the RJC Board 3 1 Troubleshooting 4 1 RC 4 1 42 do IN TTE m 4 2 4 3 Troubleshooting Checklist 4 3 Contents Chapter 5 Schematic Diagram 5 1 5 2 5 9 5 4 5 5 5 6 5 7 5 8 5 9 5 10 Schematic Diagram of MX100 Main Module 5 1 Schematic Diagram of MW100 Main Module 5 2 Schemaic Diagram of MX110 4 High Speed Universal Input Module a re eee 5 4 Schemaic Diagram of MX110 10 CH Meduim Speed Universal Input Module IMATIDUNV MNID uuu 5 5 Schematic Diagram of 6 CH Medium Speed Four Wire RTD Resistance Input Module MX110 V4R M06 a 5 6 Schematic diagram of 4 CH Medium Speed Strain Input Module MX112 B12 B35 NDI M04 5 7 Schema
64. ation 20 mV 20 000 mV 500 msec 1 of rdg 25 digits 0 000mV 0 000mV 20 000mV sd 000 20 000mV sd 60 mV 60 00 mV 500 msec 0 1 of rdg 10 digits 200 00 mV 500 msec 1 0000 V ______ 500 msec 2 0000 500 500 msec 6 000 000 V 500 msec 20 000 000 V 100 V 100 00 V 500 msec 0 00 V 100 00 V Cu10 GE 1 326 200 0 500 msec 0 2 of rdg 5 C High Resolution 9 036 0 0 0 20 601 Q 300 0 C 18 52 O 200 0 C 500 msec 0 1 of rdg 1 5 C 100 00 Q 0 0 C 313 71 O 600 0 C 185 2 O 200 0 C 500 msec 0 1 of rdg 1 5 digits 1000 0 0 0 0 3137 1 O 600 0 C ee poma ___ 000 Q 500 msec 0 1 of rdg 25 digits 22 poma ___ 000 Q 200 Q 00 Q eee pe of rdg 15 digits 0 0 1 of rdg 10 digits pna 000 2 E V 100 msec 0 05 of rdg 5 digits 000V ______ V 2 0000 2 0000 V SM MX100 01E 2 23 2 6 Tests of the 6 Medium Speed Four Wire RTD Resistance Input Module MX110 V4R M06 2 6 6 Between Channel Error Test Procedure 1 Connect 1 A B and C terminals all channels to a voltage generator or variable resistor then confirm that the measured values on each channel meet the criteria Set the measurement interval on the module under test to 500 msec 4CH 1CH 5CH 2CH 6CH 3CH DC Voltage generator or variable resistor 2 Confirm that the between
65. ayed on the 7 Segment LED and Corrective Actions You can clear one error that is displayed by pressing the Stop key 1 11 jo s jd uld B 1 5 Input Output Modules 4 Base Plate Input Output Modules The following eleven types of modules are available A screw terminal plate and separately installed screw terminal block both sold separately are available as accessories for the 10 CH Medium Speed Universal Input Module and the 10 CH High Speed Digital Inout Module 4 CH High Speed Universal Input Module MX110 UNV H04 Minimum measurement interval 10 ms except 50 ms for temperature measurement e Maximum number of inputs 4 inputs Input types DC voltage TC 3 wire RTD and DI LEVEL contact Minimum measurement interval 100 ms Maximum number of inputs 10 inputs Input types DC voltage TC 3 wire RTD and DI LEVEL contact 2 Sy lt Minimum measurement interval 100 ms Maximum number of inputs 6 inputs Input types DC voltage 4 wire RTD 4 wire resistance and DI LEVEL contact Fk 255555555555555 A 1 12 SM MX100 01E SM MX100 01E 1 5 Input Output Modules amp Base Plate 4 CH Medium Speed Strain Input Module MX112 B12 M04 and MX112 B35 M04 Minimum measurement interval 100 ms Maximum number of inputs 4 inputs Input system floating balanced input isolation between channels FX IA e
66. channel error vales are less than the criteria given below Short input H to L 0 000 mV 0 005 mV 00 20 000 0 017 2 6 7 DI Contact Input Test Connect the resistances below between the A and B terminals on any two channels then confirm that the criteria are met Set the measurement interval on the module under test to 500 msec DI CONTACT DI CONTACT Connect 200 0 022 yF in parallel 0 or 20 2 24 SM MX100 01E 27 Tests of the 4 CH Strain Input Module Tests 2 1 Insulation Resistance Test 2 2 Withstanding Voltage Test 2 3 Excessive Input Test 2 7 4 ID Check 2 5 Bridge Voltage Accuracy Test 2 6 Measurement accuracy 2 7 7 Between Channel Error Test 2 8 Initial Balance Error Test 2 7 9 Dip Switch Operation Test Test Instruments The following instruments are used for testing Standard Typical Model MX main unit or equivalent 100 or MW100 Main Module Be iig MX150 Base Plate ww That software required for the test BED is installed B8720XA or equivalent DC voltage generator DCV 10 V nsulation resistance tester DC500 V Withstanding voltage tester AC 2 kV 4 kV Tester A device capable of performing the continuity tests measured voltage of 42 V or less Waveform measuring 100 kS s 8 bit or more YOKOGAWA DL1640 OR or i equivalent Ethernet cable Module Settings Enter the following settings unless otheriwse indicated Measurement interval Filters __
67. d Assembly 1 B8722TG 1 Mother Board Assembly 2 B8722TH 1 Mother Board Assembly 3 select B8722TJ 1 Mother Board Assembly 4 B8722TK 1 Mother Board Assembly 5 B8722TL 1 Mother Board Assembly 6 7 Y9306LS 2 B H Screw M3x6 1 Y9306LS 3 B H Screw M3x6 2 Y9306LS 4 B H Screw M3x6 3 select Y9306LS 5 B H Screw M3x6 4 Y9306LS 6 B H Screw M3x6 5 Y9306LS 7 B H Screw M3x6 6 8 B8722EU 1 Bracket 9 B9988DL 2 Screw 10 B8722EW 1 Bracket 11 B9988DL 2 Screw Note Parts marked with a Osymbol are Customer Maintenance Parts CMP The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument s performance and functions YOKOGAWA Copyright Apr 2003 YK 7th Edition Nov 2006 YK CMPL MX150 01E Yokogawa Electric Corporation SM MX100 01E 6 31 6 11 10 Screw Terminal Block 772061 Customer Maintenance Parts List lt 11 12 13 14 15 Note Part No B9237AF B9900SG B9237AS B9237AG B9900SG 87200 B8720CF B8720TG B8720TJ B8720JD B8720HD B8720DN Y9306LS B8722EH B8720DQ 9 10 11 12 Description Terminal Cover Assembly Screw Name Plate Terminal Cover Screw Terminal Door Terminal Cover M10 Screw Terminal Board M10 RJC Board Sheet Bracket Terminal Base B H Screw M3x6 Spring Latch Parts marked with a O symbol are Customer Maintenance Parts CMP The contents
68. dule case 8 Remove the Stud and Screw from the rear panel Right side Rear panel SM MX100 01E 7 25 Ajquiassesig JOJ 59 7 6 Disassembling the 120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module 10 Remove the Module back plate Module back plate 12 The assembly separates into the AO Power board and the AO CTRL board AO Power board AO CTRL board 7 26 SM MX100 01E 7 6 Disassembling the MX120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module 7 6 2Disassembling the MX120 PWM M08 1 Remove the terminal cover then remove the terminal block RECT Cable Connector TR Cover removed SM MX100 01E 7 27 Ajquiassesig JOJ 59 7 6 Disassembling the 120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module 4 Pull the Bezel in the direction of the arrow and remove it from the Module case Bezel Module case Bezel 7 28 SM MX100 01E 7 6 Disassembling the MX120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module 7 Pull the Module case in the direction of the arrow to remove it Module case Module case 8 Remove the Stud and Screw from the rear panel Right side Rear panel SM MX100 01E 7 29 quiessesiq JOJ 59 7 6 Disassembling the MX120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module 10 The Module back plat
69. e Cal Box Output Settings SM MX100 01E 2 7 Tests of 4 CH Strain Input Module 2 7 9 Dip Switch Operation Test B12 B35 Only You can check whether the dip switches are operating normally by confirming that measurements can be taken using the 1 gauge method Confirmation using the 4 gauge method can be made with the measurement accuracy and channel error tests 1 Set dip switches for the 1 gauge 2 wire method Dip switch settings SW1 to SW3 ON SW4 to SW5 OFF 2 Connect resistance independantly to all channels as shown in the figure below The wiring resistance of the module itself is large and therefore needs to be reduced as much as possible Resistance Resistance stated value Resistance Test module Resistance stated value B35 3500 0 01 B12 1200 0 01 Resistance CH3 Resistance 3 Restore the initial balance values of all channels to the initial values from a PC via communication 4 Enter the following settings Measured CH All CH Measurement range 2000 uSTR Measurement interval 200 ms Filters OFF Duration 10 s or more 5 Confirm that the measured values are within the stated values Measured Value Stated Value OuSTR 400uUSTR SM MX100 01E 2 35 2 8 Tests of the 10 CH High Speed Digital Input Module MX115 D05 H10 Tests 2 8 1 Insulation Resistance Test 2 8 2
70. e comes free Module back plat 11 Remove the 2 screws from the left and right sides 12 The assembly separates into the PWM CTRL board and the PWM Power board PWM CTRL board PWM pwer board 7 30 SM MX100 01E 77 Disassembling the MX125 Digital Output Module Disassemble the MX125 MKC M10 Open the TR Cover 1 See section 7 2 1 Disassembling the MX110 UNV H04 Remove the RECT Cable Conn 2 Loosen the four screws indicated by the arrow in the figure below using a precision driver flat head The screws cannot fall out so loosen the screw completely L gt Lt hd bane TE J iB cs eae meg lt p al 1 3 Pull out RECT Cable Conn if it is difficult to pull out by hand use a precision driver or other tool to lift up both ends alternately and remove RECT Cable Conn rmoved Remove the Bezel See section 7 2 1 Disassembling the MX110 UNV H04 Remove the Plate See section 7 2 1 Disassembling the MX110 UNV H04 Remove the Module Case See section 7 2 1 Disassembling the MX110 UNV H04 Remove the Module Back Plate See section 7 2 1 Disassembling the MX110 UNV H04 Remove the DO Relay Board and DO Power Board Remove the boards in the same manner as described in section 7 2 1 Disassembling the MX110 UNV H04 Cautions When Assembling the MX125 MKC M10 When reassembling the DO Relay Board and the DO Power Board make sure to cor
71. e the memory before beginning any test To initialize the memory use the API for MX100 DARWIN the MX190 application software or perform the following procedure using the dip switches 1 Turn OFF the power to the MX100 2 Setthe dip switches as shown in the figure below Turn switch 5 OFF KILL 3 Turn ON the power to the MX100 4 Check that bF is displayed on the 7 segment LED then turn OFF the power to the MX100 again 5 Setthe dip switches as shown in the figure below for normal operation all switches are turned ON gI SM MX100 01E 2 2 Tests of the Main Module MX100 2 2 1 Protective Earth Continuity Test Procedure 1 Wire the instruments as shown below MX100 Functional Protective earth main unit earth terminal Earth continuity terminal tester Protective earth terminal When using an inlet When using a screw terminal Any OOO Center pin Right most pin 2 Measure the resistance between the protective earth terminal and functional earth terminal Use 4 wires for this measurement Items to Be Checked That the resistance value does not exceed 0 1 Q when tested at 60 Hz 30 for 10 seconds 2 2 2 Insulation Resistance Test Procedure Perform a test using a DC 500 V insulation resistance tester and confirm that the following criteria are met Terminals Measured Power Switch Criteria AC power terminal to functional earth termina ON 20 higher S
72. enance Parts List N Y I lt 7 2 7 LY x y 4 eo 7 s 9502 lt L Z V 14131211109 8 7 6 15 SM MX100 01E 6 5 MX110 Analog Input Module Customer Maintenance Parts List 6 16 Analog input module MX110 UNV M10 MX110 UNV M10 NC amp MX110 V4R M06 Item 1 o 10 11 12 13 14 15 16 17 Note Part No B8720GB B8720GH B8722EM B8720CG B8720DG B8720CB B8720BE B8720BT B8720HC Y9308JB B9988DL B8720TJ B8720TF B8720ME B8720AZ B8720AW B8720CD B8722EM B8720FB B8720FF B8722EM B8720TE B8720MD B8720TD B8720MC B8720DL B8722EH B8722DF B8722DR B8720CE B8720AC Y9306LS B8720HH B8720AK Y9312LS B8720JA B8720JB B8720HA B8720HB CMP Qt lt 55 5 2 N gt gt oA N N gt N gt gt Description Label M10 Label M06 select Screw Module Case Plate Bezel Front TR Assembly not NC M10 Front TR Assembly M6 Bracket Screw Screw select M10 RJC Board M10 M10 Terminal Board M10 select 4WRTD Terminal Board M06 Label M10 select Label M06 Panel Screw TR Cover M10 select TR Cover M06 Screw M10 Scanner board M
73. er supply 24V 10 L G N Q T Q N CC OO OO OO oh G N O Q C OO CO CO c gt gt 6000 00006 SULDILIDIDIDI DI EDIDI EID CIETES 2 39 2 9 Tests of the 8 Analog Output Module lt MX100 gt 1 Enter settings in the table below to specify output at power ON using the MX100 standard software or the MX100 DARWIN API Power cycle the MX100 main unit or equivalent then measure the output on all channels Without PC communications Enter the same settings on all channels When using the API for settings enter settings that are equivalent to the following Item Setting Descripion Notes __ 9 ___ Enable disable Enabled ____________ Action S Voltage current Voltage Other Notregquired 2 Confirm that the output voltages of all channels are within the allowable ranges shown below Output Terminal Allowable Range Voltage 11 V 32 mV Current ________ 22mA 24 6 MW100 1 Referring to the MW100 user s manual for browser operation or by using communication commands set the output at power ON according to the table below Power cycle the MW100 main unit or equivalent then measure the output on all channels Output Range Settings Item jSeting jDescription Notes OutputType AO Outputrange Pre
74. er supply frequency is 50 Hz or 60 Hz 5 2 3 5 Battery Backup Function Turn OFF the power to the MW100 then check whether the IP address was retained 1 Turn OFF the power to the MW100 2 After at least 1 minute has elapsed turn the power to the MX100 back ON again 3 Without changing any settings on the PC check that communications can be performed via Ethernet in the same manner as before turning the power OFF in step 1 2 3 6 Module Communication Function Procedure 1 Connect one or more modules to the base plate then connect the base plate to the MW100 main module 2 Confirm that the modules can be detected with communciation commands ASCII commands such as RS 0 or CF 0 2 3 7 LED Display Test Procedure 1 Turn ON the power 2 After completion of the self check and other procedures confirm that 00 is displayed if the unit number is set to 0 Confirm that 7 segment LED contains no defective segments 2 3 8 Serial Communication Function Test with Option C2 or C3 Only Procedure 1 Connect the PC to the MW100 using a serial communication cable or RS232 RS422 converter Send an arbitrary command from the PC to the MW100 and confirm that the expected result occurrs SM MX100 01E 2 7 2 4 Tests of the 4 CH High Speed Universal Input Module MX110 UNV H04 Tests Instruments Used 2 8 2 4 1 Insulation Resistance Test 2 4 2 Withstanding Voltage Test 2 4 3 Excessi
75. f 1 or less DMM Agilent 3458A or equivalent EM e 0 005 of rdg 1mV Resistance 0 0196 of rdg 1 Insulation resistance tester DC500 V Withstanding voltage tester AC 1 4 kV Temperature tank standardized Electronics ZC 114 or equivalent at 0 C 0 0 01 C Ifa DC voltage generator meeting the standards above is not available you can ensure that the stated voltage is output by substituting a FLUKE 9100 or equivalent and monitoring the output voltage using a DMM Also due to the output impedance some voltage generators cannot output all stated voltages and at 0 V there are many cases where the above standard is not met so 0 V can be obtained by shorting the terminals It is recommended to monitor when set to DOWN T Measure the setting value and actual output value then confirm that the above standards are met 0 2 or less cannot be set on the ADR 1202 so 0 can be achieved by shorting the terminals Ensure that the module settings and measured values can be read in SM MX100 01E 2 5 Tests of the 10 CH Medium Speed Universal Input Module MX110 UNV H10 2 5 1 Insulation Resistance Test Procedure Attach the MX110 10 ch Medium Speed Universal Input Module to the MX100 MW100 or equivalent before performing this test Wire the instrument as shown in the figure below measure insulation resistance then confirm that the results meet the criteria below Measured Item Criteria In
76. g and what to do in case parts need to be replaced 5 Schematic Diagram Gives the system configuration diagram 6 Customer Maintenance Parts List Contains exploded views and a list of replaceable parts 7 Procedures for Disassembly Lists the steps required to remove parts from the instrument Specifications are not included in this manual For specifications refer to IM MX100 01E or IM MW100 01E SM MX100 01E Contents Safety Precautions eee en eee eee eee eee ee eee eee li Overview of This Manual P T rS IV Chapter 1 Principles of Operation Chapter 2 Chapter 3 Chapter 4 SM MX100 01E 1 1 Sy UNES Qul 1 1 1 2 MX100 Main Module FUNC HONS RES 1 3 1 3 MW100 System 1 5 1 4 Functions of the MW100 Main Module a a a 1 9 1 9 Input Output Modules Base Plate 1 12 1 6 Functions of the 4 CH High Speed Universal Input Module 1 15 1 7 Functions of the 10 CH Medium Speed Universal Input Module 1 16 1 8 Functions of the 6 CH Medium Speed Four Wire RTD Resistance Input Module 1 17 1 9 Functions of the 4 CH Medium Speed Strain Input Module 1 18 1 10 Functions of the 10 CH High Speed Digital Input Module 1 19 1 11 Functions of the 8 CH Medium Speed Analog Output Module
77. he possibility to use YOKOGAWA instruments more effectively and economically with a minimum in downtime Trademark Adobe and Acrobat are trademarks of Adobe System Incorporated For purposes of this manual the and symbols do not accompany their respective trademark names or registered trademark names Revisions 1st Edition September 2003 2nd Edition October 2006 2nd Edition October 2006 YK All Rights Reserved Copyright 2003 Yokogawa Electric Corporation SM MX100 01E i Safety Precautions The following general safety precautions must be observed during all phases of operation service and repair of this instrument Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design manufacture and intended use of the instrument Yokogawa Electric Corporation assumes no liability for the customer s failure to comply with these requirements WARNING This service manual is to be used by properly trained personnel only To avoid personal injury do not perform any servicing unless you are qualified to do so Refer to the safety precautions prior to performing any service Even if servicing is carried out by qualified personnel according to this service manual YOKOGAWA assumes no responsibility for any result occurring from this servicing Use the Correct Power Supply Ensure the source voltage matches the voltage of the power supply before tu
78. hort between L and N Ethernet input terminal to functional earth terminal OFF 20 MO or higher short all pins You may use the functional earth terminal as a protective earth terminal 2 2 3 Withstanding Voltage Test Procedure Perform the withstanding voltage test and confirm that the following criteria are met and that no abnormalities occur Terminals Measured Power Switch Criteria AC power terminal to functional earth terminal 1 5 for 1 minute Short between L and N Leakage current of 5 mA or less You may use the functional earth terminal as a protective earth terminal SM MX100 01E 2 3 2 2 Tests of the Main Module MX100 2 2 4 Voltage Frequency Detection Function Procedure If the power supply frequency is 50 Hz or 60 Hz check the detected power supply frequency via Ethernet using calibration software the API for MX100 DARWIN or the MX100 Standard Software See the user s manuals for each software program for the operating procedures of those programs 2 2 5 Battery Backup Function Procedure Turn OFF the power to the MX100 then check whether the IP address was retained Turn OFF the power to the MX100 After at least 1 minute has elapsed turn the power to the MX100 back ON again Confirm that the 7 segment LED reads 00 Without changing any settings on the PC check that communications can be performed via Ethernet in the same manner as before turning the power OFF in step
79. ic Diagram of 10 CH High Speed Digital Input Module DO 24 10 vu u u eod tec ee ecu HE pen to ge ter Ep Ede ree ote Ue 5 10 Schematic Diagram of 8 CH Medium Speed Analog Output Module TP Nae T 5 12 Schematic Diagram of 8 CH Medium Speed PWM Output Module WIT ZOSP VV 5 13 Schemaic Diagram of 10 CH Medium Speed Digital Output Module MX125 MKC M10 a a 5 14 Chapter6 Customer Maintenance Parts List 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 6 10 6 11 6 12 MX100 Main Module Customer Maintenance Parts List 6 1 MX100 Main Module Standard Accessories 6 4 MW100 Main Module Customer Maintenance Parts List 6 5 MW100 Main Module Standard Accessories 6 10 MX110 Analog Input Module Customer Maintenance Parts List 6 12 MX112 Strain Input Module Customer Maintenance Parts List 6 17 MX115 Digital Input Module Customer Maintenance Parts 51 6 22 MX120 Output Module Customer Maintenance Parts List 6 25 MX125 Digital Output
80. ifications are met assuming measurement of 20 data or more Measurement interval of 10 ms Measuring Range Input Value Specification 2 2 0000 0 1 of rdg 10 digits 0 0000 V 2 0000 V 2 11 2 4 Tests of the 4 High Speed Universal Input Module MX110 UNV H04 2 4 5 Burnout Procedure 2 12 Measurement Interval of 50 ms Measuring Range Input Value Specification 20 000 mV 0 05 of rdg 5 digits 0 05 of rdg 2 digits 0 05 of rdg 2 digits 0 05 of rdg 5 digits 0 05 of rdg 2 digits 0 05 of rdg 2 digits 0 05 of rdg 2 digits Pt100 1 mA 43 88 0 140 00 0 05 of rdg 0 3 C High resolution 100 00 Q 0 00 C 157 33 150 00 Pt100 1 mA 18 52 Q 200 0 C 0 05 of rdg 0 3 C 100 00 0 0 313 71 Q 600 0 C 10 1 326 200 0 0 1 of rdg 0 7 C G E high resolution 2 mA 9 036 0 0 0 20 601 0 300 Cu10G E 2 mA 9 036 0 0 0 1 of rdg 0 7 C J263B 2 mA 109 408 Q 300K 0 05 of rdg 0 3 K Pt100 high stability 2 mA 18 52 O 200 0 C 0 05 of rdg 0 3 C 10 00 0 0 0 194 10 O 250 0 C For this test the Four Channel High Speed Universal Input Module is installed with the MX100 MW100 or equivalent device Test Conditions Set Burnout to UP or DOWN and ready the instrument for measurement before performing the test f Burnout is set to OFF perform the test at 1 MO 1 Connect
81. inals Measured Criteria Output terminal to earth terminal on the MX100 AC2300 Vrms for 1 minute with current MW100 or equivalent leakage of 2 mAor less This test confirms whether the module is correctly identified when module information is obtained from the MX100 MW100 or equivalent ID Check If the OFF ON cycle is not performed on the MX100 MW100 or equivalent the ID information is not updated Power ON Output Check Wire the units as shown in the connection diagram then perform the power ON output check The figure below shows an example of wiring for measurement on CH5 Connect other channel in the same manner and perform measurement Precautions to Be Taken When Connecting Cables For current measurements connect 600 Q series resistance as shown in the figure below before taking measurements When using a DMM whose current measuring range is of a large internal resistance adjust the external resistance value so that the total resistance is 600 O Recommended test instruments The internal resistance of the Agilent 3458A is as follows Shunt Resistor ________ 10 Connect the external power supply 24 V 10 to the Vext terminal as in the figure below The Vext terminals of the left and right connectors are connected inside the module therefore the power must only be connected to one of the terminals Do not connect to both terminals For voltage measurement For current mesurement DC pow
82. ing the MX100 standard software When using the MX100 DARWIN for settings enter settings that are equivalent to the following Remarks 0 0 0 0 Enable disable Enabed __ Select the source action Useroutput Spa Need notspecify Resolution Pulse interval __ Other settings lt MW100 Settings gt Using the MW100 user s manual or communication commands power cycle the MW100 main unit or equivalent then measure the output on all channels Command output Pulse interval 20 0 000 Set 50 duty Reference channel ot required Output Operation Setting PRESET PRESET Criteria for the MX100 and MW100 Power cycle the MX100 main unit or equivalent then measure the output values without entering any settings using the PC Use a trigger level of 2 5 V In this case confirm that the output voltages of all channels are within the allowable ranges Pulse Interval Pulse Duty 200 ms 16S Duty 50 0 003 2 49 2 10 8 Medium Speed PWM Output Module 2 10 8 Overcurrent Protection Circuit Operation Test 2 50 Wire the units as in the figure below enter all settings PWM output settings then confirm that the criteria are met The wiring diagram shows an example of wiring CH5 Actual measurment should be performed on all channels Use an external power supply of 5 V or 12 V and load resistance of 5 Q
83. iring the thermocouple After connecting the thermocouple be sure to attach the terminal cover e measured values are questionable record 50 to 100 data then make a determination based on the average or median value Setit up so that only measurement channel 4 is required In this case the criteria are as follows 4 CH criteria 0 3 0 3 If the test results do not meet the criteria reconfirm the items above Perform measurement using the Type T thermocouple at 0 C 1 measurement interval and filter as follows Measurement interval 1 s Filter O 2 Confirm that the measured values on all channels meet the criteria given below 3 Confirm that the fluctuation when 50 data or more are measured is less than the criterion below Measurement criterion 0 0 4 C or less Fluctuation criterion 0 2 C or less 2 19 2 6 Tests of the 6 Medium Speed Four Wire RTD Resistance Input Module MX110 V4R M06 Tests 2 6 1 Insulation Resistance Test 2 6 2 Withstanding Voltage Test 2 6 3 Excessive Input Test 2 6 4 ID Check 2 6 5 Measurement Accuracy Test 2 6 6 Between Channel Error Test 2 6 7 01 Contact Input Test Instruments Used Instrument ss Standards Recommended Products etc MX100 MW100 or equivalent A device that can connect to and perform communications with the MX110 6 CH Medium Speed Four wire RTD Resistance Input Module Ex MX100 MX150 or MW100 MX150 MX150 Base Plate PC
84. is an example of measurement on CH5 Actual measurment should be performed on all channels O N 1 49 20 30 40 5 O 60 70 80 90 OOOOOOOOOO e 00 00 D EI 000 006 Peak value check wiring diagram PWM Outupt Settings lt MX100 Settings gt Connect to the PC then enter the following settings using the MX100 standard software When using the MX100 DARWIN API for settings enter settings that are equivalent to the following Select output or no output Enabled Ww Select the source action User output Span S Output upon power ON Sets the output at power ON as a preset value Othersetngs Notrequired j SM MX100 01E 2 45 2 10 8 Medium Speed PWM Output Module lt MW100 Settings gt Referring to the MW100 user s manual for browser operations or by using communication commands power cycle the MW100 main unit or equivalent then measure the output on all channels Output Range Settings Output type PWM Output method Command output Output range fms Span Need notspecify 0 0 00 00000 Pulse interval O Reference Notrequired Output Operation Setting PRESET PRESET Criteria for the MX100 and MW100 PWM Output Setting 100 0 2 10 5 Pulse Interval Accuracy Test Wire the units as in the figure below enter all settings PWM output settings then confirm that the criteria are met
85. is equipped with four inputs and measures DC voltage TC RTD and digital input DI at a minimum measurement interval of 10 ms the minimum interval is 50 ms if the input type is thermocouple or RTD For details see the user s manual IM MX100 01E or IM MW100 01E Terminal cover Input terminal clamp terminal Terminal Assignments jo sa dioulid B 1 7 Functions of the 10 CH Medium Speed Universal Input Module This module is equipped with ten inputs and measures DC voltage TC RTD and digital input DI at a minimum measurement interval of 100 ms For details see the user s manual IM MX100 01E or IM MW100 01E Terminal cover S Input terminal clamp terminal 6ch 1ch 7ch 2ch 8ch 3ch 9ch 4ch 10ch och 1 16 SM MX100 01E 1 8 SM MX100 01E Functions of the 6 CH Medium Speed Four Wire RTD Resistance Input Module This module allows up to six inputs of DC voltage thermocouple 4 wire RTD 4 wire resistance and digital input DI at a minimum measurement interval of 100 ms For details see the user s manual IM MX100 01E or IM MW100 01E Terminal cover Input terminal clamp terminal 000000000000009 g Terminal Assignments 2 42 4CH s 3 D be 3 D 1CH Ld4Qp 94 15001 SCH 2CH O mO 2D fval12 6CH Hed pep 3CH 94 BED EEI jo s jd uld B 1
86. l channels 1 D 1 D 2 D 2 1ch 15510 11210 1 D D 2 D i8 2 2ch LILO 1 O 1 D 8ch 2 TD i8 2 ID 3ch e Iq Ell ie 2 D ie 2 D 4ch LeO 1 O 1 10ch Fe 2 2 5ch Hlo Voltage generator 2 Setall channels to 20 mV 3 Input 20 V between the H and L b sides for 10 seconds each and confirm that no abnormalities occur 4 Set all channels to the Cu10 GE High Stability range 5 Input 10 V between the H and L b sides for 1 minute and confirm that abnormalities occur Abnormalities refers to excessive current or emissions of light or smoke Note This test can be performed during warm up 2 5 4 ID Check This test confirms whether the module and terminal board types are correctly identified when module information is obtained from the MX100 MW100 or equivalent Procedure Terminal boards B8720BE through B8720BH are exchanged one by one and the ID is confirmed each time a new board is installed When exchanging a terminal board you must make sure that the power to the MX100 MW100 or equivalent is turned OFF If the OFF ON cycle is not performed the ID information is not updated 2 16 SM MX100 01E 2 5 Tests of the 10 CH Medium Speed Universal Input Module MX110 UNV H10 2 5 5 Measurement Accuracy Test Proced
87. manual All reasonable efforts have been made to assure the accuracy of the content of this service manual However there may still be errors such as clerical errors or omissions YOKOGAWA assumes no responsibility of any kind concerning the accuracy or contents of this service manual nor for the consequences of any errors All rights reserved No part of this service manual may be reproduced in any form or by any means without the express written prior permission of YOKOGAWA The contents of this manual are subject to change without notice Note YOKOGAWA instruments have been designed in a way that the replacement of electronic parts can be done on an assembly module basis by the user YOKOGAWA instruments have also been designed in a way that troubleshooting and replacement of any faulty assembly can be done easily and quickly Therefore YOKOGAWA strongly recommends replacing the entire assembly over replacing parts or components within the assembly The reasons are as follows Repair of components can only be performed by specially trained and qualified maintenance personnel with special tools In addition repair of components requires various special parts and components including costly ones It also requires facilities where highly accurate and expensive maintenance equipment and special tools are provided e When taking the service life and cost of the instruments into consideration the replacement of assemblies offers the user t
88. nal Board Assembly connector lock and remove the board from the SUMICARD External Board Assembly removed 22 Remove the 2 screws from the CPU Assembly CPU Assembly 7 46 SM MX100 01E SM MX100 01E 7 10 Disassembling the MW100 Main Module 23 Remove the stud and screw from the rear panel Stud Rear panel 24 The assembly separates into the CPU Assembly and Back plate CPU Assy Back plate 25 Remove the 4 screws from the Driver board Assembly 7 47 JOJ 59 7 10 Disassembling MW100 Main Module 7 48 26 Remove the Driver board Assembly Driver board Assy CPU board Assy 28 Remove the Memory board Assembly Memory board Assy SM MX100 01E SM MX100 01E 7 10 Disassembling the MW100 Main Module 30 The assembly separates into the CPU Board Assembly and Bracket Bracket CPU Board Assembly 31 Remove the screw from the Power Assembly then remove the protective grounding cable Protective grounding cable 32 The assembly separates into the AC Power Inlet board Assembly and Power Assembly Power Assembly Inlet Board Assembly 7 49 Ajquiassesig JOJ 59
89. ner as the insulation resistance test then confirm that the results satisfy the criteria below Measured Item Criteria Input terminal to earth terminal on the Current leakage of 1 mA or less at 2 3 kVrms AC MX100 MW100 or equivalent for 1 minute Between input terminals Current leakage of 1 mA or less at 30 Vrms AC for 1 minute Input terminal to earth terminal on the MX100 MW100 or equivalent Short terminals A B C and D on channels 1 through 4 then measure the insulation resistance between the functional ground terminals of the MX100 MW100 or equivalent Between input terminals Short terminals A B C and D on channels 1 and 3 then measure the insulation resistance between those channels and channels 2 and 4 with their A B C and D terminals shorted In order to ensure continuity from the MX100 MW100 or equivalent s earth to the heat sink of the module under test you must fasten the module with screws after installing it onto the MX150 base plate Excessive Input Test Connect the H and L terminals individually on all channels Apply an excessive input according to the conditions below and confirm that no abnormalities occur Measuring Range Common Applied Voltage to All Channels 2000STR 1 minute each Note This test can be performed during warmup Forthis test abnormalities refers to excessive current or emissions of light or smoke Dip switch setting 4 gauge method SW1 SWA4
90. of this CMPL are subject to change without prior notice as a result of confinuing inprovements to the instrument s performance and functions YOKOGAWA lt gt Copyright Apr 2003 YK 1st Edition Apr 2003 YK CMPL 772061 01E Yokogawa Electric Corporation 6 32 SM MX100 01E 6 12 Plate with Clamp Terminals 772063 Customer Maintenance Parts List 123 4 Item Part No Qty Description B8722EM 2 Screw B8720DK 1 Conn Cover B8720ZA 1 Cable Assembly 0 5m 050 select B8720ZB 1 Cable Assembly 1 0m 100 B1010BS 2 Tapping Screw B8722EM 2 Screw B8720CE 1 Panel B1010BS 2 Tapping Screw Note Parts marked with symbol are Customer Maintenance Parts CMP The contents of this CMPL are subject to change without prior notice as a result of confinuing inprovements to the instrument s performance and functions YOKOGAWA lt gt Copyright Apr 2003 YK 2nd Edition Sep 2003 YX CMPL 772062 01E Yokogawa Electric Corporation SM MX100 01E 6 33 15177 Seg 2 7 Procedures for Disassembly 7 1 Disassembling the MX150 Base Plate 1 Loosen the screws indicated by the arrow in the figure below The screws cannot fall out Loosen the screws completely Mb t re uu t 2 Pull the module out while pulling the yellow latch on the rear panel of the MX150 in the direction of the arrow then remove the mod
91. ollows by default Key Display Action User function key 1 USER1 Write to setting values file User function key 2 USER2 Load setting values file Dip Switch 1 Used to initialize the MW100 settings and for other functions Normal operation Initialization of IP addresses and other settings Fixed IP address 192 168 0 10 10 Mbps half duplex Ethernet communication e Firmware update Web 6 7 8 N m o Dip Switch 2 Turn all switches ON for normal operation If the switches are set differently the instrument may not function correctly ft Key Lock Function You can apply a lock to the functions of the Start Stop and user function keys The lock prevents inadvertent execution of functions The MW100 can come with the following connectors The actually installed connectors depend on the power supply input section specifications and options Ethernet RS 422A 485 connector C3 option e RS 232 connector C2 option CF card slot Power supply inlet power supply input section specification 1M Power supply screw terminals power supply input section specification 1W 2M 3W SM MX100 01E Displays 1 4 Functions of the MW100 Main Module The MW100 indicates its operating conditions with the following displays 7 segment LED Status indicators Communication status LED 7 Segment LED Di
92. om the left and right panels 7 20 SM MX100 01E SM MX100 01E 7 4 Disassembling the MX112 Medium Speed Strain Input Module 10 Remove the Module Back Plate Module back plate 12 The assembly separates into the Strain CTRL board and the STR Clamp Scan Board Strain CTRL Board STR Clamp Scan Board 7 21 quiessesiq JOJ 59 7 5 Disassembling the MX115 Digital Input Module Disassemble this module in the same manner as described in 7 2 1 Disassembling the MX110 UNV H04 7 22 SM MX100 01E 7 6 7 6 1 SM MX100 01E Disassembling the MX120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module Disassembling the MX120 VAO M08 1 Remove the TR cover then remove the RECT Cable connector Terminal block TR Cover removed 3 Remove the 4 latches from the left and right sides of the Bezel Right side Left side Ajquiassesig JOJ 59 7 6 Disassembling the MX120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module 4 Pull the Bezel in the direction of the arrow and remove it Bezel Module case Bezel Plate 6 Remove the 4 latches from the left and right sides of the Module case 7 24 SM MX100 01E 7 6 Disassembling the MX120 Medium Speed Analog Output Module and the Medium Speed PWM Output Module 7 Remove the Module case Latches removed Module case removed Module case Mo
93. on or by using communication commands set the output at power ON according to the table below Power cycle the MW100 main unit or equivalent then measure the output on all channels For voltage of output range Outputrange Presetvalue J ot required BEEN UO For current of output range Hem Setiig Descripion Notes Output Tye Ouputrangg Presetvale __ __ O Reference channel jNotrequred Output Operation Setting PRESET PRESET 2 41 2 9 Tests of the 8 Analog Output Module Items to Be Checked Confirm that all channels under test satisfy the specifications in the table below Also confirm that the output from channels not under test meet the criteria for 0 V in the table below MX100 Voltage Output Criteria Setting Standard Value Specification 10 20000 2 V 0 5 V 10000 10 V 20000 Current Output Criteria Setting Standard 1 500 _____ 40 LI NN 22 mA or more The parentheses indicate the count value when entering settings with the MX100 DARWIN API MW100 Voltage output criteria Setting ________ Value Specification 20 mV 10 V 10000 Current Output Criteria 1 mA 1000 10 mA 10000 20 mA 20000 Over 25000 2 42 SM MX100 01
94. on for an on site standalone data acquisition system CF card SM MX100 01E 1 5 jo s jd uld B 1 3 MW100 System Overview One to N Connection with a PC This is an example of a configuration suitable for relatively large scale data acquisition tasks Connections can be made via Ethernet or RS 422A 485 AAAA Hub en on CAG AGG S RS 422A 485 MW100 Data Acauisition Unit 1 6 SM MX100 01E SM MX100 01E 1 3 MW100 System Overview One to N Connection with the PC This is an example in which multiple PCs are connected to the MW100 for performing data monitoring wsTi PEPPA 00 00 I D MW100 Data Acquisition Unit Connecting to Modbus Devices This is an example of configuration of a system with connections to Modbus devices MW100 Data Unit client Demon Hub JUL JU A f JU uU Uu Modbus machine server Modbus machine server Note Using the Web monitor or other communciation functions while using the Modbus function may affect the Modbus communication response jo s jd uld B 1 3 MW100 System Overview Main Module The main module is equipped with power supply connectors a power switch Ethernet ports and other devices facilitating supply of power to and control of the inpu
95. onfirm that the criteria are met when factoring in the calibration value Monitor the 0 C standardized temperature tank confirming that it stays at 0 0 01 If the temperature tank is off confirm that the difference is within the allowable range When using a zero controlled device the tip of the thermocouple floats 5 10 mm off the bottom However that distance varies depending on the model Please see the user s manual Perform the test in a stable environment If drafts are present position the equipment to avoid them Allow the instruments to warm up for at least 30 minutes before performing the test Note that you must wait at least 15 minutes after wiring the thermocouple Always use terminal covers e measured values are questionable record 50 to 100 data then make determination based on the average or median value e he MX110 UNV H04 modules have a separate RJC for each channel so the criteria must be met on each channel 1 through 4 Measurement fluctuation errors must be prevented as much as possible by adopting the following setting conditions Measurement interval 100 ms Filter O e Confirm that the fluctuation among 50 data meets the criterion Criterion 0 2 C or less If the test results do not meet the criteria reconfirm the items above Procedure Perform measurement using the Type T thermocouple at 0 C Confirm that the measured values meet the criterion Criterion 0 0 4 C or
96. power supply connector a power switch an Ethernet port a CF card slot and other parts It contains functions such as the power supply to and the control of each input output module communications with a PC data storage to the CF card when communication is disconnected Ethernet port Power switch Power connector SM MX100 01E 1 2 MX100 Main Module Functions The main module is the heart of the MX100 Data Acquisition Unit For details see the user s manual IM MX100 01E Ethernet port 7 segment LED Normally all switches are ON Dipswitch Used when initializing settings CF card and for other purposes slot Power switch Power connector Functional ground terminal Contents Displayed on the 7 Segment LED SM MX100 01E The two digit 7 segment LED displays the unit number operating status operation complete and operation error of the MX100 Data Acquisition Unit Unit Number Display Since a single MX100 Data Acquisition Unit can be connected to a PC on the MX100 Standard Software the unit number is fixed to 00 and displayed as When using MXLOGGER software sold separately that allows up to 20 MX100 Data Acquisition Units to be connected the unit number can be set in the range of 00 to 19 and dsplayed mms un aS pip 10 Display of the Self Test Operation at Power on When the power is turned ON the LED displays startup indications such as HEB and a self test is carried out
97. put Module Customer Maintenance Parts List Digital output module MX125 MKC M10 B Customer Maintenance Parts List GN NN DOGOOOOOOOOOOOO Z 2 LO 6 29 SM MX100 01E 6 9 MX125 10 5 Digital Output Module Customer Maintenance Parts List 6 30 Digital Ouyput Module MX125 MKC M10 Part B8720GC B8722EM B8720CG B8720DC B8720CC A1721JD B8720AZ B8720FC B8722EM B8720TP B8720TN B8720DL B8722EH B8722DF B8722DR B8720HH B8720AK B8720JA B8720JB B8720HA B8720HB B8720JL Y9306LS Y9320LS Note CMP Qt lt gt gt gt gt gt N gt gt gt gt N N rl Description Label Screw Case Plate Bezel RECT Cable Conn Label TR Cover Screw DO Relay board DO Power board Module Back Plate Spring Latch Foot Stud Name Plate Label Module Sheet Module Sheet Bracket Bracket Foot Screw Screw SM MX100 01E 6 10 150 Base Plate Customer Maintenance Parts List ZA gt y V Item Part No Qty Description lt 15177 Seg 2 1 B8722BC 2 Holder Assembly Q 2 B8722CG 1 Holder Assembly 3 B9946GZ 2 Screw 4 B8722EM 2 B H Screw M3x8 5 B8722EF 1 Plate 1 B8722EE 1 Plate 2 B8722ED 1 Plate 3 B8722EC 1 Plate 4 select B8722EB 1 Plate 5 B8722EA 1 Plate 6 6 B8722TF 1 Mother Boar
98. put PWR Board and the H04 Input AD Board make sure to correctly position the connector pins when pushing in if you push in the boards in the wrong position fire can result Take the same precautions when assembling the H04 Input CTRL Board AD Board and the H04 Input PWR Board AD Board e When attaching the Module Case to a module insert it as indicated by the arrows in the figure below When attaching the Bezel ensure that 04 RJC Board does not come loose from its connectors After attaching it examine the space for the Bezel Terminal and check that the HO4 RJC Board is connected not remove the Bezel and reattach the HO4 RJC Board SM MX100 01E 7 7 Ajquiassesig JOJ 59 7 2 Disassembling the MX110 Analog Input Module 7 2 2Disassembling the MX110 UNV M10 Opening the TR Cover 1 See section 7 2 1 Disassembling the MX110 UNV H04 Remove the Front TR Assembly including the M10 Terminal Board Only applies if the NC option is not installed 2 Loosen the two screws indicated by the arrow in the figure below The screws cannot fall out so loosen them completely 3 Pull out the part indicated by the arrow in the figure below toward you as you look at the figure and remove the Front TR Assembly Then remove the screw 7 8 SM MX100 01E 7 2 Disassembling the MX110 Analog Input Module Remove the Bezel 4 See section 7 2 1 Disassembling the MX110 UNV H04 Remove the
99. put terminal to earth terminal on the MX100 MW100 20 or more at 500 V equivalent Between input terminals 20 or more at DCV 500 V Between the input terminal and earth terminal on the MX100 or equivalent Between input terminals 6ch 1ch 6ch 1ch 2ch 2ch 8ch 3ch 8ch 3ch 9ch 4ch 9ch 4ch 10ch 10ch 5ch Insulation resistance tester or Withstanding voltage tester Insulation resistance tester or Withstanding voltage tester 2 5 2 Withstanding Voltage Test Procedure SM MX100 01E Attach the 10 ch Medium Speed Universal Input Module to the MX100 MW100 or equivalent before performing this test Wire the instrument in the same manner as in section 2 5 2 Withstanding Voltage Test then confirm that the results meet the criteria below With the withstanding voltage test in order to ensure continuity from the MX100 or equivalent s earth to the module s heat sink install the B8720BB onto the base plate and fasten with screws Measured Item Criteria Input terminal to earth terminal Current leakage of 2 mA or less at 3700 Vrms AC for 1 on the MX100 MW100 or equivalent minute Between input terminals Current leakage of 1 mA or less at 1000 Vrms AC for 1 minute 2 15 2 5 Tests of the 10 CH Medium Speed Universal Input Module MX110 UNV H10 2 5 3 Excessive Input Test Procedure 1 Connect the H A side and L B side terminals separately on al
100. rectly position and the connector pins when pushing in if you push in the boards in the wrong position fire can result SM MX100 01E 7 31 JOJ 59 7 8 Disassembling the 10ch Screw Terminal Block 772061 1 Remove the screw indicated by the arrow in the figure below 2 Free the tabs there are 3 tabs on the reverse side of the screen for a total of 6 as shown in the figure below 3 Remove the Terminal Base Terminal Base 4 Remove the bracket The M10 Screw Terminal and Sheet are affixed with adhesive and cannot be removed Bracket 7 32 SM MX100 01E 7 8 Disassembling the 10ch Screw Terminal Block 772061 5 Disassemble the M10 Screw Terminal Board Terminal Cover and M10 RJC Board M10 Screw Terminal Board M10 RJC Board Cautions When Reassembling the 772061 10ch Screw Terminal Block When assembling place the Bracket on the Terminal Base side and while holding the Bracket in place cover the Terminal Base with the Terminal Cover as in the figure below 7 Bracket Terminal Base Ajqwassesig 10 SM MX100 01E 7 33 7 9 Disassembling the MX100 Main Module Remove the Bezel Assembly from the Main Module 1 See section 7 2 1 Disassembling the MX110 UNV H04 Bezel Assembly removed from the MX100 Main Module Remove the CPU Back Plate 2 Remove all the screws 7 indicated in the figure below x i
101. rm that the results satisfy the criteria below For the withstanding voltage test in order to ensure continuity from the MX100 MW100 or equivalent s earth to the module s heat sink you must fasten the module with screws after installing it onto the base plate Measured Item Criteria Input terminal to earth terminal on the Current leakage of 2 mA or less at 3700 Vrms AC for 1 MX100 MW100 or equivalent minute Between input terminals Current leakage of 1 mA or less at 1000 Vrms AC for 1 minute When applying voltages ensure that the rising and falling times are both at least five seconds SM MX100 01E 2 21 2 6 Tests of the 6 Medium Speed Four Wire RTD Resistance Input Module MX110 V4R M06 2 6 3 Excessive Input Test Procedure 1 Connect the A B and C terminals individually on all channels PE TIN 17 Ee 4CH eee 1CH NI 17 E WEY SCH 2CH NI 17 Ew 17 E 6CH p 3CH E Voltage generator I A to B C terminals 2 Input excessive voltage in the DCV range Settings on module under test 1 V range or less measurement interval of 500 msec Apply voltage between A and B C terminals on channels 1 through 6 Apply 20 V to each for ten seconds and confirm that the instrument operates normally 3 Input an excessive voltage in the resistance range Se
102. rning ON the power Connect the Protective Grounding Terminal Make sure to connect the protective grounding to prevent electric shock before turning ON the power Do Not Impair the Protective Grounding Never cut off the internal or external protective earth wire or disconnect the wiring of the protective earth terminal Doing so invalidates the protective functions of the instrument and poses a potential shock hazard Do Not Operate with Defective Protective Grounding or Fuse Do not operate the instrument it the protective earth or fuse might be defective Make sure to check them before operation Do Not Use in the Presence of Flammable Liquids Vapors and Dust Do not use the instrument in the presence of flammable liquids vapors and dust Operation in such environments constitutes a safety hazard Do Not Remove Covers The cover should be removed by 5 qualified personnel only Opening the cover is dangerous because some areas inside the instrument have high voltages Ground the Instrument before Making External Connections Connect the projective grounding before connecting to the item under measurement or to an external control unit Damage to the Protective Structure Operating the instrument in a manner not described in this manual may damage its protective structure i 8 il SM MX100 01E Safety Precautions Safety Symbols Used on Equipment and in Manuals SM MX100 01E WARNING
103. s occur Leakage current of 1 mA or less at 1 0 kVrms AC for 1 minute 2 12 3 ID Check Procedure Attach the terminals of the product to be measured Turn the power OFF x Turn the power 4 Confirm that the terminal block is correctly identified 2 124 Between Channel Measurement Error Test Procedure 1 Connect the A and B terminals on all channels to a voltage generator or variable resistor 2 Set the measurement interval on the module being tested to 500 ms 3 Confirm that the measured values for each channel are within the criteria 20 input H to L 0 000 0 005 mV Cu10 GE 9 036 0 0 2 0 C SM MX100 01E 2 55 2 12 Tests of the 10 Screw Terminal Block 772061 2 12 5 Reference Junction Compensation Accuracy Test Always use terminal covers Procedure 1 Allow a warm up of 30 minutes or more 2 Measure the 0 C standardized temperature tank at the range for Type T thermocouples 3 Measure at all channels and confirm that the result lies within 0 0 5 C 2 56 SM MX100 01E 2 13 Tests of Plate with Clamp Terminals 772063 Tests 2 13 1 Insulation Resistance Test 2 13 2 Withstanding Voltage Test 2 13 3 ID Check 2 134 Between Channel Measurement Error Test 2 13 5 Reference Junction Compensation Accuracy Test Instruments Used Same as section 2 12 772061 10 ch Screw Terminal Block 2 13 1 Insulation Resistance Test Same as section 2 12 7
104. sentative if module adjustment is required Tube Acion jm Modules Power not ON LED does not light Inlet Board Assembly Replace Power Screw Board Assy MX100 MW100 REI FAIL State Error display Replace Module ____ Check replace Battery MX100 MW100 Connectors connected battery voltage is 3 V or less Cannot connect to the PC Network settings MX100 MW100 IP address subnet mask default gateway Connected I O module not detected SM MX100 01E 4 3 4 3 Troubleshooting Checklist MX112 B35 M04 MX112 B35 M04 MX112 NDI M04 MX115 oo Trouble amp pjAcio jm Relevant Modules Not detected Measured values not correct Replace Strain Clamp Scan Board MX112 B35 MO4 _ MX112 B35 MO4 _ MX112 NDI M04 MX115 _____ MX115 DO5 H10 _ Measured temperature not correct MX115 D05 H10 Check Thermocouple or resistance bulb type MX110 setting SM MX100 01E 4 3 Troubleshooting Checklist Trouble Relevant Modules Fluctuation in the measured value Contact output does not output The output value is not correct The output pulse interval and duty amplitude are not correct SM MX100 01E Check Power supply frequency and integration MX110 P a Power supply frequency detection Check Strain Ctrl Board 4 5 c D o gt E 2 Schematic Diagram
105. setvalue Reference channel Need not specify Output Operation Setting PRESET PRESET 2 Confirm that the output voltages of all channels are within the allowable ranges shown below Output terminal Allowable Range Voltage 11 V x32 mV Current 22 24 6 mA 2 9 5 Output Accuracy Test Measurement Conditions After calibration if you do not turn OFF the power at least once even if you perform measurement correctly the calibration data may not be recorded accurately Therefore power cycle the unit before performing the test Perform measurement on all channels 2 40 SM MX100 01E SM MX100 01E 2 9 Tests of the 8 CH Analog Output Module Connection Wire the units in the same manner as in the Output at Power ON Check Settings lt MX100 gt Set one channel at a time setting the output of channels not under test to 0 V When using the MX100 DARWIN for settings enter settings that are equivalent to the following Item Setting DescripionNotes Enable disable Enabled Action Other Notrequired The relationship between output values of voltage and current on the same channel are as follows e 1V 4 mA e 5V 20 mA Therefore you can check the output accuracy of voltage and current simultaneously with one setup lt MW100 gt Referring to the MW100 user s manual for browser operati
106. sonthetet Span Neednotspeciy Pulse interval Dependsonthetet Sets 0 duty Reference chanel Notrequired _____ Output Operation Setting PRESET PRESET Criteria for the MX100 and MW100 If entering the pulse duty and PWM settings according to the table below confirm that the output pulse interval of the specified channels satisfies the criteria Set for each channel Channels not under test output 0 1 ms 1 000 1 0 15 Pulse interval 10s 1 5 s Duty 50 96 0 15 Pulse interval 500 1 55s Duty 99 96 0 15 Pulse interval 990 s 1 595 Duty 50 0 03 Pulse interval 2 5 ms x 1 75s 10ms 10 ms x10 1 000 1 0 015 Pulse interval 0 1 ms 1 51 s Duty 50 0 015 Pulse interval 5 ms 1 9 s Duty 99 0 015 Pulse interval 9 9 ms 1 9 s Duty 50 20 003 SM MX100 01E 2 10 8 CH Medium Speed PWM Output Module 2 10 7 Power ON Output Value Setting SM MX100 01E Wire the units in the same manner as in the Pulse Interval Accuracy Test enter all settings PWM output settings then confirm that the criteria are met The wiring diagram for the pulse interval accuracy test shows an example of wiring CH5 Actual measurment should be performed on all channels Use an external power supply of 5 V and load resistance of 100 O PWM Outupt Settings MX100 Settings Connect to the PC then enter the following settings us
107. splays the MW100 Data Acquisition Unit s unit number operation status end of operation and errors SM MX100 01E Unit Number Display Unit numbers can be set from 00 to 89 1 7 HH is displayed Display of the Self Test Operation on Startup When the power is turned ON the setting of dip switch 1 is displayed BH followed by the operation preparation status HH and then a self check is performed While the self check is in progress the following displays are repeated t Key Lock Status A key lock function is included for preventing accidental manipulation of the MW100 front panel keys The key lock status is indicated by a dot at the bottom of the unit number The example shown is for a unit of number 00 Keylock release Keylock Vir Lin LIL Unit number Unit number and dot In Progress Display The following displays cycle while the CF card is being accessed or while calibration is being performed Operation Error Display In error Exxx where xxx is a three digit number the code is divided into two parts which are displayed alternately In the first part the letter E appears in the left digit with the hundreds digit of the error code to the right and the second part consists of the last two digits of the error code Example Error code E234 ape ce t Up to three error codes are saved For the contents of error codes and their meanings see section 4 1 Errors Displ
108. sured results Atmospheric pollutants Levels of corrosive gasses vapors salts and dust that do not affect the measured results Free fall acceleration Acceleration during free fall as determined at a test site Other external effects A value that does not affect the measured results Interference refers to common mode noise series mode noise power supply noise and other phenomena in the signal line T If there is doubt about the exact gravity you can use the standard value for free fall acceleration gn 9 80665 m s an internationally agreed upon standard I Other external effects include luminance draft ultrasonic waves and radiation 2 2 Tests of the Main Module MX100 Tests Instruments Used Before Testing Procedure 2 2 1 Protective Earth Continuity Test 2 2 2 Insulation Resistance Test 2 2 3 Withstanding Voltage Test 2 2 4 Voltage Frequency Detection Function 2 2 5 Battery Backup Function 2 2 6 Module Communication Function 2 2 7 LED Display Test 2 2 8 CF Card Test Instrument Description S O A device that can measure 100 MQ or more at 500 VDC Withstanding voltage test Kikusui TOS 9201 or equivalent device that can measure 1 5 kVAC 1 minute with limit current of 10 mA Earth continuity tester Kikusui TOS 6200 or equivalent AC stabilized power supply A device capable of outputting AC100 V and switching between 50 and 60 Hz Input module or base plate for test Initializ
109. t output modules and connection to networks It also has Start and Stop keys meaning that since data can be saved to a CF card data can be acquired offline Data acquisition via serial communication is also possible by adding the RS 232 or RS 422A 485 serial communication option SM MX100 01E 1 4 Functions of the MW100 Main Module The main module is the central component of the MW100 Data Acquisition Unit Names and Functions of Parts Communication status LED Ethernet port Check the communication status Used for main unit settings Top LINK LED and network connections Illuminates orange when ready for communication Bottom ACT LED Blinks green when packets are sent received 7 segment LED Status indicator Displays the operational status of The operational status of the the MW 100 instrument is indicated by the illumination of the LED CF card slot Insert the CF card to save NES data and perform other tasks m M Dip switch 1 initiali v _SERALRD _ _ b _ _ _ Used to initialize settings x Ww k and for other purposes 1 Start Stop keys ec T POWER Start and stop measurement Coa ca c Dip switch 2 computation and recording Not used de 5 __ Power switch U tunetion k gt el Turns the power to the 100 main unit ON Assign functions to the keys
110. tested When performing the test you must fasten the module being tested to the MX150 base plate jig with screws Input terminals short the input terminals on all channels Earth terminals the unit or equivalent s functional earth terminal 2 Confirm that the criterion below is met Input terminal to earth terminal an insulation resistance of 20 MO or more at DC500 V 2 36 SM MX100 01E 2 8 Tests of the 10 High Speed Digital Input Module MX115 D05 H10 2 8 2 Withstanding Voltage Test Procedure For this test the Ten Channel High Speed Digital Input Module is installed with the MX100 MW100 or equivalent device 1 Measure the withstanding voltage at the same locations indicated in step 1 of the insulation resistance test When performing the test you must fasten the module being tested to the MX150 base plate jig with screws 2 Confirm that the criterion below is met Input terminal to earth terminal AC2300 Vrms for 1 minute 2 mA or less 2 8 3 Display Input Test Procedure 2 8 4 ID Check Procedure SM MX100 01E For this test the Ten Channel High Speed Digital Input Module is installed with the MX100 MW100 or equivalent device 1 Allow a warm up of 10 minutes or more 2 measurement interval on the module being tested to 500 ms 3 Input DC voltage and resistance to each channel of the Ten Channel High Speed Digital Input Module and confirm each input value If the NC option
111. that hands or fingers are not injured by the protruding pins CAUTION Circuit patterns of the printed circuit board are exposed If other metalic materials touch these patterns electrical shorting will occur causing the circuit to be damaged or burnt e It is sometimes necessary to turn the MX100 MX110 MX115 MX125 MX150 772061 772063 upside down for adjustment Do not drop the instrument or allow it to fall over Test Environment SM MX100 01E Ambient temperature 23 5 C Relative humidity 55 20 or 55 10 during MX100 tests Atmospheric pressure 86kPa 106kPa Power supply voltage Nominal voltage 1 Power supply frequency measurement Nominal frequency 1 Power supply waveform Distortion factor of 5 or less DC power supply ripple Content ratio of 0 1 or less Supply voltage source supply voltage Nominal supply voltage 3 Supply voltage source temperature Ambient temperature of 2 C Supply voltage source dew point Lower than the ambient temperature by 10 C or more Supply voltage source cleanliness level oil dust etc Less than 1 ppm of oil with no dust particles exceeding 3 um in diameter Vibration A value having negligible effects on the instrument Position Within 3 of the specified position Interference A value that does not affect the measured results Electrical field A value that does not affect the measured results Magnetic field A value that does not affect the mea
112. the NDIS input terminal to earth terminal on the MX100 MW100 or equivalent The cable shell is grounded to all channels A1002JC A1002JC Insulation resistance Withstanding voltage test SM MX100 01E 2 7 Tests of the 4 Strain Input Module NDIS terminal pin and signal names a Pinname A B e Signalname P L N H PS NS Diagram for wiring between NDIS input terminals Pin name E A1002JC A1002JC Tester Withstanding voltage tester As the E terminal COM is common to all channels it should be excluded when performing the between input terminal insulation resistance or withstanding voltage tests Also the E terminals on all channels can be connected to each other The cable shell and the signal wires of channels 2 and 4 are grounded to all channels Dip switch settings SW1 SW5 ON In order to ensure continuity from the MX100 MW100 or equivalent s earth to the heat sink of the module under test you must fasten the module with screws after installing onto the MX150 base plate SM MX100 01E 2 27 2 7 Tests of the 4 Strain Input Module 2 7 2 2 7 3 2 28 Withstanding Voltage Test Do not perform this test with NDIS terminals Attach the 110 MW100 or equivalent to the 4 CH Strain Input Module before performing this test Wire the instrument in the same man
113. the resistance between the protective ground terminal and functional ground terminal Use 4 wires for this measurement Items to Be Checked That the resistance value does not exceed 0 1 O when tested at 60 Hz 30 A for 10 seconds 2 3 2 Insulating Resistance Test Procedure Perform a test using a DC 500 V insulation resistance tester and confirm that the following criteria are met Terminals Measured Criteria Power terminal to functional ground terminal ON 120 or higher MW100 AC power supply specifications short between L and N MW100 DC power supply specifications short You may use the functional ground terminal as a protective ground terminal 2 3 3 Withstanding Voltage Test Procedure 2 6 Perform the withstanding voltage test and confirm that the following criteria are met and that no abnormalities occur Terminals Measured Power Switch Criteria AC power supply terminal to functional ground ON 1 5 for 1 terminal minute MW100 AC power supply specifications Leakage current of 5 short between L and N mA or less MW100 DC power supply specifications short You may use the functional ground terminal as a protective ground terminal SM MX100 01E 2 3 Tests of the MW100 Main Module 2 3 4 Power Supply Frequency Detection Function Test Procedure Use a communication command ASCII command port number 34318 via Ethernet to EB check whether the detected pow
114. the resistances below between A and B 1 2 on channels 1 through 3 then confirm that the criteria are met Measuring Range 22 kQ hat the measured value does not max out ype T Type K That an overrange or burnout is detected The MX110 UNV H04 has a separate AD for each channel so the burnout operation on each channel 1 through 4 must be confirmed Do this when burnout is set to both UP and DOWN 2 After confirmation of the burnout operation turn the burnout setting OFF 3 Confirm that the measured values do not max out when the above resistances are connected SM MX100 01E 2 4 Tests of the 4 High Speed Universal Input Module MX110 UNV H04 2 4 6 Reference Junction Compensation Accuracy Cautions When Performing This Test e The test module uses slots number 0 through 4 A dummy input module MX110 H04 INPUT MODULE or equivalent is installed into slot 5 When performing a test using fewer than 5 modules install the modules into contiguous slots starting with slot O with the dummy input module installed in the last slot The dummy input module is installed simulate common installation conditions for its neighboring module Example when testing 3 modules at once Slot 5 Slot 4 Slot 3 Slot 2 Slot 1 Slot 0 5 Dummy input module Install the EUT modules to test from the right and then the dummy module last Use another MX110 UNV H04 as the dummy Using calibrated thermocouple Type T c
115. tisfies the criteria Set for each channel Channels not under test output 0 Pulse Interval Output Setting 50 000 ms 1 ms x5 50 000 5 ms 400 ns ms 10 ms x1 50 000 10 ms 800 ns 100 ms 10 ms x10 50 000 100 ms 85 2 47 2 10 8 Medium Speed PWM Output Module 2 10 6 Pulse Duty Accuracy 2 48 Wire the units in the same manner as in the Pulse Interval Accuracy Test enter all settings PWM output settings then confirm that the criteria are met The wiring diagram for the pulse interval accuracy test shows an example of wiring CH5 Actual measurment should be performed on all channels Use a counter trigger level of 2 5 V PWM Outupt Settings lt MX100 Settings gt Connect to the PC then enter the following settings using the MX100 standard software When using the MX100 DARWIN for settings enter settings that are equivalent to the following Enable disable Enabled Action JUseroupt Spa Neednotspecify preset value preset value Sets 0 duty Resolution Dependsonthetest J Pulse Dependsonthetest Other settings jJNotreqired MW100 Settings Referring to the MW100 user s manual for browser operation or by using communication commands set up the MW100 or equivalent according to the table below Setting Remarks Outputtype 1 PWM ___ Output range Depend
116. tric Corporation 6 12 SM MX100 01E 6 5 MX110 Analog Input Module Customer Maintenance Parts List 4 CH High Speed Universal Input Module MX110 UNV H04 Analog input module MX110 UNV H04 B Customer Maintenance Parts List 6 13 13 1112 13 1214 15 E INN M vx 28 24 SM MX100 01E 6 5 MX110 Analog Input Module Customer Maintenance Parts List 6 14 Analog input module MX110 UNV H04 Part No B8720GA B8722EM B8720CG B8720DC B8720TH B8720CA 1840 B8720AY B8720FA B8722EM B8720TB B8720TC B8720JH B8720TA B8720DL B8722EH B8722DF B8722DR Y9306LS B8720HH B8720AK Y9325LS B8720JK B8720JL B8720JA B8720JB B8720JC B8720HA B8720HB Qty gt gt aN Nan NN A A gt 2 gt gt Note Description Label Screw Case Plate H04 RJC Board Bezel Terminal Label TR Cover Screw H04 Input CTRL Board H04 Input AD Board Gel Sheet H04 Input PWR Board Module Back Plate Spring Latch Foot Screw Stud Name Plate Label Screw Foot Foot Module Sheet Module Sheet Module Sheet Bracket Bracket CMP SM MX100 01E 6 5 MX110 Analog Input Module Customer Maintenance Parts List 10 CH Medium Speed Universal Input Module MX110 UNV M10 and MX110 Analog input module MX110 UNV M10 MX110 UNV M10 NC V4R UNV M10 NC MX110 amp MX110 V4R M06 B Customer Maint
117. ttings on module under test 20 measurement interval of 500 msec e Short the A B and C terminals on channels 1 through 6 and apply a voltage to both ends Apply 10 V to each for one minute and confirm that the instrument operates normally Abnormalities refers to excessive current or emissions of light or smoke 2 6 4 ID Check This test confirms whether the module is correctly identified when module information is obtained from the MX100 MW100 or equivalent Procedure Power cycle the instrument and confirm that the module ID is recognized correctly 2 22 SM MX100 01E 2 6 Tests of the 6 Medium Speed Four Wire RTD Resistance Input Module MX110 V4R M06 2 6 5 Measurement Accuracy Test Procedure 1 Turn the power ON again then allow the instrument to warm up for at least 10 minutes 2 2 Input DC voltage and resistance to channel 2 of the MX110 V4R M06 then confirm that the specifications are met at each range e Settings on Module under Test Set the range and measurement interval according to the table Measurement Interval Duration 100 ms 5 seconds or more 5 Test the module s input voltage while measuring the DC voltage generator s output on a digital multimeter e f calibration was performed power cycle the instrument before the test Confirm that the measured results are within the judgement criteria range in the chart below Input Voltage Measurement Interval Specific
118. u CH3 e D vto CH8 CH4 eO Vext 140 500 1 20 SM 100 01 1 12 Functions of the 8 Medium Speed PWM Output Module This module has eight outputs for pulse wave duty A certain duty pulse waveform is output according to the specified pulse interval A pulse interval can be set for each channel For details see the user s manual IM MX100 01E or IM MW100 01E Terminal cover Input terminal clamp terminal CH5 CH1 CH6 CH2 CH7 CH3 CH8 CH4 1130 Vext 4 Vext SM MX100 01E 1 21 jo s jd uld B 1 13 Functions of the 10 Medium Speed Digital Output Module This module outputs 10 contact signals based on the alarm output settings and output settings on the PC software For details see the user s manual IM MX100 01E or IM MW100 01E Terminal cover Output terminal clamp terminal Terminal Assignments fol 6ch c c 1ch O jw vo c 2ch nd O Ind O wo 8ch c c 3ch nd O ind 9ch c 4ch nd Feo 10ch c O c 5ch O 1 22 SM MX100 01E Chapter 2 Testing 2 1 Introduction Read the warning and cautions below before beginning tests WARNING Circuit patterns of the printed circuit board are exposed Be careful when handling so
119. ule Latch The MX100 s rear panel is facing upward in the figure below but when you actually perform this procedure it is easier to remove the module when oriented as shown in the above figure When removing all modules it is easier to do so if you remove the modules on the ends last CAUTION Pull each module straight out when removing Pulling a module at an angle may damage the connector pins All modules remov n 251 Cautions When Assembling the 150 Base Plate When attaching modules to a Base Plate on which no modules are currently attached it is easier and safer to first attach the outer modules for stability then attach the remaining modules If the Base Plate is attached to a DIN rail the order in which modules are attached is irrelevant SM MX100 01E 7 1 7 Ajqwassesig 10 7 2 Disassembling the MX110 Analog Input Module 7 2 1Disassembling the MX110 UNV H04 Open the TR Cover 1 Loosen the screw indicated by the upper arrow in the figure below with a flat head screwdriver the screw will not fall out from the TR Cover so loosen the screw completely 2 While pushing the indentation indicated by the lower arrow in the figure below lift the TR Cover upward and remove Remove the Terminals 3 Remove the four terminals indicated by the arrows in the figure below you can pull them out by hand SM MX100 01E 7 2 Disassembling
120. ure 1 Turn the power ON then OFF 2 Turn the power ON again then allow the instrument to warm up for at least 10 minutes 3 Adjust so that the wires connected to the A B and b terminals have the same resistance value Set channel 2 as the measurement channel and the measurement interval and duration as follows Measurement Interval Duration S 4 Confirm that the measured results are within the judgment criteria range in the chart below 100 ms Interval Range input Specifications 2V 0 1 of rdg 10 digits 500 ms Interval Range _____ Jpecifications 2 0000 V 0 05 of rdg 5 digits 0 000 mV 20 000 mV 0 0596 of rdg 2 digits 0 0596 of rdg 2 digits 0 05 of rdg 5 digits 0 05 of rdg 2 digits 0 0596 of rdg 2 digits 0 05 of rdg 2 digits 18 52 0 200 0 0 0596 of rdg 0 3 C 100 00 Q 0 0 C 313 71 0 600 0 Cu10 GE 9 036 Q 0 0 C 0 1 of rdg 2 C Pt100 High Resolution 100 00 0 0 00 0 05 of rdg 0 3 C 157 33 0 150 00 Cu10 GE 1 326 Q 200 0 C 0 1 of rdg 2 C High Resolution 9 036 0 0 0 C 20 601 Q 300 0 C SM MX100 01E 2 17 2 5 Tests of the 10 Medium Speed Universal Input Module MX110 UNV H10 2 5 6 Between Channel Error Test Procedure 1 2 5 7 Burnout Test Procedure Connect the H A side and L B side on all channels as shown in the figure below
121. ustomer Maintenance Parts List MX115 D05 H10 and MX115 D05 H10 NC MX115 D24 H10 MX115 D24 H10 NC Digital input Module MX115 D05 H10 MX115 D05 H10 NC 13121110 9 8 7 B Customer Maintenance Parts List N Z po 77 15 14 6 23 SM MX100 01E 6 7 115 10 CH High Speed Digital Input Module Customer Maintenance Parts List 6 24 Digital input Module MX115 D05 H10 MX115 D05 H10 NC MX115 D24 H10 MX115 D24 H10 NC ONO 10 11 13 14 15 16 Part No B8720GD B8720GJ B8722EM B8720CG B8720DG B8720CB B8720BF B8720HC Y9308JB B9988DL B8720MJ B8720AZ B8720CD B8722EM B8720FD B8720FG B8722EM B8720TM B8720TQ B8720TL B8720DL B8722EH B8722DF B8722DR B8720CE B8720AC Y9306LS B8720HH B8720AK B8720JL B8720JA B8720JB B8720HA B8720HB Y9312LS Note Qt lt gt gt X N gt gt Description Label D05 Label D24 select Screw Case Plate Bezel Front TR Assembly not NC Bracket Screw Screw DCVDI Terminal Board Label Panel Screw TR Cover D05 024 Screw DI Input board D05 24VDI Input board D24 J Select DI Power board Module Back Plate Spring Latch Foot Panel NC Label NC Screw Stud Name Plate Label Foot
122. ut Module 2 7 6 Measurement Accuracy Test Measurement Conditions Measured CH is arbitrary CH2 recommended Also please remember that the measurement accuracy test is carried out at the two measurement intervals of 100 ms and 200 ms and the ranges and criteria differ for each Set the dip switches on the B12 and B35 modules for 4 gauge SW1 to SW4 OFF SW5 ON The duration of the measured data at the 100 ms interval should be five seconds or more and 10 seconds or more at 200 ms and all measured data must be checked against the test criteria e f ever a criterion is not met the unit should be calibrated and retested Before performing the measurement accuracy test restore the initial balance values all measuring ranges of the measurement channels from a PC via communication For instructions on restoring initial balance values through PC communication see the MX100 standard software user s manual IM MX180 01E or the MW100 data acquisition unit user s manual IM MW100 01E Connection Wiring diagram for the B12 and B35 modules MX112 STRAIN CAL BOX SW1 12000uSTR 30000uSTR 200000uSTR 2000uSTR 200000S8TR 100000STR SW6 OuSTR orr Lon orr L Because the gain error will be equal to the wiring resistance of the P and N lines wiring must be performed so that each wiring resistance is kept to 10 or less Inthe figure above two P and
123. ve Input Test 2 4 4 Measurement Accuracy Test 2 4 5 Burnout Test 2 4 6 Reference Junction Compensation Accuracy Test Instrument ________ Standards Recommended Products Etc MX100 MW100 or equivalent MX100 or MW100 Main Module MX150 Base Plate Includes software required for testing DC voltage generator M 9000 HP3458A or equivalent DCV accuracy 0 005 of rdg 10V Resistance 0 00596 of rdg 1 DMM Rheostat 1202 Insulation resistance tester DC500 V Withstanding voltage tester 2 4 kV Temperature tank standardized at 0 Coper Electronics ZC 114 or equivalent 0 0 01 C Ensure that the environment is one in which module settings and measured values can be read in T Ensure that the DC voltage generator meets the standards below However even if it meets the standards voltage drops can occur as a result of output impedance so the output voltage should always be monitored with a DMM When using an M 9000 you can obtain 0 V by shorting and output other than 0 V can be onitored using a DMM The HP3458A is used for signal source monitoring Ensure that the rheostat meets the following standards Output Resistance Standard OQ t mQ Short to obtain Other than 0 O 0 006 of Setting 2 00 cannot be output from the ADR 1202 so short to obtain 0 2 min Output resistance values other than 0 meet the specification of the ADR 1202 but with
124. w to remove it Module case removed Module case Module case SM MX100 01E 7 11 lqui ssesidq JOJ 59 7 3 Disassembling the 110 6 Medium Speed Four Wire RTD Resistance Input Module T Remove the stud and screw from the rear panel Rear panel 9 Remove the Module back plate Module back plate 7 12 SM MX100 01E SM MX100 01E 7 3 Disassembling the MX110 6 CH Medium Speed Four Wire RTD Resistance Input Module 10 Remove the 2 screws shown in the figure below Right side Left side 11 The assembly separates into the 4 WRTD CTRL board and the 4 WRTD Scanner board 4WRTD CTRL board 4WRTD Scabber board 7 13 quiessesiq JOJ 59 7 4 Disassembling the MX112 Medium Speed Strain Input Module 7 4 1Disassembling the MX112 NDI M04 1 Remove the terminal cover then remove the screw 3 Pull the Bezel in the direction of the arrow and separate the Bezel and Module case Bezel Removed Module case Bezel 7 14 SM MX100 01E SM MX100 01E 7 4 Disassembling the MX112 Medium Speed Strain Input Module 4 Remove the 2 screws Terminal Assembly 5 Remove the Terminal Assembly 6 Remove the 2 screws then remove the Bracket Blacket Bracket removed 7 15 quiessesiq JOJ 59 7 4 Disassembling the 112 Medium Speed Strain Input Module 8 Pull the Module case in the direction of the arrow to remove it

MX100/MW100 Data Acquisition Unit Service Manual

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