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HK FAMILY (169) ................................ 23 HS FAMILY (107, 109, 110

1. Requires harness J 48817 232 e 01A replacement J 48817 233 O7A ECM 10 Molex ee MEAF J 48817 5 NEAT 48817 4 Requires harness J 48817 234 J 48817 235 13A AAA PBT GF30 AMP B 2 m J 48817 5 Requires harness 01A replacement LO2FB J 48817 250 __ OoOO 04A LF L LF L J 48817 3 i N A Requires harness sai replacement N A 2 M02FBR LC MF S SN N a i N A Requires harness m replacement MM N A M06MW LC MM L SN i OA Requires harness replacement 13A YV BR 18 48807 4 0 Requires harness S insert wire 247 01 SFS01 S connector replacement J 48817 3 J 48817 301 24225 89960 J 48817 302 24225 79960 APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH SERVICE pes NUMBER CONNECTOR NUMBER TERMINAL FAMILY TRAY MANUAL TRAY ILLUSTRATION SYMBOL TERMINAL TYPE TYPE STG J 48817 303 24225 79900 J 48817 305 J 48817 304 24225 79902
2. J 48817 206 R 11 RSOBFB PR H RSF S RN base SWN J 48817 3 11 J 48817 172 J 48817 244 WHX 11 11 SCZ02FGY WHX4 F2 S _ J 48817 5 04A J 48817 173 BS 11 12A 202 RS J 48817 3 04A J 48817 174 WF 11 04 U02FB WF J 48817 3 El J 47003 11 J 48817 175 J 48817 240 RK 11 10 11 RKO3MBR HSG RK J 48817 176 J 48817 201 eS RH 11 5 10A RHO4FB ASSY RH 22 J 48817 5 48817 177 J 48817 246 13 CO2MBR P CM SWS APPLICATION GUIDE 1 800 662 2001 www nissantechmate com IUMBER SERVICE NUMBER FAMILY TRAY CONNECTOR MANUAL CONNECTOR ILLUSTRATION SYMBOL TYPE J 48817 178 BOSCH NUMBER TERMINAL ILLUSTRATION TYPE J 48817 220 lt Tk LF 11 TK02FBR TK3FS SNNIS reer 48817 4 J 48817 221 Wis TER1376039 TKO2MBR P 1SN N A J 48817 180 J 48817 220 gt U TK 6 lt 11 TKO2FW TK3FS SNNIS J 4g817 4 J 48817 181 J 48817 206 E 13 5 11 EO2FB RS RSF S RN _ _ _2 48817 3 J 48817 182 J 48817 206 eee E 13 5 11 E02FG RS LGY RSF S RN _ 48817 3 J 48817 183 J
3. 35 AFZ FAMILY 160 11 TH FAMILY 126 129 36 AMP FAMILY 115 12 TK FAMILY 136 137 138 178 179 AMP FAMILY 123 13 180 M 37 BD FAMILY 139 14 U FAMILY 124 38 BS FAMILY 103 105 147 15 WBS FAMILY 142 143 39 BS FAMILY 173 16 WF FAMILY 174 40 C FAMILY 177 17 WHX FAMILY 172 41 E FAMILY 102 122 181 182 183 184 WP FAMILY 167 42 18 WP FAMILY 168 43 ECM FAMILY AMP 19 WP8 FAMILY 163 44 ECM FAMILY Molex 20 X FAMILY 87 uu u u u uu 45 ECM FAMILY Yazaki 21 YV FAMILY 3 u 46 FC FAMILY 118 22 APPLICATION 47 567938 REV D GENERAL PROCEDURES 1 800 662 2001 www nissantechmate com Precautions Observe the safety precautions described in the service manual for the electrical systems that are being repaired Procedures NOTE The wire crim
4. JECH Mec WP FAMILY 167 WWW h RETAINER REMOVAL METHOD 1 Place the RRT 04A into the connector lock area RRT 04A TRT 13A 2 Push the RRT 04A towards the rear of WP FAMILY the connector to release the lock repeat CONNECTORS for the other side The retainer is unlocked when it moves out J 48817 167 Q TERMINAL REMOVAL METHOD 1 Insert the TRT 13A straight into the slot on the face of the connector above the terminal 2 Move the TRT 13A up slightly to release the locking tab and then pull the wire out e TOOL amp EQUIPMENT PROGRAM WP FAM LY 1 68 1 800 662 2001 www nissantechmate com lt RRT J 47003 11 04A 7 TRT 01A WP FAMILY CONNECTORS J 48817 168 RETAINER REMOVAL METHOD 1 Place the RRT J 47003 11 into the retainer slot and pull the retainer out 2 Place the RRT 04A towards the rear of the connector to release the lock repeat for the other side TERMINAL REMOVAL METHOD 1 Insert the TRT 01A 2 Move the TRT 01A downward slightly to release the locking tab and then pull the wire out D y z WP8 FAMILY 163 2 2 2 RETAINER REMOVAL METHOD 1 Place the RRT 04A into the connector lock area and insert it
5. N A J 48817 143 J 48817 226 WBS WBS 3013 WBS 3013 N A 01A J 48817 144 J 48817 227 A 09A AO3FW AF _ 48817 4 01A J 48817 145 J 48817 228 A 2 09 AO3MW AM N A 01A J 48817 146 J 48817 204 s s RK 01A or 11A RKF N SN BENE J 48817 4 01A J 48817 147 J 48817 229 BS H 06A BSO2FGY BH 50030 S RD 48817 3 J 48817 148 J 48817 205 RS L or 11A RSO4FL RSF S SWSN po J 48817 3 il J 48817 149 J 48817 206 RS 03A or 11A RSO4FG RSF S SWSN J 48817 3 l raramen rroan APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH NUMBER FAMILY TRAY CONNECTOR TYPE CONNECTOR ILLUSTRATION SERVICE MANUAL SYMBOL BOSCH NUMBER TERMINAL TYPE TERMINAL TRAY ILLUSTRATION RRT STG O1A J 48817 150 J 48817 201 RH 9 o 5 10A RH02FB RHFM YZK N M J 48817 5 47003 11 48817 151 48817 240 RK 9 8 11 RKO2MGY RKM M SN TU U N A 48817 152 N A RK 9 8 11 RKO2ML B RKM M SN N A J 48817 153 J
6. TABLE OF CONTENTS GENERAL PROCEDURES 2 HK FAMILY 169 23 Precautions 2 HS FAMILY 107 109 110 111 112 Procedures 2 125 165 188 24 Connector Inspection Repair vs BT 5c 25 2 MFFANILY 26 How to Use Connector Disassembly FAMILY 27 Procedures 3 NS FAMILY 114 132 133 134 135 How to Use Application Guide Ho 28 Retainer Terminal Removal Tools 5 FAMILY 164 29 Spread Terminal Gauges STG 6 RH FAMILY 101 116 150 162 176 Automatic Wire Stripper 7 185 186 2 2 2 30 Flameless Heat Gun Refill RK FAMILY 104 120 121 146 31 Cartridge and Solder Sleeve RK FAMILY 151 152 161 175 32 Connectors 7 RSFAMILY 106 108 113 117 119 Aluminum Wiring 8 148 149 153 166 170 171 189 33 Harness Repair Kit Suggestion SEA FAMILY 140 141 34 uu P 9 TH FAMILY 127 128 130 131 154 A FAMILY 144 145 155 156 159 10 157
7. J 48817 121 RKO3FB J 48817 214 01A 11A RKF S SN pe J 48817 4 APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH BOSCH ERVICE NUMBER Le NUMBER TERMINAL FAMILY TRAY MANUAL CONNECTOR ILLUSTRATION YTA ILLUSTRATION TYPE TYPE J 48817 122 J 48817 206 E 2 11 EO2FGY RS RSF S SWSN f 48817 3 Ml 11 J 48817 123 J 48817 211 ___ ___ 2 11 98200WQA03FBA 5 J 48817 5 04A J 48817 124 J 48817 215 U 2 6 WF Z S J 48817 3 Ml 02A J 48817 125 J 48817 207 HS 3 ae 11020W9A03 GR WTSOSOF M 48817 3 Ml J 48817 126 J 48817 216 22 3 6 THO4FW NH 112134 NHF S SN J 48817 5 J 48817 127 J 48817 216 A EMEN TH 3 1 2 3 4 6 THOBFW NH sz NHF S SN J 48817 5 J 48817 128 J 48817 216 TH 3 1 2 3 4 5 6 6 27 07 TH12FW NH 7 8 9 10 11 12 NHF S SN 3
8. 1 800 662 2001 www nissantechmate com 567938 REV D
9. 1 800 662 2001 www nissantechmate com 04A TRT 12A FC FAMILY CONNECTORS FC FAMILY 118 RETAINER REMOVAL METHOD 1 Place the RRT 04A under the edge of the retainer 2 Use the RRT as a lever to gently lift the retainer Do not remove the retainer from the connector J 48817 118 TERMINAL REMOVAL METHOD 1 Insert the TRT 12A straight into the slots on the face of the connector on both sides of the terminal NOTE Locking tabs are part of termi nal 2 Press the TRT into the slots to release the locking tabs and then pull the wire out slowly a4 p J ECH MAE FAMILY 169 RETAINER REMOVAL METHOD 1 Insert RRT 01A as shown RRT TRT 01 2 Pull out the yellow center retainer HK FAMILY CONNECTORS J 48817 169 TERMINAL REMOVAL METHOD 1 Insert TRT 01A as shown E Ze 2 Push to release the cavity lock and pull the terminal out HS FAMILY 107 109 110 111 112 125 165 188 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 All except connector 165 Place the RRT 02A in the small hole in the retainer Connector 165 Place RRT 04 in the retainer slot TRT 01A i RRT 02A 2 Use the as lever to gently lift the retainer Remove the retainer from
10. J 48817 5 JECEI M IE APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH mm BOSCH NUMBER CONNECTOR NUMBER TERMINAL FAMILY TRAY MANUAL TRAY CONNECTOR ILLUSTRATION SYMBOL TERMINAL ILLUSTRATION 07 J 48817 129 EB J 48817 217 2 TH 6 07A THO4MW NH Ese NHM S SN N A 07A J 48817 130 J 48817 217 TH 43211 6 2 07 THO8MW NH 8765 NHM S SN N A 07 J 48817 131 J 48817 217 TH 6 5 4 3 2 1 n M A 6 2 07 TH12MW NH 12 11 10 9 8 7 NHM S SN N A 09A J 48817 132 J 48817 218 NS 6 09 NSO3FW CS 11213 CSF S J 48817 3 El 09 J 48817 133 1 2 J 48817 218 NS 6 09 NSO6FW CS 3 4 5 6 CSF S J 48817 3 El 09A J 48817 134 112 3 J 48817 218 NS 2151677181 6 09 NSO8FW CS CSF S J 48817 3 E 09A J 48817 135 imm 2 J 48817 219 LEE NS 6 627 09 NS06MW CS 3 4 5 6 CSM M Z EL AECHMNE APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH NUMBER FAMILY TRAY CONNECTOR TYPE J 48817 136 TK TKOSFW J 48817 137 TK TK06FW 1V J 48817 138 TK TK0
11. TERMINAL REMOVAL METHOD 1 Insert the TRT 09 into the slot on the side of the connector Be sure that the TRT contacts the locking tab NOTE Locking tab is part of terminal 2 Move the TRT downward slightly to release the locking tab and then pull the wire out slowly AMP FAMILY 123 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 Slide the RRT 11A into the hole above the left terminal 11 TRT 11A 2 Use the RRT as a lever to gently lift the retainer until it releases from the connec AMP FAMILY CONNECTORS J 48817 123 TERMINAL REMOVAL METHOD 1 Insert the TRT 11A into the slot in the retainer Be sure that the TRT contacts the locking tab NOTE Locking tab is part of terminal 2 Move the TRT downward slightly to release the locking tab and then pull the wire out slowly gt lt CFI MRT TOOL amp EQUIPMENT PROGRAM 0 662 2001 issantechmate com 1 80 www n RETAINER REMOVAL METHOD in the slot near the 1 Place the 01 center of the retainer RRT 01A TRT 11A 2 Use the RRT as a lever to gently lift the retainer BD FAMILY CONNECTORS J 48817 139 TERMINAL REMOVAL METHOD straight into the 11A slot on the face of the connector near the 1
12. J 35615 11062 or 11063 J 47003 10 11075 use with 11062 or Automatic Wire Stripper J 47003 12 11074 use with 11063 Die Use The following procedure describes how to use the automatic wire stripper to remove insulation from 8 22 or 16 26 AWG wire without nicking or fraying 1 Choose and install the correct stripper die for the wire gauge you are reparing 2 Adjust the wire stop to the desired stripping length The recommended length for J 47003 Solder Sleeves is approximately 10mm 0 4 inch 3 With the open side of the jaws toward you wire stop to the right place the wire in the appropriate size stripping hole with the end touching the wire stop Refer to the blade for AWG and mm size markings 4 Squeeze the handles together to strip the wire Release pressure from the handles and remove the wire Flameless Heat Gun Refill Cartridge and Solder Sleeve Connectors CF 30C J 47003 2 3 4 5 J 46538 Flameless Heat Gun CF 30C Refill Cartridge and J 47003 Solder Sleeve Connectors Use Refer to 078 for proper usage of Essential Tool J 46538 Flameless Heat Gun and Essential Tool J 47003 Solder Sleeve Connectors Refill cartridges part number CF 30C are available at http www solderit com shop item aspx itemid 101 Using generic refill cartridges is not recommended as they do not fit or function as intended Soldering will take longer and the tool may have ignition problems Only use refill car tridges from Sold
13. Tool Contact Point Tool contact point on locking tab Use Retainer terminal removal tool use varies depending on which connector type is being serviced Read all of the notes provided above prior to beginning a repair Spread Terminal Gauges STG Terminal passes test if spread terminal gauge compresses J 48817 2 J 48817 3 J 48817 4 J 48817 6 J 48817 7 Spread Terminal Gauges NOTE e Use the Spread Terminal Gauge STG to inspect female terminals for loose fit Visually inspecting terminals is insufficient using the STG test is the best method Use of the wrong STG may give inaccurate test results or damage the terminal causing problems Refer to the Application Guide within this document to determine which STG should be used for each terminal Use 1 Select the correct STG for the terminal to be tested 2 Align the tip of the STG with the terminal 3 While moving the connector slightly gently apply pressure to the STG 4 If the STG enters the terminal without compressing replace the terminal Animation of terminal that passes STG test Animation of terminal that fails STG test JECELMES GENERAL PROCEDURES 1 800 662 2001 www nissantechmate com Automatic Wire Stripper WARNING e Always wear approved eye protection NOT insulated Plastic dipped or slip on plastic handles are NOT intended for protection against electrical shock e Never use on or near live electrical circuits
14. 48817 206 _ RS 9 5 RS02FB RSF S SWSN J 48817 3 09 J 48817 154 J 48817 218 TH 9 6 09 TH18FW CS2 CSF S 2 J 48817 3 El 01A J 48817 155 J 48817 227 aaa A 9 7 09 A12FW AF 48817 4 J 48817 156 J 48817 227 A 9 7 09 A12FG AF 48817 4 0 APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH SERVICE aided ER NUMBER TERMINAL FAMILY TRAY MANUAL ILLUSTRATION SYMBOL TERMINAL TYPE TYPE STG TRT 07 J 48817 157 J 48817 216 07 10 8 NHF S SN J 48817 5 3 J 48817 158 J 48817 219 NS10MW CS gt CSM M 01A J 48817 159 J 48817 227 C A02FW AF J 4g817 4 11 J 48817 160 J 48817 236 11 204 2 O NWI L J 48817 3 m J 47003 11 J 48817 161 J 48817 240 09 RKO2MGY RKM N A J 48817 162 J 48817 201 10A RO2FGY RHFM YZK N RT J 48817 5 MN 5 J 48817 238 J 48817 163 lt J 4
15. TERMINAL REMOVAL METHOD 1 Insert the TRT 06 straight into face of the connector on the outboard side of the terminal with the long side of the TRT toward the terminal NOTE WBS connectors are not equip ped with retainers NOTE Locking tab is part of terminal TRT WBS FAMILY CONNECTORS 2 Press the TRT into the connector to release the locking tab and then pull the wire out slowly J 48817 142 J 48817 143 JECH MM wF FAMILY 174 1 800 662 2001 www nissantechmate com TRT 04A WF FAMILY CONNECTORS J 48817 174 RETAINER REMOVAL METHOD 1 Using the RRT 04A pry up on the sec ondary lock cover and remove 2 Using the RRT 04A release both sides of the back lock and remove TERMINAL REMOVAL METHOD 1 Insert the TRT 04 2 Move the TRT 04A downward slightly to release the locking tab and then pull the 5 d e A 1 800 662 2001 www nissantechmate com RRT 11A TRT 11A WHX FAMILY CONNECTORS J 48817 172 WHX FAMILY 172 RETAINER REMOVAL METHOD 1 Place the RRT 11A into the retainer slot 2 Using the RRT 11A pry the lock up and remove TERMINAL REMOVAL METHOD 1 Insert the TRT 11A into the slot on the face of the connector below the terminal 2 Push TRT 11A down to release the terminal and then pull out the wire
16. TRT upward slightly to release the locking tab and then pull the wire out slowly J 48817 183 J 48817 184 JECH Mec FAMILY AMP wa nissa RETAINER REMOVAL METHOD oa 1 Release the cover by pressing the locks 01 Rear View TRT 13A 2 Use the RRT 01A as a lever to gently release the top of the yellow retainer Re peat operation on the opposite side of the TRT 06 retainer Do not remove the retainer from the connector On the opposite side of the connector lace the RRT 01A in between the con ECM FAMILY I CONNECTORS nector and yellow retainer Use the RRT as a lever to gently release the retainer Remove the retainer from the connector TERMINAL REMOVAL METHOD 1 For smaller terminals position the TRT 13A into the lock cavity Move the TRT downward slightly to release the locking tab Pull the wire back to remove the termi nal while the TRT is inserted NOTE Locking tab is part of connector 2 For the larger terminals insert the two TRTs 06A straight into the slots on the face of the connector above and below the terminal Be sure that the two TRTs contact the locking tabs NOTE Locking tab is part of terminal 1 800 662 2001 www nissantechmate com 01A TRT 07A ECM FAMILY CONNECTORS ECM FAMILY Molex RETAINER REMOVAL METHOD 1 Cut and remove the tie str
17. connector above the terminal 2 Move the TRT downward slightly to release the locking tab and then pull the wire out slowly RH FAMILY 101 116 150 162 176 185 186 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 All except connector 186 Place the RRT against the side of the retainer Connector 186 Using J 47003 11 remove the retainer RRT J 47003 11 a RRT 01A 2 Use the as a lever to gently lift the retainer Do not remove the retainer from 10 the connector RH FAMILY CONNECTORS J 48817 101 J 48817 176 J 48817 116 J 48817 185 le VB 0 P lt 1 Position the two TRTs 10A long side down and align with the slots on both sides J 48817 150 J 48817 186 e of the terminal opening in the connector face NOTE Locking tabs are part of connec tor e J 48817 162 2 Slide the TRTs into the slots in the con nector and be sure that they contact the locking tabs Press the two TRTs into the slots to release the locking tabs and then pull the wire out slowly JECH Me RK FAMILY 104 120 121 146 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 Place the RRT 01A in the slot between the retainer and the connector RRT TRT 11A RK FAMILY CONNECTORS 2 Use the RRT as a lever to
18. gently lift the retainer Remove the retainer from the connector lt J 48817 104 A TERMINAL REMOVAL METHOD 1 Insert the TRT 01A for 104 and 121 11A for 120 directly above the terminal with the long side of the TRT touching the terminal J 48817 120 NOTE Locking tab is part of connector 2 Move the TRT downward slightly to release the locking tab and then pull the wire out slowly lt J 48817 146 151 152 161 175 RETAINER REMOVAL METHOD 1 Insert RRT J 47003 11 into the retain 22 er middle cavity RRT J 47003 11 11 RK FAMILY 2 Pull the RRT outward to remove the CONNECTORS retainer TERMINAL REMOVAL METHOD 1 Insert the TRT 11A into slot just above terminal J 48817 152 J 48817 161 2 Move the TRT downward to release the lock and then pull the wire out slowly J 48817 175 TOOL amp EQUIPMENT PROGRAM 1 800 662 2001 www nissantechmate com 2 03A lt 02A TRT 11A RS FAMILY CONNECTORS 48817 119 J 48817 149 J 48817 166 e J 48817 171 J 48817 108 A 8817 117 J e J 48817 148 e J 48817 153 J 48817 170 J 48817 189 RS FAMILY 106 108 113 117 119 148 149 153 166 170 171 189 1 All except conne
19. of the retainer Use the as a lever to gently lift the rear edge of the retainer 2 Slide the retainer toward the wire side of the connector Do not remove the retainer from the connector TERMINAL REMOVAL METHOD 1 Insert the TRT 11A straight into the hole on the face of the connector near the terminal with the long side of the TRT toward the terminal Be sure that the TRT contacts the locking tab NOTE Locking tab is part of connector 2 Press the TRT into the slot to release the locking tab and then pull the wire out slowly U FAMILY 124 WWR nissa RETAINER REMOVAL METHOD 1 Place the RRT 04A on the retainer locking tab on the wire side of the connec tor RRT 04A TRT U FAMILY p CONNECTORS 2 Move the TRT downward slightly to release the locking tab and then pull the wire out slowly JA 2 Use the RRT to gently depress the lock ing tab far enough to remove it from the slot in the connector Repeat the process on the other locking tab and remove the retainer J 48817 124 TERMINAL REMOVAL METHOD 1 Insert the TRT 01A into the slot above the terminal with the long side of the TRT touching the terminal Be sure that the TRT contacts the locking tab NOTE Locking tab is part of connector cer MINIS WBS FAMILY 142 143 1 800 662 2001 www nissantechmate com
20. side of the connector TERMINAL REMOVAL METHOD 1 Place the TRT 11A against the visible side of the terminal with the long side of the TRT touching the terminal NOTE Locking tab is part of connector 2 Press the TRT against the locking tab to release it and then pull the wire out slowly TH FAMILY 127 128 130 131 154 157 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 Place the RRT 07A between the con nector and the rear edge of the retainer Use the RRT as a lever to gently lift the 07A rear edge of the retainer CAUTION Terminals are NOT interchan geable between old and new style TH connectors The old style connector face has one large hole and the new TRT 07A style has many small holes The termi nal repair kit contains only the new style connectors and terminals If an old style connector or terminal requires service the connector and terminals must be replaced with the new style TH FAMILY CONNECTORS 2 Slide the retainer toward the wire side of the connector Do not remove the retainer from the connector TERMINAL REMOVAL METHOD 1 Insert the TRT 07A straight into the hole on the face of the connector near the terminal with the long side of the TRT toward the terminal Note Locking tab is part of connector 2 Press the TRT into the hole to release the locking tab and then
21. the retainer out of the connector A FAMILY na Pull the retainer outward until it stops and CONNECTORS fold it away from the wires TERMINAL REMOVAL METHOD 1 Insert the TRT 09 into the slot on the side of the connector Be sure that the TRT contacts the locking tab NOTE Locking tab is part of connector 2 Move the TRT downward slightly to release the locking tab and then pull the wire out slowly J 48817 156 J 48817 159 J ECHMAIE AFZ FAMILY 160 1 800 662 2001 www nissantechmate com 11 TRT 11A AFZ FAMILY CONNECTORS J 48817 160 RETAINER REMOVAL METHOD 1 Place the RRT 11A at the bottom edge of the retainer 2 Use the RRT as a lever to gently lift the retainer Remove the retainer from the connector TERMINAL REMOVAL METHOD 1 Insert the TRT 11A straight into the slot on the face of the connector near the terminal with the long side of the TRT touching the terminal NOTE Locking tab is part of connector 2 Release the locking tab and then pull the wire out slowly AMP FAMILY 115 1 800 662 2001 www nissantechmate com RRT 07A TRT AMP FAMILY CONNECTORS J 48817 115 RETAINER REMOVAL METHOD 1 Slide the RRT 07A between the retain er and the connector face 2 Use the RRT to gently slide the retainer sideways
22. 48817 206 E 13 5 11A E02FL RS RSF S RN s 48817 3 Ml J 48817 184 J 48817 206 E 13 5 11 E02FL RS LGY RSF S RN T AAY q J 48817 3 L 1 800 662 2001 www nissantechmate com BOSCH NUMBER APPLICATION GUIDE SERVICE BOSCH NUMBER CONNECTOR FAMILY TRAY CONNECTOR TYPE ILLUSTRATION MANUAL SYMBOL TERMINAL TERMINAL ILLUSTRATION TRT STG J 48817 185 J 48817 201 HS03FB YZK N J 48817 6 J 47003 11 J 48817 186 J 48817 248 C RH 13 10 m RHO4MDGY BR ee N A J 48817 187 J 48817 249 x 13 XO1FGY 48817 2 02A J 48817 188 J 48817 207 HS 13 eo 5 m HS02FL WTSO90F M J 48817 3 J 48817 189 J 48817 209 RS 14 deis uod m RSO4MGY RSM S SWSN N A Requires harness ees om Pd R replacement ECM 7 Yazaki 4GBLELLLE RHF M NW s J 48817 c il oe RZF L J 48817 7 APPLICATION GUIDE 1 800 662 2001 www nissantechmate com Bee SERVICE NUMBER TERMINAL FAMILY MANUAL CONNECTOR ILLUSTRATION SYMBOL TERMINAL TYPE TYPE ILLUSTRATION
23. 6MW 1V J 48817 139 BD BD16FW J 48817 140 U SEA SEA9FBSHA6 J 48817 141 SEA SEA9FWSHA6 J 48817 142 WBS WBS1006N CONNECTOR ILLUSTRATION TK3FS SNNIS BOSCH NUMBER TERMINAL Em ILLUSTRATION TYPE J 48817 220 11A N S J 48817 4 0 TK3FS SNNIS J 48817 220 11 J 48817 4 Ll 1376039 1SN J 48817 221 J 48817 222 BDF AMP ae J 48817 5 2 3 4 5 6 7 819 11 12 13 14 01A 11 J 48817 5 J 48817 3 J 48817 223 J 48817 224 51060 F S SL110 F S WBS1006N TY J 48817 223 PIA J 48817 224 A Si SLO6O F S pom 91110 F S N A J 48817 225 N A APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH NUMBER FAMILY TRAY CONNECTOR TYPE CONNECTOR ILLUSTRATION BOSCH NUMBER TERMINAL TERMINAL ILLUSTRATION
24. 8817 239 WP8 A03F A GR2 5 WTS187F M 09293WAT F L AECHMNE APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH BOSCH ERVICE NUMBER s NUMBER TERMINAL FAMILY TRAY 22 MANUAL ILLUSTRATION CONNECTOR SYMBOL TERMINAL TYPE TYPE STG J 48817 164 J 48817 241 8 1 PO1FB A 170452 2 gt m J 48817 2 lll 04A J 48817 165 J 48817 207 HS 8 5 07A 11016W9A03 GR2 WTSOSOF M 48817 3 Ml J 48817 166 J 48817 206 T es RS 11 11 RSOBFGY PR RSF S RN sss J 48817 3 J 48817 167 04A 2 J 48817 242 L5 w 11 13A WPB12052641 WP12048086 BR RE 2 48817 4 J 47003 11 48817 1 J 48817 243 ees PER id 15326266 DEL D WP15449028 2F MEM 01A J 48817 169 ee HK 11 HKO2FY m 2 MIA 1VEXLCHSG N J 48817 4 03A J 48817 170 J 48817 209 _ a RS 11 5 11 RSO8MGY PR RSM S SWSN 28 APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH BOSCH NUMBER CONNECTOR SERVICE NUMBER TERMINAL FAMILY TRAY MANUAL TRAY ILLUSTRATION ILLUST e USTRATION TYPE TYPE
25. AMILY CONNECTORS TERMINAL REMOVAL METHOD 1 Insert TRT 01A as shown 2 Open the cavity lock and pullout the terminal J ECH MAIE NS FAMILY 114 132 133 134 135 158 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 All except connectors 114 and 135 Place the RRT 09A in the small hole behind the retainer Connectors 114 135 Place the RRT 09A in the slot on the side of the connector RRT 09A TRT 09A NS FAMILY 2 Press the gently until the retainer CONNECTORS releases from the connector Do not re move the retainer from the connector TERMINAL REMOVAL METHOD 1 Insert the TRT 09 as shown Ensure that the TRT contacts the locking tab NOTE Locking tab is part of connector 2 Move the tool downward slightly to release the locking tab and then pull the wire out slowly p FAMILY 164 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 Place the RRT 04A into the connector lock area and insert it into the retainer slot RRT TRT 2 Push the RRT towards the rear of the connector to release the lock The retain P FAMILY CONNECTORS er is unlocked when it moves out Do not remove the retainer from the connector J 48817 164 TERMINAL REMOVAL METHOD 1 Insert the TRT 04 straight into the slot on the face of the
26. Insert the TRT terminal NOTE Locking tab is part of connector 5 E z 5 s E Xx gt 9 2 Press the TRT into the slot to release cer MINIS Bs FAMILY 103 105 147 RETAINER REMOVAL METHOD 1 Connector 103 shown Place the RRT 01A under the retainer Connector 105 Place the RRT 01A under the locking tab on one side of the connector RRT 01A a TRT 2 Connector 103 shown Use the RRT as a lever to gently lift the retainer Fold the retainer away from the wires Connector 105 Use the RRT as a lever to gently lift the retainer locking tab Repeat the process on the other side of the con nector Remove the retainer J 48817 103 TERMINAL REMOVAL METHOD 1 Insert the two TRTs straight into the slots on the face of the connector above and below the terminal Be sure that the two TRTs contact the locking tabs J 48817 105 ie las Locking tabs are part of termi nal BS FAMILY CONNECTORS J 48817 147 2 Press the two TRTs into the slots to release the locking tabs and then pull the wire out slowly Bs FAMILY 173 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 Place the RRT 04A under the edge of the retainer RRT 04A TERMINAL REMOVAL METHOD 1 I
27. MBOL TERMINAL TYPE TYPE J 48817 108 J 48817 206 RS 11A RS01FB RSF S SWSN 48817 3 Ml 02A J 48817 109 J 48817 208 HS MEME 01A 11849W9A03 WTSOSOF M 48817 3 02A J 48817 110 m HS 01A 11020W9A03 EB UN 48817 3 Ml J 48817 111 J 48817 208 p HS 11156W9A02FGR2 WTSO9OF M _ 48817 3 Ml J 48817 112 J 48817 207 LL HS BE 11149W9A02FGR WTSO9OF M i J 48817 3 J 48817 113 J 48817 209 RS RS02MGY RSM S SWSN J 48817 114 J 48817 210 p NS lt NS06MW CS CSM S P 4 APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH NUMBER FAMILY TRAY CONNECTOR TYPE J 48817 115 98238N6F AMP B J 48817 116 RH03FB CONNECTOR ILLUSTRATION SERVICE MANUAL SYMBOL 98198W6TSN RHFM YZK N BOSCH NUMBER TERMINAL TERMINAL ILLUSTRATION TYPE 07 J 48817 211 09 J 48817 5 MN 01 J 48817 201 10A J 48817 5 48817 117 RSO2FGY RSF S SWSN J 48817 118 FC1240PC J 48817 206 11A 48817 3 Hl J 48817 212 60012941 J 48817 3 J 48817 119 RSO4FGY PR RSF L SWSN J 48817 213 J 48817 3 J 48817 120 RKO2FGY J 48817 214 RKF S SN J 48817 4
28. MILY TRAY CONNECTOR ILLUSTRATION TYPE J 48817 101 RH06FB J 48817 102 E03FGY RS BOSCH TRY TERMINAL TYPE 01A J 48817 201 10A RHFM YZK N es J 48817 5 J 48817 202 11 RSF M SWSN U U J 48817 3 J 48817 103 02 J 48817 104 RKO3FB 01A J 48817 203 06A 185026 1 J 48817 3 J 48817 204 01A 0r 11A RKF M SN J 48817 5 m J 48817 105 106265 04A or 01A J 48817 205 06A 964286 1AU J 48817 3 m J 48817 106 RS04FG GY J 48817 107 HS02FGY 04A or J 48817 206 11 RSF S SWSN J 48817 3 m 02A J 48817 207 01A WTSO90F M n J 48817 3 isi APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH BOSCH NUMBER NUMBER TERMINAL FAMILY TRAY ae ae MANUAL ILLUSTRATION CONNECTOR SY
29. aged crushed or distorted Replace connector ze ssim GENERAL PROCEDURES 1 800 662 2001 www nissantechmate com How to Use Connector Disassembly Procedures The following illustration shows how to use the connector disassembly procedures contained in this guide The procedures are divided by con nector family and each one contains the following information Tool s required for procedure Terminal locking tab location Connectors in the family Removal of the retainer Removal of the terminal Animation of removal procedure The following acronyms appear in this guide Retainer Removal Tool retainer terminal removal tool blade used for removing terminal retainer TRT Terminal Removal Tool retainer terminal removal tool blade used to release terminal locking tab STG Spread Terminal Gauge used to inspect female terminals for loose fit Family name of the connector group Instructions for retainer removal NS FAMILY Link to animation TOOL amp EQUIPMENT PROGRAM Sat of this procedure RETAINER REMOVAL METHOD 1 Connectors 132 133 134 Place the RRT 094 in the small hole behind the retainer Tools required to perform this Connectors 114 135 Place the 09 in the slot on the side of the connector procedure LZ Text explains RRT dans Toca su DEN COR usage shown in NS FAMILY remove the retainer from the conn
30. ap from rear of connector Unlock both side locks using RRT 01A While releasing the locks push and remove the cover 2 Release secondary retainer using RRT 01 3 the retainer up to the position shown TERMINAL REMOVAL METHOD 1 Position the TRT 07A in the lock cavity Insert the TRT to release the lock terminal Pull the wire back to remove the terminal while the TRT is inserted NOTE Do not lift the pick tool to avoid lock damage NOTE Locking tab is part of terminal 1 800 662 2001 www nissantechmate com 01A TRT 07 ECM FAMILY CONNECTORS ECM FAMILY Yazaki RETAINER REMOVAL METHOD 1 Cut and remove the tie strap from rear of connector Unlock each side of the rear cover using RRT 01A Apply pressure while releasing the locks push and remove the cover 2 To release secondary retainer lift the lower lock while pinching the secondary retainer to release 3 Pull retainer out firmly TERMINAL REMOVAL METHOD 1 Insert the TRT 07A 1mm between terminal and lock Pull the wire back to remove the terminal NOTE Do not lift the pick tool to avoid lock damage NOTE Locking tab is part of connector After repair align secondary retainer according to terminal sizes press lock on both sides and push in firmly until reaching bottom of connector and release Rear View
31. connec RRT 04A tors 110 and 125 only TRT 07A HS FAMILY CONNECTORS 22 5 TERMINAL REMOVAL METHOD J 48817 109 1 All except connector 165 Insert the TRT 01A straight into the slot on the face of the connector near the terminal with the long side of the TRT touching the terminal Connector 165 Insert TRT 07A straight into the slot on the face of the connector near the terminal NOTE Locking tab is part of connector J 48817 111 2 Move the TRT slightly upward for connectors 109 110 and 125 downward for connectors 107 111 112 and 165 to release the locking tab and then pull the wire out slowly J 48817 165 48817 188 9 TOOL amp EQUIPMENT PROGRAM 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 Insert RRT 04A as shown RRT 04A TRT 04A L FAMILY CONNECTORS 2 Pull the retainer up TERMINAL REMOVAL METHOD 1 Insert TRT 04A in the front of the con nector as shown 2 Open the cavity lock and pullout the terminal EQUIPMENT FRGSRAM MF FAMI LY 1 800 662 2001 www nissantechmate com TERMINAL REMOVAL METHOD 1 Insert TRT 02A as shown TRT 02A MF FAMILY CONNECTORS 2 Open the cavity lock and pullout the terminal n TOOL amp EQUIPMENT PROGRAM 1 800 662 2001 www nissantechmate com TRT 01A MM F
32. ctor 106 Place the RRT 03A in the slot between the retainer and the connector with the barb toward the retainer When fully inserted the barb will engage a hole in the retainer Connector 106 Place the RRT 03A in the slot on the side of the retainer 2 All except connector 106 Pull the RRT straight away from the connector Remove the retainer from the connector Connector 106 Use the RRT as a lever to gently lift the retainer Remove the retainer from the connector 1 Connectors 106 113 117 119 Insert the TRT 11A straight into the connector along the visible side of the terminal with the long side of the TRT touching the terminal NOTE Locking tab is part of connector AM TERMINAL REMOVAL METHOD 2 Press the TRT into the slot to release the locking tab and then pull the wire out slowly RETAINER REMOVAL METHOD e 1 800 662 2001 www nissantechmate com RRT 01A TRT 11A SEA FAMILY CONNECTORS J 48817 141 SEA FAMILY 140 141 RETAINER REMOVAL METHOD 1 the RRT 01 in the slot next to the terminal cavities on the wire side of the connector Slide the RRT along the inboard surface of the slot until it contacts the locking tab of the retainer 2 Use the RRT as a lever to gently lift the retainer locking tab Repeat the process on the other end of the connector and remove the retainer from the terminal
33. ector illustration CONNECTORS y J 48817 114 ur Connectors 1 Insert the TRT 09A as shown Ensure terminal removal I Saga api that the TRT contacts the locking tab included in this NOTE Locking tab is part of connector family these views are links to EA Note explains Application Guide Be at SUE whether locking tab information is on connector housing or terminal wire out slowly J 48817 134 lt 2 Text explains TRT usage shown in J 48817 135 illustration Description of Connector Disassembly Procedure Information 1 800 662 2001 www nissantechmate com GENERAL PROCEDURES How to Use Application Guide The following illustration shows how to use the application guide Represents Bosch part Represents Bosch part connector number X terminal Retainer Removal number appearance from kit appearance Tool RRT part from kit Bosch SERVICE Bosch RRT number CONNECTOR CONNECTOR MANUAL TERMINAL TRT TYPE FAMILY TRAY ILLUSTRATION SYMBOL TYPE TRAY ILLUSTFIATION STG Terminal J 48817 101 J 48817 201 5 Removal Tool Manufacturer RH06FB RHFM YZK N TRT part connector type _ number Connector family these are links to connector disassembly procedures Manufacturer terminal type Spread terminal gauge STG part number female Connector terminals only Tray number face s
34. er It GENERAL PROCEDURES 1 800 662 2001 www nissantechmate com Aluminum Wiring N CAUTION Crimp Repair Only Do not use solder Use J 48817 8 crimping tool only CAUTION Aluminum is susceptible to cross contamination Do not use the crimping pliers on copper components Copper vs Aluminum Wire Reference Chart Only Joints for Aluminum wire Aluminum Wire Copper Wire J 48817 Aluminum Splices Aluminum Use Only c c qx J 48817 801 J 48817 802 48817 803 48817 804 swim GENERAL PROCEDURES 1 800 662 2001 www nissantechmate com Harness Repair Kit Suggestion Form e Use the Tools and Equipment Suggestion Form to make suggestions about how to improve the content of this kit Replacement parts for this kit are available through Tech Mate To place an order please call 1 800 662 2001 or visit www nissantechmate com Many of the connectors required for Nissan and Infiniti vehicle repairs are in this kit Additional parts may be available even though they not included in this kit JECH MNIE A FAMILY 144 145 155 156 159 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 Place the RRT 01A in the small hole between the retainer and the connector with the long side toward the retainer 01A TRT 09A 2 Use the RRT as a lever to gently lift the end of
35. hown Tray number where connector in service where terminal is located in kit manual is located in kit Description of Application Guide Information crm roawr GENERAL PROCEDURES 1 800 662 2001 www nissantechmate com Retainer Terminal Removal Tools 01A 09A J 48817 1 Retainer Terminal Removal Tool TH HS AHS P HS ABS SM The tool contains two of these J 47003 11 Retainer Removal Tool GENERAL PROCEDURES 1 800 662 2001 www nissantechmate com NOTE Performing terminal removal and installation should be easy Read each step before beginning the procedure Not reading each step may lower technician efficiency Determine whether the terminal locking tab is integral to the connector or the terminal this will affect the direction of the motion required to release the terminal Perform tool selection carefully though a tool may appear to be the right shape it may not be the correct tool for the connector Use of two blades with spacer between them will be required to release some terminals e Unless otherwise directed position the blade so the long side is against the connector In some cases the wire must be pushed into the connector slightly to relieve pressure applied to the locking tab by the terminal Not relieving this pressure may prevent the terminal from becoming unlocked Locking tab on Locking tab on terminal connector body Tool Contact Point
36. into the retainer slot RRT 04A TRT 04A 2 Push the RRT towards the rear of the WP8 FAMILY connector to release the lock The retain CONNECTORS er is unlocked when it moves out Do not remove the retainer from the connector J 48817 163 TERMINAL REMOVAL METHOD 1 Insert the TRT 044 straight into the Slot on the face of the connector above the terminal 2 Move the TRT downward slightly to release the locking tab and then pull the wire out slowly x FAMILY 187 Mie Bs E RETAINER REMOVAL METHOD 1 Insert RRT 01A into both sides as shown TRT 01A 2 Pull up and release lock X FAMILY CONNECTORS J 48817 187 TERMINAL REMOVAL METHOD 1 Insert TRT 01A in the front of the con nector as shown 2 Open the cavity lock and pullout the terminal n ge 4 lt gt TOOL amp EQUIPMENT PROGRAM 1 800 662 2001 www nissantechmate com RETAINER REMOVAL METHOD 1 Insert RRT 01A as shown RRT 01A TRT 13A 2 Pull up retainer YV FAMILY CONNECTORS TERMINAL REMOVAL METHOD 1 Insert TRT 13A in the front of the con nector as shown 2 Open the cavity lock and pullout the terminal lt APPLICATION GUIDE 1 800 662 2001 www nissantechmate com BOSCH NUMBER CONNECTOR FA
37. nsert the TRT 12A straight into the slots on the face of the connector on both sides of the terminal NOTE Locking tabs are part of termi nal 2 Press the TRT into the slots to release the locking tabs and then pull the wire out e p TRT 12A 2 Use the RRT as a lever to gently lift the retainer Do not remove the retainer from the connector BS FAMILY CONNECTORS J 48817 173 JECH MME c FAMILY 177 RETAINER REMOVAL METHOD 1 Insert RRT 01A in the latch as shown RRT 01A TRT 11 2 Pull the tool up C FAMILY CONNECTORS J 48817 177 TERMINAL REMOVAL METHOD 1 Insert TRT 11A as shown the connec tor lock will move up releasing the terminal 2 Pull on the terminal to remove 4 4 gt JECH MNE E FAMILY 102 122 181 182 183 184 RETAINER REMOVAL METHOD 1 Place the RRT 04A in the slot at the edge of the retainer 11 FAMILY CONNECTORS 2 Use the RRT as a lever to gently lift the retainer Remove the retainer from the connector J 48817 102 J 48817 122 J TERMINAL REMOVAL METHOD 1 Insert the TRT 11A straight into the slot on the face of the connector near the terminal with the long side of the TRT touching the terminal NOTE Locking tab is part of connector J 48817 182 2 Move the
38. ped in the terminals included in this kit is the maximum gauge approved for use with the terminal This wire may be larger than the existing wire in the vehicle q hy M BOR SBE ME 1 CAN COMMUNICATION lt _ COOLING FAN CONTF EVAPORATIVE EXHAUST VALVE 7 INTAKE VALVE TIMING S L ON BOARD DIAGNOSI 9 1 COMPONENT DIAGNOSIS _ ECU DIAGNOSIS L Reference Value VALUES ON Tr TERMINAL LAY LJ PHYSICAL VAL Wiring Diagram E Fail Safe L NON OTC REL OTC RELATED OTC Inspection Pri L OTC Index 1 How to Set SRT Co L Test Value and Tes SYMPTOM DIAGNOSIS PRECAUTION PREPARATION L ON VEHICLE MAINTENAN 1 ON VEHICLE REPAIR j SERVICE DATA AND SPEC POWER SUPPLY ROUTIN FUSE BLOCK JUNCTION FUSE FUSIBLE LINK ANC 33 Number of Terminals 2 Family HS 9 9 9 9 Terminal No amp g amp PDF Format CONSULT p Connectc Service Manual Color Terminal No 1 5 Connector Inspection Repair vs Replace To determine if terminal replacement or connector replacement is best inspect the connector as listed below Individual terminal replacement is better when possible Inspection Result No damage to connector housing Replace terminal Terminal failed STG test Replace terminal Connector is dam
39. pull the wire out slowly J 48817 157 J ECH MAIE TH FAMILY 126 129 RETAINER REMOVAL METHOD 1 Place the RRT 07A under the edge of the retainer CAUTION Terminals are NOT interchan geable between old and new style TH RRT 07A connectors The old style connector face has one large hole and the new style has many small holes The termi nal repair kit contains only the new style connectors and terminals If an old style connector or terminal requires TRT 07 service the connector and terminals must be replaced with the new style TH FAMILY CONNECTORS 2 Use the as a lever to gently unlock the edge of the retainer from the con nector Repeat the process to completely release the retainer TERMINAL REMOVAL METHOD J 48817 129 1 Insert the TRT 07A straight into the hole on the face of the connector near the terminal with the long side of the TRT toward the terminal NOTE Locking tab is part of connector 2 Press the TRT into the hole to release the locking tab and then pull the wire out slowly 1 800 662 2001 www nissantechmate com 4 RRT 01A TRT 11 TK FAMILY CONNECTORS J 48817 138 2 J 48817 178 J 48817 179 J 48817 180 TK FAMILY 136 137 138 178 179 180 RETAINER REMOVAL METHOD 1 Place the RRT 01A between the con nector and the rear edge

HK FAMILY (169) ................................ 23 HS FAMILY (107, 109, 110

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