Series TE/TF/TL Air & Hydraulic Cylinders Cylinders
Contents
1. 12 34 5 6 7 8 9 160 11 12 13 14 15 16 5 Bore Sizes in inches 7 Rode Size amp Rod End Types size amp Code 2 2 cC 1 rod end Bore Rod rod rod rod rod E 2 2 Short female Size Size end end end end as 3 UN thread inch inch type type type H 4 4 13 5 rod end T 6 134 E F H M UN thread N 8 4 N P R S R 10 Type 5 1 3 a A B D sS 12 rod end 134 E F G H T 14 Small male 7 UN thread 3 J K L M 6 Cushion amp Adjustment Position Type 6 A c 5 Cushions located shown below rod end 8 when viewing cylinder from head end Plain 8 1 4 F G H mounting end of double rod cylinder No attachment 31 2 J K L M in table indicates no cushion Code for rod size amp 5 12 N rod end type 134 3 Bore Rod rod rod rod rod 10 Size Size end end end J K L M inch inch type type type type 5 1 2 N P R s 11 ME ME IE 2 1 E F G H 12 21 5 G H 5 8 B D 4 J K L M 2 1 512 P 5 13 J K L 22. the charts in this manual Whenever 1 2 3 4 5 possible include the serial number of your cylinder to ensure exact replacement parts 1 Seal kit 4 Piston seal type Contents of Repair 63 Series 63 Bi CAST Irori Tinge U Elastomer U cup amp Seal Kits A complete Series 63 seal kit 2 Seal compound 5 Dash number for bore size contains the following items 3 Nitril 3 Rod seals M 2 Body o rings 4 Viton 2 Piston seals U cup 5 EPR 2 Cushion screw o rings 3 Cylinder series 2 cylinders Series TE TF TL Cylinder Repair Kits Standard Nitrile Elastomer Seals Cylinder Bore in 11 5 2 21 5 31 4 4 5 6 Rod Diameter 1 5 1 1 13 g 1 13 5 13 4 13 8 13 4 2 15 4 2 21 2 2 22 3 31 5215 3 4 Complete Seal Kit 124 126 129 131 134 136 137 142 143 144 150 151 151 160 162 164 165 171 173 175 cast iron rings 6332R Cylinder Bore in 7 8 10 12 14 Rod Diameter in 314 5 31 5 4 512 41 2 5142 7 51 7 8 7 8 10 Complete Seal Kit 183 185 188 196 197 201 211 213 214 225 226 227 237 238 239 cast iron rings 6332R 25 Eaton Fluid Power Group Hydraulics Business USA 14615 Lone Oak Road Eden Prairie MN 55344 USA Tel 952 937 9
3. Key No BORE SIZE 10 BORE SIZE 12 Req d 515 ROD 2 ROD 215 ROD 4 ROD 51 2 ROD 111 821 10 ____ TE82M SA10A____ TE82P SA10A____ TE82W SA10A____ TE821 SA10A__ 1 821 10 _ ___ 82 10 ____ 82 10 ____ TE82W4SF10A TE8214SF10A 1 TE82148RB10A TE82M SB10A____ 82 10 ____ TEB2WSSB10A TEB214SB10A 1 821 10 ____ TE82M SK10A____ TE82P4SK10A TEB2WASSK10A TEB214SK10A 2 1 consult factory 5026 2 5026 2 1 2 5026 4 consult factory 5030 3 5030 S 5 5030 2 1 2 5030 4 5030 S 5 1 2 3 1 5 881 550 81 1200 TX81P1260 TX81W1540 5 881 550 4 3 5070 55 5070 31 5070 35 5070 49 5070 55 5 1 SM 77 19 B SM 77 9 B SM 77 11 B SM 77 22 B SM 77 19 B 6 1 N A N A 5050 4 5050 4 N A 7 4 57 ___ 57 ___ 57 ___ 57 ___ 57 8 1 S 893 550 TE93LR1 TE93PL1 TE93WL1 S 893 550 9 2 5080 85 5080 90 5080 90 5080 90 5080 90 10 1 1053 U 550 1253 U 1253 U 275 1253 U 400 1253 U 550 11 1 N A N A N A N A N A 12 2 5145 274 A 5145 278 A 5145 278 A 5145 278 A 5145 278 A 13 1 5050 2 5050 2 5050 2 5050 2 5050 2 14 0 2 SM 95 3E SM 95 3E SM 95 3E SM 95 3E SM 95 3E 15 0 2 5145 006 A 5145 006 A 5145 006 A 5145 006 A 5145 006 A 16 0 2 N A N A N A N A N A 17 0 2 N A N A N A N A N A 18 1 LSM 92 9 1 B LSM 92 10 1 B N A N A 19 1 N A LSM 92 9 2 LSM 92 10 2 N A N A 20 1 5 92 4 1
4. m 21 2 ROD 4 ROD 138 ROD 13 4 ROD 1 Piston rod 1 TE82P LA10A____ TES2W LA10A__ 82 1 ____ TES2L NA10A___ _ rod end type Cushioned head end 1 TE82P LF10A____ TE82W LF10A____ ___ TES2L NF10A_____ Cushioned cap end 1 TE82P LB10A____ TE82W LB10A____ TE82H NB10A____ TE82L NB10A____ Specify stroke Cushioned both ends 1 TE82P LK10A____ TE82W LK10A____ TE82H NK10A____ TE82L NK10A____ 2 Rod wiper air 1 5026 21 2 5026 4 5026 13 8 5026 13 4 Rod scraper hydraulic 1 5030 21 2 5030 4 5030 13 8 5030 13 4 3 Rod bearing 1 TE81P1320 TE81W1520 TX81H1080 TX81L1160 4 Rod seal 3 5070 35 5070 49 5070 26 5070 29 5 Seal adaptor 1 SM 77 11 B SM 77 22 B SM 77 6 B SM 77 8 B 6 Cushion seal head end for head end 1 5050 5 N A 5050 4 5050 4 cushioned air cylinders only 7 Body specify stroke 1 TE57LA__ _ TEB7LA TE57MA _ _ 57 _ _ _ 8 Cushion collar 1 TE93PL1 TE93WL1 TE93HL1 TE93LL1 9 Piston seal U cup design only 2 5120 60 5120 60 5120 70 5120 70 10 Piston 1 TESSLUOPO TE53LU0WO TE53MU0HO TE53MUO0LO 11 Piston locknut 1 N A N A N A N A 12 Body o ring 2 5145 163 A 5145 163 A 5145 167 A 5145 167 A 13 Cushion seal cap end for cap end 1 5050 12 5050 12 5050 12 5050 12 cushioned air cylinders only 14 Cushion adjusting screw 0 2 SH 95 60 SH 95 60 SH 95 60 SH 95 60 2 req d if cushioned both ends 15 Cushion adjusting screw o r
5. 16 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key Part Name No Bore Size 8 Bore Size 10 No 4 9 Req d ROD 13 4 ROD 2 ROD 3 1 2 ROD 1 Piston rod Non cushioned 1 821 10 ____ TE82L RA10A____ TE82M RA10A____ TE82V RA10A__ rod end type Cushioned head end 1 TE8214NF10A TE82L RF10A____ TE82M RF10A____ TE82V RF10A____ Cushioned cap end 1 TE8214NB10A TE82L RB10A____ TES82M RB10A_____ TE82V RB10A____ Specify stroke Cushioned both ends 1 TE8214NK10A TE82L RK10A____ TE82M RK10A____ TE82V RK10A____ 2 Rod wiper air 1 consult factory 5026 1 3 4 5026 2 5026 3 1 2 Rod scraper hydraulic 1 5030 S 5 1 2 5030 1 3 4 5030 2 5030 3 1 2 3 Rod bearing 1 S 881 550 C TX81L1160 TX81M1240 TE81V1480 4 Rod seal 3 5070 55 5070 29 5070 31 5070 44 5 Seal adaptor 1 SM 77 19 B SM 77 8 B SM 77 9 B SM 77 14 B 6 Cushion seal head end for head end 1 N A 5050 6 5050 6 N A cushioned air cylinders only 7 Body specify stroke 1 57 _ _ TE57RA__ _ TE57RA__ _ TE57RA__ _ 8 Cushion collar 1 5 893 550 TE93LR1 TE93LR1 5 1293 350 9 Piston seal U cup design only 2 5080 80 5080 85 5080 85 5080 85 10 Piston 1 TE53NU0LO 5 1053 0 5 1053 0 5 1053 0 350 11 Piston locknut 1 N A N A N A N A 12 Body o ring 2 5145 171 A 5145 274 A 5145 274 A 5145 274 A 13 Cushi
6. 5 92 4 1 5 92 4 1 5 92 4 1 5 92 4 1 21 1 5 92 4 2 5 92 4 2 5 92 4 2 5 92 4 2 5 92 4 2 22 1 5205 004 5205 004 5205 004 23 1 298 298 298 24 1 25 asreq d consult factory 26 asreq d consult factory 18 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key Part Name No Bore Size 14 Ne Req d 51 ROD 3 ROD 4 ROD 51 2 ROD 1 Piston rod Non cushioned 1 TE82P4TA10A TE82U TA10A____ TES82W TA10A__ TE821 TA10A__ rod end type Cushioned head end 1 82 10 ____ TE82U TF10A____ TE82W TF10A____ TE821 TF10A___ Cushioned cap end 1 TES2P4TB10A TE82U TB10A____ TES2W TB10A_____ TEB214TB10A Specify stroke Cushioned both ends 1 TE82P4TK10A TE82U TK10A__ TE82W TK10A____ TE821 TK10A___ 2 Rod wiper air 1 5026 2 1 2 5026 3 5026 4 consult factory Rod scraper hydraulic 1 5030 2 1 2 5030 3 5030 4 5030 S 5 1 2 3 Rod bearing 1 TE81P1340 TE81U1400 TE81W1560 5 881 550 4 Rod seal 3 5070 35 5070 40 5070 49 5070 55 5 Seal adaptor 1 SM 77 11 B SM 77 18 B SM 77 22 B SM 77 19 B 6 Cushion seal head end for head end 1 5050 5 N A N A N A cushioned air cylinders only 7 Body specify stroke 1 TE57TA__ _ TE57TA__ _ TE57TA__ _ 7 _ _ 8 Cushion collar 1 TE93PL1 5 693 300 TE93WL1 TE93
7. D Code Cap pi e DE p e eH A 24 1 E F G H 4 J K L M 22 5 2 4 3 5 J K L M 5 1 5 N P R 5 D 3 134 5 Cushion cap end only on series amp TL 4 1 F 1 3 1 E F H G 2 3 1 4 8 Seal options H 3 la os I GB M Seal J 4 2 2 N P R S Code Piston Compound K 1 1 1 A A U cups Nitrile E 138 E F G H B Castiron rings Nitrile N 1 4 4 1 3 4 J K L M C Glass filled Teflon Nitrile P 2 1 2 N R S D U cups Viton R 2 2 Castiron rings Viton 5 2 3 2 5 U V W Fr glassfilled Teflon Viton T 2 4 1 A B D K U cups Viton U 3 1 13 2 E F L Castiron rings Viton V 3 2 134 J K L M M Glass filled Teflon Viton H i 5 2 N P R S Teflon and Viton are registered trademarks 1 4 1 21 T W of E I DuPont Co 5 3 1 2 3 4 4 31 4 5 6 7 23 TE 01 EA 3 A A 108 00 x 1 2 3 4 5 6 Z 8 9 10 H 12 13 14 15 16 9 Port type and size 11 Limit switch proximity switch 12 13 14 Cylinder stroke Code Type position and type Items 12 13 indicate total stroke length 1 Positions are numbered as shown in from 00 inches to 99 inches 2 Oversize N
8. KF10A____ Cushioned cap end 1 TE82E KB10A____ TE82H KB10A____ TE82L KB10A____ TE82M KB10A____ Specify stroke Cushioned both ends 1 TE82E KK10A____ TE82H KK10A____ TE82L KK10A____ TE82M KK10A__ 2 Rod wiper air 1 5026 1 5026 13 8 5026 13 4 5026 2 Rod scraper hydraulic 1 5030 1 5030 13 8 5030 13 4 5030 2 3 Rod bearing 1 TX81E1040 TE81H1100 TE81L1580 TE81M1220 4 Rod seal 3 5070 20 5070 26 5070 29 5070 31 5 Seal adaptor 1 SM 77 4 B SM 77 6 B SM 77 8 B SM 77 9 B 6 Cushion seal head end for head end 1 5050 3 N A N A N A cushioned air cylinders only 7 Body specify stroke 1 57 ___ 57 ___ 57 ___ 57 ___ 8 Cushion collar 1 TE93EH1 TE93HH1 TE93LH1 TE93MH1 9 Piston seal U cup design only 2 5120 50 5120 50 5120 50 5120 50 10 Piston 1 TE53KU0E0 TE53KU0HO 0010 TE53KU0MO 11 Piston locknut 1 664 N A 364 N A 12 Body o ring 2 5145 049 A 5145 049 A 5145 049 A 5145 049 A 13 Cushion seal cap end for cap end 1 5050 1 5050 1 5050 1 5050 1 cushioned air cylinders only 14 Cushion adjusting screw 0 2 SH 95 32 SH 95 32 SH 95 32 SH 95 32 2 req d if cushioned both ends 15 Cushion adjusting screw o ring 0 2 5145 008 A 5145 008 A 5145 008 A 5145 008 A 2 req d if cushioned both ends 16 Cushion adjusting screw locknut 0 2 N A N A N A N A 2 req d if cushioned both ends 17 Cushion adjusting screw locknut o ring 0 2 N A N A N A N A 2 req d if cushioned both ends 18 Cus
9. cylinder application problems Steps are provided for correcting each suspected application problem Excessive side loads imposed by improper alignment or other causes are a common misapplication of cylinders Cylinders may bind stick or move erratically if the operating pressure is low Higher operating pressures will force the cylinder to move but eventually cause premature bearing wear rod leakage or extensive cylinder damage High side loads are frequently caused by improper alignment stroke and in midstroke B Adjust the cylinder mounting if possible or add a self aligning coupler on rigid mount cylinders C Additional clearances can sometimes be added to clevis mount cylinders to allow some lateral movement during the stroke D Spherical alignment bushings SAB mounts can be used to allow for some mounting misalignment Troubleshooting 2 External Leakage hydraulic Isolate the source of any visible external leakage to make sure it is coming from the cylinder then find the exact location of the leakage External leakage is generally confined to port connections rod seals body seals and cushion adjustment screws A Port Connection 1 Tighten NPTF ports or re seal with thread sealing material 2 Inspect SAE o ring ports for damaged sealing surfaces or o ring seals B Rod Seals 1 Inspect for physical seal damage such as linear scratches torn sealing edges etc If found d
10. gives our field sales representatives rapid access to assist you in identifying and specifying genuine Vickers replacement parts 21 Model Code TE 01 3 A A 108 00 12 34 5 6 7 8 9 10 111112 13 14 15 16 1 2 Series Code Mounting style Code Mounting style TE ANSI B93 15 NFPA 08 Head Square Flange 17 250 psi air cylinder 5 MT1 TF ANSI B93 15 NFPA 1000 psi hydraulic cylinder TL ANSI B93 15 NFPA 250 psi nonlube air cylinder 10 21 MP1 MX2 3 4 Mounting style Code Mounting style 01 Side Lug MS2 11 22 MX3 02 MS4 12 53 MF2 MX1 04 13 Square Flange 25 MF6 05 Keyed Tapped 15 Code Other mounting styles MTA uning sty 24 No Mount 26 Double Rod Tapped 28 Double Rod Keyed Side Lug 29 Double Rod Keyed Tapped 31 Double Rod Rectangular Flange 32 Double Rod Square Flange ME Hood Rectangular Flange 16 Cap Trunnion 34 Double Rod Intermediate MT2 Trunnion 35 Double Rod Head Trunnion 39 Double Rod Extended Tie Rod 40 Double Rod Both Ends Extended Tie Rod 41 Double Rod No Mount 22 Model Code TE 01 3 A A 108 00
11. in a quick retrieval computerized storage system This gives the Field Sales Representatives rapid access in identifying and specifying genuine Vickers replacements parts To specify your cylinder review the Representative Model Code section for a full description of each option available and corresponding code om by Figure 1 Cylinder Section View Cylinder Installation All Vickers Series TE TF and TL cylinders are individually tested and inspected before shipment to assure freedom from defects Plugs are inserted in the ports to protect threads and keep foreign matter from entering the cylinder prior to installation Mounting and alignment Position the cylinder loosely in the mounting and check the alignment of the piston rod with the load connection at both ends of the stroke If the cylinder is too large to move by hand proceed with piping and installation and operate cylinder throughout the stroke prior to connection Trunnion and swivel mount bearings should fit closely for the entire length of the pin and must be square with the load connection throughout the stroke Flush or foot mounted cylinders may be
12. number allows you to work directly with your local Vickers sales engineer to identify and service your Vickers cylinder Custom Cylinders New Cylinders Although the model code has been arranged to cover the vast majority of available options there will be occasions when you require an option which cannot be coded When specifying such an option enter an X for the appropriate item in the sixteen digit model code then describe your requirements For example if you have an application which requires a custom thread on the end of the piston rod enter an X for item 7 Then add a full description at the end of the model code such as With 3 25 inch total rod projection and M22 x 1 5 thread 1 375 inches long The cylinder will then be given a unique five digit design number on receipt of order as explained below Replacement Cylinders Every Vickers custom cylinder is assigned a unique design number This number is contained in the last five digits of the 16 digit model code and item 12 is always a alpha character see page 19 In other words the Stroke and Extra Rod Projection locations items 12 through 16 become the Design Number items for custom cylinders When ordering a replacement cylinder simply give the 16 digit model code or the five digit design number to your local Vickers Sales Representative Replacement Parts Each design number is stored in a quick retrieval computerized storage system This
13. operation or wear to the cylinder pump and other hydraulic units Therefore the use of cloth to strain the fluid should be avoided to prevent lint from entering the system Replacement Parts Reliable operation throughout the specified operating range is assured only if genuine Vickers parts are used Sophisticated design processes and materials are used in the manufacture of our parts Substitutes may result in early failure Product Life The service life of these products is dependent on environment duty cycle operating parameters and system cleanliness Since these parameters vary from application to application the ultimate user must determine and establish the periodic maintenance required to maximize life and detect potential component problems Fluids Proper fluid condition is essential for long and satisfactory life of hydraulic components and systems Hydraulic fluid must have the correct balance of cleanliness materials and additives for protection against wear of components elevated viscosity and inclusion of air Essential information on the correct methods for treating hydraulic fluid is included in Vickers publication 561 Vickers Guide to Systemic Contamination control available from your local Vickers distributor or by contacting Vickers Incorporated Recommendation of filtration and the selection of products to control fluid condition are included in 561 Recommended cleanliness levels
14. pinned or keyed to prevent shifting during high shock loads Always use the wrench flats when connecting piston rod to load to prevent damage to the sealing surface Tighten piston rod against shoulder or use a locknut on full size threads If cylinder has been pressurized relieve all pressure prior to turning the piston rod Piping connections All piping connections should be deburred and the system thoroughly flushed to purge all contaminants prior to connecting cylinder ports Care should be taken to prevent over tightening of the piping connections Cylinder operation Cycle cylinder a few times with reduced load and pressure Hydraulic cylinders may be erratic due to trapped air but will normally purge themselves after several cycles Some cylinders may be equipped with air bleed screws which can be slowly loosened with a male key wrench then re tightened after air is purged Cushioned cylinders are adjusted and tested prior to shipping but usually require additional adjustment after connection to the work load If cushion adjustment screw has locknut loosen and hold with wrench while turning the screw To increase effectiveness of the cushion turn the adjustment screw clockwise To provide less cushion turn the screw counterclockwise Most orifices are fully open with two full turns of the screw from the closed position The final position of the screw should be a balance between any shock or bounce at t
15. screw 1 N A N A N A 5255 1 16 24 Ball retainer screw o ring 1 N A N A N A N A 25 Tie rods as consult factory specify mounting style bore stroke req d 26 Tie rod nuts specify mounting style bore as consult factory req d Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key No BORE SIZE 2 BORE SIZE 2 1 2 No 213 ROD 58 ROD 1 ROD 13 g ROD 13 4 ROD 111 82 10 ____ TEB2CKEA10A ___ TE82E EA10A____ 2 1 ____ TES2L EA10A__ 1 82 10 ____ TE82C EF10A____ TES2E EF10A____ TE82H EF10A____ TES2L EF10A__ 1 82 10 ____ TEB2CKEB10A ___ TE82E EB10A____ 2 10 ____ TEB2LHEBIOA 1 82 10 ____ TE82C EK10A____ TE82E EK10A____ TE82H EK10A____ TEB2LHEK10A ___ 2 1 5026 13 8 5026 5 8 5026 1 5026 13 8 5026 13 4 5030 13 8 5030 5 8 5030 1 5030 13 8 5030 13 4 311 TE81H1120 81 1000 81 1040 81 1120 8111180 4 3 5070 26 1 5070 14 5070 20 5070 26 1 5070 29 1 5 1 SM 77 6 1 B SM 77 2 B SM 77 4 B SM 77 6 1 B SM 77 8 1 B 6 1 N A 5050 2 Use items 18 amp 19 N A N A 7 4 7 ___ 57 ___ 57 ___ 57 ___ 57 ___ 8 1 9 1 TE93CD1 TE93EE1 TE93HD1 TE93LE1 9 2 5120 20 5120 25 5120 25 5120 25 5120 25 10 1 TE53DU0H0 TE53EU0C0 TE53EU0E0 TE53EU0H0 TE53EU0L0 11 1
16. specify stroke 1 57 ___ 57 ___ TE57DA _ _ 7 _ 8 Cushion collar 1 TE93C1 TE93EC1 TE93CD1 TE93ED1 9 Piston seal U cup design only 2 5120 15 5120 15 5120 20 5120 20 10 Piston 1 TE53CU0C0 TE53CU0E0 TE53DU0BO TE53DU0E0 11 Piston locknut 1 364 N A 364 N A 12 Body o ring 2 5145 029 A 5145 029 A 5145 033 A 5145 033 A 13 Cushion seal cap end for cap end 1 5050 10 5050 10 5050 10 5050 10 cushioned air cylinders only 14 Cushion adjusting screw 0 2 SM 95 1 B SM 95 1 B SM 95 1 B SM 95 1 B 2 req d if cushioned both ends 15 Cushion adjusting screw o ring 0 2 5145 006 A 5145 006 A 5145 006 A 5145 006 A 2 req d if cushioned both ends 16 Cushion adjusting screw locknut 0 2 SM 96 1 B SM 96 1 B SM 96 1 B SM 96 1 B 2 req d if cushioned both ends 17 Cushion adjusting screw locknut o ring 0 2 5145 010 5145 010 5145 010 5145 010 2 req d if cushioned both ends 18 Cushion sleeve head end for head end 1 5 92 3 1 5 92 4 1 LSM 294 AL cushioned hydraulic cylinders only 19 Sleeve retainer ring head end for head 1 5 92 3 2 5 92 4 2 end cushioned hydraulic cylinders only 20 Cushion sleeve cap end for cap end 1 5 92 1 1 5 92 1 1 5 92 1 1 5 92 1 1 cushioned hydraulic cylinders only 21 Sleeve retainer ring cap end for cap end 1 5 92 1 2 5 92 1 2 5 92 1 2 5 92 1 2 cushioned hydraulic cylinders only 22 Steel ball 1 N A N A N A 5205 002 23 Ball retainer
17. using petroleum oil under common conditions is based on the highest fluid pressure levels in the system Fluids other than petroleum severe service cycles or temperature extremes are cause for adjustment of these cleanliness codes See Vickers Publication 561 for exact details System Pressure Level 1000 2000 3000 psi psi psi Cylinders 20 18 15 20 18 15 20 18 15 Product Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key Part Name No BORE SIZE 11 5 BORE SIZE 2 No Req d ROD 1 ROD 58 ROD 1 ROD 1 Piston rod Non cushioned 1 TE82C DA10A____ TE82E CA10A____ TE82C DA10A_____ TE82E DA10A____ rod end type Cushioned head end 1 82 0 10 ____ 82 10 ____ TE82C DF10A____ TE82E DF10A____ Cushioned cap end 1 TE82C DB10A__ 82 10 ____ TE82C DB10A__ 82 10 _ __ _ Specify stroke Cushioned both ends 1 TE82C DK10A____ TE82E CK10A____ TE82C DK10A_____ TE82E DK10A____ 2 Rod wiper air 1 5026 5 8 5026 1 5026 5 8 5026 1 Rod scraper hydraulic 1 5030 5 8 5030 1 5030 5 8 5030 1 3 Rod bearing 1 TX81C1020 TX81E1040 TX81C1000 TX81E1040 4 Rod seal 3 5070 14 5070 20 5070 14 5070 20 5 Seal adaptor 1 SM 77 2 B SM 77 4 B SM 77 2 B SM 77 4 B 6 Cushion seal head end for head end 1 5050 11 N A 5050 2 N A cushioned air cylinders only 7 Body
18. 0A TES2ZHNF10A _ TE82H NF10A____ TES2L NF10A___ _ TES2VENF10A 1 TE82USNB10A TE82ZHNB10A ___ TEB2HZNB10A ___ TE82L NB10A____ TE82VENB10A ___ 1 TE82U NK10A____ TES2ZHNK10A ___ TE82H NK10A____ TE82L NK10A____ TEB2VENK10A 21 5026 3 consult factory 5026 13 8 5026 13 4 5026 31 2 5030 3 5030 S 5 5030 13 8 5030 13 4 5030 31 2 311 TE81U1400 5 881 500 81 1080 8111160 81 1480 4 3 5070 40 5070 53 5070 26 5070 29 5070 44 5 1 SM 77 18 B SM 77 16 B SM 77 6 B SM 77 8 B SM 77 14 B 6 1 N A N A 5050 4 5050 4 N A 7 4 7 _ 57 ___ 57 ___ 57 ___ 57 ___ 8 1 5 693 300 937 1 TE93HL1 TE93LL1 S 1293 350 9 2 5120 70 5120 70 5120 80 5120 80 5120 80 10 1 TE53MU0U0 TE53MU0Z0 TE53NU0H0 TE53NU0L0 TE53NU0V0 11 1 N A 364 N A N A N A 12 2 5145 167 A 5145 167 A 5145 171 A 5145 171 A 5145 171 A 13 1 5050 12 5050 12 5050 12 5050 12 5050 12 14 0 2 SH 95 60 SH 95 60 SH 95 60 SH 95 60 SH 95 60 15 0 2 5145 011 5145 011 5145 011 5145 011 5145 011 16 0 2 N A N A N A N A N A 17 0 2 N A N A N A N A N A 18 1 LSM 92 7 1 B LSM 92 7 1 B N A 19 1 N A N A LSM 92 7 2 LSM 92 7 2 N A 20 1 5 92 6 1 5 92 6 1 5 92 6 1 5 92 6 1 5 92 6 1 21 1 5 92 6 2 5 92 6 2 5 92 6 2 5 92 6 2 5 92 6 2 22 1 5205 006 N A N A 5205 006 23 1 N A SH 98 60 N A N A SH 98 60 24 1 N A 5145 011 N A N A 5145 011 25 asreqd consult factory 26 asreq d consult factory
19. 1 5026 21 2 5026 3 5026 31 2 5026 13 8 5026 13 4 5030 21 2 5030 3 5030 31 2 5030 13 8 5030 13 4 311 TE81P1300 TE81U1600 TE81V1460 TX81H1080 TX81L1160 4 3 5070 35 5070 40 5070 44 5070 26 5070 29 5 1 SM 77 11 B SM 77 18 B SM 77 14 B SM 77 6 B SM 77 8 B 6 1 N A N A N A 5050 4 5050 4 7 4 7 __ 7 __ 7 __ 00 00 8 1 TE93PH1 TE93UH1 TE93VK1 TE93HL1 TE93LL1 9 2 5120 50 5120 50 5120 50 5120 60 5120 60 10 1 TE53KUOPO TE53KU0VO TE53LU0HO TE53LU0LO 11 1 N A 364 N A N A N A 12 2 5145 049 A 5145 049 A 5145 049 A 5145 163 A 5145 163 A 13 1 5050 1 5050 1 5050 1 5050 12 5050 12 14 0 2 SH 95 32 SH 95 32 SH 95 32 SH 95 60 SH 95 60 15 0 2 5145 008 A 5145 008 A 5145 008 A 5145 011 5145 011 16 0 2 N A N A N A N A N A 17 0 2 N A N A N A N A N A 18 1 LSM 92 7 1 B LSM 92 7 1 B 19 1 N A N A N A LSM 92 7 2 LSM 92 7 2 20 1 5 92 2 1 5 92 2 1 5 92 2 1 5 92 6 1 5 92 6 1 21 1 5 92 2 2 5 92 2 2 5 92 2 2 5 92 6 2 5 92 6 2 22 1 5205 004 5205 004 5205 004 23 1 5 98 32 5 98 32 SH 98 32 N A N A 24 1 5145 008 A 5145 008 A 5145 008 A N A N A 25 asreq d consult factory 26 asreq d consult factory 14 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key Part Name No BORE SIZE 6 BORE SIZE 7 No Req d
20. 1T1 9 Piston seal U cup design only 2 5080 95 5080 95 5080 95 5080 95 10 Piston 1 5 1453 0 5 1453 0 300 5 1453 0 400 5 1453 0 550 11 Piston locknut 1 N A N A N A N A 12 Body o ring 2 5145 280 A 5145 280 A 5145 280 A 5145 280 A 13 Cushion seal cap end for cap end 1 5050 3 5050 3 5050 3 5050 3 cushioned air cylinders only 14 Cushion adjusting screw 0 2 SH 95 3E SH 95 3E SH 95 3E SH 95 3E 2 req d if cushioned both ends 15 Cushion adjusting screw o ring 0 2 5145 006 A 5145 006 A 5145 006 A 5145 006 A 2 req d if cushioned both ends 16 Cushion adjusting screw locknut 0 2 N A N A N A N A 2 req d if cushioned both ends 17 Cushion adjusting screw locknut o ring 0 2 N A N A N A N A 2 req d if cushioned both ends 18 Cushion sleeve head end for head end 1 LSM 92 10 1 B N A N A N A cushioned hydraulic cylinders only 19 Sleeve retainer ring head end for head 1 LSM 92 10 2 N A N A N A end cushioned hydraulic cylinders only 20 Cushion sleeve cap end for cap end 1 LSM 92 5 1 B LSM 92 5 1 B LSM 92 5 1 B LSM 92 5 1 B cushioned hydraulic cylinders only 21 Sleeve retainer ring cap end for cap end 1 LSM 92 5 2 LSM 92 5 2 LSM 92 5 2 LSM 92 5 2 cushioned hydraulic cylinders only 22 Steel ball 1 N A 5205 004 5205 004 5205 004 23 Ball retainer screw 1 N A 298 298 298 24 retainer screw o ring 1 N A N A N A N A 25 Tie rods as consult factory specify mounting styl
21. 3 8 5026 13 4 5026 2 Rod scraper hydraulic 1 5030 1 5030 13 8 5030 13 4 5030 2 3 Rod bearing 1 TX81E1040 TE81H1100 TE81L1580 TE81M1220 4 Rod seal 3 5070 20 5070 26 5070 29 5070 31 5 Seal adaptor 1 SM 77 4 B SM 77 6 B SM 77 8 B SM 77 9 B 6 Cushion seal head end for head end 1 5050 3 N A N A N A cushioned air cylinders only 7 Body specify stroke 1 TEB7GA _ _ TE57GA__ _ 57 _ _ _ 57 _ _ _ 8 Cushion collar 1 TE93EH1 TE93HH1 TE93LH1 TE93MH1 9 Piston seal U cup design only 2 5120 32 5120 32 5120 32 5120 32 10 Piston 1 TE53GU0E0 TE53GU0HO TE53GU0L0 TE53GU0M0 11 Piston locknut 1 664 N A 364 N A 12 Body o ring 2 5145 042 A 5145 042 A 5145 042 A 5145 042 A 13 Cushion seal cap end for cap end 1 5050 1 5050 1 5050 1 5050 1 cushioned air cylinders only 14 Cushion adjusting screw 0 2 SH 95 15 SH 95 15 SH 95 15 SH 95 15 2 req d if cushioned both ends 15 Cushion adjusting screw o ring 0 2 5145 006 A 5145 006 A 5145 006 A 5145 006 A 2 req d if cushioned both ends 16 Cushion adjusting screw locknut 0 2 N A N A N A N A 2 req d if cushioned both ends 17 Cushion adjusting screw locknut o ring 0 2 N A N A N A N A 2 req d if cushioned both ends 18 Cushion sleeve head end for head end 1 LSM 92 5 B N A N A N A cushioned hydraulic cylinders only 19 Sleeve retainer ring head end for head 1 LSM 92 5 2 N A N A N A end cushioned hydraulic cylinders only 20 Cushion sleeve cap end for
22. 800 Fax 952 294 7722 www eaton com hydraulics 2008 Eaton Corporation All Rights Reserved Printed in USA Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax 41 0 21 811 4601 Powering Business Worldwide Document No V CYIG TM001 E Supersedes 5075 00 EN 0197 S December 2008 Eaton Fluid Power Group Hydraulics Business Asia Pacific 11th Floor Hong Kong New World Tower 300 Huaihai Zhong Road Shanghai 200021 China Tel 86 21 6387 9988 Fax 86 21 6335 3912
23. B SM 77 11 B 6 1 5050 3 N A N A N A N A 7 4 57 ___ 57 ___ 57 ___ 57 ___ 57 ___ 8 1 9 1 9 1 TE93LH1 TE93MH1 TE93PH1 9 2 5120 40 5120 40 5120 440 5120 40 5120 40 10 1 TE53HU0E0 TE53HU0H0 TE53HU0L0 TE53HU0M0 TE53HU0P0 11 1 N A 364 N A N A N A 12 2 5145 045 A 5145 045 A 5145 045 A 5145 045 A 5145 045 A 13 1 5050 1 5050 1 5050 1 5050 1 5050 1 14 0 2 SH 95 32 SH 95 32 SH 95 32 SH 95 32 SH 95 32 15 0 2 5145 008 A 5145 008 A 5145 008 A 5145 008 A 5145 008 A 16 0 2 N A N A N A N A N A 17 0 2 N A N A N A N A N A 18 1 LSM 92 5 1 B N A N A N A N A 19 1 LSM 92 5 2 N A N A N A N A 20 1 5 92 2 1 5 92 2 1 5 92 2 1 5 92 2 1 5 92 2 1 21 1 5 92 2 2 5 92 2 2 5 92 2 2 5 92 2 2 5 92 2 2 22 1 5205 004 5205 004 5205 004 5205 004 23 1 5 98 32 SH 98 32 SH 98 32 SH 98 32 24 1 N A 5145 008 A 5145 008 A 5145 008 A 5145 008 A 25 asreqd consult factory 26 asreq d consult factory 12 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key Part Name No BORE SIZE 5 No 9 Req d 1 138 ROD 134 ROD 2 ROD 1 Piston rod Non cushioned 1 TE82ESKA10A TE82H KA10A__ TE82L KA10A____ 82 1 _ _ rod end type Cushioned head end 1 82 10 ____ ___ ___ TE82M
24. N A 364 N A N A N A 12 2 5145 033 A 5145 037 A 5145 037 A 5145 037 A 5145 037 A 13 1 5050 10 5050 10 5050 10 5050 10 5050 10 14 0 2 SM 95 1 B SH 95 15 SH 95 15 SH 95 15 SH 95 15 15 0 2 5145 006 A 5145 006 A 5145 006 A 5145 006 A 5145 006 A 16 0 2 SM 96 1 B N A N A N A N A 17 0 2 5145 010 N A N A N A N A 18 1 N A 5 92 4 1 5 92 7 1 19 1 5 92 4 2 5 92 7 2 20 1 5 92 1 1 5 92 1 1 5 92 1 1 5 92 1 1 5 92 1 1 21 1 5 92 1 2 5 92 1 2 5 92 1 2 5 92 1 2 5 92 1 2 22 1 5205 002 5205 003 5205 002 23 1 5255 1 16 SH 98 15 5255 1 16 24 1 N A N A N A 5145 006 A N A 25 asreqd consult factory 26 asreq d consult factory 10 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key Part Name No BORE SIZE 31 4 No 4 9 Req d 74 138 ROD 134 ROD 2 ROD 1 Piston rod Non cushioned 1 TE82ESHA10A TE82H HA10A____ TE82LEHA10A ___ TE82MSHA10A ___ rod end type Cushioned head end 1 82 10 ____ 82 1 ____ TE82L HF10A____ TE82M HF10A____ Cushioned cap end 1 82 10 ____ 82 10 ____ TE82L HB10A____ TE82M HB10A____ Specify stroke Cushioned both ends 1 82 10 ____ ___ TE82L HK10A____ TE82M HK10A_____ 2 Rod wiper air 1 5026 1 5026 1
25. PTF nen Caney Item 14 indicates fractions of an inch 3 SAE UN O ring Code Head Switch Type per the following codes 4 Oversize SAE UN 5 NFPA standard SAE UN 1 01 Code Fraction Code Fraction 6 4 bolt manifold 2 01 0 0 8 1 D 3 01 1 The 9 9 6 4 01 2 1 A 55 10 Port location 1 1 01 3 3 6 B 11 6 Ports are located as shown below when 8 7 2 2 01 4 ala C Va viewing cylinder from head end H 3 3 01 5 415 D 7 He mounting end of double rod cylinder J 4 4 01 6 lg E lg 1 01 7 7 46 15 6 With some mounting styles certain port L z 2 01 locations cannot be selected due to M _ 3 01 15 16 Extra rod projection interference with the mounting N 4 01 Item 15 indicates inches from 0 through 9 P 1 E PS200 Item 16 indicates fractions of an inch R 2 PS200 per codes shown for item 14 above 5 3 5200 T 4 5200 U 1 1 PS200 2 V 2 2 PS200 W 3 3 PS200 Y 4 4 PS200 1 1 5200 2 2 5200 3 3 PS200 Cap 4 4 5200 1 5 1 1 03 2 6 2 2 03 1 3 7 3 3 03 D 1 4 8 4 4 03 E 2 1 F 2 2 G 2 3 H 2 4 J 3 1 K 3 2 L 3 3 M 3 4 N 4 1 4 2 R 4 3 5 4 4 24 Ordering Replacement Parts Any individual replacement part for Vickers cylinders may be ordered by calling out the part number as listed in 63 32 9 E 000 Repair Kit Number Coding
26. Vickers Cylinders E T N Series TE TF TL Air amp Hydraulic Cylinders Installation amp Service Manual Contents Introduction oi exer at an ed eret ed 1 Cylinder Installation ee ee es PRIN Ee E EE epee 2 Tro bleshoollng a zs eph RET we C uS 3 SEVICE ess a nba enti eshte Ane 5 Exploded VI6W bin abot hdd 7 Maintenance si ove Pet eda ey ae Ue ux ee Ge fer gla Se he Bay 7 Replacement Parts tas huyu cette VERE RA i eae oi 9 FIOWTO Orderiza n e SA dee abdo S eet ues 21 Model Code Cylinder 22 Vickers Incorporated 1997 All Rights Reserved Introduction Purpose of manual This manual has been prepared to assist users of Vickers Series TE TF and TL cylinders for properly maintaining and repairing their units In the sections that follow instructions are given for proper installation maintenance and overhaul General information Model codes have many variations within a basic model ser
27. ated during the life of the system 4 Provide continuous protection of system from entry of airborne contamination by sealing the system and or by proper filtration of the air 5 During usage proper oil filling and servicing of filter breathers reservoirs etc cannot be over emphasized 6 Thorough precautions should be taken by proper system and reservoir design to insure that aeration of the oil will be kept to a minimum Vickers supports and recommends the hydraulic Systems Standards for Stationary Industrial Machinery advanced by the American National Standards Institute ANSI NFPA JIC T2 24 1 1991 Key elements of this Standard as well as other vital information on the correct methods for treating hydraulic fluid are included in Vickers publication 561 Vickers Guide to Systemic Contamination Control available from your local Vickers distributor or by contacting Vickers Recommendations on filtration and the selection of products to control fluid condition are included in this publication Sound Level Noise is only indirectly affected by the fluid selection but the condition of the fluid is of paramount importance in obtaining optimum reduction of system sound levels Some of the major factors affecting the fluid conditions that cause the loudest noises in a hydraulic system are 1 Very high viscosities at start up temperature can cause pump noises due to cavitation 2 Running with a moderate
28. cant with 0 12 coefficient of friction 15 16 Cylinder body o rings are easily removed using a thin blade tool Care should be taken to avoid damaging the surface finish in the groove with the tool Metallic cushion sleeves can be replaced by removing the snap ring sleeve retainers 17 18 19 Note the sleeve orientation in the groove before removal Some sleeves are not symmetrical and new sleeves must be installed in the groove in the same orientation Shorter cylinders are more easily assembled in a vertical position Insert the body o ring in the cap body groove and position the cylinder body on the cap Place a ring compressor sleeve tool on the body Lube the piston O D and the rings Carefully insert the piston into the cylinder body Install the body o ring in the head body groove When properly installed the o ring should remain in the head when inverted Grease will hold the o ring in place if required Place the cylinder head with tie rods on the body 20 22 Repeat steps 6 and 7 in Replacing rod seals section Start the tie rod nuts until snug against the head or cap and lay the cylinder on its side Secure the cylinder horizontally into a vice or clamped to a flat surface Tighten the tie rod nuts gradually in a cross sequence pattern to equally distribute forces around the cylinder with a torque wrench The required torque values are listed in Table 3 Check each nut a s
29. cap end 1 5 92 2 1 5 92 2 1 5 92 2 1 5 92 2 1 cushioned hydraulic cylinders only 21 Sleeve retainer ring cap end for cap end 1 5 92 2 2 5 92 2 2 5 92 2 2 5 92 2 2 cushioned hydraulic cylinders only 22 Steel ball 1 N A 5205 003 5205 003 5205 003 23 Ball retainer screw 1 N A SH 98 15 SH 98 15 SH 98 15 24 Ball retainer screw o ring 1 N A 5145 006 A 5145 006 A 5145 006 A 25 Tie rods as consult factory specify mounting style bore stroke req d 26 Tie rod nuts specify mounting style bore as consult factory req d 11 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key No BORE SIZE 4 No 13 g ROD 13 4 ROD 2 ROD 21 2 ROD 111 TE82E HA10A____ TE82H HA10A____ TEB2LEHA10A ___ 2 1 _ ___ 1 TE82ESHF10A ___ TE82H HF10A____ TE82LSHF10A TE82MSHF10A ___ TES2P HF10A__ 1 TE82ESHB10A TEB2HEHB10A TEB2LHHB10A TE82M HB10A____ 1 TE82ESHK10A TEB2HEHK10A TEB2LEHK10A ___ 2 1 ____ 2 1 5026 1 5026 1 3 8 5026 1 3 4 5026 2 5026 2 1 2 5030 1 5030 1 3 8 5030 1 3 4 5030 2 5030 2 1 2 311 TX81E1040 TE81H1100 TE81L1580 TE81M1220 TE81P1280 4 3 5070 20 5070 26 5070 29 5070 31 5070 35 5 1 SM 77 4 B SM 77 6 B SM 77 8 B SM 77 9
30. ctions in this manual Load and piston speed combination exceeds cylinder cushion capacity Consult your Vickers Sales Engineer Lack of or improperly adjusted speed controls Add or adjust flow controls to reduce piston speed Excessive system pressure Reduce pressure to minimum required to move the load Permanent deformation or damaged static seals System pressure in excess of cylinder rating Follow Vickers cylinder catalog design recommendations High pressure developed in cylinder cushion Consult your Vickers Sales Engineer Cyl externally loaded while control valve is closed Reduce load magnitude or re size cylinder Seal damage such as loss of elasticity shape etc Excessive temperature in environment or system Install replacement sealing system with proper rating Incompatible hydraulic fluid Refer to Vickers cylinder catalog or page 6 of this manual for compatible sealing system Cylinder stored in horizontal position for Replace seals store vertically with rod up extended period Table 1 Additional Troubleshooting Information 1 Excessive Side Load on Piston Rod A Disconnect the piston rod end from the machine Observe the alignment of the rod end at each end of the The following information is intended to supplement the above troubleshooting table Additional details help with the identification and resolution of frequent
31. cylinder body from the head cap Slide the piston rod assembly out of the cylinder body It is not necessary to remove the tie rods if threaded into a tapped head or cap for servicing unless the tapped head or cap is mechanically damaged The piston does not have to be removed from the rod for normal piston seal replacement Cast iron piston rings may be removed by inserting a thin tool under the joint and running it around the circumference of the piston Remove the nonmetallic wear band which simply snaps into the groove on the piston s outer diameter if applicable If piston removal from the rod is required slide the piston rod assembly out of the cylinder body Clamp the rod securely in a copper padded vice that will protect the rod finish If a locknut holds the piston to the rod loosen and remove locknut If no locknut is present heat the piston to approximately 350 F with a torch or in an oven to break the anaerobic adhesive Insert a spanner wrench in the drilled holes on the piston face and break the seal by rapping the wrench with a rubber mallet rotating the piston in a counterclockwise direction CAUTION THE PISTON IS HOT 8 Unscrew the piston and set it aside 9 Remove the cushion collar from the 10 11 rod if the cylinder is cushioned on the head end Let the rod cool before re assembly Snugly secure the rod into the vice Replace the cushion collar on the rod if required Thorou
32. e bore stroke req d 26 Tie rod nuts specify mounting style bore as consult factory req d 19 Exploded view Figure 5 How to Order Standard Cylinders Vickers has created an easy system for ordering cylinders This system has been developed to improve our service to you The model code consists of 16 alpha numeric digits which fully describe the most common standard options offered To specify your cylinder review the following pages for a full description of each option available and select the desired code This model code system will Simplify the re order process Each Vickers cylinder is assigned a 16 digit model code That code is unique to a particular cylinder description That way when you re order your cylinder assured of exactly the same top quality cylinder design Improve identification Every Vickers cylinder has its 16 digit model code clearly marked on the product It is impression stamped in the metal head or cap Each code completely describes a specific cylinder This allows seals and replacement components to be easily identified in the field For cylinders manufactured prior to January 3 1984 every unit was permanently stamped with an 8 digit serial number that is unique to the quantity of identical cylinders manufactured at the same time Facilitate communications This fully descriptive model code System or alternative serial
33. econd time after reaching full torque Table 4 Seal Compatibility with Common Fluids Standard seal material is Nitrile and is compatible with most applications Optional seal compounds are Viton and EPR The fluid compatibility of these standard and optional seal compounds is listed below Class of Standard amp Optional Seal Compounds Hydraulic Fluid Nitrile std EPR opt Viton opt Petroleum base Compatible Not compatible Compatible Phosphate ester Not compatible Compatible Compatible Silicone Compatible Compatible Compatible Water Compatible Compatible Compatible Water Oil Emulsion Compatible Not compatible Compatible Water Glycol Compatible Compatible Compatible Ethylene Glycol Compatible Compatible Compatible Auto Trans Fluid Compatible Not compatible Compatible Auto Brake Fluid Not compatible Compatible Not compatible Temperature 40 Fto 65 Fto 20 Fto Ranges 1 4250 F 4300 F 4400 F E I du Pont trade name for fluroelastomer FPM Maximum ratings for continuous exposure Exploded view Figure 4 Maintenance Inspection All parts in the unit must be kept clean during the overhaul Handle each part with care and always work in a clean area Periodic inspection of the fluid condition and tube or piping connections can save time consuming breakdowns and unnecessary parts replacement The following should be checked regularly 1 All hydraulic c
34. etermine the cause of the damage i e wrench marks etc Correct the source of the problem before installing new seals 2 f the seals look good check fluid compatibility and operating temperatures 3 Pressure energized lip seals may exhibit some light leakage when circuit pressures even momentarily turn negative instantaneous vacuum This can occur on very fast operating cylinders with the exhausting fluid in some servo circuits and when there is an overrunning load the load pushing the cylinder This problem may be corrected with the wave washer type of pre load on the standard v ring rod seals or by using another type of pre loaded seal C Body Seals 1 Check the tie rod torque value Make sure it is even around all the rods 2 O rings should be replaced if there are any signs of seal damage If the tie rod torque is to proper specification the most likely cause of any body seal leakage is excessive pressure within the cylinder In addition to the working system pressure look for hydraulic cushion shocks or high external load applied back to the cylinder when the control valve is closed Determine which circuit components may be the source of shock pressure For example certain types of air to oil boosters impart high peak shocks due to sudden action of the booster Cushion Adjustment Screws Inspect o ring seals for physical damage or other types of seal deterioration due
35. ghly clean all metallic surfaces with a non petroleum based cleaner and a wire brush if necessary Apply anaerobic adhesive near the rod shoulder or collar on the rod threads and on the piston I D threads NOTE Be sure to follow the adhesive manufacturer s recommendations regarding surface preparation priming requirements proper adhesive for the thread size and cure time prior to pressurization Failure to do so could result in improper sealing and retention 12 13 If piston is theaded screw the piston onto the rod hand tight Insert the spanner wrench and tighten by lightly rapping it with a mallet Otherwise slide the piston on the rod and screw the locknut on the rod and tighten Place the piston rings at an angle over the piston and slip them into the grooves For elastomeric type seals place the flexible seal into the top groove Flip the piston over and repeat the process with the remaining seal 14 New cup seals are installed by placing one side in the piston groove and stretching the seal around the circumference with the thin tool used in disassembly Make sure that the lips of the seals face the outside of the piston Bore 2 Tie Rec in Rod 2 in ft Ib 11 5 1 4 28 8 2 21 2 5 46 24 16 31 4 4 24 28 5 6 7 8 1 2 20 66 10 12 5 3 18 130 14 3 4 16 225 Table 3 Recommended torque values using 2 lubri
36. he start of the cushion and the final impact of the piston at the end of stroke Troubleshooting Most problems in fluid power circuits result in a gradual or sudden loss of power in the work cylinders which may cause them to stall or move slower than required This chart assumes that all other components of the circuit such as the pump relief valve control valves hydraulic supply etc have been checked and the problem has been isolated to the cylinder Properly installed and maintained cylinders should function for millions of cycles Premature cylinder failures are usually caused by system or application problems that can be prevented The purpose of this chart is to aid in identifying and correcting the most common causes of premature cylinder failure Check Cylinder for Evidence of Excessive wear on Caused By Action Required Side load due to misalignment between cylinder piston rod and load Check alignment of rod with load connection at all points in stroke Pivot mount cylinder without proper stop tubing Follow Vickers cylinder catalog design recommendations Contamination in cylinder Exceptionally dirty environment Clean and flush the entire system deburr connections Worn rod wiper scraper Shield piston rod area from direct contact with contaminant Impact damage or broken parts Lack of or improperly adjusted cushions Reference adjustment instru
37. hion sleeve head end for head end 1 N A N A N A N A cushioned hydraulic cylinders only 19 Sleeve retainer ring head end for head 1 N A N A N A N A end cushioned hydraulic cylinders only 20 Cushion sleeve cap end for cap end 1 5 92 2 1 5 92 2 1 5 92 2 1 5 92 2 1 cushioned hydraulic cylinders only 21 Sleeve retainer ring cap end forcapend 1 S 92 2 2 S 92 2 2 S 92 2 2 S 92 2 2 cushioned hydraulic cylinders only 22 Steel ball 1 N A N A 5205 004 5205 004 23 Ball retainer screw 1 N A N A SH 98 32 SH 98 32 24 Ball retainer screw o ring 1 N A N A 5145 008 A 5145 008 A 25 Tie rods as consult factory specify mounting style bore stroke req d 26 Tie rod nuts specify mounting style bore as consult factory req d 13 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key No BORE SIZE 5 BORE SIZE 6 Req d 721 3 ROD 3 1 5 ROD 13 g ROD 13 4 ROD 111 82 10 ____ TE82U KA10A____ TE82VEKA10A ___ TE82H LA10A____ TES2L LA10A___ 1 82 10 ____ TES2USKF10A ___ TE82V KF10A____ TE82H LF10A____ TES2L LF10A__ 1 82 10 ____ TE82USKB10A ___ TE82VHKB10A ___ TE82H LB10A____ TES2ZLHLB10A _ __ 1 82 10 ____ 2 10 ____ 2 10 ____ TEB2HHLK10A TEB2ZLHLK10A ___ 2
38. ies They are covered by variables in the model code Service inquiries should always include the complete model code number as stamped on the head or cap and three digit plant code How to order Vickers has developed an easy system for ordering cylinders This system has been developed to improve ease of ordering The model code consists of sixteen alpha numeric digits which fully describe the most common standard options offered Custom cylinders Although the model code has been arranged to cover the vast majority of available options there will be occasions when an option which cannot be coded will be required When such an option has been specified enter an X for the appropriate item in the model code For example an application which requires a custom thread on the end of the piston rod an X is inserted for item 7 The cylinder will include a unique five digit design number Replacement cylinders Every custom cylinder is assigned a unique design number This number is contained in the last five digits of the sixteen digit model code Item 12 is always an alpha character The Stroke and Extra Rod Projection positions items 12 through 16 become the Design Number items for custom cylinders When ordering a replacement part or cylinder give the sixteen digit model code or the five digit design number to your local Vickers Replacement parts Each design number has a completed bill of materials on file
39. ign to achieve the proper performance Sometimes a reduction in working pressure will significantly improve cushion performance without adversely affecting the overall performance of the cylinder Insufficient Cushion Action pneumatic Operate the pneumatic cylinder to check operation of the air cushion with the screw fully closed The cylinder should stop short of its full stroke Due to the compressibility of air pneumatic cushions are much more sensitive to adjustments than hydraulic cushions First try adjusting the cushion screws to eliminate bounce at the beginning of the cushion and to prevent high impact at the end of the stroke the piston punches through the cushion with high impact at the head not enough air is being trapped A speed control in the exhaust air line can often raise the back pressure enough to improve the cushion action while not significantly slowing the speed of the stroke Lowering the system air pressure slows the speed of the stroke and may also have a dramatic effect on the cushioning action If cushion bounces or has too much air spring turn the screws wide open increase air pressure and try to minimize back pressure in the exhaust line Service The following instructions describe the complete rebuilding of your Vickers TE TF or TL cylinder Refer to Figure 4 exploded view Warning Before breaking a circuit connection ma
40. ing 0 2 5145 011 5145 011 5145 011 5145 011 2 req d if cushioned both ends 16 Cushion adjusting screw locknut 0 2 N A N A N A N A 2 req d if cushioned both ends 17 Cushion adjusting screw locknut o ring 0 2 N A N A N A N A 2 req d if cushioned both ends 18 Cushion sleeve head end for head end 1 LSM 92 10 1 B N A LSM 92 7 1 B LSM 92 7 1 B cushioned hydraulic cylinders only 19 Sleeve retainer ring head end for head 1 LSM 92 10 2 N A LSM 92 7 2 LSM 92 7 2 end cushioned hydraulic cylinders only 20 Cushion sleeve cap end for cap end 1 S 92 6 1 B S 92 5 1 B S 92 6 1 B S 92 6 1 B cushioned hydraulic cylinders only 21 Sleeve retainer ring cap end for capend 1 S 92 6 2 S 92 6 2 S 92 6 2 S 92 6 2 cushioned hydraulic cylinders only 22 Steel ball 1 N A 5205 006 N A N A 23 Ball retainer screw 1 N A SH 98 60 N A N A 24 Ball retainer screw o ring 1 N A 5145 011 N A N A 25 Tie rods as consult factory specify mounting style bore stroke req d 26 Tie rod nuts specify mounting style bore as consult factory req d 15 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5 Key No BORE SIZE 7 BORE SIZE 8 Regd 7 5 ROD 13 g ROD 13 4 ROD 3 1 5 ROD 111 820 10 ____ TE82Z NA10A____ TEB2HZNA10A ___ TEB2LZNA10A TES82VENA10A 1 TE82USNF1
41. ke certain that power is off and system pressure has been released Lower all vertical cylinders discharge accumulators and block any load whose movement could generate pressure Plug all removed units and cap all lines to prevent the entry of dirt into the system Required Tools Spanner wrench Adjustable wrench Soft brass tool Thin tool like a metal ruler Copper padded vice Rubber mallet Torque wrench Replacing Rod Seals 1 Once the cylinder is removed from service fully retract the piston rod and remove all port connections Drain any hydraulic fluid by manually cycling the cylinder Large cylinders can be carefully cycled with air pressure 2 The Quick Change rod cartridge allows rod seal replacement without disturbing the tie rods Remove any burrs from the wrench flat area of the piston rod Place the cylinder in a vice rod end up if possible Remove the rod bearing retainer plate by removing the retainer screws The retainer may be round square or rectangular Round retainers that are recessed into the head have a pry groove on the O D or two tapped holes to aid removal 3 Remove the rod seals on smaller cylinders by placing your thumb over the rod end port and giving a quick pull on the piston rod Use low pressure air in the rod end port for larger cylinders Leave the bearing on the rod to catch the seals as they leave the seal cavity Note the position of the male seal ada
42. ly high viscosity fluid will slow the release of air captured in the fluid The fluid will not be completely purged of such air in the time it remains in the reservoir before recycling through the system 3 Aerated fluid can be caused by ingestion of air through the pipe joints of inlet lines high velocity discharge lines cylinder rod packings or by fluid discharging above the fluid level in the reservoir Air in the fluid causes a noise similar to cavitation Hydraulic Fluid Recommendations Oil in a hydraulic system performs the dual function of lubrication and transmission of power It constitutes a vital factor in a hydraulic system and careful selection of it should be made with the assistance of a reputable supplier Proper selection of oil assures satisfactory life and operation of system components with particular emphasis on hydraulic pumps Any oil selected for use with pumps is acceptable for use with valves cylinders or motors Order literature 694 for oil selection recommendations Adding Fluid to the System When hydraulic fluid is added to the system it should be pumped through a 10 micron absolute filter The use of a Vickers Clean Cart portable filtering transfer unit to filter clean fluid into the system is recommended For further information on the Clean Cart transfer unit obtain service drawing 601 It is important that the fluid be kept clean and free from any substance that may cause improper
43. on seal cap end for cap end 1 5050 12 5050 2 5050 2 5050 2 cushioned air cylinders only 14 Cushion adjusting screw 0 2 SH 95 60 SH 95 3E SH 95 3E SH 95 3E 2 req d if cushioned both ends 15 Cushion adjusting screw o ring 0 2 5145 011 5145 006 A 5145 006 A 5145 006 A 2 req d if cushioned both ends 16 Cushion adjusting screw locknut 0 2 N A N A N A N A 2 req d if cushioned both ends 17 Cushion adjusting screw locknut o ring 0 2 N A N A N A N A 2 req d if cushioned both ends 18 Cushion sleeve head end for head end 1 N A LSM 92 9 1 B LSM 92 9 1 B N A cushioned hydraulic cylinders only 19 Sleeve retainer ring head end for head 1 N A LSM 92 9 2 LSM 92 9 2 N A end cushioned hydraulic cylinders only 20 Cushion sleeve cap end for cap end 1 S 92 6 1 B 5 92 4 1 5 92 4 1 5 92 4 1 cushioned hydraulic cylinders only 21 Sleeve retainer ring cap end for cap end 1 5 92 6 2 5 92 4 2 5 92 4 2 5 92 4 2 cushioned hydraulic cylinders only 22 Steel ball 1 5205 006 N A N A 5205 004 23 Ball retainer screw 1 SH 98 60 N A N A 298 24 Ball retainer screw o ring 1 5145 011 N A N A N A 25 Tie rods as consult factory specify mounting style bore stroke req d 26 Tie rod nuts specify mounting style bore as consult factory req d 17 Replacement Parts Single Rod Cylinders Refer fold out page 20 Figure 5
44. onnections must be kept tight A loose connection in a pressure line will permit the fluid to leak out If the fluid level becomes so low as to uncover the inlet pipe 2 opening in the reservoir extensive damage to the pump can result In suction or return lines loose connections permit air to be drawn into the system resulting in noisy and or erratic operation Clean fluid is the best insurance for long service life Therefore the reservoir should be checked periodically for dirt or other contaminants If the fluid becomes contaminated the system should be drained and the reservoir cleaned before new fluid is added Filter elements also should be checked and replaced periodically A clogged filter element results in a higher pressure drop This can force particles through the filter which would ordinarily be trapped or can cause the by pass to open resulting in a partial or complete loss of filtration Air bubbles in the reservoir can ruin the pump and other components If bubbles are seen locate the source of the air and seal the leak Cleanliness Thorough precautions should always be observed to insure the hydraulic system is clean 1 Clean flush entire new system to remove paint metal chips welding shot etc 2 Filter each change of oil to prevent introduction of contaminants into the system 3 Provide continuous oil filtration to remove sludge and products of wear and corrosion gener
45. ptor relative to the bearing and the seals ge Leave the male seal adapter in place if in the bottom of the seal cavity to support the piston rod while performing the remaining disassembly Remove the elastomer rod wiper or rod scraper retainer from the rod bearing Remove the rod scrapers if applicable For metallic scrapers stack the new scraper rings so that the slots are staggered Lightly lubricate the new wiper or retainer and push it into the bearing groove with a soft brass tool Lightly lubricate the new rod seals and replace one at a time by leading the outside sealing edge with a soft brass tool as each seal is inserted in the cavity Be careful not to damage the seals when placing them over the piston rod Carefully replace the bearing on the rod Slide the retainer plate into position Replace the retainer Screws and tighten in a cross sequence pattern Torque to values shown in Table 2 below Retainer Screw Torque Retainer Screw Screw Rec Screw Part Part Torque Size 6893 6894 ft lbs 14 28 1 2 1 2 3 7 5 16 24 3 4 4 5 12 3 g 24 5 6 7 22 1 2 20 6 7 8 9 50 Table 2 Complete Rebuild 1 Repeat steps 1 2 3 4 and 5 Replacing rod seals section Remove the tie rod nuts loosening in a cross sequence pattern Carefully remove the cap or head from the tie rods and inspect for damage or signs of contamination Remove the
46. to problems with fluid compatibility heat etc 3 Internal Leakage hydraulic Verify the type of piston seal found in the cylinder Cast iron rings will always pass a small amount of fluid Check the internal leakage by first blocking the cylinder piston in mid stroke then pressurizing one side of the piston If a rod clevis is available the same check can be done by reversing the clevis on the rod then letting the clevis ears come up against the rod end head while pressurizing the rod end of the cylinder Leaking piston seals usually result from damage caused by internal contaminants or scratched surfaces on the piston seal groove or body inside diameter Certain types of seals may take a compression set if the cylinder is stored in a horizontal position for a long time before being installed and operated Insufficient Cushion Action hydraulic Adjust the cushion screws to minimize the bump at the start of the cushion and at the end of the stroke Floating metallic cushions should be able to shut off the motion of the cylinder about 3 4 from the end of the stroke Do not attempt to shut the screws all the way off unless you can operate the cylinder very slowly Occasionally even though the cushion is sealing properly the desired cushioning cannot be obtained by adjusting the cushion screws In such applications the combined load and velocity may require a custom des
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