StringPin Pinsetter Service Manual
Contents
1. 57 500928 000 Figure 7 16 Route Foul Cable H NOTE JP4 jumper ON for Brunswick foul unit JP4 jumper OFF for AMF foul units Refer to Figure 7 24 and page 61 StringPin Pinsetter Service Manual 51 Ball Detect and Reflector Mounting and Cable Installation When installing ball detects on a pinsetter that already has detects installed it is important to leave the original ball detects in place and operational Generally a separation of 6 or more between ball detects is advised to avoid interference from one to the other 1 From the center line of the 1 pin measure 25 635 mm toward the foul line H NOTE The measurement of 25 635 mm should prevent a string pin from falling toward the ball detect sensor and providing a false error CENTER OF CENTER OF REFLECTOR 1 1 8 29 mm NO 1 i AND BALL GUTTER DETECT REFLECTOR P N 57 860018 000 1 def GUTTER T BALL DETECT 2 P N 55 200754 009 KICKBACK BALL DETECT 1 GUTTER 55 200754 009 GUTTER KICKBACK REFLECTOR P N 57 860018 000 Figure 7 17 Mount Detector Reflector H NOTE The Vector interface ball detect 2 must be the ball detect closest to the string pinsetter Refer to Figure 7 17 2 Place the reflector a2. String Machine Controller Switch Inputs Cable Assembly P N 57 500922 000 STRING PINSETTER SWITCH ro CONTROLLER Remote Ball Detect On Off Switch Cable Assembly P N 57 500925 000 BALL DETECT EVE l TO BALL STRING PINSE DETECTS INTERFACE WHITE BLUE ORANGE TO J10 BALL DETECT ODD Ball Detect Cable Assembly P N 57 500926 000 StringPin Pinsetter Service Manual 63 TO STRING PINSETTER LEFT BOWLER RESET INPUT TO STRING PINSETTER j POWER 12V INTERFACE RIGHT BOWLER RESET INPUT J8 CYCLE INPUT POWER 12V Bowler Reset Cable Assembly 57 500927 000 BLUE GREEN RED LEFT FOUL OR 12V DC RED GREEN LEFT FOUL BLACK BROWN OR RIGHT FOUL BROWN OR TO FOUL WHITE RIGHT FOUL WHITE UNIT BLACK GND TO STRING PINSETTER INTERFACE PCB J 11 af WH BLACK String Pinsetter Foul Cable Assembly 57 500928 000 TO STRING PINSETTER TO STRING PINSETTER INTERFACE 0 Im JS LEFT PINSETTER J14 RIGHT PINSETTER OOF WN MU BR 10 SWITCH COMMON 10 2 0 lt
3. 1 L2 L3 N PE 20000 MAIN POWER ENGINE E LEVATOR BALL LIFT OOOO 2222 11 12 L1 PE LL L2 L3 PE 26 Figure 7 9 High Voltage PCB 25 The following is a description of the String Pin High Voltage PCB components and connections Fuses 1 Fl Fuse used to protect the ball lift relay from excessive current when turning the ball lift relay on The fuse is rated at 250V 0 1A fast blow 2 F2 F4 Fuses used to protect the accelerator from excessive current when turning the accelerator on The fuse rating for 380V 208 220 power 15 250V 1 6 fast blow StringPin Pinsetter Service Manual 43 3 FS F7 Fuses used to protect the string pinsetter motor from excessive current when turning the string pinsetter motor on The fuse ratings for 380V power 15 250V 2 0 A and for the 208 220V power 15 250V 3 15 fast blow 4 8 Fuse used to protect the pin light from excessive current The fuse is rated at 250V 2 0 A fast blow 5 9 11 Fuses used to protect the PC board from excessive current from the L1 L2 and L3 input power The fuse ratings are 250V 4 0 A fast blow 6 F12 Fuse used to protect the PC board from excessive current on the ground of the board T
4. o 9 N D 5 5 2 N D LEFT RIGHT BALL Figure 7 19 Route Ball Detect Cable H NOTE JPS jumper will need to be set for 5 VDC or 12 VDC Vector ball detects require 12 VDC Refer to Figure 7 24 and page 56 StringPin Pinsetter Service Manual 53 Remote Ball Detect Switch Cable Installation 1 Route the remote ball detect switch from P12 P13 on the string pinsetter interface to the desired location for the switch Refer to Figure 7 20 REMOTE BALL REMOTE BALL DETECT SWITCH DETECT SWITCH o D Rd M 5 57 500925 000 P8 PTO P2 FEET FROM RIGHT PI BOWLERPINSETTER p BALLDETECTS SCORING PINSETTER LEFT PIN RESET cycle p P7 COMPUTER SWITCHES BYPASS INPUT LEFT RIGHT FOULS 11 BUMPERS RIGHT PIN SWITCHES P1 P13 REMOTE BALL REMOTE BALL DETECT ON OFF ON OFF Figure 7 20 Route Ball Detect Cable 2 Ball Detect On Enables disables the ball detects When the ball detect is disabled it will not record a ball passing The disable function is for untangling cords or other services Pinsetter Interface Configuration R
5. Kam ad 330 ND Grand 31135 Er trs 6c er er Ir 53 211 45 Singing S3H21IAS V N is 000 2 StringPin Pinsetter Service Manual Figure 7 24 Interface PCB 58 The following is a description of the Inter face boxes components and connections 1 Odd Switches J1 Input for the Pinsetter ON Scorer Enabled switch Ball Detect On Off switch and Reset cycle switch on the enclosure for the left odd pinsetter 2 Spare Outputs J2 Unused outputs 3 Even Switches J3 Input for the Pinsetter ON Scorer Enabled switch Ball Detect On Off switch and Reset cycle switch on the enclosure for the right even pinsetter 4 Alert Led J4 Used for an enclosure mounted LED When it is on at least one of the pinsetters has either been manually turned on with the toggle switch on the enclosure or has turned off the ball detects 5 Odd Pin Switches J5 Input for the signals from the pin switches and quick set on the Mendes pinsetters on the left odd pinsetter 6 Reset Bypass J6 Connection to allow the ball rack reset buttons to directly control the pinsetters instead of having the interface board control when to reset the pins 7 Odd Pinsetter Power Reset J7
6. N NI 98 5 o9 og 2 5 3 96 90 LO 6 TASTATUR 2V xv Cic SIGNAL S paren roma BOWLING 5 5 see OMS nest S 22 2200 einn RETE EIN X 9 8 Figure 7 10 CPU PCB The following is a description of the String Pin High CPU PCB components and connections Fuses 1 F15 Fuse used to protect the CPU PCB from excessive current from the 24VAC input power The fuse rating is 250V 2 0 A fast blow Connectors 2 CON 6 Connection for the Ist and 2nd ball light 3 BILDANZEIGE AUSGANG Connection to the Vector Scoring String Pin Interface for the bowling pin status 4 SHALTER amp MAGNETE 5 KURVE 99999 6 NA 7 Bowling NA 8 Ein Connection to the Vector Scoring String Pin Interface to reset and turn the string pinsetter on off 46 StringPin Pinsetter Service Manual 9 10 12 13 14 15 Seileinzug A push button is connected to toggle the pins up and down to adjust the tension of the string Data Tota Uebertr Foul NA Kugel Ball detect connection RS232 NA RS232 2 CON 26 Communication between the CPU and High Voltage PCB StringPin Pinsetter S
7. 27 0 28 StringPin Pinsetter Service Manual 3 Section 6 Troubl sho0tln2 s ssssssessssovsossovsssvsssvssvovssvssnass vassesossossnssossvsnsnssssensssesssasssresesesssnn 31 Solutions to Common Problems tete th rhe 31 1 Machine and Accelerator Will Not 31 2 One Machine Does Not 31 3 Accelerator Will Not RUD seen et ree RO ETHER PEE E P tess SR Ee Ren 31 4 Machine Will Not Stop After Completing a Cycle 31 5 Machine Starts and Stops When Attempting to Lift 31 6 Machine Cycles and All Down Pins are Recognized by the Scorer The Pinsetter Respots One or More of the Fallen Pins enne nnne 32 7 After First Ball the Head Pin is Bottomed Out on the Centering Cone Instead of Having a Gap of Approximately 80 32 8 A Machine is Malfunctioning But You Cannot Isolate the Problem 32 9 Pins Fall When Being Spotted or are not Respotted Accurately sss 32 Section 7 Cable Routing and Connections eese eren 33 Electrical Control Boxes for Odd and Even 44 44 1017 00000000000000000000000000000020000 33 String P
8. ELEVATOR 2000 BALL LIFT ooo S 000 276005 25379V9 08 077 807T S13S3H 10H1NOO 1411 TIVE YALdVAv OL 82d 39VI10A H9IH 000 L L 80 ss 3 18V2 YALdVOV dV LHOI Nid OL N m m nig NYDd 13A AN Njo NS N9 TIA NS9 T3A N9 I3A L YOLON UYILLISNId SNIHIS OL a18v5 H3MOd 301V3l31322V YOLVYITIDOV OL 000 0 lt 6005 5 37192 Xog 1031405 1 OL AZ 000 0 lt 6005 5 318V2 Xog 1ON1NOO AGO OL 000 0 600S 2S 200 62600S 2S Al8W3SSv 379 1ON1NOO INVT OL z 193130 TIVE 200 626009 9 318v2 S3HOLIMS lH9lH 599 55 13S3H v YILLISNId LHOIY Old 6d YILNANOD SNIHOOS 8d I 7003 IHY 1497 4d 9d Sd 13838 v SSVdAg 13538 S3HOLIMS Nid 1331 JdONO ya mos bd 510 1 31949
9. 313NOVMW YILWHS OE OJlo GI 0 ANZ 915101 200000 000 021 80 SS LHOIT Tiva ONVOSNY 39IEZNY TI m 5 4 0000000000000 82d 1OYLNOD 3NV NI YOLVAITIWOD OL 35 25 26 2555555559555 1 2 LIGHTING ENGINE ELEVATOR SPICKEM 000 611580 56 MOlVvHud1320V NO SV OL fl OO OO 23 YILLISNId SNIYLS OL 5 a m YOLON YINYOSSNVEL FM STOP2 COM ELEVATOR Gay NYO APT NY9 13A NYY MNd 29 Li 1213 N PE 00000 MAIN POWER
10. 2 3 4 5 6 7 8 9 10 7428519 3610 Figure 5 2 String Paths 1 LIMITING BAR N Warning Pinsetter power is to remain off while performing any manual function 1 Cycle the pinsetter to first ball with ten pins on the pin deck StringPin Pinsetter Service Manual 23 2 Cutthe string off any pin being replaced just above its head Refer to Figure 5 3 Figure 5 3 Restring Machine 1 24 NEW STRING 16 2 JOIN OLD STRING TO NEW 4 KEY SLOT IN SPOOL 5 5004 mm 3 OLD STRING 5 STRING SPOOL From a spool of replacement string cut off a piece 16 5 5004 mm long for each pin having its string replaced Melt the cut end of the old string and one end of the new string While the string ends are still hot press them together and hold until they cool and form a joint Cover the joint with electrical tape to increase its strength Referto Figure 5 3 Thread the new string up to the spool by carefully pulling up the old string until the new string is at the string spool Remove the tape at the joint between the old and the new string Cut off and discard the old string Refer to Figure 5 3 Remove the old string from the spool Tie a knot in the end of the new string Slide the knot through the key slot in the spool shaft and secure it Refer to Figure 5 3 Secure the string to the pin following the procedure
11. have been instructed by the responsible pinsetter operator in the operation of the pinsetter and the current valid safety guidelines StringPin Pinsetter Service Manual Section 2 Overview MACHINE COMPONENT LOCATION AND DESCRIPTION Figure 2 1 Machine Component Location and Description 1 L H MOTOR AND GEAR 6 CHAIN TENSION SPRING 12 SLOW SETTING PIN CAM ASSEMBLY 7 STRING TENSION LEVER AND 13 CONTROL CAM AND SWITCH 2 RETURN BLOCKS FOR STRING STRING RESERVE SPOOL CLUSTER WAGONS PIN UP POSITION 8 DISENTANGLING BAR AND 14 BALL BOX WITH ACCELERATOR 3 CHAIN TRACK SWITCH 15 PIT CURTAIN 4 STRING LIMITING BAR 9 STRING CONTROL UNIT SPIC 16 BALL CUSHION 5 STRING OPERATING BAR 10 PIN CENTERING PLATE 17 RETURN KICKBACK WAGON 11 PIN CENTERING CONES 18 STRING TENSION SPRING 8 StringPin Pinsetter Service Manual PINSETTER IS READY FOR BOWLING Figure 2 2 Pinsetter is Ready for Bowling 1 STRING WAGON 3 MAGNET 4 HOME SWITCH 2 PINSETTER 1 With ten pins setting on the pin deck the string wagon will be positioned at the front of the machine Refer to Figure 2 2 2 The magnet in the cam control box will be positioned just above the home switch
12. 1 PINSETTER CYCLED TO 5 TURN AS ARROW SHOWS 8 LOCKING PIN PINS UP POSITION DECREASE EXTENSION 9 LARGE DRIVE PULLEY 2 LIMITER BAR 6 AWAY FROM LOCKING PIN 10 STRING SPOOL 3 TENSION LEVER 7 TOWARD LOCKING PIN 4 TURN AS ARROW SHOWS TO INCREASE EXTENSION 16 StringPin Pinsetter Service Manual STRING BRAKE ADJUSTMENTS 1 With the pinsetter power on knock over some pins The machine will cycle and should keep the knocked over pins in the up position 2 Turn the pinsetter power off and lockout the power on off switch N Warning Pinsetter power is to remain off while performing any manual function 3 Check the movement of the pin in the pin centering cone by pulling on the string The travel of the pin movement should be 80 mm 20 mm Refer to Figure 4 2 b od px n 80 mm 20 mm 1 1 i i Y Figure 4 2 String Brake Adjustment 1 CENTERING CONE StringPin Pinsetter Service Manual 17 4 Iftravelis greater than 100 mm move the string brake switch up Refer to Figure 4 3 Figure 4 3 Adjust Brake Switch 1 STRING BRAKE SWITCH 2 LOOSEN SCREWS TO ADJUST 3 SLIDE SWITCH HOLDER UP OR DOWN 5 Ifthe travel 15 less than 60 m
13. lt TD DD RED GRN RED YLW REB BLK N CA Pin Switch Inputs Cable Assembly 57 500929 000 64 StringPin Pinsetter Service Manual POWER ON OFF TO STRING PINSETTER POWER ON OFF INTERFACE TO STRING RESET PINSETTER J7 LEFT PINSETTER RESET 913 PINSETTER On Off Reset Cable Assembly P N 57 500930 000 RED GREEN WHITE BROWN BLUE ORANGE YELLOW PIN VIOLET PIN GRAY PIN 10 PINK PIN SWITCH COMMON TAN RED GRN RED YLW RED BLK TO SES CONTROLLER TO STRING PINSETTER INTERFACE PIN o o wn P1 J5 ODD PINSETTER P11 J14 EVEN PINSETTER 57 500929 000 m a SES String Pinsetter Pin Input Field Assembly 57 500929 007 StringPin Pinsetter Service Manual 65
14. Figure 3 1 Disentangle Switch Activation 1 DISENTANGLE SWITCH When the disentangle switch is actuated and the pins are not fully up the machine will stop raising the pins and start shaking them up and down This shaking action will continue until the pins are no longer tangled or a service person turns off the machine and manually corrects the problem Refer to Figure 3 2 1 2 3 4 0800 ooeo oooo 000 O O 0 e o O O Figure 3 2 Shaking Action of Disentangle Switch 1 1ST SHAKE 3 3RD SHAKE 4 FINAL SHAKE ALL FREE 2 2ND SHAKE StringPin Pinsetter Service Manual 11 Pins Up Control Switch Pins Up Switch In On Position The machine will lift the pins to the full up position At this time the magnet in the cam control box will actuate the pins up control switch and stop the machine Refer to Figure 3 3 Figure 3 3 Pins Up Position 1 PINSETTER 3 PINS UP CONTROL SWITCH ONLY 4 MAGNET 2 CAM CONTROL BOX ADJUSTABLE WITH GEAR 12 StringPin Pinsetter Service Manual String Brake Switch The string brake switch holds the pins knocked over from the first ball of a standing pin cycle in the up position After the string wagon has passed the up position the magnet in the cam box activates the strin
15. td YSLLASNId 1437 d N 007 10 96 19 AOVAYAILNI HOLO3A 5 Figure7 1 Odd Lane Electrical Control StringPin Pinsetter Service Manual 00v 20 98 29 JOV4YILNI HOLOIA NO 01 OL 000 06009 9 AX18W3SSV 218 9 GION310S MOIdS OL SE I ONZNISTIES 2220 po EG 4015 ONMO TYLOL N3lVG a E I 193130 Ol YNLVLSVL UILTVHS O V O g O L ED oJ o amp Gau 1HOIT TIVS LSL OL 000 021 80 SS zs 814 NO bd OL ONVOSNV 39I3ZNvG la 00v 20 98 265 JOVANILNI 000000000000 0000000000000 INV1 QQO NI YOLVAITINOD OL 256
16. information available at the time of publication It should be kept in mind while working on the product that the electrical system is capable of violent and damaging short circuits or severe electrical shocks When performing any work where electrical terminals could possibly be grounded or touched by the mechanic the power to the product should be disconnected prior to servicing and remain disconnected until servicing is complete StringPin Pinsetter Service Manual 5 SAFETY REQUIREMENTS FOR STRING PIN PINSETTERS As with all machinery a certain amount of risk is involved in working on the String Pin Pinsetter However if the necessary care knowledge and responsibility are exercised damage to the pinsetter and people involved in accidents can be avoided The following steps should be taken Safety Guidelines l 10 12 13 14 ONLY PROPERLY TRAINED PEOPLE ARE QUALIFIED TO WORK ON OR OPERATE THE PINSETTER Never bypass disable or tamper with the safety interlocks or pinsetter function switches Always face toward the machine when using the ladder to climb onto or off the machine Only one person should be on the ladder at any time Suitable clothing must be worn for example rubber soled shoes Do not wear loose clothing such as neckties or smocks that could get caught in moving parts Remove rings watches earrings bracelets and other jewelry to avoid injury Care should be taken while near the front of th
17. Connection to the left odd lane pinsetter The interface PCB can turn the left odd lane pinsetter on off and reset cycle the pinset ter through this connection 8 Ball Rack Reset Input J8 Input for the ball rack reset buttons The interface board will control when the ball rack reset buttons will reset the pins Keeps the pinsetter and scorer in sync 9 Left Odd Ball Detect J9 Connection for the signal and power for the odd lane ball detector 10 Right Even Ball Detect J10 Connection for the signal and power for the even lane ball detector 11 Foul J11 Input for the signals from the foul units for both the left and right lanes Also refer to 15 Foul Jumper JP4 12 Bumpers J12 Connection to AMF Qubica automated bumpers 13 Right Even Pinsetter Power Reset J13 Connection to the even lane pinsetter The distribution PCB can turn the even lane pinsetter on off and reset cycle the pinsetter through this connection 14 Even Pin Switches J14 Input for the signals from the pin switches and quick set on the Mendes pinsetters on the right even pinsetter 15 Serial J15 16 Watch Dog Timer JP1 open watchdog disabled StringPin Pinsetter Service Manual 59 60 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Ground Point JP2 Not used 5VDC JP3 Not Used Foul Jumper JP4 Jumper
18. Refer to Figure 2 2 StringPin Pinsetter Service Manual 9 Section 3 Operation and Cycle ACTIONS THAT START A MACHINE CYCLE Any of the following occurrences will cycle the pinsetter 1 Pushing the reset buttons on the low voltage box 2 Pushing the reset buttons on the ball rack 3 bowling ball knocking over one or more pins 4 The second ball in a frame breaking the photo cell beam DESCRIPTION OF CYCLES DURING BOWLING with THE TIME DELAY SWITCH SET AT 53 Strike Three seconds after the first pin falls all ten pins are raised to the full up position and reset First Ball Thrown is a Gutter Ball The machine will receive and remember the ball detect signal There is no machine activity and after five seconds the machine 15 ready for the second ball First Ball Thrown Part of Pins Knocked Down Three seconds after the first pin 15 knocked over all ten pins will be raised Those that were left standing will be respotted After Second Ball of Frame is Thrown Three seconds after receiving a ball detect signal the machine will raise remaining pins and set ten new pins 10 StringPin Pinsetter Service Manual PINSETTER SWITCH FUNCTIONS Disentangle Switch Ifthe cord of two or more pins become tangled as they are being raised the tension lever assembly will rotate and actuate the disentangle switch Refer to Figure 3 1
19. detailed in String Inspection and Repairing Worn String in the Strings section StringPin Pinsetter Service Manual 8 Wind the extra string onto the spool by rotating the spool as arrow 3 shows in Figure 5 3 9 Adjustthe spring tension for each new string following the String Tension Adjustment StringPin Pinsetter Service Manual 25 LUBRICATION Routine Regular lubrication of the machine is necessary for a long machine life and good performance The interval should be appropriate for the amount the machine is used The more the machine is used the more frequently it should be serviced Every moving machine part should be lubricated from time to time Every working part such as drive gears and drive chains require more maintenance than low load parts Forlarge parts such as drive gears and chain sprockets grease 15 the best lubricant For small parts oil should be used 26 StringPin Pinsetter Service Manual Quarterly 3 Month Apply grease to the chain with a paint brush to lubricate the chain s exterior Refer to Figure 5 4 Lubricate the chain with oil This oil will penetrate chain links to lubricate the chain s interior Refer to Figure 5 4 Apply oil to the pivot point where the string wagon is attached to the chain Refer to Figure 5 4 Axx _ lt ned COX N N R IWS WOO OX ac MD AL JEAND v 7 KL SVG Figure 5 4 Lubrication Locations
20. power relay is energized turning the pinsetter on LED D23 when the left odd lane is executing a quick set cycle Mendes pinsetters LED D24 D33 Used to indicate the state of the pins for the left odd lane De pending on pinsetter type could indicate either up or down Model On is down Model 81 10 On is up Mendes 201E On is up LED D34 when the right even lane is executing a quick set cycle Mendes pinsetters StringPin Pinsetter Service Manual 37 38 09 40 41 42 43 44 LED D35 D44 Used to indicate the state of the pins for the right even lane Depending on pinsetter type could indicate either up or down Model On 15 down Model 81 10 On is up Mendes 201E On is up LED D45 On when a ball detect signal occurs for the left odd lane LED D46 On when a ball detect signal occurs for the right even lane LED D47 On when a foul occurs on the right even lane LED D48 On when a foul occurs on the left odd lane LED D49 Flashes when the interface is receiving a message from the scorer LED D50 Flashes when the interface is transmitting a message to the scorer Dipswitch S1 An eight position dipswitch used to configure the interface Position 1 Standing Pin Polarity If the pin LEDs D35 D44 or D24 D33 for a standing pin are off then switch position should be OFF If the pin LEDs LED s D35 D44
21. used to configure the interface so that 1s can properly handle the foul input signal When using Brunswick foul units or foul units that uses a relay type switch output install a jumper to short the pins If using a foul unit that supplies 12V DC as an output AMF remove the jumper Ball Detect Jumper JP5 Jumper used to configure the interface PCB to power the ball detectors with SVDC or 12VDC For Vector ball detects set the jumper to 12VDC Left Even Lane Reset Relay K1 When energized the left even lane pinsetter triggers Left Even Lane Power Relay K2 When energized the left even lane machine turns on Right Odd Lane Reset Relay K3 When energized the right odd lane pinsetter triggers Right Odd Lane Power Relay K4 When energized the right odd lane machine turns on LED D12 D13 On when the spare outputs are energized D12 Left D13 Right LED D14 On when 5VDC is present board power LED D16 Blinking when the microprocessor is running LED D17 when the left odd lane reset relay is energized to reset new pins LED D18 On when the left odd lane power relay is energized turning the pinsetter on LED D19 On when the right even AMF Qubica automated bumper is up LED D20 On when the left odd AMF Qubica automated bumper is up LED D21 when the right even lane reset relay is energized to reset new pins LED D22 when the left odd lane
22. 000000000000 1 26 2 LIGHTING ENGINE ELEVATOR 0002 00 OT OG 003 2 8 HadWNNr NIE YOLOW YALLASNId SNIHIS OL 28 F14 STOP 2 COM ELBVATOR 29 122 9 YINYHOASNVYL NHODHS 19 Ave NH8 T3A N38PINd F L1 L2 L8 N PE 20000 MAIN POWER LIGHTING ELEVATOR BALL LIFT OOO 000 1 FE 82d 39VI 10A w NHO T3A 1 lONHINOO xog 000 L LE80 SS YOLON YALLISNId DNIYLS INVI un StringPin Pinsetter Service Manual Figure 7 2 Even Lane Electrical Control Box 36 Stri
23. 1 GREASE CHAIN WITH 4 REMOVE COVER TO GREASE 7 GREASE STRING ROLLER SHAFT PAINT BRUSH GEAR BE CAREFUL NOTTO GET 8 CHAIN SPROCKET 2 STRING WAGON CHAIN GREASE ON THE V BELT GREASE ACCESS HOLE ROLLER SHAFT USE OIL 5 GEAR GREASE ACCESS HOLE 3 PIVOT STRING WAGON 6 GREASE SPRING LEVER CHAIN USE OIL Semi Annually 6 Month Grease through hole in switch cluster over located on the right side of the rear of the pinsetter Refer to Figure 5 4 Remove cover from the motor and gear assembly located on the left side of the rear of the machine and grease gear Refer to Figure 5 4 Press grease in chain gears through hole in plate located on the outside of pinsetter frame adjacent to gear Refer to Figure 5 4 StringPin Pinsetter Service Manual 27 Annually Apply grease to the string roller shaft Refer to Figure 5 5 Figure 5 5 Grease String Roller Apply grease to the string lever with a paint brush Refer to Figure 5 6 Apply a drop of oil on each side of the string lever Refer to Figure 5 6 Figure 5 6 Grease String Lever With Paint Brush 1 OIL 2 GREASE 28 StringPin Pinsetter Service Manual Apply a drop of oil on each side of the string control units Refer to Figure 5 7 Figure 5 7 Oil String Control Unit Apply grease to the string wagon roller shaft and a drop of oil between the string wagon roller and the string wagon housings Refer to Figure 5 8 Figure 5 8 Oil amp Grea
24. CONTROLLER 24V 24V Ball Lift Control Reset 55 083121 000 STRING MACHINE TO BALL LIFT CONTROLLER N BLU CABLE BALL LIFT PLUG GND GRN YEL 55 083121 000 BLU GRN YEL Ball Lift Power Transformer Cable Assembly 55 083129 000 ITO STRING MACHINE LL BRN CONTROLLER N BLU e PINLIGHT PLUG GND GRN YEL TO PINLIGHT CABLE 052 VSL CONNECTOR WIRING TIN DIP WIRE ENDS FIRS BROWN TO L TERMINAL BLUE TO TERMINAL GRN YEL TO TERMINAL Pinlight Adapter Cable Assembly P N 55 083131 000 62 StringPin Pinsetter Service Manual 60 FT REF BLACK RXD BLACK BLACK WHITE TXD BLACK WHITE RED GND RED O DIST 1 4 ON RED WHITE 12V RED WHITE ER LANE SERVER BROWN GND BROWN ON STRING PINSETTER BROWN WHITE 5V BROWN WHITE INTERFACE DISTRIBUTION 57 500281 000 NC CHASSIS DRAIN GND NC DRAN SHELL Scanner Data Cable Assembly P N 57 500281 000 MODE SW NO MODE SW COM OVERRIDE SW NO eg OVERRIDE SW COM IO SWITCHES CYCLE SW NO CYCLE SW COM
25. O 3NV1 Old 8d d 007 205598 15 3OVJS3 LNI YALLASNId Figure 7 21 SES Cabling Overview StringPin Pinsetter Service Manual Pin Input Cable Installation 1 Route the Pin Input cable 57 500929 007 and On Off Reset Cable 57500930 000 from the Universal String Machine Interface to the Low Voltage Control Box of the SES String Machine 2 Cutoffexcess cable 3 Terminate the cut off end of the Pin Input cable 57 500929 000 using the pins 11 680981 000 and the connector 11 680018 000 Refer to Figure 7 22 NC BLACK PIN RED PIN GREEN PIN WHITE PIN BROWN PIN BLUE PIN ORANGE PIN 7 YELLOW PIN 8 VIOLET PIN 9 GRAY PIN 10 PINK PIN SWITCH COMMON TAN RED GRN RED YLW RED BLK TO SES CONTROLLER TO STRING PINSETTER INTERFACE BG M P1 J5 ODD PINSETTER 57 500929 000 P11 J14 EVEN PINSETTER of Figure 7 22 Terminate Pin Input Cable 4 Connect the Pin Input cable 57 500929 000 to the Bildanziege amp Ausgange port on the low Voltage Control Box It should be the third port from the edge of the board 56 StringPin Pinsetter Service Manual PINSETTER INTERFACE 57 863307 400 P3 P8 ODD LANE FROM PINSETTER P4 BALL DETECTS SCORING P1 BOWLER ON OFF CYCLE P5 P6 P7 COMPUTER ODD LANE PIN RESE
26. SLOW SETTING CAM 8 LOOSEN TO ADJUST 2 STRING WAGON 6 60 mm OR 20 mm FOR 9 FORWARD 3 STRING WAGON LEVER LEVER PINS 1 3 10 BACK 4 STRING WAGON ROLLER 7 80mm OR 20 mm FOR PINS 4 10 11 REAR OF STRING PINSETTER 20 StringPin Pinsetter Service Manual FALLEN PIN DETECTION ADJUSTMENT The detection sensitivity level for pin fall can be adjusted in a range of 1 to 15 There is a sensitivity level adjusting gear for each of 10 pins They are located at the front of the machine just above the string spools Refer to Figure 4 5 The recommended sensitivity level setting is 10 The gears are marked every fifth tooth with numbers 1 5 10 and 15 Figure 4 5 Fallen Pin Detection Adjustment 1 SENSITIVITY LEVEL ADJUSTING GEAR 21 StringPin Pinsetter Service Manual Section 5 Maintenance amp Service MAINTENANCE WARNING When performing any maintenance make sure the main power is turned off and the power plug has been disconnected Rotating Pins i NOTE Pins should be inspected ounce a month Rotating pins in the 1 through 10 positions is necessary for long life of bowling pins The rotation sequence of the bowling pins will depend on the bowling center and bowlers Pin Strings Pin String Inspection and Repairing Worn String NOTE Strings should be inspected at least twice a month Check the strings for wear paying particular attent
27. Service Manual StringPin Pinsetter Ten Pin April 2012 55 900001 000 Brunswick 3 CUSTOMER SERVICE tradition in excellence StringPin Pinsetter Service Manual O April 2012 by the Brunswick Bowling and Billiards Corporation All rights reserved StringPin is a registered trademark of the Brunswick Bowling and Billiards Corporation Manual Part No 55 900001 000 Notice If available updates to this manual can be found on line at www brunswickbowling com Confidential proprietary information All information contained in this document is subject to change without notice Brunswick Bowling amp Billiards Corporation 525 West Laketon Avenue P O Box 329 Muskegon MI 49443 0329 U S A 231 725 3300 2 StringPin Pinsetter Service Manual CONTENTS began 1 SAERETY aqu QU ER ED P pU p 5 Notes amp Warnings 5 Safety Notice to Users of this 1 1 2 0 0000 000000000000 000000000000 5 Safety Requirements for String Pin Pinsetters 6 Safety Guidelines M M 6 Center Mechani6 ekke 7 Section 2 O VELVICW 8 Machine Component Location and Description 8 Prisetter is Ready for seeren 9 Section 10 Actions That Start a Machine Cycle 10 Description of Cycles Durin
28. T SWITCHES BYPASS INPUT LEFT RIGHT FOULS P10 EVEN LANE PINSETTER P9 ON OFF BUMPERS RESET fo fo a o EVEN LANE PIN SWITCHES P11 CABLE pr 57 500930 000 CABLE ASSEMBLY 57 500930 000 LEFT HAND PINSETTER STRING MACHINE O ODD LANE STRING MACHINE CONTROLLER Figure 7 23 mm BOWLING STOP RET 29 2290 w SEILEINZUG CPU PCB CABLE ASSEMBLY 57 500930 000 TO P10 ON StringPin Pinsetter Service Manual RIGHT HAND STRING MACHINE PINSETTER EVEN LANE STRING MACHINE CONTROLLER IO O 200 97 Vector Interface PCB OL 6 eee ZL WD 7 1835 ue 9 440 NO 519313 33070 S3HOLIMS n N3LI3SNId 559446 SHIdNNE 51003 yang OG ogg vwa dan S3HOLIAS 000 11 1 ur or or er air ir LY op ET Ww 6 ad Nang oe 51003 LE 0 7194 ud uu NGA
29. TCH 6 FRICTION CLUTCH 2 STRING CLAMP 5 PERMANENT MAGNET 7 STRING ROLLER 3 STRING StringPin Pinsetter Service Manual 15 Section 4 Adjustments STRING TENSION ADJUSTMENTS The string tension adjustments can only be made after the pins have been secured to the strings This adjustment can affect all other adjustments 1 With the pinsetter power off lock out the power N Warning Pinsetter power is to remain off while performing any manual function 2 Manually rotate the large drive pulley until the top of the pins are in the centering cone with out any slack on the string The top of the pin should touch the bottom of the centering cone 3 Lock the large drive pulley in this position 4 Ifthe pins won t come into the centering cone go to Step 5 5 Slide the string spool to the left away from the locking pin Refer to Figure 4 1 6 Rotate the string spool as required to obtain a gap of 1 mm to 5 mm between the limiter bar and the tension lever Refer to Figure 4 1 7 When the proper gap has been obtained move the string spool to the right and rotate it as required to align one of its holes with the locking pin Refer to Figure 4 1 HH NOTE Rotating the spool as arrow 4 shows will reduce the tension Rotating the spool as arrow 3 shows will increase the tension Refer to Figure 4 1 1 mm to 5 mm or OK Figure 4 1 String Tension Adjustments
30. e machine Accidentally blocking the photocell beam with will cause the pinsetter to cycle Always turn the Pinsetter off before working on the machine If more than one person is working on a machine or if a stop run switch will be out of reach while working on the machine lockout the controller power switch to prevent a person from turning on the pinsetter before the other person says he she is clear of the pinsetter Fire extinguishers must be on hand and maintained properly Keep oily rags and other combustibles in approved fire proof containers If more than one person is working on a machine be sure the other person is CLEAR before restarting the machine When working in the pinsetter area while machines are in operation ear protection should be worn Sound levels greater than 83db can be experienced within 1 6 meters of operating machines Never work on or around the pinsetter while under the influence of alcohol drugs or any other substance that can impair your physical abilities or mental judgment Always use the correct tools for the job Poisonous or toxic cleaners must not be used Always check the material safety data sheets before using new cleaners Always use factory approved parts when repairing the pinsetter Using substandard parts may pose a safety risk StringPin Pinsetter Service Manual CENTER MECHANIC Center Mechanics are defined as persons who have undergone the appropriate technical training and
31. efer to Figure 7 24 and pages 59 62 for location and proper setting of JP5 and dipswitch 51 1 Foul Jumper JP4 Jumper used to configure the interface so that is can properly handle the foul input signal When using Brunswick foul units or foul units that uses a relay type switch output install a jumper to short the pins If using a foul unit that supplies 12VDC as an output AMF remove the jumper 2 Ball Detect Jumper JP5 Jumper used to configure the interface PCB to power the ball detectors with SVDC or 12VDC For Vector ball detects set the jumper to 12VDC 3 Dipswitch S1 An eight position dipswitch used to configure the interface 54 StringPin Pinsetter Service Manual OO d CTUM H3TIOHINOO 3NIHOVMW SNIYLS 3NYIN3 A3 WallasNid 9NIHIS QNVH LHOIY 000 62600S 2S o I 2 HJTIOHINOO 3NIHOVIA SNIYLS 000 0 600S 2S DEL E 000 62600S 2S YALLASNid ANIHOVIN SNIYLS QNVH 1331 95 SES String Machine SSVdAd S3HOLIMS Nid AGO S3HOLIMS Nid ANV1 1004 1341 4 9 Sd 31049 S10a13GTIvg 79 guo 13538 SYIdNNAE 44O NO 6d H3lndWoo HILLISNId ONINOOS 3NV1N3A3 W
32. ervice Manual 47 Vector String Pinsetter Interface 200 626009 9 YILNANOD DNIYODS UITTOHLNOD YILLISNId ONINLS ANV1 000 0 600S 2S YOLDIA 000 182006 2S c 123130 Tiva 1H9 1431 Y o 2t e o o o 000 826009 9 000 22600S 2S YATIONLNOD YALLASNId ONINLS 3NY 1GGO 000 06009 9 200 626009 29 3JdO NO 19313G TIVS ILONIY eld 000 SZ6009 19 S3HOLIMS Nid o o 5 13538 SYadWNNa JdO NO 6d YILLISNId Old YILNANOD DNIYODS Wows 8d 7103 l1H9lH 1591 dd 9d Sd 370A0 S193130 11 8 td SSVdA8 S3HOLIMS Nid AGO bd 3NY1 d 2 aj HOLIMS 193130 TIVA 3LONIYU eem 00 20 98 78 JOVJH3INI YILLISNId HOLIMS 193130 TIVA 310 34 JdO NO 193130 Tva ILONIY eld 000 666009 9 Figure 7 11 Overview of Standard Cables StringPin Pinsetter Service Manual 48 PINSETTER BALL DETECT ON OFF SCORING DISABLED SCORING ENABLED 7 Figure 7 12 Overview of Buttons on Top of Interface The following 15 a description of the pinsetter interface comp
33. g Bowling With the Time Delay Switch Set at 3 10 SKE c T 10 First Ball Thrown 1s a Gutter Ball 10 First Ball Thrown Part of Pins Knocked Down essere 10 After Second Ball of Frame is Thrown 10 Pmsetter Switch FU nctlOns icone rerit 11 Disentangle peser ERO I EV B e RUE SY 11 Pins Up Control Switch Pins Up Switch In On Position seen 12 String Brake Switch uite Ela 13 Pi Setting E 14 String Control Unit SpIC 15 Section 16 Strine Tension Adjustments sus 16 String Brake Adjustments ss iden eR E e A m Meses 17 Pin ERN EPA Ee RR sen EY 19 Fallen Pm Detection Adjustment E Ch ra erit 21 Section 5 Maintenance amp SOPVICBa i 22 RET 22 Rotating Pins roii a uis EE et ED ba RO 22 Po EP 22 Pin String Inspection and Repairing Worn 22 New String 23 Ibis 26 MP 26 Quarterly osse ise Pe E Ete FEN 27 Semi Annually 6
34. g brake switch which tells the string control unit to keep the knocked over pins in the up position Refer to Figure 3 4 Figure 3 4 String Brake Switch 1 PINSETTER 3 MAGNET 4 STRING BRAKE SWITCH FOR 2 CAM CONTROL BOX THE SECOND BALL FRAME StringPin Pinsetter Service Manual 13 Pin Setting Cam The pin setting cam s function is to slow down the speed at which the pins are moving as they are being set on first ball or respotted on second ball There is one of these cams on each side of the frame at the pit end of the pinsetter This cam changes the path of the string during the down motion which slows the travel of the pins Reference Figure 3 5 4 DE DE ILO NEO Figure 3 5 Pin Setting Cam 1 PINSETTER 3 STRING 5 PIN IS NOT ON PIN DECK 2 SLOW SETTING CAM 4 STRING WAGON 14 StringPin Pinsetter Service Manual String Control Unit Spic The string control assembly consists of ten each of the following components Refer to Figure 3 6 Solenoid to operate the string brake String clamp String Reed Switch Magnet Friction Clutch String Roller Figure 3 6 String Control Components 1 SOLENOID 4 REED SWI
35. ght 40 StringPin Pinsetter Service Manual N SNUHOIT ol d 1d Nad AYD NYD 13A TO STRING PINSETTER MOTOR ad zin YOLA JOD IU ANN rect add DIZ 110 PAN SOLON YILLISNId 5 OL 4 RR G4 41 StringPin Pinsetter Service Manual Figure 7 7 Motor Figure 7 8 Ball Lift 42 LANE CABLE 53 860691 000 TO ODD LANE LANE CABLE 53 860691 000 TO EVEN LANE REFER TO FIGURE 6 StringPin Pinsetter Service Manual PCB Components and Connections String Pin High Voltage PCB HIGH VOLTAGE PCB looooooooooo00 l 0000000000000 2 10 12 11 GHTING ENGINE ELEVATOR SPICKE M QUUD OO 2 OTOR 5 2 OO STOP1 stoP2 COM ELEVATOR
36. he fuse rating is 250V 0 5 A fast blow 7 Fuse used to protect the PC board from excessive current on the neutral of the board The fuse rating is 250V 1 6 A fast blow 8 14 Fuse used to protect the PC board from excessive current on the 24V power line The fuse rating 250V 10 0 A fast blow LED 9 12V LED This LED lights when the AC voltage for the 12 Volt circuitry is operating 10 Lighting Pin Light LED This LED lights when the voltage for the pin light circuitry 15 operating 11 24V LED This LED lights when the AC voltage for the 24 Volt circuitry is operating 2 Engine LED This LED lights when the voltage for the string pinsetter motor circuitry is operating 13 Elevator Ball Accelerator LED This LED lights when the voltage for the ball accelerator motor circuitry is operating 14 Spicke M LED 222 15 Motor CLEAR LED This LED is connected to and T2 connectors It will light if or T2 has an open connection The thermal overload protection of the accelerator and string pinsetter motors are usually connected to T1 and T2 Jumper 16 JPI Connectors 17 T1 The string pinsetter thermal protection is connected to this connector 18 T2 The accelerator thermal protection is connected to this connector 9 CON 26 Communication between the CPU and High Voltage PCB 20 Trato 24V This connects to the transformer to convert input power of 380 220 208 to 24 VAC for the PCB 44 StringPin P
37. in Pinsetter cete trt Her EO ro E TO RO OTRO agus 37 PCB Components and Connections tette ote hti th bee eene 43 Vector String Pinsetter Interface nece HI UR de cates l 48 Interface Cable Installation errem rte tte eo e REDE het adr ee ev olea E een eue 50 Foul Cable Installation tiet ee a ete tke MES 51 Ball Detect and Reflector Mounting and Cable Installation ees 52 Remote Ball Detect Switch Cable Installation eee 54 Pinsetter Interface 54 SES String Machine orci ideis ei Po RE TD ER FED E Da shes 55 Pin Input Cable Installation avanserte re iter gi pae oe ett Eget ter ed 56 Aeris 58 Section 35 CADIGS P 62 4 StringPin Pinsetter Service Manual Section 1 SAFETY NOTES amp WARNINGS Throughout this publication Warnings and Cautions accompanied by one of the International HAZARD Symbols are used to alert the mechanic to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly They are defined below OBSERVE AND READ THEM CAREFULLY These Safety Alerts alone cannot eliminate the hazards that they signal Strict compliance to these special instructions when performing the service plus training and Common Sense operation are major accident prevention mea
38. insetter Service Manual 21 22 23 24 Q3 Q6 27 28 Main Power Input power connection for the 3 phase power This voltage can be 208 220 or 380V AC Stopl There are 2 stop switches on the machine They are connected to Stop 1 in series Stop2 If this connection is open the machine will not operate We use a jumper to close this connection This could be used with a stop switch if desired Ball Lift This is a 24V AC supply for the ball lift relays NOTE This is protect with at 250V 0 1A fast blow fuse Elevator Accelerator This provides three phase 380 220 208V power to the accelerator Engine This provides three phase 380 220 208V power to the string pinsetter motor Light This provides single phase 220 208V power to the pin light Com Elevator Accelerator The odd and even control boxes of a lane pair are connected together at Com Elevator The accelerator is connected to the odd lane control box This is used to communicate from the even lane control box to operate the accelerator pinsetter StringPin Pinsetter Service Manual 45 String Pin CPU PCB 15 CPU PCB BILDANZEIGE AUSGANG
39. ion to the area at the head of the pin If worn remove the section of string by performing the following steps l Ifthe strings are worn or frayed cut the string off above the worn area 2 Usinga match or a lighter melt the end of the string which will be inserted into the head of the pin While the string is still hot taper the end so it can be easily threaded through the holes in the head of the pin N WARNING To avoid burning your hands wear gloves and use a rag to taper the melted string end 22 StringPin Pinsetter Service Manual 3 Thread the string through the head of the pin and tie a knot in the end of the string Leave approximately 1 2 13 mm of string extending beyond the end ofthe knot Refer to Figure 5 1 4 Pull the string back through the pin until the knot bottoms out in the pin Refer to Figure 5 1 5 Adjust the string tension for any pin where the string has been cut and pin installed Figure 5 1 Thread String Through Pin 1 THREAD STRING INTO HEAD OF PIN 2 THE KNOT IN STRING LEAVING EXCESS OF 1 2 13 MM New String Installation To control the way the pins are lowered to the pin deck a limiting bar is installed between the pinsetter side frames The strings for pins 4 through 10 go over the limiting bar The strings for pins 1 through 3 do not go over the limiting bar Refer to Figure 5 2
40. is cable STRING PINSETTER INTERFACE RESET CABLE P N 55 083121 000 O o9 STRING MACHINE PINSETTER Figure 7 14 Splice Ball Rack Reset Cable Interface Cable Installation 1 Route the String Pinsetter Interface cable P N 57 500281 000 from P8 on the string pinsetter interface to the appropriate Pinsetter Control connection on the scoring computer Refer to Figure 7 15 50 StringPin Pinsetter Service Manual PS FROM RIGHT BALL DETECTS SCORING PINSETTER Bh CYCLE P5 P7 COMPUTER ON OFF RIGHT BUMPERS SWITCHES BYPASS INPUT LEFT RIGHT FOULS RESET PIN SWITCHES o o o o o o o VECTOR SCORING COMPUTER Figure 7 15 Route Interface Cable Foul Cable Installation 1 Route the Foul cable 57 500928 000 from P7 on the string pinsetter interface to the foul unit Refer to Figure 7 16 P3 P8 P2 LEFT FROM RIGHT a P MP iins OMG 2 LEFT PIN RESET RESET CYCLE P5 P6 P7 BUMPERS RESET RIGHT SWITCHES BYPASS INPUT LEFT RIGHT FOULS ots PIN SWITCHES Fi LE erre a o o ol o o o
41. m move the string brake switch down 6 Repeat steps 1 3 to verify pin movement in pin centering cone 18 StringPin Pinsetter Service Manual PIN SLOW SETTING ADJUSTMENTS 1 Turn the pinsetter power on Knock down some pins When the string wagon travels to the rear of the string pinsetter turn off the pinsetter power 2 With the pinsetter power off lock out the power 3 The pins will travel to the pindeck by gravity N Warning Pinsetter power is to remain off while performing any manual function 4 Manually rotate the large drive pulley in reverse raising the pins until the string wagon lever roller starts to touch the pin slow setting cam 5 Lock the large drive pulley at this position 6 Measure the distance the bottom of pins 1 2 and 3 are from the pin deck The distance should be 60mm 20mm Measure the distance the bottom of pins 4 10 are from the pin deck The distance should be 80mm 20mm StringPin Pinsetter Service Manual 19 7 Ifthe distance is greater than 80mm or 100mm adjust the pin slow setting cam forward If the distance is less than 40 mm or 60 mm adjust the pin slow setting cam back HH NOTE The before and after position of the cams must be the same on both sides of the machine 11 REAR OF STRING PINSETTER 1 Figure 4 4 Slow Setting Adjustment 1 LARGE DRIVE PULLEY 5 PIN
42. ngPin Pinsetter ACCELERATOR MOTOR TO STRING PINSETTER CONTROLLER JUNCTION BOX 208V 220V HIGH VOLTAGE PCB 3d 1 WIRING STRAPS I MIG c yig 14 N89 TIA CONTROLLER AS CABLE FROM STRING PINSETTER 19 2222 20000 3 Ru o lt ad N H 1411 ACCELERATOR MOTOR TO STRING PINSETTER CONTROLLER JUNCTION BOX TO AS CABLE HIGH VOLTAGE PC GROUND AS CABLE FROM STRING PINSETTER CONTROLLER 000 611 80 Ss YOLVYITIDOV NO SV OL 37 7 3 Ball Accelerator StringPin Pinsetter Service Manual Figure TO PIN LIGHT PINLIGHT CABLE PINLIGHT ADAPTER P CABLE 55 083131 000 PINLIGHT ADAPTER CABLE 55 083131 000 HIGH VOLTAGE PCB fpe Figure 7 4 Pin light 38 StringPin Pinsetter Service Manual CPU PCB Figure 7 5 Ball Detect 39 StringPin Pinsetter Service Manual MASKING UNIT 1 i i 1 D 1 t 2 CPU PCB 26 25 mu AUSBANG 55 083120 000 1ST amp 2ND BALL LIGHT CABLE Figure 7 6 Ist amp 2nd Ball Li
43. onents and connections 1 On Scoring Enabled When in the Scoring Enabled mode the pinsetter will cycle by the scoring system When in the Pinsetter On mode there is no communication to the scoring system Q Ball Detect On Enables disables the ball detects When the ball detect is disabled it will not record a ball passing The disable function is for untangling pin strings or other service 3 Reset Cycles the machine 4 Scoring Disabled Lit LED indicates Pinsetter On mode is enabled or Ball Detect Off 1s enabled StringPin Pinsetter Service Manual 49 P3 P2 ELT FROM RIGHT P1 BoWLERPINSETTER BALL DETECTS SCORING x PINSETTER m LEFT PIN RESET Reset CYCLE P5 P6 COMPUTER BUMPERS RESET RIGHT SWITCHES BYPASS INPUT LEFT RIGHT FOULS PIN SWITCHES o o Ne n TO BALL RACK COMMUNICATION CABLE NEAR THE PINSETTER Figure 7 13 Route Reset Control Cable 4 Splice the Reset Control cable 57 500927 000 to the Ball Rack Reset Buttons cable 55 083121 000 Refer to Figure 7 13 H NOTE Differences between P4 and P2 reference Troubleshooting section items 6 and 8 for further explanation when connecting th
44. or D34 D33 are on for a standing pin then the switch position should be ON Position 2 5 pin pinsetter The switch is ON for 5 pin Position 2 10 pin pinsetter The switch is OFF for 10 pin Position 3 Quick Set If the switch is ON then interface will monitor and react to quick sets cycles from the pinsetter On for Mendes 201E and 501E Position 4 Pinsetter strike cycle communications If the switch is ON the pinsetter will cycle with no communication from Vector Scoring If the switch is OFF the pinsetter will wait to have Vector Scoring cycle the pinsetter Positions 5 8 Not Used StringPin Pinsetter Service Manual 61 Section 8 Cables TO STRING MACHINE TO BALL CONTROLLER MOTOR RED ACCELERATOR PROTECTION BLK MOTOR THERMAL CONNECTOR PROTECTOR Ball Accelerator Motor Protection Cable Assembly P N 55 083119 000 KX 1ST BALL 1ST BALL TO STRING MACHINE 2 BALL 2ND BALL CONTROLLER 1ST BALL BALL 24V 424V TO BALL LIGHT CABLE Ball Light Adapter Cable Assembly 55 083120 0000 TO STRING MACHINE CONTROLLER LEFT LANE LEFT RESET LEFT RESET CONTROLLER 24V 24V BALL LIFT 24VAC 12 BALL LIFT AC1 TRANSFORMER 24 7 BALL LIFT AC2 TO BALL LIFT LANE CABLE 53 520588 000 RIGHT LANE RIGHT RESET RIGHT RESET
45. re are not any pins or strings that are caught or not moving freely 2 One more pin strings have excessive spring tension 3 Improper string tension on the pinsetter motor 4 Areplacement string has been improperly installed 5 Watch the disentangle switch to see if its actuator is functioning improperly StringPin Pinsetter Service Manual 31 6 Machine Cycles and All Down Pins are Recognized by the Scorer The Pinsetter Respots One or More of the Fallen Pins 1 Check to see that the solenoid that locks knocked over pins in the up position is functioning 2 Check to make sure all pins are properly routed and free to move 7 After First Ball the Head Pin is Bottomed Out on the Centering Cone Instead of Having a Gap of Approximately 80 mm 1 Open the string break manually and adjust the string tension increase the length of the string 2 Make sure the string of the affected pin moves freely 3 Check the adjustment of the parallel and disentangle switches 4 Make sure that the string solenoid is not constantly actuated 5 Replace board number three with a board from a machine that is functioning properly 8 A Machine is Malfunctioning But You Cannot Isolate the Problem 1 To determine if the problem is in the electrical box or with the machine exchange the electrical boxes with those of a pair that are working properly 2 Ifthe problem follows the electrical boxes exchange the control unit boxes Thi
46. s should allow you to determine which of the boxes is causing the problem 9 Pins Fall When Being Spotted or are not Respotted Accurately 1 Check to see that the strings of the pin or pins being spotted are properly tensioned 2 Check the adjustment of slow setting cams 3 Check the location of the pin centering rings 4 Checkthe centering plate for a broken rubber bumper 32 StringPin Pinsetter Service Manual Section 7 Cable Routing and Connections ELECTRICAL CONTROL BOXES FOR ODD AND EVEN LANES See the following pages StringPin Pinsetter Service Manual 33 34 Intentionally Blank Page StringPin Pinsetter Service Manual TOYLNOD 1417 Tivd OL ES EC 000 169098 5 318Vv2 INVI 000 121580 65 18 2 13934 LL IN 000 0 600S 2S H MOldS LINN TOH LNOO SNIYLS OL 8 mE me a 13534 iuo Nous 21 I 193130 Tiva OL EE 000 66 269 LL Q8 HINYOISNYHL 1 1411 11 8 IHM 7 13538 ado 000 621 80 SS 318 VO YINYOISNVUL H3MOd 1 11
47. se String Wagon StringPin Pinsetter Service Manual 29 30 Intentionally Blank Page StringPin Pinsetter Service Manual Section 6 Troubleshooting SOLUTIONS TO COMMON PROBLEMS 1 Machine and Accelerator Will Not Run 1 Check to see that the main switch is in the ON position 2 Make sure the power cord is properly installed 3 Check to ensure that the circuit breaker for the incoming power is not tripped or turned off 2 One Machine Does Not Run 1 Make sure the motor stop switch on the Pinsetter for the non running motor is turned ON 2 Check to confirm that all electrical cables are properly installed 3 Check to confirm that the disentangle switch under the red cover at the front of the right hand pinsetter side frame is in the closed position 4 Make sure the belt for the drive motor is not off the pulley or broken 3 Accelerator Will Not Run 1 Check the overload on the contactor for the accelerator motor to make sure it 15 not tripped 2 Make certain the accelerator drive belt is on the pulley and not broken 4 Machine Will Not Stop After Completing a Cycle 1 Make sure the ball detect light is on Has SVDC or 24VDC to unit 2 Check to see that the ball detect is clean and properly adjusted 3 Check the ball detect cable This can be done by switching the cables with other machines on that pair of lanes 5 Machine Starts and Stops When Attempting to Lift Pins 1 Make sure the
48. ssembly 55 8600018 000 on the division kickback block with the center of the reflector align with the center of the ball 3 Ball detect and reflector 1 should be 1 1 8 29 mm from ball detect and reflector 2 REFLECTOR ASSEMBLY r 2 51 mm LANE SURFACE Figure 7 18 Locate Reflector H NOTE The ball detects and reflector assembly MUST be the same height on all the lanes of the bowling center 52 StringPin Pinsetter Service Manual 3 Center the ball detect assembly 57 863173 000 between both return kickbacks with the center of the ball detect in line with the center of the reflector CAUTION Ball Detect be damaged if drill motor comes into contact with it 4 Screw the ball detect in place 5 Attach the ball detect cable 57 500926 000 to the ball detect assembly 6 Route the Ball Detect cable 57 500926 000 from P5 and P6 on the string pinsetter interface to the ball detects Refer to Figure 7 19 a Black Green Red to left lane ball detect b White Blue Orange to right lane ball detect P8 og o RIGHT P BOWLERPINSETTER BALLDETECTS SCORING E PINSETTER i LEFT PIN RESET RESET CYCLE P5 P6 P7 COMPUTER BUMPERS RIGHT SWITCHES BYPASS INPUT LEFT RIGHT FOULS PIN SWITCHES CS
49. sures NOTE or IMPORTANT Will designate significant informational notes N WARNING Will designate a mechanical or nonelectrical alert which could potentially cause personal injury or death WARNING Will designate electrical alerts which could potentially cause personal injury or death N CAUTION Will designate an alert which could potentially cause product damage A Will designate grounding alerts SAFETY NOTICE TO USERS OF THIS MANUAL This manual has been written and published by the Service Department of Brunswick Bowling and Billiards to aid the reader when servicing or installing the products described It is assumed that these personnel are familiar with and have been trained in the servicing or installation procedures of these products which includes the use of common mechanic s hand tools and any special Brunswick or recommended tools from other suppliers We could not possibly know of and advise the reader of all conceivable procedures by which a service might be performed and of the possible hazards and or results of each method We have not attempted any such wide evaluation Therefore anyone who uses a service procedure and or tool which is not recommended by Brunswick must first completely satisfy himself that neither his nor the product s safety will be endangered by the service procedure selected All information illustrations and specifications contained in this manual are based on the latest product
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