vent line nozzle operation and service manual
Contents
1. 2015 JC Carter MANUAL P N C01344 REV Introduction Thank you for allowing JC Carter LLC to be a part of your business JC Carter offers many different products for LNG Come visit us on the web at http www jccarternozzles com For the safety of yourself and other people read this manual before using the products Notice the WARNING labels and observe recommended safety guidelines of this manual and or other authorities You should understand the requirements and agree to the safety guidelines of using the product Keep this manual as a reference guide This user manual explains how to install use and troubleshoot the LNG Nozzles This manual contains essential information regarding safety proper fueling and maintenance repair with a troubleshooting help guide included 4 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JG Carter MANUAL P N C01344 REV JC Carter Model 661900 Vent line Features amp Specifications FEATURES e Safe secure positive shut off preventing unintended discharge before during and after venting e Designed for time saving reliable connection disconnection e Durable design protects against damage in the field SPECIFICATION e Fluid compatibility e Max Working Pressure e B2. push forward with a clockwise rotation until the nozzle and receptacle are locked in place Venting the excess pressure can begin Once venting is complete rotate the nozzle counterclockwise to disconnect the nozzle from the receptacle NOZZLE RECEPTACLE 8 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright O 2015 JC Ganten MANUAL P N C01344 MAINTENANCE 9 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 REV JC Carter MANUAL P N C01344 REV Please note that JC Carter recommends the following maintenance schedule be followed to ensure trouble free operation and maximum life Failure to follow the schedule may result in less than optimal performance or reduced operating life Each Venting Before and after each venting e Clean out the cup of the receptacle with dry clean compressed air or nitrogen e Clean out the mating end of the nozzle Preventive Actions Clean nozzle before and after every use with dry compressed air or nitrogen Do not insert nozzle into receptacle if ice accumulation
3. AUTHORITIES HAVING JURISDICTION AND ALL SERVICE WORK MUST BE CARRIED OUT BY TRAINED TECHNICIANS IN ACCORDANCE WITH REGULATIONS DETERMINED BY AUTHORITIES HAVING JURISDICTION JC CARTER LLC PROVIDES THIS DATA AS A GUIDELINE ONLY COMPLIANCE WITH REGULATIONS AND REQUIREMENTS IS THE RESPONSIBILITY OF THOSE PERFORMING THE WORK DESCRIBED HEREIN READ THE LNG NOZZLE OPERATION AND SERVICE WA D d G MANUAL FOLLOW ALL WARNING AND SAFETY INSTRUCTIONS FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY 2 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JG Carter MANUAL P N C01344 REV Key Labels DANG ER MEANING IF THE DANGER IS NOT AVOIDED IT WILL CAUSE DEATH OR SERIOUS INJURY MEANING IF PREVENTIVE MEASURE IS NOT VIT A aN TAKEN SERIOUS INJURY OR DEATH MAY OCCUR MEANING IF THE PRECAUTION IS NOT TAKEN MINOR OR MODERATE INJURY MAY OCCUR FULL FACE SHIELD CRYOGENIC THERMAL GLOVES CRYOGENIC SMOCK SOLID SHOES THAT WITHSTAND CRYOGENIC LIQUIDS 3 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright
4. JC CARTER LLC VENT LINE NOZZLE OPERATION AND SERVICE MANUAL MODEL 661900 JC Carter MANUAL P N C01344 REV Table of Contents Atl c m 3 tee e O et 4 JC Carter Model 661900 Vent line Features amp Specifications 5 OPERATING INSTRUCTIONS u uu u l a 6 SOU e 7 GI Vi W ee 8 Jui ugs Eege 9 FAN E AEE E m m 10 PROV GIES e e n 10 INSTALA que WE 11 Nozzle SAT s 12 EELER 12 TROUBLESHOOTING REFERENCE GUIDE E 13 Nozzle Will Not Engage with Receptacle nennen nennen 14 Word d 14 Vereen d ee 14 C o RR E 14 NEED REPAIR I E 15 1 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JC Carter MANUAL P N C01344 REV MODEL 661900 LNG FUELING OPERATOR MUST BE FULLY TRAINED IN THE SAFE OPERATION OF THIS PRODUCT IN ACCORDANCE WITH REGULATIONS DETERMINED BY
5. dings ensure hose can rotate independently without inference e If hose cannot rotate independently use the Vent Line Swivel 662000 if already installed and suggestion above does not work contact station distributor facility DO NOT FORCE NOZZLE ONTO RECEPTACLE Ice Buildup e Remove ice buildup with dry air 14 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JC Carter MANUAL P N C01344 REV NEED REPAIR Contact your local authorized repair service center for e Service amp Maintenance e Warranty service e Purchasing products parts and accessories e Product information To find an Authorized JC Carter Parts and Repair Service Center please visit us at WWW JCCARTERNOZZLES COM 15 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015
6. is noted on internal receptacle surface or on the nozzle outlet area Defrost ice with dry compressed air or nitrogen If heated dry compressed air is available it will reduce the defrosting time Check inlet of the receptacle before engaging the nozzle If dirt is noted wipe it clean with a soft lint free cloth Do not leave connecting lines and nozzle orifices open to atmosphere when removed Periodic maintenance and cleaning of the nozzle 10 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JC Ganten MANUAL P N C01344 INSTALLATION 11 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 REV JC Carter MANUAL P N C01344 REV Nozzle Installation OPEN NOZZLE PACKAGE ONLY IN A DRY PROTECTED AREA DO NOT ALLOW WATER OR OTHER CONTAMINANTS TO ENTER THE INTERNAL MECHANISM OF THE COUPLING Connecting Nozzle to adaptor hose e Use appropriate wrenches to tighten the adaptor hose e Ensure hoses are clean and dry before connection e DO NOT put nozzle into service if any connections are found to be leaki
7. ng e Recommend to use Vent Line Swivel 662000 to allow the hose and nozzle to rotate independently 12 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JC Carter MANUAL P N C01344 REV TROUBLESHOOTING REFERENCE GUIDE 13 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JC Ganten MANUAL P N C01344 REV Follow all safety requirements when operating the nozzle Proper storage of the nozzle must be followed Do not leave nozzle on the ground Following these steps will help ensure water will not collect inside the nozzle and then refreeze forming ice crystals and causing the poppet to lock up SYMPTOM Nozzle Will Not Engage with Receptacle e Make sure nozzle is seated on receptacle e Make sure no objects in between nozzle and receptacle when engaging e Unit may have been damaged DO NOT USE Contact station distributor facility No Venting e Make sure nozzle is connected to receptacle and engaged e Check gauges e Check with station or facility Nozzle Will Not Rotate e Check surroun
8. on e Read the Operation Service Manual completely before operating e Keep area of operation clear of all persons other than operator e Usethis nozzle only as described in this manual e operate nozzle if it is damaged e Do operate nozzle if any leakage occurs THE OPERATOR MUST WEAR THE PROTECTIVE CLOTHING OUTLINED WA p N N G IN THE WARNINGS AND FOLLOW THE SAFETY INSTRUCTIONS OF THIS MANUAL FAILURE TO DO SO MAY RESULT IN INJURY NEVER POINT THE NOZZLE DIRECTLY AT YOURSELF OR OTHERS AT ANY TIME 7 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JG Carter MANUAL P N C01344 REV FAILURE TO CLEAN NOZZLE AND RECEPTACLE PRIOR TO OR AFTER FUELING IS HAZARDOUS Overview The Vent Nozzle is designed to safely vent out excess pressure from a vehicles fuel tank The operator mates the nozzle 661900 recommend to have the Vent Line Swivel 662000 on the end of the nozzle to keep hoses from becoming twisted to the receptacle by lining up the center of the nozzle and the center of the receptacle The two locking pins on the side of the receptacle are used for securing the nozzle to the receptacle Once initial connection is lined up have the pins lined up with the spiral slots on the nozzle
9. urst pressure Leakage during venting e Operating temperature e Storage temperature e Dimensions o Length o Width including operating handles Weight o Process connection 5 LNG LN2 300 PSI at Fueling 2 MPa 55 PSI at Static System 3 79 MPa 2000 PSI 13 79 MPa None 320 F to 185 F 195 56 C to 85 C 60 F to 120 F 51 1 C to 48 89 C 9 75 241 mm 12 with swivel 305 mm 6 152mm 2 165 0 91 kg CGA 440 CAUTION FAILURE TO ADHERE TO THE SPECIFICATION MAY RESULT IN INJURY JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 JG Ganten MANUAL P N C01344 OPERATING INSTRUCTIONS 6 JC Carter Cleveland OH 44143 USA www jccarternozzles com THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF JC CARTER LLC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF JC CARTER LLC IS PROHIBITED Copyright 2015 REV JC Carter MANUAL P N C01344 REV Safety Precautions e Always wear protective clothing as required by authorities having jurisdiction FULL FACE SHIELD CRYOGENIC SMOCK CRYOGENIC THERMAL GLOVES SOLID SHOES THAT WITHSTAND CRYOGENIC LIQUIDS e Follow all regulations as specified by authorities having jurisdicti
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