XPO2 Service Manual
Contents
1. DO NOT place or store product where it can drop into water or other liquid DO NOT reach for product that has fallen into water Unplug IMMEDIATELY Avoid creation of any spark near medical oxygen equipment This includes sparks from static electricity created by any type of friction NEVER drop or insert any object or liquid into any opening For optimum performance Invacare recommends that each concentrator be On in auto pulse mode and running for a minimum of 5 minutes Shorter periods of operation may reduce maximum product life Refer to Checking O Purity on page 15 for auto pulse mode A product should NEVER be left unattended when plugged in Make sure is Off when not in use The MUST be used in an upright position DO NOT connect the concentrator in parallel or series with other oxygen concentrators or oxygen therapy devices Part No 1150748 7 XPO SECTION IMPORTANT SAFEGUARDS Radio Frequency Interference This equipment has been tested and found to comply with EMC limits specified by IEC EN 60601 1 2 These limits are designed to provide a reasonable protection against electromagnetic interference in a typical medical installation Other devices may experience interference from even the low levels of electromagnetic emissions permitted by the above standards To determine if the emissions from the XPO are causing the interference turn the Off If the interference with the other de2. DC adapters Operating Temperature 95 F to 104 F 35 C to 40 C Continuous use all settings Extended Temperature Range Using Internal Battery Operating Temperature 95 F to 104 F 35 C to 40 C Continuous use settings 2 and 3 45 minutes max setting 4 30 minutes max setting 5 Regulatory Listing ETL certified complying with EN 5501 1 1998 CISPR 11 2003 IEC 60601 1 2nd ed 2005 IEC 60601 1 2 2 1 ed IEC 61000 3 2 2005 IEC 61000 3 3 2005 UL 60601 1 Ist ed CSA 601 1 M90 6 Part No 1150748 SECTION IMPORTANT SAFEGUARDS SECTION IMPORTANT SAFEGUARDS In order to ensure the safe installation assembly and operation of the XPO Portable Concentrator these instructions MUST be followed A WARNING SECTION 1 IMPORTANT SAFEGUARDS contains important information for the safe operation and use of this product Operating Information A DANGER A spontaneous and violent ignition may occur if oil grease greasy substances or petroleum based products come in contact with oxygen under pressure These substances MUST be kept away from the XPO portable concentrator tubing and connections and all other oxygen equipment DO NOT use any lubricants unless recommended by Invacare To Reduce The Risk Of Burns Electrocution Fire Or Injury To Persons DO NOT come in contact with the concentrator while wet
3. or too cold to allow operation on battery to continue 1 4 See OM for instructions Control panel button was found to be continuously pressed L5 Mons upon power up a k a stuck button See OM for instructions Operating Alarms Code 3000 3 4 None Code 3001 3 4 3002 3 4 2 XPO 16 1150748 SECTION 4 ERROR CODES Compressor Alarms Code 6000 4 5 None Code 6001 4 5 6002 4 5 2 6003 4 5 1 2 Within the System Alarms there are a few alarms that may correct themselves simply by changing the internal battery ERROR ALARM SUB ALARM ERROR CODE Illuminated flow Illuminated flow COMMENTS LEDs LEDs System Alarms Code 7000 3 4 5 None Code 7001 3 4 5 7002 3 4 5 2 Replacement of the internal battery may eliminate this problem Code 7003 3 4 5 1 2 Code 7004 3 4 5 3 Code 7005 3 4 5 3 1 Code 7006 3 4 5 3 2 Code 7007 3 4 5 3 2 1 Code 7008 3 4 5 4 Code 7009 3 4 5 4 1 700 3 4 5 4 2 700 3 4 5 4 2 1 Code 700c 3 4 5 4 3 Code 700d 3 4 5 4 3 1 Code 700 3 4 5 432 Replacement of the internal battery may eliminate this problem Code 700f 3 4 5 432 1 Replacement of the internal battery may eliminate this problem Code 7010 3 4 5 5 Replacement of the internal
4. ECTION IMPORTANT SAFEGUARDS 6 6 7 Operating Information mr 7 To Reduce The Risk Of Burns Electrocution Fire Or Injury To 7 Radio Frequency Interference eit n au er Ue iuda ads i 8 SECTION 2 COMPONENT REPLACEMENT ee eee e eee eeeecocooceccccccceoes 9 Replacing the Gross Particle Filter or Filter Cover eene tenente ttentnnes 9 sp God 0p 9 Replacing the Inlet Filter atentos ine boa akute au he eara pase oat E Repl cing th E EE 12 Re assemblins the 26 PO 13 Replacement pd E RR epu bp de Urdu s Up a ME 13 SECTION 3 CHECKING PURITY 0000000000000000000000000000000000000000000000000 14 SECTION 4 ERROR CODES 0000000000000000000000000000000000000000000000000000000000000 5 LIMITED WARRANTY 000000000000000000000000000000000000000000000000000000000000000000000 19 1150748 3 XPO2 SPECIAL NOTES SPECIAL NOTES Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage Refer to the following table for definitions of the signal words SIGNAL WORD MEANING Danger indicates an imminently hazardous situation DANGER which if not avoided will result in death or serious injury Warning indica
5. Service Manual XPO Portable Oxygen Concentrator Models XPO I 00 and XPO I 00B DEALER Keep this manual The procedures in this manual amp MUST be performed by a qualified technician For more information regarding Invacare products parts and services please visit www invacare com Yes you can 0120 WARNING DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL EQUIPMENT WITHOUT FIRST COMPLETELY READING AND UNDERSTANDING THESE INSTRUCTIONS AND ANY ADDITIONAL INSTRUCTIONAL MATERIAL SUCH AS OWNER S MANUALS SERVICE MANUALS OR INSTRUCTION SHEETS SUPPLIED WITH THIS PRODUCT OR OPTIONAL EQUIPMENT IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS CAUTIONS OR INSTRUCTIONS CONTACT A HEALTHCARE PROFESSIONAL DEALER OR TECHNICAL PERSONNEL BEFORE ATTEMPTING TO USE THIS EQUIPMENT OTHERWISE INJURY OR DAMAGE MAY OCCUR ACCESSORIES WARNING INVACARE PRODUCTS ARE SPECIFICALLY DESIGNED AND MANUFACTURED FOR USE IN CONJUNCTION WITH INVACARE ACCESSORIES ACCESSORIES DESIGNED BY OTHER MANUFACTURERS HAVE NOT BEEN TESTED BY INVACARE AND ARE NOT RECOMMENDED FOR USE WITH INVACARE PRODUCTS 2 Part No 1150748 TABLE OF CONTENTS TABLE OF CONTENTS SPECIAL NOTES 090900000000000000000000000000000000000000000000000000000000000000000000000000000 4 TYPICAL PRODUCT PARAMETERS 0000000000000000000000000000000000000000000000000000 5 6 6 S
6. battery may eliminate this problem Code 701 I 3 4 5 5 Code 7012 3 4 5 52 Code 7013 3 4 5 5 2 1 7014 3 4 5 5 3 7015 3 4 5 5 3 1 7016 3 4 5 5 3 2 7017 3 4 5 5 3 2 1 Code 7018 3 4 5 5 4 Code 7019 3 4 5 5 4 1 Code 701 3 4 5 5 4 2 Code 701b 3 4 5 5 4 2 1 Code 701c 3 4 5 5 4 3 Code 7014 3 4 5 543 1 Replacement of the internal battery may eliminate this problem Code 70le 3 4 5 5 4 3 2 Code 701f 3 4 5 5 4 3 2 Part No 1150748 17 XPO 18 1150748 LIMITED WARRANTY LIMITED WARRANTY For warranty information please refer to the original owner s manual which came with this product or contact Invacare for more information Part No 1150748 19 Yes you Invacare Corporation www invacare com USA One Invacare Way Elyria Ohio USA 44036 2125 800 333 6900 Technical Services 440 329 6593 800 832 4707 EU Representative Invacare Deutschland GmbH KleiststraBe 49 D 32457 Porta Westfalica Tel 49 0 5731 754 0 Fax 49 0 5731 754 52191 Canada 2013 Invacare Corporation 570 Matheson Blvd E Unit 8 All rights reserved Republication Mississauga Ontario L4Z 4G4 Canada 800 668 5324 duplication or modification in whole or in part is prohibited without prior written permission from Invacare Trademarks are identified by and 9 All trademarks owned by or licensed to I
7. centers e System Alarms This alarm group centers on internal software monitors These are alarms for which there is no corrective action available to either the patient or the provider However there are sub codes that can be accessed to help the Invacare service and repair centers To access the Sub Alarm codes the unit first has to be in an alarm condition with multiple flow level LEDs illuminated While in this condition the Plus and Minus flow setting buttons should be pushed and held As long as both these buttons are being pushed a different set of flow LEDs will illuminate This alternate set of illuminated LEDs is the sub alarm code Once the Plus and Minus buttons are released the original alarm code will return Once the unit is turned off the alarm codes displays will be reset All the alarms should be reset and the unit turned back on to see if the unit can self correct the problem If the alarms persist please contact your nearest Invacare repair center ALARM SUB ALARM ERROR ERROR CODE Illuminated flow Illuminated flow LEDs LEDs Common Alarms Internal temperature of the unit is either too hot or too cold 12 to allow compressor to start See OM for instructions While operating the internal temperature of the unit becomes either too hot or too cold to allow operation to continue See 1 3 OM for instructions The internal battery temperature is either too hot
8. ed against dripping water Electrical Requirements AC Power Supply 120 VAC 60 Hertz 1 2 amps 230 VAC 50 Hertz 0 7 amps DC Power Supply 11 6 5 amps Rated Current Input 3 8 amps at 18 VDC Sound Level setting 2 45dBA weighted Altitude Up to 10 000 ft 3046 m above sea level Oxygen Concentration Based on an atmospheric pressure of 14 7 psi 101 kPa at 70 F 21 8776 to 95 676 after initial warm up period approximately 5 minutes Oxygen Flow Pulse flow delivery Bolus Volume Ranges From 300 840cc settings to 5 Dimensions 10 high x 7 wide x 4 deep 25 4 cm high x 17 8 cm wide x 10 2 cm deep Weight 6 0 Ibs 2 72 kg 1 3 Ibs 0 68 kg for supplemental battery Part No 1150748 5 TYPICAL PRODUCT PARAMETERS Battery Duration times are approximate Setting 3 5 hours Setting 2 2 5 hours Setting 3 2 0 hours Setting 4 1 5 hours Setting 5 1 0 hours Battery Recharge Time NOTE Recharge time increases if battery is charging while unit is running 4 hours Humidity Operating Humidity 1576 to 6076 non condensing Storage Humidity up to 9576 non condensing Temperature Range All power sources Operating temperature 41 F to 95 F 5 C to 35 Storage temperature 2 F to 140 F 20 C to 60 C Extended Temperature Range Using AC or
9. f the board A static cuff MUST be worn and properly grounded using an alligator clip Electrical conduit or a water pipe is normally sufficient when a known good ground in unavailable Care should be taken to ensure that the alligator clip contacts a bare metal surface NOTE For this procedure refer to FIGURE 2 5 1 Perform the steps in Accessing on page 9 2 Remove the inlet filter with tubing attached from the holder 3 Disconnect the battery wiring harness from the PC board 4 Remove the battery from the thermal pad and battery tray NOTE The thermal pad is between the battery and the bottom of the tray It is a soft dough like material that adheres to the tray If thermal pad is damaged or pulled up during battery removal it MUST be replaced Battery Wiring Harness PC Board Battery connects here Inlet Filter Tubing FIGURE 2 5 Replacing the Battery Part No 1150748 13 SECTION 2 COMPONENT REPLACEMENT NOTE When installing new battery ensure the battery is label side up 5 Position new battery on thermal pad as shown 6 Connect the battery wiring harness to the PC board 7 8 Install inlet filter with tubing into holder Re assemble the XPO Refer to Re assembling the XPO on page 14 Re assembling the NOTE For this procedure refer to FIGURE 2 3 on page 11 1 Carefully re install the front cover onto the Turn the On to ensure p
10. low the directions provided by the analyzer manufacturer Some analyzers will also measure flow and pressure but only if connected to a continuous flow of oxygen so these options are not usable on this pulse only unit NOTE Thepurity reading may fluctuate slightly due to the pulse flow It is recommended that you record a high and a low over a 60 second time period The is functioning properly when the purity levels are above 87 after the 5 minute warm up period Part No 1150748 15 SECTION 4 ERROR CODES SECTION 4 ERROR CODES The has dozens of alarms that are being monitored on a continuous basis The alarms are grouped into four main categories Common Alarms These are alarms for which the patient or the provider can take action to eliminate the issue These alarms and the corrective steps are fully explained within the Owner s Manual OM Operating Alarms This alarm group centers on the sieve beds and the PSA process These are alarms for which there is no corrective action available to either the patient or the provider However there are sub codes that can be accessed to help the Invacare service and repair centers e Compressor Alarms This alarm group centers on the compressor operation These are alarms for which there is no corrective action available to either the patient or the provider However there are sub codes that can be accessed to help the Invacare service and repair
11. nvacare Corporation or its subsidiaries unless otherwise noted Torx is a registered trademark of Textron Inc Dawn is a trademark of The Proctor and Gamble Company Part 1150748 0120 Rev D 10 17 13
12. roper operation 2 3 4 Turn Off While holding the unit together position the so that the back panel is facing up Detail A in FIGURE 2 3 Install four mounting screws and secure the two sections of the together Detail A in FIGURE 2 3 Securely tighten Remove the glue residue by applying 91 isopropyl alcohol and wiping with a clean cloth Make sure the surface is dry and free of any residue This will ensure a good seal for the new label Install replacement label on the top of the so that it adheres to both the front and rear sections Replacement Parts NOTE Refer to the parts catalog at www invacare com for component part number XPO 14 1150748 SECTION 3 CHECKING PURITY SECTION 3 CHECKING O PURITY NOTE Although the offers pulse dose only the oxygen purity can be checked with a hand held oxygen analyzer NOTE Oxygen purity should be checked annually or every 4 320 hours whichever comes first 1 Turn the unit On 2 Press the button to increase the flow to setting 5 3 Simultaneously press and hold the and battery gauge buttons until the 5 BLUE indicator light blinks This is your indication that the unit is now in auto pulse mode NOTE The unit will remain in auto pulse mode until it is set to a lower flow setting or is turned off 4 Connect a standard hand held oxygen analyzer to the outlet port 5 Fol
13. tes a potentially hazardous situation WARNING which if not avoided could result in death or serious injury Caution indicates a potentially hazardous situation CAUTION which if not avoided may result in property damage or minor injury or both NOTICE The information contained in this document is subject to change without notice A DANGER DO NOT SMOKE while using this device Keep all matches lit cigarettes candles or other sources of ignition out of the room in which this product is located and away from where oxygen is being delivered NO SMOKING signs should be prominently displayed Textiles and other materials that normally would not burn are easily ignited and burn with great intensity in oxygen enriched air Failure to observe this warning can result in severe fire property damage and cause physical injury or death A CAUTION Caution Federal law restricts this device to sale or rental by or on order of a physician or any other practitioner licensed by the law of the State in which he she practices to use or order the use of this device XPO 4 Part No 1150748 TYPICAL PRODUCT PARAMETERS TYPICAL PRODUCT PARAMETERS Direct Current Type BF equipment Attention Consider Accompanying Documents DO NOT smoke Class 11 Double Insulation Power On Off DO NOT dispose of in household waste Recycle DO NOT use oil or grease Keep dry Protect
14. the XPO remember that battery power is still being applied to the internal PCB printed circuit board Care MUST be taken to minimize contact with the PCB DO NOT use any kind of tool screwdriver pliers etc when working on the internal structure otherwise injury and or damage may occur Battery power remains on the PCB as long as the battery connection is made to the PCB Part No 1150748 9 SECTION 2 COMPONENT REPLACEMENT NOTE For this procedure refer to FIGURE 2 2 and FIGURE 2 3 on page 11 1 Remove label from the top of the FIGURE 2 2 NOTE This label adheres to the front and rear sections of the This label MUST be removed to separate the two sections Label XPO FIGURE 2 2 Remove Install label 2 Position the so that the back panel label is facing up Detail A in FIGURE 2 3 3 Remove the four mounting screws from the back of the using a T15 Torx screwdriver Detail A in FIGURE 2 3 XPO 10 Part No 1150748 SECTION 2 COMPONENT REPLACEMENT DETAIL DETAIL Mounting Screws Ribbon Cable Front Cover Inlet Filter Back Panel Label Tubing Mounting Screws Front Cover DETAIL Ribbon Cable PC Board FIGURE 2 3 Removing the Front Cover 4 While holding the unit together rotate the and position it so that the back panel label is facing down NOTE The ribbon cable is connected
15. to the front cover and the pc board Only open the as shown in Details B and C 5 Slowly open the front cover ensuring not to damage the ribbon cable Detail B and Detail C in FIGURE 2 3 Replacing the Inlet Filter NOTE For this procedure refer to FIGURE 2 4 and FIGURE 2 2 on page 10 NOTE The inlet filter should be replaced as needed 1 Perform the steps in Accessing XPO on page 9 Part No 1150748 lI SECTION 2 COMPONENT REPLACEMENT 2 Remove the inlet filter from the holder Detail A 3 Disconnect the inlet filter with inch tubing attached from the 11 inch long tubing Detail B Holder DETAIL Inlet Filter DETAIL B g Inch Tubing Intake Inlet Filter w g inch Tubing Attached A Flow sow i Outlet 8 1 5 inch Tubing FIGURE 2 4 Replacing the Inlet Filter 12 1150748 SECTION 2 COMPONENT REPLACEMENT 4 Transfer the s inch tubing to the intake of the new filter NOTE The flow arrow points away from the intake 5 Connect the 11 2 inch tubing to the outlet of the inlet filter Detail A of FIGURE 2 4 6 Position and orient the new filter in the holder Detail B of FIGURE 2 3 7 Re assemble Refer to Re assembling the on page 14 Replacing the Battery A CAUTION Before handling the P C board ensure you are properly grounded to prevent static damage to the components o
16. vice s stops then the is causing the interference In such rare cases interference may be reduced or corrected by one of the following measures e Reposition relocate or increase the separation between the equipment Connect the equipment into an outlet on a circuit different from that to which the other device s is connected XPO 8 Part No 1150748 SECTION 2 COMPONENT REPLACEMENT SECTION 2 COMPONENT REPLACEMENT CAUTION Ensure not to damage ribbon cable when removing or installing front cover DO NOT use Methyl Ethyl Ketone MEK This will damage the plastic Replacing the Gross Particle Filter or Filter Cover NOTE For this procedure refer to FIGURE 2 1 lagnet NOTE The gross particle filter should be replaced as needed Cover 1 Lift filter cover slightly and pull down to remove tabs from the grooves 2 Lift out the filter from the filter cover 3 Use a vacuum cleaner or wash with a mild liquid dish detergent such as Tabs Filter Dawn and water Rinse thoroughly Grooves Cover Cover 4 Thoroughly dry the filter and inspect Magnet for fraying crumbling tears and holes 5 Replace filter cover and or filter Filter 6 Reinstall the filter cover by placing the tabs in the slots and engaging the magnet NOTE Use only Invacare gross particle filter FIGURE 2 1 Replacing the Gross Particle Filter or Filter Cover Accessing XPO A WARNING When accessing
Download Pdf Manuals
Related Search