LIXOR® Installation & Service Manual - Bio
Contents
1. all applicable information LAUNDRY WATER USAGE Spread wash loads throughout the week Instead of liquid fabric softener dryer sheets should be used Use low suds biodegradable and low phosphate detergents like Mighty Mike from Scienco FAST www sciencofast com CIGARETTE BUTTS MELON RINDS COFFEE GROUNDS METAL OBJECTS STICKS CONDOMS MODELING CLAY STRING LEAKY FIXTURES Large quantities of water are added to your wastewater system when you have leaking fixtures Timely detection and repair can help to maximize the life of your system especially the drain field CONDOMS MODELING CLAY CORN COBS PAINT DISPOSABLE DIAPERS PAPER TOWELS THINNERS WET WIPES SEPTIC TANK ADDITIVES ENZYMES The wastewater in the system WATER SOFTENERS The FAST process may tolerate discharge from demand initiated regeneration softeners vs timer regeneration However these discharges can possibly damage other parts of the septic system FOOD WASTES Garbage disposal waste is acceptable if allowed by your local regulatory authority However it may lead to more frequent removal of solids For large quantities of food please dispose of in the garbage Fats Oils amp Grease FOG Be aware too much grease i e animal fats vegetable oils lard etc down the drain may overload or prevent the bacteria from fully breaking down the waste DISINFECTANTS CLEANERS Use citric acid chlorite and or other biodegradable cleaners according to the ma2. and T3 B L2 R lt To Blower 7 Se 4 ie at Power In to L1 and L3 Remove existing wire between 96 NC amp Blower N Lug F Two J wires from blower connect one to Blower N Ge Lug and the other to overload 96NC Terminal L2 g G gt Power to Blower from T2 and T3 T1 T2 amp T3 To Blower Power In to L1 L2 and L3 Remove existing wire between 96 NC amp Blower N Lug Two J wires from blower connect one to Blower N Terminal and the other to overload 96NC Terminal Power to Blower from T1 T2 and T3 BLOWER S WIRING DIAGRAM EELS Lito U1 of 21 L2 to U2 JUMPER BETWEEN U1 22 hae 0rd FPZ SCL 30DH SCL 40DH SCL K04 SCL KOR MD SCL KOSR MD FROM 2HP AND UP 460V 3 Lito U1 L to V1 L3 to W1 JUMPER BETWEEN U2 V2 W2 All Wiring Diagrams are Available Upon Request Your FPZ sci 3 30DH SC scl 40DH set KOS SCL KOR MD SCL KO8R MD F P Li to U1 L3 to V1 L3 to W1 JUMPER BETWEEN ui W2 V1 U2 w1 v2 Lixor Module Serial Number system Designer Name Designer Phone Health Official Name Health Official Phone Manufacturer Name Bio Microbics Inc Manufacturer Phone 1 800 753 FAST 3278 Installed By Installer Phone Maintenance Provider Name Maintenance Provider Phone BIO MICROBICS INCORPORATED 8450 Cole Parkway Shawnee KS 66227 USA Ph 913 4
3. prior to performing any work Failure to do so 1 0 2 0 amp 23 steel pipe for LIXOR 3 0 A CAUTION could result in severe bodily injury or death 4 0 4 0XD 6 0 6 0XD 8 0 8 0XD Any piping inside the LIXOR tank must be non corrosive to at least 18 46 cm below the 1 LIXOR units work best when the water line It is critical to stabilize the air line with non corrosive clamps lt every 24 61 cm inside the LIXOR tank A minimum number of clamps is provided with each LIXOR unit Blower piping to LIXOR may not exceed 100 ft 30 5 m total length and use a maximum of 6 elbows ALL CONNECTIONS MUST BE water AIR TIGHT AND PERMANENT Keep all debris out of air line Wire the blower to accept the proper voltage for your specific location according to the 42 MAIN l TARGET ij e oy fy AAD TILO TRA a Ti EOI EMEN AoA 1 o UO E OME a ee EVENLY SPACED MODULES guidelines for release depth mixing volume and spacing are followed see diagrams The specific LIXOR units requirements are also detailed in its specification sheets and the specific project engineered plans Extension Attach the base piece of the module to the base of the tank with minimum of two non corrosive anchor bolts and fender washers provided by others If LIXOR is installed deeper than the maximum listed depth in the chart below based on then an extension may be added to the LIXOR To add an extension cut the p
4. systems The LIXOR process provides dissolved oxygen into a wastewater treatment system Usually the LIXOR system is installed prior to the primary treatment or settling area When used in this manner it helps to initiate the biological breakdown of solid material that the biomass cannot process and bacteria that die settle in LIXOR tank for pump out removal The LIXOR submerged aeration system consists of the LIXOR module s and the air blower piping and electrical commponets provided by others Thank you for purchasing a Bio Microbics LIXOR submerged aeration system The LIXOR system is engineered and manufactured to meet the highest industry standards by the leader in onsite wastewater equipment The LIXOR System is at the forefront of green technology Based on environmentally sound and simple scientific principles the LIXOR system is our continued commitment to improve small onsite treatment capabilities You can take pride in knowing that with Bio Microbics products you will help ensure a clean environment for future generations Please take time to thoroughly read this manual its important safety precautions and detailed information on the proper use and maintenance of your LIXOR Submerged Aeration system Things you can do to prolong the life of your system 1 2 3 4 If you should desire any further assistance please contact Bio Microbics by e mail at sales biomicrobics com or call us at 8
5. upgraded or 913 422 0707 E Check for proper alarm function if applicable Turn OFF the blower circuit breaker A WARNING Persons coming and wait for the alarm to sound lf the alarm does not sound after 30 seconds then in contact with review the electrical installation procedures wastewater must immediately wash all F dine EE Turn the blower back ON exposed areas with disinfecting cleaner and contact your personal physician Backfill the excavation Failure to do so could result in severe I no J asoro H Lastly record the LIXOR unit s serial number in this manual J J i Do s amp Don ts What can I put down the drain AC AUTION Only qualified service persons should open any access port on a septic system Infectious organisms exist in a septic tank Persons coming in contact with wastewater must immediately wash and disinfect all exposed areas and contact their personal physicians Please refer to the list below for important information on how to help keep your treatment system performing as it should Do not put these items down the drain ANIMAL BONES SKIN EGG SHELLS PESTICIDES AUTOMOTIVE FLUIDS FILM DEVELOPING WASTE PLASTICS BANDAGES FLOOR STRIPPER RAGS CAT LITTER HERBICIDES RV WASTE CAUSTIC CLEANERS HOME BREWERY WASTE SANITARY NAPKINS SOLVENTS RECORD KEEPING Keep copies of all system drawings plans of the site installed equipment service records with all other home appliance documents Record
6. 00 753 FAST 3278 Sincerely Bio Microbics Team Have the entire system inspected and tank pumped as necessary Keep track of the substances entering your system please review the list of Do s amp Don ts Owner s Manual for poster Keep the LIXOR System operating do not turn off the blower Care for your drain field or irrigation system if applicable Thank you again for using LIXOR LOCATION Always have all utility lines and equipment marked A WARNING by a locating service prior to performing any work Failure to do so could result in severe bodily injury or death The LIXOR submerged aeration system can be placed inside any septic tank Be sure the tank A WARNING Hazards exist in confined spaces such as a septic has adequate access for inserting the LIXOR cen aa anaes eu gee ee Hk be module into the tank min 15 in 38 cm ollowed if entering a tank Always keep tank openings covered during opening Follow all other applicable storage and installation requirements precautions when installing any tank containing the LIXOR system T comonnwe cd Inlet filter element C M co C E OPTIONAL EQUIPMENT s Control panel not shown MATERIALS REQUIRED FOR INSTALLATION 1 Septic tank that meets all applicable requirements and standards 2 Non corrosive pipe clamps anchor bolts and fender washers or other commercially available anchoring system to secure module to tank air line to tank and t
7. 22 0707 Fax 913 422 0808 800 753 FAST 3278 www biomicrobics com
8. BlO microsics Better Water Better World LIXOR Submerged Aeration System Installation amp Service Manual FOR USE WITH LIXOR 0 5 1 0 2 0 3 0 4 0 4 0XD 6 0 6 0XD 8 0 amp 8 0XD Submerged Aeration System LIXOR bar ee Microbics Inc Revised December 2009 LIXOR is registered tradem ark of Bio Microbics Inc Dear LIXOR Owner LIXOR SYSTEM INSTALLATION amp SERVICE MANUAL GENERAL INFORMATION All LIXOR products are ETL certified for safety The ETL certification mark can be found on the LIXOR control panel or inside the blower housing If you have questions regarding any Bio Microbics product please contact us at 1 800 753 FAST 3278 or 913 422 0707 Only authorized service personnel should service a septic system and its components Deadly hazards such as lethal gases and high voltage electricity are associated with the system DELIVERY INSPECTION LIXOR systems are carefully manufactured checked and tested at the factory before shipment Before and after uncrating the unit check the packaging for signs of shipping damage If there is evidence of damage or abuse notify Bio Microbics Inc at 800 753 3278 or 913 422 0707 THE LIXOR SUBMERGED AERATION SYSTEM ye The LIXOR submerged aeration system is a highly efficient aeration and mixing device that is designed to be used in conjunction with other technologies such as the Bio Microbics FAST wastewater treatment
9. able regulations supersede these operational directions NOTICE Avoid pumping down after periods of heavy rain or when the ground water is likely to be above the bottom of the concrete tank Emptying the tank under these conditions could cause the tank to float up and become dislodged LIMITED WARRANTY Bio Microbics Inc warrants every new LIXORe system against defects in materials and workmanship for a period of two years after installation or three years from date of shipment whichever occurs first subject to the following terms and conditions During the warranty period if any part is defective or fails to perform as specified when operating at design conditions and if the equipment has been installed and is being operated and maintained in accordance with the written instructions provided by Bio Microbics Inc Bio Microbics Inc will repair or replace at its discretion such defective parts free of charge Defective parts must be returned by owner to Bio Microbics Inc s factory shipping pre paid if so requested The cost of labor and all other expenses resulting from replacement of the defective parts and from installation of parts furnished under this warranty and regular maintenance items such as filters or bulbs shall be borne by the owner This warranty does not cover aerator components which have been damaged by flooding or any components that have been disassembled by unauthorized persons improperly installed or damaged due to altere
10. can explode if ignited or deadly if inhaled DO NOT use flame or spark near a septic tank access points e Only qualified service persons should open any access port on a septic system Infectious organisms exist in a septic tank Persons coming in contact with wastewater must immediately wash and disinfect all exposed areas and contact their personal physicians Regular Maintenance of System eS Disses control panel Venting clear any vents if applicable Clear Blower Housing intake of obstructions el _ _ Scum layer Remove any floating waste if applicable SAA ALAARA SANA ON F Screens Check any SaniTEE screens and clean using swab Always secure all access covers in place so that Only qualified service persons should open any access people cannot enter the tank control panel or port on a septic system Infectious organisms exist in a blower without the use of proper tools DO NOT use flame or spark near a septic tank Persons coming in contact with wastewater must immediately septic tank s access points Gases emanating from septic tanks can wash and disinfect all exposed areas and contact their personal explode if ignited or deadly if inhaled physicians Failure to do so could result in severe sickness or death NORMAL OPERATING CONDITIONS SOUND The LIXOR system s blower makes a constant humming noise much like a household refrigerator Under normal conditions the blo
11. d or improper wiring or overload protection This warranty applies only to the treatment plant and does not include any of the house wiring plumbing drainage septic tank or disposal system Bio Microbics Inc reserves the right to revise change or modify the construction and or design of the LIXOR system or any component part or parts thereof without incurring any obligation to make such changes or modifications in present equipment Bio Microbics Inc is not responsible for consequential or incidental damages of any nature resulting from such things as but not limited to defect in design material or workmanship or delays in delivery replacements or repairs THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESSED WARRANTIES ANY WARRANTY IMPLIED BY LAW INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS IN EFFECT ONLY FOR THE WARRANTY PERIOD SPECIFIED ABOVE NO REPRESENTATIVE OR PERSON IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR TO ASSUME FOR BIO MICROBICS INC ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ITS PRODUCTS CONTACT YOUR LOCAL DISTRIBUTOR FOR PARTS AND SERVICE COMMON WIRING DIAGRAMS 220VAC 19 dahl ALL 30 o 4 p eet Blower N Lug J to Blower N Lug wry izg 0s 2 Ara 2HP 4 Power In to L1 L2 amp L3 220VAC 19 lt Power In to LiandL3 JER 2 BLOWER Brel PEM a E 7 A fy 4 mamn SES POWER IN T2
12. he riser and blower housing to a concrete base 3 2 or 3 Schedule 40 pipe and fittings Appropriate pipe sealant 5 All necessary electrical equipment and materials to ensure proper installation as per all applicable codes 6 Non corrosive brackets for securing air line to the tank Each LIXOR unit comes with a minimum quantity 7 Concrete base for blower assembly See individual model specifications for dimensions BLOWER INSTALLATION All electrical work shall be properly performed by a qualified A PT TER electrician per all applicable codes Failure to do so may result in severe bodily injury or death The blower housing must be placed on a concrete slab All conduit piping should pass through the concrete slab from below 1 CONNECT PIECES as shown Longest pipe b Elbow Air filter assembly d Shortest pipe Reducer bushing oaoogog NOTE USE TEFLON SEALANT TAPE ON ALL PIPE CONNECTIONS diagrams of each blower If using 3 phase power and blower turns anti clockwise then switch any two of the incoming power leads 2 Secure blower assembly to base using four 4 14 x 17 self tapping screws supplied w unit Drill screws directly into blower base 3 Install air line Supplied by contractor from LIXOR MODULE INSTALLATION blower outlet to LIXOR unit using required piping 22 Sched 40 PVC for on 05 Always have all utility lines and equipment marked by a i l i locating service
13. ine wiring directions inside the supplied LIXOR control panel 2 A dedicated breaker is required in the building master electrical panel Make connections between the master panel and the LIXOR control panel 3 Make connections between the blower and the control panel as per the electrical diagrams at the end of this manual and all applicable codes wiring should be run through electrical conduit 4 Wire the blower to accept the proper voltage for your specific location according to the diagrams of each blower some blowers come pre wired to accept 220V VENTING REQUIRED VENT SIZES a LIXOR Min vent pipe diam Min vent opening If LIXOR is inside an enclosed tank then a venting method must be meet nee created Three of the most common solutions are mentioned here 0 5 0 75 4 8 The vent system must be sized properly to avoid excessive 10 075 48 backpressure in the system see table below It also must not allow 70 3 2 205 surface water to enter the system and must allow internal 3 0 3 2 20 5 condensation to drain 4 0 4 10 2 7 45 EMRE voce Te 6 15 2 12 5 80 6 ee 1 DIRECT VENT The LIXOR tank s 50XD TTT 12 5 80 G manhole s may be able to directly 6 152 12 5 80 6 6 accommodate a vent provided the minimum 8 0XD 6 15 2 12 5 80 6 f f e vent opening is met see chart Any cap FRED o aes si 885 must be installed so as to prevent unauthorized access The vent structure s should prevent foreign W
14. nufacturer s recommendations Products containing quaternary ammonia or oil based cleaners should not be used Use drain cleaners as a last resort to unclog pipes Drains fROm Garage and Workrooms Should be diverted away from your septic system Items like petroleum based oils gas and saw dust should never enter the system MEDICINES DO NOT FLUSH THEM DOWN ANY DRAIN All antibiotic medicines are harmful to treatment quality Unused medications should be returned to the pharmacy doctor or thrown away in the trash NOTE As the human body absorbs lt 20 of these medications please notify your service provider of medicines in the house This could reduce troubleshooting efforts and possibly your maintenance bill contains all the required bacteria for proper operation Additional enzymes are unnecessary and may do more harm than good PAPER PRODUCTS Use single or double ply non quilted white toilet paper products Some color dyes in the paper cannot be eaten by natural bacteria Non bleached paper brown in color takes longer to break down and can therefore increase your biosolids pump out frequency Avoid flushing paper towels napkins or other thicker paper material PLEASE BE AWARE OF THE FOLLOWING FAILURE TO DO SO COULD RESULT IN SEVERE SICKNESS OR DEATH e Always secure all access covers of the tank control panel and blower so that people cannot enter without the use of proper tools Gases emanating from septic tanks
15. roper length of 4 diam schedule 40 PVC pipe to length extension may not be gt 18 in 45 cm insert the extension pipe 2 into the center of the base piece and solvent weld to the base piece DO NOT extend the extension pipe any further than 2 into the base piece DIM X Release Depth aay yy Arai Ae oe DIM X Release Depth nooo i oRange e ane E ce FLixor0 s 36 a 200 l all Ttixoros eo ir 4750 supply line Secure the top portion Tixorto i im uo to the bottom or pipe extension by Tixor20 i 2m solvent welding PVC primer amp Lixor3 0 15 620 34000 glue them together Lixor 4 0 155 620 45 000 Lixor 40x0 155 er foo rLixor6 0 1 eo fesso Eixor 6 0XD 155 es feso Tixor8 0 1 eo foroo Lixor8 0xD esr foroo ELECTRICAL CONNECTION All electrical work shall be properly performed by a qualified electrician per all applicable codes Failure to do so may result in severe bodily A WARNING injury or death CONTROL PANEL INSTALLATION OPTIONAL All LIXOR units including all electrical parts are ETL UL equivalent certified for electrical safety The control panel meets NEMA4X standards for use in all weather conditions not explosive or submerged environments Bio Microbics also manufactures other control panels that can control UV systems and sewage pumps The TRACK system or other auto dialers can also be connected to the panels CE C E a _Lixor 4 0XD 48 a Le La E 1 Exam
16. t rh Pa 3 DH a DIRECT VENT material from entering the system a Nr lt 15 2 REMOTE VENT Branch off of manhole belc the vent pipe to the desired Inspection location and terminate above grade The vent structure s should prevent foreign material oe ye 3 from entering the system Water accumulating in the vent piping MUST be drained to a gt prevent back pressure 3 BIOFILTER This method may require design by a qualified engineer Run a significant amount of perforated vent line in a trench Cover the trench with shredded bark mulch DO NOT cover the mulch with soil The biofilter vent must not allow moisture to drain back into the treatment system REMOTE VENT FINAL INSPECTION amp START UP It is the responsibility of the BEFORE THE UNIT IS BACKFILLED installer to ensure that the tank A Fill the tank to the normal operating level will not float due to hydraulic conditions at the site Your B Check for leaks in all water tight seals local Bio Microbics distributor C Turn the blower ON and observe the operation of the unit A robust boiling action may provide installation should be present inspection services If you have D Check for excessive back pressure if applicable Seal all access covers place hand any questions call Bio about 8 inches 20 cm from LIXOR vent if air flow is felt then excessive back Microbics at 1 800 753 FAST pressure exists and the system s vent must be
17. wer should last 5 years without need for service If an unusual noise is heard contact your local distributor or Bio Microbics ODOR A musty earthy type of odor is normal when encountered at the LIXOR system s vent However if a sewage odor rotten egg may be present due to system design SIGHT A properly loaded and operated LIXOR system will create a vigorous boiling action with brown waste inside the LIXOR tank L BLOWER OPERATION DO NOT turn off the blower unless testing alarm Treatment quality will be reduced Check the blower for proper function Clean the blower s inlet air filter element If the blower is malfunctioning for an unknown reason please OUTSIDE L OPTIONAL ALARM PANEL The alarm has a 10 second built in delay Test the audible alarm by turning the blower OFF To silence the alarm use the RESET button on the panel s front If the alarm is activated for an unknown reason please contact your local Bio Microbics distributor for assistance L VENTS ODORS AND INTAKES Clear the vent s and blower housing intakes of any obstructions Contact your local Bio Microbics distributor if you detect septic odors coming from the LIXOR vent as this may indicate a problem with the system L BIO SOLIDS SLUDGE LEVELS Properly sized LIXOR systems should not accumulate sludge in the LIXOR tank however floatable waste may collect over time This floating waste should be removed periodically All stricter applic
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