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Sub-Zero 500 Series Service Manual

1. nm n E Be n 99 A Tg M 1 4 19 EXPLODED VIEWS amp PARTS LISTS 222 532 DOOR VIEW Ref R O ON Part No 6200720 4200490 4200700 3450450 4130970 4130910 EH561 4330280 3510740 3601000 3420260 4200490 4200700 3420140 2225405 3211090 2225201 6180040 3450460 3600751 3600752 3550440 3600761 3600762 Description Screw 8 18 x 1 2 PH Truss HD Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Molding Magnet 3 Handle Molding Assembly Door Handle Assembly Extended Handle Assembly Set Door Shelf Assembly Fre Door Shelf Support Fre Freezer Door Shelf Gasket Retainer 66 875 Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Gasket Retainer 16 125 Door Trim Freezer Bottom Door Gasket Freezer Door Trim Side Ref RS Fre LS Pop Rivet 3 16x1 8 Grip Door Trim Clip Door Shelf Outer End Cap RS Door Shelf Outer End Cap LS Door Shelf Retainer Door Shelf Inner End Cap RS Door Shelf Inner End Cap LS 4 20 Ref 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 Part No 6200410 2225404 3210730 3515620 3421060 4330310 3600870 3510720 4330260 3211080 2225201 3420200 2225502 3600980 3550490 3600851 3600852 3600891 3600892 2225501 3410920 4130870 4130890 D
2. 2 15 Ice Maker Assy 590 2 17 Ice Maker Auger Motor Assy 590 2 18 Water Valve Solenoid 501F 511 532 342 33D 90 aa 2 18 Dual Water Valve Solenoid 590 2 19 Controls 501R 501F 2 20 Controls 511 550 2 20 Controls 532 542 561 2 21 Controls SIO EE o Mies 2 22 Evaporator Assembly 501F 2 24 Refrigerator Evaporator Assembly 2 24 Light Terminator 2 25 Unit Roller Base Assembly 2 26 1 2 25 W Section 3 Air Flow amp Fan Blade Spacing 3 1 Air Flow SOIR ee aes 3 2 Air Flow 501 Fi gedit Gains hes 3 3 Refrigerator Air Flow 511 550 3 4 Freezer Air Flow 511 550 3 4 Refrigerator Air Flow 532 542 561 3 5 Freezer Air Flow 532 542 561 3 5 Refrigerator Air Flow 590 3 6 Freezer Air Flow 590 3 6 Section 4 Exploded Views and Parts Lists 4 1 118 y aaa 4 2 thru 4 7 SOLER 4 8 thru 4 13 SI GR PG 4 14 thru 4 15 DAD neat e 4 16 thru 4 27 ot AE EE ETER N 4 28 thru 4 35 4 36 thru 4 43 JO
3. OVERLOAD PROTECTOR 2 DET ROST W R NG COMPRESSOR INER e OMPRESSOR AGA START ING 3 BLA une D CONDENSER N ON d 8 FAN MOTOR NILU RUNNING a a CAPACITOR BIES 56 ETE EE EE 1 SOC GE pe EIE YELLG ERE UFR R U FREEZER LIGHT SWITCH FAN SWITCH GR per Cer FREEZER 1 LIGHTS ee ra RED Ea BEL FREEZER fel FAN MOTOR THERMAL FUSE FREEZER LIGHT J ad EE ICEMAKER SWITCH FREEZER CONTROL FREEZER LIGHT CEMAKER WATER VALVE PIM e cT UREFRIGERATOR REFRIGERATOR FAN SWITCH LIGHT SWITCH REFRIGERATOR LIGHTS ORANGE REFRIGERATOR FAN MOTOR CONTROL LIGHT 2 J REFRIGERATOR CONTRO SCHEMATIC CONTROL LIGHT 115 VOLTS 60 CYCLES REFRIGERATOR c LIGHT SWITCH gt REFRIGERATOR HTS LIG REFRIGERATOR REFRIGERATOR FAN MOTOR i REFA RAT REFRIGERATOR 9 FAN SWITCH REFRIGERATOR COMPRESSOR 3 e M EN CONDENSER ME MOTOR i FREEZER KO LIGHT SWITCH FREEZER LIGATS 0 i FREEZER FREEZER FAN SWITCH FAN MOTOR rd FREEZER FREEZER COMPRESSOR OVERLOAD COMPRESSOR TART ING CONTROL PROTECTOR
4. LIGHTS CONTROL LIGHT FREEZER CONTROL 7 REF RIGERATOR CONTROL PY SZ X SCHEMATIC um 1 FREEZER CONTROL LIGHT REFRIGERATOR CONTROL LIGHT REFRIGERATOR LIGHT SWITCH REFRIGERATOR LIGHTS REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR REFRIGERATOR REFRIGERATOR REFRIGERATOR OMPRESSOR COMPRESSOR STARTING CONTROL M 8 RELAY CONDENSER L FAN MOTOR FREEZER FAN MOTOR FREEZER LIGHT SWITCH FREEZER LIGHTS FREEZER FREEZER FAN SWITCH FAN MOTOR FREEZER COMPRE 2 PIC RELAY 55 REEZER Uli RUNN ING CONTROL s APACI TOR 3 GH DEFROST HEATER FAN SWITCH LIGHT SWITCH ICEMAKER SWITCH DEFROST TERMINATOR peer CEMAKER THERMAL USE 1 SWITCH I CEMAKER WATER VALVE CHE IJ 1CEMAKER WATER VALVE 6 29 WIRING DIAGRAMS amp SCHEMATICS Ed Xn WIRING DIAGRAM amp SCHEMATIC 550 Phoenix Production Prior to P700765 ur FREEZER POWER SUPPLY CORD CONDENSER DEFROST COMPRESSOR FAN MOTOR TIMER O OVERLOAD jemen REFRIGERATOR STARTING COMPRESSOR 44 CUD RELAY i dd d STARTING ki RELAY x 118 RUNNING P 3 CAPAC I TOR ACK 1 UREFRIGERATOR DREFRIGERATOR LIGHT SWITCH FAN SWITCH 1 CONTROL LIGHT
5. t zzz BED en 7 CONTROL U LIGHT EER FREESE CREE Be ron ni m 5 FREEZER RE CONTROL LIGHTS i iki d CONOENSER 1 og FAN MOTOR DRAIN O RATER si o N 5 DEFROST HEATER RUNNING a CAPAC TOR nz DEFROST FREEZER OVERLOAD COMPRESSOR 1 TIMER CONTROL PROTECTOR STARTING DEFROST DEFROST OF TERMINATOR HEATER DRAIN Ti HEATER gl EN 18 H 1 EN ICEMAKER THERMAL 3 SWITCH 6 gt FUSE ICEWAKER WATER i 000000 ALTE DRAIN TRO HEATER THERMAL FUSE BA OVERLOA STARTING RELAY Bi RUNN ING CAPACITOR ICEMAKER g CEMA WITCH z D PROTECTOR COMPRESSOR AWARNING This wiring Information is provided tor use by qualified service personnel only Disconnect appliance from electrical supply betore beginning service Be eure ali grounding devices are connected when service completed Failure to observe the above wamings may result in severe electrical shock WIRING DIAGRAMS amp SCHEMATICS DEL WIRING DIAGRAM amp SCHEMATIC 501F Madison Production From Seri al M834904 to M P1004775 Except Between M959920 to M960169 NOTE See Page 6 14 for continuation of the next applicable Madison Production serial numbers FREEZER EAN MOTOR EG CONT ROE LU lt ORANGE CONTRO
6. 12 13 14 15 17 18 19 20 Part No 6200720 4200490 4200700 3450450 4130970 4130910 EH561 4330440 3511200 3601800 3420260 4200490 4200700 3421610 2225417 3211670 2225201 6180040 3450460 3600751 3600752 3550440 3600761 3600762 6200410 Description Screw 8 18 x 1 2 PH Truss HD Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Molding Magnet 3 Handle Molding Assembly Door Handle Assembly Extended Handle Assembly Set Door Shelf Assembly Freezer Door Shelf Support Freezer Door Shelf Tray Freezer Gasket Retainer 66 875 Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Gasket Retainer Top amp Bot Fre 13 813 Door Trim Freezer Bottom Door Gasket Freezer Door Trim Side Ref RS Fre LS Pop Rivet 3 16x1 8 Grip Door Trim Clip Door Shelf Outer End Cap RS Door Shelf Outer End Cap LS Door Shelf Retainer Door Shelf Inner End Cap RS Door Shelf Inner End Cap LS Screw 8 x 1 2 Slot Head Hex 4 28 Ref 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 Part No 2225416 3211310 3515910 3421060 4330390 3601230 3510940 4330380 3211660 2225201 3421620 2225419 3601240 3550490 3600851 3600852 3600891 3600892 2225418 3411490 4131930 4131920 4200940 Description Door Trim Freezer Top Dairy Compartment Seal Dairy
7. Oz cr CONDENSER Be Es FAN MOTOR Cd cru RUNN ING SUPPLY CAPACITOR SCHEMATIC wa 4 CONTROL LIGHT REFRIGERATOR RE AWARNING This wiring Information is provided tor use by qualified service personnel only Disconnect appliance from electrical supply before beginning service Be sure all grounding devices are connected when service is completed Failure to observe the above warnings may result In severe electrical shock REFRIGERATOR LIGHTS REFRIGERATOR REFRIGERATOR FAN MOTOR FAN SWITCH M RUNNING CAPACITOR as E PROTECTOR COMPRESSOR COMPRESSOR START ING RELAY CONDENSER FAN MOTOR EET WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 501R Madison Phoenix Production From Serial M821354 P725922 to M P1004775 except between M959920 to M960169 225527 LIGHT O T T TERMINATOR CONTROL AJ OVERLOAD o PROTECTOR Mo 5 ES COMPRESSOR TUS CUI STARTING ES d B Ree cx re Wu w G Oz Er r CONDENSER Le 52 FAN MOTOR cj 115 VOLTS 60 CYCLES 4 K 0 REFRIGERATOR o LIGHTS YS REFRIGERATOR FAN MOTOR SCHEMAT REFRIGERATOR LIGHT SWITCH REFRIGERATOR LN FAN SWITCH CJ COMPRESSOR OVERLOAD PROTECTOR RUNNING QD CAPACITOR Fia COMPRESSOR M 8
8. 1CEMAKER WATER VALVE PROTECTOR LJ DEFROS AR 56 DA MODEL RE CI REFRIGERATOR UREFRIGERATOR LIGHT SWITCH FAN SWITCH GET T 3 EE TOR T a ae H REFRIGERATOR 1 FAN MOTOR Z CONTROL Z LIGHT W REFRIGERATOR CONTROL SCHEMAT IC CONTROL LIGHT REFRIGERATOR LIGHTS TOR 115 VOLTS 66 CYCLES REFRIGERATOR LIGHT SWITCH REFRIGERATOR REFRIGERA SWITCH FAN MOTOR REFRIGERATOR REFRIGERATOR M COMPRESSOR FE START ING J TE LAY CONDENSER M FAN MOTOR REFRIGERATOR ONT ROL FREEZER LIGHT SWITCH en REEZER IGHTS FREEZER FREEZER ON FAN SWITCH FAN MOTOR RUNNING CAPACITOR FREEZER FREEZER FREEZER COMPRESSOR DEFROST FREEZER OVERLOAD TIMER CONTROL 2 PROTECTOR j COMPRESSOR LE RELAY Ne Er FROST ATER DEFROST DE TERMINATOR HE 000000 ALE 6 35 WIRING DIAGRAMS amp SCHEMATICS T X WIRING DIAGRAM amp SCHEMATIC 561 Phoenix Production Prior to Serial P678866 OVERLOAD PROTECTOR COMPRESSOR STARTING RELAY RUNN I NG CAPACITOR 1 FREEZER LIGHT SWITCH FAN SWITCH I FREEZER LIGHTS OMPRESSOR W R 1 N G TART ING DIAGRAM FAN MOTOR E Q O J V
9. This manual is designed to be used by Authorized Service Personnel only Sub Zero Freezer Co Inc assumes no responsibility for any repairs made on Sub Zero refrigeration units by anyone other than Authorized Service Technicians GENERAL INFORMATION 2275 NOTES 1 4 Exec COMPONENT INFORMATION SECTION 2 COMPONENT INFORMATION COMPONENT INFORMATION sd w Model 501R i Door Shelf Assy M Figure 2 1 Refrigerator Door DOORS AND DRAWERS Refrigerator Freezer Door Assembly See Figures 2 1 thru 2 7 Door assemblies consist of the fol lowing parts Door shell and liner with solid foam core Door gasket Door trim Door handle assy NOTE Service replacement doors do not include handle assemblies NOTE The dairy assy and door shelf assy are independent from the door assy NOTE Models 501R 501F 511 532 542 amp 561 Extended Door Handle Packages are available for raised panel appli cations Contact your parts or product distributor If either the door handle end caps should happen to crack or break order standard Handle End Cap Package part no 4 20 049 0 or Extended Handle End Cap Package part no 4 20 070 0 NOTE Model 590 If either the door handle end caps should happen to crack or break order 590 Handle End Cap Package part no 4 20 092 0 2 2 Model 501F Handle Assy Gasket F
10. C L D FREEZER LIGHTS DRANGE SCHEMATIC houses FAN MOTOR EL N GREEN ORANGE 12 HITE F EIGHT BED fo 1860 2 0 2 CONTROL LIGHT BLACK MALTS FREEZER CONTROL FREEZER LIGHT SWITCH FREEZER LIGHTS a CONDENSER FAN MOTOR DRA IN HEATER NC MOT FREEZER FAN SWITCH M FAN MOTOR OM COR Z mik DEFROST HEATER BONTINE 2 H CAPACITOR 11 eZ FREEZER DEFROST QVERLOAD AR y CONTROL TIMER PROTECTOR lj STARTING n DEFROST OEFROST OH TERMINATOR HEATER DRAIN HEATER ORAIN TROUGH HEATER LCEMAKER SWITCH ICEMAKER DRAIN TROUGH HEATER ti U HITE p HI TE Gu LS BEE lote EEN PINK BLACK m It 1CEMAKER 1CEMAKER E 33 4 SWITCH VEREER FREEZER LIGHT SWITCH AME GE m e I FREEZER FAN SWITCH 9 POWER OVERLOAD SUPPLY aas PROTECTOR IM STARTING CONDENSER RELAY d FAN MOTOR 5 03 GREEN 1 za RUNNING CAPACITOR AWARNING This wiring information Is provided for use by qualified service personnel only Disconnect appliance from electrical supply before beginning service Be sure all grounding devices ars connected when service le
11. G7 G8 G9 6230370 2604101 0164940 3420760 3420670 6200440 4190160 3130260 6200090 4160660 6220340 4200170 3150210 3520120 3220250 6200130 6200120 6110270 1801700 6200490 3150320 6150410 3210340 4200740 6200280 3520120 3220160 4201400 4201670 6150220 2600617 4202730 4200960 6200090 6160090 6220430 6120050 4190210 3081120 Description Service Defrost Timer 6Hr 21Min Water Tank Compression Nut Tube Clamp Plastic 3 8 White Bolt 8 32 x 3 8 Truss HD Control Knob Assembly Service Light Terminator Control Ref Plastic Water Line Plastic Support Screw 8 15 x 3 8 Truss HD Water Reservoir Tank Assembly Bolt 10 32 x 3 8 RD HD Chrome Lampholder Control Panel Light Harness Control Fre Control Assembly NOTE Contains both controls amp Bracket Control Support Ice System Switch Indicator Light Assembly Neon Green Indicator Light Mullion Trough Bulk Ice Button Bulk Ice Switch Tube Clamp Plastic 1 2 Screw 8 x 1 2 PH TRDH Hi lo Glass Well Bright White Glass Well Almond Buff Glass Well Camel Glass Well Adobe Glass Well Brushed Pewter STANDARD Glass Well Smoke Gray Glass Well Charcoal Glass Well Port Brown Glass Well Black Slate Adhesive Back Foam Strip 1 x 1 2 x 15 Condensate Heater Loop Drain Pan Plastic Drain Pan Holder Screw Spacer Screw 10 16 x 11 16 Type B Flat Head Drain Trough Assembly Evaporator Refrig Screw 8 15 x 1 3 4
12. 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 163 164 165 166 167 168 169 170 171 172 Part No 6200730 4180890 6200700 6220320 3410971 4181380 4151730 3412460 3412480 3411052 3412470 3411160 1302110 4151720 2301710 6200700 6220320 3411002 3411001 4181370 3500420 3601490 3412500 4181360 4181350 0212050 3410972 3450270 0200820 4120490 3015020 3411090 0212040 0233780 NLA 4181000 NLA 3601461 3601462 3012700 0165760 4110353 6110580 6150670 4110331 3550560 3421240 3450620 6200050 0167890 6220050 6200010 0167900 4110353 3421270 4151221 4151222 6110070 6240070 6150200 3450560 3450550 3421260 4201111 4201112 DS90 DS105 4151241 4151242 3570050 3450570 3421310 0165970 6200010 0212030 4160750 6110540 0233850 0233860 3450520 Description Screw 10 16 x 3 4 PH Flat HD UC Basket Assembly Fre Screw 6 20 x 5 8 PH Flat HD SS Screw Grommet Freezer Basket Retainer RS Crisper Drawer Assembly Crisper Tray Assembly Crisper Drawer Crisper Glass Front Vent Slide Crisper Drawer Front Ref Roll Out Bskt Divider Rear Crisper Seal Crisper Glass Assembly Front Crisper Seal Screw 6 20 x 5 8 PH Flat HD SS Screw Grommet Refrigerator Roll Out Basket Retai
13. 2229406 4131880 4131910 2229501 SSFP550F 6110070 6200070 4151271 4151272 Description Screw 8 18 1 2 PH Truss HD Refrigerator Door Trim Top RH Bottom LH Refrigerator Door Trim Top LH Bottom RH Replacement Trim Cap Components Handle Trim Molding Assembly Refrig Molding Magnet 3 Refrigerator Door Trim Assy Handle Side Handle Mounting Bracket Door Trim Freezer Left Side Pop Rivet 3 16xl 8 Grip Door Trim Clip Door Trim Freezer Bottom Door Panel Backer Freezer Machine Screw 10 24x1 1 2 FL Door Handle Catch Fender Washer 25xl 25x 06 Handle Standoff 1 D SS Door Handle Refrig 1 Dia x 44 1 4 Door Panel Backer Refrigerator Stainless Steel Front Panel Refrigerator Door Trim Refrigerator Top RH Bottom LH Door Trim Refrigerator Top LH Bottom RH Handle Trim Molding Assembly Freezer Freezer Door Trim Assembly Handle Side Door Trim Freezer Right Side Stainless Steel Front Panel Freezer Bolt 1 4 20 x 3 4 Spinlock Zinc Screw 4 24 x 3 8 Flat HD Cabinet Hinge Assembly Upper RH Cabinet Hinge Assembly Upper LH 4 38 Ref 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Part No 4151471 4151472 6110540 6200390 3541011 3541012 6110270 0182381 0182382 3420690 3420681 3420682 4151641 4151642 6110010 3511180 553611 3580200 3511140 4131841 4131842 4131850 2
14. 3500260 3600950 3600820 4200840 6110010 6200210 3420070 4150771 4150772 3450270 6200070 0182560 6110070 3411280 2225604 2225605 0233100 0211380 0211680 4280460 4280200 4110021 3012590 3550450 6200010 4110333 6110520 6150670 4110331 3550560 3570050 3421240 3450620 0166150 4200871 6200050 6200010 6220050 6200010 0166070 4110333 6110010 6200390 3450570 3421310 0165970 4151231 4151232 4201113 4201114 3421260 3450550 6110070 3421270 4151241 4151242 6160220 DS90 DS105 0183140 6110450 Description Screw 6 20 x 5 8 PH Flat HD SS Screw Grommet Freezer Basket Retainer LS Basket Assembly Fre Freezer Basket Retainer RS Ice Bucket Freezer Basket IM Bucket Front Freezer Drawer Glass Drawer Glass Retainer Freezer Shelf Light Diffuser Fan Shroud Replacement Components Bolt 10 24 x 1 2 Flat Head UC Screw 8 32 x 1 2 Flat Head Hinge Bearing Door Hinge Top RH Door Hinge Top LH E Ring Retaining Ring Screw 4 24 x 3 8 Flat HD Cabinet Hinge Top Bolt 1 4 20x3 4 Spinlock Zinc Center Basket Slide Right Side Main Frame RH Dr Swing Right Side Main Frame LH Dr Swing Drain Trough Encloser Light Diffuser Retainer Fan Guard Condenser Fan Shroud Assembly Compressor Shroud Assembly Right Base Assembly Control Panel NOTE Also order three 6230530 Hex Insert Screw 10 12 x 3 4 Pan Head Base Assembly w rollers Adjusting Screw J Nut 10 24 Base Rear Rolle
15. 3520050 3520030 3520320 0233340 3150060 4200160 0232770 6110020 6150030 6110270 6200150 4323200 3013540 6120030 6200010 6220210 3520250 3520370 3520380 3520390 2604161 6200010 6120210 1601400 4323180 6200880 3030070 4220230 3030040 3060130 4200520 628366 3515940 3421360 NA 1606700 6120030 3082060 4211070 6200120 3050020 3082070 3060140 6200330 1606800 4280560 3120240 3014230 590 SEALED SYSTEM VIEW Ref Description Heat Exchanger Freezer Nut 5 16 18 Hex Zinc Flat Washer 5 16 Valve Cap See 3090010 3090100 3090210 3090220 Rubber Grommet Small 5 8 Valve Cap See 3090010 3090100 3090210 3090220 Flat Washer 5 16 Heat Exchanger Refrigerator Spacer 5 16 x 7 16 x 5 8 Sleeve 5 16 x 7 16 x 7 8 Compressor Cap Compressor Strap Freezer Run Capacitor Overload Refrigerator Overload Freezer Start Relay Refrigerator Start Relay Freezer Screw 10 24 x 1 2 PH Hex Washer Solenoid Connect Spray Cover Master Power Switch Solenoid Retainer Dual Water Solenoid Valve Water Inlet Fitting Assembly Screw 8 32 x 1 2 Pan HD Screw 10 12 x 3 4 Pan HD Solenoid Bracket Brass Insert Solenoid Icemaker Nylon Nut 1 4 7 16 Thread Compression Fitting 1 2 Thread Freezer Fan Shroud Fan Blade Freezer 5 prop 5 1 2 Freezer Fan Motor Replacement Components Fan Bracket Fre Bolt 10 24 x 3 8 Truss HD Nut 10 24 Hex SS Bolt 10 32 x 1 4 RD HD Screw 10 x
16. 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 121 122 123 124 125 126 127 128 129 130 131 132 133 135 136 137 138 139 140 141 142 143 144 Part No 3420760 0164940 2604101 6230370 1601400 6200140 4190170 6200140 3130280 3012560 3012810 4201260 6180010 3050060 3030040 6200090 6200140 6150320 6200140 6200130 6200130 3520120 3220250 6220340 3150210 6110270 6200120 0211620 3030070 3050070 4200170 3060130 3060140 1801700 3220160 3520120 6200280 3014230 3081180 4321820 4200740 3150320 3210340 6150410 6200490 3120240 4280500 4201670 4250980 3140200 NLA NLA NLA 3210030 3520110 3520030 3520050 4201440 6200060 NLA NLA 4322340 4322430 4160500 6200060 6240020 6200010 6110050 6120280 4200850 6150160 4201540 6220330 4202170 3081120 Description Drain Pan Holder Drain Pan Plastic Condensate Heater Loop Adhesive Back Foam Strip 1 x 1 2 x 15 Drain Tube Wire 1 2 x 72 Screw 8 15 x 3 8 Truss HD Drain Trough Assembly Screw 8 15 x 3 8 Truss HD Evaporator Ref Control Knob Control Indicator Control Refrig Pop Rivet 1 8 Lamp Holder W Leads Light Bulb Long Narrow 40 Watt Screw 8 15 x 1 3 4 Truss HD Screw 8 15 x 3 8 Truss HD Nut Pal 8 32 Screw 8 15 x 3 8 Truss HD Screw 8 18 x 3 4 Truss HD Screw 8 18 x 3 4 Truss HD
17. EIE i ICEMAKER E nd FREEZER r SH LIGHT el 1 FREEZER ICEMAKER CONTROL SWITCH FREEZER LIGHT ICEMAKER WATER VALVE WIRING DIAGRAMS amp SCHEMATICS Eee 505 WIRING DIAGRAM amp SCHEMATIC 532 Madison Production From Serial M681566 to M722572 OVERLOAD PROTECTOR COMPRESSOR START ING RELAY WIRING DIAGRAM MODELS SOZ COMPRESSOR START ING RELAY CONDENSER FAN MOTOR RUNNING CAPACITOR O te EERS DD ay 515 mice UREFRIGERATOR REFRIGERATOR LIGHT SWITCH FAN SWITCH REFRIGERATOR FAN MOTOR CONTROL H LIGHT REFRIGERATOR CONTROL SCHEMAT IC 115 VOLTS 60 CYCLES REFRIGERATOR LIGHT SWITCH REFRIGERATOR LIGHTS REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR lt REFRIGERATOR REFRIGERATOR REFRIGERATOR COMPRESSOR COMPRESSOR FREEZER CONTROL p STARTING F M Res LT RES THERMAL FUSE FREEZER CTO LIGHT FREEZER LIGHT CI ICEMAKER WATER VALVE 6 20 Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 532 Madison Production From Serial M722572 to M815564 NOTE See Page 6 24 for continuation of the next applicable Madison Production serial numbers OVERLOAD PROTECTOR COMPRESSOR
18. RELAY OCFROST DEFROST TERMINATOR HEATER ORAIN HEATER ICEMAKER THERMAL WITCH FUSE 5 c 1CEMAKER 4 VALVE 6 37 i WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 561 Madison Phoenix Production From Serial M816264 P725322 to M P1004775 Except Between M965470 to M965869 22 27 OVERLOAD PA PROTECTOR esee dip COMPRESSOR START ING RELAY RUNNING CAPACITOR OER FREEZER FAN MOTOR 1 FREEZER CONTROL FREEZER LIGHT CEMAKER WATER VALVE UFREEZER U FREE LIGHT SWITCH DEFROST TERMINA DRAIN HEATER ZER FAN SWITCH C j d FREEZER LIGHT LIGHTS TERMINATOR RE 9 ICEMAKER SWITCH Keg COMPRESSOR START ING i RELAY REFRIGERATOR jaws LIGHTS j RE EE ig CONDENSER FAN MOTOR WIRING DIAGRAM MODEL SE UREFRIGERATOR LIGHT SWITCH IGHT TERMINATOR ZEE T 2 Ela Pie C REFRIGERATOR FAN MOTOR SCHEMAT IC 115 VOLTS 60 CYCLES UREFRIGERATOR FAN SWITCH le U lt REFRIGERATOR CONTROL CONTROL LIGHT REFRIGERATOR COMPRESSOR 1 STARTING 6 38 Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 561 Madison Phoenix Production Starting with Serial M P10
19. STARTING RELAY WIRING DIAGRAM MODELS Doe Cem COMPRESSOR START ING RELAY RUNNING CAPACITOR LIGHT w ITCH i FAN SWITCH U REFRIGERATOR FAN SWITCH IGERATOR LIGHT SWITCH REFRIGERATOR FAN MOTOR CONTROL LIGHT REFRIGERATI 1 OR LIGHT SWITCH TERMINATOR REFRIGERATOR QA LIGHTS REFRIGERATOR REFRIGERATOR FAN SWITCH M FAN MOTOR gt oe a REFRIGERATOR BAC 2 E FREEZER ju iki REFRIGERATOR ERLER FAN MOTOR 8 M RELAY LL d CS 52 1 LE DEFROST HEATER Gr DRAIN HEATER LCEMAKER E ER A ESEJ THERMAL FUSE rH E FREEZER T JE Pas FREEZER ICEMAKER CONTROL SWITCH FREEZER LIGHT ICEMAKER WATER VALVE 6 21 WIRING DIAGRAMS amp SCHEMATICS 205 WIRING DIAGRAM amp SCHEMATIC 532 Phoenix Production Prior to Serial P679166 OVERLOAD RUNNING CAPACITOR PROTECTOR DEFROST COMPRESSOR GR COMPRESSOR f START ING STARTING RELAY RELAY H CONDENSER FAN MOTOR FAN 1 1 REFRIGERATOR FAN SWITCH FREEZER Q FAN MOTOR 5 HEATER ER
20. Screw 8 18 x 1 2 Hex Head Screw 10 12 x 1 2 Truss HD Screw 10 12 x 1 2 Truss HD Screw 8 18 x 1 2 PH Type B Pan Head Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Fan Shroud Fre Evap Bolt 10 32 x 1 4 RD HD Fan Bracket Fre Freezer Fan Motor Replacement Components Fan Blade Freezer Evap Defrost Heater Assembly 4 42 104 105 106 107 108 109 110 111 112 113 114 115 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 Part No 3130120 6200080 6120050 6200230 1601400 6200140 4190150 3050020 3130270 3220250 6200090 6180010 4201260 6150320 6200140 6200130 6200490 6220340 3030070 3150210 3050070 0211620 4200170 3060130 6200010 3220160 6200430 1801700 3014230 6150410 3210340 3150320 4200740 4321820 3120151 4201670 4250960 6110270 6200130 3520120 3520120 3081180 NLA 6200330 4160440 4151040 0232840 4324110 4200850 6240020 6150160 6110050 6200010 0166190 4202730 3220170 0233160 6200140 6120340 2606601 NLA 6220190 6200010 6200060 4201440 4280500 0166980 6220210 6220330 0166200 3081120 Description Evaporator Coil Fre Screw 8 15 x 1 2 Truss HD Tube Clamp Plastic 5 8 Screw 8 18 x 1 2 Hex Head Drain Tube Wire 1 2 x 72 Screw 8 15 x 3 8 Truss HD Drain Trough Assembly Light Socket 3 4 Double Evaporator Coil Ref Grommet 3 16 x 7 16 x 9 32 Screw 8 15 x 1 3 4 Tru
21. See 4202850 Shut off Arm Snap Bushing Shaft Collar Set Screw 8 32 x 3 16 Nylon Washer 437 x 260 Snap Bushing 3 8 x 1 4 Icemaker Arm Guide Used on 4290070 Plastic O Ring Roller Extension Spring IM Sensor Return Mechanism IM Bracket Front Ref 14 18 19 20 22 23 24 25 26 27 28 29 30 Part No 6220220 3140160 4202730 628228 628356 627843 627788 627790 627792 627985 489163 628366 681249 Description Screw Grommet 1 32 x 3 8 SQ Icemaker Cover with Instructions Ice Level Arm Package Mold amp Heater Assembly Also order 542638 silicone Bearing amp Inlet for Modular Icemaker Ejector Ice Stripper Support IM Housing Thermostat Retainer Thermostat Modular IM Screw 10 32 X 43 64 Module amp Motor Assembly Screw EXPLODED VIEWS amp PARTS LISTS COMPACT ICEMAKER MODULAR ICEMAKER 12 11 o Ti om ZR CHR s 4 59 EXPLODED VIEWS amp PARTS LISTS sz NOTES ESEL TECHNICAL DATA SECTION 5 TECHNICAL DATA TECHNICAL DATA Ed g MODEL 501R Prior To Serial M1204240 P1214190 MODEL 501R Starting with Serial M1204240 P1214190 Refrigerator Refrigerator Charge R 12 Refrigerant Charge R 134a Refrigerant 10 0 oz Prior to M658665 P662865 8 8 0 oz From M658666 P662866 to M1204240 P1214190 9 0 oz Control normal 5 setting Control normal 5 setting Serv
22. Truss HD Fan Shroud Assembly Ref Screw Grommet Stand off Refrigerator Fan Motor Replacement Components Fan Blade Ref Evap Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Screw 8 18 x 3 4 Truss HD Screw 10 12 x 1 2 Truss HD Bolt 10 32 x 1 4 RD HD Fan Bracket Condenser Screw 8 32 x 3 8 Slotted Hex T25 Fan Blade Cond 5 prop 7 Nut 1 4 x 20 Neoprene Silencer 7 8 Condenser Fan Motor Replacement Components Screw 8 18 x 1 Pan Head Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Service Freezer Compressor Service Refrigerator Compressor Nut 5 16 18 Hex Zinc Plastic Water Line Ice Level Arm Package Door Dispenser Assembly Screw 8 15 x 1 3 4 Truss HD Spacer 10 x 3 8 x 1 7 16 Screw Grommet Tube Clamp Plastic 5 8 Freezer Drain Trough Assy NOTE Also Order Part 4323200 Fan Control Relay EXPLODED VIEWS amp PARTS LISTS E 202 590 SEALED SYSTEM VIEW b AS A 7 f T7 s Sim gi iz ai 52 th ah FEES dE TE _ VERE pel SSS TES N 2 JA 15 4 57 EXPLODED VIEWS amp PARTS LISTS 222 COMPACT ICEMAKER MODULAR ICEMAKER Part No 4290070 2809401 3220200 3450420 6110500 6240180 3220180 3421190 3450330 3420880 3450360 4160600 0233220 Description Icemaker Assembly
23. amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 550 Phoenix Production From Serial P700765 to P721572 1CEMAKER THERMAL FUSE CT ICEMAKER WATER VALVE sm FERIE FREEZER FAN MOTOR DEFROST HEATER LIGHTS Fu NOTE ONE_L IGHT FREEZER ul 1 FREEZER Eq POWER SUPPLY CORD CONDENSER DEFROST D COMPRESSOR t FAN MOTOR TIMER W R N G A G R A M MOTOR Prorecron REFRIGERATOR M O D E is 5 5 COMPRESSOR 44 CID erar 1 7 6 j dd This wiring information is provided for vee by qualified E Wd id service personnel onty EE RUNNING dis Disconnect appliance trom electrical eupply before CAPACITOR beginning service Be sure all grounding devices are connected when service le completed Failure 10 observe the above warnings may resutt In severe electrical shock 4 FRIGERATOR REFRIGERATOR GHT SWITCH FAN SWITCH 1 REFRIGERATOR Bw ia aa C FAN MOTOR GREEN 1 r GZ CONTROL CONTROL lt LIGHT LIGHT SS CONTROL AQ REEN REFRIGERATOR CONTROL 415 VOLTS 60 CYCLES SCHEMATIC l REFRIGERATOR CONTROL LIGHT REFRIGERATOR LIGHT SWITCH REFRIGERATOR LIGHTS REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR REFRIGERATO
24. by the top door hinge in ALL FREEZER and ALL REFRIGERATOR models IMPORTANT SAFETY INFORMATION At right are the Product Safety Labels used in this manual The Signal Words used are WARNING or CAUTION Below the Product Safety Labels is a descrip tion of the precautions to be taken when the sig nal word is observed When reviewing this manual please note these different safety labels places in areas where awareness of personal safety and product safety should be taken GENERAL INFORMATION TECHNICAL ASSISTANCE We encourage you to review this manual and get acquainted with the information If you should have any questions regarding this equipment please con tact Sub Zero Freezer Co Inc Attn Service Department 4693 West Beltline Hwy Madison WI 53711 2798 Customer Service amp Parts Warranty Claims Phone Phone 800 222 7820 Phone 608 271 2233 Technical Assistance Phone 800 919 8324 Customer Service amp Technical Assistance Facsimile 608 270 3355 Parts Warranty Claims Facsimile 608 270 3365 Service Department E Mail Address customerservice subzero com Office Hours 7 00 AM to 7 00 PM Central Time Monday Friday AWARNING Indicates that hazards or unsafe practices could result in severe personal injury or death CAUTION Indicates hazards or unsafe practices could result in minor personal injury or product and or property damage
25. prom LIGHT SWITCH CEMAKER WI AN SWITCH FREEZER CONTROL CONTRCL LIGHT FREEZER FAN MOTOR ICEMAKER WATER VALVE REFRIGERATOR FAN MOTOR is n LIGHTS REFRIGERATOR CONTROL SCHEMATIC 4 REFRIGERATOR LIGHT SwiTCH CONTI WIRING DIAG MODEL 550 RAM AWARNING This wiring information is provided for use by qualified service personnel only Disconnect appliance trom electrical supply before beginning service Be sure ali grounding devices are connected when service is completed Faliure to observe the above warnings may result in severe electrical shock 115 VOLTS 1 60 CYCLES REFRIGERATOR CONTROL LIGHT FREEZER CONTROL LIGHT REFRIGERATOR LIGHTS REFRIGERATOR REFRIGERATOR FAN SWITCH REFRIGERATOR ONTROL _ FAN MOTOR R RAT Gm IGERATOR REFRIGERATOR FREEZER CONTROL ICEMAKER e tt ICEMAKER FAN MOTOR FREEZER LIGHT SWITCH FREEZER D LIGHTS OEFROST TIMER COMPRESSOR START ING RELAY CONDENSER FREEZER FREEZER FAN SWITCH FAN MOTOR act RUNNING 1 CAPACITOR FREEZER COMPRESSOR STARTING RELAY DEFROST HEATER FREEZER OVERLOAD FREEZER PROTECTOR RE 5508 DEFROST TERMINATOR WATER VALVE 6 30 EET WIRING DIAGRAMS
26. 140 141 142 143 144 145 Part No 3210030 3520110 3520030 3520050 4201440 6200060 4190160 6200140 6200140 3130260 3012560 3012810 6200140 6200130 4160450 6220340 3081180 6180010 4201260 6200140 6150320 6200090 6200140 6220340 3030070 3050070 3150210 0211620 4200170 6200130 3520120 3220250 6200010 3014230 4321820 3120201 4280410 4201670 4250960 3220160 3520120 6200280 1801700 6200490 4200740 3150320 6150410 3210340 3011030 6200120 6110270 4151040 3421070 6220220 4324110 6150160 6110050 4200850 6240020 3450080 3140200 6200010 0166190 NLA 6120280 6200060 4201450 4151120 6220210 3081120 6220330 4202170 Description Solenoid Gasket Water Inlet Fitting Assembly Icemaker Nylon Nut 1 4 Brass Insert Solenoid Water Solenoid Valve Screw 8 32 x 1 2 Pan HD Drain Trough Assembly Screw 8 15 x 3 8 Truss HD Screw 8 15 x 3 8 Truss HD Evaporator Refrig Control Knob Control Indicator Screw 8 15 x 3 8 Truss HD Screw 8 18 x 3 4 Truss HD Fan Shroud Assembly Ref Screw Grommet Stand off Service Defrost Timer 6Hr 21Min Pop Rivet 1 8 Control Refrig Screw 8 15 x 3 8 Truss HD Nut Pal 8 32 Screw 8 15 x 1 3 4 Truss HD Screw 8 15 x 3 8 Truss HD Screw Grommet Stand off Light Bulb 7W Light Socket Fan Blade Ref Evap Refrigerator Fan Bracket Refrigerator Fan Motor Replacement Components Screw 8 18 x 3 4 Truss HD Brass Insert Fa
27. 16 18 x 1 1 2 Hex Relay Overload Nut 1 4 20 Fan Blade Cond 5 prop 7 Neoprene Silencer 7 8 Condenser Fan Motor Replacement Components Screw 8 32 x 3 8 Slotted Hex T25 Grommet 3 16 x 7 16 x 9 32 Brass Insert Fan Bracket Screw 8 18 x 1 2 PH Type B Pan Head Fan Bracket Cond Screw 8 15 x 3 8 Truss HD Drain Trough Assembly Control Knob Control Indicator Screw 8 15 x 3 8 Truss HD Screw 8 18 x 3 4 Truss HD Screw 8 15 x 1 3 4 Truss HD Pop Rivet 1 8 Control Refrig Nut Pal 8 32 Light Bulb Long Narrow 40 Watt Screw Grommet Stand off Light Socket 3 4 Double Light Bulb 7W Light Socket Power Cord Control Bracket Assembly Switch Housing Nut 8 32 Hex Bolt 8 32 x 3 8 Truss HD Star Washer 3 16 Light Terminator Kit IOG EXPLODED VIEWS amp PARTS LISTS 501R SEALED SYSTEM VIEW ANS 2598 ed PNA ss 4 7 EXPLODED VIEWS amp PARTS LISTS JO 501F DOOR VIEW Ref NOOR WN 10 12 13 14 Part No 2225408 2225409 2225402 2225403 6200720 3420220 3420250 6180040 2225301 3600751 3600752 3550440 3600761 3600762 3600970 3510710 4330250 6200410 2225408 2225409 2225402 2225403 Description Door Trim Top RH Bottom LH 45 Miter on Handle Side Door Trim Top LH Bottom RH 45 Miter on Handle Side Door Trim Top RH Bottom LH Valanced Handle Door Trim Top LH Bottom RH Valanced Han
28. 3 4 Type 23 Round HD Freezer Drain Trough Heater Assy Drain Tube Heater Tube Clamp Plastic 1 4 Screw 10 12 x 3 4 Pan HD Stand off Heater Clip Water Inlet Fitting Assy Compression Sleeve Compression Nut Compression Fitting Water line Water Inlet Line Tube Screw 10 12 x 3 4 Pan HD U Clamp 5 8 Drain Tube Wire 1 2 x 72 Glasswell Heater Assembly Screw 8 32 x 3 8 PH RDHD Mach Light Bulb 7W Auger Motor Assembly Light Bulb Long Narrow 40 watt SPST Fan lcemaker Switch Complete Modular Icemaker Assembly Module amp Motor Assembly Mullion Chute Door Chute Door Rod NA Freezer Control Tube Tube Clamp Plastic 1 4 Defrost Terminator Evaporator Assembly Fre Screw 10 12 x 1 2 Truss HD Light Socket 3 4 Double Light Terminator SPST Light Switch Screw 8 18 x 3 8 Pan Head Water Inlet Tube Condenser Fan Shroud Assembly Dual Condenser Filter Drier High Side 4 56 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 123 124 125 126 127 128 129 130 Part No 3081180 3520340 6120070 6110050 3012900 4200850 4201270 2600617 6220330 6200140 4181710 6110150 4323150 3012881 4160650 3012820 3060250 4323160 3030080 0211780 3060230 3060220 6120060 6200860 Gi G2 G3 G4 G5 G6
29. 3 4 Single Screw 8 15 x 3 8 Truss HD Tank Cover Bracket Assembly Refrigerator Shelf Ladder Upper LS Fan Guard Water Tank Cover Control Panel Assembly Ice Chute Nozzle Assembly Ice Chute Water Nozzle Assembly Tank Cover Bracket Assembly Main Frame Extrusion RS Cold Plate Evaporator Cover Cabinet Shelf Ladder RS Refrig Cabinet Shelf Ladder Lower LS Hex Insert Roller Bushing Crisper Roller Narrow Screw 10 32 x 11 16 PH Flat HD UC Crisper Roller Crisper Slide Assy Center White Cap plug Crisper Slide Assy RS Crisper Slide Assy LS Kickplate Support Kickplate Black Solid Lock Washer 1 4 SS 4 54 Ref 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 107 108 109 110 ill 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Part No 6150200 3450560 4110333 3450550 3421260 4201111 4201112 DS90 DS105 3421310 0165970 3450570 6200210 6110540 4151241 4151242 4151281 4151282 3421270 3550190 6110070 1807300 6200450 4180880 3410971 3410972 3500260 3600950 3410820 3600830 4181180 0211830 4181190 6200710 3541011 3541012 6200390 6110070 4322870 4151272 4322870 0183182 0211760 NLA 4181170 4180770 4180800 NLA NLA 3410900 6200700 3600930 3500290 4180860 3411001 3411002 2
30. 3450450 3420240 4130990 4130930 EH550 2225204 4200490 4200700 3211100 3420220 2225402 2225403 3410980 3450460 4131050 3600970 0182651 0182652 Description Door Trim Side Fre Gasket Retainer 33 312 Screw 8 18 x 1 2 PH Truss HD Door Trim Bottom Door Trim Side Fre RS Pop Rivet 3 16x1 8 Grip White Plastic Plug 3 4 Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Door Handle Assembly Fre Extended Full Length Handle Set Handle Molding Assembly Fre Molding Magnet 3 Gasket Retainer Side Ref 47 438 Handle Molding Assembly Ref Door Handle Assembly Ref Extended Full Length Handle Set Door Trim Side Ref Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Door Gasket Refrig Gasket Retainer 33 312 Door Trim Top RH Bottom LH Door Trim Top LH Bottom RH Egg Tray Door Trim Clip Door Assembly Fre Door Shelf Freezer Door Support Rail RH Freezer Door Support Rail LH IOJ EXPLODED VIEWS amp PARTS LISTS 550 DOOR VIEW EXPLODED VIEWS amp PARTS LISTS 2272 550 STAINLESS STEEL EXTERNAL COSMETIC DOOR VIEW Ref 21 22 23 24 25 26 27 Part No 6200720 2229405 2229406 4202510 4131870 3450450 4131900 0183770 2229502 6180040 3450460 2229407 0183760 6110670 3421590 6240350 3511190 3511170 0183750 SSFP550R 2229405
31. 45 Evaporator Cover Removal E jw lce Maker Assembly Model 590 4 WARNING Always disconnect electrical power to equip ment before attempting repairs 1 To access the ice maker lift up and remove the freezer utility rack Figure 2 44 then remove the top light diffuser Remove the ice bucket 2 Remove the front evaporator cover Figure 2 45 It is secured with two screws on top and two screws on the bottom 3 Remove rear air duct 4 Remove the lower evaporator cover by pulling out the two snap pins Figure 2 46 5 Remove the bucket mainframe assy by unscrewing three screws located on the freezer side wall along with the three screws located on the back wall Figure 2 47 6 Drop down the bucket mainframe assy Detach the wiring harness and remove the ice maker NOTE It is not necessary to drop the bucket mainframe assy to replace the modular head 2 17 COMPONENT INFORMATION Model 590 lce Level Arm Assembly Icemaker Carriage Assembly Figure 2 47 Lower Evaporator Cover COMPONENT INFORMATION lce Maker Auger Motor Assy Model 590 w AWARNING Always disconnect electrical power to equip ment before attempting repairs 1 To access the ice auger motor lift up and remove the freezer utility rack Figure 2 44 then remove the top light diffuser Remove the ice bucket 2 Remove the front evaporator cove
32. 511 550 lce Bucket E w COMPONENT INFORMATION Figure 2 39 Models 511 550 Icemaker 1 To remove the icemaker extract the mounting screw at the bottom of the icemaker which secures the icemaker bracket to the left side wall 2 Then extract the two mounting screws at the top above the icemaker mold Figure 2 39 3 Pull the icemaker assy down and disconnect the electrical leads from the icemaker Ice Maker Assembly Models 532 542 561 AWARNING Always disconnect electrical power to equip ment before attempting repairs 4 CAUTION Do not manually advance the ejector blades on a modular ice maker or the unit will be dam aged Models 511 550 24 Ice Stripper 18 Cover 25 Support 19 Ice Maker Arm 26 Retainer Thermostat 20 Mold amp Heater Assy 27 Thermostat Silicone Grease 28 Screw 10 32 x 43 64 22 Bearing amp Inlet 29 Module amp Motor Assy 23 Ejector 30 Screw 8 18 x 11 16 The back channel of the ice bucket hooks over the ice bucket carriage assembly Figure 2 41 The guide on the carriage assy contacts the arm of the ice maker linkage Figure 2 42 As the car riage assy is pulled out the arm rides up the guide and the linkage will raise allowing clearance for the ice bucket When the carriage is pushed back the linkage drops into the ice bucket to sense the level of the ice Figure 2
33. 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Part No 3090010 NLA 6150220 3150010 3150170 3050010 6160030 6160070 6240050 4250970 4201400 6110270 6220190 4160540 6200140 3030040 3050020 4200160 0232770 3050060 6150030 6110020 3150060 6200120 6200120 0232720 3060170 0232780 6200140 3012670 0232730 6110050 3012640 6200140 0232740 6200120 3130200 3013540 0232710 3030040 4200520 628366 3421220 6200140 1601400 2600617 6120210 6200010 6200440 3420670 3420760 0164940 2604101 6230370 1601400 4322130 3520050 2605401 6120120 6200330 1600800 6200230 3011130 3082060 3060140 3060130 NLA NLA NLA 532 SEALED SYSTEM VIEW Ref Description Start Relay Refrigerator Start Relay Freezer Overload Refrigerator Overload Freezer Compressor Base Valve fits on 5 16 OD tubing NOTE Also see 3090100 3090210 3090220 Valve Cap See 3090010 3090100 3090210 3090220 Nut 5 16 18 Hex Zinc Rubber Grommet Small 5 8 Rubber Grommet Large 15 16 Light Socket 3 4 Single Spacer 5 16 x 7 16 x 5 8 Sleeve 5 16 x 7 16 x 7 8 Flat Washer 5 16 Compressor Cap Compressor Cap Strap Heat Exchanger Freezer Service Freezer Compressor Bolt 10 32 x 1 4 RD HD Support 275 x 750 Freezer Duct Grille Assembly Screw 8 15 x 3 8 Truss HD Light Bulb Long Narrow 40 Watt Light Socket 3 4 Double Fr
34. 6 5 for continuation of the next applicable Madison Production serial numbers RZ WIRING DI A F M E gt R GRAM REFRIGERATOR CONTROL OVERLOAD PROTECTOR AJ COMPRESSOR STARTING RELAY CONDENSER FAN MOTOR REFRIGERATOR LIGHT SWITCH RUNN I NG CAPACI TOR POWER SUPPLY CORD 115 VOLTS 60 CYCLES 4 REFRIGERATOR LIGHT SWITCH AWARNING This wiring information is provided tor use by qualified service oni y Disconnect appliance from electrical supply before beginning service Be sure al grounding devices are connected when service is completed Failure to observe the above wamings may result In severe electrical shock REFRIGERATOR REFRIGERATOR ON FAN SWITCH M FAN MOTOR RUNNING CAPACITOR OVERLOAD OER OE 1 REFRIGERATOR PROTECTOR COMPRESSOR 8 COMPRESSOR Q M STARTING RELAY CONDENSER M FAN MOTOR 6 3 WIRING DIAGRAMS amp SCHEMATICS T X WIRING DIAGRAM amp SCHEMATIC 501R Phoenix Production Prior to Serial P725922 WIRING DIAGRAM MODEL SOIR REFRIGERATOR IGHTS REFRIGERATOR FAN MOTOR CONTROL U LIGHT REFRIGERATOR CONTROL OVERLOAD PROTECTOR COMPRESSOR 55 5 START ING EE EI EE RELAY cz re uu luis
35. 61 ER Conical 2 Remove the mounting screw located on the backside of the control panel then remove the control assy 3 Remove the three panel screws 4 Remove the control dials Figure 2 62 amp 2 63 then remove the control by unscrewing Figure 2 62 Water Tank the mounting screws 2 22 E jw 5 The freezer control bulb is inserted through a vinyl sleeve that leads to the freezer section When reinstalling route the control bulb through a grommet to the freezer section then downward into a plastic sleeve The end of the control bulb should extend approximately 1 from the plastic sleeve Figure 2 64 Bulk Ice Switch Model 590 1 Remove the water tank cover to access the bulk ice switch Figure 2 63 Remove the mounting screw located on the backside of the control panel then remove the control assy Remove the three panel screws Figure 2 63 Remove the switch by pressing in the tabs securing the switch to the panel Ice Chute Model 590 The ice chute is mounted to the center mullion wall Figure 2 65 If there is a blockage in the chute remove the water tank cover Figure 2 61 then depress the two tabs so the front portion of the chute can be removed Water Tank Reservoir Model 590 The water tank reservoir is held in place with three screws Figure 2 63 The inlet tube at the bottom draws water in from the water valve the outlet tube at the top carries the wate
36. 84 87 88 89 90 91 92 93 94 96 Part No LG4211 4280591 6200230 2210701 6201060 2811219 3050020 3030040 6200140 0167060 0233760 6200710 2811205 6220350 4180840 2808801 2808802 6200010 3030040 3050010 6200090 3500320 6200730 3421160 3421170 3430080 6200450 4180971 4180972 2811220 1811300 1811300 2811218 3550460 6200450 3450520 6200450 6200010 6240020 4180931 4180932 6200730 3421110 3430080 3601521 3601522 6200710 4120460 2811205 2811217 6200010 2225704 3450120 6200010 4280680 6200770 6150140 3580110 6200060 6110540 6200390 3540340 3540350 3420070 6200070 0182560 6110070 3550190 6200390 0212060 3601450 3410830 3411080 3410830 3600960 3500270 NLA 3430080 3421100 3421110 Description Louvered Grille 42 x 11 Unit Shroud Assembly Screw 8 18 x 1 2 Hex Head C2 Main Frame Angle Screw 8x1 1 4 PH FLAT TAP Breaker Strip Fre Top Light Socket 3 4 Double Light Bulb Long Narrow 40 Watt Screw 8 15 x 3 8 Truss HD Back Duct Freezer Duct Evaporator Cover Screw 8 18 x 3 8 Fillister HD Breaker Strip Side Fre LS Ref RS Shelf Support Ice Bucket Carriage Assembly Ice Bucket Slide RH Ice Bucket Slide LH Screw 10 12 x 3 4 Pan HD Light Bulb Long Narrow 40 Watt Light Socket 3 4 Single Screw 8 15 x 1 3 4 Truss HD Lower Light diffuser Screw 10 16 x 3 4 PH Flat HD UC Basket Slide Roller Freezer Basket Slide Roller Wide Roller Bushing Sc
37. B Pan Head Fan Bracket Cond Screw 8 32 x 3 8 Slotted Hex T25 Nut 1 4 x 20 Fan Blade Cond 5 prop 7 Neoprene Silencer 7 8 Condenser Fan Motor Replacement Components Screw 8 18 x 1 2 Hex Head Tube Clamp Plastic 1 4 Ice Level Control Arm Connecting Rod Screw 10 12 x 1 2 Truss HD SPST Fan lcemaker Switch Brass Insert Solenoid Screw 8 18 x 3 8 Pan Head Tube Clamp 3 8 Stl w nut Plastic O Ring Fill Tube Water Inlet Tube Control Knob Control Indicator Screw 8 15 x 3 8 Truss HD Screw 8 18 x 3 4 Truss HD Screw 8 15 x 1 3 4 Truss HD Pop Rivet 1 8 Freezer Control Nut Pal 8 32 Light Bulb Long Narrow 40 watt Screw Grommet Stand off Light Socket 3 4 Double Light Bulb 7W Light Socket Defrost Timer 6Hr 21Min Complete Modular lcemaker Assembly Module amp Motor Assembly Control Bracket Assy Nut 8 32 Hex Bolt 8 32 x 3 8 Truss HD Star Washer 3 16 Light Terminator Kit Aluminum Sleeve Icemaker Shut off Arm Water Inlet Fitting Assy Screw 10 24 x 1 2 PH Hex Washer Solenoid Retainer Water Solenoid Valve Plastic Support EXPLODED VIEWS amp PARTS LISTS E 202 501F SEALED SYSTEM VIEW Use priorto oz a 5 Serial No M834903 P836153 1 ENG SEIN afd A ff SL od din n ad 4 8 sd 0 48 49 Use after Serial No M834904 P836154 4 13 EXPLODED
38. Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Screw Grommet Stand off Fan Blade Ref Evap Bolt 10 32 x 1 4 RD HD Screw 10 12 x 1 2 Truss HD Refrigerator Fan Bracket Light Bulb 7W Light Socket Refrigerator Fan Motor Replacement Components SPST Fan Icemaker Switch SPST Light Switch Fan Bracket Condenser Grommet 3 16 x 7 16 x 9 32 Brass Insert Fan Bracket Screw 8 18 x 1 Pan Head Filter Drier High Side Service Defrost Timer 6Hr 21Min Power Cord Condenser Fan Motor Replacement Components Fan Blade Cond 5 prop 7 Neoprene Silencer 7 8 Nut 1 4 20 Screw 8 32 x 3 8 Slotted Hex T25 Dual Condenser Condenser Fan Shroud Assembly Service Refrigerator Compressor Heat Exchanger Refrigerator Icemaker Shut off Arm Compression Nut See 3520110 Ball Sleeve See 3520110 Water Valve Fitting See 3520110 Solenoid Gasket Water Inlet Fitting Assy Icemaker Nylon Nut 1 4 Brass Insert Solenoid Water Solenoid Valve Screw 8 32 x 1 2 Pan HD Solenoid Hose Fitting See 3520110 Valve Cap See 3090010 3090100 3090210 3090220 Cabinet Wiring Harness Madison Cabinet Wiring Harness Phoenix Fan Shroud Assembly Screw 8 32 x 1 2 Pan HD Star Washer 3 16 Screw 10 12 x 3 4 Pan HD Bolt 8 32 x 3 8 Truss HD Tube Clamp Nylon 3 16 Light Terminator Nut 8 32 Hex Water Solenoid Valve Plastic Support Fill Tube Heater Assy Fan Control Relay IOG EXPLODE
39. CIT LIGHT FREEZER FAN SWITI FREEZER eo ICEMAKER CONTROL SWITCH FREEZER LIGHT GT ICEMAKER WATER VALVE 6 23 WIRING DIAGRAMS amp SCHEMATICS Te X WIRING DIAGRAM amp SCHEMATIC 532 Madison Phoenix Production From Serial M815564 P725022 to M P1004775 Except Between M964770 to M965069 and Except Between M990700 to M990999 OVERLOAD PROTECTOR COMPRESSOR STARTING RELAY WIRING DIAGRAM MODELS 552 RUNNING CAPACITOR U REFRIGERATOR LIGHT SWITCH U REFRIGERATOR FAN SWITCH G 1 D Ed di REFRIGERATOR GREEN DU 0 NE EIN 5 ue CS IGHT_ TERMINATOR 1 AU ZE je 2 mule HER FN LETA contro LY IS Breen LIGHT SS AFR 22 11 FREEZER FAN MOTOR DEFROST TERM INA of DEFROST HEATER DRAIN HEATER 1CEMAKER 9 THERMAL FUSE H E FREEZER C LL LIGHT 1 FE FREEZER EM ICEMAKER CONTROL SWITCH FREEZER G E LIGHT ICEMAKER WATER VALVE 6 24 EET WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 532 Madison Phoenix Production Starting with Serial M P1004775 and Between M964770 to M965069 and Between M990700 to M990999 OVERLOAD PROTECTOR DEFRO COMPRESSOR STARTING
40. Fan Shroud Assembly Ref Screw Grommet Stand off Service Defrost Timer 6Hr 21Min Pop Rivet 1 8 Control Refrigerator Screw 8 15 x 3 8 Truss HD Nut Pal 8 32 Screw 8 15 x 1 3 4 Truss HD Screw 8 15 x 3 8 Truss HD Screw Grommet Stand off Light Bulb 7W Light Socket Fan Blade Ref Evap Refrigerator Fan Bracket Refrigerator Fan Motor Replacement Components Screw 8 18 x 3 4 Truss HD Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Screw 10 12 x 3 4 Pan HD Filter Drier High Side Power Cord Dual Condenser Condenser Fan Shroud Heat Exchanger Refrigerator Service Compressor Refrigerator Grommet 3 16 x 7 16 x 9 32 Brass Insert Fan Bracket Screw 8 18 x 1 Pan Head Fan Bracket Condenser Screw 8 32 x 3 8 Slotted Hex T25 Condenser Fan Motor Replacement Components Fan Blade Cond 5 prop 7 Nut 1 4 20 Neoprene Silencer 7 8 Screw 10 12 x 1 2 Truss HD Bolt 10 32 x 1 4 RD HD Control Bracket Assembly Connecting Rod Screw Grommet 1 32 x 3 8 SQ Run Capacitor Wire Harness Run Capacitor Nut 8 32 Hex Bolt 8 32 x 3 8 Truss HD Light Terminator Star Washer 3 6 Icemaker Shut off Arm Screw 10 24 x 1 2 PH Hex Washer Solenoid Bracket Tube Clamp Nylon 3 16 Screw 8 32 x 1 2 Pan HD IOG EXPLODED VIEWS amp PARTS LISTS 542 SEALED SYSTEM VIEW N NET EET a E nyc ASY EXPLODED VIEWS amp PARTS LISTS 222
41. Freezer RS Spacer Bolt 1 4 20 x 3 4 Flat HD Roller Bearing Cabinet Slide Assy Fre Right Cabinet Slide Assy Fre Left Screw 10 32 x 1 4 Chrome Plate Drawer Slide Shim Rear Drawer Slide Shim Front Cabinet Support Insulator RS Cabinet Support Insulator LS Screw 10 x 3 4 Type 23 PH Round Head Screw 8 x 1 Type AR Flat White Cap plug Screw 8 15 x 3 8 Truss HD Screw 10 12 x 3 4 Pan HD Crisper Slide Assy Center Center Crisper Slide Hex Insert Roller Bushing Crisper Roller Narrow Screw 10 32 x 11 16 PH Flat HD UC Screw 8 x 1 Type AR Flat Screw 10 16 x 3 4 PH Flat HD UC Crisper Roller Crisper Slide Assy RS Crisper Slide Assy LS Crisper Slide RS Crisper Slide LS Cold Plate Evaporator Cover Breaker Strip 6 Length NOTE Must be cut to length Main Frame Angle Breaker Strip 6 Length NOTE Must be cut to length Screw 10 12 x 3 4 Pan HD Grille Spring 1 4 x 9 5 8 Spring Grip Nut 1 8 Nameplate Screw 8 32 x 1 2 Pan HD Screw 6 32 x 3 4 Pan HD Bolt 10 24 x 1 2 Flat Head UC Screw 6 x 3 8 T25 Flat Head PH Bolt 1 4 20 x 3 4 Spinlock Zinc Cabinet Hinge Top Screw 4 24 x 3 8 Flat HD Hinge Bearing Door Hinge Top RH Door Hinge Top LH Light Diffuser Fan Shroud Replacement Components Ref Glass Shelf Assembly Bolt 10 24 x 1 2 Flat Head UC 4 40 Ref 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122
42. M P965069 to M P1004775 Interval gt 24 Hour comp run Duration lt 15 Minutes From M P964770 to M P965069 and from M P1004775 to M1206090 P1213890 Interval 24 Hour comp run Duration 20 Minutes Service 6hr 21min Part No 3081180 Defrost Terminator Cut in Cut out Defrost Terminator 30 0 55 0 F Cut in Cut out 30 0 55 0 F Defrost Heater Defrost Heater Watts 640 Watts zeen 640 Amps 5 5 Amps 5 5 Ohms 21 Ohms 21 Drain Tube Heater Drain Tube Heater Watts 7 Watts zeen 7 Amps zaag 0 06 Amps 0 06 Ohms 1890 Ohms 1890 Drain Trough Heater Drain Trough Heater Watts s EE Watts Amps dy vires Amps Ohms GGF Ohms Fill Tube Heater Fill Tube Heater Watts 5 Watts 5 Amps 0 04 Amps nets 0 04 Ohms 2600 Ohms 2600 5 5 TECHNICAL DATA Ed MODEL 542 Refrigerator Freezer Charge R 134a Refrigerant 9 0 oz 7 5 02 Control normal 5 setting Service Part No 4201260 4202742 Cut in Cut out 39 0 31 0 F 1 59 8 5 F Compressor Service Part No 4201880 4202250 Mfg Part No EMI30HER DA73 Service Compressor Amps 0 9 1 4 Service Compressor BTU s 280 860 Suction Pressure PSIG Cut in Cut out 38 11 9 1 Vac Original Defrost Timer Cycle In
43. PH Flat HD UC Crisper Roller Roller Bushin Screw 10 32 x 11 16 PH Flat HD UC Crisper Roller Roller Bushing Hex Insert Cabinet Shelf Ladder RS Cabinet Shelf Ladder LS Screw 8 18 x 3 8 Fillister HD Main Frame Extrusion RS Stip 6 Lengih NOTE Must be cut to len Breaker Ts 6 Length NOTE Must be cut to length Screw 10 12 x 3 4 Pan HD Top Main Frame Grille Spring 1 4 x 9 5 8 Screw 10 12 x 3 4 Pan HD Compressor Shroud Assy Screw 6 32 x 3 4 Pan HD Spring Grip Nut 1 8 Nameplate Screw 8 32 x 1 2 Pan HD Bolt 410 24 x 1 2 Flat Head UC Screw 6 x 3 8 T25 Flat Head PH Door Hinge Top RH Door Hinge Top LH Hinge Bearing Screw 4 24 x 5 Flat HD Cabinet Hinge Te Bolt 1 4 20 x 3 FSpinlock Zinc Bolt 1 4 20 x 3 4 Spinlock Zinc Bottom Hinge Stud Lock Washer 1 4 SS Nut 1 4 20 Hex Door Closer Cover RS Door Closer Cover LS Screw 10 12 x 3 4 Pan HD Star Washer 1 4 Door Closer Cabinet Hinge Bottom RH amp LH Screw 8 32 x 1 2 Flat Head 4 24 Ref WWW 0 TOTO TO DPDD2AARAAAAOOOODOO COOND 1 162 3 P lt OO0ONOOTARWN OO0NJOUR Part No 6110010 3540420 3540430 4200790 3600830 3410820 3411070 3410820 3600950 3500260 NLA 3430080 3421110 6200730 4180880 6200700 4200810 3410972 4200810 4200790 6110540 3450520 Description Bolt 10 24 x 1 2 Flat Head UC Door Hinge w Pin Bottom RH Door
44. RS Dairy Compartment Outer End Cap LS Top Trim Filler Refrigerator Door Trim Top Dairy Compartment Seal Egg Tray IOJ EXPLODED VIEWS amp PARTS LISTS 590 DOOR VIEW ou 9 L Fs w w eg AN c A AA LI KLINE x T BB RR s amp z U GEN 1 EXPLODED VIEWS amp PARTS LISTS 222 590 COSMETIC VIEW Ref 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 69 70 71 Part No EAPG4811 4280550 6200010 2210701 1807300 0233290 6200230 0164550 4120490 1807300 4110333 6110520 6150670 4110331 3550560 3421240 3570050 3450620 6200050 6220050 1807200 1807300 4180971 4180972 6200450 3421160 3421170 6200730 6200710 3601252 3601251 6200140 3500390 4151420 4201830 6200120 0211820 3030040 3050020 6200060 4323210 4280570 6200340 1807300 0166460 2225703 0211800 3050010 6200140 4151400 3601270 0211790 0211750 3012890 3411870 4181230 4151400 4120460 0200790 3601081 3601260 3550450 3430080 3421100 6200740 3421110 4180940 3550460 4180931 4180932 0166050 0166020 6240070 Description Easy A
45. RUNNING 11 OE dari day iuit i L ECL CAPACITOR 2 erre tenen SWITCH a SN 2 gt i OE ML C FREEZER U FREEZER REFRIGERATOR REFRIGERATOR LIGHT SWITCH FAN WITCH LIGHT SWITCH SWITCH 968 q IGRT TERMINATOR a tt dL TERMINATOR i Yi 1 3 Z T REFRIGERATOR W JE ER ORANG e HEA 20 kimi Deme Tem FREEZER GREEN FAN MOTOR Pot OO qm REFRIGERATOR 34 AN M VCEMAKER f Y n ES DEFROST JCEMAKER i E SS j HEATER FUSE GO M R REFRIGERATOR PIE H CONTROL E ALE MULL ON u 5 ONTROL DRAIN NN CHUTE LIGHTS HEATER HEATER Be 992 Ke 85a TROUGH HEATER Lt 3843 ols i Y REDUNDANT T terto HEATER gu 2 REEZER d CONTROL 8 INDICATOR EE 1 LIGHT BULK ICE AE SYSTEM 5 SEC INTERVAL TIMER SWITCH HEATER DOOR VALVE INTERLOCK GLASS WEL Kai sa LIGHT SWITCH 6 40 EET Madison Phoenix Production Prior to M P965870 and From M P966269 to M P1004775 WIRING DIAGRAMS amp SCHEMATICS WIRING SCHEMATIC 590 LI NEUT 115 VOLTS 80 CYCLES WASTER POWER SWITCH REFRIGERATOR ICE BUCKET SWITCH ICEMAKER SOLENOIO ICE SWITCH 1 DOOR VALVE INTERLOCK SWITCH GLASS WELL LIGHT SWI
46. VIEWS amp PARTS LISTS 222 511 DOOR VIEW Ref OOP 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No 6200720 4200490 4200700 3410920 3210730 3515620 3600891 3600892 3550440 3600851 3600852 3600870 3421060 4330310 3600751 3600752 3550440 3600761 3600762 3510720 3600980 4330260 3420240 3211150 2225204 6200410 6180040 Description Screw 8 18 x 1 2 PH Truss HD Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Egg Tray Dairy Door Seal Dairy Door Dairy Compartment Inner End Cap RS Dairy Compartment Inner End Cap LS Door Shelf Retainer Dairy Compartment Outer End Cap RS Dairy Compartment Outer End Cap LS Dairy Compartment Dairy Compartment Center Divider Dairy Compartment Assembly Door Shelf Outer End Cap RS Door Shelf Outer End Cap LS Door Shelf Retainer Door Shelf Inner End Cap RS Door Shelf Inner End Cap LS Door Shelf Support Ref Refrigerator Door Shelf Door Shelf Assembly Gasket Retainer Side Ref 47 438 Door Gasket Refrig Door Trim Side Ref Screw 8 15 x 3 8 Truss HD Pop Rivet 3 16x1 8 Grip 4 14 Ref 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 Part No 3450460 3420200 2225508 2225507 6200720 4200490 4200700 3450450 4131020 6200720 4130960 EH511 6110450 3211160 2225509 4131260 0182652 3550230 222
47. back channel and across the evaporator coil The cool air discharges out of the diffuser area and is pulled downward in all directions around the glass storage shelves maintaining even shelf stor age temperatures The refrigerator evaporator fan motor cycles with the refrigerator compressor Ed 225 Freezer Air Flow Model 590 Figure 3 8 The cabinet air is drawn in by the fan motor assy across the evaporator and then forced downward The majority of the air is forced through an air duct located along the back wall into the bottom of the freezer The remaining air flow cascades down through the freezer baskets The fan motor pulls the air up and across the freezer control ice maker returning to the evaporator coil NOTE On units manufactured prior to S N M8624 14 if warmer temperatures are experienced in the freezer basket areas install Freezer Air Duct Kit part no 4 20 099 0 1 1 4 Clamp Down TE Clamp Left 13 16 Figure 3 7 Refrigerator Air Flow Model 690 3 6 Figure 3 8 Freezer Air Flow Model 590 IOJ EXPLODED VIEWS amp PARTS LISTS SECTION 4 EXPLODED VIEWS amp PARTS LISTS EXPLO
48. completed Fallure to observe the above warnings may result in severe electrical shock I water DEFROST p TIMER 6 11 WIRING DIAGRAMS amp SCHEMATICS DEL WIRING DIAGRAM amp SCHEMATIC 501F Phoenix Production From Serial P677466 to P726372 WIRING BI AGRAM MODEL SOIF FREEZER LIGHTS FREEZER FAN MOTOR 115 VOLTS 60 CYCLES CONTROL LIGHT YELL ow FREEZER z ra EREEZER LIGHT SWITCH EERS CONTROL LIGHTS 1 ki 3 z CONDENSER 1 MOTOR DRAIN O PEATE 8 55 DEFROST HEATER RANING 5 rt CAPACITOR 82 DEFROST OVERLOAD 23 1 CONTROL TIMER PROTECTOR COMPRESSOR gaye OH TERMINATOR HEATER DRAIN HEATER DRAIN TROUGH HEATER DRAIN TROUGH HEATER _ 7 0 B ICEMAKER RE Bad BAK __ THERMAL FUSE 7 Ema FUSE 4 FREEZER FAN SWITCH ET GREEN FREEZER LIGHT SWITCH 1 Y TCEMAKER SWITCH m WATER VALVE DEFROST TIMER 4 POWER OVERLOAD laa PROTECTOR i STARTIN
49. from the fan shroud NOTE When reinstalling freezer evaporator fan assembly the oblong holes in the rear flange of the fan shroud must be placed over the two upper white pegs in the rear wall Freezer Fan Motor Models 532 542 561 1 To access the freezer evaporator fan motor remove the freezer duct shelf Figure 2 30 Remove the two 10 12 x 1 2 screws from the cover and raise up Disconnect wire harness and continue to raise up until the top lip of the cover releases from the air diffuser The fan motor is mounted behind the evaporator on the freezer fan shroud Figure 2 31 2 To remove fan remove the screws Figure 2 24 from the top of the shroud and pull the shroud forward The fan assembly will now lift straight up from behind the evaporator Figure 2 31 COMPONENT INFORMATION Models 532 542 561 Air Diffuser Freezer Control Panel Shelf Seals gt Screw 10 12 x 1 2 Truss Figure 2 30 Freezer Duct Shelf Models 532 542 561 Fan Shroud Figure 2 31 Freezer Fan NOTE When reinstalling the fan angle the bot tom of the fan shroud towards the back of the freezer and then raise the top of the shroud into position to secure at top A properly installed shroud will be parallel to the evaporator 3 Reinstall the freezer duct shelf Figure 2 30 Insert the top lip of the cover behind the air diffuser and then lower it Be sure the cutouts in the co
50. the other side 3 To reassemble hold windows and slides in place if used Position the bottom of the front piece over the lower tabs then secure to the the top tabs Install the screws if used through the bottom of the front piece COMPONENT INFORMATION Top door hinge Loosen screws to allow adjustment of door hinge Discard two Phillips head screws Insert spacer to raise door Crisper Drawer Assy Crisper Drawer Crisper Drawer Front Crisper Glass Front Vent Slide Roll Out Basket Assy Roll Out Drawer Window Roll Out Drawer Front Roll Out Basket 10 Screws 11 Retainer Glass 12 Retainer Basket 13 Roller amp Screw ON OU R N Figure 2 23 Crisper and Roll Out Basket Assemblies 2 9 COMPONENT INFORMATION FREEZER COMPONENTS w AWARNING Always disconnect electrical power to equip ment before attempting repairs Freezer Fan Motor Model 501F 1 Remove the overhead light diffuser by grasp ing the back edge and pulling forward to release then drop the front edge out of the channel Figure 2 24 2 Remove the two screws from front of fan guard and lift out Figure 2 25 3 Tilt the evaporator cover out at the top and lift off of the posts at the bottom 4 Remove the screws holding the fan shroud in place and disconnect the lighting electrical leads 5 Remove the fan bracket
51. x 5 8 Sleeve 5 16 x 7 16 x 7 8 Refrigerator Compressor Cap Strap Freezer Compressor Cap Strap Refrigerator Compressor Cap Freezer Compressor Cap Run Capacitor Run Capacitor Wire Harness Valve Cap See 3090010 3090100 3090210 3090220 Heat Exchanger Freezer Service Freezer Compressor Screw Grommet Stand off Pop Rivet 1 8 Control Bracket Assy Control Indicator Control Knob Control Fre Evaporator Refrig Screw 8 15 x 3 8 Truss HD Drain Trough Assembly Screw 8 18 x 1 2 Hex Head Water Inlet Tube 6 Fill Tube Heater Assy Tube Clamp 3 8 Stl w nut Brass Insert Solenoid Screw 8 18 x 3 8 Pan Head SPST Fan lcemaker Switch SPST Light Switch Defrost Terminator Drain Tube Wire 1 2 x 72 Freezer Accumulator Screw 10 12 x 1 2 Truss HD Ice Level Arm Package Screw 8 15 x 3 8 Truss HD Control Housing Fre Module amp Motor Assembly Complete Modular Icemaker Assembly Plastic Water Tube Clamp Plastic 1 4 Screw 10 12 x 3 4 Pan HD Water Solenoid Valve Screw 8 32 x 1 2 Pan HD Brass Insert Solenoid Icemaker Nylon Nut 1 4 Screw 8 15 x 3 8 Truss HD Solenoid Gasket Water Valve Fitting See 3520110 Ball Sleeve See 3520110 Compression Nut See 3520110 Water Inlet Fitting Assembly Screw 10 12 x 1 2 Truss HD Light Socket 3 4 Single Light Bulb Long Narrow 40 Watt Drain Pan Holder Screw Spacer Screw 10 16 x 11 16 Type B Flat Head Drain Pan Plastic Stand off H
52. 0 04 Amps 0 04 Ohms 2600 Ohms 2600 5 7 TECHNICAL DATA DOD Fo MODEL 561 MODEL 561 Prior To Serial M P1198140 P1213190 Starting with Serial M P1198140 P1213190 Refrigerator Freezer Refrigerator Freezer Charge R 12 Refrigerant Charge R 134a Refrigerant 7 0 oz 7 0 oz Prior to M P965470 and from M P965869 to M P1004775 7 0 oz 8 0 oz From M P965470to M P965869 and from M P1004775 to M P1198140 P1213190 8 0 oz 9 5 oz Control normal 5 setting Control normal 5 setting Service Part No 4201260 3012742 Service Part No 4201260 3012742 Cut in Cut out 39 0 31 0 F 1 5 8 5 F Cut in Cut out 39 0 31 0 F 1 59 8 5 F Compressor Compressor Service Part No 4201670 4201400 Service Part No 4201880 4202250 Mfg Part No EM30SC D120 Mfg Part No EMI30HER DA73 Service Compressor Amps 0 8 1 4 Service Compressor Amps 0 9 1 4 Service Compressor BTU s 318 762 Service Compressor BTU s 280 860 Suction Pressure PSIG Suction Pressure PSIG Cut in Cut out 36 16 15 4 Cut in Cut out 35 9 8 1 Vac Original Defrost Timer Cycle Original Defrost Timer Cycle Prior to M P816264 Interval wo ex Hour Interval S 12 Hour mp run Mun red Duration 20 Minutes Duration ORN 15 Minutes Service 6hr 21min Part No 3081180 From M P816264 to M P965470 and from M P965869 to M P1004775 Interval 12 Hour comp run Duration lt gt 15 Minutes From M
53. 0 Refrigerator Light Diffuser Retainer 2225619 Top Main Frame LH Dr Swin 24 6200140 Screw 8 15 x 3 8 Truss Head 87 5410941 Crisper Side BS 9 25 3410960 Center Crisper Slide asi A 3410942 Crisper Slide LS 4180940 Crisper Slide Assy Center 1 4180931 Crisper Slide Assembly RS 3 ER MR ela 4180932 Crisper Slide Assembly LS 2 68 4280510 Condenser Fan Shroud Assembly 8 3430080 Roller Bushing 29 3421100 Crisper Roller Narrow 89 4280200 Compressor Shroud Assembly p 90 3012600 Control Panel NOTE Also order three 30 6200740 Screw 10 32 x 11 16 PH Flat HD UC 6230530 3 o 1 w i 2 as gt die 91 4180850 Basket Assembly Ref Roll out i 92 0165410 Kickplate Support 33 6200730 Screw 10 16 x 3 4 PH Flat HD UC 93 6200010 Screw 10 12 x 3 4 Pan HD e OLA 94 4110333 Base Assembly wirollers 95 6110520 Adjusting Screw AM dek gt Po E Bs 96 6150670 J Nut 10 24 gt 6200 Grew 9 32 x 1 2 Hea 97 4110331 Base Rear Roller Assy 38 6200 10 9 16x 3 9 Hillister HD 98 3550560 Straight Pin Base Assy 312 x 2 88 39 2225604 Right Side Main Frame RH Dr Swing 99 3421240 Cabinet Roller 3 per side 2225605 Right Side Main Frame LH Dr Swing 100 3450620 Canoe Clip 40 6200140 Screw 8 15 x 3 8 Truss HD 101 0166150 Kickplate Vented 41 6200130 Screw 8 18 x 3 4 Truss HD 4200871 Kickplate Solid 42 3411002 Refrigerator Roll Out Basket Retainer LH 102 6200050 Screw 10 12 x 1 2 Pan HD 43 6200730 Screw 10 16 x 3
54. 0164800 1807300 1807300 6200050 3570030 1807200 0233040 3411090 6200280 6220360 6200730 3421110 3430080 4180931 4180932 6200450 4110031 3601081 3601082 6200710 4120460 1807300 2210701 1807300 6200010 3050010 3030040 4280210 6200010 6200770 6200060 3580110 0180271 Description Louvered Grille 36 x 11 Unit Shroud Assembly Screw 8 18 x 1 2 Hex Head Main Frame Angle Screw 8 18 x 1 2 Hex Head2807301 Breaker Strip 6 Length NOTE Must be cut to length Light Socket 3 4 Double Light Bulb Long Narrow 40 Watt Main Frame Extrusion LS Freezer Shelf Ladder RS Freezer Shelf Ladder LS Screw 8 32 x 1 2 Flat Head Screw 8 18 x 3 8 Fillister HD Back Cover and Shroud Ice Bucket iode Assembly Light Bulb Long Narrow 40 Watt Light Socket 3 4 Single Ice Bucket Slide Right Ice Bucket Slide Left Screw 8 15 x 1 3 4 Truss HD Screw 10 16 x 3 4 PH Flat HD UC Basket Slide Roller Freezer Basket Slide Roller Wide Roller Bushing Screw 8 x 1 ps AR Flat Freezer Basket Slide Assy Freezer Basket Slide Assy Left Screw 8 15 x 3 8 Truss HD Lower Light Diffuser Breaker Strip 6 Length NOTE Must be cut to length Left Base Assembly Rear Leveling Leg 18 3 8 x 1 1 2 Leveling Leg 18 3 8 x 1 Kickplate 3 25 x 35 5 Breaker Strip 6 Length NOTE Must be cut to length Breaker Strip 6 Length NOTE Must be cut to length Screw 10 12 x 1 2 Pan
55. 04775 and Between M965470 to M965869 EWBRACO OVERLOAD TECUMSEH COMPRESSOR DANFOSS SEE DR g COMPRESSOR EEN REF ALTERNATE COMPRESSOR M COMPRESSOR STARTING RELAY W d D M z STARTING RELAY gt RAY s 8 8 d ALTERNATE RUNNING CAPACITOR CONDENSER FAN MOTOR U CONDENSER RUNNING CAPACITOR AWARNING This wiring information is provided foc use by qualified service personne only Disconnect appliance trom electrical supply betore beginning service Be sure all grounding devices are connected when service is completed Failure to observe the above warnings may result in severe electrica shock FREEZER LIGHTS T 1 UREFRIGERATOR UREFRIGERATOR BY aen LIGHT SWITCH FAN SWITCH NES IAM We O REFRIGERATOR ty GREEN EL LIGHTS j ol EES DEAN 1 IGHT_ TERMINATOR GREEN GREEN WHITE REFRIGERATOR FAN MOTOR 2 CONTROL tiger U RY REFRIGERATOR CONTROL LI a SCHEMATIC 115 VOLTS 4 FAN MOTOR x A FREEZER REFRIGERATOR I LIGHTS REFRIGERATOR REFRIGERATOR 8 FAN SWITCH FAN MOTOR il ii REFRIGERATOR REERLSERATOR TP COMPRESSOR 1 REFRIGERATOR COMPR
56. 07300 6200710 3421110 6200730 4180931 4180932 3421100 3430080 3550450 6200450 3430080 3012560 6200740 3550460 4180940 6200140 3420821 3420822 3430040 2809502 4110032 3570020 1807300 3570050 0165710 6200050 3570030 3050010 3030040 0232310 6110330 4180681 4180682 6200590 2809702 2807340 0232300 6200150 6110440 4110031 2225602 2225603 6200210 0165700 2807339 6200140 1807300 1807300 Description Louvered Grille 30 x 11 Screw 6 32 x 3 4 Pan HD Unit Shroud Assembly Screw 8 18 x 1 2 Hex Head Main Frame Angle Compressor Shroud Assembly Screw 10 12 x 3 4 Pan HD Switch Enclosure Screw 10 12 x 3 4 Pan HD Screw 7 16 x 1 2 Pan HD Grille Spring 1 4 x 9 5 8 Screw 7 16 x 1 2 Pan HD Name Plate spring Grip Nut 1 8 Back Cover and Shroud Screw 8 18 x 1 2 Hex Head Screw 8 32 x 1 2 Flat Head Left Side Main Frame RH Dr Swing Left Side Main Frame LH Dr Swing Light Socket 3 4 Double Light Bulb Long Narrow 40 watt Light Diffuser Fan Shroud Replacement Components Control Panel Refrig NOTE Also order three 6230530 Screw 8 18 x 3 8 Fillister HD Cabinet Shelf Ladder Right Cabinet Shelf Ladder Left Refrigerator Light Diffuser Retainer Refrigerator Cold Plate Cover Evaporator Cover Breaker Strip 6 Length NOTE Must be cut to length Screw 8 18 x 3 8 Fillister Head Crisper Roller Screw 10 16 x 3 4 PH Flat HD UC Crisper Slide Assy Ri
57. 09 2225402 2225403 0180281 6200020 4131121 4131122 NLA NLA 4200760 4200690 Description Screw 8 18 x 1 2 PH Truss HD See EH501 Door Trim Clip Door Gasket Molding Magnet 3 Door Trim Handle Side 45 Miter For D Style Handle Door Trim Handle Side Valanced For D Style Handle D Style Handle Molding Assembly For Mitered Trim D Style Handle Molding Assembly For Valanced Trim Screw 10 24 x 1 2 PH Hex Washer Star Washer 3 16 Flat Washer 1 4 Door Trim Top RH Bottom LH 45 Miter on Handle Side Door Trim Top LH Bottom RH 45 Miter on Handle Side Door Trim Top RH Bottom LH Valanced Handle Door Trim Top LH Bottom RH Valanced Handle Switch Depressor White Screw 7 16 x 1 2 Pan HD Door Assembly Ref RH Door Assembly Ref LH See EH501 See EH501 Door Trim Components for D Style Valanced Handle D Style Handle End Cap Replacement Components erod EXPLODED VIEWS amp PARTS LISTS 501R DOOR VIEW EXPLODED VIEWS amp PARTS LISTS 222 501R COSMETIC VIEW Ref Part No Description Ref Part No Description 1 6110070 Bolt 1 4 20x3 4 Spinlock Zinc 68 3411001 Refrigerator Roll Out Basket Retainer RH 2 0182560 Cabinet Hinge Top 69 3500280 Refrigerator Roll Out Basket Glass 3 6200070 Screw 4 24 x 3 8 Flat HD 70 3600920 Refrigerat
58. 100 3090210 3090220 Rubber Grommet Small 5 8 Rubber Grommet Large 15 16 Nut 5 16 18 Hex Zinc Spacer 5 16 x 7 16 x 5 8 Sleeve 5 16 x 7 16 x 7 8 Compressor Cap Strap Compressor Cap Service Freezer Compressor Heat Exchanger Freezer Flat Washer 5 16 Cabinet Wiring Harness SPST Light Switch Pop Rivet 1 8 Control Freezer Control Knob Control Indicator Refrigerator Accumulator 7 8 x 15 5 8 Prior to SN 681565 Screw 8 15 x 3 8 Truss HD Defrost Terminator Screw 8 18 x 1 2 Hex Head Water Inlet Tube 6 Accumulator 1 1 4 x 8 7 8 Brass Insert Solenoid Compact Icemaker Assembly NOTE Ice level mechanism not included Complete Modular Icemaker Assembly Compression Nut See 3520110 Ball Sleeve See 3520110 Water Valve Fitting See 3520110 Solenoid Gasket Water Inlet Fitting Assembly Icemaker Nylon Nut 1 4 Brass Insert Solenoid Water Solenoid Valve Screw 8 32 x 1 2 Pan HD Tube Clamp Plastic 1 4 Screw 10 12 x 3 4 Pan HD Plastic Water Line Screw 10 12 x 1 2 Truss HD Screw 10 12 x 1 2 Truss HD Light Switch Normally Closed SPST Light Switch Fan Switch Normally Open SPST Fan lcemaker Switch Fan Switch Normally Open SPST Fan lcemaker Switch Screw 10 16 x 11 16 Type B Flat Head Screw Spacer Drain Pan Holder Drain Pan Plastic Condensate Heater Loop Screw 10 12 x 1 2 Truss HD Light Bulb Long Narrow 40 Watt Freezer Air Duct Tube Clamp Plastic 5 8
59. 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 139 140 141 142 Part No 6110270 0182381 0182382 6110010 3420690 3420681 3420682 6110270 4180850 3411001 3411160 6220320 6200700 2301601 4151060 1301900 4180910 3411022 4180990 4181040 6200140 0232940 3411052 3411042 3411032 3410040 232870 3411340 6240020 4180670 3411310 3411180 6200590 6110260 3420900 4180790 3410890 3600920 3500280 NLA 3430080 3421110 6200730 3430080 3450270 3411002 2225602 2225603 3012610 4151151 4151152 0164990 NLA 0211380 0165760 4110333 6110520 6150670 4110331 3550560 3421240 3450620 3570050 0166150 4200871 6200050 6200010 6200010 6220050 0166040 4110333 6110260 3420900 4181050 3411180 NLA 3411310 6220110 3420950 3450520 Description Bolt 10 32 x 1 4 RD HD Door Hinge Bottom RH Door Hinge Bottom LH Bolt 10 24 x 1 2 Flat Head UC Bottom Door Hinge Cam Bottom Cabinet Hinge Cam RH Bottom Cabinet Hinge Cam LH Bolt 10 32 x 1 4 RD HD Basket Assembly Ref Roll out Refrigerator Roll Out Basket Retainer RH Ref Roll Out Bskt Divider Screw Grommet Screw 6 20 x 5 8 PH Flat HD SS Front Crisper Seal Crisper Glass Assembly Rear Crisper Seal Crisper Drawer Assembly Crisper Drawer Basket Assembly Upper Basket Assembly Freezer Upper Screw 8 15 x 3 8 Truss HD Switch Depressor Vent Slide Crisper Drawer Glass Crisper Front Icemaker Buck
60. 2 UREFRIGERATOR UREFRIGERATOR LIGHT SWITCH FAN SWITCH C REFRIGERATOR LIGHTS REFRIGERATOR FAN MOTOR CONTROL LIGHT GREEN REFRIGERATOR CONTROL SCHEMATIC und i CONTROL LIGHT REFRIGERATOR HD LIGHT SWITCH REFRIGERATOR LIGHTS REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR DODO REFRIGERATOR REFRIGERATOR REFRIGERATOR COMPRESSOR 1 COMPRESSOR STARTING j CONDENSER FAN MOTOR FREEZER FAN MOTOR DEFROST TERMINA GIO FREEZER LIGHTS FREEZER LIGHT SWITCH 30 FREEZER FREEZER I CEMAKER FAN SEE M M FAN MOTOR RUNNING CAPACITOR FREEZER LIGHT qari FREEZER FREEZER FREEZER FREEZER OVERLOAD COHFRESSOR COMPRESSOR CONTROL ag PROTECTOR STARTING DEFROST II NATOR HEATER DRAIN HEATER SWITCH ICEMAKER FREEZER 1CEMAKER CONTROL SWITCH FREEZER LIGHT ICEMAKER WATER VALVE 6 36 EET WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 561 Phoenix Production From Serial P678866 to P725322
61. 229604 2229605 2229606 2229607 2229608 2229609 0167820 6200050 6200010 2210701 6200210 Description Door Hinge Assy Top RH Door Hinge Assy Top LH Bolt 10 24 x 1 2 Flat Socket HD Screw 6 x 3 8 T25 Flat Head PH Top Cabinet Hinge Cover RH Top Cabinet Hinge Cover LH Bolt 10 32 x 1 4 RD HD Door Hinge Bottom RH Door Hinge Bottom LH Bottom Door Hinge Cam Bottom Cabinet Hinge Cam RH Bottom Cabinet Hinge Cam LH Cabinet Hinge Bottom RH Cabinet Hinge Bottom LH bolt 10 24 x 1 2 Flat Head UC SS Drawer Handle Fre 1 Dia x 30 5 16 Grille assembly Stainless Steel 36x11 Name Plate Door Trim Hinge Side Square Corner Door Assembly Refrigerator SS Framed RH Door Assembly Refrigerator SS Framed LH Door Assembly Freezer SS Framed Main Frame Top RH Main Frame Top LH Main Frame Right Side RH Main Frame Right Side LH Main Frame Left Side RH Main Frame Left Side LH Kickplate Stainless Steel Screw 10 12 x 1 2 Pan HD screw 10 12 x 3 4 Pan HD Main Frame Angle Screw 8 32 x 1 2 Flat Head IOJ EXPLODED VIEWS amp PARTS LISTS 550 STAINLESS STEEL EXTERNAL COSMETIC DOOR VIEW EXPLODED VIEWS amp PARTS LISTS 222 550 COSMETIC VIEW Ref NOOO BWN 49 50 51 52 53 54 55 56 57 58 60 61 62 63 64 65 66 67 68 Part No LG3611 4280450 4280480 2225616 2225617 6200230 2210
62. 30 131 132 133 134 135 136 137 138 139 140 141 Part No 2225621 2225622 6200010 6110070 0182560 6200070 3420070 3450270 3540340 3540350 6200390 6110010 3411190 4200810 6110010 6110270 0182381 0182382 6110010 3420690 3420681 3420682 6110270 4151151 4151152 4180770 NLA 4180800 3410900 3600930 3500290 NLA 3411001 3411002 6220320 6200700 4180860 3411160 2301701 4151070 1302000 6200730 3421110 3430080 4180900 3411051 3411041 3411031 4181030 NLA 6110260 3420900 4180820 3411340 3411310 NLA 3411021 6240020 3420900 6200010 4110333 6110520 6150670 4110331 3550560 3421240 3570050 3450620 0166130 4200870 6200050 6220050 6200010 0166030 4110333 6200010 3450520 3420950 6200340 Description cut to length Top Main Frame RH Dr Swing Top Main Frame LH Dr Swing Screw 10 12 x 3 4 Pan HD Bolt 1 4 20 x 3 4 Spinlock Zinc Cabinet Hinge Top Screw 4 24 x 3 8 Flat HD Hinge Bearing E Ring Retaining Ring Door Hinge Top RH Door Hinge Top LH Screw 6 x 3 8 T25 Flat Head PH Bolt 10 24 x 1 2 Flat Head UC Lower Freezer Basket Light Diffuser Fan Shroud Replacement Components Ref Bolt 10 24 x 1 2 Flat Head UC Bolt 10 32 x 1 4 RD HD Door Hinge Bottom RH Door Hinge Bottom LH Bolt 10 24 x 1 2 Flat Head UC Bottom Door Hinge Cam Bottom Cabinet Hinge Cam RH Bottom Cabinet Hinge Cam LH Bolt 10 32 x 1 4 RD HD Cabinet Hinge Bot R
63. 301701 4151070 1302000 3411160 3411031 3411051 3411041 3411021 6200730 3421110 3430080 NLA 4151100 4180900 4200990 6200070 3421340 Description Nut 1 4 20 Hex E Ring 7 16 Base Assembly w rollers E Ring Klipring 5 16 Door Closer Bearing Door closer Assembly RH Door closer Assembly LH Door Stop 90 Degree Door Stop 105 Degree Door Closer Guide Door Closer Guide Support Door Closer Cushion Screw 8 32 x 1 2 Flat Head Bolt 10 24 x 1 2 Flat Socket HD Door Hinge Bot RH Door Hinge Bot LH Cabinet Hinge Assembly Lower RH Cabinet Hinge Assembly Lower LH Hinge Bearing 3 8 x 5 8 Bottom Hinge Stud Bolt 1 4 20 x 3 4 Spinlock Zinc Breaker Strip 6 Length NOTE Must be cut to length Screw 8 x 1 Type AR Flat Basket Assembly Fre Freezer Basket Retainer RS Freezer Basket Retainer LS Freezer Drawer Glass Drawer Glass Retainer Freezer Basket IM Bucket Front Wire Shelf lce Bucket Assembly Light Diffuser Fre Juice Can Rack Assembly Screw 8 18 x 3 8 Fillister HD Top Cabinet Hinge Cover RH Top Cabinet Hinge Cover LH Screw 6 x 3 8 T25 Flat Head PH Bolt 1 4 20 x 3 4 Spinlock Zinc Upper Cabinet Hinge Wire Harness Assy Ref RH Cabinet Hinge Assembly Upper LH Upper Cabinet Hinge Wire Harness Assy Ref RH Door Hinge Assy Top LH Light Diffuser Ref Refrigerator Shelf Glass See 4181170 Glass Shelf Assembly Glass Shelf Assembly Shelf Assembly Re
64. 322420 4322370 4160520 3082060 4322390 3011140 3130250 3013550 6200140 3013530 6200140 6200140 6120050 6200230 3220140 4251010 2600617 NLA NLA NLA 3210030 3520110 3520050 3520030 4201440 6200060 4190180 6200020 0165460 3014230 3120230 3060020 3060030 6110020 6110020 6110020 4202560 0164970 0165010 6200010 4322280 kkkk 1801000 3090010 3150010 501F SEALED SYSTEM VIEW Part No Description Bolt 10 32 x 1 4 RD HD Fan Blade Evap Blk 5 prop 5 1 2 Screw 10 12 x 1 2 Truss HD Screw 8 18 x 3 4 Truss HD Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Refrigerator Fan Bracket Evap Fan Motor Replacement Components Cabinet Wiring Harness Phoenix Cabinet Wiring Harness Madison Fan Shroud Assembly Defrost Terminator Defrost Heater Assembly Accumulator Evaporator Coil Braided Wire Heater Screw 8 15 x 3 8 Truss HD Drain Trough Heater Screw 8 15 x 3 8 Truss HD Screw 8 15 x 3 8 Truss HD Tube Clamp Plastic 5 8 Screw 8 18 x 1 2 Hex Head Strain Relief Bushing Heat Exchanger Plastic Water Line Compression Nut See 3520110 Ball Sleeve See 3520110 Water Valve Fitting See 3520110 Solenoid Gasket Water Inlet Fitting Assy Brass Insert Solenoid Icemaker Nylon Nut 1 4 Water Solenoid Valve Screw 8 32 x 1 2 Pan HD Drain Trough Assembly Screw 7 16 x 1 2 Pan HD Switch Housing Filter Drier High Side Condenser Fan Sw
65. 3600852 3600891 3600892 2225503 3410990 4130880 4130900 Description Door Shelf Inner End Cap RS Door Shelf Inner End Cap LS Screw 8 x 1 2 Slot Head Hex Door Trim Top Dairy Door Seal Dairy Door Dairy Compartment Dairy Compartment Assembly Door Shelf Retainer Support Door Shelf Assembly Ref Door Gasket Ref Door Trim Side Ref RS Fre LS Gasket Retainer Top amp Bottom Ref 18 25 Door Trim Bottom Refrigerator Door Shelf Dairy Compartment Retainer Dairy Compartment Outer End Cap RS Dairy Compartment Outer End Cap LS Dairy Compartment Inner End Cap RS Dairy Compartment Inner End Cap LS Door Trim Top Egg Tray Door Assembly Fre Door Assembly Ref EXPLODED VIEWS amp PARTS LISTS Eum 202 561 DOOR VIEW 4 45 EXPLODED VIEWS amp PARTS LISTS 222 561 STAINLESS STEEL EXTERNAL COSMETIC DOOR VIEW Ref 13 14 15 16 17 18 19 20 21 22 23 24 Part No 4242310 3580210 2229625 4120590 4120580 2210701 6200010 6200210 6200070 3511130 6200720 3511160 4132190 3511320 6110730 6110540 3511330 4132710 4132700 4151271 4151272 6110070 6200390 6110540 4151471 4151472 3541017 3541018 Description Stainless Steel Grille Assembl
66. 4 PH Flat HD UC 103 6200010 Screw 10 12 x 3 4 Pan HD pa 3421110 Crisper Poller 104 6220050 Screw Grommet 1 2 x 5 8 Hs etn a 105 6200010 Screw 10 12 x 3 4 Pan HD 106 0166070 Kickplate Support pi 4180910 esper 107 4110333 Base Assembly w rollers Right or Left m 2226201 Grille uas 108 6110010 Bolt 10 24 x 1 2 Flat Head UC rence i 109 6200210 Screw 8 32 x 1 2 Flat Head gt 2 lt 110 3450570 Door Closer Cushion 6200 30 crew 111 3421310 Door Closer Guide 51 3151141 HR 4 112 0165970 Door Closer Guide Support 4151142 abinet Hinge Bot 113 4151231 Cabinet Hinge Assembly Bot RH 52 6110010 Bolt 10 24 x 1 2 Flat Head UC 4151232 Cabinet Hinge Assembly Bot LH 53 6110270 olt 10 32 x 1 4 RD HD 114 4201113 Door Closer Assembly RH 54 3420681 Bottom Cabinet Hinge Cam RH 4201114 Door Closer Assembly LH 3420682 Bottom Cabinet Hinge Cam LH 115 3421260 Door Closer Bearing 55 3420690 Bottom Door Hinge Cam RH amp LH Bi SE 1 116 3450550 E Ring Klipring 5 16 56 6110270 Bolt 10 32 x 1 4 RD HD 1 R 117 6110070 Bolt 1 4 20x3 4 Spinlock Zinc 57 6110010 Bolt 10 24 x 1 2 Flat Head UC 118 3421270 Hinge Bearing 3 8 x 5 8 58 0182381 Door Hinge Bottom RH 119 4151241 Door Hinge Bot RH 0182382 Door Hinge Bottom LH 4151242 Door Hinge Bot LH 59 6150140 Spring Grip Nut 1 8 120 6160220 Steel Spacer 60 3580110 Name Plate 121 DS90 Door Stop 90 Degre
67. 40 Modular Icemaker Models 532 542 561 Modular Ice Maker Ice Bucket Carriage Assy Figure 2 41 Ice Bucket COMPONENT INFORMATION Models 532 542 561 fr 166 Level Arm sd w Models 532 542 561 Carriage Assy z Screw BR Freezer Light Shield Slide Connecting Rod Figure 2 42 Icemaker The linkage is connected to the ice level arm by a connecting rod Figure 2 42 As the linkage rais es or lowers the ice level arm raises or lowers 1 To remove the icemaker slide the connecting rod to the right off of the icemaker shut off arm allowing the ice level arm to drop out of the way Figure 2 42 2 Remove the mounting screw at the bottom left of the icemaker which secures the icemaker bracket to the evaporator cover assembly 3 Then extract the two mounting screws at the top rear above the icemaker mold 4 Pull the icemaker assy forward and disconnect the electrical leads from the icemaker The carriage assy rolls within the tracks of the slide To remove push the carriage in and remove the two front most screws on each slide Pull the carriage and slides out together Figure 2 43 Model 590 Upper Freezer Light Diffuser Utility Rack MULLET TLL 17 N N Figure 2 44 Upper Freezer Light Diffuser Model 590 Screw Figure 2
68. 51472 3541017 3541018 Description Grille assembly Stainless Steel 42x11 Name Plate Main Frame Top Main Frame Assembly Left Side Main Frame Assembly Right Side Main Frame Angle Screw 10 12 x 3 4 Pan HD Screw 8 32 x 1 2 Flat Head Screw 4 24 x 3 8 Flat HD Door Trim Hinge Side Square Corner Screw 8 18 x 1 2 PH Truss HD SS Door Handle 1 Dia x 63 7 8 Door Handle Assy 1 Dia x 63 7 8 Handle Stand off 1 D Set Screw 10 32x1 4 SS Cone 3 32 Bolt 10 24 x 1 2 Flat Socket HD Handle Mounting Stud Door Assembly Freezer SS Door Assembly Refrigerator SS Cabinet Hinge Assembly Upper RH Cabinet Hinge Assembly Upper LH Bolt 1 4 20 x 3 4 Spinlock Zinc Screw 6 x 3 8 T25 Flat Head PH Bolt 10 24 x 1 2 Flat Socket HD Door Hinge Assy Top RH Door Hinge Assy Top LH Top Cabinet Hinge Cover RH Top Cabinet Hinge Cover LH 4 30 Ref 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Part No 6200720 4151241 6110540 6200390 3421270 3550190 4151281 6110070 6240070 6150200 3421300 3421290 3450530 3450710 0165980 0183111 4200111 0183112 4201112 3421260 3450550 3450570 165970 3421310 0166360 6180010 3450560 DS90 DS105 0168210 6200720 Description Screw 8 18 x 1 2 PH Truss HD Door Hinge Bot RH Bolt 10 24 x 1 2 Flat Socket HD Screw 6 x 3 8 T25 Flat Head PH Hinge Bearing 3 8 x 5 8 Bottom
69. 5203 4130930 EH511 4130990 4131271 4131272 3550490 0182651 3420150 2225202 2225507 2225508 Description Door Trim Clip Gasket Retainer 27 062 Door Trim Top LH Bottom RH Door Trim Top RH Bottom LH Screw 8 18 x 1 2 PH Truss HD Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Molding Magnet 3 Freezer Handle Molding Assembly Fre Screw 8 18 x 1 2 PH Truss HD Door Handle Assembly Fre Extended Full Length Handle Set Bolt 1 4 20 x 1 2 Whiz Lock Door Gasket Freezer Door Trim Bottom Door Assembly Fre Freezer Door Support Rail LH White Plastic Plug 3 4 Door Trim Side Fre Door Handle Assembly Ref Extended Full Length Handle Set Handle Molding Assembly Ref Door Assembly Ref RH Door Assembly Ref LH Dairy Compartment Retainer Freezer Door Support Rail RH Gasket Retainer 17 312 Door Trim Side Fre RS Door Trim Top RH Bottom LH Door Trim Top LH Bottom RH EXPLODED VIEWS amp PARTS LISTS 277 2277 511 DOOR VIEW EXPLODED VIEWS amp PARTS LISTS 222 511 COSMETIC VIEW Ref Part No LG3011 6200770 4280530 6200230 2210701 4280520 6200010 0165760 6200010 6200020 3450120 6200020 3580110 6150140 0164530 6200230 6200210 2225609 2225610 3050020 3030040 4200810 3012620 6200710 3601101 3601102 0211390 0200750 18
70. 550 DOOR VIEW Ref O 10 11 13 14 15 16 17 18 19 20 21 22 Part No 6200720 3210710 3515600 3421060 4330300 3600851 3600852 3550490 3600860 3600891 3600892 3510710 3600751 3600752 3600761 3600762 3550440 3420240 4330250 4131061 4131062 6200410 3420220 4200490 4200700 6110450 3420150 3211110 Description Screw 8 18 x 1 2 PH Truss HD Dairy Door Seal Diary Door Dairy Compartment Center Divider Dairy Compartment Assembly Dairy Compartment Outer End Cap RS Dairy Compartment Outer End Cap LS Dairy Compartment Retainer Dairy Compartment Dairy Compartment Inner End Cap RS Dairy Compartment Inner End Cap LS Door Shelf Support Door Shelf Outer End Cap RS Door Shelf Outer End Cap LS Door Shelf Inner End Cap RS Door Shelf Inner End Cap LS Door Shelf Retainer Gasket Retainer Side Ref 47 438 Door Shelf Assembly Door Assembly Ref RH Door Assembly Ref LH Screw 8 x 1 2 Slot Head Hex Gasket Retainer 33 312 Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Bolt 1 4 20 x 1 2 Whiz Lock Gasket Retainer 17 312 Door Gasket Freezer 4 36 Ref 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Part 2225303 3420220 6200720 2225401 2225202 6180040 3550230 4200490 4200700 4130950 EH550 4131010
71. 6 0 F Cut in Cut out 37 0 35 0 4 0 7 6 0 F Compressor Compressor Service Part No 4201670 4201400 Service Part No 4201880 4202250 Mfg Part No EM30SC D120 Mfg Part No EMI30HER DA73 Service Compressor Amps 0 8 1 4 Service Compressor Amps 0 8 1 4 Service Compressor BTU s 318 762 Service Compressor BTU s 280 860 Suction Pressure PSIG Suction Pressure PSIG Cut in Cut out 36 16 10 1 Cut in Cut out 39 9 10 1 Vac Original Defrost Timer Cycle Original Defrost Timer Cycle Prior to M P965870 and from Interval 52 2 24 Hour 3M P966269 to M P1004775 comp run Interval ons 12 Hour Duration E 20 Minutes comp run Service 6hr 21min Part No 3081180 Duration mer 15 Minutes From M P965870 to M P966269 and from M P 1004775 to M P1197840 Interval su 24 Hour comp run Duration gt 20 Minutes Service 6hr 21min Part No 3081180 Defrost Terminator Cut in Cut out Defrost Terminator 30 0 55 0 F Cut in Cut out 30 0 55 0 F Defrost Heater Defrost Heater Watts 640 Watts aon 640 Amps 5 5 Amps sa 5 5 Ohms 21 Ohms 21 Drain Tube Heater Drain Tube Heater Watts 7 Watts 7 Amps 0 06 Amps 0 06 Ohms 1890 Ohms 1890 Drain Trough Heater Drain Trough Heater Watts 15 Watts Aone 15 Amps 0 13 Amps 0 13 Ohms 960 Ohms 960 Fill Tube Heater Fill Tube Heat
72. 701 2225609 2225610 4200830 6200210 3601101 3601102 6200710 0164530 6200230 2809501 2809701 2807341 1807300 4110032 3570020 3570050 0165000 3570030 6200050 4110031 2807340 3430040 6110440 3420900 4180681 4180682 6110330 0232310 0232300 3420821 3420822 6200151 6200450 3550460 6200140 6200010 4180940 3410960 3550450 3430080 3421100 6200740 6200450 6200730 3421110 4180931 4180932 3410941 3410942 0200730 1807300 2210701 1807300 6200010 3450120 6150140 3580110 6200060 6200770 6110010 6200390 6110070 0182560 6200070 3420070 3540340 3540350 4200830 4180760 6110010 Description Louvered Grille 36 x 11 Compressor Shroud Assembly Unit Shroud Assembly Top Main Frame RH Dr Swing Top Main Frame LH Dr Swing Screw 8 18 x 1 2 Hex Head Main Frame Angle Left Side Main Frame RH Dr Swing Left Side Main Frame LH Dr Swing Light Diffuser Fan Shroud Replacement Components Ref Screw 8 32 x 1 2 Flat Head Cabinet Shelf Ladder RS Cabinet Shelf Ladder LS Screw 8 18 x 3 8 Fillister HD Back Cover and Shroud Screw 8 18 x 1 2 Hex Head Breaker Strip Refrigerator Mullion Breaker Strip Freezer Mullion Breaker Strip Freezer LS Breaker Strip 6 Length NOTE Must be cut to length Left Base Assembly Rear Leveling Leg 18 3 8 x 1 1 2 Leveling Leg 18 3 8 x 1 Kickplate Vented Leveling Rod 26 3 4 Screw 10 12 x 1 2 Pan HD Right Base Assembly Breaker Strip
73. 8 x 5 8 Cabinet Hinge Assembly Lower RH Cabinet Hinge Assembly Lower LH Bottom Hinge Stud Bolt 1 4 20 x 3 4 Spinlock Zinc Door Closer Housing Door Closer Linkage Door Closer Spring Standard Low Pull Spring Door Closer Spring Retainer Door Closer Arm RH Door Closer Arm LH Door Closer Assembly RH Door Closer Assembly LH Lock Washer 1 4 SS Nut 1 4 20 Hex Base Assy w rollers E Ring 7 16 Door Hinge Bot RH Door Hinge Bot LH Bolt 10 24 x 1 2 Flat Socket HD Screw 8 32 x 1 2 Flat Head Door Closer Cushion Door Closer Guide Support Door Closer Guide Door Stop 90 Degree Door Stop 105 Degree Door Closer Bearing E Ring Klipring 5 16 Door Trim Freezer Bottom Square Corner Replacement Trim Cap Components Handle Standoff 1 D SS Door Handle 1 Dia x 63 7 8 4 22 Ref 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Part No SSFP532F 554811 3580200 4131860 3450450 4131890 2229401 0183770 6110670 3421590 6240350 2229402 3541017 3541018 0183710 SSFP532R 6200070 4151271 4151272 4151471 4151472 6200390 0183720 4131820 4131830 4120580 4120590 2229701 0167810 6200050 6200010 2210701 6200210 Description Stainless Steel Front Panel Freezer Grille Assembly Stainless Steel 48x11 Name Plate Handle Trim Molding Assembly Molding Mag
74. D VIEWS amp PARTS LISTS 561 SEALED SYSTEM VIEW EN di 166 w g 16 105 A EXPLODED VIEWS amp PARTS LISTS 222 590 DOOR VIEW Ref NOU N 19 20 21 22 23 24 25 26 Part No 4201010 6200410 3450450 4131530 6200720 3420260 4330280 4130970 3510740 3601000 3211090 4200920 3420140 6200720 2225415 3411561 3600761 3600762 3600751 3600752 3550440 6200840 4330260 3510720 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 3510970 3510960 2225414 Description Freezer Door Replacement Screw 8 x 1 2 Slot Head Hex Molding Magnet 3 Door Handle Assembly Screw 8 18 x 1 2 PH Truss HD Gasket Retainer 66 875 Door Shelf Assembly Fre Handle Molding Assembly Door Shelf Support Fre Freezer Door Shelf Door Gasket Freezer End Cap Replacement Components Gasket Retainer 16 125 Screw 8 18 x 1 2 PH Truss HD Door Trim Bottom Bottom Trim Filler Freezer Door Shelf Inner End Cap RS Door Shelf Inner End Cap LS Door Shelf Outer End Cap RS Door Shelf Outer End Cap LS Door Shelf Retainer Screw 10 x 1 2 PH FH AB SS Door Shelf Assembly Door Shelf Support Ref Handle Insert Bright White Almond Buff Handle Insert Camel Adobe Handle Insert Brushed Pewter STANDARD Handle Insert Smoke Gray Charcoal Handle Insert Port Brown Black Slate Handle Insert Stainless Steel Handle Insert White Enamel Handle In
75. DED VIEWS amp PARTS LISTS 222 501R DOOR VIEW Ref Part No 3410980 3210710 3515600 3550440 3550490 3600851 O N 3600852 7 3600891 3600892 8 3600751 3600752 9 3600761 3600762 10 3600860 11 3421060 12 3600970 13 3510710 14 4330300 15 4330250 16 3420250 17 6200410 18 2225301 19 3420220 20 6180040 21 2225408 2225409 2225402 2225403 Description Egg Tray Dairy Door Seal Dairy Door Door Shelf Retainer Dairy Compartment Retainer Dairy Compartment Outer End Cap RS Dairy Compartment Outer End Cap LS Dairy Compartment Inner End Cap RS Dairy Compartment Inner End Cap LS Door Shelf Outer End Cap RS Door Shelf Outer End Cap LS Door Shelf Inner End Cap RS Door Shelf Inner End Cap LS Dairy Compartment Dairy Compartment Center Divider Door Shelf Door Shelf Support Dairy Compartment Assembly Door Shelf Assembly Gasket Retainer Side 57 875 Screw 8 x 1 2 Slot Head Hex Door Trim Hinge Side Gasket Retainer 33 312 Pop Rivet 3 16x1 8 Grip Door Trim Top RH Bottom LH 45 Miter on Handle Side Door Trim Top LH Bottom RH 45 Miter on Handle Side Door Trim Top RH Bottom LH Valanced Handle Door Trim Top LH Bottom RH Valanced Handle Ref 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 Part No 6200720 NLA 3450460 3211140 3450450 2225801 2225803 4131030 4131170 6200780 6240020 6240240 2225408 22254
76. Door Dairy Compartment Center Divider Dairy Compartment Assembly Dairy Compartment Door Shelf Support Refrigerator Door Shelf Assembly Refrigerator 17 Door Gasket Refrigerator Door Trim Side Ref RS Fre LS Gasket Retainer Top amp Bot Ref 23 125 Door Trim Refrigerator Bottom Door Shelf Tray Refrigerator Dairy Compartment Retainer Dairy Compartment Outer End Cap RS Dairy Compartment Outer End Cap LS Dairy Compartment Inner End Cap RS Dairy Compartment Inner End Cap LS Door Trim Refrigerator Top Egg Tray Door Assembly Freezer Door Assembly Refrigerator Switch Depressor 2277 277 EXPLODED VIEWS amp PARTS LISTS 542 DOOR VIEW b pa Au ze 2 Fatah I In 2 LE PA ME CZEK ER LUA m z za 8 a 8 Aas 8 m EI ES Ex i aa a 4 29 EXPLODED VIEWS amp PARTS LISTS 222 542 STAINLESS STEEL EXTERNAL COSMETIC DOOR VIEW Ref NOO 13 14 15 17 18 19 20 21 22 23 24 Part No 554211 3580200 2229620 4120590 4120580 2210701 6200010 6200210 6200070 3511130 6200720 3511160 4132190 3511320 6110730 6110540 3511330 4132140 4132130 4151271 4151272 6110070 6200390 6110540 4151471 41
77. Drain Pan Holder Drain Pan Plastic Drain Pan Heater Loop Adhesive Back Foam Strip 1 x 1 2 x 15 Drain Tube Wire 1 2 x 72 Defrost Heater Assembly Brass Insert Solenoid Fill Tube Extension Fill Tube Clamp Fill Tube Heater Water Inlet Tube Screw 8 18 x 1 2 Hex Head Freezer Accumulator Defrost Terminator 4 34 126 127 128 130 131 132 134 135 136 138 139 Part No 3060140 3060130 6120210 6200010 0166200 4151740 3520110 3520030 3520050 4201450 4190240 6200140 6200140 3130420 3012560 3012810 6200140 6200130 4160740 6220340 3081180 6180010 4201260 6200140 6150320 6200090 6200140 6220340 3030070 3050070 3150210 0211620 4200170 6200130 3520120 3220250 6200010 3014230 4321820 3120280 0166970 4251240 4201880 3220160 3520120 6200280 1801700 6200490 4200740 3150320 6150410 3210340 6200120 6110270 4151040 3421070 6220220 4324110 6150160 6110050 4200850 6240020 3140200 6200780 0166190 6120280 6200060 Description SPST Light Switch SPST Fan Icemaker Switch U Clamp 5 8 Screw 10 12 x 3 4 Pan HD Solenoid Retainer Freezer Evap Cover Drain Trough Assy Water Inlet Fitting Assembly Icemaker Nylon Nut 1 4 Brass Insert Solenoid Water Solenoid Valve Drain Trough Assembly Screw 8 15 x 3 8 Truss HD Screw 8 15 x 3 8 Truss HD Evaporator Refrigerator Control Knob Control Indicator Screw 8 15 x 3 8 Truss HD Screw 8 18 x 3 4 Truss HD
78. EM DEFROST DEFROST SEE 3 TERMINATOR HEATER LIGHTS 1CEMAKER WITCH ICEMAKER WATER 000000 BRE ICEMAKER WATER VALVE 6 27 WIRING DIAGRAMS amp SCHEMATICS 205 WIRING DIAGRAM amp SCHEMATIC 550 Madison Production From Serial M681166 to M722972 u FREEZER POWER SUPPLY CORD COMPRESSOR 2 MOTOR ED PROTECTOR PTC CHS Ret REFRIGERATOR COMPRESSOR RUNNING CAPAC TOR CONDENSER FAN MOTOR U REFRIGERATOR LIGHT SWITCH FAN SWITCH CONTROL LIGHT 0 4 REFRIG CONTROL 0 LS FREEZER CONTROL MAKER 2 I CEMAKE 2 age IN HBO es 7 FREEZER SW c SAS 11 ER 01 2 14 dd RE FAN SWITCH LIGHT SWITCH E ICEMAKER SWITCH ma NOTE ONE_LIGHT FREEZER 1CEMAKER WATER VALVE EK LIGHTS RATOR CONTROL SCHEMATIC REFRIGERATOR LIGHT SWITCH DEFROST TIMER U REFRIGERATOR WIRING DIAGRAM MODEL 550 AWARNING This wiring Intormation la provided for use by qualified service personnel only Disconnect appliance from electrical supply before beginning service Be sure ali grounding devices are connected when service ie completed Failure to observe the above warnings may result in severe electrical shock 115
79. ESSOR m START ING i RELAY 1 CONDENSER i 2 68 CONDENSER RELAY i FREEZER FREEZER E LN FAN SWITCH FAN MOTOR RUNNING i FREEZER FREEZER EERE SER FREEZER OVERLOAD COMPRESSOR T E E CONTROL e PROTECTOR MZ STARTING n CJ 1 DEFROST DEFROST ee aiw EER ER TERMINATOR HEATER 4 FREEZER SWITCH DEFROST DRAIN CONTROL w TIMER HEATER ICEMAKER THERMAL SWITCH Fuse LCEMAKER i CJ EE VALVE 1 000000 CO NZ FREEZER LIGHT c3 LIGHT SWITCH N TERMINATOR FREEZER LIGHTS Nu B 0 1 I CEMAKER WATER VALVE 6 39 WIRING DIAGRAMS amp SCHEMATICS Te X WIRING DIAGRAM 590 Madison Phoenix Production Prior to M P965870 and From ZM P966269 to M P1004775 See page 6 41 for Schematic WIRING DIAGRAM Lt FREEZER a REFRIGERATOR MODEL 550 POWER RELAY CEMAKER FAN MOTOR CORD zi SOLENOID AWARNING z u rat DEFROST amp TIMER Tees er uea by 2 fd FREEZER Dreconnect fom electrical supply betore 4 COMPRESSORS d W beginning service NATERS 1 Nadal grounding devices ere connected when E
80. Figures 2 52 amp 2 53 illustrate the connections at the dual water before and after serial number 2 tes aac 1259340 A CN ET Model 590 prior to S N 1259340 VALVE GARDEN HOSE FITTING ALUMI NUM SPLASH COVER SCREW BARREL WASHER RER ine ST COMPONENT INFORMATION Model 590 after S N 1259340 SPRAY COVER COPPER WATER COMPRESSION NUT ELECTRICAL CONNECTORS DUAL WATER VALVE 3090240 28 32xl 2 SCREW 6200060 BRACKET Figure 2 52 Water Valve Connection After S N 1259340 ELECTRICAL CONNECTORS SOLENOID GROUND WIRE INSERT LARGE COMPRESSION FITTING PLASTIC WATER DISPENSER LINE Figure 2 53 Water Valve Connection Prior to S N 1259340 2 19 COMPONENT INFORMATION CONTROLS MODELS 501R 501F 2 w AWARNING Always disconnect electrical power to equip ment before attempting repairs For access to the controls use the following proce dure 1 Remove the overhead light shield by grasping the back edge of the shield and pulling for ward to release then drop the front edge out of the channel Figure 2 54 2 Remove the two screws from the fan guard and lift out Figure 2 55 Tilt the evaporator cover out at the top and lift off of the posts at the bottom 3 The refrigerator control is mounted to the evaporator c
81. G 7 CONDENSER RELAY Ba FAN MOTOR Sz 558 RUNNING 2 m M 5 PRE CAPACITOR H 801106 This wiring information Is provided for use by qualified service personnel only Disconnect appliance from electrical supply before beginning service Be sure all grounding devices are connected when service is completed Fallure to observe the above warnings may result in severe electrical shock 6 12 EET WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 501F Phoenix Production From Serial P726372 to M P1004775 Except Between M959920 to M960169 C FREEZER LIGHT TERMINATOR Q 1 CONTROL LIGHT GREEN BLACK FREEZER CONTROL DRA IN HEATER DEFROST HEATER WIRING DIAGRAM MODEL 50IF 115_VOLTS 60 CYCLES 4 FREEZER LIGHT SWITCH FREEZER CONTROL DEFROST LIGHT TERMINATOR FREEZER GHT CONDENSER FAN MOTOR FREEZER FREEZER FAN SWITCH FAN MOTOR RUNNING CAPACITOR OVERLOAD STARTING PROTECTOR RELAY DEFROST A DEFROST TERMINATOR HEATER DRAIN HEATER DRAIN TROUGH HEATER ren 8 z DRAIN TROUGH HEATER U 1 j LED
82. H Cabinet Hinge Bot LH Glass Shelf Assembly Refrigerator Shelf Glass See 4180770 Shelf Assembly Ref Roll out Basket Refrigerator Roll Out Basket Front Refrigerator Roll Out Basket Glass Retainer Refrigerator Roll Out Basket Glass Refrigerator Roll Out Basket See 4180860 Refrigerator Roll Out Basket Retainer RH Refrigerator Roll Out Basket Retainer LH Screw Grommet Screw 6 20 x 5 8 PH Flat HD SS Basket Assembly Ref Roll out Ref Roll Out Bskt Divider Front Crisper Seal Crisper Glass Assembly Rear Crisper Seal Screw 10 16 x 3 4 PH Flat HD UC Crisper Roller Roller Bushing Crisper Drawer Assembly Vent Slide Crisper Glass Front Crisper Drawer Front Upper Freezer Basket Assembly Upper Freezer Basket See 4181030 Bolt 1 4 20 x 1 2 Flat HD Roller Bearing Drawer Slide Assembly Freezer Ice Bucket Lower Freezer Basket Divider Upper Freezer Basket Roller See 4181030 Crisper Drawer Star Washer 3 16 Roller Bearing Screw 10 12 x 3 4 Pan HD Base Assembly w rollers Right or Left Adjusting Screw J Nut 10 24 Base Rear Roller Assy Straight Pin Base Assy 312 x 2 88 Cabinet Roller 3 per side Leveling Leg 18 3 8 x 1 Canoe Clip Kickplate Vented Kickplate Solid Screw 10 12 x 1 2 Pan HD Screw Grommet 1 2 x 5 8 Screw 10 12 x 3 4 Pan HD Kickplate Support Base Assembly w rollers Right or Left Screw 10 12 x 3 4 Pan HD Grille Hook Upper Freezer Basket Res
83. HD Leveling Rod 26 3 4 Breaker Strip Mullion 6 Length NOTE Must be cut to length Freezer Duct Evaporator Cover Fre Freezer Control Panel Frame Screw 8 18 x 1 Pan Head Screw Grommet Screw 10 16 x 3 4 PH Flat HD UC Crisper Roller Narrow Roller Pushing Crisper Slide Assy RS Crisper Slide Assy LS Screw 8 x 1 Type AR Flat Right Base Assembly Cabinet Shelf Ladder RS Cabinet Shelf Ladder LS Screw 8 18 x 3 8 Fillister HD Main Frame Extrusion RS Cold Plate Evaporator Cover Control Panel Ref Breaker Strip 6 Length NOTE Must be cut to length Main Frame Angle Breaker Strip 6 Length NOTE Must be cut to length Screw 10 12 x 3 4 Pan HD Light Socket 3 4 Single Light Bulb Long Narrow 40 Watt Compressor Shroud Assy Screw 10 12 x 3 4 Pan HD Screw 6 32 x 3 4 Pan HD Screw 8 32 x 1 2 Pan HD Nameplate Spring Grip Nut 1 8 Grille Spring 1 4 x 9 5 8 Bolt 1 4 20 x 3 4 Spinlock Zinc Cabinet Hinge Top Screw 4 24 x 3 8 Flat HD E Retaining Ring Door Hinge Top RH Door Hinge Top LH Screw 6 x 3 8 T25 Flat Head PH Bolt 1 4 20 x 3 4 Spinlock Zinc Bottom Hinge Stud Door Hinge w Pin Bottom RH Door Hinge w Pin Bottom LH Screw 6 x 3 8 125 Flat Head PH Bolt 10 24 x 1 2 Flat Head UC Nylon Washer 5 8 x 380 x 1 16 Nylon Washer 5 8 x 380 x 1 16 Cabinet Hinge Bottom RH amp LH Door Closer Star Washer 1 4 Screw 10 12 x 1 2 Pan HD D
84. HT Su rcn 0 CONTROL Z ORAIN 1 HEATER CN FAR arrow MOTOR DEFROST HEATER NG an CAPACITOR PROTECTOR On COMPRESSOF aed DEFROST TERMINATOR DRAIN HEATER DRAIN TROUGH HEATER EE s MIE ICEMAKER THERMAL FUSE FUSE TED FREEZER FAN SWITCH FREEZER LIGHT SWITCH 1 TCEMAKER SWITCH OVERLOAD PROTECTOR COMPRESSOR f STARTING CUD Ret ay AWARNING This wiring information is provided for use by qualified service Disconnect appliance from electrica supply before service Be sure all grounding devices are connected when ts Failure to observe the above warnings may result in severe electrical shock 6 8 ET WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 501F Madison Production From Serial M724222 to M834904 WIRING DIAGRAM FREEZER LIGHT SWITCH FREEZER FAN SWITCH 9 EF I MEI CONDENSER FAN MOTOR ROST R VERE MODEL LIGHT FREEZER TERMINATOR LIGHTS ANE SCHEMATIC TT FREEZER 60 CYCLES FAN MOTOR
85. Harness Phoenix Fan Shroud Assembly Heat Exchanger Accumulator Evaporator Coil Screw 8 15 x 3 8 Truss HD Tube Clamp Plastic 5 8 Screw 8 15 x 3 8 Truss HD Drain Tube Wire 1 2 x 72 Strain Relief Bushing Tube Clamp Plastic 5 8 Screw 10 12 x 3 4 Pan HD Condenser Screw 7 16 x 1 2 Pan HD Filter Drier High Side Fan Switch Normally Open Light Switch Normally Closed Bolt 10 24 x 3 8 Truss HD Bolt 10 24 x 3 8 Truss HD Condenser Fan Shroud Assembly Bolt 10 24 x 3 8 Truss HD Service Replacement Compressor Drain Pan Plastic Condensate Heater Loop Drain Pan Support Screw 10 12 x 3 4 Pan HD Compressor Wiring Harness Running Capacitor Compressor Cap Strap Compressor Cap Nylon Compressor Mount Valve Cap See 3090010 3090100 3090210 3090220 Ref 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 75 76 77 3090010 3150010 3150170 6240050 6200300 kkkk kkkk 6150410 3150320 3210340 4200740 6200490 3220160 3520120 6200430 2801603 6200140 4190150 3012560 3012810 6200140 6200130 6200090 6180010 4201260 6150320 3030040 6220340 3050020 3030070 3050070 4321820 4151040 0163600 6150160 6110050 6240020 4200850 Description Compressor Base Valve Fits on 5 16 OD Tubing Rubber Grommet Small 5 8 Rubber Grommet Large 15 16 Flat Washer 5 16 Screw 5
86. Hinge Stud Cabinet Hinge Assembly Lower RH Bolt 1 4 20 x 3 4 Spinlock Zinc Lock Washer 1 4 SS Nut 1 4 20 Hex Door Closer Housing Door Closer Linkage Door Closer Spring Standard Low Pull Spring Door Closer Spring Retainer Door Closer Arm RH Door Closer Assembly RH Door Closer Arm LH Door Closer Assembly LH Door Closer Bearing E Ring Klipring 5 16 Door Closer Cushion Door Closer Guide Support Door Closer Guide Door Closer Cushion Retainer Pop Rivet 1 8 E Ring 7 16 Door Stop 90 Degree Door Stop 105 Degree Kickplate Stainless Steel Screw 8 18 x 1 2 PH Truss HD EXPLODED VIEWS amp PARTS LISTS 542 STAINLESS STEEL EXTERNAL COSMETIC DOOR VIEW La Y 17 4 3 EXPLODED VIEWS amp PARTS LISTS 222 542 COSMETIC VIEW Ref O G 17 18 19 20 21 22 23 24 25 26 33 34 36 38 40 41 42 43 44 45 46 47 48 53 54 55 57 58 59 61 62 63 64 65 66 67 68 69 70 71 72 73 75
87. Hinge w Pin Bottom LH Eight Diffuser Replacement Components Wie Shelf Freezer Basket IM Bucket Front lce Bucket Freezer Basket IM Bucket Front Drawer Glass Retainer Freezer Drawer Glass Freezer Basket See 4180880 Roller Bushing Crisper Roller Screw 10 16 x ah PH Flat HD UC Basket Assembl P Screw 6 20 x 5 8 BH Flat HD SS Screw Grommet Freezer Basket Retainer RS Crisper Drawer Assembly Crisper Tray Assembly Crisper Drawer Crisper Glass Front Vent Slide Crisper Drawer Front Ref Roll Out Bskt Divider Rear Crisper Seal Crisper Glass Front Crisper Sea Screw 6 20 x 57 PH Flat HD SS Screw Grommet Refrigerator Roll Out Basket Retainer LH Refrigerator Roll Out Basket Retainer RH Basket Assembly Ref Roll out Refrigerator Roll Out Basket Glass Refrigerator Roll Out Basket Glass Retainer Refrigerator Roll Out Basket Front Shelf Assembly Ref Roll out Basket Glass Shelf Assembly hight Dif Diffuser Fan SPoud Replacement 58628 Basket LS E Ring Retaining Ring Refrigerator Evaporator Cover Main Frame Extrusion LS Control Panel Ref Freezer Control Panel Frame Light Diffuser Retainer Light Diffuser Retainer Fre Refrigerator Roll Out Basket See 4180860 Ice Bucket Assembl Refrigerator Shelf Glass See 4180770 Kickplate Support Freezer Shelf Ladder RS Freezer Shelf Ladder LS Control Panel Fre Switch Enclosure Base Assembly w rollers Right or Left Adjusting Scr
88. ION Fi Magnetic Catch Strips Dairy Door Center Divider Shelf Gripper Outside End Cap Dairy Door Seals lt Inside End Cap Figure 2 14 Dairy Compartment Assy Door Panel Assembly All Models except 590 All Models Except 590 NEED To install or remove a door panel use the follow ing procedure 1 Remove the door handle trim moldings from the handle The trim moldings are held in Molding place with magnets Place one end of a piece of tape in the center of the molding and remove molding by pulling on the tape Handle Figures 2 15 2 Remove the door handle screws Figure 2 15 and remove the door handle 3 Install the selected door panel into the exposed channel All Models except 590 4 Reinstall the door handle and handle trim moldings NOTE Extended Grip Full Length Handles for Screw thicker raised panels are available from your parts or product distributor YW Molding Figure 2 16 Door Moldings 2 6 E 22 Door Panel Assembly Model 590 To install or remove a door panel use the follow ing procedure 1 Remove the door handle trim moldings Figure 2 17 The trim moldings are held in place with magnets Place one end of a piece of tape in the center of the molding and remove molding by pulling on the tape 2 Remove the door handles from the freezer and or refrigerator doors 3 Remove the trim panel s by sli
89. ITCH FAN SWITCH vie FREEZER LIGHTS ee REFRIGERATOR g A q LIGHTS 1 BEEN GREEN LTE 0817 eee Mr REFRIGERATOR Eee FAN MOTOR 1 EE CONTROL cC R4 LIGHT BRAY REF RIGERATOR CONTROL SCHEMATIC bussen 60 CYCLES CONTROL LIGHT fi REFRIGERATOR 1 LIGHT SWITCH d REFRIGERATOR ad LIGHTS REFRIGERATOR REFRIGERATOR 2 FAN SWITCH M MOTOR REFRIGERATOR REFRIGERATOR FREEZER CONTROL TOR COMPRESSOR STARTING OS FAN MOTOR CONDENSER MOTOR FREEZER LIGHT SWITCH FREEZER FREEZER FAN SWITCH 0 FAN MOTOR RUNN I NG CAPACITOR ICEMAKER WATER VALVE RED 1CEMAKER WATER VALVE 6 34 EET WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 561 Madison Production From Serial M680766 to M816264 NOTE See Page 6 38 for continuation of the next applicable Madison Production serial numbers OVERLOAD COMPRESSOR START ING RELAY RUNNING CAPACITOR UFREEZER U FREEZER LIGHT SWITCH FAN SWITCH Ug FREEZER LIGHTS FREEZER fel FAN MOTOR DRAIN HEATER ICEMAKER GREEN Tax THERMAL FUSE SH FREEZER LIGHT Pas FREEZER ICEMAKER CONTROL SWITCH FREEZER LIGHT ED can
90. K ICE m ITCH DOOR GROUND ICE DOOR m 8 SOLENOID GLASS WELL HEATER MEMBRANE SWITCH ASSEMBLY MEMBRANE SWITCH ASSEMBLY ICE DISPENSER CONTROL 6 42 Exe DU WIRING DIAGRAMS amp SCHEMATICS WIRING SCHEMATIC 590 Madison Phoenix Production Starting with M P1004775 and Between M P965870 to M P966269 LI NEUT 115 VOLTS 60 CYCLES GD MASTER POWER SWITCH REFRIGERATOR LIGHT SWITCH NOICATOR LIGHT ESS QOQODO BULK ICE AUGER CJ WITCH MOTOR VATER DISPENSER 000000 5 ASS WELL 168 GLASS CODE GHT CE ICE DOOR SOLENOID REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR REFRIGERATOR REFRIGERATOR REFRIGERATOR COMPRESSOR STARTING RELAY Lg NN IN CAPACITOR CONDENSER CONDENSER RELAY T FAN MOTOR M FREEZER FAN MOTOR FREEZER FAN SWITCH RUNNING CAPACITOR ZER FREEZER FREE GER D QVERLOA COMPRESSOR MTB Rea 2 3 DEFROST DEFROST TERMINATOR HEATER FREEZER CONTROL FREEZER JET SWITCH WIRING DIAGRAMS amp SCHEMATICS Eee 505 NOTES 6 44
91. L J 07 11 i U BEATER DEFROST HEATER DEFROST TERMINATOR FREEZER FAN SWITCH FREEZER LIGHT SWITCH CONDENSER FAN MOTOR WATER DEFROST VALVE TIMER OVERLOAD A LO PROTECTOR 1 COMPRE 5508 RUNNING CAPACITOR WIRING DIAGRAM MODEL SOLE LIGHT 1 L SCHEMATIC pm FREEZER LIGHT SWITCH FREEZER LIGHTS CONDENSER FAN MOTOR EEZER FREEZER FRI 3 FAN SWITCH FAN HOTOR FREEZER COMPRESSOR CONTROL DEFROST OVERLOAD Ha STARTING TIMER PROTECTOR 8 RELAY Les DEFROST HEATER DEFROST TERMINATOR DRAIN HEATER DRAIN TROUGH CEMAKER THERMAL 1 MEER 1CEMAKER This wiring information provided for use by qualified service personnel only Disconnect appliance from electrical supply before beginning service Be sure all grounding devices are connected when service is completed Failure to observe the above warnings may result in severe etectncai shock TARTING 6 10 Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 501F Phoenix Production Prior to Serial P677466 WIRING D MODEL I AGRAM LF
92. L AE haya ansa EE 4 44 thru 4 51 DIO EE LE RE 4 52 thru 4 57 Cemakeru sasan 4 58 thru 4 59 Section 5 Technical Data 5 1 es EG ated 5 2 61118 5 3 VEE ZONA 5 4 RE A CR OER NE Ed 5 5 DAD ae ER N ee NA 5 6 DO O 5 7 GE N Sa 5 8 SORKA OE DR 5 9 Section 6 Wiring Diagrams Schematics 6 1 SORG 6 2 thru 6 6 OOIE SEGE OE 6 7 thru 6 14 RU NE 6 15 EE 6 16 thru 6 25 tuu equ Coe eau 6 26 DD EHE ER 6 27 thru 6 33 DUI seen caus atis ate un 6 34 thru 6 39 sli RP DEREN 6 40 thru 6 43 Eed 2222 INTRODUCTION This manual has been prepared for your use in ser vicing Sub Zero 500 Series units Included are helpful facts on service troubleshooting specifica tions and parts information It is important that you familiarize yourself with the product as much as possible before initiating any maintenance troubleshooting or repairs IMPORTANT Always refer to the Parts Price List for any parts that may have been superceded by serial number NOTE Always have the model amp serial number available when ordering parts The model and ser ial number tag is located by the top door hinge of the freezer section in SIDE BY SIDE models by the top door hinge of the refrigerator section in OVER AND UNDER models
93. LAY 1 M FAN MOTOR on 988 EJ 58 MOTOR FREEZER FREEZER AFAN SWITCH M FAN MOTOR FREEZER COMPRESSOR PTC RELAY MOTOR FREEZER PROTECTOR aN RH RUNNING CONTROL nd ap APACITOR DEFROST 9 3 DEFROST EFROST TERMINATOR HEATER TIMER CN ww DEFROST HEATER LIGHTS EET ED FREEZER 1677 SwITCI FREEZER CHa NOTE ONE LIGHT gy tients A IN SII 60 ICEMAKER FREEZER WATER VALVE 6 33 WIRING DIAGRAMS amp SCHEMATICS 205 WIRING DIAGRAM amp SCHEMATIC 561 Madison Production Prior to Serial M680766 NOTE See Page 6 36 for start of Phoenix Production Wiring Diagrams EFROST BAG TERMINATOR DEFROST HEATER JJ 5 DRAIN HEATER ICEMAKER w FREEZER 77 LIGHT mE 11 FE FREEZER I CEMAKER CONTROL SWITCH OVERLOAD BERE WIRING TN COMPRESSOR ij COMPRESSOR START ING START ING DIAGRAM RELAY 1 RELAY H CONDENSER 18 MOTOR RUNN ING add CAPACITOR Ax F 14 BLACK HAD BLACK 7 1 ae 5 56 151388 E mii a7 am POT Ef Po UFREEZER I FREEZER UREFRIGERATOR REFRIGERATOR LIGHT SWITCH SWITCH LIGHT SW
94. NG CONTROL A s APAC I TOR e G DEFROST DEFROST 3 DEFROST TIMER TERMINATOR HEATER AJ 6 17 WIRING DIAGRAMS amp SCHEMATICS Te X WIRING DIAGRAM amp SCHEMATIC 532 Madison Production Prior to Serial M616691 NOTE See Page 6 22 for start of Phoenix Production Wiring Diagrams POWER SUPPLY CORD WIRING DIAGRAM MODEL 532 REFRIGERATOR COMPRESSOR OVERLOAD OB PROTECTOR dd RELAY ERATOR RAT LT ITCH LIGHT SW OR REFRIGI CH FAN SW FREEZER J LIGHTS REFRIGERATOR FAN MOTOR Z s a GY Dz Em wd JAN FREEZER CJ ia FAN MOTOR ERMINA hul 2 d 4 gt 4 a FROST wo ICEMAKER is S mma FREEZER 7 LIGHT PE FREEZER ICEMAKER CONTROL SWITCH FREEZER LIGHT ICEMAKER WATER VALVE Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 532 Madison Production From Serial M616691 to M681566 FREEZER COMPRESSOR GO L OVERLOAD PROTECTOR dd RELAY m Ty A AT FACT E H ESME sh ie MUTE 1 1i 1 mak liana WIRING DIAGRAM MODELS 5 CONDENSER FAN MOTOR VREFRIGER LIGHT SW REFRIGERATOR ATOR U ITCH FAN SWITCH REFRIGERATOR FAN MOTOR 115 VOLTS 60 CYCLES
95. ONTROL MOTOR PIER FREEZER FAN MOTOR DEFROST HEATER DEFROST TERMINATOR gt mi f DRAIN H 1CEMAKER FREEZER SEEN VCEMAKER CONTROL SWITCH FREEZER LIGHT CEMAKER WATER VALVE SCHEMATIC RI GERATOR CONTROL LI 115 voL 60 CYCLI REFRIGERATOR FAN SWITCH CONTROL LIGHT REFRIGERATOR LIGHTS REFRIGERATOR FAN MOTOR GERATOR OL REFRIGERATOR REFRIGERATOR COMPRESSOR CONDENSER CONDENSER RELAY FAN MOTOR FREEZER REEZER FREEZER CONTROL Fi FAN SWITCH FAN MOTOR FREEZER FREEZER OVERLOAD ONE 0 COMPRESSOR a T DEFROST DEFROST em 1 NATOR HEATER DRAIN HEATER THERMAL CEMAKER 4 FUSE WATER VALVE 000000 e gt LIGHTS 6 26 Exe 205 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 550 Madison Production Prior to Serial M68116 NOTE See Page 6 30 for start of Phoenix Production Wiring Diagrams e CONDENSER DEFROST FAN MOTOR TIMER POWER SUPPLY CORD tE WIRING DIAGRAM MODEL 550 AWARNING This wiring information provided tor use by qualified service personnel
96. P965470 to M P965869 and from M P965869 to M P1198140 P1213190 Interval 24 Hour comp run Duration 20 5 Service 6hr 21min Part No ka e 3081180 Defrost Terminator Defrost Terminator Cut in Cut out 30 0 55 0 F Cut in Cut out 30 0 55 0 F Defrost Heater Defrost Heater Watts gt 640 Watts ere 640 Amps 5 5 Amps 5 5 Ohms 21 Ohms 21 Drain Tube Heater Drain Tube Heater Watts 7 Watts sam 7 Amps 0 06 Amps 0 06 Ohms 1890 Ohms 1890 Drain Trough Heater Drain Trough Heater Watts e Nes Watts Amps sess lt Amps Ohms 2X Ohms Fill Tube Heater Fill Tube Heater Starting with M1184540 P1200040 Watts 5 Watts 5 Amps 0 04 Amps 0 04 Ohms 2600 Ohms 2600 5 8 205 TECHNICAL DATA MODEL 590 MODEL 590 Prior To Serial M P1197840 Starting with Serial M P1197840 Refrigerator Freezer Refrigerator Freezer Charge R 12 Refrigerant Charge R 134a Refrigerant 7 0 oz 9 0 oz Prior to M P965870 and from 1711 9 6626910 1004775 7 0 oz 9 0 oz From M P965870 to M P966269 and from M P1004775 to M P1198740 10 0 oz 9 0 oz Control normal 5 setting Control normal 5 setting Service Part No 4201270 3012881 Service Part No 4201270 3012881 Cut in Cut out 37 0 35 0 F 4 07
97. R REFRIGERATOR CONTROL FREEZER FAN MOTOR FREEZER CONTROL FAN SWITCH LIGHT SWITCH ICEMAKER SWITCH DEFROST TERMINATOR 1 F mui NOTE ONE LIGHT N 1 Ss ICEMAKER FREEZER WATER VALVE 6 32 Exe 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 550 Madison Phoenix Production Starting with Serial M P1004775 and Between M964070 to M964469 and Between M984750 to M985149 FREEZER COMPRESSOR CONDENSER DEFROST FAN MOTOR TIMER WIRING DIAGRAM MODEL 550 AWARNING This wiring information ie provided for use by qualified service personnel only Disconnect appliance from electrical supply before RUNNING Beginning service CAPACITOR Be sure aii grounding devices are connected when service ie completed Failure to observe the above warnings may result in severe electrical shock UREFRIGERATOR UREFRIGERATOR LIGHT SWITCH FAN SWITCH ORANGE H REFRIGERATOR lo R CONTROL 34 CONTROL FREEZER CONTROL NEUT SCHEMATIC FREEZER CO CONTROL LIGHT REFRIGERATOR GQ CONTROL LIGHT SL REFRIGERATOR LIGHT LIGHT SWITCH 7 X TERMINATOR REFRIGERATOR CI LIGHTS REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR w REFRIGERATOR REFRIGERATOR REPRESSOR REFRIGERATOR DR Res n CONDENSER CONDENSER RE
98. R REFRIGERATOR COMPRESSOR REFRIGERATOR COMPRESSOR STARTING FREEZER LIGHT SWITCH FREEZER COMPRESSOR 2 PTC RELAY MOTOR FREEZER PROTECTOR R RUNNING CONTROL sn CAPACITOR 3 DEFROST DEFROST TERMINATOR 6 31 WIRING DIAGRAMS amp SCHEMATICS Te X WIRING DIAGRAM amp SCHEMATIC 550 Madison Phoenix Production From Serial M820554 P721572 to M P1004775 Except Between M964070 to M964469 and Except Between M984750 to M985149 FREEZER oa 3 POWER SUPPLY CORO CONDENSER DEFROST W R NG D AGR AM FAN MOTOR MOTOR D PROTECTOR PTC a Saa y AWARNING This wiring Information is provided for use by qualified service personnel only Disconnect appilance from electrica supply before beginning service Be sure all grounding devices are connected when service la completed Failure to observe the above warnings may result in severe electrical shock RUNNING CAPACITOR FRIGERATOR REFRIGERATOR GHT SWITCH FAN SWITCH UR L m REFRIGERATOR LIGHT CONTROL 7 REFRIGERATOR CONTROL SCHEMATIC eed REFRIGERATOR CONTROL LIGHT a H E E REFRIGERATOR LIGHT SWITCH amp REFRIGERATOR REFRIGERATOR FAN SWITCH M FAN MOTOR ET am STARTING RELAY REFRIGERATO
99. REEZER FAN MOTOR cja FUJ U 28 Cj 1 1 n FAN SWL TEH DEFROST HEATER LIGHT SWITCH Ow ICEMAKER SWITCH CEF 1CEMAKER WATER VALVE NOTE ONE LIGHT IN SI FREEZER REFRIGERATOR LIGHT SWITCH REFRIGERATOR CONTROL ry IL UREFRIGERATOR REFRIGERATOR LIGHT SWITCH FAN SWITCH REFRIGERATOR ote Poet FAN MOTOR 4 XEBEEN o GREEN EE LIGHT TERMINAT LIGHTS ies mir E CONTROL lt CONTROL lt LIGHT NE LIGHT SS CONTROL S BRAY seers REFRIGERATOR CONTROL 11 VOLTS 60 CYCLES i FREEZER CONTROL LIGHT REFRIGERATOR CONTROL LIGHT REFRIGERATOR LIGHTS REFRIGERATOR REFRIGERATOR FAN MOTOR FAN SWITCH REFRIGERATOR REFRIGERATOR COMPRESSOR ING COMPRESSOR START 8 RELAY Lej CONDENSER M FAN MOTOR FREEZER LIGHT SWITCH FREEZER LIGHTS FREEZER FREEZER LN FAN SWITCH FAN MOTOR FREEZER COMPRESSOR AJ 2 PIC RELAY MOTOR FREEZER PROTECTOR CONTROL DEFROST TERMINATOR ICEMAKER RUNN NG 1 DEFROST HEATER 6 16 EET WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 511 Madison Production Starting with Serial M1004775 and between M964470 to 964769 FREEZER COMPRESSOR R
100. RELAY RUNNING CAPACITOR jo EE EK E S SEK v a U FREEZER FREEZER LIGHT SWITCH SWITCH T ZER TS FREEZER 2 1 FAN MOTOR DEFROST HEATER DRAIN HEATER DEFROST TERMINA ICEMAKER FREEZER LCEMAKER SWITCH BRO FREEZER 7 LIGHT CONTROL CED I COUPRESSOR W R N G wp ul DIAGRAM WHITE RUNNING ALTERNATE M D E L S CAPACITOR FENDER RED Lal FEN Ak i CONDENSER FAN MOTOR i CONDENSER aoe 552 This wiring information ie provided for use by qualified service personne only Disconnect appliance trom electrical supply before beginning service Be sure all grounding devices are connected when service ie completed Falture to observe the above warnings may result in severe electrica shock UREFRIGERATOR REFRIGERATOR LIGHT SWITCH FAN SWITCH GEREG h beed 1 SCH REFRIGERATOR T LIGHT SWITCH X TERMINATOR KJ ICEMAKER WATER VALVE 6 25 REFRIGERATOR CONTROL REFRIGERATOR FAN MOTOR lt REFRIGERATOR CONTROL GREEN LI NEUT EMATIC 115 VOLTS 60 CYCLES Q CONTROL CJ OR RERI LIGHT REFRIGERATOR GERATOR ON FAN SWITCH REFRIGERATOR REFRIGERATOR COMPRESSOR p CONDENSER M FAN MOTOR CONDENSER WK RELAY EE
101. SCHEMATICS Te X WIRING DIAGRAM amp SCHEMATIC 501R Madison Production Prior to Serial M723972 NOTE See Page 6 4 for start of Phoenix Production Wiring Diagrams WIRING D REPRISERATUR 2 M O E o LIGHTS PIE E I AGRAM IR REFRIGERATOR FAN MOTOR CONTROL LIGHT GREEN r REFRIGERATOR CONTROL L OVERLOAD PROTECTOR Pls GOS 56 6 STARTING EF EZ RELAY A cx Ci WA Ws Ox TI r CONDENSER uo US de FAN MOTOR RUNNING CAPACITOR POWER SUPPLY CORD SCHEMATIC dumm b CONTROL LIGHT REFRIGERATOR on LIGHT SWITCH This wiring information Is provided for use by qualified service personnel only Disconnect appliance from electrical supply before beginning service Be sure all grounding devices are connected when service is completed Failure to observe the above warnings may result in severe electrical shock U SENATOR REFRIGERATOR GERATOR SWITCH RUNN i NG CAPACITOR Ed VERL REERIGERATOR PROTECTOR COMPRESSOR COMPRESSOR h HAL STARTING RELAY CONDENSER FAN MOTOR Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 501R Madison Production From Serial M723972 to M821354 NOTE See Page
102. SET OEFROST TERMINA DRAIN HEATER 1 icemaker FREEZER LIGHT a SS I Koza rm JER FREEZER ICEMAKER CONTROL SWITCH FREEZER LIGHT pul N I CEMAKER WATER VALVE J FREEZER FREE ER REFRIGERATOR LIGHT SWITCH FAN SWITCH LIGHT SWITCH A lop FREEZER A LIGHTS REFRIGERATOR MOTOR CONTROL WIRING DIAGRAM MODELS Doe 6 22 Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 532 Phoenix Production From Serial P679166 to P725022 OVERLOAD PROTECTOR COMPRESSOR START ING RELAY WIRING DIAGRAM MODELS CONDENSER FAN MOTOR RUNNING CAPACITOR EEZER U FREEZER UREFRIGERATOR REFRIGERATOR LIGHT SWITCH FAN SWITCH LIGHT SWITCH FAN SWITCH lop FREEZER c po y REFRIGERATOR aj LIGHTS GREEN 1 LIGHTS j REFRIGERATOR FAN MOTOR TR lt 8 GY REFRIGERATOR CONTROL SCHEMATIC 115 VOLTS P CYCLES REFRIGERATOR REFRIGERATOR FAN SWITCH M FAN MOTOR REFRIGERATOR REFRIGERATOR COMPRESSOR FREEZER COMPRESSOR START ING FAN MOTO PR RELAY CONTROL M aa CONDENSER FAN MOTOR DRAIN HEATER ICEMAKER LE THERMAL FUSE 7 NS FREEZER
103. SOR LOA PROTECTOR amp COMPRESSOR J _ STARTING RELAY BA REFRIGERATOR CONTROL CONDENSER FAN MOTOR Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 501F Madison Production Prior to Serial M675466 NOTE See Page 6 11 for start of Phoenix Production Wiring Diagrams WIRING DIAGRAM xl FREEZER MODEL 50 E FM H ee BT FREEZER HIT FREEZER LIGHT SWITCH Rec CONTROL 1 DRAIN DEFROST HEATER J OCR AZ Fn Q A DEFROST BE TERMINATOR lie ORAIN TROUGH HEATER 9 za I CEMAKER ICEMAKER SWITCH FREEZER LIGHT SWITCH REEZER FAN SWITCH OVERLOAD PROTECTOR COMPRESSOR STARTING RELAY AWARNING 9 deca provided Jor as by qualified Disconnect appliance from electrical supply before beginning service Be sure grounding devices are connected when Fellure to observe the above wernings may result In severe electrical shock WIRING DIAGRAMS amp SCHEMATICS Ee UU WIRING DIAGRAM amp SCHEMATIC 501F Madison Production From Serial M675466 to M724222 WIRING DIAGRAM TEE oe SCHEMAT IC EE d c Ri LIG
104. STARTING RELAY Lex CONDENSER M FAN MOTOR REFRIGERATOR R REFAIGE COMPRESSOR ETE REFRIGERATOR MELA LNG Ll MODEL SO AGRAM R n RUNNING CAPACITOR AWARNING This wiring information is provided for use by qualified service personnel only Disconnect appliance trom eiactricel supply before beginning service Be sure all grounding devices are connected when service is completed Failure to observe the above warnings may resutt In severe electrical shock WIRING DIAGRAMS amp SCHEMATICS Tex WIRING DIAGRAM amp SCHEMATIC 501R Madison Phoenix Production Starting with Serial M P1004775 and between M959920 to M960169 WIRING DIAGRAM MODEL SOIR AWARNING This wiring information is provided for use by quatitied service personnel onty Disconnect appliance from electrical supply before beginning service Be sure ali grounding devices are connected when service ia completed Failure to observe the above warnings may result in severe electrical shock LIGHT TERMINATOR 9 18 CONTROL U RATOR CONTROL OVERLOAD PROTECTOR x COMPRESSOR o STARTING EE Ex RELAY lt lt w Ox er x CONDENSER US UZ FAN MOTOR eo au POWER SUPPLY CORD LI SCHEMATIC OZ REFRIGERATOR LIGHT SWITCH REFRIGERATOR N FAN SWITCH COMPRES
105. SUB ZERO TECHNICAL SERVICE TRAINING MANUAL 500 Series SUB ZERO FREEZER CO INC 1999 ALL RIGHTS RESERVED JOB AID 3756330 First Edition April 1999 Eed 005 GENERAL INFORMATION SECTION 1 GENERAL INFORMATION GENERAL INFORMATION TABLE OF CONTENTS Section 1 General Information 1 3 111100106001 W 1 3 Important Safety Information 1 3 Section 2 Component Information 2 1 Doors Drawers 2 2 Refrigerator Freezer Door Assembly 2 2 Freezer Drawer 511 550 2 4 Door Shelf Assembly 2 5 Dairy Compartment 2 5 Door Panel Assembly All Except 590 2 6 Door Dispenser Assembly 590 2 8 Door Closure Assemblies 2 8 Door Adjustment 2 8 Refrigerator Drawer Basket Assys 2 9 Freezer Components 2 10 Freezer Fan Motor 501F 2 10 Freezer Fan Motor 532 542 561 2 11 Freezer Fan Motor 590 2 12 Modular Ice Maker Assy 511 550 2 14 Ice Maker Assy Model 501F 2 13 Compact Ice Maker Assy 550 2 14 Ice Maker Assy 532 532 561
106. TCH ICE DOOR OOOOOO 390 AAA SWITCH 2 REFRIGERATOR EEN SOTA REFRIGERATOR M FAN MOTOR REFRIGERATOR COMPRESSOR REFRIGERATOR COMPRESSOR STARTING REFRIGERATOR CONTROL CONDENSER FAN MOTOR FREEZER FAN MOTOR FREEZER SIE Ego PROTECTOR RELAY e a DEFROST HEATER DRAIN TROUGH HEATER FREEZER COMPRESSOR DEFROST TERMINATOR 6 41 WIRING DIAGRAMS amp SCHEMATICS 204 WIRING DIAGRAM 590 Madison Phoenix Production Starting with M P1004775 and Between M P965870 to M P966269 See page 6 43 for Schematic REFRIGERATOR COMPR REEZER OMPRESSOR Y EEMAKER FREEZER FAN SWITCH CONDENSER FAN MOTOR SOCENO 10 1 ee TRE ORAY IGHT TERMINATOR EU SEAN sy MS FREEZER LIGHTS ICEMAKER DEFROST 1 icemaker CEMAKE HEATER FUSE HEATER HEATER se HEATER A REDUNDANT HEATER 7 7 Conoenser RELAY DIN dd his XY REFRIGERATOR J EMBRACO COMPRESSOR REF ALTERNATE WIRING DIAGRAM MODEL 590 REFRIGERATOR REFRIGERATOR LIGHT SWITCH FAN SWITCH IGHT TERMINATOR E CL VLLL REFRIGERATOR FAN MOTOR REFRIGERATOR CONTROL ONTROL LIGHTS REEZER CONTROL z ia di INDICATOR LIGHT ICE SYSTEM SWITCH BUL
107. UNNING CAPACITOR POWER SUPPLY REFRIGERATOR CONDENSER PSOR RELAY CEED SEL ELAY CONDENSER DEFROST FAN MOTOR TIMER WIRING DIAGRAM MODEL 51 AWARNING This wiring information provided for use by qualified service personnel only Disconnect appliance from electrical supply betore service Be sure aii grounding devices sre connected when service is completed Failure to observe the above warnings may result in severe electrical shock LCEMAKER WATER VALVE FREEZER CONTROL 1 H U SY FAN MOTOR DEFROST HEATER 2 LIGHTS ONE 16HT FREEZER UREFRIGERATOR LIGHT WITCH HK REFRIGERATOR DOC FAN MOTOR LE H REFRIGERATOR FAN SWITCH REFRIGERATOR CONTROL NEUT FREEZER CO CONTROL LIGHT SCHEMATIC 115 VOLTS 60 CYCLES REFRIGERATOR COA CONTROL LIGHT SL REFRIGERATOR LIGHT LIGHT SWITCH GEN RM INATOR REFRIGERATOR LIGHTS x CON SZ REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR REFRIGERATOR REFRIGERATOR REFRIGERATOR COMPRESSOR COMPRESSOR STARTING Fg Retay aia CONDENSER CONDENSER RELAY M FAN MOTOR FREEZER FREEZER ON FAN SWITCH FAN MOTOR KJ FREEZER COMPRESSOR 2 PTC RELAY MOTOR FREEZER PROTECTOR aN B RUNNI
108. VOLTS 60 CYCLES 1 FREEZER CONTROL LIGHT REFRIGERATOR CONTROL LIGHT REFRIGERATOR LIGHTS REFRIGERATOR CONTROL FREEZER LIGHT SWITCH FREEZER CONTROL 1CEMAK SWITCH 3 REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR REFRIGERATOR ESS START ING RELAY CONDENSER M FAN MOTOR 607 FREEZER LIGHTS W FREEZER REEZER ON FAN SWITCH FAN MOTOR FREEZER COMPRESSOR 2 A 0 RUNNING p ITOR DEFROST HEATER PTC RELAY DEFROST TERMINATOR 1CEMAKER 6 28 Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 550 Madison Production From M722972 to M802554 NOTE See Page 6 32 for continuation of the next applicable Madison Production serial numbers CONDENSER DEFROST WIRING DIAGRAM This wiring information is provided for use by qualified service personne only Disconnect appliance trom electrica supply before beginning service Be sure sll grounding devices are connected when service 48 completed Failure to observe the above warnings may result in severe electrical shock FAN MOTOR TIMER 21 n A MODEL 550 RL PTC 7 i AWARNING m RUNNING CAPACITOR szl FRIGERATOR REFRIGERATOR GHT SWITCH FAN SWITCH REFRIGERATOR C3 FAN MOTOR
109. Watts 640 Watts 640 Amps 5 5 Amps 5 5 Ohms 2 1 Ohms 2 1 Drain Tube Heater Drain Tube Heater Watts 15 Watts 15 Amps 0 13 Amps 0 13 Ohms 900 Ohms 900 Drain Trough Heater Drain Trough Heater Watts 50 Watts 50 Amps 0 4 Amps 0 4 Ohms 260 Ohms 260 Fill Tube Heater Fill Tube Heater Wi E tts Starting with M1184540 P 1200040 a Watts 5 Amps 0 04 Amps 0 04 Ohms 2600 Ohms 2600 5 3 TECHNICAL DATA Ed MODEL 511 MODEL 511 Prior To Serial M P1204690 Starting with Serial M P1204690 Refrigerator Freezer Refrigerator Freezer Charge R 12 Refrigerant Charge R 134a Refrigerant 10 0 oz 8 5 oz Prior to M P964470 and from M P964769 to M P1004775 7 0 oz 8 0 oz From M P9644470 to M P964769 and from M P1004775 to M P1204690 9 0 oz 8 0 oz Control normal 5 setting Control normal 5 setting Service Part No 4201260 3014280 Service Part No 4201260 3014280 Cut in Cut out 39 0931 0 F 14 0 2 0 F Cut in Cut out 39 0 31 0 F 14 07 2 0 F Compressor Compressor Service Part No 4201670 4201400 Service Part No 4201880 4201870 Mfg Part No EM30SC D120 Mfg Part No EMI30HER RG108 Service Compressor Amps 0 8 1 4 Service Compressor Amps 0 9 1 4 Service Compressor BTU s 318 762 Service Compressor BTU s 280 830 Suction Pressure PSIG Suction Pressure PSIG Gut in Cut out 36 16 15 1 Cut in Cut out 38 16 14 2 Vac Original Defrost Timer Cycle O
110. ZER FREEZER FREE EER ren FAN MOTOR RUNN ING CAPACITOR FREEZER OMPRE SSOR FREEZER COMPRESSOR START NG EL DRAIN HEATER THERMAL FUSE ICEMAKER WATER 000000 VALVE WIRING DIAGRAMS amp SCHEMATICS 205 WIRING DIAGRAM amp SCHEMATIC 542 EMBRACO f TECUMSEH COMPRESSOR W R N G E ERAS 2 DEFROST COMPRESSOR aray FREE ALTERNATE COMPRESSOR TIMER ie DIAGRAM IY RELAY STARTING 3 d 1 oe aaa MODEL 5 x d ALTERNATE RUNN ING 8 RUNNING 54 2 CAPACITOR m CAPACITOR TANE Te p WARNING va 8 lil 4 ALUE lola A BED CONDENSER This wiring information is provided for use by qualified sam gt c3 FAN MOTOR service personnel oniy L Disconnect appliance from electrical supply before U FREEZE U FREEZER beginning service LIGHT WI TCH FAN SWITCH CONDENSER Be sure all grounding devices ora connected when RELAY service compl FREEZER LIGHT 3 severe LIGHTS 57 TERMINATOR UREFRIGERATOR eis RED Wc LIGHT SWITCH FAN SWITCH YELLOW Y IB WHITE aH XE REFRIGERATOR a AL 5 Me LIGHTS diu FILL TUBE TEHT TERMINATOR HEATER CFE HR REFRIGERATOR FAN AG C
111. a THERMAL FUSE TAN FREEZER FAN SWITCH u EES FREEZER LIGHT SWITCH TCEMAKER SWITCH OVERLOAD m PROTECTOR 8 COMPRESSOR 3 GREEN CONDENSER RENRTING FAN MOTOR H RUNNING CAPACITOR This wiring Information is provided tor use by qualified service personnel only Disconnect apptiance from electrical supply before beginning service Be sure all grounding devices are connected when service is completed Failure to observe the above warnings may result in severe electrical shock 6 13 WIRING DIAGRAMS amp SCHEMATICS T X WIRING DIAGRAM amp SCHEMATIC 501F Madison Phoenix Production Starting with Serial M P1004775 and Between M959920 to M960169 WIRING DIAGRAM MODEL CONTROL 115 VOLTS 60 CYCLES CONTROL LIGHT FREEZER FAN MOTOR FREEZER LIGHT SWITCH FREEZER 6 FREEZER SHT 1 CONTROL D CONDENSER 1 d 15 FAN MOTOR 1 DEFROST DRAIN TERMINATOR HEATER Gp BEE RUNNING FREEZER CONTROL DEFROST TIMER COMPRESSOR DEFROST HEATER STARTING Po DEFROST HEATER DRA N HEATER DRAIN TROUGH HEATER LCEMAKER THERMAL USE SWITCH F ICEMAKER WATER 000000 VALVE joy 16 AWARNING LES PA kiej is provided tor use by q
112. ack channel and across the evaporator coil The cold air then discharges at the top of the cabi net and is pulled downward in all directions around the storage shelves maintaining even shelf storage temperatures NOTE Figure 3 2 shows air flow for units manu factured after S N M663116 P679466 with black fan blade part no 3 15 045 0 Units built prior to these serial numbers use a white fan blade part no 3 15 006 0 and the air flow is opposite than that shown Starting with S N M P1004775 fan blade is grey part no 3150520 Clamp Up 1 3 8 Prior to S N M P 1004775 Starting with S N M P1004775 spacing is 1 5 8 Figure 3 2 Air Flow Model 501F AIR FLOW amp FAN BLADE SPACING Refrigerator Air Flow Models 511 550 Figure 3 3 The cold air travels up the back channel and across the evaporator coil The cool air then discharges out the diffuser area and is pulled downward in all direc tions around the glass storage shelves maintaining even shelf storage temperatures MODEL 511 The refrigerator evaporator fan motor cycles with the refrigerator compressor MODEL 550 On Madison production prior to S N M820553 the refrigerator evaporator fan motor runs all the time once the door is closed unless altered during field service repair 205 On Phoenix and Madison production after S N 820554 the refrigerator evaporator fan motor cycles with the compressor Freezer Air Flow Model
113. ant 10 0 oz Charge R 134a Refrigerant 11 0 oz Control normal 5 setting Control normal 5 setting Prior to M66311 P679466 and from Service Part No 3012541 M P960170 to M P960319 and from Gutin Cutout 10 0 6 0 F M P996400 to M P996574 and starting with M P1004775 Service Part No 3012541 Cut in Cut out 10 0 6 0 F From M66311 P679466 to M P960170 and from M P960319 to M P996400 and from M P996574 to M P1004775 Service Part No 3012750 Cut in Cut out 3 07 18 0 F 6 Compressor Pas Service Part No 4202560 Service Part No 4201870 Mfg Part No DA9L Mfg Part No RG108 Service Compressor Amps 10 8 Service Compressor Amps 1 4 Service Compressor BTU s 1151 Service Compressor BTU s 830 Suction P PSIG Suction Pressure PSIG uction Pressure Cut in Cut out 14 1 Cut in Cut out 13 1 Vac Original Defrost Timer Cycle Original Defrost Timer Cycle Interval 12 hour Prior to M P960171 and from comp run M P960319 to M P996400 and Duration 15 minute from M P996574 to M P1004775 Service 6hr 21min Part No 3081180 Interval 12 hour Continuous Duration 15 minute From M P960171 to M P960319 and from M P996400 to M P996574 and starting with M P1004775 Interval 12 hour comp run Duration 15 minute Service 6hr 21min Part No 3081180 Defrost Terminator Defrost Terminator Cut in Cut out 30 0 55 0 F Cut in Cut out 30 0 55 0 F Defrost Heater Defrost Heater
114. cap tube of the refrigerator control is routed through a chan nel formed by the evaporator fins Pull the control bulb from the channel Figure 2 57 When reinstalling the control follow the instructions that are supplied with the replace ment control Freezer Control The freezer control cap tube is routed to the back of the freezer through a plastic tube from the refrigerator to the freezer area Figures 2 58 amp 2 59 Straighten the control bulb and pull back through When reinstalling push the bulb through the tube then coil the excess bulb at the outlet CONTROLS MODELS 532 542 561 COMPONENT INFORMATION Model 511 550 Figure 2 57 Refrigerator Control Routing Model 511 550 Freezer Control Refrigerator Control AWARNING Always disconnect electrical power to equip ment before attempting repairs Refrigerator Control For access to the refrigerator control use the fol lowing procedure 1 Remove the overhead light shield by grasping the back edge of the shield and pulling for ward to release then drop the front edge out of the channel Figure 2 54 Remove the two screws from the air diffuser and lift out Figure 2 55 Tilt the evaporator cover out at the top and lift off of the posts at the bottom The refrigerator control is mounted to the evaporator cover Figure 2 56 Remove the control knob and two nuts The control will pull off the mountin
115. ccess Panalized Grille 48 x 11 Unit Shroud Assembly Screw 10 12 x 3 4 Pan HD Main Frame Angle Breaker Strip 6 Length NOTE Must be cut to length Light Diffuser Retainer Fre Screw 8 18 x 1 2 Hex Head Back Cover and Shroud Main Frame Extrusion LS Breaker Strip 6 Length NOTE Must be cut to length Base Assembly w rollers Adjusting Screw J Nut 10 24 Base Rear Roller Assy Straight Pin Base Assy 312 x 2 88 Cabinet Roller 3 per side Leveling Leg 18 3 8 x 1 Canoe Clip Screw 10 12 x 1 2 Pan HD Screw Grommet 1 2 x 5 8 Breaker Strip Mullion 6 Length NOTE Must be cut to length Breaker Strip 6 Length NOTE Must be cut to length Freezer Basket Slide Assy Right Freezer Basket Slide Assy Left Screw 8 x 1 Type AR Flat Basket Slide Roller Freezer Basket Slide Roller Wide Screw 10 16 x 3 4 PH Flat HD UC Screw 8 18 x 3 8 Fillister HD Cabinet Shelf Ladder LH Cabinet Shelf Ladder RH Screw 8 15 x 3 8 Truss HD Lower Diffuser Flat Evaporator Cover Assembly Lower Ice Bucket Main Frame Assembly Screw 10 12 x 1 2 Truss HD Evaporator Front Cover Light Bulb Long Narrow 40 watt Light Socket 3 4 Double Screw 8 32 x 1 2 Pan HD Cabinet Wiring Harness Assembly Compressor Shroud Assembly Screw 6 20 x 1 2 Pan Head Breaker Strip 6 Length NOTE Must be cut to length Wiring Harness Cover Top Main Frame Light Diffuser Retainer Ref Light Socket
116. crew 8 18 x 1 2 Hex Head Main Frame Angle Screw 8 18 x 1 2 Hex Hea Breaker Strip 6 Length NOTE Must be cut to len Light Soc 3 4 Double Light Bulb Lon 1 Watt Screw 8 15 x 3 8 Ti HD Back Cover and Shroud Freezer Duct Evaporator Cover Screw 8 18 x 3 8 Fillister HD Breaker Strip 6 Length NOTE Must be cut to length Shelf Support Ice Buchet Garriage Assembly Ice Bucket Slide Ice Bucket Slide Left Screw 10 12 x d Pan HD Light Bulb eae 40 Watt Light Socket 3 4 Single Screw 8 15 x 1 EN Truss HD Lower Light Diffuse Screw 10 16 x 3 4 PH Flat HD UC Basket Slide Roller Freezer Basket Slide Roller Wide Roller Bushing Screw 8 x 19 AR Flat Freezer Basket Slide Assy Righ Freezer Basket Slide Assy Left Left Base Assembly Rear Leveling Leg 18 3 8 x 1 1 2 Levelin Leg 18 3 8 x 1 Kickplate 3 25 x 47 5 Vented Screw 10 12 x 1 2 Pan HD Leveling Rod 26 3 4 Breaker Strip 6 Length NOTE Must be cut to len Breaker Mullion 6 Length NOTE Must be cut to len Breaker Smp Mul or 6 Length NOTE Must be cut to length EER Strip 6 Length NOTE Must be o len a ht Base White bA Crisper Slide Assy Center Screw 8 x 1 Type AR Flat Screw 8 15 x 3 8 Truss HD Screw 8 x 1 zd AR Flat Screw 10 12 x 3 4 Pan HD Flat Washer 5 1 Crisper Slide RS Crisper Slide Ass sy ES Screw 10 16 x 3 4
117. de of the ice maker is not activating the shut off micro switch the shut off arm should be manually adjusted toward the ice maker until contact is achieved Modular Ice Maker Assembly Model 511 550 Between Serial Number M P681166 to M 7681565 and starting with Serial Number M702716 P700765 27 A WARNING Models 550 1 Ice Maker Assy 8 Ice Maker Arm Guide 2 Shut off Arm 9 Plastic O ring 3 Snap Bushing 10 Roller 3 4 x 1 4 x 1 4 Shaft Collar 11 Extension Spring 5 Setscrew 8 32 x 3 16 12 Sensor Return Assy 6 Nylon Washer 13 Ice Maker Bracket 7 Snap Bushing 3 8 x 3 4 14 Screw Grommet Always disconnect electrical power to equip ment before attempting repairs Figure 2 37 Compact Icemaker 4 CAUTION Do not manually advance the ejector arms or drive gear or the main assy will be destroyed The ice bucket is located in the top left rear corner of the top freezer basket Figure 2 38 A tab on the rear left corner of the bucket activates the ice maker switch If the ice bucket is out of position ice production will stop NOTE If the ice maker stops making ice verify ice bucket is in position and check the shut off arm to see if it is stuck in the up off position The ice maker is located in the upper left corner of the freezer compartment and secured to the side wall by two screws above the ice maker and one screw below it Figure 2 39 Models
118. ding them out of the doors Figure 2 18 3 Refrigerator Door Assy Only Remove the water and ice glasswell by removing the glass well screw Figure 2 18 Slide the glasswell up and pull out 4 Remove the top and bottom trim filler mount ing screws and trim fillers Figure 2 19 Also remove the vertical trim strip and mounting screw 5 Install the selected door panels by sliding into the frame on the door 6 Reverse steps 4 to reassemble Door Dispenser Assembly Model 590 4 WARNING Always disconnect electrical power at the mas ter power switch before attempting repair Use the following procedure to remove the door dispenser assy 1 Remove the door handle trim and panels as described on previous page 2 Remove the glasswell screw Slide the glass well assy up and out Figure 2 18 3 Remove the vertical trim strip and screws Figure 2 19 2 7 COMPONENT INFORMATION Models 590 L Figure 2 17 Door Trim Molding Models 590 Trim Panels Glasswell Screw Figure 2 18 Door Panels Models 590 Trim Filler 7 Trim Filler Strip Screws Trim Filler Screws Figure 2 19 Door Trim Screws COMPONENT INFORMATION 4 Remove the six Phillips head screws securing the
119. dle Screw 8 18 x 1 2 PH Truss HD Gasket Retainer 33 312 Gasket Retainer Side 57 875 Pop Rivet 3 16x1 8 Grip Door Trim Hinge Side Door Shelf Outer End Cap RS Door Shelf Outer End Cap LS Door Shelf Retainer Door Shelf Inner End Cap RS Door Shelf Inner End Cap LS Door Shelf Door Shelf Support Door Shelf Assembly Screw 8 x 1 2 Slot Head Hex Door Trim Top RH Bottom LH 45 Miter on Handle Side Door Trim Top LH Bottom RH 45 Miter on Handle Side Door Trim Top RH Bottom LH Valanced Handle Door Trim Top LH Bottom RH Valanced Handle Ref 15 16 17 18 19 20 22 23 24 25 26 27 28 Part No NLA 3450450 2225801 2225803 4131030 4131170 6200780 3211140 6240240 0180281 6200020 3450460 4131151 4131152 6240020 NLA NLA 4200760 4200690 Description See EH501 Molding Magnet 3 Door Trim Handle Side 45 Miter For D Style Handle Door Trim Handle Side Valanced For D Style Handle D Style Handle Molding Assembly For Mitered Trim D Style Handle Molding Assembly For Valanced Trim Screw 10 24 x 1 2 PH Hex Washer Door Gasket Flat Washer 1 4 Switch Depressor White Screw 7 16 x 1 2 Pan HD Door Trim Clip Door Assembly Fre RH Door Assembly Fre LH Star Washer 3 16 See EH501 See EH501 Door Trim Components for D Style Valanced Handle D Style Handle End Cap Replacement Components IOG EXPLODED VIEWS a
120. door dispenser assy then remove the dis penser by pulling the bottom out and down 5 Disconnect wiring harnesses and green ground wire from the dispenser NOTE The door dispenser cannot be field repaired it must be replaced 6 To reassemble reverse steps 1 5 Door Closer Assemblies GRAVITY TYPE CLOSER Model 501R amp 501F Prior To Serial No 836000 Model 511 amp 550 Regardless of Serial No When the door is closed the door closer cams Figure 2 20 should not be totally bottomed out Both cams should be riding up and down on each other for the proper closure action NOTE An Accessory Door Stop Package is avail able See DSRH amp DSLH in Service Parts Price Book SPRING STOP CLOSURE ASSY The spring door closer assy allows the door to stop at 130 and utilizes a spring assist door clos ing mechanism NOTE An Accessory Door Stop Package is avail able which will stop the door at 87 90 or 105 See DS90 and DS105 in Service Parts Price Book NOTE Replacement door closer assemblies are supplied with replacement instructions Door Adjustment NOTE The unit must be level before adjusting doors w WA n Bottom Door Cam Bottom Cabinet Cam Figure 2 20 Gravity Door Closer If unit is properly installed blocked and leveled it may still be necessary to adjust the door s from left to right and or in and out Adjustments are performed at the top and or botto
121. e 61 3411022 Crisper Drawer DS105 Door Sto 105 Degree 11032 Grisper Front 122 3570050 Leveling Leg 18 3 8 x 1 63 1301900 Rear Crisper Seal p 64 4151060 Crisper Glass Assembly 123 0183140 Cabinet Hinge Stiffener 2 1 2 Whiz Lock 65 2301601 Front Crisper Glass Seal 4 6110450 BO 66 6200700 Screw 6 20 x 5 8 PH Flat HD SS 67 6220320 Screw Grommet 4 4 EXPLODED VIEWS amp PARTS LISTS 501R COSMETIC VIEW amp 25 7 nn 7 1 8 0 Use after Serial No M834654 P835904 4 5 EXPLODED VIEWS amp PARTS LISTS 222 Ref i NOO w Part No 6110270 3150450 2604153 6200130 3520120 3220250 0211620 4200720 4322270 4322410 4160520 4251000 3011140 3130240 6200140 6120050 6200140 1601400 3220140 6120050 6200010 3120230 6200020 3014230 3060020 3060030 6110020 6110020 4280510 6110020 4201670 0164970 2604153 0165010 6200010 4322280 KKK kkkk KKK 1801000 NLA 501R SEALED SYSTEM VIEW Part No Description Bolt 10 32 x 1 4 RD HD Fan Blade Evap Blk 5 prop 5 1 2 Condensate Heater Loop Screw 8 18 x 3 4 Truss HD Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Refrigerator Fan Bracket Evaporator Fan Motor Replacement Components Cabinet Wiring Harness Madison Cabinet Wiring
122. e the adjustment bolt located in front of the base assy to level the rear of the unit Figure 2 70 Turn the adjusting bolt clockwise to raise the back of the unit turn counterclockwise to lower the back of the unit s rr Turn clockwise to raise rear of unit Turn counterclockwise to raise front of unit Figure 2 70 Roller Base Assy Nez 2 2 AIR FLOW amp FAN BLADE SPACING SECTION 3 AIR FLOW amp FAN BLADE SPACING AIR FLOW amp FAN BLADE SPACING AIR FLOW amp FAN BLADE SPACING NOTES In all the following air flow illustrations the white arrow E gt signifies Pushed Air while the shaded arrow signifies Returned Air Air Flow Model 501R Figure 3 1 The air movement travels up the back channel and across the evaporator coil The cold air then discharges at the top of the cabi net and is pulled downward in all directions Ee 225 around the glass storage shelves maintaining even shelf storage temperatures MADISON PRODUCTION PRIOR TO S N 821353 The evaporator fan motor runs all the time once the door is closed unless altered during field ser vice repair PHOENIX amp MADISON PRODUCTION AFTER S N 821353 The evaporator motor cycles on and off with the compressor 1 3 8 Clamp Up Figure 3 1 Air Flow Model 501R 3 2 Eee jw AIR FLOW amp FAN BLADE SPACING Air Flow Model 501F Figure 3 2 The cold air travels up the b
123. eater Clip Condensate Heater Loop Screw 10 12 x 1 2 Truss HD Evaporator Cover Fre 4 18 104 113 114 115 116 117 118 120 121 122 123 124 125 126 127 128 129 130 131 Part No 6120050 6200230 1601400 6200120 4151190 6200430 3520120 3220250 3150370 0233210 0232280 6110270 4200160 3130320 4322580 3012800 6200140 6200130 6200090 3030040 4160610 3050020 3030070 3050070 0211620 6110270 3150210 6200120 6200130 3520120 3220250 4200170 3060130 3060140 6200010 3014230 3081180 4321820 3120240 4280500 0166980 4201670 4251050 6200280 3520120 3220160 6200490 6150410 3210340 3150320 4200740 4322710 3220170 6150160 6240020 4200850 6110050 6200010 0166190 2606601 6120340 NLA 6220190 6200060 4201440 6220330 3081120 0166200 Description Tube Clamp Plastic 5 8 Screw 8 18 x 1 2 Hex Head Drain Tube Wire 1 2 x 72 Screw 10 12 x 1 2 Truss HD Freezer Air Duct Assembly Screw 8 18 x 1 2 PH Type B Pan Head Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Fan Blade Freezer Evap Fan Shroud Fre Evap Fan Bracket Fre Bolt 10 32 x 1 4 RD HD Freezer Fan Motor Replacement Components Evaporator Coil Freezer Defrost Heater Assembly Control Refrig Screw 8 15 x 3 8 Truss HD Screw 8 18 x 3 4 Truss HD Screw 8 15 x 1 3 4 Truss HD Light Bulb Long Narrow 40 Watt Fan Shroud Assembly Ref Light Socket 3 4 Double Light Bulb 7W Li
124. eezer Fan Motor Replacement Components Fan Bracket Fre Lamp Holder w leads Nut 10 24 Hex SS Bolt 10 24 x 3 8 Truss HD Fan Blade Freezer 5 prop 5 1 2 Screw 10 12 x 1 2 Truss HD Screw 10 12 x 1 2 Truss HD Fan Shroud Fre Icemaker Switch Shelf Front Fre Screw 8 15 x 3 8 Truss HD Control Fre Control Box Bolt 8 32 x 3 8 Truss HD Control Dial Fre Screw 8 15 x 3 8 Truss HD Switch Box Screw 10 12 x 1 2 Truss HD Evaporator Coil Fre Drain Tube Heater Freezer Lower Light Bracket Light Bulb Long Narrow 40 watt Complete Modular Icemaker Assembly Modular Head Icemaker Control Arm Screw 8 15 x 3 8 Truss HD Drain Tube Wire 1 2 x 72 Plastic Water Line U Clamp 5 8 Screw 10 12 x 3 4 Pan HD Screw 10 16 x 11 16 Type B Flat Head Screw Spacer Drain Pan Holder Drain Pan Plastic Condensate Heater Loop Adhesive Back Foam Strip 1 x 1 2 x 15 Drain Tube Wire 1 2 x 72 Defrost Heater Assembly Brass Insert Solenoid Extension Tube Tube Clamp 3 8 Stl w nut Screw 8 18 x 3 8 Pan Head Water Inlet Tube 6 Screw 8 18 x 1 2 Hex Head Freezer Accumulator Defrost Terminator SPST Light Switch SPST Fan Icemaker Switch Compression Nut See 3520110 Ball Sleeve See 3520110 Water Valve Fitting See 3520110 4 26 71 73 74 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 130 181 132 133 134 135 136 137 138 139
125. ent Components re Screw 8 15 x 3 8 Truss HD Light Bulb Long Narrow 40 watt Light Socket 3 4 Double Freezer Fan Motor Replacement Components Nut 10 24 Hex SS Fan Bracket Fre Bolt 10 32 x 1 4 RD HD Fan Blade Freezer 5 prop 5 1 2 Bolt 10 24 x 3 8 Truss HD Screw 10 12 x 1 2 Truss HD Screw 10 12 x 1 2 Truss HD Fan Shroud Fre Shelf Front Fre Screw 8 15 x 3 8 Truss HD Control Freezer Control Box Bolt 8 32 x 3 8 Truss HD Control Dial Fre Screw 8 15 x 3 8 Truss HD Light Bulb Long Narrow 40 Watt Lamp Holder W Leads Icemaker Switch Switch Box Screw 10 12 x 1 2 Truss HD Evaporator Fre Light Diffuser Retainer Fre Light Bulb Long Narrow 40 Watt Drain Tube Heater Light Bulb Long Narrow 40 Watt Complete Modular Icemaker Assembly Module amp Motor Assembly Light Socket 3 4 Single Icemaker Control Arm Connecting Rod Screw 10 12 x 1 2 Truss HD Screw 8 15 x 3 8 Truss HD Drain Tube Wire 1 2 x 72 Plastic Water Line Screw 10 12 x 3 4 Pan HD U clamp 5 8 Brass Insert Solenoid Extension Tube Defrost Heater Assembly Tube Clamp 3 8 Stl w nut Screw 8 18 x 3 8 Pan Head Water Inlet Tube 6 Screw 8 18 x 1 2 Hex Head Icemaker Tube Clip 1 2 x 13 16 Defrost Terminator Control Bracket Assy Screw 10 16 x 11 16 Type B Flat Head Screw Spacer 4 50 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88
126. er Starting with M1184540 P1200040 Watts 5 Watts 5 Amps sa 0 04 Amps 0 04 Ohms 2600 Ohms 2600 Mullion Chute Heater Mullion Chute Heater Watts 15 Watts Pers 15 Amps 0 13 Amps 0 13 Ohms 960 Ohms 960 Glass Well Heater Glass Well Heater Watts 5 Watts 5 Amps 0 04 Amps 0 04 Ohms 2880 Ohms 2880 5 9 TECHNICAL DATA 005 NOTES 5 10 Eed 005 WIRING DIAGRAMS amp SCHEMATICS SECTION 6 WIRING DIAGRAMS amp SCHEMATICS ATTENTION SERVICER For the first eight years of production the wiring of 500 Series units differed between the Madison and Phoenix facilities This means that the wiring diagrams for Madison and Phoenix also differed for the first eight years The wiring diagrams in this section are in the best possible Serial Number order with the dia grams applying to Madison production units preceding those applying to Phoenix production units In some instances it is necessary to skip over pages to reach the continuation of the next set of applicable serial numbers This is indicated in a NOTE at the top of the appropriate pages Before referencing any wiring diagrams in this section you must know where the unit in question was produced this is indicated by a for Madison production or a for Phoenix produc tion at the beginning of the serial number on the serial tag 6 1 WIRING DIAGRAMS amp
127. escription Screw 8 x 1 2 Slot Head Hex Door Trim Top Dairy Door Seal Dairy Door Dairy Compartment Center Divider Dairy Compartment Assembly Dairy Compartment Door Shelf Support Ref Door Shelf Assembly Door Gasket Refrig Door Trim Side Ref RS Fre LS Gasket Retainer 27 062 Door Trim Bottom Refrigerator Door Shelf Dairy Compartment Retainer Dairy Compartment Outer End Cap RS Dairy Compartment Outer End Cap LS Dairy Compartment Inner End Cap RS Dairy Compartment Inner End Cap LS Door Trim Top Egg Tray Door Assembly Fre Door Assembly Ref Eum 202 EXPLODED VIEWS amp PARTS LISTS 532 DOOR VIEW 1 1 5 1 ka me III OM 1 M LES Lr Sas Ef EE A m EN N OR EEN SE SEIN 4 p EXPLODED VIEWS amp PARTS LISTS 222 532 STAINLESS STEEL EXTERNAL COSMETIC DOOR VIEW Ref N 23 24 25 Part No 6200720 2229403 3511130 3421270 4151281 4151282 3550190 6110070 3421300 3421290 3450530 3450710 0165980 0183111 0183112 4200111 4201112 6240070 6150200 4110353 3450560 4151241 4151242 6110540 6200210 3450570 0165970 3421310 DS90 DS105 3421260 3450550 2229404 4202510 3511190 3511160 Description Screw 8 18 x 1 2 PH Truss HD Door Trim Freezer Top Square Corner Door Trim Hinge Side Square Corner Hinge Bearing 3
128. et Handle Ice Bucket Ice Bucket Star washer 3 16 Drawer Slide Assembly Fre Lower Freezer Basket Divider Lower Freezer Basket Screw 12 x 1 Type A Zinc Flat HD Bolt 1 4 20 x 1 2 Flat HD Roller Bearing C58 Shelf Assembly Ref Roll out Basket Refrigerator Roll Out Basket Front Refrigerator Roll Out Basket Glass Retainer Refrigerator Roll Out Basket Glass Refrigerator Roll Out Basket See 4180850 Roller Bushing Crisper Roller Screw 10 16 x 3 4 PH Flat Head uc Roller Bushing E Ring Retaining Ring Refrigerator Roll Out Basket Retainer LH Right Side Main Frame RH Dr Swing Right Side Main Frame LH Dr Swing Control Panel Ref Cabinet Hinge Bot RH Cabinet Hinge Bot LH Kickplate Support Upper Freezer Basket Roller See 4180990 or 4101040 Light Diffuser Retainer Switch Enclosure Base Assembly w rollers Right or Left Adjusting Screw J Nut 10 24 Base Rear Roller Assy Straight Pin Base Assy 312 x 2 88 Cabinet Roller 3 per side Canoe Clip Leveling Leg 18 3 8 x 1 Kickplate Vented Kickplate Solid Screw 10 12 x 1 2 Pan HD Screw 10 12 x 3 4 Pan HD Screw 10 12 x 3 4 Pan HD Screw Grommet 1 2 x 5 8 Kickplate Support Base Assembly w rollers Right or Left Bolt 1 4 20 x 1 2 Flat HD Roller Bearing Drawer Slide Fre Lower Freezer Basket Upper Freezer Basket Roller See 4180990 or 4101040 Lower Freezer Basket Divider Screw Grommet 1 2 x 9 16 Upper Fre
129. ew J Nut 10 24 Base Rear Roller Assy Straight Pin Base Assy 312 x 2 88 Cabinet Roller Canoe Cli Screw 10 12 x 1 2 Pan HD Kickplate Vented Kickplate Black Solid Screw Grommet 1 2 x 5 8 Screw 10 12 HD Kickplate Su Base Assem Right or Left Hinge Bearing 3 8 x 5 Cabinet Hinge Bottom p Cabinet Hinge Bottom LH Bolt 1 4 20 x 3 4 Spinlock Zinc Lock Washer 1 4 SS Nut 1 4 20 Hex E Ring 7 16 E Ring Klipring 5 16 Door Closer Bearing Door Closer Assembly RH Door Closer Assembly LH Door Stop 90 Degree Door Stop 105 Degree Door Hinge Bot RH Door Hinge Bot LH Nylon Washer 5 8 x 380 x 1 16 Leveling Leg 18 3 8 x 1 Door Closer Cushion Door Closer Guide Door Closer Guide Supp Screw 10 12 x 3 4 m iD Light Diffuser Fan Shroud Replacement C mpone bight Diffuser Replacement Components Bolt 10 24 x 1 2 Flat Socket HD Grille Hook IOJ EXPLODED VIEWS amp PARTS LISTS 532 COSMETIC VIEW PR se LP k w w N SA ERA gt M FT 4 25 EXPLODED VIEWS amp PARTS LISTS 222 Ref 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 51
130. ezer Charge R 12 Refrigerant Charge R 134a Refrigerant 10 0 oz 9 0 oz Prior to M681568 11 0 oz 12 0 oz From M681568 P612141 to M P964770 and from M P965069 to M P1004775 7 0 oz 8 0 oz From M P964770 to M P965069 and from M P1004775 to 4M P1185040 and from M P1185139 to M P1203740 and from M P1203839 to M1206090 P 1213890 10 0 oz 10 5 oz Control normal 5 setting Control normal 5 setting Prior to M681568 P612141 Service Part No 4201260 3012742 Service Part No 4201260 3012670 Cut in Cut out 39 0 31 0 1 59 8 5 F Cut in Cut out 39 0 31 0 F 1 5 5 0 F Starting with M681568 P612141 Service Part No 4201260 3012742 Cut in Cut out 39 0 31 0 F 1 5 8 5 F Compressor Compressor Service Part No 4201670 4201400 Service Part No 4201880 4202250 Mfg Part No EM30SC D120 Mfg Part No EMI30HER DA73 Service Compressor Amps 0 8 1 4 Service Compressor Amps 0 9 1 4 Service Compressor BTU s 318 762 Service Compressor BTU s 280 860 Suction Pressure PSIG Suction Pressure PSIG Prior to 4M681568 P612141 Cut in Cut out 38 11 9 1 Vac Cut in Cut out 36 16 10 1 Starting with M681568 P612141 Cut in Cut out 36 16 13 4 Original Defrost Timer Cycle Original Defrost Timer Cycle Prior to M681568 P612141 Interval 24 Hour Interval 12 Hour comp run Continuous Duration 20 Minutes Duration 15 Minutes Service 6hr 21min Part No 3081180 From M681568 P612141 to M P964770 and from
131. ezer Basket Restraint Grille Hook IOJ EXPLODED VIEWS amp PARTS LISTS 550 COSMETIC VIEW KLERE DNE N D OE DCE AANE lt UT H NI 1 MONIN 0 a 3 ane 1111111111 uU UTE UU OY h N Nu S N 9 1 Use after Serial No M824354 P823954 4 4 EXPLODED VIEWS amp PARTS LISTS 222 Ref Part No 3090010 3150010 3150170 6150220 6160030 6160070 4201400 4250910 6240050 4322170 3060140 6180010 3014280 3012560 3012810 3011030 6200140 3082060 6200230 1600800 3011010 3520050 4202850 4200520 NLA NLA NLA 3210030 3520110 3520030 3520050 4201440 6200060 6120030 6200010 2600617 6200120 6200120 3060030 3060140 3060020 3060130 3060020 3060130 6200440 3420670 3420760 0164940 2604101 6200120 3030040 0232560 6120050 6200230 6200120 6200120 6200430 3520120 3220250 0232850 6110270 0232280 4200160 3150370 4321760 550 SEALED SYSTEM VIEW Ref Description Start Relay Refrigerator Start Relay Freezer Overload Refrigerator Overload Freezer Compressor Base Valve fits on 5 16 OD tubing NOTE Also see 3090
132. f Roll out Basket Roll Out Basket Shelf Glass See 4180800 Refrigerator Glass Shelf Frame See 4180770 Refrigerator Roll Out Basket Front Screw 6 20 x 5 8 PH Flat HD SS Refrigerator Roll Out Basket Glass Retainer Refrigerator Roll Out Basket Glass Basket Assembly Ref Roll out Refrigerator Roll Out Basket Retainer RH Refrigerator Roll Out Basket Retainer LH Front Crisper Seal Crisper Glass Assembly Rear Crisper Seal Ref Roll Out Bskt Divider Crisper Drawer Front Vent Slide Crisper Glass Front Crisper Drawer Screw 10 16 x 3 4 PH Flat HD UC Crisper Roller Roller Bushing Freezer Basket See 4180880 Crisper Tray Assembly Crisper Drawer Assembly Freezer Duct Screw 4 24 x 3 8 Flat HD Top Door Bearing IOJ EXPLODED VIEWS amp PARTS LISTS 590 COSMETIC VIEW EXPLODED VIEWS amp PARTS LISTS 222 Ref ou BWN oon 10 11 12 13 14 15 16 18 19 21 22 23 24 25A 25B 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 45 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 Part No 4251090 6150220 6240050 3090080 3150010 3090080 6240050 4250980 6160030 6160070 6200780 0166620 3060240 0166200 4201460 3520110 6200060 6200010 0166390
133. g bracket Freezer Control Sensor Housing Figure 2 59 Freezer Control 2 21 COMPONENT INFORMATION Fi NOTE It is possible to reinstall the control 180 Model 532 542 561 in the wrong position Be sure the control readout ls proper Freezer 9 Control lt A 25 Freezer Control Dial R Switch Remove the mounting screws and remove the Pa freezer control panel Light Bulb AWARNING Control Always disconnect electrical power before attempting repairs 2 Disconnect the wiring block from the back of the panel and pull the panel out 3 The freezer control and ice maker switch can be accessed from the back of the panel Figure Model 590 2 60 CONTROLS MODEL 590 Refrigerator Control 1 Remove the water tank cover Figure 2 61 2 Remove the mounting screw located on the backside of the control panel then remove the control assy 3 Remove the three panel screws 4 Remove the control dials then remove the control Figure 2 62 amp 2 63 by unscrewing Figure 2 61 Water Tank Cover the mounting screws Model 590 NOTE Complete dual control instructions accom Refrigerator pany replacement refrigerator control Control Freezer Control 1 Remove the water tank cover Figure 2
134. ght Side Crisper Slide Assy Left Side Crisper Roller Narrow Roller Bushing Hex Insert Screw 8 x 1 Type AR Flat Roller Bushing Control Knob Screw 10 32 x 11 16 PH Flat HD UC White Cap plug Crisper Slide Assy Center Screw 8 15 x 3 8 Truss HD Cabinet Support Insulator Right Side Cabinet Support Insulator Left Side Spacer 75 x 26 x 22 Breaker Strip Refrigerator Mullion Left Base Assembly Rear Leveling Leg 18 3 8 x 1 1 2 Breaker Strip 6 Length NOTE Must be cut to length Leveling Leg 18 3 8 x 1 Kickplate Screw 10 12 x 1 2 Pan HD Leveling Rod 26 3 4 Light Socket 3 4 Single Light Bulb Long Narrow 40 watt Drawer Slide Shim Rear Screw 10 32 x 1 4 Chrome Plate Cabinet Slide Assy Fre Right Cabinet Slide Assy Fre Left Screw 12 x 1 Type A Zinc Flat HD Breaker Strip Freezer Mullion Breaker Strip Freezer Right Side Drawer Slide Shim Front Screw 10 x 3 4 Type 23 Round HD Bolt 1 4 20 x 3 4 Flat HD Right Base Assembly Right Side Main Frame RH Dr Swing Right Side Main Frame LH Dr Swing Screw 8 32 x 1 2 Flat Head Kickplate Support Refrigerator Right Side Breaker Strip Screw 8 15 x 3 8 Truss Head Breaker Strip 6 Length NOTE Must be cut to length Breaker Strip 6 Length NOTE Must be 4 16 Ref 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 1
135. ght Socket Refrigerator Fan Bracket Bolt 10 32 x 1 4 RD HD Fan Blade Ref Evap Screw 10 12 x 1 2 Truss HD Screw 8 18 x 3 4 Truss HD Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Refrigerator Fan Motor Replacement Components SPST Fan Icemaker Switch SPST Light Switch Screw 10 12 x 3 4 Pan HD Filter Drier High Side Service Defrost Timer 6Hr 21Min Power Cord Dual Condenser Condenser Fan Shroud Assembly Shroud Support Bracket Service Refrigerator Compressor Heat Exchanger Refrigerator Screw 8 18 x 1 Pan Head Brass Insert Fan Bracket Grommet 3 16 x 7 16 x 9 32 Screw 8 32 x 3 8 Slotted Hex T25 Nut 1 4 20 Neoprene Silencer 7 8 Fan Blade Cond 5 prop 7 Condenser Fan Motor Replacement Components Freezer Wiring Harness Snap Bushing Nut 8 32 Hex Star Washer 3 16 Light Terminator Bolt 8 32 x 3 8 Truss HD Screw 10 12 x 3 4 Pan HD Solenoid Bracket Aluminum Sleeve Aluminum Strap Solenoid Hose Fitting See 3520110 Support 275 x 750 Screw 8 32 x 1 2 Pan HD Water Solenoid Valve Plastic Support Fan Control Relay Solenoid Retainer EXPLODED VIEWS amp PARTS LISTS 511 SEALED SYSTEM VIEW in mw wu tn RAY 31 Use priorto n Serial No M830453 115 a Use after Serial No M830454 EP te 2 zak EE 15 de as Macs EE I I
136. ial No M825954 P823654 4 49 EXPLODED VIEWS amp PARTS LISTS 222 Ref oND o Part No doe kkk doe 3090010 3150010 3150170 6150220 6240050 6240050 6160030 6160070 kkk kkk 4324110 4250990 4201400 3060140 3060130 6220190 4200800 6200140 3030040 3050020 4200160 6150030 232770 6110270 3150060 6110020 6200120 6200120 0232980 0233030 6200140 3012742 0233050 6110050 3012640 6200140 3030040 3050060 3060170 0232740 6200120 3130310 232680 3030040 3013540 3030040 4200520 628366 3050010 3421220 3421070 6200120 6200140 1601400 2600617 6200010 6120210 3520050 2605401 4322140 6120120 6200330 1600800 6200230 3450080 3082060 4151040 6200440 3420670 561 SEALED SYSTEM VIEW Ref Description Relay Freezer Relay Refrigerator Overload Freezer Compressor Base Valve fits on 5 16 OD tubing NOTE Also see 3090100 3090210 3090220 Rubber Grommet Small 5 8 Rubber Grommet Large 15 16 Nut 5 16 18 Hex Zinc Flat Washer 5 16 Flat Washer 5 16 Spacer 5 16 x 7 16 x 5 8 Sleeve 5 16 x 7 16 x 7 8 Refrigerator Compressor Cap strap Freezer Compressor Cap Strap Refrigerator Compressor cap Freezer Compressor cap Run Capacitor Run Capacitor Wire Harness Heat Exchanger Freezer Service Freezer Compressor SPST Light Switch SPST Fan lcemaker Switch Support 275 x 750 Light Diffuser Replacem
137. ice Part No 4201260 Service Part No 4201260 Cut in Cut out 39 0 31 0 F Cut in Cut out 39 0531 0 Compressor Compressor Service Part No 4201670 Service Part No 4201880 Mfg Part No EM30SC Mfg Part No EMI30HER Service Compressor Amps 0 8 Service Compressor Amps 0 9 Service Compressor BTU s 318 Service Compressor BTU s 280 Suction Pressure PSIG Suction Pressure PSIG Gut in Cut out 39 18 Gut in Cut out 36 15 Original Defrost Timer Cycle Interval Duration Original Defrost Timer Cycle Interval Duration Defrost Terminator Cut in Cut out Defrost Terminator Cut in Cut out Defrost Heater Defrost Heater Watts Watts Amps Amps Ohms Ohms Drain Tube Heater Drain Tube Heater Watts Watts Amps Amps Ohms Ohms Drain Trough Heater Drain Trough Heater Watts Watts Amps Amps Ohms Ohms Fill Tube Heater Fill Tube Heater Watts Watts Amps Amps Ohms Ohms 5 2 205 TECHNICAL DATA MODEL 501F MODEL 501F Prior To Serial M P1204990 P1214440 and except Starting with Serial M P1204990 P 1214440 between M P1104940 to M P1105139 and between M P1104940 to M P1105139 Freezer Freezer Charge R 12 Refriger
138. igure 2 2 Freezer Door Models 511 550 aa uod Eee Handle Assy Dairy Assy Figure 2 3 Refrigerator Door E jw COMPONENT INFORMATION Model 532 542 561 Gasket Figure 2 4 Freezer Doors Model 532 542 561 Dairy Assy Handle Assy Door Shelf Assy Figure 2 5 Refrigerator Doors Model 590 Gasket Handle Assy Door Shelf Assy Not Shown Trim Panel Model 590 Gasket Dairy Assy Handle Assy Door Shelf Assy Not Shown Trim Panels Dispenser Assy Figure 2 6 Freezer Door Figure 2 7 Refrigerator Door COMPONENT INFORMATION Freezer Drawer Assembly Models 511 550 4 CAUTION Freezer drawer is heavy Use proper lifting technigues when removing drawer assy The freezer drawer assembly pulls out providing access to the food and ice The drawer consists of the following Foamed drawer shell Door liner Drawer trim and handle Gasket Upper basket Lower basket The drawer slides have a built in self closing incline feature The complete drawer assembly can be removed by lifting up and out while hold ing the upper basket Figure 2 8 The lower basket is fixed to the frame assy The upper basket rolls in and out on the frame assy and drawer slides Figure 2 9 NOTE Attached to the back of the bottom freezer basket frame is a res
139. irs 4 WARNING Refrigerator Evaporator DNS Evaporator coils are sharp and easy to bend they are also very cold The larger fin tube design of the evaporator allows for a warmer coil operating temperature Warmer operating temperatures provide advantages in inside humidity compressor capacity and control coil sensing capabilities Figure 2 67 This evaporator coil incorporates an off cycle defrost Once the system is pulled down and the control is satisfied the unit is shut down The unit will remain off until the 39 F cut in temperature is reached at the control Figure 2 67 Refrigerator Evaporator Assy E jw LIGHT TERMINATOR To prevent damage to plastic parts by lights over heating a thermal switch is incorporated into the light system wiring This design was incorporated starting with the following serial numbers Model Serial Number 501R M723972 P725922 501F 724222 P726372 511 M753523 550 M722972 P721572 532 M722572 P725022 542 Regardless of Serial Number 561 M726672 amp P725322 590 Regardless The thermal switch specifications are Opens 120 F 6 F Closes 85 F 7 F On units equipped with the thermal switch the lights will go off if the door is left open for extended periods 20 25 minutes To reset the thermal switch close
140. itch Normally Open Light Switch Normally Closed Bolt 10 24 x 3 8 Truss HD Bolt 10 24 x 3 8 Truss HD Bolt 10 24 x 3 8 Truss HD Service Replacement Compressor Drain Pan Plastic Drain Pan Support Screw 10 12 x 3 4 Pan HD Compressor Wiring Harness Running Capacitor Compressor Cap Strap Compressor Cap Nylon Compressor Mount 7 16 Valve Cap See 3090010 3090100 3090210 3090220 Compressor Base Valve fits on 5 16 OD tubing Rubber Grommet Small 5 8 4 12 Ref 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 102 103 104 105 106 107 108 109 110 111 3150170 6240050 6200300 kkkk kkkk 1601400 4321820 3220160 3520120 6200430 2801603 6200490 6150410 3150320 3210340 4200740 6200230 6120030 3421150 3421070 6200120 3060130 3520050 6200330 6120120 3450480 2603802 3012560 3012810 6200140 6200130 6200090 6180010 3012750 6150320 3030040 6220340 3050020 3030070 3050070 3081180 4200520 628366 4151040 6150160 6110050 6240020 4200850 2605403 3140200 3520110 6200780 0166200 4201450 6220330 Description Rubber Grommet Large 15 16 Flat Washer 5 16 Screw 5 16 18 x 1 1 2 Hex Relay Overload Drain Tube Wire 1 2 x 72 Power Cord Grommet 3 16 x 7 16 x 9 32 Brass Insert Fan Bracket Screw 8 18 x 1 2 PH Type
141. m door hinge s In each door hinge are two small Phillips head shipping screws that will need to be removed and discarded before adjustments are made The remaining larger door hinge screws are then loos ened allowing door adjustment from left to right and or in and out Figure 2 21 After adjusting the door the door hinge screws are tightened back down and the door seal checked for proper gasket sealing NOTE If a side by side unit is properly installed and leveled and the doors properly adjusted yet one door lines up higher than the other a bottom hinge spacer part no 0183100 is available The door hinge screws of the lower door hinge are loosened and the hinge spacer s inserted between the bottom door trim and the bottom door hinge Figure 2 22 This will raise the door slightly The door hinge screws are then tightened back down Bottom hinge spacer part no 0183100 will NOT work on over and under units E jw Refrigerator Drawer and Freezer Basket Assemblies All Models The crisper drawer and roll out basket drawer are similar in design Replacement parts include fronts windows baskets and drawers Figure 2 23 1 Remove the screws from the bottom of the assembly front NOTE These screws are not used on the crisper assy 2 Release the tabs on the top corners of the fronts using a flat blade screwdriver Depress the tab and pull the front forward slightly so the tab will not relock then repeat for
142. mp PARTS LISTS 501F DOOR VIEW 4 9 EXPLODED VIEWS amp PARTS LISTS 222 501F COSMETIC VIEW Ref on NOO R 10 11 12 13 40 41 42 43 44 45 47 48 49 50 51 52 53 54 56 Part No 6200140 6200130 2225618 2225619 6200010 2210701 6200210 1807300 2225611 2225612 3601142 0165380 6200230 1807300 1807300 4110022 3570020 3570050 0164770 6200050 3570030 6220360 6200280 6200140 0233090 6200130 6240030 0233060 3430080 3421170 6200740 6200730 3421160 3430080 6200450 4180971 4180972 4180971 4180972 6200210 1807300 3601141 6200710 3470270 4181010 3601130 6150620 4202660 4180880 2226201 2226202 4240500 6200790 4151141 4151142 6110010 6110270 3420681 3420682 3420690 6110270 0182381 0182382 6150140 6110010 3580110 Description Screw 8 15 x 3 8 Truss HD Screw 8 18 x 3 4 Truss Head Top Main Frame RH Dr Swing Top Main Frame LH Dr Swing Screw 10 12 x 3 4 Pan HD Main Frame Angle Screw 8 32 x 1 2 Flat Head Breaker Strip 6 Length NOTE Must be cut to length Left Side Main Frame RH Dr Swing Left Side Main Frame LH Dr Swing Shelf Ladder LS Back Cover Screw 8 18 x 1 2 Hex Head Breaker Strip 6 Length NOTE Must be cut to length Breaker Strip 6 Length NOTE Must be cut to length Left Base Assembly Rear Leveling Leg 18 3 8 x 1 1 2 Leveling Leg 18 3 8 x 1 Kick
143. mpressor Base Valve fits on 5 16 OD tubing NOTE Also see 3090100 3090210 3090220 Valve Cap See 3090010 3090100 3090210 3090220 Nut 5 16 18 Hex Zinc Rubber Grommet Small 5 8 Rubber Grommet Large 15 16 Light Socket 3 4 Single Sleeve 5 16 x 7 16 x 7 8 Flat Washer 5 16 Compressor Cap Refrigerator Freezer Compressor Strap Refrigerator Freezer Heat Exchanger Freezer Service Compressor Freezer Bolt 10 32 x 1 4 RD HD Support 275 x 750 Freezer Duct Grille Assembly Screw 8 15 x 3 8 Truss HD Light Bulb Long Narrow 40 Watt Light Socket 3 4 Double Freezer Fan Motor Replacement Components Fan Bracket Fre Lamp Holder W Leads Nut 10 24 Hex SS Bolt 10 24 x 3 8 Truss HD Fan Blade Freezer 5 prop 5 1 2 Screw 10 12 x 1 2 Truss HD Screw 10 12 x 1 2 Truss HD Fan Shroud Freezer SPST Fan lcemaker Switch Shelf Front Freezer Screw 8 15 x 3 8 Truss HD Control Freezer Control Box Bolt 8 32 x 3 8 Truss HD Control Dial Fre Screw 8 15 x 3 8 Truss HD Switch Box Screw 10 12 x 1 2 Truss HD Evaporator Coil Fre Drain Tube Heater Light Diffuser Retainer Freezer Screw 10 16 x 1 1 2 Pan Head Complete Icemaker Assembly Module amp Motor Assembly Icemaker Control Arm Screw 8 15 x 3 8 Truss HD Drain Tube Wire 1 2 x 72 Plastic Water Line Tube Clamp Plastic 5 8 Screw 8 15 x 3 8 Truss HD Screw 10 16 x 11 16 Type B Flat Head Screw Spacer
144. n Bracket Grommet 3 16 x 7 16 x 9 32 Screw 10 12 x 3 4 Pan HD Filter Drier High Side Power Cord Dual Condenser Fan Shroud Assembly Service Refrigerator Compressor Heat Exchanger Refrigerator Grommet 3 16 x 7 16 x 9 32 Brass Insert Fan Bracket Screw 8 18 x 1 Pan Head Fan Bracket Condenser Screw 8 32 x 3 8 Slotted Hex T25 Condenser Fan Motor Replacement Components Fan Blade Cond 5 prop 7 Nut 1 4 20 Neoprene Silencer 7 8 Refrigerator Accumulator 7 8 x 15 5 8 Screw 10 12 x 1 2 Truss HD Bolt 10 32 x 1 4 RD HD Control Bracket Assy Connecting Rod Screw Grommet 1 32 x 3 8 SQ Run Capacitor Wiring Harness Run Capacitor Nut 48 32 Hex Bolt 48 32 x 3 8 Truss HD Light Terminator Star Washer 3 16 Icemaker Tube Clip 1 2 x 13 16 Icemaker Shut off Arm Screw 10 12 x 3 4 Pan HD Solenoid Bracket Solenoid Hose Fitting See 3520110 Tube Clamp Nylon 3 16 Screw 8 32 x 1 2 Pan HD Water Solenoid Valve Freezer Evap Cover Drain Trough Assy Stand off Heater Clip Fan Control Relay Plastic Support Fill Tube Heater Assy IOG EXPLODED VIEWS amp PARTS LISTS 532 SEALED SYSTEM VIEW OS lt s SHE HE E 1 2 Ji z 3 104 ia IE AL 87 du UY LI Th 95 Use after Serial No M824754 P827404 4 27 EXPLODED VIEWS amp PARTS LISTS 222 542 DOOR VIEW Ref R O ON
145. ner LH Refrigerator Roll Out Basket Retainer RH Basket Assembly Refrigerator Roll out Refrigerator Roll out Basket Glass Refrigerator Roll out Basket Glass Retainer Refrigerator Roll out Basket Front Shelf Assembly Ref Roll out Basket Glass Shelf Assembly Light Diffuser Refrigerator Freezer Basket Retainer LS E Ring Retaining Ring Refrigerator Cold Plate Evaporator Cover Main Frame Extrusion LS Control Panel Refrig Freezer Control Panel Frame Light Diffuser Retainer Refrigerator Light Diffuser Retainer Freezer Refrigerator Roll Out Basket See 4181370 Ice Bucket Assembly Refrigerator Shelf Glass See 4181350 Freezer Shelf Ladder Right Freezer Shelf Ladder Left Control Panel Freezer Switch Enclosure Base Assy w rollers Right or Left Adjusting Screw J Nut 10 24 Base Rear Roller Assembly Straight Pin Base Assy 312 x 2 88 Cabinet Roller 3 per side Canoe Clip Screw 10 12 x 1 2 Pan HD Solid Kickplate Black Screw Grommet 1 2 x 5 8 Screw 10 12 x 3 4 Pan HD Kickplate Support Base Assy w rollers Right or Left Hinge Bearing 3 8 x 5 8 Cabinet Hinge Bottom RH Cabinet Hinge Bottom LH Bolt 1 4 20 x 3 4 Spinlock Zinc Lock Washer 1 4 SS Nut 1 4 20 Hex E Ring 7 16 E Ring Klipring 5 16 Door Closer Bearing Door Closer Assembly RH Door Closer Assembly LH Door Stop 90 Degree Door Stop 105 Degree Door Hinge Bot RH Door Hinge Bot LH Leveli
146. net 3 Door Trim Assembly Handle Side Door Trim Refrig Top Square Corner Handle Mounting Bracket Machine Screw 10 24x1 1 2 FL Door Handle Catch Fender Washer 25x1 25x 06 Door Trim Refrig Bottom Square Corner Top Cabinet Hinge Cover RH Top Cabinet Hinge Cover LH Door Panel Backer Refrigerator Stainless Steel Front Panel Refrigerator Screw 4 24 x 3 8 Flat HD Cabinet Hinge Assembly Upper RH Cabinet Hinge Assembly Upper LH Door Hinge Assy Top RH Door Hinge Assy Top LH Screw 6 x 3 8 T25 Flat Head PH Door Panel Backer Freezer Door Assembly Refrigerator SS Framed Door Assembly Freezer SS Framed Main Frame Assembly Right Side Main Frame Assembly Left Side Main Frame Top Kickplate Stainless Steel Screw 10 12 x 1 2 Pan HD Screw 10 12 x 3 4 Pan HD Main Frame Angle Screw 8 32 x 1 2 Flat Head EXPLODED VIEWS amp PARTS LISTS IUG 532 STAINLESS STEEL EXTERNAL COSMETIC DOOR VIEW 4 23 EXPLODED VIEWS amp PARTS LISTS 222 532 COSMETIC VIEW Ref oo 000 OON wm NN NNNN ak wWP lt O 26 Part No LG4811 6200230 1807300 3050020 1807300 6220350 1807300 1807200 1807200 1807300 4110031 3550460 4180940 6200450 6200140 1807300 1807300 6200010 2225701 6200210 Description Louvered Grille 48 x 11 Unit Shroud Assembly S
147. ng Leg Front Door Closer Cushion Door Closer Guide Door closer Guide Support Screw 10 12 x 3 4 Pan HD Ref Fan Guard Freezer Duct Grille Assembly Bolt 10 24 x 1 2 Flat Socket HD Freezer Side Filler Strip Right Freezer Side Filler Strip Left Grille Hook EXPLODED VIEWS amp PARTS LISTS E 202 542 COSMETIC VIEW 65 z 5 70 59 69 58 12 122 EE gt EA EP 22222222 4 gt y gt gt 12 1 a x EE S VAL GED m 075 7 5 a l EE i AM PD AY AN il 4 33 EXPLODED VIEWS amp PARTS LISTS 222 Ref N Part No 3090010 NLA 6150220 3150010 3150170 3050010 6160070 6240050 doe 4251400 4202250 6110270 6220190 4160750 6200140 3030040 3050020 4200160 0232770 3050060 6150030 6110020 3150060 6200120 6200120 0233740 3060130 0233030 6200140 3012742 0233050 6110050 3012640 6200140 0232740 6200120 3130430 3013540 0233780 6200170 4200520 628366 3421630 6200140 1601400 2600617 6120050 6200140 6200440 3420670 3420760 0164940 2600138 6230370 1601400 4323820 3520050 3024110 6220470 3013820 1607700 6200230 3011130 3082060 542 SEALED SYSTEM VIEW Ref Description Start Relay Refrigerator Freezer Overload Refrigerator Freezer Co
148. o EM30SC D120 Mfg Part No EMI30HER DA73 Service Compressor Amps 0 8 1 4 Service Compressor Amps 0 9 1 4 Service Compressor BTU s 318 762 Service Compressor BTU s 280 860 Suction Pressure PSIG Suction Pressure PSIG Cut in Cut out 36 16 13 1 Cut in Cut out 40 6 12 2 Vac Original Defrost Timer Cycle Original Defrost Timer Cycle Prior to M P681166 Interval zaan 24 Hour Interval 12 Hour comp run Continuous Duration 20 Minutes Duration D 15 Minutes From M P681166 to MIP964070 and Service 6hr 21min Part No 3081880 from M P964496 to M P1004775 Interval 12 Hour comp run Duration s 15 Minutes From M P964070 to M P964496 and from M P1004775 to M1204990 P1214590 Interval 24 Hour comp run Duration 20 Minutes Service 6hr 21min Part No 3081180 Defrost Terminator Cut in Cut out 30 0 55 0 F Defrost Terminator Cut in Cut out 30 07 55 0 F Defrost Heater Defrost Heater Watts sa 640 Watts 640 Amps 5 5 Amps 5 5 Ohms 21 Ohms 21 Drain Tube Heater Drain Tube Heater Watts gt 7 Watts aman 7 Amps 0 06 Amps 0 06 Ohms 1890 Ohms 1890 Drain Trough Heater Drain Trough Heater Watts Watts Amps N HE Amps Ohms Ohms Fill Tube Heater Fill Tube Heater Starting with M1184540 P1200040 Watts 5 Watts 5 Amps
149. olt 1 4 20 x 3 4 Spinlock Zinc Lock Washer 1 4 SS Nut 1 4 20 Hex Door Closer Housing Door Closer Linkage Door Closer Spring Standard Low Pull Spring Door Closer Spring Retainer Door Closer Arm RH Door Closer Assembly RH Door Closer Arm LH Door Closer Assembly LH Door Closer Bearing E Ring Klipring 5 16 Door Closer Cushion Door Closer Guide Support Door Closer Guide Door Closer Cushion Retainer Pop Rivet 1 8 E Ring 7 16 Door Stop 90 Degree Door Stop 105 Degree Kickplate Stainless Steel Screw 8 18 x 1 2 PH Truss HD EXPLODED VIEWS amp PARTS LISTS 561 STAINLESS STEEL EXTERNAL COSMETIC DOOR VIEW mr Mi Remp SE LE x E EL RO pie l T AK M X 1 8 4 47 EXPLODED VIEWS amp PARTS LISTS 222 561 COSMETIC VIEW Ret NO OON DO mm OOO NWNOORWND o NNN 63 NN 26 Part LG3611 4280470 6200230 2210701 6200230 1807300 3050020 1807300 4110032 3570020 3570050
150. on CZ FREEZER Co CONTROL LIGHT aaa REFRIGERATOR 00 7 LIGHT SWITCH REFRIGERATOR LIGHTS SZ SZ REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR REFRIGERATOR REFRIGERATOR COMPRESSOR RON IGERATOR COMPRESSOR RUNI ING CONDENSER FAN MOTOR FREEZER FREEZER LIGHT SWITCH FAN MOTOR FREEZER FREEZER FAN SWITCH BIDEFROST TERMINATOR PLACE FAN SWITCH LIGHT SWITCH ICEMAKER SWITCH TERMINATOR La NOTE ONE LIGHT SI 1CEMAKER FREEZER WATER VALVE 6 15 WIRING DIAGRAMS amp SCHEMATICS 205 WIRING DIAGRAM amp SCHEMATIC 511 Madison Production From Serial M753523 to M1004775 Except Between M964470 to 964769 TT POWER SUPPLY CORD CONDENSER FREEZER COMPRESSOR FAN MOTOR MOTOR 6 PROTECTOR REFRIGERATOR 9 PIC COMPRESSOR uh RELAY ce tij UNN 1 NI R G CAPACITOR WIRING DIAGRAM MODEL Sx AWARNING DEFROST TIMER This wiring information is provided for use by qualified service personnel only Disconnect appliance from electrical supply before beginning service Be sure all grounding devices are connected when service is completed Failure to observe the above warnings may result in severe electrical shock H j F
151. only Disconnect appliance from electrical supply betore beginning service REFRIGERATOR COMPRESSOR FREEZER LEES COMPRESSOR ld wer el POTE j ef 4 STARTING 448 RELAY 188 8 i PROTECTOR gd RELAY PROTECTOR OVERLOAD START STAR ING OVERLOAD BLACK _ BALIE Be sure all grounding devices sre connected when m service 16 nem Falure to observe the above warnings may result in AO En am Cj UREFRIGERATOR UREFR IGERATOR LIGHT SWITCH FAN SWITCH 1 REFRIGERATOR Lu Pete PiE LIGHTS H 5 5 o CONTROL GY CONTROL 7 LIGHT SS T HEEZER LIGHT CONTROL 0 REFRIGERATOR CONTROL 60 CYCLES SCHEMATIC REFRIGERATOR CONTROL LIGHT FREEZER CONTROL LIGHT REFRIGERATOR LIGHT SWITCH REFRIGERATOR LIGHTS REFRIGERATOR REFRIGERATOR FAN SWITCH FAN MOTOR V REFRIGERATOR REFRIGERATOR REFRIGERATOR REFRIGERATOR VI COMPRE 4 CONTROL D COMPRESSOR START TNG 1 CEMAKER Ef but 1 I L ea C CONDENSER MOTOR FREEZER FAN MOTOR di FREEZER LIGHT SWITCH FREEZER LIGHTS amp gt Bs E FREEZER FREEZER e z SWITCH 916 MOTOR aldie FREEZER FREEZER II gen FREEZER FREEZER COMPRESSOR freezer 1 0 COMPRE SSOR 8 START ING TAS E
152. oor Closer Cover RS 4 48 Ref 2 Part No 0180272 6150200 6240070 3411033 4200800 3600840 3411002 4200820 4180780 4180810 3410910 3600940 3500300 NLA 3411001 4200820 4200800 0164860 6110540 3450520 Description Door Closer Cover LS Nut 1 4 20 Hex Lock Washer 1 4 SS Crisper Drawer Front Light Diffuser Replacement Components re Freezer Cantilever Shelf Freezer Basket IM Bucket Front Ice Bucket Ice Bucket Assembl Freezer Basket IM Bucket Front Basket Glass Retainer Freezer Basket Window Freezer Basket Retainer LS Basket Assembly Fre Screw 10 16 x 3 4 PH Flat HD UC Crisper Roller Roller Bushing Screw 6 20 x 5 8 PH Flat HD SS Screw Grommet Freezer Basket Retainer RS Refrigerator Roll Out Basket Retainer LH Light Diffuser Fan Shroud Replacement Components Glass Shelf Assembly Shelf Assembly Ref Roll out Basket Refrigerator Roll Out Basket Front Refrigerator Roll Out Basket Glass Retainer Refrigerator Roll Out Basket Glass Refrigerator Roll Out Basket See 4180870 refrigerator Roll Out Basket Retainer RH Screw Grommet Screw 6 20 x 5 8 PH Flat HD SS Front Crisper Seal Crisper Glass Assembly Ref Roll Out Bskt Divider Rear Crisper Seal Vent Slide Crisper Drawer Glass Crisper Drawer Crisper Tray Assembly Crisper Drawer Assembly Screw 8 15 x 3 8 Truss HD Hinge Bearing Basket Assembly Ref Roll
153. or Roll Out Basket Glass Retainer 4 3450270 E Ring Retaining Ring 71 3410890 Refrigerator Roll Out Basket Front 5 4150771 Door Hinge Top RH 72 4180850 Basket Assembly Ref Roll out 4150772 Door Hinge Top LH 73 4180790 Shelf Assembly Ref Roll out Basket 6 3420070 Hinge Bearing 74 NLA Refrigerator Shelf Glass See 4180760 7 6200210 Screw 8 32 x 1 2 Flat Head 4180760 Glass Shelf Assembly 8 6110010 Bolt 10 24 x 1 2 Flat Head UC 75 4200840 Light Diffuser Fan Shroud Replacement 9 6200010 Screw 10 12 x 3 4 Pan HD Components 10 2210701 Main Frame Angle 76 3411160 Ref Roll Out Bskt Divider 11 6200210 Screw 8 32 x 1 2 Flat Head 77 3411052 Vent Slide 12 2225611 Left Side Main Frame RH Dr Swing 78 3411042 Crisper Drawer Glass 2225612 Left Side Main Frame LH Dr Swing 79 0200720 Cold Plate Cover Evaporator Cover 13 0165380 Back Cover 80 1807300 Breaker Strip 6 Length NOTE Must be 14 6200230 Screw 8 18 x 1 2 Hex Head cut to length 15 4110022 Left Base Assembly 81 1807300 m 6 Length NOTE Must be 16 3570020 Rear Leveling Leg 18 3 8 x 1 1 2 cut to leng 17 3570050 Leveling Leg 1 6 38 x1 82 1807300 eu 6 Length NOTE Must be 18 0164770 Kickplate 3 44 x 35 5 Ln 19 6200050 Screw 10 12 x 1 2 Pan HD 83 1807300 sal 6 Length NOTE Must be i Prem E of 84 3601091 Cabinet Shelf Ladder RS 22 0211680 Refrigerator Fan Guard 85 3601092 Cabinet Shelf Ladder LS 66 2225618 Top Main Frame RH Dr Swing 23 021138
154. or Shelf Assembly All Models The door shelf assy slides into the molded tracks of the door liner To disassemble the door shelf 1 Place a flat bladed screwdriver into the out side end cap and pry the end cap away from the shelf assembly Figure 2 12 2 This will release the end caps from the door shelf allowing the door shelf support to slide off the open end Figure 2 13 Dairy Compartment All Models The dairy compartment assy slides into the mold ed tracks of the door liner in the same manner as the door shelves To disassemble the dairy com partment 1 Insert a flat blade screwdriver into the outside end cap and pry away from the dairy compart ment Figure 2 12 2 Release the two lock tabs and remove the inside end caps 3 The dairy doors with the magnetic catch strip pivots between the center divider and the inside end caps To remove the center divider release the lower tab from the back side of the compartment and drop it down to release the upper tab 4 The door gasket pushes into the channel around the dairy compartment NOTE The bottom strip of the gasket contains the magnet COMPONENT INFORMATION Models 511 550 Bolt Location Plastic Plug Figure 2 11 Door Pitch Adjustment Figure 2 12 Installing Removing Door Shelf Assy Outside End Cap LH or RH Door Shelf Inside End Cap LH or RH Figure 2 13 Door Shelf Disassembly COMPONENT INFORMAT
155. out Top Main Frame Light Diffuser Fan Shroud Replacement Components Ref Freezer Air Light Diffuser Kit Kickplate Support Light Diffuser Retainer Fre Light Diffuser Retainer Ref Screw 10 12 x 3 4 Pan HD Screw 8 15 x 3 8 Truss HD Refrigerator Shelf Glass See 4180780 Freezer Basket See 4180890 Control Panel Fre Screw 10 12 x 3 4 Pan HD Switch Enclosure Base Assembly w rollers Right or Left Adjusting Screw J Nut 10 24 Base Rear Roller Assy Straight Pin Base Assy 312 x 2 88 Cabinet Roller 3 per side Canoe Clip Leveling Leg 18 3 8 x 1 Screw 10 12 x 1 2 Pan HD Kickplate Vented Kickplate Solid Screw 10 12 x 3 4 Pan HD Screw Grommet 1 2 x 5 8 Kickplate Support Base Assembly w rollers Right or Left Hinge Bearing 3 8 x 5 8 Cabinet Hinge Bottom RH Cabinet Hinge Bottom LH Bolt 1 4 20 x 3 4 Spinlock Zinc Lock Washer 1 4 SS Nut 1 4 20 Hex E Ring 7 16 Door Closer Assembly RH Door Closer Assembly LH E Ring Klipring 5 16 Door Closer Bearing Door Closer Guide Support Door Closer Guide Door Closer Cushion Door Hinge Bot RH Door Hinge Bot LH Door Stop 90 Degree Door Stop 105 Degree Bolt 10 24 x 1 2 Flat Socket HD Grille Hook IOJ EXPLODED VIEWS amp PARTS LISTS 561 COSMETIC VIEW 1111 l ummi Use after Ser
156. over Figure 2 56 Remove the control knob and two nuts The control will pull off the mounting bracket NOTE The Model 501F freezer control is mount ed as an air sensing coil at back of the evaporator cover above the evaporator Figure 5 58 NOTE It is possible to reinstall the control 180 in the wrong position Be sure the control readout is proper CONTROLS MODELS 511 550 Light Diffuser Figure 2 54 Light Diffuser Light Socket Fan Guard Light Bulb Control Knob Figure 2 55 Fan Guard AWARNING Always disconnect electrical power to equip ment before attempting repairs For access to the controls use the following proce dure 1 Remove the overhead light shield by grasping the back edge of the shield and pulling for ward to release then drop the front edge out of the channel Figure 2 54 2 Remove the two screws from the fan guard and lift out Figure 2 55 Tilt the evaporator cover out at the top and lift off of the posts at the bottom 2 20 Control Nuts Control Indicator Dial Figure 2 56 Control Assy E jw 3 The controls are mounted to the evaporator cover Figure 2 56 Remove the control knobs and nuts The controls will pull off the mounting bracket NOTE It is possible to reinstall the control 180 in the wrong position Be sure the control readout is proper 4 Refrigerator Control The
157. plate 3 44 x 35 5 Screw 10 12 x 1 2 Pan HD Leveling Rod 26 3 4 Screw Grommet Screw 8 18 x 1 Pan Head Screw 8 15 x 3 8 Truss HD Basket Slide Support Center Screw 8 18 x 3 4 Truss HD Plastic Washer Cold Plate Evaporator Cover Roller Bushing Freezer Basket Slide Roller Wide Screw 10 32 x 11 16 PH Flat HD UC Screw 10 16 x 3 4 PH Flat HD UC Basket Slide Roller Roller Bushing Screw 8 x 1 Type AR Flat Freezer Basket Slide Assy Right Freezer Basket Slide Assy Left Freezer Basket Slide Assy Right Freezer Basket Slide Assy Left Screw 8 32 x 1 2 Flat Head Breaker Strip 6 Length NOTE Must be cut to length Shelf Ladder RS Screw 8 18 x 3 8 Fillister HD Freezer Shelf Glass Glass Shelf Assembly Freezer Shelf Frame Nut 3 16 Pal Freezer Shelf Front Assembly Basket Assembly Fre Grille Top RH Dr Swing Grille Top LH Dr Swing Louvered Grille Screw 8 18 x 1 2 Black Cabinet Hinge Bot RH Cabinet Hinge Bot LH Bolt 10 24 x 1 2 Flat Head UC Bolt 10 32 x 1 4 RD HD Bottom Cabinet Hinge Cam RH Bottom Cabinet Hinge Cam LH Bottom Door Hinge Cam RH or LH Bolt 10 32 x 1 4 RD HD Door Hinge Bottom RH Door Hinge Bottom LH Spring Grip Nut 1 8 Bolt 10 24 x 1 2 Flat Head UC Name Plate 4 10 Ref 72 73 74 75 77 107 108 109 110 111 112 113 114 115 116 117 Part No 6200700 6220320 3410972 4180880 3410971 3411320 3410820
158. r Figure 2 45 It is secured with two screws on top and two screws on the bottom 3 Remove the four screws and motor bracket Figure 2 48 4 Disconnect the motor leads and switch wiring harness Figure 2 49 5 To reassemble reverse steps 1 4 Water Valve Solenoid Models 501F 511 532 542 550 561 The water valve is mounted to a bracket behind the kickplate at the left hand side Figure 2 50 Model 590 N Figure 2 48 Auger Bracket AWARNING Always disconnect water to the unit and turn electrical power off at the master power switch before attempting repair Model 590 1 To access and remove the water valve first remove the kickplate 2 Loosen the mounting screw which secures the valve retainer plate 3 Push valve up and back 4 Disconnect electrical leads and inlet and outlet water lines Figure 2 49 Auger Motor Assy Models 501F 511 532 542 550 561 Retainer Plate Figure 2 50 Water Valve Solenoid E jw Dual Water Valve Solenoid Model 590 AWARNING Always disconnect water to the unit and turn electrical power off at the master power switch before attempting repair The dual water valve is located in the compressor area The water supply connection is located underneath the unit Figure 2 51 A copper water line from the supply connection is fed up the rear duct to the dual water valve
159. r Assy Straight Pin Base Assy 312 x 2 88 Leveling Leg 18 3 8 x 1 Cabinet Base Roller 3 per side Canoe Clip Kickplate Vented Kickplate Solid Screw 10 12 x 1 2 Pan HD Screw 10 12 x 3 4 Pan HD Screw Grommet 1 2 x 5 8 Screw 10 12 x 3 4 Pan HD Kickplate Support Base Assembly w rollers Right or Left Bolt 10 24 x 1 2 Flat Head UC Screw 6 x 3 8 T25 Flat Head PH Door Closer Cushion Door Closer Guide Door Closer Guide Support Cabinet Hinge Assembly Bot RH Cabinet Hinge Assembly Bot LH Door Closer Assembly RH Door Closer Assembly LH Door Closer Bearing E Ring Klipring 5 16 Bolt 1 4 20 x 3 4 Spinlock Zinc Hinge Bearing 3 8 x 5 8 Door Hinge Bot RH Door Hinge Bot LH Steel Spacer Door Stop 90 Degree Door Stop 105 Degree Cabinet Hinge Stiffener Bolt 1 4 20 x 1 2 Whiz Lock Eed 295 EXPLODED VIEWS amp PARTS LISTS 501F COSMETIC VIEW 22 Use after Serial No M834904 P836154 5 EE 221 LEE 4 11 EXPLODED VIEWS amp PARTS LISTS JO Ref OO O G gt N o 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Part No 6110270 3150450 6200120 6200130 3520120 3220250 0211620 4200720 4
160. r to the dispensing unit COMPONENT INFORMATION Model 590 Outlet Tube Refrigerator Control Freezer Control Water Tank Inlet Tube Model 590 Grommet Freezer Control Bulb Plastic Sleeve Figure 2 64 Freezer Bulb Routing Model 590 Figure 2 65 Ice Chute 2 23 COMPONENT INFORMATION EVAPORATOR ASSEMBLY MODEL 501F E I w AWARNING Always disconnect electrical power to equip ment before attempting repairs AWARNING Evaporator coils are sharp and easy to bend they are also very cold The larger finned tubes allow for efficient opera tion by drawing in the cabinet air and circulating it through this full width evaporator The design incorporates an eight pass defrost heater assy along with a defrost drain tube heater Figure 2 66 The defrost drain water is caught by the V shaped drain trough Because of the the colder temperatures a drain trough heater keeps the area warm during the defrost cycle only REFRIGERATOR EVAPORATOR ASSEMBLY ALL MODELS Model 501F Defrost Terminator Location varies Defrost Drain Tube heater Bl mu NI unu R EER wa Defrost Heater Assy Figure 2 66 Evaporator Assy 4 WARNING Always disconnect electrical power at the mas ter switch before attempting repa
161. rew 8 x 1 Type AR Flat Freezer Basket Slide Assy Right Freezer Basket Slide Assy Left Breaker Strip Fre Bottom Breaker Strip Mullion Breaker Strip Mullion Breaker Strip Ref Bottom White Cap plug Screw 8 x 1 Type AR Flat Grille Hook Screw 8 x 1 Type AR Flat Screw 10 12 x 3 4 Pan HD Star Washer 3 16 Crisper Slide Assy RS Crisper Slide Assy LS Screw 10 16 x 3 4 PH Flat HD UC Crisper Roller Narrow Roller Bushing Refrigerator Shelf Ladder Right Refrigerator Shelf Ladder Left Screw 8 18 x 3 8 Fillister HD Main Frame Extrusion RS Breaker Strip Side Fre LS Ref RS Breaker Strip Ref Top Screw 10 12 x 3 4 Pan HD Top Main Frame Grille Spring 1 4 x 9 5 8 Screw 10 12 x 3 4 Pan HD Compressor Shroud Assembly Screw 6 32 x 3 4 Pan HD Spring Grip Nut 1 8 Nameplate Screw 8 32 x 1 2 Pan HD Bolt 10 24 x 1 2 Flat Socket HD Screw 6 x 3 8 T25 Flat Head PH Door Hinge Top RH Door Hinge Top LH Hinge Bearing Screw 4 24 x 3 8 Flat HD Cabinet Hinge Top Bolt 1 4 20 x 3 4 Spinlock Zinc Bottom Hinge Stud Screw 6 x 3 8 T25 Flat Head PH Light Diffuser Freezer Wire Shelf Freezer Freezer Basket IM Bucket Front Ice Bucket Freezer Basket IM Bucket Front Basket Glass Retainer Freezer Basket Window Freezer Basket See 4180890 Roller Bushing Crisper Roller Narrow Crisper Roller 4 32 Ref 97 98 99 100 101 102 103 104 105 106 107 108 109
162. riginal Defrost Timer Cycle Prior to M P964470 and from Interval aS 24 Hour M P964769 to M P1004775 comp run Interval m 12 Hour Duration 20 Minutes Continuous Service 6hr 21min Part No 3081180 Duration 15 Minutes From M P964470 to M P964769 and from M P1004775 to M P1204690 Interval a 24 Hour comp run Duration SA 20 Minutes Service 6hr 21min Part No 3081180 Defrost Terminator Cut in Cut out 30 07 55 0 F Defrost Terminator Cut in Cut out 30 0 55 0 F Defrost Heater Defrost Heater Watts 640 Watts 640 Amps 5 5 Amps 5 5 Ohms 21 Ohms 21 Drain Tube Heater Drain Tube Heater Watts 7 Watts 7 Amps 0 06 Amps 0 06 Ohms 1890 Ohms 1890 Drain Trough Heater Drain Trough Heater Watts Watts Amps Amps Sy pee Ohms RBA Ohms SRA ll EE Fill Tube Heater Fill Tube Heater Watts 5 Watts 5 Amps En 0 04 Amps o 0 04 Ohms 2600 Ohms 2600 5 4 205 TECHNICAL DATA MODEL 532 Prior To Serial M1206090 P1213890 except between M P185040 to M P1185139 and except between M P1203740 to M P1203839 MODEL 532 M P185040 to M P1185139 and between M P1203740 to M P1203839 Starting with Serial M1206090 P1213890 and between Refrigerator Freezer Refrigerator Fre
163. s 511 550 Figure 3 4 The cabinet air is drawn through the evaporator cover and across the coil The duct directs the air to the ice maker and down the back Refrigerator Air Flow Models 532 542 561 Figure 3 5 The air travels up the back channel and across the evaporator coil The cool air then discharges out of the diffuser area and is pulled downward in all direc tions across the glass storage shelves maintaining even shelf storage temperatures 1 1 4 Clamp Down Clamp Up 29 32 R 12 1 1 8 R 134a Figure 3 4 Freezer Air Flow Model 511 550 Een jw MODEL 532 Starting with S N P629065 units are equipped with a white fan blade part no 3 15 021 0 Prior to this serial number units were equipped with a gray fan blade However the white fan blade should be used as a service replacement if the unit experiences temperature problems On Madison production prior to S N M815563 the refrigerator fan motor runs all the time once the door is closed unless altered during field service repair On Phoenix and Madison production after S N 815564 the refrigerator fan motor cycles on and off with the refrigerator control MODEL 542 The refrigerator evaporator fan motor cycles with the compressor MODEL 561 On Madison production prior to S N M816263 the refrigerator fan motor runs all
164. screws and pull out the bracket and fan motor assy Figure 2 26 6 Disconnect the motor electrical connection Figure 2 26 7 To reassemble reverse steps 1 6 NOTE Clamp position should always be UP Figure 2 27 NOTE As a service part replacement white fan blade part no 3 15 006 0 must be used prior to S N 663116 P679466 From S N 663116 P679466 to M P1004775 use the black fan blade part no 3 15 045 0 Starting with S N M P 1004775 use grey fan blade part no 3 15 052 0 NOTE Fan blade position after Serial Number 1004775 is 1 5 8 Light Diffuser Figure 2 24 Light Diffuser Light Socket Light Bulb Control Knob Fan Guard Figure 2 25 Fan Guard Fan Bracket 501F M GEES OR aes E Clamp Up Figure 2 27 Evaporator Fan Assy E jw Light Bulbs Breaker Stri P Air Duct Evaporator Cover Figure 2 28 Model 511 550 Freezer Compartment Top Freezer Fan Motor Models 511 550 1 To access and remove the evaporator fan assembly the freezer air duct and evaporator cover will need to be removed first Figure 2 28 2 Remove the mounting screws at the left side of the fan shroud Tilt the front edge of the assembly down and disconnect the fan motor wiring from the wire harness Figure 2 29 3 Continue to tilt the assembly forward and pull out The freezer evaporator fan can now be removed
165. sert Avocado Enamel Handle Insert Harvest Gold Enamel Handle Insert Almond Enamel Handle Insert Coffee Enamel Vertical Trim Strip Door Side Trim Door Trim Top 4 52 Ref 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Part No 4201020 3515910 3411562 3421060 4330390 3601230 3510940 3601240 4330380 3600980 3420200 2225514 3411552 4200920 6200840 NA G1 G2 G3 G4 G5 G6 G7 G8 G9 3211080 3550490 3600891 3600892 3600851 3600852 3411551 2225513 3211310 3411490 Description Refrigerator Door Replacement Note Does not include dispenser Dairy Door Top Trim Filler Freezer Dairy Compartment Center Divider Dairy Compartment Assembly Dairy Compartment Door Shelf Support Refrigerator Door Shelf Tray Ref Door Shelf Assembly Refrigerator 17 Refrigerator Door Shelf Gasket Retainer 27 062 Door Trim Bottom Bottom Trim Filler Refrigerator End Cap Replacement Components Screw 10 x 1 2 PH FH AB SS Glasswell Sump Grid See G1 through G9 Glass Well Bright White Glass Well Almond Buff Glass Well Camel Glass Well Adobe Glass Well Brushed Pewter STANDARD Glass Well Smoke Gray Glass Well Charcoal Glass Well Port Brown Glass Well Black Slate Door Gasket Refrig Dairy Compartment Retainer Dairy Compartment Inner End Cap RS Dairy Compartment Inner End Cap LS Dairy Compartment Outer End Cap
166. ss HD Pop Rivet 1 8 Control Refrig Nut Pal 8 32 Screw 8 15 x 3 8 Truss HD Screw 8 18 x 3 4 Truss HD Screw 8 32 x 3 8 Slotted Hex T25 Screw Grommet Stand off Light Bulb 7W Fan Blade Ref Evap Light Socket Refrigerator Fan Bracket Refrigerator Fan Motor Replacement Components SPST Fan Icemaker Switch Screw 10 12 x 3 4 Pan HD Grommet 3 16 x 7 16 x 9 32 Screw 8 18 x 1 2 PH Type B Pan Head Fan Bracket Condenser Filter Drier High Side Nut 1 4 20 Neoprene Silencer 7 8 Fan Blade Cond 5 prop 7 Condenser Fan Motor Replacement Components Power Cord Dual Condenser Service Refrigerator Compressor Heat Exchanger Refrigerator Bolt 10 32 x 1 4 RD HD Screw 8 18 x 3 4 Truss HD Brass Insert Fan Bracket Brass Insert Fan Bracket Service Defrost Timer 6Hr 21Min Valve Cap See 3090010 3090100 3090210 3090220 Screw 8 18 x 3 8 Pan Head Fan Shroud Assembly Ref Control Bracket Assy Evaporator Cover Fre Run Capacitor Run Capacitor Wiring Harness Light Terminator Star Washer 3 16 Nut 8 32 Hex Bolt 8 32 x 3 8 Truss HD Screw 10 12 x 3 4 Pan HD Solenoid Bracket Ice Level Arm Package Snap Bushing Control Housing Fre Screw 8 15 x 3 8 Truss HD Aluminum Strap Aluminum Sleeve Solenoid Hose Fitting See 3520110 Support 275 x 750 Screw 10 12 x 3 4 Pan HD Screw 8 32 x 1 2 Pan HD Water Solenoid valve Condenser Fan Shroud Assembly Shroud Suppor
167. t Bracket Stand off Heater Clip Plastic support Solenoid Retainer Control Relay IOG EXPLODED VIEWS amp PARTS LISTS 550 SEALED SYSTEM VIEW Use Serial No M624354 P823954 EXPLODED VIEWS amp PARTS LISTS 222 561 DOOR VIEW Ref R O ON 12 13 14 15 17 Part No 6200720 4200490 4200700 3450450 4130970 4130910 EH561 4330290 3510750 3601010 3420260 4200490 4200700 3420130 2225506 3211130 2225201 6180040 3450460 3600751 3600752 3550440 Description Screw 8 18 x 1 2 PH Truss HD Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Molding Magnet 3 Handle Molding Assembly Door Handle Assembly Extended Handle Assembly Set Door Shelf Assembly Fre Door Shelf Support Fre Freezer Door Shelf Gasket Retainer 66 875 Standard Handle End Cap Replacement Components Extended Handle End Cap Replacement Components Gasket Retainer Top amp Bottom Fre 3 812 Door Trim Bottom Door Gasket Fre Door Trim Side Ref RS Fre LS Pop Rivet 3 16x1 8 Grip Door Trim Clip Door Shelf Outer End Cap RS Door Shelf Outer End Cap LS Door Shelf Retainer 4 44 Ref 19 20 21 22 23 26 27 28 29 36 37 38 39 40 Part No 3600761 3600762 6200410 2225505 3210720 3515610 3600880 4330320 3510730 4330270 3211120 2225201 3420160 2225504 3600990 3550490 3600851
168. terval E 24 Hour comp run Duration EE 20 Minutes Service 6hr 21min Part No 3081180 Defrost Terminator Cut in Cut out 30 09 55 0 F Defrost Heater Watts GRE 516 Amps 4 5 Ohms 26 Drain Tube Heater Watts 7 Amps 0 06 Ohms 1890 Drain Trough Heater Watts ae Amps N EG Ohms sza Fill Tube Heater Watts gt 5 Amps 0 04 Ohms 2600 5 6 205 TECHNICAL DATA MODEL 550 Prior To Serial M1204990 P1214590 except between M P1184141 to M P1184239 MODEL 550 Starting with Serial M1204990 P1214590 and between M P1184141 to M P1184239 Refrigerator Freezer Refrigerator Freezer Charge R 12 Refrigerant Charge R 134a Refrigerant Prior to M P681166 10 0 oz 14 0 oz From M P1184140 to M P1184239 10 0 oz 9 5 oz i ith M1204 P1214 5 From M P681166 to M P964070 Starting with M1204990 1 590 8 0 oz 6 0 oz and from M P964496 to M P1004775 7 0 oz 8 0 oz From M P964070 to M P964496 and from M P1004775 to M P1184141 and from M P1184239 to M1204990 P1214590 8 0 oz 11 0 oz Control normal 5 setting Control normal 5 setting Service Part No 4201260 3014280 Service Part No 4201260 3014280 Cut in Cut out 39 0 31 0 F 14 0 2 0 F Cut in Cut out 39 0 31 0 14 09 2 0 F Compressor Compressor Service Part No 4201670 4201400 Service Part No 4201880 4202250 Mfg Part N
169. the door for approximately 20 minutes The light should then come back on when the door is opened If it does not the ther mal switch may be faulty Before replacing the switch check the mounting of the switch on the fan guard It may be neces sary to add a 1 8 stainless steel washer between the switch and the guard to prevent the bi metal in the fuse from compressing and opening when the door is opened again NOTE The thermal switch cannot be retrofitted to units built prior to the serial numbers listed above The entire fan shroud assembly must be replaced See Figures 2 68 amp 2 69 for thermal switch loca tion 2 25 COMPONENT INFORMATION All Models Fan Shroud Light Bulb Light Socket Figure 2 68 Thermal Switch Refrigerator Model 532 542 561 Fan Shroud Thermal Switch Light Bulb Light Socket Figure 2 69 Thermal Switch Freezer COMPONENT INFORMATION UNIT ROLLER BASE ASSEMBLY 501R After S N M834654 P835904 501F After S N M834904 P836154 511 After S N M830454 532 After S N M824754 P827404 550 After S N 824354 832954 561 After S N 825954 P823654 590 Regardless of Serial Number 4 CAUTION Floor should be protected with appropriate material to avoid damage from very heavy appliance when this unit is moved When the front leveling legs screwed all the way up into the base assy the unit can be rolled in or out of its installation Eel 222 Us
170. the time once the AIR FLOW amp FAN BLADE SPACING door is closed unless altered during field service repair On Phoenix and Madison production after S N 816264 the refrigerator fan motor cycles on and off with the refrigerator control Freezer Air Flow Models 532 542 561 Figure 3 6 The cabinet air is drawn in by the fan motor across the evaporator and then is forced in two directions In one direction the air is forced up the back channel of the freezer and through the freezer duct assembly The air diffuser distributes the air even ly throughout the top of the freezer section In the other direction the air is forced into the bot tom of the freezer The heavy cold air cascades down through the freezer baskets The fan motor pulls the air up and across the freezer control and ice maker returning to the evaporator coil The freezer control senses this return air and shuts down the compressor and fan motor when the set temperature is reached KILL HL 11 Figure 3 5 Refrigerator Air Flow Models 532 542 561 Figure 3 6 Freezer Air Flow Models 532 542 561 AIR FLOW amp FAN BLADE SPACING Refrigerator Air Flow Model 590 Figure 3 7 The air travels up the
171. traint Screw 6 20 x 1 2 Pan Head TY 2 2 EXPLODED VIEWS amp PARTS LISTS 511 COSMETIC VIEW E EN ES U 1 an mi 32 3433 40 30 Hw BES ii lg ii TA 38 35 lt 111 EL l Use after Serial No M830454 4 17 EXPLODED VIEWS amp PARTS LISTS JO Ref R W NOOI Part No 3090010 3150010 3150170 6150220 6240050 6240050 6160030 6160070 kkk 4324110 NLA 4251040 4201400 6220340 6180010 4151040 3012810 3012560 3012541 3130260 6200140 4190200 6200230 1600800 4202170 6120120 3520050 6200330 3060130 3060140 3082060 1601400 3011130 6200120 4202730 6200140 0233160 628366 4200520 2600617 6120030 6200010 4201440 6200060 3520050 3520030 6200140 3210030 NLA NLA NLA 3520110 6200120 3050010 3030040 3420760 3420670 6200440 0164940 6220210 2604101 6200120 0233180 511 SEALED SYSTEM VIEW Ref Description Relay Freezer Relay Refrigerator Overload Freezer Compressor Base Valve Rubber Grommet Small 5 8 Rubber Grommet Large 15 16 Nut 5 16 18 Hex Zinc Flat Washer 5 16 Flat Washer 5 16 Spacer 5 16 x 7 16
172. traint clip not shown This clip holds the upper roll out basket to the frame This clip is not to be removed or discarded it is installed to prevent child entrapment FREEZER DRAWER ADJUSTMENT MODELS 511 amp 550 1 Loosen the two rear screws of each cabinet drawer slide and remove the screw at the slide front Figure 2 10 Relocate the front screw to the desired posi tion Figure 2 10 After adjustment tighten all screws and reinstall the drawer Check door seal for proper gasket seating To adjust the drawer pitch remove the two plastic plugs on each side of the liner Figure 2 11 Use a socket wrench to loosen all four 2 4 275 Models 511 550 NT ESSI Wl 111711 11111111 Figure 2 8 Removing Freezer Drawer Models 511 550 Upper Basket Assy Freezer Handle Assy Frame Assy Door Liner Lower Basket Assy Door Gasket Figure 2 9 Freezer Drawer Assy Models 511 550 Front Screw Rear Screws Cabinet Slide Figure 2 10 Drawer Up And Down Adjustment E jw 1 2 bolts two on each side Make the nec essary adjustment then retighten all bolts Reinstall plastic plugs NOTE If there is too much side to side move ment the cabinet slides may be spaced out To fine tune the drawer tracking the following shims are available Front Shim part no 0232300 Rear Shim part no 0232310 Do
173. ualified THERMAL FUSE Disconnect appliance from electrical supply before EI beginning service H H Be sure all grounding devices are connected when i 1 DRAIN TROUGH HEATER UGH HEATER U service is completed Failure to observe the above warnings may result in severe electrical shock OVERLOAD PROTECTOR COMPRESSOR STARTING RELAY CONDENSER FAN MOTOR DEFROST TIMER 6 14 Eed 005 WIRING DIAGRAMS amp SCHEMATICS WIRING DIAGRAM amp SCHEMATIC 511 Madison Production Prior to Serial M753523 TT EE aem WIRING DIAGRAM FAN MOTOR 11 REFRIGERATOR A M 0 D L 5 1 MOTOR PROTECTOR ES COMPRESSOR AWARNING START ING This wiring information is provided tor use by qualified service personnel only RUNN I NG CAPACITOR Disconnect appliance trom electrical supply betore beginning service Be sure all grounding devices are connected when service is completed Failure to observe the above warnings may result in severe electrical shock UREFRIGERATOR UREFRIGERATOR LIGHT SWITCH FAN SWITCH CONTROL LIGHT FREEZER CONTROL RIGERATOR CONTROL SCHEMATIC 4 usan REFRIGERATOR CONTROL LIGHT C
174. ver line up with the tabs at the back COMPONENT INFORMATION Freezer Fan Motor Model 590 1 To access the freezer evaporator fan motor lift off the freezer utility rack Figure 2 32 2 Remove the top diffuser Remove front evap orator cover held in place with two screws at the top and two screws at the bottom Figure 2 33 NOTE On Model 590 remember to remove screw just below water reservoir area before tilting evap orator cover forward 3 Remove two screws then pull fan motor assembly out Figure 2 34 NOTE Fan motor wires are held in place by a clip on the side wall 4 For reassembly reverse steps 1 3 NOTE After fan motor is installed make sure fan blade rotates freely w 1 1 TE Models 590 Figure 2 32 Freezer Utility Rack Models 590 Light Diffuser Evaporator Cover J Ice Bucket Assy Screws Figure 2 33 Evaporator Cover Models 590 Fan Bracket Mounting Freezer Fan Motor Figure 2 34 Freezer Fan Motor 2 12 E jw Ice Maker Assy Model 501F COMPONENT INFORMATION AWARNING Always disconnect electrical power to equip ment before attempting repairs 4 CAUTION Do not manually advance the ejector blades on the modular ice maker The ice bucket is located in the top right freezer basket Figure 2 35 The ice maker is connected to the ice level arm b
175. y 36 x11 Name Plate Approx 1 1 4 x 3 Stick on Top Main Frame Main Frame Assembly Left Side Main Frame Assembly Right Side Main Frame Angle Screw 10 12 x 3 4 Pan HD Screw 8 32 x 1 2 Flat Head Screw 4 24 x 3 8 Flat HD Door Trim Hinge Side Square Corner Screw 8 18 x 1 2 PH Truss HD SS Door Handle 1 Dia x 63 7 8 Door Handle Assy 1 Dia x 63 7 8 Handle Stand off 1 D Set Screw 10 32x1 4 SS Cone 3 32 Bolt 10 24 x 1 2 Flat Socket HD Handle Mounting Stud Freezer Door Assembly SS Refrig Door Assembly SS Cabinet Hinge Assembly Upper RH Cabinet Hinge Assembly Upper LH Bolt 1 4 20 x 3 4 Spinlock Zinc Screw 6 x 3 8 T25 Flat Head PH Bolt 10 24 x 1 2 Flat Socket HD Door Hinge Assy Top RH Door Hinge Assy Top LH Top Cabinet Hinge Cover RH Top Cabinet Hinge Cover LH 4 46 Ref 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Part No 6200720 4151241 6110540 6200390 3421270 3550190 4151281 6110070 6240070 6150200 3421300 3421290 3450530 3450710 0165980 0183111 4200111 0183112 4201112 3421260 3450550 3450570 165970 3421310 0166360 6180010 3450560 DS90 DS105 0167820 6200720 Description Screw 8 18 x 1 2 PH Truss HD Door Hinge Bot RH Bolt 10 24 x 1 2 Flat Socket HD Screw 6 x 3 8 T25 Flat Head PH Hinge Bearing 3 8 x 5 8 Bottom Hinge Stud Cabinet Hinge Assembly Lower RH B
176. y a connecting rod Figure 2 36 When the ice bucket is removed ice production will stop There is a tab on the rear left hand cor ner of the bucket that activates the ice maker switch Figure 2 36 1 To access and remove the icemaker assy remove the top right freezer basket which con tains the ice bucket 2 Slide the connecting rod to the right off of the icemaker shut off arm allowing the ice level arm to drop out of the way 3 Remove the mounting screw at the bottom left of the icemaker which secures the icemaker bracket to the drain trough enclosure 4 Extract the two mounting screws at the top rear above the icemaker mold 5 Pull the icemaker assy forward and disconnect the electrical leads from the icemaker Models 501F Ice Bucket EED 5 Freezer Basket Figure 2 35 Ice Bucket FB E NA pin V Drain U u 1 D Tube __ Heater Fill Tube Heater Ice Level Arm Connecting Rod Figure 2 36 Icemaker Area COMPONENT INFORMATION Compact Ice Maker Assembly Model 550 Prior to Serial Number M P681166 and between Serial Numbers M P681565 to M702716 P700765 The ice maker assy linkage roller contacts the back of the the ice bucket and raises or lowers the ice level arm when the ice bucket is pushed in or out Ice production stops when the bucket is removed NOTE If the shut off arm on the right hand si

Sub-Zero 500 Series Service Manual

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