Moto-Cart Jr Electric Lift Service Manual - Lift
Contents
1. 2 Emergency Stop BDI Battery Fuel Gauge o 5V 5 102. quickly The Cart should stop within 4 5 feet at full forward speed Touch the Emergency stop button to stop the Trolley 6 Reverse Motion Press the downward throttle lever by your two hands four fingers slowly to start moving reverse 7 Forward Steering Look straight ahead When you need to turn right your turn the Caster to the left Vise a versa for the left turn Reverse Steering The operation is the opposite as forward Move Manually free wheeling Manual You push or pull the Cart by disengaging the clutch in the transaxle Power You can push or pull the Cart by pressing the free wheel button by your right hand finger and operating by your left hand WARNING Before you operate practice in a open area for at least one hour to get familiar with the Cart and gain the operation skills The brake may not be effective when engaged on inclines greater than the grade with allowed load Be alert EMERGENCY STOP In case of out of control turn the power off or pull safety button immediately SAFETY INSTRUCTIONS We disclaim all responsibility for any personal injury or property damage which may occur as a result of improper or unsafe use of its products The following guidelines are intended to assist you in the safe operation of your cart Should you have any questions about the correct opera tion of your Cart please contact dealer Your cart can negotiate grass gravel dirt and sand surfaces as well as hard paved
3. Moto Cart Jr Electric Lift Service Manual LIFT PRODUCTS INC PO BOX 349 ELM GROVE WI 53122 262 521 5720 FAX 262 521 5725 Toll Free 877 543 8776 Models JRMC 11 ELT S N Customer LIFT PRODUCTS INC LIFT PRODUCTS INC REGISTRATION INFORMATION To validate your warranty and receive updated service bulletins please complete this form Date Model No How did you first hear of Lift Products Magazine Ad Specify which magazine Recommended by a dealer Name of Dealer Received information in the mail Internet Other Please specify What factors caused you to choose Lift Products Describe how and where products are being used Name of person completing this form Title Company Street Address City State Zip Phone Fax No Purchased From Name of Dealer Street Address City State Zip Phone No Fax No Please fax this form to 262 521 5725 It is important to read and follow all the instructions and safety information contained in the Operation Manual prior to use We hope the carts will make your job easier and more fun The Moto Cart JR can boost the productivity in your organization and reduce injuries caused by repetitive pushing or pulling a manual platform cart with heavy load Therefore you will create a safe working environment and minimize the worker s compensation insurance cost The cart is a battery power mob
4. arge e The 3 left most LEDs alternately flash indicating empty 80 of depth of discharge 2 Ona level dry surface turn off the power key and plug the AC cord into the charger socket located on the fiber glass compartment Plug the other end of the AC cord into a grounded wall outlet 3 Charge the battery for 6 8 hours depending on the usage before charging Disconnect the AC cord insert key into tiller and check if all green lights are on 4 There is no possible way to overcharge the battery since the charging voltage in the floating stage is set constant In general you may start charging after work and disconnect it in the next morning WARNING You must turn off power before charging Otherwise it may damage the electric circuit MAINTENANCE SCHEDULE In order to obtain the best performance and last its service lift please maintain your unit ac cording to the following schedule and instructions DAILY 1 Test brake effectiveness before you drive 2 Recharge batteries fully every night WEEKLY 1 Check tire pressure Pressure should be 40 50 psi 2 Check and tighten the throttle screw MONTHLY 1 Check battery condition Clean battery terminals if necessary 2 Check all electrical wire connectors to eliminate loose connections 3 Tighten all exposed screws and nuts 4 Check wheel bearings by spinning tires and checking for free rotation THROTTLE ADJUSTMENT 1 Release the clutch lever thus the motor
5. can rotate freely 2 Note on the throttle control potentiometer when the control lever is swinging how the mount plate retain one end of the spring while the control bracket pulls the other end of the spring in the direction of rotating As the lever rotates in the oppo site direction the other spring end is pulled in the opposite direction 3 With key in and speed setting at low rotate the throttle lever until you just hear the brake release click and motor starts running Notice the angle rotated between the lever and the Cart horn 4 Rotate throttle lever in the opposite direction till just brake releases clicks notice the angle rotated between the lever and the Cart horn in this direction 5 Ifthe angles are not identical loosen control bracket screws rotate potentiometer shaft a few degrees by using a flat screw driver and then retighten it 6 Repeat until the reverse neutral and forward are in proper ranges 7 Make sure throttle control lever is parallel to tiller handle If the lever is not parallel full range rotation in on direction will not be possible resulting in loss of speed in that direction gt gt MOTOR SPEED CONTROLLE MOEDL1210 101 BATTERY CONTROL LOOP FUSE KEY FOR ON OFF EMERGEN BATTERY HORN BUTTON HORN ACCELERATOR 1 2 ELECTRO MECHANICAL DISK BRAKE ACCELERATOR 4 8 401 z 5 30 K3 1 B 101 B 102 item 7
6. ile platform truck used from moving materials parts or machinery from one location to another without having to manually carry the load or push a wheeled cart These heavy push or pull cart applications can occur anywhere If these carts need constant pushing or pulling from one location to another and cause fatigue to the employee moving the load than it is a perfect application for our battery powered electric cart PACKING LIST e 1 Folded Cart e 8 M8x20 Screw SPECIFICATIONS e Motor 24 volt 370 watts Battery 2x12 v 40 Ah sealed lead acid Battery e Battery Charger 100 220V 50 60Hz lt 1 5A AC 24VDC e Charge Time 7 hours e Controlled Curtis 70 24V OPERATION 1 Turn ON Power Insert the power key into the switch lock and turn clockwise to the ON position All the battery display lights should be on indicating the batteries are full and ready to work 2 Check the Status The status light should be on steadily if the electric and driving systems are OK If it flashes check the clutch engagement first 3 Forward Motion Start your cart stand behind the tiller and hold the bull horns with two hands Look straight ahead Press the upward throttle lever by your two hands four fingers slowly to start moving forward The speed should increase as you press more 4 Stop Cart Slowly releasing your four fingers from the throttle lever will reduce the speed and stop the cart 5 Emergency Stop Just simply release your fingers
7. or carpeted surfaces However extra caution should be taken when operating your unit on uneven surfaces other than flat surfaces If unintended motion or brake release occurs turn the power OFF as quickly as it is safe IN SUMMARY e try to climb sharp curbs DO NOT drive over obstacles exceeding 5cm in height DO NOT make an abrupt change in high speed or while traveling on an incline DO NOT attempt to make fast turn on flat surfaces DO NOT climb inclines greater than 8 degrees or a rise of 2 meters in 10 meters DO NOT back onto uneven surfaces or inclines DO NOT attempt to operate your unit in a stalled condition such as traveling up to steep an incline This may cause the circuit breaker or thermal cut out to trip rendering your unit temporarily immobile e DO operate unit when the red battery indicator light is flashing BATTERY CHARGING To ensure the best performance and maximum battery life we recommend frequent battery charging Your Cart comes with an on board battery charger for your ease and convenience The console battery display makes charging simple and easy Follow these steps for battery charging 1 The console battery display e Only when the battery is properly charged is the right most green LED lit e As the battery s state of charge decreases successive LEDs light up only one on at a time e 3rd from left red LED flashes indicating energy reserve 70 depth of disch
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