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Service Manual - TriTech Innovations

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1. NAUTILUS HYOSUNG Condition Operating Storage Condition Operating Movement 5 55C 20 75 Temperature 23 131 F 4 167 F Vibration 0 5G 2 0G Humidity 20 90 20 90 Impact 5 0G 10 0G gt Withstanding Voltage amp Insulation Resistance Division Test Point Test Input Voltage Test Condition Withstanding PRI SEC AC 3000V During of Test 1 minute Voltage PRI F G AC 1800V CUTOFF Current 10mA Insulation PRI SEC DC 500V During of Test 1 minute Resistance PRI F G DC 500V Insulation RES 210Mohm gt Input Specification Division Specification Input Connection AC INLET 250Vac 10A Input Voltage Current Free Voltage 100 240Vac 10 3 2A MAX Frequency 47 63Hz Normal 50 60Hz POWR Factor Efficiency AC 110V 80 typ AC 220V 82 typ Hold Up Time 16 7ms MIN Inrush Current 70A MAX Leakage Current 3 5mA MAX gt Output Specification Division Specification Unit Channel 5 12 24 Vdc Wattage 15 0 18 0 72 0 W Voltage 4 75 5 25 11 4 12 6 21 6 26 4 Vdc Current 0 5 3 0 0 1 7 1 5 0 3 0 A Peak 3 5A Peak 15A Method DC DC Switching Switching Ripple 50 120 240 mVp p Noise 0 1 0 3 0 5 Vp p Shoot 3 3 5 OVP 5 6 7 5 13 3 15 6 26 5 31 2 Vdc OCP S C S C S C A Note 1 RIPPLE 8 NOISE test condition 20MHz 10uF ELEC 0 1uF CER O Nautilus Hyosung Inc All Rights Reserved 5 3 Chapter5 Power Supply 2 S C SHORT CIRCUIT 3 5V 12V total output canno
2. Description of Precaution Symbols Symbol Description Electrical Shock Warning Do not remove cover Only a maintenance engineer is allowed to open the cover Do not touch You may receive electric shock Make sure to turn off the power when servicing the equipment High Temperature Warning Do not touch the equipment when it is running The equipment can get extremely hot and may cause a bum Make sure to close the cover before running the equipment 14 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter1 Preface Use Precaution when Moving The equipment is heavy Make sure at least 2 people lift or move the equipment Do not attempt to move the equipment alone You may be injured from dropping the heavy equipment Fire Hazard Place the equipment in an area away from any combustible materials The equipment may catch on fire from overheating or short circuit of the power supply unit Disassembly Warnings Do not disassemble or modify the equipment unless you are a certified engineer Contact the service center for maintenance adjustments and repairs Improper disassembly may cause fire or electrical shock Collapse Precautions Do not place the equipment where the floor cannot sustain the weight of the equipment or on slanted or unstable surface Equipment may fall and cause injury or damage Unplug the
3. Pixel Number Pixel Pitch 1024 x R G B x 600 pixel 0 2175 H x 0 2088 V mm Pixel Arrangement RGB vertical stripe Display Colors 262 144 color Transmissive Mode Normally white Surface Treatment Hard coating 3H Anti Glare Luminance White 200Cd m2 Power Consumption Total 2 169 W Max cell 0 561 W Max BL 1 608 W Max lt Note gt 1 The specified power consumption with converter efficiency is under the conditions at VCCS 3 3 V fv 60 Hz LED VCCS Typ fPWM 200 Hz Duty 100 and Ta 25 2 C whereas mosaic pattern is displayed Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter3 User Handling Unit Electrical Absolute Ratings gt TFT LCD Module Value Item Symbol Min Max Unit Power Supply Voltage VCCS 0 3 4 0 V Logic Input Voltage Vin 0 3 ird V Converter Input Voltage LED VCCS 0 3 25 V Converter Control Signal LED PWM 03 55 V Voltage Converter Control Signal LED EN 03 55 V Voltage Note 1 Stresses beyond those listed in above ELECTRICAL ABSOLUTE RATINGS may cause permanent damage to the device Normal operation should be restricted to the conditions described in ELECTRICAL CHARACTERISTICS Electrical Specifications gt Functional Block Diagram LVDS Display Data amp Ciock DC DC CONVERTER amp REFERENCE VOLTA
4. Type and II caller ID decode UART interface AT command set support SMS MMS support Integrated DAA Over 6000 V Capacitive isolation Parallel phone detect Globally compliant line interface 27 MHz clock input Single 3 3 V power supply Firmware upgradeable EEPROM interface Pb free RoHS Compliant gt Block Diagram CPU ARM11 Core 667MHz i ay E 0 Main Board ii RAM ROM DAA Microcontroller interface DSP e Te Phone Line 2 Si2457 Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual gt Pin Assign Chapter3 User Handling Unit CN24 3V3 3V3 GND GND LnRESET MODEM nCD MODEM nDSR M SPKO Sound Out CN25 MODEM nRTS MODEM RXD MODEM TXD MODEM nRI MODEM nDTR MODEM _nCTS N O O 0 IN 00 IN O oO A O JIN GND SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved Chapter3 User Handling Unit Service Manual Encryption PIN Pad gt EPP Encrypted PIN Pad is a device that encrypts sensitive data such as customers card information and passwords which requires the highest level of security and transmits it to the Host Therefore if EPP problem occurs in the field verify the problem and replace the entire unit You cannot disassemble the i
5. S1 Setting Comments 1 2 12 Short Forced EP Download Test mode 1 2 Test mode 1 26 AP mode 2 CN7 Default setting 1 26 Open 3 FM B D DIP S W Specifications FM B D DIP S W Remark 2 CASSETTE 1 6 7 ON Default 3 CASSETTE 2 4 6 ON Default Mounting 2 Cassettes Mounting 3 Cassettes S NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 51 Chapter6 Cash Dispenser Unit Service Manual Cable Connection Diagram gt Main Board IO CN1 40P i 1 CN2 8P 8 CN6 6P CN12 5P CN9 6P CNB 26P lO CN10 26P Seg Connector Name No of Pins Use 1 CN1 40 Sensor Unit 2 CN2 8 Motor Clutch Solenoid 3 CN3 6 Additional Sensor Unit 4 CN4 9 RS 232C Comm 5 CN6 6 PLD Download 6 CN7 10 POWER VCC 12V 24V GND 7 CN8 26 DIP S W signal 8 CN9 6 DC DC Power Unit 9 CN10 26 FM B D Connection Unit 10 CN12 5 2 Sheet I F 6 52 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Gp NAUTILUS HYOSUNG Chapter 7 Receipt Printer Contents OVA Wicca a tl 7 1 Preventive Maintenance ci a lel dee te di el See a di do 7 2 COmMent annie ih inkl A atl ev anes 7 3 UDTICAION td Ni 7 4 P rt Replacement ss anne 7 8 SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved
6. SCREW M4 44654302 SCREW M3 44651201 me E SENSOR P INTERUPTER 21685202 SENSOR HOLDER 44133901 SENSOR BRACKET 4413301 SE NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 35 Chapter6 Cash Dispenser Unit Service Manual 7 CS13D 1 Remove the M3 screws 4 places of the sensor bracket 2 Remove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing 3 Remove the sensor bracket 4 Remove the M3 sensor fastening screws to replace from the removed sensor bracket 5 Replace the sensor 6 Assemble the unit in the reverse order 4 1 Make sure to fasten the spacer and the screw end is not protruding out to the other side of the bracket ed E SCREW M3 44651301 e SENSOR SUPPORTER 44531501 SENSOR HOLDER x 2 S 44133901 S SENSOR P INTERRUPTER UM 20685201 m w SPACER 44920801 SCREW M3 44651201 6 36 Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit 8 CS13T 1 Remove the M3 screws 1 place of the sensor bracket 2 Remove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing 3 Remove the sensor bracket 4 Remove the M3 sensor fastening screws from the removed sensor bracket 5 Replace the sensor 6 Assemble the unit in the reverse order 4 1
7. SL e Il i dt I A Cleaning the marked place E 1 i Li af D EY iji i l No Susan P N G ANNS Cleaning Method Remark Point Cycle 1 Prism 4500000436 M6 Cotton Swab 6 20 Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit gt Transport Path Remove the foreign substances form the transport path with an air brush y Cleaning Cleaning No Cleaning Point P N Cycle Method Remark 1 MAIN FEED A 4500000586 M6 AIR BRUSH 2 LOWER FEED B 4360000532 M6 AIR BRUSH gt Double Bill Detection Lever 1 Remove the foreign substances from the double bill detection lever with a air brush RTL ei E I D ia Ri CS TIU mul LL Cleaning Cleaning o Cleaning Poin Cycle Method Remark Double Bill Detection 1 Section of the 7310000682 M6 Transport Path AIR BRUSH SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 21 Chapter6 Cash Dispenser Unit Parts Replacement Required Tools for Replacement gt Required Tools Service Manual NO Name of Tool Picture k 7 3 Number 1 5 Driver 4 E LING CLIP 5 LONG NOSE gt 6 Spring Hook or Pincette 7 Hexagon Wrench gt 6 22 Nautilus Hyosun
8. The table below shows the list of replacement part Replacement Part Part Number Remarks AM_TPH82 5677000018 a ME 21685601 2 places SPRING SUPPORT_UPPER_GUIDE 43252801 2 places SPRING ROLLER 44949002 2 places GUIDE SPR_UPPER 45424101 MOTOR 20P020S0 08002 5640000172 PCBA K SPR1VE_SERIAL 7680000009 How to disassemble receipt printer to three sections gt To replace the part disassemble the receipt printer to three sections as the picture below ASSY OUTLET ASSY TPH_SUPPORT ASSY MAIN_FRAME amp C 7 8 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter7 Receipt Printer gt How to disassemble SCR PH_M3X10 x3ea 5 SCR M3X6 S 1 Remove the screw 2 and disassemble ASSY TPH_SUPPORT from ASSY MAIN FRAME 2 Remove the screw Then disassemble ASSY OUTLET and ASSY TPH_SUPPORT NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 9 Chapters Receipt Printer Service Manual How to disassemble TPH gt Disassembling TPH CN8 CN10 CN9 SCR PH_M3x8 x4ea TPH AM_ATP82_SPR 5677000018 ASSY TPH OUTLET f C 1 Remove the screws SCR PH M3x8 x4ea and disassemble TPH How to disassemble Jam Sensor MS3 gt Disassembling TPH lt PCBA gt N CN5 7 10 O Nautilus Hyosung Inc All Rights Res
9. 10 there is some possibility that acoustic noise or backlight flash can be found And it is also difficult to control the brightness linearity 3 If PWM control frequency is applied in the range less than 1KHz the waterfall phenomenon on the screen may be found To avoid the issue it s a suggestion that PWM control frequency should follow the criterion as below PWM control frequency feww should be in the range N 0 33 f feww lt N 0 66 f N Integer N 3 f Frame rate 4 The specified LED power supply current is under the conditions at LED VCCS Typ Ta 25 2 C fewm 200 Hz Duty 100 e NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 3 9 Chapter3 User Handling Unit Service Manual 3 Backlight Unit Value P t Unit Not arameter Symbo Min Typi Ms ni ote LED Light Bar Power VL 252 279 30 6 V Supply Voltage LED Light Bar Power IL 38 40 42 mA Supply Current Power Consumption PL 0 96 1 12 1 29 W LED Life Time LsL 15000 Hrs lt Note gt 1 LED current is measured by utilizing a high frequency current meter as shown below Vol LED Light Bar Light Bar Feedback Channels 2 For better LED light bar driving quality it is recommended to utilize the adaptive boost converter with current balancing function to drive LED light bar 3 PL IL xVL Without LED converter transfer efficiency 4 The lifetime of LED is de
10. CS4 Section A on figure of Disassembly of Double Bill Detection Section 3 Remove 2 screws 44654303 and disassemble Sensor Assy 7310000689 2 4 Remove 2 screws 44654303 and disassemble holder to disassemble sensor 21685201 and sensor 21685202 4 21685202 TR 5 To assemble again use the reverse order of disassembling lt Note gt Be sure to check the position of sensor and assemble it Refer to Fig 6 5 6 8 O Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit 3 CS1_LED 21685201 1 Separate cassette 7430002494 and and place the unit as shown in figure below 2 Disassemble sensor 21685201 2ea 1 of ASSY MOLD LOWER DOWN 7310000678 3 Disassemble cable connector CS1_A CS1_B of SENSOR 21685201 j E 4 To assemble again use the reverse order of disassembling lt Note gt Be careful for the direction of cable CS1_A CS1_B CS1_ oe q e NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 9 Chapter6 Cash Dispenser Unit Service Manual 4 CS1_TR 21685202 1 Separate the cassette 7430002494 2 If the cassette is separated the sensor 21685202 inside ASSY MOLD LOWER FEED UP 7310000679 will be shown 1 H mmm onm m LS t LOL AA 3 Disassemble sensor 21685202 2ea 2 as shown in figure 4 Disassemble the ca
11. Chapter7 Service Manual Chapter7 Receipt Printer Overview General Precautions gt General Precautions 1 This manual is written on the premise that an expert performs maintenance who knows the principle of operation disassembling assembling method and the standard of lubricant very well 2 When performing the regular inspection or regular replacement be sure to understand the order well and perform what you can do in a short time 3 Be sure to find the broken area exactly and perform disassembling minimally during repairing If the faults occur at several places or it may effect on the other places you should understand the operation principle of the machine decide the order of repair in advance and perform skillfully 4 If removing the screws during adjustment be sure to check the appointed fastening torque once again before terminating the adjustment 5 Perform the lubrication according to the standard and avoid lubricating undesignated place or lubricating excessively Be sure to mop the oil flowed by the over lubrication 6 If the lubricating oil is enough or there isn t discoloration by the dust reduce the lubrication 7 The item is included in the lubrication standard even if it isn t included in the items of the regular inspection and you judge that the lubrication is necessary lubricate it 8 If the lubrication or adjustment is necessary during ECO perform them 9 Be careful not to stain the sensor mic
12. Control Signal of 38 ERLEN LED Converter 37 NC No Connection Reserve 38 LED VCCS LED Power Supply 39 LED VCCS LED Power Supply 40 LED VCCS LED Power Supply Note The first pixel is odd as shown in the following figure 1 111 211 iia even 2122 Pitch xma Pitch 3 6 Nautilus Hyosung Inc All Rights Reserved amp NAUTILUS HYOSUNG Service Manual Chapter3 User Handling Unit gt Electrical Characteristics 1 LCD Electronics Specification Value Parameter Symbol Unit Note Min Typ Max Power Suppl did VCCS 3 0 3 3 3 6 V Voltage Ripple Voltage VRP 50 mV Inrush Current IRUSH 1 5 A 2 Power Supply Mosaic 150 170 mA 3 a Current Black 160 180 mA 3 b lt Note gt 1 The ambient temperature is Ta 25 2 C 2 IRUSH the maximum current when VCCS is rising IIS the maximum current of the first 100ms after power on Measurement Conditions Shown as the following figure Test pattern black n A E LCD Module Input tuF High to Low Conal Signs sw 0 12V O VRI 47 ct WE VCCS rising time is 0 5ms 0 5ms gt 3 3V a 90 100ms 3 The specified power supply current is under the conditions at VCCS 3 3 V Ta 25 2 C DC Current and fv 60 Hz whereas a power dissipation check pattern below is displayed SP NAUT
13. HYOSUNG Qi NAUTILUS HYOSUNG Chapter 3 User Handling Unit Contents OSA A en uM uud de en E nuce 3 1 Basic SpeoclfiCatiOniiz iiec et err rere EO hati nec ess ne memes ee spare sense e ss ene ea dique le save renes ban esse ins ns 3 1 Operation Panel for Customer cinc e rte ertet le re e anti eed aa ee aO le P aia 3 2 A IE MEI MEINE IINE LIMINE IE 3 2 Modem Board cita a dai dl isis 3 16 Encryption PIN Pad me 3 18 S NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved Chapter3 Service Manual Chapter3 User Handling Unit Overview The user handling unit is composed of function key and an encryption PIN pad that the customers use to complete a transaction It also includes a monitor and associated electronic boards Basic Specification Basic Specification Customer Type 10 1 inch TFT color LCD Display Resolution 1024 600 Function Key 4X2 NDC Guide Light Flicker EPP Lighting Led Array MCU Flicker PIN Pad Plastic Key Cap EPP T DES PCI RKT Metal Key Cap SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 3 1 Chapter3 User Handling Unit Operation Panel for Customer LCD Precautions 3 2 gt The operation panel includes a LCD function key and associated electronic boards Main Board VO Board Modem Board gt This is a 10 1 10 06 diagonal TFT Liquid Crystal Display module with LED Backlight unit and 40 pins LV
14. INTERRUPTEF SENSOR BRACKET 21685202 44262601 SENSOR HOLDER CS1BT 44133901 CS15BT CS31BT S1AT CS15AT CS31AT SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 31 Chapter6 Cash Dispenser Unit Service Manual 3 CS2D 1 Remove the M3 screws 4 places of the sensor bracket 2 Remove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing 3 Remove the M3 sensor screw 1 place 4 Remove the M3 sensor fastening screws from the removed sensor bracket 5 Replace the sensor 6 Assemble the unit in the reverse order 4 Make sure to fasten the spacer and the screw end is not protruding out to the other side of the bracket SCREW M3 44651301 SENSOR HOLDER 44133901 SENSOR P INTERRUPTER amp SPACER 21685201 SN 44920301 bs SCREW M3 44651201 6 32 O Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit 4 CS2T 1 Remove the M3 screws 4 places of the sensor bracket 2 Remove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing 3 Remove the sensor bracket 4 Remove the M3 sensor fastening screws from the removed sensor bracket 5 Replace the sensor 6 Assemble the unit in the reverse order 4 1 PA SCREW M3 44651301
15. Make sure to fasten the spacer and the screw end is not protruding out to the other side of the bracket L 7 Ky Y X N P P 7 O Z 7 Du f e PA SCREW M4 44654302 SCREW M3 E 44651201 s SENSOR P INTERRUPTER 20685202 SPACER 44920301 SENSOR HOLDER 44133901 SENSOR BRACKET PU 44135801 rs S NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 37 Chapter6 Cash Dispenser Unit Service Manual 2 Gate Operation Detection Sensor amp Encoder Sensor 1 CS3 1 Remove the M3 screw of the CS3 sensor bracket 1 place 2 Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing 3 Press the part 2 of the sensor gently as shown in the figure below to remove the lock and the sensor 4 To insert the sensor insert the part first then press part to lock 5 Assemble in the reverse order 3 1 lt Note gt When reassembling the CS3 pull the solenoid and adjust the detection bracket to the center of the sensor while the screw is still loose Then tighten the Screw SCREW M3 Sensor 44651301 bracket SENSOR BRACKET 44135402 SENSOR P INTERRUPTER 21683911 6 38 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit 2 CS8 Encoder sensor 1 Remove the M3 screw of t
16. Reserved 6 29 Chapter6 Cash Dispenser Unit Service Manual gt Returning Path Sensor 1 CS1D A B CS15D A B CS31D A B 1 Remove the sensor bracket M4 screws 2 places each as shown in the figure below 2 Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing 3 Remove the sensor bracket 4 From the removed sensor bracket remove the M3 sensor screws 1 place each of the sensor which will be replaced 5 Replace the sensor 6 Assemble the unit in the reverse order 4 1 P N 44654302 SCREW M4x8 SCREW M3 44651301 SENSOR HOLDER 44134001 SENSOR BRACKET 44262501 SENSOR P INTERRUPTEF CS18D 21685201 CS15BD CS31BD CS1AD CS15AD CS31AD 6 30 Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit 2 CS1T A B CS15T A B CS31T A B 1 Remove the sensor bracket M4 screws 2 places each from the sensor bracket 2 Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing 3 Remove the sensor bracket 4 From the removed sensor bracket remove the M3 sensor screws 1 place each of the sensor which will be replaced 5 Replace the sensor 6 Assemble the unit in the reverse order 4 2 P N 44654302 SCREW M4x8 SCREW M3 q _ 44651301 SENSOR P
17. SCREW M3 44651 301 FM B D 6 X SCREW M3 1 44651301 DC CONVERTER B D o 2XSCREW M3 FM B D gt 44651301 2 X JACK POST A 44824401 D 1 6 42 O Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit gt Main Motor Assembly 1 Remove the main motor cover as shown in the following figure 2 Remove the power cable from the main motor 3 Unscrew the main motor fixing screws M5 4 places 4 Remove the main motor assembly and replace it 5 Assemble in the reverse order 4 1 i COVER NI AS 4854302 MAIN MOTOR 44654302 Y 4 X SCREW M5 44656302 SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 43 Chapter6 Cash Dispenser Unit Service Manual 6 44 gt Gate Solenoid Assembly 1 Remove the solenoid power cable 2 Remove the q 2 E ring 3 Unscrew the solenoid bracket screws M4 2 places 4 Unscrew the solenoid fixing screws M4 4 places 5 Assemble in the reverse order 4 1 after replacing a solenoid assembly Adjust the gate according to the standard SCREW M4x8 44654302 SOLENOID 1 h E RING X SOLENOID 2 M3 STOP SCREW d 44657401 lle SOLENOID SCREW M3X6 2 SOLENOID BRACKET Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit gt Clutch Assembly 1 The clutch assembly is
18. SCREW M3 44651201 SENSOR SUPPORTER x SENSOR P INTERRUPTER 44531101 Y 21685202 SENSOR HOLDER 44133901 e2 NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 33 Chapter6 Cash Dispenser Unit Service Manual 5 CS4D A B 1 Remove the M3 screws 2 places of the sensor bracket 2 Remove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing 3 Remove the sensor bracket 4 Remove the M3 sensor fastening screws to replace from the removed sensor bracket 5 Replace the sensor 6 Assemble the unit in the reverse order 4 1 Make sure to fasten the spacer and the screw end is not protruding out to the other side of the bracket SCREW M4 44654302 SCREW M3 SPACER ne 44651201 44920301 jab SENSOR HOLDER 44133901 WD D 21685201 6 34 Nautilus Hyosung Inc All Rights Reserved amp NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit 6 CS4T A B 1 Remove the M3 screws 2 places of the sensor bracket at the left and right sides 2 Remove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing 3 Remove the sensor bracket 4 Remove the M3 sensor fastening screws of the sensor to replace from the removed sensor bracket 5 Replace the sensor 6 Assemble the unit in the reverse order 4 1
19. Some of the information in this manual may differ according to the network processor to be connected and may be subsequently updated by the bank s needs or the improvement by Nautilus Hyosung Inc It is the policy of Nautilus Hyosung Inc to improve products as new technology components software and firmware become available Therefore Nautilus Hyosung Inc reserves the right to change specifications without notice NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 1 1 Chapter1 Preface Service Manual Conventions Terminologies In this document the terminology listed below is used as follows Customer and consumer refer to any person who transacts business through the ATM Device and unit refer to the standard and optional ATM equipment such as monitor card reader printer and dispenser Fascia refers to the entire front portion of the unit including the portion where the customer transacts business Module refers to a plug in device that can be serviced or replaced Note s and bill s refer to the individual documents loaded into and dispensed from the dispenser Servicing and maintenance refer to the supervisor operator and technician s tasks performed to keep the ATM operational Screen refers to the text appearing on the customer display Abbreviations of ATM gt In this document the abbreviations listed below is used as follows A
20. composed of three clutches as shown in the figure below SCREW M3 E RING 44651803 CLUTCH SHAFT 2 Remove the M4 screw 1 pace and E Ring to remove the clutch as shown in the above figure Then remove the M4 screws 3 places as shown in the figure below SCREW M4 44654302 SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 45 Chapter6 Cash Dispenser Unit Service Manual 3 Remove the clutch assembly TENSION PULLEY lt Note gt When replacing the clutch assembly adjust the tension pulley so that belt tension is about 100g to the direction and about 200g 300g to the direction when the timing belt is pressed by about 3mm use the tension gauge 6 46 O Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit Adjustment Standard gt Gate Adjustment 1 Loosen the solenoid M4 screw 2 places as much as possible SCREW M4 P N 44654302 E ET 2 Adjust the solenoid position so that the gate is at least 1 5mm away from the shaft when you pull the gate as shown in the below right figure 3 Adjust the solenoid position so that the gate is 1 5mm away from the shaft when pulling the gate as shown in the right below figure OBLONG SOLENOID SENSOR MBOSSING BRACKET d A SHAFT Y GATE ADJUSTMENT JIG GATE ADJUSTMENT JIG OBLONG SOLENOID BRACKET S
21. electricity it may cause damage to the C MOS Gate Array IC 9 Do not disassemble the module 10 Do not pull or fold the LED wire 11 Pins of I F connector should not be touched directly with bare hands gt Storage Precautions 1 High temperature or humidity may reduce the performance of module Please store LCD module within the specified storage conditions 2 It is dangerous that moisture come into or contacted the LCD module because the moisture may damage LCD module when it is operating 3 It may reduce the display quality if the ambient temperature is lower than 10 C For example the response time will become slowly and the starting voltage of LED will be higher than the room temperature gt Operation Precautions 1 Do not pull the I F connector in or out while the module is operating 2 Always follow the correct power on off sequence when LCD module is connecting and operating This can prevent the CMOS LSI chips from damage during latch up 3 The startup voltage of Backlight is approximately 1000 Volts It may cause electrical shock while assembling with converter Do not disassemble the module or insert anything into the Backlight unit SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 3 3 3 4 Chapter3 User Handling Unit General Specifications gt General Specifications Service Manual Driver Element Item Specification Screen Size 10 06 diagonal a si TFT active matrix
22. is normal red light will be turned on LED 2 LED2 Whether the EPP is in normal operation Status LED If it is normal LED will blink 3 LED5 Whether the NV RAM is properly cleared NV RAM LED If it is normal red light will turned on LED Since the problem in this unit involves a security issue you should replace the entire unit when encountering a problem If a problem is confirmed turn off the power remove the power cable and bracket and then replace the unit with a new one For the assembly of the unit follow the reverse order 1 If LED1 is off check the cable connection to see if the power supply is okay 2 If LED1 is on and LED2 is off it means EPP is in abnormal operation Therefore replace the EPP SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved Gp NAUTILUS HYOSUNG Chapter 4 Main Control Board Contents OVE VI E 4 1 BASIC SPECINICATION ii Ad aiii 4 2 CPU Block Diag aMi EE E EERE T EE E 4 3 Board Block Diagram oat e E ER Ee e iet N E tri ERE ER o EE ERA ep dS 4 4 Cortex A8 M B Layout e NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 4 Service Manual Chapter4 Main Control Board Overview gt This motherboard is applied to NH2600 based on Window CE S5PC100 834 MHz ARM Cortex A8 CPU SDRAM 256MB Flash Memory 256 MB Operating system Windows CE 6 0 Serial ports 8 Ports Com
23. ou un choc lectrique Tomber Ne pas placer l quipement dont le sol ne peut pas supporter le poids de l quipement ou sur une surface inclin e ou instable L quipement peut tomber et provoquer des blessures ou des dommages O gt OD D brancher l quipement Cessez d utiliser l quipement imm diatement si il fume met une odeur inhabituelle fait des bruits anormaux ou si des liquides ou d autres mat riaux trangers dans l quipement Si les anomalies mentionn es ci dessus se produisent teignez imm diatement la puissance d branchez l appareil et contactez le centre de service Si vous ignorez ces sympt mes l quipement peut prendre feu ou provoquer un choc lectrique AVERTISSEMENT 1 POUR R DUIRE LES RISQUES D INCENDIE UTILISEZ UNIQUEMENT AWG n 26 OU LA LIGNES DE TELECOMMUNICATION PLUS GROSSE 2 RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN TYPE INCORRECT DISPOSER POUR UTILISATION DES BATTRIES SELON LES INSTRUCTIONS 3 POUR LES APPAREILS RACCORDES LA PRISE DOIT ETRE INSTALLEE PRES D EQUIPEMENT POUR TRE FACILEMENT ACCESSIBLE O Nautilus Hyosung Inc All Rights Reserved Chapter1 Preface Service Manual 4 L EQUIPEMENT DOIT ETRE SECURISE A LA STRUCTURE DU BATIMENT AVANT D UTILISER 1 8 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter1 Preface Related Documents The related documents are listed as f
24. places Gear support Initial gear teeth Albania Grease EP1 Oilin surface 9 Gat Initial ate Spring Albania Grease EP1 Oiling hook Gear support Initial spring hook Albania Grease EP1 Oiling Note separate Initial assembly gear Albania Grease EP1 Oiling teeth surface GATE BUSH GATE SPRING HOOK ae f TENSION PULLEY GEAR SUPPORT _ SPRING HOOK E 18 E eir Lie E x Jl ds NOTE SEPARATE ASSEMBLY GEAR TEETH SURFACE 3 GEAR TEETH SURFACE SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 49 Chapter6 Cash Dispenser Unit Cleaning Standard 6 50 gt M6 Once every 6 months Service Manual M3 Once every 3 months ASS Y Location Int Remark CS1 A B D T CS15 A B D T CS31 A B D T CDU CS4 A B D T Remove the foreign Main Body CS2D T CS13D T M6 objects and dust using a CS3 CS8 soft brush CS7 CS7 CS17 CS6 CS16 CS26 Guide entrance Note separate Remove the foreign Roller M3 objects and dust using a soft brush O Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit Setting Specifications gt Dip S W Specifications 1 CN7 Refer to the cable connection diagram 26 1
25. the Service Manual i Reject Section After checking the length interval skew and thickness keep the N G notes l sae it Cassette Admit up to 1 000 sheets and contain the separation section with partial roller of overlap method gt Device Configuration Module Module Description Clutch Section When dispensing the notes deliver the motive power to the cassette to separate the notes Then after separation release the motive power Double Bill Detection Section Detect the thickness of the separated note and if it is more than 2 sheets obtain the data to make the notes rejected Cassette Section Admit up to 1 000 sheets and contain the separation section partial roller structure of overlap method Reject Section After checking the length interval skew and thickness of the separated notes keep the N G notes O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual SP NAUTILUS HYOSUNG gt Specification Chapter6 Cash Dispenser Unit Item O Nautilus Hyosung Inc All Rights Reserved Specification Remarks External Dimension mm 300 8 W x312 H x436 D mm Appearance 11 84x12 28x17 17inch Weight of the main body 10Kg 22 05Ib Weight Empty 2 37Kg 5 221b dia Full 1 000sheets status 3 3Kg 7 28lb Denomination USA Canadian Dollar USA 156x66mm Media Media Si
26. 4ch IrDA v1 1 I2C 2ch HS SPI 3ch MIPI HSI Modem I F USB Host 1 1 amp OTG 2 0 CAN I F 2ch HS MMC SD 3ch CFII ATA GPIO 32KB 32KB I D Cache MHz 1 20 V 256KB L2 Cache NEON Secure Secure RAM ROM Crypto Accelerator 24 18 bit TFT LCD 8 bit for Dual i80 1024x768 output 5 layer PIP 16 bit a blending Dynamic Voltage Frequency Scaling S5PC100 Block Diagram Nautilus Hyosung Inc All Rights Reserved Chapter4 Main Control Board Camera IF CSI 2 720p 30fps MFC Codec H 263 H 264 MPEG4 Decoder MPEG2 VC 1 Divx LCDC OSD 3D Graphics Engine 2D Graphics Engine NTSC PAL TV out MIPI DSI HDMI JPEG CODEC SRAM ROM NOR NAND Flash OneNAND mDDR DDR2 mDDR2 OneDRAM Chapter4 Main Control Board Board Block Diagram gt Board Block Diagram DC DC 1 34 ARM Core DC DC 1 24 ARM Int LDO 12V CPU PLLs S5PC100 LDO 12V CPU Alive Nautilus Hyosung Inc All Rights Reserved GPIO Address Data BUS etc Security Chip 4pin DIP SW VF Connector JP2 3 4 Service Manual SP NAUTILUS HYOSUNG Service Manual Cortex A8 M B Layout gt Cortex A8 M B Layout Chapter4 Main Control Board 000000000 0009000080 00000 000000 O000000000000000000000000000 00000000000000000000000000 SP NAUTILUS HYOSUNG RTC Battery O Nautilus Hyosung Inc All Rights Reserved RESET S W Gp NAUTILUS HYOSUNG Chapter 5 Po
27. DS interface This module supports 1024 x 600 Wide SVGA mode and can display 262 144 colors The optimum viewing angle is at 6 o clock direction gt Handling Precautions The module should be assembled into the system firmly by using every mounting hole Be careful not to twist or bend the module While assembling or installing modules it can only be in the clean area The dust and oil may cause electrical short or damage the polarizer Use fingerstalls or soft gloves in order to keep display clean during the incoming inspection and assembly process Do not press or scratch the surface harder than a HB pencil lead on the panel because the polarizer is very soft and easily scratched If the surface of the polarizer is dirty please clean it by some absorbent cotton or soft cloth Do not use Ketone type materials ex Acetone Ethyl alcohol Toluene Ethyl acid or Methyl chloride It might permanently damage the polarizer due to chemical reaction Wipe off water droplets or oil immediately Staining and discoloration may occur if they left on panel for a long time 7 If the liquid crystal material leaks from the panel it should be kept away from the Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Service Manual Chapter3 User Handling Unit eyes or mouth In case of contacting with hands legs or clothes it must be washed away thoroughly with soap 8 Protect the module from static
28. Equipment Stop using the equipment immediately if it smokes emits an unusual smell makes abnormal sounds or if liquids or other foreign materials enter the equipment If the above mentioned abnormalities occur immediately turn off the power unplug the equipment and contact the Service center If you ignore these symptoms the equipment may catch on fire or cause electric shock CAUTION 1 TO REDUCE THE RISK OF FIRE USE ONLY No 26 AWG OR LARGER TELECOMMUNICATION LINE CORD 2 RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSED OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS 3 FOR PLUGGABLE EQUIPMENT THE SOCKET OUTLET SHALL BE INSTALLED NEAR THE EQUIPMENT AN SHALL BE EASILY ACCESSIBLE 4 THE EQUIPMENT IS TO BE SECURED TO THE BUILDING STRUCTURE BEFORE OPERATION NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 1 5 Chapter1 Preface Service Manual Pr cautions pour la s curit French gt Pr caution g n rale pour la s curit Pr cautions d crits de ce manuel fournissent des informations sur une manipulation s re et appropri e du produit Le non respect des pr cautions peut causer des blessures ou endommager le produit Ce symbole de pr caution avec le terme d example vous indique des consignes de s curit lors de la manipulation de l quipement gt Veuillez lire des instructions suivantes avant d utiliser l quipement Fonctionner l quipem
29. GE GENERATOR 91 H3AINQ NVOS gt DATA DRIVER IC Converter Input Signals gt Interface Connections PIN Assignment Pin Symbol Description Remark 1 NC No Connection Reserve 2 VCCS Power Supply 3 3V typ 3 VCCS Power Supply 3 3V typ 4 VEDID DDC 3 3V power No Connection Reserved for e CMI test e NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 3 5 Chapter3 User Handling Unit Service Manual 6 CLKEDID DDC clock 7 DATAEDID DDC data 8 Rxin0 LVDS differential data input 9 Rxin0 LVDS differential data input On 10 VSS Ground 11 Rxin1 LVDS differential data input 12 Rxin1 LVDS differential data input Gres eee 13 VSS Ground 14 Rxin2 LVDS Differential Data Input 15 Rxin2 LVDS Differential Data Input AA 16 VSS Ground 17 RxCLK LVDS differential clock input 18 RxCLK LVDS differential clock input cue 19 VSS Ground 20 NC No Connection Reserve 21 NC No Connection Reserve 22 VSS Ground 23 NC No Connection Reserve 24 NC No Connection Reserve 25 VSS Ground 26 No Connection NC Reserve 27 NC No Connection Reserve 28 VSS Ground 29 NC No Connection Reserve 30 NC No Connection Reserve 31 LED GND LED Ground 32 LED GND LED Ground 33 LED GND LED Ground 34 NC No Connection Reserve 35 LED PWM PWM Control Signal of LED Converter Enable
30. Gi NAUTILUS HYOSUNG Service Manual NH2600 System V01 00 00 2013 06 13 O Nautilus Hyosung Inc All Rights Reserved Revision History Service Manual NH2600 System No Version Date Description of Change Chapter 1 V01 00 00 2013 06 13 New Publication All O Nautilus Hyosung All Rights Reserved The content of this specification is protected by copyright laws 2013 6 13 1st Release e NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved Contents Chapter1 Preface RUIDOSO P PETENS 1 1 i m M 1 1 Supported Informatio Mirni ri eae ELE De A dz 1 1 Whaat ts ir Tints Mantal EE 1 1 CONVENIOS caia On 1 2 Abbreviations Of ATM REL 1 2 Safety Precautions EhgliSh visi ii idad ceed 1 4 Safety Precautions Ernie 1 6 Related Documents aia di Ai Rios 1 9 euma ess 1 10 Basic rz UV TET iia a dd ae alada ie di 1 11 Chapter2 System Configuration About the NH2600 te ut ER eta ads 2 1 Hardware Configuration sise 2 4 Chapter3 User Handling Unit eI E 3 1 Operation Panel for Customer iii 3 2 Encryption PIN Padua 3 18 Chapter4 Main Control Board QUU A O nie EEEE EEEE NEEE A iuen relate te tait ess cesnne TEAT 4 1 Basic SPOCITICATION 2 22 e ell dia 4 2 GPU Block Diagram ciii tre crane di id pias 4 3 Board Block D
31. HAFT M3 STOP SCREW SOLENOID ADJUSTMENT GATE BRACKET When the gate is pulled When the gate is released 4 Fix the solenoid M4 screws 2 places S NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 47 Chapter6 Cash Dispenser Unit Service Manual gt Adjusting Gate2 1 Unscrew the solenoid bracket fixing M4 screws 2 places by half 2 Adjust the solenoid position so that the Gate2 is 3 4mm away from the CS3 sensor supporter when you pull the gate as shown in the figure below Then fasten the solenoid bracket fixing screws completely lt Note gt Adjust distance between the supporter and Gate2 more than 3mm when the solenoid is released as shown in the figure below SOLENOID Z DAMPER Z Pan x 1 X Y l mn CS2T SENSOR o lt When Solenoid is Pulled gt CS2T SENSOR When the gate 2 is SEPE RIEN released When the gate 2 is pulled 3 4 mm BELT NN SUPPORTER lt When Solenoid is Released gt 6 48 Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit Oiling Standard gt Y1 Once a year Warning Be careful not to contaminate the belt with lubricant Location Lubricants Interval Remark Lubricate the friction part Tension Pulley Mobil 1 Y1 between the shaft and the pulley Lubricate the friction part Gate bush Mobil 1 Y1 between the bush and the gate shaft 2
32. ILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 3 7 Chapter3 User Handling Unit Service Manual a Mosaic Pattern lt Active Area gt b Black Pattern lt Active Area gt 2 LED Converter Specification Val Parameter Symbol Wi To T Ma Unit Note Converter Input power supply LED vecs 5 0 120 210 V voltage Converter Inrush Current ILEDRusH 1 5 A 1 EN Control Backlight On 2 3 5 V Level Backlight Off 0 0 8 V PWM High PWM Control Am 5 v Level set PWM Low Level 0 0 15 V 10 100 PWM Control Duty Rati ontrol Duty Ratio 5 100 73 3 PWM Control Permissive Ripple Voltage VPWM pp 100 MN PWM Control Frequency found 190 2K Hz 3 LED Power LED VCCS Curent Typ ILED 92 113 134 mA 4 lt Note gt 1 ILEDrusH the maximum current when LED_VCCS is rising ILEDis the maximum current of the first 100ms after power on Measurement Conditions Shown as the following figure LED VCCS Typ Ta 25 2 C frwm 200 Hz Duty 100 3 8 Nautilus Hyosung Inc All Rights Reserved e2 NAUTILUS HYOSUNG Service Manual Chapter3 User Handling Unit LED_VOCS Typ el Ot AL3303 145 No s LED Converter Input High to Low Contro Signal SVi 24V D LED_VOCS Typ LED VCC LED PWM RENI 100ms LED EN OV ILED s ILEDpRush rf ILED JP 2 If the PWM control duty ratio is less than
33. Iagrami uccidere tuin Sea shed ba Rene aad aset etat Sees shed er Deer et nire Gin 4 4 Cortex A8 M B ESyOUl oa oret hate ip Peste Ipaa ptus ao 4 5 Chapter5 Power Supply je FH 5 1 System Power ON ON D nuits 60 5 2 Basic Specification lin 5 3 Chapter6 Cash Dispenser Unit jeu H 6 1 Disassembly amp Re ssembly ttti ten rea eri xr ida eb ea e e nda e dates it Re dr AH Ru Rea 6 4 Preventive Maintenarice i ido eee ceci Ni A eB Da adco deg Bea 6 18 Parts Heplacement e oda il rae abet e deti Rec kate das net late delos ias 6 22 TKOUDIGSMOGUING REED EO LTD 6 24 Optional Cash Dispenser Unit CDU M usines 6 25 Chapter7 Receipt Printer OVENVIOW T 7 1 Preventive Maintenance i nica ida 7 2 Part Replacement EP TEES 7 8 Il Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG P NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved Gp NAUTILUS HYOSUNG Chapter 1 Preface Contents irl nia ias 1 1 PAUIGIG NICE A A A eee ve eee 1 1 iSioerererizolinfeantuenemr 1 1 Whatis ORTUS TUE UNE A dd dci di 1 1 CONVENTIONS Li 1 2 Abbreviations of ATM RR RR RR esee nene nennen 1 2 sa
34. Plane View 217mm 8 54inch 137 50mm 5 41inch Front View Side View Right 6 26 O Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Actuator Diagram Chapter6 Cash Dispenser Unit gt Six actuators are used The following figure shows their location SP NAUTILUS HYOSUNG GATE SOLENOID 2 MAIN GATE SOLENOID 1 MOTOR RJ BIN CASSETTE 1 CASSETTE 2 CASSETTE 3 O Nautilus Hyosung Inc All Rights Reserved 6 27 Chapter6 Cash Dispenser Unit Service Manual Sensor Diagram gt The following figure shows the location of 29 sensors in this system CS13T GATE SOLENOID 2 SOL2 CS2T GATE SOLENOID 1 SOL1 ANMO TERLGRIY NOTE mey A cs2p7 4 CS13D CASSETTE 1 CS15T 4 B CS15D A B CASSETTE 2 lt Note gt A Sensor far from the board B Sensor close to the board A B vi ems B D Front View 6 28 O Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit Module and Sensor Replacement Sensor Replacement gt Turn the power off and remove the CDU cover as shown in the figure to replace sensors and modules The CDU contains a total of 28 sensors including 20 returning path sensors 1 gate operation detection sensor 3 cassette position detection sensors 3 remaining note detection sensors and 1 encoder sensor SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights
35. S HYOSUNG O Nautilus Hyosung Inc All Rights Reserved Chapter2 Service Manual Chapter2 System Configuration About the NH2600 gt Newly designed ATM The NH2600 s totally unique design enhances your customers ATM experience Unlike any other retail ATM the sleek look and halo like LED lights will attract more users and drive additional transactions thus delivering more revenue to your bottom line gt Convenience everyone can enjoy The NH2600 provides unsurpassed convenience to all users with its intuitive user interface presented on a vivid 10 1 color LCD screen multi color LED indicator for the pin pad and Braille for visually impaired users The NH2600 combines the best of Nautilus Hyosung s innovative design and engineering capabilities to ensure the speed and convenience your customers will love gt Maximum Reliability Leveraging our extensive experience in the Retail ATM industry Nautilus Hyosung continues its industry leading reputation for reliability and ease of service The NH2600 incorporates proven cash dispensing technology widely regarded as the best in the industry Ease of maintenance and simplified service also ensure maximum availability and uptime with minimal operational intervention gt Green Technology With leadership also comes responsibility The NH2600 is equipped with energy saving features long lasting ATM parts designed to minimize environmental impact Users can also be presented the choice o
36. SUNG Chapter 6 Cash Dispenser Unit Contents gU RM EET 6 1 Disassembly amp Reassembly erre diia aim en eee e ee ak ee PR ed 6 4 Module DisassomDIy earna e 6 4 Electone Parts Disassembly rient eth iater E RAA S 6 6 Motor DisassembBIy cerris aan ne AE E T EE OE sundaes NR 6 12 Solenoid Brides it E E TRE EE N EE ARS 6 13 Clutch PES ae e aE ET E TE A EE EEEN 6 15 PCBA Disassembly Ln 6 17 Preventive Maintenance RR 6 18 Sleep 6 18 Cleaning Inspection sise 6 20 Parts Replacement G 6 22 Required Tools for Replacement sise 6 22 How to Replace as RS A Aa 6 23 Troubleshooting eocen anse rene rente AID Ada 6 24 Optional Cash Dispenser Unit CDU M usines 6 25 SE NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved Chapter6 I Service Manual Chapter6 Cash Dispenser Unit Overview gt Appearance amp Dimension 300 8mm 11 84inch uL LILLLLL IL 312mm 12 28inch UR cits IE E SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 1 Chapter6 Cash Dispenser Unit 6 2 gt Device Configuration Clutch Section motive power to the cassette Double Bill Detection Section Recognize the thickness of the note amplify the change values of encoder Slit and detect the thickness i When separating the notes deliver release
37. bbreviations Description 1 AD board Analog to Digital conversion Board 2 ADA The American Disabilities Act 3 AP Application Program 4 Assy Assembly 5 BATT S W Battery Switch 6 CAM Camera Unit 7 CDU Cash Dispenser Unit 8 CE Control Electronics 9 Earphone Jack Voice Converter for Visually Disabled Persons ADA 10 EMV Europay Mastercard Visa 11 EP Elementary Program 12 EPP Encryption PIN Pad 13 H W Hardware 14 VF Interface 15 ISO International Standard Organization 16 JPR Journal Printer 17 LCD Liquid Crystal Display 18 MCU Magnetic Card Unit 1 2 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter1 Preface Abbreviations Description 19 OPL Operation Panel for Customers to Operate 20 OSD board On Screen Display Board 21 P S Power Supply 22 PIN Personal Identification Number 23 PNC Panel Control Board 24 PTR Printer mainly Receipt Printer 25 SW Switch 26 SIU Sensor and Indications Unit 27 SP Service Provider 28 SPR Slip Printer Receipt Printer 29 TTU Text Terminal Unit OPL or SPL 30 VFD Vacuum Fluorescent Display SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 1 3 Chapter1 Preface Service Manual Safety Precautions English gt Common Safety Precaution Precautions outlined this manual provide information on safe and proper handling of the product Non compliance of the precautions may result in injury or damage to t
38. ble connector C81 A CS1 B of sensor 21685201 5 To assemble again use the reverse order of disassembling lt Note gt Be careful for the direction of the cable CS1 A CS1 B CS1 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit gt Disassembly of Separated Type Sensor 1 CS3 CS8 72335201 1 Disassemble the main cover 4310000240 Refer to 1 of Disassembly of Double Bill Detection Section 2 Disassemble CABLE CS3 CS8 3 Disassemble sensor 72335201 on CS3 Section A pressing it in the direction of arrow 4 Remove a screw 4650000132 CS8 and disassemble encoder 44135304 Then disassemble the sensor 72335201 2 on section B pressing it in the direction of arrow 5 To assemble again use the reverse order of disassembling SA NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 11 Chapter6 Cash Dispenser Unit Service Manual Motor Disassembly 7310000670 gt Motor Disassembly 1 After disassembling cable M1 on section A remove 3 screws 44656302 D and disassemble Assy Motor 7310000670 2 Disassemble GEAR 4350000431 3 and E RING 44950408 from Assy Motor 7310000670 Es ul 3 To assemble again use the reverse order of disassembly 6 12 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit Solenoid Disa
39. disassemble the clutch 5637000013 Please use the hexagon wrench during disassembling 7 To assemble again use the reverse order of disassembling lt Note gt Apply the Loctite 242 on the screw thread before assembling Set Screw 6 16 O Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit PCBA Disassembly 7670000055 gt PCBA Disassembly 1 Disassemble the main cover 4310000240 Refer to 1 of Disassembly of Double Bill Detection Section 2 Disassemble CABLE ASSY 1 SENSOR 320500143 CLUTCH MOTOR 3205000142 3 Remove 2 screws 44651302 3 and disassemble PCBA 7670000055 lt Note gt Be careful not to damage Section A on the upper part when detaching PCBA CABLE ASSY CLUTCHIMOTOR 4 To assemble again use the reverse order of disassembly SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 17 Chapter6 Cash Dispenser Unit Service Manual Preventive Maintenance Lubrication Lubrication Standard gt General Information of Lubrication Standard 1 Lubricate the part instructed in the drawing and follow the lubrication standard for lubrication type of each part and its amount 2 Description of symbol for lubrication amount Symbol Description Remark G Lubricate slightly with grease using the brush below number 10 Remove an unnecessary piece of oil lt Note gt Grease 0 1g is equ
40. e the lubricant type and amount according to the oiling criteria gt Oil amount symbol 1 OF Dip the writing brush type 2 in the oil and squeeze it so that no oil drips from the brush Then lubricate the object surface with as little oil as possible 2 O Dip the writing brush type 2 and apply it all over the target thinly 3 O1 Lubricate with one drop of oil Oil amount 15mg 4 G Apply the grease thinly using under the writing brush type 10 Remove unnecessary oil lump Note a Oil amount of 15mg corresponds to the amount that is applied in a drop with an oil feeder attached with a tube with 0 8 1 2mm diameter and 30mm b 0 1g of Grease corresponds to the amount that is squeezed 1 2mm with the grease gun having the 7mm feeder entry gt Type of lubricants 1 Grease G1 Shell Albania Grease EP1 2 Tellus Shell Tellus 100 7 4 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter7 Receipt Printer Oiling Criteria gt Initial Lubricant Initial Lubricant Only 6M Once every six months 1Y Once a year 1 Oiling rules Check the lubrication before starting or storing printers or MSCRW If any part is insufficiently lubricated lubricate it according to the oiling criteria Lubricate the part only when it is necessary during field regular inspection If lubrication is sufficient no additional oiling is required If the oil is dirty remove it and lubricate again Make
41. ent dans l ordre indiqu dans ce manuel Suivre les pr cautions indiqu es dans ce manuel ainsi que l quipement lui m me Le d faut de traiter correctement de ces pr cautions peut entrainer des blessures ou endommager le produit vitez des op rations non trait es dans ce manuel Si vous ne pouvez pas r soudre des probl mes du syst me en utilisant des m thodes d crites dans ce manuel veuillez se r f rer aux informations de contact figurant dans le manuel s il vous plait Certain changement ou des modifications dans la construction de ce dispositif qui ne sont pas express ment approuv s par la partie responsable de la conformit pourraient annuler l autorit de l utilisateur de faire fonctionner l quipement REMAQUE Cet quipement a t test et fond pour se conformer aux limites pour un quipement num rique de classe A conform ment la partie 15 des r gles FCC Ces limites sont concues pour fournir une protection raisonnable contre des interf rences nuisibles lorsque l quipement est utilis dans un environnement commercial Cet quipement g n re utilise et peut mettre des fr quences radios et s il n est pas install et utilis conform ment aux instructions de ce manuel peut causer des interf rences nuisibles aux communications radios Le fonctionnement de cet quipement dans une zone r sidentielle est susceptible de provoquer des interf rences nuisibles dans le cas l util
42. erved e NAUTILUS HYOSUNG Service Manual Chapter7 Receipt Printer D SENSOR P INTERRUPTER 21685601 2 BRACKET JAM SENSOR O SCR PH_M3X6 1 Remove the screw 3 and disassemble BRACKET JAM SENSOR How to disassemble END Detection Sensor MS1 gt Disassembling END Detection Sensor MS1 Lo e GUIDE LOWER 2 END SENSOR SPR26 3200002774 1 Disassemble the sensor using driver Hole of A 2 Disconnect the connector from PCBA of Main Frame NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 11 Chapters Receipt Printer Service Manual How to disassemble Spring gt Disassembling Spring SPRING ROLLER_LEFT 44949001 SPRING ROLLER_RIGHT 44949002 SPRING SUPPORT_UPPER_GUIDE_RIGHT 43252801 SPRING SUPPORT_UPPER_GUIDE_LEFT 43252802 e eim 1 Disassemble the springs 4ea from ASSY OUTLET 2 After replacing spring be sure to lubricate 7 12 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual How to disassemble Guide gt Disassembling Guide View A Chapter7 Receipt Printer O GUIDE SPR_UPPER 45424101 1 Lift up the spring and disassemble the guide Refer to View A NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 13 Chapters Receipt Printer Service Manual How to disassemble Motor gt Disassembling M
43. f no receipt or to display an encoded digital receipt on the screen to minimize paper use SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved Chapter2 System Configuration Service Manual The Exterior Overview gt The following picture shows the front of NH2600 and key units The fascia provides the interface between the customer and NH2600 The customer selects transactions and requests information at the fascia Liquid Crystal Display Function Keys Customer Display Receipt Card Reader Slot ec j Printer Slot Dip Type Lighting Encryption LED Pin Pad ADA Jack Cash Dispenser 2 2 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual The Interior Overview Chapter2 System Configuration gt The interior and key units of NH2600 are as follows SP NAUTILUS HYOSUNG Receipt7 gt uml it m 1 A i o a Cash Dispenser O Nautilus Hyosung Inc All Rights Reserved 2 3 Chapter2 System Configuration Service Manual Hardware Configuration gt System Block Diagram Main Board CORTEX A8 CPU S5PC100 834MHz 521 FCFBGA O S Windows CE 6 0 NH DIP SANKYO DIP EPP 6000M K SPR1VE SPR26 CDU L3 CDU M HOSTWF Flicker 1EA LIGHTING B D 1SET EPP MCU z RS 232C Full SPEC SD CARD Field Upgrade J Rs 232c Half sPEC 2 4 Nautilus Hyosung Inc All Rights Reserved P NAUTILUS
44. fety Precautions English ia pci ote Detto e bcc dit dte weet ad C E dtt ia 1 4 Safety Precautions French iicet tte th peccat lt re alle eov eiat e ed p dant rallier idc o du n gau 1 6 Related Document ee ete dide dite sil lee deo Rue d n asias 1 9 OVeIVIeW ceto old tel LIU CIIM EMITE 1 10 BASIC III ees 1 11 SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved Chapter1 I Service Manual Chapter1 Preface Purpose This manual is produced to provide the NH2600 maintenance guide for field technician Audience This manual is for persons related to maintain NH2600 in branches of banks such as field technician and repair center engineer to work efficiently and conveniently Supported Information gt If any question or error occurs while maintaining NH2600 in compliance with this manual please contact maintenance staffs of Nautilus Hyosung For the contact of maintenance staffs of Nautilus Hyosung see the E mail addresses and telephone numbers provided separately What is in This Manual This manual is designed to provide the maintenance guide for the NH2600 and the detailed description of the following Important Warnings Information for service amp maintenance gt All measurements in this manual are in metric and is inch scale gt All information described in this manual is a licensed product of Nautilus Hyosung Inc
45. fined as the time when it continues to operate under the conditions at Ta 25 2 C and IL 20 mA Per EA until the brightness becomes 50 ofits lt s original value 3 10 Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter3 User Handling Unit gt LVDS Input Signal Timing Specifications 1 LVDS DC Specifications Value P t it Not arameter Symbo Min D Max Uni ote LVDS Differential 1 V 1 V Input High Threshold 59 OO 1 2 LVDS Differential 1 Input Low Threshold Ves 100 AE TEET LVDS Common V f Mode Voltage CM 1 125 1 375 V 1 LVDS Differential Input Voltage Vol 100 600 mV 1 LVDS Terminating Rr i 100 7 Ohm i Resistor lt Note gt 1 The parameters of LVDS signals are defined as the following figures Single Ended Differential 2 LVDS Data Format CLK TI Rxin2 IN20 IN19 IN18 IN17 IN16 IN15 IN14 DE Vsync Hsync B5 B4 B3 B2 Rxin1 IN13 IN12 IN11 IN10 IN9 IN8 IN7 B1 BO G5 G4 G3 G2 G1 nuns X ING X INS X INA X IN3 X IN2 X IN1 X INO X GO R5 R4 R3 R2 R1 RO Signal for 1 DCLK Cycle T e NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 3 11 Chapter3 User Handling Unit Service Manual 3 Color Data Input Assignment The brightness of each primary color red green and blue is based on the 6 bit gray scale data input for the color The higher the binary input the br
46. g M6 Outlet Motor O Gear Inspection O M6 8 Lubrication TPH amp Platen O Cleaning 9 M6 7 2 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter7 Receipt Printer Cleaning gt Cleaning Transport Path 1 Turn power off 2 Clean the parts Roller Cutter and so on on the transport path by moving fine brush for cleaning back and forth several times 3 Be careful not to occur static electricity on the printing side of TPH and not to touch with hand gt Cleaning TPH 8 Platen 1 Turn power off and open the Platen Open Lever Green 2 Clean the Heat Element and Platen using cotton with ethanol methanol and IPA 3 After the alcohol ingredient completely goes away place the Platen to its position gt Precaution 1 Precaution during moving receipt printer Move the receipt printer supporting it from below with both hands Do not hold the outlet of the printer during moving 2 Posture during maintenance If the receipt printer needs to be disassembled be sure to put it on the flat surface without the salience after disassembling Also there aren t swing or interference of other object Do not lean or overturn the receipt printer NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 3 Chapters Receipt Printer Service Manual Lubrication General Oiling Criteria gt General Oiling Criteria Lubricate the parts indicated on the drawing Us
47. g Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit How to Replace gt Mounting Catch Section A in case of RJ Catch Damage 1 Mount the cassette catch After removing damaged RJ Catch Section mount a Catch 45353401 2 Note Assemble 2 screws M2 5X8 44650701 gt Mounting Catch Section B in case of Cassette Catch Damage 1 Unfasten a screw M2 5X8 44650701 in case of damage and remove the damaged Catch Then replace it with new one 45353401 e NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 23 Chapter6 Cash Dispenser Unit Service Manual Troubleshooting gt How to remove a jam Take out the jammed note pulling the belt as shown in below picture Dispensing Bills 6 24 O Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit Optional Cash Dispenser Unit CDU M Appearance Functional Diagram gt The following figures show the three sectional diagrams of the CDU CDU is 623 00mm 24 53inch high and 303 00 mm 11 93inch wide 623mm 24 53inch Front View Side View Right SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 25 Chapter6 Cash Dispenser Unit Service Manual Cassette gt The following figures show three sectional diagrams of the cassette Cassette is 137 50mm 5 41inch high 217 00mm 8 54inch wide and 342mm 13 46inch long
48. he CS8 sensor bracket 1 place 2 Remove the connector and the cable toe to remove the sensor bracket Be careful not to break the connector pin when removing 3 Press part 2 of the sensor gently as shown in the figure below to remove the lock and the sensor 4 To insert the sensor insert the part D first then press part 2 to lock 5 Assemble in the reverse order 3 1 lt Note gt Make sure that the sensor always faces towards the center of the encoder shaft as shown in the following figure ENCODER SCREW M3 SHAFT 44651301 SENSOR BRACKET 44135402 SENSOR P INTERRUPTER 21683911 SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 39 Chapter6 Cash Dispenser Unit Service Manual 3 Regular Position Sensor 1 CS7 CS17 CS27 1 Remove the sensor bracket M4 screws 2 places each 2 Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing 3 Remove the sensor bracket 4 Remove the MP3 sensor screws 2 places each from the removed sensor bracket 5 Replace the sensor 6 Assemble the unit in the reverse order 4 1 is a SCREW M4 44654805 SCREW M3 y 44651601 MICRO S W 32079301 n es o MICRO S W Se BRKT 44146101 caes A IE lt Note gt Adjust the cassette position when mounting it until a click sound is heard 6 40 O Nautilus Hyosung Inc All Righ
49. he product This precaution symbol with sample term tells you safety warnings during equipment handlings Please read the following instructions before operating equipment Operate equipment in the order outlined in this manual Follow precautions indicated in this manual as well as the equipment itself Failure to properly address these precautions may lead to injury or damage to the product Avoid operations not addressed in this manual f you cannot remedy system problems using the methods outlined in this manual please refer to contact information listed in the manual Any change or modifications in construction of this device which are not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment lt Note gt This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense
50. ighter the color The table below provides the assignment of color versus data input Blue Green Red R5 R4 R3 R2 R RO G5 64 c3 62 61 60 B5 B4 B3 B2 0 0 ofo OOO 000 0 OOO a OOO 0000 000 0 O0 0000 000 200 0000 00020 20 00 O0O0O0 0 0 00 00020 0 00 O0O0O0 0 0 00 0002000 000 220 000 B1 0 0 0 1 1 1 0 1 0 0 0 lt Note gt 1 0 Low Level Voltage 1 High Level Voltage 3 12 Nautilus Hyosung Inc All Rights Reserved em NAUTILUS HYOSUNG Service Manual Chapter3 User Handling Unit gt Optical Characteristics 1 Test Conditions Item Symbol Value Unit Ambient Temperature Ta 25 2 C Ambient Humidity Ha 50 10 RH Supply Voltage Vcc 3 3 V Input Signal According to typical value in ELECTRICAL CHARACTERISTICS LED Light Bar Input IL 40 mA Current The measurement methods of optical characteristics are shown in next table The following items should be measured under the test conditions described in above table and stable environment shown in Note 5 2 Optical Specifications Item Condition Contrast Ratio Response Time Average Luminance of White Red 8 0 y 0 Viewing Normal Angle Green Color Chromaticity Blue White Horizontal Viewing Angle a CR210 Vertical 6 0 Oy 0 8 0 r 0 White Variation lt Note gt 1 Defin
51. ion Key 4X2 NDC Compatible Number of cassettes 1 cassette 2cassette Option Denomination US Dollar 40 Notes Transaction US Dollar Brand New Cassette Capacity 1 000Notes Capacity 2K 4K Option Note by Note Reject R tT eject Type 200 bills Max Reject Bin Card Reader Type DIP Type EMV option Receipt Printer Printing Type 3 Thermal Line Printing Paper Setting Method Semi Automatic Type Thermal Roll Paper P add Width Max 80mm 3 15inch Specification Outer Diameter Max 1800 Journal Printer Journal Printer Electronic Journal Safety Safety UL Business Hour Safety Nautilus Hyosung Inc All Rights Reserved Chapter1 Preface Service Manual Locking device Dial Lock iia Audio guidance Support Speaker ADA Audio guidance Support lt Note gt Your NH2600 may not contain all the devices described in this section Some devices are optional and some devices cannot be used in combination with other devices mutually exclusive combinations Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Gp NAUTILUS HYOSUNG Chapter 2 System Configuration Contents About the NA 2600 00000 aid paladio el 2 1 Ihe Exterior Overview a seas A ees 2 2 ThE dera DI ii 2 3 Hardware Configurations uero Deae ala ed Pace Oy aea ers Esau YE ec era banda rh ana o dna nan re ane i eua 2 4 NAUTILU
52. isateur devra corriger ces interf rences ses propres frais gt Description des symboles de pr caution Symbole Description Choc lectrique Ne pas retirer le couvercle Seul le technicien d entretien est autoris ouvrir le couvercle Ne pas toucher Vous pouvez avoir un choc lectrique Assurez vous d teindre l appareil lors de l entretien de l quipement O Nautilus Hyosung Inc All Rights Reserved NAUTILUS HYOSUNG Service Manual NAUTILUS HYOSUNG Chapter1 Preface haute temperature Ne pas toucher l quipement quand il est en marche L quipement peut devenir extr mement chaud et peut provoquer une br lure Assurez vous de fermer le couvercle avant de lancer l quipement Soyez prudent lors du d placement L quipement est lourd Assurez vous d au moins 2 personnes pour soulever ou d placer l quipement N essayez pas de d placer l quipement seul Vous pouvez tre bless s par la chute de l quipement lourd Risque d incendie Placer l quipement dans une zone loign e de tous les mat riaux combustibles L quipement peut s enflammer de surchauffe ou de court circuit de l unit d alimentation D montage Ne pas d monter ou de modifier l quipement sauf si vous tes ing nieur certifi Contacter le centre de service pour l entretien le r glage et la r paration Le mauvais d montage peut provoquer un incendie
53. iteria Normal display image with no obvious non uniformity and no line defect 2 Evaluation should be tested after storage at room temperature for more than two hour 3 At testing Vibration and Shock the fixture in holding the module has to be hard and rigid enough so that the module would not be twisted or bent by the fixture SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved Chapter3 User Handling Unit Modem Board Service Manual gt This board is composed of Silicon Laboratories ISOmodem and Integrated DAA The ISOmodem family of products is a complete modem ranging in speed from 56 000 bps to 2400 bps Offered as a chipset with the Si2457 system side device and the Si3018 line side device the ISOmodem utilizes Silicon Laboratories patented direct access arrangement DAA technology to provide a programmable telephone line interface with an unparalleled level of integration These compact solutions eliminate the need for a separate DSP modem controller codec transformer relay opto isolators clocking crystal and 2 4 wire hybrid The device is ideal for embedded modem applications due to their flexibility small footprint and minimal external co mponent count gt Features ON O O1 R ND 9 10 11 12 13 14 15 16 Data modem formats ITU T Bell 300 bps up to 56 kbps V 21 V 22 V 29 Fast Connect V 42 V 42bis MNP2 5 Automatic rate negotiation
54. ition of Viewing Angle Ox Oy Normal ex By 0 12 o clock direction 8y 90 6 o clock 8x 90 y 90 SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved Chapter3 User Handling Unit Service Manual 2 Definition of Contrast Ratio CR The contrast ratio can be calculated by the following expression Contrast Ratio CR L63 LO L63 Luminance of gray level 63 L 0 Luminance of gray level 0 CR CR 1 CR X is corresponding to the Contrast Ratio of the point X at Figure in Note 6 3 Definition of Response Time Tn Tr a Gray Level 63 Gray Level 63 100 90 A E Optical Response 10 0 Time 4 Definition of Average Luminance of White LAVE Measure the luminance of gray level 63 at 5 points LAVE L 1 L 2 L 3 L 4 L 5 5 L x is corresponding to the luminance of the point X at Figure in Note 6 5 Measurement Setup The LCD module should be stabilized at given temperature for 20 minutes to avoid abrupt temperature change during measuring In order to stabilize the luminance the measurement should be executed after lighting Backlight for 20 minutes in a windless room CD Module LCD Panel USB2000 or equivalent CS 2000T or equivalent Center of the Screen 500 mm Light Shield Room Ambient Luminance lt 2 lux 6 Definition of White Variation 3W Measure the luminance of gray level 63 at 5
55. ivalent to about 1 2mm squeezed by grease gun whose inlet is 7mm in diameter 3 The type of lubricant Type Name Remark Grease G1 G 501 White Grease G2 ALVANIA EP 1 Yellow O Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit Lubrication Standard for each part gt Lubrication Standard for each part Part P N Description Point Type A 4590000977 SPRING GATE_SOLENOID 1 place G1 z 4590000886 SPRING CO OD35ID45N15 4 places G1 D 4140002186 K ASSY FRAME_L 1 place G2 4140002187 K ASSY FRAME_R 1 place G2 B right left C riaht left D right left SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 19 Chapter6 Cash Dispenser Unit Service Manual Cleaning Inspection Overview of Cleaning Standard gt This standard expresses the item for regular cleaning Inspection Cleaning Cycle gt Cycle of regular cleaning Inspection Symbol Description M6 Inspection once a six months Y1 Inspection once a year Including M6 Cleaning Point and Method gt Sensor Prism 1 Remove the foreign substance from the integral transmissive sensor CS3 CS8 with a small brush for cleaning sensor 4 6 times a round trip of brush 2 Remove the foreign substance from the prism surface of separated transmissive sensor CS1 CS13 CS4 with a cotton swab zm a e
56. munication Modem amp TCP IP Selectable Main Board 1 O Board Modem Board SA NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 4 1 Chapter4 Main Control Board Basic Specification 4 2 Service Manual Item Specification Remarks Option Main CPU Samsung S5PC100 833MHz Controller Operating System Windows CE 6 0 128MB X DDR2 256MB 2bEA 32Bit Memory Interface NAND Flash 256MB 8bit Interface PLL MPLL EPLL 12MHz Clock USB 12MHz DAC HDMI 27MHz RTC 32 768kHz JTAG JTAG 1 EA Security Security One IO EEPROM RESET Reset IC XC6107 E029MR ZAV monitoring 200ms Input 3 3V XC6210 1 8V B182MR For DDR2 1 35V EN5311QI For ARM For ARM CAM POWER Output 1 3V EN5311QI ETC XC6209 1 2V F122MR For PLL 42V XC6209 For Alive and F122MR HDMI Jumper Jumper 4 bit Boot mode select Battery Coin Battery CR2032 Type For RTC Serial Ports 4 Ports Onenip considered only 1 1 Host USB Ports 2 Ports 2 0 Device MMC 1 Port SD Card MODEM 1 Port Interface SPI 1 Port supported A Board HDMI LVDS AC97 1EA GPIO 4 bit PWM 1 Port 12C 1 F 1EA Vibration motor Camera I F ITU R BT 656 Dimension Dimension 100 X 75 mm Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual CPU Block Diagram SP NAUTILUS HYOSUNG gt CPU Block Diagram 12S 3ch AC97 PCM l F 2ch S PDIF Ich UART
57. nternal components or replace them individually The following figure is the back of the EPP The functions and roles of each part are summarized as below Back of EPP gt Labeling Default Description Remark Setting 1 CN2 Power connector 5V 2 CN3 Firmware downloading Due to security connector issues no repair 3 SW3 1 2 1 OFF NV RAM is clear when is possible Tue No 1 switch is turned ON field 2 OFF Serial communication On USB communication 4 J1 Open Used for downloading the Firmware or turning off the fuse for security reason 5 J5 USB communication connector Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Common Occurred Problem List Chapter3 User Handling Unit Common Occurred Problem List 1 In case the EPP cover is detached to whatever extent due to a mistake made by an operator or the maintenance personnel 2 In case there is a damage caused by any external shock or static electricity 3 In case the EPP is not connected with an earth cable which makes it vulnerable to static electricity 4 In case the battery is discharged LED Operation Check There are 3 LEDs at the back of the EPP With the status of these 3 LEDs the EPP operation condition can be easily checked Troubleshooting H LED Description Remark 1 LED1 Whether the power supply is in normal Power LED status If it
58. ollows If needed please contact staffs of our technical support team and maintenance team Operator Manual Installation Manual NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 1 9 Chapter1 Preface Overview Service Manual gt This manual is designed to provide maintenance guide for the NH2600 ATM and provide detailed description of the following System configuration Specification of each unit Facility specifications All information described in this manual is a licensed product of Nautilus Hyosung It is the policy of Nautilus Hyosung to improve products as new technology components software and firmware become available Therefore Nautilus Hyosung reserves the right to change specifications without notice O Nautilus Hyosung Inc All Rights Reserved NAUTILUS HYOSUNG Service Manual Basic Features NAUTILUS HYOSUNG Major features of NH2600 are highlighted in the following list Main Controller Chapter1 Preface S5PC100 834MHz P in ARMCortex A8 SDRAM 256MB Memory Flash Memory 256MB Operating System WinCE 6 0 Serial Ports 8 Ports gt MODEM amp TCP IP Communication Selectable Customer Display Display Type 10 1 TFT Color LCD 1024 X 600 Flicker EPP Lighting LED Array MCU Flicker Customer Input Method PIN Pad Plastic Key Cap EPP T DES PCI RKT Metal Key Cap Maximum Dispense Funct
59. otor lt PCBA gt D SCR PH M2X6 x2ea 9 STEP MOTOR 20P0208S0 08002 5640000172 1 Remove the screws 2ea 1 and disassemble the motor 2 7 14 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter7 Receipt Printer How to disassemble PCBA gt Disassembling PCBA ASSY OUTLET TPH 3 ASSY MAIN FRAME 8 SCR M3X6 TAP x 4ea COVER PCBA 1 Unfasten the screw 2 and disassemble PCBA from ASSY MAIN FRAME NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 15 Service Manual Index Index D NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved Index 1 Service Manual Memo Memo D NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved Memo 1
60. points 9W5p Maximum L 1 L 5 Minimum L 1 L 5 9W13p Maximum L 1 L 13 Minimum L 1 L 13 3 14 Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual 10mm 6 Wa H Cr X 1 1 1 1 1 1 1 ass 1 i 1 5 v Chapter3 User Handling Test Point j 4 s 4 X 1 to 13 45 y y t 4 i 1 i I 1 I I Active area 7 The listed optical specifications refer to the initial value of manufacture but the condition ofthe specifications after long term operation will not be warranted gt Reliability Test Item Unit Test Item Test Condition High Temperature Storage Test 60 C 240 hours Low Temperature Storage Test Thermal Shock Storage Test High Temperature Operation Test 20 C 240 hours 20 C 0 5hour 60 0 5hour 100cycles 1hour cycle 50 C 240 hours Low Temperature Operation Test 0 C 240 hours High Temperature amp High Humidity Operation Test 50 C RH 80 240hours ESD Test Operation 150pF 3300 1sec cycle Condition 1 Contact Discharge 8KV Condition 2 Air Discharge 15KV Shock Non Operating 220G 2ms half sine wave 1 time for each direction of X Y Z Vibration Non Operating 1 5G 10 500 Hz Sine wave 30 min cycle 1cycle for each X Y Z lt Note gt 1 cr
61. ro switch PCB connector and so on with the oil 10 Be careful for the assembling location not to touch the moving part when installing machine or replacing Refer to the assembly diagram and adjustment standard 11 Do not operation or function test under the strong light to avoid the malfunction of sensor or abnormal operation of machine SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 1 Chapters Receipt Printer Service Manual Preventive Maintenance Regular Inspection amp Cycle gt Symbol of Regular Inspection Cycle Symbol Description M6 Once per six months Y1 Once a year including the item of M6 gt Regular Maintenance Regular Replacement Parts amp Cycle t Regular Maintenance Regular Part Number Replacemen Roman Replacement Parts Cycle TPH Ass y TPH included 5677000018 Y5 n i 43 5mile lt Note gt 1 Decide the maintenance amp replacement cycle by adding the maintenance amp replacement cycle of above table to the production date marked on the label 2 For the part without label make it a rule to perform maintenance or replacement based on the maintenance amp replacement cycle of above table Regular Inspection Item amp Cycle gt Regular Inspection Item amp Cycle ti Moa Cleaning Checking Adjustment Lubrication E Inspection Item Cycle Sensor O Inspection O M6 Cleaning Transport Path O Cleanin
62. ssembly 32121901 gt Solenoid Disassembly 1 Remove 2 screws 44651302 D and disassemble the main cover 4310000240 2 Disassemble the cable SOL1 on section A 3 Disassemble e ring 4495404 3 connected to solenoid and bracket Then disassemble Assy Solenoid 7310000686 SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 13 Chapter6 Cash Dispenser Unit Service Manual 4 Disassemble the solenoid 32121901 from Solenoid Assy 7310000686 5 To assemble again use the reverse order of disassembly lt Note gt Be careful not to miss the rubber damper 33630701 6 14 O Nautilus Hyosung Inc All Rights Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit Clutch Disassembly 5637000013 gt Clutch Disassembly 1 Disassemble the main cover 4310000240 Refer to 1 of Disassembly of Double Bill Detection Section 2 Separate the cassette 7430002494 and disassemble the cable on the inside 3 Remove a screw 4650000132 and disassemble the gear 4 Disassemble ASSY GEAR 3 5 Remove a screw 4650000132 2 and disassemble Assy Clutch 7310000687 in the direction of arrow SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 15 Chapter6 Cash Dispenser Unit Service Manual lt Note gt Be careful not to damage section A of above figure during disassembling 6 Unfasten the Set Screw as shown in figure and
63. sure to lubricate all pivot points and friction parts Lubricating parts All equipment operation parts excluding printing head package micro switch contact point drive roller timing pulley and timing belt As a general rule apply oil by dropping the oil onto the part If the edge of oil feeder has to touch the surface of the object do not have the oil feeder touch the part for more than a second 2 Warnings Do not apply oil if it oozes out from the designated place Do not over lubricate since it can contaminate other parts or flow into other parts or splash Be sure that lubricant does not contaminate micro switch sensor timing pulley timing belt package printing head Do not scrub the plastic parts or protection parts with alcoholic substance or other solvent Use a piece of soft and dry cloth when removing dust oil or grease or cleaning the part or the assembly parts Be careful that the paper contact side in the paper return path is not wet with oil NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 5 Service Manual Chapters Receipt Printer Oiling Criteria for each module gt Spring Hook SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 6 Service Manual Chapter7 Receipt Printer gt Gear NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 7 7 Chapters Receipt Printer Service Manual Part Replacement List of Replacement Part gt
64. t exceed 23 5W Connector Configuration 5 4 Service Manual 1 AC INPUT Division PIN No Configuration Size Color 1 L 18AWG UL1015 Black AC IN 2 F G 18AWG UL1015 GRN YEL 3 N 18AWG UL1015 White 2 AC OUTPUT Division PIN No Configuration Size Color 1 N 18AWG UL1015 White AG OUT 2 F G 18AWG UL1015 GRN YEL 3 L 18AWG UL1015 Black 3 MBD Division PIN No Configuration Size Color 1 S G 18AWG UL1007 Black 2 5V 18AWG UL1007 Red CN3 3 S G 18AWG UL1007 Black 4 N C 5 5V 18AWG UL1007 Red 6 12V 18AWG UL1007 Yellow 4 SPR Division PIN No Configuration Size Color 1 5V 18AWG UL1007 Red 2 5V 18AWG UL1007 Red 3 S G 18AWG UL1007 Black CN4 4 S G 18AWG UL1007 Black 5 S G 18AWG UL1007 Black 6 N C 7 24V 18AWG UL1007 White 8 24V 18AWG UL1007 White O Nautilus Hyosung Inc All Rights Reserved NAUTILUS HYOSUNG Service Manual Chapter5 Power Supply 5 CDU Division PIN No Configuration Size Color 1 5V 18AWG UL1007 Red 2 5V 18AWG UL1007 Red 3 S G 18AWG UL 1007 Black 4 12V 18AWG UL1007 Yellow CN5 5 N C i 6 S G 18AWG UL1007 Black 7 S G 18AWG UL1007 Black 8 24V 18AWG UL1007 White 9 24V 18AWG UL1007 White 10 S G 18AWG UL1007 Black SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 5 5 Gp NAUTILUS HYO
65. ts Reserved SE NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit 4 Remaining Note Sensor 1 CS6 CS16 CS26 1 Remove the CS6 sensor from the main B D to replace it See the main B D replacement section 2 Remove the sensor bracket M3 screws 2 places each 3 Press the snap lock in the rear of the sensor bracket with your hand and then remove the sensor 4 Remove the connector Be careful not to break the connector pin when removing 5 Replace the sensor 6 Connect the connector 7 To assemble the sensor in the bracket lock it from the front side and press the rear side to fix it lt Note gt Adjust the sensor by running the variable resistance so that it generates a current below 1 0V if there is cash available and above 3 0V if no cash is available Variable resistance SCREW M3 44651301 SENSOR PHOTO INTERRUPT 21685001 S NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 41 Chapter6 Cash Dispenser Unit Service Manual Module Replacement gt B D assembly 1 The board assembly is composed of the main board and the DC converter board as shown in the following figure 2 Remove the connector from the board Be careful not to break the connector pin 3 Remove the board M3 screws 4 places in the main board 8 places in the FM board 6 screws 2 jack posts and 2 places in the DC board 4 Replace the board 5 Assemble in the reverse order 4 1 Main B D 4 X
66. use the reverse order of disassembling Note Be sure to insert the belt during assembling ASSY PULLEY and Double Bill Detection Section SP NAUTILUS HYOSUNG Nautilus Hyosung Inc All Rights Reserved 6 5 Chapter6 Cash Dispenser Unit Service Manual Electronic Parts Disassembly Sensor Disassembly gt Location Map of Sensor 6 6 Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit gt Disassembly of Integrated Sensor 1 CS13 21685202 21685201 1 Disassemble main cover 4310000240 Refer to No 1 of Disassembly of Double Bill Detection Section 2 Disassemble CABLE CS13 Section B on figure of Disassembly of Double Bill Detection Section 3 Remove 2 screws 44654303 1 and disassemble Sensor ASSY 7310000689 4 Remove 2 screws 44654303 and disassemble holder sensor 21685201 sensor 21685202 4 5 To assemble again use the reverse order of disassembling lt Note gt Be sure to check the position of sensor and assemble it Refer to figure below G SENSOR 21685201 LED e SENSOR 21685202 TR e NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 6 7 Chapter6 Cash Dispenser Unit Service Manual 2 CS4 21685201 21685202 1 Disassemble main cover 4310000240 Refer to 1 of Disassembly of Double Bil Detection Section 2 Disassemble cable
67. wer Supply Contents OVES W ssn Ghee A ee Re ae 5 1 System Power On Of mH 5 2 System POWOF Oia id aid 5 2 System POWER Olinda atada aorta id 5 2 Basic Specification non 5 3 SP NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved Chapter5 l Service Manual Chapter5 Power Supply Overview gt The power supply unit provides that voltage to various modules within the system The power supply unit allows the user to turn on off the system and perform other sequences NAUTILUS HYOSUNG O Nautilus Hyosung Inc All Rights Reserved 5 1 Chapter5 Power Supply Service Manual Switching Power On Off Switching Power On gt The power supply unit allows the user to turn on off the system enter power failure mode and perform other sequences 1 The system turning on process is as follows 2 Open the upper front door 3 Press the power switch I 4 The system will be turn on automatically Switching Power Off gt The system turning off process is as follows 1 Open the upper front door 2 Press the power switch O 3 The system will be shut down automatically 4 The operating system will shut down then power will turn off 5 2 O Nautilus Hyosung Inc All Rights Reserved e NAUTILUS HYOSUNG Service Manual Basic Specification gt Environmental Condition Chapter5 Power Supply
68. ze LxH 6 14x2 6inch Canada 152 4x70mm 6x2 76inch Thickness STA 0 0035 0 0043 inch Tray outside Shutter Yes No No the main Dispensin hady P 9 Dispensing 4 sheets sec Speed Maximum number 40 sheets transaction Separation Separation Type Friction Type Capacity 200sheets ee a E Reject Security No Key Quantity No Software Detection Count Capacity 1 000sheets wis E Cassette Loading Direction Front Access i 0 Detecting Remnants me 6 3 Chapter6 Cash Dispenser Unit Service Manual Disassembly amp Reassembly Module Disassembly gt Disassembly of Double Bill Detection Section 7310000682 1 Remove 2 screws 44651302 and disassemble Main Cover 4310000240 2 Disassemble cable connector CS5 M1 3 Remove 3 screws 44656302 3 and disassemble ASSY MOTOR 7310000670 4 Remove 2 screws 44654303 6 and disassemble Shaft Reinforce 45131201 5 Remove 2 screws 44654303 7 and disassemble ASSY PULLEY ID 7310000671 8 6 Remove 2 screws 44654303 9 and disassemble ASSY PULLEY DR 7310000683 0 7 Remove 1 screw 4650000132 12 and disassemble GEAR Z36W08M10 DR 2 8 Disassemble ASSY GEAR Z28W09M10 D 63 6 4 O Nautilus Hyosung Inc All Rights Reserved SP NAUTILUS HYOSUNG Service Manual Chapter6 Cash Dispenser Unit az A da 9 Remove 4 screws 44654303 4 and disassemble Double Bill Detection Section 7310000682 5 10 To assemble again

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