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SERVICE MANUAL - Frank`s Hospital Workshop

Contents

1. SV SOO0EEL BE reri 55 5278 1 OLNI HOLIMS 430 NO SLINn An 15 303 SISCEEZ 511 303 PIGCEEZ gI WEY 21140 O9 09 9 9In MW31N32 WV38 EOSZEEL WHY 591190 SM3H2S ONILNNOW 5 SV OVE 8708 3ovds ANO SLINN ONY AN 803 S 11 130 133HS NOII23S IN3WNOITV ATBWJSSY 313104802 43165 NI NMOHS SV H3IHHVO WOHJ S9I 3AOW3M ATddNS YSMOd 1293NNOOSIQ LINN 440 SYH LINN SHL WHY 21140 S3SSvd 11115 917 40 09 ON AHL SWIHS 108 YALAY SHOW GQdiViddH 38 AWW 9315 SIHL 38 V8 54315 1V3ddM 51190 JHL WOHJ OBOCEEZ WIHS 3AOW3H 5 384256 ONILNNOW WHY 21140 3Hl 3AOW3H H9IH 001 SI 21140 SHL WHv 21140 S3SSVd 917 JHL 40 11404 09 JHL dI SVH LINN SWIHS OML 9NIGOV H3ldv WHY 1140 3Hl SSVd 10 5300 11115 SIP JHL 40 118 4 09 JI SHOW 2 0 031 38 AWW 4316 SIHL 748 N HL V8 54315 d BW3SSv3H WHY 21190 JHL WIHS
2. ksngrua LSuLNINd WHO 081 40 INWA V SUV SXWOMLSN NHOLSISSH 310N ASn lud PLSOHPL xnq PLGORVL T S8ONLSd SJOVAWHINI YALININ 88408154 1088 0094 95 017066 e aos cao 99 20 www HOLOW 5 QNS SSWI 1 44018 904 NIVW 285 HT 8660 70750 INSOONIM 866 ONI SLINSWOHLSNI ety at T 496600 WHL OId a 482 HOLOSNNOO MST 40024584 1114 THY od ILLETGd 5 gt E MI I 8vu NT 9yu er 49866007 982 AST 40018558 ou WIGVO HOLOW TLLETgd 4 15 O SIXW A vsn SEE ntt00 SVO MOIOW X I9 195 20019599 AST 808 weasaus opid zua SIXV X ant 95 NIA 1449 0494 25 017055 e 409 samus smwos 9 0 9 nmwaa INOU SgxI uxe stwaowaay 80d NIVW 111 8660 70750 LA INSOONIM 866 avd QGNVIHOIH ONI SINSWDNLSNI WaL OId 108 084 S6SOHPL S6SOHPL
3. AVW SM3HOS 135 SL I33HM 34713 dave 508 l3VHS YOLOW 40 401 OL 13 030 M3H2S 135 I 882282 OL 5099 50 3111201 1 01 90088 3111201 S310N diHVHS 8 SAOWSY JWOIS LON 00 0 es QHIHI ONT SINGWIBISNTI 1 30 ON H 1N3SNOO N3LLIMM SS3MdX3 LNOHLIM SH3H1D 304 G3SN G31V3I dh AGSV 583810 01 035010510 38 TIVHS NIZUSHL GSNIVINOO NOLIVRSOXNI 3HL XON LT MSHLISN ONY SIN3WQHISNI 31 018 30 NOLLVWHO3NI ONV S00 010 FXX 7WIIN3QIJNOO SNIVINOO 1 3 200 SIHL 9 51 14 5 101 8650 90950 LA I SOONIM 866 HVd INI 16 SZ E 9 3333 109 1511 xe sive Joos ensnossa 6 62 E NOILONGOYd 01 3SV3133 E HONOL LON OQ SNOISN3NWIG GSDNVYSTIOLNN TIV 72 T38V1 NO 9 6050 NU G310N I I 53903 syang 11 d VHS 3A0W38 ONI_SINSWRUSNI X31 018 0 AN3SNO NillIBM SS34dX3 LNOHLIM 5 0351
4. 1 0 SO0ZEEL AT33H4 STAAIMS H3NOISN31 1138 OS N31H9Il H3ONIJ 1081 56061 886021 TIVLSNI SYVMGYVH 1 911 ONY NMOHS SV 8 015 31 1138 31v10H SM3HOS 34 914 WOVE ABSV H3IMHVO JHL 3AOW 01 LON TInd3HV29 38 SNI INDONW M3IHHVO JHL SSHONOL LI TIANA MOYA 1 2 8 JAOW 5901 11 TILNN QuHvMHOd H3IWHVO 1108 SM3H2S ONILNNOW 1 340438 2 xe 00ZT xe 0091 xc sqi u TT 3noHol 04161 33S ASSY H3INHVO ySOLT 34043 SEEGI SM3H2S SNIIN OW 1 5 1 84 122 1 N SEEGI 81091 TOFOEEZ B NMOHS Sv IN3INO ABSV YOLOW CH3HM 831114 336 841 8111 1 82159 8 d 8v2 M 03118915 01 03114806 SLNN c 11134 ONVLS 78 355 91 SOGCEEZ 9002 0140 NI Savi N33M138 H3IN3O LAVHS NO A TI33Hd G noHs 39viHHV2 NO A BW3SSV OL 3lV d 3SV8 dI 4 NMOHS SV SIF NO 32V G31NIVd 3SV8 31V ld 911 18 355 30 a3sn X04 2 11 130 335 Q31NIVd 3eva 3iv id LZOZEEL NMOHS 401 719134 T 11 130 T33HM XALI 1504 01 0 lH3SNI 2 YOLOW H311I4
5. 34 34 Optics Arm Alignment oro ci tret roni ee B 34 Keyboard Overlay Alignment 34 Performance Verification U ood ou hne apa u u 37 Power up System 36 r miu ete siti aki LOI esau 36 Calibration Plate lt u 37 Verification of Performance Using Liquid Test 39 Software Configuration sene nene 42 5 E EORR dA 42 Setting DATE TIME tto eee e Pete e la uti aaa aec 42 dele qv 43 Filt r Table RD Et 43 Time VerifiCation ini oett beate taut tud aive tate 43 Download Du ide 52 EquipmeritFlequired t u e tbt eic eere acct ec E 52 Backgro nd Information Dien re ED 52 ere 53 Software Parts Number List J U U U uu u u
6. 3015 br ace a S3HOLIMS TW 135 v Ivi3aa 33s x9 sive Joos pm Sy CIVOEEL uo E 0v1B31vW 323416 23 701 NMOG 3015 34111504 13 20S HOIH dIHO SUVMWHTA AGSY S3OVMS M 824 336 1322005 MOT 2012 LI MEE E A NMOG S3HOLIMS TW Las zo ND V AV IdSIG SNITIVISNI 3380338 SQv31 6 3H 3015 39705 391 SIHL ONIN3dO X34 QXTTVAISNI LON N27 GSN LON 91 3 FI I NI 31V201 01 AVIdSIC_ONILNNOW ualdv 39914 40 A3M 380538 OL 1
7. SM3H2OS 9NIINDOW WHY 51190 3Hl 3JAOW3H 001 SI WHY 21140 JHL WHY 1140 3Hl M3aNn SSvd LON 5300 SIP JHL 40 11 4 09 JHL H8 4316 OL O9 WHY 21140 3Hl 5355 4 SIC 3HL 30 09 ON SHI dI 98 9345 OL 09 211040 SHL SSVd LON 5300 910 JHL 30 NOILYOd 09 18 4316 01 O9 55323 SI 1 3 415 ON 1244402 SI 21140 LON 5300 11 04 09 ON 3Hl Wav 51130 YSONN S3SSVd SIF JHL 40 NOILYOd 09 JHL 31 y NI NMOHS SV SIP VO 3HL ONY WHY 21140 N33ML3H An ONY 015 HOd 61628667 PIGCEEZ SIC WHY 1140 09 0 09 3Hl 115 NI NMOHS SV H3INHVO JHL OLNI ETSCEEZ SIP 3lV d VO 31713 LYASNI SVH 9NIHION AdIH3A 841 4 8 OL SM3HOS ONILNNOW WHY 521140 3Hl 3noHOl SIF 3Hl 30 H3lN3O HL NI SI 8 LYHL OS WHY 551190 3Hl 16 78 4315 NI NMOHS SV H31N32 WV38 SIP LYASNI 711115 SI 39VWI JHL SM3HOS 9 11 dWv SHI N31H9II H3IWHVO JHL NO 39VWI 139 OL 1 918 1341 1 9NIMS HO UNV SLVLOYN S IVI3G 33S ONY AN X04 WHY 51490 lI 711 GHVMHOd dWVv 3Hl LSN AY Xe 5 384256 9NIINDOM SHL N3SO01 LI 5331415 1 JHL OS WHY 531140 JHL
8. ein 318V2 30 NOILVTIVISNI 803 3 71 139 335 GSTIVLISNI LON SIN3NOdWOO LON 91 3 SI S3 OH FI I S3 10H NI 31V201 OL AV dSIQ NILNNOW 380438 AV dSIQ OL TIEZ 830105 SALON 7 AY IdSIG ONITIVLSNI 380338 50 1 en WIHL 1334205 MOT 22014 3015 430105 193 205 HOIH SHVMWHIAJ NMOHS SV 339105 dVHM d3IT3M 554415 33044 01 SQV3 WHOd 5 S39VMS M 82d 130 335 6119 m 1019 Or Or 12 2013 5 Ur zn a an io O gu ven e 9 gn L i 7 0105 W3ldv SIHL 3AOW3H 71 1 0 336 QNHVOS 40 3015 39705 H3dWno QAY 30 8 11 130 335
9. 2s 5 OT33COBd STONY OUIHI 6 aa siva TEJ Kia EE maw LON 00 Se lt UCE SU HSINI4 RE 103 301 SIO 25 S32NYH3 01 NOILIODQGOHd Siva g 9315 85 5002 55061 0 1 2 9 xi OZOZEEL E0091 00LT gt 4316 4315 gs H OOZEEL 91 4 1 900401 82169 5550214 4 CT BUNT BIOcEEZ dVNS xe 89269 Xc sqi utti SNOYOL 6 138 Score NI 1514 NYHL 721 12 53413901 H3S012 930 893 40 1431 9 STOZEEL HONGYHL 14 6 1 SOOCEEZ xe Sr ici 21161 20091 3HVMOMVH SNIN31H911 240428 SNIHOnOL LON SI A3T nd 3010 GNAOUY 1999 TAVINI 98669 NMOHS SV 1N3INO Qv NE 174316 336 M3HOS 8 5 14 W3HSVMTI 10021 81091 19021 881001 335 WNOTLdO EROCEES 32 4315 335 NI 10 3 COSCEEL SIC 13534 4 4315 3015 135 8 SIXV X 1dVHS 02 4315 l1V3d3H A 3344 301715 1
10. Do You Have a 7330400 Main PCB Go to Flow Chart Daughter Board Replacement Photodiode with gold tab see drawing Aquire Photodiode 7330527 Aquire Kit 7330014 see Table 1 in Replacement Kits Go to Procedure Replacing Photodiode Go to Procedure Replacing Photodiode 26 ELx600 Service Manual Daughter Module Replacement Flow Chart Daughter Module with connector J1 see drawing 7330404 AS Photodiode with gold tab see drawing 7330404 5 Acguire Daughter Module Aquire Kit 77330414 or 7330413 UV NB Go to Flow Chart 7330015 Main Module Replacement see Table 2 in Replacement Kits Aquire Daughter Module Go to Procedure 7330414 7330413 UV NB Replace Daughter Module Go to Procedure Replace Daughter Module 800 Service Manual 27 Main Board Replacement Flow Chart Do You Have a 7330400 Daughter Module with connector J1 see drawing 7330404 5 Acquire Daughter Module 7330414 or 7330413 UV NB Main Module 7330415 and Cable I 7330528 Acquire Kit 7330015 Acquire Main Module see Table 2 7330415 and Cable I 7330528 in Replacement Kits Go to Procedure Replacing Main Module Go to Procedure Section 3 2 8 Replacing Main Module 28 ELx600 Service Manual Replacement Kits Kit for replacing Photo diode on main PCB 7330400 Part 7330014 7330527 Hamamatsu Photo diode with extended leads Gol
11. 55 19 30010 375 VIHJLIVW NIJSVW JHL 3AOW3H 5 SV OlOHd 180 IGF 98ECS N d fISLVWVWVH SNITIVISNI dI 3016 YN 28SO9F I TIN HLIM WOG JO A1N3NOdWO2 NI WS8TOdf SNISN 1VOO Z 80123 02 55 9 30010 3HL 8 55302044 T8 d 5535054 SNIYNLOVANNVYW 31 OIG8 Yad 56332084 1 55200644 55 SODHLSA AG G31VO2 38 T1VHS bIPOEEZL N d 118 SNOILONYLSNI TVNOILIGQOV 3NO SI JI 4308105 HLIM 71114 82d 3A08V SIO OL 010 30010 7 8 HLIM A BW3assv 138 1 8 434106 NV3TD ON ASN LNIYd Yad 30010 TIVLSNI S 142081 HHc 33V8 P zW9 130N 40 N 40 73437 SSSNITINVS1D V 3AIHOV 01 YANVSTS DINOdVYLIN HO VdOHdOSI HLIM NV3 TO E v JIV130 336 3NO SI 3H3Hl 3397105 HLIM 182 30H 9 111472 3 010010Hd 1d329X3 SIN3NOdWO2 TIY TIVISNI 1 3 ETFOEEZ S N d 118 HO3 A BW3SSV LNSYYND 82d 0170554 T gt E O 22 LON ANA LNONA SSH I 2 ER 04 NIVW uii vu unes d aiva 15 0 3915 397105 9
12. Kiss ZHAG ZIE 809472 JSOVJHSINI LIE 91 201682 NIV INIV 3005 5 191 NINIO 10014548 VA L t WAZI WAZT ant ant ant ant Y 929 WAZI WAZT 2210121 21 EZSLAY LNOWJ DO TIVNV INOA NIA 120141 WAZT ant 2210121 07 LSU adoot 080 9 OL 934497105 80014 OLOHd SELON S NOILVWHOANI IVNOILIQGQV OS vOTOCEL SW OTPOEEL LINOWIO SIHL HLIM NYO SdWV 18 ALOWAY 41815504 OML QNTIVLSNI LON xuV VauV NIHLIM SLINSNOdWOO os otvoccL s 401 onma 4 SSTT dod 8660 70750 LA INSOONIM 866 XOT QNVIHOIH ONI SLINSWOWLSNI N3L OIG QNXOSHO s Nau STIVAONddV Lino 22450161 Lino 22XG0 I8L TZ8SNI u 022 dWV l AOT 3n00001 8115 AOT 3000001 1 89 898 Tuo 13 114405 4 SV sarun wugpe pue ureeq ted 9LSCWI 20 NIA yogad 440 NO 1512 1 128581 ino NIA 4 WEESIS T 20 2
13. 7330006 7330007 7330202 7330202 5 7330208 7330208 5 7331015 7331027 7332000 7332022 7771010 7771012 8290202 6 00 6 00 6 00 4 00 1 00 1 00 1 00 1 00 1 00 0 00 4 00 1 00 0 00 1 00 1 00 0 00 0 00 0 00 0 00 1 00 1 00 1 00 1 00 1 00 1 00 0 00 LKWSHR 8 HELICAL SPR SS WSHR FL 188IDX 4380DX 049 SS SCR SOCK CAP 8 32X3 8 BLK SCR PLASTIC HEAD 6 32X 31 FILTER ASBY 340NM READER FILTER ASBY 405NM READER FILTER ASBY 450NM READER 490NM READER FILTER ASBY FILTER ASBY 630NM READER SOFTWARE KCJR PC DOS V1 14 FSTNR 8 32X3 8 BLACK SLOT SHIPPING ACCESSORIES FINAL ASBY FINAL ASBY UV FINAL ASBY NARROW BEAM FRMWR DOWNLOADED CODE 2 83 FRMWR DOWNLOADED CODE V2 83 N FRMWR CONFIG 8000 V2 80 FRMWR CONFIG ELX800UV V2 80 DECLARATION OF CONFORMITY OVRLY 800UV FRONT WHEEL FILTER COVER FILTER WHEEL LABEL ETL UL CSA 1010 1 LISTED xO UU p QO W wW w w j T TAG S N WITH CE MARK SFTWR INSTL DEF RDR PRO 1 32 IN POSITION 5 IN POSITION 1 IN POSITION 2 IN POSITION 3 IN POSITION 4 TOOL ONLY DOCUMENT ONLY TOOL ONLY TOOL ONLY TOOL ONLY TOOL ONLY INSTALLED BY CERTIFIED TECH INSTALLED BY CERTIFIED TECH TOOL ONLY ELx600 Service Manual 75 SHIPPING ACCESSORY LISTS PART ELX800G DESC X Y READER GENERIC AS OF 6 13 98 COMPONENT REFERENCE NUMBER 16016 17054 19017 19159 2872086 2874405 2874450 2874490 2874630 3070186 49
14. 95 017066 samus _ resco 591 sev 82d NIVN su 8660 70750 LA 5 866 nd QGNVIHOIH ONI SINSW NLSNI 45 014 Pen ESN SYOLIOWdWO 55 4 LENIEN 25017150 osn sen OL oL OL orn ttn Ten OL OL OL 6pa ben oen OL s FOVO EEZ AU ugo 39NIMVUU 31v25 nys MYS 75 5 zi 011 0054 OL l 8660 IA 1 500 868 MjVd ONT 5 431 018 TGNT95Bd0 HOSN3S 0190 Y 210 3 78 berocel 301 23385 ONIMVUG 31 95 5572076 IdWV 31 0 198405 824 n 8860 vOrGO LA 500 1 oe 966 08 AHVd ONT SLNAWNULSNI 25 Adl OLE Co NOTLONGOd Ol ON dM eee HVS 66 21 6 06992 STVADtiddV Ex eere een INSTRUMENTS INC HIGHLAND PARK BOX 998 WINOOSKI VT 05404 0998 TITLE PCB FRONT END UV CUR AMP ASBY A 7330413 SC sca e NONE sca e NONE SHEET 1 OF UNLESS OTHERWISE SPECIFIED OTHERWISE UNLESS OTHERWISE
15. SH3H10 OL 38 TWHS Q3NIVINOO 1 16 1 1 018 30 ANVI3INdONd ONV S00 FXXX 010 XX 1 ect 101 SIO X 8660 90960 14 IXSOONIM S3ONVH3 Ol NOI I2Q0Q008d 866 ONY H3IH S3HONI NI SNOISN3WIG v SANSWOBULSNI WOR A8SV 21140 NI 32Vduns 3AII123 33d HIIM LN3SNI EEOCEEL q 318 5 3SV8 WHV 591190 3Hl 3903 SIHL c l XOHddV 202 vSS6v 85029 318 5 3718 355 NAHM JILLVY LON Q InOHS SN31 310N SH39NI J M 53903 NO 1d32X3 HONOL LON 00 CEOCEEL ScOCEEZ Xc N31H9Il SINIBSdH39NIJ HO 1500 40 3383 5 G3G33N 31 H3dvd 5831 HLIM 375 S v3HHL OL 90099 Z Z 3111207 S3LON 1 1 53943 suang TV Ase duvus 8 NOLIJnOOd SS6v JO 11 201 914 3 SHO X31 018 30 1215 35 02 N3LLIMM SS3dX3 SH3HIO SW3Hi0 01 035070610 6 An CENIVINOD MON LI 19 1431 WHV 21140 MU EIL i vau DWLINGOIANCO SNIVINCO 1 200 HSINIJ 5 XX
16. BILL OF MATERIALS REPORT DESCRIPTION lt LKWSHR 8 HELICAL SPR SS WSHR FL 188IDX 4380DX 049 SS SCR SOCK CAP 8 32X3 8 BLK SCR PLASTIC HEAD 6 32X 31 DUMMY FILTER FILTER ASBY 405NM READER FILTER ASBY 450NM READER 490NM READER FILTER ASBY FILTER ASBY 630NM READER SOFTWARE KCJR PC DOS V1 14 FSTNR 8 32X3 8 BLACK SLOT SHIPPING ACCESSORIES FINAL ASBY FINAL ASBY FRMWR DOWNLOADED CODE 2 83 FRMWR DOWNLOADED CODE V2 83 N FRMWR DWNLD ASAY CONFIG V2 80 G FRMWR DWNLD ASSY CONFIGV2 80 G DECLARATION OF CONFORMITY OVRLY 800 FRONT WHEEL FILTER COVER FILTER WHEEL LABEL ETL UL CSA 1010 1 LISTED F Orr gt O gt 200000 TAG S N WITH CE MARK SFTWR INSTL DEF RDR PRO 1 32 INFORMATION IN POSITION 5 IN POSITION 1 IN POSITION 2 IN POSITION 3 IN POSITION 4 TOOL ONLY DOCUMENT ONLY TOOL ONLY TOOL ONLY TOOL ONLY TOOL ONLY INSTALLED BY CERTIFIED TECH INSTALLED BY CERTIFIED TECH TOOL ONLY 73 SHIPPING ACCESSORY LISTS PART ELX800NB BILL OF MATERIALS REPORT DESC X Y READER NARROW BEAM REV X AS OF 6 13 98 COMPONENT REFERENCE NUMBER 16016 17054 19017 19159 2872086 2874405 2874450 2874490 2874630 3070186 49748 77330002 7330005 7330007 7330202 7330202 5 7330209 7330209 5 7331015 7331026 7332000 7332022 7350005 7771010 7771012 8290202 74 QTY PER ASSEMBLY 6 00 6 00 6 00 4 00 1 00 1 00 1 00 1 00 1 00 0 00 4 00 1
17. Document History Revision Date Description A 7 18 95 Release to Production B 10 1 96 Include Daughter PCB and New Main PCB C 8 4 98 Added 7330415 PCB Included the service procedures and data sheet viii ELx600 Service Manual Technical Notes This section is for periodic technical updates which are added to the manual at a later date e When replacing the Main PCB R5 is of concern If the reader is an 800 R5 is removed by cutting leads close to PCB If the reader is an ELx800UV or an ELx800NB R5 remains installed e When using an ELx600 of any variation the power supply should be placed as far away from the reader as possible e When the printer is plugged into the reader before power up the reader may hang during initialization If this happens remove the printer cable and power up the reader then plug in the printer 800 Service Manual ix ELx600 Service Manual Theory of Operation The function of each area will be discussed in the order defined with in the table of contents in the front of the manual Schematic diagrams as well as an electronics block diagram are included in the back of this document External Power Supply The ELx800 is designed to function from a regulated 24 volt DC power supply It typically requires less then 1 6 amps peak to function The external power supply provides 24 volts DC at 1 6 amps min from line voltage between 90 264 VAC 50 60HZ The output connector has the
18. 55102 A D 16BIT IC 80C186 20 UP PLCC IC DS1233 10 ECONO RESET VOLT REF 2 5 VOLT REF 1 2 LT1004 4 TRANS ARRAY 2003 DARL 5V IC STEPPER MOTOR DRIVER IC DS1215 TIME CHIP PHANTOM 072 VOLT REF 5V LT1021 IC 7523 8 BIT D A CONVERT IC D A DUAL 7 BIT IC 128KX8 CMOS STATIC RAM IC AM29F040 120 512K FLSH MEM TRANSZORB 33V 1 5KE33A IC FLASH MEM 128 8 RES 2 10K OHM 1 14 RES 30 0 OHM 5 1 4W RES 49 90K OHM 1 1 4W RES 1 00M OHM 1 1 4W RES 10 00K OHM 1 1 4W lt WuuwuwuUW u b uaoO u uuwuOG uU UU uununnamuu n nuwuw INFORMATION ca 723 43 720 21 26 44 45 CO N 16 42 OR 731 33 747 48 9 0301 15 2 27 U11 U25 39 54 U40 012 010 017 U24 38 53 U36 51 U34 49 CR2 U35 50 R4 R51 56 R24 R14 R65 ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330410 DESC OBSOLETE SEE 7330415 AS OF 6 16 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY 32047 9 00 32085 4 00 32099 2 00 32112 3 00 32113 1 00 32140 1 00 32141 1 00 32158 1 00 32195 4 00 32228 1 00 32232 8 00 32296 1 00 33047 6 00 33074 1 00 35009 1 00 37002 4 00 37007 3 00 37046 6 00 37094 1 00 38062 1 00 38063 1 00 42150 1 00 42171 1 00 42225 1 00 42269 1 00 42311 1 00 42332 3 00 42552 1 00 46082 1 00 48225 1 00 49014 9 00 49149 2 00 49478 1 0
19. 9 TER 39nv9 90105 3MIM 0190 1511 3HIM xa Joos rss sda 6 29962 01 v EA OEOB QQV 0162 130 M3IA OVE 0140 1 9NIS99flld OL Yad XOHddV S3HIM 31319395 3SIMH3HIO SS3 Nf 05 34V SNOISN3AIQO 138V1 NO 3 8060 NU S310N 7 I I 5 SV LOSOEE O ONI SINSWNYLSNI 1 018 30 SNIMVHO a YOLOW SIXV X SH3H10 0361 1 583110 01 035070510 38 TIVHS GBNIVLNOD NOTLVWHOANI SHL YON 11 UBHLISN ONY ONI 431 018 30 NOILVWHO3NI ABHVI3INdONd WIIN3OIJNOO SNIVINOD 00 SIHL 8650 0960 LA ISOONIM 866 HVd ONV IHOIH INI SLNASWNALSNI 4 5 88 53903 58808 11 3NON WOS S00 XXX OIO XX HSINI4J 5 101 H19N31 1511 341 N d tks 39nv9 QUIM 9 NNOO 522 NOILdIUOSJO e 1 OL asyay v nm 4 T NId OS JAVY SNOISN3AIG GSDNSYSTIOLNN 11 TH8V1 NO 4 Z0S0EEZ T S3 LON
20. 1 00 1 00 2 00 1 00 1 00 1 00 1 00 1 00 1 00 0 00 0 00 0 00 0 00 0 00 1 00 1 00 2 00 2 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 DESCRIPTION LCD 2X24 SUPERTWIST DISPLAY MOTOR STPR 1 8DEG FLAT SHAFT LENS BICONVEX BK7 BOX 18 50 X 17 75 X 12 625 BELT TIMING 320T 3 16W D BELT TIMING 340T 3 16W B SWITCH SPST ROCKER PANEL MNT PWR SUPPLY 24VDC DESKTOP MOTOR STEPER SIZE 17 SGL SFT FILTER WHEEL MOTOR FLEX CIRCUIT 12 COND 8 00 SR KIT SVCE PHOTODIODE REPLACMENT KIT SVCE DAUGHTER MOD REPLMT FRMWR DOWNLOADED CODE V2 83 FRMWR DWNLD ASSAY CONFIG V2 80 FRMWR CONFIG ELX800UV V2 80 FRMWR CONFIG ELX800NB V2 80 FRMWR CONFIG ELX800G V2 01 MAIN PCB ASBY MOVING INTCON PCB ASBY SVCE CABLE LAMP ASBY BULB UV NB REPLACE ASBY CABLE CURRENT AMPLIFIER SERVICE MANUAL OVRLY KEYBOARD READER SPRING MICROPLATE RETAINING COVER TOP CARRIER MICROPLATE LENS OPTICAL MIRROR OPTICAL JIG FILTER WHEEL MOTOR SPACER JIG AUTOCAL KIT FIELD SOFTWARE UPGRADE REV g m gt Z gt T O g g gt gt O gt O gt gt O m 0 0 gt GO Q O INFORMATION CABLEI ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330401 DESC MOVING INTCON PCB ASBY REV A AS OF 6 16 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION 7330401 AS 0 00 MOVING INTCON PCB ASBY 7330401 SC 0 00 MOVING INTCON PCB ASBY SCHEM 7331401 1 00 MOVING INTCON PCB 28076 1 00 O
21. 5 OS JAV SNOISN3AIG GSONVYSTIOLNN TIY T38v1 NO 8 EOSOEEZ NU G310N 1 15 185889 zu LLIZY 1511 e Sa sawu asss a 2 s 5 JAOWSY 548 6 E1 6 NOIL2hn OHd 01 Sd Gad V 7 8 8 INI SINGWIBMISNI 1 018 40 ON AN3SNOO NillIMM SS3HdX3 v6 9 cl SH3H10 504 0360 1 5 1 4 30 NOTLVRUOANT 8 13184084 NV AWLINSOTANCD SNIVINOO 51 9 HSINI4 5 SEES 101 8660 0 50 LA I XSOONIM 866 Hvd SLNAWNALSNI LLvcv 08r lt r OBv Cv 9 8 1 SIHL LON 05 SNOISN3AIG Q3ONVH3 IDOINDO T38V1 NO 0 NU HI9N31 SALON 102 1511 3HIM I 1 53903 ng TW 023 NOILldIHOSJQ I duvHS Sd 31V2S LON 00 E 01 s L L SINA NISNI JGL 0I8 20 1NGENCO 1rDHLIN tO GHI BON LT QNI V 1 ULIN ONV ONT SUNGHTR
22. 7330005 0 00 FINAL ASBY DOCUMENT ONLY 7330400 1 00 MAIN PCB ASBY G 77330500 1 00 GENERIC FINAL KIT F 7330512 1 00 OPTIC ARM ASBY B 7330515 1 00 CARRIER ASBY A 7331001 1 00 OVRLY KEYBOARD X Y READER C 77331003 1 00 OVRLY FRONT A 7331006 1 00 LABEL UNPACKING A INSTRUCTIONS 7332009 1 00 COVER TOP G 7332030 1 00 PLATE BASE PAINTED D 7332034 1 00 SHIPPING BOX END CAPS SHELF D 7770102 1 00 LABEL FCC COMPLIANCE A Installed by QC 7770107 1 00 TAG S N AW D Installed by QC 7771009 1 00 LABEL CE MARK A Installed by QC 7771010 1 00 LABEL ETL UL CSA 1010 1 LISTED Installed by QC 9001018 1 00 LABEL IN VITRO DIAG USE A Installed by QC 91046 0 00 BUBBLE PACK MED 24 W A A R 64 ELx600 Service Manual BILL OF MATERIALS REPORT PART 7330400 DESC MAIN PCB ASBY 29 Jun 1995 Page 3 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION 04018 1 00 LCD 2X24 SUPERTWIST DISPLAY 12089 4 00 SCR PAN 2 56X1 4 SS PHIL 16001 4 00 LKWSHR 2 HELICAL SPR 21010 3 00 DIODE IN5821 SCHOTTKY 30V 1 4W 23013 2 00 OP AMP LT1012CN8 SINGLE 23021 1 00 VOLT REG ADJ 1 5 317 23026 1 00 VOLT REG 5V 78L05A 23029 1 00 VOLT REG 5V 79L05 23072 1 00 VOLT REG LM2575T 23092 1 00 VOLT REG ADJ LM2576 SWITCHER 25027 2 00 IC 74HC595 SHIFT REG 8BIT 3ST 25051 1 00 741 504 HEX INVERTER 25084 2 00 IC 74HC541 TS OCTAL BFR NONINV 25086 5 00 IC 74HC574 OCTAL D FLIP FLOP 25094 1 00 IC L7662CPA NEG CONVERTER 25106 1 00 74 245 OCTAL TR
23. L1 2 A R 85 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330410 DESC OBSOLETE SEE 7330415 AS OF 6 16 98 DESCRIPTION REV COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY 7330400 0 00 7330410 5 0 00 7330410 5 0 00 7330505 1 00 7330525 1 00 81004 10 00 81006 1 00 81021 1 00 81027 2 00 82003 6 00 82005 18 00 83021 1 00 83023 1 00 83049 4 00 84003 1 00 84039 8 00 84054 3 00 85002 1 00 85024 60 00 04018 1 00 12089 4 00 16001 4 00 32044 2 00 47049 1 00 47050 1 00 54005 1 00 65020 1 00 7330200 1 00 32126 1 00 42310 1 00 37114 1 00 86 MAIN ASBY MAIN PCB LESS FRONT END MAIN PCB LESS FRONT END PCB W SWAGES ASBY CABLE DAUGHTER PCB INTRCON CAP 100 UF 63V ELEC CAP 470 uF 10V ELEC CAP 680 UF 50V ELEC VERTICAL CAP 10000UF ELECTROLYTIC CAP 10 uF25V TANT 35V TANT gO gt O T gt wr CAP 1000 pF 200V DISC CAP 100pF 200V DISC CAP 33PF 100V CER CAP 068 uF 100V FILM CAP 820 PF 200V 1096 X7R CAP 0033UF FILM CAP 01 uF 100V 196 CAP 1UF 50V CER gt 9 p gt gt gt gt gt gt LCD 2X24 SUPERTWIST DISPLAY C SCR PAN 2 56X1 4 SS PHIL A LKWSHR 2 HELICAL SPR A RES 20 00K OHM 1 1 4W B BATTERY 3V LITHIUM COIN A BATTERY HOLDER 3V LITH COIN A SW DIP 4 SW SIDE ACT A BUZZER 3 16V PIEZO C FIRMWARE ASBY C RES 1 870K OHM 1 1 4W B HEDR 14PIN FOR LCD MOUNTING A CERAMIC RESONATOR 2 00MHZ INFORMATION DOCUMENT ONLY DOCUMENT O
24. This power supply is a positive to negative voltage converter The supply creates 12 volts from a 412 volt source U4 is the device which has no external resistors C7 and C18 are essential to the correct operation of this charge pump device This supply is used as the negative supply for bipolar devices as well as the source for the 5VA supply 5VA This power supply is a linear regulator U7 which converts 12V in to 5 0 for use as the positive supply for the A D converter U9 5VA This power supply is a linear regulator U6 which converts 12VA in to 5 0V for use as the negative supply for the A D converter U9 ELx600 Service Manual CPU Refer to pages 1 2 of the 7330400 SC 7330410 5 or 7330415 SC ELx600 uses a 16 bit 80C186EB U30 microprocessor which runs at 16MHZ The clock frequency is derived from a 32MHZ crystal 028 The power on reset is provided via a solid state device 1729 The system has a real time clock 040 which has an external battery BT1 3 0 volt lithium coin Memory The CPU uses variety of memory A block of FLASH EPROM U49 U34 16 524288 bits 18 used for storage of application programs A smaller block of FLASH EPROM U50 U35 16X131072 bits is used for variable assay parameter storage A block of STATIC RAM U51 U36 16X131072 bits is used for program operation storage and a block of U52 U37 16 32768 bits is used to store the boot up program Motor Drivers Refer to
25. 00 0 00 1 00 0 00 0 00 0 00 0 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 0 00 DESCRIPTION lt LKWSHR 8 HELICAL SPR SS WSHR FL 188IDX 4380DX 049 SS SCR SOCK CAP 8 32X3 8 BLK SCR PLASTIC HEAD 6 32X 31 DUMMY FILTER FILTER ASBY 405NM READER FILTER ASBY 450NM READER 490NM READER FILTER ASBY FILTER ASBY 630NM READER SOFTWARE KCJR PC DOS V1 14 FSTNR 8 32X3 8 BLACK SLOT SHIPPING ACCESSORIES FINAL ASBY FINAL ASBY NARROW BEAM FRMWR DOWNLOADED CODE 2 83 FRMWR DOWNLOADED CODE 2 83 FRMWR CONFIG ELX800NB V2 80 FRMWR CONFIG ELX800NB V2 80 DECLARATION OF CONFORMITY OVRLY 800NB FRONT WHEEL FILTER COVER FILTER WHEEL EXCEL RDR DATA LG ASBY gt gt gt gt LABEL ETL UL CSA 1010 1 LISTED S N WITH MARK SFTWR INSTL DEF 1 32 INFORMATION IN POSITION 5 IN POSITION 1 IN POSITION 2 IN POSITION 3 IN POSITION 4 TOOL ONLY DOCUMENT ONLY TOOL ONLY TOOL ONLY TOOL ONLY TOOL ONLY PUT IN BOX W READER INSTALLED BY CERTIFIED TECH INSTALLED BY CERTIFIED TECH TOOL ONLY ELx600 Service Manual SHIPPING ACCESSORY LISTS PART ELX800UV DESC X Y READER UV AS OF 6 13 98 COMPONENT REFERENCE NUMBER QTY PER ASSEMBLY BILL OF MATERIALS REPORT DESCRIPTION lt INFORMATION 16016 17054 19017 19159 2874340 2874405 2874450 2874490 2874630 3070186 49748 7330002 7330005
26. 00 1 00 1 00 1 00 0 00 DESCRIPTION TERM CRIMP PIN 22AWG GOLD CONN 4 P 100 RCPT LABEL CABLE 1 X 5 X 1 4 BULB 3 5V 45AMP CABLE LAMP ASBY INFORMATION USED ON CABLE C USED ON CABLE C USED ON CABLE C USED ON CABLE C DOCUMENT ONLY ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330502 DESC CABLE MOTOR Y AXIS ASBY REV AS OF 7 11 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 19169 1 00 CLIP EXTRNL RETAN RING 25 A USED ON CABLE A 3122023 1 00 MOTOR STPR 1 8DEG FLAT SHAFT G USED ON CABLE A 4032126 1 00 PULE TIMBLT 18TOOTH MOLDED D USED ON CABLE A 42375 4 00 TERM CRIMP SOC22AWG GOLD USED ON CABLE A 42377 1 00 CONN 4 5 100 22 28GA RCPT B USED ON CABLE A 48221 1 00 LABEL CABLE 1 X 5 X 1 4 B USED ON CABLE A 71035 0 21 FT SHRINK TUBE 1 4 A 2 5 USED ON CABLE A 7330502 5 0 00 CABLE MOTOR Y AXIS ASBY C DOCUMENT ONLY 42058 1 00 TIE WRAP 3 A USED ON CABLE A 800 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330503 DESC CABLE POWER INPUT ASBY AS OF 7 11 98 COMPONENT REFERENCE NUMBER QTY PER ASSEMBLY DESCRIPTION REV INFORMATION 42086 42177 42551 48221 54013 71093 7330503 AS 96 2 00 1 00 1 00 1 00 1 00 1 10 FT 0 00 TERM FTAB 25 22 18 INS TL1 INDS 3 5 156 18GA CONN DC INPUT 5 5X2 1MM LABEL CABLE 1 X 5 X 1 4 SW SPST
27. 1 00 CABLE PARLLEL PORT DB25 13X2 A 49128 6 00 SPCR FF 6 32X 25L HEXAL B 17033 2 00 WSHR FLAT 4 125X 250 SS A 92 ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330500 DESC GENERIC FINAL KIT REV AS OF 6 29 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 16002 4 00 LKWSHR 4 HELICAL SPR SS A 16003 12 00 LKWSHR 6 HELICAL SPR SS A 17055 4 00 WSHR FL 156IDX 3750DX 049SS 19145 2 00 SCR SOCK 4 40 1 4 SS A 19017 1 00 SCR SOCK CAP 8 32X3 8 BLK A 19331 4 00 SPCR MF 8 32 1 625 STEEL 7332028 1 00 SPACER TENSION ARM C 7120595 1 00 IDLER PULLEY ASBY B 17003 4 00 WSHR FL 156IDX 3120D B 7332020 1 00 ARM BELT TENSION B 7332004 1 00 SPRING TORSION B 16016 8 00 LKWSHR 8 HELICAL SPR SS A 17054 7 00 WSHR FL 188IDX 4380DX 049 55 C 7332001 1 00 FILTER PHOTO DETECTOR BG 18 A 7332024 1 00 HOLDER OPTICAL SENSOR B 3402000 1 00 LENS BICONVEX BK7 C 19143 4 00 SCR SOCK 8 32 1 2 SS A 19186 14 00 SEMS 6 32X1 4 ST PHILITOOTH A 66006 0 01 LOCTITE 242 BLUE A A R 66033 0 01 LOCTITE INSTANT GEL C A R 18038 4 00 WSHR 130IDX 2500DX 020T NYLN A 7332031 1 00 SPCR FF CVR BTM RELIEVED D ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330501 DESC CABLE LAMP ASBY AS OF 7 11 98 COMPONENT REFERENCE NUMBER 42374 42381 48221 49380 7330501 5 94 PER ASSEMBLY 2
28. 7330501 7330502 7330503 7330504 7330506 7330507 7330508 7330509 7330513 7330515 7330522 7330523 7330524 8050509 22 X Y Reader X Y Reader Narrow Beam X Y Reader UV X Y Reader Generic Shipping accessories Final assembly Final Assembly UV Final Assembly Narrow Beam Final Assembly Generic XY Kit services ELx800 Main PCB assembly obsolete Moving interconnect PCB assembly Front end UV NB current amp assembly Front end current amp assembly Main PCB assembly Generic final kit Cable lamp asby Cable motor Y axis asby Cable power input asby Cable lamp extension asby Cable opto 14L asby Cable X axis motor Mech pre assembled asby Cable Lamp UV assembly this is the replacement part for UV and NB units Bulb with wrench replacement asby this is the replacement part for non UV or NB units Carrier asby Optics arm asby Optics arm UV asby Optics arm narrow beam asby Cable filter wheel motor asby ELx600 Service Manual SHIPPING ACCESSORY LISTS PART ELX800 DESC X Y READER AS OF 6 13 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY 16016 6 00 17054 6 00 19017 6 00 19159 4 00 2872086 1 00 2874405 1 00 2874450 1 00 2874490 1 00 2874630 1 00 3070186 0 00 49748 1 00 77330002 1 00 77330005 1 00 7330005 0 00 7330202 0 00 7330202 5 0 00 7330203 0 00 7330203 5 0 00 7331015 1 00 7331024 1 00 7332000 1 00 7332022 1 00 7771010 1 00 7771012 1 00 8290202 0 00 ELx600 Service Manual
29. SEMS 4 40X1 2 ST PHIL ITOOTH OVRLY 309 TEMP WARNING TIE WRAP 3 SPACER MF 6 32X 750 SS HX SPACER THRU 44 250 ALBRD MOUNT CABLE TIE PAD 5 X 5 CABLE LAMP EXTENSION ASBY CABLE LAMP UV ASBY OPTIC ARM NB ASBY RETAINER MIRROR MIRROR OPTICAL SPACER LENS HOLDER LENS LENS OPTICAL NARROW BEAM RETAINER BULB COVER OPTIC ARM ARM OPTICAL MACHINED NB LOCTITE 242 BLUE LOCTITE INSTANT GEL REV OQ gt gt gt O 2 2 9 gt gt gt OQ gt gt gt gt gt gt gt gt INFORMATION CABLE D CABLE G DOCUMENT ONLY A R A R ELx600 Service Manual Service Parts List ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 ELX800 19337 28114 41038 41039 49746 49748 54013 61062 68019 68020 71154 98145 99204 2872086 3122023 3402000 7330202 7330203 7330400 7330401 7330404 7330405 7330410 7330413 7330414 7330415 7330513 7330516 7331001 7331005 7332009 7332013 7332032 7332033 7332041 7332500 7332508 7332515 7332514 8050517 8290202 04018 Screw 6 32 x 1 1 4 Photodiode TO5 Belt Timing X Belt Timing Y Bungie Cord Screw 8 32 x 3 8 Switch SPST Rocker Power Supply 24 VDC Stepper Motor X Axis Motor Filte
30. This will expose the main circuit board The battery is along the front edge of the board Use a small screw driver to pry it out of the battery holder Replace the battery with a new one BTI 47049 or Renata CR2450N 3 0v lithium Coin Mark the battery with the date installed so that battery age can be determined at a later date 3 Replace the base pan and all of the screws The black slotted screws go in the holes which hold the top shroud down these are the ones which have a larger space between the base pan and the standoff inside The standoffs which touch the base frame take the hex head Screws 4 The instrument should keep time correctly once the time has been set see operators manual If this is not the case another problem exists with the mother board Optics Photodiode Background At time of printing of this manual there are multiple optic photo diode configurations The original configuration had a photo diode soldered to the main board 7330400 A modification was made to place the photo diode on the daughter module 7330404 403 This was to reduce noise errors The daughter board also has more then one configuration The original daughter 7330404 403 module used a UDT photo diode Silver The current daughter module 7330414 413 uses a Hamamatsu 05 photo diode Gold Use the following flow charts to determine what module and kit is needed for replacement ELx800 Service Manual 23 Photodiode Replacement Flow Chart
31. YSONN H3IHHVO 3HL 30175 111 dWvi NO 29018 JHL HLIM H3IMHVO SHL 3AOW3H J gus 28 4315 88 315 V8 315 INSWNOTW 551140 vs se a 8 246 Ned iva 9 NOIW AVTH3JAO ANOHJ 9IP WwW amp 05 336 dOL H3A02 30V4 H3dAVHO 1 323180 H3d S I38V1 WW 32 3AVH SOVL VIHIS vy NOLIVIS INI LV Ng 7 1531 ONISN 51531 TIV NVIDINHOSL 031311832 GSTWLSNI 38 OL 9315 1531 ONIMOTIOS 1531 1531 32V ld NI ONY 9NIINDOW LNOHLIM IIOZEEZ NOLLISOd S31DN 1 snidva ASNIVSV AN3W32V ld 1004 Wuaggna Sir SISZEEL 11 315 9 11 130 01 4315 1102 AN3INN9I TV 1334 9I 9 11 130 335 H3A029 NILNNOW 330338 1334 3990 NOILISOd 01 POScCEEZ 91 3SN ENIHOVIIV 350339 1335 Addy TIOCEEZ xg 5041 xg 91091 Ne Q3HInO3M dI 75 US 3 N N N N 6001444 335 WWW 711130 T38v1 336 38v1 asn 9VIQ OHLIA NI 8101006 I 5 11 130 336 NOI V3H SONIS I33HM NOIIITIOA3H T33HM 31V10H W 0
32. axis was moved to a point where the light beam from the optics arm was expected to be detected by the measurement electronics but was not Probable cause X or Y axis cases loose belt or loose motor pulley or bad motor drive which causes the carrier to not move where it was sent Filter Wheel motor case Filter wheel homing hole blocked filter wheel drive gear loose or motor drive failure causing inadequate filter wheel movement A bad bulb could be responsible for the filter wheel not finding the home position ERROR 0400 X AXIS FAILED POSITION VERIFY ERROR 0401 Y AXIS FAILED POSITION VERIFY ERROR 0402 FILTER WHEEL FAILED POSITION VERIFY These errors indicate that an axis failed its position verify test The position verify test keeps track of all axis moves so that when the axis returns home it is expected at a specific step count If the axis gets home early to few steps or late to many steps the test fails Probable cause Belt slipping cause by incorrect tension loose motor pulley or loose belt clamp A bad motor drive circuit ERROR 0500 FILTER IS NOT INSTALLED This error indicates that the filter wheel has an open filter location Probable cause filter locations must have either a filter or a filter blank BTI 2872086 installed or this error will result If the entire wheel is not installed this error will also result 18 ELx600 Service Manual ERROR 0601 FILTER 1 GAIN OUT OF RANGE ERROR 0602 FILTER 2 GAIN OUT O
33. complete the demo checklist When service has been completed install the shipping accessories described by the shipping instruction document 7331006 Use Lab tape to tape the screwdriver and instructions onto the instrument This completes the service procedure ELx800 Service Manual 45 CONFIDENTIAL Bio Tek Instruments Inc Model 800 and Variations Procedure 7330005 SD Title Final Asby Service Data Sheet Rev Description of changes ECO Date A Release To Production 29167 04 30 97 B Added blank carrier changed gain 30814 07 09 98 Technician Model IR 1 Decontaminate unit and tag to indicate status V 2 List accessories 3 Record the following before servicing Base Code Ver EPROM Assay Ver 4 Filter locations WI W2 W3 WA w5 Programmed Wi W2 W3 WA 5 5 Record serial port parameters 1200 2400 9600 Record the report output status Print Computer Both Note For any of the following steps attach all printouts to IR 6 Perform a self test See the 7330005 DS for the self test PASS FAIL criteria s Does the instruments PASS yes no If No do not fix at this time report discrepancies on IR 46 ELx600 Service Manual 7 Calibration Plate Test See the 7330005 DS for the calibration plate PASS FAIL criteria s Does the instrument PASS If No do not fix at this time report discrepancies on IR 8 Duplicate customers complaint If No Contact customer and
34. disconnect it from the connector at the back of the optics arm Connect the new bulb insert the new bulb into the bulb retention springs Power up the unit The lamp should light and the instrument will initialize An error may or may not happen Ignore any errors and press the stop key to stop the error beeper To align the bulb follow the steps outlined below A Press the UTIL key form the main menu Press the SETUP key then press the MORE key twice Now press the BULB ALIGN key The carrier will move into a position which blocks the light beam B Push the bulb forward until it stops then rotate and or swing the bulb back and forth to obtain a full circular image on the carrier surface Tighten the bulb retention screws and check that the image is still full and round C Power down the instrument and reinstall the top shroud ELx800 Service Manual 23 Lamp Replacement UV Narrow Beam Note For the 7330509 used in UV and NB instruments Refer to 7330523 AS UV and 7330524 AS NB and page 3 of 7330005 AS The bulb gets extremely hot during this procedure 1 Unplug the instrument and flip it over on its back 2 Remove the 4 black slotted screws which retain the top shroud 3 Hlip the instrument over again and lift the top shroud off 4 Loosen do not remove both phillips head screws which hold the lamp in place 5 Slide the bulb out backward and disconnect it from the connector at the back of the optics arm 6 Connect the
35. new bulb insert the new bulb into the bulb retention springs 7 Power up the unit The lamp should light and the instrument will initialize An error may or may not happen Ignore any errors and press the stop key to stop the error beeper 8 To align the bulb follow the steps outlined below A Press the UTIL key form the main menu Press the SETUP key then press the MORE key twice Now press the BULB ALIGN key The carrier will move into a position which blocks the light beam B Push the bulb forward leave about 1 8 of an inch clearance to the first aperture The bulb must not touch the aperture Rotate and or swing the bulb back and forth to obtain a full circular image on the carrier surface Tighten the bulb retention screws and check that the image is still full and round C Power down the instrument and reinstall the top shroud Real Time Clock Battery Replacement The ELx800 has 3 0v lithium battery which powers the real time clock circuit In the event that the instrument fails to keep accurate time and date the real time clock battery should be replaced Follow the below instructions to gain access to the battery Turn the instrument off and disconnect the power cord Flip the instrument on its back and remove the 4 black slotted screws which hold the top shroud Also remove the 6 hex 9 64 head screws which retain the base pan 24 ELx600 Service Manual 2 Liftthe base pan off of the instrument and set it aside
36. or Service Engineer Was the complaint duplicated 9 Clean mechanical and optical assemblies Align if necessary Was any of the alignments changed 10 Conduct necessary repairs Was any repairs performed 11 Perform FCN s V yes no yes no yes no yes no 12 Check all the hardware for tightness Replace broken rusted or missing parts 13 If customer approves or if the software is required to be updated Record the new software Otherwise skip this step Download utility Ver Base Code Ver Assay Ver 14 Perform Auto cal See the 7330005 DS for the auto cal PASS FAIL criteria s Does the unit pass Auto cal 15 Repeat steps 6 and 7 Does the unit pass both steps 800 Service Manual yes yes 47 16 Perform the following with all the filters received with the instrument Blank carrier test gt 405nm See 7330005 DS for specs Blank carrier test 405nm 0 000 0 003 Accuracy test gt 405nm See operators manual for specs Repeatability test gt 405nm See operators manual for specs Turnaround test 196 0 010 Do all the filters pass yes no 17 If step 16 was not performed with an external computer perform a read using an external computer Other wise skip this step Does the unit pass this step yes no 18 Set serial port and computer controlled parameters to original settings See step 5 0 19 Ensure all accessori
37. slot marked on the main board The other lead is placed into the slot marked on the main board 7 Bend the leads at least 4 away from the base of the photodiode until the photodiode is in the spacer Use the same screws and plastic washers to screw down the photodiode 8 Replace the base pan and all of the screws The black slotted screws go in the holes which hold the top shroud down these are the ones which have a larger space between the base pan and the standoff inside The standoffs which touch the base frame take the hex head screws Replacing Daughter Module NOTE Do not handle the new daughter module without gloves or protective covering to prevent oils and dirt from contaminating the module This module is very sensitive to humidity and static 1 Turn the instrument off and disconnect the power cord Turn the instrument on its back and remove the 4 black slotted screws which hold the top shroud Also remove the 6 hex 9 64 head screws which retain the base pan 2 Remove the base pan from the instrument and set it aside This will expose the main circuit board 3 While wearing cotton gloves and being static sensitive remove the two Philips screws and washers if installed holding down the daughter board careful not to lose the two washers under the daughter board if installed Disconnect the daughter board from the main board Install the daughter board in reverse order ELx600 Service Manual
38. u u u u 59 Drawings Bill of Materials for Main Board with Photodiodes 60 Assembly Drawing 2 2 60 Schematic Diagrams 61 iv ELx800 Service Manual Bill Of Materials PL Drawings Bill of Materials for Main Board with Daughter Modules 91 Assembly Drawings eE 70 Schematic Diagrams issons 71 Bill ot Ma terlals aS EREA ANSERA 72 ELx800 Service Manual vi ELx600 Service Manual Introduction This document is a service manual Its purpose is to provide technical information on the assembly and function of the ELx800 line of instrumentation It is to be used by experienced technical personnel along with the ELx800 Operators manual to aid in maintenance and troubleshooting of the ELx800 instrument If additional information is required please contact Technical Service at one of the following numbers or mail correspondence to the listed address Bio Tek Instruments Inc Technical Assistance Center Highland Park Box 998 Winooski VT USA 05404 0998 1 800 242 4685 Monday Friday 8 30am 5 30pm EST 1 802 655 4044 Outside of the USA 32 3 829 0455 From Europe 800 Service Manual vii
39. 0 1 00 1 00 2 00 1 00 1 00 0 01 0 01 ELx600 Service Manual REV DESCRIPTION LKWSHR 4 HELICAL SPR SS WSHR FLAT 4 125X 250 SS SCR SET 6 32 X 1 8 CUPPT SS SCR SOCK CAP 4 40X1 4 SS SEMS 6 32X1 4 ST PHIL ITOOTH SEMS 4 40X1 2 ST PHIL ITOOTH OVRLY 309 TEMP WARNING TIE WRAP 3 SPACER MF 6 32X 750 SS HX SPACER THRU 44 250 ALBRD MOUNT CABLE TIE PAD 5 X 5 CABLE LAMP EXTENSION ASBY CABLE LAMP UV ASBY OPTIC ARM UV ASBY RETAINER MIRROR RING LENS RETAINING LENS OPTICAL MIRROR OPTICAL RETAINER BULB COVER OPTIC ARM ARM OPTICAL MACHINED UV LOCTITE 242 BLUE LOCTITE INSTANT GEL REV OQ gt gt gt 085 gt Z gt p 9 gt gt gt O gt gt gt gt gt gt gt gt INFORMATION CABLE D CABLE G DOCUMENT ONLY A R A R 103 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330524 DESC OPTIC ARM NARROW BEAM ASBY AS OF 7 11 98 COMPONENT REFERENCE NUMBER 16002 17033 19105 19145 19186 19218 3090064 42058 49080 49221 49554 7330504 7330509 7330524 5 7332023 7332033 7332043 7332044 7332047 7332054 7332056 7332083 66006 66033 104 PER ASSEMBLY 2 00 2 00 1 00 2 00 2 00 2 00 2 00 1 00 2 00 2 00 1 00 1 00 1 00 0 00 1 00 1 00 1 00 1 00 2 00 2 00 1 00 1 00 0 01 0 01 DESCRIPTION LKWSHR 4 HELICAL SPR SS WSHR FLAT 4 125X 250 SS SCR SET 6 32 X 1 8 CUPPT SS SCR SOCK CAP 4 40X1 4 SS SEMS 6 32X1 4 ST PHIL ITOOTH
40. 0 49694 1 00 49741 1 00 49743 1 00 62027 1 00 63018 2 00 71022 0 01 ELx600 Service Manual DESCRIPTION m lt RES 1 000K OHM 1 1 4W RES 15 00K OHM 1 1 4W RES 10 00 OHM 1 1 4W RES 2 00K OHM 1 1 4W RES 4 02K OHM 1 1 4W RES 6 19K OHM 1 1 4W RES 6 65K OHM 1 1 4W RES 2 49M OHM 1 1 4W RES 22 10 OHM 1 1 4W RES 3 83K OHM 1 1 4W RES 200 000HM 1 1 4W RES 3 32K 1 1 4W RES 1 00 OHM 1 1W RES 68 OHM 5 1 2W TRIMPOT 20K 25T RESNET 10K OHM 5R 6P SIP RESNET 180 OHM 5R 10P SIP RESNET 10K SIP 10PIN 9RES 5 RES 10 00K OHM 1 1 4W 5PPM RES 75 OHM 5 1 WATT RES 29 4K 1 1 4W HEDR 12 P 100 RTANG BRKS CONN 5PIN 1 RT ANGL HEDR 3 P 156 LOK HEDR 26P DUAL ROW 0 100 HEDR 14PIN 1X 1 FOR LCD HEDR 4 P 100 RTANG POLARIZED CONN 12P 049 RT STR RLF FUSE RESETABLE 5A PCB MNT LABEL WHITE 80 X 25 O gt gt W JG 9 gt gt G G 9 J gt gt gt gt T J J G J G O Z Z m w TERM PCB SOCKET IC 28 PIN DIP SOCKET 84 PIN PLCC HEDR 10P 1 CRYSTAL 32 768KHZ CRYSTAL CLOCK OSC 32 MHZ FILTER EMI SUPPR 5 1GHZ INDUCTOR 220UH WIRE SOLID 24 AWG TEFLON gt gt gt gt INFORMATION R1 17 33 34 39 40 45 46 67 R28 41 42 50 R10 11 R21 23 63 R16 R18 R5 R62 R12 13 25 49 R3 R6 8 15 20 26 27 66 R2 R31 36 38 43 48 R68 RTI RN5 7 13 RN2 4 RNI1 8 12 R61 R64 R60 MARK WITH A PART NUMBER PCB 1 9 SOCKET FOR U37 52 SOCKET FOR U30 JA Y1 U28 U3
41. 0 SW DIP 4 SW SIDE ACT A SW 62027 1 00 FILTER EMI SUPPR 5 1GHZ A U3 65020 1 00 BUZZER 3 16V PIEZO C BP1 7330200 1 00 FIRMWARE ASBY C HIGH IN U52 LOW IN U37 7330400 0 00 MAIN ASBY D DOCUMENT ONLY 7330415 AS 0 00 MAIN PCB ASBY A DOCUMENT ONLY 7330415 SC 0 00 MAIN PCB ASBY B DOCUMENT ONLY 7330416 1 00 MAIN PCB W SWAGES ASBY A 81004 10 00 CAP 100 UF 63V ELEC A C1 3 4 7 18 19 61 64 65 111 81006 1 00 CAP 470 uF 10V ELEC F C2 81021 1 00 680 UF 50V ELEC VERTICAL C5 82003 6 00 CAP 10 uF25V TANT C C32 34 38 68 71 116 82005 18 00 CAP 35V TANT D 8 10 17 20 25 26 33 93 99 101 103 105 83021 1 00 1000 pF 200V DISC B C28 83023 1 00 CAP 100pF 200V DISC B C45 83049 4 00 CAP 33PF 100V CER A C113 114 22 23 84003 1 00 CAP 068 uF 100V FILM B C43 84039 8 00 820 PF 200 1096 X7R C6 37 58 60 82 84 109 110 84054 3 00 CAP 0033UF FILM A C57 85 86 85002 1 00 CAP 01 uF 100V 196 F C115 85024 58 00 CAP 1UF 50V CER A C9 21 24 27 29 31 35 36 39 42 44 59 62 63 66 67 69 70 72 81 83 87 92 94 98 100 102 104 106 108 119 46 48 52 56 32126 2 00 RES 1 870K OHM 1 1 4W B R4 R9 63018 2 00 INDUCTOR 220UH A L1 L2 81027 2 00 CAP 10000UF ELECTROLYTIC A C117 118 ELx800 Service Manual 9 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330500 DESC GENERIC FINAL KIT REV AS OF 6 29 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 14003 2 00 NUT H
42. 002 531 5 HO Yad 8 AWWNG SH31113 TIV1SNI N 5 5000 C eem AGSV TVNId x US aivo 70 315 336 315 SI 9315 NI NMOHS 1504 01 NMOHS SV 1 5 9216 415 SI 4315 NI NMOHS 1504 01 Y3HLO OOH 3 NMOHS SV W3IHHVO 9315 SI 4315 88 59 NOIIVIS YOM LY 39Vd SIHL NO 54415 310N SNOI123HIQ NI Q3T Ind N3HM 3AOW 10 S300 32078 1 104 V 01 SM3HOS SV S000 id ONEEN ENA 2237701 nu NAE SSONVHSIOL EZEZ S3HONI NI SNOISNSAIQ TIY aivo 0 Nd WOE 336 Nd X04 WOE 335 ALIWYOANOD 5 303 33S SLNAWNDO0 IVNOILIQOV LINN SHL 40 BYNLIVANNWW 30 31 0 1 1436 H3BW N luVd d38W N HLIM NMOHS xoa 38V1 035015 XO8 30 dOl 10N OG xoa Gaurnod4 1 SScBv SNISN 01 3dVl 5018 LHOTY 32 Ova 37198089 EBOT6 NI Jaana NI LON SI 144 5 M3MOd 31 JI SHL 88915 298018 6 9V8 N
43. 054 3 00 85002 1 00 85024 60 00 ELx600 Service Manual BILL OF MATERIALS REPORT DESCRIPTION CAP 068 uF 100V FILM CAP 820 PF 200V 1096 X7R CAP 0033UF FILM CAP 01 uF 100V 196 CAP 1UF 50V CER gt gt gt INFORMATION C43 C6 37 58 60 82 84 10 C57 85 86 C115 C9 2 24 27 29 31 35 44 46 49 51 56 59 62 69 70 72 81 83 87 92 102 104 106 108 119 69 Drawings Bill of Materials for Main Board with Daughter Modules Assembly Drawings The following drawings are the assembly documentation used to assemble the ELx600 and its variations These drawings subject to change 7330005 5 7330410 5 7330415 5 7330401 AS 7330404 AS 7330414 AS 7330413 AS 7330523 AS 7330524 AS 7330522 As 7330501 AS 7330502 AS 7330503 AS 7330504 AS 7330506 AS 7330507 AS 7330508 AS 7330509 AS 8050509 AS 70 FINAL ASBY MAIN PCB Less front end MAIN PCB New CABLE LAMP ASBY CABLE MOTOR Y AXIS ASBY CABLE POWER INPUT ASBY CABLE LAMP EXTENSION ASBY CABLE OPTO 14L ASBY CABLE X AXIS MOTOR MECH PRE ASSEMBLED ASBY CABLE LAMP UV ASSEMBLY CABLE FILTER WHEEL MOTOR ASBY ELx600 Service Manual wI 367976 gy d ROLISSCORG SS UE 3215 9 3671279 96 6272 96 31 21 16 6271 26 11 72 9660 vOFGO IXSOONIR 76 067 16 0275 BEG XOA vd ONV HATH 1670179 1676 1 Sal ONE 2 8 EE
44. 1629 ald S310N usss 63903 sauna TW ooa woirarussso naal savus yva 21 25 LON 00 sae veer ssese NOIIOnOONd Ol 3SV3 3H 09 q s 6 854 310N 0 OL 2 OHO 83d L 2 3 9NV GUIHI da 56 61 11 ONT SINGWOBISNI 1 018 30 3218 1DOHLIM 583410 304 9361 dwv 58310 OL 38 TIVHS Q NIVINOO NOLIVWSOSNI SHI BON 11 MIA TETUR 96 S 6 06 2 OL O t WOHJ HI9N31 9H2 5007 900 010 FXX SIO X LA IXSOONIM 866 HVd ONI SLNAWNALSNI HONOL LON OQ OS SNOISNAWIC GSDNVYSTIOLNN T38V1 NO 2 1OS0EEZ NO A38 NId NNOO 109 S310N 1511 3HIM diVHS 31 25 LON 0 INI SINJWIHISNI 31 018 40 801 0280 80 80 SIXV YOLOW GV ihe eI o ONY SINSWNYLSNI 231 0 8 30 NOILVWHOJNI 1 4084 8660 0950 LA ISSOONIM 866 HVd INI XEUE SLECV LLECV
45. 2332 3 00 HEDR 4 100 RTANG 278 POLARIZED 42552 1 00 CONN 12P 049 RT STR RLF A J6 46082 1 00 FUSE RESETABLE 5A PCB A F1 MNT 47049 1 00 BATTERY 3V LITHIUM COIN A BT1 47050 1 00 BATTERY HOLDER 3V LITH A BT1 HOLDER COIN 49014 9 00 TERM PCB B TP1 9 49149 2 00 SOCKET IC 28 PIN DIP B SOCKET FOR U37 52 49478 1 00 SOCKET 84 PIN PLCC A SOCKET FOR U30 49694 1 00 HEDR 10P 1 A 49741 1 00 CRYSTAL 32 768KHZ A 49743 1 00 CRYSTAL CLOCK 32 MHZ 028 54005 1 00 SW DIP 4 5 SIDE ACT A SWI 62027 1 00 FILTER EMI SUPPR 5 1GHZ A U3 63018 2 00 INDUCTOR 220UH A L12 ELx600 Service Manual 67 65020 7330200 7330400 5 7330400 5 7330505 81004 81006 81027 82003 82005 83021 83023 83049 68 1 00 1 00 0 00 0 00 1 00 10 00 2 00 2 00 6 00 18 00 1 00 3 00 4 00 BUZZER 3 16V 7 FIRMWARE ASBY MAIN PCB ASBY MAIN PCB ASBY SCHEMATIC PCB W SW AGES ASBY CAP 100 UF 63V ELEC CAP 470 uF 10V ELEC CAP 10000UF ELECTROLYTIC CAP 10 uF25V TANT CAP IuF 35V TANT CAP 1000 pF 200V DISC CAP 100pF 200V DISC CAP 33PF 100V CER gt gt gt OD Op T gt gt BP1 HIGH IN U52 LOW IN U37 DOCUMENT ONLY DOCUMENT ONLY 134718196164 25 117 118 C32 34 38 68 71 116 C8 10 17 20 25 26 33 101 103 105 C28 C45 50 112 C113 C114 22 23 ELx600 Service Manual PART 7330400 DESC MAIN PCB ASBY 29 Jun 1995 Page 5 COMPONEN T REFERENCE ASSEMBLY NUMBER 84003 1 00 84039 8 00 84
46. 287101 uv In9Nv SIO X S3ONVH3 Ol 8660 90 50 1A IXSOONIM 866 vd ONV IHSIH Q3 8W3SSV NAHM NI 5 S31LLVY LON GINOHS SN31 310N 3JAILI23 33d SH39NIJ M HLIM 5 53903 NO 1d32X3 EEOCEEL LON OQ ScOCEEZ CEOCEEL O SC 3SV8 531140 SHL ECOCEEL 3903 SIHL WOHJ 2 1 OYLY Xc EOZT Xc CODE 20091 S9SOCEEZ vSOO60E 318V9 380339 v90060 9 318 5 OL 9 3111201 Ne 380338 HLIM 5 3dIM SINIHdH3JONIJ HO 1500 40 3383 38 1SDW d3033N 51 H3dvd SN3 HLIM 375 OL 90099 ev2 3111201 NU S310N A8SV Wv38 21140 8660 9050 LA IXSOONIM 866 xHYd ONVIHSIH 53903 5 SINGWTRISNI 317018 30 AN3SNOO SH3H10 303 0361 031 313900 80 583410 01 035070510 38 TWHS Joos 3 2 gt JWS LON 00 ER NOTLONGOd 01 96 02 1 Sag ISE8Z 5556 30 011 201 1 3 M3IA IHSINIA3 500 010 XX ec 101 X S3ONVvVH3 101 Xc 0806p 9SOCEEZ NI 5 311531538 HLIM 1H3SNI EEOCE
47. 30410 SC or 7330415 SC The ELx600 uses a board mounted 2X24 character LCD display The contrast of the display can be varied via on the mother board see periodic maintenance section 6 4 for access instructions The keypad is a membrane type non tactile switch matrix The key pad is shielded with a conductive layer under the graphics layer This shield has a separate conductive adhesive backed tab which is attached to the inside of the base frame of the unit This shield is for electrostatic discharge ESD protection ELx600 Service Manual Output Ports Refer to pages 3 and 4 of the 7330400 SC 7330410 5 or 7330415 SC The ELx amp 00 has a 25pin Serial port as well as a 25pin parallel port located on the rear panel of the instrument The serial port is a DTE configuration with a 25 pin pin male Dsub connector The parallel port is a 25 pin socket female Dsub connector The following pin definitions apply Serial Port Parallel Port Pin Signal Pin Signal Pin Signal Pin Signal 1 19 1 PSTROBE 19 GND 2 TX 20 DTR 2 DO 20 GND 3 RX 21 NC 3 DI 21 GND 4 RTS 22 NC 4 D2 22 GND 5 CTS 23 NC 5 D3 23 GND 6 DSR 24 NC 6 D4 24 GN 7 GND 25 NC 7 D5 25 GND 8 DCD 8 D6 9 NC 9 D7 10 NC 10 NC 11 NC 11 BUSY 12 NC 12 NC 13 NC 13 NC 14 NC 14 NC 15 NC 15 NC 16 NC 16 RESET 17 NC 17 NC 18 NC 18 GND BioTek 75053 is a DB9F to DB25F serial cable BioTek 75049 is a DB25M to Centronix parallel cable Optics The ELx800 uses a single optics ch
48. 332030 1 00 PLATE BASE PAINTED 7332048 1 00 SPACER OPTIC ARM MOUNTING 7770102 1 00 LABEL FCC COMPLIANCE 9001018 1 00 LABEL IN VITRO DIAG USE 0 REV cl A c EM INFORMATION ON PI DOCUMENT ONLY DOCUMENT ONLY CABLEI ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330008 DESC FINAL ASBY GENERIC XY REV Y AS OF 6 16 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 7330005 5 0 00 FINAL ASBY AB DOCUMENT ONLY 7330005 DS 0 00 FINAL ASBY DATA SHEET I DOCUMENT ONLY 7330414 1 00 FRONT END CURRENT AMP ASBY 7330500 1 00 GENERIC FINAL KIT T 7330508 1 00 MECH PRE ASSEMBLED ASBY M 7331010 1 00 OVRLY KEYBOARD GENERIC E 7332030 1 00 PLATE BASE PAINTED I 7332050 1 00 COVER TOP GENERIC B 7770102 1 00 LABEL FCC COMPLIANCE A 9001018 1 00 LABEL IN VITRO DIAG USE A 7330528 1 00 CABLE CURRENT AMPLIFIER A CABLE I 7330415 1 00 MAIN PCB ASBY E ELx800 Service Manual 1 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330009 DESC KIT SERVICE ELX800 AS OF 6 16 98 COMPONENT REFERENCE NUMBER 04018 3122023 3402000 3740008 41038 41039 54013 61062 68019 68020 71154 7330014 7330015 7330202 7330203 7330208 7330209 7330211 7330415 7330401 73305015 7330516 7330528 7331005 7331023 7332008 7332009 7332013 7332032 7332033 7332500 7332508 8290006 82 QTY PER ASSEMBLY 1 00 1 00 2 00 1 00
49. 3J 9IC OOGCEEZ 9 YOLOW SNINYNL LNOHLIM NYNL HONOL Q InoHs ar SYVMGYVH SNILNNOW YOLOW N31H911 9I 9 33HM 531713 HSfld G3SnNn QNVOSIQO HLIM 03139905 3HVMONYH 08 2510 100102 HOLWA Ol HO193NNOO OL 099 3111207 vav N27 SQv3HHL OL 90099 3111507 8310N SV SOO0EEZ 9 1517 9NIMIM 335 I agvo XII SM3HOS SNIINnOM N3lHOIL MOONIM HLIM vnum 1 4315 SI AVIdSIO 1 OS A8SV NIVW 33S 4 4315 011 201 33S 104 IN3WISDICOY LSVYLNOD E 130 335 ASY 82d NIVW 1SVHINOO 610 isnrav 82 315 1H9I1 G InOHS SHL HOLIMS 8 4315 335 29019 ATddMS H3MOd NI 9 VZ 315 ra amava 508 INAWLSNPOY 89 5 NO NMOQ NIVHIS A8SV Gd NO2INI SNIAOW PSIIZ 33S NMOHS 3H3HM XOHddV NOILISOd 39NVI dWO2 224 2010727 T 318v2 gt 15 1 02 TOOCEEL 531713 8198 v 318v2 SBOCEEZ away 200 1511 9 336 8 318v2 65054 9 315 N31H9Il 9NIMNdS 40 53015 IN3WNOITV HlO8 WOHJ 3dVl AV TH3AQ 91 3
50. 4 2 737 1 221 2 256 1 790 2 867 READ2 0 624 2 747 1 222 2 262 1 793 2 885 RESULT PASS PASS PASS PASS PASS The standards for six filters were programmed in to the instrument Alignment The Alignment data indicates that the light beam was not cut by the alignment hole This means that the instrument is in alignment Readings in the alignment wells of more then 008 counts indicated misalignment during production Errors are flagged for the user at 015 counts A perfectly aligned instrument would have 0 000 in all four corners Accuracy Linearity The standard and the actual data are compared for an accuracy linearity check The ELx 800 is specified to 2 500 abs 405nm so above these values will not flag an error For values below 2 500abs a composite tolerance is used to determine compliance to advertised specifications Accuracy of 800 1 010abs Accuracy of Standard measurement device 1 Error in measurement position of glass 010abs The instrument must measure the standard within 2 020 abs This is the criteria used to determine a pass fail result In production we use a 1 5 015 5 to determine a pass fail result 38 ELx600 Service Manual Repeatability The plate is read twice during the test The second read is compared to the first read and the following specification is applied to determine a pass fail result Repeatability of the ELx800 5 005abs In general the test plate tool is on
51. 411531034 800ZEEL NMOHS SY 3dVl 3 1441 OL 3 QHVMHOd AVM TW HSNd 511 03 Q3TIV1SNI sv sand NMOQ 4 SS 116 818 30 3015 DINO Ere gp i tha as 39d3 3Hl HZNHOO SIHL NI WIHS 2 gm 82d SNIQT DNI 30 319207 NO21NI SNIAGN JO 8 WOHJ N3dvd 3cV313H 3SV2 NI 1015 S318V2 lHSSNI 2 nev 396 H3QV3H QHVOBAS A THAO 5 XGSV NIVH 335 18082 85 521140 v TWISNI STINA 831150 AR S TSION ABSV God NIVW AN EIPOEEZ SLINN EN A8SV God NIVH 318v3 NET 3 015 uv In93H FTIPOEEZ 09 334 ABSV HOSUNTYH Pd TEVI 508 1 859 40 NOILVTIVISNI 7 ABSV 839 6112 SINIHdH39NIJ JO 1600 40 3384 38 157 dI ABSV NIVH 3 318v2 H3dVd SNIT HLIM NYJ ANO 3903 E RE A8SV 824 1 1 9NIAOW 330338 HLIM 3593505 ONILNNOW 375 A8SV 824 NO2INI 9NIAOW 011 S310N ee AGT aM 2
52. 4W RES 15 00K OHM 1 1 4W RES 10 00 OHM 1 1 4W RES 2 00K OHM 1 1 4W RES 4 02K OHM 1 1 4W RES 1 870K OHM 1 1 4W gt gt gt gt gt gt gt gt gt gt gt gt gt gt DUn U12 U10 U17 U24 38 53 U36 51 U34 49 CR2 U50 35 R51 52 53 54 55 56 R24 R14 R65 R19 22 R1 17 33 34 39 40 45 R29 30 R28 41 42 50 R10 11 R21 R23 R63 R16 R49 ELx600 Service Manual BILL OF MATERIALS REPORT PART 7330400 DESC MAIN PCB ASBY 29 Jun 1995 Page 4 COMPONEN QTY T PER REFERENCE ASSEMBLY DESCRIPTION REV INFORMATION NUMBER 32140 1 00 RES 6 19K OHM 1 14 A R18 32158 1 00 RES 2 49M OHM 1 14 A R62 32195 4 00 RES 22 10 OHM 196 1 4W A R12 13 25 49 32228 1 00 RES 3 83K OHM 1 14 A R3 32232 8 00 RES 200 000HM 196 1 4W A R6 8 15 20 26 27 66 32296 1 00 RES 3 32K 196 1 4W A R2 33047 6 00 RES 1 00 196 IW A R31 36 38 43 48 35009 1 00 TRIMPOT 20K 25T A RTI 37002 4 00 RESNET 10K OHM 5R 6P SIP A RN5 7 13 37007 3 00 RESNET 180 OHM 5R 10P SIP A RN2 4 37046 6 00 RESNET 10K SIP 10PIN 9RES A 8 12 596 37094 1 00 RES 10 00K OHM 1 1 4W A R61 5PPM 37101 1 00 RESONATOR 1 26MHZ A Y2 CERAMIC 38062 1 00 RES 75 5 1 WATT B R64 38063 1 00 RES 29 4K 1 1 4W A R60 42150 1 00 HEDR 12 100 RTANGBRKS A 19 42171 1 00 CONN 5 1 ANGL A J3 42225 1 00 HEDR 3 P 156 LOK A 42269 1 00 HEDR 26P DUAL ROW 0 100 A J5 42310 1 00 HEDR 14PIN FOR LCD A J10 MOUNTING 42311 1 00 HEDR 14PIN 1X 1 FOR LCD A 4
53. 5300 14 5 JI SONIHV3H NI 30116 14 5 JHL ONIMV3BH H3Q 0H OLNI 600866 SIXV X LdVHS 1 6 M3d 0H 1431 303 lV3d3H J3HVMOHVH NaLHSIL 3 JZ 315 Yad 1 9NIIHVIS ATAWSSSV We 4315 LV 18 16 8 1 H3INHVO V SINIOd 3 3015 1431 9 380338 50115 JHL ONILLIH SI dI 1NOMJ JHL OL JI 40 3015 1337 ISNIVOV H3G 0H HSfd OL 9I HShd SOnlS ETOCEEZ 31V IdOHOIW HJIHHVO 32V NMOG SI 9NINV3H 31V OM XC IGOCEEZ NMOHS SV DINI 8946 5 lH3SNI 32 4315 HO LON WHV 9 12201 5 3134 NI 1016 DINI Q31H3SNI NId T3MOQO HLIM ETOZEEZ 31V IdOHDIW H3IMHYO OLNI COSCEEZ SIF 82 4315 210 OLNI 201 TJAIMS 5 NOIIO3HIGQ NI ONIHSNd 2052 91 135 4315 SNOTLSNYLSNI A IBW3SSV 4315 1 901 im 5 4315 335 lt DID ZOSZEEL Ve 315 335 5 H3IHNHVO JO 1HVd LON 1HVd QJ BW3SSV 3Hd 310N AGSV YOLOW LAVHS YOLOW 30 401 01 OIO HSflld 135 8 LAVHS 1 40 115 OL G3 8W3sSV SI 11 5 3SN Q3Q0IAOHd SI M3H2S 135 1
54. 6 ll l aaa wata 17 Malntenarnce once hte eee tees ees ete 23 800 Service Manual IET Periodic eects I eov ton hated eae as teeta eS DON SN iUe 23 uie ER 23 Real Time Clock Battery 24 Optics Photodiode 25 Photodiode Replacement Flow 8 26 Daughter Board Replacement Flow 27 Main Board Replacement nennen nnne nnns 28 Replacement rre ER 29 Replacing Photodiode UDT with Photodiode 05 29 Replacing Daughter 30 Main rr reet ecu pe 31 2121 CDU AED ase 32 32 Service Adjustments 32 32 Mechanical Alignment iiti ino a diene eden 34 Filter Wheel Motor 34 Carrier Alignimient seien eine
55. 72 so the actual coordinates of the upper left corner A1 as follows 9156 16 007 4 005 from home in the X direction and 10780 16 007 4 716 from home in the Y direction These numbers represent the actual displacement from home position not distance from the home sensor In production a delta of 16 is questioned as a possible problem When installing the AUTOCAL jig a visual check should be noted The two carrier bearing blocks must both touch the top edge of the AUTOCAL jig and the left side of the AUTOCAL jig must fully contact the left edge of the carrier If the AUTOCAL jig does not fit in the carrier as described the carrier is out of alignment and needs to be realigned ELx800 Service Manual 33 34 The best way to check is to press the jig to the left side of the carrier and slide it forward Both bearing blocks should touch jig at the same time This is most important when using a frame with microstrips because the frames are flexible and will tend to flex out of square if the carrier is also out of square This could cause some loss of performance because the AUTOCAL locations would not exactly match those locations in the microstrip frame Mechanical Alignment The following is a list of all of the critical mechanical alignments done to an ELx800 during assembly of these alignment steps are called out and described in the assembly documentation in the rear of this manual See drawing 7330005 AS Filter Wh
56. 724 ODA 22A JDA 22A 5 14815 2724 Taxu 0 TANI LNI OVINI CLNI OLNI 3508 115584 20013599 100372 20A 20A 224 194 22A 40015584 HOSTEL POSTEL 4 TOSTPL POSTEL LSULNIYd oc 08 5170 402 9 0 S dod NIVN 8660 90940 LA 50 866 md QINVIHOIH ONI SINSW NLSNI 4 014 952212 010462 0 0462 010262 HSY s C 952212 010462 uo 090462 010262 any ANOWSW 8 8 Hsvi4 Was L 9a 02 5 orae C em oT 19 28 1906 1 406 mec 994 NIUN 8660 70750 A IYSOONIM 866 mud QNVIHOIH ONI SINSWDMWLSNI 01 1001934 1804 IVIH4S SNONOYHONASY inoizss AOT lt T 4 PLSOHPL o 00020026 2 XZ IL 2 xu eued T 5319 4 45 uo 80 WHO 081 40 aNTWA V SWH ZNA NOLSISSN ILON lt e TeToT ajajajaja 104145 dIHO O I
57. 7330002 DESC SHIPPING ACCESSORIES REV D AS OF 6 13 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 19337 2 00 SEMS 6 32X1 1 4 ST PHIL ITOOTH A FOR SHIPPING BLOCK 48255 0 01 FT TAPELAB 1 WIDE YELLOW A 49746 1 00 CORD SHOCK W HOOKS 18L B 61062 1 00 PWR SUPPLY 24VDC DESKTOP E 71072 1 00 CABLE FOR PRINTER IBMPC 6FT A IN BOX WITH UNIT 77331000 1 00 OPERATOR S MANUAL ELX800 G 7331006 1 00 LABEL UNPACKING INSTRUCTIONS 7332040 1 00 COVER DUST A IN BOX WITH UNIT 7332041 1 00 BLOCK SHIPPING SHAFT RETAIN A 7332062 1 00 SHIPPING BOX END CAPS SHELF A 91016 0 01 FT TAPE REINF GUMMED 3 BRN A 91083 1 00 BUBBLE BAG 8X11 5 A FOR POWER SUPPLY 94075 1 00 SHIPPING DOCUMENT KIT F INSERTED BY SHIPPING 98085 1 00 BAG POLY 26X32 2 MIL A FOR UNIT 98145 1 00 SCREWDRIVER COMB PHIL SLOT A 99204 1 00 RUBBER BAND 7 X 1 8 X 1 16 A ELx600 Service Manual 77 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHEDGOODS PART 7330005 DESC FINAL ASBY AS OF 6 15 98 COMPONENT REFERENCE NUMBER 7330005 5 7330005 DS 7330414 7330415 7330500 7330508 7330528 7331023 7332009 7332030 7770102 9001018 78 QTY PER ASSEMBLY 0 00 0 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 REV AF DESCRIPTION FINAL ASBY FINAL ASBY DATA SHEET PCB FRONT END CURRENT AMP ASBY MAIN PCB ASBY GENERIC FINAL KIT MECH PRE ASSEMBLED ASBY CABLE CURRENT AMPLIFIER OVRLY KEYBOARD READER COVER TOP PL
58. 748 77330002 77330005 77330008 7330005 7330202 7330202 5 7330211 7330211 5 7331015 7332000 7332022 7771010 7771012 8290202 99125 76 QTY PER ASSEMBLY 6 00 6 00 6 00 4 00 1 00 1 00 1 00 1 00 1 00 0 00 1 00 1 00 1 00 1 00 0 00 0 00 0 00 0 00 0 00 1 00 1 00 1 00 1 00 1 00 0 00 1 00 BILL OF MATERIALS REPORT DESCRIPTION lt LKWSHR 8 HELICAL SPR SS WSHR FL 188IDX 4380DX 049 SS SCR SOCK CAP 8 32X3 8 BLK SCR PLASTIC HEAD 6 32X 31 DUMMY FILTER FILTER ASBY 405NM READER FILTER ASBY 450NM READER 490NM READER FILTER ASBY FILTER ASBY 630NM READER SOFTWARE KCJR PC DOS V1 14 FSTNR 8 32X3 8 BLACK SLOT SHIPPING ACCESSORIES FINAL ASBY FINAL ASBY GENERIC XY FINAL ASBY FRMWR DOWNLOADED CODE 2 83 FRMWR DOWNLOADED CODE V2 83 N FRMWR CONFIG ELX800G V2 01 FRMWR CONFIG ELX800G V2 01 DECLARATION OF CONFORMITY WHEEL FILTER COVER FILTER WHEEL LABEL ETL UL CSA 1010 1 LISTED O lt gt gt Q O O O Z gt gt Q gt UJ m 0 TAG S N WITH CE MARK SFTWR INSTL DEF RDR PRO V1 32 LABEL 1 X1 2 CONTINOUS gt INFORMATION IN POSITION 5 IN POSITION 1 IN POSITION 2 IN POSITION 3 IN POSITION 4 TOOL ONLY DOCUMENT ONLY TOOL ONLY TOOL ONLY TOOL ONLY TOOL ONLY INSTALLED BY CERTIFIED TECH INSTALLED BY CERTIFIED TECH TOOL ONLY MARK WITH MODEL NUMBER ELx600 Service Manual BILL OF MATERIALS REPORT SHIPPING ACCESSORY LISTS PART
59. ALYA STWAOUddY 22XS0 16L 20450181 SDWL IOA 4 AOT 3n00001 8113 3n00001 cus 1789 894 T28SNT TAD 114415 WHMOd yogad 44 10 NIA en and yogad 440 NO fav 1SLSZRT NIA in 467 pea3ious uedo lt yuo TO Z00XN r 252 n VEETIS T OdAvC cuo QN 0S23XN av 28 4180661 8 aos 6 2 smwos se i ma Nuvuq dod NIVW 8660 0 750 LA TNSOONIM 866 xuva GNVIHOIH ONI SLINSWONISNI V WHL OId SHOLIOVdVO SSVdAd Ltn 9en osn cen 05 OL OL OL 09n 020 vn 680 gen psn ten sen ven 8n 570 ten 920 sin Lyn 9 80 OL oL oL oL 0 oL OL OL OL OL OL 02 oL oL OL OL oL oL oL OL 02 OL 33A Len 9tn stn 250 Ten 090 670 9 0 9 9yn 090 Ten otn 080 ocn 080 620 OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL 02 22A Bill of Materials The following are the bills of material used in building the 800 and its variations These documents are also subject to change ELX800 ELX800NB ELX800UV ELX800G 77330002 77330005 77330006 77330007 77330008 77330009 7330410 7330401 7330413 7330414 7330415 7330500
60. ANSCEIVER 25107 2 00 74AC32 QUAD 2 INPUT OR GATE 25108 1 00 IC LT1017CN8 COMPARATOR 25114 1 00 IC LT1080 RS232 DRU RECEIVER 25130 3 00 IC 74 373 OCTAL LATCH 25131 1 00 IC 74AC08 QUAD 2 INPUT AND 25132 2 00 IC 74AC138 1 OF 8 DECODER 25133 1 00 IC CS5102 A D 16BIT 25135 1 00 IC 80C186 20 UP PLCC 25136 1 00 IC DS1233 10 ECONO RESET 28004 1 00 VOLT REF 2 5 28043 1 00 VOLT REF 1 2 LT1004 4MV 28058 1 00 TRANS ARRAY 2003 DARL 5V 28064 3 00 IC STEPPER MOTOR DRIVER 28073 1 00 IC DS1215 TIME CHIP ELx600 Service Manual gt D gt DD gt gt gt gt gt gt U UO 0 uu gt gt gt wu lt INFORMATION DSP1 CR3 CR4 U13 14 041 023 43 U20 21 26 44 45 04 022 01642 060 U8 U31 33 5 U47 48 U9 U30 U29 U27 CR5 U11 U25 39 54 U40 65 28115 28116 29002 29084 29106 29130 29131 29132 31300 32028 32039 32042 32044 32047 32052 32085 32099 32112 32113 32126 66 1 00 1 00 1 00 3 00 2 00 2 00 1 00 2 00 6 00 1 00 1 00 1 00 2 00 8 00 2 00 4 00 2 00 3 00 1 00 2 00 PHANTOM TL072 VOLT REF 5 LT1021 IC 7523 8 BIT D A CONVERT IC D A DUAL 7 BIT IC 128KX8 CMOS STATIC RAM IC AM29F040 120 512K FLSH MEM TRANSZORB 33V 1 5KE33A IC FLASH MEM 128KX8 RES 30 0 OHM 596 1 4W RES 49 90 OHM 1 1 4W RES 1 00 OHM 1 1 4W RES 10 00K OHM 1 1 4W RES 20 00K OHM 1 1 4W RES 1 000K OHM 1 1 4W RES 2 00M OHM 1 1
61. ATE BASE PAINTED LABEL FCC COMPLIANCE LABEL IN VITRO DIAG USE REV Pg c INFORMATION DOCUMENT ONLY DOCUMENT ONLY CABLEI ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330006 DESC FINAL ASBY UV REV X AS OF 6 15 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 42151 1 00 JUMPER 100 025 SQ PINS C ON PI 7330005 5 0 00 FINAL ASBY AB DOCUMENT ONLY 7330005 DS 0 00 FINAL ASBY DATA SHEET I DOCUMENT ONLY 7330413 1 00 PCB FRONT END UV CUR AMP 7330415 1 00 MAIN PCB ASBY E 7330500 1 00 GENERIC FINAL KIT T 7330518 1 00 MECH PRE ASSEMBLED UV ASBY G 7330528 1 00 CABLE CURRENT AMPLIFIER A CABLE I 7331023 1 00 OVRLY KEYBOARD READER B 7332009 1 00 COVER TOP I 7332030 1 00 PLATE BASE PAINTED I 7770102 1 00 LABEL FCC COMPLIANCE A 9001018 1 00 LABEL IN VITRO DIAG USE A ELx800 Service Manual 79 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330007 DESC FINAL ASBY NARROW BEAM REV X AS OF 6 15 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION 42151 1 00 JUMPER 100 025 SQ PINS 7330005 5 0 00 FINAL ASBY 7330005 DS 0 00 FINAL ASBY DATA SHEET 7330414 1 00 FRONT END CURRENT AMP ASBY 7330415 1 00 MAIN PCB ASBY 7330500 1 00 GENERIC FINAL KIT 7330517 1 00 MECH PRE ASSEMBLED NB ASBY 7330528 1 00 CABLE CURRENT AMPLIFIER 7331023 1 00 OVRLY KEYBOARD READER 7332009 1 00 COVER TOP 7
62. CHIP PHANTOM OP TL072 VOLT REF 5V LT1021 IC 7523 8 BIT D A CONVERT IC D A DUAL 7 BIT IC 128KX8 CMOS STATIC RAM TRANSZORB 33V 1 5KE33A IC FLASH MEM 128KX8 IC AM29F040 120JC RES 30 0 OHM 5 1 4W RES 49 90K OHM 1 1 4W REV m J g T gt m O gt gt Z ZG 9 O gt Z gt S J gt gt gt m O mI G gt O gt gt O Z Z gt gt O INFORMATION DSP1 U13 14 041 U23 43 020 21 26 44 45 U4 U22 CR5 U11 U25 39 54 040 012 010 017 U24 38 53 U36 51 CR2 U35 50 U34 U49 R51 56 R24 89 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330415 DESC MAIN PCB ASBY REV AS OF 6 29 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 32039 1 00 RES 1 00M OHM 1 1 4W B R14 32042 1 00 RES 10 00K OHM 1 1 4W B R65 32044 2 00 RES 20 00K OHM 1 1 4W B R19 22 32047 9 00 RES 1 000K OHM 1 1 4W B R1 17 33 34 39 40 45 46 67 32085 4 00 RES 15 00K OHM 1 1 4W B R28 41 42 50 32099 2 00 RES 10 00 OHM 1 1 4W B R10 11 32112 3 00 RES 2 00K OHM 1 1 4W B R21 23 63 32113 1 00 RES 4 02K OHM 1 1 4W B R16 32140 1 00 RES 6 19K OHM 1 1 4W B R18 32146 1 00 RES 10 70K OHM 1 1 4W B R5 32158 1 00 RES 2 49M OHM 196 1 4W C R62 32195 4 00 RES 22 10 OHM 1 1 4W B R12 13 25 49 32228 1 00 RES 3 83K OHM 1 1 4W B R3 32232 8 00 RES 200 000HM 1 1 4W B R6 8 15 20 26 27 66 32296 1 00 RES 3 32K 1 1 4W B R2 33047 6 00 RES 1 00 OHM 1 1W B R31 36 38 43 48 33074 1 00 R
63. ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330415 DESC MAIN PCB ASBY AS OF 6 29 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY 04018 1 00 12089 4 00 16001 4 00 21010 3 00 23013 1 00 23021 1 00 23026 1 00 23029 1 00 23072 1 00 23092 1 00 25027 2 00 25051 1 00 25084 2 00 25086 5 00 25094 1 00 25106 1 00 25107 2 00 25108 1 00 25114 1 00 25130 3 00 25131 1 00 25132 2 00 25133 1 00 25135 1 00 25136 1 00 28004 1 00 28043 1 00 28058 1 00 28064 3 00 28073 1 00 28115 1 00 28116 1 00 29002 1 00 29084 3 00 29106 2 00 29131 1 00 29132 2 00 29142 2 00 31300 6 00 32028 1 00 ELx600 Service Manual REV DESCRIPTION LCD 2X24 SUPERTWIST DISPLAY SCR PAN 2 56 1 4 SS PHIL LKWSHR 2 HELICAL SPR DIODE IN5821 SCHTKY 30V 1 4W OP AMP LT1012CN8 SINGLE VOLT REG ADJ 1 5 317 VOLT REG 5 78L05A VOLT REG 5V 79L05 VOLT REG LM2575T VOLT REG ADJ LM2576 SWTCH IC 74HC595 SHIFT REG 8BIT 3ST 741 504 HEX INVERTER IC 74HC541 TS OCT BFR NONINV IC 74HC574 OCTAL D FLIP FLOP IC L7662CPA NEG CONVERTER IC 74AC245 OCTAL TRNSCEIVER IC 74AC32 QUAD 2 INPT OR GATE IC LT1017CN8 COMPARATOR IC LT1080 RS232 DRU RECEIVER IC 74AC373 OCTAL LATCH IC 74 08 QUAD 2 INPUT AND IC 74AC138 1 OF 8 DECODER IC 55102 A D 16BIT IC 80C186 20 UP PLCC IC DS1233 10 ECONO RESET VOLT REF 2 5 VOLT REF 1 2 LT1004 4MV TRANS ARRAY 2003 DARL 5V IC STEPPER MOTOR DRIVER IC DS1315 TIME
64. ELx800 AND VARIATIONS SERVICE MANUAL PN E7331005 Rev C August 1998 800 Service Manual Table of Contents or est vii Technical Notes netten Ene ix Theory of Operati oT MM 10 External Power Supply c1 11 Internal Power Supplies u 11 PRU a maqaam 11 35 volt logie eet edm ter egi tene 11 MET 12 12 mer 12 12 ETE I 12 12 DOM 12 LE CER A ES 13 iin io mele Hte de P eit HER codon d 13 Motor 13 EE 13 here E 13 Filter Wheel 2 55444446 444 1 a 13 Light Measurement 14 Display amp uuu 14 Outputs II D 15 G 15 Ere 15 Optics u yaaa usasapa usupa asawa sa us 16 Interference Filteis 222623 58368244 80 nl sunu 16 Lower Optics vC LEE 16 Plate Carrie csc 1
65. ES 68 OHM 5 1 2W F R68 35009 1 00 TRIMPOT 20K 25T A RTI 37002 4 00 RESNET 10K OHM 5R 6P SIP B RN5 7 13 37007 3 00 RESNET 180 OHM 5R 10P SIP A RN2 4 37046 6 00 RESNET 10K SIP 10PIN 9RES 596 A RN1 8 12 37094 1 00 RES 10 00 OHM 1 1 AW SPPM R61 37114 1 00 CERAMIC RESONATOR 2 00MHZ Y2 38062 1 00 RES 75 OHM 596 1 WATT B R64 38063 1 00 RES 29 4K 1 1 4W C R60 42150 1 00 HEDR 12 100 RTANG BRKS B 79 42171 2 00 CONN 5PIN 1 RT ANGL A 73 111 42225 1 00 HEDR 3 P 156 LOK A 42269 1 00 HEDR 26P DUAL ROW 0 100 B J5 42310 1 00 HEDR 14PIN FOR LCD MOUNTING A J10 42311 1 00 HEDR 14PIN 1X 1 FOR LCD B 42332 3 00 HEDR 4 100 RTANG POLARIZED B J2 7 8 42552 1 00 CONN 12P 049 RT STR RLF A J6 46082 1 00 FUSE RESETABLE 5A PCB MNT A F1 47049 1 00 BATTERY 3V LITHIUM COIN A BT1 47050 1 00 BATTERY HOLDER 3V LITH COIN A HOLDER 48225 1 00 LABEL WHITE 80 X 25 C MARK WITH A PART NUMBER PCB 49014 9 00 TERM PCB B TP1 9 49149 2 00 SOCKET IC 28 PIN DIP B SOCKET FOR U37 52 90 ELx800 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330415 DESC MAIN PCB ASBY REV AS OF 6 29 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 49478 1 00 SOCKET 84 PIN PLCC A SOCKET FOR U30 49536 1 00 HEDR 2PIN 1 A Pl 49694 1 00 HEDR 10P 1 B 14 49741 1 00 CRYSTAL 32 768KHZ A Y1 49743 1 00 CRYSTAL CLOCK OSC 32 MHZ B U28 49878 2 00 SOCKET 32 PIN PLCC A SOCKET FOR U34 U49 54005 1 0
66. EX 4 40 STEEL C 14005 2 00 NUT HEX 8 32 SS A 16017 1 00 LKWSHR 10 HELICAL SPR SS A 16052 2 00 WSHR 187ID 3120D 050 17031 1 00 WSHR FENDER 8 75 060 SZ A 17056 1 00 WSHR FL 219IDX 4380DX 049 55 17059 4 00 WSHRFL 188IDX 3750DX 049 SS 18034 2 00 WSHR SPRING WAVE 4 SS B 19055 1 00 SCR SOCK CAP 6 32X5 8 BLK A 19112 2 00 SCR SOCK CAP 4 40X3 8 SS B 19170 5 00 SCR SOCK CAP 6 32X5 16 SS A 19189 2 00 SEMS 6 32X3 8 ST PHILITOOTH A 19335 2 00 SCR SOCK CAP 8 32 X 3 4 BLK A 42210 2 00 SCREWLOCK FM 25P SUB D A 49166 4 00 FOOT RUBBER CONE BLACK A 49539 2 00 CLIP WIRE PVC SELF ADHESIVE A 49845 1 00 RUBBER FOOT 81 DIA GREY PSA A 71154 1 00 FLEX CIRCUIT 12 COND 8 00 SR 7330401 1 00 MOVING INTCON PCB ASBY A 7330502 1 00 CABLE MOTOR Y AXIS ASBY C CABLE A 77330503 1 00 CABLE POWER INPUT ASBY D CABLE B 7330506 1 00 CABLE 141 ASBY B CABLE E 7331004 1 00 OVRLY REAR A 7332006 1 00 SHAFT Y AXIS B 7332008 1 00 SPRING MICROPLATE RETAINING C 7332011 1 00 COVER BOTTOM D 7332021 1 00 SPACER FILTER WHEEL MOTOR A 7332027 1 00 POST FILTER WHEEL C 7332029 1 00 BRACKET CARRIER ASBY C 7332035 2 00 WSHR TOP COVER LOCATING A 7332042 2 00 BLOCK SHAFT SUPPORT A 7332080 4 00 SHIM OPTICS ARM A 7332084 1 00 SPRING LENS RETAINING A 7332085 1 00 SPACER DETECTOR PCB A 7332087 5 00 SPACER FF COVER BOTTOM B 7332516 0 00 JIG RUBBER FOOT PLACEMENT DOCUMENT ONLY 7333002 1 00 CABLE ASBY RS232 INTFC 486CPU 75049
67. EZ anayo 3Sva WHV 521140 3Hl ONY 3903 SIHI XONddV HOVLLV 142121514 ECOCEEL Xc EOZTI I Xc 20091 Sr T6I 1 8506 J3 gvo 380438 900508 9 318 5 A8SV 5 31 An 9In TIScEEZ SluVd 40 NOIIVINI3HO HOJ V IV13 33S Q3 8W43SSV NAHM LON 0110 6 S3SN3i 50161 E80cEEZ V 11 130 EvOCEEL SN31 40 3015 1 14 A NO 3903 3GNVH 310N LeO2EEL 6 3016 1913 vSOCEEZ 01 099 50 3111207 ONIA ddy 380538 5 3dIM SINIWdH3ONIJ 0 1500 40 3383 5 G3G33N JI H3dvd SN31 HLIM 375 OL 80088 29 3111201 NU S310N Schematic Diagrams The following are the schematic diagrams describing the electrical circuits within the ELx600 and its variations These again subject to change 7330410 5 MAIN PCB ASBY 7330401 5 MOVING INTCON PCB ASBY 7330415 5 7330414 5 7330413 5 ELx800 Service Manual 71 OS OTPOEEL aor saaus amxoxuo NoIldTNOSSG frero nea oz asvatau v ONA 5941 uxa smwaowsav je ot er rozez on 21 sworsuss JO ANA SORTE de d Rm c INN LNE GN
68. EcOcc IE 14 5 YOLOW NI 3AO0H9 OLNI dVNS 69161 O T 0 OT OS SNOISN3AIG GSDNVYSTIOLNN TV NO 20 lt 0 NU SILON H19N31 102 1511 3HIM OL 3Sv31338 355 LON E NNOO 3SH3A3H SV GHIHL 8 ONI SINSH MISNI 1 018 40 263 3 9NIMVHO B 183503 N3LLIMM INOHLIM S E 01 EE SM3HID 804 G3SN Q3IV2I dn 548 lt 6 2 11 310N Gav xuiM SHO LAdNI 583410 OL 035072510 38 TIVHS NI3USHI G3NIVINOO NOILVWHOJNI YON LI DV IMGSLIVMW Li UGHLISN ONT SIN3WIHISNI 31 018 31892 BSR te avans 3001900 xw XC uvcss 8 NOI LSID 6 8271 S3HONI NI 3HV TV SlVO 3H LlvNOIS 8650 90950 LA IXSOONIM SANSIWCIHLLSNI Gasn LON SI SIHL 15814 SHL M013 OL 11 QV3 QHIHL V 3AVH AVW SHOLO3NNOO 3WOS 310N V TIVI Qv31 604 401 M3HSVM 3 O I 0 9 ONILNNOW M IGSer V 11 139 33S H32vds
69. F RANGE ERROR 0603 FILTER 3 GAIN OUT OF RANGE ERROR 0604 FILTER 4 GAIN OUT OF RANGE ERROR 0605 FILTER 5 GAIN OUT OF RANGE These errors indicate that the gain necessary to use the filter in question is out of the range necessary to assure performance to specifications Probable cause A bad interference filter missing filter or a bad lamp could cause this error Misaligned optics could also cause this error ERROR 0700 READER FAILED NOISE TEST This error indicates that the reader noise test failed The reader noise test checks the DARK current signal level for stability Dark current is measured with the light blocked at maximum measurement channel gain Four groups of 96 readings are taken at 100ms intervals This data is reduced to four averages which can not vary by 20 counts or a 0700 error will result The out going production specification for this test is 12 counts of variation Probable cause External signals getting in to the measurement circuit The bottom and top shrouds should be correctly installed as well as the filter wheel cover This problem in a correctly assembled unit could indicate a bad mother board 7330400 7330410 or 77330415 or daughter board 7330404 or 7330414 photo diode or power supply to close to unit Failure indicates excessive variation in the dark current background noise levels of the measurement circuit ERROR 0800 READER FAILED OFFSET TEST This error indicates that the measurement electronics da
70. H SXNOMLSN YOLSISTY SION NIVW I DNI SLNAWNULSNI 0 283 891726 mnn 19 21 4 GND GND NS NITL NIOL asna 0 LS29 9829 9 14 529 V Td 2509 L81208 1859 1718 0590 014 8 0515 1 83981208N1 ANTA erea z 9 wo 6724 15427 4 22A 22A 22A 52 22 Y 6124 2724 TOXL 0 24 L393H 40013584 PENI EINI ZINI TINI OINI 1508 115584 40014584 110250 400412 NIWTO at Z1sa 22A 20A 20A 22 194 22A 705171 anozasaa 908191 LSuLNINd ott 58 0190661 p saans smvos 96 0 9 wea aqux 5591 smuosaav dod gun 8660 70750 ZA 866 xuvd GNWIHOIH ONI SINSWOWLSNI WaiL OId 952012 010462 090462 010262 8 821 ANOWSW HSWTd 962212 010462 0704659 010262 AHOWSW 02 94 09 8 8 45 609 C
71. I LINN 32Y ld 5808 411034 SV SSCBb 9 5 LINN OL SNOILSNYLSNI ALIWHOJNO2 30 NI SLNSWND00 TWNOILIGGV TIVLSNI 81 380438 NI LM3SNI AdOO NO SYNLOVANNVA 30 H3BWIN VINES JHL ATV3TO 335 Q3HIDO3H 38 S3IMOSS3OOV IVNOILdO YSHLO TT 11 15 YOM IVNIJ LV 93430 34 39Vd SIHL IVi3Q0 TV 9NIddIHS 40 Z S310N DESCRIPTION DATE RELEASE TO PRODUCTION COMPONENT SIDE INSTALL U1 ON SOLDER SIDE 7330401 REV MARK REV OF BOM INSTRUMENTS HIGHLAND PARK BOX 998 WINOOSKI VT 05404 0998 TITLE MOVING INTCON PCB ASBY SIZEIDRAWING NO 7330401 AS UNLESS OTHERWISE SPECIFIED SIGNATURES DATE ALL DIMENSIONS ARE IN INCHES PRODUCTION TOLERANCES DRN BY B SMITH 9 8 94 X 015 ANGULAR TOL 2 XX 010 SURFACE ENGR EMEN MATERIAL THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF FINISH BIO TEK INSTRUMENTS INC AND NEITHER DO NOT SSAFP REV IT NOR THE INFORMATION CONTAINED THEREIN SHALL BE DISCLOSED TO OTHERS OR DUPLICATED OR USED FOR OTHERS WITHOUT EXPRESS WRITTEN CONSENT OF BIO TEK INSTRUMENTS INC x L S POPQEE alat
72. ISNI 1 018 20 ONV 00 FXXX SNIVINGD SIL 9 HSINIJ 393406 GIO HOC 257101 Hv INV SIO FX 9660 5050 LA IISOONIM S3ONvH3 101 NOI L2 OOHd 866 xiVd ONVIHSTH 82d NIVW 48 9I 9NISVMS 30 1HVd V 3015 339105 82d 3491 5339705 ayog Z0E2V 9NI9VWVG 1nOHlIM 82d 01 1 911 38 LSAW 39VMS OL 39vMS OL 02029 9I ONIOVMS V hT S310N Sy GOSOEET AgSV JI 0140 318 2 8660 OVSO LA IXSOONIM 866 INI SLNAWNALSNI LLvcv T8vcv T NId saana 11 L avis 31 25 LON 00 NO I l23CO0Hd 3 NV SYBHLO 01 035070510 38 TIVHS GBNIVLNOD NOIIVWHOJNI 3Hl YON 11 UBHLISN ONY ONI SIN3WHISNI 21 018 30 NOILVWHO3NI ABVI3IMdOMd SOO XXX 71148015405 SNIVINOO 1N3W0DO0 SIHL HSINIJ 5 010 3 101 SIO X TENERE 96 51 6 SJONVH3 01 678178 HllWs 8 48 S3HONI NI SNOISNSWIG SIVO _ S 108082 MOOSE dad H19N31 102
73. NLY DOCUMENT ONLY CABLE H 1 3 4 7 18 19 61 64 65 111 C2 C5 C117 C118 C32 34 38 68 71 116 C8 10 17 20 25 26 33 93 99 101 103 105 C28 C45 113 114 22 23 C43 C6 37 58 60 82 84 109 110 C57 85 86 C115 C9 21 24 27 29 31 35 36 39 42 44 46 49 51 56 59 62 63 66 67 69 70 72 81 83 87 92 94 98 100 102 104 106 108 119 DSP1 R19 22 IBT1 HOLDER ISW1 BP1 IN U52 LOW IN U37 R9 J10 Y2 ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330413 DESC PCB FRONT END UV CUR AMP ASBY AS OF 6 29 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY 7330413 5 0 00 7331404 1 00 84041 2 00 84056 2 00 P481 0 00 800 Service Manual DESCRIPTION PCB FRONT END UV CUR AMP PCB CURRENT AMP CAP 1 UF 50V X7R SIZE 1206 CAP 100pf 100V CER 1206 CTG PROC ASBY 7330414 PRCS REV INFORMATION DOCUMENT ONLY C3 4 C1 2 DOCUMENT ONLY 87 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330414 DESC PCB FRONT END CUR AMP ASBY AS OF 6 29 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY 7330404 5 0 00 7331404 1 00 84041 2 00 84056 2 00 P481 0 00 86 REV DESCRIPTION REV PCB CURRENT AMP ASBY A PCB CURRENT AMP C CAP 1 UF 50V X7R SIZE 1206 A CAP 100pf 100V CER 1206 A CTG PROC ASBY 7330414 PRCS B INFORMATION DOCUMENT ONLY C3 4 C1 2 DOCUMENT ONLY
74. NT ONLY USED ON CABLE G USED ON CABLE G USED ON CABLE G USED ON CABLE G 800 Service Manual 101 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330522 DESC OPTICS ARM ASBY AS OF 7 11 98 COMPONENT REFERENCE NUMBER 16002 17033 19105 19145 3012010 42058 49554 7330501 7330504 7330522 5 7332023 7332025 7332032 7332033 7332081 66006 102 PER ASSEMBLY 2 00 2 00 1 00 4 00 2 00 1 00 1 00 1 00 1 00 0 00 1 00 1 00 1 00 1 00 1 00 0 01 DESCRIPTION LKWSHR 4 HELICAL SPR SS WSHR FLAT 4 125X 250 SS SCR SET 6 32 X 1 8 CUPPT SS SCR SOCK CAP 4 40X1 4 SS RETAINER BULB TIE WRAP 3 MOUNT CABLE TIE PAD 5 X 5 CABLE LAMP ASBY CABLE LAMP EXTENSION ASBY OPTIC ARM ASBY RETAINER MIRROR RING LENS RETAINING LENS OPTICAL MIRROR OPTICAL ARM OPTICAL MACHINED LOCTITE 242 BLUE REV 2 O gt gt gt gt gt gt gt INFORMATION CABLE C CABLE D DOCUMENT ONLY A R ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330523 DESC OPTIC ARM UV ASBY AS OF 7 11 98 COMPONENT REFERENCE NUMBER 16002 17033 19105 19145 19186 19218 3090064 42058 49080 49221 49554 7330504 7330509 7330523 5 7332023 7332025 7332032 7332033 7332054 7332056 7332082 66006 66033 PER ASSEMBLY 2 00 2 00 1 00 2 00 2 00 2 00 2 00 1 00 2 00 2 00 1 00 1 00 1 00 0 00 1 00 1 0
75. ODS PART 7330507 REV DESC CABLE X AXIS MOTOR REV AS OF 7 11 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION 42365 4 00 TERM 100 24 30GA GOLD 42377 1 00 CONN 4 5 100 22 28GA RCPT 48221 1 00 LABEL CABLE 1 X 5 X 1 4 68019 1 00 MOTOR STEPER SIZE 17 SGL SFT 71035 0 25 FT SHRINK TUBE 1 4 7330507 5 0 00 CABLE X AXIS MOTOR 800 Service Manual gt gt Z Z 0 INFORMATION USED ON CABLE F USED ON CABLE F USED ON CABLE F USED ON CABLE F 3 USED ON CABLE F DOCUMENT ONLY 99 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330508 DESC MECH PRE ASSEMBLED ASBY REV M AS OF 7 11 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 18041 1 00 SCR SET 2 56X3 32 SS CUPPT A 2872266 1 00 FLTR WHEEL DRIVE GEAR MOD B 7330508 5 0 00 PRE ASSEMBLED ASBY C DOCUMENT ONLY 7330515 1 00 CARRIER ASBY F 7330522 1 00 OPTIC ARM ASBY C 8050509 1 00 CABLE FLTR WHEEL MTR ASBY B CABLE BJ 66006 0 01 LOCTITE 242 BLUE A A R 100 ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330509 DESC CABLE LAMP UV ASBY AS OF 7 11 98 INFORMATION NUMBER ASSEMBLY COMPONENT QTY REFERENCE PER 7330509 5 0 00 42374 2 00 42381 1 00 48221 1 00 49763 1 00 REV DESCRIPTION REV CABLE LAMP UV ASBY A TERM CRIMP PIN 22AWG GOLD B CONN 4 P 100 RCPT A LABEL CABLE 1 X 5 X 1 4 B BULB 4 0V 1 20 AMP A DOCUME
76. PTICAL SENSOR PCB MT 42332 1 00 HEDR 4 100 RTANG POLARIZED 42552 1 00 CONN 12P 049 RT STR RLF lt gt gt gt gt gt INFORMATION DOCUMENT ONLY DOCUMENT ONLY Ul J2 ELx800 Service Manual 63 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330410 DESC OBSOLETE SEE 7330415 AS OF 6 16 98 COMPONENT REFERENCE NUMBER 21010 23013 23021 23026 23029 23072 23092 25027 25051 25084 25086 25094 25106 25107 25108 25114 25130 25131 25132 25133 25135 25136 28004 28043 28058 28064 28073 28115 28116 29002 29084 29106 29130 29131 29132 31001 31300 32028 32039 32042 84 PER ASSEMBLY 3 00 1 00 1 00 1 00 1 00 1 00 1 00 2 00 1 00 2 00 5 00 1 00 1 00 2 00 1 00 1 00 3 00 1 00 2 00 1 00 1 00 1 00 1 00 1 00 1 00 3 00 1 00 1 00 1 00 1 00 3 00 2 00 2 00 1 00 2 00 1 00 6 00 1 00 1 00 1 00 DESCRIPTION DIODE IN5821 SCHOTTKY 30V 1 4W OP AMP LT1012CN8 SINGLE VOLT REG ADJ 1 5A 317 VOLT REG 5 78L05A VOLT REG 5V 79L05 VOLT REG LM2575T VOLT REG ADJ LM2576 SWITCHER IC 74HC595 SHIFT REG 8BIT 3ST 741 504 HEX INVERTER IC 74HC541 TS OCTAL BFR NONINV IC 74HC574 OCTAL D FLIP FLOP IC L7662CPA NEG CONVERTER IC 74AC245 OCTAL TRANSCEIVER IC 74AC32 QUAD 2 INPUT OR GATE IC LT1017CN8 COMPARATOR IC LT1080 RS232 DRU RECEIVER IC 74 373 OCTAL LATCH IC 74 08 QUAD 2 INPUT AND IC 74AC138 1 OF 8 DECODER IC
77. Q 14167184 MI I 874 071 ERE 486600 13 GND aNd 982 AST 10014584 HOLON 096tW Hd HOTON TLLE Tad Wudd3ls SIXV i 8t EE dn 00 YOLOW X 1S9 AST 200195399 ada 0966 SOLO TUA 15 SIXV X sen aNd NIA 1 aos dod NIVN 1111 8660 70750 LA INSOONIM 866 xuvd QGNV IHOIH ONI SLNAWNULSNI WaL OId SONT D PLSOHDL S6SOHPL ZH3S CIE 802 71 91 201552 ZNIV 1 ATIS 4002 GOWXOS 2 T I 08100 6 r d L 8 151 92 NIWIO inox Y 1 92 4 LNONJ DOIVNV LN noT cto ceu INOA NIA Y WAZI VAZI ant ant Y 92 8 4 8 v 1 O TOTLT 4 I 1400 av ETSL 2 TIL nr ud Lin ba 98 LA 89 ON ON Y 5 23313327 WAZI INAYYND OL 9 L3 28 6190661 s saans amomo yonma Nuvuq dod NIVN TILIL 8660 70750 7211 866 ONI SENAWNULSNI 1
78. ROCKER PANEL MNT WIRE 18AWG UL1007 RED CABLE POWER INPUT ASBY g w USED ON CABLE B USED ON CABLE B USED ON CABLE B USED ON CABLE B USED ON CABLE B 4 0 3 5 5 0 DOCUMENT ONLY ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330504 DESC CABLE LAMP EXTENSION ASBY REV D AS OF 7 11 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 42477 4 00 TERM CRIMP FEMALE 22 26AWG USED ON CABLE D 48221 1 00 LABEL CABLE 1 X 5 X 1 4 B USED ON CABLE D 71024 0 25 FT SHRINK TUBE 1 8 B 3 USED ON CABLED 71108 0 38 FT WIRE 22AWG UL1007 BLUE B 4 5 USED ON CABLE D 7330504 AS 0 00 CABLE LAMP EXTENSION ASBY D DOCUMENT ONLY 42480 2 00 CONN 4P POL LAT 1 UNLOAD RCTA USED ON CABLE D 71101 0 38 FT WIRE 22AWG UL 1007 BLACK B 4 5 USED ON CABLE D ELx800 Service Manual 97 BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GOODS PART 7330506 DESC CABLE OPTO 141 ASBY REV B AS OF 7 11 98 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 28030 1 00 SW OPTO SLTTD W LDS LOGIC TABS F USED ON CABLE E 42477 5 00 TERM CRIMP FEMALE 22 26AWG B USED ON CABLE E 42481 1 00 CONN 5P POL LAT 1 UNLOAD RCTA USED ON CABLE E 48221 1 00 LABEL CABLE 1 X 5 X 1 4 B USED ON CABLE E 7330506 5 0 00 CABLE 14L ASB Y B DOCUMENT ONLY 98 ELx600 Service Manual BILL OF MATERIALS REPORT LAB PROPRIETARY FINISHED GO
79. ROR 0900 READ TIME FILTER DARK OUT OF RANGE ERROR 0A00 READ TIME FILTER AIR BLANK OUT ERROR 0B00 INVALID ASSAY NUMBER ERROR 0 00 PRINTER TIMED OUT ERROR 0D00 CAL CHECK SUM ERROR ERROR 0E00 FILTER WAVELENGTH SPECIFIED NOT IN FILTER TABLE ERROR 0F00 FILTER SIGNAL OUT OF RANGE ERROR 1000 CNFG DATA ERROR ERROR 1100 CNFG CHECKSUM ERROR ERROR 1200 CAL DATA ERROR ERROR 1300 MOTOR NOT HOMED CORRECTLY again ERROR A100 TASK CONTROL BLOCK NOT AVAILABLE ERROR A200 READER FUNCTION ALREADY IN USE ERROR A300 DEVICE NOT AVAILABLE ERROR A400 FAILED CODE CHECKSUM TEST ON POWER UP ERROR A500 DR STEPS ALLOC FREE ERROR ERROR A600 QUICK FLASH CONFIGURATION TIMED OUT ELx800 Service Manual 17 The following errors would occur if the axis fails to home ERROR 0200 X AXIS MOTOR COULD NOT FIND OPTO SENSOR ERROR 0201 Y AXIS MOTOR COULD NOT FIND OPTO SENSOR ERROR 0202 FILTER WHEEL MOTOR COULD NOT FIND OPTO SENSOR Probable cause Disconnected sensor or motor An obstruction limiting carrier movement such as the carrier block a loud grinding would be heard at power up Errors 0200 0201 Probable cause A bad bulb Error 0202 The following errors would occur if the expected axis move did not encounter the light beam when expected during the AUTOCAL process AUTOCAL Error Messages ERROR 0300 X AXIS FAILED TO FIND LIGHT BEAM ERROR 0301 Y AXIS FAILED TO FIND LIGHT BEAM ERROR 0302 FILTER WHEEL DID NOT FIND HOME These errors indicate that a particular
80. Replacing Main Module 7330400 or 7330410 with 7330415 Main Module and Daughter Module Replacement 1 Turn the instrument off and disconnect the power cord Turn the instrument on its back and remove the 4 black slotted screws which hold the top shroud Also remove the 6 hex 9 64 head screws which retain the base pan 2 Liftthe base pan off of the instrument and set it aside This will expose the main circuit board The photo diode is placed within the square cut out of the main board 3 The internals of the optics holder must be replaced The current internals of the optics holder will include two spacers BG18 Filter blue glass and a lens The BG18 Filter and the lens will be reused Through away the two spacers two hex screws and the two plastic washers 4 While being static sensitive remove the main board and install the new main board as follows Disconnect all the connectors and remove the Philip screws mounting the board e Remove the main board from base pan e Install the new main board in reverse order NOTE PI is a jumper on the main board If the reader is a standard ELx800 remove P1 The line voltage will be 3 75 V If the reader is a ELx800UV or NB version keep P1 shorted This will set the line voltage to 4 25 V See 7330415 AS drawing page 7 of 8 5 Clean the lens and BG18 Filter Place the following into optic holder in the following order Lens spring BG18 Filter and spacer 6 While wearing cott
81. SPECIFIED SIGNATURES DATE ALL DIMENSIONS ARE ET INCHES PRODUCTION TOLERA DRN BY 8 2 95 p To dtr mam XX di SURFACE ENGR BRE MATER TAL THIS DOCUMENT CONF IAL AND PROPRIETARY INFORMATION OF FINISH BIO TEK INSTRUMENTS INC AND NEITHER BREAK SHARP DO NOT 5 9 6 SH IT NOR THE INFORMATION CONTAINED THEREIN SHALL BE DISCLOSED TO OTHERS OR DUPLICATED OR USED FOR OTHERS WITHOUT EXPRESS WRITTEN CONSENT OF BIO TEK INSTRUMENTS INC OS STPOEEL 8 AOT IIHS ooa 86 12 1 4421 2206 en eA GN 3 Xx MOT 40 V SAVH Oo CINW LNN GI 80161588 S IVAOUudaV sos sezt 9677070100009 os v Ea 28 WDIHLIT AC ONI SINSHOMISNI MNHL OId gt pz 283 891226 GND GND v ve zt GND 01 NITL NIOL ASNE LS29 L Id 9925 9 1d SS29 529 925 28 168503 1 1509 1714 0529 0714 0500 I 83981008NL 814 55 LIN vYS 9IV tS TWN E E 14538 20019599 5 Yo 0xT08 6774 1822 9
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83. ain current software revisions and versions 52 ELx600 Service Manual These two levels of software are loaded into the readers memory via a computer connected to the serial port of the reader This procedure explains the process for downloading both the basecode and assay configuration software onto an ELx600 or ELx808 reader The basecode is downloaded first followed by the assay configuration files Note When updated software is downloaded onto the reader any open assays that have been programmed on board the reader will be erased and will have to be re programmed Please print the assay definitions before downloading new software To do this attach a printer to the parallel port of the reader choose REPORT from the main menu on the reader then press ASSAY and choose the programmed assay definition to print This printout will detail all assay parameters except any formulas which may have been defined The formulas are printed as part of the assay results report printout refer to a hardcopy of an assay results report or step through the define formula section from the front keypad to obtain the formula definition Procedure 1 Connect the reader serial port to the computer COM port using the 75053 cable f your computer has a 25 pin COM port it will be necessary to attach a 9 pin to 25 pin adapter to the computer end of the cable 2 Turn the computer and reader ON 3 Basecode Download e Insert the basecode software diskett
84. annel for measurement No reference channel is used The light from the bulb is shaped and bent 90 degrees by the optics arm The light beam then passes through the sample and then through an interference filter mounted in the filter wheel Light passing through the interference filter then passes through the secondary optics block to the photo diode The photo diode produces a current which is proportional to the amount of light striking it This current is measured by the analog front end circuit on the mother board Lamp The ELx800 uses two types of lamps Visible range instruments use a gas filled tungsten bulb which is run at 3 5volts and is on at all times Narrow beam and UV instruments use a 4 2volt bulb which is also on all of the time There is a simple bulb alignment procedure for each type of bulb Refer toLamp Replacement page 23 The lamps intensity will slowly drop over time until the instruments run time self check detects a low signal level and flags the user via the display ELx800 Service Manual 15 Optics Arm The optics arm houses the primary optics and the lamp The entire optics arm is factory aligned to the secondary optics Realignment requires alignment jig 7332503 see assembly drawing 7330500 AS This should not be necessary in the field The ELx800 will be made in several different models In addition to the normal visible range instrument there will be a UV version and a narrow beam version These models will have different
85. anual P N 7331000 Service Manual P N 7331005 Final assembly data sheet P N 7330005 DS Field software download procedure P N 8291007 Procedure 1 Perform the decontamination procedure in the Operators manual Appendix A 2 List all accessories sent with unit If unit was not shipped with all the shipping accessories list discrepancies on IR 3 At the main menu select Util Tests then Record the Base code and Assays The EPROM is displayed on power up 4 Remove the top cover Remove the cover over the filter wheel Remove the filter wheel Do not turn over or use fingers Gently push up the filters to reveal the filter designations Record the filter wavelengths Reinstall the removed items 6 At the main menu select Util Setup then Filter Record the programmed filter locations 7 At the main menu select Util Setup More then RS232 Record the Baud rate 8 Atthe main menu select Output Record the output status AQ ELX800 Service Manual 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Perform a self test Refer to the operators manual and the service manual for directions Perform a calibration test at 405nm Refer to the operators manual and the service manual for directions Skip this test if their is no reported problems Perform the cleaning section of the Service Manual In addition to the manual use l
86. ble control line which allows the main processor to switch the lamp on or off U2 is the actual regulator with R3 and R4 setting the output voltage This supply also has provisions to run at a different voltage for the 7330410 Main PCBs R5 will change the output voltage to a different higher voltage Note R5 is installed on UV and narrow beam instruments R5 is removed for plain ELx800 readers Damage will occur to the bulb if R5 is not used properly For the 7330415 PCBs Jumper P1 sets the lamp voltage Jumper P1 is removed for standard models P1 is installed for UV and Narrow Beam versions C4 and C5 are filter capacitors and L2 is the output choke CR3 18 the catch diode which provides a return path for the load current during the off cycle of the regulator Visible range normal beam instruments use 3 75 volts at 5amps UV and narrow beam instruments use 4 25 volts at 1 2amps With R5 installed lamp voltage increases to 4 2volts 12Volts This power supply is a linear regulator U5 which converts 24volts to 12 volts R8 and R9 set the output voltage This 12 volt output is a source for 12VA 12VA and 5VA power supplies The 12V is also used for driving the audible alarm This is a low current power supply which under normal operation needs no heat sink 12VA This is branch of the 12V supply separated by a resistor This output is used for the source of the 5VA as well as the positive supply for some bipolar devices 12VA
87. ch 733X XXX SP version number Refer to the BOM for proper SP Record the versions and revisions and checksums on the data sheet Instrument Setup 42 Setting DATE TIME Compare the displayed time and date to the correct time and date If they are correct skip this step and go to Step 5 If they are wrong they must be set To set the time press the following soft keys just below the display of the UUT Press the UTIL soft key Press the SETUP soft key Press the TIME soft key Press the 12HOUR soft key Use the numeric keys on the UUT to set the time Press ENTER when the date is input To set the DATE press the following soft keys just below the display of the UUT Press the DATE soft key Press the MMDDYY soft key ELx600 Service Manual Use the numeric keys on the UUT to set the date Press ENTER and then the MAIN MENU key when the date is input The Main Menu should display the correct time Time Check Make a note of the time at this point in the process The system clock is now set and should keep time correctly At the end of the procedure we will look again at the time and make sure that it is correct Filter Table Setup The unit as downloaded will have a set of default filter values programmed in its internal filter table They are as follows POS 1 405 POS 2 450 POS 3 490 POS 4 630 POS 5 000 or 340 in UV instruments If the filters installed are different than the default values
88. ck on the Download Utility Icon The floppy drive should become active while the application is initializing The following screen or similar should appear on the computer 56 ELx600 Service Manual 218 1515 Download Utility H A 15117 Group ID Bio Tek ELx808 Description id Version Language Download Language Assays The Group ID will be either ELxS00 ELx608 depending on the Assay Configuration software being installed The assay names may vary as well if the Assay Configuration files have been customized by Bio Tek For most users the assay names will appear as Assay 01 Assay 55 e Select the DOWNLOAD button The Assay Configuration download will begin If the reader and computer are not properly connected or if the reader display does not read Start Assay Download the following message window may appear Define Assay Download Unable to start the download sequence Error Message Receive Error Check that the reader is ready for download and that the proper cable is being used ELx800 Service Manual 57 58 Check that the cable is connected between the computer and the SERIAL port of the reader V It may be necessary to check change the configuration of the serial port in the Download Utility under Setup Serial Port If the reader does not display Start Assay Download press the Shift and Hidden Key 2 simultaneously Hidden Key 2 i
89. d 7332001 18 Filter Blue glass 7332084 7332085 Table 1 Table 2 Kit for replacing the 7330414 module 18038 Nylon washers 19189 Philip screws 16052 Washer 187ID 3120D 050THK NY Table 3 Replacing Photodiode with Photodiode T05 NOTE To accomplish this task a kit must be acquired Turn the instrument off and disconnect the power cord Turn the instrument on its back and remove the 4 black slotted screws which hold the top shroud Also remove the 6 hex 9 64 head screws which retain the base pan 2 Liftthe base pan off of the instrument and set it aside This will expose the main circuit board The photodiode is placed within the square cut out of the main board 3 Unsolder the two leads of the photodiode Remove the two hex screws and plastic washers Remove the photodiode from the optic holder ELx800 Service Manual 29 4 The internals of the optic holder must be replaced Refer to the drawing Service Replacement Optics supplied with the kit The current internals of the optics holder will include two spacers BG18 Filter blue glass and a lens The BG18 Filter and the lens will be reused Through away the two spacers 5 Clean the lens and BG18 Filter Place the lens spring BG18 Filter and spacer into the optic holder in the following order 6 Solder the TO5 photodiode on the main board This is done by taking the lead closes to the tab of the photodiode is placed in the
90. d check sum value for the calibration data does not match the actual check sum ERROR 0 00 WAVELENGTH NOT FOUND IN FILER TABLE This error indicates that the specified assay wavelength is not in the filter table If a filter is added to the filter wheel the filter table must be updated or this error will occur ERROR 0 00 FILTER SIGNAL OUT OF RANGE This error indicates that the filter 1 5 has a signal which is out of range This error could be produced by putting a UV in a non UV instrument This error could also be produced by having a blank filter in a position which is programmed to actually have a filter installed The filter table must match the filters actually installed in the filter wheel ERROR 1000 CONFIGURATION DATA MISSING This error indicates that necessary configuration data is missing from memory Which probably means it was never downloaded or it was downloaded incorrectly 20 ELx600 Service Manual ERROR 1100 FAILED CONFIGURATION CHECK SUM TEST This error indicates that the stored checksum value from the configuration data does not match the actual checksum of the current configuration data This means that the configuration data has changed and the check sum stored is no longer valid The error is produced when outdated versions old of Extensions or Define Assay are used to create an assay configuration file This file is incompatible with the operation code within the instruments memory The fix for this problem is
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92. e 7330202 FW or 7340202 FW into the computer s floppy drive Get to the DOS prompt or appropriate floppy drive prompt On the reader press the Shift and Hidden Key 1 simultaneously Hidden key 1 is between the and ENTER keys The reader display should read START CODE DOWNLOAD YES NO IMPORTANT To properly load the basecode software the above message MUST BE displayed on the reader If START ASSAY DOWNLOAD is displayed press NO and repeat step 3 2 making certain that the correct Hidden Key is pressed e Select YES The reader display will read Clearing Download Area then Ready for Download ELx800 Service Manual 53 At the computer DOS prompt type DLOAD and press Return The reader display will read DOWNLOAD IN PROGRESS The computer will display File size 3000513 may vary Bytes sent xxxxxx will be counting up The download will take several minutes When complete the computer will display DOWNLOAD SUCCESSFUL The reader will display START ASSAY DOWNLOAD which indicates that the assay configuration files must now be downloaded Remove the basecode diskette from the floppy drive 4 ASSAY CONFIGURATION DOWNLOAD This download is performed using the Download Utility Program part number 8290206 FW Start Windows 3 1 or Windows 95 on the computer Install the Download Utility via File Manager or Windows Explore Double click on the Download Utility s Winstall exe f
93. eel Motor Alignment If a filter wheel motor is removed it needs to be aligned when it 15 reinstalled This is done with jig 7332500 See 7330005 as page 2 for specific instructions Carrier Alignment The carrier is aligned to the carrier bearing blocks If the carrier bearings have been moved or replaced this alignment procedure needs to be done See 7330005 AS page 1 for specific instructions Jig number 7332505 is required for this alignment Both bearing blocks are squared to the carrier with this jig Visual Check A quick visual check of carrier alignment should be done with the AUTOCAL jig 7332508 When inserted in the carrier the AUTOCAL jig should make contact with both bearing blocks and the left side of the carrier If visible gaps exist the carrier will need to be realigned and the AUTOCAL procedure needs to be rerun The best way to check is to press the jig to the left side of the carrier and slide it forward Both plastic bearings should touch jig at the same time Optics Arm Alignment If the optics arm has been moved it needs to be aligned See 7330005 AS page 3 for specific instructions Jig number 7332503 is required for this alignment Autocal is required if the optics arm is realigned Keyboard Overlay Alignment If the keyboard overlay is to be replaced an alignment jig is useful to align the new replacement part to the top case Jig number 7332501 is required for this alignment It should be noted that the keyboard over
94. ens paper to clean the lower lens on the base assembly Use NOVUS Plastic polish 2 to clean the rails Perform the carrier alignment and the optic arm alignment steps within the service manual Perform the bulb alignment with in the Operators Manual If more than 1046 of the circular light beam is blocked out and can not be adjusted replace lamp Conduct necessary repairs Perform all FCN s Check all the hardware for tightness Replace broken rusted or missing parts If downloading is not required skip this step otherwise perform 8291007 AW To find the Download Utility version start the Download utility Pull down the 2 This will reveal the Download Utility version The part number and revision are found on the Download Utility diskettes Verify current revision with document control or ISIS The new base code and assay part numbers revisions and versions are found on the diskettes Verify current revision with document control or ISIS Perform the auto cal section of the Service Manual Repeat steps 6 and 7 of this procedure Use the operators manual to perform this step Computer control is optional Verify serial port performance Task the reader to perform a read and send data back to the IBM compatible computer Use Appendix B in the Operators Manual to guide you Set serial port and computer controlled parameters back to original settings Ensure all accessories noted are sent back with unit For BTI demo units
95. ere should be enough solution to have several replicates if desired Note A variation on this method can be done right in the microplate instead of using test tubes Simply use an 8 channel gang pipette to pipette the distilled water directly into the wells then change the tips and dispense the absorber directly into the wells This method allows 12 different concentrations across a 8 X 12 plate The same pipette should be used for all pipetting to eliminate errors from two different pipettes A 2511 200 pipette will easily allow concentrations of 1 to 0 in 125 steps to be created right in the microplate Distilled Water Vol 20 15 150 125 10 5 50 25 0 Absorber Vo 0 25 150 75 10 25 150 175 200 Concentration 0 125 25 1375 5 65 5 85 l 5 Allow the plate to stabilize for about 10 minutes covered orbital shaking helps The plate is now ready to read in the reader at 405nm One or all of the following tests can be run with the prepared plate 40 ELx600 Service Manual Repeatability specification 5 005abs 405nm to 2 00abs 1 Read the microplate using a single wavelength no blanking or blank on air and an 8 x 12 matrix format 2 When the readings have printed out read the microplate a second time 3 Compare the readings Each well in the first printout should be within 0 5 005abs of the of the same reading in the second printout For example A1 in the
96. es noted accompany unit For BTI demo units complete demo checklist 20 Install the following shipping accessories Stopping block P N 7332041 Screws qty 2 P N 19337 or equivalent Rubber band P N 99204 or equivalent Screw driver P N 98145 or equivalent Bunge cord P N 49746 or equivalent Shipping document P N 7331006 Are all the shipping accessories installed yes no 21 This is the end of the data sheet 48 ELx600 Service Manual ELx800 Data Sheet Technician Date Model Serial IR Section 1 Alignment Setup Revision EPROM marked on U37 and U52 on main PCB Optics Aligned Bulb Aligned Pos Filter gt Section 2 Download Testing Base Code Loaded REV VER Assay Definition Loaded REV VER TIME CHECK PASSED Self Check Printed gain values must be over 1 70 for all filters installed 405nm gain values must not exceed 20 00 340nm System Test AIR less DARK must be more than 16000 Noise Signal range difference between two numbers must be less than 12 counts Both Noise Signal range numbers must be between 288 1875 NOTE Only UV instruments PASSED ELx800 Service Manual 49 AUTO CAL Each Printed Delta must be 32 counts for shipment Delta 1 Delta 3 PASSED Delta 2 Delta 4 Calibration Plate Test Alignment values must be under 008 counts for shipment Note Printout may indicate 55 even though U
97. first printout should be within 5 005abs of in the second printout If Al was initially 1 000 OD then subsequent readings should be between 990 OD and 1 010 Alignment test specification 1 010 405nm to 2 00abs 1 Turn the microplate described in the Repeatability section around and read it again 2 Compare the printout with the last printout from the repeatability test Be sure to compare the readings from the same wells Remember that well A1 is now in the position The readings should be within 1 of the OD and 0 010 counts of each other For example if Al was initially 1 000 then the turn around test should show results in the H12 position of between 980 OD and 1 020 OD Linearity amp Accuracy Test 1 010 405nm to 2 00abs 1 Read the microplate using a single wavelength 405nm if yellow dye is used blank on the 0 concentration column or blank on air and an 8 x 12 matrix format 2 When the data has printed out graph the Absorbance verses the concentration The data should produce a straight line The graph can be done manually or the data can be imported in to a spread sheet program and graphed with a computer When using a spread sheet program a theoretical best fit line can be derived from the data using a least squares linear regression This theoretical line can have the instruments linearity specification applied to it to derive a set of limits which the original data should fal
98. gs are the assembly documentation used to assemble the ELx800 and its variations These drawings are subject to change 7330005 AS FINAL ASBY 60 ELx600 Service Manual Schematic Diagrams The following are the schematic diagrams describing the electrical circuits within the ELx600 and its variations These are subject to change 7330400 SC MAIN PCB ASBY 800 Service Manual 61 Bill of Materials The following are the bills of material used in building the 800 its variations These documents are also subject to change 7330002 Shipping accessories 77330005 Final assembly 7330400 Main assembly 62 ELx600 Service Manual BILL OF MATERIALS REPORT PART 7330002 DESC SHIPPING ACCESSORIES 29 Jun 1995 Page 1 COMPONENT QTY REFERENCE PER NUMBER ASSEMBL DESCRIPTION REV Y 77331000 1 00 OPERATOR S MANUAL A 500 94075 1 00 SHIPPING DOCUMENT KIT C 800 Service Manual INFORMATION 63 BILL OF MATERIALS REPORT PART 7330005 DESC FINAL ASBY 29 Jun 1995 Page 2 COMPONENT QTY REFERENCE PER NUMBER ASSEMBLY DESCRIPTION REV INFORMATION 2872086 1 00 DUMMY FILTER B IN POSITION 5 2874405 1 00 FILTER ASBY 405NM READER C IN POSITION 1 2874450 1 00 FILTER ASBY 450NM READER B IN POSITION 2 2874490 1 00 490NM READER FILTER ASBY B IN POSITION 3 2874630 1 00 FILTER ASBY 630NM READER B IN POSITION 4 49767 1 00 STRAP W BUCKLE 6FT LONG A 1 5 W 7330005 5 0 00 FINAL ASBY F DOCUMENT ONLY
99. ile The install program will ask several questions it is highly recommended that the user accept all the default settings in the installation process Once the Winstall exe is begun you will see screens similar to those shown below Enter target drive Please select the drive where you wish Extensions Download Utility 800 files to be installed on your machine e Select C to install the Download Utility onto hard drive C 54 ELx600 Service Manual vs The Download Utility will be installed in subdirectory C XTENSION unless a different subdirectory name is entered The assay configuration files will be installed from a floppy diskette in drive a other floppy drive designators may be available at this screen It is recommended that the assay configuration files be loaded from a floppy drive ELx800 Service Manual 55 wINSTALL Message Ready to load diskettes Press OK to continue This may take a few minutes e The Download Utility files are being loaded In most cases there is only one Download Utility disk e When the installation of the Utility is complete an ICON similar to the icon below will be seen in Windows 3 1 or Windows 95 Remove the Download Utility diskette from the computer s floppy drive and insert the appropriate ASSAY CONFIGURATION diskette into the floppy drive fy Extensions The reader display should still read START ASSAY DOWNLOAD Double cli
100. in the filter table the instruments memory will need modification Follow the instructions below to verify or modify the table From the Main Menu screen Press UTIL Press SETUP Press FILTER Use the Numeric keys to modify the value or press ENTER to select the displayed value and move to the next filter value After all 5 locations have been verified press the MAIN MENU key to get back to the Main Menu Time Verification Check the time displayed at the Main Menu It should match whatever clock the instrument was set to Verify that the times printed on the Data Sheets accurately indicate the time elapsed between tests Make a Data Sheet entry ELx800 Service Manual 43 CONFIDENTIAL Bio Tek Instruments Inc Model ELx800 and Variations Procedure 7330005 ST Title Final Asby Service Test Procedure Rev Description of changes ECO Date A Release To Production 29167 04 30 97 B Added blank carrier changed gain 30814 07 09 98 Equipment Required Bleach IBM compatible computer KCJR KC3 or equivalent Serial cable P N 75053 or equivalent Parallel cable P N 71072 or equivalent Parallel printer Calibration plate P N 9000547 Auto cal jig P N 7332508 Shipping accessories Screws qty 2 P N 19337 or equivalent Stopping block P N 7332041 Rubber band P N 99204 or equivalent Screw driver P N 98145 or equivalent Bunge cord P N 49746 or equivalent Shipping document P N 7331006 Lab tape Operators M
101. is axis homes to an optical sensor mounted in the front left corner of the base frame The Y axis motor is mounted at the rear left corner of the base frame Drive motion is transmitted by a toothed belt which is attached to the X axis rail mount casting The belt is automatically tensioned and needs no adjustment Filter Wheel Motor The filter wheel is driven by a stepper motor mounted to the center of the base frame The motor has a small gear mounted to its output shaft which engages in teeth on the perimeter of the filter wheel The filter wheel motor is aligned when installed using jig 7332500 see 7330005 AS ELx800 Service Manual 13 Light Measurement Electronics Refer to page 6 of the 7330400 5 7330410 SC or 7330415 SC ELx600 uses a silicon photo diode CR6 to detect the light passing through the interference filter The current produced in the diode is transformed to a voltage by U19 This voltage is amplified by a variable gain stage made up of U17 and 018 The variable gain stage is used to increase the signal level to the A D 09 so that most of the A D signal range is used This is necessary because each frequency interference filter passes a different amount of light A precision voltage reference 4 50V is used to scale the A D U10 amp 1 2 of U12 The A D U9 is a 16 bit analog to digital converter Data is serially output to U13 and 014 Display amp Keyboard 14 Refer to pages 3 and 4 of the 7330400 SC 73
102. l Range 1256 1261 SYSTEM TEST PASS The gain values listed above are typical for the frequencies listed significant variances are indications of system problems Higher then normal gain values indicate low signal old bulb dirty optics misalignment marginal interference filter Lower gain values could indicate a filter in the wrong place For example if a 405nm filter was in position 2 and the filter table in the instrument was programmed as it appears above the gain for the 450 filter would be 16 24 instead of 3 51 correspondingly the 405nm gain value would be 3 51 instead of 10 24 This is a very likely problem because the customer is likely to forget to modify the filter wheel table in memory after manipulating the actual filter locations in the filter wheel ELx600 Service Manual The dark current value is the signal measured by the measurement electronics when the light is blocked by the filter wheel If the dark current value is significantly different it is either an indication of an ambient light leak or the presence of a strong electrical noise source Strong ambient light sources should be eliminated from the working environment The instrument will be susceptible to both electrical and light noise with its covers top amp bottom off Do not attempt to test the unit for performance unless both covers are in place The Noise Signal Range test is done by blocking the light with the filter wheel and amplifying the dark signal with a pr
103. l with in 3 Data which produces a flat line which rolls off above 2 00 abs is normal Data which produces a flat line which rolls off under 2 00 abs indicates nonlinear instrument performance In the event that nonlinear data is produced the whole test should be run again to verify the results If possible the data should be checked on a similar instrument to make sure that the problem is ELx800 Service Manual 41 in the reader and not the solutions being measured It should be noted that nonlinear response could be caused by one or more of the following things Very strong ambient light sources shining into the carrier top case opening e Weak bulb This should be flagged by a run time self check error Use of a filter outside of the instruments specified operation range Software Configuration Verification With the introduction of Assay definitions downloaded from a PC the need for determining if the assays loaded are the ones which we really want in the version of the ELx800 we are setting up If a foreign language was downloaded the display should now reflect the appropriate language From the UUT Main Menu press the Util soft key Press the Tests soft key then press the Chksum key A revision level and part number will appear on the display as will the code checksum Compare these against 7330202 SP version and checksum On the second display version and part number of assay config download will be displayed They should mat
104. lay will be very difficult to remove It will be necessary to completely clean the old adhesive from the base of the instrument before application of the new overlay If the adhesive is not completely removed the new keyboard overlay may not be reliable ELx600 Service Manual 800 Service Manual 35 Performance Verification Performance Verification 36 Several different ways exist to verify performance The ELx600 comes with internal checks which are available to the user to determine if the unit is in working condition Power up System Test The power up self check automatically checks signal to noise ratios for all filters in place and verifies that the gains being used are within tolerances Failure of the power up system check indicates the unit is lacking a basic functional block For example No bulb No filter wheel in place or optics out of alignment could cause a power up self check error System Test The system test is a subset of the power up self check which can be run anytime to verify proper signal levels from each filter This test is accessed via the main menu screen under tests The following data will be printed out after the test 18 run SYSTEM SELF TEST 09 30 01 01 95 Operator ID Notes Filter 405 Dark 1178 Air 59104 16 24 Filter 450 Dark 1161 Air 59528 3 51 Filter 490 Dark 1162 Air 59056 3 94 Filter 630 Dark 1161 59628 3 28 Noise Signa
105. ly as good as the tool is maintained A dirty plate will provide data which reflects the debris on the glass Keep the plate in its protective packaging The data given over 2 500abs is worth considering Even though the performance in this area is unspecified repeatability suffers first at the higher optical densities because the measurement signal is small If a reader was repeatable at 2 800abs and then changes it is a good indication of something changing Production tolerances are a flat 5 variance between the standard and the actual data taken This is almost never a problem although some 405nm filters have enough center band variance to produce differences of close to this magnitude in the 3 000abs area Verification of Performance Using Liquid Test Methods The following sets of tests are valid methods of assuring instrument performance with common materials These tests when done carefully can test repeatability accuracy and linearity It should be noted that unless good laboratory practice is applied to these tests they will be of little value The following equipment and process can be used to create a microplate for testing Equipment Required Distilled water Pipette Yellow food coloring Example Durkee yellow food coloring 3 oz bottle Hat bottom micro plates Example Costar 3590 Tween 20 polyoxyethylenesorbitan Monolaurate e Beakers e Rack of 10 test tubes 10 ml minimum volume 1 Crea
106. nit fails this Specification 2 GI PASSED 12 Gll SHIPPING PREP Shipping Block installed Top Shroud amp Bottom pan installed Rubber Band amp Shock cord installed Instructions and tool attached per print 50 ELx600 Service Manual 800 Service Manual 51 Download Bio Tek Instruments Inc Model ELx600 ELx808 and all variations of each Procedure 8290206 ST Title Field Software Download Procedure Rev Description of changes ECO Date A Release to Production 27679 07 16 96 Equipment Required A PC 386 with a 1 44 MB 3 5 floppy drive COM port minimum mouse and 4 MB RAM Windows 3 1 or Windows 95 installed on the above PC e Serial Cable 8290206 FW Download Utility Reader Basecode and Assay Configuration Software Diskettes see Background Information below Background Information Note We may refer to the ELxS00 or ELx808 autoreaders as the reader throughout this procedure ELx800 and ELx808 all models have two levels of software installed on board 1 The basecode software and 2 The assay configuration software ELx800 readers have the same basecode software part number 7330202 FW ELx808 readers have the same basecode software part number 7340201 FW The assay configuration software part number is dependent on the model of the reader See the attached software sheet for current part numbers Contact Bio Tek Instruments to obt
107. ogrammed gain of 36 The window of acceptance is as follows Four consecutive groups of readings are taken and averaged 4X96 The averages must fall within a 20 count window The four readings must also be within the range of 144 2019 counts Readings which don t satisfy this criteria will produce a failure Calibration Test Plate Warning The 9000547 Calibration Test Plate of Serial number XXXXX and up are valid with this instrument Other Calibration Test plates will fail the alignment portion of the test The Calibration Test Plate is a tool for performance testing It is basically a micro titer sized plate which carries optical standards as well as alignment holes The ELx800 has calibration test plate tests built in to its operating system Each calibration test plate comes with N I S T traceable data for each optical standard at 8 different wavelengths This standard data needs to be programmed in to the ELx800 via the setup option from the main menu When run the following report will be sent out the printer port ELx800 Service Manual 37 CALIBRATION PLATE ANALYSIS 09 57 AM 01 17 95 Read Mode Normal Filter 405 Operator ID Notes Alignment Results 2 0 000 PASS B12 0 000 PASS 0 000 PASS 11 0 000 PASS 01 D04 E02 F05 G03 06 Standard 0 618 2 687 1 212 2 234 1 773 2 799 Data 0 624 2 737 1 221 2 256 1 790 2 867 Result PASS PASS PASS PASS PASS Repeatability Results 01 D04 E02 F05 G03 H06 READ 1 0 62
108. on gloves plug the current amplifier cable 7330528 into the daughter board and the main board 7330415 Place a plastic washer over both screw holes of the optic holder Place the photodiode of the daughter board into spacer Place a plastic washer on both screws and screw down daughter board The layers should be optic holder washers daughter board washers and screws 7 Replace the base pan and all of the screws The black slotted screws go in the holes which hold the top shroud down these are the ones which have a larger space between the base pan and the standoff inside The standoffs which touch the base frame take the hex head Screws 8 Perform the download procedure page 47 9 Perform the Autocalibration page 32 ELx800 Service Manual 31 Cleaning The following guidelines be used to clean the ELx600 instrument The instrument should be turned off and unplugged before cleaning Exterior surfaces All exterior surfaces can be wiped down with a moist cloth use a mild detergent water solution Interior Surfaces top of base frame With the top shroud removed the entire top of the unit can also be wiped down with a moist cloth Use a mild detergent water solution X and Y axis rails These can be cleaned with alcohol on a cloth This will remove any residue which may have built up over time Do not lubricate the rails the bearing material 18 self lubricating adding a lubricant would likely attract dirt and lo
109. optics arm assemblies which are not interchangeable but they are aligned in the same way Interference Filters The ELx800 uses interference filters to select the desired frequency of light These filters are mounted in the filter wheel within the filter wheel cover below the optics arm A maximum of 5 filters can be installed at one time unused filter locations must carry blank filters or errors will result error 0 500 The interference filters have a specific orientation defined by an arrow stamped on the side of the filter The arrow should point down in the direction the light is going The standard ELx800 instrument can use filters from 400 to 750 nm order 2874 where the is the pass frequency in nanometers Lower Optics Block The lower optics block is used to collimate the beam so that it fits the photo diode in all plate reading conditions A BG 18 BTI 7332001 filter is housed within the lower optics block This filter is necessary to attenuate specific light frequency ranges See assembly drawing 7330005 as for specific assembly information Plate Carrier The plate carrier is the assembly which holds the plate to be read It is presented to the user to the left of the display at power up Micro plates are held in place with use of a plate retention spring The plate carrier is factory aligned to the X axis with jig 7332502 see 7330005 As for specific instructions Realignment is required if the bearing block screw
110. page 5 of the 7330400 SC 7330410 SC or 7330415 SC The ELx600 has 3 identical 45 amp stepper motor drive circuits three have micro step capability 1 16 step resolution common 2 5 volt reference is shared by all three drive circuits U27 Each drive circuit has a D A converter U24 53 38 and a precision stepper motor driver U25 54 39 The motor driver chips all have internal oscillators with external components for setting the frequency R28 and C57 for example Current through the each motor winding is controlled by sensing the voltage across the ohm sense resistor R31 for example and comparing that voltage to the reference voltage output by the D A converter When the voltages are the same the current to the winding is shut off by a comparator internal to the motor driver chip X Axis The X axis is the axis which moves the carrier left to right This axis homes to an optical sensor mounted on the Moving Interconnect 7330401 SC circuit board mounted on the X axis rail mount casting The X axis motor is also mounted to the same casting Motor drive signals are sent via the FLEX cable from the mother board to the moving interconnect circuit board The flex cable is installed with a specific polarity see 7330005 AS Drive motion is transmitted via a toothed belt which is attached to the carrier The belt is automatically tensioned and needs no adjustment Y Axis The Y axis is the axis which moves the carrier forward and backward Th
111. positive contact on the internal part of the barrel with ground on the exterior of the connector The power supply is short circuit protected internally Do not place the power supply close to the reader place as far away as possible Internal Power Supplies The 800 internal power supplies are derived from the 24 volt DC input with the exception of the real time clock battery This is a board mounted battery 3 5v lithium coin which should last for 10 years See Periodic Maintenance page 23 The power input is protected with a resetting automatic fuse F1 as well as a transorb CR2 So the input is protected from over voltage as well as reverse polarity All voltage regulators are protected with internal to the device thermal protection circuits All voltage converters are located on the main PCB 24 volts This is the voltage input used as the source for all internal supplies as well as motor drive voltage This is supplied by the external power supply 45 volt Logic This power supply is a switch mode buck regulator which is used for all digital logic U1 is the actual regulator with R1 amp R2 setting the output voltage C1 and C2 are filter capacitors and 1 1 is the output choke is a catch diode which provides a return path for the load current during the off cycle of the regulator ELx800 Service Manual 11 V lamp This power supply is a switch mode buck regulator which is used to power the lamp It has an enable disa
112. r Wheel Flex Cable Screw Driver Rubber Band Filter Wheel Plug Stepper Motor Y Axis Lens Biconvex Base Code F W Assay Config F W See 7330415 Moving Intercon Asby See 7330414 See 7330413 PCB Main Obsolete see 7330415 PCB Current Amp UV PCB Current Amp PCB Main Less Front End Lamp Asby w Wrench Lamp Asby for UV NB units Overlay Kybd ELx800 Service Manual Cover Top Carrier Microplate Lens Optical Mirror Optical Stopping Block Filter Wheel Motor Spacer Jig Autocal Jig Go NoGo Jig STD UV only Go NoGo Jig NB only Cable Motor Asby Define Reader Protocol Install Display 2 x 24 800 Service Manual 105 106 ELx600 Service Manual
113. rk current offset is outside of acceptable limits at maximum gain The noise signal level must be between 144 and 2019 counts or an error will be set Production limits are 288 1875 Probable cause Ambient light leak bad mother board 7330400 7330410 or 7330415 daughter board 7330404 or 7330414 photo diode or power supply to close to unit ERROR 0900 READ TIME DARK VALUE OUT OF RANGE This error indicates that the dark current value taken during the current read is significantly different then the same reading taken during the power up self check Probable cause The measurement electronics background noise has changed since the last power up self check Could be caused by a large increase in external ambient light since power up ELx800 Service Manual 19 ERROR 0A00 READ TIME AIR BLANK OUT OF RANGE This error indicates that the blank full signal reading taken during the current read has changed significantly from the same reading taken during the power up self check Probable cause The measurement electronics full signal level has changed since the power up self check was last run The bulb could be near failure or the optics could be interfered with ERROR 0B00 INVALID ASSAY This error indicates that an assay number that is not programmed was selected ERROR 0 00 PRINTER TIMED OUT This error indicates that the printer in use is not responding ERROR 0D00 CALIBRATION CHECK SUM ERROR This error indicates that the store
114. s are loosened The plate carrier carries the X Axis homing tab on the rear left corner This tab interrupts the X Axis opto sensor when the carrier is moved home A grounding leaf spring is also employed to protect the instrument from Electro Static Discharge events An anti backlash spring roller bearing is employed to bias the carrier bearing backlash Carrier alignment should be verified and the bearing block retention fastener should be torqued whenever the instrument is serviced 16 ELx600 Service Manual Error Appendix The following is a list of displayed error codes and what they mean The error code is displayed as the last four digits The instrument will still respond to keypad input to stop the beeper and return to the main menu in most cases In cases where there are several elements such as filters or motors the right most digit will identify the element in error filter 1 1 Type of error ERROR 1300 Filter used at time of failure motor X axis forward back filter 222 motor 2 Y axis left right filter 323 motor 3 filter motor filter 4 4 filter 555 Displayed Error Potential Cause ERROR 0100 READ FUNCTION ABORTED ERROR 0200 MOTOR COULD NOT FIND OPTO SENSOR ERROR 0300 MOTOR COULD NOT FIND EDGE OF HOLE AUTOCAL ERROR 0400 MOTOR FAILED POSITION VERIFY ERROR 0500 FILTER WHEEL MISSING FILTER ERROR 0600 FILTER GAIN OUT OF RANGE ERROR 0700 READER FAILED NOISE TEST ERROR 0800 READER FAILED OFFSET TEST ER
115. s between the Menu and Previous Screen keys The reader should display START ASSAY DOWNLOAD YES NO Choose YES then double click on the DOWNLOAD button in the Download Utility and start the process again After the assay configuration download is complete the reader will re initialize and return to the Main Menu Check that the current software is loaded onto the reader by pressing UTIL TEST CHKSUM The reader display will scroll through the seven digit part numbers and versions of both the basecode and assay configuration part numbers Check them against the list at the end of this procedure The software update is complete ELx600 Service Manual SOFTWARE PART NUMBER LIST Proprietary ELx800 ELx808 Software Information ELx amp 00 ELxSOONB ELxS00UV ELx800G ELx808 ELx808R 8081 ELx808RI ELx808U ELx808RU ELx808RIU ELx808IU ELx808GU ELx808GIU ELx808G ELx808GI Basecode P N 7330202 FW 7330202 FW 7330202 FW 7330202 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW 7340201 FW ELx800 Service Manual Assay Config P N 7330203 FW 7330209 FW 7330208 FW 7330211 FW 7340202 FW 7340202 FW 7340202 FW 7340202 FW 7340202 FW 7340203 FW 7340203 FW 7340203 FW 7340207 FW 7340207 FW 7340208 FW 7340208 FW 39 Drawings Bill of Materials for Main Board with Photodiodes Assembly Drawings The following drawin
116. sov 220A TN E 28 0190661 soc uszus onma 086 0 seal 994 NIVW 8660 70750 LA INSOONIM 866 4 ONI SLNSW NLSNI 4 014 10018534 LYOd 1001293 21 X TLGOHVL o 0002002 21 m aa Q 4 SHLWD TAVAS uo 6284 WHO 081 dO V SWH ZNA NNOMLSN NOLSISSN 310N HI o LOHT3S dIHO O I vavaasia NIASN L100A3X LNINd LYOdNnI 1904110 809471 440 509 O I OTNY crzoveL a SELOVPL 9 y z 0 2s25 t zl ot 8 2925 22 02 81791 2529 ot az oz vz 2925 SONIVS 1844 0048 28 0190661 8 sov amomo 56 0 INONT 5541 82d NIVW iui SOVANSINI AYATA 8660 70750 866 QNVIHOIH ONT SLNAWNULSNI IPSORPL 4 01 29155 nue UTER hay MAING EA XINLVW 44028 95 OLdO 151066940 27 xado
117. te a 0 5 solution of Tween 20 and distilled water As an example add 1 ml of Tween 20 to 200 ml of distilled water Shake well for several minutes 2 Add 6 drops of yellow food coloring to the 200 ml of the 0 5 Tween solution This should give an Absorbance of 1 4 to 2 0 Absorbance units when using 200 ul in the well If you wish to attain an Absorbance up to 3 0 OD add 3 additional drops of food coloring a total of 9 drops This solution should be read at 405nm in a 200 ul volume to verify that it actually absorbs as expected Add more food coloring to increase the density or add distilled water to lower the density 200 ul of this fluid should have a density which is the highest Absorbance to be tested ELx800 Service Manual 39 3 Setupa rack containing 10 tubes numbered consecutively Perform a percentage dilution beginning with 100 of the original dense solution in the first tube 90 of the original solution in the second tube 80 in the third tube all the way to 10 in the last tube Dilute using amounts of the remaining 0 5 solution of distilled water and Tween 20 as shown in Table 8 2 Table 6 2 Test Tube Dilutions Tube Number 1 2 2 7 Volume of 20 16 10 Original Solution ml Vol Water 40 5 Tween Solution ml Expected Absorbance if is 2 0 at 200 ul 8 17 15 14 13 42 Jr 4 Remove 200 ul of liquid from each tube and dispense it into the appropriate microplate well Th
118. to recreate the assay definition on the correct version of assay definition software and re download it ERROR 1200 CALIBRATION DATA MISSING This error means that AUTOCAL has not been performed after a memory erase or in the case of a new unprogrammed board immediately after the assay definition download The system must have the AUTOCAL sequence performed See Section 8 10 in this manual ERROR 1300 MOTOR NOT HOMED This error will occur if the error 0200 or error 0300 is ignored The situation needs to be fixed before the instrument is used ELx800 Service Manual 21 22 800 Service Manual Maintenance Periodic Maintenance The ELx800 has no periodic maintenance schedule The only area of the instrument which is expected to need replacement is the lamp Periodic cleaning of the top surface of the base frame with a mild detergent is probably a good idea Decontamination 18 also required if the unit is to be shipped and it has been in contact with possible infectious material Lamp Replacement To replace the lamp follow the following instructions Note For the 73305015 bulbs in the regular instrument non UV or NB refer to 7330522 AS l 2 Unplug the instrument and flip it over on its back Remove the 4 black slotted screws which retain the top shroud Flip the instrument over again and lift the top shroud off Loosen do not remove both 3 32 hex screws which hold the lamp in place Slide the bulb out backward and
119. utocal information the test should be rerun to account for the new locations Autocal is hidden from the user It can be run from the main menu under the test area An Autocal jig is required to perform the alignment PN 7332508 ELx600 Service Manual Autocal should not be needed if the unit has not been disassembled If the Calibration Test plate shows misalignment the unit has likely sustained a shock which moved the carrier out of alignment A complete instrument alignment check should be done to rectify what has been moved see section 8 30 8 33 To Run AUTOCAL follow the below instructions from the main menu Use the soft keys below the display e Press the UTIL key e Press the SETUP key Press the first hidden key this is an unmarked key between the CLEAR and ENTER keys 1 Insert the AUTOCAL jig in to the carrier with in the upper left corner 2 Press the READ key in the lower right corner of the key pad 3 The jig will be moved around inside the instrument and then ejected The following typical report will be printed out the printer port at the end of the test AUTOCAL ANALYSIS Upper Left Corner 9156 10780 Lower Left Corner 9148 16286 Lower Right Corner 470 16290 Upper Right Corner 474 10782 delta 9156 9148 8 X2 delta 470 474 4 1 delta 10780 10782 2 2 delta 16286 16290 6 The values are displayed as 16th steps One whole step is 00
120. wer the rail and bearing life Primary Optics The primary optics in the optics arm should not need cleaning but if it has been disassembled and the optical components have been soiled use lens paper and alcohol to clean them Be very careful of the front surface mirror this component can be scratched very easily and this could cause a reduction in performance Interference Filters The interference filters can also be cleaned with lens paper and alcohol Be aware of the filters position and orientation and be sure to replace the filter in the same position it was in before it was cleaned If the positions are mixed up the instrument will use the wrong filter the next time it is used Decontamination See the operations manual for specific instructions on how to decontaminate the ELx800 instrument Service Adjustments 32 The following is a list of adjustments which are possible on the ELx800 instrument Auto Calibration The Auto calibration process is done on every instrument which leaves the Bio Tek manufacturing facility Auto calibration removes the errors caused by slight differences in alignment from instrument to instrument The AutoCal jig is tool which allows the 800 to scan the actual location of the A1 A12 and H12 microtiter well locations for a 96 well plate These locations are then used to determine the well location map for reading a plate If anything in the system is changed which invalidates the original A

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