3900 Upflow Service - Archive
Contents
1. BLACK YELLOW RED WHITE BLUE 5 62 BROWN d INTERLOCK CABLE TE RI q WHITE mb IMMEDIATE REGENERATION TIMER WHITE WHITE WHHE TF WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW WS1 qq BROWN BROWN BLUE 4 BLUE BLUE BLUE ORANGE 5 RED RED BLK WT 6 T BLACK BLACK E 7 g 8 a 218 BROWNE BLUE BLUE 55 H purete PURPLE aj 6 5 12 ORANGE amp 99 GR YEL z z 9 i 9 Ni aye Q UPPER DRIVE TM TIMER MOTOR VOM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR REMOTE METER WIRING SW TIMER HOMING SWITCH SW2 TMER PROGRAM SWITCH T SW3 VALVE HOMING SWITCH 5 ala z 12 MC MEDAYO 123 ee SW4 VALVE STEP SWITCH WHITE Back 1813 x 415 5 9 SWS BRINE CAM SWITCH 5 Ss SS SW6 LOWER SWITCH INSIDE 1 14 SW7 LOWER DRIVE SWITCH QUTSIDE gis Sl G SWB AUXILIARY LOWER DRIVE SWITCH zz 57254568 8 3 11 3535878 THCAM TIMER HOMING VALVE VALVE TPCAM TIMER PROGRAM CAM LDM e VALVE ounie c CAM al BADGER AR e TBI FLECK 3200 REMOTE METER BADGER AR WITH RELAY VALVE STEP Ci z BVCAM BRINE VALVE CAM a a sess ae2. BLACK YELLOW WHITE 260 Tet 8 9 CABLE RECEPTACLE w nE IMMEDIATE REGENERATION TIMER WHITE 4 1 WHITE WHITE WHHE RED 2 GR YEL RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN BLUE FER RED RED BLACK Black BLACK 25 8 Sic 2 amp gt 99 BLACK Zz zz x w 9 2 zi OQ 23 lt als a E uc oce x THCAM H 5 9 9 zz zz zz 2 e o VDM1 iG BVCAM 5 amp O SCAM UPPER DRIVE TIMER MOTOR VOM VALVE DRIVE MOTOR E S LDM LOWER DRIVE MOTOR WHITE BLACK 25 SW1 TIMER HOMING SWITCH ap oa SW2 TIMER PROGRAM SWITCH dis SW3 VALVE HOMING SWITCH 513 gs SW4 VALVE STEP SWITCH 5 SWE BRINE CAM SWITCH LOM T SW6 LOWER DRIVE SWITCH INSIDE SW LOWER DRIVE SWITCH OUTSIDE e TIMER CAM a I a TPCAM TIMER PROGRAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM LOWER DRIVE BRINE VALVE CAM LDCAM LOWER DRIVE NOTE TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE BLACK YELLOW pA INTERLOCK CABLE LOCK CABLI 1 WE IMMEDIATE REGENERATION TIMER WHITE K 1 WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW GROWN BROWN BLACK 4 YELLOW BLU
3. VDM1 i s IMMEDIATE REGENERATION TIMER 17 scam WHITE YELLOW YELLOW RED BROWN WHITE BLACK UPPER DRIVE BLUE SES RED BLACK N C LDM TIMER MOTOR VOM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE SINGLE TANK TIMECLOCK METER DELAYED OR METER IMMEDIATE REGENERATION Page 24 LOWER DRIVE Printed in U S A N O BROWN Sag S INC YELLOW HE 3900 SYSTEM 4 With Remote Meter Wiring Diagram Sw2 V 181 IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE WHITE GR YEL WHITE WHITE YELLOW YELLOW RED 2 RED BROWN BROWN YELLOW 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK BLACK BLACK BLACK m GR YEL 9 a Za BLUE BLUE x e gt aK lf BLACK 2 zz 19 813 3 Aa
4. uma HD less 15127206 sixcerdihmm pa dO or cuu ETE 1512 07 bs stavu vege eds TEL oe kus aa a eee a 15127 08 HO 15127709 H9 a Ten 15127510 PAO oss tres Injector Nozzle Size 15128 04 HA E tage hte Sead 15128 05 Len SET WEE Tu 15128 06 iis HO u Ies 15128 07 pa Saa N 15128 08 8 15128 09 H9 15128 10 FLO u Printed U S A Page 13 MODEL 3900 3 Meter Assembly See opposite page for parts list Page 14 MODEL 3900 3 Meter Assembly Parts List Item No 4 Description T ntes en dU sus E 16254 TE 16279 Impeller Shaft Sheek aie us us 165755 Impeller Assembly d ok i 16400 2 Meter Cover Assembly Std je CREE 16401 Meter Cover Assembly Ext Range D ossa Ou 157077 Yayaka hay O Ring 236 p Sus Screw 16280 2 i grins Flow Straightener Osa eas bate he 163285 Connecting Flange 9 ru Ar ise B wx ESSE 40118 Screw Hex Hd es caches US 16386 1 2 13 tco se Tren frites 16574 ivo
5. Drive Motor 24 60 Hz Bt ose ak 17797 aerae se Bracket Switch Mounting Od 2 Pe TE PEE 10302 inre les Insulator Switch Oo Seats ws 10218 Switch oc deletes ll Ate eet 17845 03 Seis asas 11285 nel Nut 1 4 20 10 nce 2 LA A Soa 19965 s soe tete Lockwasher Mb ases sontes 12624 Screw Pan Hd 13 ER 16053 tether h yee Bracket Brine Side TA ya Ai Soh 40133 Screw Round Hd 15226938 i rne Terminal Block 161 atas ig 160525 Bushing TZ Im vgn artsy NA 16059 ssi Washer 18 Je sm 16051 Xe Retaining Ring Bowed E Ke u sus LE ie SE 10300 rm ass saute Screw Hex Hd Thread Cutting 920 sua ya erus T1991 L pa eee Light Bracket 21 dete 1029122822 cr bte Screw Hd 221 42 Z aler Sosa 17567 Screw Hex Hd Q3 ra e ht QUNM E te o 12288 iis nur MER Washer Lock 8 Internal 24252 rm 16494 06 2 Assembly Service After RR desc latex 16494 04 soe Cam Assembly Service After Brine Refill 25 Aste a nx ik We ber ets se utt 1204 ee Re eye ee Screw Hex Hd 2675 v nets T x REL 193192 eee cates ones ue Lamp Window 2 ose vae 18744 lu
6. Z NW el W Cy Page 6 Printed in U S A MODEL 3900 UP FLOW Control Valve Parts List Item No 4 Description sif vue TOMA zo emen Valve Body 1127220 hx Sena hie Seal hei Diese s 10369 Ado sata Qe dane ieee 10368 tad toed tes Spacer 10368 01 Spacer Hot Water leks 16937 14818 Clip Piston Rod d oet Bates Tetas uem 15125 s erre Piston Rod S uisque 69 an pi 14922 O Ring 035 16398 21 End Plug Assembly Gray 10 EL Qtek heed 40118 Screw Hex Hd teens 16078 O Ring 149 12 2552 4 a a 16074 Coupling 195 ree pr m 16077 ERR O Ring 140 14 15112 Seal 000 ieu 16067 eR 3 Adapter Body 16 355 dc 16068 Seal 160693 ise hen Spacer Narrow 18er 16070 Spacer Wide seeds TOOLI Piston ease ua e 16082 Piston No Hard Water By Pass 20 nasua aed Ee 16072 oiu t s Piston Rod 21i es tiunt 160762 rede iex O Ring 042 16399 01 End Plug Assembly White dir eec 16399 11 End Plug Assembly Black No Hard Water By Pass
7. sees diac s 18164 Drive Gear 29 week ee aed Ta 1388 i x cive c ERIS Motor Mounting Plate 24 s 18743 Motor 110V 60Hz 19659 eene pu Motor 24V 60 Hz sia aie beats ERE RE 13278 2 5 hada Screw Motor Mounting 26 cett 19890 E Drive Pinion Program Wheel iy aint 13891 Clutch Drive Pinion Ao ae pr JAZO e OS Spring 29 NE 14293 2 ee Spring Retainer SO Mee aoe set aus ete bie halei uie pnto oue Not Assigned ST sessiles e ie Gch esee tds 11984 or eer Screw Timer Hinge amp Ground Wire Tic 138812520520 Hinge Bracket fesses 14087 aa Insulator 10896 Switch EE 15820 hx Switch segs st ds quits TIAS Screw Switch Mounting Of css ues pastu 4007 Decal Time of Day 14045 Decal Instructions SS wa sos dus T i eius 13902 Harness Not Shown 40 12681 Sumay Wire Connector Not Shown 15354 01 Ground Wire Shown Page 17 Printed in U S A MODEL 3210 ECONOMINDER Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve
8. BRN 9 INTERLOCK CABLE RECEPTACLE IMMEDIATE REGENERATION TIMER WHITE 1 7 WHITE lt 1 WHITE WHITE Y GR YEL Eos YELLOW YELLOW 3 BROWN BROWN 4 BLUE BLUE 777 5 RED RED BLACK BLACK BLACK 7 x 9 BLACK 8 a OR 9 G z BLACK x 18 amp 4 cv x 99 z z o D 2 BLUE BLACK SW8 SET TO FOR Six MINUTES AFTER BRINE TANK FILL TIMER MOTOR UPPER DRIVE VOM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR 3 SW TIMER HOMING SWITCH WHITE BLACK E 3 2 METER WIRING SW2 TIMER PROGRAM SWITCH gis al FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 320 ET REMOTE METER SW3 VALVE HOMING SWITCH 123456 123456 12345678 VALVE STEP SWITCH EE E 5 3 5 5 0 SW5 BRINE CAM SWITCH 212 z SWE LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE LOM 52528 P 6 FEE SWB AUXILIARY TIMER SWITCH m N 1312 456 789 112 4567 se 1234587 THEA TIMER Us VALVE VALVE VALVE TIMER PROGRAM CAM LDCAM VALVE HOMING CAM BADGER AR BADGER ARZe SCAM VALVE STEP CAM LOWER DRIVE 2343 8 1234368 BRINE VALVE CAM LOCAM LOWER DRIVE CAM 2323337887830 1123228789 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION VALVE TB e A ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE LEAD VA
9. I o t amp gt s 9 44 zz o VDM1 x O SCAM YELLOW RED WHITE BLACK UPPER DRIVE LDM d 1o TIMER MOTOR LOWER DR VOM VALVE DRIVE MOTOR ER DRIVE LOM LOWER DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LOCAM LOWER DRIVE CAM NOTE SINGLE TANK REMOTE METER DELAYED OR IMMEDIATE REGENERATION REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200ET TB 12345 6 12345 6 12345 6 17254956 17235450611 1732346504 4 VALVE VALVE VALVE BADGER AR HERSEY BADGER AR E 1B1 1 2 3 4 5 6 123456 12345 6 5 o Q o Bx 1133193 3 223 VALVE VALVE VALVE Printed U S A Page 25 3900 SYSTEM 5 Wiring Diagram
10. dues Dextre saa 16800 O Ring 238 Zr e iu 16945 est eee O Ring 362 25 eR di eee 16255 2L or us Tank Adapter 6 8 k 16256 cee tes Welded Flange 20 repas 162575 c enm eta Flange Segment 123 5 11238 A Screw Hex Hd s 16088 Pipe Plug 2 NPT 35 dido Ti sept bett 16258 Flow Disperser Options dod vut 164827 Flange Segment 16483 Goes Flange Ring Olid rcgis wie 16484 O Ring 442 deste De em 165 17 5 v dts Screw Park Tank 12 2 e 19592 5 siens obse tels Screw Structural Tank e e Nai des 1234 EE IS 18619 oo dans whee Washer 94 16346 iriaren na Ete Nut 2 25 eee 18584 Adapter Side Mount Page 7 Printed in U S A MODEL 3900 UP FLOW Control Drive Assembly See opposite page for parts list Page 8 MODEL 3900 UP FLOW Control Drive Assembly Parts List Item No No 4 Description iE Tas zie 19304 00 Back Plate 01 02 15120 01 Bracket Motor Mounting Shite dawn as 2 sod sok emen 16346 palgi Nut 5 16 18 16044 s retur Drive Motor 115 V 60 Hz 165005 Drive Motor 220 50 Hz
11. 17845 03 Pin Hinge 10218 Switch 10302 Insulator Switch 10231 Screw Hex Hd 16053 Bracket Brine Side 160525 oL Bushing 16059 Washer 16051 ae Retaining Ring Bowed E 11805 Screw Pan Hd 13365 Lockwasher 1756 Screw Hex Hd 12288 Washer Lock Internal 8 TOADS eria ea Cam Assembly 11224 Screw Hex Hd 18744 Screw Cover 19277 020 Cover Black 18615 02 Seal Window 18716 03 Seal Cover 19316 Window Indicator 14430 Screw Window 16046 Drive Gear 16050 5 iue RIA Retaining Ring TA ZA Retaining Ring E 1939185222 iE Indicator 108 24 ERA Screw Hex Hd 18726 Space Indicator 11709 E 3A Pin Drive Link 16047 Drive Link 11898 1 2 u Clip 16045 Drive Pinion 11981 sdk aA Roll Pin 16048 01 Bearing Drive Link 1108045 RES Screw Flat Hd 19015 Wire Harness not shown Page 11 Printed in U S A MODEL 3900 UP FLOW 1800 Brine System See opposite page for parts list Page 12 Printed in U S A MODEL 3900 UP FLOW Description Injector Body Injector Nozzle Injector Throat O Ring 116 Inj
12. Printed in U S A MODEL 3900 UP FLOW System 6 Twin Series Regeneration System 7 Twin Alternator Installation MANUAL SHUTOFF DRAIN BRINE LINE F GE UNS lt lt L Sy WHEN Y p ELECTRICAL LANG INTERLOCK RESIN TANK mee A CORD BRINE TANK 0 3 WIRE m POWER RESIN TANK SYSTEM 6 UNIT 1 nm Note On System 7 power cord is on the Unit 2 Page 31 Printed in U S A MODEL 3900 UP FLOW Flow Data amp Injector Draw Rates INLET PRESSURE PSIG DRAW RATE GPM Page 32 Printed in U S A MODEL 3900 UP FLOW Typical Timer Settings Brine Brine Tank Refill Printed in U S A Brine and Slow Rinse Time Minutes Refill Time Minutes Volume Rate Per Ft Q 108 Per Ft 15 Per Ft Rinse Rate 86 10 15 of Resin 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI Time Per Ft a 42 30 26 68 76 64 10 26 5 is 36 26 24 62 68 64 10 16 34 28 28 58 68 68 10 20 36 26 26 58 70 70 10 16 T 34 34 34 56 56 56
13. 1234561 12345878 LOCAM LDCAM LOWER DRIVE CAM WS WIRE SPLICE LOWER DRIVE evo ee 2 9229222269 o o NOTE 112345678910 1123545678 9190 1125458789 TWO TANK SINGLE METER ALTERNATING REGENERATION VALVE T B VALVE T B VALVE ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY RED YELLOW WHITE IM oc BRowN 9 ne 0 6 INTERLOCK CABLE x RECEPTACLE gis TION T VHE gs IMMEDIATE REGENERATION TIMER WHITE WHITE i me WHITE WHITE RED 2 RED YELLOW YELLOW R Y SRATEL BROWN 3 BROWN ws BROWN Brown PURPLE 4 PURPLE BLUE BLUE BLACK BLACK 5 RED RED BLACK BLACK BLACK BLACK a 8 GR VE ms ORANGE e EE tt BLACK RE 5 55 lt 4 ae a a BS S g 212 s VDM1 D UPPER DRIVE TM TIMER MOTOR N C BLACK VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SWA VALVE STEP SWITCH SW5 BRINE CAM SWITCH SWE LOWER DRNE SWITCH INSIDE SW7 LOWER SWITCH OUTSIDE TIMER HOMING TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE LDCAM LOWER DRIVE CAM WS WIRE SPLICE Page 28 2 Sw7 LOWER DRIVE Printed in U S A 3900 MULTIVALVE SYSTEM 7 Wiring Diagram I
14. 3 Unit used too much salt 4 Loss of water pressure 5 Loss of mineral through drain line 6 Iron conditioned water Page 22 gt gt m CAUSE Electrical service to unit has been interrupted Timer is defective Power failure By pass valve is open No salt in brine tank Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak Improper salt setting Excessive water in brine tank Iron buildup in line to water conditioner buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Air in water system Improperly sized drain line flow control Fouled mineral bed Printed in U S A gt m CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Reset time of day Close by pass valve Add salt to brine tank and maintain salt level above water level Check brine tank fill time and clean brine line flow control if plugged Repeated flushings of the hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See problem no 7 Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase
15. ee es Screw 28A es 1T seems 19277 020 Cover Black 28 J yr ME 19277 0214 Cover Lamp Window 20 5 18615 02 Seal Window ii t tla 18 45 5 ze bp etna Window S m a sat tenet y 18716 03 Seal Cover pneri e ad 192098 ne Screw 39 16046 ate Drive Gear drin der beue 16050 flr lue Retaining Ring ses T4774 l es cok tie hue Retaining Ring E I 1904752 ele Drive Link M resa 117092 Pin Drive Link Su 16048 2e Seem Bearing Drive Link c eee re 118983 Clip RR 16045 o here Drive Pinion ERR Roll Pin eee T eyes 11080 eR yu anan a Screw Flat Hd 3 uito dated 10872 Screw Hex Hd sende ncs Teese des euni see ase ids Timer not shown 3000 3200 3210 3200E 3200ET 455 eritis Dsus sien t 40084 07 Power Cord 120 7FT not shown Viet ites 40084 12 Power Cord 120 12FT not shown scfm ud Yo 40085 07 Power Cord 240 7FT not shown AG keke ME OE S oer es Strain Reli
16. frequency of regeneration Remove piston and clean control Assure that well system has proper air eliminator control Check for dry well condition Check for proper drain rate Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time MODEL 3900 UP FLOW Service Instructions Cont d PROBLEM 7 Excessive water in brine tank 8 Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously gt CAUSE Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Drain line flow control is plugged Injector is plugged Line pressure is too low Internal control leak Service adapter did not cycle Missadjusted broken or shorted switch Valve is not programming correctly Foreign material in control Internal control leak O gt gt CORRECTION Clean flow control Clean injector and screen Replace timer Replace brine valve seat and clean valve Clean brine line flow control Clean drain line flow control Clean injector Increase line pressure to 25 P S I minimum Change seals spacers and piston assembly Check drive motor and switches Determine if switch or timer is faulty and replace it or replace complete power head Check timer program and positioning of con
17. 107 10 3900 Lower Piston No Hard Water By Pass See Illustration Page 6 DESDE 14818 Clip Piston Rod d 16082 Piston No Hard Water By Pass da sms 16072 Piston Rod 16076 O Ring 042 Dee 16999411 wea ka End Plug Assembly Black 60131 esos 10368 5 10369 11720 60132 NET 16068 CENE 16069 looo 16070 60057 01 4 10302 10872 los 11080 aoro 10218 Di ea 10300 15120 16044 16052 17797 2 12624 60058 01 BM 10302 EINE 10872 11080 10218 10300 11805 st 16044 DNE 17797 16086 3900 Upper Seal Kit See Illustration Page 6 Spacer Spacer Port Seal 3900 Lower Seal Kit See Illustration Page 6 Seal Spacer Narrow Spacer Wide 3900 Upper Drive Motor Assembly 115 V See Illustration Page 8 Insulator Switch Screw Hex Hd Screw Flat Hd Switch Screw Hex Hd Bracket Motor Mounting Drive Motor 115 V Bushing Bracket Switch Mounting Screw Pan Hd 3900 Lower Drive Motor Assembly 115 V System 4 See Illustration Page 10 Insulator Switch Screw Hex Hd Screw Flat Hd Switch Screw Hex Hd Screw Pan Hd Drive Motor 115 V Bracket Switch Mounting Bracket Motor Mounting Page 21 Printed in U S A MODEL 3900 UP FLOW Service Instructions PROBLEM 1 Softener fails to regenerate 2 Hard water
18. 3 BLACK WT i BLUE 14 BLUE BLACK T amp OR 15 4 2 8 E 2 GREY 18 GREY amp sj 55 y cRAEL GREEN da dd 8 4 HH zz 213 GREY N IE Un K WT din BLACK W e SW3 SET TRIP THE START BACKWASH MIN UPPER DRIVE TM TIMER MOTOR SWS VALVE STEP SWITCH VALVE HOMING CAM VALVE DRIVE MOTOR SW6 BRINE CAM SWITCH SCAM VALVE STEP CAM LOM LOWER DRIVE MOTOR SW7 LOWER DRIVE SWITCH INSIDE BRINE VALVE CAM SW TIMER HOMING SWITCH SWB LOWER DRIVE SWITCH OUTSIDE LOWER DRIVE SW2 TIMER PROGRAM SWITCH SW9 LOWER DRIVE AUX SWITCH 181 TERMINAL BLOCK 5 SW3 TIMER AUX SWITCH THCAM TIMER HOMING CAM EE 2 SW4 VALVE HOMING SWITCH TPCAM TIMER PROGRAM CAM D gt 49 42 z z 2 Q 5 LOCAM Page 29 MODEL 3900 UP FLOW System 4 Typical Single Tank Installation With Optional Meter OPTIONAL BRINE LINE BRINE TANK System 5 Interlock Typical Twin Tank Installation With Optional Meter Interlock And No Hard Water Bypass s a q f 3 g S DRAIN e RES x e AS BRINE LINE AN d D 22 s A S 17 hw rw b SC RESIN TANK OAK Mem Uum Mm L E U BRINE TANK 3WIRE J POWER CORD RESIN TANK UNIT 1 BRINE TANK pines DNE Page 30
19. 4 Printed in U S A MODEL 3900 UP FLOW Water Conditioner Flow Diagrams Cont d 4 BACKWASH POSITION Hard water enters at valve inlet flows thru service dadpter piston for by pass and up thru coupling to regeneration valve inlet Flow continues thru the regeneration valve piston down the distributor tube thru the bottom distributor and up thru the mineral around the piston and out the drain If optional no hard water by pass is used water flow to service outlet is prevented by an extension on the service piston which closes the service outlet until the end of the rapid rinse cycle or brine tank refill cycle depending on options chosen 5 RAPID RINSE POSITION 6 BRINE TANK REFILL POSITION Hard water enters at valve inlet flows thru the Hard water enters at valve inlet flows thru the mineral to the regeneration valve directly down thru the mineral into the bottom distributor up the distributor to the regeneration valve bottom distributor up the distributor tube around the to the throat nozzle to fill the brine tank Conditioned water is piston and out the drain also available at the valve outlet Note An option is available to keep service valve in by pass position until the end of brine tank refill cycle Page 5 Printed in U S A MODEL 3900 UP FLOW Control Valve See opposite page for parts list 2 Q
20. 76 76 76 10 14 40 34 34 60 50 90 76 76 10 18 46 36 34 102 80 78 10 18 WITH MODEL 2350 SAFETY BRINE VALVE 34 34 56 56 56 76 76 76 10 10 9 16 22 34 34 60 50 50 90 76 76 10 10 12 18 28 36 34 68 54 52 102 80 78 10 10 16 24 36 Page 33 P N 17804 Rev 2 3 00 Printed 3 00
21. E OR 5 RED RED BLK 6 BLACK BLACK BLU 7 BLACK 8 19 59 BLACK al 9 Ss gq 3 ole amp IE E al gt m gt a Ex al a 9 c g zz 5 VOM1 TM TIMER MOTOR Sw5 VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM HCAM VALVE HOMING CAM SCAM VALVE STEP BRINE VALVE LDCAM LOWER DRIVE CAM Page 26 BVCAM AR UPPER DRIVE Ex Sw4 HCAM LDCAM LOWER DRIVE Printed in U S A 3900 SYSTEM 6 Wiring Diagram BLACK RED WHITE
22. ET tine Of Dav A SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 19 Printed in U S A MODEL 3200 amp 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure How to Set Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging time to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How to Change the Length of Brine and Rinse Time The group of holes between the last pin in the pause section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the backwa
23. LVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE BLACK 187 TERLOCK CAB CABLE IMMEDIATE REGENERATION TIMER 1 WHITE 72 woe WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 4 RED BLUE BLUE OR 5 BROWN J BLK 6 BLACK BLACK BLACK A To 5 BLACK 2 BLACK 598 E 3 Bd 3 d 8 E gt gt o Y dg d 4 2 z z 9 J VDM1 77717 M i 2 115 UE SCAM TM TIMER MOTOR UPPER DR VOM VALVE DRE MOTOR gt L M LOWER DRIVE MOTOR amp E 2 SW1 TIMER HOMING SWITCH z BLACK lt SW2 TIMER PROGRAM SWITCH E amp 6 SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH E gg SWS BRINE CAM SWITCH 2 SW6 LOWER DRIVE SWITCH INSIDE 10M SW7 LOWER ORIVE SWITCH OUTSIDE e THCAM TIMER HOMING CAM O N R PROGRAM CAM TPCAM TIME OGRA in LDCAM m LDCAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LOWER DRIVE LOCAM LOWER DRIVE Page 27 Printed in U S A SYSTEM 7 Wiring Diagram
24. MODEL 3900 Up flow Brine Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 3900 UP FLOW Page 2 Printed in U S A JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MAX PER REGENERATION MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION CONTROL VALVE SPECIFICATIONS Type of Timer see pages 18 21 A 7 day or 12 day B 3 750to 63 750 gallon meter or 18 750 to 318 750 gallon meter or Other C Meter Wiring Package 1 System 4 1 tank 1 meter immediate or delayed regeneration 2 System 5 2 tanks 2 meters interlock 3 System 6 2 tanks 1 meter series regeneration 4 System 7 2 tanks 1 meter alternator Timer Program Settings see pages 18 and 19 A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min Drain Line Flow Controller gpm Brine Line Flow Controller gpm Injector Size A Hard Water By Pass B No Hard Water By Pass MODEL 3900 UP FLOW General Commercial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Other voltages available Make certain the current supply is always hot and cannot be turned off with another switch EXISTING PLUMBING Condition
25. NTERLOCK CABLE INTERLOCK CABLE RECEPTACLE CONNECT TO NEXT UPSTREAM VALVE OR REMOTE METER CONNECT 10 NEXT DOWNSTREAM VALVE OR JUMPER PLUG LOWER DR Printed in U S A NOTE TWO FIVE TANK SINGLE METER ALTERNATING REGENERATION 4 TANKS IN SERVICE ONE TANK IN REGENERATION OR STANDBY WHITE ga 2 2 ALL VALVES IN SYSTEM WIRED ALIKE LAST VALVE IN STRING E S gt RECEIVES JUMPER PLUG ASSEMBLY CONNECT JUMPER PLUG Buck 4 BLUE TO INTERLOCK CABLE RECEPTACLE LEAD VALVE INTERLOCK CABLE IS 66620 CONNECTED TO REMOTE METER SPECIAL MULTIVALVE BROWN 36 REMOTE METER OR EQUIV REQUIRED FOR PROPER OPERATION e 6j6 S x 219 MODIFIED IMMEDIATE REGENERATION TIMER ZEE amp 5 1 hid ie WHITE WHITE WHITE 1 YELLOW 2 BROWN 3 BLUE 4 CRY RED 5 BUE BLACK BLACK 6 BLACK GREY e GREY VIOLET 7 VIOLET L BLACK WT BLUE BLUE z BROWN 8 BROWN E 9 GREY gs n PINK js EE zi 212 11 BROWN 12 BROWN BRN A BLK WT 1
26. al regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION KNOB TO S
27. beta Stainless Steel Washer Page 15 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly See opposite page for parts list Page 16 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly Parts List Item No 4 Description 13870 01 Timer Housing Assembly OF china he bond ce tite ba 13802 Cycle Actuator Gear See Ale ned Ti gente Sete 40096 27 24 Hour Gear Assy 12 Midnight 40096 02 24 Hour Gear Assy 2 AM beides 13886 01 Knob 13296 a u Si Screw Timer Knob amp Motor Plate Mtg 11999 Button Decal B 60405 80 Program Wheel Assembly 0 63 750 Meena nee 13806 Program Wheel Retainer EET E 13 48 4 Screw Program Wheel TT 142657 Spring Clip d dossier ka 15424 oec iT MEX Spring Detent Tie 15066 5 5 Pee Ball 1 4 Dia 14 13911 etw Main Drive Gear Tan she ges 19210 Program Wheel 16 spa 154933 i Sr eure u aes Roll Pin cys oe 130187 Idler Shaft J de Ec a 13912 hehe tana aes Spring Idler 20 ixi wes Todi 130177 hats Idler Gear
28. ector Cover Screw Hex Hd Cover O Ring 021 Brine Stem Assembly Brine Valve Body Spring Retaining Ring Stem Guide Assembly Pipe Plug 1 2 NPT Tube Fitting Straight Brine Tube 900 Commercial Air Check 900 Commercial Air Check Hot Water Flow Control Specify Flow Rate Not Shown Retainer Plate Fitting Brine Tank 1800 Brine System Parts List Item No 4 an dicis IS 16340 01 T Xosciestuis 15128 tes MD ses hs 15127 4 soos eue CMS 15246 eos zeit spa 16341 01 D cook So S essel 12473 oe viu par hats je 16341 02 S EENE 18879 222 16497 01 10 18713 ii ts VA ios ies TRE 11772 i RES pa et p ETT TIZIA uei UE 16498 01 eS bce es Tune icis 16387 2 24 Sind 18702 16 T ruay y 18703 TZ eats 60009 T soaks anette dee 60009 01 18 eus e cy ees ch Gs eut i Specify size Option Without Brine Valve je PT 16605 16620 T eis 18879 Delete Items 9 thru 16 O Ring 021 Injector Throat Color Green 15127 04 sis JA Era edt ess Gets 15127 05
29. ef not shown AT Pope tenes terse a eae 16430 Harness shown 48e Sie Bee T etie es 19691 res Hole Plug 3 4 Dia not shown ker ES sas pasya Ga 19591 eei ERR Hole Plug 7 8 Dia not shown De eee 16427 04 Motor Lead Wire shown Td reat he 16384 Wire Harness not shown eer 14924 eh tla ae ee eRe Strain Relief not shown T dt ee 15513 RE Meter Cable not shown DA Usa Penes tc a 15250 Label Terminal Strip not shown 1682155 Cable Guide Assembly not shown Specify number of terminals Optional Parts for Lamp Package Page 9 Printed in U S A MODEL 3900 UP FLOW Adapter Control Drive See opposite page for parts list Page 10 Printed in U S A MODEL 3900 UP FLOW Adapter Control Drive Parts List Item No 4 Description 19305 Back Plate 16086 20 add hon Bracket Motor Mounting 16346 oss dg Nut 16044 Drive Motor 115 V 60 Hz 16500 Drive Motor 220 V 50 Hz 1650 1 ie ite aei ts Drive Motor 24 V 60 Hz 18692 c ctt eR Washer Sealing 18691 eda cina Connector Conduit Ta Of aeter Bracket Switch Mounting 18693 uds ci Conduit Interdrive Tagus Su s Nut 1 4 20
30. end of the third group of pins as required The number of pins times two equals the refill time in minutes The regeneration cycle is complete when the outer microswitch drops off the last pin at end of the brine tank refill section The program wheel however will continue to rotate until the inner microswitch drops into the notch on the program wheel Printed in U S A MODEL 3900 UP FLOW Service Assemblies 60036 02 1800 Brine Valve See Illustration Page 12 Wi dca 11772 ies Spring Tes TIZ 4 Retaining Ring 18713 Brine Valve Body Tietes 16497 01 Brine Stem Assembly Te ya 16498 01 Stem Guide Assembly 60272 1800 Injector Assembly See Illustration Page 12 4 12473 Screw Hex Hd T yas 15127 aus eka s Injector Throat Weak ais 15128 ess Injector Nozzle 2554s 15246 O Ring 116 16340 01 Injector Body dae 16341 01 Injector Cover 60106 10 3900 Upper Piston Assembly See Illustration Page 6 1 14818 Piston Rod 14922 O Ring 035 15125 Piston Rod 1 2 16337 Piston T2 16398 21 End Plug Assembly 60107 00 3900 Lower Piston Hard Water By Pass See Illustration Page 6 diet ee 14818 Clip Piston Rod Tis 16071 Piston 16072 Piston Rod l1 16076 O Ring 042 LEES 16398 21 End Plug Assembly Gray 60
31. of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 110 F and the unit cannot be subjected to freezing conditions INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 7 feet apart for twin units To provide for expansion and contraction of plastic resin tanks and rigid plumbing loads use FLEXIBLE FITTINGS at the valve 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units 3 Make sure that the floor is clean beneath the salt storage tank and that it is level 4 Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time 5 Place in by pass position Turn on the main water supply Open a cold s
32. oft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation 6 Place the by pass in service position 7 Manually index the softener control into service position and let water flow into the mineral tank When water flow stops close inlet valve place control in brine and rinse position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 8 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Plug into power supply Page 3 Printed in U S A MODEL 3900 UP FLOW Water Conditioner Flow Diagrams 1 SERVICE POSITION Hard water enters at valve inlet and flows down thru mineral to the bottom distributor Conditioned water flows up thru the distributor tube around the piston and out the outlet 2 BRINE POSITION 3 SLOW RINSE POSITION Hard water enters at valve inlet flows thru the piston to Hard water enters at valve inlet flows thru the piston to the injector nozzle and throat to draw brine from the brine the injector nozzle and throat down thru the bottom tank Brine flows down thru the bottom distributor up distributor up thru the mineral around the piston and thru the mineral around the piston and out the drain out the drain Page
33. requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on program wheel gear Release and check for firm engagement with gear Note drawing shows 8 750 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve Note To set meter capacity at initial start up either 1 Rotate manual regeneration knob one full revolution or 2 Rotate program wheel manually clockwise counterclockwise and align white dot with capacity arrow This procedure must be followed any time the program wheel setting is changed How To Set The Time Of Day Press and hold the red button in to disengage the 24 hour gear Turn the 24 hour gear until the actual time of day is at the time of day pointer Release the red button to again engage the 24 hour gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise one click This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any even
34. sh group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How to Change the Length of the Backwash Time The group of pins after the last hole in the brine and rinse cycle determines the length of time that the unit will backwash 2 min per pin To change the length of backwash time add or remove pins at the higher numbered end of this section The number of pins times two equals the backwash time in minutes How to Change the Length of Rapid Rinse The second group of holes on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per hole Page 20 BRINE amp RINSE PROGRAM SECTION WHEEL FOR 2 MIN PER HOLE CONTROL OF ue REGENERATION PIN STORAGE BACKWASH SECTION 2 MIN PER PIN RAPID RINSE SECTION 2 MIN PER HOLE PAUSE BRINE TANK 2 PINS REFILL SECTION 2 MIN PER PIN To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of holes times two equals the rapid rinse time in minutes How to Change the Length of Brine Tank Refill Time The third group of pins in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per pin To change the length of refill time add or remove pins at the
35. t conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions MANUAL REGENERATION KNOB 24 HOUR GEAR SERVICE POSITION INDICATOR RED TIME SET BUTTON WHITE DOT s TURN LARGE DIAL UNTIL e 5 AT ARROW amp e e A 2 TO SET TIME PRESS RED BUTTCN AND OF DAY GALLONS LABEL Immediate regeneration timers do not have 24 hour gear No time of day can be set Page 18 Printed in U S A MODEL 3200 TIMER Timer Setting Procedure How to Set Days on Which Water Conditioner is to Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How to Set the Time of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How to Manually Regenerate Your Water Conditioner at Any Time Turn the manu
36. trol Replace power head assembly if not positioning properly Remove power head assembly and inspect bore remove foreign material and check control in various regeneration positions Replace seals and piston assembly Problem Softener Delivers Hard Water Cause could be that Reserve Capacity Has Been Exceeded General Service Hints For Meter Control Correction Check salt dosage requirements and reset program wheel to provide additional reserve Cause could be that Program Wheel Is Not Rotating With Meter Output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Check meter with meter checker Printed in U S A Page 23 3900 SYSTEM 4 Wiring Diagram TB DELAYED REGENERATION TIMER WHITE 1 WHITE WHITE WHITE RED 2 R 2 ED YELLOW YELLOW YELLOW 5 YELLOW BROWN BROWN 4 BLUE 77 5 RED RED BLACK 6 BLACK BLACK BLACK GR VEL z m BLACK g E EI 2 x Oz 588 l dd gg E 212
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