AC/DC PORTABLE ASPIRATOR - Allied Healthcare Products, Inc.
Contents
1. DC PORTABLE ASPIRATOR d OPERATION SERVICE MANUAL HEALTHCARE PRODUCTS inc 1720 SUBLETTE AVE ST LOUIS MO 63110 U S A DC MODELS L190 L190CE EMERGENCY PORTABLE SUCTION UNIT HI LOW CONTROLS W DOCKING STATION ADAPTER L190 GR L190 GRCE EMERGENCY PORTABLE SUCTION UNIT GAUGE AND REGULATOR W DOCKING STATION ADAPTER G180 G180CE GOMCO PORTABLE ASPIRATOR GAUGE amp REGULATOR FOREIGN LANGUAGE MANUAL SEE 168 507 001 INT FOR FRENCH GERMAN AND SPANISH SYMBOL DEFINITIONS Attention Consult Accompanying Documents OFF only for a part of EQUIPMENT ON only for a part of EQUIPMENT FUSE DECREASE COUNTER CLOCKWISE PROTECTIVE EARTH GROUND TONY ALTERNATING CURRENT mamam DIRECT CURRENT U TYPE B EQUIPMENT WARNING READ THIS ENTIRE MANUAL BEFORE USING ASPIRATOR A WARNING _ Federal law restricts this device to sale by or on the order of a physician GENERAL INFORMATION Purpose The Portable Suction Unit is designed to provide general suction Bacteria Filter The high efficiency bacteria filter is custom engineered to prevent fluid and aerosol contamination of mobile and portable suction units This filter features a hydrophobic microporous membrane which filters air with maximum efficiency 0 3 micron particles in air while blocking the flow of aqueous fluids and aerosol contaminants The Allied high efficiency filter protects the sucti2. L190 amp L190 GR 6 hours G180 8 hours Battery type DC unit Sealed lead acid rechargeable 1 10 Environmental Conditions a Operating Temperature 4 F to 120 F 20 C to 50 C Operating Relative Humidity 10 to 95 Non Condensing b Storage amp Transport Temperature 40 F to 140 F 40 C to 60 C Storage amp Transport Relative Humidity 10 to 95 Non Condensing Storage amp Transport Pressure 1 ATM 5 ATM 1 11 Electromagnetic Interference Classified per UL 60601 1 This unit is not MRI compatible 1 12Classification Class I Type B Equipment 2 0 SET UP 2 1 Disposable Collection Container The G180 and G180CE use part number 20 08 0016 a 1500 ml DCU with a hydrophobic filter shut off The L190 L190CE L190 GR and L190 GRCE use part Number S1160BA RPL an 800 ml DCU with a float shut off Snap the lid onto the container firmly Check canister and tubing for damage Insert the container into the canister ring and seat firmly Connect the 72 length of 1 4 I D PVC tubing to the 90 degree tubing connector in the lid marked PATIENT Connect the 8 length of 1 4 I D PVC tubing to the vertical connector on lid marked VACUUM The bacteria filter may now be placed in line by cutting the 8 length of tubing in half and inserting the barbed fittings into hose ends making sure that the side marked FLUID SIDE is toward the container 7 Connect
3. or hydrophobic filter shuts off properly 2 3 Activate Battery Connection The aspirator is shipped with the battery disconnected to prevent the battery from becoming discharged during storage To connect the battery the fuse that is attached to the outside of the aspirator must be installed Place the fuse into the fuse holder located on the back of the unit above the AC power connection Use a flat blade screwdriver and rotate the fuse holder clockwise approximately 1 8 turn to lock in place Connect the unit to one of the approved power sources and allow to fully charge WARNING Do not touch exposed docking station terminals and the patient simultaneously 3 0 OPERATING PROCEDURE A WARNING Do not use in the presence of flammable anesthetics 3 1 Activate unit from one of the three power sources listed e 1150r230 Volt AC line current e Internal rechargeable battery e External 12 Volt DC automotive supply 3 2 Press power switch T to turn unit on and O to turn it off 3 3 To check the degree of vacuum for all models equipped with a gauge and regulator L190 GR L190 GRCE G180 amp G180CE do the following a Pinch off the patient tube The amount of vacuum in millimeters of mercury mm Hg will register on the vacuum gauge b Increase the vacuum by turning the regulating knob clockwise To decrease the vacuum turn the knob counter clockwise c Release the pinched tubing 3 4 For the L190 unit p
4. 024 L200025 AC Power Cord Gomco With Hospital Grade Plug L200027 Battery 12VDC 3 4 Amp hr L200012 Solenoid Valve 2 POS NC S L200029 Bracket 1500 ml cc DCU L200030 Bracket 800 ml cc DCU L200032 use Cap Kit L200033 Power Supply 230 Volts SU1060 Battery 12V DC 5 0 Amp hr 8 0 ACCESSORY PARTS LIST 01 90 3928 KIT Bacteria Filter Case of 30 3 Pkg 10 Pkgs Case 20 08 0003 1500 ml cc Disposable Collection Canister case of 48 with hydrophobic filter shut off ww s wpm eent e ISO 10079 1 22 10 4002 1200 ml cc Collection Container Polycarbonate With Cap amp Float Assy 20 08 0016 1500 ml cc Disposable Collection Canister Case of 16 with hydrophobic filter shut off L190 BAG Bag Case with Shoulder Strap 01 90 3928 Bacteria Filter 14 X 1 4 Barb 3 Pkg L200 010 Docking Station Kit L200031 Tubing Kit 8 amp 72 S1160BA RPL 800 ml cc Disposable Collection Canister Case of 5 with flat shut off ied HEALTHCARE PRODUCTS inc 1720 Sublette Avenue St Louis Mo 63110 U S A Telephone 314 771 2400 Toll Free 800 444 3954 INSTRUMENTS OF CARE FORM NO S168 507 001 Rev P September 2011 Allied Healthcare Products Inc DC AUTHORIZED EU REPRESENTATIVE MEDIZINTECHNIK amp CONSULTING EFFENGRUBE 14 23552 LUBECK GERMANY TEL 49 451 8090 4200 FAX 49 451 8090 4231 C 0413 13
5. CAL SCHEMATIC 1 DC EMERGENCY PORTABLE SUCTION UNIT VACUUM PUMP MOTOR 8765432 1 CONNECTOR J1 MOBILE CHARGING JACK SOLENOID IEC CONNECTOR 3 21 3 21 POWER SUPPLY CONNECTOR J3 6 0 TROUBLESHOOTING Pump will not run when switch is pushed ON Bad fuse Replace fuse see Sect 4 7 Overheated pump due to extended operation with obstructed output Let cool and remove obstruction Defective Pump Replace pump see Sect 4 8 Low Suction Loose bottle cap or tubing connection Check all connections Tighten cap AC Vacuum line cracked leaking Replace the vacuum line Bacteria filter is clogged Replace filter Vacuum regulator is leaking for Gauge Regulator versions Clean or replace needle Pump runs but no suction Disconnected vacuum lines Check all tubing Bacteria filter is clogged Replace filter Pump defective Replace pump see Sect 4 8 Collection unit is full Empty or replace collection unit 5 Red LEDs when charging Battery is bad Turn unit on and off and let charge for 8 hours If light continues to flash replace battery see Sect 4 6 7 0 REPLACEMENT PARTS LIST 1 200001 L200002 Control Panel Overlay DC Emergency Hi Lo 1 200003 1 200004 1 200005 100043HX RPL 1 200006 1 200007 1 200008 1 200009 1200011 1 4 L200014 L200015 L200017 L200018 L200019 L200021 1 200022 200023 1200
6. CAP AND 1200 ml cc POLYCARBONATE JAR 1 Remove the cap assembly from the bottle Dispose of drainage fluids and materials in the bottle Per local regulations 3 Soak the bottle and cap assembly in a warm detergent solution any mild non alkaline Wash all the parts rinse thoroughly with water and aerate 4 Autoclave at 250 F 121 C for 15 minutes following the autoclave manufacturer s recommended procedure Do not exceed 270 F 132 C Warning Do not use abrasives such as scouring powders steel wool alkaline detergents or cleaning agents not compatible with polycarbonate material NOTE If further technical assistance is needed please contact our service center at the address listed below Allied Healthcare Products Inc Service Center 1720 Sublette Avenue St Louis Missouri 63110 1968 U S A Telephone 800 411 5136 Fax 314 771 6341 5 0 WARRANTY INFORMATION LIMITED WARRANTY Allied warrants for a period of one year for the L190 amp L190 GR units and one year for the battery three years for the G180 unit and one year for the battery from date of shipment that the products manufactured by Allied are free from defects in material and workmanship Allied makes no warranty with respect to products manufactured by others and furnished hereunder provided however Allied shall extend to Buyer any warranties which it received from such vendors Items for repair under warranty will be covered for parts by Allied w
7. al size and rating 4 amp 250V 3 4 pp DW cA ds Y o Replace the fuse drawer into the power entry There is a 10 amp 250V slow blow fuse located in the fuse holder above the power entry To replace use a flat blade screwdriver to rotate the fuse holder cap 1 8 turn counter clockwise and replace the fuse with one of equal size and rating To help prevent fire shock hazard replace only with a fuse of equal size and rating 4 8 PUMP REPLACEMENT 1 Remove the Case Back and Case Front from the Case Bottom 2 Disconnect the black and red wires leading from the pump to the wire harness connections 3 Remove the battery bracket 4 Remove the three screws and one standoff that attach the Mounting Plate Assembly to the Case Bottom 5 Lift up and remove the Mounting Plate Assembly from the Case Bottom 6 Remove the tubing and barbed fitting from the vacuum pump inlet and outlet ports 7 Remove the screws and washers that attach the pump to the mounting plate These are located underneath the mounting plate 8 Remove pump 9 Reassemble in reverse order 4 9 PC BOARD REPLACEMENT 1 Remove the Case Back and Case Top from the Case Bottom 2 Disconnect the Wire Assembly from the connector on the back of the PC Board 3 Unscrew the screws that attach the PC Board to the Case Top 4 Remove the PC Board 5 Reassemble in reverse order 4 10 SOLENOID REPLACEMENT Remove the Case Back and Case Front from the Case Bottom Disconnect
8. ct the ground wire from the bulkhead assembly Disconnect the tubing connecting the bulkhead fitting assembly to the vacuum pump Remove the Case Front and lay along side the Case Bottom Disconnect the Wiring Harness from the PC Board Disconnect the wires from the IEC Connector If the unit contains a Docking Station Charger disconnect the wire from the Docking Station to the Power Supply 10 Reassemble in reverse order 19 09 SAISON SV GID ES 4 6 BATTERY REPLACEMENT 1 The G180 and G180CE use a sealed lead acid battery rated at 12 VDC 5 AMP Hour Part Number Su1060 The L190 L190CE L190 GR and L190 GRCE use a sealed lead acid battery rated at 12 VDC 3 4 AMP Hour Part Number L200027 Remove the Case Back and Case Front from the Bottom Remove the brown wire connection from the battery Remove the green wire connection from the battery Remove the three screws that attach the battery hold down bracket to the Case Bottom Remove the battery hold down bracket Lift up and remove the battery carefully Install new battery secure with battery hold down bracket and associated screws and complete the wire connections brown wire to battery and green wire to the battery Check battery for proper operation Discard old battery per local ordinances 7 FUSE REPLACEMENT 1 Two 4 amp fuses located inside the power entry fuse drawer on the rear of the unit 2 Pull fuses out of drawer and replace only with a fuse of equ
9. e or liability for repairs to products In the event Allied elects to replace a defective product costs of installation labor service and all other costs to replace the product shall be the responsibility of Buyer EXCEPT AS EXPRESSLY STATED HEREIN ALLIED MAKES NO WARRANTIES EXPRESSED OR IMPLIED AND DOES NOT WARRANT THAT THE PRODUCTS ARE MERCHANTABLE OR FIT FOR ANY PARTICULAR PURPOSE Allied shall not except as set forth above be otherwise liable to Buyer or to any person who shall purchase from Buyer or use any product supplied hereunder for damages of any kind including but not limited to direct indirect special or consequential damages or loss of production or loss of profits resulting from any cause whatsoever including but not limited to any delay act error or omission of Allied Every claim from any cause shall be deemed waived by Buyer unless made in writing within twelve 12 months of the receipt by Buyer of the goods to which such claim relates No legal proceedings will be brought for any breach of this contract more than one year after the occurrence of the cause of action PNEUMATIC SCHEMATIC 1 DC EMERGENCY PORTABLE SUCTION UNIT SOLENOID 2 POS NC INLET PORT ATMOSPHERE BLEED EXHAUST PORT VACUUM PUMP MUFFLER PNEUMATIC SCHEMATIC 2 DC REGULATED ATMOSPHERE BLEED VACUUM GAUGE REGULATOR FILTER EXHAUST PORT VACUUM PUMP MUFFLER 10 ELECTRI
10. e the regulator and gauge assembly 2 Remove the gauge and elbow fitting 3 Replace Regulator Body and Needle Valve with parts from replacement kit 4 Reassemble in reverse order 4 14 ENCLOSURE CLEANING 1 Should the enclosure require cleaning first remove the power cord from the IEC Connector 2 The Enclosure may be cleaned with a slightly damp cloth 3 The cloth may contain a mild solution of soap and water 4 Remove traces of soap with a damp cloth that has been soaked in water 5 After cleaning wipe the unit dry 4 14a COLLECTION CONTAINER CLEANING 1 Lift the container from the holder Remove the accessory port cap 1500 ml DCU or unscrew the jar lid 1200ml bottle and dispose of the drainage fluids and materials in the container per local regulations 4 15 STERILIZATION OF CAP AND 1200 ml cc GLASS JAR 1 Remove the cap assembly from the bottle Dispose of drainage fluids and materials in the bottle Per local regulations 3 Soak the bottle and cap assembly in a warm detergent solution Wash all the parts with a nylon bristle brush rinse thoroughly with water and aerate 4 Autoclave at 250 F 121 C for 15 minutes following the autoclave manufacturer s recommended procedure S gt to t2 CAUTION Do not flash autoclave the glass collection bottle If desired sterilize with ethylene oxide gas Following manufacturer s directions for recommended procedure 4 16 STERILIZATION OF
11. hen returned prepaid to Allied s Repair Department Labor and travel will be charged to the Buyer for repairs made outside Allied s Repair Department In the event of breach of any warranty hereunder Allied s sole and exclusive liability shall be its option either to repair or replace F O B destination any defective products or to accept return of such product and refund the purchase price in either case provided that written notice of such defect is given to Allied within warranty period of product purchased that the product is found by Allied to have been defective at the time of such shipment that the product has been installed and or operated in accordance with Allied s instructions that no repairs alterations or replacements have been made by others without Allied s written approval and that Buyer notifies Allied in writing within forty five 45 days after the defect becomes apparent and promptly furnishes full particulars in connection therewith and provided further that in no event shall the aggregate liability of Allied in connection with breach of any warranty or warranties exceed the purchase price paid for the product purchased hereunder Allied may at its option require the return of any product transportation and duties prepaid to establish any claim of defect made by Buyer Allied will not accept and shall have no responsibility for products returned without its prior written consent and Allied will not assume any expens
12. on pump from canister overflow Operating Principle The reciprocating motion of the diaphragm inside the pump head develops the negative and positive pressures of a diaphragm pump These pressures are maintained by the motion of the piston and the pressure and suction flapper valves On the up stroke the pressure valve will open to allow air flow through the exhaust or pressure port On the down stroke the pressure valve closes and the suction valve opens which draws a vacuum or creates a negative pressure at the suction side 1 0 SPECIFICATIONS 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 Vacuum Range L190 4 9 to 21 6 in Hg 125 mm Hg and 550 mm Hg STP L190 GR amp G180 2 0 to 21 6 in Hg 25 mm Hg to 550 mm Hg STP Flow Rates Open flow gt 30 LPM STP Electrical Requirements Charging 12 0 16 0 VDC 1 0A max Operating 12 0 16 0 VDC 3 4A max AC Power Supply 115 VAC 50 60 Hz 3 8 A max 230 VAC 50 60 Hz 1 9 A max Motor amp Pump Description DC 1 32th H P Permanent Magnet single cylinder oil less diaphragm pump Dimensions a L190 amp L190 GR 7 5 W X 10 6 L X 9 4 H 15 5 L to end of DCU Holder b G180 6 8 W X 10 6 L X 9 4 H 16 8 L to end of DCU Holder Weight a L190 amp L190 GR 10 6 lbs b G180 11 4 LBS Operating Time a L190 amp L190 GR 75 minutes max load b G180 180 minutes max load Recharge time DC unit
13. ress the Hi vacuum switch to select the high vacuum level Press the Lo vacuum switch to select the low vacuum level 3 5 The battery will recharge from a condition of low charge within 8 hours maximum using either the external 12 Volt DC or 115 or 230 Volt AC power supplies when the unit is idle When battery is fully charged charging is automatically stopped and battery is maintained at full charge if charger is connected 3 6 When the unit is on is being charged or testing battery status pushing off button the LED s indicate the state of the battery as follows e Five green LED s indicate a fully charged battery condition Four three green LED s indicate a normal battery condition but not fully charged Two red LED s indicate a drained battery condition with limited run time One red LED indicates a drained battery condition unit will shut down soon Five red LED s during charging only indicate the battery needs to be replaced The battery should be recharged every two weeks even if it hasn t been used To store the aspirator for periods of time longer than one month the battery connection fuse sec 2 3 should be removed For optimum battery performance the unit may be left plugged in at all times The unit will turn the charging circuit On amp Off to keep the battery at a full charge level 3 7 The collection container must be empted or replaced when it get full or when the shut off ac
14. solenoid wire from the battery Disconnect the solenoid wire from the purple wire of the Wire Harness Assembly Remove the screws that attach the Mounting Plate Assembly to the Case Bottom Lift up and remove the Mounting Plate Assembly from the Case Bottom Disconnect the tube that connects to the solenoid inlet port Remove the fitting from the solenoid inlet port Remove the screws and washers that attach the solenoid to the mounting plate Remove the solenoid 10 Reassemble in reverse order 4 11 POWER SUPPLY REPLACEMENT Remove the Case Back and Case Front from the Case Bottom Remove the three screws that attach the battery hold down bracket to the Case Bottom Remove the battery hold down bracket Remove the Power Supply from the Case Bottom Disconnect the Wire Assemblies from the Power Supply Reassemble in reverse order o oo 8 t to SE Qu DE 4 12 VACUUM GAUGE REPLACEMENT Remove the Case Front from the Case Bottom Disconnect the tubing connecting the regulator elbow fitting to the bulkhead fitting assembly Remove the regulator knob by loosening the two set screws Note Do not remove screws from the knob Remove the regulator hex cap by unscrewing from the regulator body Remove the regulator and gauge assembly from the Front Case Remove the gauge Assemble new gauge with its face oriented parallel to the Front Case control panel surface Reassemble in reverse order 4 13 VACUUM REGULATOR REPLACEMENT 1 Remov
15. the remaining end of the length of tubing to the short vacuum inlet on top of housing AUNI Ru WARNING You should not attempt to clean and reuse items which are labeled SINGLE PATIENT USE or DISPOSIBLE such as plastic tubing filters disposable collection containers ect The plastic and filter material used in these items may degrade when cleaned with some cleaning agents making the unacceptable for further use Replacement part numbers are listed in the REPLACEMENT PARTS LIST 2 2 1200 ml cc Collection Container Glass or Polycarbonate 1 The bottle and cap assembly should be sterilized prior to use 2 Check that the cap gasket is properly positioned inside the cap cover and that the gasket seals Check that the float moves freely 3 Place the bottle in the bottle holder of the unit 4 Connect the 72 length of 1 4 I D clear PVC tubing to the collection bottle stem marked To Patient 5 Connect the 13 length of 1 4 I D clear PVC tubing to the collection bottle stem marked Vacuum Source 6 The bacteria filter may now be placed in line by cutting the 13 length of tubing in half and inserting the barbed fittings into hose ends making sure that the side marked FLUID SIDE is toward the container 7 Connect the remaining end of the length of tubing to the short vacuum inlet on top of housing CAUTION Collection containers must be used in a vertical position 10 so that the float
16. tivates 4 0 MAINTENANCE AND SERVICE Electric shock hazard Refer servicing to qualified service personnel Do not use pump if contaminated with liquids or solids 4 1 PUMP LUBRICATION The pump and motor are permanently lubricated and require no oiling or greasing CAUTION Do not at any time lubricate any of the parts with oil grease or petroleum products 4 2 BACTERIA FILTER The Bacteria Filter should be replaced after one month of patient use or when a reduction of air flow is noticed With the vacuum regulator fully closed and the tubing disconnected from the Fluid Side of the filter filter open to atmosphere a vacuum reading in excess of 50 mm Hg on the gauge indicates the filter should be replaced It must be replaced in the event fluids have been in contact with the filter such as in a collection bottle overflow NOTE Extended use of alcohol or solvents may reduce the hydrophobic properties of the microporous membrane Treat the bacteria filter tubing amp drainage fluids as biohazard materials 4 3 TUBING The tubing must be changed after each patient 4 4 BACTERIA FILTER TUBING amp COLLECTION BOTTLE DISPOSAL Dispose of in accordance with state and local codes for biohazard materials 4 5 TO REMOVE CASE TOP FROM CASE BOTTOM Always disconnect any power source Remove the screws from the sides and back of the unit Remove the Case Back from the Case Front and lay along side the Case Bottom Disconne
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