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Diamond Care - The Medical Gas

1. 22 MILL EZ aes 0 L Sl e Diamond Key Style g o pl 0 e pir Zs 90 0 0 0 o Latch Index Key Style Geometric Key Style m245a026 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 1 9 Key Style Identification Chapter 1 Key Style Identification Key style identification dimples A are located on the face of the frontbody assembly at the bottom see figure 1 3 on page 1 10 The pattern identifies the outlet key style See table 1 2 on page 1 10 for DiamondCare key style identification Table 1 2 Key Style Identification Geometric Key Other system features include the following All wall outlets have a color coded and labeled frontbody assembly to enable quick identification of all medical gases e Latch Index Key and Geometric Key key style frontbodies have an easy to access downward activated adapter release button Quick Connect outlets incorporate a proprietary twist lock barrel cartridge to permit quick replacement of the primary check valve without special tools except Geometric Key key style Waste Anesthetic Gas Disposal WAGD Rough in assemblies include flush interlocking flanges and a proprietary dual purpose dust cover purging insert All outlets are cleaned for oxygen service leak tested flow tested and capped prior to shipment Page 1 10 DiamondCare Recessed Wall O
2. DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 5 15 Twist Lock Finish Assembly Chapter 5 Twist Lock Finish Assembly Figure 5 6 Twist Lock Finish Assembly Table 5 7 Twist Lock Finish Assembly 6803 8030 272 Power drop twist lock frontbody assembly amp wono i se NNNM razao Grommet i To As reqa 0208 0502 300 Receptacle twist lock 0999 7996 010 As required Cable flexible 12 AWG type SOW 6812 2540 007 mo Bracket cord mounting 1 i 1 1 1 1 6803 2000 206 Faceplate outlet powder coated 6812 2540 005 Finish plate Page 5 16 DiamondCare Recessed Wall Outlet and Electrical Accessories HH Power Drop Straight Blade Finish Assembly Chapter 5 Power Drop Straight Blade Finish Assembly Figure 5 7 Power Drop Straight Blade Finish Assembly Table 5 8 Power Drop Straight Blade Finish Assembly rem Number Part Number Quantity 1 6803 8030 267 Power drop straight blade frontbody assembly E Gema 7 DiamondCare Recessed Wall Outlet and Electrical Accessories HHHH HHH HHHH Page 5 17 0211 1492 30 Duplex Receptacle Finish Assembly Chapter 5 Duplex Receptacle Finish Assembly Figure 5 8 Duplex Receptacle Finish Assembly m245a020 Table 5 9 Duplex Receptacle Finish Assembly Item Quan
3. H Table of Contents Remoyal ccc cee ci gd sce eae ce seas nossa 4 10 Replacement easet o d erdek debine dep e kan Janeke jen Hen geneka Ka DR k Y 4 11 Diamond Quick Connect Key Style Frontbody Assembily 4 12 null E DD rrr r rrr dT 4 12 ROplac Gmel as spreta dad motive thu oS QNEM bati iM 4 13 Latch Index Quick Connect Key Style Frontbody Assembiy 4 15 MER TM MEUM HUE ED 4 15 Replace neh 2059 lap cla dan len n e K n Ke epu lace Mua UU End EE DA IM e e ME 4 16 Geometric Quick Connect Key Style Frontbody Assembily 4 17 Removal ca De Dr r r rrr 4 17 Replacement i cu duyay kase b n k kerd ken posti di r n va ek lan Bi a k we ka e ven be Ga b Lu 4 18 Chapter 5 Parts List IVY RT AN N DD EE E 5 3 Service Parts Ordering sensin e ee e b Nen bes RRE 5 5 Recommended Spare Parts xy 44 134x a itu ana ane hak ioa kara debt PAR nanan a nue nan de da an 5 5 DISS Key Style Prnish Assembly uae itinere Ca UP kas pan ke kr TNR S a keke kek ebana 5 6 Diamond Quick Connect Key Style Finish Assembly sess 5 8 Latch Index Quick Connect Key Style Finish Assembly 5 10 Geometric Quick Connect Key Style Finish Assembly sess 5 12 Gas Service Rough In Assembly u keke
4. D c Remove the frontbody piston O ring E from the frontbody piston D d Remove the O ring F and washer G Replacement 1 Inspect the parts of the frontbody assembly for excessive wear or damage 2 Replace defective parts as necessary 3 To install the replacement Geometric Quick Connect key style frontbody assembly reverse the removal procedure 4 To ensure proper operation of the Geometric Quick Connect key style frontbody assembly perform the Function Checks on page 2 3 Page 4 18 DiamondCare Recessed Wall Outlet and Electrical Accessories H Chapter 5 Parts List Chapter Contents WV scis N r rrr r rrr R 5 3 Service Paris Non oda JJJ __ _ rm UE ERrN 5 5 Recommended Spate Pars salakeuri de an a nrt key ke el Un aka neato 5 5 DISS Key Style Finish AssembDly keke kek ee keke keke 5 6 Diamond Quick Connect Key Style Finish Assembly Ee 5 8 Latch Index Quick Connect Key Style Finish Assembly sess 5 10 Geometric Quick Connect Key Style Finish Assembly sss 5 12 Gas Service Rough In Assembly u eee kek eke intr bnt UE 5 14 Twist Lock Finish Assembly u eee keke eke e kek kk k k kek kk TIME 5 16 Power Drop Straight Blade Finish Assembly keke keke 5 17 Duplex Receptaele Finish ASSemD V sensira Hek usui pedit 5 18 Outlet GFCI Finish Assembly
5. 1 675E01 1 Duplex receptacle frontbody assembly Ivory 20A Duplex receptacle frontbody assembly 6812 2001 002 Screw oval PH SST 6 x 1 3 4 type F 6803 2000 002 fy Finish plate electrical 205454 Faceplate duplex receptacle 205556 Receptacle Duplex straight blade Ivory included with assembly 675E01 Receptacle Duplex straight blade Red ana included with assembly 675E02 Page 5 18 DiamondCare Recessed Wall Outlet and Electrical Accessories HHHH HHH HHHH Outlet GFCI Finish Assembly Chapter 5 Outlet GFCI Finish Assembly Figure 5 9 Outlet GFCI Finish Assembly m245a022 675E07 GFCI receptacle frontbody assembly Ivory 20A GFCI receptacle frontbody assembly 675E06 wed Screw oval PH SST 6 x 1 3 4 type F 6812 2001 002 6803 2000 206 Co Finish plate electrical 205552 Faceplate switch Decora Receptacle GFCI Ivory included with assembly 675E07 Receptacle GFCI Red included with assembly 675E08 DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 5 19 Toggle Switch Finish Assembly Chapter 5 Toggle Switch Finish Assembly Figure 5 10 Toggle Switch Finish Assembly m245a024 675E03 Toggle switch frontbody assembly 6803 2000 206 205551 Finish plate electrical Faceplate switch toggle Switch toggle 3 way ich 6812 2001 002 Screw oval PH SST 6 x
6. 19 Surface Mounted Gas Outlet Enclosure ELA i i S p i L iy i lr ul L Ii ly i l gt i TE Io Io i 5 TER L i i ia si Io I lt i E i eS ra L L ai ps 0 5z ar I ett eR a L SS Rely z Ili vg Table 5 20 Surface Mounted Gas Outlet Enclosure 6803 8030 271 Kit exposed gas outlet EEE r enwa 1 e EE En DiamondCare Recessed Wall Outlet and Electrical Accessories Z J HIHHH HIHHH Page 5 29 Surface Mounted Slide Enclosure Chapter 5 Surface Mounted Slide Enclosure Figure 5 20 Surface Mounted Slide Enclosure Table 5 21 Surface Mounted Slide Enclosure 6803 8030 274 Kit exposed slide e Tazamoj2 sw TT Page 5 30 DiamondCare Recessed Wall Outlet and Electrical Accessories H Replacement Twist Lock Barrel Assembly Repair Kits Chapter 5 Replacement Twist Lock Barrel Assembly Repair Kits Figure 5 21 Replacement Twist Lock Barrel Assembly Repair Kits Q CEP dT A n m245a038 Table 5 22 Replacement Twist Lock Barrel Assembly Repair Kits Item 6803 7030 121 Loaded barrel Diamond key style 6803 7030 122 1 Loaded barrel Latch index key style with Hill Rom logo Loaded barrel Geometric key style a 6803 7030 130 1 Loaded barrel Latch index key
7. Accessories H Page 6 1 Cleaning Chapter 6 Cleaning A WARNING Follow the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage A CAUTION Do not use harsh cleaners detergents such as scouring pads and heavy duty grease removers or solvents such as toluene xylene and acetone Equipment damage could occur A CAUTION Do not use oil or grease on or around the outlet Doing so could result in equipment damage Use only lubricants approved for oxygen service such as Krytox 6PL205 If there is no visible soilage with possible blood or body fluids we recommend that you clean the unit with a mild detergent and warm water If disinfection is desired you may use a combination cleanser disinfectant as explained in Disinfection below Steam Cleaning Do not use any steam cleaning device on the DiamondCare Recessed Wall Outlets Excessive moisture can damage mechanisms in this unit Cleaning Hard to Clean Spots To remove difficult spots or stains we recommend that you use standard household cleansers and a soft bristled brush To loosen heavy dried on soil you may first need to saturate the spot Disinfection When there is visible soilage we recommend that you disinfect the unit with a tuberculocidal disinfectant For customers in the United States the disinfectant should be registered with the Environmental Protection Agency Dil
8. C b Remove the DISS piston D c Remove the frontbody piston O ring E from the DISS piston D Page 4 10 DiamondCare Recessed Wall Outlet and Electrical Accessories H 4 5 DISS Key Style Frontbody Assembly Chapter 4 Figure 4 5 DISS Key Style Frontbody Assembly A B p E Gig Replacement 1 Inspect the parts of the frontbody assembly for excessive wear or damage 2 Replace defective parts as necessary 3 To install the replacement DISS frontbody assembly reverse the removal procedure 4 To ensure proper operation of the DISS key style frontbody assembly perform the Function Checks on page 2 3 DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 4 11 4 6 Diamond Quick Connect Key Style Frontbody Assembly Chapter 4 4 6 Diamond Quick Connect Key Style Frontbody Assembly Tools required Retaining ring removal installation tool appropriate size type Needle nose pliers The procedure in this section describes how to replace the components of the twist lock barrel assembly Removal NOTE You do not have to turn off the outlet s gas service supply before removing and servicing the Diamond Quick Connect key style frontbody assembly for pressure gas services The secondary check valve and bushing in the rough in assembly prevents gas flow from the pressure gas service supply line NOTE Medical vacuum WAGD and
9. E nee Kewe gene M lae ne 1 8 Rou ghl mnAsSemD essei naye r nde ee Ext pee hated ka an feodo naske vata Pss nan ene k n 1 8 Finish Assembly M P 1 8 Regulations Standards and Codes ssssscsssaviecceussesstadecsacocaensnducieadscensaeausnneanneaccanses 1 9 Systemi Feature MP Rc 1 9 Key Style Identificati ssiri te belke ata pega NNE n say Go 300a Tee uas URN Or hades 1 10 Assembly lenire AIM ossa odes gu ERE EU ePi Roe C rie VE R Ke EMI VUR Ele n ee H k n 1 11 Wall Outlet Rough In Assemblies uscite cma igo Sive kek kek 1 11 Wall Outlet Finish Assemblies u beer presen prn evi rita HRRK A WAA 1 12 SNN N MD S dde MEPI MN NEIN IM IMMUNE NU EUN 1 13 Warning and Caution Labels seien iret rg Remi oui petri pai aptis 1 16 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page i Table of Contents Chapter 2 Troubleshooting Procedures GODS DIPL Nace patentes ate rrr rd 2 2 Pital Actions EMT 2 2 Funcion Checks NM 2 3 Final A0 ONIS uu cni dipende a Dr DM adno e e a a aS 2 4 Test EQUIPMENT ciy be e e ee ee Re ee N dU EDDIE 2 4 DISS Key Style Medical Gas Wall Outlet Leakage eee 2 5 Diamond Latch Index or Geometric Key Style Medical Gas Wall Outlet k eaka g iscissi Sube oars devon espace en M UM nd RUE UU du ba UMS 2 5 Attachment M l f ncHoN sirieias Pea k dak e RENI RERUM UH nda k k diner 2
10. Item k a HETE 6803 8030 264 Blank outlet frontbody assembly 6803 2000 205 Faceplate gas outlet powder coated 6803 2000 163 Plate blank wall outlet 6812 2001 003 Screw pan PH SST 6 32 x 1 7 8 Page 5 26 DiamondCare Recessed Wall Outlet and Electrical Accessories H Recessed Wall Slide Rough In Assembly Chapter 5 Recessed Wall Slide Rough In Assembly Figure 5 17 Recessed Wall Slide Rough In Assembly m245a015 Table 5 18 Recessed Wall Slide Rough In Assembly Item i i 1 6803 8030 269 1 Vacuum slide outlet rough in assembly 0203 0143 300 1 Caplug 14 taper 1 2 1 6812 2000 075 6803 2000 290 Screw 8 x 5 8 asp amp CA Biine iu 7T awos mp DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 5 27 Wall Mounted Slide Finish Assembly Chapter 5 Wall Mounted Slide Finish Assembly with Anchors Figure 5 18 Wall Mounted Slide Finish Assembly with Anchors Table 5 19 Wall Mounted Slide Finish Assembly with Anchors Item i 6803 8030 268 Vacuum slide outlet frontbody assembly with anchors 6812 2001 002 Screw oval PH SST 6 x 1 3 4 type F 6803 2000 207 Faceplate vacuum slide powder coated Page 5 28 DiamondCare Recessed Wall Outlet and Electrical Accessories H Surface Mounted Gas Outlet Enclosure Chapter 5 Surface Mounted Gas Outlet Enclosure Figure 5
11. h kak ad D UENIRE PE 2 4 Test EGUlDIn sc iy 54 s k kar eyen ci raker ya nek n dake ben kas yn ala kine kaneke n d at bna yas ken SEn e insule 2 4 DISS Key Style Medical Gas Wall Outlet Leakage eke 2 5 Diamond Latch Index or Geometric Key Style Medical Gas Wall Ottlet Leakage s d cx3 sx o sar ian enoe dike kienada iy n ne nekene e blend nakene k seke keka E d kU 2 5 Attachment Nia MUCHOS secos qvas px e keynek ki seb xera ai 2 6 Rough In Assembly Leakage Pressurized Medical Gases suse 2 7 Rough In Assembly Leakage Vacuum Outlets Only eee 2 7 DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 2 1 Getting Started Chapter 2 Getting Started A WARNING Only facility authorized personnel should troubleshoot DiamondCare Recessed Wall Outlets Troubleshooting by unauthorized personnel could result in personal injury or equipment damage Begin each procedure in this chapter with step 1 Follow the sequence outlined each step assumes the previous step has been completed In each step the normal operation of the product can be confirmed by answering Yes or No to the statement Your response will lead to another step in the procedure a repair analysis procedure RAP or a component replacement If more than one component is listed replace them in the given order To begin gathering information about
12. style without company logo DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 5 31 Frontbody Repair Parts Kits Chapter 5 Frontbody Repair Parts Kits Figure 5 22 Frontbody Repair Parts Kits m245a040 Table 5 23 Frontbody Repair Parts Kits ga03 7030 11 PFS TOP Repair kii Wonibody D anond key style 10 outlets 6803 7030 118 1 pkg for Repair kit frontbody Latch index key 10 outlets style 6803 7030 119 1 pkg for Repair kit frontbody Geomoetric key 10 outlets style 1 pkg for E 4 6803 7030 116 16 oude Repair kit frontbody DISS key style Page 5 32 DiamondCare Recessed Wall Outlet and Electrical Accessories H Rough In Assembly Repair Parts Kits Chapter 5 Rough In Assembly Repair Parts Kits Figure 5 23 Rough In Assembly Repair Parts Kits Table 5 24 Rough In Assembly Repair Parts Kits Item Number Part Number Quantity Description 1 6803 7030 125 1 pkg for Repair kit rough in Vac WAGD AGSS all 10 outlets key styles 2 6803 7030 124 pkg for Repair kit rough in Pressure gases all key 10 outlets styles DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 5 33 DiamondCare Conversion Kits Chapter 5 DiamondCare Conversion Kits Figure 5 24 DiamondCare Conversion Kits m245a039 Table 5 25 DiamondCare Conversi
13. the problem start with Initial Actions Perform the Function Checks to isolate or identify a problem and to verify the repair after completing each corrective action replacing or adjusting a part seating a connector etc To verify the repair perform the Final Actions after the Function Checks If troubleshooting procedures do not isolate the problem call BeaconMedzs Technical Support at 1 888 4 MEDGAS 463 3427 for assistance Initial Actions To gather information from operators concerning problems with the DiamondCare Recessed Wall Outlets use Initial Actions Note symptoms or other information concerning the problem that the operator describes This information helps identify the probable cause 1 Someone who can explain the problem is available Yes No Go to Function Checks on page 2 3 2 Ask that person to demonstrate or explain the problem The problem can be duplicated Yes No Go to Function Checks on page 2 3 B The problem is a result of improper operator action Yes No Go to Function Checks on page 2 3 4 To ensure proper operation of the DiamondCare Recessed Wall Outlet perform the Function Checks on page 2 3 Page 2 2 DiamondCare Recessed Wall Outlet and Electrical Accessories HH Function Checks Chapter 2 Function Checks 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 2 2 Attach a secon
14. 1 3 4 type F Page 5 20 DiamondCare Recessed Wall Outlet and Electrical Accessories H Decora Switch Finish Assembly Chapter 5 Decora Switch Finish Assembly Figure 5 11 Decora Switch Finish Assembly m245a025 Table 5 12 Decora Switch Finish Assembly Item Zu 675E04 Decora switch frontbody assembly 6812 2001 002 Screw oval PH SST 6 x 1 3 4 type F 6803 2000 206 Finish plate electrical 205552 Faceplate switch Decora 205555 Switch Decora 3 way 20A DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 5 21 Low Voltage Switch Finish Assembly Chapter 5 Low Voltage Switch Finish Assembly Figure 5 12 Low Voltage Switch Finish Assembly m245a035 675E05 Low voltage switch frontbody assembly 6803 2000 206 Finish plate electrical 205550 Faceplate switch low voltage 204662 Switch rocker momentary 1 1 1 6812 2001 002 Screw oval PH SST 6 x 1 3 4 type F Page 5 22 DiamondCare Recessed Wall Outlet and Electrical Accessories H Blank Provision Finish Assembly Chapter 5 Blank Provision Finish Assembly Figure 5 13 Blank Provision Finish Assembly m245a036 Table 5 14 Blank Provision Finish Assembly 1 2 1 1 675E06 Blank provision frontbody assembly 6803 2000 206 205455 Finish plate electrical Faceplate blank provision Numbe
15. 6 Rough In Assembly Leakage Pressurized Medical Gases usse 2 7 Rough In Assembly Leakage Vacuum Outlets Only u eee 2 7 Chapter 3 Theory of Operation Theory of OPS AON 55 biyan dk ol neyen ni vat eee eee 3 2 AAI 0 3 2 Quick Connect Key Style Outlets aou unicus des iris ee te DE En Ed exec Qd daten drea dvd 3 2 DISS Key Style EUITGUS soie tre RU RUFEN KP UAR RON NEL deki CO y Han cn l n u e a k Wan E 3 2 Chapter 4 Removal Replacement and Adjustment Procedures Frontbody Assembly beye sin el ao balla del phai ei nani pn bus y endezan din r ekes n Ked Haran 1 k k 4 3 RembVabodsnqeGabbOad gm_bbmmrrr 4 3 Replace m si nie l ne n n eben so E ende Se 4 3 Twist Lock Replaceable Barrel Assembly u eke eke kek 4 4 ana DN DD r gg 4 4 R placemeni eodd MuR mE DN NAME UNES quU MENU MUT UE 4 4 Rough In Secondary Check Unit Assembly Pressurized Outlets Only 4 6 Nali Rr 4 6 R placemMente xn iye a le Dvd Se ieee ee en eb DUE 4 7 Rough In Assembly Vacuum Outlets Only eee keke 4 8 REMOVA recast rg nr rg dv 4 8 Re ANC SHI GIN osi etiaai a sati en K Kan ne ya Hadi ee herin rl yen Halan qas 4 8 DISS Key Style Frontbody Assembly u eke kek k k k 4 10 Page ii DiamondCare Recessed Wall Outlet and Electrical Accessories
16. AGSS do not have secondary checks The service supply must be turned off or the pressure test cap should be installed in order to service their rough in assemblies Otherwise the line will continue to maintain a draw suction 1 Remove the twist lock replaceable barrel assembly refer to procedure 4 2 2 Note the removal sequence of the internal parts in the Diamond Quick Connect frontbody assembly to ensure proper replacement during the installation procedure 3 Using the retaining ring removal tool or a small screwdriver remove the retaining ring A from the rear of the twist lock replaceable barrel assembly B see figure 4 6 on page 4 12 Figure 4 6 Diamond Quick Connect Key Style Frontbody Assembly p F G i C d 1 mpl A C E B Page 4 12 DiamondCare Recessed Wall Outlet and Electrical Accessories H 4 6 Diamond Quick Connect Key Style Frontbody Assembly Chapter 4 4 Remove all of the internal parts from the twist lock replaceable barrel assembly B by performing the following a Carefully remove the frontbody secondary piston spring C b Remove the secondary piston D c Remove the frontbody piston O ring E from the secondary piston D d Remove the spring F e Remove the frontbody piston G 5 Remove the parts located at the front of the twist lock replaceable barrel assembly B by performing the following a Remove the O ring H fr
17. AUTION No repair should ever be undertaken or attempted by anyone not meeting the qualifications of or complying with the BeaconMedees repair policy and procedures Failure to do so could result in equipment damage A CAUTION Do not use harsh chemicals to clean the outlets Possible damage could occur A CAUTION Do not use oil or grease on or around the outlet Doing so could result in equipment damage Use only lubricants approved for oxygen service such as Krytox 6PL205 A CAUTION Do not use silicone based lubricants Equipment damage could occur A CAUTION Only qualified service personal should use test equipment on the DiamondCare Recessed Wall Outlets Possible equipment damage could occur if test equipment is used improperly DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 1 15 Warning and Caution Labels Chapter Warning and Caution Labels Figure 1 4 Warning and Caution Labels SNA O USE NO OIL BescovMenes Page 1 16 DiamondCare Recessed Wall Outlet and Electrical Accessories H Chapter 2 Troubleshooting Procedures Chapter Contents Getting Startede ra uM UNIS dU ee er m 2 2 Minal A C OS SURE H 2 2 F nc lon C NECKS eM c H eda 2 3 Fina UD osse paid Yan Her n nd nade MM En bade a n
18. Air finish assembly yellow black 6803 8 123 806 WAGD finish assembly violet white 6803 8 123 808 O ISO finish assembly white green 6803 8 123 809 Air ISO finish assembly white black 6803 8 123 810 Vac ISO finish assembly yellow black 6803 8 123 811 AGSS ISO finish assembly violet white Page 5 10 DiamondCare Recessed Wall Outlet and Electrical Accessories H Latch Index Quick Connect Key Style Frontbody Chapter 5 Item Frontbody keying disc assembly O or ine di c EIU Frontbody keying disc assembly N O or ine di COMUNE Frontbody keying disc assembly VAC Or d RE Frontbody keying disc assembly Air outlet or 2 E 14 906 Frontbody keying disc assembly WAGD e 14 908 Frontbody keying disc assembly O ISO E 8114 909 Frontbody keying disc assembly Air ISO N 14 910 Frontbody keying disc assembly Vac ISO 6803 8114 911 Frontbody keying disc assembly AGSS 1 5 1 Faceplate outlet powder coated H 6802000174 1 Secondary piston Diamond frontbody 0210 0601 300 12 ssns j4 j Bam Diamond frontbody O 13 1 0402 1130 300 Washer Diamond frontbody 0210 0664 300 O ring Diamond frontbody Included within the frontbody repair kit See table 5 23 on page 5 32 for details Included within the replacement twist lock barrel assembly See table 5 22 on page 5 31 for e details Used in both Diamond and Latch Index k
19. Diamond frontbody 10 6812 2000 met me 00 6803 2000 174 n Secondary Piston Diamond frontbody ETETETIBENNEETIOIOUTIT NNNM o diri included within the frontbody repair kit See table 5 23 on page 5 32 for details Included within the replacement twist lock barrel assembly See table 5 22 on page 5 31 for details D pho J 6803 8111 900 Frontbody keying disc assembly O or 6803 8111 901 Frontbody keying disc assembly N O or 6803 8111 902 Frontbody keying disc assembly VAC or 6803 8111 903 Frontbody keying disc assembly Air outlet or 6803 8111 904 Frontbody keying disc assembly CO or 6803 8111 906 Frontbody keying disc assembly WAGD or 6803 8111 908 Frontbody keying disc assembly O ISO or 6803 8111 909 Frontbody keying disc assembly Air ISO or 6803 8111 910 Frontbody keying disc assembly Vac ISO or 6803 8111 911 Frontbody keying disc assembly AGSS Eau DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 5 9 Latch Index Quick Connect Key Style Frontbody Chapter 5 Latch Index Quick Connect Key Style Finish Assembly Figure 5 3 Latch Index Quick Connect Key Style Finish Assembly Table 5 4 Latch Index Quick Connect Key Style Finish Assembly Neon Part Number Description 6803 8123 800 O finish assembly green white 6803 8 123 801 N50 finish assembly blue white 6803 8 123 802 VAC finish assembly white black 6803 8 123 803
20. Frontbody Assembly Chapter 4 4 5 DISS Key Style Frontbody Assembly Tools required Retaining ring removal installation tool appropriate size type Small screwdriver Removal A WARNING Notify all facility personnel whenever shutting off any medical gas supply Failure to do so could result in patient injury or death NOTE You do not have to turn off the outlet s gas service supply before removing and servicing the DISS key style frontbody assembly for pressure gas services The secondary check valve and bushing in the rough in assembly prevents gas flow from the pressure gas service supply line except in vacuum outlets NOTE Medical vacuum WAGD and AGSS do not have secondary checks The service supply must be turned off or the pressure test cap should be installed in order to service their rough in assemblies Otherwise the line will continue to maintain a draw suction 1 Remove the frontbody assembly refer to procedure 4 1 2 Note the removal sequence of the internal parts of the DISS key style frontbody assembly to ensure proper replacement during the installation procedure 3 Using the retaining ring removal installation tool or a small screwdriver remove the retaining ring A from the rear of the DISS frontbody assembly B see figure 4 5 on page 4 11 4 Remove all of the internal parts from the DISS frontbody assembly B by performing the following a Carefully remove the DISS frontbody spring
21. List Chapter 5 contains the warranty part ordering procedure and illustrated parts lists for this product Chapter 6 General Procedures Chapter 6 contains cleaning servicing and other general procedures DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 1 3 Typographical Conventions Chapter 1 Typographical Conventions This manual contains different typefaces and icons designed to improve readability and increase understanding of its content Note the following examples Standard text used for regular information Boldface text emphasizes a word or phrase NOTE sets apart special information or important instruction clarification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution A A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warning could result in patient or user injury ACAUTION points out special procedures or precautions that personnel must follow to avoid equipment damage Page 1 4 DiamondCare Recessed Wall Outlet and Electrical Accessories H Terminology Chapter 1 Terminology Definitions Recessed wall outlet Medical gas vacuum outlet intended for in wall installation It is designed to be ganged together for placement between wall studs Rough in assembly Sub assembly of the outlet that connects to the facility s piped med
22. Medzes Then test the unit to make sure that it complies with the manufacturer Ws published specifications e Contact BeaconMedes at 1 888 4 MEDGAS 463 3427 for assistance e If you send a damaged assembly to a BeaconMedees service center package it securely in the original shipping container if possible and ship it prepaid Enclose a letter with the assembly describing the problem and the repairs felt necessary e n cases not covered by the BeaconMedees Limited Warranty Policy repairs will be made according to the BeaconMedees current list price for the replacement part s plus a reasonable labor charge DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 6 5 Repair Kits Chapter 6 Repar Kits BeaconMedes provides separate repair kits for these DiamondCare frontbody and rough in assemblies Replacement Twist Lock Barrel Assembly Diamond Key Style Latch Index Key Style Geometric Key Style excluding WAGD Frontbody Repair Parts Kit Diamond Key Style Latch Index Key Style Geometric Key Style DISS Key Style Rough in Assembly Repair Parts Kit Pressurized gases all key styles Vacuum WAGD and AGSS all key styles DiamondCare Conversion Kit Diamond DISSII and III wall rough in assemblies Pressure gases Vacuum WAGD and AGSS Diamond DISSII and III console rough ins assemblies Pressure gases Va
23. N EWR BER CEN Em 7 m ermo i we E Included within the frontbody repair kit See table 5 23 on page 5 32 for details Included within the replacement twist lock barrel assembly not available for WAGD AGSS See table 5 22 on page 5 31 for details 2 2 1 1 1 1 1 1 1 1 1 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 5 13 Gas Service Rough In Assembly Chapter 5 Gas Service Rough In Assembly Figure 5 5 Gas Service Rough In Assembly Q 0q Page 5 14 DiamondCare Recessed Wall Outlet and Electrical Accessories H Gas Service Rough In Assembly Chapter 5 Table 5 6 Gas Service Rough In Assembly Item Em 6803 8139 800 O outlet assembly 6803 8139 801 N50 outlet assembly 6803 8139 802 VAC outlet assembly 6803 8139 803 Air outlet assembly 6803 8139 804 CO outlet assembly 6803 8139 805 N outlet assembly 6803 8139 806 WAGD outlet assembly nA O CO outlet assembly 6812 2000 075 MEN Screw 8 x Screw 8x58 0 E EMEN check not used in VAC WAGD 6803 2000 199 or AGSS 0203 3508 300 Spring not used in VAC WAGD or AGSS 6812 2000 851 ML NEN Washer 0 6812 2160 008 Lubricant Krytox Item 8 is not shown in figure 5 5 on page 5 14 Included within the rough in assembly repair kit See table 5 24 on page 5 33 for details
24. SERVICE MANUAL BeaconMepas DiamondCare Recessed Wall Outlet and Electrical Product No 6803 MAN245 Rev A Andersen Medical Gas 12 Place Lafitte Madisonville LA 70447 http www TheMedicalGas com 1 866 288 3783 2004 by BeaconMedes ALL RIGHTS RESERVED No part of this text shall be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information or retrieval system without written permission from BeaconMedes First Edition First Printing 2004 Printed in the USA CSA is a registered trademark of Canadian Standards Association Decora is a registered trademark of Leviton Manufacturing Co Inc Diamond is a trademark of BeaconMedes DiamondCare is a trademark of BeaconMedes Krytox is a registered trademark of E I du Pont and de Nemours and Company The information contained in this manual is subject to change without notice BeaconMedes makes no commitment to update or keep current the information contained in this manual The only product warranty intended by BeaconMedzes is the express written warranty accompanying the bill of sale to the original purchaser BeaconMedes makes no other warranty express or implied and in particular makes no warranty of merchantability or fitness for a part
25. al A WARNING Notify all facility personnel whenever shutting off any medical gas supply Failure to do so could result in patient injury or death A WARNING Shut off the service supply to the outlet before servicing the vacuum outlet bushing Failure to do so could result in personal injury or equipment damage 1 Shut off the service supply to the outlet 2 Remove the frontbody assembly refer to procedure 4 1 3 Note the removal sequence of the internal parts in the rough in assembly to ensure proper replacement during the installation procedure 4 Using a small screwdriver remove the retaining ring A from the rough in assembly B see figure 4 4 on page 4 9 5 Remove the washer C 6 Using the small screwdriver carefully remove the rubber bushing D from the rough in assembly B Replacement 1 Replace all the parts included in the replacement kit 2 To install the replacement rough in assembly reverse the removal procedure 3 To ensure proper operation of the rough in assembly perform the Function Checks on page 2 3 Page 4 8 DiamondCare Recessed Wall Outlet and Electrical Accessories H 4 4 Rough In Assembly Vacuum Outlets Only Chapter 4 Figure 4 4 Rough In Assembly Vacuum Only A E 9 0 IN C 0 Page 4 9 DiamondCare Recessed Wall Outlet and Electrical Accessories H 4 5 DISS Key Style
26. ble 5 1 Recommended Spare Parts List 1 per 10 outlets per key style 3 per 100 outlets Rough in repair kits pressurized or vacuum 3 per 100 outlets Finish repair kits 1 per 20 outlets Faceplate outlet powder coated 1 per 25 outlets Complete finish assembly DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 5 5 DISS Key Style Frontbody Chapter 5 DISS Key Style Finish Assembly Figure 5 1 DISS Key Style Finish Assembly Page 5 6 DiamondCare Recessed Wall Outlet and Electrical Accessories H DISS Key Style Frontbody Chapter 5 Table 5 2 DISS Key Style Finish Assembly 6803 8 120 800 or 6803 8120 801 or 6803 8 120 802 or 6803 8 120 803 or 6803 8120 804 or 6803 8 120 805 or 6803 8 120 806 or 6803 8 120 807 or 6803 8 120 808 or 6803 8 120 809 or 6803 8120 810 or 6803 8120 811 0210 0559 300 6803 2000 205 6812 2001 007 6803 2000 188 or 6803 2000 187 6812 2001 003 0210 0601 300 6812 2001 008 O finish assembly green white N20 finish assembly blue white VAC finish assembly white black Air finish assembly yellow black CO finish assembly grey black N finish assembly black white WAGD finish assembly violet white O5 CO finish assembly green white O ISO finish assembly white green Air ISO finish assembly white black Vac ISO finish assembly yel
27. ch Index or Geometric key style gas outlet The gas outlet does not leak and is properly sealed Yes No Replace the frontbody O ring supplied in the repair kit by referring to one of the following procedures Diamond Quick Connect Key Style Frontbody Assembly on page 4 12 Latch Index Quick Connect Key Style Frontbody Assembly on page 4 15 Geometric Quick Connect Key Style Frontbody Assembly on page 4 17 If this solves the problem go to Final Actions on page 2 4 Otherwise go to step 2 2 Replace the loaded barrel assembly refer to procedure 4 2 This solves the problem Yes No Call BeaconMedzs Technical Support at 1 888 4 MEDGAS 463 3427 3 Go to Final Actions on page 2 4 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 2 5 Attachment Malfunction Chapter 2 2 3 Attachment Malfunction 1 Attach a secondary piece of equipment onto the DISS Diamond Latch Index or Geometric key style gas outlet The secondary piece of equipment locks into place and is properly attached to the gas outlet Yes No l Ensure that the adapter on the secondary piece of equipment is the proper type and in good working order If this solves the problem go to Final Actions on page 2 4 Otherwise go to step 2 for Diamond key style step 4 for Latch Index key style or step 6 for Geometric key style 2 For the Diamond key style gas o
28. cuum WAGD and AGSS Rough in assembly conversion only A new DiamondCare Diamond or DISS frontbody finish assembly must be separately ordered DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 6 6 6 1 General Service Procedures Chapter 6 6 1 General Service Procedures A CAUTION Only authorized and trained personnel should perform the service procedures The service procedures in Chapter 4 can be followed by individuals who have general knowledge and experience with devices of this nature No repairs or service should be attempted by anyone not having such qualifications A WARNING Where DiamondCare Recessed Wall Outlets are used in an air system supplied by a liquid ring air compressor that uses chlorinated water and has galvanized piping or a galvanized air receiver particular caution must be taken to frequently inspect and maintain of the air outlets Chemical reactions occurring under those conditions may damage the pistons Failure to maintain the air outlets could result in personal injury or equipment damaged 1 Examine air outlets at least annually and replace pistons that show evidence of deterioration If deterioration is noted examine the outlets quarterly 2 Use only genuine replacement parts manufactured or sold by BeaconMedzes for all outlet repairs 3 Read completely through each procedure before starting the procedure Any exceptions may result in failu
29. d Wall Outlet and Electrical Accessories H 4 1 Frontbody Assembly Chapter 4 4 1 Frontbody Assembly Tools required 2 phillips head screwdriver Removal You do not have to turn off an outlet s gas service supply before removing and servicing the frontbody assembly for pressure gas services The secondary check valve and bushing in the rough in assembly prevents gas flow from the gas service supply line Since medical vacuum WAGD and AGSS do not have secondary checks temporarily turn off the outlet s vacuum supply or install the pressure test cap 1 Using a 2 phillips head screwdriver loosen the two screws A that secure the frontbody assembly B and the finish faceplate C to the rough in assembly D see figure 4 1 on page 4 3 Figure 4 1 Frontbody Assembly Removal 2 Carefully remove the frontbody assembly B and the finish faceplate C from the rough in assembly Replacement 1 Inspect the parts of the frontbody assembly for excessive wear or damage 2 Replace defective parts as necessary 3 To install the replacement frontbody assembly reverse the removal procedure 4 To ensure proper operation of the frontbody assembly perform the Function Checks on page 2 3 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 4 3 4 2 Twist Lock Replaceable Barrel Assembly Chapter 4 42 Twist Lock Replaceable Barrel Assemb
30. d to the correct gas vacuum service Test the piping system in accordance with applicable codes and standards Failure to do so could result in death personal injury or equipment damage A CAUTION Shut off the gas vacuum supply to the outlet before servicing the rough in secondary check unit or seal bushing Failure to do so could result in personal injury or equipment damage A CAUTION Components of outlets for vacuum service must never be interchanged or used in outlets delivering pressurized gas service Possibly injury or equipment damage could occur A CAUTION Where DiamondCare Recessed Wall Outlets are used in an air system supplied by a liquid ring air compressor that uses chlorinated water and has galvanized piping or a galvanized air receiver particular caution must be taken to frequently inspect and maintain of the air outlets Chemical reactions occurring under those conditions may damage the pistons Failure to maintain the air outlets could result in personal injury or equipment damaged A CAUTION When testing an outlet for correct operation do not allow the piston in the check valve to snap back into position The shoulder on the piston can break causing leakage A CAUTION Do not over tighten a DISS adapter or connector to a DISS outlet Possible equipment damage could occur Page 1 14 DiamondCare Recessed Wall Outlet and Electrical Accessories H Safety Tips Chapter 1 A C
31. dary piece of equipment to the DISS gas outlet The gas outlet does not leak and is properly sealed Yes No gt Go to RAP 2 1 3 Attach a secondary piece of equipment to the Diamond Latch Index or Geometric quick connect key style gas outlet The gas outlet does not leak and is properly sealed Yes No gt Go to RAP 2 2 4 The gas outlet does not leak and is properly sealed when no secondary piece of equipment is attached Yes No gt For DISS gas outlets go to RAP 2 1 For Diamond Latch Index or Geometric quick connect key style gas outlets go to RAP 2 2 5 Attach a secondary piece of equipment to the DISS Diamond Latch Index or Geometric key style gas outlet The secondary piece of equipment locks into place and is properly attached to the gas outlet Yes No gt Go to RAP 2 3 6 For pressurized medical gases remove the finish assembly from the rough in assembly The rough in assembly does not leak when the finish assembly is removed Yes No Qo to RAP 2 4 7 For vacuum outlets ensure that the finish assembly is properly installed The rough in assembly does not leak and is properly sealed when the finish assembly is installed Yes No 4 gt Go to RAP 2 5 8 Go to Final Actions on page 2 4 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 2 3 Final Actions Chapter 2 Final Actions 1 Complete the required service procedures Refer to CGA Pam
32. des The user of this product shall have the sole responsibility for any malfunction that results from improper use faulty installation improper repair damage or alteration DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 1 7 Specifications Chapter 1 Specifications Physical Description The DiamondCare Recessed Wall Outlet consists of a rough in assembly and a finish assembly Rough In Assembly The rough in assembly consists of a zinc die cast backplate with mounting flanges on all four sides a 1 2 12 7 mm raised plaster strike and a non removable positive pin keying arrangement for each specific service Identification of each service is permanently cast into the backplate The rough in assembly for all pressurized gas services contains a fully assembled secondary check which is serviceable completely from the front This check prevents gas flow when the finish assembly is removed for service The rough in inlet is a 7 18 cm long 1 2 12 7 mm OD type K copper inlet tube with a plastic dust cap and label identifying the specific gas by name and color Rotation of the inlet tube allows alignment with system piping for connections Finish Assembly The finish assembly consists of a light neutral colored powder coated zinc die cast finish faceplate an attached frontbody keying disc assembly and a barrel assembly which houses the primary check valve The keying disc assemb
33. e DD DD A ed 4 4 Replacement crs dase s n ka a Hie f eW li sae n n E N EETA 4 4 Rough In Secondary Check Unit Assembly Pressurized Outlets Only 4 6 Ivoire DE ae bz 4 6 Replace lehi ensin kel rienin ni yane la ey i na ee decd Pit utes cft an K end nena an knee n 1000 y n 4 7 Rough In Assembly Vacuum Outlets Only u keke keke 4 8 IR GIRO V asad paca tira ayan M 4 8 Replacement ssepius nsd ean bun de eu ooa patre Uu eder Er usn reve ortas mm 4 8 DISS Key Style Frontbody Assembly u keke eyek k k kek 4 10 Remo V l teye qm 4 10 PCAC CIC N N N DD aera cee R Roe 4 11 Diamond Quick Connect Key Style Frontbody Assembily 4 12 Xon T 4 12 R placement ausi conem ye n er n KI KE NN D na K PAR dad dd DRE HDI AI 4 13 Latch Index Quick Connect Key Style Frontbody Assembiy 4 15 R moVal Mm R 4 15 IPF he emos is e keren etek h RE b n MEE MMC ee 4 16 Geometric Quick Connect Key Style Frontbody Assembily 4 17 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 4 1 Chapter Contents Chapter 4 Pc RC eas reset erence neice oe 4 17 R placementr eenean ee z 4 18 Page 4 2 DiamondCare Recesse
34. e hdi rome Eni eaten eoo 1 3 Chapter 3 Theory of ODCOEIUOTL s e reat an eee keke QS def atv bd 1 3 Chapter 4 Removal Replacement and Adjustment Procedures 1 3 Chapter 3 Parts N N b rs a gei rr POS pM UE 1 3 Chapter 6 General PEOGEUEDSL cisin n x na l eb n besek NONI aaa 1 3 Typostaphical Coy Wns isi sas cakesankeen danen kanek puetefes eee pua etd reete anika ankncaka nek 1 4 T r ni ilo 10 EY Asan nen aa Kn d URN Es a uen US Mss ene diac ka De n Ne A DN ERU y k 1 5 Del Il OT PIN 1 5 PEIN ROC EN 1 5 opns ai en rM DC 1 6 Operating Precautions c lt iiy seyin da Iur IE UU MAR pA NIB KAWA A SEESE MU 1 7 SOOO osos ahid sa ex anar oe n deke enya konne ku KAR MER Miti ru UD esit KARA KO ONA AN 1 8 Physical SRT DDR uu niba abe balen dken t N ne n bar ee r nen be a 1 8 Rou gh n ASSeIib V lt sx el yg oya ria a kay n aA eke ake KA e bn canteens 1 8 Fish Assembly Ls 1 8 Regulations Standards and Codes eee npe nd reden eun 1 9 USTEDES E N N N r rrr indt ado ems gn 1 9 Key Styl POSIBLE E Ol A oheeeylek len di kek nuk ne been T 1 10 Assembly Identification eei ie assis nok one da d e ne K k bak D n ra N da HDK N N K 1 11 Wall Outlet Rough In Assemblies u eee kek kek ee kek 1 11 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 1 1 Chapter Content
35. ey style frontbody barrel assemblies 2 2 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 5 11 Geometric Quick Connect Key Style Finish Assembly Chapter 5 Geometric Quick Connect Key Style Finish Assembly Figure 5 4 Geometric Quick Connect Key Style Finish Assembly Table 5 5 Geometric Quick Connect Key Style Finish Assembly Tiem Number 6803 8 122 800 O finish assembly green white 6803 8 122 801 NO finish assembly blue white 6803 8 122 802 VAC finish assembly white black 6803 8 122 803 Air finish assembly yellow black 6803 8 122 806 WAGBD finish assembly violet white 6803 8 122 808 O ISO finish assembly white green 6803 8 122 809 Air ISO finish assembly white black 6803 8 122 810 Vac ISO finish assembly yellow black 6803 8 122 811 AGSS ISO finish assembly violet white Page 5 12 DiamondCare Recessed Wall Outlet and Electrical Accessories H Geometric Quick Connect Key Style Finish Assembly Chapter 5 6803 8 112 900 Frontbody keying disc assembly O 6803 81 12 901 Frontbody keying disc assembly N O 6803 81 12 902 Frontbody keying disc assembly VAC 2 6803 81 12 903 Frontbody keying disc assembly Air outlet 6803 81 12 908 Frontbody keying disc assembly O ISO 6803 81 12 909 Frontbody keying disc assembly Air ISO 6803 81 12 910 Frontbody keying disc assembly Vac ISO EEE ER Lue EN Ew En En pi E U
36. hes the secondary check unit against a rubber bushing This forms a gas tight seal when a frontbody assembly is not attached to the rough in assembly Page 3 2 DiamondCare Recessed Wall Outlet and Electrical Accessories H Theory of Operation Chapter 3 When a frontbody barrel is inserted into a rough in assembly the secondary check unit is forced open which permits gas flow through the secondary check unit A rubber bushing seals the barrel preventing external leaks The primary check unit in the frontbody assembly prevents gas flow out of the outlet until an appropriate gas specific adapter is fully inserted and engaged in the frontbody assembly When a DISS female adapter is connected onto the frontbody threaded DISS male barrel the nose of the DISS adapter pushes the frontbody piston back This breaks the seal between the frontbody barrel and the frontbody O ring which allows gas to flow DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 3 3 Chapter 3 NOTES Page 3 4 DiamondCare Recessed Wall Outlet and Electrical Accessories H Chapter 4 Removal Replacement and Adjustment Procedures Chapter Contents TOTES o lo b MERE I UO oo S 4 3 BNN ZID Dy N P EUR 4 3 Eon agencias ic yaney n d ei eren K k obama dad Pad Ri ke Ka ea np MEME M MR UM dp an 4 3 Twist Lock Replaceable Barrel Assembly eke ag 4 4 REMOVA
37. ical gas system The rough in assembly contains the secondary check valve for pressurized medical gases only Frontbody assembly Sub assembly of the outlet that connects to a patient care system The frontbody consists of the primary check valve and a keying disc The keying disc contains an adapter release button for Latch Index Key and Geometric Key key styles and a gas specific keying system that prevents cross connection from the outlet to a patient care system and from the frontbody assembly to the backbody assembly Finish assembly Assembly that attaches to a rough in assembly to trim the outlet to the rough wall opening For example the recessed outlet finish assembly consists of the frontbody assembly and a finish faceplate Acronyms American National Standards Institute ANSI Compressed Gas Association CGA Canadian Standards Association CSA Diameter Index Safety System DISS nternational Electro technical Commission IEC National Fire Protection Association NFPA Underwriters Laboratories UL Waste Anesthetic Gas Disposal WAGD Anesthetic Gas Scavenging System AGSS DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 1 5 Introduction Chapter 1 Introduction DiamondCare Recessed Wall Outlets provide medical gas or vacuum services in healthcare facilities having in wall piped medical gas or vacuum distribution systems A wall outlet cons
38. icular purpose Table of Contents Chapter 1 Introduction PULD BSE or ye Ken n e Senek SEYA N See ee usar wae et east wead re En EYA a p erit dd 1 3 PAWN UST O aie yan HE ADA a AA esuada avan mu Na C bade da de bakan nea mu ebat US UE 1 3 OL ganiZAl O e AA led E EAE T ben Es apad vata pe Uc us sa out ba yasa ye ae anne ean ya 1 3 Chapter 1 Introductio i eoi uuss sdtUeua cives Beas Ue GU aveo b dik ra barey E K N keke da lid 1 3 Chapter 2 Troubleshooting PIOGOOUIGS es erit rre Eek kek k k kek 1 3 Chaptero Theory Of OP ratioi seine masal l r nab ayn ap Scri xa ad n 1 3 Chapter 4 Removal Replacement and Adjustment Procedures 1 3 Chapter 5 ta aL gt eae ena ne ac bikene ME R 1 3 Chapter 6 General Proce dures ccisesn cessinucscdan con Gd dsdeo apio ei v n la reva SEKE N GE e OR ed v 1 3 Typographical ConventionS ekere keke kk ee keke kek ke ke ke kek Ke kk ke ke 1 4 coii na TP 1 5 bein nen me Tc 1 5 PLOT OMY MS s n da k ne dinere dea tai aa eb Orca s n dana kuye kare kod ke keki px E ken i OE na ken herb N ya Kek n 1 5 TIT K KOS D cs cs VD TP 1 6 Operating Precautions sei sini mir ka be a nl el daka WW e i yek ka e ba edi i e karine AUD ka 1 7 Sl IA ONS siye y n haci o n dan ceci e N e KO HA DLP k e bel ee DM RU ene PDAS 1 8 Physical Descriptio Dl siy usan t ne kak
39. ies H Warranty Warranty BeaconMedees warrants the DiamondCare Recessed Wall Outlets and Electrical Accessories to be free of defects in materials or workmanship when installed and operated in accordance with instructions The warranty period is 30 months from shipment date or 24 months from startup whichever period terminates earlier This warranty covers all necessary parts and labor required for correction of the defect whether by any or all of repair replacement or credit which election shall be made by BeaconMedees at it s sole discretion This warranty requires the owner to ensure that the equipment is 1 started up or placed in service by an authorized representative of BeaconMedees 2 certified in accordance with NFPA 99 most recent edition by a properly qualified certification agency and 3 maintained in strict accordance with Operation and Maintenance Instructions provided with the product Warranty claims will be honored only after examination by BeaconMedaes and only when such examination shall disclose to BeaconMedees s reasonable satisfaction that such equipment has not been damaged in shipment or Chapter 5 installation improperly installed operated outside of any published operating limits including but not limited to temperature pressure humidity or ventilation improperly or inadequately maintained field modified in any way improperly repaired or in any other
40. in assembly does not leak and is properly sealed when the finish assembly is installed Yes No Replace the rubber bushing in the rough in assembly refer to procedure 4 4 If this solves the problem go to Final Actions on page 2 5 Otherwise call BeaconMedees Technical Support at 1 888 4 MEDGAS 463 3427 2 Go to Final Actions on page 2 4 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 2 7 Chapter 2 NOTES Page 2 8 DiamondCare Recessed Wall Outlet and Electrical Accessories H Chapter 3 Theory of Operation Chapter Contents Theory ot Operation siy ren ca RUNDEN Ua dudes de dE MN EE 3 2 Hardware e T 3 2 Quick Connect Key Style OutletS u ek eke 3 2 DISS Key Style OutletS E keke keke kek k ke ke 3 2 DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 3 1 Theory of Operation Chapter 3 Theory of Operation Hardware Quick Connect Key Style Outlets This section describes the theory of operation for a Quick Connect Key Style Wall Outlet and identifies the corresponding parts NOTE In pressurized gas outlets both the frontbody and rough in assemblies contain primary and secondary check units However according to NFPA 99 medical vacuum inlets which also include WAGD and AGSS shall not contain secondary check units In the o
41. ists of a rough in and a finish assembly keyed to a specific medical gas vacuum service in order to avoid accidental cross connection of services see table 1 1 on page 1 6 Table 1 1 Gas Service Options Medical Gas Service Wall Outlet Key Style NO Vac Air WAGD CO N 0 CO Diamond Quick Connect N Latch Index Key x x x x x Quick Connect Geometric Key Quick Connect Waste Anesthetic Gas Disposal formerly Evacuation Each gas specific rough in assembly may be combined with any of the following frontbody assemblies of the same gas service This allows a broad range of flexible solutions to the facility s medical gas needs while maintaining the gas specific integrity of the medical gas delivery system e Diamond Quick Connect Key Style from BeaconMedes Latch Index Key Quick Connect Key Style Geometric Key Quick Connect Key Style DISS Key Style Page 1 6 DiamondCare Recessed Wall Outlet and Electrical Accessories H Introduction Chapter 1 All outlets are color coded and labeled according to NFPA and CSA standards for safety All outlets are listed by UL and CSA DiamondCare outlets for all pressurized medical gases are rated for a maximum service pressure of 200 psig They contain both a secondary check valve and a primary check valve DiamondCare vacuum inlets consist of a primary check valve only The primary check valve located in the frontbody preven
42. ized personnel should troubleshoot DiamondCare Recessed Wall Outlets Troubleshooting by unauthorized personnel could result in personal injury or equipment damage A WARNING Only facility authorized service personnel should service DiamondCare Recessed Wall Outlets Service performed by unauthorized personnel could result in personal injury or equipment damage A WARNING Use only BeaconMedezss service parts or assemblies for repairs and service procedures Standard hardware and parts manufactured or supplied by other than BeaconMedees may cause the outlet to malfunction and void all warranty or responsibility by BeaconMedees A WARNING Adhere to the Infection Control Policies and Procedures outlined in the Safety Coordinator Reference Guide Failure to do so could result in the spread of infection A WARNING Follow the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage A WARNING Do not mix pressure gas and vacuum outlet components Possible personal injury or equipment damage could occur A CAUTION Notify all facility personnel whenever shutting off any medical gas supply Failure to do so could result in patient injury or death DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 1 13 Safety Tips Chapter 1 A CAUTION Before using an outlet after its installation make sure that it has been connecte
43. kek k k kek et k k 5 14 Twist Lock Finish Assembly ene yekeyek eke eyee kereke keke k ce HH KK KRN KA 5 16 Power Drop Straight Blade Finish Assembly eee kek 5 17 Duplex Receptacle Finish Assembly iiu ci kur lkekr a sekneke y k k el Deui Seve ME k G N 5 18 OQutlet GEFECI Finish Assembly 355s sisiya bediyan Ha Na cik Hall a 5 19 Toggle Switch Finish Assembly u eee kek k k ek kek beide 5 20 Decora Switch Finish AssembDly i ii nii is kanl udi kak sea kak KERANE ME Mu HW ARAN 5 21 Low Voltage Switch Finish Assembly u kk eee kek k kek 5 22 Blank Provision Finish Assembly eee kek ek ke Ie 5 23 Electrical Accessories Rough In Assembly u tnter bn ek k 5 24 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page iii Table of Contents Recessed Wall Slide Finish Assembly u antt FER tn nett nd oto en bacon a 5 25 Recessed Wall Blank Finish Assembly u keke kek ek k kek 5 26 Recessed Wall Slide Rough In Assembly eke ek kek 5 27 Wall Mounted Slide Finish Assembly with AnchoOrs eee 5 28 Surtace Mounted Gas Outlet EnclOoSUre L L Eek kek 5 29 Surtace Mounted Slide EnclOSUTe EL kk eke keke ek la conia 5 30 Replacement Twist Lock Barrel Assembly Repair Kits E eee 5 31 Frontb
44. l of the internal parts from the twist lock replaceable barrel assembly B by performing the following Replacement a b C Carefully remove the frontbody secondary piston spring C Remove the secondary piston D Remove the frontbody piston O ring E from the secondary piston D Remove the spring F Remove the frontbody piston G Remove the O ring H from the front of the twist lock replaceable barrel assembly B Remove the frontbody washer I from the frontbody keying disc assembly J Inspect the parts of the frontbody assembly for excessive wear or damage Replace defective parts as necessary To install the replacement Latch Index Quick Connect key style frontbody assembly reverse the removal procedure To ensure proper operation of the Latch Index Quick Connect key style frontbody assembly perform the Function Checks on page 2 3 Page 4 16 DiamondCare Recessed Wall Outlet and Electrical Accessories H 4 8 Geometric Quick Connect Key Style Frontbody Assembly Chapter 4 4 8 Geometric Quick Connect Key Style Frontbody Assembly Tools required Retaining ring removal installation tool appropriate size type The procedure in this section describes how to replace the components of the twist lock barrel assembly Removal NOTE You do not have to turn off the outlet s gas service supply before removing and servicing the Geometric Quick Connect key style frontb
45. low black AGSS ISO finish assembly violet white Faceplate gas outlet powder coated Retaining ring Piston for O VAC EVAC or Piston DISS Screw pan PH SST 6 32 x 1 7 8 Spring piston DISS Included within the frontbody repair kit See table 5 23 on page 5 32 for details DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 5 7 Diamond Quick Connect Key Style Frontbody Chapter 5 Diamond Quick Connect Key Style Finish Assembly Figure 5 2 Diamond Quick Connect Key Style Finish Assembly Table 5 3 Diamond Quick Connect Key Style Finish Assembly 6803 8 121 800 O finish assembly green white 6803 8 121 801 N O finish assembly blue white 6803 8 121 802 VAC finish assembly white black 6803 8 121 803 Air finish assembly yellow black 6803 8 121 806 WAGD finish assembly violet white 6803 8 121 808 O ISO finish assembly white green 6803 8 121 809 Air ISO finish assembly white black 6803 8 121 810 Vac ISO finish assembly yellow black 6803 8 121 811 AGSS ISO finish assembly violet white 0210 0601 300 1 O Ring frontbody piston Page 5 8 DiamondCare Recessed Wall Outlet and Electrical Accessories H Diamond Quick Connect Key Style Frontbody Chapter 5 6812 2001 003 Screw pan PH SST 6 32 x 1 7 8 0402 1130 300 Washer Diamond frontbody 6803 2000 178 Barrel
46. ly Tools required None Parts required Refer to Replacement Twist Lock Barrel Assembly Repair Kits on page 5 31 to select the proper twist lock replaceable barrel assembly Removal A WARNING Notify all facility personnel whenever shutting off any medical gas supply Failure to do so could result in patient injury or death NOTE You do not have to turn off an outlet s gas service supply before removing and servicing the twist lock replaceable barrel assembly for pressure gas services The secondary check valve and bushing in the rough in assembly prevent gas flow from the gas service supply line Since medical vacuum WAGD and AGSS do not have secondary checks temporarily turn off the outlet s gas service supply or install the pressure test cap 1 Remove the frontbody assembly refer to procedure 4 1 2 Rotate the twist lock barrel assembly A counterclockwise 180 until the flat portion of the barrel assembly is moved from the 6 00 position locked to the 12 00 position unlocked see figure 4 2 on page 4 5 NOTE Be careful not to lose the O ring and washer when removing the twist lock replaceable barrel assembly from the keying disc assembly 3 Tilt the twist lock replaceable barrel assembly A downward and remove it from the keying disc assembly B being careful not to lose the small O ring C and washer D Replacement 1 Inspect the parts of the frontbody assembly for excessive wear
47. ly is color coded and labeled with the name of the gas service A serviceable barrel assembly includes the primary check valve that engages and seals when an adapter or patient treatment device is removed from the outlet Page 1 8 DiamondCare Recessed Wall Outlet and Electrical Accessories H Specifications Chapter 1 Regulations Standards and Codes All DiamondCare Recessed Wall Outlets are designed and manufactured to applicable NFPA CGA and CSA standards NFPA 99 1999 Edition Standard for Health Care Facilities CSA standard Z305 1 Non Flammable Medical Gas Vacuum System Terminal Outlets CSA Z305 5 Standard for Non Flammable Medical Gas Piping Systems CGA Pamphlet G 4 1 Cleaning for Oxygen Service CGA Pamphlet P 2 Characteristics and Safe Handling of Medical Gases CGA Pamphlet V 5 Diameter Index Safety System Non Interchangeable Low Pressure Connections for Medical Gas Applications CGA Pamphlet E 10 1999 Edition Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities System Features DiamondCare amp Medical Gas Recessed Wall Outlets are available in the following four key styles see figure 1 2 on page 1 9 DISS e Diamond Quick Connect from BeaconMedzs Latch Index Key Quick Connect Geometric Key Quick Connect Figure 1 2 DiamondCare Recessed Wall Outlet Key Styles p zz
48. nect Key Style Frontbody Assembly Chapter 4 4 7 Latch Index Quick Connect Key Style Frontbody Assembly Tools required Retaining ring removal installation tool appropriate size type The procedure in this section describes how to replace the components of the twist lock barrel assembly Removal NOTE You do not have to turn off an outlet s gas service supply before removing and servicing the Latch Index Quick Connect key style frontbody assembly for pressure gas services The secondary check valve and bushing in the rough in assembly prevent gas flow from the gas service supply line Since medical vacuum WAGD and AGSS do not have secondary checks temporarily turn off the outlet s gas service supply or install the pressure test cap 1 Remove the twist lock replaceable barrel assembly refer to procedure 4 2 2 Note the removal sequence of the internal parts in the Latch Index Quick Connect key style frontbody assembly to ensure proper replacement during the installation procedure 3 Using the retaining ring removal tool remove the retaining ring A from the rear of the twist lock replaceable barrel assembly B see figure 4 8 on page 4 15 Figure 4 8 Latch Index Quick Connect Key Style Frontbody Assembly A C Hd DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 4 15 4 7 Latch Index Quick Connect Key Style Frontbody Assembly Chapter 4 4 Remove al
49. ody Repair Parts Kits cic cassecucccsadseeceyancscueanssenestedncnconad detatdendoaecmedecnpoacenaansalees 5 32 Rough In Assembly Repair Parts Kits EE keke kek tati odo k kek 5 33 DiamondCare Conversion Kits E keke ee kek ke eke op kek ek ka kek Ka kk ke 5 34 Chapter 6 General Procedures Cleaning sesen ar DD rr dr DD N 6 2 Steam Cleaning yek E e e ona E es 6 2 Cleaning Hatd to Clean Spotssiissesieceiiene taisa n ayan kk k ney a bien UD 6 2 DUSISISCUOT so N aeii raea a eie Gey J J azw mm 6 2 GC omponent Handling i 4i xky dE RU Me uin na ENSE a 1130000 R l kuda andion datai 6 3 Lubricatton dlt dn ccc ND xDx DMx5KxKxKx 9p9995M2p5pPp2xpxpxgppp2omomjl1 6 3 OS EY 1 cz rrr M A X M 6 4 Repair Policy and Proce ie ys dite ed ne lan span e riw n EN l si been cad 6 5 Repair IK TIS ETE xc 6 6 General Service PEROGGUHIEGS k ku nio dak ln derken ilakyen lana ebeke khe d kake k ne kerni MERO EUM tad 6 7 Tool and Supply Eeguit CIDefi Sousa iMt b nan yak aaa 6 8 Page iv DiamondCare Recessed Wall Outlet and Electrical Accessories H Chapter 1 Introduction Chapter Contents MPA DNS M eM TH dg e n 1 3 IE NE ce VD DH Kr aka re eee 1 3 COTPODIPZOLIDTI had o RUD ani Hi p Se ae ona aoe 1 3 Chapter 1 IBUODUCEIOR x cscnsasancrivascaaedoedecatsavdlenconucdsacteanlaatboadsedoodecensnealeaacetereaseds 1 3 Chapter 2 Troubleshooting PrOGOdUIGS usura ero
50. ody assembly for pressure gas services The secondary check valve and bushing in the rough in assembly prevents gas flow from the pressure gas service supply line NOTE Medical vacuum WAGD and AGSS do not have secondary checks The service supply must be turned off or the pressure test cap should be installed in order to service their rough in assemblies Otherwise the line will continue to maintain a draw suction 1 Remove the twist lock replaceable barrel assembly refer to procedure 4 2 2 Note the removal sequence of the internal parts in the Geometric Quick Connect key style frontbody assembly to ensure proper replacement during the installation procedure 3 Using the retaining ring removal tool remove the retaining ring A from the rear of the twist lock replaceable barrel assembly B see figure 4 9 on page 4 18 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 4 17 4 8 Geometric Quick Connect Key Style Frontbody Assembly Chapter 4 Figure 4 9 Geometric Quick connect Key Style Frontbody Assembly m245a011 NOTE For Waste Anesthetic Gas Disposal WAGD and AGSS service only the barrel assembly is permanently attached to the frontbody keying disc assembly 4 Remove all of the internal parts from the twist lock replaceable barrel assembly B by performing the following a Carefully remove the frontbody piston spring C b Remove the frontbody piston
51. om the front of the twist lock replaceable barrel assembly B NOTE The adapter locking spring clip in the frontbody keying disc assembly can be accessed through the opening from which the twist lock replaceable barrel assembly was removed b Remove the frontbody washer I from the frontbody keying disc assembly K c Using the needle nose pliers remove the adapter locking spring clip J from the keying disc assembly K Replacement 1 Inspect the parts of the frontbody assembly for excessive wear or damage 2 Replace defective parts as necessary 3 To install the replacement Diamond Quick Connect frontbody assembly reverse the removal procedure 4 During the replacement procedure ensure that the frontbody secondary piston spring A is seated properly onto the secondary piston B groove see figure 4 7 on page 4 14 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 4 13 4 6 Diamond Quick Connect Key Style Frontbody Assembly Chapter 4 Figure 4 7 Secondary Piston Assembly Replacement O ring groove m245a033 5 Ensure that the O ring C is seated properly onto the secondary piston B groove 6 To ensure proper operation of the Diamond Quick Connect key style frontbody assembly perform the Function Checks on page 2 3 Page 4 14 DiamondCare Recessed Wall Outlet and Electrical Accessories H 4 7 Latch Index Quick Con
52. on Kits E sl Kit retro Diamond DISS II and III wall 6803 7030 128 vacuum rough in assemblies 7 7 console pressure rough in assemblies 7 7 console vacuum rough in assemblies Rough in assembly conversion only A new DiamondCare Diamond or DISS frontbody finish assembly must be separately ordered 2 el 1 Kit retro Diamond DISS II and III wall 6803 7030 126 pressure rough in assemblies Page 5 34 DiamondCare Recessed Wall Outlet and Electrical Accessories H Chapter 6 General Procedures Chapter Contents ezi ea ua sara ensure eS 6 2 Pe eS ass esp oo i kirk eke pegas epe AE a aE 6 2 Cleaning Hard to Clean Spots eese tus iud bor rb Feed trate va etn pusa cat boa vaa rude o expe keke 6 2 Disinfection 5y n eee ETT TEL 6 2 Gomponent Handling i E yy ounlen danan n d n n ak ak d ka kann d e UAI kad n ieia daka AER d w n n 6 3 Lubrication Requitetelil S yyi n mec Feu bosco ache lazya iere kane kan derban Ven aeuo e stend eaae 6 3 a T A _ _ g x 6 4 Repair Policy and PEoSSdilfe un acidic ea i el ie tuae tr saca RU w n qux dp Na ua xinin 6 5 Repair KT iSy yeb pcs ian er ni derane tb en bene epe odd UG RU Oars 6 6 General Service PEOGCGUEES do ste y d Ond Mes on kn daneya ka kaka hah GUN UN idiei 6 7 TOO and Supply R qdulf melll s saspe ma tva pA ES m l enone aE 6 8 DiamondCare Recessed Wall Outlet and Electrical
53. or damage 2 Replace defective parts as necessary 3 To install a twist lock replaceable barrel assembly A reverse the removal procedure Page 4 4 DiamondCare Recessed Wall Outlet and Electrical Accessories H 4 2 Twist Lock Replaceable Barrel Assembly Chapter 4 Figure 4 2 Frontbody Barrel Assembly Locked position Unlocked position m245a0382 4 Ensure that the O ring C and washer D are in place on the frontbody assembly before installing the twist lock replaceable barrel assembly NOTE Once the twist lock replaceable barrel assembly is installed the flat portion of the barrel assembly should be located in the bottom 6 00 position 5 Lock the barrel assembly by twisting it back to its original 6 00 position 6 To ensure proper operation of the twist lock replaceable barrel assembly perform the Function Checks on page 2 3 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 4 5 4 3 Rough In Secondary Check Unit Assembly Pressurized Outlets Only Chapter 4 4 3 Rough In Secondary Check Unit Assembly Pressurized Outlets Only Tools required Small screwdriver Removal A WARNING Notify all facility personnel whenever shutting off any medical gas supply Failure to do so could result in patient injury or death A WARNING Shut off the gas supply to the outlet before servicing the rough in secondary check unit assembly Failure
54. phlet E 10 1999 Edition Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities 2 Complete all required administrative tasks Test Equipment A CAUTION Only qualified service personal should use test equipment on the DiamondCare Recessed Wall Outlets Possible equipment damage could occur if test equipment is used improperly To complete the leakage test described you will need fluid snoop in a bottle This test equipment will help personnel pinpoint problems with the DiamondCare Recessed Wall Outlets This chapter includes a list of functions and the technical information required to inspect the outlet for problems Page 2 4 DiamondCare Recessed Wall Outlet and Electrical Accessories H DISS Diamond Latch Index or Geometric Key Style Medical Gas Console Outlet Leakage Chapter 2 2 1 DISS Key Style Medical Gas Wall Outlet Leakage 1 Attach a secondary piece of equipment to the DISS key style gas outlet The gas outlet does not leak and is properly sealed Yes No Replace the frontbody O ring supplied in the DISS repair kit refer to procedure 4 5 If this solves the problem go to Final Actions on page 2 4 Otherwise call BeaconMedzs Technical Support at 1 888 4 MEDGAS 463 3427 2 Go to Final Actions on page 2 4 22 Diamond Latch Index or Geometric Key Style Medical Gas Wall Outlet Leakage 1 Attach a secondary piece of equipment onto the Diamond Lat
55. r p 1 erm e Seow oa SST 46 34ye E Caz Le DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 5 23 Electrical Accessories Rough In Assembly Chapter 5 Electrical Accessories Rough In Assembly Figure 5 14 Electrical Accessories Rough In Assembly Table 5 15 Electrical Accessories Rough In Assembly 6803 8030 270 Electrical accessories rough in assembly 6812 2540 006 Junction box electrical 6803 2000 277 Backplate electrical accessories 6812 2000 075 Screw 8 x 5 8 6812 2000 000 Screw pan PH SST 6 32 x 1 7 8 Page 5 24 DiamondCare Recessed Wall Outlet and Electrical Accessories H Recessed Wall Slide Finish Assembly Chapter 5 Recessed Wall Slide Finish Assembly Figure 5 15 Recessed Wall Slide Finish Assembly m245a021 Table 5 16 Recessed Wall Slide Finish Assembly Item e E rem nm 6803 8030 263 Vacuum slide outlet frontbody assembly 6812 2001 002 Screw oval PH SST 46 x 1 3 4 type F 6803 2000 207 Faceplate vacuum slide powder coated DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 5 25 Recessed Wall Blank Finish Assembly Chapter 5 Recessed Wall Blank Finish Assembly Figure 5 16 Recessed Wall Blank Finish Assembly m245a081 Table 5 17 Recessed Wall Blank Finish Assembly
56. re to properly and safely complete the procedure attempted A CAUTION When testing an outlet for correct operation do not allow the piston in the check valve to snap back into position The shoulder on the piston can break causing leakage DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 6 7 Tool and Supply Requirements Chapter 6 Tool and Supply Requirements To service the DiamondCare Recessed Wall Outlets the following tools are required Retaining ring removal installation tool appropriate type size 2 phillips head screwdriver Screwdriver Small screwdriver Needle nose pliers Hand held power drill Page 6 8 DiamondCare Recessed Wall Outlet and Electrical Accessories H Chapter 6 NOTES DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 6 9 Part No MAN245 Rev A Andersen Medical Gas 12 Place Lafitte Madisonville LA 70447 http www TheMedicalGas com 1 866 288 3783 2004 BeaconMedaes All rights reserved BEACONMEDAS Corporate Headquarters For technical support or to BeaconMedes place an order call PO Box 7064 1 888 4 MEDGAS 13325A Carowinds Boulevard 1 888 463 3427 Charlotte NC 28241 Phone 704 588 0854 Fax 704 588 4949 Fax 866 635 3296 www beaconmedaes com
57. rsonnel could result in personal injury or equipment damage For standard guidelines in properly maintaining the gas outlets refer to CGA Pamphlet E 10 1999 Edition Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities Include the following when servicing the DiamondCare Recessed Wall Outlets Inspect the finish faceplate and replace if necessary Inspect all labels and replace if necessary Check the general aesthetics of the DiamondCare Recessed Wall Outlets DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 6 4 Repair Policy and Procedure Chapter 6 Repair Policy and Procedure A CAUTION No repair should ever be undertaken or attempted by anyone not meeting the qualifications of or complying with the BeaconMedees repair policy and procedures Failure to do so could result in equipment damage Do not use malfunctioning equipment To ensure full reliability have all repairs and service done by an authorized BeaconMedzes service representative If this cannot be done replacement and service of those parts listed in this manual can be done by a competent trained individual having experience in the repair of devices of this nature After any repair test the equipment to ensure that it is functioning properly and in accordance with the manufacturer Ws published specifications Replace damaged parts with components manufactured or sold by Beacon
58. s Chapter 1 Wall Outlet Finish Ags em Dies aco ao saepe nh Mee tran PRESS Xd daka san d k da d 1 12 coni D CT SHE 1 13 Worn and Caution Labels vs ciancsescsiincederexanettachuacdaaebetuyeasnnenderaxobedsaatessdsaxboertastonesas 1 16 Page 1 2 DiamondCare Recessed Wall Outlet and Electrical Accessories H Purpose Chapter 1 Purpose This manual provides requirements for DiamondCare Medical Gas Vacuum Recessed Wall Outlets and Electrical Accessories operation and service It also includes parts lists in chapter 5 for ordering replacement components Audience This manual is intended for use by only facility authorized personnel Failure to observe this restriction can result in severe injury to people and serious damage to equipment Organization This manual contains seven chapters Chapter 1 Introduction Chapter 1 contains a brief description of this service manual as well as a product overview Chapter 2 Troubleshooting Procedures Chapter 2 contains repair analysis procedures Use these procedures to gather information identify a repair need and verify the effectiveness of the repair Chapter 3 Theory of Operation Chapter 3 describes the application of the mechanical system employed in this product Chapter 4 Removal Replacement and Adjustment Procedures Chapter 4 contains the detailed repair procedures determined necessary in chapter 2 Chapter 5 Parts
59. s lt ix k nakye yan dee ke key aelak k nedi yake naka nek y n aw n s 5 19 Toggle Switch Finish Assembly ics ss css Cons bonnets onaudu eee eee eken pom mud P xd P E DD AKA 5 20 Decora Switch Finish Assembly u eee keke k k k ke k k kek 5 21 Low Voltage Switch Finish Assembly i e the ap tet UR ened 5 22 Blank Provision Finish Assembly keke kek ee k kek kek ke kek 5 23 Electrical Accessories Rough In Assembly u keke ek kek 5 24 Recessed Wall Slide Finish Assembly ereke kek ekekee ed ris REY 5 25 Recessed Wall Blank Finish Assembly eee keke e kek 5 26 Recessed Wall Slide Rough In Assembly eke ek kek 5 27 Wall Mounted Slide Finish Assembly with AnchoOrs E eee 5 28 DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 5 1 Chapter Contents Chapter 5 Surface Mounted Gas Outlet EnclOoSUre L Eke keke k y 5 29 S rface Mounted Slide EnClOSUT i isa 05 21 bip na i kizine zak in 5 30 Replacement Twist Lock Barrel Assembly Repair Kits E eee 5 31 Pronibody R pait Parts KitS ia syn n l kine ene lA cekin in ey nek cotvad EE Ud p EE 5 32 Rough In Assembly Repair Parts Kits Mi k keke kek k k 5 33 DiamondCare Conversion Kits E Eke eke a Fe Ea i RR kk ke 5 34 Page 5 2 DiamondCare Recessed Wall Outlet and Electrical Accessor
60. to do so could result in personal injury or equipment damage 1 Shut off the gas supply to the outlet 2 Remove the finish frontbody assembly refer to procedure 4 1 3 Note the removal sequence of the internal parts in the rough in secondary check unit assembly to ensure proper replacement during the installation procedure 4 Using a small screwdriver remove the retaining ring A from the rough in assembly B see figure 4 3 on page 4 7 5 Remove the washer C 6 Using the small screwdriver carefully remove the rubber bushing D from the rough in assembly B 7 Remove the secondary check E 8 Remove the spring F Page 4 6 DiamondCare Recessed Wall Outlet and Electrical Accessories H 4 4 Rough In Assembly Vacuum Outlets Only Chapter 4 Figure 4 3 Rough In Secondary Check Unit Assembly Pressure Gas E Replacement 1 Replace all the parts included in the replacement kit 2 To install the replacement secondary check unit assembly reverse the removal procedure 3 To ensure proper operation of the rough in secondary check unit assembly perform the Function Checks on page 2 3 DiamondCare Recessed Wall Outlet and Electrical Accessories HHHH HHH HHHH Page 4 7 4 4 Rough In Assembly Vacuum Outlets Only Chapter 4 44 Rough In Assembly Vacuum Outlets Only Tools required Small screwdriver Remov
61. ts gas flow when an outlet adapter or patient treatment device is removed from the outlet The secondary check valve located in the rough in assembly prevents gas flow when the frontbody is removed from a pressure gas rough in assembly Operating Precautions Wall Outlets perform in conformity with the description contained in this service manual and accompanying labels and or inserts when installed assembled operated and repaired in accordance with the instructions provided Outlets must be checked periodically Refer to CGA Pamphlet E 10 1999 Edition Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities If an outlet does not work the outlet should not be used Broken missing plainly worn distorted or contaminated parts should be replaced immediately If repair or replacement become necessary BeaconMedzs recommends that a phone call or written request for service advice be made to BeaconMedzss Customer Service This product and any of its components should be repaired in accordance with written instructions provided by BeaconMedzs A WARNING Components of outlets for vacuum service must never be interchanged or used in outlets delivering pressurized gas service Possibly injury or equipment damage could occur Components of outlets for vacuum service must never be interchanged or used in outlets delivering pressurized gas service The outlet should not be altered without the prior written approval of BeaconMe
62. ute disinfectants as specified on the manufacturer s label DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 6 2 Component Handling Chapter 6 Component Handling A CAUTION When testing an outlet for correct operation do not allow the piston in the check valve to snap back into position The shoulder on the piston can break causing leakage A WARNING Particular caution must be taken to provide frequent inspection and service of the air outlets where DiamondCare outlets are used in an air system supplied by a liquid ring air compressor that uses chlorinated water and having galvanized piping or a galvanized air receiver Chemical reactions occurring under those conditions may damage the pistons Air outlets should be examined at least annually and pistons that show evidence of deterioration should be replaced Failure to do so could result in personal injury or equipment damage Lubrication Requirements A WARNING Follow the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage A CAUTION Do not use silicone based lubricants Equipment damage could occur DiamondCare Recessed Wall Outlet and Electrical Accessories H H Page 6 3 Service Chapter 6 Service A WARNING Only facility authorized personnel should service the DiamondCare Recessed Wall Outlets Service performed by unauthorized pe
63. utlet replace the adapter locking spring supplied in the frontbody repair kit refer to procedure 4 6 This solves the problem Yes No Call BeaconMedzes Technical Support at 1 888 4 MEDGAS 463 3427 3 Go to Final Actions on page 2 4 4 For the Latch Index key style gas outlet replace the frontbody assembly refer to procedure 4 1 This solves the problem Yes No N Call BeaconMed s Technical Support at 1 888 4 MEDGAS 463 3427 5 Go to Final Actions on page 2 4 6 For the Geometric key style gas outlet replace the frontbody assembly refer to procedure 4 1 This solves the problem Yes No Call BeaconMedzs Technical Support at 1 888 4 MEDGAS 463 3427 7 Go to Final Actions on page 2 4 Page 2 6 DiamondCare Recessed Wall Outlet and Electrical Accessories HH Rough In Assembly Leakage Chapter 2 24 Rough In Assembly Leakage Pressurized Medical Gases 1 Remove the finish assembly from the rough in assembly on the gas outlet The rough in assembly seals properly and does not leak Yes No Replace the rubber bushing for all gas outlet types refer to procedure 4 3 If this solves the problem go to Final Actions on page 2 4 Otherwise call BeaconMedees Technical Support at 1 888 4 MEDGAS 463 3427 2 Go to Final Actions on page 2 4 2 5 Rough In Assembly Leakage Vacuum Outlets Only 1 Ensure the finish assembly is properly installed The rough
64. utlet and Electrical Accessories H Assembly Identification Chapter 1 Assembly Identification Wall Outlet Rough In Assemblies Table 1 3 on page 1 11 identifies the DiamondCare Recessed Wall Outlet rough in assemblies Table 1 3 Rough In Assembly Identification o ses sese WAGD 6803 8139 806 O CO 6803 8139 807 Waste Anesthetic Gas Disposal formerly Evacuation DiamondCare Recessed Wall Outlet and Electrical Accessories H Page 1 11 Assembly Identification Chapter 1 Wall Outlet Finish Assemblies Table 1 4 on page 1 12 identifies the DiamondCare Recessed Wall Outlet finish assemblies Table 1 4 Finish Assembly Identification Gas Service Wall Outlet Finish Assembly Key Style Vacuum white black 6803 8122 802 Air yellow black 6803 8122 803 WAGD violet white 6803 8121 806 6803 8120 806 6803 8123 806 6803 8122 806 O ISO white green 6803 8121 808 6803 8120 808 6803 8123 808 6803 8122 808 Air ISO white black 6803 8121 809 6803 8120 809 6803 8123 809 6803 8122 809 ioco 6803 8121 810 6803 8120 810 6803 8123 810 6803 8122 810 ye 6803 8121 811 6803 8120 811 6803 8123 811 6803 8122 811 violet white Waste Anesthetic Gas Disposal formerly Evacuation Page 1 12 DiamondCare Recessed Wall Outlet and Electrical Accessories H Safety Tips Chapter 1 Safety Tips A WARNING Only facility author
65. utlet rough in assembly a spring pushes the secondary check unit against a rubber bushing This forms a gas tight seal when a frontbody assembly is not attached to the rough in assembly When a frontbody barrel is inserted into a rough in assembly the secondary check unit is forced open which permits gas flow through the secondary check unit A rubber bushing seals the barrel preventing external leaks The primary check unit in the frontbody assembly prevents gas flow out of the outlet until an appropriate gas specific adapter is fully inserted and engages the frontbody assembly When an adapter is inserted into the frontbody keying disc the adapter nose pushes the frontbody piston back This breaks the seal between the frontbody barrel and the frontbody O ring which allows gas to flow A locking spring or latching plate holds the adapter in place The frontbody O ring forms a gas tight seal around the nose of the adapter allowing gas to pass through the adapter without leaking DISS Key Style Outlets This section describes the theory of operation for a DISS Key Style Wall Outlet and identifies the corresponding parts NOTE In pressurized gas outlets both the frontbody and rough in assemblies contain check units primary and secondary check units respectively However according to NFPA 99 medical vacuum inlets which also include WAGD and AGSS shall not contain secondary check units In the outlet rough in assembly a spring pus
66. way improperly applied or used All claims against this warranty require prompt notification within the warranty period of any seeming defect Failure to promptly notify BeaconMedees of the seeming defect will invalidate all warranties This warranty excludes damage or defect caused by shipping acts of God fire war labor difficulties action of government or other cause beyond the reasonable control of BeaconMedees This warranty is given in lieu of all other warranties expressed or implied including implied warranties of fitness for a particular purpose and merchantability In no event shall BeaconMedees be liable for damages in excess of the value of the defective product nor shall BeaconMedees be liable for any direct special or consequential damages loss of profit of any kind or for loss of use of the products Page 5 3 DiamondCare Recessed Wall Outlet and Electrical Accessories H Warranty Chapter 5 NOTES Page 5 4 DiamondCare Recessed Wall Outlet and Electrical Accessories H Service Parts Ordering Chapter 5 Service Parts Ordering Use the part numbers listed in this section of the manual to identify service parts to be ordered To order parts call BeaconMedees at 888 4 MEDGAS 888 463 3427 Recommended Spare Parts For a recommended spare parts list for the DiamondCare series of Medical Gas Recessed Wall Outlets see table 5 1 on page 5 5 Ta

Diamond Care - The Medical Gas

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