Service Manual Type 3360, 3361 - Bürkert Fluid Control Systems
Contents
1. Type 3360 3361 Di 5 urkert Accessories spare parts FLUID CONTROL SYSTEMS Valve set for Type 3361 includes Valve seat control cone dowel pin graphite seal Orifice DN mm Order number Steel steel PTFE steel Table 8 Valve set for Type 3361 9 3 Installation tools 9 3 1 Installation tools for control valves of Types 3360 and 3361 Modified socket wrench for packing gland series production status from April 2012 wrench size Table 9 Installation tools for Types 3360 and 3361 printed 30 11 2015 Status RL released freigegeben 9 3 2 Installation tools for control valves of Type 3361 MAN 1000274528 EN Version Table 10 Installation tools for Type 3361 mw n o EER 0 printed 30 11 2015 Status RL released freigegeben 0 gt Z LLI OO I LO N N o o Z st 32 burkert Type 3360 3361 FLUID CONTROL SYSTEMS Pac kag IN g trans DO rt 10 PACKAGING TRANSPORT NOTE Transport damage Inadequately protected devices may be damaged during transportation Protect the device against moisture and dirt in shock resistant packaging during transportation Prevent the temperature from exceeding or dropping below the permitted storage temperature 11 STORAGE NOTE Incorrect storage may damage the device Store the device in a dry and dust free location Storage temperature 40 to 70 C 12 DISPOSAL2. After reaching the required valve position remove the Allen key The valve position must be detected on the mechanical position indicator see Figure 1 gt Clamp the valve body into a holding fixture Place a suitable open end wrench on the body connection Do not unscrew the body connection with a tool which may damage the body connection Unscrew the actuator off the valve body printed 30 11 2015 Status RL released freigegeben E o gt Z LL OO N LO st N N Z lt gt Type 3360 3361 OP Changing the control cone set burkert 5 2 Changing the control cone set Knock out dowel pin using a suitable pin punch see Table 1 Spindle diameter Connection size mm Valve body DN mm 10 15 and 20 25 to 50 Table 1 Spindle diameter with reference to DN Remove control cone Graphite seal N Spindle Figure 7 Changing the control cone set NOTE Important information for the problem free and safe functioning of the device The sealing surface and control contour of the control cone cannot be damaged Attach new control cone to the spindle Align bores of the control cone and spindle Support control cone on the cylindrical part with the help of a prism Put on dowel pin and carefully knock in with a hammer Position the dowel pin in the center of the spindle axis printed 30 11 2015
3. NOTE Damage to the environment caused by parts contaminated with media Dispose of the device and packaging in an environmentally friendly manner Observe applicable disposal and environmental regulations Observe the national waste disposal regulations peseelei SNIEIS GLOZ LL O Peluud UOISISA NI 8ZSGrZZOOOL NV N burkert FLUID CONTROL SYSTEMS T O D D T o D o 5 D OC 5 Ce 9 www burkert com
4. printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 Electromotive control valve Elektromotorisches Regelventil Vanne de r gulation lectromotoris e Service Manual Serviceanleitung Service Manuel burkert FLUID CONTROL SYSTEMS printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version We reserve the right to make technical changes without notice Technische Anderungen vorbehalten Sous r serve de modifications techniques 2015 Burkert Werke GmbH Operating Instructions 1510 00 EUml 00810485 7 Original DE Type 3360 3361 bu rkert FLUID CONTROL SYSTEMS CONTENT 1 THE SERVICE INSTRUCTION dan ann ne sin 5 11 Se 5 12 Den he term devlEE adm dram ahmed nada is raise das 5 2 BASIC SAFETY INSTRUCTIONS LE 6 3 GENER IT INFORMATION a a ae DE 8 S oe eie E 8 27 Una s na EE EE EE EE er 8 2 5 niohmeliono ne NENNE 8 24 Aer 8 4 OVERVIEW OF SPARE PARTE ne 9 g 4 1 Replacement part sets for Type 3360 9 3 4 2 Replacement part sets for Type 3361 9 4 3 Spare parts for Types 3360 and 3361 10 a z 5 CHANGING THE CONTROL CONE SET ass ene dalar Oe ede ae en ee oe ie 11 E 5 1 Removing the Feld RA N OE EE EE N EE EE EE N 11 5 1 1
5. 11 5 5 1 2 Opening valve mechanically scence EE noes ees events N 13 5 2 Changing the control CONE Ke ee Ke ee Ke Ge Ke 15 5 3 Installing the actuator 16 577 Runmino ATONE 17 5 4 1 Adjustment using the buttons in the device sn 17 4 6 CHANGING e E E RE 18 6 1 Removing the control Cone us sees ee ee Ge ee ee Ge ee Re Ee ee 18 6 2 Changing the Packing E EI sesse sesse ese se ee Se Ee Ee Ee Ke ee ee ee Re ee Re Re Re Re ERA Re ee Re ee Re Ge ek Ge ee Ge ee Ge ee ee ee ee 19 6 2 1 Changing the packing gland for the connection size 10 15 DN4 15 and WY AS UI 21 63 Installing the conirol CONS aaa a Ge 22 EER burkert Type 3360 3361 FLUID CONTROL SYSTEMS 7 CHANGING THE VALVE SET Len 23 7 1 Changing the valve set sesse se se se se se se ese se ese ee ee ee ee ee ee ee Re ee Re ee Re ee Re ee Re Ee ee Ge ee Ge ee Ge ee Ge ee Ke ee Ke ee Ke ee Ee 23 8 CHANGING THE ENERGY PAGE eie ie eis ve aa ee eta i we R dee on 25 8 1 Removing the display module or dummy COVEF i nrnenavavnvnvnenennnannnnnnnnenennnannenenennnennnnnnenenennnnnnnnenevevennnnenenenenennnnnnnn 25 8 2 Removing LED and storage module iese sesse Se es ee Re ee Ge ee Ke EA ee Ke ee 26 8 3 REMOVING actuator ee Re ee Ge ee ee Ee ee Ke ee Re Ee ee Ke ERK Re Ge ee ee Ee 26 8 4
6. NOTE Important information for the problem free and safe functioning of the device The sealing surface and control contour of the control cone must not be damaged printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 b urkert Changing the seal set FLUID CONTROL SYSTEMS 6 2 Changing the packing gland WARNING Risk of injury from ejected parts When the spindle opening is exposed the individual parts of the packing gland are pressed out at an undefined speed when the relief bore is pressurized gt Before pressurizing with compressed air safeguard the ambient area of the discharge opening e g place spindle on a firm base Caution Not all individual parts of the packing gland are pressed out by pressurizing with compressed air Usually the upper gaskets remain in the packing gland tube Replace the pressed out individual parts only Place the open end wrench on the body connection Unscrew spindle guide with the aid of a modified socket wrench Modified socket wrench is not included in the spare part sets It can be ordered separately Order number AA of the modified socket wrench can be found in chapter 9 Accessories spare parts If you have any ques tions please contact your Burkert sales office EE R Seal set for packing Relief bore gland EO mad p ve e eer Spindle guide Figure 10 Spindle guide for the pack
7. mechanical manual control may be used in a de energized state only otherwise the device may be damaged NOTE Carefully remove display module ensuring that the connection cable and the HMI interface are not damaged Rotate the display module or dummy cover counter clockwise by 90 and remove from the actuator housing On the display module pay attention to the connection cable leading to the HMI interface burkert Release Release dummy gt display cover Figure 5 Removing dummy cover or display module from the actuator housing printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version 14 burkert Type 3360 3361 FLUID CONTROL SYSTEMS Changing the control cone set NOTE Damage to the manual control by exceeding the tightening torque If the tightening torque is exceeded on reaching the valve end position the mechanical manual control will be damaged Do not exceed the maximum tightening torque of 2 Nm To adjust the valve use an Allen key with 4 mm width across flats The mechanical position indicator must detect when the valve reaches the end positions see Figure 1 Applying a gentle pressure couple the mechanical manual control and simultaneously turn the Allen key counter clockwise see Figure 6 Maximum tightening torque 2 Nm Mechanical Manual Control Press and rotate Figure 6 Mechanical Manual Control
8. operating instructions at www buerkert de The SAFEPOS energy pack is located in the actuator housing To replace it remove the following parts from the actuator Display module or dummy cover LED and storage module Actuator cover 8 1 Removing the display module or dummy cover NOTE Carefully remove display module ensuring that the connection cable and the HMI interface are not damaged Rotate the display module or dummy cover counter clockwise by 90 and remove from the actuator housing On the display module pay attention to the connection cable leading to the HMI interface burkert Release Release A dummy d A gt j v VZ module Figure 15 Removing dummy cover or display module from the actuator housing Device version with display module Release the HMI interface and disconnect the connection cable 25 printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version 26 EE Type 3360 3361 burkert Changing the energy pack 8 2 Removing LED and storage module Fastening SCrews Metal housing of the LED and storage module Figure 16 Removing LED and storage module Remove the 2 fastening screws hexagon head key width across flats 3 mm Take hold of the LED and storage module on both sides of the metal housing and lift out 8 3 Removing actuator cover Fastening screws Actuator cover Figure 17 Removing actuator
9. the operator is responsible for observing these regulations also in relation to the instal lation personnel Risk of injury from high pressure gt Before working on the system or device switch off the pressure and vent or drain lines If switched on for a prolonged time risk of burns or fire due to hot device surface Keep the device away from highly flammable substances and media and do not touch with bare hands Risk of crushing due to mechanically moving parts gt Perform installation and maintenance work only in the isolated state Devices with SAFEPOS energy pack Completely drain SAFEPOS energy pack Wait until LED illuminated ring goes out the LED status must not be in LED off mode Keep clear of the openings in the valve body Danger due to an uncontrolled process in the event of a power failure If devices do not have the optional SAFEPOS energy pack the valve remains in an undefined position in the event of a power failure gt If the valve position is relevant as regards safety in the event of a power failure Use only those devices which have the SAFEPOS energy pack optional energy pack gt In the SAFEPOS select a valve position which is safe for the process General hazardous situations To prevent injuries Do not make any internal or external changes on the device and do not subject it to mechanical stress gt Only feed media specified in the data sheet into the media connections
10. 361 FLUID CONTROL SYSTEMS General information 3 GENERAL INFORMATION 3 1 Contact addresses Germany B rkert Fluid Control Systems Sales Center Christian B rkert Str 13 17 D 74653 Ingelfingen Tel 49 0 7940 10 91 111 Fax 49 0 7940 10 91 448 Email info de buerkert com International Contact addresses can be found on the final pages of the printed operating instructions And also on the Internet at www burkert com 3 2 Warranty The warranty is only valid if the device is used as intended in accordance with the specified application conditions 3 3 Information on the Internet Operating instructions and data sheets for Types 3360 and 3361 can be found on the Internet at www burkert com 3 4 Auxiliary materials The following auxiliary materials are recommended in these instructions for carrying out repairs Type of auxiliary material Auxiliary material Manufacturer s specifications Sealer and anti seize agents Silicone grease OKS 1110 3 OKS Schmierstoffe GmbH www oks germany com Lubrication paste Kl ber paste UH1 96 402 Kl ber Lubrication M nchen www klueber de printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 Di 5 urkert Overview of spare parts FLUID CONTROL SYSTEMS A OVERVIEW OF SPARE PARTS 4 1 Replacement part sets for Type 3360 The following replacement part sets are available for Type 3360 Control cone set c
11. Replacing the SAFEPOS energy pack ses ees ese see ese ee ee ee ee Re Re ee Re Ge ee Ge ee Ge ee be ee Ge ee Ke ee Ke ee Ke ee Ke ee 26 9 ACCESSORIES SPARE PARTS ia oe ee ies ese Ne ie dee oe aaa de ee bee an 28 91 Communications software sesse ds ese adana n N ede ba a abadi an weke eu aaa ee ei ee eo ewe ede eed SE 28 A 9 1 1 USB ES LE eN N EE OE N EE EE RE EE 28 o g 92 Op Te EE 29 o 9 2 1 Spare parts for control valves of Types 3360 and 3361 29 S 9 2 2 Spare parts for angle seat control valve of Type 3360 29 D 9 2 3 Spare parts for straight seat control valve of Type 3361 29 2 9 3 Installation 00 a s lunu ununun nunun ununun 31 ve 9 3 1 Installation tools for control valves of Types 3360 and 3361 31 O S 9 3 2 Installation tools for control valves of Type 3361 31 5 3 io e Eege E E 32 E 11 TONE 32 12 DI POS ME 32 0 Z LLI OO N LO N N o o Z st printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 Di urkert The service instructions FLUID Iker 1 THE SERVICE INSTRUCTIONS The service instructions describe the procedure for changing spare parts of the process valves of Types 3360 and 3361 Keep these instructions in a location which is easily accessible to every user and make these instructions available to every new owner of the device The service ins
12. Status RL released freigegeben MAN 1000274528 EN Version 16 Gi Type 3360 3361 burkert Changing the control cone set 5 3 Installing the actuator When installing the actuator ensure that the valve is in the open position Replace graphite seal Straight seat valve Angle seat valve Graphite seal Figure 8 Graphite seal WARNING Danger if unsuitable lubricants are used Unsuitable lubricant may contaminate the medium In oxygen applications there is a risk of an explosion gt Only use approved lubricants for specific applications such as oxygen applications or analytical applications Grease the external thread of the body connection e g with Kl ber paste UH1 96 402 from Kl ber Place a suitable open end wrench on the body connection Do not screw on the body connection with a tool which may damage the body connection gt Screw actuator onto the valve body Observe tightening torque see Table 2 valve body DN mm Nm 65 3 100 3 Table 2 Tightening torques for valve body body connection printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 bu rkerl Changing the control cone set FLUID CONTROL SYSTEMS 5 4 Running X TUNE After installing the actuator run the X TUNE function When the X TUNE function is run the position controller is adjusted to the physical stroke of the actuating
13. cover Loosen the 4 fastening screws T25 hexagonal socket round screws The screws are integrated in the actuator cover to prevent them from falling out Remove actuator cover 8 4 Replacing the SAFEPOS energy pack NOTE Recommendation Before removing the SAFEPOS energy pack switch off the supply voltage Loosen locking screw T10 hexagonal socket round screw Completely pull out SAFEPOS energy pack on the bracket printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 burkert Changing the energy pack FLUID CONTROL SYSTEMS SAFEPOS energy pack Locking screw T10 hexagonal socket round screw Figure 18 Removing the SAFEPOS energy pack Take SAFEPOS energy pack out of the transport packaging Insert SAFEPOS energy pack into the two guiding grooves and push in all the way Guiding groove Guiding groove Figure 19 Inserting the SAFEPOS energy pack Tighten locking screw T10 hexagonal socket round screw Apply supply voltage 27 burkert Type 3360 3361 FLUID CONTROL SYSTEMS Accessories spare parts 9 ACCESSORIES SPARE PARTS CAUTION Risk of injury and or damage due to the use of incorrect parts Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and the sur rounding area gt Use original accessories and original spare parts from Burkert on
14. ee Table 2 Observe exact description for installing the actuator in chapter 5 3 printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 Di 5 urkert Changing the valve set FLUID CONTROL SYSTEMS 7 CHANGING THE VALVE SET Before the valve set can be changed the actuator must be removed from the valve body Observe exact description for removing the valve set in chapter 5 1 Removing the actuator 7 1 Changing the valve set gt Select a suitable tool insert and screw it into the installation tool Installation tool is not included in the valve set It can be ordered separately Order number of the instal Llil lation tool can be found in chapter 9 Accessories spare parts f you have any questions please contact your B rkert sales office Unscrevv the valve seat using the installation tool and a wrench Clean the thread and sealing surface in the valve body using compressed air gt Place the new valve seat on the installation tool Installation tool Tool insert according to nominal vvidths of the seat Valve seat Figure 14 Replac ng the valve seat VVARNINGI Danger if unsuitable lubricants are used Unsuitable lubricant may contaminate the medium In oxygen applications there is a risk of an explosion gt Only use approved lubricants for specific applications such as oxygen applications or analytical applicati
15. element used NOTE Do not run X TUNE without a mandatory requirement It is not necessary to rerun the X TUNE function already run at the factory unless the valve body has been changed In this case the position controller must be readjusted to the actuating element WARNING Danger due to uncontrolled process after running the X TUNE function If the X TUNE is run under medium pressure the controller will be incorrectly adjusted This will result in an uncontrolled process Never run the X TUNE under medium pressure gt Secure system against unintentional activation 5 4 1 Adjustment using the buttons in the device The 2 buttons for running the X TUNE are located under the dummy cover Release dummy cover CLOSE button OPEN button Figure 9 Adjustment of the position controller using the buttons in the device To release the dummy cover rotate counter clockwise by 90 Remove actuator housing Run X TUNE function Do not run the X TUNE unless it is absolutely essential Simultaneously hold down the OPEN and CLOSE buttons for 5 s The rapidly flashing LEDs indicate that the X TUNE is running When X TUNE is complete the LEDs have their previous status continuous light for AUTOMATIG operating state flashing for MANUAL operating state printed 30 11 2015 Status RL released freigegeben 0 gt Z LLI OO I LO N N o o Z st 18 b
16. for the packing gland Grease spindle guide thread with Kl ber paste UH1 96 402 Screw in spindle guide Observe tightening torque see Table 3 Connection size i Spindle diameter mm Valve body DN Imi Tightening torques Nm e 10 15 10 14 Table 3 Spindle guide tightening torques printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 b urkert Changing the seal set FLUID CONTROL SYSTEMS 6 2 1 Changing the packing gland for the connection size 10 15 DN4 1 5 and vacuum version Before the packing gland can be changed the actuator must be removed from the valve body and the control cone must be removed ER An exact description for removing the actuator and the control cone can be found in chapters b 1 Removing the actuator and 6 1 Removing the control cone Clamp the body connection in a holding device Loosen 4 screws on the actuator base Actuator housing Actuator base E ag mmi Screvvs Figure 12 Removing actuator housing from the actuator base Remove actuator housing from the actuator base Clamp the actuator base in a holding device Unscrew spindle guide Example tool for pressing out the packing gland package Individual parts of the packing gland package Figure 13 Pressing out individual parts of the packing gland Using a suitable tool e g screwdriver carefully pres
17. gt Secure to prevent unintentional actuation gt Only trained technicians may perform installation and maintenance work gt The valves must be installed in accordance with the regulations applicable in the country gt After an interruption in the power supply ensure that the process is restarted in a controlled manner Observe sequence 1 Apply supply voltage 2 Charge the device with medium Observe the general rules of technology gt Install the valves must in accordance with the regulations applicable in the country printed 30 11 2015 Status RL released freigegeben de Z LLI OO I LO wz N N o o Z st gt Type 3360 3361 Di urkert Basic safety instructions FLUID CONTROL SYSTEMS NOTE Electrostatically sensitive components and modules The device contains electronic components which react sensitively to electrostatic discharge ESD Contact with electrostatically charged persons or objects are hazardous to these components In the worst case scenario they will be destroyed immediately or will fail after start up Observe the requirements in accordance with EN 61340 5 1 to minimize or avoid the possibility of damage caused by a sudden electrostatic discharge Do not touch electronic components while the supply voltage is switched on printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version burkert Type 3360 3
18. ing gland Place spindle on a firm base NOTE Individual parts of the packing gland can remain inserted in the threaded part of the packing gland tube The individual parts are then ready to hand 1 Before pressurizing the relief bore Move the spindle with the aid of the mechanical manual control see chapter 5 1 2 into the upper position 2 After pressurizing the relief bore Move the spindle with the aid of the mechanical manual control into the lower position EER 0 printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version 20 EE burkert Type 3360 3361 FLUID CONTROL SYSTEMS Changing the seal set Pressurize relief bore with approx 6 bar compressed air WARNING Danger if unsuitable lubricants are used Unsuitable lubricant may contaminate the medium In oxygen applications there is a risk of an explosion Only use approved lubricants for specific applications such as oxygen applications or analytical applications Grease gaskets of the new packing gland package with the supplied lubricant Place the individual parts on the spindle in the prescribed direction and sequence Push packing gland into the packing gland tube Upper gaskets Upper pressure ring s Pressure spring Lower pressure ring Pushing direction for packing gland parts Lower gaskets Spindle diameter 10 mm Spindle diameter 14 mm Figure 11 Seal set
19. ly Connection cable with M12 socket 8 pole length 2 m 919061 Connection cable with M12 socket 4 pole length 5 m 918038 USB b s interface set b S service interface b S stick 0 7 m cable with M12 plug 772551 b S adapter for b S Service interface M12 to b S Service interface micro USB 773254 biiS cable extensions from M12 plug to M12 socket Connection cable length 1 m Connection cable length 3 m Connection cable length 5 m Connection cable length 10 m Information at B rkert Communicator VVVVVV buerkert com S M card 919902 Holding device for line connection DN15 to DN20 693770 Holding device for line connection DN25 to DN50 693771 Table 5 Accessories printed 30 11 2015 Status RL released freigegeben 9 1 Communications software The PC software Burkert Communicator is designed for communication with B rkert devices A detailed description of installation and operation of the PC software can be found in the associated oper ating instructions z o Z LLI OO N LO N N O Z 26 Download the software from www buerkert com 9 1 1 USB interface The PC requires a USB interface for communication with the devices also an adapter with interface driver see Table 5 Accessories printed 30 11 2015 Status RL released freigegeben N O1 MAN 1000274528 EN Version Type 3360 3361 Di 5 urkert Accessories spare par
20. module under the dummy cover Devices with display module The valve is opened on the display in View 1 start screen and in MANUAL operating state You can access View 1 by holding down the CG Back button To open and close the valve the MANU AUTO layout must be selected for View 1 preset at the factory An exact description can be found in the operating instructions at www burkert com EER 0 printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version 12 burkert Type 3360 3361 FLUID CONTROL SYSTEMS Changing the control cone set RR View 1 of x A Symbol for MANUAL operating state Information bar POS Display View 1 in MANUAL operating state W Closed 4 Layout MANU AUTO 4 CONFIGURATION Back button ai y Menu button Navigation buttons Figure 2 Electrical manual control on the display gt Press Menu button Change to MANUAL operating state The HAND symbol amp can be seen on the information bar The 2 arrow symbols labeled open and closed are shown The LED illuminated ring on the device flashes Press upper navigation button until the valve is completely open The valve position must be detected on the mechanical position indicator see Figure 1 Clamp the valve body into a holding fixture Place a suitable open end wrench on the body connection Do not unscrew the body connection with a tool which may damage the body con
21. nection gt Unscrew the actuator off the valve body Devices without display module To actuate the valve the device must be in MANUAL operating state The 2 buttons for opening and closing the valve are located under the dummy cover DIP switches Release dummy cover Operating state MANUAL DIP 4 ON Figure 3 Setting MANUAL operating state Rotate the dummy cover counter clockwise by 90 and remove from the actuator housing Set DIP switch 4 to ON The device is the MANUAL operating state Press OPEN button until the valve is completely open The valve position must be detected on the mechanical position indicator see Figure 1 printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 bu rkerl Changing the control cone set FLUID CONTROL SYSTEMS OPEN button CLOSE button for opening the valve for closing the valve Figure 4 Electrical manual control for devices without display module Clamp the valve body into a holding fixture Place a suitable open end wrench on the body connection Do not unscrew the body connection with a tool which may damage the body connection Unscrew the actuator off the valve body 5 1 2 Opening valve mechanically When the supply voltage is not applied e g during installation or in the event of a power failure the valve can be opened with the mechanical manual control NOTE The
22. ons Grease the valve seat thread with a lubricant e g with Kl ber paste UH1 95 402 from Kl ber Manually screw the fitted valve seat into the valve body thread 2 EER printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version 24 burkert Type 3360 3361 FLUID CONTROL SYSTEMS Changing the valve set Screw in valve seat tight using torque wrench Observe tightening torque see Table 4 Screw connection Tightening torques Connection size Uncoated Coated valve body seats seats DN mm Nm Nm Table 4 Tightening torques for valve seat installation Grease valve body thread Replace graphite seal Clamp the valve body into a holding fixture Screw actuator into the valve body Observe tightening torques see Table 2 Tolerance Nm Observe exact description for installing the actuator in chapter 5 3 Installing the actuator printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 burkert Changing the energy pack FLUID CONTROL SYSTEMS 8 CHANGING THE ENERGY PACK CAUTION Risk of injury due to electric shock gt Before removing the SAFEPOS energy pack switch off the supply voltage Completely drain SAFEPOS energy pack Wait until the LED illuminated ring goes out the LED status must not be in LED off mode Setting the LED mode is described in the
23. onsisting of Graphite seal control cone dowel pin and lubricant Seal set for the packing gland consisting of Individual parts of the packing gland graphite seal and lubricant Spindle guide for the packing gland consisting of Spindle guide graphite seal and lubricant ig Control cone Control cone set Spindle guide for packing gland PKK ING 4 2 Replacement part sets for Type 3361 The following replacement part sets are available for Type 3361 Control cone set consisting of Graphite seal control cone dowel pin and lubricant Valve set consisting of Graphite seal control cone dowel pin valve seat and lubricant Seal set for the packing gland consisting of Individual parts of the packing gland graphite seal and lubricant Spindle guide for the packing gland consisting of Spindle guide graphite seal and lubricant burkert Type 3360 3361 FLUID CONTROL SYSTEMS Overview of spare parts Item Description o o Graphite seal Control cone Contro cone set Valve set 6 Spindle guide for packing gland mac ecm la HE in H 4 3 Spare parts for Types 3360 and 3361 SAFEPOS energy pack Optionally there is an energy pack for the device If the supply voltage fails the energy pack supplies the actuator with the required energy to move the valve into the required position which can be adjusted via the menu SAFEPOS energy pack printed 30 11 2015 Stat
24. s out the packing gland package AN Do not damage top of guide EER 0 printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version 22 burkert FLUID CONTROL SYSTEMS WARNING Type 3360 3361 Changing the seal set Danger if unsuitable lubricants are used Unsuitable lubricant may contaminate the medium In oxygen applications there is a risk of an explosion gt Only use approved lubricants for specific applications such as oxygen applications or analytical applications Grease gaskets of the new packing gland package with the supplied lubricant Insert required individual parts of the new packing gland package in the correct sequence see Figure 11 Grease spindle guide thread Screw in spindle guide Observe tightening torque see Table 3 Place actuator base on the actuator housing Tighten 4 screws crosswise Observe tightening torque of 5 Nm 6 3 Installing the control cone Attach control cone to the spindle Align bores of the control cone and spindle Support control cone on the cylindrical part with the help of a prism Put on dowel pin and carefully knock in with a hammer Position the dowel pin in the center of the spindle axis Grease valve body thread Replace graphite seal Clamp the valve body into a holding fixture gt Screw actuator into the valve body AN Observe tightening torques s
25. tructions contain important safety information Failure to observe these instructions may result in hazardous situations gt The service instructions must be read and understood 1 1 Symbols DANGER Warns of an immediate danger gt Failure to observe the warning will result in fatal or serious injuries WARNING Warns of a potentially dangerous situation gt Failure to observe the warning may result in serious injuries or death CAUTION Warns of a possible danger gt Failure to observe this warning may result in a moderate or minor injury NOTE Warns of damage to property Failure to observe the warning may result in damage to the device or the equipment indicates important additional information tips and recommendations refers to information in these operating instructions or in other documentation designates a procedure which you must carry out 1 2 Definition of the term device In these instructions the term device always refers to the Types 3360 and 3361 EER 0 printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version ZN burkert Type 3360 3361 FLUID CONTROL SYSTEMS Basic safety instructions 2 BASIC SAFETY INSTRUCTIONS These safety instructions do not make allowance for any contingencies and events which may arise during the assembly operation and maintenance local safety regulations
26. ts FLUID CONTROL SYSTEMS 9 2 Spare parts 9 2 1 Spare parts for control valves of Types 3360 and 3361 Spare parts for Types 3360 and 3361 SAFEPOS energy pack 285 834 Spindle 10 mm DN15 DN20 285 685 Seal set for packing gland Spindle 14 mm DN25 DN50 285 722 Body DN15 246 577 Spindle 10 mm Body DN20 246 578 VA spindle guide for the packing Body DN25 246 979 gland Body DN32 246 583 Spindle 14 mm Body DN40 246 593 Body DN50 246 594 Table 6 Spare parts for Types 3360 and 3361 9 2 2 Spare parts for angle seat control valve of Type 3360 Control cone set for Type 3360 Order number Table 7 Control cone set for Type 3360 9 2 3 Spare parts for straight seat control valve of Type 3361 includes Control cone dowel pin graphite seal Set Bo stesteel Presse 4 bw fue 78727 G m m 2 S us u ss burkert Type 3360 3361 FLUID CONTROL SYSTEMS Accessories spare parts Control cone set for Type 3361 includes Control cone dowel pin graphite seal Orifice DN mm Order number Body PTFE steel 10 15 149 963 149 965 149 944 S e includes Valve seat control cone dowel pin graphite seal 20 30 O1 NIN N oo o NO O1 Co N NIOJN IN O N o o NIN de N printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version NO IN N Co Co ND Seat 0 6 872 7 30
27. urkert Type 3360 3361 FLUID CONTROL SYSTEMS Changing the seal set 6 CHANGING THE SEAL SET Before the seal set can be replaced the actuator must be removed from the valve body and the control cone must be removed DANGER Risk of injury from discharge of medium and release of pressure It is dangerous to remove a device which is under pressure due to the sudden release of pressure or discharge of medium gt Before removing a device switch off the pressure Deaerate lines N WARNING Risk of injury if the wrong tools are used It is dangerous to use unsuitable tools for installation work as the device may be damaged gt To remove the actuator from the valve body use an open end wrench never a pipe wrench gt To replace the packing gland use a special installation wrench modified socket wrench or open end wrench gt Observe specified tightening torques Observe exact description for removing the actuator in chapter 5 1 Removing the actuator 6 1 Removing the control cone WARNING Risk of crushing due to mechanically moving parts gt Switch off supply voltage gt Devices with SAFEPOS energy pack Completely drain SAFEPOS energy pack Wait until LED illuminated ring goes out the LED illuminated display must not be in LED off mode gt Keep clear of the openings in the valve body gt Knock out dowel pin using a suitable pin punch see Table 1 Remove control cone
28. us RL released freigegeben MAN 1000274528 EN Version 14 printed 30 11 2015 Status RL released freigegeben MAN 1000274528 EN Version Type 3360 3361 bu rkerl Changing the control cone set FLUID CONTROL SYSTEMS 5 CHANGING THE CONTROL CONE SET Before the control cone set can be changed the actuator must be removed from the valve body 5 1 Removing the actuator DANGER Risk of injury from high pressure Before working on the system or device switch off the pressure and vent or drain lines A WARNING Risk of injury if the wrong tools are used It is dangerous to use unsuitable tools for installation work as the device may be damaged gt To remove the actuator from the valve body use an open end wrench never a pipe wrench When removing the actuator from the valve body ensure that the valve is in the open position The valve position must be detected on the mechanical position indicator as illustrated in Figure 1 The control valve can be manually opened in 2 ways electrically or mechanically Mechanical position indicator Valve completely Actuator open Actuator base Valve completely Body connection closed Valve body Figure 1 Mechanical position indicator 5 1 1 Opening valve electrically Depending on the device version the valve is manually and electrically opened on the display or by pressing 2 buttons which are located on the LED and storage
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