Fleck 3900 Service Manual
Contents
1. INTERLOCK RESIN TANK gt CORD UNIT2 U I i BRINE TANK 3WIRE POWER CORD RESIN TANK UNIT 1 BRINE TANK Page 33 Typical Installations System 6 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass MANUAL SHUT OFF DRAIN BRINE LINE 2 DS ELECTRICAL TANK i INTERLOCK UNIT 2 CORD i SL Us 3 WIRE POWER CORD RESIN TANK LJ v UNIT 1 BRINE TANK Note On System 7 power cord is on the Unit 2 Page 34 System 4 Valve Wiring 181 DELAYED REGENERATION TIMER WHITE 1 WHITE WHITE T WHITE R GR YEL ED 2 RED YELLOW YELLOW YELLOW 5 YELLOW BROWN BROWN 4 p BLUE S 5 RED RED BLACK 6 BLACK BLACK BLACK GR YEL 28 ur 7 5 BLACK z z E 8 x amp 2 u 2 5 2 3o o gt a a d d zz z z t O o VDM1 z IMMEDIATE REGENERATION TIMER a Us e SCAM WHITE YELLOW T varow RED BROWN WHITE BLACK UPPER DRIVE BLUE SES RED BL2. LACK 8 RED ge RUE ER OR 9 BLUE a GR YEL SASH d du 9 9 z z z z BLACK x zz 2 318 3 gug 3 ge s x m lt 5 m 5 Em dd zz 212 gt o o 1 C x N C 11 3 amp HCAM SWE 2 PP o BLUE nol 5 BLACK c SWB SET TO FOR SIX MINUTES AFTER BRINE TANK FILL TM TIMER MOTOR UPPER DRIVE VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW TIMER HOMING SWITCH ERE E 5 REMOTE METER WIRING SW2 TIMER PROGRAM SWITCH a 6 FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200 REMOTE METER SW3 VALVE HOMING SWITCH Tuas i 345 i A So SWA VALVE STEP SWITCH da E 4 6 o 8 SW5 BRINE CAM SWITCH z 3 EE SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE LDM o PES 5 sya a 6005 o 38 S 5 dg SW8 AUXILIARY TIMER SWITCH 3456789 711224 9 1172345 Tg THCAM TIMER HOMING CAM O 5 VALVE VALVE e VALVE TPCAM TIMER PROGRAM CAM HCAM VALVE HOMNG BADGER AR BADGER AR e 181 SCAM VALVE STEP CAM LOWER DRIVE 23436 1 438 BRINE VALVE LDCAM LOWER DRIVE 1333388788 1123110308 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION VALVE T B e vus ta 990 ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE BLACK
3. d s Screw Head 22 17507 une Screw Hex Head V 12288 suse Washer Lock 8 Internal Tu 16494 05 Cam Assembly Service After RR 1 16494 03 Cam Assembly Service After Brine Refill pushay 41224 ems Screw Hex Head 2T aie 18744 nee Screw 28A lai 60240 02 Cover Black Clear Window Environmental 186151 ntn Seal Window aa 18743 Window Basses 1871612 u Seal Cover RE rere 192039 sh Screw 16046 Drive Gear Sn 46050 Retaining Ring WT TA ss Retaining Ring E DO d sus s asa 16047 eite Drive Link 11709 aiit hte Pin Drive Link 16045 e Bearing Drive Link suq 11898 ours Clip 40 16045 Drive 4 ics 11381 Roll Pin 11080 s Screw Flat Hd 10872 Screw C ea E at s ae Timer not shown Mind 40084 12 Power Cord 120 V 12 Ft not shown 1
4. aly N O SCAM UPPER DRIVE i TM TMER MOTOR VOM VALVE DRIVE MOTOR amp Su LDM LOWER DRIVE MOTOR WHITE BLACK glg 35 33 SW1 TIMER HOMING SWITCH a SW2 TIMER PROGRAM SWITCH did 9 SW3 VALVE HOMING SWITCH 212 zz SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH LOM 5 y 546 LOWER DRIVE SWITCH INSIDE SW LOWER DRIVE SWITCH OUTSIDE TIMER TIMER PROGRAM HCAM VALVE HOMING CAM f SCAM VALVE STEP CAM LOWER DRIVE BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE BLACK YELLOW INTI K NTERLOSKICABIE IMMEDIATE REGENERATION TIMER xi WHITE we Ca WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN BLACK 4 YELLOW BLUE cS OR 5 BLU RED RED BLK 6 BLACK BLACK BLACK BLU 7 BLACK 88 GR YEL E m gt 9 d BLACK AS 155 zz 48 82 3 gg ge 8 Us c mj gt a a z EE 9 dd ziz 22 22 Q 5 VDM1 x at 5
5. Switch un n sa 103022 Insulator Switch 10231 ims Screw Hex Head 14 16053 Side fosses 16052 seen Bushing 16059 uu us Washer las 160512 niet Retaining Ring Bowed E CREER RTS 11805 iiis nibns Screw Pan Head 0 De 1750672 aus ERBEN Screw Hex Head 12288 Washer Lock Internal 8 22 Tasso 16495 Cam Assembly ZO 4 11224 Screw Hex Head 24 esum Ve 19813 19856 Screw amp Washer Cover 60240 22 Cover Black Lower Enviromental 26 Seal Window vr eS TS 19710 Seal Cover PB imr Window Indicator 2 unuy s 19209 Screw Window 160 Drive Gear Messer 16090 Retaining Ring pp 11776 Retaining Ring E 19315 Indicator 57 r 10872 Screw Hex Head O RT MT 19720 esi viens Space Indicator Tusce 11709 iiie Pin Drive Link S um n s e RD 16047 Drive Link 11898 Clip DO 16045
6. Cycle Actuator Arm 29 m sss 13881 Bracket Hinge Timer 24 O 11384 toss Screw Phil 6 32 x 1 4 Zinc MR 16330 Harness 3230R 26 2 40422 Nut Wire 15354 01 Wire Ground 4 Page 15 Control Drive Assembly Upper Page 16 Control Drive Assembly Upper Item No Quantity Part No Description Tre 19304 04 Back Plate 01 02 Tatas qu s ass 15120 01 inses Bracket Motor Mounting c PR 16346 i oe Nut 5 16 18 5 ate 40392 nerit Drive Motor 115 V 50 60 Hz 40390 Drive Motor 220 V 50 60 Hz 42581 Drive Motor 24 VAC DC 50 60 Hz sa MM en Bracket Switch Mounting 10302 Insulator Switch Tina Vu tres 10218 55 ens Switch eS EE 17845 03 Pin Hinge 11235 re Nut 1 4 20 Als Hessen 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 18 8 Stainless Steel T9 T usse erect 16053 Bracket Side dise 40133 nni Screw Pan Hd 4 40 x 1 4 15226 6 Terminal Block 16 16052 ne Bushing 16059 unies Washer TO le 16051 Retaining Ring Bowed E
7. VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE SINGLE TANK REMOTE METER DELAYED OR IMMEDIATE REGENERATION REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200 TBI 123456 123456 123456 1135438 11233254 1123454 vae rg valve TB BADGER AR HERSEY BADGER AR E TB1 1234565 125456 123455 is pil vae rg VAE TB Page 36 System 5 Valve Wiring BLACK YELLOW 181 INTERLOCK CABLE RECEPTACLE T T II WHITE u IMMEDIATE REGENERATION TIMER WHITE Si WHITE WHITE WHITE RED 2 REI CR YEL D YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN BLACK 4 BLUE BLUE OR 5 RED RED BLACK BLACK BLACK 7 BLACK m 8 ziz BLACK 5 a 8 Si 58 3 dg 8 a og al 5 6 IE L dl EE E zz zl z zz o VDM1 la x 210
8. 11234587837 1723456789100 1125456789109 TWO TANK SINGLE METER ALTERNATING REGENERATION VALVE VALVE T B VALVE ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY RED YELLOW 181 INTERLOCK CABLE RECEPTACLE T RATION TIMER were 1 Waite MMEDIATE REGENERATION TIME WHITE lt 1 WHITE WHITE WHITE OR YEL RED 2 RED YELLOW YELLOW BROWN 3 BROWN WS ig BROWN BROWN PURPLE 4 PURPLE BLUE BLUE BLACK BLACK 5 E RED RED BLACK BLACK 28 BLUE BLUE als ee 7 ES a 99 ORANGE BLACK zz 4 is jj a a a gt mi a IE TPCAM F ER 3s z z z z z z VDM1 x E IE IE UPPER DRNE TM TIMER MOTOR VDM VALVE DRIVE MOTOR 3 LDM LOWER DRIVE MOTOR WHITE Buck Sig z 84 SW1 TMER HOMING SWITCH exe m wm SW2 TMER PROGRAM SWITCH gd SW3 VALVE HOMING SWITCH z z 212 SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH LDM 3 SW amp LOWER DRIVE SWITCH INSIDE M x SW7 LOWER DRIVE SWITCH OUTSIDE c a THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM VALVE HOMIN
9. 2 NPT 80 gpm 60711 85 2 85 gpm 60711 90 2 90 gpm 60711 95 2 NPT 95 gpm 60711 100 2 NPT 100 gpm 60812 30 2 BSP Metric 30 gpm 60812 35 2 BSP Metric 35 gpm 60812 45 2 BSP Metric 45 gpm 60812 50 2 BSP Metric 50 60812 55 2 BSP Metric 55 60812 70 2 BSP Metric 70 60812 75 2 BSP Metric 75 60812 80 2 BSP Metric 80 60812 90 2 BSP Metric 90 60812 95 2 BSP Metric 95 60812 100 2 BSP Metric 100 Page 41 42 Notes Page 43 2009 Pentair Residential Filtration LLC P N 16505 Rev C MA09
10. 40085 12 Power Cord 240 V 7 Ft not shown insanis 17901 ee Strain Relief not shown AT esie 40396 u uu nre Harness not shown Enviromental System 4 AG eos ces seen sree TIOJ aspan Hole Plug 3 4 Diameter not shown nues lisa 195912 ane Hole Plug 7 8 Diameter not shown 2 14924 esie Strain Relief not shown x T secas etnies aussi 15513 tite Meter Cable not shown 15250 Label Terminal Strip not shown 16821 es Cable Guide Assembly not shown Page 17 Adapter Control Drive Lower Powerhead Page 18 Adapter Control Drive Lower Powerhead Item No Quantity Part No Description ES Back Plate 3900 Lower Enviromental 16086 Bracket Motor Mounting 16940 eene Nut 40392 Drive Motor 115 V 50 60 Hz ie 40390 Motor 220 V 50 60 Hz 42581 Motor 24 VAC DC 50 60 Hz essen 2 18692 Washer Sealing CE 18691 Connector Conduit Bracket Switch Mounting Ormes Toya saa sun 1869305 Conduit Interdrive Ars TE235 ssh tes Nut 1 4 20 10 2 m E TE 17845 03 Pin Hinge AW M Here 102 18
11. BUTTON AND TURN LARGE DIAL UNTIL TIME IS AT ARROW Service Position Indicator Red Time Set Button White Dot Gallon Capacity TO MANUALLY START CYCLE TURN KNOB How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution within the following three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero Manual Regeneration Knob Capacity Gallons Remaining Program Wheel NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day be
12. Drive Pinion AQ BER 11381 nni Roll Pin 16048 01 Bearing Drive Link 42 todos 11080 Screw Flat Head AT 40405 Wire Harness not shown Enviromental System 4 Lower Page 19 Control Valve 61500 3900 Page 20 Control Valve Item No Quantity Part No Description Mes ee te 15114 Valve Body Berne 11720 Seal 8 11720 02 Silicone unie Does E 10369 Spacer Port sise 10368 Spacer lignes 46190 ma Piston 14818 n Clip Piston Rod 15125 2 rice Piston Rod Versen 14922 tea O ring 035 16398 01 End Plug Assembly 10 2 40118 Screw Hex Head 160 78 nonis O ring 149 1 74 ce Coupling daran 46077 O ring 140 151122 sayas Seal 16067 02 3 Adapter Body MO Lp 16068 Seal 4 41534 Seal 3900 558 BP T4 MUERE 16069 eee Spacer Narrow T6070 Spacer Wide sr An 1607 lese see Piston 1 16082 Piston No
13. Hard Water Bypass 16072 sein Piston Rod 16076 O ring 042 16399 01 End Plug Assy White 1 6399 11 End Plug Assy Black NHWB P 29 icis T csi 168002 n O ring 238 VOS4 O ring 362 10295 Tank Adapter 6 8 26 16257 Flange Segment DT 12 siiis 11238 inem Screw Hex Head QB 16088 ance Pipe Plug 2 NPT BO diia 16258 its Flow Disperser Options EE D tte 16482325 Flange Segment 164 5 ie Flange Ring 16484 O Ring 442 2 16514 Screw Park Tank OTT 12 19592 Screw Structural Tank umasa suan ND 18619 ias Washer 16346 Nut ELS E lisses 19608 20 Disperser Upper 36B ls is 18584 Adapter Side Mount Page 21 1800 Brine System N Q eo Page 22 Item No Quantity Specific Size Option Without Brine Valve 16605 iiec de 16620 18879 Delete Items 9 thru 16 Injector Throat 15127 04
14. O TM TIMER MOTOR UPPER DRIVE VOM VALVE DRIVE MOTOR il LDM LOWER DRIVE MOTOR 9 ul SW TIMER HOMING SWITCH s 3 SW2 TIMER PROGRAM SWITCH a SW3 VALVE HOMING SWITCH i li SW4 VALVE STEP SWITCH 44 SWS BRINE CAM SWITCH i SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM LDCAM SCAM VALVE STEP CAM BRINE VALVE CAM LOWER DR VE LDCAM LOWER DRIVE CAM Page 37 System 6 Valve Wiring BLACK RED WHITE BRN O INTERLOCK CABLE RECEPTACLE LE mE p IMMEDIATE REGENERATION TIMER wan WHITE WHITE WHITE RED 2 RED Y ELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN BLUE BLUE dd RED RED BLACK BLACK BLACK A E
15. RED 181 INTERLOCK CABLE IMMEDIATE REGENERATION TIMER 1 WHITE wan WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 4 RED BLUE BLUE OR BROW RED RED BLK BLACK BLACK a a 8 BLUE 8 BLACK d Be BLACK aS zz 9 3 Bu 4 dg 8 e m mx gt 4 ac ds 9 s J zz 212 1212 1 o VDM1 2 Ja Usk IE O SCAM TM TIMER MOTOR UPPER DRIVE VOM VALVE DRIVE MOTOR LOM LOWER DRIVE MOTOR 9 SW1 TMER HOMING SWITCH WHITE Black Bo SW2 TIMER PROGRAM SWITCH ue al SW3 VALVE SWITCH SW4 VALVE STEP SWITCH SE SWS BRINE CAM SWITCH i SW8 LOWER DRIVE SWITCH INSIDE LDM SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM O TIMER PROGRAM VALVE 5 VALVE 5 BVCAM BRINE VALVE CAM LOWER DRIVE LDCAM LOWER DRIVE CAM SW6 Page 38 System 7 Valve Wiring BLACK YELLOW RED WHITE BLUE Q INTERL
16. ne Program Wheel Assembly 9000 3230 41154 sie Pin Spring 1 16 x 5 8 Stainless Steel Timer 15055 iini Gear Main Drive Page 13 3230 Remote Start Timer Assembly Page 14 3230 Remote Start Timer Assembly Item Quantity Part No Description Messen Versen 19870 NEE Housing Timer 142651 Spring Clip 14087 u s Insulator 15314 2 Micro Switch ARE LES PE Switch Micro Timer n S mH 11418532 is Screw Pan Hd Mach 4 40 x 1 1 8 las Meere 13886 nase Knob 3200 Biondi II 0 Screw Hex Wsh 6 20 x 1 2 D s Ve 11990 ee Label Button LL hun 125 ehh 13018 Idler 1 canines 19560111 se Idler Shaft Spring 125 iren LR mu nna Gear 15055 anime Drive Gear issues Ve sr 138872 shan Plate Motor Mounting LE 1874351 Motor 120V 60 Hz 1 10 rpm 1 19659 1 Motor 24V 60 Hz 1 30 rpm 16 neues 2 Sins cr 13278 Screw Sltd Fillister Hd SI MES Label Caution 16 19210 05 Program Wheel Assembly 3200 PA O A 15055 as Main Drive Gear LFP 44754 asa Pin Spring 1 16 x 5 8 Stainless Steel Timer
17. set Figure 3 Page 6 61502_3200REVA 3200 3210 3220 amp 3230 Regeneration Cycle How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in Figure 4 is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The L
18. 4 Green 15127 05 15127 06 White 15127 07 py Blue 15127 08 HO shi ees Yellow 15127 09 HO uisi Violet 15127 10 10 Black Injector Nozzle Size Color 15128 04 Green 15128 05 Red 15128 06 White 15128 07 ry sense Blue 15128 08 HO is Yellow 15128 09 HO Violet 15128 10 Black 1800 Brine System Description Injector Body Injector Nozzle Injector Throat O ring 116 Injector Cover Screw Hex Head Screw Hex Head Metric Cover O ring 124 Brine Stem Assembly Brine Valve Body Spring Retaining Ring Stem Guide Assembly Pipe Plug 1 2 NPT Tube Fitting Straight Brine Tube 900 Commercial Air Check 900 Commercial Air Check Hot Water Specify Flow Rate Not Shown See Service Assemblies Retainer Plate Fitting Brine Tank O ring 021 Page 23 3 Meter Assembly Item No Quantity Part No liens Up 16254 erret 2 162792 d auae 16575 ue Maas lisses 16400 nine mm Tasa rs er ete 15701 im 12112 Shine LS Jp 16290 ehe 16928 40118 16380 gehe Asus 16574 t Descr
19. 5 Tanks 1 Meter Alternating G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass Page 3 Installation Instructions WATER PRESSURE A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to ex
20. ACK 9 BLACK 8 5 BLACK 8 LDM 4 gt O IE A z 3 z j a 2 o TM TIMER MOTOR Li R DRIVE VDM VALVE DRIVE MOTOR OWE E IE LDM LOWER DRIVE MOTOR ob a SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE SINGLE TANK TIMECLOCK METER DELAYED OR METER IMMEDIATE REGENERATION Page 35 System 4 With Remote Meter Valve Wiring 181 IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE WHITE WHITE YELLOW YELLOW GRA a RED BROWN BROWN YELLOW BLUE BLUE BLUE RED RED BLACK BLACK BLACK BLACK a 3R YI GR YEL E x gt ax BLACK a d Ez x e amp OS 3 88 3 g E al 5 a Bs z z 212 2 o VDM1 M O SCAM YELLOW UPPER DRIVE TM TIMER MOTOR LOWER DRNE VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3
21. Bracket Hinge Timer 26 sasi 14087 Insulator jp 108996 5 5 Switch Micro 2 sasa sia a s 15320 ua Switch Micro Timer DD sieste Den Screw Mach 4 40 x 1 1 8 1 54 14198 Label Indicator Jus 15465 2 sassa Label Caution 2 ua u 14007 Label Time of Day Odd iis rs 14045 issus Label Instruction BA 190902 2 Harness 3200 40422 Nut Wire BG lames 15354 01 Wire Ground 4 192100 Program Wheel Assembly IT sms Pin Spring 1 16 x 5 8 Stainless Steel Timer sun 13911 na Gear Main Drive Timer 15354201 Wire Ground 4 For Service Assembly Numbers See the Back of this Manual Page 11 3220 Meter Immediate Timer Assembly Page 12 3220 Meter Immediate Timer Assembly Item Quantity Part No Description He are D 138705 esterne Housing Timer D fieri Gear Cycle Actuator System 5 lines 13886 Knob 3200 L 8 1132065 storici eser Screw Hex Wsh 6 20 x 1 2 Dunn VES 11999 Label Button LES ES 60408 50 Program Wheel W 2 Std Label manata 13806 Retainer Program Wheel a 13748 anni
22. G CAM LOWER DR SCAM VALVE STEP CAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM WS1 WIRE SPLICE m Page 39 System 7 Multivalve Valve Wiring INTERLOCK CABLE INTERLOCK CABLE RECEPTACLE CONNECT TO NEXT UPSTREAM VALVE OR REMOTE METER CONNECT TO NEXT DOWNSTREAM VALVE OR JUMPER PLUG Page 40 LOWER DRIVE NOTE E TWO TANK SINGLE METER ALTERNATING REGENERATION J Im 1 TO 4 TANKS IN SERVICE ONE TANK IN REGENERATION OR STANDBY WHITE ga al ALL VALVES IN SYSTEM WIRED ALIKE LAST VALVE IN STRING gt gt RECEIVES JUMPER PLUG ASSEMBLY CONNECT JUMPER PLUG BLACK TO INTERLOCK CABLE RECEPTACLE LEAD VALVE INTERLOCK CABLE IS CONNECTED TO REMOTE METER SPECIAL MULTIVALVE BROWN REMOTE METER OR EQUIV REQUIRED FOR PROPER OPERATION M eje e S x TB1 5 0 98 MODIFIED IMMEDIATE REGENERATION TIMER 3 85 1 yun 515 WHITE WHITE WH
23. ITE lt WT YELLOW YELLOW 2 RED BROWN BROWN 3 YEL BLUE BLUE 4 OR GRY RED RED 5 BLUE BLACK BLACK a BLACK 6 BLACK GREY GREY a VIOLET 7 VIOLET BLACK WT BLUE EE BROWN 8 BROWN a 9 GREY E m PINK 39 BE 11 BROWN 12 BROWN BRN BLK WI 13 BLACK WT BLUE 14 BLUE BLACK z u tt 8 GREY GREY al BS g ES GR YEL GREEN en E 4 212 22 22 5 177 1 GREY x z d A IE BLACK WT SW3 SET TO TRIP AT THE START OF BACKWASH 6 MIN UPPER DRIVE TM TIMER MOTOR SWS VALVE STEP SWITCH HCAM VALVE HOMING CAM VDM VALVE DRIVE MOTOR SW6 BRINE CAM SWITCH SCAM VALVE STEP CAM LDM LOWER DRIVE MOTOR SW7 LOWER DRIVE SWITCH INSIDE BVCAM BRINE VALVE CAM SW TIMER SWITCH SW8 LOWER DRIVE SWITCH OUTSIDE LDCAM LOWER DRIVE RE SW2 TIMER PROGRAM SWITCH SWS LOWER DRIVE AUX SWITCH 181 TERMINAL BLOCK E 28 S uz u Gl SW3 TIMER AUX SWITCH THCAM TIMER HOMING CAM xg 3 RE 2 a SWA VALVE HOMING SWITCH TPCAM TIMER PROGRAM CAM mol a mi gt E 22 zz z LDM E E LN Roc ai El LDCAM 60036 02 1800 Valve 11772 Spring 11774 Retaining Ring 18713 Brine Valve Body 16497 0 Brine Stem Assembly 16498 01 Stem Guide Assembly 60277 xx 1800 Injector Assembly 12473 Screw Hex H
24. Model 3900 Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Installation amp Start Up Checklist Installation tere ea ln 4 3200 Timer Setting Procedure 5 9210 amp 3220 Timer Settings u 6 3200 3210 3220 amp 3230 Regeneration Cycle Setting 7 3200 Time Clock Timer ASSOMDIY HB 0a 8 3210 Meter Delayed Timer Assembly u ee ea ler 10 3220 Meter Immediate Timer Assembly kennt ther dan 12 3230 Remote Start Timer Assembly l L ua 14 Control Drive Assembly 16 Adapter Control Drive Lower Powerhead 18 Conto 20 1800 Brine sme 22 3 Meter Assembly O fund 24 2350 Safety Brine Valve Assembly 25 Troubleshooting uu u 26 Water Conditioner Flow U U uu a a aa 28 Flow Data amp Inject r Draw Rates iei Decet aa 30 Dimensional Drawing 3900 rece 31 Dimensional Drawing 3900 Side M
25. OCK CABLE IMMEDIATE R RATION TIMER WE IATE REGENERATION TIME WHITE lt a WHITE WHITE WHITE RED 2 RED 1 YELLOW YELLOW YELLOW 3 YELLOW 51 BROWN BROWN BLUE 4 BLUE BLUE BLUE ORANGE 5 RED RED BLK WT 6 BLACK BLACK al 7 al 28 gt BLUE BLUE 33 BROWN 8 s 3 d PURPLE 9 PURPLE 8 a E y 19 ORANGE a 99 39 GR YEL BLACK A z BLK WT 535 a E IE ar 3 99 Ss zz zz o VDM1 a x IE IE UPPER DRIVE TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR REMOTE METER WIRING SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH i E SR co SW3 VALVE HOMING SWITCH 8 as 91 ig en ud SW4 VALVE STEP SWITCH WHITE guck 6 3 J E lt gt 6 SWS BRINE CAM SWITCH amp Sa TASS SWS LOWER DRIVE SWITCH INSIDE I I SW7 LOWER DRIVE SWITCH QUTSIDE 1 SW8 AUXILIARY LOWER DRIVE SWITCH gz A az 17233 5878309 113 3 458 8 7 8 0 THCAM TIMER HOMING CAM VALVE VALVE TPCAM TIMER PROGRAM CAM LDM HCAM VALVE A m BADGER AR e 1 FLECK 5200 REMOTE METER BADGER AR WITH RELAY SCAM VALVE STEP CAM O amp IE 123456 12345 6181 12345678 BVCAM VALVE LDCAM LDCAM 9 LDCAM LOWER LAG WS WIRE SPLICE LOWER DRIVE Roig ll og eee res NOTE
26. ama 15465 Label Caution 20722 19210 u Su Program Wheel Assembly ien a Gear Main Drive Timer una taqa 41754 Pin Spring 1 16 x 5 8 Stainless Steel Timer jo aa 13011 Arm Cycle Actuator 261111 13864 ttes Ring Skipper Wheel PR Spring Detent Timer 20 iet dtd 19200 Ball 1 4 Stainless Steel 14381 Skipper Wheel Assembly 12 Day 14860 Skipper Wheel Assembly 7 Day 28 lice 130 14 Pointer Regeneration OD M 40096 24 Dial 12 AM Regen Assembly Black esse 40096 02 Dial 2 AM Regen Assembly Black BOs 2 13881 Bracket Hinger Timer 11384 s Screw Phil 6 32 x 1 4 Zinc cp Harness 3200 saus 40422 Nut Wire Tan T 15354 01 Wire Ground 4 denis pm 14007 Label Time of Day For Service Assembly Numbers See the Back of this Manual Page 9 3210 Meter Delayed Timer Assembly 61502 3210_REVA lt V W XS lt II AR 2 CEE A 24 25 40 27 26 28 29 For Service Assembly Numbers See the Back of this Manual Page 10 3210 Meter Del
27. ayed Timer Assembly Item Quantity Part No Description Tuy anata uqaqa 1 1887022272 aa Housing Timer 3200 pass 19802 Gear Cycle Actuator T 40096 02 Dial 2AM Regen Assembly Black 13880 u u Knob 3200 a 13290 Screw Hex Wsh 6 20 x 1 2 11999 Label Button df uiu nee 60405 50 Program Wheel w 2 Std Label w People Label Set 21 152554 198062 Retainer Program Wheel testers p 13740 nae Screw Flat Head St 6 20 x 1 2 10h Versen 14269 Clip Spring A E jp 15424 Spring Detent Timer 12 iacent pem 1500606 enti Ball 1 4 Delrin POTO iniia Pinion Idler 138312 Spring Idler Shaft Tissus T30 TT cti scia Gear Idler dO j 13164 Gear Drive 122 72 ans 19887 u Plate Motor Mounting 1 Tec NS AI Nie Motor 120V 60Hz 1 30 rpm 5600 M 19210 3 ciencias Screw Fillister Hd 6 32 x 156 15 19830 Program Wheel Drive 21 a 13031 Clutch Drive Pinion 1 ea 14276 Spring Meter Clutch 2 3 ids aa 14253 i ase Retainer Clutch Spring 11384 Screw Phil 6 32 x 1 4 Um 13881
28. ceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line Make sure that the floor is cl
29. ckwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution within the following three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn t
30. d injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 26 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 psi E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously Misadjusted broken or shorted A Determine if switch or timer is faulty Switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming A Check timer program and positioning correctly of control Replace power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset pr
31. e Screw Fit Hd St 6 20 x 1 2 14265 e Spring Clip ees Mae 13018 nic Pinion Idler 18569 ua au ss Idler Shaft Spring 1258 22 13017 Gear Idler 1 43464 Drive Gear 13909 Plate Motor Mounting 15 uisus 1 sss 1874321 nans Motor 120V 60 Hz 1 30 rpm 5600 PAPER 19219 orit nis Screw Sltd Fillister Head 14502 Pinion Program Wheel loss 14501 ico Clutch Drive Pinion 19 14270 Meter Clutch Spring PA O A entes 14253 nene Retainer Clutch Spring Screw Phil 6 32 1 4 Zinc TR nt 13881 Hinge 20 us 14087 cs Insulator 15414 00 Micro Switch Switch Micro Timer MAIS Screw Pan Hd Mach 4 40 x 1 1 8 ha anis 14198 ein Label Indicator ZO 15465 om Label Caution 14007 Label Time of Day 15448 2522 te Label Instruction 1 nue Harness 3220 2 40422 asas Nut Wire Tan ansias E 15354 01 Wire Ground 4 34 4921020522 2
32. e tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Page 7 3200 Time Clock Timer Assembly F 0 2 N IN lt 2 LK CO UN 4 61502 3200_REVA For Service Assembly Numbers See the Back of this Manual Page 8 3200 Time Clock Timer Assembly Item Quantity Part No Description 13970 Housing Timer 3200 PRE SEEN 14265 Clip Spring 14087 s Insulator L qa 10896 u uuu Switch Micro 19920 en Switch Micro Timer pM 11413 Screw Pan Hd Mach 4 40 x 1 1 8 Then 19886 2 Knob 3200 Damien 13290 ii etie Screw Hex Wsh 6 20 x 1 2 EE 1 11999 Label Button Oster uay sasa 1901822 uo E Pinion Idler 13312 Spring Idler Shaft 12 130 17 Gear Idler Sata Vasen 13164 a Gear Drive PA 13887 asian Plate Motor Mounting Tores Lun usss 18743 1 Motor 120 60Hz 1 30 rpm 5600 TES 19659 1 Motor 24V 60Hz 1 30 rpm 16 13278 inis Screw Sltd Fillister Hd 6 32 x 156 jm 15424 ceras Spring Detent Timer 18 sms 150066 e Ball 1 4 Delrin 19 onion T
33. ead 15127 xx Injector Throat 15128 xx Injector Nozzle 18246 O ring 116 16340 Injector Body 16341 01 Injector Cover xx Specify Size 60160 00 3900 Upper Piston Assembly 14818 Clip Piston Rod 14922 O ring 035 15125 Piston Rod 16130 Piston 16389 0 End Plug Assembly 60107 00 3900 Lower Piston Hard Water Bypass 14818 Clip Piston Rod 16071 Piston 16072 Piston Rod 16076 O ring 042 16399 01 End Plug Assembly White 60107 10 3900 Lower Piston No Hard Water Bypass 14818 Clip Piston Rod Piston No Hard Water Bypass Piston Rod O ring 042 End Plug Assembly Black 3900 Upper Seal Kit Spacer Spacer Port Seal 3900 Lower Seal Kit Seal Spacer Narrow Spacer Wide 60057 01 3900 Upper Drive Motor Assembly 115 V 10302 Insulator Switch Screw Hex Head Screw Flat Head Switch Screw Hex Head Bracket Motor Mounting Drive Motor 115 V 50 60 Hz Blushing Bracket Switch Mounting Screw Pan Head 60058 01 3900 Lower Drive Motor Assembly 115 V System 4 10302 Insulator Switch 10872 Screw Hex Head 11080 Screw Flat Head 40218 Switch 10300 Screw Hex Head 11805 Screw Pan Head 40392 Drive Mo
34. ean beneath the salt storage tank and that it is level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a bypass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the bypass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 60002 34REVC 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted Figure 1 Residential Air Check Valve CAUTION Do not exceed 125 psi 8 6 bar water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions Page 4 How Set Days On Which Water Conditioner Is Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clo
35. ed C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water B Clean control and add mineral cleaner conditioner to mineral bed Increase frequency of regeneration Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time 7 Excessive water in brine A Plugged drain line flow control Clean flow control tank B Plugge
36. ength Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes Setting Procedure BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN Figure 4 How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brin
37. he time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit 3200 Timer Setting Procedure SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502_3200REVA Figure 2 Page 5 3210 amp 3220 Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Figure 3 shows 8 750 gallon capacity setting The capacity gallons arrow shows zero gallons remaining The unit will regenerate at the next set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear 24 Hour Gear TO SET TIME OF DAY PRESS RED
38. ilure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage system components Correct and constant voltage must be supplied to the controller to maintain proper function Job Number Installation amp Start Up Checklist Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated Downflow Upflow Upflow Variable Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F 1 1 2 Ext Range 3 125 53 125 gallon setting G 2 Std Range 1 250 21 250 gallon setting H 2 Ext Range 6 250 106 250 gallon setting l 9 Std Range 3 750 63 750 gallon setting J 3 Ext Range 18 750 318 750 gallon setting K Electronic Pulse Count Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks 2 Meters Interlock E System 6 2 5 Tanks 1 Meter Series Regeneration F System 7 2
39. iption Meter Body Impeller Shaft Impeller Assembly Meter Cover Assembly Standard Meter Cover Assembly Extension Range O Ring 236 Screw Hex Head Screw Hex Head Metric Flow Straightener Connecting Flange Screw Hex Head Screw Hex Head Metric Nut 1 2 13 Stainless Steel Washer 2350 Safety Brine Valve Assembly 1 Du 9 2 42303 REVA Item No Quantity Part No Description y 60038 Safety Brine Valve 2350 TA as nx 61024 Actuator Assembly 2350 dns AR 60028 30 Float Assembly 2350 30 Wht Do an ls 60009 00 Air Check 900 Commercial Less Fittings Not Shown 1 18603 Fitting Assembly 900 Air Check 2350 1 18602 Fitting Assembly 900 Air Check For Service Assembly Numbers See the Back of this Manual Page 25 Troubleshooting Problem Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A Bypass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugg
40. mp 3 DIST TUBE ON 24 TANK m on CT ETUI BIS yy E 20 30 40 50 60 70 80 90 100 200 300 400 500 3900 5 6 DRAW RATE GPM Dimensional Drawing 3900 Top Mount 17 81 452 4 2 58 65 5 DRAIN 7 40 188 1 INLET 5 48 139 2 OUTLET 2 59 65 8 4 08 103 7 12 46 316 4 DRAIN 16 16 410 5 7 08 179 8 15 51 394 5 18 131 6 OUTLET 101 257 2 00 50 8 5 50 139 7 8 12 206 2 7 50 190 4 Page 31 Dimensional Drawing 3900 Side Mount id OPTIONAL EITHER SIDE 4 95 125 7 INLET 6 95 176 5 16 16 410 5 5 38 136 7 8 12 206 2 DRAIN INLET OUTLET 4 62 117 3 OUTLET 6 75 171 5 2 00 50 8 BOTTOM 12 46 316 4 32 Typical Installations System 4 Typical Single Tank Installation with Optional Meter OPTIONAL 3900 METER BRINE LINE gt T s POWER CORD RESIN TANK BRINE TANK System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass HN MANUAL SELTEN DRAIN SHUT OFF 3900 METER X S A amp gt J BRINE LINE gt goi ELECTRICAL
41. n Hard water enters at valve inlet flows thru injector nozzle and throat to draw brine from the brine tank Brine flows down thru the mineral into the bottom distributor up the distributor tube around the piston and out the drain Page 28 Water Conditioner Flow Diagrams 4 SLOW RINSE POSITION Hard water enters at valve inlet flows thru injector nozzle and throat down thru the mineral into the bottom distributor up the distributor tube around the piston and out the drain 5 RAPID RINSE POSITION 7 U Hard water enters at valve inlet flows thru nozzle and thru throat to brine valve to refill the brine tank Inlet flow also continues down thru mineral to the Hard water enters at valve inlet flows thru the bottom distributor Conditioned water flows up thru the regeneration valve directly down thru the distributor tube around the piston and out the outlet mineral into the bottom distributor up the Note An option is available to keep service valve in distributor tube around the piston and out the drain by pass position until the end of brine tank refill cycle Page 29 Flow Data amp Injector Draw Rates Page 30 INLET PRESSURE PSIG 100 80 60 40 20 40 30 3900 VALVE a
42. ogram wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 27 Water Conditioner Flow Diagrams 1 SERVICE POSITION SERVICE OUTLET Sha INLET p ES REGENERATION VALVE 4 INLET S valve LE Hard water enters at valve inlet and flows down thru mineral to the bottom distributor Conditioned water flows up thru the distributor tube around the piston and out the outlet 2 BACKWASH POSITION 3 BRINE POSITION NO HARD WATER BYP PASS Hard water enters at valve inlet flows thru service adapter piston for by pass and up thru coupling to regeneration valve inlet Flow continues thru the regeneration valve piston down the distributor tube thru the bottom distributor and up thru the mineral around the piston and out the drain If optional no hard water by pass piston is used water flow to service outlet is prevented by an extension on the service outlet until the end of the rapid rinse cycle or brine tank refill cycle depending on options chose
43. ount sisi 32 u E teen 33 System 4 Valve Wiring U u nnns 35 System 4 With Remote Meter Valve 0 36 System 5 Valve WINING ient si n d e e Fu 37 System 26 Valve WIrIBg ondes dne 38 SY cn E ART Aug ease 39 System 7 Multivalve Valve 40 SIisemctwsnrc 41 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation Do not install the unit where temperatures may drop below 34 F 0 C or above 104 F 40 Do not place the unit in direct sunlight Do not strike any of the components Warranty of this product extends to manufacturing defects of the vessel and controller not the membrane Misapplication of this product may result in fa
44. tor 115V 50 60 Hz 17797 Bracket Switch Mounting 16086 Bracket Motor Mounting Service Assemblies 60131 10 3900 Upper Seal Kit 10368 n 10369 Spacer 11720 02 Seal 1 1 2 Silicone 60132 10 3900 Lower Seal Kit 41534 Seal 3900 558 Bypass 16069 Spacer 3900 16070 Spacer 3900 60038 Safety Brine Valve 2350 60028 30 Float Assembly White 60009 00 900 Air Check Less Fittings 18602 Kit Fitting 1700 Brine 900 Air Check 18608 Kit Fitting 1700 Brine 2350 Safety 61417 Adapter Assy Side Mount 3900 18584 02 Adapter 3900 Side Mount 16257 Segment Flange Screw Hex 5 16 18 x 1 18 8 Stainless Steel 16345 O ring 362 16800 O ring 238 11533 Plug Pipe 1 4 60150 3150 SVO Assembly 3150 3900 Drain Line Flow Controls DLFC 60711 00 2 Less 5 w 2 Holes 60711 000 2 NPT Less BTTNS w 3 Holes 60711 01 2 NPT Less BTTNS w 1 Hole 60711 20 2 NPT 20 gpm 60711 25 2 NPT 25 gpm Brass 607 11 30 2 NPT 30 gpm 60711 35 2 NPT 35 gpm 60711 40 2 NPT 40 gpm 60711 45 2 NPT 45 gpm 60711 50 2 NPT 50 gpm 60711 55 2 NPT 55 gpm 60711 60 2 NPT 60 gpm 60711 65 2 NPT 65 gpm 60711 70 2 70 gpm 60711 75 2 NPT 75 gpm 60711 80
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