Installation and Service Manual
Contents
1. A iz Z Lu 9 5 z Ceara m 378zse omumsaoo imaasmo 77 D 1110987 61 54 32 1 a 222 Q gt SLATE OUT1 LOSS OF NULL o VIOLET OUT2 LOSS OF NULL Eas YELLOW OUT3 LOSS OF NULL 5 S BROWN 0074 LOSS OF NULL 220547 BLUE IN1_EXTLOCK CW CCW WHITE 8 s ORANGE 1 GUIDE 3 READY 7 GREEN IN1 AUTO MOTOR RESELN 7 6 WHITE 22070 20 E lt ed ges 5 e BLACK 2 MAN ENC B RED 4 RED IN2_AUTO 220546 SGND WHITE WE LOGI PARALLEL 1 0 2 24 1 v DUM SE BLUE AUTO 5 lt GIN ame ORANGE IN4 EXTLOCK 220601 1 c START BROWN 10 GREEN IN4 MAN G EM T 45V BLUE 9 ES WHITE 4 AUTO lt CW CCW WHITE 8 BLACK GND o GUIDE 2 READY RED 7 e io ti 5 MOTOR _ RESET N YELLOW X6 e 5 BLUE 5 L lt ENC B RED 4 T WHITE SENSOR 1 220461 OR SENSOR 1 220546 SGND WHITE 3 BLACK D 2202787 m _ _ 24V _ORANGE 1 ET ss a du STMP GREEN 11 WHITE SENSOR 2 220461 OR SENSOR 2 9 START BROWN 10 BLACK GND 220767 CW CCW WHITE 8 RED 12 GUIDE 1 READY RED 7 WHITE SENSOR 3 220461 OR SENSOR 3 5 MOTOR _ RESET N YE2. dj r MAXCESS Fife Battery Guiding System Installation and Service Manual MI 1 918 CONTENTS INTRODUCTION 1 1 About thiese operating Instr Ctlofis a e e VU e awqa 1 1 Ee naa maaa 1 1 PO CUCU OV C1 OW 1 2 SAFETY INSTRUCTIONS 2 1 US ANGE GE On S FO SUL S B 2 1 Saler svmibOls fe Co cP ce oe Cee E 2 1 Symbols US GC uyay au 2 2 Basic safety informatio M u ea wor d a nv t d E 2 3 INSTALLATION 3 1 Installing the battery guide 3 2 Mounting dimensio Sarsi eT IM IM OR IND 3 4 PSI ESAE T TTE 3 5 SCANNING SONS ONS Idle DUM MIA M LM OM I 3 6 loma o ME mam 3 6 Fiber optic sensor position 2 2 044 3 7 m DS Mer 3 7 Installing the operator INTC 3C auis x uy tut e amu tu Fa a oa Peu Cup rad b 3 8 mount Tr dle stum 3 8 mode haud mA MEE 3 9 Electracal IstallatiODas uum uuu u uu um u D RE E 3 10 Iristallitig r Le ic unu y annua 3 10 Controller connectloH dIddE altis xu u u n 3 14 Controller assembly uuu uu cuit a Uem Up eti ba Umen 3 17 POW OTe
3. These are the original instructions written in English The Battery Guiding System complies with the 2006 42 EC Machinery directive and the 2004 108 EC Electromagnetic Compatibility directive All dimensions and specifications are shown in the format mm inches unless otherwise specified Fife Battery Guiding System MI 1 918 1 2 INTRODUCTION Product overview The Battery Guiding System is a small web guide and controller that consists of three parts an offset pivot guide and sensor a controller capable of controlling four guides and sensors and an operator interface The Battery Guiding System has an IP40 ingress protection rating The Battery Guiding System is available in four different roll face and guide spans and two different roller diameters The Battery Guiding System is designed for continuous use The controller has one sensor input per guide three parallel inputs per guide and one parallel output per guide The controller controls all the guides through the color touchscreen operator interface The controller parallel inputs and outputs are used for remote control and alarms The Battery Guiding System controls the position of the web by monitoring the web position with the sensor mounted in the web path and driving an actuator connected to the guide assembly to steer the web to the desired position The Battery Guiding System is capable of Servo Center mode for centering the guide while threading the web
4. 15 BROWN SENSOR 2 S START BROWN 10 d 45V BLUE 9 _ 1 _ 220547 CW CCW WHITE O amp 2 RED 412V GUIDE 1 READY RED 7 1 WHITE SENSOR 1 MOTOR RESET_N YELLOW X9 6 amp 10 BLACK GND ENC A BLUE 5 e 9 GREEN 12V 220771 SENSOR 2 ENC B RED 4 8 12V 220546 SGND WHITE 5 7 BROWN SENSOR 2 PGND BLACK 2 e 6 24V ORANGE 1 6 5 _ 12 _ i 4 GREEN RS4854 24 WHITE 3 5 WHITE RS485 220466 gi gc POWER 220564 GND Back 2 FUSE 2 BLACK GND INPUT X4 1 RED 424 N C 1 Fife Battery Guiding System Figure 15 Controller connections for guides and sensor type SE 26A www maxcessintl com 3 17 INSTALLATION Controller assembly mounting Reassemble the controller enclosure 1 Re install the controller housing cover by sliding it onto the controller housing base Make sure that the outside groove a on the housing cover aligns with the top edge of the base b The threaded opening is for the screws that secure the end plates to the assembly 2 Attach the end plates to the controller housing base and secure with the eight M3 flat head screws 3 Mount the assembled controller to a rigid frame with four M6 bolts in the controller mounting holes shown in Figure 16 200 7 874 155 35 6 116 4 85 0 191 15 9 0 626 97 85 20 309 N N 51 o
5. Panel Mounting bracket Panel jack screws Installation cut out strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit 124 4 882 R4 0 157 MAX 4X 101 3 976 GENES 4 777777777741 4 x 7 LL LAN Figure 7 Operator interface panel mount kit installation www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 9 INSTALLATION Wall mount model AN CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit M4 x 0 7 4X 87 7 3 453 aP L n I g r Tl Operator interface Operator interface shroud Wall Figure 8 Operator interface wall mount kit installation www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 10 INSTALLATION Controller installation Installing cables in the controller housing Ol motor sensor and parallel I O cables Figure 9 shows the system connection overview for sensor types fiber optic SE 11 SE 22 SE 44R and SE 31 Sensor 1 should be sensing the web on Guide 1 The same is true for the other guides and sensors The controller can control four guides however when using the SE 26A sensor it will only control two guides See Figure 10 next page GUIDE 1 SENSOR 1 GUIDE 2 SENSOR 2 GUIDE 3 SENSOR 3 GUIDE 4 SENSOR 4 F3 SENSOR SENSOR UP AER OR 220767 MO
6. Q band tO a 9 FI E 9 5 Figure 16 Controller mounting dimensions www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 18 INSTALLATION Power connection Operating voltage range and current rating are listed in Specifications page 6 1 and shown on the label on the controller housing All wiring must comply with the essential requirements of the appropriate standard s and is the responsibility of the installer Wiring to the Battery Guiding System must be insulated copper wire with a temperature rating of at least 80 C The wire size should be 0 82 mm 2 18 AWC 1 Connect a 24 VDC 10 6 power supply to the power cable The WHITE wire is positive and the BLACK wire is negative 2 Connect the PE of the building or machine to the power cable GREEN wire NOTE The negative power connection BLACK wire is internally connected to the PE connection GREEN wire This connection is used for EMC compliance WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the power cable GREEN wire and the PE circuit of the building or machine CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit www maxcessintl com Fife Battery G
7. power from the Battery Guiding System and the machine into which the Battery Guiding System is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the Battery Guiding System must be performed only when the machine has been stopped and has been secured from being turned on again WARNING To prevent death or injury always use standard Lockout Tagout procedures Maintenance schedules are recommended intervals only Ambient conditions can influence intervals considerably Therefore adjustments to the recommendations must be made accordingly The motor of the Battery Guide requires no maintenance Sensors shall be cleaned as necessary in order to ensure lenses transmitters and or receivers have a clear path to detect the web Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Operator Interface touchscreen should be cleaned as necessary in order to ensure clear visibility of the menus Cleaning shall consist of wiping down components as necessary with a clean and dry cloth Commercial liquid cleaner may be used if necessary but ensure that a small amount of liquid is placed on the cloth before wiping down the screen Do not directly spray the screen Compressed air or a shop vacuum may also be used as necessary www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 5 1 MODEL NUMBER KEY Model number key www maxcessintl com Ba
8. 3 18 M EI 3 19 4 1 MODEL NUMBER KEY 5 SPECIFICATIONS 6 1 SERVICE AND REPLACEMENT PARTS 7 1 www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 1 1 About these operating instructions Language CE marking Conventions used www maxcessintl com INTRODUCTION All of the information herein is the exclusive proprietary property of Maxcess International and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed Copyright 2015 all rights reserved Periodically there will be updates to this manual The latest version is available on our website or by calling the number on the back page of this publication These Battery Guiding Systems must not be installed or used in a machine or system which does not comply with the machinery directive 2006 42 EC These Battery Guiding Systems were designed and manufactured to be installed as Partly Completed Machinery into a machine or partly completed machine The instructions must be read and used by all persons who have the responsibility of installing and maintaining these Battery Guiding Systems These instructions must be retained and incorporated in the technical documentation for the machine or partly completed machinery into which the Battery Guiding System is installed
9. No 61010 1 and CB Certificate to IEC61010 1 Four two when using SE 26A One per guide Max input 20 mA Individually programmable 10 mA preferred 12 digital inputs three per guide Active high Low level 0 to 0 9 V High level 3 5 to 24 V Four outputs one per guide Open collector 55 mA at 1 6V saturation Maximum 30 VDC applied to output 12 V available to port for input reference 12 V 5 600 mA maximum 12 V 5 80 mA maximum www maxcessintl com Fife Battery Guiding System MI 1 918 7 SPECIFICATIONS Service requests and replacement parts To request service or to get replacement parts contact one of the following addresses Maxcess Oklahoma 222 West Memorial Rd Oklahoma City OK 73114 USA Tel 1 405 755 1600 Fax 1 405 755 8425 www maxcessintl com Maxcess Europe Max Planck Strasse 8 65779 Kelkheim Deutschland Tel 49 6195 7002 0 Fax 49 6195 7002 933 WWW maxcess eu Maxcess Zhuhai Industrial Automation Equipment Co Ltd 7 Warehousing Factory Hengli Industrial Park 5 Land of Zhuhai Free Trade Zone Guangdong PR 519030 China Tel 86 756 881 9398 1 When ordering replacement parts please indicate where possible www maxcessintl com part number drawing number and model description If it is necessary to return the Battery Guiding System for service care must be taken to properly package the unit to prevent damage during shipment If poss
10. 350 4 921 to 13 780 160 to 350 6 299 to 13 780 175 to 350 6 890 to 13 780 205 to 350 8 071 to 13 780 Guide Center Distance GGG 125 to 300 4 921 to 11 811 125 to 300 4 921 to 11 811 125 to 300 4 921 to 11 811 135 to 300 5 315 to 11 811 MI 1 918 3 5 INSTALLATION Wrap styles Allowed wrap styles Mount the guide and thread the web using one of the allowed wrap styles indicated by a checkmark in Figure 3 Figure 3 Allowed wrap styles www maxcessintl com Fife Battery Guiding System MI 1 918 3 6 INSTALLATION Fiber optic sensor amplifier installation This section only applies when using the fiber optic sensor head and the fiber optic amplifier type of sensor 1 Mount the fiber optic amplifier in a convenient location near the guide on a small piece of 35 mm DIN rail 2 Using the supplied cutting tool trim the fiber optic cable from the sensor head to a length needed to reach the amplifier 3 Loosen the holders and position the fibers for the length that needs to be cut 4 Tighten the holders to secure the fibers in the gland Lift the handle on the cutting tool 5 Insert the gland into the cutting tool as shown in Figure 4 Press down firmly on the cutting tool handle to cut off excess length of fiber 7 After the fibers are cut to length open the fiber locking latch on the amplifier as shown by moving to position A in Figure 5 8 Install th
11. LLOW e BLACK GND 220767 G BLUE 5 ee RED 4 8 12V o 220546 SGND WHITE 3 7 WHITE SENSOR 4 220461 OR SENSOR 4 PGND BLACK 2 6 BLACK GND 220767 24 _ ORANGE 1 5 P MENDES O 4 GREEN RS485 24V WHITE 3 5 WHITE RS485 220466 2 lt POWER 220364 on 2 2 GND INPUT X4 11 RED _ N C 1 uS EE 2 LL www maxcessintl com MI 1 918 111098765432 1 _ E lt SLATE OUT1 LOSS OF NULL 11 VIOLET OUT2 LOSS OF NULL T 0073 LOSS OF NULL 10 amp BROWN 0074 LOSS OF NULL 9 BLUE IN1 EXTLOCK 7 lle ORANGE 1 MAN X7 IN1 AUTO 220601 2 5 le E WHITE IN2 EXTLOCK Ir S 27 _A YELLOW IN3 EXTLOCK PARALLEL 1 0 e BROWN IN3 MAN T T BLUE IN3 AUTO X GREEN 11 4 EXTLOCK 220601 1XXX START BROWN 10 IN4 L 45V BLUE 9 6 WHITE IN4_AUTO CW CCW WHITE 8 e BLACK GND GUIDE 2 READY RED 7 J RED MOTOR RESET_N YELLOW X6 6 ENC A BLUE 5 e 20 RED N C lt k 4 19 WHITE SENSOR 1 220546 SGND WHITE 5 llis LACK OND PGND BLACK 2 1 7 GREEN 12 lt ORANGE 1 4 5 220771 SENSOR 1 STMP GREEN 11
12. TOR MOTOR MOTOR MOTOR CABLES CABLES CABLES CABLES 220546 220546 220546 220546 220466 220547 220547 220547 220547 24V BATTERY GUIDING SYSTEM CONTROLLER D POWER 220544 001 CABLE SUPPLY 220364 220601 1 PARALLEL 220601 2 CABLES Figure 9 System connection overview for sensors types fiber optic SE 11 SE 22 5 44 or SE 31 www maxcessintl com Fife Battery Guiding System MI 1 918 INSTALLATION Installing cables continued GUIDE 1 SENSOR 1 FT SENSOR 7 7 CABLE 220771 MOTOR CABLES 220546 220466 220547 Figure 10 shows the system connection overview for sensor type SE 26A GUIDE 2 SENSOR 2 SENSOR 7 CABLE 220771 MOTOR CABLES 220546 220547 BATTERY GUIDING SYSTEM CONTROLLER 220544 001 POWER CABLE 220364 220601 1 220601 2 24V POWER SUPPLY PARALLEL I O CABLES Figure 10 System connection overview for sensor type SE 26A www maxcessintl com Fife Battery Guiding System MI 1 918 3 12 INSTALLATION Installing cables continued 1 Remove the eight screws that secure the controller end plates 2 Remove the controller cover by pulling up on one side M3 flat head screw 8 ea End plate power entry Controller cover Lock nut for sensor cable bushing Power supply cable opening Flat head screw and nut for ground wire connection End plate parallel 1 entry Figure 11 Controller cabl
13. The Battery Guiding System works with most FIFE sensors www maxcessintl com Fife Battery Guiding System MI 1 918 SAFETY INSTRUCTIONS Instructions for use AN Safety symbols Information about safety instructions www maxcessintl com To ensure safe and problem free installation of the Battery Guiding System it must be properly transported and stored professionally installed and placed in operation Proper operation and maintenance will ensure a long service life of the device Only persons who are acquainted with the installation commissioning operation and maintenance of the system and who possess the necessary qualifications for their activities may work on the Battery Guiding System Note The safety information may not be comprehensive Please note the following e The content of these operating instructions Any safety instructions on the device e The machine manufacturer s specifications All national state and local requirements for installation accident prevention and environmental protection The safety instructions and symbols described in this section are used in these operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results Avoiding dangers The signal word DANGER refers to the danger of death or serious bodily injuries The signal word WARNING refers to the danger of moderate to severe
14. attery Guiding System is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the Battery Guiding System must be performed only when the machine has been stopped and has been secured from being turned on again WARNING The Battery Guiding System contains rotating and moving parts which could cause injury due to crushing Appropriate protective guards must be installed by the user according to his use of this product www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 2 INSTALLATION Installing the battery guide Mount the guide s in the web path on a rigid support frame using four M8 bolts through the 9 mm 0 35 in diameter holes in the guide support frame Inside type actuator is between mounting surface and guide Figure 1 Guide installation drawing actuator mounting inside type www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 3 INSTALLATION Outside type actuator is NOT between mounting surface and guide Figure 2 Guide installation drawing actuator mounting outside type www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 4 INSTALLATION Mounting dimensions Refer to Figure 1 for references to dimen
15. bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage The signal word NOTICE refers to the possibility of damage to equipment Fife Battery Guiding System MI 1 918 1 A SAFETY INSTRUCTIONS Symbols used The following safety identification symbols are used in these operating instructions WARNING CAUTION General danger or important note Reference to general hazards that may result in bodily injuries or damage to device or material WARNING CAUTION Danger due to crushing Reference to danger of injury caused by crushing WARNING CAUTION Danger due to cutting Reference to danger of injury caused by cutting WARNING CAUTION Danger due to voltage electric shock Reference to danger of injury caused by electric shock due to voltage WARNING CAUTION Danger due to hot surfaces Reference to risk of injury caused by burning www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 2 3 SAFETY INSTRUCTIONS Basic safety information Proper use The Battery Guiding System is intended to be used on machines or systems to guide a web of material Indoor operation see environmental specifications Improper use Operation outside the technical specifications Operation in an Ex area or intrinsically safe area Operation as a safety component The Battery Guiding System does not hold the web position if power fails Outdoor operation Any oth
16. e fibers into the fiber ports on the amplifier Move the fiber locking latch to position B to lock the fibers in place Fiber cutting tool Fiber locking latch Holder Gland Locked Figure 4 Inserting fibers in cutting tool Figure 5 Installing fibers into fiber optic amplifier gt gt See next page for sensor position adjustment www maxcessintl com Fife Battery Guiding System MI 1 918 3 7 INSTALLATION Fiber optic sensor position adjustment Adjust the position of the fiber optic sensor heads by loosening set screw B and turning the adjustment knob A Once the sensor heads are in the desired location tighten the set screw to prevent the sensor heads from moving A Position adjustment knob Set screw Figure 6 Fiber optic sensor position adjustment Fife sensor installation This section only applies when using standard Fife sensors including the SE 11 SE 22 SE 44R SE 31 and SE 26A Mount the sensors in the web path on a customer supplied support frame www maxcessintl com Fife Battery Guiding System MI 1 918 3 8 INSTALLATION Installing the operator interface Installation kits Panel mount model The operator interface can be mounted in a panel or on a wall OI BG Panel Mounting Kit 215802 001 OI BG Wall Mounting Kit 216873 001 AN CAUTION Never place electrical cables under mechanical ST ERR UE Z Operator interface
17. e installation components continued www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 13 INSTALLATION Installing cables continued 3 You will need to remove hole plugs from the end plates to connect the cables Use the controller connection diagrams and the markings on the end plates to determine which hole plugs to remove 4 Re use the lock nuts to install the bushings from the cables in the appropriately marked holes in each of the end plates The lock nut for the power cable bushing is on the bushing m nl X M 4 My M3 M2 9 Ej NA N P XS 9 C EAD 2 2 2 N z PA x Z N x u C 53 IOIOl M4 M3 2 I n 7 Power entry end plate Parallel 1 entry end plate Figure 12 Controller enclosure end plate markings Connecting earth ground PE The green wire with the ring terminal from the power cable is the protective earth connection and is labeled It must be connected to the inside of the power entry end plate and secured with the supplied flat head screw and nut 9 Figure 13 Connecting the PE wire to the end plate www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 14 INSTALLATION Controller connection d
18. er use than the proper use shall be deemed inappropriate Installation and commissioning Any Battery Guiding System which is damaged must not be installed or put into operation Only perform installation maintenance or repair tasks on the Battery Guiding system when the machine has been stopped and is secured from being turned on Only perform installation maintenance or repair tasks on the Battery Guiding System when there is no electrical power in the system The Battery Guiding System must be securely mounted before being placed in operation Only replacement parts obtained from Fife may be used No modifications may be made to the Battery Guiding System Do not place electrical cables under mechanical strain N WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by installing a conductive connection between the power cable GREEN wire and the PE circuit of the building or machine WARNING The Battery Guiding System contains rotating and moving parts which could cause injury due to crushing Appropriate protective guards must be installed by the user according to his use of this product www maxcessintl com Fife Battery Guiding System MI 1 918 1 A SAFETY INSTRUCTIONS AN WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power fr
19. iagrams WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by ensuring a conductive connection between the power cable GREEN wire and the inside of the enclosure end plate Connect the wires from each cable to the appropriate terminal block pins as shown in the connection diagram in Figure 14 or Figure 15 on the following pages The power motor and OI cable wires are marked with the terminal block pin numbers The sensor cable wires are not marked with the terminal block pin numbers Each cable is marked with a part number and the cable part number is shown in Figure 14 or Figure 15 Figure 14 shows the sensor connections for the motor and fiber optic sensor and the FIFE sensors SE 11 SE 22 SE 44R and SE 31 Figure 15 shows the motor and sensor connections for the SE 26A Line Sensor When using the SE 26A Line Sensor only two battery guides can be controlled Guides 1 and 2 Refer to drawing 220712 for a complete list of cables www maxcessintl com Fife Battery Guiding System MI 1 918 1 A MI 1 918 Fife Battery Guiding System amp 5 os 5 N N cec N 5 lt 2 e le m aft oos 77 I gt a 9 98 Z 8
20. ible use the original shpping containers Fife Battery Guiding System MI 1 918 a MAXCESS weBex NORTH CENTRAL AND SOUTH AMERICA Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu WWW maxcess eu JAPAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 4818 asia maxcessintl com 2015 Maxcess
21. imum cable lengths Power cable Motor cable Sensors Digital input output port Operator interface Guide specifications Maximum web tension Correction speed Correction range Dimensions Weight Motor 0 50 32 to 122 IP40 Compliant 5m 16 4 ft 5m 16 4 ft 5m 16 4 ft 10 32 8 ft 20m 65 6 ft 49 Ibs 60 x 60 61 mm s 2 4 in s 110x110 67 mm s 2 6 in s 140x 140 76 mm s 3 0 in s 200 x200 81 mm s 3 2 in s 12 mm 0 47 in 10 mm 0 39 in for 60x60 guide See Figure 1 Figure 2 Table 1 and Table 2 60 x 60 2 5 kg 5 5 Ib 110x110 13 6 kg 8 0 Ib 140x140 4 4 kg 9 8 Ib 200x200 5 7 kg 12 65 Ib 24 VDC brushless www maxcessintl com Fife Battery Guiding System MI 1 918 6 2 SPECIFICATIONS Controller specifications Input voltage range Supply current Internal fuse Dimensions Controller Product certifications Inputs and outputs Number of guides controlled Sensor input four Digital port Supply to accessories 22 5 to 26 4 VDC Proper earth grounding is required Note that the negative supply and housing ground are interconnected The power supply must have an SELV output such as Puls CS10 241 S1 or equivalent 5 A maximum 10 A slow blow Height 62 mm 2 44 in Width 147 mm 5 79 in Length 260 mm 10 24 in CE TUV Rheinland of North America to UL61010 1 and CAN CSA C22 2
22. om the Battery Guiding System and the machine into which it is being installed Operation WARNING The Battery Guiding System contains rotating and moving parts which could cause injury due to crushing Do not touch anything on or in the vicinity of the moving or rotating parts Appropriate protective guards must be installed by the user according to his use of this product Maintenance and repair AN WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the Battery Guiding System and the machine into which it is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the Battery Guiding System must be performed only when the machine has been stopped and has been secured from being turned on again Decommissioning The Battery Guiding System must be disposed of in accordance with all the applicable national state and local regulations www maxcessintl com Fife Battery Guiding System MI 1 918 1 A 3 1 INSTALLATION Electrical and mechanical installation CAUTION Never place electrical cables under mechanical strain Always provide mechanical support of wiring with either clamps or flexible or rigid conduit WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the Battery Guiding System and the machine into which the B
23. sions for the Actuator Mounting Inside Type Roll Face and Guide Span Maximum Correction A J 6 Roll Diameter 10 0 394 5 25 0 984 a 2 362 1 181 110 25 0 984 48 5 140 25 0 984 61 5 5 512 50 1 969 2 421 Table 1 12 0 472 Refer to Figure 2 for references to dimensions for the Actuator Mounting Outside Roll Face and Roll Maximum Guide Span Diameter Correction J 6 30 1 181 48 5 1 909 61 5 2 421 100 3 937 10 25 0 984 l 0 394 0 2 362 110 4 331 140 5 512 200 7 874 25 0 984 50 1 969 25 0 984 12 50 1 969 0 472 25 0 984 50 1 969 Maximum Tension T 49 N 11 Ib Dimensions for actuator mounting inside Maximum Tension T 49 N 11 Ib Table 2 Dimensions for actuator mounting outside www maxcessintl com Correction Speed S 61 mm s 2 402 in s 67 mm s 2 638 in s 76 mm s 2 992 in s 81 mm s 3 189 in s Correction Speed S 61 mm s 2 402 in s 67 mm s 2 638 in s 76 mm s 2 992 in s 81 mm s 3 189 in s Fife Battery Guiding System Height H 78 5 3 091 98 5 3 878 103 5 4 075 103 5 4 075 56 2 205 77 5 3 051 85 3 346 113 5 4 469 Height H C 78 5 134 3 091 5 276 98 5 155 5 3 878 6 122 103 5 163 4 075 6 417 103 5 191 5 4 075 7 539 Guide Center Distance GGG 125 to
24. ttery Guiding Controller Model number BG C Part number 220544 001 Battery Guiding Operator Interface Model number OI BG Part number 220490 xxx xxx specifies the length of the cable in 0 1 meter increments Battery Guiding Web Guide Model number BG abcddefgggh Part number C101183 abcddefggghijj abcddefgggh specifies the mechanical attributes of each guide j specifies the length of the motor and sensor cables in O 1 meter increments a Guide size roll face x guide span 1 60 x 60 2 36 x 2 36 2 110 110 4 33 x 4 33 3 140 140 5 51 5 51 4 200 200 7 87 x 7 87 b Roller diameter 0 No rollers 1 25 0 98 2 50 1 96 Roller coatings 0 No rollers 1 Standard 2 Hard coat anodize 3 Dragon Elite Il plasma coat 4 Rubber cork tape 5 11036 plasma coat dd Sensor type OO None 01 Panasonic SUNX XX Other standard Fife sensors continued Fife Battery Guiding System MI 1 918 1 A 5 2 MODEL NUMBER KEY Model number key continued e Sensor bracket None Standard 2 Fine adjustment f Guide direction 1 Left to right 2 Right to left 999 Guide center distance in millimeters 125 to 350 currently jj Motor and sensor cable length in 0 1 meter increments www maxcessintl com Fife Battery Guiding System MI 1 918 6 1 SPECIFICATIONS General specifications Operating temperature Ingress protection class RoHS Max
25. uiding System MI 1 918 1 A 3 19 INSTALLATION Digital inputs outputs 0 LOW HIGH IGNORE AN ACTIVE IGNORE www maxcessintl com There are three digital inputs and one output available per guide for remote control and signaling functions The digital inputs allow control of the following modes for each guide External Lock Automatic and Manual The digital output is initially configured as an alarm for Loss of Null for each guide See Table 3 and Table 4 for the default configurations Refer to Figure 14 and Figure 15 for the controller connections and the parallel 1 cable drawing 220601 Note To ensure that a command is properly executed all pertinent inputs for each command must be switched high or low within 20 ms of each other and maintained for at least 30 ms Table 3 Digital input matrix default configuration for each guide INPUTS MOE EXTERNAL LOCK 1 MANUAL pa AUTO WARNING Death or injury can result from unexpected movement Switching to Auto mode can cause unexpected movement of the guide Table 4 Digital output matrix default configuration for each guide ssc STATUS LOSS OF NULL AUTOMATIC MODE Digital outputs are active low Fife Battery Guiding System MI 1 918 1 A 4 1 MAINTENANCE Maintenance WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical
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