Falcon T Series Service Manual
Contents
1. 1571 Dormitory Lock IC EE ene peee EE oo Number Description Number Description Part Number 002893 000 60 022105 000 30 012107 001 60 022134 000 50 aim Ingersoll Rand Security Technologies 20 T Series Service Manual Chassis Assemblies 1581 Storeroom Lock Es Teto EE oo ria Number Description Number Description Part Number a Reracorsprnge o2e1os o0r00 4 8 32 x Self Tap Screw 6 Spindle er Retractor Insert 2 LY Ingersoll Rand T Series Service Manual 21 Security Technologies Chassis Assemblies T581 Storeroom Lock IC ro Pere Number Description Part Number 8 32 x Self Tap Screw a a 8 Retractor insert 2 022986 001 50 aim Ingersoll Rand Security Technologies 22 embar Deseos Number Description a RetaciorSpring Part Number 022108 001 60 022112 000 30 A30747 000 00 022114 000 30 002893 000 60 030712 000 30 030732 001 00 Spindle 2 Ear IC T Series Service Manual Chassis Assemblies T851 Storeroom Lock Electrified Fail Safe EA Number Description MN 8 32 x Self Tap Screw e Revractorinsen Pa Retractor Spring 2 Spindle 1 Ear Outer Clutch Driver T Series Service Manual 23 Key Spindle STD 030718 000 30 Solenoid Fail Safe 031416 000 70 Call Out Number Description Part Number Push Acutator Electrified Lock 030711 001 30 Hub and Plate Assem2. M Deadiatch A98535 00D N 48 32 x 9 Combo Screw 024416 012 H 030706 002 Spindle 6 Pin Cylinder Outside A30906 060 00 aim Ingersoll Rand Security Technologies 38 T Series Service Manual Trim Assemblies T851 Storeroom Lock Electrified Fail Safe HH Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number Open Lever Outside See Page 46 47 Spring Cage and Spindle A30910 060 00 Outside 6 Pin Cylinder E 030831 004 30 Spindle Outside 6 Pin Cylinder A30905 060 00 H Rose 030706 002 1851 1881 Lever and Set Screw A31544 00X Assembly Mounting Post 2 030715 000 30 Deadlatch A98535 00D 8 32 x 4 Combo Screw 024416 012 6 Pin Cylinder A23161 05 Spindle Inside T851 T881 031519 000 30 Locking Spring Cage Q330 270 Non Locking Spring Cage Q300 271 JJ pring Cage and Spindle Inside A31638 000 00 T851 T881 Finish or Specify Finish on All LY Ingersoll Rand T Series Service Manual 39 Security Technologies Trim Assemblies 1881 Storeroom Lock Electrified Fail Secure HH Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number Open Lever Outside See Page 46 47 Spring Cage and Spindle A30910 060 00 Outside 6 Pin Cylinder 030831 004 3
3. Note If steel frames are used the latch centerline must be in line with the center of the strike preparation Hint For retrofitting of existing 2 54mm holes fold template in half to locate position for the two 2 16 8mm holes LY Ingersoll Rand Security Technologies 52 T Series Service Manual STEP 2 BORE HOLES INSTALL LATCH When drilling through door be careful not to damage door finish A Bore a 2 54mm hole and two 2 46 8mm holes from both sides of door to avoid splintering wood C File Notches lt lt B Bore a 1 25mm hole into door edge Using latch faceplate as pattern trace outline and mortise door edge so latch is flush with door If projection latch is to be installed see Step 20 A 5 Note For wood jambs close door and using a strike locating tool Thru hole or other pointed object mark position of hole in jamb Open door and drill 1 25mm hole in jamb minimum 3 4 19mm deep C File two 2 2 4mm x 22 4mm x 3mm deep notches into both sides of door D Insert latch unit in door making certain that latch bolt bevel faces direction of closing door Attach with two 8 combination screws provided Note Use of a drill guide is recommended to ensure straight and level holes IF USING THE FALCON OPTIONAL DRILL GUIDE Install Drill Guide 030736 000 70 into door Make certain correct backset locators are even with door edge Drill two 2 e mm holes from b
4. Open Lever Outside See Page 46 47 Turn Knob Knurled 030738 000 Lever Set Screw 030831 004 30 Turn Knob and Set Screw A30788 000 Assembly 030706 002 6 Pin Cylinder A23161 05 Spring Cage and Spindle A30910 060 00 Outside 6 Pin Cylinder Spindle Outside 6 Pin Cylinder A30905 060 00 E H K Deadlatch A98535 00D 8 32 x 3 4 Combo Screw 024416 012 W Spring Cage and Spindle Inside A30776 001 00 T351 Spindle Inside T351 030703 001 30 Locking Spring Cage Q330 270 Non Locking Spring Cage Q330 271 Finish or Specify Finish on All E EZ OH OM CN mm Ka aim Ingersoll Rand Security Technologies 30 T Series Service Manual Trim Assemblies 1381 Classroom Security Lock Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number Open Lever Outside See Page 46 47 Spring Cage and Spindle A30910 060 00 Outside 6 Pin Cylinder 030706 002 Spindle Outside 6 Pin Cylinder A30905 060 00 nae Spring Cage and Spindle Inside A30779 060 00 6 Pin Cylinder Deadlatch A98535 00D 8 32 x Y Combo Screw 024416 012 6 Pin Cylinder A23161 05 Spindle Inside 6 Pin Cylinder A30906 060 00 Locking Spring Cage Q330 270 Non Locking Spring Cage Q330 271 Mounting Post 2 m ENT Finish or Specify Finish on All A Ingersoll Rand T Series Service Manual 31 Securit
5. Cylinder 6 Pin solid brass keyed 5 pin Falcon G keyway keyed different KD Door Range 194 2 standard Keys Two nickel silver cut keys per lock keyed 5 pin Falcon G keyway Locks are furnished with standard features unless otherwise specified Lock Assembly Drawing Index The Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions Page numbers for full trim and chassis drawings are referenced Outside Inside Deadlatch eS A Push button Electrified Fixed Lever Knurled Knob D Turn push button Springlatch aim Ingersoll Rand Security Technologies iii T Series Service Manual Lock Assembly Index Lock Assembly Index Function FALCON DESCRIPTION ANSI A156 2 1996 Series 4000 Grade 1 OUTSIDE FUNCTION INSIDE FUNCTION Trim Chassis T101 Passage Closet Latch Privacy Hospital Lock Privacy Lock Closet Lock Classroom Security Lock Asylum Lock Entry Lock Entry Office Lock Lever is always unlocked Unlocked from outside by turning emergency turn button Can be opened from outside with small screwdriver or emergency release tool Gol Can be locked with key Af e pu Outside lever locked or unlocked by key in either lever Cape soke Lop Lop Lever is fixed Entrance by key only Lever is unlocked with key when push button is pushed Key retracts latch when butto
6. INSTALL LEVER D Insert cylinder into spindle E Slide lever onto spindle x LA c 2 F Insert key into cylinder and rotate clockwise approximately Ss 60 degrees and push lever over retainer G Pull on lever to be sure retainer engaged lever A STEP 14 TAILPIECE INSTALLATION meiner Spring ue a i For proper function of the lock the tailpiece must be installed correctly K All T Series tailpieces should be installed VERTICALLY in the cylinder Ss eee y Y STEP 15 DOUBLE DUMMY TRIM T18 e 8mm Holes A Using template described in Step 1 locate and mark center for two 2 Ys 8mm Thru Bolt Holes Outer Trim Assembly B Bore two 2 e 8 mm holes from both sides of door to avoid splintering wood Thru Post Inner Trim C Holding outer trim against door Assembly Q position inner spindle assembly over 10 32 x 1 machine screws provided Mounting Screws Ce thru posts and secure to door with two a A wW Outside of Door 10 32 x 1 D See Step 6 for lever installation Seo Door STEP 16 SINGLE DUMMY TRIM T12 0 Inner Trim Assembly A Using template described in Step 1 locate and mark center for two 2 mounting holes B For Wood Door Drill two 2 pilot holes 542 4mm x 7 22mm deep for 12 wood screws For Metal Door Drill and tap two 2 holes 0 for 12 24 machine screws Inside of Door C Position spindle assembly over mounting holes and
7. SCH DAN BDC suffix Small Format Disposable Core Example T581BDC DAN Locks are furnished uncombinated with no keys unless otherwise specified Locks are assessed one non refundable handling charge per core IC Cylinder Tailpieces Arrow Best InstaKey Kaba Peaks Keymark KSP and Schlage small format cores all use the Falcon configuration Competitor IC Compatibility Locksets with the standard Falcon interchangeable core option can also accept Schlage SFIC Arrow including Flex Core Best including PKS and Peaks InstaKey Kaba Peaks Keymark and KSP cores In addition the following larger format interchangeable cores will work when lockset is so specified Medeco Medeco Sargent 32 31 6300 Old amp new style Corbin Russwin Medeco Medeco Sargent Schlage 6 Pin Yale 6 Pin Specify IC AS 8000 or 8000 7 32 Series 6 Pin 31 Series 6 Pin 6300 including Primus Specify IC YA6 Specify IC CR6 Specify IC ME Specify IC YA6 Specify IC SA Specify IC SC or IC CR7 LY Ingersoll Rand T Series Service Manual 43 Security Technologies Inserts and Spindles Inside Inserts and Spindles EA A ec A E Description Insert and Spindle Insert and Spindle Falcon 6 Pin and 7 Pin IC A30750 000 00 A30776 001 00 A30779 001 00 Falcon and Mono 6 Pin Standard A30779 060 00 Falcon 7 Pin Standard Medeco IC Schlage IC Corbin Russwin 6 Pin IC Corbin Russwin 7 Pin IC Yale IC Sargent IC Sargent 6
8. bolt holes 2 54mm Hole A AS juswysnipy Bunajuao J00g 100q wuS z3 _ Latch 0 D ho Lu lt 2 I 29 70mm BACKSET Ya 4mm Le 19 45mm 52o 1 251mm IMPORTANT 22 4mm x Vs 3mm deep 2 57mm Check lock for proper backset BEFORE drilling o 800 266 4456 am Ingersoll Rand Security Technologies 2008 Schlage Lock Company 020788 000 70 Fe TWIT 030793 000 70 Rev 04 08 b Tailpiece Installation FALCON T Series Tailpiece Installation For proper function of the lock the right tailpiece must be used and installed correctly All T locks with standard cylinders must have the tailpiece installed VERTICALLY on the cylinder as shown The cap must be properly adjusted If too loose excessive plug end play will prevent the key from being withdrawn If too tight the plug will drag and be difficult to rotate with the key 7 Cylinder SS lt g 800 266 4456 2008 Schlage Lock Company we Printed in Country 030102 000 70 Rev 04 08 b D wo am Ingersoll Rand Security Technologies LY Ingersoll Rand T Series Service Manual 51 Security Technologies co FA LC O N INSTALLATION INSTRUCTIONS FOR INSTALLING T SERIES EXTRA HEAVY DUTY LEVER LOCKSET IMPORTANT THIS LOCK IS NON HANDED LOCK IS FACTORY PACKED PREADJUSTED FOR 1 45mm THICK DOORS TO ADJUST LOCK FOR OTHER DOOR THICKNESS SEE STEP 8 9 amp 10 SPACERS MUST B
9. de la jaula Mounting Posts 2 de muelles Postes de montaje 2 Logement de cage Poteaux de montage 2 a ressorts For Use With Outside Spring Cage Only Usar s lo con alojamientos de resorte externos Utilisation pour cage de ressort ext rieure seulement EN Remove Existing Spring Cage NOTE Discard Spring Cage Components Extracci n de la jaula de muelles existente NOTA Descarte los componentes del alojamiento de resorte D poser la cage ressort existante NOTE Jeter les composantes de la cage de ressort Keep rose and spindle for reuse Va Mantenga la alcachofa y el huso Oy D para su reutilizaci n e Garder la rosette et la tige pour une r utilisation Y Ingersoll Rand Security Technologies 2008 Schlage Lock Co Printed in Country Q513 063 Rev 10 08 b GY Ingersoll Rand Security Technologies 58 T Series Service Manual WARRANTY FALCON WARRANTY Falcon Door Hardware warrants its mechanical offering of locks exit devices and door controls products manufactured to be free from defects in materials and workmanship for a period of TEN 10 YEARS from the date of manufacture with the exception of the products detailed in the table below The terms and conditions of this new warranty apply to Falcon Door Hardware shipments made on or after November 1st 2008 This limited warranty does not cover products that i are not the proper size for the application
10. ii are not installed in accordance with Falcon s published installation instructions iii are installed with improper or incorrect parts iv have been in the opinion of Falcon modified repaired or altered in any way without the express written consent of Falcon v are used for purposes which they are not designed or intended vi are subjected to misuse abuse negligence or accident or vii are grade 2 products used in educational facilities The following costs and expenses are not covered by the provisions of this limited warranty i labor costs for the removal and reinstallation of products ii shipping and freight expenses required to return products to Falcon iii normal maintenance and iv economic losses THE PREVISIONS OF THIS WARRANTY DO NOT APPLY TO FINISHES Falcon will replace the products which in the opinion of Falcon are found to be defective provided said products are returned to Falcon FALCON SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL INDIRECT SPECIAL OR PUNITIVE DAMAGES FOR ANY CLAIM WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING BUT NOT LIMITED TO STRICT LIABILITY OR NEGLIGENCE PATENT INFRINGEMENT OR OTHERWISE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES This limited warranty is in place of all other warranties expressed or implied and excludes any warranties of fitness for a particular purpose or merchantability No agent representative dealer or employee of Fa
11. position NOTE There is NO physical stop is at this location D Using the control key insert IC core into the lever and spindle E Remove control key F Operate key to test for proper operation STEP 19 TAILPIECE INSTALLATION INSTRUCTIONS FOR T381 FUNCTION SEE STEP 14 FOR LONG TAILPIECE SHORT TAILPIECE STANDARD CYLINDER ie pains ON OUTER STANDARD CYLINDER did INNER STANDARD CYLINDER ASSEMBLY CLUTCH E ON m OUTSIDE N M SEE STEP 12 FOR LONG TAILPIECE SHORT TAILPIECE IC CORE TAILPIECE A INSTALLATION OUTER IC CORE ASSEMBLY INNER IC CORE ASSEMBLY STEP 20 INSTALLATION INSTRUCTIONS FOR OPTIONAL PROJECTION LATCH A Determine the hand of the door Door stop on this side B On the side closest to the door stop remove shaded area as shown o Use a standard rotary file Y diameter maximum C Try latch for fit and function D Secure latch with two 2 8 32 machine screws provided T Series Service Manual 16 MIN 57 aie REF de Ingersoll Rand Security Technologies Preparation and Installation Spring Cage Replacement Installation Q513 063 FALCON Instrucciones de instalaci n Installation Instructions Notice d installation T Series Spring Cage Retrofit Kit Retaining Ring 2 Springs 2 Torque Plate Anillo de Muelles 2 A Placa de par O retenci n Ressorts 2 de torsi n Anneau de Plaque de couple retenue Spring Cage Housing Alojamiento
12. secure to door with screws provided D See Step 6 for lever installation Screws for Metal Doors _ P 12 24 x 94 Ca Screws for Wood Doors Qo 12 x 114 CA aim Ingersoll Rand Security Technologies 56 T Series Service Manual STEP 17 TIMING INSTRUCTIONS FOR STANDARD CYLINDER LOCKS FOR THE FOLLOWING FUNCTIONS T341 T351 T371 T381 T391 T561 T571 RH Sh A If the cylinder and handle are installed refer to step 13 for lever removal own instructions Action N bar B Using a thin flat screw driver turn the action bar slot clockwise aa slot cw until it stops at about 2 00 C Then turn the action bar counterclockwise ccw to the 9 00 Door position NOTE No physical stop is at this location la edge D With the key out install standard cylinder into the spindle E Refer to step 13 for lever installation instructions F Operate key to test for proper operation STEP 18 TIMING INSTRUCTIONS FOR IC CORE LOCKS RH Sh FOR THE FOLLOWING FUNCTIONS T341 T351 T371 T381 T391 T561 T571 ONN A If the core is installed refer to step 11 for IC core Acti n removal instructions bar y A slot B Using a thin flat screw driver turn the action bar slot clockwise 0 cw until it stops at about 11 00 Door C Then turn the action bar counterclockwise ccw to the 7 00 y edge
13. 0 Spindle Outside 6 Pin Cylinder A30905 060 00 Rose 030706 002 HH T851 T881 Lever and Set Screw A31544 00X Assembly JJ pring Cage and Spindle Inside A31638 000 00 T851 T881 Deadlatch A98535 00D 8 32 x Y Combo Screw 024416 012 6 Pin Cylinder A23161 05 Spindle Inside T851 T881 031519 000 30 Locking Spring Cage Q330 270 Non Locking Spring Cage Q300 271 mM ON Finish or Specify Finish on All aim Ingersoll Rand Security Technologies 40 T Series Service Manual Cylinders Standard Cylinders Falcon Complete Standard Cylinders 5 Pin Cylinder 6 Pin Cylinder 7 Pin Cylinder A23151 05 A23161 05 A23171 05 A23151 06 A23161 06 A23171 06 A23151 07 A23161 07 A23171 07 Notes 1 Finishes 606 and 626 only 2 Specify Keyway 3 Cylinders are funished G keyway keyed differently unless otherwise specified 4 Restricted sections require additional fee Standard Cylinder Options P suffix mena Example T581PD DAN P6 suffix 6 Finned Cylinder Example T581PD6 DAN e P7 suffic Z Pinned yunas Example T581PD7 DAN Competitor Keyway Cylinders 6 Pin Only P6 suffix ANP SEyway AE y Example T581PD6 SCH C Cylinders are furnished 0 bitted unless otherwise specified No master keying except Schlage C Standard Cylinder Tailpieces Cylinders T381 Inside T571 Falcon 6 pin 10 pack A30730 001 00 A30730 003 00 A30730 002 00 Falcon 7 pin 10 pack A30730 002 00 A30730 004 00 A30730 0
14. 022112 000 30 T Series Service Manual Chassis Assemblies T381 Classroom Security Lock EE ere oeer Number Description Part Number Retractor Insert 2 022986 001 50 Retractor Spring 2 022108 001 60 Retractor Spring Retainer 022112 000 30 Hub and Plate Assembly A30747 000 00 022106 002 55 T Series Service Manual Call Out Number Description Part Number LY Ingersoll Rand Security Technologies Chassis Assemblies 1381 Classroom Security Lock IC Call Out Number Description Part Number 4 8 32 x Self Tap Screw aim Ingersoll Rand Security Technologies Call Out Number Description Part Number 030709 000 60 030716 001 30 T Series Service Manual Chassis Assemblies 1411 Asylum Lock Call Out Call Out Number Description Part Number Number Description Part Number a 82 5 Sof Tap ser Joss 0060 i 7 Hub and Housing Assembly A30746 000 00 Cotter Pin 2 002893 000 60 022106 002 55 Inner Mounting Plate 030712 000 30 Retractor Insert 2 022986 001 50 Spindle 2 Ear STD 030732 000 30 LY Ingersoll Rand 9 Security Technologies T Series Service Manual Chassis Assemblies 1411 Asylum Lock IC Call Out Call Out Number Description Part Number Number Description Part Number a 8 953 Seep Screw _ 061556 006 20 Ce Retecorinsen _Joen666 cor aim Ingersoll Rand Security Technologies 10 T Series Service Manual Chassis Assembli
15. 06 00 Sargent 6 amp 10 Line 030997 001 30 030997 003 30 030997 005 30 Yale 1801 5801 030917 001 30 030917 003 30 030917 005 30 Assa 65611 and 65661 Corbin Russwin 2000 034 and Schlage including Primus all use Falcon 6 pin tailpiece aim Ingersoll Rand T Series Service Manual 41 Security Technologies Cylinders Competitor Keyway Compatibility Falcon T Series locks are furnished with Falcon s standard G keyway cylinder unless otherwise specified The following cylinders manufactured by competitors are acceptable e Assa 65611 or 65661 6 pin e Schlage Standard 6 pin e Sargent 6 7 and 10 Line 6 pin e Schlage Primus 6 pin Keso not available Yale 1801 6 pin e Peaks Kaba 6 pin Bicentric not available e Medeco 20W200V3 6 pin e Corbin Russwin 2000 034 CL3400 6 pin Tailpiece supplied by Medeco Master Ring not available Falcon Schlage style IC Cylinders Falcon Complete IC Cylinders Combinated 6 Pin Combinated 7 Pin Uncombinated 6 Pin Uncombinated 7 Pin C646 C647 CB846 CB847 C648 C649 Notes 1 Specify core number keyway and finish when ordering aim Ingersoll Rand Security Technologies 42 T Series Service Manual Cylinders IC Cylinder Options Specify y G suffix ml are Example T581GD6 DAN PA H suffix Small Format Construction Core Example T581HD7 DAN B suffix Less Small Format Core Example T581BD DAN J suffix Less Full Size Core Example T581JD
16. 10 060 00 Outside 6 Pin Cylinder on aim Ingersoll Rand T Series Service Manual 33 Security Technologies Trim Assemblies T511 Entry Office Lock Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number B Open Lever Outside See Page 46 47 0 Spindle Inside Passage Button 030703 000 30 Lever Set Screw 030831 004 30 Spring Cage and Spindle Inside A30750 000 00 Passage Button G Open Lever and Set Screw A30753 01X AA 6 Pin Cylinder A23161 05 Assembly Rose 030706 002 BB Spring Cage and Spindle A30910 060 00 Outside 6 Pin Cylinder K Mounting Post 2 030715 000 30 inder Outsi Spindle 6 Pin Cylinder Outside A30905 060 00 M Deadlatch A98535 00D Locking Spring Cage Q330 270 N 8 32 x Combo Screw 024416 012 Non Locking Spring Cage Q330 271 Finish or Specify Finish on All E H K aim Ingersoll Rand Security Technologies 34 T Series Service Manual Trim Assemblies 1521 Office Lock Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number B Open Lever Outside See Page 46 47 o Spindle Inside Passage Button 030703 000 30 Lever Set Screw 030831 004 30 Spring Cage and Spindle Inside A30750 000 00 Passage Button G Open Lever and Set Screw A30
17. 753 01X AA 6 Pin Cylinder A23161 05 Assembly Rose 030706 002 BB Spring Cage and Spindle A30910 060 00 Outside 6 Pin Cylinder K Mounting Post 2 030715 000 30 inder Outsi E H K Spindle 6 Pin Cylinder Outside A30905 060 00 M Deadlatch A98535 00D Locking Spring Cage Q330 270 O N 8 32 x Ya Combo Screw 024416 012 Non Locking Spring Cage Q330 271 Finish or Specify Finish on All A Ingersoll Rand T Series Service Manual 35 Security Technologies Trim Assemblies T561 Classroom Lock B Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number B Open Lever Outside See Page 46 47 Spindle Inside Passage Button 030703 000 30 E Lever Set Screw 030831 004 30 Spring Cage and Spindle Inside A30750 000 00 Passage Button F Closed Lever and Set Screw A30753 00X 6 Pin Cylinder A23161 05 Assembly Spindle 6 Pin Cylinder Outside A30905 060 00 Locking Spring Cage Q330 270 Non Locking Spring Cage Q330 271 Finish or Specify Finish on All Mounting Post 2 030715 000 30 M Deadiatch A98535 00D N 8 32 x 9 Combo Screw 024416 012 H Rose 030706 002 BB Spring Cage and Spindle A30910 060 00 Outside 6 Pin Cylinder aim Ingersoll Rand Security Technologies 36 T Series Service Manual Trim Assemblies 1571 Dormitory Lock Note Spring Cage components req
18. 81 Storeroom Lock Electrified Fail Secure EA Number Description MN 8 32 x Self Tap Screw e Revractorinsen Pa Retractor Spring 2 Spindle 1 Ear Outer Clutch Driver T Series Service Manual 25 Key Spindle STD 030718 000 30 Solenoid Fail Safe 031416 000 70 Call Out Number Description Part Number Push Acutator Electrified Lock 030711 001 30 Hub and Plate Assembly A31538 001 00 Electrified Special Nut V4 x 28 031511 000 30 030709 001 30 Modified Cable Tie Q001 088 70 Fillister Head 4 40 x Ys Screw 031515 004 30 Spindle Inside T851 T881 030733 002 55 Fillister Head 4 40 x Ys Screw Q001 087 Solenoid Mounting 031514 000 30 Push Rod Fail Safe 031513 001 60 Flanged Nut Inside Electrified 030726 007 30 LY Ingersoll Rand Security Technologies Chassis Assemblies 1881 Storeroom Lock Electrified Fail Secure IC Chassis Assembly T851 Key Spindle STD 030718 000 30 Flanged Nut Solenoid Fail Safe 031416 000 70 Push Acutator Electrified Lock 030711 001 30 Hub and Plate Assembly A31538 001 00 Electrified Special Nut Va x 28 031511 000 30 Clutch Spring Fail Safe 030709 001 30 Call Out Call Out Number Description Number Description Part Number Outer Mounting Plate 8 32 x Self Tap Screw WEN a 5 Hub and Housing Assembly 7 Retractor 8 _ Retractor Insert 2 a 2 10 i 12 13 ta E Fillister
19. E USED FOR DOORS THINNER THAN 19 45mm THICK FOR FUNCTIONS 1341 T351 T371 T381 T391 T561 8 1571 SEE STEPS 17 STANDARD CYLINDER OR 18 IC CORE FOR TIMING INSTRUCTIONS Set Screw ee SS Va 20 x Ya Q Mounting Screws No 4410 32 x 1 a SN Inner Lever P N Rose Outer Trim Assembly m Y Interchangeable Core Cylinder 2 y Inner Trim Assembly Flange Nut ee Inner Mounting Plate a e Spacer PR Spacer required for all a ine doors under 1 thick be oe N Q A o N Sars 9 Attaching Screws ety Y SR Combination A Wy Latch Assembly Spacer Spacer required for all door under 1 Zz Chassis Assembly y Outer Trim Assembly Y Standard Cylinder LEFT HAND REVERSE SHOWN DOOR HANDS DETERMINED FROM OUTSIDE OUTSIDE STEP 1 MARK DOOR High Edge Of Bevel Door Fold template on line indicated Place on HIGH EDGE of door bevel a Ag Position centerline of template on heightline suggested BSOS height is 38 965mm from floor SS Muy x A Locate and mark center for 2 8 54mm hole D Mark Latch Hole B Locate and mark positions for notches Caution Notches must be horizontal C Locate and mark center for two 2 e 8mm B Mark Notches O HANT thru bolt holes AS ar oR ORS 000 00 A A Mark 214 Hole W qN l iol D Locate and mark center for 1 25mm latch bolt hole n in door edge C Mark Thru Bolt Holes
20. FALCON T Series Service Manual Extra Heavy Duty Grade 1 Cylindrical Lever Lock Table of Contents Table of Contents IMTTOAUCRION coocccccnnnannnnnonnnnnnnnnnnnnn rn nn nn crecen iii Lock Assembly INdeX ccccesesereeeesneeeseeesenenseeeeeneees 1 Chassis ASSEMDIiCS ccceseceeeseeeeseeeeeeeeeneneeneneees 3 Trim ASSOMDIIiCS cceeeceeceeeeeeeeeeeeeeeseeeeeeeeeeeeeeenenes 27 Standard Cylinders ccssecccesecesseeeesseeeesseeseneeeees 41 Falcon Complete Standard Cylinders 41 Standard Cylinder Options oooocconnccccnncccconaccconanccon 41 Standard Cylinder Tailpieces 41 Cylinders coria ias 41 Competitor Keyway Compatibility 42 IC Cylinders camada ciclos 42 Falcon Complete IC Cylinders oooonncccnncccinnccccnncno 42 IG Cylinder Option S srine a 43 IC Cylinder Tailpieces 43 Competitor IC Compatibility oonocinnnnnnnnnncn o 43 Inserts and Spindles cccceccesseeeeseeeeeseeeeeseeeeeees 44 Inside Inserts and Spindles 44 Outside Inserts and Spindles ooonooccinnncnnnncicinncccon 45 QV ORS Sonn sooo cece ccs cet ese AAEE 46 Closed Levers oooooccccconoocccccononnnonncnnnnncnnccnnnnnnnccnnnnnos 46 A tian nite uacee eta atieed eet 46 SFIC IC LeverS oooooccccconoocnnnccononnnnnonononcnnconannnnnccnnnnnos 47 Spring Cage Replacement Kits oooococcnncccnnnccccncccccn 47 Latches and Accessories cccseteeeeeeeeeree
21. Head 4 40 x Screw 031515 004 30 Spindle Inside T851 T881 030733 002 55 Fillister Head 4 40 x Screw Q001 087 Solenoid Mounting 031514 000 30 Push Rod Fail Safe 031513 001 60 Flanged Nut Inside Electrified 030726 007 30 Modified Cable Tie Q001 088 70 4 2 3 5 7 10 12 13 14 15 T aim Ingersoll Rand Security Technologies 26 T Series Service Manual Trim Assemblies T101 Passage Latchset Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number Closed Lever Outside See Page 46 Mounting Post 2 030715 000 30 030831 004 30 Spring Latch A98535 000 030706 002 Spring Cage and Spindle A30749 000 00 Outside Passage Spindle Outside Passage A30906 000 00 Spindle Inside Passage Button 030703 000 30 Spring Cage and Spindle A30750 000 00 Inside Passage Button Non Locking Spring Cage Q330 271 Finish or Specify Finish on All Assembly A Ez LY Ingersoll Rand T Series Service Manual 27 Security Technologies Trim Assemblies T291 Privacy Hospital Lock Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Open Lever Outside See Page 46 Spring Cage and Spindle Inside A30750 000 00 Passage Button G Open Lever and Set Screw A30753 01X Tailpiece 6 pin IC As
22. Pin Standard Yale 6 Pin Standard Yale 7 Pin Standard Falcon 6 Pin and 7 Pin IC A31492 070 00 A31523 001 00 Falcon and Mono 6 Pin Standard A31523 060 00 Falcon 7 Pin Standard Medeco IC Schlage IC Corbin Russwin 6 Pin IC Corbin Russwin 7 Pin IC Yale IC Sargent IC E EN E a _ E Sa UN A31492 060 00 a i a E 3 EN E E E UU Sargent 6 Pin Standard E Insert and Spindle jasiess oo0 00 ASSA IC jasieas oor oo jassaic sf steaa oor oo aim Ingersoll Rand Security Technologies 44 T Series Service Manual Inserts and Spindles Outside Inserts and Spindles Description T351 Falcon 6 Pin and 7 Pin IC Falcon and Mono 6 Pin Standard Falcon 7 Pin Standard Falcon IG Falcon and Mono 6 Pin Standard Falcon 7 Pin Standard Medeco IC Schlage IC Corbin Russwin 6 Pin IC Corbin Russwin 7 Pin IC Yale IC Sargent IC Medeco IC Schlage IC Corbin Russwin IC Corbin Russwin 7 Pin IC Yale IC Sargent IC Sargent 6 Pin Standard Yale 6 Pin Standard Yale 7 Pin Standard Sargent 6 Pin Standard Yale 6 Pin Standard Yale 7 Pin Standard ASSA IC ASSA IC LY Ingersoll Rand T Series Service Manual 45 Security Technologies Levers Closed Levers A30753 00D xxx Inside Lever with Set Screw A31544 00D xxx Inside Lever with Set Screw for T851 T881 Functions 030744 000 xxx Standard Closed Lever A30753 00Q xxx Inside Lever with
23. Plate 030709 000 60 4 8 32 x Self Tap Screw 030716 001 30 5 Hub and Housing Assembly 0307 11 000 30 6 Spinde Slide Catch Spring 012107 001 60 7 Retractor 030722 000 30 8 Retractor nsert 2 030731 000 30 9 Retractor Spring 2 Key Spindle IC 030718 001 30 10 Retractor Spring Retainer 022104 000 30 11 Huband Plate Assembly 022133 000 50 12 HousingCase 030727 000 Cotter Pin 2 4 2 3 5 7 10 11 12 3 aim Ingersoll Rand Security Technologies 14 T Series Service Manual Chassis Assemblies 1521 Office Lock Member oemerpton Number Description 030726 000 30 030712 001 30 031533 006 30 030733 000 55 022106 002 55 022986 001 50 022108 001 60 T Series Service Manual Call Out Number Description Part Number Cotter Pin 2 002893 000 60 Inner Mounting Plate 030712 000 30 Spindle 1 Ear Outer 030732 005 30 Key Spindle STD 030718 000 30 030711 000 30 Clutch Spring 030709 000 60 Clutch Driver 030716 001 30 030727 000 A Ingersoll Rand Security Technologies Chassis Assemblies T521 Office Lock IC Nimoer poetes Number Description 4 8 32 x Self Tap Screw Hub and Housing Assembly e Spine Ps Retractorinsert a Retractor Serng _ aim Ingersoll Rand Security Technologies 16 Call Out Number Description Part Number 13 14 15 16 17 19 23 24 31 35 36 T Series Service Manua
24. Screws 10 32 x 1 Chassis Spindle STEP 6 INSTALL INNER LEVER A Position rose over inner trim assembly making sure rose detent engages groove in spindle assembly B Install lever handle and tighten set screw with hex key provided Stop Test operation to be sure latch bolt moves freely Do not force If lockset does not operate properly remove lockset from door and check door preparation and door thickness adjustment See Step 4 to re install chassis lt Inner Trim Assembly Rose Detent Ya 20 x Ya Set Screw Rose Inner Lever STEP 7 LOCATE AND INSTALL STRIKE A For wood jambs center strike latch opening over 1 25mm hole in jamb Trace outline around the strike on door jamb B Mortise door jamb to accommodate strike box and strike C Insert strike box if required and fasten strike to jamb with combination screws provided Caution Deadlocking plunger of latch bolt must not enter opening in strike plate Note When strike box is not used recess in jamb must be a minimum of e 14mm deep to allow latch bolt to extend to its full projection Mortise for dust box and strike Mortise for dust box and strike 6 eo Jamb i _ ANSI Dust Box _ ANSI Strike bra LA 12 Combination Screw A Jamb S Dust Box a ULA K Screw S _ _ T Strike q e Combination STEP 8 INSTRUCTIONS FOR REMOVING OUTSIDE TRIM A Remove the outside t
25. Service Manual Latches and Accessories A92321 00D A92330 000 A92330 00D 4 Radius Corner Deadlatch Square Corner Spring Latch Square Corner Deadlatch 12 Projection 2 Backset v Projection 2 Backset v2 Projection 2 Backset A92331 000 A92331 00D Ya Radius Corner Spring Latch Ys Radius Corner Deadlatch Y Projection 2 Backset 2 Projection 2 Backset Accessories ST O O A22161 005 00 A30775 000 00 Link for 5 Backset Thin Door Installation Kit For use with 2 backset latches For door thicknesses 1 1 except Y projection de Ingersoll Rand T Series Service Manual 49 Security Technologies Strike and Dust Boxes Strikes A A Q 005164 000 A05185 000 A05185 004 ANSI Strike Square Corner T Strike e Radius Corner T Strike Q001 049 Q001 048 Full Lip Square Corner Strike Full Lip 4 Radius Corner Strike Dust Boxes K510 066 PLA 012191 003 70 Q001 059 aim Ingersoll Rand Security Technologies 50 T Series Service Manual Preparation and Installation Installation Template For reference only DO NOT place on door for drilling FOLD HERE amp LACE ON HIGH FALCON ro Mark Center for 16 8mm Holes EDGE OF DOOR BEVEL T Series Use of Drill Fixture Mark Centerline of Latch for Lever Lock 030736 000 50 1 Correct Door Thickness Drill 1 25mm diameter hole Template Mark Cent r for alignment of 9 0 thru
26. Set Screw Ouantum A31544 00Q xxx Inside Lever with Set Screw for T851 T881 Functions Notes 1 Specify finish on end of part number ex 030740 000 626 Open Levers Notes 1 Specify finish on end of part number ex 030740 000 626 aim Ingersoll Rand Security Technologies 46 T Series Service Manual Levers SFIC IC Levers Avalon Notes 1 Specify finish on end of part number ex 030740 000 626 Spring Cage Replacement Kits Q330 270 Locking Spring Cage Q330 271 Non Locking Spring Cage Apply light film of M204 250 on surfaces with brush or equivalent Barrel or tumble with M204 250 to acheive approximately 015 040 film thickness A Ingersoll Rand T Series Service Manual 47 Security Technologies Latches and Accessories Grade 1 Latches A98535 000 A98535 00D A98538 000 Square Corner Spring Latch Square Corner Deadlatch e Radius Corner Spring Latch Ae Projection Ae Projection Ae Projection A98538 00D A98835 00D A98838 000 e Radius Corner Deadlatch Square Corner Deadlatch e Radius Corner Spring Latch Ae Projection Y Projection Y4 Projection Grade 2 Latches A92320 000 A92320 00D A92321 000 Square Corner Spring Latch Square Corner Deadlatch Va Radius Corner Spring Latch 12 Projection 2 Backset 2 Projection 2 Backset 12 Projection 2 Backset aim Ingersoll Rand Security Technologies 48 T Series
27. bly A31538 001 00 Electrified Special Nut V4 x 28 031511 000 30 030709 001 30 Modified Cable Tie Q001 088 70 Fillister Head 4 40 x Ys Screw 031515 004 30 Spindle Inside T851 T881 030733 002 55 Fillister Head 4 40 x Ys Screw Q001 087 Solenoid Mounting 031514 000 30 Push Rod Fail Safe 031513 001 60 Flanged Nut Inside Electrified 030726 007 30 LY Ingersoll Rand Security Technologies Chassis Assemblies T851 Storeroom Lock Electrified Fail Safe IC Chassis Assembly T851 Key Spindle STD 030718 000 30 Flanged Nut Solenoid Fail Safe 031416 000 70 Push Acutator Electrified Lock 030711 001 30 Hub and Plate Assembly A31538 001 00 Electrified Special Nut Va x 28 031511 000 30 Clutch Spring Fail Safe 030709 001 30 Call Out Call Out Number Description Number Description Part Number Outer Mounting Plate 8 32 x Self Tap Screw WEN a 5 Hub and Housing Assembly 7 Retractor 8 _ Retractor Insert 2 a 2 10 i 12 13 ta E Fillister Head 4 40 x Screw 031515 004 30 Spindle Inside T851 T881 030733 002 55 Fillister Head 4 40 x Screw Q001 087 Solenoid Mounting 031514 000 30 Push Rod Fail Safe 031513 001 60 Flanged Nut Inside Electrified 030726 007 30 Modified Cable Tie Q001 088 70 4 2 3 5 7 10 12 13 14 15 T aim Ingersoll Rand Security Technologies 24 T Series Service Manual Chassis Assemblies 18
28. enenes 48 LV iii ii 48 Grade 1 Lathe Saccoss 48 Grade 2 LaiCh S nieniu 48 ACCESSOS ai eigo aaa a a Raae 49 Strikes and Dust BOXES ccccescccsseeeeeseeeseeeeeneeeees 50 O 50 Ps dasaditnat desis tedeedenieans 50 Preparation and Installation cs ssccesseeeeeees 51 Installation Template oooonnnncccnnnnicccinnnaccccccnnnccancnnns 51 Tailpiece Installation 2 0 0 eeeeeeeeeeeeeeeeeeeeeenneeees 51 Installation INStrUCtIONS oooooccccnnnnncccoconccccnnncnnnnns 52 Spring Cage Replacement Installation 58 Warranty erenneren 59 T Series Service Manual de Ingersoll Rand Security Technologies Introduction Introduction This manual contains a complete listing of T Series Grade 1 cylindrical lock parts and assemblies manufactured by the Falcon Lock Company This edition lists components of T Series locks manufactured after July 2007 Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for replacement purposes In addition this manual provides general cylinder information many auxiliary components of the T Series cylindrical locks and installation instructions Standard Features Certifications ANSI A156 2 Series 4000 Grade 1 UL Listed for 3 hour fire door Latch 1 x 2 2 Square corner faceplate 1 housing diameter Y throw Strike Va x 47 ANSI Square corner no box Backset 29 4
29. er over outer chassis spindle iii y as shown Spacer A n Outer Mounting Plate C Re install outer mounting plate and flanged nut Using adjusting gage provided adjust flanged nut Spacer for proper door thickness as shown N Flanged Nut Chassis Assembly p D See Step 4 for chassis installation yA E Place second spacer over inner chassis spindle ae E before installing inner mounting plate and flanged nut Continue at Step 5 Outer Mounting Plate STEP 11 TO REMOVE ALL LEVERS WITH INTERCHANGEABLE CORE CYLINDERS A Insert control key into core and rotate 15 degrees clockwise Push Pull key to remove core B Insert screwdriver into Figure 8 core hole and into lever di retainer C Depress retainer and slide lever off spindle TO RE INSTALL LEVER D Slide lever over spindle and push on over retainer E Pull on lever to be sure retainer engaged lever F Re install core with tailpiece pushed into core id aaa STEP 12 IC CORE AND TAILPIECE 6 Pin Core ga S A 7 Pin Core Be certain to use correct tailpiece with core Six pin cores should only use the 6P tailpiece Seven pin cores should only use the 7P tailpiece T Series Service Manual 55 LY Ingersoll Rand Security Technologies STEP 13 TO REMOVE ALL CYLINDER LEVERS Except Interchangeable Core A Insert key and rotate clockwise approximately 60 degrees B Depress lever retainer with tool provided C Slide lever off spindle TO RE
30. es T501 Entry Lock 8 32 x Self Tap Screw Cotter Pin 2 T Series Service Manual 11 Call Out Number Description Part Number Inner Mounting Plate 030712 000 30 030709 000 60 030716 001 30 030718 000 30 030711 000 30 Spindle 1 Ear Outer 030732 005 30 012107 001 60 022134 000 50 030722 000 30 030731 000 30 030728 000 022104 000 30 A Ingersoll Rand Security Technologies Chassis Assemblies T501 Entry Lock IC Er Number Description o 2 3 4 8 32 x Self Tap Screw 5 Hub and Housing Assembly e Spine 7 z rerractor i O e Retractorinsert o Retractor Serng 0 Retractor Spring Retainer 11 Hub and Plate Assembly 12 HousingCase 4 2 3 5 7 10 11 12 3 aim Ingersoll Rand Security Technologies 12 himeer oesenpnon Number Description Slide Catch Spring Key Spindle IC Short Slide Catch T Series Service Manual Chassis Assemblies T511 Entry Office Lock 8 32 x Self Tap Screw Cotter Pin 2 T Series Service Manual 13 Call Out Number Description Part Number 012107 001 60 030722 000 30 030731 000 30 022104 000 30 022133 000 50 030727 000 A Ingersoll Rand Security Technologies Chassis Assemblies T511 Entry Office Lock IC Call Out Call Out Number Description Number Description Part Number 2 Flanged Nut 030732 005 30 3 Outer Mounting
31. ity Technologies Chassis Assemblies T291 T301 Privacy Hospital Lock Er Number Description o 2 3 4 8 32 x Self Tap Screw 5 Hub and Housing Assembly e Spine 7 z rerractor i O e Retractorinsert o Retractor Serng 0 Retractor Spring Retainer 11 Hub and Plate Assembly 12 HousingCase 4 2 3 5 7 10 11 12 3 aim Ingersoll Rand Security Technologies 030711 000 30 Call Out Number Description Part Number 022105 000 30 012107 001 60 022134 000 50 030722 000 30 030731 000 80 030728 000 T Series Service Manual Chassis Assemblies T351 Closet Lock E Tot EE oro ne Number Description Number Description Part Number o RevactorSprng oa2t08 00r 60 4 8 32x Self Tap Screw E Spindle Inner Mounting Plate 030712 000 30 Hub and Housing Assembly Cotter Pin 2 002893 000 60 Key Spindle Assembly STD____ A30780 000 30 Retractor Insert 2 LY Ingersoll Rand 5 Security Technologies T Series Service Manual Chassis Assemblies T351 Closet Lock IC Call Out Number Description Part Number Chassis Assembly T351 T561 A30758 001 00 IC 4 8 32 x Self Tap Screw 6 Spinde _ o3o733 000 55 e Reracior nsen 022986 001 50 aim Ingersoll Rand Security Technologies Call Out Number Description Part Number a Retractor Spring 2 022108 001 60 in 2 Retractor Spring Retainer
32. l Chassis Assemblies 1561 Classroom Lock Call Out Call Out Number Description Part Number Number Description Part Number 030712 001 30 4 18 32x Self Tap Screw 031533 006 30 8 A30746 000 00 030733 000 55 022106 002 55 Key Spindle Assembly STD 022986 001 50 LY Ingersoll Rand T Series Service Manual 17 Security Technologies Chassis Assemblies T561 Classroom Lock IC Call Out Number Description Part Number Chassis Assembly T351 T561 A30758 001 00 IC 8 32 x Self Tap Screw lt i mas rere noni fone aim Ingersoll Rand Security Technologies 18 Call Out Number Description Part Number Retractor Spring 2 022108 001 60 Retractor Spring Retainer 022112 000 30 Hub and Plate Assembly A30747 000 00 022114 000 30 Cotter Pin 2 002893 000 60 Inner Mounting Plate 030712 000 30 Key Spindle Assembly IC A30780 001 30 T Series Service Manual Chassis Assemblies 1571 Dormitory Lock Member Demerpton Number Description mear veserpuon Number Description Retractor Insert 2 Retractor Spring 2 Retractor Spring Retainer Hub and Plate Assembly Dogging Bar 030722 000 30 Push Turn Button Mount 030731 000 30 Push Button Cap 030728 000 Key Spindle Assembly T571 A30915 000 00 STD Finish or Specify Finish on All aa pe spine 3 E LY Ingersoll Rand T Series Service Manual 19 Security Technologies Chassis Assemblies
33. lcon has the authority to increase or alter the obligations of this limited warranty Note Should the Product be considered a consumer product as may be covered by the Magnuson Moss Federal Warranty Act please be advised that 1 Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not fully apply and 2 This warranty gives specific legal rights and a user may have rights which may vary from state to state PRODUCT EXCEPTION WARRANTY OHC100A CONCEALED CLOSERS 5 YEARS ELECTRONICS ELECTRIFIED 1 YEAR WARRANTY INFORMATION www falcon ingersollrand com 121 West Railroad Avenue Princeton Il 61356 TR Ingersoll Rand Security Technologies Ingersoll Rand s Security Technologies Sector is a leading global provider of products and services that make environments safe secure and productive The Sector s market leading products include electronic and biometric access control systems time and attendance and personnel scheduling systems mechanical locks and portable security door closers and exit devices steel doors and frames architectural hardware and technologies and services for global security markets 800 847 1864 www falcon ingersollrand com 2008 Ingersoll Rand Company FA 5439 Rev 12 08 Printed in U S A
34. m Lock Electrified Fail Secure Key retracts latch when button turned Outside lever locked or unlocked by key Locked or unlocked by key When locked by key it can only be unlocked by key Lever is fixed Entrance by key only Lever is continuously locked electrically Unlocked by switch or power failure When locked key retracts latch Lever is continuously locked mechanically until unlocked by electric current When locked key retracts latch NOTE Any function with deadlatch locks latchbolt when door is closed am Ingersoll Rand Security Technologies Loj Lay Loi gt 4opl Lad Lad Turning button locks outside lever until manually unlocked Inside always free for immediate egress Inside lever is always unlocked and always free for immediate egress Push button locks outside lever Turning lever or closing door releases button Inside lever is always unlocked and is always free for immediate egress Inside lever is always unlocked and is always free for immediate egress Inside lever is always unlocked and is always free for immediate egress Inside lever is always unlocked and is always free for immediate egress T Series Service Manual Chassis Assemblies T101 Passage Latchset Call Out Number Description Part Number T Series Service Manual Call Out Number Description Part Number 10 11 12 13 4 LY Ingersoll Rand Secur
35. n pushed and turned Lever is unlocked with key when push button is pushed NOTE Any function with deadlatch locks latchbolt when door is closed T Series Service Manual Lever is always unlocked and is always free for immediate egress Push button locks outside lever Turning inside lever or closing door releases button Inside lever is always free for immediate egress Push button locks outside lever Turning inside lever or closing door releases button Inside lever is always free for immediate egress Knurled knob free for immediate egress unless outside lever locked with key Key locks or unlocks outside lever Inside lever is always unlocked and is always free for immediate egress Lever is fixed Exit by key only Push button locks outside lever Turning inside lever releases button Inside lever is always free for immediate egress Turn push button pushing and turning button locks outside lever until manually unlocked Push button pushing button locks outside lever until unlocked by turning inside lever Inside always free for immediate egress LY Ingersoll Rand Security Technologies Lock Assembly Index Function FALCON DESCRIPTION ANSI A156 2 1996 Series 4000 Grade 1 OUTSIDE FUNCTION INSIDE FUNCTION Trim Chassis T521 Office Lock Classroom Lock Dormitory Lock Storeroom Lock Storeroom Lock Electrified Fail Safe Storeroo
36. oth sides to center Note Drill guide replacement is recommended after 10 door preparations A 2 1 8 54mm Thru hole O A 5 16 8mm Thru hole 16 8mm Latch Unit B 1 25mm Hole Latch Bolt Bevel Use faceplate as pattern for mortise Backset Locator PIN 030736 000 70 STEP 3 INSTALL CHASSIS AND OUTER TRIM ASSEMBLY Note For ease of installation lock should be in the unlocked position Slide chassis assembly into door from outside making sure that lock housing engages latch prongs Retractor must also engage latch tail Important Chassis assembly must be positioned in center of door for proper operation STEP 4 INSTALL INNER MOUNTING PLATE A Place inner mounting plate onto chassis assembly making sure that plate tabs engage horizontal notches in door B Position flanged nut over chassis assembly and tighten securely with hex wrench provided T Series Service Manual 53 Lock Housing A Latch Prong Latch Tail va oe Retractor Latch Case Chassis Assembly Flanged Nut Black Hex Wrench NX LY Ingersoll Rand Security Technologies STEP 5 INSTALL INNER TRIM ASSEMBLY Slide inner trim assembly over chassis spindle Thru posts will engage inner trim asembly on 1 45mm thick doors Secure to door with two 10 32 x 1 machine screws provided Thru Post Thru Post Inner Trim Asssembly Mounting
37. rim retaining screw A B Slide the outside trim B from the chassis assembly C See Step 9 for chassis adjustment procedure or Step 10 for spacer installation D Slide the outside trim B onto the chassis E Replace the outside trim retaining screw A aim Ingersoll Rand Security Technologies 54 T Series Service Manual STEP 9 ADJUST LOCK FOR DOOR THICKNESS Lock is factory packed preadjusted for 1 45mm doors unless ordered special E aer m Fie i vena as it Sen A Place template provided against retractor housing to find E f i theme a epa marking for door thickness B If adjustment is necessary use hex wrench provided o and rotate flanged nut counterclockwise to adjust Button Mount Legs Again use template markings to measure adjustment before installing lock on door Hint Three full turns of nut equals Ys 3mm adjustment LE G Pinch button mount legs together and move cap to desired position D Flanged Nut 214 2 1 Black Hex Wrench 57mm 51mm 45mm STEP 10 INSTALLING SPACER FOR DOORS THINNER Inner Mounting Plate F anged Nut THAN 194 45mm N A Remove flanged nut with blakc hex wrench SES AM pro vided along with outer mounting plate ES ee cane itt B Place on spac
38. sembly ON 8 32 x Ya Combo Screw O Spindle inside Passage Button_ 030703 000 30 Spindle Outside Button Button T291 Outside Non Locking Spring Cage E H Spring Cage and Spindle Outside Button K pS L Finish or Specify Finish on All aim Ingersoll Rand Security Technologies 28 T Series Service Manual Trim Assemblies T301 Privacy Lock Note Spring Cage components require lubrication See page 47 for specifications Call Out Number Description Part Number Open Lever Outside See Page 46 E LeversetScrew 030831 004 30 G Open Lever and Set Screw A30753 01X Assembly Mounting Post 2 030715 000 30 Spring Latch A98535 000 oN 8 32 x Y Combo Screw 024416 012 O Spindle Inside Passage Button 030703 000 30 E H 030706 002 K L T Series Service Manual Call Out Number Description Part Number Spring Cage and Spindle Inside A30750 000 00 Passage Button Emergency Release Cap 030654 000 Tailpiece 6 pin IC 030739 000 30 Spring Cage and Spindle A30796 000 00 Outside Button Spindle Outside Button A30905 000 00 Q330 271 E Non Locking Spring Cage Finish or Specify Finish on All A Ingersoll Rand Security Technologies Trim Assemblies T351 Closet Lock Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number
39. uire lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number Open Lever Outside See Page 46 47 Spindle Inside Passage Button 030703 000 30 Lever Set Screw 030831 004 30 Spring Cage and Spindle Inside A30750 000 00 Passage Button Open Lever and Set Screw A30753 01X 6 Pin Cylinder A23161 05 Assembly Spindle 6 Pin Cylinder Outside A30905 060 00 Locking Spring Cage Q330 270 Non Locking Spring Cage Q330 271 Finish or Specify Finish on All Mounting Post 2 030715 000 30 Deadlatch A98535 00D 8 32 x Ya Combo Screw 024416 012 Na H Rose 030706 002 BB Spring Cage and Spindle A30910 060 00 Outside 6 Pin Cylinder on aim Ingersoll Rand T Series Service Manual 37 Security Technologies Trim Assemblies T581 Storeroom Lock Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number B Open Lever Outside See Page 46 47 Spindle Inside Passage Button 030703 000 30 E Lever Set Screw 030831 004 30 Spring Cage and Spindle Inside A30750 000 00 Passage Button F Closed Lever and Set Screw A30753 00X 6 Pin Cylinder A23161 05 Assembly l l Spring Cage Outside T411 A30749 060 00 F581 Locking Spring Cage Q330 270 Non Locking Spring Cage Q330 271 Finish or Specify Finish on All Mounting Post 2 030715 000 30
40. y Technologies Trim Assemblies 1411 Asylum Lock Call Out Call Out Number Description Part Number Number Description Part Number B Open Lever Outside Spindle Outside 6 Pin Cylinder A30905 060 00 H Rose FF pring Cage and Spindle Inside A31523 060 00 6 Pin Cylinder T411 K Mounting Post 2 GG Spring Cage and Spindle A30749 060 00 Outside 6 Pin Cylinder T411 T581 EE M Deadlatch A98535 00D EE ON 8 32 x Ya Combo Screw 024416 012 MM Locking Spring Cage Q330 270 6 Pin Cylinder A23161 05 Spindle Inside 6 Pin Cylinder 030906 060 00 Finish or Specify Finish on All aim Ingersoll Rand Security Technologies 32 T Series Service Manual Trim Assemblies T501 Entry Lock Note Spring Cage components require lubrication See page 47 for specifications Call Out Call Out Number Description Part Number Number Description Part Number Open Lever Outside See Page 46 47 Spindle Inside Passage Button 030703 000 30 Lever Set Screw 030831 004 30 Spring Cage and Spindle Inside A30750 000 00 Passage Button Open Lever and Set Screw A30753 01X 6 Pin Cylinder A23161 05 Assembly Spindle 6 Pin Cylinder Outside A30905 060 00 Locking Spring Cage Q330 270 Non Locking Spring Cage Q330 271 Finish or Specify Finish on All Mounting Post 2 030715 000 30 Deadlatch A98535 00D 8 32 x Ya Combo Screw 024416 012 Na H Rose 030706 002 BB Spring Cage and Spindle A309
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