Home

tm7-30 series power mulcher safety, operation, parts & service manual

1. 4 E 4 6 NU s r ii 5 gt lt 2 RE i dh 5 4 B MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ITEM a N 6 1 6 2 6 3 6 4 10 10 10 11 MANUAL 33000900 PART NUMBER 30711000 BL6030 01 KE9003 10 BE0260 01 BE0342 01 83271030 CH0642 43 83271010 FA2126 20 FA2241 04 83271040 CH0642 44 CH0643 21 CH0642 42 832711020 CO8446 30 8513 10 CO8514 10 FA0724 40 PARTS LISTINGS amp SCHEMATICS PAGE 59 DRIVE TRAIN PARTS LISTING DESCRIPTION BEATER SHAFT BLOWER WHEEL KEY 3 8 x 4 BER SHAFT PILLOW BLOCK BEARING SIDE PLATE FLANGE BEARING FLAIL CHAIN STATION 3 LINK CHAIN ONLY 3 LINK GRADE 70 BRACKET ONLY 75 20 x 2 HHCS 72 20 NYLON INSERT NUT FLAIL CHAIN STATION 4 LINK CHAIN ONLY 4 LINK GRADE 70 OPTIONAL FLAIL KNIVE KIT CHAIN ONLY 2 LINK GRADE 70 INCLUDES KNIVES ATTACH HDWR CHAINS BRKTS DRIVE COUPLING ASSEMBLY S S 50 REF pg 56 32 DRIVE COUPLING ASSEMBLY F W 124273 REF pg 56 33 DRIVE COUPLING ASSEMBLY F W 50 REF pg 57 32 ALIGNMENT LOCK RIVET 3 8 DRIVE REINCO INC 1998 QTY 2 2 NN OPT OPT REVISED 3 98 PAGE 60 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL H
2. saa PAGE 28 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL MAINTENANCE OVERVIEW The life of your equipment investment relates directly to the care you give it By following the recommendations below your new Power Mulcher should last many years GENERAL SAFETY BEARINGS BEATER CHAINS A MANUAL 33000900 BASIC Keep your machine clean Inspect beater chains drive coupling engine oil and air cleaner before and after each use Remove all dirt and chaff from the engine with a brush Pay particular attention to the engine air intake at the flywheel shroud cover Perform a daily inspection of the machine from a safety viewpoint Replace safety decals when worn faded or damaged DRIVE TRAIN The most common error committed by the casual operator is over lubrication of bearings A shot or two of grease Fiske Lubri plate 930 AA or equivalent every 100 hours is adequate Periodically check locking collar set screws for tightness The position of the beater chain station nearest the blower inlet will determine stalk length Moving closer to the blower will shorten the stalks Positioning too close to the inlet however will act as a restriction in getting mulch to the blower When processing coarse or green mulch or salt hay a series of cutting knives should be installed in lieu of the center station These are available in sets with two link chains part no 83271120
3. ON 2 zx 2 XS X 143 Sa Mo d Bw o o c c 2c c c c c An Qo BR PO A REVISED 3 98 a XS IA 1S SseAnn ARX L PAGE 56 REINCO TM7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL LOWER UNIT F3L 1011 ENGINE gt O 99989889 N a 4 Fes 2 1 7 T 7 7 2 2 pw j 202 r UJ 2 1 27 1 7 j 4 gt 7 i 220 p MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ITEM N N gt 0 3 O ON O 0 N 20 1 20 2 20 3 20 4 20 5 20 6 20 7 21 22 23 24 25 26 27 28 29 30 LOWER UNIT F3L 1011 ENGINE PART NUMBER 30381000 30601000 30501000 30892040 30341070 31651000 30101100 HA7150 01 30801000 BA8802 01 31471010 BA8808 01 FA1241 03 FA0320 03 BA8806 01 BA8850 01 BA8807 01 510901 05 EL2101 50 32512000 TA6036 00 TA6036 01 FA1241 03 FA0330 03 HO7303 11 HO7301 81 TA2010 12 EN3103 00 EN3103 03 30392090 IN3601 00 30391030 30391010 CO6210 00
4. MULCHING Your new Power Mulcher Model TM7 30 will accept flakes or slabs of mulch for thrashing and blowing The opening has been limited to 8 in height to minimize potential overloading A bale placed on the load tray must first be untied and the wire or twine removed to prevent from being engorged by the machine The placement operator simply separates a flake from the untied bale and allows the blower suction to draw the mulch into the drum An ideal flake thickness of dry mulch material is about 4 to 5 inches The TM7 30 as equipped with standard flailing chain stations can blow mulch strands uniformly at distances 60 to 65 feet in calm air This may vary slightly depending on bale moisture content and the degree of decomposition This unit is rated at 5 tons per hour Dry bales with a count of 40 to the ton would require 200 bales for this coverage equating to blowing ten bales every three minutes Conversely oversized or wet bales weighing as much as 100 pounds may require two minutes or more for processing In practical terms the machine can distribute mulch at higher outputs depending on the grade quality moisture content and age Clean mulch will be thrashed and blown faster than will old moldy or mulch infused with foreign objects Similarly hay characteristically will not mulch as quickly as straw Every load of mulch varies one way or another and requires some human or mechanical adjustment The machine is not programmed
5. MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 72 REINCO TM7 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 REINCO INC 1998 REVISED 3 98 REINCO TM7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL PAGE 73 NOTES MANUAL 33000900 REINCO INC 1998 REVISED 3 98 prm s PAGE 74 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL NOTES MANUAL 33000900 REINCO INC 1998 REVISED 3 98 bz i REINCO TM7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL PAGE 75 MANUAL 33000900 REINCO INC 1998 REVISED 3 98
6. PAGE 67 7 30 TRAILER COMPONENTS HITCH COMPONENTS DESCRIPTION COUPLER 2 BALL ADJUSTABLE EYE 3 LUNETTE ADJUSTABLE COUPLER 2 BALL 5 POSITION MOUNTING CHANNEL GUSSET BOLT amp NUT KIT COUPLER 2 BALL HYDR SURGE ACTUATOR COUPLER 3 EYE HYDR SURGE ACTUATOR SAFETY CHAIN W HOOKS SWIVEL JACK 1000 JACK LOCKRING FENDER TRAILER WIRING HARNESS CONNECTOR PLUG 6 COND CONNECTOR SOCKET 6 COND LIGHTING COMPONENTS TAIL LAMP COMBINATION TAIL LAMP DIRECTIONAL LICENSE PLATE LAMP BRACKET MARKER LAMP RED REAR MARKER LAMP AMBER FWD MARKER LAMP BAR 3 RED LIGHT BAR BRACKET REFLECTOR RED TRAILER RELATED PARTS SIDE RAILING ENGINE GUARD RAILING TRAY SUPPORT RAILING FEED TRAY FIXED FEED TRAY ADAPTER U CLAMP FEED TRAY SLIDING TRAY LOCK BAR HAIR PIN COTTER BREAK AWAY SWITCH BRAKE CONTROLLER 12V ELEC 2030 REINCO INC 1998 QTY OPT OPT OPT OPT gt N gt N N N gt a Na OPT OPT REVISED 3 98 x XL PAGE 68 REINCO TM7 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL OPTIONAL EMULSION SPRAY SYSTEM MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ITEM ON O Q N 2n N O 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
7. Reinco TM7 30 SERIES POWER MULCHER SAFETY OPERATION PARTS amp SERVICE MANUAL REINCO INC TOLL FREE 800 526 7687 PO BOX 512 PHONE 908 755 0921 PLAINFIELD NJ 07061 0512 FAX 908 755 6379 www reinco com sales reinco com NOTICE Every attempt has been made to make this manual complete accurate and up to date However all Information contained herein 18 subject to change due to updates and design modifications All inquiries concerning this manual should be directed to REINCO INC CAUTION The following information 18 IMPORTANT to the HEALTH and SAFETY of your employees Please READ take ACTION and FILE this document for future reference Ask for additional copies if required Study this manual carefully before attempting to operate the machinery This safety alert symbol is used to call your attention to instructions concerning your personal safety Federal law requires you to explain the safety and operating instructions furnished with this machine to all employees before they are allowed to operate the machine These instructions must be repeated to the employees at the beginning of each season Be sure to observe and follow these instructions for you and your employee s safety This symbol is used to draw attention to those operational and maintenance instructions we consider important to insure long trouble free operation of this machine CALIFORNIA PROPOSITION 65 WARNING DIESEL ENGINE EXHAUST AND SOME
8. Return part s to REINCO Inc freight prepaid A copy of the return authorization should accompany the shipment 4 SUBMIT Claims submitted for warranty consideration will require copies of notification replacement part s invoice s and time record Work Order Copies of any additional correspondence with regard to the particular claim should be submitted as well REINCO s obligation under the terms of the warranty shall be limited to replacement or credit for the part s On request parts must be returned for inspection Related labor must be considered fair and reasonable regarding work performed A work order time record will be required to substantiate and validate labor reimbursement requests Claims submitted which upon review are determined to be the responsibility of third parties will be returned with instruction for forwarding to those parties Claims submitted for warranty consideration must be forwarded to REINCO for review within 30 days of the date of claim or the claim will be considered invalid and void Settlement of any claim will require that any prior claims or adjustments are settled MANUAL 33000900 REINCO INC 1998 REVISED 3 98 MAINTENANCE amp SERVICE PAGE 27 WARRANTY The following warranty statement is provided to illustrate Reinco s typical Warranty To the extent that there may be inconsistencies between this statement and that provided by the order Terms and Conditions the order Terms and Co
9. hands fingers or any other part of the body that is in the work area when the machine is activated Additionally the discharge from the blower is capable of blowing mulch in excess of 100 feet on some models The machine s discharge is powerful enough to dislodge pebbles stones or other debris which may cause eye injury The person responsible for activating the machine is the boom operator It is his responsibility to see not only that his own body is clear of the work area and all moving parts but that his co workers are clear also and are entirely visible in a safe location before activating the machine During set up maintenance or other work on the machine which requires manipulation within the beater drum fan housing boom feed tray engine or other work area the key should be removed from the machine and battery disconnected WEAR PROTECTIVE CLOTHING a Protect your eyes from blowing chaff as well as rocks and other foreign debris found in mulch bales Use approved impact resistant eye wear As the conditions dictate the use of respirators to protect you from inhaling nuisance dust is recommended Construction equipment is noisy Prolonged exposure to loud noise can cause impairment or loss of hearing Use approved ear protection to control this hazard Reflective gear and hard hats may also be necessary depending on your job site PRACTICE WORK AREA SAFETY RULES The location of your job site will dema
10. 39 OPTIONAL EMULSION SPRAY SYSTEM PART NUMBER PU5443 00 31101110 5 2100 20 9001 01 5802 01 CL8005 00 KE9001 05 31101060 31101080 31101040 BE0225 02 31101020 31101021 HA7160 06 31101121 31101122 31111001 31111002 30102020 517101 00 517101 01 12882 57 12714 10 17871 01 12853 14 17873 06 13830 14 12853 10 12710 14 17869 00 VA5310 00 13815 80 815 81 815 82 2851 03 31291010 HO7770 53 31291020 HO7771 10 MANUAL 33000900 PARTS LISTINGS amp SCHEMATICS PAGE 69 DESCRIPTION EMULSION PUMP VIKING GG4195 PUMP BASE SHEAVE 5 PITCH KEY 3 16 x 1 BES BELT 46 46 1 CLUTCH XB4 3 4 KEY x 2 BES CLUTCH GUARD BELT GUARD PIVOT LEVER BEARING 1 PB ACTUATING LEVER SKID ACTUATING LEVER TRAILER ROLL PIN x 1 5 8 PICKUP TUBE ASSEMBLY PICKUP TUBE HOLDER BOOM SPRAY PIPE 16 SKID BOOM SPRAY PIPE 28 TRAILER SPRAY NOZZLE ASSEMBLY STRAINER 1 WYE ELEMENT REDUCING TEE 1 x1 x 1 REDUCING BUSHING 1 x 1 NIPPLE 1 SHORT HVY ELBOW 90 172 x STREET BMI NIPPLE 1 TBE 172 BRASS ELBOW 90 1 x STREET BMI REDUCING BUSHING 1 x 1 2 NIPPLE 77 x CLOSE VALVE 75 3 PORT GARDEN HOSE ADAPTER CAP GARDEN HOSE WASHER ELBOW 45 3 8 BMI DISCHARGE HOSE 3 8 x 6 SWIVEL CONNECTOR x 3 8 FM SUCTION PICKUP HOSE 1 x 7 6 SWIVEL CONNECTOR 1 M x 1 FM REINCO INC 1998 QTY N
11. Check that all fasteners are securely torqued 9 Replace coupling guard and bearing end shaft guard MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 36 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL DRIVE COUPLING ALIGNMENT SERIES X02 COUPLINGS When aligning the coupling it is important that the centerline of the driven shaft be true to the centerline of the engine shaft Wear on the flex element due to the axial and radial misalignments will be avoided with proper alignment COUPLING SHOULD BE ALIGNED WITHIN 010 PARALLEL AND 5 ANGULAR 1 To check PARALLEL drive coupling alignment use a notched straight edge notch should be sufficient to clear the center member and a feeler gauge Place the straight edge across the two coupling flanges and measure the maximum offset at various points around the periphery of the coupling without rotating the coupling If the maximum offset exceeds 010 realign the shafts 2 9 To check ANGULAR drive coupling alignment a micrometer or caliper must be used Measure from the outside of one flange to the outside of the other at intervals around the periphery of the coupling Determine the maximum and minimum dimensions without rotating the coupling The difference between the maximum and minimum must not exceed 5 If correction is required be sure to recheck the parallel alignment 3 In the field the angular measurements may be approximated with a tape or rul
12. It has a fixed tongue safety chains and top wind screw jack and foot pad A 2 ball type hitch is supplied standard An optional adjustable lunette eye hitch is also available The skid and trailer mounted units are similar with the exception of the discharge boom length and the load tray assembly Either of the above models may be equipped with an optional emulsion spray system which allows simultaneously blowing hay and coating the mulch with emulsified asphalt or other liquefied tacking material Machines equipped with this option are designated as TM7 30A or TM7 30XA UNPACKING The TM7 30 Series Power Mulcher is normally shipped unpacked on a flat bed truck Some units however are shipped palletized or crated to accommodate other methods of transport If it is received in the original factory packaging your new Power Mulcher Model TM7 30 may require some light assembly 1 Remove the banding straps by cutting with a pair of snips Pull the cardboard from the pallet and remove the outer packaging 2 9 Assemble the discharge boom assembly Ref pg 44 47 3 Locate the lifting loop and lift the unit from the pallet with a hoist and sling 4 Place the machine an open area suitable for inspection MANUAL 33000900 REINCO INC 1998 REVISED 3 98 OPERATION PAGE 15 ASSEMBLY The TM7 30 Series Power Mulcher is normally shipped fully assembled Look the machine over to insure that all items appear to be install
13. Some of the following commentary may appear to be obvious but at the expense of being repetitive or assuming certain basics this will serve as a guide for both owners and operators not acquainted with mulching procedures as well as providing instructions on the detailed operation of your new unit This manual is provided to ship with new units manufactured at the date of this document s revision It is also supplied as a reference guide for units of similar construction manufactured under prior designs Some parts options engines etc may not be or may not have been available at the time of production of your machine Contact REINCO for cost and availability of any requested upgrades aj All references made to engines apply to the Wis Con W4 1770 engine only Owners of equipment with other power plants should consult the appropriate engine manufacturer s literature for applicable detailed information We at REINCO welcome this opportunity to be of service to you and wish to express our appreciation for the confidence extended by your selection of REINCO mulching and seeding equipment WHAT IS MULCHING From a horticultural point of view mulch can cover a wide variety of organic materials Pine bark wood chips pine straw peat and hay or straw are typical At REINCO our concern has been with the processing of the last two products in a useful productive form Reinco Power Mulchers process rectangular bales After removin
14. gas engine which drives an in line beater blower shaft The engine blower housing with lift ring and beater drum are mounted to a fabricated steel frame A rectangular discharge boom and elbow assembly are mounted to the outlet side of the blower housing and allow the operator to direct the placement of mulch transit A bale placed on the load tray must first be untied and the wire or twine removed to prevent it from 0 Mulch is fed to the beater drum via a removable feed tray that can be folded for storage when the unit is in being draw into the machine Care should be used to avoid entangling one s fingers in the baling twine 7 opening from the load tray to the beater drum has purposely been limited in height to prevent overloading j An ideal flake thickness of dry mulch material is about 4 to 5 inches Thrashing and debaling of the mulch flakes in the beater drum is accomplished by a series of beater chain stations Air drawn into the beater drum by the blower sucks the thrashed stalks and strands through the beater drum and convey them under high static pressure and volume through the discharge boom An engine instrument control panel is mounted on the engine cowl The panel includes ammeter hour meter keyed ignition and choke control Discharge distance is controlled by adjusting the engine speed with the throttle mounted within easy reach of the operator Model TM7 30X is a single axle trailer mounted unit
15. material will abrade the leading edges of the paddles When they begin to feather and bend back replace the wheel Rocks and other foreign matter found in some mulch bales may also cause bending of the wheel blades which may produce a noticeable vibration 21 The drive coupling connects the engine to the blower shaft Coupling misalignment will cause vibration Realign immediately should this occur 22 Secure the discharge boom latch before transporting the machine 23 The Power Mulcher is not a passenger vehicle Never board the machine while moving from site to site 24 Make sure all towing systems are operational and in good order 25 Never attempt to hitch machine without using leveling jack 26 9 It is imperative that common sense and good judgment be employed when operating this machine MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 12 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 REINCO INC 1998 REVISED 3 98 r SAFETY 13 REINCO MODEL TM7 30 POWER MULCHER OPERATION MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 14 REINCO TM7 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL MACHINE IN GENERAL The TM7 30 Series POWER MULCHER is a self contained portable machine designed to thrash hay or straw into short uniform lengths and then blow the mulch strands at distances up to 60 feet The Model TM7 30 is powered by a heavy duty air cooled
16. 10 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL Engine exhaust gases contain poisonous carbon monoxide Never run engine in an enclosed area Avoid inhaling exhaust fumes Avoid accidental starts which could cause injury to yourself or fellow workers Remove the ignition key Disconnect and ground the spark plug wire on one and two cylinder gas units On electric start units disconnect the battery cables Always remove the ground cable first Refer to the engine manufacturer s operation and safety manuals for more detailed information ENGINE SPEED IS IMPORTANT Never tamper with the governor components settings to increase the maximum speed The components used to build the Power Mulcher are designed to operate at a specific maximum speed Severe personal injury and damage to the Power Mulcher can result at speeds set above the maximum A rotation unbalance of any sort will become obvious in the form of vibration Vibration is an important warning sign of impending mechanical failure Notify your supervisor of any unusual vibrations or noises at the onset TRAILERED UNIT CONCERNS The machine s frame should be level for towing as well as boom operator safety The hitch should be located so that the truck bed overhang will not interfere with the load tray Provide adequate set back from the vehicle chassis frame so that jack knifing when backing up will not damage machine Provide for securing the safety chains
17. 6 5 Loosen bearing and or engine bolts as required to shim to correct the alignment Torque the bearing and engine fasteners then repeat step 4 6 Check to insure that all fasteners are securely torqued MANUAL 33000900 REINCO INC 1998 REVISED 3 98 MAINTENANCE amp SERVICE PAGE 37 MULCH LENGTH AND BEATER CHAIN ADJUSTMENT Pairs of steel clamps secure the chains to the beater shaft by means of 12 bolts The chains are of alloy steel casehardened and mounted in pairs of four link stations The first is mounted 4 from the beater drum end sheet The other two are 6 apart Each station is set 120 from one another as viewed from the open end of the shaft j c NM ok The position of the chain on the beater shaft will determine the stalk length of the discharged mulch The station nearest the blower inlet A will determine stalk length Moving closer to the blower will To shorten the stalks Positioning too close to the inlet however will act as a restriction in getting mulch to the blower The furthest station 9 B will regulate the make up air to the blower One or both of the stations farthest from the blower inlet may not be required B A depending on the mulch With very dry and old material these may be completely removed Chains do wear Scheduled inspection should be made after every 40 hours as routine If wet moldy mulch is used insp
18. ALT 2 2 ALT 2 0 3 2 2 2 Nl REVISED 3 98 PAGE 70 REINCO TM7 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL 7 30 TACKING SYSTEM PUMP PARTS d N h b 4 3 ITEM PART NUMBER DESCRIPTION QTY 1 PU5443 01 MECHANICAL SEAL ASSY 2 473 003 999 1 2 PU5443 02 ROTOR amp SHAFT 3 564 200 012 1 3 PU5443 03 IDLER amp BUSHING 3 417 200 553 1 4 PU5443 04 O RING 2 551 001 860 1 5 PU5443 05 HEAD amp IDLER PIN 3 336 200 015 1 6 PU5443 06 GASKET RELIEF VALVE 2 316 806 300 1 7 PU5443 07 INTERNAL RELIEF VALVE 3 795 200 000 1 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ITEM 1 1 1 1 2 1 3 1 3 1 4 2 2 1 3 3 1 3 2 3 3 3 4 4 PARTS LISTINGS amp SCHEMATICS PAGE 71 OPTIONAL HOSE ATTACHMENTS S P N 33009110 P N 33009200 P N 33009300 PART NUMBER DESCRIPTION QTY 33009110 STARTER HOSE KIT 8 x 25 HO6180 65 HOSE 8 x 25 1 30108020 HAND HELD PLAY PIPE SPOUT 1 30108010 BOOM HOSE ADAPTOR 1 31633030 ADAPTOR MOUNTING ANGLES w HARDWARE 2 HO8180 31 HOSE CLAMP 2 33009200 EXTENSION HOSE KIT 8 x 25 30108030 COUPLER 1 33009300 DEBRIS VACUUM KIT 31681010 VACUUM ADAPTER 1 GA7003 01 GASKET 1 31681020 MAKE UP AIR COVER 1 31681030 BEATER DRUM INTAKE ADAPTOR 1 33009400 VACUUM HOSE KIT 8 25 NO ADAPTOR 1
19. HORN HORN PAD FUEL TANK KIT TANK 12 GALLON TANK HOLD DOWN CABLE 3 8 16 NYLON INSERT NUT 3 8 SPLIT LOCKWASHER FUEL HOSE FT FELT 1 8 x 1 FT FUEL FILTER 3 8 INLINE ENGINE WISCON W4 1770 SPEC 464269 01 92 SPEC 449055 11 92 06 87 SPEC 443810 06 87 02 86 SPEC 439605 02 86 02 85 THROTTLE CONTROL CABLE ASSEMBLY 24 6 MUFFLER WD 86 HOUR METER AIR CLEANER ASSEMBLY AIR CLEANER 05 2527 GAX00 2018 INTAKE HOSE AIR CLEANER BRACKET PRECLEANER FOAM HOSE CLAMP 28 HOSE CLAMP 32 NOTE REPLACEMENT AIR CLEANER ELEMENTS DONALDSON P10 1275 P181050 FRAM CAK 256 AC A297C SHORT BALDWIN PA 1690FN REINCO INC 1998 QTY E ek ek IRS 24 cx i o 023 0 3 02x N N N 2c c 2c 2 REVISED 3 98 PAGE 54 gt REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL LOWER UNIT 3KRI ENGINE 33000900 REINCO INC 1998 REVISED 3 98 ITEM N O 0c N Roe aay eae CoA Se O o O Q N 20 1 20 2 20 3 20 4 20 5 20 6 20 7 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 OPT LOW
20. INSERT NUT 8 20 1000 02 HANDLEBAR CAP PLUG 1 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 50 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL DISCHARGE ELBOW DETAILS 90 CURRENT a 5 CURRENT STYLE S N 3701 AND AFTER ITEM PARTNUMBER DESCRIPTION QTY 1 0 ELBOW 1 2 0667 94 RIVET U x 1 2 7 32 HOLE 8 3 30541030 SEAL BACKUP PLATE 1 4 30541040 SEAL STRAP 1 5 FA1241 01 74 20 NYLON INSERT NUT 8 OLD STYLE S N 3700 AND EARLIER ITEM PARTNUMBER DESCRIPTION QTY 6 30101050 ELBOW 1 2 4 RIVET U 1 2 7 32 HOLE 8 7 30101030 SEAL BACKUP PLATE 1 8 30101020 SEAL STRAP 1 5 FA1241 01 74 20 NYLON INSERT NUT 8 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 pue S PARTS LISTINGS amp SCHEMATICS PAGE 51 TRANSITION ASSEMBLY tC ITEM PART NUMBER DESCRIPTION QTY 1 0 TRANSITION CAST IRON 1 2 30111050 CLAMP RING 1 3 FA1122 05 74 20 5 8 HHCS 8 4 FA0330 01 1 4 SPLIT LOCKWASHER 8 5 30951000 BEARING PLATE 1 6 FA2244 01 72 20 NYLON INSERT JAM NUT 4 7 30961000 CAP PLATE CHAFF DEFLECTOR 1 8 GA7001 15 CAP PLATE GASKET 1 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 52 REINCO 7 30 SAFETY
21. OPERATION PARTS AND SERVICE MANUAL LOWER UNIT DETAILS W4 1770 ENGINE B 2 Fi _ 5 Remco gt s 10 1 u 3 0 00 696 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ITEM N O 0c N OMAN O Q N O 19 1 19 2 19 3 19 4 19 5 19 6 20 21 22 23 24 25 25 1 25 2 25 3 25 4 25 5 25 6 25 7 PARTS LISTINGS amp SCHEMATICS PAGE 53 LOWER UNIT W4 1770 ENGINE PART NUMBER 30343000 30601000 30501000 30341070 31651000 30101100 HA7160 01 30801000 BA8802 01 31471010 BA8808 01 FA1241 03 FA0320 03 BA8806 02 BA8850 01 8807 01 510901 05 EL2101 50 32511000 TA6036 00 TA6036 01 FA1241 03 FA0330 03 HO7306 10 TA2010 12 Fl2037 01 EN3109 02 CO6210 00 EN3107 09 IN3601 00 32502000 10100 50 10100 52 FI0170 17 EN3107 15 31631010 10180 16 10180 20 MANUAL 33000900 DESCRIPTION BASE FRAME BEATER DRUM BLOWER HOUSING SHAFT BEARING SUPPORT SHAFT BEARING GUARD BOOM TRANSPORT BRACKET HAIRPIN COTTER FEED TRAY ASSEMBLY FOLDING BATTERY GRP 24 12V BATTERY HOLD DOWN BRACKET BATTERY HOLD DOWN BOLT L 3 8 16 NYLON INSERT NUT 3 8 COMMERCIAL FLAT WASHER BATTERY CABLE 4 0 30 31 BATTERY TERMINAL BOOT RED BATTERY GROUND STRAP 9D SIGNAL
22. SAFETY MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 6 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL POWER MULCHER SAFETY OVERVIEW T RECOGNIZE SAFETY INFORMATION Personnel responsible for your Power Mulcher training program maintenance and operations must read and understand this safety manual and operator s manual No one should set up operate or maintain a Power Mulcher until they understand it its operation and know how to do their job safely This is the safety alert symbol When you see it in your operations manual be alert to the potential for personal injury Follow recommended precautions and safe operating practices UNDERSTAND SAFETY WORDS A DANGER WARNING DO NOT OPERATE WITHOUT MACHINE GUARD IN PLACE A signal word DANGER WARNING or CAUTION is used to identify a potential for serious injury DANGER identifies the most serious hazards KEEP CLEAR OF MOVING ROTATING MACHINER KEEP BALE TIES FROM ENTERING BEATER DANGER or WARNING safety signs are located near specific hazards General precautions are listed on CAUTION safety signs CAUTION ENTANGLNG APPENDAGE also calls attention to safety messages inthis manual A CAUTION DO NOT OPERATE THIS MACHINE UNTIL TRAINED AND FAMILAR FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in your operations manual and on your Power Mulcher Keep safety signs in good condition Repl
23. These are not installed as standard because stalk length with average mulch hay would be much to short Beater chains should be inspected on a daily basis for wear Failure to replace worn chains could lead to serious injury if thrown Failure to replace thrown chains will cause an imbalance on the beater shaft which may be evidenced by a noticeable vibration Broken links of chain must be immediately replaced Always install in matched pairs If one side of a chain station needs replacement the other side will need to be replaced shortly also Standard commercially available chain is not suitable for operation in the Power Mulcher Use beater chain purchased from Reinco or a Reinco Authorized Dealer only REINCO INC 1998 REVISED 3 98 pem RSS MAINTENANCE amp SERVICE PAGE 29 There are three matched flailing stations Starting from the feed tray the first is 3 link the next two 4 link The first is positioned about 4 from the face of the beater drum and the last 4 from beater drum inlet the center station is centered between the first and last Each station is oriented 8120 from the others One or both of the center stations may not be required depending on the mulch With very dry and old material these can be removed BEATER SHAFT If a foreign object such as a boulder or log enters the beater chamber it may bend the shaft The only way to check this is to remove the shaft and have a machinist check for straig
24. between the casing ball bearing and the double row ball bearing in the bearing housing approximately half full with lithium base ball bearing grease 7 Pack the double row ball bearing with lithium base ball bearing grease and press into the bearing housing Install the MANUAL 33000900 snap ring to hold the bearing in place REINCO INC 1998 REVISED 3 98 MAINTENANCE amp SERVICE PAGE 39 8 Start the bearing housing into the casing Turn by hand until tight This forces the rotor against the head Replace and tighten the lock nut on the shaft Insert a piece of brass or hardwood through the port opening between the rotor teeth to keep the shaft from turning 9 Adjust the pump thrust bearing and rotor clearance by loosening the two set screws in the bearing housing and turn counterclockwise 1 2 measured on the outside of the bearing housing This represents approximately 003 end clearance IMPORTANT BE SURE THE SHAFT CAN BE ROTATED FREELY IF NOT TURN THE BEARING HOUSING COUNTERCLOCKWISE UNTIL THE SHAFT CAN BE TURNED BE SURE SET SCREWS ARE TIGHTENED SECURELY AFTER ADJUSTMENT IS MADE HIGH VISCOSITY LIQUIDS REQUIRE ADDITIONAL END CLEARANCE THE AMOUNT OF END CLEARANCE DEPENDS ON THE VISCOSITY OF THE LIQUID BEING PUMPED RELIEF VALVE PRESSURE ADJUSTMENT 1 Remove the valve cap which covers the adjustment screw and loosen the lock nut which locks the adjusting screw A pressure gauge somewhere in the discharge li
25. loading rate must be decreased accordingly This adjustment in output should be coordinated with position and travel speed to achieve the desired application rate The crew should quickly adapt to a comfortable routine which will be clearly recognizable in the increased productivity MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 20 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL ANCHORING MULCH Mulch can be either glued down with tackifier held down with netting or cut into the soil with an implement Originally emulsified asphalt was predominantly used for holding mulch in place Although contractors still utilize this oil based tackifier is use is becoming less common due to high cost environmental concerns availability problems and the associated cleanup liabilities in congested areas The emulsion spray system option is utilized to spray the tackifier into the discharged mulch as it is placed Alternative tackifiers are available in either liquid or powder form yet both are always applied in a liquid state through a HYDROGRASSER or a similiar mixing spraying apparatus A straw incorporator implement is similar to a disc harrow yet the coulter blades are not angled By rolling the crimper over 22 blown hay or straw mulch the notched blades punch the mulch strands into the soil thus holding it in place The packer then locks the crimps permanently anchoring the mulch Contac
26. may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source MANUAL 33000900 REINCO INC 1998 REVISED 3 98 SAFETY PAGE 9 HYDRAULIC SYSTEM JAMS Should the hydraulic power feed system jam and the feed flipper drum stop rotating the pressure relief valve in the flow control valve will open Before attempting to clear any feed system jam turn the engine off and return the feed system control cable to its closed position The jammed bale may now be cleared Failure to shut the machine down will cause the power feed system to immediately resume operation when the system pressure drops below the relief valve setting This could cause death or severe bodily injury VIBRATION IS A WARNING SIGN A rotation unbalance of any sort will become obvious in the form of vibration Vibration is an important warning sign of impending mechanical failure Instruct all users of your equipment to report unusual vibration at the onset PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep area clean and dry lt gt Never lubricate service or adjust machine while it is running Keep hands feet and clothing away from moving or power driven parts Disengage all power and operational controls and relieve pressure Stop engine and remove key Allow machine to cool Disconnect the battery before machine adjustments or welding on machine Keep all parts in good c
27. operator but also for md access to the stacked mulch bales Foralarge trailer two men or more will be required for top productivity A lifting loop is provided so that a front end loader or a fork lift with lifting chain or sling can be used to transport and position the machine Once in place secure with binders or mounting cleats and blocks The base frame has four bolt holes through which fasteners can be positioned to secure the machine E IMPORTANT Insure that the machine base is placed on a level surface before fastening 7 Do not distort the frame TOWING THE MULCHER The TM7 30X trailer frame tongue has permanently fixed 2 ball hitch with a nominal height of 26 An optional lunette eye requires a pintle hook mounted on the towing vehicle Either style require a Class B hitch assembly It is important that the trailer hitch is properly positioned on the vehicle 1 The first concern is height The machine frame should be level for towing as well as operator safety 2 9 Secondly the hitch should be located so that the truck bed overhang will not interfere with the load tray when in the retracted position 3 Next provide adequate set back from the vehicle chassis frame so that jack knifing when backing up will not damage the machine 4 Finally provide for securing the safety chains Running lights are provided as standard equipment They include stop directional tail and license plate A pig tail h
28. painful or perhaps even fatal injuries Put all fuel tools and other equipment away when you are not using them Even a screwdriver can be deadly if left on an enclosure of the machine CLEAN AS YOU Twine when removed should be disposed of immediately in a container away from the Power Mulcher That loose piece of twine around the machine could cause you to fall or loose a hand or finger PROPER BALE HANDLING IS IMPORTANT Bale twine or wire is dangerous When cutting and removing twine from a mulch bale the handler must make sure that the twine is not pulled into the machine The twine can wrap around a shaft and pull an arm or hand into the machine It is capable of cutting through fingers It takes only a fraction of a second to lose fingers Pay attention to your fingers the twine and the moving equipment when handling twine HYDRAULIC SYSTEM CONCERNS Some Power Mulchers are manufactured with hydraulically operated power feed systems Hydraulic fluid lines are a high pressure fluid hazard To prevent serious injury or death always relieve system pressure before repairing or adjusting or disconnecting Tighten all connections before applying pressure Search for leaks with a piece of cardboard Leaking hoses fittings or components should be reported to your supervisor immediately If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed in a few hours or gangrene
29. the 5 gallon pail Support the tube so it doesn t fall over Place a section of waste hose over the nozzle and return to the container 6 Start the engine Engage the clutch and run at about 1000 RPM 7 9 As the pump forces oil through the system the entrained air will cause a squealing noise After a few minutes this will cease The system is now primed 8 Disengage the drive belt clutch Close the boom valve then drain and store the pick up tube in it s holder MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 22 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL CLEAN UP After use the system must be flushed Fuel oil or cutback waste oil should be used for this purpose Here are the steps to follow 1 Remove pick up tube from the asphalt and drain into a 5 gallon container of flushing liquid 2 Place a piece of waste hose onto the boom nozzle and return to the container 3 Start engine Make certain valve is open engage clutch and run at a slow idle for about 5 minutes 4 Close boom valve replace pick up tube in holder disengage clutch and turn engine off 5 Any excess coating should be wiped clean with fuel oil 6 9 Remove strainer element and clean before replacing If emulsified asphalt is used flush the pump and spray hose with fuel oil or with a 50 50 oil kerosene mix If water based tackifiers are used flush system with clean water making particularly certain the strainer is un
30. to do this for you ss 4 IMPORTANT IS IMPERATIVE THAT COMMON SENSE AND GOOD JUDGMENT EMPLOYED WHEN OPERATING THIS MACHINE CAUTION BEFORE MULCHING BE SURE TO READ THIS ENTIRE MANUAL A minimum crew of 2 men not including the vehicle driver is needed To get maximum output perhaps as many as 4 or more men will be required Their function would be primarily to get the baled mulch to the machine and remove the twine or wire wrap While job size usually dictates labor requirements a three member crew is common This would include a vehicle driver a feed man and a placement operator If extension hose is used the operator would direct mulch placement at the far end of the hose while the feeder would continuously provide a mulch supply to the TM7 30 thus reducing the crew size to two In the case of a three man crew the operator normally stands next to the feed tray and flakes the supplied mulch bales off into segments which are drawn into the beater chamber CAUTION NEVER FORCE ANY MATERIAL INTO THE MACHINE If mulch does not flow into the beater chamber by the air suction and a slight nudge or if it plugs completely stop the machine before inspecting the beater chamber MANUAL 33000900 REINCO INC 1998 REVISED 3 98 OPERATION PAGE 19 CAUTION BE SURE TO KEEP ALL BODY PARTS AND CLOTHING AWAY FROM MOVING PARTS WHILE ENGINE IS RUNNING After placing each bale on the feed chute either th
31. unbalanced vibration will occur Do not under any condition operate the machine when vibrating Always make sure chain stations are in matched pairs 4 Routinely inspect the drive coupling connecting the engine drive shaft to the blower shaft Wear on the L 5d center member or coupling looseness will result from a vibration situation caused by an imbalance or misalignment due to overloading obstruction or low quality mulch Do not operate the unit until the coupling has been aligned or repaired 5 The engine has been set to a maximum operating speed of 2400 RPM Do not exceed or set speed higher as wear from excessive vibration may occur MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 18 gt REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL ENGINE OPERATING CAUTIONS 1 The engine has been set to a maximum operating speed of 2400 RPM Do not exceed or set speed higher as wear from excessive vibration may occur 2 e Clean chaff from engine routinely Partial engine cowl removal may be required on a periodic basis 3 The engine is intended to run in a level position Intermittently the engine may run at a maximum of 25 angle for not more than 10 minutes 4 The available horsepower supplied by the engine drops 3 per one thousand feet above sea level When operating unit at an altitude of 5000 feet or greater a high altitude carburetor jet must be installed Contact REINCO for details
32. 30 RUNNING GEAR amp RELATED PARTS OPTIONAL BRAKE ASSEMBLIES 3500 Ib ITEM PART NUMBER DESCRIPTION QTY ELECO 5105 34 HUB AND DRUM ASSEMBLY 8 250 90 6 5 50 0 2 AX5105 36 BRAKE ASS LH 23 26DX 10 x 2 00 AX5105 37 BRAKE ASS LH 23 27DX 10 x 274010 1 HYDRO 5105 41 BRAKE ASSY LH 23 312 DX US 10 x 2 00 1 AX5105 42 BRAKE ASSY RH 23 313 DX US 10 x 2AU0 1 TU1000 01 TUBING SINGLE AXLEC C 1 S N 3701 AND AFTER OPTIONAL BRAKE ASSEMBLIES 5200 Ib ITEM PART NUMBER DESCRIPTION QTY ELEC AX5103 62 HUB AND DRUM ASSEMBLY 8 201 90 6 5 5 2 AX5110 10 BRAKE ASSY LH 23 105DXQ 12 x 2 AX5110 08 BRAKE ASSY RH 23 106DXQ 12 x 2 1 S N 3070 3700 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 AA PAGE 66 REINCO TM7 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL 7 30 TRAILER COMPONENTS MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ITEM 6 6 1 6 2 HYDR 8 1 10 10 1 10 2 11 12 13 14 15 16 17 18 19 20 21 22 22 1 22 2 23 24 24 1 25 26 PART NUMBER CO9212 01 CO9080 40 CO9080 51 CO9080 41 CO9080 42 CO9212 10 CO9212 20 CH0641 41 JA1003 05 JA1005 05 83042000 31493000 EL2203 02 EL2203 01 LI3302 07 LI3303 07 LI3305 03 LI3301 21 LI3301 22 LI3301 23 31641000 114030 01 30201110 30201100 30201090 30811010 30811020 7131 10 30821000 30811011 7150 02 2022 03 0501 02 MANUAL 33000900 PARTS LISTINGS amp SCHEMATICS
33. 8111 2 AX5103 43 GREASE SEAL 10 4 NTL 442251 2 AX5201 20 WHEEL NUT 6 80 12 REINCO INC 1998 REVISED 3 98 PAGE 64 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL 7 30 RUNNING GEAR amp RELATED PARTS 5200 LB CAPACITY IDLER S N 3699 AND BEFORE ITEM PART NUMBER DESCRIPTION QTY 1 AX5105 20 AXLE ASSEMBLY 5200 6 5 5 HUBS 111 N A 1 AX5105 10 AXLE ASSEMBLY 5200 4 9 4 HUBSU D N A 2 5103 22 SPRING LS 72 26 2500 4LFUU 1 3 5103 23 SPRING RS 72 26 2000 3LFUU 1 AX5103 16 BOLT SHACKLE 7 300 6 AX5103 17 LOCKNUT SHACKLE 6 705 6 AX5103 21 LINK SHACKLE 18 12 3 1 8 00 4 AX5103 15 BUSHING SPRINGEYE 14 0100 4 4 TI7500 02 MOUNTED ASSEMBLY I 2 4 1 5105 15 WHEEL 6 5 5 17 11800 2 4 1 AX5103 02 WHEEL 4 9 4 17 121 STAR 1 255 422 3 TIRE ST225 75R15 D 8 PLY UO 2 5 AX5103 34 HUB ASSEMBLY 8 213 90 6 5 500 1 5103 04 HUB ASSEMBLY 8 157 90 4 9 40 0 1 5 1 5103 08 GREASE CAP 21 1 2 450000 2 5 2 5103 07 COTTER PIN 19 200 2 5 3 5103 06 SPINDLE NUT 6 100 2 5 4 5103 05 SPINDLE WASHER 5 57D0 0 2 5 5 5 6 5103 10 RACE OUTER CUP LM6701000 2 5 7 AX5103 11 BEARING INNER CONE 2558000 2 5 8 5103 12 RACE INNER CUP 2552000 2 5 9 5103 13 GREASE SEAL 10 1 NTL 44097200 2 5 10 5103 03 LUG BOLT 7 4000 8 5 10 AX5201 20 WHEEL NUT 6 8000 12 PRIOR TO S N 3070 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PARTS LISTINGS amp SCHEMATICS PAGE 65 7
34. AUTION THE FORCE FROM THE BLOWER CAN KICK UP DUST AND BLOW OVER SMALL ITEMS THAT ARE NOT SECURE After reading the engine manual you may start the engine The air cooled engine Wisconsin Model W4 1770 has a keyed ignition start switch Turn to the ON position pull the choke set the throttle for a fast idle and turn the key to START Slowly reset the choke as the engine warms up When running smoothly pull the throttle to rev at a high idle No strange noises or vibrations should occur If there is shut the engine down and rectify the problem see Maintenance amp Service pg 24 37 For break in procedure refer to the Engine Manual for details A governor control is set at the factory for 2400 RPM maximum throttle extension The throttle is a vernier type By depressing the center button and pushing or pulling quick adjustment is made Releasing the button will lock the control and by rotating the outside knob a fine or vernier variation occurs OPERATING CAUTIONS BE SURE ALL OPERATORS READ AND UNDERSTAND THE FOLLOWING OPERATIONAL PRECAUTIONS 1 Twine or wire should be cut and removed to prevent loose trailing ends from wrapping around fingers and then being pulled into the beater chamber 2 9 Never attempt to clear the beater drum of debris or make adjustments while the engine is running 3 e Check the thrashing chains at the end of every days operation The chains are made of case hardened steel Ifa link breaks an
35. AYES 50 DRIVE COUPLING 2 5 ITEM PART NUMBER DESCRIPTION QTY CO8446 30 COUPLING ASSEMBLY COMPLETE 1 4 CENTER MEMBER WITH RING 1 1 1 8446 35 CENTER MEMBER ONLY NEOPRENE 1 12 CO8446 36 METAL RING ONLY 1 2 CO8446 32 FLANGE ONLY 1 7 16 B 3 8 KW 2 3 KE9002 12 KEY BLOWER SHAFT 3 8 1 1 4 KE9002 11 KEY ENGINE SHAFT 3 8 2 OER 1 HAYES FLYWHEEL COUPLING ITEM PART NUMBER DESCRIPTION QTY 1 CO8513 10 FLYWHEEL COUPLING COMPLETE 124273 1 1 8525 26 INSERT BUSHING HARDWARE KIT 6 2 KE9002 11 KEY ENGINE SHAFT 3 8 x 2 OER 1 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PARTS LISTINGS amp SCHEMATICS PAGE 61 HAYES FLYWHEEL COUPLING ITEM PARTNUMBER CO8514 10 1 4 1 1 5 12 6 2 2 3 1 OTHER COUPLINGS DESCRIPTION FLYWHEEL COUPLING COMPLETE 124273 CENTER MEMBER WITH RING CENTER MEMBER ONLY NEOPRENE METAL RING ONLY FLANGE ONLY 1 7 16 B 3 8 KW FLANGE amp PLATE ASSEMBLY 1 7 16 B 3 8 KW MORSE STYLE 602 FOR UNITS MANUFACTURED PRIOR TO MARCH 1985 SER 2290 ITEM PART NUMBER CO8446 00X 1 1 CO8446 02 CO8446 03 ITEM PARTNUMBER CO8454 00X 1 1 CO8472 24 CO8472 27 MANUAL 33000900 DESCRIPTIO
36. CO6295 00X SH0650 02 30381020 MANUAL 33000900 PARTS LISTINGS amp SCHEMATICS PAGE 57 DESCRIPTION BASE FRAME F3L 1011 BEATER DRUM BLOWER HOUSING SIDE PLATE BRACE ASSEMBLY SHAFT BEARING SUPPORT SHAFT BEARING GUARD BOOM TRANSPORT BRACKET HAIRPIN COTTER FEED TRAY ASSEMBLY FOLDING BATTERY 12V GRP 24 BATTERY HOLD DOWN BRACKET BATTERY HOLD DOWN BOLT 3 8 16 NYLON INSERT NUT 3 8 COMMERCIAL FLATWASHER BATTERY CABLE 30 31 BATTERY BOOT RED BATTERY GROUND STRAP SIGNAL HORN FOOT SWITCH FUEL TANK KIT DIESEL TANK 12 GALLON TANK HOLD DOWN CABLE 3 8 16 NYLON INSERT NUT 3 8 SPLIT LOCKWASHER FUEL HOSE FT RETURN HOSE FT FELT 1 8 x 1 FT DEUTZ F3L 1011 SPEC F0311001 04 STUB SHAFT SA09990027 1 3 4 OIL COOLER COVER HOUR METER HOUR METER BRACKET THROTTLE LINKAGE THROTTLE CONTROL CABLE ASSEMBLY THROTTLE BALL CONNECTOR ASSEMBLY COMPRESSION MOUNT ISOLATION FRAME MEMBER REINCO INC 1998 QTY gt 2 c N N N A o oc c c c REVISED 3 98 PAGE 58 REINCO TM7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL DRIVE TRAIN 08859 cese N N N N N N N N N N N N N N N N N 6
37. D 3 98 SAFETY PAGE 11 LOOK THINGS OVER CAREFULLY Before operating your Power Mulcher look to see if your machine is in the proper condition Are the beater chains or flail knives all in place Are they worn Is the blower wheel in operating condition Is the work space clean Is the fuel properly stored Is all the bale twine cleaned up Are the machines guards and covers all in place Are all nuts bolts and screws tight Do you know where the fire extinguisher is Do all workers have protective safety gear Is everything in proper operating condition If not report the unsafe condition to your supervisor and be sure the problem is corrected before beginning operation KNOW YOUR MACHINE Power Mulchers all have one characteristic in common Once the beater shaft starts spinning simply turning off the machine will not stop the main shaft and blower wheel from spinning The moving machinery can cause serious injury and even death Be aware that a shaft which rotates at more than 2000 revolutions per minute is extremely dangerous Before mulching be sure to read this entire manual Do not operate unit if unfamiliar with operational and safety procedures on this or any unit The force from the blower can kick up dust and blow over small items that are not secure Never discharge the unit towards people Bodily injury may occur 1 2 3 4 5 Never force any material into the machine 6 Never attempt to clear the beater drum
38. D SERVICE MANUAL MANUAL 33000900 REINCO INC 1998 REVISED 3 98 wn PARTS LISTINGS amp SCHEMATICS PAGE 45 NOMENCLATURE DISCHARGE BOOM DISCHARGE ELBOW MODEL TM7 30 TRANSITION ASSEMBLY BEATER DRUM FAN HOUSING COUPLING MODEL TM7 30X DISCHARGE BOOM TRANSITION ASSEM DISCHARGE ELBOW SLIDE TRAY TONGUE JACK MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ll PAGE 46 REINCO 2 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL DECALS EQUIPMENT LABELING amp APPLIQU S G lt gt ye MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PARTS LISTINGS amp SCHEMATICS PAGE 47 DECALS EQUIPMENT LABELING amp APPLIQUES ITEM Q N mw MANUAL 33000900 PART NUMBER 00902040 00902030 00191000 30000820 00211020 85591000 1D2625 02 30000810 00291000 00271000 00301000 00281000 SA0101 30 00181000 00182000 00241000 ID2600 11 DESCRIPTION TMX SERIES SAFETY DECAL KIT INCLUDES ITEMS 1 11 TM SERIES SAFETY DECAL KIT INCLUDES ITEMS 1 9 DECAL BEARING LUBRICATION DECAL DANGER BALE TIES DECAL WARNING STOP MACHINE DECAL CAUTION 2400 RPM MAX APPLIQU REINCO LOGO DECAL OPERATING INSTRUCTIONS DECAL WARNING VIBRATION DECAL CAUTION EQUIPMENT TRAINING DECAL HEARING PROTECTION DECAL WARNING WHEEL TORQUE NON SK
39. ER UNIT ENGINE PART NUMBER 30344000 30601000 30501000 30892040 30341070 31651000 30101100 HA7160 01 30801000 BA8802 01 31471010 BA8808 01 FA1241 03 FA0320 03 BA8806 03 BA8850 01 BA8807 01 510901 05 EL2101 61 32512000 TA6036 00 TA6036 01 FA1241 03 FA0330 03 HO7303 11 HO7301 81 TA2010 12 31631010 EN3112 00 EN3107 09 EX3055 28 30891030 IN3601 00 30892060 07845000 07892030 07921020 FA1112 06 FA1281 02 30891050 30894040 30891060 31701000 MANUAL 33000900 PARTS LISTINGS amp SCHEMATICS PAGE 55 DESCRIPTION BASE FRAME 3KR1 BEATER DRUM BLOWER HOUSING SIDE PLATE BRACE ASSEMBLY SHAFT BEARING SUPPORT SHAFT BEARING GUARD BOOM TRANSPORT BRACKET HAIRPIN COTTER FEED TRAY ASSEMBLY FOLDING BATTERY 12v GRP 24 BATTERY HOLD DOWN BRACKET BATTERY HOLD DOWN BOLT 3 8 16 NYLON INSERT NUT 3 8 COMMERCIAL FLATWASHER BATTERY CABLE 36 38 BATTERY BOOT RED BATTERY GROUND STRAP SIGNAL HORN FOOT SWITCH FUEL TANK KIT DIESEL TANK 12 GALLON TANK HOLD DOWN CABLE 3 8 16 NYLON INSERT NUT 3 8 SPLIT LOCKWASHER FUEL HOSE FT RETURN HOSE FT FELT TAPE 1 8 1 PRECLEANER FOAM ISUZU 3KR1 SPEC VA07 MUFFLER EXHAUST CAP EXHAUST ADAPTER HOUR METER HOUR METER BRACKET RADIATOR ENCLOSURE RADIATOR DEBRIS SCREEN SCREEN BRACKET 7 20 x 3 4 SHOULDER WING SCREW 74 20 BLIND NUT RADIATOR ENCLOSURE BRACKET RADIATOR ENCLOSURE MOUNT INSTRUMENT PANEL BRACKET ELECTRIC SHUTDOWN KIT REINCO INC 1998 QTY IX xo
40. ID TAPE KIT DECAL SASOLINE ONLY DECAL DIESEL ONLY DECAL NOTICE REINCO SALES 8 SERVICE SERIAL NUMBER NAMEPLATE REINCO INC 1998 QTY gt REVISED 3 98 48 gt REINCO 7 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL DETAILS CURRENT STYLE OLD STYLE MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PARTS LISTINGS amp SCHEMATICS PAGE 49 PARTS LIST CURRENT STYLE SN 3701 AND AFTER ITEM PARTNUMBER DESCRIPTION QTY 1 3010J020 TM DISCHARGE BOOM SKID 1 3010J040 TM X DISCHARGE BOOM TRLR 2 3010J030 DISCHARGE BOOM SKID INCL SPRAY PIPE ALT 3010J050 DISCHARGE BOOM TRLR INCL SPRAY PIPE ALT 3 BE0318 02 BEARING 3 4 FLANGED 2 4 FA2153 03 5 16 24 3 8 BHSS 8 5 FA0340 02 5 16 INTERNAL LOCKWASHER 8 6 FA1189 20 3 4 x2 SOCKET SHOULDER BOLT 2 7 30541020 SEAL TOP 1 8 30541010 SEAL BOTTOM 1 9 30541040 SEAL STRAP 2 10 30541050 SEAL HOLD DOWN 2 11 FA1241 01 74 20 NYLON INSERT NUT 8 OLD STYLE S N 3700 AND EARLIER ITEM PART NUMBER DESCRIPTION QTY 13 30101010 TM DISCHARGE BOOM SKID 1 30102010 TM A DISCHARGE BOOM SKID INCL SPRAY PIPE ALT 30104010 TM X A DISCHARGE BOOM TRLR INCL SPRAY PIPE 14 7120 01 BOOM HINGE 1 15 1 HINGE GASKET 1 16 GA7001 04 THROAT SEAL 1 17 30101020 SEAL STRAP 3 188 5 74 20 5 8 HHCS 4 19 FA1122 06 74 20 x 3 4 HHCS 4 7 1 20 NYLON
41. LL OTHER WARRANTIES EXPRESSED OR IMPLIED AND NO OTHER WARRANTY IS MADE OR AUTHORIZED TO BE MADE THE USER OR DEALER MUST PROMPTLY WITHIN THE LIMITED WARRANTY PERIOD NOTIFY REINCO INC AND CONFIRM IN WRITING THE DEFECTS ALLOWING THE COMPANY TO ANALYZE THE FATLURE AND DETERMINE ITS OBLIGATION UNDER THE WARRANTY COSTS INCURRED BY THE USER OR DEALER ARE TO BE ABSORBED UNTIL SETTLEMENT UNDER TERMS OF THIS WARRANTY THE COMPANY RESERVES THE OPTION AND THE RIGHT TO HAVE ALL DEFECTIVE COMPONENTS RETURNED TRANSPORTATION PREPAID FOR INSPECTION THIS LIMITED WARRANTY DOES NOT COVER UNSATISFACTORY PERFORMANCE OR FAILURE DUE TO MISUSE OR ABUSE OF THE PRODUCT NOR WILL REINCO INC BE RESPONSIBLE FOR UNSATISFACTORY PERFORMANCE OR FAILURE DUE TO IMPROPER ADJUSTMENT OR REPAIR OF THE PRODUCT THE SPECIFICATIONS ARE DESCRIPTIVE AND ARE NOT WARRANTIES THIS LIMITED WARRANTY DOES NOT COVER EQUIPMENT AND ACCESSORIES MANUFACTURED BY THIRD PARTIES REINCO INC SHALL NOT BE RESPONSIBLE FOR CONSEQUENTIAL SPECIAL CONTINGENT INCIDENTAL OR ANY OTHER DAMAGES WHATSOEVER IN CONNECTION WITH REPLACEMENT REPAIR OR REFUND AS SET FORTH ABOVE CERTAIN STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS IN ACCORDANCE WITH YOUR STATE LAW MANUAL 33000900 REINCO INC 1998 REVISED 3 98 Fam a _s
42. Mulcher is the Vacuum Adapter kit Spilled or over sprayed mulch leaves and decorative wood chips may be picked up and placed with this easily installed assembly The kit includes a beater drum inlet hose adapter and an air suction cover 1 The inlet hose adapter A must be bolted to the TM7 30 VACUUM KIT beater drum side sheet Be sure the machine is turned off and the key is removed before attempting assembly 2 e Place the tray makeup adaptor C onto the tray support bars in place of the feed tray Then secure the hose adaptor A to the inlet opening 3 The air makeup cover B is to be installed on the exterior of the unit at the pillow block bearing end 4 Remove the bearing shaft guard Hold the cover over the beater shaft with the U shaped notch facing down Slide the piece towards the beater shaft and wedge it between the beater drum wall and the bearing until firmly secured This cover now forces all make up air to be drawn through the inlet hose adapter Replace the bearing guard using the two longer bolts supplied with the vacuum kit 4 The final installation step involves installing suction and discharge hoses consistent with the desired application Typically the basic hose starter kit S would be connected to the inlet adapter by slipping the hose over the adapter tube and clamping the hose as indicated in the forgoing section The other end of the hose would u
43. N COUPLING ASSEMBLY COMPLETE CENTER MEMBER HARDWARE SET COUPLING FLANGE 1 7 16 B 3 8 KW SUREFLEX STYLE 10 DESCRIPTION COUPLING ASSEMBLY COMPLETE INSERT WITH RING 10E DRIVER COUPLING FLANGE 105 1 3 4 B 3 8 KW DRIVEN COUPLING FLANGE 105 1 7 16 B 3 8 KW REINCO INC 1998 QTY gt oL QTY 2 REVISED 3 98 PAGE 62 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL 7 30 RUNNING MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ITEM 4 1 4 2 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 MANUAL 33000900 PARTS LISTINGS amp SCHEMATICS PAGE 63 7 30 RUNNING GEAR amp RELATED PARTS 3500 LB CAPACITY IDLER S N 3701 AND AFTER PART NUMBER DESCRIPTION QTY AX5105 30 AXLE ASSEMBLY 1 AX5103 22 SPRING LS 72 26 2500 4LF 1 AX5103 23 SPRING RS 72 26 2000 3LF 1 AX5103 16 BOLT SHACKLE 7 3 6 AX5103 17 LOCKNUT SHACKLE 6 7 6 AX5103 21 LINK SHACKLE 18 12 3 1 8 4 AX5103 15 BUSHING SPRINGEYE 14 01 4 17501 00 MOUNTED TIRE ASSEMBLY 2 AX5105 15 WHEEL 6 5 5 BC 17 118 2 17201 03 TIRE ST225 75R15 D 8 PLY 2 AX5103 44 HUB ASSEMBLY 8 251 90 6 5 5 1 AX5103 48 GREASE CAP 21 3 1 9900 2 AX5103 07 COTTER PIN 19 2 2 AX5103 06 SPINDLE NUT 6 1 2 AX5103 45 SPINDLE WASHER 5 23D 2 AX5103 49 BEARING OUTER CONE L44649 2 AX5103 40 RACE OUTER CUP L44610 2 AX5103 41 BEARING INNER CONE L68149 2 AX5103 42 RACE INNER CUP L6
44. OF ITS CONSTITUENTS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM REVISED 0398 PN 33000900 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 FORWARD PAGE 1 REINCO MODEL TM7 30 SERIES POWER MULCHER FORWARD MANUAL 33000900 REINCO INC 1998 REVISED 3 98 s PAGE 2 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 REINCO INC 1998 REVISED 3 98 es FORWARD PAGE 3 A MESSAGE FROM REINCO Getting the most out of your new TM7 30 POWER MULCHER should be within the reach of an inexperienced crew in a few hours The purpose of this manual is to minimize start up difficulties and acquaint the new owner with recommended operating procedures and techniques The following pages also include information on parts service and accessories to help in making your new machine a versatile and profitable investment Your new REINCO POWER MULCHER represents the culmination of over thirty five years of expertise embodying field feedback innovative design and manufacturing experience Functional simplification and avoidance of mechanical complexities have been prime engineering objectives throughout this time The benefits to be realized will be years of trouble free performance with minimum attention and maintenance EB Every operator and foreman should read this booklet and familiarize himself with the operational and 7 mechanical aspects described
45. Running lights are standard for over the road travel They include stop directional tail side markers and license plate Make sure all running lights are working at the start of each day The flasher light switch of the truck when engaged will also activate the directional and tail lights mounted in the rear bumper Whenever emergency signaling is required use this circuit Initially it is important to check the torque of the wheel lug nuts These are set at the factory at 90 ft Ib Due to relaxation associated with travel they must be torqued at 25 75 and 150 mile intervals Braking systems if supplied must be checked for proper adjustment and operation Brake adjustments should be made after the first 200 miles seating and again at 3000 mile intervals DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology Potentially harmful waste used with Reinco equipment include such items as oil fuel coolant filters batteries emulsified asphalt tackifier and fertilizers Use leak proof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center or from your state s Environmental Protection Agency MANUAL 33000900 REINCO INC 1998 REVISE
46. VICE MANUAL EMULSION PUMP SERVICE INSTRUCTIONS VIKING PUMP GG 195 DISASSEMBLY 1 9 Remove the head and O ring gasket Avoid tilting the head down as the idler may slide off HL 195 2 9 Remove the idler from the idler pin If the idler pin is worn the head idler pin and the idler bushing should be replaced If the idler bushing is worn it is strongly recommended that the idler and bushing be replaced 3 Remove the lock not from the shaft A piece of brass rod or hardwood inserted in the port opening will keep the shaft from turning 4 The rotor and shaft can now be removed from the casing The spring and rotary member of the mechanical seal will come out with the shaft 5 Loosen the two 2 set screws in the end of the bearing housing Turn the housing counter clockwise and remove the casing Remove the snap ring form the bearing housing to remove the double row ball bearing Use a spanner wrench to remove the end cap 6 Remove the snap ring and casing ball bearing The bearing retainer washer located between the casing bearing and seal seat can now be removed if it did not stay on the rotor shaft when the shaft was removed 7 The seal seat or stationary part of the seal can now be removed from the casing REASSEMBLY 1 Installing New Mechanical Seal This seal is simple to install and good performances will result if care is taken in its installation Never touch the sealing faces with anything except the f
47. ace missing or damaged safety signs Be sure new equipment components and repair parts include current safety signs and safety guards Replacement safety signs and guards are available from your Reinco dealer or directly from Reinco Learn how to operate the machine and how to use the controls properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the Cs function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact Reinco directly 800 526 7687 CONCENTRATE ON YOUR JOB 2 Daydreaming worrying about other problems or other improper operation of a machine could cripple you for 2 life Operating a Power Mulcher requires your complete attention Talking joking or participating in or watching horseplay could result in physical injury to you and that s not something to joke about So watch 9 e what you are doing and concentrate on your job MANUAL 33000900 REINCO INC 1998 REVISED 3 98 SAFETY PAGE 7 KEEP CLEAR OF THE WORK AREA The purpose of a Power Mulcher is to cut and thrash bales of hay and discharge the a processed mulch away from the machine The Power Mulcher utilizes a powerful engine which turns a main drive shaft beater chains and blower wheel at high speed to process the hay It is obvious that this same capacity will sever arms A
48. arness is included This must be installed on the vehicle chassis to complete the recommended trailer hook up The truck hazard flasher switch will also activate the directional and tail lights mounted in the rear bumper Use this circuit when working on roadways WARNING Periodically check the torque of the wheel lug nuts These are set at the factory at 90 ft Ibs Due to relaxation associated with travel they must be torqued at 25 75 and 150 mile intervals Do not attempt to tow unit until all hookups are complete and properly functioning MANUAL 33000900 REINCO INC 1998 REVISED 3 98 OPERATION PAGE 17 ENGINE BREAK IN The BREAK IN period for the specific engine is noted in the vendor operation manual supplied with this manual Proper engine break in and maintenance scheduling will result as increased engine life 1 IMPORTANT Therecommended first oil change for the air cooled WIS CON model W4 1770 15 at 8 hours of operation STARTUP Familiarize yourself with this entire manual Also read the engine manual The engine is equipped with an electronic ignition system Other than servicing the spark plugs adjustments or ignition maintenance is significantly reduced This non contact ignition system should provide years of trouble free service if the engine 18 properly maintained Before starting the unit be sure itis mounted as described previously Be sure to make your test run in an open area C
49. ble Inspect boom air seals top and bottom for wear from abrasion Worn cracked or softened air seals will cause discomfort to the boom operator Replace as required EMULSION SYSTEM Periodically grease clutch assembly A single shot of grease is sufficient over greasing will prevent clutch from actuating The sides of the pump driver and driven sheaves must be in line for the belt to run true Tensioning is maintained by adjusting the pump base Tension drive belt only with clutch engaged Alignment is correct when belt is in line when clutch is not engaged Lubricate with oil every 50 hours The pump is equipped with sealed lubricated bearings that should last virtually for the life of the pump provided the mechanical seal remains intact REINCO INC 1998 REVISED 3 98 PUMP SEAL E AI L M C s MAINTENANCE amp SERVICE PAGE 31 It is necessary to use clean emulsions or binders and to flush the pump including the spray system after each use The pump must be flushed daily with cut back oil to protect the close tolerance surfaces Drain oil or a 50 mixture of low grade motor oil with kerosene or fuel oil is adequate The relief valve is equipped with a spring adjustment range of 100 to 150 psi The exact pressure setting is not critical but it must be high enough to prevent chattering and by pass Discharge pressure increases when turning the adjusting screw in a clock wise direction If t
50. clogged Follow the water flush with a 50 50 oil kerosene mix OPTIONAL EXTENSION HOSE S Up to 100 feet of 8 flexible extension hose can be used to apply mulch in hard to reach areas To install hose 1 Install the hose adaptor onto the discharge boom end Locate and bolt the TM7 30 EXTENSION HOSE KITS mounting angles to the boom Some Ref pg 69 drilling will be required for feild 5 installation Secure the boom adaptor to I the mounting angles with the hardware provided s 2 2 2 9 Lock the boom in the transport position 3 to insure that the discharge assembly is directed away from the engine 3 Place a stainless band clamp B over the hose end and mount the hose to the boom adaptor end A Tighten the m band clamp ui 4 Install the applicator spout end C similarly 5 If additional extension hoses are being used they may be inserted before the applicator spout by means of a coupling tube D included with each extension PN 33009110 25 FOOT STARTER KIT kit The fose ends areto be PN 33009200 25 FOOT EXTENSION KIT clamped over the coupler Mulching can now be started Adjust throttle to desired speed and begin feeding untied mulch bales while the placement operator directs the discharge at the hose end MANUAL 33000900 REINCO INC 1998 REVISED 3 98 OPERATION PAGE 23 OPTIONAL VACUUM ADAPTER Another option adding to the versatility of the TM7 30 Power
51. cre This means that under ideal conditions it would take about 20 minutes to pump enough oil to cover an acre On an hourly basis the system could theoretically tack 3 acres of mulch With alternative tackifiers the application will vary based on the particular product coverage requirements The boom operator must develop skill in applying the proper quantity of emulsified asphalt based on the amount of mulch that is being placed This is done visually and can be estimated rather closely by the black grey color the over spray casts on the mulch There are many variables controlling the actual pump flow Such as 1 9 Temperature as related to viscosity 2 Engine RPM 3 Cleanliness of the system 4 Age of the emulsion PRIMING FOR START UP To insure an adequate supply of liquid to the pump the system must first be primed This is done with about 5 gallons of waste oil cut with kerosene Here are the steps to follow e Disengage clutch stop engine 2 9 Remove pick up tube from holder and place in a clean can or pail Open boom valve 3 Uncap riser pipe mounted on pump discharge and fill to top with cut waste oil 4 Rotate pump in clockwise direction by pulling the belt As the level the riser pipe falls continue to add more oil When oil discharges from the pick up tube into the can stop rotating the pump Then fill the riser pipe to the top and recap 5 Place the pick up tube in the remaining oil of
52. e feeder or operator must cut and remove the baling twine or wire Since it is best to make the cut on the top of the bale closest to the beater chamber opening it will probably be easiest for the operator to do the cutting However if the feeder loads each bale from the side opposite the operator it could be just as easy for the feeder to do the cutting and removal In any case should twine or wire get into the machine it should be stopped and removed Baling wire and twine when wrapped with the mulch will reduce output and may damage the shaft bearings The boom operator is the key man to the whole operation He directs the placement of the mulch by properly positioning the discharge boom While flaking and feeding with one hand the operator should direct the discharge boom with the other Naturally it is to the crews advantage to mulch with the wind to obtain the best possible range and minimize operator fatigue and discomfort This is particularly true when applying tackifier emulsions A horn with foot control switch is used to signal the vehicle driver A simple signal system to stop and to proceed will serve to regulate truck movement to best advantage CAUTION NEVER DISCHARGE THE UNIT TOWARDS PEOPLE BODILY INJURY MAY OCCUR Blowing range and output is partially controlled by the throttle A low engine speed will blow only a portion of the maximum range while top engine speed will provide the greatest range As engine speed decreases the
53. ection should become a daily routine The link chain used is case hardened Grade 70 for wear resistance On inspection if an apparent groove 18 beginning to form between the mating links the chain should be replaced in pairs When processing coarse or green mulch or salt hay a series of N cutting knives may be installed in lieu of the center station chain links The knives will thrash and cut material otherwise too tough for handling with the standard flail chains These are available in sets which include mounting hardware for one station KIT Part No CH0643 21 These are not installed as standard equipment because stalk length 4 with average mulch hay would be much to short To install the flail knives 1 Cut or burn the two outer links from the station closest to Weg the blower wheel 2 9 Secure the knives as shown in the diagram to the left One kit includes all parts required for one chain station Should the mulch be too fine try removing both of other stations also try locating the knife assembly at another location When operating with knives installed it is important to inspect these regularly for wear Do not operate with broken or damaged knives NOTE Flail Knife set with 2 Link chain P N 83271120 MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 38 REINCO 7 30 SAFETY OPERATION PARTS AND SER
54. ed and secured On some occasions assemblies must be broken down for shipment WARNING INSTALL BEARING GUARD BEFORE OPERATING GUARD INSTALLATION INSTRUCTIONS 1 9 Remove mulcher from shipping carton 2 9 Locate the wire bearing guard 3 9 Remove and retain the two 2 hex head cap screws and nuts located on the bearing side of the beater drum The side opposite the engine 4 Orient the guard so that the looped ears face up then slip the bottom stringer hooks into the two 2 holes on the beater drum near the base frame 5 Push the guard toward the beater drum and align the two 2 looped ears with the upper mounting holes 6 9 Secure the guard with the two 2 74 20 x 3 4 hex head cap screws and nuts previously removed Position the fasteners so that the nuts are on the exterior of the machine LOCATING THE LOAD TRAY SKID MOUNTED UNITS ONLY 1 9 Remove the load tray from the side of beater drum by lifting it and position it in the mouth of the beater chamber so that it may be supported at a slight angle To do this place the reinforced end of the tray over the support bar and under the support lip both run crossways in beater chamber opening 2 9 Swing open the load tray extension tray to it s open position Inspect machine for obvious obstructions in beater chamber blower housing and the rest of the drive mechanism Check all bolts for tightness PRE OPERATION INSPECTION Before placing your machine o
55. er Use opposite reference positions on the driven shaft flange measuring to respective locations on the perimeter of the coupling flange engine side The variations should be limited to 1 32 However this method should be rechecked as soon as possible as indicated above ALIGNMENT OR REPLACEMENT It should not be necessary to replace any parts on the drive coupling assembly provided that misalignment is discovered at the onset The following procedure covers the method to replace an entire coupling assembly and may also be used as a guide for alignment also 1 Inspect the coupling assembly for damage Secure replacements as required 2 Remove any protective coatings or lubricants from bores mating surfaces and fasteners De burr any marred surfaces and edges 3 Slide one coupling flange onto each shaft The keys must fit snugly Should the fit be loose find out why and correct before proceeding further Nest the center member flexible element with metal casing within one flange Draw the two flanges together with some clearance between the element and flanges approx 1 32 total or 1 64 per side Center the flanges between the two shafts Using a thread locking resin then torque the set screws on the flanges securely Assemble center member bolts and nuts torque to insure bushings are snug into flanges 4 Check parallel and angular alignment as described above Should the alignment be within specifications proceed to step
56. g the twine or wire the expanded slabs or flakes are thrashed into uniform stalk lengths adjustable between 4 and 10 in length These are then blown in place over prepared ground surfaces forming an intertwined mat The mulch serves to control topsoil water evaporation wind and water erosion while providing a beneficial micro climate promoting more rapid seed germination Mulch is commonly applied at the rate of 1 1 2 to 2 tons to the acre about 3 to 4 of fluffed height Higher rates 6 tons or more may sometimes be specified There is a limit however because more is not necessarily better Too much will snuff out required air and light inhibiting new seedling growth To provide a sense of productivity the TM7 30 carries nominal rating of 5 tons per hour In more practical terms this machine will process good quality dry mulch weighing about 60 Ib per bale at the rate of about 3 bales a minute It is safe to predict that capacity limits are based on getting material to the machine and not how much the machine can process MANUAL 33000900 REINCO INC 1998 REVISED 3 98 I 22222222222 PAGE 4 REINCO TM7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 REINCO INC 1998 REVISED 3 98 remm c SAFETY PAGE 5 REINCO MODEL TM7 30 POWER MULCHER
57. he screw bottoms out and chattering persists the viscosity is too high and liquid must be thinned Should the mechanical seal fail the first indication will be dripping emulsion or binder from the shaft end of the pump Replacement must be made immediately or the bearings will be ruined The seal is replaced by removing the head and pulling the shaft rotor and Seal out as a unit The seal is not replaced from the pulley end Refer to disassembly and reassembly instructions STRAINER The strainer has a 1 8 mesh element It is sized to keep congealed lumps ELEMENT AXLE BRAKES BREAKAWAY HITCH JACK LIGHTS MANUAL 33000900 of asphalt from plugging the nozzle or valves If the strainer basket is clogged the pump can not draw fluid Inspect the screen daily for possible obstructions from dirty emulsion TRAILER ASSEMBLY Inspect all suspension components for exercise wear at approximately 6 000 miles Worn spring eye bushings sagging or broken springs should be replaced Repack bearings every 12 months or 12 000 miles Inspect and service trailer brakes at yearly intervals Magnets which are worn unevenly should be replaced Inspect drum surfaces and armature contact area for excessive wear or scoring Test operation each use Check adjustment each 3 000 miles Check switch operation routinely Inspect hitch components for wear Periodically check hitch mounting hardware for loosening or wear Replace all wor
58. htness If the total run out should exceed 015 replace the shaft BLOWER WHEEL The blower fan is keyed to the driven shaft with four square head set screws Inspect these screws for tightness periodically and after the first twenty hours of use If the fan becomes loose reposition if necessary then re tighten screws Screws can be accessed through blower outlet after discharge chute has been removed Wear of the wheel is evident when the leading edges of the blades begin to curl back If a heavy object hits the paddles bending and unbalance can occur In either case replace the wheel DO NOT OPERATE THE MACHINE WITH A WORN WHEEL A WORN OR UNBALANCED BLOWER WHEEL IS DANGEROUS AND MAY CAUSE DEATH OR SERIOUS INJURY DO NOT ATTEMPT TO REPAIR THE BLADES DRIVE COUPLING The drive coupling transmits power to the blower and beater shaft Excessive misalignment of the shafts axial or angular will produce vibration If so realign coupling as necessary Check the set screws and connecting bolts every 100 operating hours for loosening or other abnormality If the coupling becomes misaligned contact your servicing dealer Otherwise follow this procedure Determine the direction and degree of misalignment by measuring with a caliper or divider around the periphery of the drive coupling flanges If the gap is measured on the top of the driven coupling flange this indicates that the shaft s have shifted downwards If a gap is measured
59. in the side of the driven flange this indicates that either the blower housing assembly has shifted to one side or the driven shaft has shifted at the end opposite the engine MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 30 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL ENGINE BLOW RANGE BOOM ROTATION BOOM SEALS CLUTCH DRIVE BELT LEVER BEARINGS MANUAL 33000900 PUMP If misalignment is detected determine whether to adjust the blower shaft or engine shim as required Make the adjustment then re measure the two coupling flanges If the gap is eliminated tighten all bolts and again check alignment If coupling is aligned start engine and check for vibration If vibration exists contact your servicing dealer or the factory for assistance For more information on coupling alignment see DRIVE COUPLING ALIGNMENT Daily inspection involves checking oil level air cleaner and removing dirt and chaff from engine cowl Refer to engine manual for the manufacturers maintenance schedule and further details A governor setting limits the rpm nominally at 2400 If the max RPM exceeds 2400 readjust this setting DISCHARGE ASSEMBLY Check engine RPM If not 2400 reset the governor control The bearing contacting surface may be dirty making it hard to turn The top boom assembly must be disconnected then clean and coat the mating surfaces with a dry molybdenum lubricant and reassem
60. ingers or a clean cloth 29 gt Clean the rotor hub shaft and seal seat housing in the casing making sure they are clean and free from dirt and grit Coat the outside diameter of the seal seat and the inside diameter of the seal housing bore with light oil With thumb and forefinger push the seal seat into place in the casing Place the tapered sleeve furnished with replacement seals on the shaft as far as it will go The small end must be toward end of shaft Coat the inside of the rotary member and the outside of the tapered sleeve with light oil Be sure the shaft is free of nicks and burrs Place the spring and rotary member on the shaft spring first over the sleeve and against the hub of the rotor REMOVE THE TAPERED SLEEVE Flush the sealing faces of both the rotary member and seal seat with light oil and install rotor and shaft Push the rotor and shaft into the casing slowly until the ends of the rotor teeth are just beyond the face of the casing Place the idler on the idler pin and the O ring head gasket on the head Place the head assembly on the pump and tighten the cap screws evenly and securely The seal is now automatically compressed to its proper working length MECHANICAL SEAL INSTALLATION SPRING COAT WITH LIGHT OIL BEFORE ASSEMBLY 5 Pack the single row ball bearing with grease and install in the casing and secure it with the snap ring 6 Pack the lubrication chamber
61. ions should be limited to 1 32 However this method should be rechecked as soon as possible as indicated above ALIGNMENT OR REPLACEMENT It should not be necessary to replace any parts on the drive coupling assembly provided that misalignment is discovered at the onset The following procedure covers the process to replace an entire coupling assembly and may also be used as a guide for alignment also 1 Inspect the coupling assembly for damaged parts Secure replacements as required 2 9 Remove any protective coatings or lubricants from bores mating surfaces and fasteners Remove any burrs etc from the shafts 3 Slide the coupling flange hub onto the blower shaft using the proper snug fitting key Should the fit be loose identify the cause and remedy before proceeding further 4 Slide the coupling plate with the steel hub and blower shaft mounted to it into the flywheel pilot or counter bore Install and tighten the flywheel mounting screws alternately to approximately 400 in Ib 5 e Shim the shaft bearing and or engine as required and tighten all bolts e Check parallel angular alignment as described above Should the alignment be within specifications proceed to step 8 7 9 Loosen shaft bearing and or engine bolts as required adjust shims to correct the misalignment Torque all fasteners then repeat step 6 Using a thread locking resin torque the set screws the shaft flange securely
62. k to insure that all fasteners are securely torqued MANUAL 33000900 REINCO INC 1998 REVISED 3 98 MAINTENANCE amp SERVICE PAGE 35 DRIVE COUPLING ALIGNMENT FLYWHEEL COUPLINGS When aligning the coupling it is important that the centerline A of the blower shaft be true to the centerline of the driver i engine shaft Wear on these components due to the axial and radial forces transmitted during operation will be avoided with proper alignment COUPLING SHOULD BE ALIGNED WITHIN 015 PARALLEL AND ANGULAR 1 To check PARALLEL drive coupling alignment set up a dial indicator with the base securely fixed at the surface of the engine bell housing or on the flywheel bolt ring make sure that the bolt ring is properly installed and bolts are torqued Set the indicator on the O D of the coupling hub and rotate the coupling to determine any offset Parallel alignment must be limited to 015 2 9 To check ANGULAR drive coupling alignment set the dial indicator to read from the face of the coupling flange and again rotating the coupling to determine any offset Angular alignment should be within 015 If correction is required be sure to recheck the alignment 3 In the field the angular measurements may be approximated with a tape or ruler Use opposite reference positions on the engine bell housing measuring to respective locations on the perimeter of the coupling flange blower side The variat
63. listed per the MAINTENANCE SCHEDULE 4 Any identified repairs should be performed now to simplify next season s start up 5 f the machine cannot be stored inside during the winter months cover the entire unit to protect from the elements 6 Jack up trailer and place frame on stands to remove weight from tires Never jack up or support unit on running gear components springs beam shackles etc MANUAL 33000900 REINCO INC 1998 REVISED 3 98 pee c P Ms n g MAINTENANCE amp SERVICE PAGE 33 MAINTENANCE SCHEDULE At the end of each job clean residual materials spilled or over sprayed onto and around the machine Clean dirt and chaff from the engine cooling fins and shroud FIRST 4 HOURS EVERY 4 HOURS EVERY 20 HOURS EVERY 40 HOURS EVERY 100 HOURS CHECK ENGINE AND ALL MOUNTING BOLTS CHECK COUPLING SET SCREWS RETORQUE IF LOOSE CHECK ENGINE CONTROLS CHECK ENGINE FLUID LEVELS CLEAN AIR INTAKE PRECLEANER FOAM REPEAT FIRST 4 HOURS INSPECTION INSPECT FLAIL CHAIN AND BLOWER WHEEL OIL THE THROTTLE AND CHOKE MECHANISMS CLEAN AIR CLEANER PRECLEANER FOAM REPEAT THE FIRST 4 HOURS INSPECTION CHECK BATTERY ELECTROLYTES CHECK AND SET ENGINE RPM TO 2400 MAXIMUM TUNE UP ENGINE CHANGE ENGINE OIL REPLACE AIR CLEANER CARTRIDGE LUBRICATE BLOWER SHAFT BEARING S DO NOT OVER GREASE BEARINGS For specific engine maintenance instructions please refer to the engine manufacture
64. n components Oil tongue jack periodically Wipe dirt from retracting leg Inspect locking pin and spring assembly for wear Replace worn components as necessary Routinely inspect and insure all lights are operational each time the unit is hitched REINCO INC 1998 REVISED 3 98 PAGE 32 gt REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL TIRES Check inflation pressure weekly to insure maximum life and tread wear Check for tire wear frequently Note Once a wear pattern is established it will continue even when cause is corrected WHEELS Retorque wheel bolts at 25 75 and 150 mile intervals Inspect for cracks dents or distortion at six months or 6 000 mile intervals WINTERIZING AND STORAGE When the season is over a preventative maintenance plan for laying up the machine over the winter months will simplify spring start up 1 It is assumed that the entire unit will have been thoroughly cleaned and washed down both inside and out Peeling paint or rusty spots should be scraped primed and painted The standard 100 hour check should be performed on the engine The air cooled engine should be fogged to prevent sticking valves Reference the specific engine manual for cold weather preparation 2 9 Remove the battery fill and charge and store in a dry preferably warm area Never store a battery directly on the ground or on concrete Check battery charge at 90 day intervals 3 Lubricate all components as
65. n the job site it is recommended that a familiarizing check out be conducted for all key personal involved with the operation Each machine is functionally tested at the factory prior to shipping Before starting up however retrace the factory inspection procedures as follows All units If equipped with emulsion spray option 1 Crank case oil level 10 Pump sheave and belt alignment and tension 2 Aircleaner assembly 11 Pump clutch and lever linkages 3 Fuel Check engine manuals for grade 12 Suction strainer and prime fill cap 4 Battery connections negative ground 13 Hose connections and auxiliary spray valve 5 On off and start switch instruments horn 6 Remove boom lock and actuate boom With trailer option 7 Remove feed tray open and install 14 Wheel lugs and tires 8 Remove any debris from beater drum 15 Ball hitch safety chain and swing jack 9 Inspect failing chain stations 16 Trailer wiring cable and plug 17 Lighting 18 Brakes if supplied MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 16 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL MOUNTING Model 7 30 can be secured to any flatbed truck or trailer and is compact enough to be carried in a standard pickup truck The ideal working position is in the back of the bed and on the shoulder side of the road with the load tray extending toward the mulch supply 4 IMPORTANT Working space must be allowed not only for the boom
66. nance can be performed without the services of a skilled mechanic In the event the unit requires expertise beyond that which is covered in this manual contact your authorized REINCO servicing dealer If your REINCO dealer is not an authorized engine dealer and the problem is engine related contact an authorized engine service center Call REINCO or your dealer for the name of your nearest engine service location The REINCO limited warranty which follows does not cover the engine The engine manufacturer provides their own limited warranty found in the engine manual provided with new machine ABOUT WARRANTY The equipment warranty statement is provided as protection to our valued customers when or if the situation occurs that a part or parts fail prematurely during normal use and service The warranty period as provided allows the purchaser to make claim for repair or replacement of the parts deemed defective within that period The procedure that follows will provide that claims made may be expedited promptly and that settlement will be made fairly and amicably WARRANTY PROCEDURE AND FILING 1 NOTIFICATION Promptly notify your dealer or REINCO of defect or failure and confirm in writing 2 AUTHORIZATION Upon receipt of authorization from REINCO initiate replacement or repair under the terms and conditions of the warranty 3 e RETURN GOODS Should part s be requested returned for inspection obtain authorization for return RGA
67. nd that additional safety practices be implemented Always follow the applicable OSHA regulations While working on road sides and interstate highways insure that appropriate strobes s flashers and other warning devices are installed on all vehicles as required by law All workers should be wearing high visibility reflective vests Anti crash vehicles should be employed when appropriate The use of barrters and flagmen is suggested Be aware of the traffic flow and use caution to avoid discharging towards vehicles Since Power Mulchers are used at a variety of locations strip mines coal storage areas land fills refineries power plants and protected wilderness areas it is imperative to contact the appropriate safety official or regulating agency to obtain information regarding any special safety considerations on specific Job sites FIRE IS ALWAYS A POSSIBILITY The potential for fire always exists The combination of fuels heat from engines and clean dry straw increase the risk Have a fire extinguisher near the work area Learn to look for it before you begin working Always keep the machine clean of chaff and debris MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 8 REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL NEATNESS IS IMPORTANT Keep the floor of your work area clear of bales of mulch twine scrap and trash that could cause you to stumble Falling slipping can result in
68. nditions shall apply REINCO INC PROVIDES A LIMITED TWO YEAR WARRANTY ON THE MACHINERY OF ITS OWN MANUFACTURE REINCO INC WARRANTS TO ANY BUYER THAT THE MACHINERY SHALL BE FREE OF DEFECTS IN MATERIAL OR WORKMANSHIP DURING NORMAL USE AND SERVICE FOR A PERIOD OF TWO YEARS FROM THE DATE OF SHIPMENT TO THE CONSUMER THIS WARRANTY IS NOT EXTENDED FOR MACHINES PLACED INTO RENTAL SERVICE UNDER THIS LIMITED WARRANTY REINCO INC SHALL WITHIN ONE WEEK FROM THE DATE OF NOTIFICATION 1 INITIATE REPLACEMENT OR ACTION FOR REPAIR OF THE PART S PROVEN DEFECTIVE IN MATERIAL OR WORKMANSHIP OR 2 DIRECT THE SERVICING DEALER TO INVESTIGATE REPORT AND THEN AUTHORIZE AND PERFORM REPAIR OR 3 ON DIRECT FACTORY SHIPMENT INSTRUCT THE USER UPON VERIFICATION OF FAILURE TO PERFORM HIS OWN REPAIR WITH PRIOR AGREED UPON BACK CHARGES TO REINCO INC THE CHOICE OF ALTERNATIVES SHALL REMAIN THE SOLE DECISION OF REINCO INC THIS WRITTEN WARRANTY IS THE ONLY WARRANTY MADE BY REINCO INC IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IF ANY ARE LIMITED TO THE SAME TERM AS THIS WRITTEN WARRANTY CERTAIN STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY HOWEVER SOLELY WITH RESPECT TO THE BUYER THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE AND IN LIEU OF A
69. ne must be used for accurate adjustment during operation The adjusting screw should be turned in for increasing the pressure or turned out for decreasing the pressure Make sure the locknut is secured whenever any adjustment has been made 2 Should the pressure adjustments fail then repair or replace the pump relief valve as follows 3 Reverse the preceding steps for reassembly If valve is removed for repairs be sure to replace in same position The valve cap should point towards the suction port Remove valve cap Measure and record the length RELIEF VALVE ASSEMBLY of extension of the adjusting screw Loosen the lock nut and back out adjusting screw until spring POPPET pressure is released Remove bonnet spring guide LOCKNUT spring and poppet from the valve body CAP ADJUSTMENT SCREW MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 40 REINCO TM7 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 REINCO INC 1998 REVISED 3 98 pru PARTS LISTINGS amp SCHEMATICS PAGE 41 REINCO MODEL TM7 30 POWER MULCHER PART PICTORIALS MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 42 REINCO TM7 30 9 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 REINCO INC 1998 REVISED 3 98 ee eee PARTS LISTINGS amp SCHEMATICS PAGE 43 REPLACEMENT PARTS TO ORDER REPLACEMENT PARTS Identify the part s by item number using the pictorial
70. of debris or make adjustments while the engine is running 7 Be sure to keep all body parts and clothing away from moving parts while engine is running 8 Do not attempt to discharge rocks nails or other debris which may damage blower or cause premature wear 9 Do not operate machine without factory provided guards installed 10 Twine or wire should be cut and removed to prevent loose trailing ends from being pulled into the beater chamber 11 Do not allow fingers to become entangled in the bale twine 12 Do not wear loose clothing which may become entangled with the machinery 13 Do not add oil water or fuel while engine is running or hot 14 Do not perform maintenance while unit is running or battery is connected 15 Do not under any condition operate the machine when vibrating 16 Working space must be allowed not only for the boom operator but also for access to the stacked mulch bales 17 Daily inspect the flailing chains blower wheel blades and drive coupling assembly for signs of wear or misalignment 18 Always make sure chain stations are replaced in matched pairs 19 The flailing chains are made of case hardened steel If a link breaks an unbalance or vibration will occur Do not under any condition operate the machine when vibrating Always make sure chain stations are replaced in matched pairs 20 Check the leading edges of the blower wheel paddles Dry mulch causes very little wear but dirt laden wet or moldy
71. ondition and properly installed Fix damage immediately Replace worn or broken parts Remove any build up of grease oil or debris PROPER ENGINE SERVICING IS IMPORTANT Do not perform service on an engine if you are not qualified Use care when refueling all engines whether gas or diesel units Fuels and their vapors are extremely flammable and can explode when ignited Do not fill the fuel tank when engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from the ignition Do not start the engine near spilled fuel wipe up spills immediately Never use gasoline as a cleaning agent Store fuels in approved containers only After refueling remove containers from work area Do not add oil when engine is hot or running as oil could vaporize and ignite Do not add coolant to water cooled units when engine is hot due to the possibility of steam burns Only remove filler cap when cool enough to touch with bare hands Slowly loosen cap first to relieve pressure before removing completely Engines are a burn hazard The crank case cylinder head exhaust system Z radiator and other components can get extremely hot from operation The electrical systems of engines can be a source of high voltage Never touch electrical wires or components when engine is running Never attempt to start the engine by shorting across the starter solenoid MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE
72. r s manual MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 34 gt REINCO 7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL DRIVE COUPLING ALIGNMENT SERIES 50 COUPLINGS When aligning the coupling it is important that the centerline of the driven shaft be true to the centerline of the engine shaft Wear on the flex element due to the axial and radial misalignments will be avoided with proper alignment COUPLING SHOULD BE ALIGNED WITHIN 005 PARALLEL AND 092 ANGULAR a 1 To check PARALLEL drive coupling alignment use a notched straight edge notch should be sufficient to i clear the center member and a feeler gauge Place the straight edge across the two coupling flanges and measure the maximum offset at various points around the periphery of the coupling without rotating the coupling If the maximum offset exceeds 005 realign the shafts 2 9 To check ANGULAR drive coupling alignment a micrometer or caliper must be used Measure from the outside of one flange to the outside of the other at intervals around the periphery of the coupling Determine the maximum and minimum dimensions without rotating the coupling The difference between the maximum and minimum must not exceed 092 If correction is required be sure to recheck the parallel alignment 3 In the field the angular measurements may be approximated with a tape or ruler Use opposite reference positions on the driven shaft flange measu
73. ring to respective locations on the perimeter of the coupling flange engine side The variations should be limited to 1 32 However this method should be rechecked as soon as possible as indicated above ALIGNMENT OR REPLACEMENT It should not be necessary to replace any parts on the drive coupling assembly provided that misalignment is discovered at the onset The following procedure covers the method to replace an entire coupling assembly and may also be used as a guide for alignment also 1 Inspect the coupling assembly for damage Secure replacements as required 2 9 Remove any protective coatings or lubricants from bores mating surfaces and fasteners De burr any marred surfaces and edges 3 Slide one coupling flange onto each shaft The keys must fit snugly Should the fit be loose find out why and correct before proceeding further Nest the sleeve flexible element with metal ring within one flange Draw the two flanges together with some clearance between the element and flanges approx 1 32 total or 1 64 per side Center the flanges between the two shafts Using a thread locking resin then torque the set screws on the flanges securely 4 Check parallel and angular alignment as described above Should the alignment be within specifications proceed to step 6 5 Loosen bearing and or engine bolts as required to shim to correct the alignment Torque the bearing and engine fasteners then repeat step 4 6 9 Chec
74. schematic provided Match the item number to the list and identify the part required by stock number Contact your REINCO dealer for price and availability Parts may be ordered directly from the factory outside of dealer territories Parts ordered from the factory for shipment to a customer within a dealer territory will be directed through the respective dealer s Parts and Service departments Many of the parts listed are commercially available and may be procured locally Manufacturer s specific part numbers are available on request Other parts such as engine components may be obtained through the respective manufacturer s distribution and service network Should you require assistance with regard to locating these agencies contact your REINCO dealer or REINCO directly OPERATION PARTS AND SERVICE MANUALS Additional user manuals may be ordered by part number pursuant to the following table MANUAL PART NO MACHINE DESCRIPTION 00902000 Power Mulcher Safety Manual Common for All Reinco Mulchers 33000900 TM7 30 Series All Serial No s EN3108 50 Engine Operation Manual W4 1770 LIT20170 EN3108 52 Parts Manal W4 1770 TT20089 EN3108 51 Repair Manual W4 1770 TTP20067 EN3112 51 Engine Operation Manual Isuzu 3KR1 IDE 1186000000 EN3103 51 Engine Operation Manual Deutz F3L1011 0297 4706 AX5110 51 Axle Service Manual 100 M MANUAL 33000900 REINCO INC 1998 REVISED 3 98 PAGE 44 REINCO 7 30 SAFETY OPERATION PARTS AN
75. t your REINCO representative for more information on EAS Cod Ro ene Sea ERN AE tackifiers and crimping implements MANUAL 33000900 REINCO INC 1998 REVISED 3 98 OPERATION PAGE 21 OPTIONAL EMULSION SPRAY SYSTEM The positive displacement gearotor style pumping system can be installed for applying asphaltic tackifiers such as SS 1 or RC 1 The pump is driven by a belt powered from the beater shaft and engaged by a clutch The flow is directed to a spray pipe mounted under the boom A flat jet nozzle on the end of the pipe directs a fan pattern discharge of emulsion into the air blast carrying the mulch from the boom When tacking is not required the clutch should not be actuated Emulsified asphalt should have the viscosity of latex paint at 70 degrees Fahrenheit To maintain this viscosity at lower temperatures requires a heater system The suction pick up tube must be immersed and the pump primed to draw binder from a drum or other source Emulsion can be sprayed directly with the mulch To do so the valve on the pressure side of the pump is set to feed the boom spray hose The alternate position is adapted with a garden hose connection for remote or over spraying of mulch When not in use the pick up tube is stored in a holder and the valves are closed APPLICATION RATES The pump employed is rated at 8 gpm with a liquid having a viscosity of 400 SSU Normally specifications call for 150 to 200 gallons per a
76. tilize the discharge spout end as a suction head Other extension hoses may be added on the suction and discharge loops as the individual job dictates however the length of the hoses used will be constrained by the type of material s being vacuumed PN 33009300 VACUUM KIT The feed man is now utilized to pick up the desired material by working the pick up end of the hose Compacted or wetted material should be kicked up to assist in vacuuming The placement operator simply directs the discharge boom assembly or the discharge extension hose E if utilized CAUTION DO NOT ATTEMPT TO PICK UP OR DISCHARGE ROCKS NAILS OR OTHER DEBRIS WHICH MAY DAMAGE BLOWER OR CAUSE PREMATURE WEAR When done with the job turn the machine off and remove the adapter assembly and suction cover Clean out any residual material remaining in the beater drum then replace the feed tray MANUAL 33000900 REINCO INC 1998 REVISED 3 98 DA so iQ E DD LA PAGE 24 REINCO TM7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 REINCO INC 1998 REVISED 3 98 MAINTENANCE amp SERVICE PAGE 25 REINCO MODEL 7 30 POWER MULCHER MAINTENANCE AND SERVICE MANUAL 33000900 REINCO INC 1998 REVISED 3 98 a AAA L G PAGE 26 REINCO TM7 30 SAFETY OPERATION PARTS AND SERVICE MANUAL SERVICE Due to the simplified construction of REINCO HYDROGRASSERS AND POWER MULCHERS most routine mainte

tm7-30 series power mulcher safety, operation, parts & service manual

Contents

Download Pdf Manuals

Related Search

Related Contents

tm7-30 series power mulcher safety, operation, parts &amp; service manual

Contents

Download Pdf Manuals

Related Search

Related Contents

tm7-30 series power mulcher safety, operation, parts & service manual