Viking Pump Technical Service Manual 144 for Vikiing
Contents
1. TECHNICAL SERVICE MANUAL tcron tom 144 HEAVY DUTY PUMPS pace 4 0F 10 SERIES 4195 AND 495 SIZES GG AL CONTENTS Introduction s s a sok ae Bok ee wR a eG 1 Safety Information w oa aeeoe s a a o a aaie 2 Special Information a oaa 3 Special Mechanical Seals 3 Maintenance ena ne ee naia e a a 3 Disassembly wa qoi ioy ee eR WE OS oe eS 4 ASSOMDIV 2 ka Ok ae Ree ee ee 7 Thrust Bearing Adjustment 8 FIGURE 1 Installation of Carbon Graphite Bushings 8 GG HJ and HL4195 SERIES Pressure Relief Valve Instructions 9 Foot Type Unmounted Pump with Tapped Ports INTRODUCTION The illustrations used in this manual are for identification purposes only and cannot be used for ordering parts Obtain a parts list from the factory or a Viking representative Always give complete name of part part number and material with model number and serial number of pump when ordering repair parts The unmounted pump or pump unit model number and serial number are on the nameplate In the Viking model number system basic size letters are combined with series number 4195 and 495 are used to indicate either an unmounted pump or mounted pump unit FIGURE 2 AS AK and AL4195 SERIES chlaid 2 UNUS Foot Type Unmounted Pump with Tapped Ports Foot Mounted GG4195 Units are designated by the HJ4195 unmounted pump model numbers followed by a letter s indicating drive style HL41952. AS4195 AK4195 D Direct Drive AL4195 FIGURE 3 GG HJ and HL495 SERIES Unmounted Pump with Tapped Ports M Horizontal Direct Drive This manual deals only with Series 4195 and 495 Heavy Duty Pumps Refer to Figures 1 through 14 for general configuration and nomenclature used in this manual Pump specifications and recommendations are listed in Catalog FIGURE 4 Section 144 Series 4195 and 495 Heavy Duty Pumps AS AK and AL495 SERIES Unmounted Pump with Tapped Ports IDEX CORPORATION VIKING PUMP INC e A Unit of IDEX Corporation Cedar Falls IA 50613 USA SAFETY INFORMATION AND INSTRUCTIONS IMPROPER INSTALLATION OPERATION OR MAINTENANCE OF PUMP MAY CAUSE SERIOUS INJURY OR DEATH AND OR RESULT IN DAMAGE TO PUMP AND OR OTHER EQUIPMENT VIKING S WARRANTY DOES NOT COVER FAILURE DUE TO IMPROPER INSTALLATION OPERATION OR MAINTENANCE THIS INFORMATION MUST BE FULLY READ BEFORE BEGINNING INSTALLATION OPERATION OR MAINTENANCE OF PUMP AND MUST BE KEPT WITH PUMP PUMP MUST BE INSTALLED OPERATED AND MAINTAINED ONLY BY SUITABLY TRAINED AND QUALIFIED PERSONS THE FOLLOWING SAFETY INSTRUCTIONS MUST BE FOLLOWED AND ADHERED TO AT ALL TIMES Symbol Legend SECTION TSM 144 A or death BEFORE opening any liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc be sure that e Any pressure in the chamber has been completely vented through the suction or discharge lines or other
3. 45 Idler Pin 3 Ball Bearing Outer 9 Pipe Plug 16 Head and Idler Pin Assembly a snap ing for shan 10 Mecanicas 07 apron Hea s Bearna Housing m _ Rotorand shanAssembiy 18 Gasket orRelefVabe e snap Ringe 12 aereus Jro Reeva Not used on GG size pumps of optional PTFE mechanical seal Consult the factory FIGURE 8 EXPLODED VIEW FOR MODELS AS AK AND AL 4195 AND 495 2 Bearna Spacer Cater 10 Casna 198 a Ena Cap tor Bearing Housing 10A Casing 495 18 Idler and Bushing Assembly 4 Lip Seal for Bearing Housing 1 O Rings for Relief Valve 19 Head O Ring 5 Ball Bearing Outer 12 Relief Valve 20 Idler Pin 6 Bearing Housing 43 Pipe Plug 21 Check Valve Bearing Spacer 14 Capscrew for Valve 22 Head and Idler Pin Assembly 8 Ball Bearing Inner 45 Rotor and Shaft Assembly 23 Capscrew for Head SECTION TSM 144 ISSUE D PAGE 5 OF 10 Modifications to the pump casing and rotor are required for installation 10 11 12 13 14 SECTION TSM 144 OUTER BALL BEARING BEARING HOUSING SETSCREW INNER BALL BEARING CALZ ele i oc n ALLL p4 INNER SNAP RING P H CM FIGURE 9 THRUST BEARING ASSEMBLY GG HJ AND HL SIZES BALL BEARING SETSCREW NYLON INSERT i LOCKNUT BEARING SPACER COLLAR BEARING HOUSING SETSCREW FIGURE 10 THRUST BEARING The rotor
4. in these pumps Contact the factory for specific information RELIEF VALVE ADJUSTING SCREW CAP SUCTION DISCHARGE FIGURE 5 MAINTENANCE Series 4195 and 495 pumps are designed for long trouble free service life under a wide variety of application conditions with a minimum of maintenance The points listed below will help provide long service life CLEANING PUMP Keep the pump as clean as possible This will facilitate inspection adjustment and repair work and help prevent overlooking a dirt covered grease fitting STORAGE If the pump is to be stored or not used for six months or more the pump must be drained and a light coat of non detergent SAE 30 weight oil must be applied to all internal pump parts Lubricate the fittings and apply grease to the pump shaft extension Viking suggests rotating pump shaft by hand one complete revolution every 30 days to circulate the oil SUGGESTED REPAIR TOOLS The following tools must be available to properly repair Series 4195 and 495 pumps These tools are in addition to standard mechanics tools such as open end wrenches pliers screw drivers etc Most of the items can be obtained from an industrial supply house 1 Soft Headed hammer 2 Allen wrenches set screws amp special mechanical seals 3 Snap Ring Pliers INTERNAL Viking Part No 2 810 047 999 GG HJ HL 4195 495 EXTERNAL Viking Part No 2 810 029 375 GG HJ HL 4195 495 4 Mechanical Seal Installation Sleeve
5. s factory at Cedar Falls lowa transportation charges prepaid and if the products are found by Viking to be defective in workmanship or material they will be replaced or repaired free of charge FOB Cedar Falls Ilowa Viking assumes no liability for consequential damages of any kind and the purchaser by acceptance of delivery assumes all liability for the consequences of the use or misuse of Viking products by the purchaser his employees or others Viking will assume no field expense for service or parts unless authorized by it in advance Equipment and accessories purchased by Viking from outside sources which are incorporated into any Viking product are warranted only to the extent of and by the original manufacturer s warranty or guarantee if any THIS IS VIKING S SOLE WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED WHICH ARE HEREBY EXCLUDED INCLUDING IN PARTICULAR ALL WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE No officer or employee of IDEX Corporation or Viking Pump Inc is authorized to alter this warranty WARRANTY All rights reserved 5 2007 Viking Pump Inc
6. 2 751 001 730 for 0 75 inch seal GG 4195 495 2 751 004 730 for 1 25 inch seal AS AL 4195 495 Bearing Locknut Spanner Wrench 2 810 043 375 Spanner Wrench adjustable pin type for use on bearing housing end cap 2 810 008 375 Brass bar Arbor press Standard 5 16 12 point socket SECTION TSM 144 ISSUE D PAGE 3 OF 10 DISASSEMBLY DANGER Before opening any Viking pump liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc Be sure 1 That any pressure in the chamber has been completely vented through the suction or discharge lines or other appropriate openings or connections That the driving means motor turbine engine etc has been locked out or made non operational so that it cannot be started while work is being done on pump That you know what liquid the pump has been handling and the precautions necessary to safely handle the liquid Obtain a material safety data sheet MSDS for the liquid to be sure these precautions are understood Failure to follow above listed precautionary measures may result in serious injury or death ROTOR PRESSURE RELIEF VALVE IDLER PIN HEAD GASKET Refer to Figures 7 amp 8 page 5 for model to be disassembled and name of parts Models 4195 amp 495 are disassembled and assembled in the same manner The difference between these models is the casings Mark the head and casing before disassembly to insure proper reass
7. Apress must be used for installation 2 Be certain the bushing is started straight 3 Do not stop pressing the operation until the bushing is in the proper position as starting and stopping may result in a cracked bushing 4 Check the bushing for cracks after installation PRESSURE RELIEF VALVE DISASSEMBLY INSTRUCTIONS DANGER Before opening any Viking pump liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc Be sure i 1 That any pressure in the chamber has CIR Q been completely vented through the Tita suction or discharge lines or other appropriate openings or connections aS mes 2 TAT iin maven it Hea je al That the driving means motor turbine engine etc has been locked out or made non operational so that it cannot be started while work is being done on pump FIGURE 13 VALVE GG HJ and HL SIZES That you know what liquid the pump has been handling and the precautions necessary to safely handle the liquid Obtain a material safety data sheet MSDS for the liquid to be sure these precautions are understood VALVE LIST OF PARTS Valve Cap Valve Body Adjusting Screw Valve Spring Lock Nut Poppet Failure to follow above listed precautionary measures may result in serious injury or death Spring Guide Cap Gasket Bonnet Mark the valve and head before disassembly to ensure proper reassembly 1 Remove the valve ca
8. and shaft can now be removed by tapping on the end of the shaft with a lead hammer or if using a regular hammer use a piece of hardwood between the shaft and hammer The rotary member of the seal will come out with the rotor and shaft AS AK AL Remove the bearing retainer washer The washer may have stayed with the rotor and shaft when removed or is against the ball bearing See Figure 10 Remove the mechanical seal rotary member and spring from the rotor and shaft assembly GG HJ HL Remove the inner snap ring and single row ball bearing from the casing AS AK AL Remove the single row ball bearing from the casing Remove the seal seat or stationary part of the seal from the casing ISSUE D PAGE 6 OF 10 E K fi os ZAS y YT Zz 1 ALAE Caly SS N R ia BEARING RETAINER WASHER INNER BALL BEARING 7 AS SS SS SS OS SST FN LLL ASSEMBLY AS AK AND AL SIZES 15 Disassemble the thrust bearing assembly GG HJ HL Remove the outer snap ring from the bearing housing and remove the ball bearing See Figure 9 AS AK AL Loosen the two setscrews in the flange outside diameter Rotate the end cap and lip seal counterclockwise and remove Remove the ball bearing See Figure 10 The casing should be examined for wear particularly in the area between the ports All parts should be checked for wear before the pump is put together When making major repairs such as rep
9. CTION TSM 144 ISSUE D PAGE 8 OF 10 THRUST BEARING ADJUSTMENT See Figures 9 and 10 Loosen the two screws in the face of the thrust bearing assembly If the shaft cannot be rotated freely turn the thrust bearing assembly counterclockwise until the shaft can be turned easily To set end clearance 1 While turning the rotor shaft rotate the thrust bearing assembly clockwise until a noticeable drag occurs This is zero end clearance 2 Mark the position of the bearing housing with respect to the casing 3 Rotate the thrust bearing assembly counterclockwise the distance listed below as measured on outside of bearing housing 4 After the adjustment is made tighten the two setscrews in the face of the bearing housing assembly to secure the position For viscosities above 2500 SSU add additional end clearance 0 004 for GG HJ and HL size pumps and 0 005 for AS AK and AL size pumps DISTANCE IN INCHES ON O D OF BEARING HOUSING HJ HL 0 56 9 16 STANDARD END CLEARANCE INSTALLATION OF CARBON GRAPHITE BUSHINGS When installing the carbon graphite bushings extreme care must be taken to prevent breaking Carbon graphite is a brittle material and is easily cracked If cracked the bushing will quickly disintegrate Using a lubricant and adding a chamfer on the bushing and the mating part will help in installation The additional precautions listed below must be followed for proper installation 1
10. appropriate openings or connections The pump drive system means motor turbine engine etc has been locked out or otherwise been made non operational so that it cannot be started while work is being done on the pump You know what material the pump has been handling have obtained a material safety data sheet MSDS for the material and understand and follow all precautions appropriate for the safe handling of the material BEFORE operating the pump be sure all drive guards are in place DO NOT operate pump if the suction or discharge piping is not connected DO NOT place fingers into the pumping chamber or its connection ports or into any part of the drive train if there is any possibility of the pump shafts being rotated DO NOT exceed the pumps rated pressure speed and temperature or change the system duty parameters from those the pump was originally supplied without confirming its suitability for the new service BEFORE operating the pump be sure that e Itis clean and free from debris e all valves in the suction and discharge pipelines are fully opened All piping connected to the pump is fully supported and correctly aligned with the pump Pump rotation is correct for the desired direction of flow ISSUE D PAGE 2 OF 10 Danger Failure to follow the indicated instruction may result in serious injury Warning In addition to possible serious injury or death failure to follow the indicated inst
11. bly approximately one half full of multi purpose grease NLGI 2 The thrust bearing assembly will take the remaining space See Figure 9 and 10 page 6 15 Pack the double row ball bearing with multi purpose grease NLGI 2 GG HJ HL Install the ball bearing into the bearing housing with shield side toward the coupling end of the shaft See Figure 9 page 6 Install the snap ring into bearing housing to retain ball bearing This snap ring has a tapered edge to fit tapered groove in bearing housing The tapered edge is located away from the ball bearing AS AK AL Install the ball bearing into the bearing housing Install the lip seal in the bearing housing end cap The lip should face towards the end of the shaft Put the bearing spacer collar in the lip seal and install in the bearing housing and tighten the set screws securely See Figure 10 page 6 16 Insert a brass bar or piece of hardwood through the port opening between the rotor teeth to keep the shaft from turning 17 Start the thrust bearing assembly into casing Turn by hand until tight This forces the rotor against the head Replace and tighten the locknut or shaft 18 Remove the brass bar or hardwood from port opening 19 Adjust pump end clearance refer to Thrust Bearing Adjustment DANGER Before starting pump be sure all drive equipment guards are in place Failure to properly mount guards may result in serious injury or death SE
12. ction side of the pump If pump rotation is reversed position of the relief valve must be changed Pressure relief valves cannot be used to control pump flow or regulate discharge pressure For additional information refer to Viking Pump s Technical Service Manual TSM 000 and Engineering Service Bulletin ESB 31 THE PUMP must be installed in a matter that allows safe access for routine maintenance and for inspection during operation to check for leakage and monitor pump operation SPECIAL INFORMATION DANGER Before opening any Viking pump liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc Be sure 1 That any pressure in the chamber has been completely vented through the suction or discharge lines or other appropriate openings or connections That the driving means motor turbine engine etc has been locked out or made non operational so that it cannot be started while work is being done on pump That you know what liquid the pump has been handling and the precautions necessary to safely handle the liquid Obtain a material safety data sheet MSDS for the liquid to be sure these precautions are understood Failure to follow above listed precautionary measures may result in serious injury or death ROTATION Viking pumps operate equally well in a clockwise or counterclockwise rotation Shaft rotation determines which port is suction and which is discharge Suction Po
13. depends on complete contact Prior to installing the rotary portion of the mechanical seal prepare and organize the rotor shaft head and idler assemblies and appropriate gaskets for quick assembly Once the rotary portion of the mechanical seal is installed on the rotor shaft it is necessary to assemble the parts as quickly as possible to insure the seal does not stick to the shaft in the wrong axial position The seat will stick to the shaft after several minutes setting time Never touch the sealing faces with anything except clean hands or clean cloth Minute particles can scratch the seal faces and cause leakage 1 Coat the idler pin with non detergent SAE 30 weight oil and place idler and bushing on idler pin in the head If replacing acarbon graphite bushing refer to Installation of Carbon Graphite Bushings page 8 2 Clean the rotor hub and casing seal housing bore Make sure both are free from dirt and grit Coat the outer diameter of seal seat and inner diameter of seal housing bore with non detergent SAE 30 weight oil 3 Start the seal seat in the seal housing bore If force is necessary protect the seal face with a clean cardboard disc and gently tap it in place with a piece of wood Be sure the seal seat is completely seated in the bore 4 Place a tapered installation sleeve on the shaft refer to Figure 11 The sleeve is furnished with GG AS AK and AL replacement mechanical seals Coat the rotor shaft tap
14. embly NOTE The four valve capscrews valve and gasket must be removed from the GG4195 495 model before the six head capscrews are removed Remove the head capscrews Tilt the top of the head back when removing to prevent the idler from falling off the idler pin Remove the idler and bushing assembly If the idler bushing needs replacing see Installation of Carbon Graphite Bushings page 8 Insert a brass bar or piece of hardwood in the port opening and between the rotor teeth to keep the shaft from turning Turn the locknut counterclockwise and remove locknut See Figure 9 or 10 page 6 Loosen the two setscrews in the face of the bearing housing and turn the thrust bearing assembly counterclockwise and remove from casing See Figure 9 or 10 page 6 GG HJ HL Remove the snap ring from the shaft See Figure 9 page 6 AS AK AL Remove the bearing spacer from the shaft See Figure 10 page 6 Remove the brass bar or piece of hardwood from the port opening MECHANICAL SEAL BALL BEARINGS SHAFT SNAP RINGS CASING FIGURE 6 CUTAWAY FOR MODELS GG HJ AND HL4195 SECTION TSM 144 ISSUE D PAGE 4 OF 10 CASING Modifications to the pump casing and rotor are required for installation of optional PTFE mechanical seal Consult the factory FIGURE 7 EXPLODED VIEW FOR MODELS GG HJ AND HL 4195 AND 495 ITEM NAME OF PART ITEM NAME OF PART ITEM NAME OF PART 2 Snap Ring Outer 8A_ Casing 495
15. ered installation sleeve and inner diameter of the mechanical seal rotary member with a generous amount of non detergent SAE 30 weight oil Petrolatum may be used but grease is not recommended 5 Place the seal spring on the shaft against the rotor hub Refer to Figure 12 10 11 12 SPRING MECHANICAL SEAL TAPERED SLEEVE COAT WITH LIGHT OIL BEFORE ASSEMBLY FIGURE 11 ROTOR HUB SHAFT MECHANICAL SEAL ROTARY MEMBER FIGURE 12 Slide the rotary member lapped contact surface facing away from the spring over installation sleeve on shaft until just contacting the spring Do not compress the spring Remove the installation sleeve Coat the rotor shaft with non detergent SAE 30 weight oil Install the rotor and shaft into the casing slowly pushing until the ends of the rotor teeth are just below the face of the casing Take care not to damage the seal seat Leave the rotor in this position Withdrawal of the rotor and shaft may displace the carbon seal rotating face and result in damage to the seal Place the O ring or gasket on the head and install the head and idler assembly on pump The pump head and casing were marked before disassembly to insure proper reassembly If not be sure the idler pin which is offset in the pump head is positioned up and equal distance between port connections to allow for proper flow of liquid through the pump Tighten the head capscrews evenly If the pump was equi
16. lacing a rotor and shaft it is advisable to also install a new mechanical seal head and idler pin idler and bushing See Installation of Carbon Graphite Bushings page 8 Clean all parts thoroughly and examine for wear or damage Check the lip seals ball bearings bushing and idler pin and replace if necessary Check all other parts for nicks burrs excessive wear and replace if necessary Wash the bearings in clean solvent Blow out the bearings with compressed air Do not allow the bearings to spin turn them slowly by hand Spinning the bearings will damage the race and balls Make sure the bearings are clean then lubricate with non detergent SAE 30 weight oil and check for roughness Roughness can be determined by turning the outer race by hand Replace the bearings if they have roughness Be sure the shaft is free from nicks burrs and foreign particles that might damage the mechanical seal Scratches on the shaft in seal area will provide leakage paths under the mechanical seal Use a fine emery cloth to remove scratches or sharp edges ASSEMBLY Standard Mechanical Seal Synthetic Rubber Bellows Type READ CAREFULLY BEFORE REASSEMBLING PUMP The seal used in this pump is simple to install and good performance will result if care is taken during installation The principle of a mechanical seal is contact between the rotary and stationary members These parts are lapped to a high finish and their sealing effectiveness
17. p N NEE EEF ZZZ l N S KSS 2 Measure and record the length of extension of the Ti A aly eee R adjusting screw Refer to A on Figures 13 and 14 W pe JU BUEUUL WN 3 Loosen the locknut and back out the adjusting screw Q until spring pressure is released 4 Remove the bonnet spring guide spring and poppet from the valve body Clean and inspect all parts for wear or damage and replace as necessary Z wT PSSS A D FIGURE 14 VALVE AS AK and AL SIZES ASSEMBLY Reverse the procedures outlined under Disassembly If the valve is removed for repairs be sure to replace in the Valve Cap Valve Body same position The relief valve adjusting screw cap must Adjusting Screw Valve Spring always point towards suction side of the pump If the pump Lock Nut Poppet rotation is reversed remove the relief valve and turn end for end Refer to Figure 5 page 3 VALVE LIST OF PARTS Spring Guide Cap Gasket Bonnet Bonnet O Ring SECTION TSM 144 ISSUE D PAGE 9 OF 10 TECHNICAL SERVICE MANUAL DANGER Before starting pump be sure all drive equipment guards are in place Failure to properly mount guards may result in serious injury or death PRESSURE ADJUSTMENT If a new spring is installed or if the pressure setting of the pressure relief valve is to be changed from that which the factory has set the following instructions must be carefully followed 1 Carefully remo
18. pped with a relief valve and was removed during disassembly install on the head with new O Rings or gaskets The relief valve adjusting screw cap must always point towards the suction port Refer to Figure 5 page 3 For relief valve repair or adjustments see Pressure Relief Valve Instructions Page 9 In 2005 the use of single seal bearings were phased out Pumps now use Sealed for Life bearings that have seals on both sides The new bearings can be installed either side first and do not need to be packed with grease For older models with single seal bearings pack the inner ball bearing with multi purpose grease NLGI 2 SECTION TSM 144 ISSUE D PAGE 7 OF 10 GG HJ HL Drive the bearing into the bore Tap the inner race with a brass bar and lead hammer to position bearing Install the inner snap ring AS AK AL Install the bearing retainer washer over the shaft before installing the ball bearing Install the ball bearing in the casing with sealed side towards head end of the pump Drive the bearing into the bore Tap the inner race with a brass bar and lead hammer to position the bearing 13 GG HJ HL Install the shaft snap ring in groove in the shaft See Figure 9 page 6 AS AK AL Install the bearing spacer over the shaft and against the single row ball bearing See Figure 10 page 6 14 Pack the lubrication chamber between the inner ball bearing and double row ball bearing in the thrust bearing assem
19. rt is where pumping elements gear teeth come out of mesh PRESSURE RELIEF VALVES 1 Viking pumps are positive displacement pumps and must be provided with some sort of pressure protection This may be a relief valve mounted directly on the pump an inline pressure relief valve a torque limiting device or a rupture disk 2 There are relief valve options available on those pump models designed to accept a relief valve Options may include a return to tank relief valve Pumps equipped with a jacketed head plate are generally not available with a relief valve 3 If pump rotation is reversed during operation pressure protection must be provided on both sides of the pump 4 The relief valve adjusting screw cap must always point towards the suction side of the pump If pump rotation is reversed remove the pressure relief valve and turn end for end Refer to Figure 5 5 Pressure relief valves should not be used to control flow or regulate discharge pressure For additional information on pressure relief valves refer to Technical Service Manual TSM 000 and Engineering Service Bulletin ESB 31 SPECIAL MECHANICAL SEALS This bulletin illustrates the mechanical seal which is standard in the catalog pump A Seal Installation Drawing will be furnished with a pump fitted with a non standard mechanical seal Consult this Seal Installation Drawing before disassembling pump Modifications are required to install PTFE mechanical seals
20. ruction may cause damage to pump and or other equipment INSTALL pressure gauges sensors next to the pump suction and discharge connections to monitor pressures USE extreme caution when lifting the pump Suitable lifting devices should be used when appropriate Lifting eyes installed on the pump must be used only to lift the pump not the pump with drive and or base plate If the pump is mounted on a base plate the base plate must be used for all lifting purposes If slings are used for lifting they must be safely and securely attached For weight of the pump alone which does not include the drive and or base plate refer to the Viking Pump product catalog DO NOT attempt to dismantle a pressure relief valve that has not had the spring pressure relieved or is mounted on a pump that is operating AVOID contact with hot areas of the pump and or drive Certain operating conditions temperature control devices jackets heat tracing etc improper installation improper operation and improper maintenance can all cause high temperatures on the pump and or drive THE PUMP must be provided with pressure protection This may be provided through a relief valve mounted directly on the pump an in line pressure relief valve a torque limiting device or a rupture disk If pump rotation may be reversed during operation pressure protection must be provided on both sides of pump Relief valve adjusting screw caps must always point towards su
21. ve the valve cap which covers the adjusting screw Loosen the locknut which locks the adjusting screw so the pressure setting will not change during operation of the pump Install a pressure gauge in the discharge line for actual adjustment operation Turn the adjusting screw in to increase the pressure and out to decrease the pressure With discharge line closed at a point beyond pressure gauge the gauge will show the maximum pressure the valve will allow while the pump is in operation IMPORTANT When ordering parts for the pressure relief valve always give the model number and serial number of the pump as it appears on the nameplate and the name of the part wanted When ordering springs be sure to give the pressure setting desired IREX IDEX CORPORATION VIKING PUMP INC e A Unit of IDEX Corporation Cedar Falls IA 50613 USA SECTION TSM 144 HEAVY DUTY PUMPS SERIES 4195 AND 495 SIZES GG AL PAGE 10 OF 10 ISSUE D IBER IDEX CORPORATION VIKING PUMP Viking warrants all products manufactured by it to be free from defects in workmanship or material for a period of one 1 year from date of startup provided that in no event shall this warranty extend more than eighteen 18 months from the date of shipment from Viking If during said warranty period any products sold by Viking prove to be defective in workmanship or material under normal use and service and if such products are returned to Viking
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