CP-13-06.2 9060 Classic Service Manual Model
Contents
1. M I MEM 12 SPARE mca 12 SIGNALE INTEREAGE 12 INSTALLATION 13 20 GENERAL INFORMATION eee apud 13 LOCATION ilti Lc E 13 cine Well MC 14 VO CONNECTIONS TIT RN erp TP 15 AG INPUTCGONNEGC TIONS tore Pe rto ove een ese eae 15 16 SAFETY GROUND eX 17 INPUT VOLTAGE SELECTION idee Sedat ade 17 INTERLOCK S 17 19 HIGELVOLLTAGE GABLE rmana a e A A 19 RELAY CONTACT OUTPUTS a i eee 19 HANDGUN TRIGGER SIGNAL erines EREE 20 OPERATION 21 26 START UP cn tef s 21 BASIC OPEPRATIONS lean uu teneur tU OK 21 22 13 06 2 9060 Classic High Voltage Controller Contents Ransburg CONTENTS PAGE OPERATION Cont 21 26 22 23 R aul Lue 23 SETPOINT OPERA as e 020 a2. One Touch kV Setpoint Buttons 16 Interlock I O Connector oO N 9 13 06 2 Ransburg OPERATOR INTERFACE The 9060 Controller shown in Figure 3 has a simple operator interface consisting of 7 LEDs Light Emitting Diodes one 1 power switch seven 7 buttons one 1 current LED bar graph and two 2 screens containing seven segment displays KV fz FAULT Figure 3 9060 Operator Interface SWITCHES Power Switch The 9060 Controller contains a single rocker switch for power On Off selection When the unit is powered on the screens should be lit and display the gun display type information and the software version number for a short period of time LEDs High Voltage On Indicator The red High Voltage On Indicator is lit when a trigger signal has been received by the unit and the high voltage output from the cascade has been enabled Fault Indicator The red Fault Indicator is lit when a fault occurs as determined by the microprocessor When a fault occurs the light will turn on and the identifi cation code ID for the fault will be displayed blinking on the meter display For more information on the faults and fault ID codes please refer the Fault Descriptions section in the Operations portion of this manual Local Mode LED Indicator The local mode LED indicator is a left pointi
3. Ransburg the optimum range for maximum transfer efficiency The red region of the bar graph indicates high output current causing de creased transfer efficiency high output check maintenance of applicator and external equipment of the power supply r uA BAR GRAPH METER HA Figure 16 uA Bar Graph Meter Display Measuring High Voltage On Time The 9060 High Voltage Controller records the amount of time the high voltage is triggered on up to 99 999 hours This value is display on the kV and pA displays of the unit There are two registers that retain this information one that may be reset the other that is permanently retained in memory The number of hours the units high voltage has been on may be dis played by depressing at the same time the preset 1 and reset buttons See Figure 17 The display will show hours of use for 3 se conds This is the resettable register To reset this register press the reset button while the hours are displayed To view the non resettable register press the preset 2 and reset buttons at the same time This display will show the hours for 3 seconds AEAN OF Hv ON TIME IN HOURS PRESS AND BOTH FOR RESETTABLE ON TIME REGISTERY RESS AND HOLD BOTH FOR NON RESETTABLE ON TIME REGISTER Figure 17 Display High Voltage On Time CP 13 06 2 LOCKOUTS There are lockouts that may be done at the PC board see Figure 18 These lock
4. Ransburg ELECTRICAL NOISE Electrical noise refers to stray electrical signals in the atmosphere at various signal strengths and frequencies that can affect the operation of equipment One of the best ways to prevent this is to shield the equipment and cables within a continuous ground envelope such that any incident noise will be conducted to earth ground before it can affect the circuit conductors For conductors inside the control unit or Con troller the grounded enclosures provide this envelope For the cables that connect the applicator to the control unit or Controller a shielded cable has been used The shield consists of an overall foil shield in combination with an overall braided shield This provides the most effective shielding as the foil covers the holes in the braid and the braid allows for practical 360 termination at both ends of the cable The AC input cord is not shielded but is di rected to an AC line filter as soon as it enters the cabinet This method filters out most of the noise that comes in on the AC line For maxi mum noise immunity if the AC line is wired using conduit instead of the provided AC line cord it should connect to the filter as soon as it enters the cabinet with as short of leads as possible Additional noise protection can be provided by running the AC input line to the control panel in grounded conduit For maximum noise protection any user supply input output I O wiring sh
5. INDICATOR AND DISPLAYS CL Figure 26 Current Limit Fault Display CP 13 06 2 Ransburg Voltage Cable Fault UC This fault will occur if the microprocessor de tects a loss of the voltage feedback signal This can be caused by a failed high voltage cable a failed high voltage section or a failed pc board VOLTAGE CABLE FAULT 1 ILLUMINATES FAULT INDICATOR AND DISPLAYS UC Figure 27 Voltage Cable Fault Display Over Voltage Fault OU This fault will occur if the microprocessor de tects the unit is trying to output voltage above the required for the specific applicator type this occurs reset the Controller If this fault continues to occur replace the main PC board OVERVOLTAGE FAULT ILLUMINATES FAULT INDICATOR AND DISPLAYS ou Figure 28 Over Voltage Fault Display CP 13 06 2 9060 Classic High Voltage Controller Operation Feedback Fault FF This fault will occur if the microprocessor de tects a loss of the current feedback signal If this occurs reset the fault If this fault occurs repeatedly refer to the Fault Troubleshooting Section to determine if the problem is with the high voltage section or the main pc board r FEEDBACK FAULT ILLUMINATES FAULT INDICATOR AND DISPLAYS FF Figure 29 Feedback Fault Display Boot Fault bF
6. This fault will occur during the start up se quence if an active trigger signal is present It is designed to prevent immediate triggering after start up as the unit should be allowed to enter the ready state prior to being triggered This fault also prevents the high voltage from being fired if the microprocessor resets For additional information refer to the Fault Trou bleshooting Section BOOT FAULT ILLUMINATES FAULT INDICATOR AND DISPLAYS Figure 30 Boot Fault Display 26 9060 Classic High Voltage Controller Maintenance Ransburg MAINTENANCE TROUBLESHOOTING GUIDE Blank Display No power Check the power connections and verify they are fully connected and power is avail Blown fuse able Power cycle the unit off and back on Faulty 24 volt power supply Check Fuses and replace if blown using the replacement fuses inside the lid of the unit Check green LED on 24 volt power supply when power is applied led must be on If the led is not on replace 24 volt power supply FAULT TROUBLESHOOTING GUIDE WARNING gt Before troubleshooting gun and control unit problems flush the gun with solvent and purge with air Some of the tests will require high voltage to be applied to the gun so the gun must be empty of paint and solvent Cable Fault CF The Cable Fault indicates the con 1 Check for loose wiring between the pc trol unit does not detect a high board conn
7. Controller Installation Ransburg 19 and 105 C and its conductors should be 0 8mm 18 AWG minimum Secure the cable to the interlock connector de scribed in I O Connections in the Installation section of this manual so that the shield of the cable is connected to the chassis of the enclosure 5 Secure the cabinet door replace the fuses and reconnect the AC source NOTE Some codes may require the interlock wiring to be run in conduit In this case shielded cable is not necessary but the conductors used should still meet the rat ing specified above NOTE The interlock contacts supplied by us er should be rated for at least 1 amp at 240 VAC NOTE The total resistance of the series inter locks between L2 and L3 should be less than 300 Q HIGH VOLTAGE CABLE Position the spray applicator in the spray area and route the high voltage cable to the Control ler The cable should be routed so that it is not damaged by foot and vehicle traffic and also so that is not close to areas of high temperature 129 F The operator should have free movement of the applicator and all bend radii of the cable should not be less than 6 inches 15 cm Connect the high voltage cable to the Controller and tighten the retaining nut and set screw If during the routing of the high voltage cable it is required to remove it from the spray applicator care should be taken when rein stalling so that
8. and service related costs if applicable CP 13 06 2 Ransburg Ransburg 9060 Classic High Voltage Controller Warranty Policies Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance 320 Philips Ave Toledo Ohio 43612 1493 Telephone toll free 800 233 3366 Fax 419 470 2233 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts Form No CP 13 06 2 Litho in U S A 05 13 CP 13 06 2 34 2013 Ransburg All rights reserved Models and specifications subject to change without notice
9. at 50 or 60 Hz There is no need to change any switch settings when changing input from 110 to 240 VAC or from 240 to 110 VAC NOTE gt All 9060 units 80130 XXX shipped from the factory for either 110 VAC input or 240 VAC input will have a 72771 06 1 Amp front panel fuses installed INTERLOCKS Interlocks required by code are as follows e Booth Fan Interlock When the booth fan is on acontact closure is made e Conveyor Interlock When the conveyor is moving a contact closure is made e Solvent Interlock When solvent supply to the applicator is off a contact closure is made Ransburg WARNING Failure to connect interlocks could re sult in a fire or explosion WARNING ALWAYS ensure that high voltage is OFF before flushing the spray applicator with solvent NEVER flush the spray ap plicator with high voltage ON as this is a severe fire hazard and risk to personnel safety It is recommended that the high voltage control be interlocked with the sol vent flush signal so that high voltage is automatically locked out whenever flush ing occurs Consult your authorized Ransburg representative for information on interlocking the high voltage OFF sig nal with the solvent flush signal As outlined in NFPA 33 OSHA and EN 50176 the AC power line must be series interlocked with both the exhaust fan and conveyor To install the Controller interlocks perform the following 1 Turn the 9
10. between the high voltage section and the pc board In external cascade applications a failed low voltage cable can cause this problem Check the wiring to the high voltage section For more information refer to Fault Troubleshooting Section GROUND FAULT ILLUMINATES FAULT INDICATOR AND DISPLAYS GF FAULT Figure 24 Ground Fault Display 25 Ransburg Overload Fault OL This fault will occur if the overload feature is active see Overload Activation previously in the Operation section and the output current exceeds the overload current value This can be caused by excessive overspray on the ap plicator or paint formulation that is too conduc tive Clean the applicator check the paint for mulation or move overload jumper JP17 to the open position OVERLOAD FAULT ILLUMINATES FAULT INDICATOR AND DISPLAYS OL iz XC IEEJ Figure 25 Overload Fault Display Current Limit Fault CL This fault occurs if the output current exceeds the maximum current by 20 This fault can be caused by excessive overspray on the ap plicator or a paint formulation that is too con ductive It may also be caused by a bad pc board Clean the applicator check the paint formulation or replace the pc board See Fault Troubleshooting Section for more information CURRENT LIMIT FAULT ILLUMINATES FAULT
11. in the corresponding sections of this manual Using the methods previously described the 9060 Controller have been successfully tested to the stringent standards of the Electromagnet ic Compatibility Directive of the European Union The results conclude that these units are neither a source of electrical noise nor 9060 Classic High Voltage Controller Installation 14 9060 Classic High Voltage Controller Installation 15 affected by electrical noise when the above methods are utilized CONNECTIONS For maximum noise immunity 1 wiring should be run in conduit or cables having a foil shield with an overall braided shield The foil shield provides 100 shielding while the braid provides a means of making proper 360 shield terminations at the cable to cabinet connection points To make I O connections using shield ed cable perform the following 1 Remove the cable grommet hardware from the desired I O connector housing See Figure 7 2 Route the desired length of I O cable through the connector housing and mark 1 span of cable that passes through the connector housing to be stripped to braid See Figure 8 3 Remove cable and strip marked 1 section to cable braid 4 Slide the cable grommet hardware onto the cable in the order shown in Figure 7 5 Route the cable back through the connector housing and connect its wires to the desired I O terminals inside the 9060 Controller 6 Tighten th
12. ing that may cause a fire or explo sion is lost if safety circuits are dis abled during operation Frequent power supply shut down indicates a problem in the system which requires correction An electrical arc can ignite coating materials and cause a fire or explo sion Certain material may be harmful if inhaled or if there is contact with the skin SAFEGUARDS Tells how to avoid the hazard The power supply optional remote control cabinet and all other electrical equipment must be located outside Class or II Division 1 and 2 hazardous areas Refer to NFPA 33 or EN 50176 Turn the power supply OFF before working on the equipment Test only in areas free of flammable or com bustible material Testing may require high voltage to be on but only as instructed Production should never be done with the safety circuits disabled Before turning the high voltage on make sure no objects are within the sparking distance Follow the requirements of the Material Safe ty Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materi als Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equip ment must be as prescribed by an industrial hygienist or safety expert and be NIOSH ap proved 9060 Classic High Volt
13. is lost if the cur rent overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which requires correc tion Always turn the control panel off prior to flush ing cleaning or working on spray system equip ment Ensure that the control panel is interlocked with the ventilation system and conveyor in accord ance with NFPA 33 EN 50176 Have fire extinguishing equipment readily availa ble and tested periodically General Use and Improper operation or mainte Personnel must be given training in accordance Maintenance nance may create a hazard with the requirements of NFPA 33 EN 60079 0 Personnel must be properly Instructions and safety precautions must be trained in the use of this equip read and understood prior to using this equip ment ment Comply with appropriate local state and nation al codes governing ventilation fire protection operation maintenance and housekeeping Ref erence OSHA NFPA 33 EN Norms and your insurance company requirements 3 CP 13 06 2 Ransburg AREA Tells where hazards Electrical Equipment Toxic Substances CP 13 06 2 9060 Classic High Voltage Controller Safety HAZARD Tells what the hazard is High voltage equipment is utilized Arcing in areas of flammable or combustible materials may occur Personnel are exposed to high voltage during operation and maintenance Protection against inadvertent arc
14. the high voltage cable is com pletely engaged A WARNING The Controller MUST be OFF when the applicator is removed or reinstalled RELAY CONTACT OUTPUTS A set of relay contacts for high voltage CR1 and fault CR2 conditions is provided at 2TB 4 and 2TB 2 See Figure 9 One end of these relay contacts are connected together and also connected to a source input terminal 2TB 3 See Figure 12 When a source voltage is present at 2TB 3 and either the high voltage is on or a fault condition occurs the source voltage will become available at the output end of the corresponding contact Maximum contact ratings for the relays are as follows MAXIMUM CONTACT RATINGS Description AC Max Switching Capacity 62 5VA Max Operating Voltage 125VDC 125VAC Max Operating Current 2A When wiring to 2TB use a shielded cable and route the wiring through the standard l O connector as described in the I O Connectors section of this manual NOTE An internal 24 VDC source voltage is available at 2TB 1 Using a jumper wire this voltage may be connected to 2TB 3 to be used as the source voltage for the relay contact outputs In this case the total current sourced should not exceed 1 amp CP 13 06 2 Ransburg HANDGUN TRIGGER SIGNAL Handguns use a flow switch 13742 01 or 13742 02 to provide the trigger signal One of the listed flow switches is mounted inside the 9060 Classic High Voltage Controller I
15. 060 Controller off disconnect it from its AC source and remove the fuses 7 WARNING ALWAYS double check that the Con troller is unplugged from its AC outlet before working with any internal wiring 3 Using a small blade screwdriver remove the factory installed test jumper from TB1 L2 to TB1 L3 4 Using a shielded cable for the interlock wiring supplied by user route through the interlock connector on the side of the 9060 Controller and terminate TB1 L2 and TB1 L3 as shown in Figure 12 The shielded cable must have a minimum rating of 300V CP 13 06 2 9060 Classic High Voltage Controller Installation Ransburg 541 HOLIMS 192 170 Tinvs lt lt 1 249 18 3557 Q4vOH 24 H31SvW t d 6 14 4144905 9 14 65 14 gt 170 H gt 4 t d 81355 3v2Sv2 H I3NIHVO OL Qso lt ann ama nse 77038 5 0 0 2 xi Xon T 2 2 5 2 M3MOd 402 MOXSANOO ONY IShvHX3 HUM 2v 20 1831NI OL Xr Figure 12 Controller Schematic 18 CP 13 06 2 9060 Classic High Voltage
16. ARNING DO NOT adjust the gun configuration jumpers If they are incorrect contact your Ransburg representative USE ONLY the gun type configuration for the specific applicator being used Us ing the wrong configuration may allow for operation outside the recommended pa rameters and values for the applicator and can result in damage or un safe op eration NOTE During start up the gun trigger input should NOT be active An active trigger signal will cause a non resettable boot fault and prevent the unit from being oper ated This is designed to prevent unintend ed firing of the high voltage immediately after start up Please refer to the Fault Section of this manual for more infor mation BASIC OPERATIONS The basic operations are general operations that are available Triggering High voltage is actuated by the presence of an active trigger signal For handguns this is accomplished by pulling the trigger of the handgun to start the flow air through the applicator The flow of air activates the air flow switch which sends a trigger signal to the 9060 unit The kV setpoint is displayed on the kV display the actual current draw on the pA display and the high voltage light illuminates Under the pA display is a bar graph meter that illuminates according to the actual current draw shown in Figure 16 The green and yellow regions of the bar graphs meter indicate output current is in CP 13 06 2
17. SERVICE MANUAL Ransburg CP 13 06 2 MAY 2013 9060 CLASSIC HIGH VOLTAGE CONTROLLER HV3 Handguns MODEL 80130 XXX IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 50 00 U S Ransburg CP 13 06 2 Ransburg 9060 Classic High Voltage Controller Contents CONTENTS PAGE SAFETY 1 6 SAFETY PRECAUTIONS iu e o eden ouis is peo eaa 1 HAZARDS SAFEGUARDS a c ete lle utet llli adotta Medie olco 2 5 INTRODUCTION 7 12 GENERAL DESCRIPTION 5 eb eee pO Geet 7 SAFETY FEATURE ee x 7 DIS PLE c ror 7 SPECIFICATIONS o 8 CONTROLLER FEATURES ete ae le te che 9 OPERAT OR INT R A O E Avent Ate Ac tants Remy ats Ao on 10 VV ES ke ee 10 LEDS pees ies a ae eee 10 Sasa oe Sato EI RM E ME aa 10 11 CONNECTION INTERFACE 2 ee oett any esee ees ee hes 11 tc s 11 FUSES
18. ace HV test jumper J8 in shorted position If the UC fault oc curs send the high voltage controller in for repair If no fault occurs continue Either the high voltage cable or if using a hand gun the gun resistor tube has failed If available replace the high voltage cable or continue to test the resistor tube To test the resistor tube remove the resistor tube from the gun and inspect for signs of burning or arcing Cracks or black marks indicate failure of the resistor tube indicat ing the resistor tube must be replaced Measure the resistance using a tri meter connected to the black end of the tube and screwdriver in the other end The measure ment must be 150 to 170 Mega ohms Re place resistor tube if the reading is not cor rect Replace high voltage cable or send applica tor unit in for repair Turn off the voltage controller Ensure that the gun trigger is not pressed so the trigger input signal is not active Turn on the voltage controller to verify that a trigger signal is not present and that the unit enters the ready state Send the voltage controller in for repair or contact technical support CP 13 06 2 Ransburg 9060 Classic High Voltage Controller Parts Identification PARTS IDENTIFICATION 9060 HIGH VOLTAGE CONTROLLER MODEL IDENTIFICATION When ordering use 80130 A1B as indicated by Table A and B Three digits must follow the basic part number for example 80130 A1B Basic Par
19. age Controller Safety AREA HAZARD Ransburg SAFEGUARDS Tells where hazards Tells what the hazard is Tells how to avoid the hazard may occur Spray Area High Voltage Equipment There is a high voltage device that can induce an electrical charge on un grounded objects which is capable of igniting coat ing materials Inadequate grounding will cause a spark hazard A spark can ignite many coating materials cause a fire or explosion Parts being sprayed must be supported on conveyors or hangers and be grounded The resistance between the part and ground must not exceed 1 megaohm Reference NFPA 33 or EN 50176 All electrically conductive objects in the spray area with the exception of those objects required by the process to be at high voltage must be grounded Any person working in the spray area must be grounded Unless specifically approved for use in hazardous lo cations the power supply and other electrical control equipment must not be used in Class 1 Division 1 or 2 locations or Class 1 Zone 0 for European Applica tions CP 13 06 2 Ransburg 9060 Classic High Voltage Controller Safety NOTES 13 06 2 6 9060 Classic High Voltage Controller Introduction Ransburg INTRODUCTION GENERAL DESCRIPTION DISPLAYS The Ransburg 9060 High Voltage Control ler 80130 XXX is used to provide high voltage for electrostatic application equipment It uses a combination of pr
20. cation Front Panel Lockout Overload Ransburg KV TEST JUMPER To assist in testing and troubleshooting a jumper J8 has been added to the main PC board By covering shorting both terminals of this jumper the high voltage of the spray applicator can be activated Thus for testing and troubleshooting high voltage output can be obtained without the need to trigger air through the spray applicator After testing the jumper must be repositioned so that it covers onl one terminal open or the high voltage will stay on all the time See Figure 21 for the location of test jumper J8 A WARNING The overload circuit may be activated for applications that require overload indication or notification of high current draws of the applica tor The default overload value is set in the software to the maximum microamp rating minus 10 microamps 1 Turn AC power off and access the interior of the Controller 2 Place the jumper across the two 2 pins at location 17 on the main PC board See Figure 20 3 Close the Controller and turn AC power back on An overload fault will now occur if the microamp display exceeds the overload value If jumper J8 is left covering shorting both terminals high voltage will be on whenever the AC power is turned on NOTE Use Ransburg Calibrated Equipment ONLY for testing and troubleshooting Re fer to the Accessories section of this man ual for part numbers f
21. e aca a 24 EAUET DESCRIPTIONS aca upd 24 26 MAINTENANCE 27 29 TROUBLESHOOTING GUIDE Altes cutee scar us occa co 27 FAULT TROUBLESHOOTING GUIDE 0 0 1 E DU Dee 27 29 PARTS IDENTIFICATION 30 31 HIGH VOLTAGE CONTROLLER MODEL IDENTIFICATION ccccscecseecsesssesssessscesseeseeseveseeee 30 BARI amd a p 31 ACCESSORIES 32 ACCESSOBIESTISTL A et occum Ps et LA 32 WARRANTY POLICIES 33 MITE WE RANE RUE E E Re C 33 CP 13 06 2 Ransburg CP 13 06 2 9060 Classic High Voltage Controller Safety SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any Ransburg electrostatic coating system read and understand all of the technical and safety literature for your Ransburg products This manual contains information that is important for you to know and understand This infor mation relates to USER SAFETY and PRE VENTING EQUIPMENT PROBLEMS To help you recognize this information we use the fol lowing symbols Please pay particular attention to these sections A WARNING states information to alert you to a situation that might cause serious inju ry if instructions are not followed A CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury A NOTE is information relevant to the pro ced
22. e cable grommet ensuring the grommet spring makes 360 contact with the exposed braid of the cable for maxi mum noise immunity 7 For maximum noise immunity connect the braid of the cable to earth ground at the end opposite the Controller Ransburg e b V M 21 Eo g LUrommetl lt T Figure 7 Cable Grommet Analog Cable Inside of Cabinet Connector Housing Figure 8 I O Cable Stripping AC INPUT CONNECTIONS For non conduit installations plug the detacha ble AC line cord into the receptacle on the side of the 9060 Controller Plug the other end of the line cord into a properly grounded 120 volt AC outlet CP 13 06 2 Ransburg NOTE In general conduit must be used for approved AC installation however if na tional and local codes permit the AC power may be supplied via the factory supplied line cord If conduit is utilized the Controller AC input wiring may be routed through an optional explosion proof switch mounted on or near the spray booth where it will be convenient to the operator For those installations where it is required to run the AC input wiring in conduit perform the following 1 Ensure the AC line cord is unplugged and remove the AC inlet receptacle wiring from 1 TB1 L1 and TB1 EARTH GROUND See Figures 9 and 10 2 Remove the mounting hardware from the AC inlet receptacle and rem
23. ection terminal 1TB L2 The bottom fuse holder is connected in series between the neutral AC input connection and the neutral input connection of the AC line power filter Spare Fuses The Controller also comes with two 2 spare fuses 250V 1A 5mm x 20mm mounted in holders inside the lid of the Controller SIGNAL INTERFACE The 9060 controller local mode is used for handguns or very simple automatic gun systems Handguns require only one signal input for operation the trigger signal Though not necessary for operation there are also two 2 output relay contact signals HV on and Fault that can be useful for triggering remote devices such as lights or other safety indicators The physical signal interface is provided via the terminal block 2TB and the connector J3 on the PC Mainboard Trigger Signal The trigger signal input J3 5 for handgun units comes preconfigured as a sinking signal input wired directly to the air flow switch Please refer to the Installation section of this service manual for more information High Voltage On Relay Output Dry Contact The HV signal 2TB 4 is a relay controlled signal can be configured as either an AC or DC signal using the Relay Common Input as the signal source For information regarding the relay contact voltage ratings please refer to the CP 13 06 2 Relay Output Contacts portion of the Installation section of the manual This relay signa
24. ector and the high voltage sec voltage section on the end of the tion by pulling on each wire Repair if nec cable The fault typically occurs at essary Insure both connectors are secure a high voltage trigger and re test for CF fault Replace high voltage section Send unit in for repair 27 CP 13 06 2 Ransburg Ground Fault GF Over Voltage Fault OU Over Load Fault OL Current Limit Fault CL Feedback Fault FF CP 13 06 2 9060 Classic High Voltage Controller Maintenance The Ground Fault is typically caused by a ground connection problem and can create a safety hazard It can occur without high voltage and will not reset The Over Voltage Fault indicates the output voltage exceeds the design specifications It typically occurs during a high voltage trig ger The Over Load Fault indicates the current output has exceeded the overload threshold This fault is only active if jumper 17 is shorted The overload threshold is normally set at 10 below the maximum output of the applicator The Current Limit Fault indicates the current output of the gun has exceeded the maximum allowable output current It typically occurs with the high voltage on The Feedback Fault indicates there is no current feedback or it is incorrect It typically occurs with the high voltage on Check for loose wiring between the pc board connector and the high voltage sec tion by pulling on each wire Repai
25. ed to the trigger signal input on the J3 5 plug header that is connected to the PC board 4 Verify that J5 shown on Figure 14 has the shunt covering pins 1 and 2 5 Secure the cabinet door replace the fuses and reconnect the AC source CP 13 06 2 20 9060 Classic High Voltage Controller Installation Ransburg OPERATION START UP After all installation procedures are completed operation of the applicator may begin When the ON OFF switch is turned on the kV display will show the applicator type the 9060 Controller is configured for and the A microamp display will show the current software revision level as shown in Figure 15 These items are displayed for approximately 10 seconds GUN TYPE NUMBER SOFTWARE REVISION LEVEL SWITCH Figure 15 Controller Start Up Display The controller comes preconfigured for its corresponding handgun from the factory The following table lists the applicator types shown on the display as per the current revision of this manual and is a reference to verify that the gun configuration jumpers are in their correct positions if unexpected behavior is observed START UP DISPLAY Unit Gun 80130 21X 79504 Type 80130 31X 79503 80130 41X 79581 80130 51X 79520 After the initial start up delay the unit will be configured for the applicator based on the gun type jumper settings and is ready for standard operation 21 W
26. er will light and a fault code will be displayed on the microamp display Faults can be reset by pressing the Reset button on the front of the Controller or by using the remote I O reset signal NOTE Any fault code not listed that appear on the screen are a likely indication of a PC board failure due to possible arc damage 9060 Classic High Voltage Controller Operation 24 9060 Classic High Voltage Controller Operation Cable Fault CF This fault will occur if high voltage is active and the microprocessor detects that no current is being supplied to the high voltage section This indicates a connection problem from the control unit to the high voltage section or external cascade Check the wiring harness for loose pins or replace the high voltage section In external cascade applications a failed low voltage cable can cause this fault For addition al information refer to the Fault Troubleshoot ing Section CABLE FAULT ILLUMINATES 1 FAULT INDICATOR AND DISPLAYS U ee 2 Figure 23 Cable Fault Display Ground Fault GF If this fault occurs the fault indicator on the control unit will illuminate a GF indication will show in the uA display This fault will occur if the microprocessor detects a loss of ground at the high voltage section If this fault occurs reset the fault This fault can be caused by a broken ground path
27. ge may occur during the normal use of this equipment Please read the hazard chart beginning on page 2 CP 13 06 2 Ransburg AREA Tells where hazards may occur Spray Area CP 13 06 2 9060 Classic High Voltage Controller Safety HAZARD Tells what the hazard is Fire Hazard Improper or inadequate opera tion and maintenance dures will cause a fire hazard Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation Frequent Con troller shutdown indicates problem in the system requiring correction SAFEGUARDS Tells how to avoid the hazard Fire extinguishing equipment must be present in the spray area and tested periodically Spray areas must be kept clean to prevent the accumulation of combustible residues Smoking must never be allowed in the spray area The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those solvents used for cleaning must have a flash point at minimum of 5 C 9 F greater than ambient temperature It is the end users respon sibility to ensure this condition is met Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA and local codes In addit
28. he screen will display the non resettable High Voltage ON operating hours for 3 seconds on the display screens Preset 3 Button The Preset 3 Button on the right below the kV display is used by itself to select Voltage Preset 3 in the normal operating mode If pressed with the reset button at the same time the system will enter the general diagnostic mode 9060 Classic High Voltage Controller Introduction 10 9060 Classic High Voltage Controller Introduction 11 Left Right Buttons The left right buttons in the normal operat ing mode are used to modify decrease and increase respectively the currently selected preset value If the button is pressed and released the preset value is changed by 1 kV at a time If the button is held for over a 1 2 second the value will begin changing by 5 kV increments Reset Button The reset button is used in the normal operating mode to clear fault or overload conditions This will NOT prevent any other active fault condi tions from triggering a new fault HV Control Button This button shown in the center of Figure 3 is not functional for handgun units CONNECTION INTERFACE The 9060 Controller connection interface shown in Figure 4 provides all of the required connec tions for setting up a local controlled painting system This connection interface consists of one 1 high voltage cable connector one 1 standard I O connector one 1 interlock I O connec
29. interlock connections please see the Installation section of the service manual Ground Lug Connection The ground lug connection is located directly below the fuses and has a ground logo sticker directly below it This lug is provided as an external ground connection point used 10 ground the 9060 to an earth ground via a ground cable This ground lug connection can also be used as the ground point for the high voltage cable ground Air Flow Switch Connection The air flow switch connection is installed to provide a pneumatic trigger signal for handguns indicating that the trigger has been actuated This signal is used to turn on the High Voltage output Both threaded connectors of the air flow switch will come covered with red protected caps AC Inlet Receptacle The AC inlet receptacle is a standard IEC C14 Appliance Inlet connector with a maximum rating of 250 VAC It can handle both 110VAC and 240 VAC inputs at 50 or 60 Hz The unit is shipped with the appropriate rated AC cord for the particular installation CP 13 06 2 Ransburg FUSES Fuses There are two 2 time delay fuses 250V 1A 5mm x 20mm installed in fuse holders on the connection interface They are located directly above the ground lug connection They are present to provide a measure of safety against power surges through the AC input The top fuse holder is connected in series between the HOT line L input connection and the Interlock AC line conn
30. ion ventilation must be maintained during cleaning operations using flammable or combustible solvents Electrostatic arcing must be prevented Test only in areas free of combustible material Testing may require high voltage to be on but only as instructed Non factory replacement parts or unauthor ized equipment modifications may cause fire or injury If used the key switch bypass is intended for use only during setup operations Production should never be done with safety interlocks disa bled Never use equipment intended for use in water borne installations to spray solvent based mate rials The paint process and equipment should be set up and operated in accordance with NFPA 33 NEC and European Health and Safety Norms 9060 Classic High Voltage Controller Safety Ransburg AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is Tells how to avoid the hazard may occur Spray Area Fire and or explosion Electrostatic arcing MUST be prevented The 78789 control panel LEPS5001 power sup ply and all other electrical equipment must be located outside Class or 11 Division 1 or 2 haz ardous areas in accordance with NFPA 33 Test only in areas free of flammable or combus tible materials The current overload sensitivity MUST be set as described in the OVERLOAD ADJUSTMENT Procedures section of this manual Protection against inadvertent arcing that is capable of causing fire or explosion
31. l is activated when the High Voltage cascade is turned on Fault Relay Output Dry Contact The Fault signal 2TB 2 is a relay con trolled signal can be configured as either an AC or DC signal using the Relay Common Input as the signal source For information regarding the relay contact voltage ratings please refer to the Relay Output Contacts portion of the Installation section of the manual This relay signal is activated when a Fault Condition or Overload Condition has faulted the 9060 Controller Relay Common Input The relay common input 2TB 3 is a shared connection between the Fault and HV on relay outputs This is the source of their output voltage It can be wired to either an or DC signal It is most commonly connected to the 24 VDC power provided at 2TB 1 This allows the relays to output 24 VDC signals without the use of any outside power sources 9060 Classic High Voltage Controller Introduction 12 9060 Classic High Voltage Controller Installation 13 INSTALLATION GENERAL INFORMATION The following section contains general infor mation on the installation of 9060 High Voltage Controller 7 The 9060 Controller MUST be located outside of the hazardous area The User MUST read and be familiar with the Safety section of this manual This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain thi
32. ndgun control and feedback signals for unsafe conditions Maximum operational safety is 90130 51X obtained when the correct applicator settings are used and when safe distances between the applicator and target are observed and followed The maximum efficiency of the high voltage controller is based on load 7 CP 13 06 2 Ransburg 9060 Classic High Voltage Controller Introduction SPECIFICATIONS Environmental Operating Temperature 0 C to 40 C Storage and Shipping Temperature 40 C to 85 C Allow power supply to go to room temperature before use Humidity 95 Non Condensing Physical Height 16 5 cm 6 5 inches Width 37 8 cm 14 9 inches Depth 30 7 cm 12 1 inches Weight 10 2 kg 22 5 Ibs Electrical Input Voltage 100 240 VAC Frequency 50 or 60 Hz Current max RMS Wattage 40 watts max Output Voltage 20 90kV MAX DC adjustable in 1kV increments Ground Use known good earth ground 13 06 2 8 9060 Classic High Voltage Controller Introduction Ransburg SIDE VIEW Figure 2 9060 High Voltage Controller Features 9060 CONTROLLER FEATURES No Description Description kV Display kV Setpoint Adjust Buttons i High Voltage On Indicator Air Flow Switch Hose Connections Reset Button High Voltage Cable Connector Display Standard I O Connector Fault Indicator Fuses On Off Switch Ground Lug Local Remote Mode Indicator AC Inlet Receptacle
33. ng triangle and is located on the left side the HV CP 13 06 2 control button on the center of the operator interface This LED is lit when the Controller is used with Handguns Remote Mode LED Indicator The remote mode LED indicator should NOT be lit for handgun units Active Preset LED Indicators 3 The active preset LED indicators are located directly above each of the Preset Buttons When a preset button is pushed to select the desired preset in READY mode the preset LED indicator directly above the button pressed will light up Only one 1 preset light should be lit at any one time BUTTONS The seven buttons on the operator interface are used to select the KV presets reset overloads and faults access other modes and to navigate as well as modify information that is displayed on the two seven segment display screens pA and kV The following lists the standard operating mode behavior for each button Preset 1 Button The Preset 1 Button on the left below the kV display is used by itself to select Voltage Preset 1 in the normal operating mode If pressed with the reset button at the same time the screen will display the resettable High Voltage ON operating hours for 3 seconds on the display screens Preset 2 Button The Preset 2 Button in the center below the kV display is used by itself to select Voltage Preset 2 in the normal operating mode If pressed with the reset button at the same time t
34. nstallation 1 T Ground Screw J 9060 Controller chassis via the Air Flow Switch Connector on the side panel When the hand gun trigger is pressed and flow starts the flow amp 5 switch is activated and triggers the high volt 9g aus age Figure 13 Ground Screw on Base Plate For reference when replacing a flow switch perform the following 1 Turn the 9060 Controller off disconnect it from its AC source and remove the fuses WARNING gt ALWAYS double check that the Con troller is u ed from its AC outlet before working with any internal wiring 4 eR TRIES Pe tera ve ed a as og 51 m 24 19 14 3 10 1 T 7 71 7 7 1 5 a F A ig cag etj Deni 7 m iid m 8 Ss 5 ate C T 5 Figure 14 PC Mainboard Jumper 5 Location 2 Open the Controller cabinet door 3 The flow switch should have the ground green lead connected to the ground screw on the base plate shown in Figure 13 The trigger signal blue lead should be connect
35. or testing equipment kV TEST JUMPER E n gh 1 go l L JUMPER 17 INSTALLED OVERLOAD ACTIVATED Figure 20 Jumper Location Overload Activation 23 Figure 21 KV Test Jumper Location SETPOINT OPERATIONS Voltage Setpoints The voltage on the 9060 High Voltage Control ler is adjustable between 20 kV and full kV DC There are 3 voltage setpoints presets 1 2 CP 13 06 2 Ransburg and 3 Each of these setpoints can be individu ally adjusted between 20 kV and full kV DC The three 3 factory preset voltages are listed in the following table Factory Presets Full kV minus 10 kV NOTE The full DC value is determined by the gun type configuration for the particu lar applicator that is being used NOT the full KV value of the cascade Setting the Setpoint When the applicator is off the present setpoint can be changed by pressing the 1 2 or 3 buttons on the front panel shown in Figure 22 The setpoint that is currently selected will have the LED light in the upper right corner of the button lit SINGLE PUSHES INCREMENT VOLTAGE DOWN OR IN SINGLE INCREMENTS HOLDING BUTTON INCREMENTS VOLTAGE DOWN OR UP IN INCREMENTS OF 5 KV SET POINT SELECT BUTTON Figure 22 kV Adjust Setpoint Buttons Adjusting Presets To adjust one of the preset set
36. ould be made using shielded cable or conduit which is connected to earth ground in a continuous 360 fashion at both ends The best way to do this is to use a connector conduit fitting at each end of the cable conduit that makes contact to the shield conduit in a full 360 circle around the cable conduit and makes contact to the grounded enclosure in the same fashion Connecting the drain wire of a shield to a ground point on or in the cabinet usually referred to as pigtailing is not an effective method of shielding and actual ly makes things worse see Figure 6 CP 13 06 2 360 Termination to ground good shielding Figure 6 Pigtailing Connection It is recommended that all AC interlocks be run in conduit If desired and codes permit cabling may be used for these signals but for maximum noise immunity the cabling must contain overall foil and braided shields and be terminated as described in the preceding paragraph Cable is recommended for all of the analog and digital remote I O control signals including the relay controlled DC I O high voltage output signal fault output signal Again for maximum noise immunity the cabling must contain overall foil and braided shields and be terminated in a continuous 360 manner as described in the preceding paragraph Special fittings have been provided on the control panel for termina tion of these cables at that point The use of these fittings is described
37. outs may be used individually or in combination as required If the jumpers are disconnected the original functions are re enabled After changing any jumpers the AC power must cycled for the new setting to take affect NOTE Some lockouts are sealed using sealant to prevent them from being modified for safety reasons These lockouts should ONLY be modified by Ransburg Authorized Representatives wl bad o cm LOCKOUT JUMPER LOCATIONS Figure 18 Lockout Jumper Location Front Panel Lockout This feature locks out any changes to the kV setting from the front panel of the Controller 1 Set the kV to the desired value using the front panel buttons This must be set prior to installing the jumper 2 Turn AC power off and access the interior of the Controller 3 Place the jumper across the two 2 pins at location 16 on the main PC board See Figure 19 4 Close the Controller and turn AC power back on Pressing the front panel or setpoint buttons will now have no affect on the kV setting 9060 Classic High Voltage Controller Installation 22 9060 Classic High Voltage Controller Operation ap NE d d J L JUMPER 16 INSTALLED FRONT PANEL CONTROL DE ACTIVATED Figure 19 Jumper Lo
38. ove it from the side of Controller 3 Install the Conduit Adapter Plate supplied in the hole where the AC inlet receptacle was removed see Figure 11 4 Install the input wiring 0 8mm 18AWG minimum through the Conduit Adapter Plate using conduit and wire to TB1 as follows Hot Line to TB1 L1 Neutral Common to TB1 N Ground to TB1 EARTH GROUND CP 13 06 2 9060 Classic High Voltage Controller Installation FRONT mj CABINET Figure 9 Location of TB1 amp TB2 in Controller L USER SUPPLIED _ CONTACT CLOSURES BOOTH FAN INTERLOCK 1 CONVEYOR INTERLOCK 1 SOLVENT 4 Hu 15 INTERLOCK SUPPLY ee TNT LASS 12 INTERLOCK IN COMMON NEUTRAL N EARTH GROUND CLS ST AC IN HOT LINE LIL Figure 10 TB1 Interlock Wiring 0 N re A l je 40 aca 4 ITN NS b X CONDUIT ADAPTER PLATE Figure 11 Installation of Conduit Adapter Plate 16 9060 Classic High Voltage Controller Installation 17 SAFETY GROUND Crimp the appropriate connector onto the ground wire assembly and install from the Controller ground stud located on the side panel to a true earth ground The ground wire assembly MUST be connected from the Controller ground stud to a true earth ground INPUT VOLTAGE SELECTION The 9060 Controller accepts universal input voltage between 100 and 240 VAC
39. oven high voltage generation technology and microprocessor based control It uses a variable voltage output to drive a cascade that amplifies the voltage to a high kV level t also uses current feedback information to maintain the desired set point The processor circuitry provides the maximum in applicator transfer efficiency while maintaining the maximum safety The front panel displays the high voltage set point as well as a reading of gun current out put The gun current is derived from feed back signals between the controller and the cascade The 9060 Controller selection and adjustment of set point values is performed from the controller front panel The triggering of the HV is initiated by the airflow switch built into the controller which senses airflow triggered by a standard handgun Figure 1 9060 High Voltage Controller SAFETY FEATURES When used with the appropriate applicators The 9060 High Voltage Controller 80130 and cascades the Ransburg 9060 High is available as follows Voltage Controller provides maximized opera tional safety The protections include detection escription of Ground Faults Cable Faults Feedback Signal Faults Overvoltage and Overcurrent 80130 21X Vector R70AS Handgun The microprocessor circuits provide a con p Vector R90AS Handgun trolled output load curve which limits the high TOONA Sane voltage output to safe levels while monitoring 80130 41X Vector AA90 Ha
40. points ensure the applicator is off in local mode and select the desired setpoint by pressing the corresponding setpoint button The setpoint can then be adjusted between 20 kV and full using the and buttons on the front panel of the 9060 CP 13 06 2 Controller shown in Figure 16 Single pushes of the or buttons will increment or decrement the currently selected preset in units of 1 When the or buttons are held in for longer than a 1 2 second the kV display will begin incrementing or decrementing in units of five 5 Resetting Faults During operation various faults can occur based upon the operating conditions or if any problems with the 9060 unit arise If a fault occurs to reset a fault the trigger of the gun MUST be off and then press the Reset Button This will clear the fault status and put the unit back into operation unless a fault condition is still present Please refer to the Fault Descrip tion portion of the Operation Section of this Service manual for more information on a specific fault and how to correct it NOTE There is a 5 second fault reset delay timer that inhibits the triggering of high voltage immediately after a fault reset FAULT DESCRIPTIONS For in depth troubleshooting information on the 9060 please refer to the Fault Troubleshoot ing portion of the Maintenance Section of this service manual If a fault occurs the Fault Indicator on the front of the Controll
41. r if nec essary Insure both connectors are secure and re test for GF fault Adjust the setpoint to 20kV and turn on the high voltage A GF fault indicates a faulty pc board replace Replace high voltage section Send unit in for repair Check connections using two finger pull test to ensure they are connected Replace the pc board Send unit in for repair This may indicate the paint conductivity is too high resistance too low or the outside of the applicator is contaminated with paint Test paint for proper conductivity or clean applicator with non polar solvent This may indicate the paint conductivity is too high resistance too low or the outside of the applicator is contaminated with paint Test paint for proper conductivity or clean applicator with non polar solvent Replace applicator and re test If problem still exists replace main pc board Send applicator in for repair Send high voltage controller in for repair 28 9060 Classic High Voltage Controller Maintenance Ransburg Voltage Cable Fault UC Boot Fault bF 29 The Voltage Feedback Fault indi cates the cascade drive signal is not present It typically occurs when high voltage is triggered The Boot Fault indicates that an active trigger signal was detected during the start up sequence Turn off the voltage controller and remove the high voltage cable from the voltage con troller Turn on the power and pl
42. s equipment Special care should be taken to ensure that the warnings and requirements of operating and servicing safely are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 OSHA and all related country safety codes prior to installing op erating and or servicing this equipment Only approved applicators should be used with the 9060 High Voltage Controller NOTE As each installation is unique this infor mation is intended to provide general in stallation information for the 9060 Control ler Consult your authorized Ransburg distributor for specific directions pertaining to the installation of your equipment Ransburg LOCATION OF THE 9060 Install the controller in an area outside the hazardous location in accordance with feder al state and local codes The area should protect the controller from the possibility of environmental intrusion such as dust or mois ture have ambient temperatures that do not exceed 40 C and be as close to the applicator as possible to minimize the length of the high voltage cable DO NOT locate the Controller near or adjacent to heat producing equipment such as ovens high wattage lamps etc The controller may be free standing on any flat surface or wall mounted wall mount brackets not supplied as shown in Figure 5 SIDE Figure 5 Typical Controller Mounting CP 13 06 2
43. structions and has been used under normal operating conditions Normal wear items are excluded THE USE OF OTHER THAN RANSBURG APPROVED PARTS VOID ALL WARRAN TIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit i e guns power supplies control units etc is one 1 year from date of purchase WRAPPING THE APPLICATOR ASSO CIATED VALVES AND TUBING AND SUPPORTING HARDWARE IN PLASTIC SHRINK WRAP OR ANY OTHER APPROVED COVERING WILL VOID THIS WARRANTY RANSBURG S ONLY OBLIGATION UND ER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MAT ERIALS THERE ARE NO IMPLIED WAR RANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE RANSBURG ASSUMES NO LIABILITY FOR INJURY DAMAGE TO PROPERTY FOR CONSEQUENTIAL DAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS EXCLUSIONS If in Ransburg s opinion the warranty item in question or other items damaged by this part was improperly installed operated or maintained Ransburg will assume responsibility for repair or replacement of the item or items The purchaser therefore will assume all responsibility for any cost of repair or replacement
44. t Number 2 Plug Selection TABLE B Model Selection TABLE A Model number and serial number of the voltage controller is located on the left outside face of the main enclosure Table A Model Selection Handgun Model Reference Table B Plug Selection Dash No Description Domestic 13 06 2 30 9060 High Voltage Controller Parts Identification Ransburg 9060 High Voltage Controller Parts List 27 9060 High Voltage Controller PC Mainboard for 80130 31 51 9060 High Voltage Controller PC Mainboard for 80130 41X Power Supply 24V 24VDC Power Supply 1PS Switch Rocker On Off Switch 9060 High Voltage Cascade 13742 0137 42 02 79350 XX 79428 00 72771 06 Figure 31 Part Identifications 31 CP 13 06 2 Ransburg 9060 High Voltage Controller Accessories ACCESSORIES 9060 High Voltage Controller Accessories List Pane snm 000000000002 HV Probe Meter w Test Leads Paint Test Probe w Meter Deluxe Kit Include HV Probe Meter w Test Leads and Paint Test Probe CP 13 06 2 32 9060 Classic High Voltage Controller Warranty Policies 33 WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without charge any part and or equipment that falls within the specified time see below because of faulty workmanship or material provided that the equipment has been used and maintained in accordance with Ransburg s written safety and operating in
45. tor one 1 ground lug connection one 1 air flow switch connection two 2 fuses and one 1 AC inlet receptacle CONNECTORS High Voltage Cable Connector The high voltage cable connector is the largest connector and is located on the far right of the connection interface The connector will come covered with a factory installed red protective cap This connector is designed for use with standard high voltage cables such as 79518 and 79519 The specific cable required de pends on the applicator being used Please refer to the applicator manual for the cable required Standard I O Connector The standard I O connector is located just left of the high voltage cable connector This connect or is provided as the entry point for a shielded multi conductor cable used for remote l O Ransburg signals and includes the required cable grom met hardware to keep the cable in place with minimal strain This connector is NOT used for handgun units Air Switch Standard Interlock HV Cable Connector AC Inlet Ground Lug Figure 4 9060 Connection Interface Interlock I O Connector The interlock I O connector is located just above the AC inlet receptacle This connector is provided as the entry point for interlock signal wiring for the booth fan conveyor and solvent supply The connector includes the required cable grommet hardware to keep wiring in place with minimal strain For more information on the
46. ure in progress While this manual lists standard specifications and service procedures some minor devia tions may be found between this literature and your equipment Differences in local codes and plant requirements material delivery require ments etc make such variations inevitable Compare this manual with your system instal lation drawings and appropriate Ransburg equipment manuals to reconcile such differ ences Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more effi cient operation longer trouble free service and faster easier troubleshooting If you do not have the manuals and safety literature for your Ransburg system contact your local Ransburg representative or Ransburg Ransburg 7 WARNING The user MUST read and be familiar with the Safety Section in this manual and the Ransburg safety literature therein identified This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD prior to installing operating and or servicing this equipment WARNING gt The hazards shown on the following pa
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