wl800 – max ii operating, installation, and service manual
Contents
1. 10 amp u ua n sud xen Qui iunii 11 e Disassembling and Refitting Instructions 12 e Pre Installation Instructions 34 S s Draining Inst IOEIS u uuu u uu 37 e Installation Instructions 39 e Service Instructions rennen nnns 41 e Replacement Components 42 e Hot Tank Descaling Instructions 43 e Drawing and Parts 45 e Electrical Diagram eene 52 e Cable SHSCINCAU OMS RUM 53 COUT DaB FaN S eiren ie MM 56 e PBA Location Diagrams 59 Fault Codes EET 64 Troubleshooting uuu ul u EN EO 66 amp V P stre 75 WL800 Operating Installation and Service Manual Page 2 Revision 5 14 2015 waterlogic Better thinking Better water WL800 FEATURES AND BENEFITS Cold and Hot Water Cold and Hot Water Selections to meet your customers demands High Volume Storage and Water Capacity 16 liters of Cold Water Tank Capacity and 3 5 liters of Hot Tank Capacity Large Dispense Area 11 7 inch dispense height ideal for filling larg2. Swatertogic WL800 MAX II OPERATING INSTALLATION AND SERVICE MANUAL Watenogic Commercial Products LLC 11710 Stonegate Circle Omaha NE 68164 800 288 1891 www watenogic us waterlogic WL800 OPERATING INSTALLATION AND SERVICE MANUAL Congratulations on your choice of the Waterlogic WL800 water treatment system The WL800 is a fully programmable self contained model that dispenses cold hot extra hot and premium sparkling water Every WL800 includes High Performance Multi Stage Filtration HIGH PERFORMANCE FILTRATION Recirculating Ultraviolet UV Purification IN TANK UV PURIFICATION The Waterlogic WL800 provides exceptional quality and great tasting water with every use TABLE OF CONTENTS e Features and Benefits 3 Corca ARR 4 5 e Safety Alert Symbols r 5 e Safety Precautions r 6 e Model and Part Designations 7 e SPECIFICATIONS ccccceecccescccesecceneceeececenceeeuseteueeeeueseeeeceeeusensneens 7 e Operating Instructions 8 e Control Panel Instructions 9 e Hot Tank Principles of Operation
3. 3 Remove the two screws THT 4x8 on the PBA Main Assembly PBA SMPS 1 Remove the three screws THT 4x8 on the PBA SMPS WLS800 Operating Installation and Service Manual Page 20 Revision 5 14 2015 PBA Bracket 1 Remove the two screws THT 4x10 on the PBA Bracket Ballast 1 Detach the connector from the Ballast 2 Remove the two screws THT 4x8 from Ballast WL800 Operating Installation and Service Manual waterlogic Page 21 Revision 5 14 2015 waterlogic Better thinking Better water DISASSEMBLING FILTERS FILTER Remove fittings attached to the filters with a flathead screwdriver 2 Remove all Filters in direction shown VALVE AUTOMATION DRAIN CONTROL Remove Valve Automation Drain Control connected to the filter with a flathead screwdriver WL800 Operating Installation and Service Manual Page 22 Revision 5 14 2015 waterlogic DISASSEMBLING FILTER BRACKETS i COLD WATER CONNECTOR DRAIN ASSEMBLY 1 Remove the Cold Water Connector Drain Cap Rotate the Cold Water Connector Drain Assembly in the direction shown with needle nose pliers Line up the Cold Water Connector Drain Assembly to the 3 groove the Filter Bracket Push it in the direction as shown with needle nose pliers HOT WATER CONNECTOR DRAIN ASSEMBLY 1 Remove the Hot Water Connector Drain Cap WLS800 Operating Installation and Service Manual Page 23 Revision 5 14 2015 waterlogic Rot
4. Inspect and replace main PBA Faulty main PBA NOS valve activation Activates after error is cleared Replace valve Page 74 Revision 5 14 2015 waterlogic Better thinking Better water WATERLOGIC MANUFACTURED WATER TREATMENT SYSTEM LIMITED WARRANTY UNITED STATES AND CANADA ONLY Waterlogic water treatment systems are guaranteed to the original purchaser to be free of defects in materials and workmanship for a period of three 3 years from the date of purchase but in no event longer than forty eight 48 months from the date of manufacture Waterlogic Commercial Products LLC Waterlogic based in the U S A and its affiliated companies are not liable for any cost of removal installation transportation or any other charges which may arise in connection with a warranty claim This warranty does not cover damage or wear to products caused by abnormal operating conditions accident abuse misuse unauthorized or improper alteration or repair damage caused by or resulting from shipping or accident damage caused by hot water freezing flood fire or acts of God The effects from chlorine corrosion scaling and normal wear are specifically excluded from this warranty This warranty does not cover products used outside the countries where the unit was purchased and does not cover products that were not installed in accordance with Waterlogic printed installation and operating instructions obtained in training or from ww
5. and Service Manual Page 30 Revision 5 14 2015 waterlogic Better thinking Better water REAR COVER DISASSEMBLY Rear Cover A 1 Remove the four screws THT 4x12 on the Rear A Cover 2 Remove Rear A Cover in direction shown 3 Remove the four screws THT 4x12 on the Rear A Cover 4 Remove the Rear A Cover in direction shown AIR FILTER WL800 Operating Installation and Service Manual Page 31 Revision 5 14 2015 waterlogic 1 Remove the two screws THT 4x10 on Air Filter Pull the Air Filter towards you and remove in the direction shown REAR B COVER ASSEMBLY Remove the four screws THT 4x12 on the Rear B Cover Assembly 2 Remove the Rear B Cover in the direction shown POWER CORD ASSEMBLY WLS800 Operating Installation and Service Manual Page 32 Revision 5 14 2015 waterlogic Remove the single screw PHT 3x8 washer on the Power Cord Assembly 2 Remove the Power Cord Assembly in direction shown WLS800 Operating Installation and Service Manual Page 33 Revision 5 14 2015 waterlogic Better thinking Better water PRE INSTALLATION INSTRUCTIONS DANGER ELECTRICAL SHOCK HAZARD Only qualified personnel who have read and understand this entire manual should attempt to install or service this unit failure to do so could result in death or serious injury DO NOT plug into an electrical supply until specifically instructed N WARNING ALWAYS SANITIZE BEFORE USE Sanitize
6. wiring contact issues and see if power is out No Faulty connector connection Properly connect the connector Yes No Is the connector properly connected CN5 Yes Is the connector properly Is the chilling LED blinking connected CN10 No Yes Replace cold water sensor Is hot water sensor s temperature value resistance normal Faultycold water sensor Yes Is the cold water s COMP activation parameters temperature above 7 C not met below 115 647 KO Chilling LED will turn on once COMP activation parameters are met Is the COMP s operating voltage normal o WLS800 Operating Installation and Service Manual Page 70 Revision 5 14 2015 waterlogic Better thinking Better water TROUBLESHOOTING COLD WATER MALFUNCTION continued Inspect and replace main PBA Over current when is active Faulty main PBA Faulty OLP Inspect and replace OLP WL800 Operating Installation and Service Manual Page 71 Revision 5 14 2015 waterlogic Better thinking Better water TROUBLESHOOTING UV MODULE MALFUNCTION UV module not working Front UV LED blinks Is the power outlet voltage normal Faulty power if less than 102 V Check residential power supply Check the power outlet for wiring contact issues and see if power is out Faulty connector connection Properly connect the connector Faulty main PBA I
7. Height 17 in 440mm x 20 in 515mm x 49 6 in 1260mm Weight Dry w o packaging 93 Ib 42 kg Shipping Information 21 5 in x 25 in x 52 in length x width x height 4 units per pallet Shipping Weight Dry 103 Ib 46 kg ELECTRICAL SPECIFICATIONS ELECTRICAL SUPPLY 15 Amp Service COMPONENT AMP DRAW approximate Hot Tank Heater 4 45 Amps Compressor 0 6 Amps WL800 TOTAL 5 05 Amps WLS800 Operating Installation and Service Manual Page 7 Revision 5 14 2015 waterlogic Better thinking Better water OPERATING INSTRUCTIONS Dispensing Water Cold Water Selection Push the cup touch Hot Water Selection Press the Hot Water Safety Button and push the cup touch lever WL800 Operating Installation and Service Manual Page 8 Revision 5 14 2015 waterlogic Better thinking Better water Control Panel Instructions HEATING CHILLING UV SERVICE O O w Sleep Mode Button The above picture shows front LCD display and control panel for the Waterlogic WL800 Chilling LED is on when cooling system is working MEM Service Sleep Mode Button LED is on when UV sterilization light is on UV sterilization filter has UV light inside Water runs through UV sterilization filter and UV light sterilizes the water UV light is on when nobody uses the device for more than an hour UV indicator is on when UV light is on The UV recirculating system starts when the WL800 is idle
8. Hot Tank 12 Press the Hot Cup Touch Lever to fill the hot tank Water will dispense from the faucet once the hot tank is full Flush until water is clear WARNING HOT CIRCUIT IS NOT SANITIZED WATER MUST EXCEED 171 F Water in the hot circuit is not sanitary until the temperature over 171 F for 5 minutes Do Not Ingest and avoid contact until heater is turned on for at least 5 minutes Compressor Test 13 Heater and compressor will turn on automatically once water level has reached the full level sensor 14 Allow unit to run for 1 hour Check hot and cold temperatures Cold 41 Hot 187 15 Once the machine reaches its target temperature the compressor and fan will shut off Draw a glass of cold water and verify it is has been chilled to proper temperature WARNING VERY HOT WATER CAN BURN OR SCALD Hot water should be dispensed carefully into insulated container to avoid injury Drain the WL800 for Transport 16 Drain the WL800 for transportation per the Draining Instructions in this manual WARNING STORE UNIT EMPTY ALWAYS SANITIZE BEFORE REUSE The unit must be completely drained and sealed before storing to avoid stagnation and reduce microbiological contamination potential bacterial growth WLS800 Operating Installation and Service Manual Page 36 Revision 5 14 2015 waterlogic Better thinking Bett WL800 DRAINING INSTRUCTIONS A WARNING WL800 IS A HEAVY OBJECT 1 Turn off water supply and d
9. Revision 5 14 2015 waterlogic Better thinking Better water ap CN3 CN2 SMPS MAIN SMPS MAIN POWER Pano sa _ WL800 Operating Installation and Service Manual Page 61 Revision 5 14 2015 waterlogic Better thinking Better water SMPS ANC EL 4 YDC1 059 3 CN1 83 CN51 SMPS MAIN POWER SMPS MAIN WLS800 Operating Installation and Service Manual Page 62 Revision 5 14 2015 SMPS CN1 FRONT MAIN PBA COR mM HOT LED 3 CHILLING LED was 5 SERVICE LED 6 SLEEP MODE SW WL800 Operating Installation and Service Manual waterlogic Better thinking Better water Page 63 Revision 5 14 2015 waterlogic FAULT CODES i UV LED Blinking UV Error UV Lamp or Pump is Not Check Connections to UV Lamp Pump Assembly Replace Operational UV Lamp Pump Assembly as needed Heating and Service LED Blink Simultaneously Hot Water Sensor Error 1 Check connection to Hot water sensor Sensor not connected or is not 2 Check OHMS reading above 900K indicates open operating within set sensor Below 5 2K indicates sensor short parameters Replace Hot Water Sensor Chilling and Service LED Light Blink Simultaneously Cold Water Sensor Error 1 Check connection to Cold Water Sensor Sensor is not connected or is 2 Check OHMS reading above 690K Indicates Open not operating within set Sensor below 7 3K indicates
10. and external leak detectors are strongly recommended Locate the unit as close to the water supply and the electrical connections as possible A WARNING STORE UNIT EMPTY ALWAYS SANITIZE BEFORE USE The unit must be completely drained and sealed before storing to avoid stagnation and reduce microbiological contamination potential bacterial growth Sanitize before use to eliminate any potential microbiological contaminates WL800 can be combined with RO Filtration Systems RO will require a drain connection Refer to all applicable plumbing codes and standards in your area for these requirements air gap connections and back flow prevention may be necessary Pre installation and sanitization procedures as prescribed in this manual must be performed before installing the WL800 WL800 Operating Installation and Service Manual Page 39 Revision 5 14 2015 waterlogic Better thinking Better water Always install indoors and place the Waterlogic WL800 on a firm flat and stable surface Attach the water supply line to the 1 4 feed water inlet bulkhead fitting on the back of the unit Waterlogic requires the use of a water pressure regulator Water feed pressure must be between 40 60 psi Turn on the water supply and check for leaks 1 Connect the power cord to the back of the Waterlogic WL800 and to a 120 Volt supply 2 Allow unit to fill 3 Dispense Cold Water 4 Dispense Hot Water 5 Move the Waterlogic WL800 into its f
11. and unused for one hour The UV system will operator for 1 hour every 4 hours that the WL800 is idle 1 hour ON 3 hours OFF LED is on when a water leak is detected Contact your Service Center as soon as you find the Service LED on Sleep mode is defaulted to OFF If you would like to place the WL800 into sleep mode manually depress the sleep Mode Button After 72 hours if the WL800 remains idle and unused the unit will enter sleep mode To awaken the WL800 from sleep mode you will need to dispense 20 ounces of water from the machine hot or cold which will start the hot tank heater WLS800 Operating Installation and Service Manual Page 9 Revision 5 14 2015 waterlogic HOT TANK PRINCIPLES OF OPERATION Vent Outlet Hot Tank Outlet to Faucet Outlet Vent Hole Vent expansion Chamber Outlet Restrictor Hot Tank Reservoir Heater Element Hot Tank Inlet WLS800 Operating Installation and Service Manual All Waterlogic Hot Tanks have a built in Vent or Expansion Chamber in the top of the tank except for WL270 GF units The Vent Chamber allows for expansion of the water when it is heated The chambers are separated by a welded in tank baffle Water always flows into the bottom of the tank and out the top to the faucet The hot tank outlet tube has a restrictor in its base This ensures the reservoir is always full by allowing more water in than out There is a small hole in the side of the
12. local water conditions See Service Section NOTE At the end of this product s life ensure that it is disposed of in an environmentally friendly manner which is fully compliant with all Federal State Local Requirements and Guidelines WL800 Operating Installation and Service Manual Page 42 Revision 5 14 2015 waterlogic Better thinking Better water DESCALING THE HOT TANK 1 The hot tank requires removal of mineral deposits descaling on a regular basis depending upon filtration and local water conditions Descaling is an important process that removes calcium deposits or scale that can build up inside a tank over time Calcium and scale is non toxic but left unattended it will hinder your unit s performance Descaling should take place every 6 to 12 months to preserve the long term health of your unit Use non toxic cleaner such as ScaleKleen DEZCAL 2096 Citric Acid Solution or Undiluted Vinegar Solution to remove mineral deposits as directed by the manufacturer WARNING PERSONAL PROTECTIVE EQUIPMENT REQUIRED Always ensure proper ventilation and use rubber or nitrile gloves and eye protection when using chemicals Refer to Material Safety Data Sheet for specific requirements of each product AN CAUTION STAINLESS STEEL TANK DESCALING The hot tank is made from stainless steel Ensure descaling solution is compatible with stainless and always flush the unit completely Dispose in an environmentally safe manner
13. tank outlet tube that allows air and water to pass into the vent chamber as it is heated Water in the vent chamber is suctioned back through the outlet tube vent hole when water is dispensed Expansion of water as it is heated in the reservoir will push the water out the faucet when the outlet tube vent hole becomes plugged with debris or scale The small Outlet Vent Hole is susceptible to scale build up and is a key indicator that descaling is required It is critical to descale the hot tank through the vent line and outlet line on a regular basis to prevent this problem Descaling through the inlet and or outlet lines only will not clean the vent chamber and outlet vent hole properly Page 10 Revision 5 14 2015 waterlogic Better thinking Better water WL800 FLOW DIAGRAM NOS FEED gt ja Feed Water WL800 Operating Installation and Service Manual Page 11 Revision 5 14 2015 waterlogic Better thinking Better water DISASSEMBLING AND REFITTING INSTRUCTIONS Exercise Caution not to damage or deform any parts when disassembling the system Refit the system in the reverse order of disassembling Before disassembling the WL800 1 Block the main water by closing the main water supply valve 2 Completely drain the water from the water tank A If the water is splashed during the repair insulation may deteriorate resulting in danger 3 Unplug the WL80O0 4 When di
14. 0 ASSY shown 2105086 16 5150 shown 3116166 Ta SENSOR E LPS ASSY 16 5155 Not shown 3306111 16 5160 WL800 Operating Installation and Service Manual Page 49 Revision 5 14 2015 UJ UJ W O Ul Z Z Z a 9 a w waterlogic Better thinking Better water 16 5170 16 5175 SENSOR Hot Water Temperature chown 3306112 chown 3224211 e 3306117 Not 3100029 shown Not ee 3306118 ot 3403235 shown POWER CORD ASSY SNAP RING E RING SPRING SUPPORT CLIP Ultra Violet Sterilizer SUS eun 3123955 HOSE UV FILTER Not cun 3306124 HOSE TAP 16 51 91 3300750 FITTING ELBOW white a WL800 Operating Installation and Service Manual Page 50 Revision 5 14 2015 ct waterlogic Better thinking Better water VALVE ELBOW CHECK 16 5185 Not a 3114063 Not 3105091 shown FITTING ELBOW gray 16 5190 o 3302908 FITTING STRAIGHT gray N A CAP FAUCET 16 5195 Su shown WL800 Operating Installation and Service Manual Page 51 Revision 5 14 2015 WL800 ELECTRICAL DIAGRAM N gh Hot amp Cold amp Sparkling POWER SOURCE 1204 80H2 2904 5092 UV WATER DISPENSER ELECTRICAL WIRING DIAGRAM WLS800 Operating Installation and Service Manual Page 52 Revision 5 14 2015 waterlogic CABLE SPECIFICATIONS B Hamess Front PHA HOUSING SMH 50 O6 RED YEONHO HOUSING SWH2
15. 50 06 RED YEONHO TERMINAL YSTO 5 YEONHO TERMINAL YSTO25 YEONHO ROOmm 10 WIRE 1007 26ANG 810mm x BP co 1 1 1 ES Remaining 5P BLACK B Hamess Overflow Sensor HOUSING SWHE50 03P YEONHO YELLOW HOUSING ST710087 3 KET TERMINAL YSTO2S YEONHO CAP SANTOPRENE ILSHIN gB mm 10 WIRE UL1OOT 22AWG 900mm x 2P GREEN connection B Hamess Leak Detector Sensor HOUSING L D C HOUSING JAEWON HOUSING SMH250 02 BLACK YECNHO TERMINAL 61116 1 ANP TERMINAL YSTO25 YEDMHO T00mm 10 WIRE UL1007 22AWG 720mm 10 2P BLACK connection PVC Tube AWG G50ms 10 Bending 100mm Secure the insulation tube as close to the left housing as possible WLS800 Operating Installation and Service Manual Page 53 Revision 5 14 2015 waterlogic BH Hamess SMPS HOUSING SMH250 06P YEONHG HOUS NG SMH25O O6P YEONHO TERMINAL YSTO25 YEDNHO TERMINAL YSTOZ5 YEDNHO 1 10 UL1007 26AWG 170mm x BP connection WIRE PVO Tube AWGlxl130mm 10 Remaining 5P BLACK B Hamess SMPS HOUSING YH396 03V YEOMHO BLACK HOUSING YH3o6 03V YEONHO BLACK TERMINAL YT335J YEONHO TERMINAL YT395J ECHO 140mm 10 c PYG Tube AWG1xSQme 10 2 Turn Ferrite cora 18 3 12 B FH SANHAA RED 3 BLACK B Hamess Valve HOUSING SMHAZO OA YEONHO HOUSING MG632202R KET TERMINAL SMT420 YEONHO TE
16. 5025 a I 4 k gt sa m r zs 4 hd 3306116 11 3123939 waterlogic Better thinking B 12 3123940 PBA SMPS 16 5040 COVER REAR 16 5045 16 5050 FILTER AIR 16 5055 16 5060 3123947 16 5065 3123948 16 5070 3123949 WS TRAY ASSY 16 5075 3224223 sur 16 5080 3123950 COVER TOP ASSY 16 5080 WL800 Operating Installation and Service Manual Page 47 Revision 5 14 2015 13 3110507 14 3110508 COVER REAR B ASSY 15 3210636 16 3123945 COVER FRONT UPPER ASSY PBA COVER FRONT ASSY COVER FRONT LOWER ASSY waterlogic Better thinking Better water CAP MAIN TANK ASSY 16 5090 8 8 CLIP MAIN TANK SEALING 16 5095 3110569 16 5120 3306114 16 5125 31 3123952 FAUCET COLD WATER ASSY 16 5130 WL800 Operating Installation and Service Manual Page 48 Revision 5 14 2015 3123944 3112502 SEPARATOR BOARD SENSOR COLD TEMPERATURE ASSY SENSOR CTS WATER LEVEL N SENSOR CTS WATER LEVEL P SENSOR OVER FLOW HARNESS OVER FLOW SENSOR ASSY FAUCET HOT WATER SAFETY ASSY waterlogic Better thinking Better water UJ RUBBER FAUCET LEVER 16 5135 3306115 ME ULTRA VIOLET STERILIZER 3123954 Wah a 16 5140 3306125 BEP ANI VALVE AUTOMATION DRAIN N A E CONTROL 3306127 16 5145 3103373 CONNECTOR COLD WATER DRAIN 16 515
17. ACE HOT TANK HT 3021 EVERY 5 YEARS The hot tank and it s controls should be replaced a minimum of every five years to ensure efficient operation Always ensure unit is performing to the customer s satisfaction CAUTION RIBBON CONNECTORS MUST BE FULLY ENGAGED Ensure ribbon connectors are properly engaged and fully seated in front PCB Printed Circuit Board to avoid intermittent connectivity issues any time the front hatch panel is accessed A WARNING REINSTALL ALL PANELS AND COVERS Always reinstall all panels protective covers and fasteners after servicing equipment Failure to do so could result in severe personal injury and will void the certifications and warranty of the equipment WLS800 Operating Installation and Service Manual Page 44 Revision 5 14 2015 waterlogic WL800 EXPLODED VIEW AND PARTS LIST WL800 Operating Installation and Service Manual Page 45 Revision 5 14 2015 waterlogic Better thinking Bette 800 PARTS LIST CASTER B 16 5000 CASTER E 16 5005 FAN UNIT ASSY N A N A 9 lt 3103311 3306158 3123934 3122366 PUMP BOOSTER COVER SIDE L ASSY 3123936 16 5010 4 j 3123937 COVER SIDE R ASSY 16 5015 3101463 HANDLE lt Se gt 3123938 HEATING TANK ASSY 16 5020 CONNECTOR HOT WATER DRAIN ASSY BALLAST 16 5030 PBA MAIN ASSY 16 5035 WLS800 Operating Installation and Service Manual Page 46 Revision 5 14 2015 3306113 16
18. Never use an extension cord or adapter Do not use a damaged power cord or plug Keep power cord out of heavy traffic areas and away from heat sources Do not under any circumstances remove ground prong or alter the power cord Never pull the power plug from the outlet with a wet hand or allow the plug to get wet Failure to use the supplied power cord will void UL Certification and Warranty A CAUTION INDOOR USE ONLY Never exposed to direct sunlight heat sources or ambient air temperature above 97F 36C or below 50F 10C Install indoors and keep unit away from excessive humidity Never expose to freezing temperatures Ensure there is adequate clearance around the unit to allow refrigeration system condenser to dissipate heat Warmer environments require more clearance around the unit Minimum clearance around all surfaces of the machine is 2 inches Installs where the ambient temperature exceed 80F require a minimum of 4 inches clearance for proper heat dissipation and efficient operation A CAUTION USE A WATER PRESSURE REGULATOR Waterlogic will not be responsible for injury or damage caused by excessive water pressure Operating pressure must be 40 psi to 60 psi Be aware any of potential pressure surges caused by building municipal pumping stations A CAUTION USE UV STABLIIZED SUPPLY LINES Feed the unit with a potable ambient or cold water supply only Feed water over 105 F 40C can damage the treatment components Water block devices
19. RMINAL ST730863 3 KET WIRE UL1007 22ANG 4700m 10 x 4 connection j 2 i 2 1 a 8 4 WL800 Operating Installation and Service Manual Page 54 Revision 5 14 2015 waterlogic B Hamess Comp Fan a 5 1 TER HAL Gonder WIRE 20a 2 4 16 MAN a i FFAA Mer II WA TF IERMINAL STAS AKET FT WIFE UWICIE 27E 22 10 BA HOLS ING gt TEFMINAL Tah RHH HOUSING TERMINAL AG WIE 15 SUAS 220m t 10 BI TE I BLACK L Cebla Tia PC Tuba 10 i SAE IFFHS a Wii TEJ ri TEFMINA 5IT3ChoH 3 3 6 WIRE ULICIS XMM Uw E 10 22 Bem t 10 toma k SULT DNE d Hanin 23M zm WIRE UL4D45 ALANG aromit 10 ROD SEEE DOFEN 1B 3 IDACIL WHITE SIFPVF DFFSN PSOMR H WHITE SIT3CPU E KE TERNI MAI ET7320598 3 EFT Gonder Ne B Hamess Heater HOUSING YH396 03V FED TERMINAL YT306 TERMINAL ST 30598 3 2250 ABISTAS ELIE IEEE Vr Z Ta 7559 0 PNG TUNE E120268 3001 105 BLACK RD _ m Cable Tie TERMINAL ET730598 3 4050 TERMINAL ET7905908 9 4050 OA 1 PVC 120288 300V 105 SANG BLACK WLS800 Operating I
20. See Hot Tank Descaling Video and training procedure located on the Partner Area of the Waterlogic Website for more detailed instructions www waterlogic us Materials Needed e Personal Protective Equipment Rubber or Nitrile Safety Gloves and Protective Eyewear e Phillips Screwdriver e Temperature Gauge e Water Pitcher or Container to collect water from the faucet e 5 gallon container or drain basin e Citric Acid Based Cleaner e Food Coloring 2 Mix descaler per directions and 3 drops of food coloring into the descaling cartridge 3 Turn off Power to unit 4 Turn off Water Supply 5 Remove Top Cover WL800 Operating Installation and Service Manual Page 43 Revision 5 14 2015 waterlogic Better thinking Better water 10 11 12 13 14 15 16 17 Remove Drip Tray and Lower Front Panel Drain Unit using Supplied Drain Tube Open Reservoir Cover Pour Descale solution into Hot Tank using a funnel Turn on Water and Power Supplies Allow unit to refill Allow Descale Solution to Remain in Hot Tank for 15 minutes length of time may vary depending on water conditions Flush Hot Tank through Faucet Replace lower front panel and drip tray Replace Reservoir Cover Replace Top Cover N WARNING HOT WATER HAZARD Unit Produces Very Hot Water and Steam Always use insulated and chemically compatible containers and let unit cool down before draining the hot tank to avoid injury CAUTION REPL
21. Sensor Short parameters Replace Cold Water Sensor Heating and Service LED Alternate Blinking Low Water Level Error Full level sensor has detected Check connection to low water level sensor water but low level is not detected Replace low water level sensor WL800 Operating Installation and Service Manual Page 64 Revision 5 14 2015 waterlogic Chilling and Service LED Alternate Blinking Full Water Level Error Low Level and Overflow Check connection to low water level sensor Sensors indicted water but full level sensor is not detected Replace full water level sensor Heating Chilling and Service LED Sequentially Blink Overflow sensor has detected Check connections to both low and full water sensors water but neither low or full sensors are detected Replace both Low Water and Full Water Sensors Heating Chilling and Service LED Blinks Simultaneously Check Feed Valve for Debris All three level sensors have detected water Clean or replace feed valve Service LED is On Leak Detection Probe has detected water Dry insi f uni leak Check unit for leak and repair replace faulty parts detector WL800 Operating Installation and Service Manual Page 65 Revision 5 14 2015 TROUBLESHOOTING POWER SUPPLY FAULT Faulty Power Front display LEDs not turning on Is the power outlet voltage normal No Faulty power if less than 102 V Irregular or 0
22. V power supply Is the main PBA input power AC 120 V CN1 Is the power cord s connector connected properly No Power connector has a faulty contact Is the connected harness inserted all the way Harness incorrectly inserted Is MICOMss operating voltage DC 5 V Faulty SMPS power WL800 Operating Installation and Service Manual waterlogic Better thinking Better water Check residential power supply Check the power outlet for wiring contact issues and see if power is out Properly connect the connector Replace main PBA Inspect and replace SMPS Properly insert the harness Page 66 Revision 5 14 2015 waterlogic Better thinking Better water TROUBLESHOOTING POWER SUPPLY FAULT continued Is the display harness properly connected Harness incorrectly inserted Properly insert the harness Faulty front PBA Replace front PBA WL800 Operating Installation and Service Manual Page 67 Revision 5 14 2015 waterlogic Better thinking Better water TROUBLESHOOTING HOT WATER MALFUNCTION Heater not working Heater isn t working Is the power outlet voltage normal Faulty power if less than 102 V Check residential power supply Check the power outlet for Yes Irregular or 0 V power supply wiring contact issues and see if power is out Faulty connector connection Properly connect the connect
23. ate the Hot Water Connector Drain Assembly in the direction shown with needle nose pliers Line up the Hot Water Connector Drain Assembly to the 3 groove the Filter Bracket Push it in the direction as shown with needle nose pliers VALVE FEED NOS 1 Remove the connector from Valve Feed Nos Remove the fitting attached to Valve Feed Nos with a flathead screwdriver WLS800 Operating Installation and Service Manual Page 24 Revision 5 14 2015 waterlogic 3 Remove the single screw 4x8 on Valve Feed Nos SENSOR E LPS ASSEMBLY Remove the fitting attached to Sensor E LPS Assembly with a flat head screwdriver Remove the single screw THT 4x8 on the SENSOR E LPS Assembly FILTER BRACKET 1 Remove the four screws THT 4x10 on the Bracket Filter WLS800 Operating Installation and Service Manual Page 25 Revision 5 14 2015 waterlogic Completely remove the Bracket Filter in the direction shown CLIP FILTER C2 1 Remove the eight screws THT 4x12 on Clip Filter C2 CAPACITOR RUNNING 1 Remove the connector from Capacitor Running 2 Remove the single screw THT 4x16 on Capacitor Running WLS800 Operating Installation and Service Manual Page 26 Revision 5 14 2015 waterlogic Better thinking Better water DISASSEMBLING MODULE ASSEMBLY BRACKETS ULTRAVIOLET STERILIZER MODULE ASSEMBLY Remove the hose connected to the Ultraviolet Sterilizer Module Assembly with a flathead screwdrive
24. before use to eliminate any potential microbiological contaminates Materials Needed e Personal Protective Equipment Rubber or Nitrile Safety Gloves and Protective Eyewear e Phillips Screwdriver e Temperature Gage e Water Pitcher or Container to collect water from the faucet e 5 gallon container or drain basin e Sanitizer Household Bleach 5 2596 Sodium Hypochlorite or Citric Acid Based Cleaner e 4 Plastic Tubing at least 4 feet in length and assorted quick connect fittings e TDS Meter and Test Strips for measuring chlorine Optional 1 Unpack the Waterlogic WL800 and check exterior for damage N WARNING 1 1800 IS HEAVY Use proper lifting aids and handling techniques to avoid injury Use assistance as single person lift could cause injury Always drain before handling and transporting and handling to reduce the weight of the unit 2 Remove the Drip Tray Remove screw located on the lower front cover Removing this screw will allow access to the inside serviceable components 3 Press down on the Front Cover Lower Assembly and remove in the direction shown WLS800 Operating Installation and Service Manual Page 34 Revision 5 14 2015 waterlogic Better thinking Better water Flush Filters A CAUTION FILTER FLUSH REQUIRED In order for our filters to perform as represented and to provide the best quality water possible it is essential that filters be replaced periodically The frequency of filter changes d
25. considered Hazardous Waste and must be disposed of accordingly Refer to Product MSDS sheet for details 3 The filters should be replaced every 12 months or 2000 gallons whichever comes first Local water conditions will dictate your exact filter requirements and service intervals Flush 5 gallons of water through the filters to rinse carbon fines Do not rinse the filters through the unit solenoid valve s and tanks if at all possible to avoid contamination 4 Clean and sanitize external surfaces of the unit Use soap and water or chemicals that are compatible with ABS plastic and will not damage or degrade the product surfaces 5 Remove and clean the Faucet Replace as needed N WARNING SANITIZER MAY CONTAIN HAZARDOUS CHEMICALS Use of proper personal protective equipment such as rubber gloves and eye protection is required WLS800 Operating Installation and Service Manual Page 41 Revision 5 14 2015 waterlogic Better thinking Better water REPLACEMENT COMPONENTS Frequency of Replacement UV Light and Pump Assembly Every 12 months or as required WLUSA P N 16 5740 Replacement parts can be obtained from Waterlogic or an Authorized Waterlogic Dealer See Parts Layouts Drawings and Lists for additional repair parts Hot Tank 3123938 WLUSA P N 16 5020 Service Hot Tank with controls must be replaced at least every 5 years Descaling hot tank may be required on a regular basis depending upon filtration and
26. e jogs and carafes Child Safeguard Hot Water safety feature to protect against accidental usage 4 Step Filtration System The WL800 uses a 4 stage reverse osmosis RO to product the best quality drinking water It includes a sediment filter pre carbon filter reverse osmosis membrane and a post carbon filters These filters remove impurities and improve taste Energy Saving Sleep Mode Energy saving Sleep Mode can be programmed to turn off heater after 72 hours of inactivity UV Sanitation Re circulating UV systems sanitizes the water by reducing bacterial growth giving a reassurance of fresh clean drinking water WL800 Operating Installation and Service Manual Page 3 Revision 5 14 2015 waterlogic Better thinking Better water WL800 CERTIFICATIONS Waterlogic water treatment systems have been tested and certified to rigorous NSF and UL Standards We believe that performance testing and certifications validate Waterlogic as a world leader in water treatment systems WL800 Certifications Include UL399 Certified Drinking Water Cooler Intertek Labs ETL Certified the WL800 to ANSI UL 399 Standard for Drinking Water Coolers BPA Free Waterlogic tests for BPA and declares that all of its products are Bisphenol A FREE and contain no harmful BPA plastics 9 o m 9 X Energy Star Certified The WL800 has been tested and certified to the Energy Star a US Environmental Protection Agency EPA program
27. e microorganisms only System is not intended for treatment of contaminated water A WARNING Dispenser Could Tip or Fall causing serious injury Always install unit on a firm flat and level surface and secure the WL800 to the base cabinet with the screw provided to lock the components together Never place heavy items on top of unit and never climb stand or hang on unit or storage cabinet to prevent injury and damage A CAUTION INDOOR USE ONLY Do not install outdoors or where unit is in direct sunlight Do not install where ambient temperature goes below 50F or above 97F Avoid high humidity and moisture Product life and performance will be impacted and warranty could be voided WLS800 Operating Installation and Service Manual Page 6 Revision 5 14 2015 S MODEL PART DESIGNATION BRAND NAME DESCRIPTION MODEL PART NUMBER WL800 Waterlogic WL800 Cold and Hot 16 MAZH2 SPECIFICATIONS ITEM WL800 Cold Water Temperature Factory Set Point 41 5 C Cold Water T t Hot Water Temperature 158 203 F 70 95 C Programmable Recommended Service Pressure 40 60 psi 275 414 kPa Use Pressure Regulator Maximum Working Pressure 60 psi 414 kPa Use Pressure Regulator Environmental Temperature 35 100 F 2 37 C Refrigerant Gas R134a 2 29 oz 65 grams Hi 290 psi Low 90 psi R134a Pressures High 290 psi Low 90 psi SHIPPING SPECIFICATIONS sos _ Width Depth
28. epends upon your water quality and your water usage For example if there is a lot of sediment and or particles in your water then you will have to change your filters more frequently than a location with little to no sediment Be sure to replace your filters whenever you notice a decline in the performance whether it is a drop in flow rate and or pressure or an unusual taste in the water 4 Flush thoroughly per filter manufacturers recommendation with fresh water to drain 5 Once flushed install the filters Following the flow direction on the filter NOTE Filters should not be flushed prior to 24 hours before installation to limit Microbial Growth Sanitizing Sanitize using a household bleach solution or other approved cleaner throughout the cold and sparkling water circuits Follow all instructions on the sanitizer and flush with fresh water through the faucet until odor and taste is acceptable WARNING USE PROPER PERSONAL PROTECTIVE EQUIPMENT Always ensure proper ventilation and use proper personal protective equipment such as gloves and eye protection when using chemicals Refer to Material Safety Data Sheet for specific requirements of each chemical product Take all necessary precautions to prevent sanitizer from contacting eyes clothing and any other surfaces in could damage carpets 6 Connect 40 60 psi regulated potable water supply to the water inlet bulkhead fitting located on the back of the unit Turn on water suppl
29. es of merchantability and fitness for a particular purpose Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Consequential and incidental damages are not recoverable under this warranty Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state New Warranty Policy issued by Waterlogic Commercial Products LLC USA January 10 2014 Waterlogic Commercials Products LLC Tel 800 288 1891 11710 Stonegate Circle Website waterlogic us Omaha NE 68164 WLS800 Operating Installation and Service Manual Page 75 Revision 5 14 2015
30. g A DANGER If incorrectly installed operated or maintained this product can cause death or severe injury Those who install operate or maintain this product should be trained in its proper use warned of its dangers and should read the entire manual before attempting to install operate or maintain this product WARNING Unit is to be used for its intended purpose as described in this manual and untrained individuals who use this manual assume the risk of any resulting property damage or personal injury WARNING HOT WATER Unit produces Very Hot Water up to 203 F Water above 125 F can cause severe burns or scalding Keep unauthorized people and children away from the unit to avoid accidental dispensing of hot water Children should not use without supervision DANGER ELECTRICAL SHOCK HAZARD Always unplug from power supply prior to servicing equipment to prevent electrical shock WARNING This system to be used for water only and is not intended for use where water is microbiologically unsafe or with water of unknown quality without adequate disinfection before or after the system The system is designed for the supplemental bactericidal treatment of either treated and disinfected public drinking water or other drinking water which has been tested and deemed acceptable for human consumption by the state or local health agency having jurisdiction The system is designed to reduce normally occurring non pathogenic or nuisanc
31. inal operating position Be sure that a minimum of 2 clearance is maintained around both the sides and the back of the unit This is important to allow proper airflow and heat exchange of refrigeration system 6 Level unit using the adjustable feet to level if necessary Never install on incline 7 Once the unit is at the target temperature s sample the water to ensure water meets expectations and additional rinsing or adjustment is not required 8 Checkthe unit for any leaks External Leak Protection is always recommended WLS800 Operating Installation and Service Manual Page 40 Revision 5 14 2015 waterlogic Better thinking Better water SERVICE REQUIREMENTS WARNING Read and understand the contents of this manual before attempting to service WL800 Failure to follow the instructions in this manual could result in death serious personal injury or severe property damage Only trained and qualified technicians should attempt to install maintain or service Waterlogic Equipment 1 Visually inspect all electrical and water connections for signs of wear or damage DANGER HIGH VOLTAGE ELECTRICAL HAZARD Unplug before inspection and service 2 Waterlogic recommends changing the UV Lamp every 12 months WARNING ULTRAVIOLET RADIATION Protect your skin and eyes against ultraviolet rays Never look directly at an operating UV light Disconnect before removing UV Lamp A CAUTION UV LAMPS ARE HAZARDOUS Lamps are
32. isconnect from unit 2 Unplug power supply 3 Remove drip tray and lower front panel Remove Grill in direction shown Detach the Grill Tray Assembly as shown Remove the screw THT 4X10 located on the Front Cover Lower Assembly as shown WLS800 Operating Installation and Service Manual Page 37 Revision 5 14 2015 Press down the Front Cover Lower Assembly remove in the direction shown 4 Connect drain tube 5 Replace lower front panel and drip tray WLS800 Operating Installation and Service Manual Page 38 Revision 5 14 2015 waterlogic Better thinking Better water INSTALLATION PROCEDURES Safety and Installation Guidelines Ensure all Local State and Federal Laws and Codes including health and safety guidelines are met when installing Waterlogic Equipment Only qualified service technicians should attempt installation and service of Waterlogic Equipment WARNING ELECTRICAL SHOCK HAZARD Always unplug isolate from power supply to prevent electrical shock except where electrical tests are specified WARNING IMPROPER SUPPLY OR CONNECTION CAN RESULT IS RISK OF SHOCK Connect to a 15 amp 120V 60Hz properly grounded outlet GFI is recommended Ensure polarity is correct and always use a 3 prong outlet Consult a qualified electrician if you have any questions A WARNING USE ONLY Waterlogic SUPPLIED POWER CORD EL 5001 A Locate system within 5 feet of power supply
33. nspect and replace main PBA Faulty connector connection Properly connect the connector Faulty harness connection Properly connect the harness Faulty UV lamp Replace UV module Irregular or 0 V power supply s the connector properly connected CN7 Is the UV s operating voltage normal Is the connector properly connected CN9 Is the ballast harness properly connected WLS800 Operating Installation and Service Manual Page 72 Revision 5 14 2015 waterlogic Better thinking Better water TROUBLESHOOTING DISPENSING MALFUNCTION Unable to draw water Unable to draw cold or hot water Is the water supply normal Faulty water supply Check water supply Faulty filter Replace filter Yes f Faulty connector connection Properly connect the connector Yes Is the filter clogged Is the booster pump properly connected Is the LPS connection normal Is the water level at full Yes E Water purification commences 15 minutes after full water level parameters not met status is deactivated Is the water level below low WLS800 Operating Installation and Service Manual Page 73 Revision 5 14 2015 TROUBLESHOOTING DISPENSING MALFUNCTION Is the water level below low Are error parameters met Faulty feed valve WL800 Operating Installation and Service Manual waterlogic Better thinking Better water
34. nstallation and Service Manual Page 55 Revision 5 14 2015 Yvvztertogic WL800 CIRCUIT DIAGRAMS MAIN PBA A Ue WL800 Operating Installation and Service Manual Page 56 Revision 5 14 2015 waterlogic WLS800 Operating Installation and Service Manual Page 57 Revision 5 14 2015 waterlogic Better thinking Better water FRONT PBA 5 V MAIN PBA SMW 250 D6P ETL 3528GN 281 SP LED4 Wes SERVICE ETL 35280R 251_SP 1 SLEEPMOD E IN T 11085504 WL800 Operating Installation and Service Manual Page 58 Revision 5 14 2015 waterlogic Better thinking Better water PBA LOCATION DIAGRAM MAIN PBA 3 2 120 VAC N 120 VAC L 120 VAC L 2 120 VAC L WLS800 Operating Installation and Service Manual Page 59 Revision 5 14 2015 2 LAMP UV EE 120 VAC N 120 VAC L CN PUMP UV 8 CN10 COLD SENSOR COLD SENSOR waterlogic CN16 VALVE 4 NOSVNOUT 8 CN11 HOT SENSOR CN17 LEAK DETECTOR PHOTO UV LEAK DETECTOR LEAK DETECTOR SENSOR CN14 TOP LEVEL SENSOR i3 CN12 LOW LEVEL SENSOR WLS800 Operating Installation and Service Manual HOT SENSOR CN15 OVERFLOW SENSOR OVERFLOW POWER CN18 MAIN FRONT PBA OVERFLOW SENSOR CHILLING LED aT wa 5 SERVICE LED SLEEP MODE SW Page 60
35. nt Cover Upper Assembly Remove the two screws THT 4X10 from the Front Cover Upper Assembly 3 Lift up the Dispensing Handles Lift the Front Cover Upper Assembly and remove in direction shown WL800 Operating Installation and Service Manual Page 16 Revision 5 14 2015 waterlogic 5 Remove the connector from PBA Cover Front Assembly Remove the two screws THT 4X12 from PBA Cover Front Assembly Remove the two screws THT 4X8 from PBA Front Assembly WLS800 Operating Installation and Service Manual Page 17 Revision 5 14 2015 waterlogic DISASSEMBLING FAUCET ASSEMBLY HOT WATER FAUCET SAFETY ASSEMBLY Remove the two THT 4x10 screws from the Hot Water Faucet Safety Assembly With a flathead screwdriver remove the hose connected to the Hot Water Faucet Safety Assembly COLD WATER FAUCET ASSEMBLY Remove the two THT 4x10 screws from the Cold Water Faucet Assembly With a flathead screwdriver remove the hose connected to the Cold Water Faucet Assembly WLS800 Operating Installation and Service Manual Page 18 Revision 5 14 2015 waterlogic Better thinking Better water FAUCET BRACKET 1 Remove the four THT 4x10 screws from the Faucet Bracket WLS800 Operating Installation and Service Manual Page 19 Revision 5 14 2015 waterlogic DISASSEMBLING PBA ASSEMBLY PBA MAIN ASSEMBLY 1 Press down on hooks to remove the PBA Cover 2 Remove all connectors from the PBA Assembly
36. or Is the connector properly connected CN6 Yes Yes Is the connector properly Is the heating LED blinking connected CN11 No Yes Replace hot water sensor Faultyhot water sensor Is hot water sensor s temperature value esistance normal Yes Is the hot water s Heater activation parameters temperature below 81 C not sui above 25 241 KQ Heating LED will turn on once heater activation parameters are met WLS800 Operating Installation and Service Manual Page 68 Revision 5 14 2015 waterlogic Better thinking Better water TROUBLESHOOTING HOT WATER MALFUNCTION Faulty main PBA Inspect and replace main PBA Yes s the water leve sensor s connector connected properly CN12 Yes Inspect the connector Is it possible to N ake healer resistance readings Faulty heater wiring Replace heater tank Bimetal open Reset bimetal Is the heater s NO operating voltage normal Faulty connector connection from both ends of the WLS800 Operating Installation and Service Manual Page 69 Revision 5 14 2015 waterlogic Better thinking Better water TROUBLESHOOTING COLD WATER MALFUNCTION Cooler not working Cooler isn t working Is the power outlet voltage normal Faulty power if less than 102 V Check residential power supply Check the power outlet for Yes Irregular or 0 V power supply
37. r 2 Remove the Ultraviolet sterilizer in direction shown ULTRAVIOLET STERILIZER CLIP SUS Remove the two screws THT 4x12 on the ULTRAVIOLET STERILIZER CLIP SUS OVERFLOW SENSOR Remove the two rubber tubes connected to the Overflow Sensor WLS800 Operating Installation and Service Manual Page 27 Revision 5 14 2015 waterlogic Better thinking Better water Remove the two screws on the Sensor Overflow with a Phillips screwdriver CTS WATER LEVEL N SENSOR Remove the clip on the CTS Water Level N Sensor with a Flathead Screwdriver 2 Remove the CTS Water level N in direction shown CTS WATER LEVEL P SENSOR Remove the CTS Water Level P Sensor Clip with a Flathead Screwdriver WLS800 Operating Installation and Service Manual Page 28 Revision 5 14 2015 waterlogic Better thinking Be Remove the CTS Water Level P Sensor in direction as shown COLD TEMPERATURE SENSOR ASSEMBLY Remove the two screws THT 4x10 on the Cold Temperature Sensor Assembly Remove the Cold Temperature Assembly Sensor in direction as shown STRAIGHT CONNECTOR DISASSEMBLY Remove the two screws THT 4x10 on the Straight Connector Assembly WLS800 Operating Installation and Service Manual Page 29 Revision 5 14 2015 waterlogic Better thinking Better water FITTING Remove the fitting attached to the Main Tank Assembly with a flathead screwdriver in direction shown WL800 Operating Installation
38. reatment components to create a system specifically tailored for each application by trained and qualified personnel Products manufactured and marketed by Waterlogic and its affiliates are protected by patents issued or pending in the United States and other countries Waterlogic reserves the right to change the specifications referred to in this literature at any time without prior notice Changes or modifications not expressly approved by Waterlogic could void the warranty and user s authority to operate the equipment SAFETY ALERT SYMBOLS Read and follow all safety information carefully The signal words used in this manual are selected as shown below and based on an assessment of the degree of potential injury or damage severe or minor and the occurrence of injury definitely occurs or has the potential to occur when the warning is ignored N DANGER Indicates a situation which when not avoided results in death or severe injury N WARNING Indicates a situation which when not avoided has the potential to result in death or severe injury and or severe property damage CAUTION Indicates a situation which when not avoided results or has the potential to result in minor injury and or minor property damage WLS800 Operating Installation and Service Manual Page 5 Revision 5 14 2015 waterlogic Better thinking Better water SAFETY PRECAUTIONS Basic safety precautions should be followed including the followin
39. sassembling and refitting the unit with its side touching the ground perform the job on a working cloth Without the working cloth the product may get scratches Tools Needed e Phillips Screwdriver e Flathead Screwdriver e Needle Nose Pliers WL800 Operating Installation and Service Manual Page 12 Revision 5 14 2015 waterlogic REMOVING TOP COVER ASSEMBLY 1 Remove Top cover Assembly in direction shown 2 Remove Silicone Overheating Hose 3 Remove the nine clips on the Cap Main Tank Assembly 4 Remove Cap Main Tank Assembly in direction shown WLS800 Operating Installation and Service Manual Page 13 Revision 5 14 2015 waterlogic Better thinking Better water 5 Remove the ceramic filter in the direction shown 6 Remove separator board in direction shown Remove Connector Cold Water Extraction in direction shown WLS800 Operating Installation and Service Manual Page 14 Revision 5 14 2015 waterlogic Better thinking Bet REMOVING FRONT COVER LOWER ASSEMBLY 1 Remove Grill in direction shown 2 Detach the Grill Tray Assembly as shown Remove the screw THT 4X10 located on the Front Cover Lower Assembly as shown Press down on the Front Cover Lower Assembly and remove in the direction shown WLS800 Operating Installation and Service Manual Page 15 Revision 5 14 2015 waterlogic REMOVING UPPER COVER LOWER ASSEMBLY Remove the two screws THT 4X10 from the Fro
40. that helps our customers save money and protect our climate through superior energy efficiency ENERGY STAR Waterlogic is certified to ISO 9001 Quality Management Systems certified by Moody International ISO 9001 is the internationally accepted standard for well managed organizations that have adopted the key quality management principles to its operations to bring consistent quality products and a culture of continuous improvement QUALITY INTERNATIONAL L manacement Safe Drinking Water Act Waterlogic water treatment systems conform to the Safe Drinking Water Act SWDA lead free amendment effective January 4 2014 WL800 Operating Installation and Service Manual Page 4 Revision 5 14 2015 waterlogic Better thinking Better water INTRODUCTION Carefully read and follow all instructions to ensure proper and efficient operation of your WL800 Contact Waterlogic or an Authorized Waterlogic Dealer if you have any questions Waterlogic and Authorized Waterlogic Dealers employ trained service personnel who are experienced in the installation function and repair of Waterlogic equipment This publication is written for use by these qualified individuals Waterlogic encourages users to learn about products however we believe that product knowledge and service is best obtained by consulting Waterlogic or an Authorized Waterlogic Dealer Waterlogic water treatment systems should be combined with selected water t
41. w waterlogic us Failure to follow all instructions for operation and maintenance voids the warranty This warranty is not transferable To obtain warranty repairs or replacement you must obtain a Return Authorization from Waterlogic To obtain a Return Authorization you must submit a Return Authorization form with supporting documentation to Waterlogic for evaluation The form is available at www waterlogic us Supporting documentation must include but is not limited to proof of purchase installation date failure date and supporting installation and maintenance data After you submit a Return Authorization form and supporting documentation Waterlogic will determine whether a reasonably apparent defect in materials or workmanship covered by this limited warranty exists If Waterlogic determines the claimed defect is covered by this warranty Waterlogic will at its sole discretion determine whether to correct the defect or replace the unit free of charge to you If Waterlogic determines that the unit should be returned for warranty service Waterlogic will approve of return in writing and will issue a Return Authorization which you must obtain prior to shipping the product You are responsible for the cost of freight in to Waterlogic Waterlogic and its affiliated companies hereby limit the duration of any and all implied warranties to a maximum period of three 3 years from the date of purchase including but not limited to the implied warranti
42. y and check for leaks N DANGER ELECTRICAL SHOCK HAZARD Do not plug in unit unless qualified Only qualified personnel who have read and understand this entire manual should attempt to install or service this unit 7 Connect WL800 to power and allow unit to fill completely 8 Mix gallon of sanitizer per directions or use Bleach Solution 1 teaspoon 1 6 oz 5 ml cap full of household bleach Sodium Hypochlorite 5 1096 Concentration with 1 2 gallon of water Always ensure sanitizer is compatible with stainless steel and acetal plastic 9 Poursanitizer into reservoir WARNING Use Personal Protective Equipment Gloves and Eye Protection Required The first 2 or 3 gallons of water will contain concentrated sanitizer Use extreme care WLS800 Operating Installation and Service Manual Page 35 Revision 5 14 2015 waterlogic Better thinking Better water N CAUTION USE SANITIZER COMPATIBLE WITH STAINLESS STEEL AND ACETAL PLASTIC Do not allow the sanitizer solution to remain in the system for more then 10 15 minutes unless otherwise directed by the sanitizer manufacturer Flushing the Sanitizer from the Machine 10 Place a pitcher catch basin or other container under the faucet of the WL800 11 Flush the Cold Tank Run several gallons of water through the faucet by dispensing cold water to dilute and remove the sanitizer from the cold circuit You can use chlorine test strips to evaluate the water Fill the
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