RESmart SD_CPAP and AutoCPAP Service Manual
Contents
1. S N Assembly 7 Assembly the inner and outer shield 8 Fix on screw M3 10mm i Screw 20 Service Manual for RESmart CPAP and AutoCPAP V1 5 Appendix B Spare Part Configuration S N Name Qty 1 Shield Cover 1 2 Handle 3 Handle Fixing 4 Shield Bottom 5 Humidifier Clip 6 Humidifier Locker 7 Humidifier Fixing 8 Filter Cover 9 Shield Back Service Manual for RESmart CPAP and AutoCPAP V1 5 S N Name Qty Figure 10 Outlet 1 11 PCBA Fixing Infrared Window Humidifier Outer Shield Humidifier Inner Shield 1 1 16 Light Window 17 Pole Platelet Humidifier Power Plug Humidifier Plug left up Humidifier Plug left down 22 Service Manual for RESmart CPAP and AutoCPAP V1 5 S N Name Qty Figure 21 Humidifier Plug right up 1 Humidifier Plug right down 23 Device Pad Blower Connector Humidifier Inner Connector 26 Key Button Humidifier Scaleboard Heater Plane Spring EU E l 29 Button Spring Service Manual for RESmart CPAP and AutoCPAP V1 5 Spare Part List Part Name S N Use Main Board PCBA 20211261 1 PCBA Main Device Heater PCBA 20212 41 1 PCBA Humidifier Power Supply PCBA 20311101 1 PCBA Main Device Blower 40211 1 Assembly Main Device Heater Plane 45010101 1 Assembly Humidifier Power Supply PCBA Wire 45010201 1 Wire Main Device Main Board PCBA Wire 45010301 1 Wire Main2. you reach the date option Manually change the date to reflect Year 2097 Month 07 Day 01 Hour O Minute 26 Press On Off button when Hour setting is displayed It is not necessary to save the setting Important note After data has been cleared it will be necessary to re set the device reviewing all patient and clinician settings i e enabling iCode correcting to current date etc Service Manual for RESmart CPAP and AutoCPAP V1 5 2 Pressure calibration Available on version 1 20 and later Connect pressure meter to the gas outlet in the device enter hidden datesetting set YYYY MM DD 2098 08 08 press On Off when Hour setting thus pressure calibration starts The device increases pressure to 20hPa cmH20O AD sampling data will appear on LCD When LCD data displaying is stable if pressure meter value is not 20 press button to adjust the pressure output Until output pressure value is 20 and LCD displays stable press On Off button to finish pressure calibration 3 Debug mode Available on version 1 19 and later Enter hidden date setting set YYYY MM DD 2099 08 02 or 03 press On Off when Hour setting thus debug 02 or 03 mode starts The device can send real time data to computer via serial port Only cutting off power supply can make device back to normal mode Service Manual for RESmart CPAP and AutoCPAP V1 5 4 Malfunction and Countermeasure 4 1 Malfunctio
3. 1 5 2 Structure 2 1 Outer Illumination Handle DisplayScreen User Buttons Humidifier Controller Air Outlet Outlet Port Indicator Light Heater Plate Fill Line 4 Water Chamber 2 2 Inner Construction See appendix A 2 3 Spare Part See appendix B Medical Product Note bottom AC Inlet SD Card Filter Cap amp Filter 3 1 User Button fa Service Manual for RESmart CPAP and AutoCPAP V1 5 3 Software 1 Instruction for Upgrading Device Software Hequest copy of upgrade file prior to starting your upgrade copy on to new SD card Power off RESmart CPAP AutoCPAP device then insert new SD Card Press and hold both Pressure Start Stop Button and User Button Plug in power cord while keeping both buttons pressed System will begin upgrade Display Screen User Button Heated Humidifier Button Ramp Pressure Start Stop Button Service Manual for RESmart CPAP and AutoCPAP V1 5 3 2 Hidden Function 1 Clearing Patient Data Available on version 1 28 and later Clearing the data of the RESmart CPAP and Auto CPAP unit requires use of a hidden function Caution Once the data is cleared there is no possibility of recovering erased data To clear all recorded data and restore the unit to initial factory default settings enter the Patient Menu by depressing ramp for 3 seconds or more Advance the menu using the sign until
4. 3p HESmart CPAP and AutoCPAP System Service Manual Service Manual for RESmart CPAP and AutoCPAP V1 5 Table of Contents UM eire 22 5 40m ote este wetness eet aes cota cate sees eee 3 2 SUCIU G 5s oe ce eka E nae eae ee eee eae doe eS eee AERA ES RU 4 2 1 Outer INUMINANGN 6 24 63 24izs2RexR EE inikan A 4 2 2 Inner Construction aussansnnannannnnnnnnnnnnnnnnnnnnnn 4 22 spate Palese n a Ea aA A J DOIDWATO saarin soe meh ae E RENE RE as Ens E Rp aCOE es E CR oe e 5 On UDOIAGG ucro newicswE Eo E ARENAEN eee S E 5 3 2 Hidden Function 2 2665 2 00 nastceX nac week re ee wd iu Dx eds 6 4 Malfunction and Countermeasure leele eere 8 4 1 Malfunction Determination eller 8 4 2 Error List and Information eller 9 Appendices 2 52239 REGE EDI nese sd Ge Pane bh atbeenaes E 10 eel 4 eo See ad oe eek ores we ee aie see 10 APPNO Bes cic or cee ae oie eh toe bee be ecko eee hee we ore 21 Service Manual for RESmart CPAP and AutoCPAP V1 5 1 Introduction The RESmart CPAP Auto CPAP units are continuous positive airway pressure devices designed for the treatment of adult obstructive sleep apnea OSA only This service manual is intended only for manufacturer authorized service personnel Maintenance actions performed by unauthorized service personnel will serve to void the manufacturer s warranty Service Manual for RESmart CPAP and AutoCPAP V
5. Device Silicon Rubber Canal 50224 1 Assembly Main Device Silicon Rubber Canal 50224 1 Assembly Main Device Foam bottom 40191 0101 1 Foam Main Device Foam cover 40191 0201 1 Foam Main Device Shield Cover 4011120101 1 Plastic Main Device Handle 4011120201 1 Plastic Main Device Handle Fixing 40111 0301 2 Plastic Main Device Shield Bottom 4011120401 1 Plastic Main Device Humidifier Clip 4011120501 1 Plastic Main Device Humidifier Locker 40111 0601 1 Plastic Main Device Humidifier Fixing 40111 0701 1 Plastic Main Device Filter Cover 4011120801 1 Plastic Main Device Shield Back 4011120901 1 Plastic Main Device Outlet 4011123001 1 Plastic Main Device PCBA Fixing 40111 1301 2 Plastic Main Device Infrared Window 4011101401 2 Plastic Main Device Panel 4011220101 1 Plastic Main Device Power Supply PCBA Fixing 40111 1601 1 Plastic Main Device Humidifier Outer Shield 4011122201 1 Plastic Humidifier Humidifier Inner Shield 4011122301 1 Plastic Humidifier Pole Platelet 40111 2601 1 Plastic Humidifier Light Window 4011142401 1 Plastic Humidifier Button Spring 4013140101 1 Metal Main Device Humidifier Scaleboard 4013130401 1 Metal Humidifier Heater Plane Spring 4013140501 3 Metal Humidifier Humidifier Power Plug 4012110101 1 Rubber Main Device Humidifier Plug left up 4012110201 1 Rubber Main Device Humidifier Plug left down 4012110301 1 Rubber Main Device Humidifier Plug 4012110401 1 Rubber Main Device Humidifier Plug right down 4012110501 1 R
6. RESmart CPAP and AutoCPAP V1 5 Appendices Appendix A Device Configuration 1 Main device Fig A Main board backside Fig B Outlet leftside Hole 1 2 and 3 in Fig B connect to sensor YL and LL via silicon rubber canal Specified in Table 1 Fig Bo Fig A Specification of canal Hole 1 on sensor YL 2mm 4mm L12cm Hole 2 on sensor LL 2mm 4mm L12cm Hole 1 on sensor LL 2mm 4mm L8cm Table 1 Service Manual for RESmart CPAP and AutoCPAP V1 5 Fig C Power PCBA front side Fig D Wire connecting on power PCBA Sockets figuration AC Socket 3 pin plug CN2 Fig E Power supply connecting 6 pin plug 2 pin plug Reed 11 Service Manual for RESmart CPAP and AutoCPAP V1 5 Fig F Power supply to humidifier icH 8 a Fig C CN2 Fig A P24 Fig F Left Fig F Right Blower 8 pin plug Fig A PM Table 2 12 Service Manual for RESmart CPAP and AutoCPAP V1 5 2 Humidifier Fig G Humidifier PCBA back side Hh P2 TT Fig H Power supply to humidifier 3 4 ic Black ne c LZ EP Right Ora a ov PORK c O O O O O Service Manual for RESmart CPAP and AutoCPAP V1 5 Fig Heater PCBA 4 pin plug 3 pin plug Power Reed to Humidifer PID aSULIO N mE a ey Heater PCBA Connecting relatio
7. n Determination co Can Not Start Up f SSS CanStetUp E d 2 Rg R a A l E E Self check m E T z Over Temp era 7 Software Up grade hj Motor Stop L Motor Low Speed ow Low Lemp era Temperature Rep lace Main Board E Q g a 1 E Stop R 2 T E After OR ir Start Up d B i d rb IE Replace amp g H R Eh 2 o T lt R T o Replace E Q 3 E f 4 Replace Replace Replace Main Bo Repair Replace Moto Replace Main Board Inner Airway Connector Service Manual for RESmart CPAP and AutoCPAP V1 5 4 2 Error List and Information Problem Causing Overheat Error reading from temperature sensor Possible temperature sensor damage Reset device if singular occurrence Blower feedback error Check blower and pressure sensor Blower runs slowly Blower main board or pressure sensor problem Temperature sensor is damaged Zero point drifting of pressure sensor Parameter error or pressure sensor damaged ultra limit digital pressure sensor s problem blower temperature sensor is damaged Tatweraivercromoemeas mum driver circuit is damaged Two sensors overheat at the same time The main board and flow sensor overheat BPAP Auto at the same time CPAP The main board and the thermostat of power tube overheat at the same time m Thememowertctooversowrfon OOO z T Z 01 02 03 04 07 12 13 14 15 16 17 18 19 20 2 22 3 Service Manual for
8. nship Fig H Right Fig G P1 Fig H Left Table 3 14 Service Manual for RESmart CPAP and AutoCPAP V1 5 Components Illumination 1 Device Inside S N Assembly Figure 1 Insert humidifier locker on the shield bottom 2 Insert humidifier power supply reed on the shield bottom as per Fig E and F 3 Assembly the humidifier locker and button spring 4 Put fixing on the spring and fix by screw 2x3mm 8mm Power wire to 5 Put power wire humidifier 6 Assembly the shield back on the bottom fix by screw 2x3mm 8mm 7 Assembly foam bottom into shield bottom 8 Assembly AC power socket on the shield back character face up S N Service Manual for RESmart CPAP and AutoCPAP V1 5 Assembly Clean up the wire Assembly power PCBA in the socket and connect all plugs Clean up the wire Connect outlet to blower connector fix by clip Connect blower to connector and fix by clip Put the integrated one in the right place Covered by foam cover and clean up wires Assembly fixing clip on the main ND e FCBA Fixing board PCBA n a Pressure Sensor Plug the 8 pin plug of blower in the socket PM plug 2 as in Fig E in the socket P24 on the main board PCBA Service Manual for RESmart CPAP and AutoCPAP V1 5 S N Assembly Figure FCBA Fixing Pole 16 Assembly the main board PCBA on fixing pole and make sure the clip clamps po
9. s for all warranty claims or questions e This warranty coverage is applicable to all 3B BMC CPAP Auto CPAP and Auto Bi level devices e The warranty policy does not cover any damages caused as a result of alteration intentional damage modification or unauthorized repair of the device e Warranty does include reasonable water damage and is at the sole discretion of 3B e This warranty replaces all other expressed or implied warranties including any implied warranty of merchantability or fitness for a particular purpose 3B reserves the right to amend this policy at any time 3R 3B Medical Inc 21301 Highway 27 N Lake Wales FL 33859 USA Email info 3Bproducts com Tel 863 226 6285 Fax 863 226 6284 For additional information please visit our Patient Portal at www 3Bproducts com 26
10. ubber Main Device Device Pad 4012110601 6 Rubber All Key Button 4012110701 1 Rubber Main Device Blower Connector 4012110801 1 Rubber Main Device 24 Service Manual for RESmart CPAP and AutoCPAP V1 5 Spare Part List cont Humidifier Inner Connector 4012110901 Rubber Screw 1 Screw Screw 2 Screw Sunk Screw Screw Filter Accessory 33011101 Accessory Power Cord 25 Use Humidifier All All Main Device All All Service Manual for RESmart CPAP and AutoCPAP V1 5 Limited Warranty 3B Medical Inc hereafter 3B warrants that the RESmart CPAP and Auto CPAP devices will be free of all defects in workmanship and materials and will perform according to specifications for a period of two 2 years from the date of sale of the device and 90 days on any accessories Ifthe product fails to perform in accordance with the product specifications 3B will repair or replace at its option the defective material or part This warranty does not cover damage caused by accident misuse abuse alteration and other defects not related to material or workmanship e 3B will issue an RMA Return Merchandise Authorization within 24 hours of receipt of written notification of a failed or defective unit Failed defective units must be returned within 30 days of the RMA date e Shipping the machine to us for warranty diagnostic is the customer s responsibility Warranty covers Domestic Shipping back to you Please contact u
11. wer PCBA 17 1 As per Table 1 connect sensor YL to outlet by silicon rubber canal 2 Connect sensor LL to outlet by silicon rubber canal 8cm canal for LL Sensor 12cm canal for LL Sensor 2 Device Outside S N Assembly 18 Put handle in the socket on shield cover 17 Service Manual for RESmart CPAP and AutoCPAP V1 5 S N Assembly 19 Assembly handle fixing to handle and fix by screw 4x3mm 8mm Assembly the infrared window Infrared Window Assembly and fix the panel Put on the key button Assembly shield cover on the bottom adjust the position of outlet and make sure it is clamped in the right socket Screw Hole Fix the shield by screws 4xM3 10mm Stick four device pads Device Pad Put in filter and assembly the cover Service Manual for RESmart CPAP and AutoCPAP V1 5 S N Assembly Figure Plug up 28 Put on all plugs if necessary Power Plug without humidifier Plug down 2 Humidifier S N Assembly Black 1 As per Fig H assembly the heater plane and wire Fix them by screw 3mm 8mm 2 Put spring on each of three poles on heater plane 3 Assembly the scaleboard on the heater plane and fix by screw Scaleboard 3mm 8mm 4 As per Table 3 assembly heater PCBA and wires 5 Putthe humidifier inner connector on t he shield 6 Puton light window Service Manual for RESmart CPAP and AutoCPAP V1 5
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