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1. 2 Remove muffler and place in sink WINSTON 44 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 3 Lift and remove vent back 4 Rmove the seven 7 screws securing Danger Label panel and either left or right back panel Servicer preference to rear of fryer and save for reuse 5 Remove weight from weight lifter 6 Remove the four 4 screws securing vent block to vent assembly Save screws block and ball if applicable for reuse NOTE Some 4 Head and 6 Head models utilize a stainless steel vent ball located on vent block with weight to regulate pressure 7 Remove defective vent tube O ring and discard See Figure 20 8 Install new O ring on vent tube CAUTION Prior to applying final torque to screws in Step 9 verify solenoid wires are not pinched between nut plate and vent assembly This could create as shorted circuit causing possible equipment damage and or personal injury 9 Place vent block on vent tube line up nut plate behind vent assembly and replace the four 4 screws securing block to vent tube and vent assembly 10 Drop vent ball if applicable down through waffle onto vent block 11 Place weight down in weight lifter 12 Place vent back onto vent assembly 13 Replace the seven 7 screws securing back panel and Danger Label panel to fryer 14 Place muffler onto vent back and place unit back into service FIG 20 WINSTON 45 LIT 6710 RE
2. Replace the four 4 screws securing escutcheon to relay panel Replace the two 2 screws securing eyebrow to relay panel and plate unit back into service FIG 9 WINSTON 33 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS REPLACE ON OFF SWITCH artemno ss Tools Nut Driver 5 8 Phillips Screwdriver 2 Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse CAUTION Utilize care to prevent escutcheon from falling forward when removing these screws Lower escutcheon slowly until secure in open position 4 Remove hex nut securing power switch to escutcheon Remove switch guard from switch Save switch guard for reuse 5 Remove old power switch from escutcheon DO NOT REMOVE WIRES FROM SWITCH AT THIS TIME 6 Position new power switch in escutcheon and adjust knurled nut to allow proper extension of switch stem beyond escutcheon 7 Position switch guard on switch stem replace and tighten hex nut being certain to keep switch guard straight 8 Hold old power switch beside new and working left to right transfer wires to new power switch 9 Replace the four 4 screws securing escutcheon to relay panel 10 Replace the two 2
3. 21 Drop vent ball if applicable down through waffle onto vent block 22 Place weight down in weight lifter 23 Place vent back onto vent assembly 24 Replace the 14 screws securing back panels and Danger Label panel to rear of fryer 25 Place muffler onto vent back 26 Place lid on fryer and put unit back into service REPLACE VENT SPRING 58 Tools Phillips Screwdriver 2 Slotted Screwdriver Needle Nose Pliers Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water 2 Remove muffler and place in sink WINSTON 51 LIT 6710 REV 0 9 91 SERVICE MANUAL 3 4 10 12 Lift and remove vent back WINSTON COLLECTRAMATIC FRYER Remove the seven 7 screws securing Danger Label panel and right rear anel to fryer Save panels and screws or reuse Remove weight from weight lifter and save for reuse Disconnect the two 2 vent solenoid wires from harness wires at insulated terminals See Figure 23 Remove the four 4 screws securing vent block to vent assembly Save screws block and ball if applicable for reuse NOTE Some 4 Head and 6 Head models utilize a stainless steel vent ball located on vent block with weight to regulate pressure Remove vent tube O ring and save for reuse See
4. 3 Remove the two 2 nuts securing heater holder to cooking vessel wall 4 Utilizing care not to damage heaters remove heater holder 5 Replace the two 2 nuts securing new heater holder to cooking vessel wall 6 Utilizing care not to damage heaters gently tap heaters with rubber mallet securing them in slots in heater holder 7 Replace lid on fryer and place unit back into service REPLACE FUSE 53 Tools Phillips Screwdriver 2 Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing screws in Step 3 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure open position 4 Unscrew fuse cap from fuseholder 5 Remove defective fuse from fuseholder 6 Insert new fuse into fuseholder Screw fuse cap back onto fuseholder WINSTON 37 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 8 Replace the four 4 screws securing escutcheon to relay panel 9 Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE DANGER LABEL PANEL arem 7 Tools Phillips Screwdriver 2 Procedure 1 DANGER T
5. WINSTON 8 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER e 8 CHANNEL MODELS PARTS IDENTIFICATION Photo Kit Content Item Part Description Order Number Lid Lock PS1449 Lid Lock Handle Bar PS1168 Handle Lid Valve Assembly PS1127 Valve Body Spring Retainer O Ring Lid Valve Spring PS1028 3 Spring Lid Valve Retainer PS1057 Retainer Lid Valve O Ring PS1010 3 O Ring Danger Panel PS1210 Panel Latch Block Front PS1399 Block Washer Lockwasher Nut Flex Lock Eyebrow PS1134 Eyebrow High Limit Indicator Lamp PS1012 3 Lamp Heat On Indicator Lamp 1012 3 Lamp Membrane Panel PS1748 Panel Drain Valve PS1066 Valve Valve Plate Screw Nut Collector Collector Heat Plate 13 PS1206 11 PS1925 Lid Gasket PS1891 3 Gasket Lid PS1046 Lid Pressure Lock WINSTON 9 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS PARTS IDENTIFICATION Photo Kit Content Item Part Description Order Screw PS1118 6 Switch Guard PS1086 Power Indicator Lamp PS1012 3 Drain Valve Handle PS1695 Screw Guard Lamp Screw Bracket Leg PS1142 2 Leg Screw PS1241 6 Screw N N N 4 po Back Panel Panels 4 Head PS1697 6 Head PS1698 Muffler PS1152 Muffler Wheel Assembly PS1226 2 Wheel 4 Bolt Nut Vent Back Cap 51729 Nut Vent Back Assembly PS1156 Vent Back Spring Rod Cap Nut Leg
6. 14 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS TROUBLESHOOTING FAULTS 1 Improper ground wiring short DANGER Turn OFF el el ete 2 Open power line Circuit breaker tipped ree kee aeae er e Cordset not plugged 22 2 Faulty power switch c 3 Programming error in 42 Computer defective c nexo US en ER EET E 5 One of three circuits open infryer 6 Heater wires connected wrong 3 ph vs single ph 7 Loose wire connections 8 208 volt fryer installed on 240 volt 9 Indicator Lamp burnedout 10 High Limit Thermostat defective Heaters burned OUS es ee chee sho 12 Heaters 13 out of holders and touching 14 Electromechanical Relay Defective T5 bid Gasket 16 Lid Valve O Ring not seating defective 17 Lid Valve Retainer loose Sere 19 Lost Vent Ball under weight in vent assembly if applicable newer systems do not utilize ball 20 Power Board defective 21 Solenoid detective 22222222222 ses eet 22 Vent Tube O Ring defective 23 Weight Lifter dirty or
7. OFWPC4201 AUSN OFWPC6201 AUSN OF49P45 SN OF59P45 SN NOTE The letter J on the end of the Model Number denotes 208 volts and denotes 240 volts To determine the intended market for the above listed model numbers refer to wiring diagrams listed between pages 18 through 25 Knowledge of the proper installation operation and maintenence procedures is an important step to insure safe operation of any equipment The instructions in this manual are meant as guidelines for proper service of the WINSTON COLLECTRAMATIC FRYER In accordance with generally accepted products safety labeling guidelines for potential hazards the following two signal words are used throughout this service manual where applicable DANGER Used to indicate the presence of a hazard which could cause substantial property damage severe personal injury or death if warning is ignored CAUTION Used to indicate the presence of a hazard which could cause minor property damage or personal injury if warning is ignored DANGER THE PROCEDURES CONTAINED IN THIS MANUAL INVOLVE ACCES SING BARE ELECTRICAL TERMINALS AND EXPOSURE TO VOLTAGES CAPABLE OF PRODUCING SERIOUS INJURY OR DEATH ANY PERSONS ATTEMPTING DIAGNOSIS AND OR REPAIR INVOLVING REMOVAL OF PANELS AND OR EXPOSURE TO LIVE ELECTRICAL COMPONENTS MUST BE TRAINED OR EXPERIENCED IN SUCH SERVICE PROCEDURES DISCONNECT ELECTRICAL SERVICE WHILE PERFORMING THE PROCE DURES LISTED IN THIS MANUAL WINSTON 1 LIT 6710 RE
8. screws securing block to vent tube and vent assembly Connect vent solenoid wires to harness wires at insulated terminals Drop vent ball if applicable down through waffle onto vent block Insert weight into weight lifter Place vent back onto vent assembly Replace the seven 7 screws securing Danger Label panel and back panel to rear of fryer Place muffler on fryer and place unit back into service REPLACE TEFLON SLIDE no 62 Tools Procedure Phillips Screwdriver 2 Needle nose pliers 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION hot water 2 Remove muffler and place in sink 3 Lift and remove vent back 4 Remove the seven 7 screws securing Danger Label panel and either left or right back panel Servicer preference to rear of fryer and save for reuse Remove weight and save for reuse Disconnect the two 2 vent solenoid wires from harness wires at insulated terminals See Figure 13 Utilize caution when removing muffler in Step 2 Muffler may contain very WINSTON 40 LIT 6710 REV 0 9 91 11 12 13 14 15 16 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS Remove the four 4 screws securing vent block and ball if applicable to vent assembly Save screws block and ball if applicable for reuse NOTE Some 4 Head and 6 Head models utilize a st
9. 4 nuts securing power board to relay panel 8 Replace the four 4 nuts securing new power board to relay panel 9 Observing wire location markings replace the three 3 wires removed in Step 5 to power board WINSTON 28 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 10 Attach wires marked El E2 and E3 on power board to LI L2 and L3 terminals on contactor l NOTE LI L2 and L3 terminals on contactor are top middle and bottom terminals respectively 11 Attach 3 pin plug to power board 12 Replace the four 4 screws securing escutcheon to relay panel 13 Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE HEATER 34 Tools Phillips Screwdriver 2 Nut Driver 3 8 Nut Driver 7 16 Wrench 9 16 Needle Nose Pliers Wire Cutters Rubber Mallet Silicone Sealant Procedure 1 DANGER Turn off electrical power disconnect electrical power supply drain shortening and allow to cool If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing screws in step 3 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position 4 Utilizing caution hold heater end behind wire term
10. DANGER Turn 1 OFF circuit breaker or disconnect fryer from power source Eowzrpressure CIE T E UM E tr US SEO NIAE S 15 16 17 18 22 19 21 20 22 23 40 4 Pressure loss excessive through Vent in rear of fryer 19 22 20 21 23 Pressure loss excessive through Lid Valve 16 17 43 Not venting at end of cooking cycle 20 25 43 44 45 23 jou rcp 2 7 39 14 46 4 40 slowly ess UNA ASI 2 5 11 14 6 Heat On Lamp off when 7 9 Heat On Lamp constantly ON during cook cycle 3 46 4 High Limit Lamp on continuously i 10 46 4 Power Lamp Gr dir cores n n UE 2 9 Electromechanical relay buzzing loudly 7 24 14 Solenoid buzzing 47 20 24 37 Shortening leaking from front of fryer 27 28 Shortening leaking around Collector Gasket 26 48 Shortening 9 r 29 30 SMOKES MEME toss oe or sas 3 42 4 Shortening has burnt or bad taste 31 30 13 33 Shortening foaming excessively 30 Shortening breaking down too quickly 36 31 12 13 8 Shortening Over ee ee ee ee 32 33 34 35 38 Probe displayed in window 49 42 39 4 No Display 7 41 4 Fryer stops heating between170 230 on display 50 51 Display Shows 50 51 WINSTON
11. and open coil on the other The open end goes toward the lid Save spring and retainer for reuse 6 Remove valve body and lower lid 7 lid and install new valve body on lid Make sure the groove for the lid lock is toward the front Lean the lid toward the back of the fryer 8 Holding top part of valve with one hand install spring open coil toward the lid Using other hand turning clockwise carefully screw retainer into valve body Using only hand pressure completely tighten retainer to valve body 9 Lower lid and replace lid lock 10 Depress lid lock replace handle bar and place unit back into service REPLACE HANDLE BAR CAM LOCK AND PRESSURE LOCK ITEM NO 2 Tools N A Procedure 1 DANGER Turn off electrical ES and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Move or rotate handlebar to open position Lift lid above front block and rcmovo from fryer Depress Lid lock and remove handle bar from lid 3 Install new handle bar in lid assembly and place unit back into service WINSTON 36 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS REPLACE HEATER HOLDER 30 Tools Nut driver 7 16 Rubber Mallet Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply drain shortening and allow to cool If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove lid from fryer
12. regulate pressure FIG 24 8 Remove vent tube O ring 9 Remove the four 4 screws securing vent assembly to rear of fryer Remove vent assembly and vent block nut plate Save screws vent assembly and nut plate for reuse 10 Remove compression nut securing vent tube to cooking vessel Note position of vent tube prior to removal to ensure proper installation of new tube Remove vent tube ferrule and nut 11 Place compression nut over correct end of new vent tube Place ferrule on vent tube in front of compression nut and insert in bushing of cooking vessel Apply silicone sealant around ferrule then start compression nut DO NOT TIGHTEN Place nut plate on vent tube 12 Place vent assembly on rear of fryer noting position of vent tube Adjust vent tube WITHOUT BENDING matching end of tube with hole in vent assembly Replace the four 4 screws securing vent assembly to rear of fryer NOTE Vent tube must protrude through vent assembly at least 2 See Figure 25 13 Tighten compression nut securing vent tube to cooking vessel 14 Connect vent solenoid wires to harness wires 15 Place O ring over vent tube and slide back against vent assembly FIG 25 WINSTON 48 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS CAUTION Prior to applying final torque to screws in Step 16 verify solenoid wires are not pinched between nut plate and vent assembly This could c
13. 2 2202 OTEREN 46 47 VENT TUBE E Rue rd ed 47 49 WEIGH auem OE BESS EY 49 HINGE BLOCK REAR 49 51 VENT SPRUNG 24 OE oad TR an 51 53 VENT SOLENOID 53 55 DRAIN VALVE a esce ee ieee S 55 56 INDICATOR LAMP 56 VENTE BLOCK a kes 57 58 LATCH BLOCK FRONT 57 59 MAIN CIRCUIT BOARD 59 OBTAINING SERVICE 60 WINSTON 2 LIT 6710 REV 0 9 91 SERVICE MANUAL o WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 2 15 Inside Lid Groove 10 ts 11 poop 12 D a 2 f Escutcheon Niel EEE EE EG Ref Only Au in WINSTON 4 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS under E 32 High limit 33 Thermostat Bulb 1 Refrence Only 34 WINSTON 5 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 37 38 If Applicabl 39 43 Behind 40 41 NOTE 6 Head Model Picture WINSTON 6 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS Inside 4 Behind WINSTON 7 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 3 8 CHANNEL MODELS NOTE 6 Head Model Pictured
14. CE LATCH BLOCK FRONT aremno s Tools Phillips Screwdriver 2 Box End Wrench 9 16 Silicone Sealant Hammer Putty Knife Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF Remove lid assembly and save for reuse Remove the two 2 screws securing eyebrow to relay panel and save for reuse Remove the four 4 screws securing escutcheon to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing these screws Lower escutcheon slowly until secure in open position Remove the four 4 screws securing relay panel to side panels and save for reuse CAUTION Utilize care in preventing relay panel from falling forward when removing these screws Lower panel slowly until secure See Figure 36 WINSTON 58 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS CAUTION Utilize care in performing Step 6 Due to location and amount of torque required to remove nuts wear gloves for protection in the case of wrench slipping 6 Remove the three 3 nuts securing front block to top of fryer Remove defective front block 7 Remove any residue of old silicone sealant from top of fryer 3 Apply silicone sealant to entire base of new front block and mount on fryer Place lock washers on bolts end tighten the three 3 nuts securing front block to fry
15. Clamp Assembly PS1621 Clamp Screw Nut Hinge Block Rear PS1400 Hinge Block Washer Lockwasher Nut WINSTON 10 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER e 8 CHANNEL MODELS PARTS IDENTIFICATION Kit Content Part Description Order Number 1 Clamp High Limit T Stat Clamp 1312 Screw Heater Holder PS1430 3 Heater Holder Collector Gasket PS1892 3 Gasket Heat Plate Heat Plate 14 75 PS1034 12 75 PS1918 Heater Assembly Heater Coil Ferrule Nut Compression Nut Washer 208 Volts PS1147 240 Volts PS1148 Probe Guard PS1744 Probe Guard Screw Probe Assembly PS1747 Probe Washer Grommet PS1263 6 Grommet Weight Weight 4 Head 14 PSI PS1071 4 Head 11 9PSl PS1072 6 Head 11 9PSl PS1073 NOTE For identifying correct weight when ordering read PSI engraved on weight lifter Vent Block Assembly nee Ring Screw Nut Plate Plug PS1026 PS1684 WINSTON 11 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER PARTS IDENTIFICATION Kit Content Part Description Order Number Insulation Front Insulation Back Strap Buckle 8 CHANNEL MODELS Insulation 4 Head PS1031 6 Head PS1792 Insulation Strap 1219 2 Strap Buckle Vent Ball Vent Ball 4 Head If applicable PS1003 3 6 Head If applicable PS1685 3 Vent Tube O Ring PS1005 3 O Ring Vent Assembly Weight Lifter Teflon Slide Solenoid Wires Ven
16. ERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 2 8 CHANNEL MODELS Lift and remove vent back Remove the seven 7 screws securing Danger Label panel and either left or right back panel Servicer preference to rear of fryer Remove weight from weight lifter Disconnect the two 2 vent solenoid wires from harness wires at insulated terminals See Figure 17 Remove the four 4 screws securing vent block to vent assembly Save screws block and ball if applicable for reuse NOTE Some 4 Head and 6 Head models utilize a stainless steel vent ball located on vent block with weight to regulate pressure Remove vent tube O ring and save for reuse See Figure 18 Remove the four 4 screws securing vent assembly to rear of fryer and save for reuse Leave vent block nut plate on vent tube for further use Remove vent spring and save for reuse Note how spring is mounted to bracket and weight lifter to ensure proper installation when replacing Remove defective cotter pin releasing weight lifter arm from solenoid plunger Install new cotter pin in solenoid plunger capturing weight lifter Spread cotter pin to prevent disengagement of plunger and lifter arm Replace vent spring securing weight lifter to solenoid bracket Vent spring is mounted FIG 18 between notch in top of vent solenoid bracket and hole in weight lifter arm NOTE Utilize care in preventing spring from twisting when replacing This could crea
17. Figure 29 Remove the four 4 screws securing vent assembly to rear of fryer and save for reuse Leave vent block nut plate on vent tube for further use Remove defective vent spring and discard Replace vent spring securing weight lifter to solenoid bracket Vent spring is mounted between notch in top of vent solenoid bracket and hole in weight lifter arm Manually depress and release weight lifter several times to ensure smooth unrestrict ed travel prior to reassembly Replace the four 4 screws securing vent assembly to rear of fryer NOTE Vent tube must protrude through vent assembly at least 1 2 See Figure 30 Connect the two 2 solenoid wires to harness wires Place O ring over vent tube and slide back against vent assembly WINSTON 52 8 CHANNEL MODELS FIG 29 FIG 30 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS CAUTION Prior to applying final torque to screws verify solenoid wires are not pinched between nut plate and vent assembly This could create a shorted circuit causing potential equipment damage and or personal injury 16 Place vent block on vent tube line up nut plate behind vent assembly and replace the four 4 screws securing block to vent tube and vent assembly 17 Drop vent ball if applicable down through waffle onto vent block 18 Place weight down in weight lifter 19 Place vent back onto vent asse
18. HM CHART OHMIC VALUE PART NO 690 0 OHMS 10 PS1448 500 0 OHMS 10 PS1448 225 0 OHMS 10 PS1007 12 3 OHMS 10 PS1147 16 4 OHMS 10 PS1148 AMPERAGE CHART ENGLAND ENGLAND MALAYSIA SINGAPORE MALAYSIA SINGAPORE LINE HEATER PHASE VOLTAGE CURRENT CURRENT AMPS AMPS LINE HEATER PHASE VOLTAGE CURRENT CURRENT AMPS AMPS AUSTRALIA LINE HEATER PHASE SMS CURRENT AMPS SOUTH AFRICA CAUTION 208 Volt Fryers are not to be used in single phase applications Current produced exceeds acceptable standards WINSTON 17 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS WIRING DIAGRAM SIRP CIRCUITS 2 gt x Aic 1 2 PN ur TKAUOSTAL 2000500 vere COMORALR 2087240 c 2990 7 ov dese 13 COMRACION 2 HEAT aan e 208 20 1 ur eres t 2256612 7 ar wo 904 4 AS ovas Cro x R 25 v oy v CIRCUIT BOARD COME COR FOR MODELS NUMBERS PF46P32SJ or M PF56P32SJ or M PF46P37SJ or M PF56P37SJ or M Model numbers listed are as reflected on Identification Tag WINSTON 18 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS WIRING DIAGRAM STRIP C
19. IRCUITS HEATER 1 coacto 2 PRIMARY HEAT DOUNO 1 208 2407 208 OMY 240 Y DR 3 208 240 LI 208 240 L m CONTACTOR 1 CONTACTOR 1 91 7 eet 9 FILTER THERMOSTAT PROCESS CONTROLLER rover 206 240 matt SOLENOID CONTACTOR 1 V 208 240 CONTACTOR 2 TRANSFORMER 208 240 TAANSTORNER 2 12 ur 11 7 ero 39 v V CIO t o x mu CIRCUIT BOARD CONNECTOR FOR MODELS NUMBERS PFWPC4201SJ or M PFWPC6201SJ or M Model numbers listed are as reflected on Identification Tag WINSTON 19 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS WIRING DIAGRAM HEATERS CATER 1 2 Li MEAT STRIP CIRCUITS e 1 L 208 2404 L2 208 2 0v L3 208 249 l Ls L 0 v os v CTD u FOR MODELS NUMBERS PFWPC4201CASJ or M PFWPC6201CASJ or M Model numbers listed are as reflected on Identification Tag WINSTON 20 LIT 6710 REV 0 9 91 SERVICE MANUAL D WINSTON COLLECTRAMATIC FRYER 2 8 CHANNEL MODELS WIRING DIAGRAM STRIP CIRCUITS COKIACTOR 2 HAT FOR MODELS NUMBERS PFWPC4201NZSN PFWPC4201AUSN PFWPC6201NZ
20. KER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing screws in Step 3 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position a a q a 4 Remove screw securing locking arm to thermostat shaft Save screw and arm for reuse 5 Disconnect probe assembly from extension wire See Figure 6 on following page CAUTION Utilize care in preventing relay panel from falling forward when removing screws in Step 5 6 Remove the four 4 screws securing relay panel to side panels and save for reuse Lower panel slowly until secure See Figure 4 7 Rotate insulation strap gaining access to buckle Remove insulation strap and save for reuse 8 Remove section of insulation gaining access to thermostat bulb and compression nut 9 Remove lid gaining access to inside of cooking vessel 10 Remove screw securing thermostat bulb and clamp to top heater coil and save for reuse Note position of bulb and clamp to ensure proper installation of new thermostat See Figure 5 11 Remove compression nut securing thermostat bulb to bushing 12 Remove bushing and bulb from inside of cooking vessel WINSTON 31 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 13
21. LLECTRAMATIC FRYER 8 CHANNEL MODELS 17 Replace the four 4 screws securing vent assembly to rear of fryer NOTE Vent tube must protrude through vent assembly at least 1 2 See Figure 16 18 Connect the two 2 solenoid wires to harness wires 19 Place O ring over vent tube and slide back against vent assembly CAUTION Prior to applying final torque to screws in Step 20 verify solenoid wires are not pinched between nut plate and vent assembly This could create a shorted circuit causing potential equipment damage and or personal FIG 16 injury 20 Place vent block on vent tube line up nut plate behind vent assembly and replace the four 4 screws securing block onto vent tube and vent assembly 21 Drop vent ball if applicable down through waffle onto vent block 22 Place weight down in weight lifter 23 Place vent back onto vent assembly 24 Replace the seven 7 screws securing back panel and Danger Label panel to rear of fryer 25 Place muffler onto vent back and place unit back into service REPLACE COTTER PIN aremno Tools Phillips Screwdriver 2 Needle Nose Pliers Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION Utilize care when removing muffler in Stop 3 Muffler may contain very hot water 2 Remove muffler and place in sink WINSTON 42 LIT 6710 REV 0 9 91 11 12 S
22. NUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water 2 Remove muffler and place in sink 3 Remove lid from fryer 4 Lift and remove vent back 5 Remove weight from weight lifter 6 Remove the 14 screws securing Danger Label panel and back panels to fryer Save screws and panels for reuse 7 Disconnect the two 2 vent solenoid wires from harness wires at insulated terminals See Figure 26 8 Remove the four 4 screws securing vent block to vent assembly Save screws wow block and ball if applicable for reuse NOTE Some 4 Head and 6 Head models utilize a stainless steel vent ball located on vent block with weight to regulate pressure FIG 26 9 Remove vent tube O ring and save for reuse 10 Remove the four 4 screws securing vent assembly to rear of fryer Remove vent assembly and vent block nut plate Save screws vent assembly and nut plate for reuse CAUTION Utilize care when performing Step 11 Do to location and amount of torque required to remove nuts wear gloves for protection in case of wrench slipping 11 Remove compression nut securing vent tube to cooking vessel Note position of tube prior to removal to ensure proper reinstallation Remove vent tube and save for reuse 12 Remove the three 3 nuts securing rear block to top of fryer Remove defective rear block 13 Remove a
23. Remove the two 2 screws securing thermostat to relay panel and save for reuse 14 Replace the two 2 screws securing new thermostat to relay panel NOTE Verify aluminum washer is in place Washer should be placed flush against bushing prior to Step 14 15 Route thermostat bulb through cooking vessel and heater holder Replace screw securing bulb and clamp to top heater coil 16 Apply a small amount of silicone sealant to bushing and secure to cooking vessel 17 From inside of cooking vessel holding thermostat bulb secure at point of entrance tighten compression nut 18 Replace insulation and strap 19 Replace the four 4 screws securing relay panel to side panels 20 Slide locking arm over thermostat shaft and replace screw securing arm to relay panel 21 Replace the four 4 screws securing escutcheon to relay panel 22 Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE PROBE 36 Tools Phillips Screwdriver 2 Wrench 9 16 Wrench 11 16 Rubber Mallet Silicone Sealant Procedures 1 DANGER Turn off electrical power disconnect electrical power supply drain shortening and allow to cool If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing screws in Step 3 3 Remove the f
24. SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 4 HEAD amp 6 HEAD MANUAL REORDER LIT 6710 REV 0 9 91 1111111 LASETE HE The procedures contained in this manual involve accessing bare electrical terminals and exposure to voltages capable of producing serious injury or death Any person attempting diagnoisis and or repair involving removal of panels and or exposure to live electrical components must be trained or experienced in such service procedures Disconnect electrical service while performing the procedures listed in this manual WINSTON PRODUCTS COMPANY 2345 CARTON DRIVE LOUISVILLE KENTUC KY 40299 800 234 5286 FAX 502 495 5458 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS INTRODUCTION This Service Manual is to be used for the following WINSTON COLLECIRAMATIC FRYERS PRESSURE FRYERS MODEL NO PFWPC4201 CASJ or PFWPC6201 CASJ or PF46P32 SJ or M PF56P32 SJ or M PF46P37 SJ or M 56 37 SJ or M PFWPC4201 SJ or M PFWPC6201 SJ or M PFWPC4201 NZSN PFWPC6201 NZSN PFWPC4201 MASN PFWPC6201 MASN PF46P44 SN PF56P44 SN PFWPC4201 AUSN PFWPC6201 AUSN PF46P45SN PF56P45SN OPEN FRYERS MODEL NO OFWPC4201 CASJ or M OFWPC6201 CASJ or M OF49P32SJ or M OF59P32SJ or M OF49P37SJ or M OF59P37SJ or M OFWPC4201 SJ or M OFWPC6201 SJ or OFWPC4201 NZSN OFWPC6201 NZSN OFWPC4201 MASN OFWPC6201 MASN OF49P44 SN OF59P44 SN
25. SN PFWPC6201AUSN PFWPC4201MASN PF46P45SN PFWPC6201MASN PF56P45SN PF46P44SN PF56P44SN Model numbers listed are as reflected on Identification Tag WINSTON 21 LIT 6710 REV 0 9 91 SERVICE MANUAL WIRING DIAGRAM CONTAC TOR i FOR MODELS NUMBERS 49 325 OF59P32SJ orM OF49P37Su orM OF59P37SJ orM WINSTON COLLECTRAMATIC FRYER CONTACTOR L 8 CHANNEL MODELS STRIP CIRCUITS HEATER Lt 204 240 TRANSFORMER 7 Lt 246 240 aov 43 v CTD x v as 613 CIRCUIT BOARD Model numbers listed are as reflected on Identification Tag WINSTON 22 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS WIRING DIAGRAM PROCESS CONTROLLER ME 55 FOR MODELS NUMBERS OFWPC4201Su OFWPC6201 Su Model numbers listed as reflected on Identification Tag WINSTON 23 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS WIRING DIAGRAM STRIP CIRCUITS PROCESS CONTROLLER x v FOR MODELS NUMBERS OFWPCA201CASJ or M OFWPC6201CASJ or M Model numbers listed are as reflected on Identification Tag WINSTON 24 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS WIRING DIAGRAM STRIP CIRCUITS LIMIT THEAMOSTAT pro
26. V 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS REPLACE WEIGHT LIFTER no 61 Tools Slotted Screwdriver Phillips Screwdriver 2 Needle Nose Pliers Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water 2 Remove muffler and place in sink 3 Lift and remove vent back and save for reuse 4 Remove weight and save for reuse 5 Remove the seven 7 screws securing Danger Label panel and back panel on either left or right hand side servicer preference and save for reuse Remove back panel 6 Disconnect the two 2 vent solenoid wires from harness wires at insulated terminals See Figure 21 7 Remove the four 4 screws securing vent block and ball if applicable to vent assembly Save screws block and ball if applicable for reuse NOTE Some 4 Head and 6 Head models utilize a stainless steel vent ball located on vent block with weight to regulate pressure 8 Remove vent tube O ring 9 Remove the four 4 screws securing vent assembly to rear of fryer and save for reuse Remove vent assembly 10 Remove vent spring and save for reuse 11 Remove vent solenoid cotter pin and save for reuse 12 Remove defective weight lifter assembly With teflon slide in place and weight lifter in upright pos
27. V 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS TABLE OF CONTENTS PAGE No s 445165 u Wed ae o e dot 1 TABLE OF CONTENTS d PARTS IDENTIFICATION 4 13 TROUBLESHOOTING 4 16 AMPERAGE OHM VALUE 5 17 WIRING DIAGRAMS PRESSURE FRYERS 18 21 OPEN FRYERS ww NC EO SOROR pu unpas 22 25 REPLACEMENT PROCEDURES ELECTROMECHANICAL RELAYS 26 25 MERCURY RELAY 26 27 TRANSFORMER 27 FUSE HOLDER 27 28 POWER BOARD 28 29 HI LIMIT 31 32 PROBE RS bn 32 33 ON OFF SWITCH 5 435 xn kum upina 34 LID VALVE O RING 34 35 LIDEOCK ASSEMBLY 4514 An pre a GS 35 LID VALVE ASSEMBLY 36 HANDLEBAR 55 25222 3S ERE AERE 36 HEATER HOLDER 37 FUSE ZS S xc add t aya a E Bip pn ee 37 38 DANGER LABEL 38 WHEEL 6224 tas tie de daas an 38 VENT ASSEMBLY 38 40 TEFLON SLIDE 2 Fae tbe aaa we 40 42 COTTER PIN 22d opt a 44 45 VENT TUBE O RING S oce a ee a a Bee 44 45 2173
28. ainless steel vent ball located on vent block with weight to regulate pressure Remove vent tube O ring and save for reuse See Figure14 Remove the four 4 screws securing vent assembly to rear of fryer and save for reuse Leave vent block nut plate on vent tube for further use Remove vent spring and save for reuse Note how spring is mounted to bracket and weight lifter to ensure proper installation when replaced Remove cotter pin releasing solenoid plunger from weight lifter Save cotter pinfor reuse Remove weight lifter and save for reuse Remove damaged or worn teflon slide from FIG 14 lifter arm and replace with new teflon slide With teflon slide in place and weight lifter in upright position insert weight lifter arm through slot in vent assembly Insert cotter pin through solenoid plunger and weight lifter arm Secure cotter pin in place by bending See Figure 15 Replace vent spring securing weight lifter to solenoid bracket Vent spring is mounted between notch in top of vent solenoid bracket and hole in weight lifter arm NOTE Utilize care in preventing spring from twisting when replacing If twisted undue tension produced could result in a chattering 1 noise and pressure reduction during cook cycle Manually depress and release weight lifter several times to ensure smooth unrestricted travel prior to reassembly FIG 15 WINSTON 41 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON CO
29. cess CONT LER xi 22 FOR MODELS NUMBERS OFWPC4201NZSN OFWPC4201AUSN OFWPC6201NZSN OFWPC6201AUSN OFWPC4201MASN OF49P45SN OFWPC6201MASN OF59P45SN OF49P44SN OF59P44SN Model numbers listed are as reflected on Identification Tag WINSTON 25 LIT 6710 REV 0 0 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS REPLACE ELECTROMECHANICAL RELAY atemnosy Tools Phillips Screwdriver 2 Slotted Screwdriver Procedure 1 DANGER off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing screws in Step 3 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position 4 Remove relay wires NOTE Mark each wire location to ensure proper connection to new relay Remove the four 4 screws securing relay to panel and save for reuse Replace the four 4 screws securing new relay to panel Observing wire location markings connect wires to proper relay terminals Replace the four 4 screws securing escutcheon to relay panel ON COT Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE MERCURY RELAY 46 Tools Phillips Screwd
30. defective 24 Relay mounting is loose 25 Vent Spring defective or missing 26 Collector Gasket dirty or defective 27 Thermostat Heater or Probe nuts on cooking vessel Wall MOOSE TOT E 28 Thermostat Heater or Probe ferrules damaged 29 Shortening level below top heater 30 Shortening badly broken down 31 Crackling build up on heater coils 32 Cracklings left in Collector from night before or overfilled 33 Contents of Collector stirred after warm up 34 Heat Plate left out of Collector 35 Solid shortening in Collector improper warm up 36 Fryer not cleaned properly WINSTON REMEDIES 15 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS TROUBLESHOOTING 37 38 39 a Power board plug loose oroff 42 43 44 45 46 Vent solenoid Iry 48 49 50 51 FAULTS REMEDIES Cotter too long or tight must rotate freely Excessive moisture in shortening Pin loose in molex connector Trarsromier detective k n er oe elle vas e muna ce EE e Shortening crackling build up in vent tube Ven
31. e Lower escutcheon slowly until secure in open position 4 Remove wires connected to indicator lamp 5 Using needle nose pliers depress retaining ears while pushing indicator lamp through escutcheon 6 Insert new indicator lamp through escutcheon until retaining ears open securing lamp to escutcheon 7 Connect wires to new indicator lamp 8 Replace the four 4 screws securing escutcheon to relay panel 9 Replace the two 2 screws securing eyebrow to relay panel and place unit back into service WINSTON 56 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS REPLACE VENT BLOCK no 39 Tools Slotted Screwdriver Phillips Screwdriver 2 Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water 2 Remove muffler and place in sink 3 Lift and remove vent back 4 Remove the seven 7 screws securing Danger Label panel and back panel on either left or right hand side servicer preference and save for reuse Remove back panel 5 Remove weight from weight lifter 6 Remove the four 4 screws securing vent block to vent assembly Remove block ball if applicable and O ring NOTES Some 4 Head and 6 Head models utilize a stainless steel vent ball located on vent block with weight to regulate pr
32. e smooth unrestricted travel prior to reassembly 20 Replace the four 4 screws securing vent assembly to rear of fryer NOTE Vent tube must protrude through vent assembly at least 1 2 See Figure 34 21 Connect the two 2 solenoid wires to harness wires 22 Place new O ring over vent tube and slide back against vent assembly CAUTION Prior to applying final torque to screws in Step 23 verify solenoid wires are not pinched between nut plate and vent assembly This could create a shorted circuit causing potential equipment damage and or personal injury 8 CHANNEL MODELS puri fe FIG 34 23 Place vent block on vent tube line up nut plate behind vent assembly and replace the four 4 screws securing block to vent tube and vent assembly 24 Drop vent ball if applicable down through waffle onto vent block 25 Place weight down in weight lifter 26 Place vent back onto vent assembly 27 Replace the seven 7 screws securing back panel and Danger Label panel to rear of fryer 28 Place muffler onto fryer and place unit back into service REPLACE DRAIN VALVE 13 Tools Nut Driver 5 16 Open End Wrench 7 16 Wrench I 3 16 Procedure 1 DANGER Turn off electrical power disconnect electrical power supply drain shorten ing and allow to cool If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove nut securing drain valve extension handl
33. e to drain valve and save for reuse 3 Remove the two 2 screws securing locking plate to drain valve bracket and save for reuse WINSTON 55 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 4 Remove drain valve CAUTION Utilize care not to apply too much torque to drain valve in Step 4 causing bush ing connected to fryer to crack or separate from cone 5 Place locking plate over new drain valve Note location of holes in drain valve bracket Holes in locking plate when placed over drain valve must line up with holes in bracket 6 Apply pipe sealant to threads of new drain valve 7 Insert new drain valve through bracket and secure to cooking vessel 8 Replace screws and nuts securing locking plate to bracket 9 Replace nut securing drain valve extension handle to drain valve CAUTION Make sure drain valve is closed handle in UP position prior to filling with shortening REPLACE INDICATOR LAMP 10 11 19 Tools Phillips Screwdriver 2 Needle Nose Pliers Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing screws in step 3 3 Remove the four 4 screws securing escutcheon to relay panel and save for reus
34. er 9 Replace the four 4 screws securing relay panel to side panels 10 Replace the four 4 screws securing escutcheon to relay panel 1 Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE MAIN CIRCUIT BOARD Tools Phillips Screwdriver 2 Nut Driver 11 32 Procedure 1 DANGER Turn off electrical power disconnect electrical power supply drain shortening and allow to cool If unit is herdwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position 4 Unplug the 15 pin molex connector from circuit board 5 Remove the four 4 nuts securing circuit board to esctcheon 6 CAUTION Pull circuit board back from escutcheon slowly until membrane panel con nector strip is visible Unplug strip from circuit board 7 Plug strip into new circuit board NOTE Verify pins in strip align properly with pins in circuit board 8 Replace the four 4 nuts securing new circuit board to escutcheon 9 Plug molex connector into circuit board 10 Replace the four 4 screws securing escutcheon to relay panel 11 Replace the two 2 screws securing eyebrow to rolay panel NOTE Progrmming of new circuit board may be required Verify programming in each channel prior to placing unit back in
35. essure Each new vent block kit contains replacement screws and a vent block nut plate Servicer must use own discretion whether nut plate must be replaced If nut plate must be replaced remove the four 4 screws securing vent assembly to rear of fryer and save for reuse Remove vent assembly being careful not to apply tension to vent solenoid wires Remove defective nut plate and discard Place new nut plate on vent tube Place vent assembly back onto rear of fryer making sure vent tube protrudes through vent assembly at least 1 2 See Figure 35 Replace the four 4 screws securing vent assembly to rear of fryer If nut plate does not need replacing proceed to Step 7 FIG 35 WINSTON 57 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 7 Place new O ring over vent tube and slide back against vent assembly CAUTION Prior to applying final torque to screws in Step 8 verify solenoid wires are not pinched between nut plate and vent assembly This could create a shorted circuit causing potential equipment damage and or personal injury Place vent block on vent tube line up nut plate behind vent assembly and replace the four 4 screws securing block to vent tube and vent assembly Drop vent ball if applicable down through waffle onto vent block Insert weight into weight lifter Place vent back onto vent assembly Place muffler on fryer and place unit back into service REPLA
36. inal and remove hex nut marking wire location prior to removal to ensure proper connection to new heater See Figure 1 5 Rotate insulation strap gaining access to buckle Remove insulation strap and save for reuse 6 Remove the two 2 pieces of insulation gaining access to heater compression nuts and save for reuse 7 Remove heater compression nuts and save for reuse WINSTON 29 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER e 8 CHANNEL MODELS 8 10 11 12 CAUTION Utilize care when removing 13 14 19 16 17 18 19 20 21 Remove lid gaining access to inside of cooking vessel NOTE If middle or bottom heater has to be replaced the heater s above the one in question must also be removed to permit access Remove screw securing high limit thermostat bulb and clamp to top heater coil and save for reuse Remove screw securing probe guard to second heater coil and save for reuse Remove the two 2 nuts securing each of the three 3 heater holders to fryer Save nuts and heater holders for reuse Using rubber mallet tap heater ends forward on inside of cooking vessel allowing ferrule to be unseated from bushing on outside of vessel See Figure 2 heater in Step 13 not to damage thermostat bulb or temperature Probe Using wire cutters remove ferrules from both heater ends and remove heater Note position of offset in heater between terminal ends
37. ition insert weight lifter arm through slot in vent assembly Insert cotter pin through solenoid and weight lifter arm Secure cotter pin in place by bending See Figure 22 WINSTON 46 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 14 Replace vent spring securing weight lifter to solenoid bracket Vent spring is mounted between notch in top of vent solenoid bracket and hole in weight lifter arm NOTE Utilize care in preventing spring from twisting when replacing If twisted undue tension produced could result in a chattering noise and pressure reduction during cook cycle m 15 Manually depress and release weight lifter several times to ensure smooth unrestricted travel prior to reassembly 16 Replace the four 4 screws securing vent assembly to rear of fryer NOTE Vent tube must protrude through vent assembly at lease 1 2 See Figure 23 17 Connect the two 2 solenoid wires to harness wires 18 Place O ring over vent tube and slide back against vent assembly FIG 23 CAUTION Prior to applying final torque to screws in Step 19 verify solenoid wires are not pinched between nut plate and vent assembly This could create a shorted circuit causing potential equipment damage and or personal injury 19 Place vent block on vent tube line up nut plate behind vent assembly and replace the four 4 crews securing block onto vent tube and vent assembly 20 Dr
38. mbly 20 Replace the seven 7 screws securing back panel and Danger Label panel to fryer 21 Place muffler onto vent back and place unit back into service REPLACE VENT SOLENOID 59 Tools Phillips Screwdriver 2 Slotted Screwdriver Nut Driver 5 16 Nut Driver 3 16 Procedures 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION water 2 Remove muffler and place in sink 3 Lift and remove vent back 4 Remove the seven 7 screws securing Danger Label panel and right rear panel to fryer Save panels and screws for reuse 5 Remove weight from weight lifter 6 Disconnect the two 2 vent solenoid wires from harness wires at insulated terminals See Figure 31 7 Remove the four 4 screws securing vent block to vent assembly Save screws block and ball if applicable for reuse WINSTON 53 Utilize care when removing muffler in Step 2 Muffler may contain very hot 2 kisa Mmi 5 c FIG 31 LIT 6710 REV 0 9 91 SERVICE MANUAL Ej WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS NOTE Some 4 Head and 6 Head models utilize a stainless steel vent ball located on vent block with weight to regulate pressure Remove vent tube O ring and discard See Figure 32 Remove the four 4 screws securing vent assembly to rear of fryer and save fo
39. ny residue of old silicone sealant from top of fryer 14 Apply silicone sealant to entire base of new rear block and mount on fryer Place lock washers on bolts and tighten the three 3 nuts securing rear block to fryer 15 Place compression nut over correct end of vent tube Place ferrule on vent tube in front of compression nut and insert in bushing of cooking vessel Apply silicone sealant around ferrule then start compression nut DO NOT TIGHTEN WINSTON 50 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 16 Place vent assembly on rear of fryer noting position of vent tube Adjust vent tube WITHOUT BENDING matching end of tube with hole in vent assembly Replace the four 4 screws securing vent assembly to rear of fryer NOTE Vent tube must protrude through vent assembly at least 1 2 See Figure 27 17 Tighten compression nut securing vent tube to cooking vessel 18 Connect vent solenoid wires to harness wires 19 Place o ring over vent tube and slide back against vent assembly FIG 27 CAUTION Prior to applying final torque to screws in Step 20 verify solenoid wires are not pinched between nut plate and vent assembly This could create a shorted circuit causing potential equipment damage and or personal injury 20 Place vent block on vent tube Line up nut plate behind vent assembly and replace the four 4 screws securing block to vent tube and vent assembly
40. onnection to new fuse holder 5 Remove the two 2 screws securing fuse holder to relay panel Save screws and nuts for reuse Replace the two 2 screws and nuts securing new fuse holder to relay panel Observing wire location markings connect fuse wire to proper fuse terminals Replace the four 4 screws securing escutcheon to relay panel Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE POWER BOARD 47 Tools Phillips Screwdriver 2 Slotted Screwdriver Nut Driver 5 16 Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing screws instep 3 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position 4 Unplug the 3 pin connector from power board NOTE Mark wire locations to ensure proper connection to new power board and contactor prior to Steps 5 and 6 5 Remove the three 3 wires attached to bottom of power board 6 Follow the four 4 wires from right hand side of power board and remove from termination point Wires labeled El E2 and connect to contactor 1 and E4 to relay panel 7 Remove the four
41. op vent ball if applicable down through waffle onto vent block 21 Place weight down in weight lifter 22 Place vent back onto vent assembly 23 Replace the seven 7 screws securing back panel and Danger Label panel to rear of fryer 24 Place muffler onto vent back and place unit back into service REPLACE VENT TUBE 56 Tools Slotted Screwdriver Phillips Screwdriver 2 Silicone Sealant Open End Wrench 13 16 Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF WINSTON 47 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water 2 Remove muffler and place in sink 3 Lift and remove vent back and save for reuse 4 Remove the 14 screws securing Danger Label panel and rear panels to side panels Save panels and screws for reuse 5 Remove weight from weight lifter and save for reuse 6 Disconnect the two 2 vent solenoid wires Mr from harness wires at insulated terminals 2255 See Figure 24 7 Remove the four 4 screws securing vent block and ball if f applicable to vent assembly Save screws block and ball if applicable for reuse dee endi NOTE Some 4 Head and 6 Head i 1 models utilize a stainless steel vent ball located on vent block with PM weight to
42. our 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position 4 Disconnect probe assembly from FIG 6 extension wires See Figure 6 WINSTON 32 LIT 6710 REV 0 9 91 CAUTION Utilize care to prevent relay panel SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS EP C eA from falling unsupported when removing screws in Step 5 Remove the four 4 screws securing relay panel to side panels and save for reuse Lower panel slowly until secure See Figure 7 Pull down top edge of insulation and remove compression nut securing probe assembly to cooking vessel See Figure 8 Remove lid gaining access to inside of cooking vessel Using rubber mallet gently tap probe allowing ferrule to unseat from bushing on outside of cooking vessel Remove bushing securing probe assembly to cooking vessel NOTE Verify aluminum washer is seated flush against probe bushing prior to Step 10 Insert new probe into hole and secure bushing to cooking vessel using 11 16 open end wrench Apply silicone sealant to ferrule CAUTION Position of probe tip is critical Align probe tip to where bend in probe occurs at 3 8 from fryer wall Tighten compression nut using 9 16 open end wrench securing probe in place See Figure 9 Replace the four 4 screws securing relay panel to side panels Connect probe wires to extension wires
43. pressure completely tighten retainer to lid valve Lower lid and insert lid lock into groove in lid valve Depress lid lock replace handle bar and place unit back into service REPLACE LID LOCK ASSEMBLY 1 Tools NA Procedure 1 DANGER Turn off electrical power and disconnect electrial power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF Move or rotate handle bar to open position Lift lid above front block and remove from fryer Depress lid lock and remove handle bar from lid Save handle bar for reuse Remove lid lock from lid assembly Install new lid lock on lid Depress lid lock replace handle bar and place unit back into service WINSTON 35 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS REPLACE LID VALVE ASSEMBLY TEM 3 Tools Slotted Screwdriver 1 8 Procedure 1 DANGER Turn off electrical P and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Move or rotate handle bar to open position Lift lid above front block and remove from fryer Depress lid lock and remove handle bar from lid Save handle bar for reuse Remove lid lock from lid assembly end save for reuse Lift Lid and hold valve body with one hand Grasp the lid valve retainer with the other hand and twist counterclockwise to loosen gt Q 5 Remove lid valve retainer Note that lid valve spring has closed coil on one end
44. r reuse Leave vent block nut plate on vent tube for further use Remove vent spring and save for reuse Note how spring is mounted to bracket and weight lifter to ensure proper installation when replaced Remove cotter pin releasing solenoid arm from weight lifter FIG 32 Remove the four 4 screws securing solenoid bracket to vent assembly Save screws and nuts for reuse Remove the four 4 screws securing solenoid to bracket Save screws and nuts for reuse Transfer wires from coil of defective solenoid to coil of new solenoid Replace the four 4 screws and nuts securing new solenoid to bracket Replace the four 4 screws and nuts securing solenoid bracket to vent assembly With teflon slide in place and weight lifter in upright position insert weight lifter arm through slot in vent assembly Insert cotter pin through holes in solenoid and weight lifter arm Secure cotter pin by bending See Figure 33 Replace vent spring securing weight lifter to solenoid bracket Vent spring is mounted between notch in top of vent solenoid bracket and hole in weight lifter arm NOTE Utilize care in preventing spring FUG 33 from twisting when replacing If twisted undue tension produced could result in a chattering noise and pressure reduction during cook cycle WINSTON 54 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 19 Manually depress and release weight lifter several times to ensur
45. rd when removing o M OO MIB 10 screws in step 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position Remove wire tie securing transformer wires to main harness Disconnect the two 2 transformer plugs from harness plugs Remove the two 2 nuts securing transformer to escutcheon and save for reuse Replace the two 2 nuts securing new transformer to escutcheon Insert the two 2 transformer plugs into harness plugs Replace the four 4 screws securing escutcheon to relay panel Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE FUSE HOLDER wo 52 Tools Phillips Screwdriver 2 Slotted Screwdriver Wrench 5 16 Procedure 1 2 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF Remove the two 2 screws securing eyebrow to relay panel and save for reuse WINSTON 27 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS CAUTION Utilize care in preventing escutcheon from falling forward when removing screws in Step 3 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position 4 Remove the two 2 wires attached to fuse holder marking wire locations to ensure proper c
46. reate a shorted circuit causing potential equipment damage and or personal injury 6 Place vent block on vent tube Line up nut plate behind vent assembly and replace the four 4 screws securing block to vent tube and vent assembly 17 Drop vent ball if applicable down through waffle onto vent block 18 Place weight down in weight lifter 19 Place vent back onto vent assembly 20 Replace the 14 screws securing back panels and Danger Label panel to rear of fryer 21 Place muffler onto fryer and place unit back into service REPLACE WEIGHT 38 Tools N A Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water 2 Remove muffler and place in sink 3 Lift and remove vent back 4 Remove defective weight from weight lifter 5 Insert new weight into weight lifter 6 Place vent back onto vent assembly 7 Place muffler onto fryer and place unit back into service REPLACE HINGE BLOCK REAR 29 Tools Phillips Screwdriver 2 Slotted Screwdriver Box End Wrench 9 6 Open End Wrench 1 3 16 Putty Knife Hammer Gloves Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF WINSTON 49 LIT 6710 REV 0 9 91 SERVICE MA
47. ring Danger Label panel and either left or right back panel Servicer preference to rear of fryer and save for reuse 5 Remove weight from weight lifter 6 Disconnect the two 2 vent solenoid wires from harness wires at insulated terminals See Figure 10 7 Remove the four 4 screws securing vent block to vent assembly Save screws block and ball if applicable for reuse NOTE Some 4 Head and 6 Head models utilize a stainless steel vent ball Located on vent block with weight to regulate pressure 8 Remove vent tube O ring and save for reuse See Figure 11 9 Remove the four 4 screws securing FIG 11 vent assembly to rear of fryer and save for reuse Leave vent block nut plate of vent tube for further use 10 Line up hole in new vent assembly with vent tube and replace the four 4 screws securing assembly to rear of fryer NOTE Vent tube must protrude through vent assembly at least 1 2 See Figure 12 11 Place O ring on vent tube and slide back against vent assembly WINSTON 39 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 2 8 CHANNEL MODELS CAUTION Prior to applying final torque to screws in Step 12 verify solenoid wires are not pinched between nut plate and vent assembly This could create a shorted circuit causing potential equipment damage and or personal injury Place vent block on vent tube line up nut plate behind vent assembly and replace the four 4
48. river 2 Slotted Screwdriver Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forward when removing Screws in Step 3 3 Remove the four 4 screws securing escutcheon to relay panel and save for reuse Lower escutcheon slowly until secure in open position 4 Remove relay wires NOTE Mark each wire location to ensure proper connection to new relay 5 Remove the four 4 screws securing relay to panel and save for reuse WINSTON 26 LIT 6710 REV 0 9 91 o o SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS Replace the four 4 screws securing new relay to panel Observing wire location markings connect wires to proper relay terminals Replace the four 4 screws securing escutcheon to relay panel Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE TRANSFORMER 48 Tools Phillips Screwdriver 2 Nut Driver 3 8 Wire Cutters Procedures 1 2 DANGER Turn off Se et powe and Pema electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE O Remove the two 2 screws securing eyebrow to relay panel and save for reuse CAUTION Utilize care in preventing escutcheon from falling forwa
49. screws securing eyebrow to relay panel and place unit back into service REPLACE LID VALVE O RING 6 Tools Slotted Screwdriver 1 8 Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF WINSTON 34 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 2 N 1 2 Move or rotate handle bar to open position lid above front block and remove from fryer Depress lid lock removing handle bar from lid and save for reuse Remove lid lock from lid assembly and save for reuse Lift lid and hold valve body with other hand Grasp the lid valve retainer with the other hand and twist counter clockwise to loosen Remove lid valve retainer Note that lid valve spring has closed coil on one end and open coil on the other Open end goes toward lid Save retainer and spring for reuse Remove lid valve and lower lid Using slotted screwdriver carefully remove defective O ring from groove in valve body Install new O ring carefully pressing into groove in valve body Raise lid and insert lid valve into hole in lid Make sure groove for lid lock is toward front Lean lid toward back of fryer Holding valve body secure with one hand install spring open coil toward lid Using other hand turning clockwise carefully screw retainer into valve body Utilizing only hand
50. t Ball stuck on Vent Block if applicable Vent solenoid cotter pin missing Mercury relay defective Collector Out of round Probe wire s disconnected from plug Fryer filled with water See Note 1 Solid shortening being melted in fryer See Note 2 NOTE 1 This fryer is equiped with an AquaLert software system Software is designed to stop the heat up process prior to boiling point when water is detected in fryer If fryer is filled with water empty clean dry thoroughly and fill with cooking oil NOTE 2 When solid shortening is being heated in fryer the water detection software system may respond as though water is being heated due to the slower heat curve experi enced When heating solid shortening remove any pieces which may be lodged next to temperature sensing probe WINSTON 16 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS AMPERAGE OHM VALUE CHARTS NOTE Resistance measurements are taken across coil of relays and terminal ends on heaters Wires must be removed from component prior to resistance check DESCRIPTION Mercury Relay Watlow Duracool Electromechanical Relay Heater 208V 3500W Heater 240V 3500W USA amp CANADA LINE HEATER PHASE VOLTAGE CURRENT CURRENT AMPS AMPS 28 O
51. t Weld Asm Solenoid Spring Bracket Nut Screw Cotter Pin 1 1 2 1 1 1 1 8 8 1 4 Head PS1458 6 Head PS1686 Grommet 51271 6 Grommet Mercury Relay PS1448 Relay Circuit Board Power PS1800 Circuit Board Transformer PS1687 Transformer Buzzer PS1586 Buzzer Computer General Market PS1745 KFC All markets excluding Canada PS1927 KFC Canada PS1848 Computer WINSTON 12 LIT 6710 REV 0 9 91 SERVICE MANUAL o WINSTON COLLECTRAMATIC FRYER gt PARTS IDENTIFICATION Photo Kit Content Part Description Order Number Qty Description Description 8 CHANNEL MODELS Electromechanical Relay Fuse Holder Fuse Kit High Limit Thermostat a oe Canadian On Off Switch Vent Tube 4 Head 6 Head Vent Block Nut Plate Vent Solenoid Spring Vent Solenoid Vent Solenoid Cotter Pin Weight Lifter 4 Head 11 9 PSI 14 0 PSI 6 Head 11 9 PSI Teflon Slide PS1007 PS1096 2 PS1095 6 PS1184 PS1731 51529 51322 51678 51704 6 51320 3 51088 51121 3 51040 51039 51041 51075 3 Relay Fuse Holder Fuse Thermostat Thermostat Switch Tube Nut Plate Spring Solenoid O Ring Terminal Ring Cotter Pin Cotter Pin Weight Lifter Teflon Slide Teflon Slide WINSTON 13 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS TROUBLESHOOTING SYMPTOMS FAULTS Electric shock while in contact with fryer
52. te undue tension resulting in a loud chattering noise and pressure reduction during cook cycle Manually depress and release weight lifter several times to ensure smooth unrestricted travel prior to reassembly WINSTON 43 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 15 Replace the four 4 screws securing vent assembly to rear of fryer NOTE Vent tube must protrude through vent assembly at least 1 2 See Figure 19 N 16 Place O ring over vent tube and slide back against vent assembly 17 Replace vent block on vent tube and replace four screws securing vent block to vent assembly Be careful to align the vent block square with the bottom of the weight lifter 18 Connect vent solenoid wires to harness wires at insulated terminals 19 Drop vent ball if applicable down through waffle onto vent block 20 Place weight down in weight lifter FIG 19 21 Place vent back onto vent assembly 22 Replace the seven 7 screws securing back panel and Danger Label panel to fryer 23 Place muffler onto vent back and place unit back into service REPLACE VENT TUBE O RING 4 Tools Phillips Screwdriver 2 Needle Nose Pliers Procedure 1 DANGER Turn off electrical power and disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water
53. to ensure proper installation of new heater FIG 2 Positioning offsets in proper location place new heater in cooking vessel inserting ends through existing heater holes Replace the two 2 nuts securing each of the three 3 heater holders to cooking vessel Align coils to proper slots in heater holders and using a rubber mallet gently tap heaters securing them into position Install new ferrules onto heater ends Apply small amount of silicone sealant around ferrules and tighten compression nuts Replace insulation and strap Place new washer and correct heater wire s on heater terminal and utilizing caution hold heater end behind wire terminal and tighten hex nut See Figure 3 Replace screw securing probe guard in position NOTE Correct position of guard is 1 4 to right of probe tip Replace screw securing high limit thermostat bulb and clamp to top heater coil WINSTON 30 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS 22 Replace the four 4 screws securing escutcheon to relay panel 23 Replace the two 2 screws securing eyebrow to relay panel and place unit back into service REPLACE Hi LIMIT THERMOSTAT 54 Tools Phillips Screwdriver 2 Slotted Screwdriver Open End Wrench 9 16 Procedure 1 DANGER Turn off electrical power disconnect electrical power supply dram shortening and allow to cool If unit is hardwired CIRCUIT BREA
54. to service WINSTON 59 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS OBTAINING SERVICE ALWAYS REFER TO THE MODEL NUMBER AND SERIAL NUMBER WHEN REQUIRING SERVICE OR WHEN PLACING A PARTS ORDER MODEL SERIAL FOR SERVICE IDENTIFY ALL NUMBERS THIS BLOCK Baa PY PRESSURE 3 PHASE VOLTAGE JPHLINE CURRENT RG PRI A PHASE VOLTAGE CURRENT FREQUENCY MOTOR CURRENT PRODUCTS COMPANY LOUISVILLE Use only genuine Winston Products replacement parts in your appliance Refer to the parts identification section of this manual to identify the part s needed PROCEDURES FOR REPLACING NEW COMPONENTS ARE INCLUDED IN THIS MANUAL FOLLOW THOSE INSTRUCTIONS CAREFULLY To order parts or obtain other information contact WINSTON PRODUCTS COMPANY 2345 Carton Drive Louisville Kentucky 40299 502 495 5400 Customer Service 800 234 5286 WINSTON 60 LIT 6710 REV 0 9 91
55. urn off electrical power disconnect electrical power supply If unit is hardwired CIRCUIT BREAKER MUST BE OFF 2 Place lid in down position 3 Remove the four 4 screws securing danger label panel to rear of fryer and save for reuse 4 Replace the four 4 screws securing new danger label panel to rear of fryer and place unit back into service REPLACE WHEEL 25 Tools Open End Wrench 1 2 Qty 2 Procedure 1 DANGER Turn off electrical power disconnect electrical power ews cae shortening and allow to cool If unit is hardwired CIRCUIT BREAKER MUST BE OFF Remove lid from fryer Pad floor with cardboard and lay fryer over on side Remove nut and bolt securing wheel to bracket and save for reuse Replace nut and bolt securing new wheel to bracket KR oO N Return fryer to upright position replace lid and place unit back into service REPLACE VENT ASSEMBLY no 44 Tools Slotted Screwdriver 1 4 Phillips Screwdriver 2 Needle Nose Pliers Procedure 1 DANGER Turn off electrical power disconnect electrical power supply If unit is WINSTON 38 LIT 6710 REV 0 9 91 SERVICE MANUAL WINSTON COLLECTRAMATIC FRYER 8 CHANNEL MODELS hardwired CIRCUIT BREAKER MUST BE OFF CAUTION Utilize care when removing muffler in Step 2 Muffler may contain very hot water 2 Remove muffler and place in sink 3 Lift and remove vent back 4 Remove the seven 7 screws secu

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