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WOOD STOVE SERVICE MANUAL - Hearth & Home Technologies

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1. V heaiilator A ECOCHOICE WOOD STOVE SERVICE MANUAL AX WARNING 44 CAUTION RER Fire Risk Shock and Smoke Hazard Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Allow the appliance to completely cool before servicing or making repairs e Smoke spillage into room can occur if appliance Installation and use of any damaged appliance venting is not properly installed Modification of the appliance Installation other than as instructed by Hearth amp Home Risk of shock if appliance not unplugged before Technologies servicing appliance Installation and or use of any component part not approved by Hearth amp Home Technologies Operating appliance without fully assembling all components A CAUTION Operating appliance without legs attached if supplied with unit Shock hazard Do NOT Overfire Do NOT remove grounding prong from plug Plug directly into properly grounded 3 prong Or any such action that may cause a fire hazard receptacle Unplug cord before doing any checks or repairs Do NOT touch wires while unit is plugged in NOTE Hearth amp Home Technologies manufacturer of this appliance reserves the right to alter its products their specifications and or price without notice HEARTHGHOME technologies July 28th 2011 TABLE OF CONTENTS SECTION STARTINGA FIRE BASIC UNIT INSPECTION COMBUSTION AI
2. R PATHWAYS PROPER BAFFLE PLACEMENT CHIMNEY LOCATIONS CHIMNEY DRAFT BASICS HOW TO MANAGE COAL BEDS HOW TO INSTALL NEW GLASS GASKET HOW TO INSTALL NEW DOOR ROPE GASKET HOW TO ADJUST THE DOOR HANDLE HOW TO ADJUST THE DOOR HINGE GENERAL SPECIFICATIONS BLOWER TROUBLESHOOTING HOW TO REPLACE THE RHEOSTAT PAGE 2 PAGE 10 11 12 13 14 15 16 17 ECO CHOICE WOOD STOVE SERVICE MANUAL STARTING A FIRE FIRST FIRE ITEMS NEEDED 10 PIECES OF NEWSPAPER 10 20 PIECES OF DRY KINDLING AND A FEW PIECES OF DRY SPLIT WOOD OPEN AIR CONTBOL LOAD WOOD a aj 3 x MAC R gt A MAC yt OPEN THE FIREBOX DOOR SA ABOUT A 1 2 INCH UNTIL THE DRAFT IS ESTABLISHED WARNING DO NOT LEAVE UNATTENDED p A A MAC TG S gt LQ ADDMOREWOOD REDUCE AIR UNIT IS READY FOR NORMAL CONTROL OPERATION L LE a 2 N D SSS SSS PAGE 3 ECO CHOICE WOOD STOVE SERVICE MANUAL BASIC UNIT INSPECTION BAFFLE PLACEMENT INSPECT FIREBRICKS amp ASH GRATE AFTER EACH CLEANING Baffle amp blanket placement is critical to heat output Firebrick is designed to protect your firebox Replace efficiency and overall life of the unit Make sure the firebricks that are crumbling cracked or broken If baffle is pushed all of the way to the back of the you have an optional ash door check to make sure firebox and the blanket is laying
3. S BEFORE BURNING THE STOVE PAGE 11 ECO CHOICE WOOD STOVE SERVICE MANUAL HOW TO ADJUST THE DOOR HANDLE Door adjustment may be necessary after the unit has been burned or if the door rope seal has been replaced To adjust the door either tighter or looser follow the instructions below DOOR CROSS SECTION FR GLASS TAB SCREW DOOR GASKET ROPE OOR CROSS SECTION DOOR DETAILS SPRING HANDLE LATCH CAM LOCKNUT DOOR HANDLE x HANDLE DETAILS SPACING WASHER x 1 8 SQUARE KEY 1 Remove the locknut latch cam and square key Note If the unit has been used for a while soak the nut in oil to assist with removal 2 If the door is too tight add a spacing washer between the door frame and latch cam If more than two spacing washers are needed verify that the proper door rope is installed and replace if needed 3 If the door is too loose remove a spacing washer from between the door frame and latch cam If no spacing washers are present the door will need to be re roped PAGE 12 ECO CHOICE WOOD STOVE SERVICE MANUAL HOW TO ADJUST THE DOOR HINGE EXAMPLE OF AUNIT WITH WELDED HINGES During manufacturing the door hinge boss welded to the firebox can occasionally get knocked out of alignment Units shipped with the door already installed from the factory are adjusted prior to being boxed Units shipped without are not adjusted at the factory so field technicians m
4. affle PAGE 6 ECO CHOICE WOOD STOVE SERVICE MANUAL SUGGESTED CHIMNEY LOCATIONS FOR OPTIMUM PERFORMANCE Recommended Location peak PAGE 7 ECO CHOICE WOOD STOVE SERVICE MANUAL CHIMNEY DRAFT BASICS CLEAN Has the chimney has ever worked properly This will help in determining if CHIMNEY the problem is with the location of the chimney when it was installed or if it is CAP a problem with the chimney being restricted Items to look at Is the chimney cap clean F Pi Is the chimney free of creosote Is the homeowner burning dry wood CLASS A PIPE Is the stove baffle in the correct position Check for fans running in the house that will effect draft Can hot air escape above the chimney termination This will reduce draft s the entire chimney system 6 inch in diameter Is the chimney protected from getting too cold If the draft in the chimney is working but it is not quite pulling enough air through it add a section of chimney to the system Each additional vertical section of chimney will increase draft Chimneys need to stay warm at all times or the draft can be lost PROPER BAFFLE amp BLANKET PLACEMENT Y DRY WOOD P PAGE 8 ECO CHOICE WOOD STOVE SERVICE MANUAL HOW TO MANAGE COAL BEDS 1 Rake the coals from the back of the firebox forward 2 Put one medium size split piece of wood directly on top of the coals 3 Shut the door and tur
5. ay need to make minor adjustments Instructions to adjust the door hinge boss STEP ONE install door on unit observe door alignment with latch box making sure that the cam latch is in the correct position If the door cam and latch box do not line up properly proceed to the next step STEP TWO Remove the door prior to adjustment using a rubber mallet carefully tap the top hinge boss LEFT TO RAISE THE LATCH or bottom hinge boss left to LOWER THE LATCH CHECK DOOR ALIGNEMENT OFTEN SMALL ADJUSTMENTS WILL BE EXAGERATED ON THE LATCH SIDE OF THE DOOR PAGE 13 ECO CHOICE WOOD STOVE SERVICE MANUAL WATTS CONVECTION BLOWER AMPS CONVECTION BLOWER GRAMS PER HOUR GLASS TYPE BRICK TYPE BURN TIME ON LOW MAX LOG LENGTH BLOWER CFM CONVECTION BTU MINIMUM DRAFT NEEDED LOW SETTING HIGH SETTING WOOD MOISTURE CONTENT NOTE Specifications are approximate GENERAL SPECIFICATIONS j n CERAMIC CERAMIC i Pumice Pme _enours rooms mit 04 inches WC 04 inches WC 10 inches WC 16 TO 20991 16 TO 20 2 10 inches WC NOTE Hearth amp Home Technologies manufacturer of this appliance reserves the right to alter its products their specifications and or price without notice PAGE 14 ECO CHOICE WOOD STOVE SERVICE MANUAL BLOWER TROUBLE SHOOTING ri BYPASS SWITCH SNAP DISC 1 Check for power from the powe
6. flat the door is closing properly CHIMNEY amp CAP INSPECTION DOOR amp LATCH CHECK Keeping the door amp glass gas ket in good shape will main tain good burn times on a low The chimney and chimney cap burn setting must be inspected for soot amp creosote during the burn season This will prevent pipe blockage poor draft and chim ney fires Check the glass frame for loose screws to prevent air leakage Always burn dry wood to help prevent cap blockage amp creo sote build up Check the door latch for proper adjustment This is very important especially after the door rope has formed to the stove face Start the first inspection of your unit after the first 2 months of use or if performance changes and adjust your schedule accordingly Maintenance is required for safe operation and must be performed to maintain your warranty PAGE 4 ECO CHOICE WOOD STOVE SERVICE MANUAL COMBUSTION AIR PATHWAYS Combustion air flows through the back of the pedestal into the combustion air channel This air then flows to the combustion air inlet areas on the side of the unit TUBE CHANNEL AIR INLET k qu n COMBUSTION AIR FROM PEDESTAL PAGE 5 ECO CHOICE WOOD STOVE SERVICE MANUAL PROPER BAFFLE PLACEMENT Side view Front looking into unit eses gt Baffle j protection Channel sits In between This tab sits behind the front tube Front tube and Fiber b
7. n the burn rate control to high Allow the wood to burn the coals down 4 Repeat the previous steps until the coals have burned down 5 Spread remaining coals evenly across the firebox floor and load at least three separate split pieces of wood 6 Set burn rate control to desired level FIREBOX WITH A LARGE COAL BED 3 EXAMPLE OF RAKING THE COALS FORWARD PAGE 9 ECO CHOICE WOOD STOVE SERVICE MANUAL HOW TO INSTALL NEW GLASS GASKET 1 REMOVE GLASS RETAINER FROM THE DOOR 2 CAREFULLY REMOVE THE GLASS 3 REMOVE OLD GASKET AND CLEAN THE GLASS 4 INSTALL NEW GLASS GASKET STARTING AT THE BOTTOM CORNER MAKE SURE THE GASKET IS EVEN ON BOTH SIDES OF THE GLASS 5 CAREFULLY PLACE THE GLASS BACK INTO THE DOOR FRAME KEEP THE CUT EDGE OF THE GASKET TOWARDS THE BOTTOM HINGE SIDE OF THE DOOR 6 REINSTALL THE GLASS RETAINER AND SCREWS DO NOT OVER TIGHTEN THE SCREWS PAGE 10 ECO CHOICE WOOD STOVE SERVICE MANUAL HOW TO INSTALL NEW DOOR ROPE GASKET 1 REMOVE OLD DOOR GASKET AND CLEAN THE GASKET GROOVE AREA REMOVE AS MUCH OF THE OLD SILICONE AS POSSIBLE 2 PUTABEAD OF NEW HIGH TEMP RED SILICONE INTO THE GASKET GROOVE 3 PREP THE DOOR ROPE CUT END BY TUCKING THE LOOSE ENDS BACK INTO ITSELF 4 START INSTALLING THE ROPE ONTO THE DOOR STARTING AT THE HINGE SIDE 5 AFTER THE DOOR ROPE HAS BEEN SUC CESSFULLY REPLACED REINSTALL DOOR ON THE UNIT AND ALLOW TO DRY FOR 12 HOUR
8. r cord 2 If power is present check the bypass switch 3 If the switch is working check the snap disc 4 Check for power at the blower AX CAUTION Shock hazard Do NOT remove grounding prong from plug Plug directly into properly grounded 3 prong receptacle Unplug cord before doing any checks or repairs Do NOT touch wires while unit is plugged in PAGE 15 ECO CHOICE WOOD STOVE SERVICE MANUAL HOW TO REPLACE THE RHEOSTAT RHEOSTAT PART 842 0370 STEP 1 UNPLUG THE POWER CORD REMOVE THE 4 SCREWS ON THE BACK OF THE BOX STEP 2 REMOVE THE KNOB FROM THE RHEOSTAT A SMALL SET SCREW IN THE KNOB HOLDS IT IN PLACE STEP 3 REMOVE RHEOSTAT AND CUT THE WHITE AND BLACK WIRE PAGE 16 ECO CHOICE WOOD STOVE SERVICE MANUAL HOW TO REPLACE THE RHEOSTAT STEP 4 REMOVE THE PLASTIC COVER FROM THE REPLACEMENT RHEOSTAT STEP 5 INSTALL NEW CONNECTORS TO THE WHITE AND BLACK WIRES AND REINSTALL THE RHEOSTAT BACK INTO THE BOX STEP 6 REINSTALL THE RHEOSTAT CONTROL KNOB AND INSTALL THE BACK COVER PLATE PAGE 17

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