4211906H - Vending Machine Parts
Contents
1. COVER POWER PANEL LIFT uP amp SWING OPEN COVER SCREWS 2 PLACES LIFT UP 8 SWING OPEN UMBILICAL HARNESS POWER PANEL COVER CABLE TIE 11073 Figure 4 9 Pull Umbilical To Reach Top Terminals Figure 4 7 Loosen Cover Screws Figure 4 8 Route To Control Board 6 Unplug the Jharness P N 4211433 from the control board terminal P6 and unplug its other end from the control harness Discard the Jharness for now and store it for future use Connect the control harness to the male terminals of the umbilical harness Connect the female connector of the umbilical harness Motor connector to the control board terminal P6 See Figure 4 10 7 the umbilical harness L Row connector to control board terminal P6A See Figure 4 10 8 If iVend connector is already attached to control board terminal P7 then unplug the iVend connector from control board terminal P7 Install the Y connector harness to P7 Connect the iVend harness to Y connector harness Connect the umbilical harness Refrigeration connector to other end of Y connector harness See Figure 4 10 If iVend connector is not attached to control board terminal P7 then connect umbilical harness Refrigeration connector to P7 9 Connect the Door Switch connector to control board terminal P8 See Figure 4 10 8 3162 3182 CF1000 FF2000 4211906 10 Go to the back of the Satellite Food Vendo2. Number One In Quality 4211906H DOC
3. DIAGNOSE MENU 3 Press A B Press 8 Press Press staring row letter on keypad Press ending row letter on keypad RANGE Sales Mode to save Press Service Button Press Service Button m Press Press B To set selection price press selection letter and number on keypad To set row price press starting row letter and ending row letter on keypad DI AGNOSE PRI CE SELECT SELECT 1 A1 000 50 Press numbers on keypad to set the desired price for selection s Press p to save Repeat steps 3through 6 for other selections Press Service Button m SELECT Sales Mode CF1000 FF2000 4211906 Table 6 Configuration Default Settings FROZEN _ Auto Reinstatement Mode Auto Reinstatement Range Starting Row Ending Row Temperature Units F Fahrenheit C Celsius Sensor1 Mode Sensor1 Set Point degrees Sensor1 Delta degrees Sensor1 Defrost Duration minutes Sensor1 Defrost Period hours Sensor1 Defrost Delay hours Sensor1 Manual Defrost Sensor1 Health Safety Level COLD SLACK FROZEN Temperature Limits 41 5 15 F 9T 0 18T Sensor1 Health Safety Range Starting Row Ending Row Sensor2 Mode Sensor2 Set Point degrees Sensor2 Delta degrees Sensor2 Defrost Duration minutes Not available Not available Sensor2 Defrost Period hours Not available Not available Sensor2 Defro
4. 12 3162 3182 CF1000 FF2000 4211906 REFRIGERATION CONTROL TEMPERATURE SENSORS SENSOR FUNCTION COLD FOOD FROZEN FOOD Monitors air temperature on inlet Monitors air temperature on the front side of the evaporator inlet side of the evaporator None Monitors temperature needed in the Defrost Cycle Table 1 Display Current Temperature Readings STEP ACTION WILL DISPLAY 1 Go to keypad press 0 13F 7F SENSOR2 is on the left SENSORT is on the right HOST CONTROLLER PROGRAMMING The Frozen Food Satellite Vendor or Cold Food Satellite Vendor requires connection to the controller of one of the following host vendors Snack Mart VI SM5700 or SM6 controller and the host controller must have program 67185 3 or higher to enable a compatible HEALTH SAFETY feature The program number will display upon startup of the host vendor To display the temperature sensor readings see instructions in Table 1 DEFAULT CONFIGURATIONS If the host vendor has not been set to work with the Satellite Food Vendor then Using the default configuration resets the entire controller program to display all menus and options are reset to factory defaults All prices are set to 50 or 10 times least coin value Verify that the health safety selection range is set reset Refer to Table 6 and Table 7 for a listing of the factory default settings Also refer to host vendor service manual or Addendum 4212619 for a complete list of defau
5. Overload defective Trips too fast applied to them Check overload with the Multi Meter DC voltage Check control board 9 Start relay defective Check start relay output terminal for a loose connection with the Multi Meter 10 Compressor has open windings Check compressor windings with a Multi Meter COMPRESSOR TRIPS ON OVERLOAD 1 Improper voltage 510 above 5 5 Short in other component Isolate and below Check power source with Multi eliminate each electrical component Meter until short is found 2 Overload defective Trips too fast 6 Compressor is too hot Check overload with Multi Meter e Dirty condenser 3 Relay defective Won t open after starting Check relay with Multi Meter 4 Compressor has shorted windings Check compressor windings with Multi Meter e Faulty condenser motor or blade e Restricted air flow CAUTION Condenser must be kept clean of dirt and debris to allow for proper air circulation 3162 3182 CF1000 FF2000 4211906 21 NOISY OR VIBRATING UNIT 1 Components rubbing or touching each 3 Compressor other e Bad valves e Check fan blades and motor Slugging e Loose shrouds and harness Bad windings See Figure 7 1 and e Copper tubing Figure 13 1 schematics on pages e Loose or unsecured parts 23 and 29 respectively 2 Worn or aged grommets e Low voltage UNIT SHORT CYCLES 1 Thermistor defective or not mounted in the return air duct 2 Defe
6. Service 800 833 4411 Parts 888 259 9965 Email vendnet vendnetusa com_ e Web Site www vendnetusa com 28 3162 3182 CF1000 FF2000 4211906 SCHEMATIC SPON OLVW3HOS 0004 qoo 8 4 a Figure 13 1 Cold Food Schematic 29 4 4211906 1000 FF2000 3162 3182 SCHEMATIC 8 A38 689212 JILVW3H2S 0003 N32034 Dump rem 3 qgar 14M G3 Figure 13 2 Frozen Food Schematic 4211906 CF1000 FF2000 3162 3182 30 5 3162 3182 0 1000 0 4211906 31 5 32 3162 3182 1000 FF2000 4211906 5 3162 3182 0 1000 0 4211906 33 The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability We reserve the right to modify or improve the designs or specifications of such products at any time without notice VendNet 165 North 10th Street 72 7 Waukee lowa 50263 AWITTERN GROUP COMPANY United States of America 515 274 3641 002595965 vendnet vendnetusa com
7. TO ENJOY A SNACK All menus restored Cleared Start row and End Row L Start selection A1 and End selection A1 Enabled Disabled Disabled Disabled Disabled 200 least coin factor Disabled Start row A and End Row A English North American Rules Disabled Start row A and End Row A 00 00 hours minutes 00 00 hours minutes All days are turned off Disabled 00 00 hours minutes 00 00 hours minutes All days are turned off Start selection A1 and End selection A1 0 0 Start selection A1 and End selection A1 Cleared 3162 3182 CF1000 FF2000 4211906 HEALTH SAFETY The HEALTH SAFETY feature prevents the sale of perishable food if the air temperature inside the Satellite Food Vendor compartment rises above the health safety temperature limits shown in Table 6 on page 15 for more than 15 minutes The factory defaults for health safety level and range are automatically set when the default configuration is set but the health safety range must match the product selection range of the perishable products being vended See Default Configurations on page 13 The time requirements for FROZEN or SLACK levels do not apply for a period of 75 minutes immediately following machine filling door open state servicing service mode button pressed or door open detected or a defrost cycle The time requirements for the COLD setting do not apply for 30
8. by installing screws through the attached strain relief plate See Figure 4 6 4 Loosen the four 4 screws and remove the Control Panel Cover See Figure 4 7 Loosen the two 2 top screws of the Power Panel lift up on the handle and carefully let it swing down to open The Power Panel should remain attached and hinged to the cabinet See Figure 4 8 5 Route the umbilical harness to the control board Do not route the harness through the Power Panel opening but use the opening to access the wire harness See Figure 4 8 3162 3182 1000 FF2000 4211906 PULL GROMMET INTO PLACE gt 15 PIN 8 i UMBILICAL HARNESS CORD Figure 4 4 Connect to Satellite Food Vendor UMBILICAL HARNESS A11069 Figure 4 5 Insert Through Host Vendor Hole SCREWS 2 PLACES A11070 Figure 4 6 Install Screw and Tighten Strain Relief Nut The umbilical harness must reach the top of the Control Board See Figure 4 9 If more length is needed then loosen the strain relief nut on the umbilical harness see Figure 4 6 Carefully pull on the harness then tighten the nut if enough length is achieved Use the cable tie provided to fasten the umbilical harness to the DEX bracket Cut off excess cable tie PULL UMBILICAL HARNESS TO REACH TOP OF CONTROL BOARD CONTROL COVER OPENING COVER CREWS 4 PLACES LIFT UP AND PULL ME UMBILICAL HARNESS
9. close to a wall 4 Faulty control board Compressor bad valves 5 Restricted evaporator space e Capillary tube will start frosting 8 to 6 Evaporator motor or blades faulty 10 inches past evaporator causing the coils to ice over the connection tube evaporator 22 3162 3182 CF1000 FF2000 4211906 TROUBLESHOOTING CIRCUITS WITH MULTI METER See Figure 7 1 page 23 and Figure 13 1 page 29 for schematics and wiring diagrams WARNING Wiring diagrams must be followed as shown Any miswiring can cause serious electrical hazard and potential damage or rupture component electrical parts e Check the power source e Use the voltage section of the og Multi Meter Should measure within RE 5 10 above 5 below CD e Check overload START 10233 L Power must be off and fan circuit open Figure 7 1 Compressor Schematic Using the resistance section of the Multi Meter check terminals 1 and 3 for continuity If no continuity is measured infinity overload may be tripped Wait 10 minutes and try again If still no continuity overload is defective e Check relay See Figure 7 1 Unscrew lead terminals and remove relay from compressor NOTE keep relay Table 9 Winding Resistance upright e Check terminals 1 and S L and 5 with the Multi Meter Replace relay if continuity exists e Check thermistor with the Multi Meter e Check compressor windings as shown Figure 7 1 and Figure 13 1
10. parts may be cleaned with a quality plastic cleaner CABINET INTERIOR Wipe clean with a cleaning solution of mild detergent and water To eliminate odors include baking soda or ammonia in the cleaning solution The vend mechanisms must be kept clean Use soap and water with great care so as not to get water into the electrical components To insure proper vending keep delivery slide area free of dirt and sticky substances All product contact surfaces must be sanitized once a month Wipe clean using a 100 ppm chlorine solution or equivalent chemical sanitizer that is approved for use on food contact surfaces Sanitizer cleaner packets can be purchased from Vendnet parts department REFRIGERATION SYSTEM Clean dust from condenser and screen in the front door with a soft bristle brush or vacuum cleaner Remove any dirt or debris from the refrigeration system compartment Remove and clean the condensation pan Do not block the evaporator or any area of the airflow with product or supplies STORING THE SATELLITE FOOD VENDOR Before storing the Satellite Food Vendor Clean and sanitize the interior of the vendor to prevent the possibility of bacterial growth and or bad odor See Care amp Cleaning instructions above Before closing the door prop a block of wood or something similar against the front of the delivery door to keep the delivery door open This allows for air to circulate inside the vendor to keep it dry Useadrop c
11. schematics pages 23 and 29 e Check winding resistance with the Multi Meter If readings are not within 2 Ohms the compressor is faulty 3162 3182 1000 FF2000 4211906 23 DOOR REMOVAL REMOVE THE THREE 3 ALLEN HEAD CAUTION Removal and handling of the door may require at least two 2 persons to prevent personal injury or damage to your vending machine 1 Open the door until you can see all three 3 Allen Head Screws of the Top Hinge Door Plate as viewed from the top of the ROTATE machine See Figure 8 1 PLATE OUT 2 One person should hold on to OF THE WAY the door to prevent it from tipping while another person TILT DOOR removes all three 3 Allen Head SLIGHTLY screws from the Top Hinge Door AWAY FROM Plate MACHINE AND LIFT UP 3 Swing the Top Hinge Door Plate out of the way 4 Tilt door slightly and lift door up until Bottom Hinge Pin clears Bottom Hinge Bracket 5 Carefully set door aside and protect it fom damage 6 Reverse the procedure when re installing the door LIFT DOOR UP SO THAT THE BOTTOM HINGE PIN CLEARS THE BOTTOM A11029 HINGE BRACKET Figure 8 1 Removing the door 24 3162 3182 CF1000 FF2000 4211906 REFRIGERATION UNIT REMOVAL COLD FOOD ONLY The refrigeration unit is a hermetically sealed completely self contained modular unit charged with ozone friendly refrigerant Only the refrigeration unit for the CF1000 Cold Food
12. then it is skipped for the period only 3162 3182 CF1000 FF2000 4211906 19 REFRIGERATION To change the refrigeration control settings see Refrigeration Control on page 12 of this manual Also refer to Health Safety feature on page 17 of this manual MOISTURE amp LIQUID INDICATOR FROZEN FOOD ONLY A sight glass located on the rear of the FF2000 Frozen Food Model 3182 is used for viewing the condition of the liquid refrigerant See Figure 6 2 In the center of the sight glass is a moisture indicator The plastic cover is used to keep the sight glass free from dust dirt and grease Bubbles indicate shortage of refrigerant or a LIQUID INDICATOR restriction in the liquid line MOISTURE INDICATOR moisture indicator within the sight glass is a porous filter paper impregnated with a chemical salt that changes color according to the moisture content relative saturation in the refrigerant It is formulated so that it changes color at the moisture levels generally accepted as the safe operating range e dark green color indicates the refrigerant is DRY e A chartreuse color indicates caution e A yellow color indicates a WET condition Figure 6 2 Sight Glass REFRIGERATION TROUBLESHOOTING Know and understand how to service the unit and how it operates Units may vary but the basic operation is the same Never guess at the problem find the symptom before attempting any repair NOTE Most refrigerati
13. COLD FROZEN SATELLITE FOOD VENDOR CF 1000 FF 2000 3162 COLD FOOD 3182 FROZEN FOOD SERVICE MANUAL TABLE OF CONTENTS INTRODUCTION SPECIFICATIONS ee Food Temperature Range Refrigeration Electrical General Pricing Selections 5 pe ipeo toe dente fe reet 2 UNPACKING ern Remove Shipping Pallet 3 d INSTALLATION 4 Checklist 4 4 6 6 Locate Next The Host 230 Volt Vendors 120 Volt Vendors Connecting To The Host Anchor Plate Installation LOADING INSTRUCTIONS wn 10 Special Products Product Ejectors 10 11 Thay ide REFRIGERATION CONTROL 13 Temperature Sensors 218 Host Controller Programming 2 18 Default Configurations salts Health Health Safety Test Temperature Mode 18 Frozen Cycle Door Open Defrost Cycle REFRIGERATION e 20 Moisture amp Liquid Indicator Frozen Food Refrigeration Troubleshooting Compressor Will Not Start Compressor Trips On Overload Noisy Or Vibrating Unit Unit Short Cycles Unit Operates Long Or Continuous
14. G PALLET front leg levelers 5 Tilt the vending machine back and remove the shipping pallet Adjust all four 4 leg levelers so that machine is level and stable Figure 3 1 Remove the Shipping Pallet 3162 3182 CF1000 2000 4211906 3 INSTALLATION CHECKLIST Oo oO grounded earthed Oo oO All shipping brackets packing material and tape have been removed Vendor has been properly leveled from left to right and front to back Vendor is positioned no more than six feet from the power outlet There is at least four inches of space between the back of the machine and any wall or obstruction for proper air circulation Machine is plugged directly into a dedicated circuit properly polarized and Machine has been properly loaded The correct vend prices have been programmed into the controller Each price scroll agrees with the vend price The vendor door is closed tightly and locked LOCATE NEXT TO THE HOST Place the Satellite Food Vendor to the right side of the host vendor If host vendor is to the right of the Satellite Food Vendor then replace existing left label with right label Refer to Figure 4 1 44 4 4 INSERT MONEY IN MACHINE AT LEFT MAKE SELECTION RECEIVE PRODUCT BELOW PLACE SATELLITE TO RIGHT OF HOST IF HOST VENDOR IS ON RIGHT THEN REPLACE LEFT LABEL WITH RIGHT LABEL qos Figure 4 1 Suggested Placement 3162 3182 CF1000 FF2000 4211906 Consu
15. Model 3162 can be removed if there is a service problem Removing the refrigeration unit for the FF2000 Frozen Food Model 3182 is not recommended CAUTION Do not place any object in the evaporator assembly area or inside the cabinet area that will block the airflow This may damage the refrigeration system which may void the refrigeration warranty 1 Unplug the power cord 2 Open the door Refer to Figure 9 1 on page 26 3 Unplug the tray harnesses of the bottom two trays Remove the bottom two trays Remove the door Refer to instructions on page 23 Remove the dust filter and kick panel Remove the delivery evap cover Remove the delivery box Remove left and right retainer brackets 9 Unplug the refrigeration harness on the right front side of unit 10 Pull the refrigeration unit forward and lift out Make sure foam gaskets are correctly installed on refrigeration unit before reinstallation To reinstall the unit follow the preceding steps in reverse 95 e 3162 3182 1000 FF2000 4211906 25 PRODUCT TRAYS DELIVERY EVAP COVER WELD DELIVERY BOX DUST FILTER KICK PANEL Figure 9 1 Refrigeration Unit Removal 26 3162 3182 CF1000 FF2000 4211906 CARE amp CLEANING WARNING Always disconnect the power before cleaning CABINET EXTERIOR Wash with a mild detergent and water rinse and dry thoroughly Wipe occasionally with a quality car wax Plastic exterior
16. age File the claim with the carrier not the manufacturer within 15 days after receipt of the vendor Carefully remove outside packing material in a manner not to damage the finish or exterior of the machine Inspect the machine for concealed shipping damage Report any damage hidden by the shipping material directly to the delivering carrier on a Hidden Damage Report Record the model number and serial number of the vendor for your records These numbers are on the Serial Number Plate on the back of the cabinet and or inside the vendor Refer to these numbers on all correspondence and inquiries pertaining to this vendor REMOVE SHIPPING PALLET CAUTION As a safety precaution removing the vending machine from the shipping pallet may require at least two 2 persons This is to prevent possible bodily injury and or damage to vending equipment or property 1 Remove all four 4 leg levelers Discard the washers See Figure 3 1 VENDING MACHINE 2 Slide the vending machine towards the back of the shipping pallet so that the rear leg leveler mounting holes are exposed for easy access Install both rear leg levelers Keep the leg levelers slightly extended 3 Continue slide the vending machine to the rear and let the rear leg levelers touch the floor 4 the vending machine back carefully Slide the shipping pallet forward and use it to block the front LEG LEVELER of the nding machine Install both anoss SHIPPIN
17. ctive control board 3 Temperature setting set too warm See Temperature Mode in the host vendor Service Manual Also refer to Health Safety feature in this manual UNIT OPERATES LONG OR CONTINUOUSLY 1 Thermistor defective or not mounted 6 Air flow blocked by product in front of the return air duct evaporator or air duct openings 2 Refrigeration relay shorted 7 Gasket leak around door 3 Air flow restricted 8 Excessive load After loading unit will 4 Faulty evaporator motor or blades run longer to pull out excessive heat causing coils to ice over from product 5 Loose connections on evaporator 9 Shortage of refrigerant or restriction motor One motor not running 10 Bad controller REFRIGERATED SPACE TOO COLD 1 Thermistor defective Check with Multi Meter 2 Refrigeration control setting too cold See Temperature Mode in the host vendor service manual Also refer to Health Safety feature in this manual 3 Refrigeration relay bad Check with Multi Meter 4 Faulty control board REFRIGERATED SPACE TOO WARM 1 Thermistor defective Check with Multi 7 Condenser air flow restricted Meter e Plugged or dirty condenser 2 Refrigeration control setting too warm e motor or blades bad See Temperature Mode in the host vendor Service Manual Also refer to Blade stuck Health Safety feature in this manual Condensing space restricted 3 Refrigeration relay bad e Unit placed too
18. e information in the manual PARTS FAX 1 515 987 4447 replacement parts or the operation of the SALES FAX 1 515 274 0390 vendor you should contact your machine supplier FOR U S UNITS PHONE 1 515 274 3641 3162 3182 CF1000 FF2000 4211906 1 SPECIFICATIONS INDOOR USE ONLY CF1000 FF2000 COLD FOOD FROZEN FOOD SATELLITE VENDOR SATELLITE VENDOR ae ooma O FOOD TYPE TEMPERATURE RANGE SLACKING PRECOOKED FROZEN FOOD Not Recommended 15 9 or lower FROZEN FOOD Not Recommended 0 F 18 C or lower REFRIGERATION UNTSIZE Hermetically 0 1 2 HP Hermetically Sealed REFRIGERANT R 134a R 404a CHARGE 5902 32 Oz Danfoss 48 Oz Tecumseh DESIGN PRESSURE 145HS 20LS PSIG 265HS 14LS PSIG ELECTRICAL 3m _ GENERAL HEIGHT 72 inches 183 cm WIDTH 22 inches 56 cm DEPTH 33 5 inches 85 cm 37 inches 94 cm WEIGHT 513 pounds 233 kg 523 pounds 237 kg PRICING Multi Pricing SELECTIONS Factory Standard 16 Selections Maximum 30 Selections 2 3162 3182 1000 FF2000 4211906 This machine was thoroughly inspected before leaving the factory and the delivering carrier has accepted it as their responsibility Any damage or irregularities should be noted at the time of delivery and reported to the carrier Request a written inspection report from the claims inspector to file any claim for dam
19. ed off and the heater is turned on DEFROST PERIOD is unaffected by compressor cycling If either the DEFROST DURATION or the temperature value of SENSOR2 reaches SET POINT the heater will turn off and the compressor will turn on If the temperature value of SENSOR2 is above 30 F then the evaporator fans will remain off If the temperature value of SENSOR2 equals 30 F 1 1 C or below then the evaporator fans turns on and they will remain on until the refrigeration time period has expired or the door is opened door switch contacts closed 18 3162 3182 CF1000 FF2000 4211906 DOOR OPEN When the service door is opened door switch contacts closed the compressor and evaporator fans are turned off When the service door is closed door switch contacts open the compressor will turn on only if off time is greater than three 3 minutes The evaporator fans will turn on if the temperature of SENSOR2 is 30 F or below If the service door remains open door switch contacts closed for 30 minutes or more then the controller will treat it as if the door is now closed and turn on the compressor and fans as according to the settings An error message door is closed door switch contacts open HEALTH SAFETY is reset to the standard after filling timing upon a door closure DEFROST CYCLE DEFROST CYCLE DEFROST CYCLE OFF ON OFF ON DURATION DURATION m DELAY PERIOD 0 10995 Figure 6 1 Defrost Cycle DURATION is the lengt
20. eft auger at 3 o clock right auger at 9 o clock Should you have trouble in vending odd sized or odd shaped items auger re timing can be accomplished on a trial and error basis as follows 1 Disconnect power before servicing 2 Pull the tray containing the auger to be re timed forward to its stop 3 Remove products from the tray 4 Push down on motor retaining tab to release motor from tray 5 Tilt motor back and lift up approximately 1 2 to disengage the auger hub from the retaining rib in the bottom of the tray See Figure 5 3 6 Separate the hub from the motor by pulling forward on the hub to disengage its spline from the motor s internal gear 7 Rotate the hub and re install by pushing the spline into the internal gear motor MOTOR RETAINING TAB RETAINING RIB HELIX A10701 Figure 5 3 Auger Timing 8 Replace the motor back to its original position on the rear of the tray while making sure that hub is correctly installed behind the hub retaining rib 9 Push motor retaining tab into slotted hole 10 11 3162 3182 1000 FF2000 4211906 Load product and push tray into its vend position locked onto its detent Re connect power and test vend for proper operation 11 TRAY SPACING The trays can be raised or lowered in 1 2 inch 12 7 mm increments to provide additional headroom for vending taller items When increasing the space between two trays a corre
21. end a product from the cold frozen food vendor If health safety feature H S is functioning properly it will lock out vending in preset range and instruct customer to make alternate selection If this test was started following a defrost or entering service mode it will take 75 minutes to go out on health safety H S 4 After Test is Completed Reinstall the sensor to its original place using the mounting screws saved from step 2 If machine is connected to a SC100 Satellite Controller then remove the tape over the door switch If machine is connected to a snack machine then econnect the door switch harness to terminal P8 of the controller TEMPERATURE MODE The TEMPERATURE MODE is Table 8 Celsius or Fahrenheit used to set the operating STEP ACTION WILL DISPLAY 2 zn Press service button m DI AGNOS E To set the display temperature Press MENU 3 to Celsius or Fahrenheit refer Press B c c c to instructions in Table 8 Press B DEGREE F sees run UE I pr ees B between C or F DEGREE C Press save DEGREE Press service button m Sales Mode FROZEN CYCLE If the refrigeration unit is turned off or the power is interrupted the refrigeration unit will start after three 3 minutes provided SENSOR probe reading is greater than SENSOR SET POINT and of SENSOR1 DELTA When the DEFROST PERIOD SENSOR2 is reached the compressor and evaporator fans are turn
22. h of time of the defrost cycle The compressor is off and the heater turns on to melt ice buildup It can be adjusted in one 1 minute increments with a range of 10 to 60 minutes Default setting is 10 minutes PERIODis the time from the start of one defrost cycle to the start of the next defrost cycle adjustable in half hour increments 0 5 from 0 to 24 hours Default setting is 12 hours DELAY is used to delay the start time of the first defrost cycle DELAY default is 0 hours and is adjustable in half hour 05 increments from 0 to 24 hours After the first defrost cycle the PERIOD time will control the defrost cycle If low humidity conditions defrost cycle every 24 hours is recommended Example e current time is 5 00 o clock pm Humidity is low so the machine will probably not get much frost You decide that each defrost cycle should last 30 minutes Duration 30 e You decide to start the first defrost cycle at 2 00 o clock am tomorrow morning Since 2 00 am is 9 hours from 5 pm then delay 9 e And every 24 hours from the first defrost cycle and deciding that approximately 2 00 o clock am is when few people willbe using the machine 24 MANUAL if turned on will start a defrost cycle The length of time is determined by the DURATION setting This will not effect affect the normal defrost period and the next defrost should occur as normal except if it is less than seventy five 75 minutes after the manual cycle If it is
23. loth or tarp over the machine to keep it clean during storage 3162 3182 CF1000 FF2000 4211906 27 BEFORE CALLING FOR 5 Please check the following Does your machine have at least 4 of clear air space behind it e f the power is turned on at the fuse box is the machine the only thing that doesn t work e Is the machine plugged directly into the outlet WARNING Extension cords cause problems DO NOT USE EXTENSION CORDS 15 the evaporator coil free of dust and dirt Is the condenser coil free of dust and dirt Is the compressor free of dust A blanket of dust can prevent the compressor from cooling off between workouts Is the circuit breaker at the fuse box reset Are evaporator fans running Fold a sheet of 8 1 2 x 11 paper in half from top to bottom so it is now 8 1 2 x 5 1 2 Place the paper in front of the evaporator coil and see if the evaporator fans will blow the paper away Is the condenser fan running Fold a sheet of 8 1 2 x 11 paper in half Place the paper in front of the condenser coils and see if it draws the paper to it Is the shelf in front of the evaporator coil clear No tools or other air restricting items placed on the shelf NOTE Setting the cold control lower does not accelerate cooling of product If you have any questions call VendNet Ask for the Service Department We will be happy to assist you International Service amp Parts 515 274 3641 USA amp Canada
24. lt local state and federal codes and regulations before installation of the vendor To minimize installation time and to avoid service problems due to improper installation follow the instructions outlined in this manual Position the vendor in its place of operation no further than six feet from the power outlet or receptacle and check that the door will open fully without interference Leave at least four inches of space between the back of the machine and any wall or obstruction for proper air circulation CAUTION Do not block the ventilating screens in front or in the rear of the vendor Always allow free ventilation behind a bank installation so that exhaust air is not trapped Failure to do so could result in a refrigeration failure Level the vendor making sure all levelers are touching the floor The vendor must be level for proper operation If it is properly leveled it should not rock or teeter on any of the levelers When the vendor is level the door can be opened to any position and not move by itself Try the door half closed straight out and in a wide open position before deciding that the machine is level Remove all shipping brackets tape and inner packing material from the vendor Operating the vendor without removing the tape and packing material could result in damage to the vendor GROUNDING EARTHING amp ELECTRICAL Before connecting the equipment the integrity of the main electrical suppl
25. lt settings e CF 1000 Model 3162 can only be set to FOOD 32 F to 41 F e FF 2000 Model 3182 can set to FOOD 32 F to 41 F SLACK 15 F and below or FROZEN 0 F and below 3162 3182 CF1000 FF2000 4211906 13 Table 2 Default Configuration STEP DISPLAY Press Service Button m If CF 1000 Model 3162 then press A or until FOOD is displayed If FF 2000 Model 3182 then press A or until CK or FROZEN is displayed Press Service Button m DIAGNOSE MENU 3 DEFAULT SNACK 1 COMBO CHI LLED CLO FRONT F00D SLACK FROZEN DEFAULT Sales Mode Table 4 FF 2000 Model 3182 for Cold Food Note If FF 2000 Model 3182 is for vending cold food 32 F to 41 F products then default configuration must be set to FOOD 32 F 1041 F see DEFAULT CONFIGURATION above and set 555072 85 follows STEP DISPLAY Press Service Button Press Af LB TA Press B c Press c c Press c Press 8 If ON is displayed 90 to step 6 IFOFF is displayed then press twice Press repeatedly until 20F is displayed Press p to save Press Service Button 14 DI AGNOSE MENU 3 SHUTDOWN SENSOR2 OFF ON SET POINT SET POINT Sales Mode 3162 3182 Table 3 Optics Note on OPTICS only if iVend product delivery system is already installed on host vendor STEP DISPLAY Press Service Button
26. ly Refrigerated Space Too Cold Refrigerated Space Too Warm Troubleshooting Circuits With Multi Meter 23 DOOR REMOVAL nnn 24 REFRIGERATION UNIT R EMOVAL COLDFOOD 01 25 CARE amp CLEANING Cabinet Exterior Cabinet Interior 27 Refrigeration System 27 STORING THE SATELLITE FOOD VENDOR 27 BEFORE CALLING FOR SERVICE 28 SCHEMATIC 29 Record the Model Number and Serial Number of your machine below The Model and Serial numbers are needed to obtain quick service and parts information for your machine The numbers are available on the dentification plate located on the backside of the cabinet of the machine MODEL NUMBER SERIAL NUMBER 3162 3182 1000 FF2000 4211906 INTRODUCTION This manual should be read thoroughly to become familiar with the functions and features of all components The initial setup of a vending machine is a very important step of insuring that the equipment operates in a trouble free manner Follow the instructions at the initial installation of the machine to avoid service problems and minimize setup time This service manual contains installation and service information on the Model 3162 Cold Food Satellite Vendor and Model 3182 Frozen Food Satellite Vendor Both vendors do not have a controller and must be connected to a host vendor that is equipped with a controller
27. minutes immediately following machine filling or servicing IMPORTANT NOTE The operator is responsible for setting the health safety at the correct level and selection range for the product being vended HEALTH SAFETY TEST 1 Disable Door Switch If machine is connected to a REMOVEABLE TAPE 50100 Satellite Controller OVER poor SWITCH then place removable tape over the door switch to simulate closed door at least 75 minutes before performing the test step 3 The door switch is located on the bottom right front corner of the machine If the machine is connected to J a snack machine then open gt the host vendor door While host vendor is still in Sales Mode remove controller cover Locate door switch harness connected to terminal 8 located on top right corner of the controller Unplug door switch harness from the controller to simulate closed door 2 Simulate Warm Temperature Open the door of the Satellite Food Vendor Locate SENSOR7 on the back of the cabinet above the top tray Remove the sensor and save mounting screws Place the sensor in a cup of warm water and close door 3162 3182 1000 FF2000 4211906 17 3 Perform Test Press 0 on the host keypad to check temperature of SENSOR1 SENSOH1 is displayed on the right side of the display Wait for SENSOR to get above health safety cut out temperature Frozen 0 F Slacken 15 F Cold 41 F Wait 15 minutes and then v
28. on problems are electrical CAUTION Breaking the refrigerant joints or seals on this system voids the unit warranty Failure to keep the condenser coil clean and free of debris voids the unit warranty 20 3162 3182 CF1000 FF2000 4211906 The sealed hermetic system should not be worked outside the Factory Service Center The three things that can go wrong with a sealed system and should be repaired at the Factory Service Center are e Low Charge usually caused by leaks look for oil around seals and welds Unit will not cool properly The capillary tube will be frosted before it enters the evaporator inlet tube e Restriction in Systems unit frosts then melts not cooling properly e Bad valves unit does not cool properly noisy compressor COMPRESSOR WILL NOT START Compressor has no power 1 Machine not plugged in 11 Defective refrigeration relay 2 Tripped breaker or blown fuse Unplug power to the machine remove 3 Faulty wall outlet the relay plate Use an insulated 4 Shortor tear in power cord jumper wire to short the wires on relay 5 Thermistor circuit i Ch k with terminals 2 and 4 or 6 and 8 then ISOPEN sno wt restore power to the machine The the Multi Meter compressor should start indicating a 6 Improper wiring problem in the control circuit 7 Low voltage 5 below Check the Check relay terminals 1 to 0 with a power source with the Multi Meter Multi Meter Should have 24VDC 8
29. r Find the power cord Pul on the slightly to place the rubber grommet into proper position 11 Re install Control Panel Cover and close the Power gt 12 Plug the host vendor and the Satellite Food gt Vendor into their electrical power source and turn on power The Satellite Food Vendor power switch is located on the bottom left behind the filter Refer to TO ivend Figure 4 11 13 Test the motors for operation Refer to host vendor 1S PRESENT service manual for CONNECT To controller instructions Y UMBILICAL 55 Figure 4 10 Controller Connections DOOR GLASS HEATER SWITCH FF2000 FROZEN ONLY IF NECESSARY TEMPORARILY POWER SWITCH TO ACCESS BEHIND GRILLE POWER SWITCH Figure 4 11 Power Switch Located Behind Filter 3162 3182 1000 FF2000 4211906 9 ANCHOR PLATE ANCHOR PLATE INSTALLATION 1 Unplug both Satellite Food Vendor and host vendor from electrical outlet 2 Anchor the Satellite Food Vendor to the host vendor See Figure 4 12 3 Plug in the host and the Satellite Food Vendor LOADING INSTRUCTIONS To load products lift the tray slightly and pull forward until the tray stops and tilts down All trays tilt down for easier loading Load products from front to back making sure all items fit freely between the augers also called helixes See Figu
30. re 5 1 When finished loading each tray make sure the tray is returned to its proper position All trays must be pushed to the rear of the cabinet and properly seated in the detent position SPECIAL PRODUCTS Place special care products tray 6 bottom tray so that they are closer to the delivery box and orient the products so that they fall bottom first PRODUCT EJ ECTORS Product ejectors can be added to the end of the augers to help move the product out of the tray area See Figure 5 2 10 SANDWICH CRACKER CANDY PRODUCT SNACK x PRODUCT Z 10114 Figure 5 1 Product Loading PRODUCT EJECTOR P N 4025748 AUGER AT 6 O CLOCK Figure 5 2 Product Ejectors A100867 3162 3182 1000 FF2000 4211906 FOR FROZEN FOOD SATELLITEVENDOR ONLY Make sure that the clear plastic shield is correctly positioned in front of tray 6 after loading the trays The plastic shield is installed on tray 5 to prevent the possibility of falling vended products from trays 1 through 4 from bouncing off the delivery door and into tray 6 IMPORTANT space AUGER TIMING Do not attempt to force over size items or packages into the spaces Do not skip a Each auger can be rotated in 20 degree increments changing the auger position for a different drop off point at the front of the tray For dual drive augers the ideal timing is for the auger ends to meet at the center of the tray l
31. sponding decrease in space of an adjoining tray will result To change spacing follow the steps outlined below 1 Disengage the tray harness from the harness retaining clamp on the right side wall 2 Disconnect the tray plug from its orales MAN receptacle on the right side wall 3 Lift up on the front of the tray and pull slightly forward approximately 1 2 inch 13 mm to clear the tray stop 4 Pull the tray forward until it stops Lift up on the rear of the tray and remove it from the machine 5 Disengage both left and right tray rails from their corresponding slots on the left and right side walls pull inward on the bottom front of each rail and pull its flange out of the slot 6 Pull each rail forward to disengage its rear tab from the hole in the rear wall See Figure 5 4 7 Relocate both left and right walls by reversing steps 5 and 6 Rails must be level from front to back and from right to left 8 Replace the tray by placing its rear rollers on the left and right rails and lifting up on the front of the tray as you push it back 9 Install the tray harness plug into its receptacle on the right side wall 10 Push the tray harness into its harness clamp 11 Test vend the tray in its new position to assure that the tray harness plug is properly connected RAIL POSITION HOLES TRAY RAIL LEFT A01 Figure 5 4 Changing Tray Spacing
32. st Delay hours Not available Not available Sensor2 Manual Defrost Not available Not available Sensor2 Health Safety Temperature Limits Not available Not available Sensor2 Health Safety Range Starting Row Ending Row Can Bottle Mode Can Bottle Range Starting Row Ending Row Can Bottle Depth Not available Not available All set to 10 x least coin factor Motors All motors configured with no errors 1 Slackening pre cooked frozen food 3162 3182 1000 FF2000 4211906 15 Table 7 All Configuration Default Settings Motors Point of Sale Message Service Menu Configuration Diagnostic errors Accounting Resetable Range Exact change Value Unconditional Acceptance Value All Combo values All Combo ranges Bill Escrowing Force Vending Multiple Vending Free Product Maximum change Maximum Change Value Promotional Vending Promotional Vend Range Language Time Hours value Time Minutes value Time Date value Time Month value Time Year value Daylight Savings Shutdown Shutdown Range Shutdown Turn on Times 1 through 4 Shutdown Turn off Times 1 through 4 Shutdown Days 1 through 4 Discount Discount start time Discount end time Discount Days Discount Range Discount Value All Coupon and Token values All Coupon and Token ranges All Reset able fields 16 SETTING All set to 10 x least coin factor All motors configured with no errors YOU ARE GETTING HUNGRY ITS TIME
33. ter set NEUTRAL to check AC line voltage insert one connector to the hot live terminal and the other connector to the neutral terminal Multi Meter should indicate 108 132 VAC e Polarity and Ground Earth Check With Multi Meter set to check AC line voltage insert one connector to the hot live terminal and the other connector to the ground earth terminal The Multi Meter should indicate 108 132 Figure 4 3 115V Terminal Location VAC e Amperage the fuse box or circuit breaker panel locate the proper circuit and ensure that the fuse or breaker protecting that circuit is rated at 16 amps or greater The hot live terminal is always counter clockwise from the ground terminal The neutral terminal is clockwise from the ground earth terminal See Figure 4 3 6 3162 3182 CF1000 FF2000 4211906 5 WARNING Always disconnect the power before servicing 1 Disconnect power to the host vendor DO NOT connect power to the Satellite Food Vendor 2 Find the umbilical harness inside the Satellite Food Vendor Connect the 12 pin and 15 pin connectors to their respective sockets on the bottom back of the Satellite Food Vendor See Figure 4 4 3 Remove the hole plug on the back of the host cabinet Insert the host end of the umbilical harness through the hole in the back of the host See Figure 4 5 Secure the umbilical harness to the host
34. with Health Safety Features Unless specified otherwise in this manual the term Satellite Food Vendor refers to features and or specifications for both the Cold Food Satellite Vendor and Frozen Food Satellite Vendor Both models consist of six trays are multiple select and operates on the first in first out vending principle The selections can be individually priced Pricing is set at the host vendor controller It utilizes the electronics of the host vendor for credit accumulation and refund of change when required The Cold Food Satellite Vendor is designed to vend cold food products that require storage temperatures of 41 590 or lower The Frozen Food Satellite Vendor is designed to for the following e Vend frozen foods that require storage temperatures of 09 18 or lower e Vend slacking precooked frozen foods that require storage temperatures of 15 F 9 C or lower e cold food products that require storage temperatures of 41 F 5 C or lower Each machine has a model and a serial number given on the Serial Number Plate attached to the inside or back of the vendor Record these numbers for your VendNet records in the space provided on the inside front cover All inquires and 165 North 10th Street correspondence pertaining to this vendor Waukee lowa 50263 0488 should reference the model and serial numbers Should you have any questions pertaining US TOLL FREE 1 800 833 4411 to th
35. y must be checked for correct polarity presence of ground earth and correct voltage Repeat these checks every six months with the routine safety electrical testing of the equipment itself To correct negative voltage amperage polarity or ground earth checks consult a licensed electrician A noise suppresser has been installed in this machine to compensate for any mains signal noise that could interfere with the normal operation of the controller WARNING Do not use extension cords 3162 3182 CF1000 FF2000 4211906 5 230 VOLT VENDORS The power source must be 230 VAC 10 50 cycle e Voltage Check With a Multi Meter set to check AC line voltage insert one connector to the hot live terminal and the other connector to the neutral terminal Multi Meter should indicate 216 264 VAC e Polarity and Ground Earth Check With a Multi Meter set to check AC line voltage insert one connector to the hot GROUND live terminal and the other connector to the ground earth terminal The Mult Meter should indicate 216 264 Figure 4 2 230V Terminal Location VAC e Amperage Check At the fuse box or circuit breaker panel ensure that the fuse or breaker protecting that circuit is rated at 8 amps or greater The ground earth terminal is perpendicular to the other two terminals See Figure 4 2 120 VOLT VENDORS The power source must be 120 VAC 10 60 cycle e Voltage Check With Multi Me
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