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Operation and Service Manual - Refurbished Vending Machines

1. Card Reader Error Crdr After the Crdr prompt the controller will display CrC Indicating a card reader communication error Crxy Indicating an error number reported by the card reader where x is a hexadecimal digit representing the card reader code and y is a hexadecimal digit representing the manufacturer specific sub code Refrigeration Error rFrG After the rFrG prompt the controller will display SEnS Indicating a temperature sensor error CoLD Indicating temperatures three or more degrees below the compressor cut out setting Hot Indicating cabinet temp is above limit CnPr Indicating that the compressor is not cooling within 30 minutes of turning on or indicating the heating system has failed to increase deg per hour while heater is on Htr The CoLD error is cleared when the temperature rises above three degrees below cutout The Hot error is cleared when the temperature drops to the SetP The SEnS error is cleared when a sensor is detected The remaining rFrG errors can also be cleared via the HHC or service mode External Menu Access the External Menu by entering your 4 digit password factory set 4 2 3 1 when the main door is closed The External Menu contains Errors Eror Cash Counts CASH Sales Counts SALE Return rtn Note Use the Preview Data Password Mode PrEU under the password protected menu t
2. Rear View of Vender Page 66 SECTION 7 EXPLODED VIEWS Miscellaneous Assemblies Gas Island G III Vender Item No Description Part Number Item No Description Part Number 1 Wiring Cover Plate 010002 23 Back Decal Gas Island 848081 2 Delivery Chute Sensor 836004 24 Cable Clamp 916004 3 Delivery Chute Liner 815261 25 Left Vandel Panel 142001 4 Delivery Chute 210002 26 Main Door Bottom Hinge 010040 5 Tension Clips 916059 27 Pop Rivot 908003 6 Rivets 1 8 908004 28 Flat Washer 904002 7 Cabinet Back Screen Gaslsland 285009 29 Keps Nut 3 8 16 905007 8 Bolts 1 4 20x1 901003 30 Latch Strike Assembly 010030 9 Screw 8 18x1 2 902004 31 Bracket Chute Locator 141014 10 Access Door Gas Island 285001 32 Can Chute Tie Bracket 010017 11 Stand W A 16 Gas Island 285010 33 P C Board Cover Assembly 815260 12 Door Assembly 72 Gas Island 285550 34 P C Board Housing 095530 13 Cable Clamp Gas Island 842200 35 Right Cabinet Vandal Panel 72 011002 14 Toggle Switch Cover Gas Island 842199 36 Door Roller Kit 141180 15 Nyliner 916012 37 Rack Support 281001 16 Top Hinge Left 810002 38 Main Wiring Harness Gas Island 842207 17 Carriage Bolt 901008 39 EMI Filter 842061 18 Top Hinge Spacer 010016 40 Relay 836065 19 Keps Nut 1 4 20 905002 41 Door Switch Bracket 010045 20 Toggle Switch Gas Island 835016 Key Pad Cover Plate Gas Island 285503 21 Handy Switch Box Gas Island 842198 s Wiring Diagram Gas Island 93
3. 6 When the vend motor again reverses clockwise rotation the lever actuator pulls away from the release lever allowing the pivot to complete its rotation It is at this point that double depth product e g a 12 oz can is released to the customer The lever actuator strikes an additional time two times total for single depth product e g 20 oz bottles 7 The lever actuator rabbit continues running in a clockwise rotation until the forward one of the two rabbits reaches the home position 8 A delivery sensor on the bottom of the delivery chute indicates a product was delivered and signals the controller to reset and initiate a payback of change if too much money was inserted Sold Out If the product selected is sold out the digital display will indicate SOLD OUT and flash the SOLD OUT lamp signalling the customer to make another selection or push the coin return lever for a full refund The SOLD OUT lamp will continue to flash until a successful vend is completed If the vender is totally sold out of product illumination of the SOLD OUT lamp and the SOLD OUT message on the digital display will be continuous No money will be accepted into the vender in a total sold out condition Page 28 Sold Out Light Credit Display DOLLAR BILLS J Figure 4 2 Correct Change Light G III Vender SECTION 5 MAINTENANCE KO CONTROLLER Dex Phone 3 BLACK gt Jack JO 9 12
4. rELy display will bring you out to tESt Press the UP button to proceed to the next prompt PASS G III Vender SECTION 2 SET UP AND INSTALLATION Password Protected Menu PASSWORD PROTECTION PAGE PASS will be displayed only if the password has not been entered Otherwise the function codes will be displayed as listed under the Code Level section of this manual The password is entered via the first four selection switches while the controller is displaying PASS The password must be entered within IO seconds in the following order 4 2 3 1 The display will go blank after the first selection switch is pressed After completing the sequence press ENTER If the password is not recognized the display will go back to PASS CASH COUNTER CASH DISPLAY MODE If ENTER is pressed at the CASH prompt the control ler will enter the non resettable cash display mode by displaying CASH XXXX XX XX where the X s represent total cash over machine life A decimal will be displayed in the appropriate position with the lower four digits If the cash amount is less than five digits long the upper four digits are not displayed Using UP or DOWN will cycle through each selection as CANN XXXX XX XX where the NN indicates the selection and the X s represent the resettable cash per selection If ABORT is pressed anytime during this operation the controller will return to the cod
5. 1 Check control board MDB harness Full bill stacker Ensure bill cashbox is empty and that the cashbox is properly closed and in place If cashbox appears to be OK replace bill acceptor Motor is defective Notestavailable Heplacebill acceptor Bill jam error Check bill acceptor for obstructions or dirt If no obstructions are apparent replace bill acceptor Bill acceptor ROM checksum error Unplug machine wait atleast five seconds replug machine Manually clear the error If error does not clear replace bill acceptor Open cash box Check that bill cashbox is closed and in correct position If cashbox appears to be OK replace bill acceptor Sensor error Check bill acceptor for obstructions or dirt If no obstructions are apparent replace bill acceptor Error Code must be manually cleared See Eror section of this manual for detailed instructions These Error Codes will be automatically cleared when the validator reports no errors and is enabled the validator is enabled when it accepts money G III Vender Page 31 SECTION 5 MAINTENANCE ERROR DETAILED ERROR CODE TESTPROCEDURE CORRECTIVE ACTION AND DESCRIPTION CC Changer communication If card reader bill acceptor is If there is no rC or bC error error being used check for rC or 1 Check changer harness oC errors 2 Replace changer Un
6. No vend upon selection Dry vend no refund Delivery sensor too sensitive or a column is jammed or sold out Check to see if the delivery chute sensor adjustment LED is constantly on If so adjust it back to factory setting See Taking Care of the Vendor in Section 5 Check adjustable product stops to ensure that both are set to the correct position Defective controller board Unplug the sensors connection from the control board Watch LED If the adjustment LED stays on replace defective controller Will vend from some but not all columns allows refund or 2nd choice oelect button switch or harnessing Check the selection switch And trace the selection harnesses back to the control board Replace if necessary Defective encoder UEno error should be displayed Watch vend cycle from under stack mechanism Know the column you re vending from preferable one column assigned to one selection If the lever actuators rabbits do not come close to this column upon vending change the motor assembly Complete sold out condition motor rotates chain severaltimes then says Sold Out Home sensor chain or lever actuators rabbits Pull chain out into middle of column and unplug power to door then replug If the motor rotates the chain several times without finding ahome position check change home sensor chain and lever actuators rabbits Complete sold out condition Tim
7. The time is based on 24 hour time Military time G III Vender Fahrenheit Celsius Setting dEG If ENTER is pressed at the dEG prompt the controller will display dEGX if X is F the controller is currently in F Fahrenheit mode or if X is C the controller is in the C Celsius mode Pressing UP or DOWN will toggle the X digit between F and C Pressing ENTER will save the displayed temperature mode and return the user to the dEG prompt while pressing ABORT will return to the dEG prompt without saving any changes Press the UP button to proceed to the next prompt SEtP This function can also be accessed via the HHC FACTORYSETTING Fahrenheit 35 F Set point 60 F Storage Celsius 1 5 C Set point 15 5 C Storage Set Point Setting SEP The set point setting 1s what temperature the cabinet will maintain and when ENTER is pressed at the SEP prompt the controller will display tt CX where tt t will be in degrees and X will represent either F Fahrenheit or C Celsius Pressing UP or DOWN will increase or decrease by 1 F or 0 5 C Pressing ENTER will save the set point and return the user to the SEP prompt while pressing ABORT will return to the SEtP prompt without saving any changes Press the UP button to proceed to the next prompt Stor Storage Setting Stor Applies only when using timer The st
8. Wide Marketing 72 can 291551 43 Ballast Assy Marketing 72 291540 Wide Marketing 79 bottle 290593 g 290590 Wide Marketing 79 can 290594 44 Port W A Marketing 290540 13 Inner Door Assembly Wide 291605 Anti Theft Plate Marketing 290519 Marketing 72 45 T Handle Assy Marketing 812271 Wide Marketing 79 290605 1504 amp after 812290 Narrow Marketing 293605 46 Select Button Marketing 815272 14 Vend Rack Assembly Marketing 291710 47 Water Diverter Marketing 290574 Wide 72 48 Burst Open Latch Strike Assy 290546 Wide 79 290710 Marketing Narrow 289710 49 Rain Guard Wide Marketing 290592 15 Nyliner 916012 90 Left Vandal Panel 79 290003 16 Top Hinge Left Marketing 810057 Marketing 17 Carriage Bolt 901008 72 Marketing 291003 18 Top Hinge Spacer 010016 9 UHR 141022 19 Temperature Sensor Marketing 822041 72 UHR 142022 20 Lamp Bracket Top Marketing 290533 51 Right Vandal Panel 79 290585 21 Control Board Mounting Panel 290523 Marketing 22 Cabinet Assembly 72 Wide 291020 72 Marketing 291585 Marketing 52 Cable Clamp 916004 79 Wide Marketing 290020 53 Ballast Panel Marketing 290531 23 Transformer Assy 842147 54 Ballast Panel Brace Marketing 290532 24 Rod Retainer Wide 281709 Narrow 292505 Narrow 283704 55 Port Brace Marketing 290521 25 Water Diverter Top Hinge 290575 56 Universal Hinge Red 294550 Marketing e Ballast Panel Assy Marketing 290571 26 Main Door Bottom Hinge 2900
9. 10 10 10 6 Sel11 11 11 11 11 Sel12 12 12 12 12 Sel13 1 6 7 1 2 7 8 1 2 7 8 1 2 7 8 Page 12 Recommended Space to Sales rStS If ENTER is pressed at the rStS prompt a recom mended space to sales configuration is calculated based on first choice attempts since StS was last changed The display will flash SL 1 and alternate this message with either nonE indicating that no columns should be assigned to selection 1 or a sequence of numbers that represent columns that should be assigned to selection 1 Pressing UP or DOWN will cycle through the remain ing selections Pressing ENTER or ABORT will move the user to the SAUE option where pressing ENTER will save the recommended space to sales or pressing ABORT will return the StS prompt without saving the changes Press the UP button to proceed to the next prompt Con MACHINE C1 C10 CONFIGURATION MODE If ENTER is pressed at the Con prompt the controller will enter the machine configuration mode by displaying C1 1 which designates configuration option number 1 If ABORT is pressed while at the Cn level the controller will return to the code level Pressing UP or DOWN will allow the selection of available configuration options Pressing ENTER will change the display to Cn X where n is the configuration number and X is the current status of the option The statu
10. 72 Wide 142507 1525 amp after 3 72 Narrow 259560 1525 amp after Black Christmas Tree 916009 i rZ Es Ed c RN Item No Description Part Number 1 Door w a Coke 79 Wide 307510 72 Wide 308510 2 Control Panel 9 Select Non CDC 143510 Before 1525 7 Select Narrow Before 1525 Non CDC 141530 9 Select after 1525 non CDC 143507 7 Select Narrow after 1525 Non CDC 141577 Gas Island Before 1525 285520 Gas Island After 1525 285530 3 Security Plate W A non CDC 141550 4 Validator Cover Coke 011518 5 Security Plate Decal 845396 6 T bolt 1 4 20x1 LG 901037 7 Button Coin Return Lever 803031 Coin Return Bushing 803030 8 Hex Jam Nut9 16 18 UNF2A 905019 9 Sems Screw 8 32x3 8 LG 901011 10 Coin Plate Coke 141516 11 Keps Nut 1 4 20 905002 G III Vender Description Part Number Hold Down Angle 123505 Decal Select Button 845383 Coin Cup Mounting Plate W A 123550 Carriage Bolt 1 4 20x1 2 LG 901007 LED Assembly 010593 Transformer 842147 Harnessto Board 24 volt 842146 Fuse Box Assy 012165 Keps Nut 48 32 905001 T Screw 8 32x3 4 901001 Lock Cover Hole Block 141509 Keps Nut 905001 T Screw 901001 Coke Trim Filler Top 815311 Coke Trim Filler Bottom 815312 Bottom CoinChuteAssy NonCDC 010594 Ballast Assy 72 CDC 232520 Ballast Assy 72 amp 79 Non CDC 010950 Ballast Assy 79 CDC 231560 Transformer Baffle Wide 010047 Transformer Baffle Narro
11. after Part No 147730 prior to 1379 ITEMS 27 28 amp 30 PIVOT ASSEMBLY REAR Part No 210760 1379 and after Part No 147740 prior to 1379 Item Description Part No Qty No 19 Screw Stab 6 32x1 5 901023 2 1504 amp after except 1504 0001 00130 prior to 1504 iul Screw 1 25 1504 amp after 901041 2 va EEN Farina Oly 20 Stabilizer Assembly 210744 2 prior to 1504 EE RE 2 in Stabilizer 1504 amp after 915266 2 o Retainer Front R 79 5 210746 6 21 Lock Nut Stabilizer 26 32 905006 2 72 211713 6 prior to 1504 Nut 1504 amp after 905018 2 3 Decal Case Support 931195 1 ur 4 Vend Stack Assembly 79 5 210725 1 22 Insert Divider prior to 1504 815242 12 Y s Insert Divider 1504 amp after 815252 12 72 211711 1 23 E ring Release Lever 906013 12 5 Case Support 811026 1 TOES 24 Release Lever 915125 12 6 Screw Self drilling 902004 2 S 25 Spring Release Lever 914008 12 7 Screw 8 32x3 8 901011 11 i l 26 Pawl Anti Rotation 915188 12 8 Rod Retainer Rotating 810046 7 E 27 Bearing Pivot 915206 12 9 Shaft Pivot Product Stop 803032 18 SR 28 Pivot 813010 12 10 Rod Retainer Sliding 915184 6 er 29 Pivot End Front 915207 6 11 Sheet Anti friction 915197 24 30 Pivot End Rear 915208 6 12 Spacer Column 915194 6 31 Spacer Prod Stop 5 915181 6 13 Bolt Rack Retainer 811027 1 32 Product Stob Lon 313016 12 14 Rubber S
12. if it runs and cools If not then replace the unit Unit will only run in the compressor relay test mode Located under tESt Defective door switch Open and close the door to make sure the LED scrolls If not then check the door switch harness or control board Defective temperature sensor Follow the same steps detailed above about the temperature sensor Wait the 5 to 10 minute delay once the door is closed Wait to see if the unit comes on Defective control board If unit still does not come on then replace the control board Unit will not run in the compressor relay test mode NOTE Leave the compressor relay test mode on in order to check for voltage Defective control board Check for 24 VDC across pins 1and 3 of control board These are the large set of pins that connects with the regulator board If no voltage or incorrect voltage is found then replace the control board Defective adapter harness Check wires 1 and 3 for the same voltage as above Heplace if incorrect Defective regulator board Check for 24VDC at the top of the regulator board across pins 1 and 3 Replace if incorrect Defective relay harness Check for 24VDC at the relay across the 2 wires with pink connectors Replace if incorrect Defective relay Check for 110VAC on the contact side of the relay Replace if incorrect Refrigeration unit constantly runs Defective d
13. in single price mode In the multi price mode individual selection prices can be changed using the UP and DOWN to display PrXX where XX is the selection number or choose ALL to change the prices for all selections If ENTER is pressed the display will show the current price for the displayed selection Using UP or DOWN will increase or decrease the price Holding UP or DOWN for more than five seconds will cause the price to change at 10 times the normal rate When the desired price is on the display pressing ENTER will save that price while pressing ABORT will return to the selection level without saving Press the UP button to proceed to the next prompt StS SPACE TO SALES PROGRAMMING MODE If ENTER is pressed at the StS prompt the controller will enter the space to sales programming mode by displaying OPtn where n is the current option selected CStS for custom configuration or rStS Using UP or DOWN will allow the operator to cycle through all 12 available space to sales options OPt1 OPt9 CLr as well as the CStS and rStS options When one of the OPt1 OPt9 CLr options are on the display pressing ENTER will select that space to sales option and return to the code level If one of the OPt1 OPt9 CLr CStS or the rStS option is displayed and ABORT is pressed the user will retur
14. no other errors of this type exist the next error summary code will be displayed or nonE if no other errors exist Vend Mechanism Error UEnd The UEnd prompt indicates that at least one vend mechanism error has been detected If the ENTER is activated the controller will display CJxx Indicating a column jam error CS Chute sensor is active for more than 5 mins hS Indicating a home sensor error EC Indicating an encoder error TE Indicating a rabbit error If more than one detailed error is presented they may be viewed using UP and DOWN These errors are cleared via the HHC or Service Mode Control System Error Ctr1 After the Ctrl prompt the controller will display dS Indicating a door switch error Ran Indicating RAM error ACLO Indicating low AC SF Indicating a scaling factor error IS Indicating an inlet sensor error Ib Indicating the inlet is blocked G III Vender SECTION 2 SET UP AND INSTALLATION Selection Switch Error SEL After the SEL prompt the controller will display SSXX where XX indicates the selection switch has been active for more than 15 seconds while in the sales mode Space to Sales Error SiS After the StS prompt the controller will display UAXX where XX represents the column which is not assigned to a selection Coin Changer Error CHAr After the CHAr prompt the controller wi
15. or DOWN buttons will increase or decrease the number in increments of the lowest coin tube amount The third sub menu ACC unconditional acceptance of currency controls the value for dollar coins or bills to be accepted regardless Upon entering ACC the prompt will show the current four digit value 00 00 99 95 which represents the unconditional acceptance value Using the UP or DOWN buttons will increase or decrease the number in increments of the lowest coin tube amount If ABORT is pressed anytime during this operation the controller will return to the code level Pressing the UP button will procede to the next prompt PrEU PREVIEW DATA External PASSWORD MODE If ENTER is pressed at the PrEU prompt the controller will display the current password for the external preview mode The first digit of the number will be flashing Pressing UP or DOWN will adjust the currently flashing digit up or down Pressing ENTER will save the currently flashing digit and the next digit of the password will begin flashing All digits may be modified in this manner Pressing ENTER while the last digit is flashing saves the currently displayed password and returns to the PrEU prompt while pressing ABORT at any time in the procedure returns to the PrEU prompt without saving From the PrEU prompt pressing UP will procede to the next prompt LAnG Note Password digits correspond to selection s
16. selection switch number button is sticking 2 the switch question is sticking defective 3 the harness is wired wrong shorted oto UAXX A column is unassigned Access Space to Sales Mode Change space to sales setting as Space to and go to custom Space to required In some situations it may Sales Error Sales Check all selections for the column showed in the detailed error description XX by quicker to completely reset all Space to Sales Error Code must be manually cleared See Eror section of this manual for detailed instructions G III Vender Page 33 SECTION 5 MAINTENANCE ERROR DETAILED ERROR CODE TESTPROCEDURE CORRECTIVE ACTION AND DESCRIPTION UEnd hS Home sensor error 1 Observe chain to make sure 1 2 If not replace chain assembly Vend the four lever actuators rabbits 3 If not chain is in backward Mechanism are attached 2 Make sure that Remove chain and attach it so that the Error two of the four have magnets magnets are facing to the rear of the pressed in them 3 Make sure cabinet 4 If motor jerks but does that the magnets are facing the rotate the chain check the motors rear of the cabinet 4 Check the wiring to the control board and if location of the chain The lever nothing is found replace the vend rabbits should be at each end motor assembly If chain rotates of the cabinet Pull the chain until several times without a lever actuator both sets o
17. tag back with the attached part Make sure you have your company name address phone number serial number and model number along with a brief explanation of the problem If the item returned is not under warranty it will be sent back to you at your expense or it will be scrapped All warranty parts should be properly wrapped and packed securely to avoid further damage Refrigeration units that are returned from the field and have been tapped into tampered with not packaged properly or have had the serial plate removed will void the warranty If parts are not returned within 15 working days the invoice will be due in full Royal Vendors Publication ROYAL 833025 Rev L mE 10 01 Printed in the U S A
18. the current day of the week followed by a 1 if the timer is active on that day or 0 if the day is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 1 or 0 When desired setting is shown press ENTER to save your setting If ABORT is Page 18 pressed anytime during this operation the controller will return to the daY prompt without saving your setting Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt Press the ABORT button to return to the Strt prompt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time Stop Ti
19. to accommodate packages other than 12 oz cans Different package types cannot be mixed within the same column Each column has an individual vend mechanism consist ing of a rotating pivot which is held in place by a spring loaded release lever On the opposite side of the column are the product stops both of which are adjustable to vary the clearance through the mechanism for various diameter packages These parts are mounted at the bottom of each column and supported by rods through the vender s center support Beneath the rack and mounted to the left wall is a single HOME SENSOR el l E ak SES LONG ADJUSTABLE PRODUCT STOP CAN POSITION PIVOT PAWL VEND MOTOR Figure 3 5 Page 24 PIVOT END vend motor and home sensor assembly Connected to the motor s drive sprocket and running below the center support is the drive chain and lever actuator assembly See Vend Sequence section for a complete description of the vend operation Vend Rack Components PIVOT Located directly below each of the columns Product in the column is retained between this pivot and the product stops Rotation of the pivot allows the bottom package to dispense ADJUSTABLE PRODUCT STOPS Two adjustable product stops one long and one short are located in each column Both the long and short product stops can be adjusted to vend either large diameter packages or small LEVER ACTUATORS RABBITS RELEASE LEVER SHORT
20. to disable the point of Sales P O S message if set to 1 If set to O the P O S is enabled greeting will be displayed nog Open Door Totals This option changes the Open Door Mode Display see Modes of Operation section of this manual for a description of the Open Door Mode If enabled the total machine sales and total machine cash values are displayed before the error codes These values represent the number of all paid vends and the cash amount of all paid vends respectively The sales and cash values are displayed the same as in the SALE and CASH service mode functions The display shows SALE XXXX XXXX for two seconds each four digits then CASH XXXX XX XX thenexisting errors or nonE If this option is disabled existing errors are displayed or nonE if no errors exist If X 1 SALE XXXX XXXX CASH XXXX XXK XX and existing errors or nonE are displayed If X 0 Existing errors or nonE is displayed Door Switch Reset This option is used to allow the door switch to reset all resettable MIS If X 1 All resettable MIS registers are reset when the door switch is activated if any one of the resettable MIS registers are read If X 0 All resettable MIS registers will be reset only when the CF command is received from the HHC EB For Future Use G III Vender ABE Save Credit This configuration is used to d
21. 1 L8 Dit SE OE a OE EDE 41 A 41 overde Key SWIIGIT IE antics diana 41 Section 7 Parts Catalog and Exploded Views 42 Visit us on the web www royalvendors com SECTION 1 GENERAL INFORMATION Specifications Dimensions 804 cap 79 1 2 H x37 W x 34 D 660cap 72 Hx37 W x 34 D Approximate Empty Weight Wide 79 5 653 lbs T H Wide 72 599 lbs Narrow 72 536 lbs CAPACILY gege dk 804 cap 12 oz cans 12 columns 660 cap 12 oz cans 12 columns Operating Voltage 115 V AC 60 Hertz Amperage Rating cccccccccnccnnnnnnnnnnnnnnnnnnnononononannnnos 15 AMP BN ie N cil 5 250z R134A Construction eene Steel cabinet steel rack SELECLONS asiatico 9 or 13 selections Altitude Adjustment no adjustment required forthe G III s Electronic Cold Control VENDER IDENTIFICATION Your G III vending machine can be easily identified by taking note of the following three items Vender Serial Plate mounted on the exterior left side of the vender door 2 Refrigeration Serial Plate mounted on the kick plate of the refrig unit 3 Control Chip Revision Number Mounted on the upper part of the control board Also can be read on the L E D when the door is first closed VENDER SERIAL PLATE The vender s main serial plate shown in figure 1 2 is located on the exterior left s
22. 10 Top Lampholder H O 842001 Marketing e Bottom Lampholder H O 842002 27 Flat Washer 904002 28 Keps Nut 3 8 16 905007 Except 72 Marketing Venders 29 Latch Strike Assembly 281010 which start PO 1528 and after 30 Bracket Chute Locator 095002 31 Can Chute Tie Bracket 141014 G III Vender Page 69 SECTION 7 EXPLODED VIEWS Coca Cola Marketing Vender Rear View a of Button cg Page 70 G III Vender SECTION 7 EXPLODED VIEWS Note Clip On Trim started with P O 1529B and after Item No Description Part Number 1 Sign Trim Top Wide 72 79 290587 Marketing Narrow 292008 Clip On Wide 291539 Clip On Narrow 292516 2 Lexan Ad Panel 79 848575 72 848574 3 Sign Trim Center 79 Marketing 290596 72 291509 Clip On 72 291537 Clip On 79 292514 4 Sign Trim Flat Marketing 290597 Clip On 291545 5 L E D Assembly 291525 6 Control Panel Assy Marketing 290599 Control Panel W A 290520 7 Button Panel Assy with 290566 Harness Marketing 8 Port Trim Marketing 290516 9 Coin Cup Marketing 290522 10 Sign Trim Lt Rt 79 Marketing 290589 72 291508 Clip on 72 291536 Clip On 79 292513 Item No Description Part Number 11 Sign Trim Bottom Wide Marketing 290588 Narrow 292509 Clip On Wide 291538 Clip On Narrow 292515 12 Lexan POS Window Marketing 815304 13 Feature Button Bracket Marketing 290569 14 Sign Trim Flat Marketing
23. 1359 22 Cabinet Assembly 285050 Page 67 SECTION 7 EXPLODED VIEWS Coca Cola Marketing Vender Miscellaneous Assemblies Main Door Position 45 JY A 34 EM 90 D 8 en o ek B z E Main Door Position 30 9 2 TT fiB gt 5 EN GT lt 5 NES 27 T ds 89A C 6 26 HE i A j Y Na f 6 6 p ev E E NY y CH 8 8 Front View of The Coca Cola Marketing Vender t gt Page 68 G III Vender SECTION 7 EXPLODED VIEWS Coca Cola Marketing Vender Miscellaneous Assemblies Item No Description Part Number Item No Description Part Number 1 Wiring Plate Cover 010002 32 Control Board 836109 2 Delivery Chute Sensor 836108 33 Fuse Box Assy 842219 3 Delivery Chute Liner Wide 815299 Fuse Holder Assy 842219 Marketing 34 Right Cabinet Vandal Panel 72 291004 4 Delivery Chute Wide Marketing 290001 Marketing 5 Tension Clips 916059 9 Marketing 290004 6 Rivets 1 8 908004 35 Door Roller Kit 141180 7 Coin Box Housing Marketing 815347 36 Rack Support 281001 8 Bolts 1 4 20x1 901003 37 Main Wiring Harness 842063 9 Screw 8 18x1 2 902004 38 EMI Filter 842061 10 Lamp Bracket bottom Marketing 290534 39 Relay 836065 11 Coin Box Marketing 290550 40 Door Switch Bracket 010045 12 Door Assy Wide Marketing 72 291550 41 Door Switch prior to 1521 835003 bottle 42 Door Switch 1521 amp after 835019
24. 1523 Marketing 290519 1 7 Bolt 1 4 20 x 1 2 901007 9 8 Nut 1 4 20 905002 9 9 Label Bottle Door Port 931355 1 Anti Foaming G III Vender Page 49 SECTION 7 EXPLODED VIEWS Wide Port Assembly Item No Description Part Number Qty 1 Coin Cup 231505 1 2 Port Body Assy Welded 303540 1 Non CDC 305510 1 3 Anti theft Plate CDC 303503 1 Non CDC 305501 1 4 Port Spacer 815248 1 5 Port Trim 815249 1 6 Package Stop 273508 1 Page 50 G III Vender SECTION 7 EXPLODED VIEWS gt e D 3 a A Center Door Changer for the Wide Port Toe nod COIN MECH DETAIL A Item No Description Part Number Item No Description Part Number 1 Coin Chute Assy CDC 79 5 161590 6 Coin Return Hinge Bracket 290543 72 162540 7 Coin Return Lever 161507 2 Cable 911032 8 Coin Hopper WP 303502 B LL 303506 10 Coin Box Chute WP 303501 5 Changer Vault Brace 161518 G III Vender Page 51 SECTION 7 EXPLODED VIEWS Vend Mechanism Assembly Prior to 1504 Spring Finger 815 251 041 Retainer e d A iv SUIS Sch A dii PX ad e AT G III Vender Page 52 SECTION 7 EXPLODED VIEWS a ee 22 1504 and after 22 Prior to 1504 Ei n 20 Prior to 1504 19 we Ni br 36 ITEMS 27 26 amp 29 PIVOT ASSEMBLY FRONT Part No 210750 1379 and
25. 290597 Clip On 291541 15 Port Panel Sign Marketing 848278 16 Validator Mounting Plate Assy 844008 17 Validator Decal Marketing 931360 18 Spring 914024 19 Select Button 815272 e Feature Button Bracket Decal 831349 e Control Panel Decal Marketing 848233 e Control Panel Decal Marketing 848295 with lock cover holes Red Christmas Tree 916084 Red Carriage Bolt 901051 Red Pop Rivet 908015 Validator Filler 931361 Validator Cover with Studs 291526 G III Vender Page 71 amp E 2 amp M HEET Ja LER MT T VC Y e ERA LLI LS gt p EA dE ES o O lt 2 A O s lt 2 Ww 5 n 8 E o O 8 D 3 TT aa N SECTION 7 EXPLODED VIEWS Coca Cola Marketing Vender Rear Door Miscellaneous Assemblies Item No Description Part Number Item No Description Part Number 1 Control Panel Strap Marketing 290582 16 T Stud Sealer Washer 915258 2 Validator Divider Marketing 290541 17 Bulkhead Top 290515 3 LED Assy Marketing 291525 18 Validator Support 291543 4 Coin Return Lever Assy 291529 19 Cable Sleeve 906015 Marketing 20 Coin Return Hinge Bracket 290543 5 Lever Stop Marketing 290544 21 Button Channel Marketing 290506 6 Control Panel Brace Marketing 290529 22 Cable 911038 7 Changer Shield Marketing 290525 23 Feature Button Bracket 290512 8 Coin Return Lever Marketing 161507 24 Feature Button Plate 290538 9 Changer Door A
26. 345678 91011121314 15 16 Gal lreD _BROWN 3 S Os white Temperature E KEY Mode Switch f Gre Sensor amp HHC i Interface _ KEY gt __ RED gt Go Se AB Home Sensor o if Door Switch d o m ER d Options RED 00 L E D BROWN CIS i T Display S S YELLOW U oc E N r 99 m Je pu 6 PI N 3 o Relay I Outputs al O i Chute e CO Co Sensor O p TI AJ WHITE l WHT GR BLACK Selection RED GREEN Switches Y ae Vend Motor PINK Encoder ORANGE VIOLET m U L cL VLOLG 879 Sv C PINK RED BLACK GREY PURPLE E Oo IVILNIN Sold Out Indicators G III Vender Page 29 SECTION 5 MAINTENANCE WHAT TO ADJUST Chute Sensor The chute sensor has been pre set at the factory to sense product on the delivery chute To return the setting to the factory default locate the adjustment screw which is next to the service mode button on the controller board see view of G III control ler board Slowly turn the adjustment screw clockwise until the adjustment LED lights Next turn the screw counter clockwise until the adjustment LED barely goes out Continue turning counter clockwise 2 full turns from this point Test by vend testing the exterior columns and watch the chute sensor indicator light after the product hits the chute The light should flash on and off This adjustment is necessary upon delivery chute replacement chute sensor replacement controller board rep
27. ADJUSTABLE PRODUCT STOP BOTTLE POSITION G III Vender SECTION 3 VENDER COMPONENT EXPLANATION diameter packages In any given column both the long and the short adjustable product stops must be set to the same diameter position 1 e when vending 12 oz cans from a column both the long and the short adjustable product stops must be set to the small package posi tion For adjustment see Setting the Adjustable Product Stops section of this manual PIVOT END AND RELEASE LEVER A geared pivot end is inserted in the pivot Its gear teeth engage with the teeth of the spring loaded release lever thereby locking the pivot assembly until the release lever is pulled by the motor driven lever actuator PIVOT PAWL A pivot pawl is used on each column s vend mechanism to reduce the backlash play between the pivot assembly and the release lever Pivot pawls are mounted behind the release lever springs ANTI TILT SPRING Prevents lowest can on fixed product stop from free vending if the vender is tilted or shaken by vandals RELEASE LEVER CENTER SUPPORT PIVOT END PIVOT PAWL ADJUSTMENT HOLE SWITCH HOME SENSOR SPROCKET DRIVE CHAIN BRACKET MOTOR MOUNTING Figure 3 7 G III Vender PIVOT VEND MOTOR ASSEMBLY This assembly is com prised of a vend motor and electronic encoder These are controlled by the vender s electronic controller The encoder confirms the motor s positioning of the lever act
28. BORT is pressed anytime during this operation the controller will return to the bLC without saving your selection Press the UP button to proceed to the next prompt dSC Discount Over ride dSC If ENTER is pressed at the dSC prompt the controller will enter the discounting over ride enable setting and the first display will show the current setting dSCX If X is blinking 0 the discounting over ride is disabled or if blinking 1 the discounting over ride will be enabled X 1 Discounting over ride is enabled Turns off timer control X 0 Discounting over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the dSC without saving your selection Press the UP button to proceed to the next prompt Lit Lighting Control Override Lit Optional Relay Kit Required If ENTER is pressed at the Lit prompt the controller will enter the lighting control over ride enable setting and the first display will show the current setting LitX If X is blinking 0 the lighting control over ride is disabled or if blinking 1 the lighting control over ride will be enabled X 1 Lighting control over ride is enabled Turns off timer control X 0 Lighting control over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed
29. ENU Hes K O Programming Flowchart INTERNAL SERVICE MENU LED Segments Correct Change Lamp ES e PASS i Se Htr dAy PASSWORD PROTECTED MENU E SECTION 2 SET UP AND INSTALLATION Code Levels Individual modes are identified by displaying their code as follows DESCRIPTION Error Display Mode Coin Payout Mode Tube Fill Mode Test Vend Mode Password Protection Cash Counter Display Mode Vend Counter Display Mode Selection Price Setting Mode Space to Sales Programming Mode Machine Configuration Mode C1 C10 Correct Change Only Preview Data Password Mode Language Selection Mode Time Date Setting Mode Refrigeration Control Mode Block Selection Mode Block Selection Mode Discount Setting Mode Manual Switch Over ride Mode By selection Setting Mode Remote Vend Mechanism Routine Return to Sales Mode lf optional features C2 under Con Menu are dis abled these menus will not appear and will not apply The exception to this rule is SdEP which will not appear but will still apply Code level modes preceded with a are considered sensitive to incorrect setup procedures Therefore they can only be accessed after a predefined and unchangeable password has been entered via the selection switches Once the password has been entered all functions will be available PASS will be displayed only if the password has not been entered Otherwise the function codes will be displa
30. Housing 095530 Splash Guard 815169 Hole Block Lock Cover 141509 Page 59 SECTION 7 EXPLODED VIEWS 156430 Refrigeration Unit Item No Description Part Number Qty 1 Heat Exchange See Note 1 1 2 Dryer 824005 1 3 Condenser 820007 1 4 Condenser Motor 839010 1 Blade Only 810014 5 Screw 8 32x1 2 901006 2 6 Capstart Compressor 819028 1 1 34 Tecumseh R134a 7 Relay 1 34 Tecumseh 836065 1 8 Overload 1 34 Tecumseh 822010 1 9 Compressor Lead See note 1 10 Grommets Compressor 916015 4 11 Grommet Plug 815017 4 12 Clip Compressor 914002 4 14 Screw 8x1 2 902004 4 15 Fan Shroud Assy 210088 1 16 Evaporator Coil 820002 1 Evaporator Cover 210007 1 U Clips 906007 1 Note 1 This part is not available individually It must be ordered as an assembly Page 60 G III Vender SECTION 7 EXPLODED VIEWS Vandal Resistant Door Control Panel 9 Sel WA CDC 163520 Before 1525 Control Panel 7 Sel W A CDC 161530 Before 1525 Control Panel 9 Sel CDC 163560 1525 amp after Control Panel 7 Sel CDC 161577 1525 amp after Security Plate W A CDC 161550 Decal Sec Plate CDC 645467 C COOOOOoOoOoOococ OOOOOOO OO Complete Plastic Trim Kits 1 79 Wide 141590 Before 1525 2 72 Wide 142530 Before 1525 3 72 Narrow 149540 Before 1525 1 79 Wide 143509 1525 amp after 2
31. Press the G III Vender SECTION 2 SET UP AND INSTALLATION UP button to proceed to the next prompt SEL Note The time is based on 24 hour time Military time Selection Setting SEL If ENTER is pressed at the SEL prompt the controller will enter the selection setting and the first display will show the current setting for selection one 01 X If X is 1 the selection is active or 0 the selection is not active Using UP or DOWN will allow you to rotate through the valid selections or select ALL If ABORT is pressed anytime during this operation the controller will return to the SEL without saving your selection X 1 The selection is active X 0 The selection is not active To edit a selection press ENTER when the desired selection is displayed the value must blink before any changes can be made Pressing UP or DOWN will change the current setting Pressing ABORT while editing a selection will bring you back to the original setting without saving any changes Press the UP button to proceed to the next prompt Lit Lighting Control Lit Optional relay kit required If the lighting control option is activated and the ENTER button is pressed at LitX the controller will enter the current lighting control setting If X equals 1 the lighting control will be activated and the lighting will be turned off during the blocking period If X is set to 0 the lighting cont
32. ROCEDURE CORRECTIVE ACTION AND DESCRIPTION Cold Temperature three or more 1 Check the refrigeration unit If upon unplugging one of the white degrees below the before opening the vender s wires the unit stops compressor cut out setting main door to see if its running 1 Check the temperature sensor 2 Open the vender s main door reading 2 Check Setp settings and see if the unit cuts off 3 Check two white wires 3 Make sure the vender s for shorts from the control board door switch is working properly 4 If upon unplugging one of the white 4 Unplug one of the two white wires the unit still runs unplug one of wires plugged into the black wires If the unit stops replace refrigeration relay refrigeration relay If optional heater kit is not installed one may be required 5 If heater kit is installed and heater does not turn on heater relay does not click upon energizing with the relay test mode check the two white wires from the board to the heater relay for voltage should be 24VDC on one of the two wires Check the other wire for continuity between the control board and the relay If voltage is OK replace relay Otherwise replace control board Hot Cabinet temperature is above Procede with normal refrigeration the limit trouble shooting Refer to the refrigeration flowchart Htr Heating System has failed to Procede with normal refrigeration increase 1 degree per hour trouble shooting Refer to the refrigeration flo
33. ROYAL VENDORS Operation and Service Manual 201 Industrial Boulevard Kearneysville WV 25430 CUSTOMER SERVICE 800 931 9214 304 728 7056 FAX 304 725 6579 Coca Cola Marketing Vender Email Technicalinquiry royalvendors com Parts royalvendors com Royal Vendors Inc TABLE OF CONTENTS SECTION 1 General Information 5 Vue LE ee det e EE 5 SECTION 2 Set Up and Installation 6 FOL BULLE 7 FOURAIMIMING WEE 6 KO Programing Flo WC ascitis 7 Gode EE 8 Error Display Mode Eros ss de ER es Ee be Se Ee ed N 8 EXT ME Hi SE ED A GE cured 9 HEMNA MENU saviano a 10 Coil Payout Mode OPO mcr 10 Tube FilMod UFL EE 10 Test Vend Mode IESU EE 10 Password Protection RASO usadas 11 Cash Counter Display Mode CASH iese ese see see ee se ee ee see 11 Vend Counter Display Mode SALE esse sesse see ee se ee ee ee ee ee 11 Selection Price Setting Mode PrIC 11 opace to Sales Programming Mode StS 11 Machine Configuration Mode C1 C10 Con 12 Correct Change Only Control Mode CCOC 14 Preview Data Password Mode PrEU 14 Language Selection Mode An 14 Time Date Setting Mode tinE ooccccocccccocnccocnnccnnncononinonoss 14 Lig
34. Vendors Customer Service Department EVIAN AND NAYA 500 ml 16 9 oz WATER BOTTLES All G IIIs no matter when they were manufactured will require a kit to vend the Evian and Naya 500 ml water bottles Please contact Royal Vendors Customer Service Department for information Hand Held Computer HHC The G III Vender interfaces with the Direct Exchange Uniform Communications Standard DEX UCS and DEX UCS Compatible Hand held Computers HHC The HHC may be used to program the G III Vender s vend price and STS as well as other pertinent MIS and security information The HHC interfaces to the vender s controller board via the computer socket located near the top of the main door Once the HHC is connected and meets initial communication requirements it may then be used to program the G III Vender For more information on the HHC see separate HHC manual External MIS Plug An external MIS Plug is available with Kit 842099 Install in accordance with kit instructions G III Vender Light Kit Kit 141160 Heater Kit Kit4 141130 Override Key Switch Kit Kit 231107 U Hinge Retrofit Kits Kit 164110 Black Kit 294110 Red Enclosed Coin Cup Kits Landscape Venders Kit 231575 Narrow Port Kit 303140 Wide Port Page 41 exploded views SECTION 7 EXPLODED VIEWS o G a a Inner Door Assembly 1504 amp after except 1504 00001 00130 Item No Description Part Number Qty 1 Inne
35. anger Venders built before PO 1519A Call your Royal representative for the Lexan and or Steel Door Sign o OOOOOOOOO control panel 1 N os 0 fs 0 ES 0 S 0 o 0 0 0 0 Item No Description Part Number Item No Description Part Number 1 Door Weld Assy CDC 72 304510 9 Metal Bolt On Trim Door Weld Assy CDC 79 303520 Top and Bottom All Wide 171502 2 Vandal Panel Cover 79 5 171101 Left 79 5 171507 Vandal Panel Cover 72 172001 Top and Bottom Right 79 5 171505 3 Right Vandal Panel 79 010519 Top and Bottom Enclosure 171512 Right Vandal Panel 72 011501 79 5 4 Bolt On Control Panel 163580 Right Trim 79 5 171506 9 Sel CDC 10 Plastic Trim Bolt On Control Panel 161530 Top and Bottom All Wide 171513 7 Gel CDC Top Right 79 5 171516 5 P O S Window 815007 Top and Bottom Enclosure 171512 6 Lexan Panel 171522 79 5 7 Front Security Plate 9 Sel 173510 Bottom Right 79 5 171517 Front Security Plate 7 Sel 171510 Left Trim 79 5 171514 8 P O S Lexan Cover 171523 11 1 4 20 Kep Nut 905002 Attaches to Item 12 12 1 4 20 x 1 T Bolt 901037 NOTES 1 For other trim and door sizes contact your local Royal Vendors representative 2 Specify Color G III Vender Page 63 SECTION 7 EXPLODED VIEWS Steel Door Venders built PO 1519A and after Oooooooooo control panel 2 It
36. anytime during this operation the controller will return to the Lit without saving your selection Press the UP button to proceed to the next prompt FrG G III Vender Refrigeration Control Over Ride FrG If ENTER is pressed at the FrG prompt the controller will enter the refrigeration control over ride enable setting and the first display will show the current setting FrGX If X is blinking 0 the refrigeration over ride is disabled orif blinking 1 the refrigeration over ride over ride will be enabled X 1 Refrigeration over ride is enabled turns off timer control for the storage temperature X 0 Refrigeration over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the FrGX without saving your selection Pressing ABORT at FrG prompt will bring you out to OVEr prompt Press the UP button to proceed to the next prompt SdEP SHEP SET SELECTION DEPTH MODE If ENTER is pressed at the SdEP prompt the controller will enter the by selection depth setting mode by displaying 01X Where X represents 1 for single depth or 2 for double depth Using UP or DOWN will allow the operator to cycle through the individual selec tions OY Y as well as the ALL selection If HOME is pressed anytime during this oper
37. art Number o lt Vend Motor Assembly 210727 Home Sensor Assembly 842052 Lock Nut Home Sensor 6 32 905006 Bracket Motor Sprocket 916034 Motor and Encoder Se Cover Motor Ed Harness Motor Encoder e Screw Machine 10 24x 50 Nut 10 24 See Lock Nut 10 24 AOO0ONOO0 BOON ND po PD sch sch sch N mk Page 56 G III Vender SECTION 7 EXPLODED VIEWS Idler Bracket Assembly 210726 Before run 1504 210757 1504 and after s 1504 and after except 1504 00001 00130 Item No Description Part Number Qty 1 Bracket Idler before run 1504 210703 1 Bracket Idler 1504 amp after 281713 1 2 Shaft Sprocket Idler Assy Before run 1504 095770 2 Shaft Sprocket Idler Assy 1504 amp after 281716 2 3 Bearing Idler Shaft 915079 4 4 Spring Idler 914021 2 G III Vender Page 57 SECTION 7 EXPLODED VIEWS Select Panel Assembly 24 Volt AC fuse box for transformer 110 Volt vend motors fuse box D 110 Volt AC power i i for the 24 Volt Multi Drop Bus Q connections connection validator and ballast Page 58 G III Vender SECTION 7 EXPLODED VIEWS Select Panel Assembly 1504 and after except 1504 00001 00130 Item No Description Part Number 1 Welded Assy 79 307510 72 308510 79 Narrow 306510 72 Gas Island 309510 2 Flush Mount Pop Out 812176 T Handle A
38. ase is disabled NOTE If the card reader is not multi vend capable the card will be ejected after each vend regardless of the state of this option Bill Escrow Inhibit This configuration allows the escrow of bills If X is set to 1 and the bill value inserted takes the accumulated credit over the maximum vend price bills will always go to the cash box If the rule is set to 0 the bill will be held in the escrow position If X 1 Bill escrow is disabled If X 0 Bill escrow is enabled Page 13 SECTION 2 SET UP AND INSTALLATION CORRECT CHANGE ONLY CONTROL MODE If ENTER is pressed at the CCOC prompt the control ler will enter the correct change only control mode The first sub menu Con if disabled 0 it would prevent customers from being cheated if sufficient change is not available for payout The vend is aborted and credit is returned If X 1 No cheat rule is enabled The vender will payback available change however the customer could potentially be cheated If X20 Will not cheat the customer if disabled NOTE If Con is set to 0 CCU and ACC do not apply The second sub menu CCU will control the Exact Change Only light If the vender can not make change for the value or lower the Exact Change Only lamp will light when set to 00 00 The four digit value can range from 00 00 to 99 95 which represents the correct change value Using the UP
39. ation the controller will return to the code level If ENTER is pressed the display will show ALLX or OY YX depending on if the ALL mode is being used or if an individual selection is being accessed Y Y represents the number of the selection and X represents the current column depth setting of the selection X will be 1 if the selection is set to single depth mode or 2 if it is set to double depth Using UP or DOWN will toggle X between 1 and 2 When the desired setting is on the display pressing ENTER will save that setting and return to the selection level while pressing ABORT will return to the SdEP prompt without saving any changes If the ALLX setting is saved all individual selections will be set to this value Press the UP button to proceed to the next prompt rtn This function can also be accessed via the HHC Note When viewing the ALLX setting the last value for ALL will be displayed regardless of any changes that have been made to the individual settings REMOTE VEND MECHANISM ROUTINE If the ENTER button is activated at the rUnd prompt the VMC will enter the universal satellite device control routine Upon entry into this routine the display will show Page 21 SECTION 3 VENDER COMPONENT EXPLANATION the first summary level code Strt Using the UP or DOWN buttons will cycle through the available summary level code
40. consulted for further tests and corrective actions ERROR DETAILED ERROR CODE AND DESCRIPTION TESTPROCEDURE CORRECTIVE ACTION C HAr Coin Acceptor Error EE More than 255 escrow attempts since the last coin was accepted Check escrow lever and associated mechanisms Goto Open door Mode and wait for 30 seconds Manually clearthe error If vender returns to Sales Mode from Open door Mode without input replace changer acceptor If it stays in Open door Mode and the manually cleared error does not reoccur system may be OK Coin Jam Check changer acceptor for jammed coins or other obstructions If no obstructions are apparent replace changer acceptor Low Acceptance Rate more than 20 of the last 255 coins were rejected as slugs Check changer acceptor for obstructions or dirt Drop coins in Sales Mode or Tube Fill Mode to test acceptance If no obstructions are apparent and acceptance appears to be OK this may be an indication of cheating attempts If no obstructions are apparent and coins do not accept or acceptance rate is poor replace changer acceptor bUAL Bill Communication Error If changer or card reader is being used check for CC or rC errors Unplug machine and wait atleast five seconds Plug machine back in If there is no CC or rC error 1 Check bill acceptor harness 2 Replace bill acceptor If there is a CC or rC error
41. control Enable Energy Conservation EnB If ENTER is pressed at the Enb prompt the controller will enter the energy conservation enable mode If set to 1 the energy conservation control will be enabled and the cabinet temperature will be allowed to raise to the Stor programmed time blocks If set to 0 the energy conservation will be disabled and the refrigeration unit will operate as normal and will maintain the SEP tempera ture Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to the Enb level without saving your selection Press the UP button to proceed to the next prompt Strt If X 1 Enabled on the refrigeration unit runs when the storage temperature is reached see note below If X 0 The refrigeration unit will run according to the SEP setting Note If enabed set to 1 the cabinet temperature will rise to the Stor temperature operated by the timer program ONLY if the Start and Stop times are set Start Time Setting Strt If ENTER is pressed at the Strt prompt the controller will display da Y day of the week Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If X 1 T
42. d FrG An over ride switch kit must be used to over ride the following features FrE Free Vend Enable bLC Selection Blocking Over Ride dSC Discounting Over Ride Lit Lighting Control Over Ride FrG Refrigeration Over Ride Free Vend Enable FrE If ENTER is pressed at the FrE prompt the controller will enter the free vend over ride setting FrEX if X is set to 1 free vending is enabled if X is set to 0 free vending is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the FrE prompt without saving your selection Press the UP button to proceed to the next prompt bLC X 1 Free vending is enabled X 0 Free vending is disabled G III Vender SECTION 2 SET UP AND INSTALLATION Blocking Over ride bLC If ENTER is pressed at the bLC prompt the controller will enter the selection blocking over ride enable setting and the first display will show the current setting bLCX If X is blinking 0 the selection blocking over ride is disabled or if blinking 1 the selection blocking bLC1 amp bLC2 over ride will be enabled X 1 Selection blocking DLC1 amp bL C2 is enabled Turns off timer control modes X 0 Selection blocking is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If A
43. d to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt pressing ABORT from the Hour prompt will return the controller to Strt prompt Press the UP button to procede to the next prompt StoP Note The time is based on 24 hour time Military time Stop Time Setting StoP If ENTER is pressed at the StoP prompt the controller will display day day of the week Enter into da Y by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the day is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTER to save your selection If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP butt
44. e Clamp 916004 1 11 Sponge 815037 3 12 Condenser Baffle 010403 1 13 Bracket Door Switch 010045 1 14 Relay 836065 1 15 Bushing Nyliner 916012 2 16 Hinge Top Left 810002 1 Universal Hinge Black 164550 1 17 Bolt Carriage 1 4 20x1 901008 2 18 Spacer Top Hinge 010016 1 19 Keps Nut 1 4 20 905002 3 20 EMI Filter 842061 1 Item No Description Part Number Qty 21 Main Wiring Harness 842063 1 22 Cabinet Assy 79 5 210010 1 72 211001 1 23 Condensate Pan 815368 1 24 Inner Door Cover Assy 815259 1 25 Support Rack 281001 3 26 Hinge Bottom 010040 1 Main Door 27 Washer Flat 904002 1 28 Keps Nut 3 8 16 905007 1 29 Latch Strike Assy 010030 1 30 Bracket Chute Locator 141014 1 31 Bracket Cabinet Chute 010017 1 32 Door Roller Kit 141180 1 33 Vandal Panel 012122 1 Cabinet Right 79 5 72 011002 1 34 Chute Sensor 836004 1 35 Rear Baffle 010037 1 36 Drain Tube 815134 1 37 Wiring Cover Plate 010002 1 38 Door Switch Actuator 231009 1 1 4 Bolt for Latch Strike 901003 3 Drain Pan Hose Clip 906025 1 G III Vender Page 47 SECTION 7 EXPLODED VIEWS L E D DISPLAY ET LDI fo OOOOOOOOO Center Door Changer Assembly tor the Narrow Port Item No Description Part Number Item No Description Part Number 1 Changer Vault Brace 161518 15 Coin Box Ho
45. e level Press the UP button to proceed to the next prompt SALE SALE VEND COUNTER DISPLAY MODE If ENTER is pressed at the SALE prompt the controller will enter the non resettable vend display mode by displaying SALE XXXX XXXX where the X s represent the number of all paid vends over machine life If the sales amount is less than five digits the upper four digits will not be displayed Using UP or DOWN will cycle through each selection as SENN FXXXX XXXX where the NN indicates the selection and the X s represent the resettable number of vends for that selec tion A decimal will be displayed in the right most position with the lower four digits If ABORT is pressed anytime during this operation the controller will return to the SALE prompt Press the UP button to proceed to the next prompt PrIC G III Vender SELECTION PRICE SETTING MODE If ENTER is pressed at the PrIC prompt the controller will enter the selection price setting mode The display will show Pr 1 if the machine is in multi price mode or SPrT if the machine is in single price mode The G III Vender is shipped from the factory in multi price mode with a 75 cent vend price Notes I In the single price mode the price for selection I is the price for all selections Single price is displayed as SPrI instead of Prl as a reminder to the operator that the machine is currently
46. em No Description Part Number 1 Sign Support 171536 2 118 32 Screw 2 901011 3 1 4 Keps Nut 905002 4 P O S Window 815007 5 Control Panel 9 select CDC 163580 Non CDC 143507 6 Front Security Plate 9 Sel 183510 7 Select 181510 7 CokeTrim Filler Bottom 815312 8 Coke Trim Filler Top 815311 9 Lexan Panel Flavor Card 171522 10 P O S Lexan Cover 171523 Page 64 coooocoooQ control panel 1 Item No Description Part Number 11 Trim Kit Assembly 79 143509 72 142507 72 Narrow 259560 12 T Screw 901001 13 Keps Nut 905001 14 Carriage Bolt 3 Rea 901056 15 Vandal Panel Cover 79 171101 72 172001 G III Vender Evaporator Fan Motor Assembly SECTION 7 EXPLODED VIEWS Item No Description Part Number Qty 1 Fan Blade 810045 1 2 Nut 1 4 20 905002 1 3 Silencer me 1 4 Motor 35W 115V 839028 1 5 Machine Screw 8 32x1 2 901038 3 6 Fan Plate 010058 1 7 Well Nut 8 32 905026 3 8 Fan Mounting Bracket 010057 1 9 Sems Screw 8 32x3 8 901011 3 1 9 Fan Assembly 210400 1 G III Vender Page 65 Miscellaneous Assemblies Gas Island AN EN AD ff 3S VO SO Ly 48 A sn Switch Box G III Vender EXPLODED VIEWS SECTION 7 o o A o o us S O QU ON d NE AS ba O O LE 10 A Oc SNL S Qo O Em O Oo E o a Y N DOS e O T
47. er is enabled or StS has been cleared CLr Disable timer control or program StS MISCELLANEOUS PROBLEMS Display shows sold out immediately upon pressing select button of full column sold out not clearing Door switch wiring incorrectly connected or cut pinched Door Switch Control Board Check for cuts on the 2 door switch wires going from the switch to the control board Also check for bad connections Check the door switch to see if it s defective Use a meter to measure for continuity between Com N O positions and Com N C positions Check control board by shorting across the two pins for the door switch at the P5 pin position on the board Does this clear the sold out condition If it doesn t replace the control board Vender Appears Dead No Digital Display and No Lights G III Vender Defective main harness Secondary power harness to the transformer Lights defective Hepair main harness or replace Repair or replace secondary power harness See Interconnect Drawing this section Page 37 SECTION 5 MAINTENANCE ERROR DETAILED ERROR CODES AND PROBABLE CAUSE AS DISPLAYED CORRECTIVE ACTION No Digital Display Vender Lights On Transformer not properly connected or defective Check transformer connection to Check power from transformer controller board See Interconnect Drawing this section Replace if necessary Defective display or display
48. ess 842207 1 Page 44 NMOY9g SE NEEN EE ALIHM EE MOV Ig E vc val NAN OV vC z m iC od EE EI E E E DST A o zi ld erzi ILOLO 9 7 9 9 v ezi x Y 7 Us LS E oa ES Ave FLAS NE g B vc L cL LL OLG 98 7 9 S v c So p VEE Transformer uv Item No Description Part Number Qty 13 Vend Motor Harness 842083 1 14 Motor Assembly 210727 1 15 Refrigeration Relay Harness Door Side 842236 1 16 Refrigeration Relay Harness Cabinet Side 842237 1 17 Door Switch Home Sensor Harness 842080 1 18 Home Sensor Harness Cab 842052 1 19 Door Switch Harness Priorto 1521 842047 1 1521 amp After 842228 1 1521 amp After Marketing 842229 1 20 Options Call RV Cust Srvc 21 Temp Sensor Harness 822030 1 22 Control Board 836125 1 G III Vender SECTION 7 EXPLODED VIEWS External opt H H C JE Select Switches Ri EVS Control Board and Wiring GJ MAIN CONTROL BOARD Item No Description Part Number Qty 1 Harness Home 842080 1 Sensor Door Switch 2 Temperature Sensor 822030 1 3 Harness MDB Serial 842079 1 4 Harness Vend Motor 842083 1 5 Harness Regulator Bd 042273 1 6 Options Call RV Cust Srvc 7 MIS External DEX Harn 842095 1 8 Jack Internal HHC 842110 1 9 Harness LED 842081 1 10 Harness Sel Switch 842216 1 13select 9 select 842044 1 Gas Island 842204 1 11 Sensor Delivery Ch
49. est mode The display will show C 1X which represents column one if X is 0 column one is not sold out and if X is 1 column one is sold out Pressing UP and DOWN cycles through the available columns Pressing the ENTER button has no action Pressing ABORT button will return the controller to the SO prompt Press the UP button to proceed to the next prompt dSP Display Test dSP If ENTER is pressed at the dSP prompt the controller will enter the display test mode The display correct change only light and sold out light will run a diagnostic test until service timer expires or if the ABORT button is pressed Press the UP button to proceed to the next prompt rELY Relay Test Mode rELY If ENTER is pressed at the rELY prompt the controller will enter the relay test mode by displaying CnpX If ABORT is pressed in this mode the user will return to the rELy prompt Using UP or DOWN will allow the operator to toggle between the following modes CnP Compressor Relay FAn Evaporator Fan Relay Lit LightRelay Htr HeaterRelay If ENTER is pressed at the CnPX prompt the controller will enter compressor relay test If X 0 the relay is not activated and if X 1 the relay is activated Pressing ENTER will toggle the display between 0 and 1 For all relays X relay is activated X 0 relay is not activated Pressing ABORT at the
50. etermine how long the credit is displayed If X 1 The credit is left on the display indefinitely If X 0 After 5 minutes the credit is erased ABE Escrow Rule 1 Forced Attempt This configuration prevents the machine from becoming a change maker When this mode is set to 1 enabled escrow of coins is allowed until any of the following Any bill is inserted into the bill acceptor Any cash box coin a coin that is not assigned to a tube is inserted e The maximum vend price is reached Once any of these conditions are met escrow is ignored and a vend must be made If a selection is made that is sold out or locked out this option will override and an escrow will be honored If this mode is set to 0 the force attempt option will be disabled NOTE Force attempt has no effect on the card reader Once a card is inserted it can always be returned to the customer via an escrow or the return switch on the card reader If X 1 Force attempt is enabled If X 0 Force attempt is disabled Escrow rule 2 Multi Purchase Allows multiple purchases without reentering coins If enabled instead of returning the change after a vend the credit will remain on the display to be used for another selection An escrow will be honored at any time This option will take precedence over the force attempt option after the first vend has been completed If X 1 Multi purchase is enabled If X 0 Multi purch
51. f rabbits are in the rabbit stopping above vend motor at middle of the cabinet Power the home sensor check the above down then repower The bottom test If itis OK then check the home set of rabbits should go to the sensor wiring to see if its pinched or home position shorted Replace home sensor if nothing is found EC X Encoder error Learn how column sequencing If the encoder is defective the vend works and vend from all motor will not be able to find the columns watching the lever release levers for one or more of the actuators rabbits locate each column s and will stop at a place column where there is no release lever Replace vend motor assembly This error may also indicate the chain is sticky making it difficult for thechain to move See Taking Care of the Vender on how to clean the chain rE Habbit error Lever Actuator 1 Closely examine the four 1 If a rabbit is missing replace the error rabbits mounted to the chain chain assembly assembly Make sure they are 2 If upper run of chain assembly is tightly mounted two of which below stabilizers raise itabove them have magnets and none are see Figure 5 7 are missing 2 Checkto make 3 If the idler pulley sprocket is in the sure that the upper run of the wrong position on the shaft order chain assembly is above the new idler sprocket assembly If the stabilizers 3 Check the chain s vend motor sprocket is in the wrong alignment under the mechanism positio
52. harness harness and replace if necessary Check display and display Defective controller board Heplace controller board Vender Scrolls Message On Display But Does Not Accept Money Changer out of tune Defective changer Defective controller board See Tuning Changer Replace changer Replace board Vender Accepts Money But Does Not Credit Defective changer Defective controller board Replace changer Replace board Vender Accepts And Credits Money But Does Not Vend Does Not Indicate A Defective selection switch Defective selection switch harness Defective controller board Replace selection switch Repair or replace harness Replace controller board Sold Out Vender Delivers Wrong Vender loaded wrong Correct loading Product Vender space to sales set wrong See StS Defective encoder Heplace motor assembly Defective controller board Replace controller board Flashing 8888 s on the LED Chips on control board not seated properly Seat the chips down properly Bad LED connection Scrape the pins on the LED Defective control board Unplug everything from the board except the LED and power in If the 8888 s remain then replace the board Defective components If the 8888 s have disappeared from the previous step then begin plugging up harnesses one at a time Replace whatever causes the 8888 s to reappear Sol
53. he condenser aided by the condenser fan motor removes heat from the refrigerant as it flows through the condenser coil and releases it to the outside environment The dropping of the refrigerant temperature changes the vapor to a liquid The capillary tube controls the amount of refrigerant released to the evaporator coil The evaporator coil allows the vaporized refrigerant to absorb heat from the cooling compartment as it flows through the coil The falling temperature in the cooling compartment is caused by the continual circulation of refrigerant through the system removing heat from the cooling compartment and transporting it to the outside environment Note After the door is closed there will be a 5 8 minute delay before the refrigeration system will come on Page 26 SECTION 3 VENDER COMPONENT EXPLANATION G III Vender SECTION 4 VEND SEQUENCE OF OPERATION PARTITION SPRING RELEASE LEVER BAFFLE RELEASE LEVER CENTER SUPPORT PIVOT PIVOT END CHAIN STABILIZER PIVOT PAWL PRODUCT STOP SHORT ADJUSTABLE LEVER ACTUATOR RABBIT ADJUSTMENT HOLE SWITCH HOME SENSOR SPROCKET DRIVE CHAIN BRACKET IDLER DRIVE CHAIN BRACKET MOTOR MOUNTING PRODUCT STOP LONG ADJUSTABLE Figure 4 1 Vend Sequence Figure 4 1 NOTE For proper operation the vender must have 2 When the customer presses a selection switch the several packages in each column The Correct Change controller
54. he timer is active on that day If X 0 the timer is not active on that day G III Vender SECTION 2 SET UP AND INSTALLATION Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the setting Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the day prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt Pressing ABORT from the Hour prompt will return the controller to Strt prompt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time Stop Time Setting StoP If ENTER is pressed at the StoP prompt the controller wil
55. hting ControlMode LIU ui itia ep a re obest 15 Refrigeration Control Mode frtecoh ee ee EE ee ee 16 Block Selection 1 and 2 OLCI amp bDLO2 18 Discourtroethgidl9t sadi d Ed HE ue ias 19 Manual Switch Over Ride OUE eueusese 20 Set Selection Depth Mode GERD 21 Remote Vend Mech Routine rUnd 21 Return To Sales Mode frm 22 SECTION 3 Vender Component Explanation 23 DOOF SWIG ss Kr M 23 Delivery Chute SENSOF sesana e 23 SelecHlon WIL Cle Sassi od 23 Low Voltage Transformer esse ee ee Re RE ee Re ee EE ee ee ee 23 Vend Rack ASSIM asas SeSe ou NG busta Ek Ee RS Es 24 The Electronic Refrigeration Cycle ssssssssssse 26 TABLE OF CONTENTS continued SECTION 4 Vend Sequence of Operation 27 Venda SC GUC ICG E 27 old OUE 28 SECTION 5 Maintenance escitas 29 Controller Board Layout ees see ee a ee ee EE ee EE ee 29 Chute Sensor Adjustment asirini ee AE ee ee ee ee ee ee 30 Trouble Leet ple EE dad 31 Refrigeration Flow Chart esse see ee EE RE ee RE ee ee ee ee Ee ee 40 SECTION 6 Optional Equipment 41 Kits for Vending Additional Packages 41 Hand Held Computer HHC 41 Sa EUG E 4
56. id 8888 s on the LED Defective LED Replace LED and or harness Defective control board Replace control board Out of Order on the LED Defective home sensor chain assembly or control board Make sure the lead rabbit is at the top of the vend motor home position Make sure the magnet on the lead rabbits face towards the rear of the cabinet Check voltage at the control board P5 position Check for 5VDC across pins 1 and 3 The two wires will be red and black If voltage is found check for the same voltage at the bottom of the door This will be a three way connector Replace whatever it is that you do not find voltage If the correct voltage is found replace the home sensor ELECTRONIC REFRIGERATION Refrigeration unit will not run The cabinet temperature reads 255F or 17F Defective temperature sensor 1 Check connection 2 Replace temperature sensor Vender will not display a temperature when DSP is set to 1 Page 38 Defective temperature sensor Defective control board Unplug the existing sensor and plug the new sensor up and ground it to the board Hold down the door switch and see if the LED displays a temperature If it does not display a temperature replace the board G III Vender SECTION 5 MAINTENANCE ERROR PROBABLE CAUSE CORRECTIVE ACTION Refrigeration unit will not run Defective unit Plug the unit directly to the wall outlet to see
57. ide of the vender s main door and has the following information Vender model number Vender serial number Amps required by vender Unit charge of RI34A Refrigeration design pressures lt lt pressures dile ED MODEL RVCC 804 9 l VENAS Cameo v aso us AD SERIAL NUMBER AMPS R134a 199936AA00006 12 5 250z DESIGN PRESSURES 300 HS 156LS 115V 60HZ 1PH LISTED REFRIGERATED VENDING MACHINE 66E9 SUITABLE FOR OUTDOOR USE Figure 1 p G III Vender The vender s model number contains two important pieces of information The machine type such as RVCC Royal Vendors Coca Cola It also contains the vender model number such as 804 9 capacity of 804 twelve ounce cans 9 selections How to read a Serial Number The first 4 numbers represent the year the vender was produced e The 5th and 6th numbers represent the week within the year the vender was produced The Ist letter represents the style of vender he 2nd letter represents the location the vender was built The last five numbers represent the model built with in that week REFRIGERATION SERIAL PLATE The refrigeration serial plate is located in the bottom of the vender s cabinet in front of the condenser coil and is mounted to the refrigeration unit kick plate It looks similar to the serial plate shown in figure 1 2 with the exception that the model number specified is the refrigeration unit model as shown below There is currently one mode
58. is a CC or bC error five seconds and replug 1 Check control board MDB harness Crxy Card reader error No test available Hefer to card reader manual for see card reader manual for corrective action description of error codes OLn OC On line module Proper communications On Line Module communication No communication for 5 sec OnC On line network communication Network is not responding OLM can not call out Proper cummunications Ol On line module internal problem causing improper functions check sum etc rUnd rUC Remote vend Mech Proper communications Remote Vend No communication for 5 sec o d SdC Display device communication Proper communications Selection No communication for 5 sec Display Device odXX Error code number XX device specific rFrG SEnS Unplugged or defective Check the temperature sensor If the sensor is unplugged replug it temperature sensor error connection of the control board to make sure it is plugged in Check if it is wired properly and the pins are making contact If it is miswired replace the temperature sensor If the connections are bad attempt to repair them or replace the temperature sensor if it is unrepairable Page 32 Error Code must be manually cleared See Eror section of this manual for detailed instructions G III Vender SECTION 5 MAINTENANCE ERROR DETAILED ERROR CODE TESTP
59. isplay will show the current daylight saving time code Using the UP and DOWN buttons will rotate through the available options Pressing ENTER any time will save the selected options and return the user to dSt Pressing ABORT button while in NA OFF AUS or EU will return you to the dSt without saving any changes G III Vender NA North American Rules OFF No daylight savings time changes made AUS Australian Rules EU European Rules Pressing the ABORT button at the dSt display the controller will return to the tinE prompt Press the UP button to proceed to the next prompt Lit mag LIGHTING CONTROL MODE Optional Relay Kit Required If ENTER is pressed at the Lit prompt the controller will enter the lighting control mode and the first display will be Enb enable Using UP or DOWN will allow you to cycle through all available lighting control mode options Enb Strt Stop Enable Enb If ENTER is pressed at the Enb prompt the controller will enter the lighting control enable mode If set to 1 the lighting control will be enabled and the lighting panels of the vender will be turned off during the following pro grammed time blocks if the lamp relay kit is installed If set to 0 the lighting control will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during
60. k to the original setting without saving any changes When finished making changes press ABORT to return to the SEL prompt Press the UP button to proceed to the next prompt LESS Page 20 Discount Amount LESS If ENTER is pressed at the LESS prompt the control ler will enter the discount amount setting and the first display will show the current four digit discount amount 00 99 95 For example if the amount was set to 10 every price set in the price mode will be reduced by 10 cents Using UP or DOWN will allow you to increase or decrease the number in increments of the least coin tube amount Press ENTER to save the setting and return you to the LESS prompt Press ABORT to return to the LESS prompt without saving any changes Pressing ABORT at LESS prompt will bring you out to diSC prompt Press the UP button to proceed to the next prompt OVEr MANUAL SWITCH DLE OVER RIDE If the vender is equipped with a key switch it can be used to over ride numerous operations of the vender timer control The key switch can control one or several features When the switch 1s activated the feature 1s over ridden Press ENTER at the OUEr prompt the controller will enter the key switch over ride setting and the first display will show FrE Using UP and DOWN will allow the operator to toggle between the following modes FrE bLC dSC Lit an
61. l display daY day of the week Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your setting Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Press the ABORT button to return to the StoP prompt Press the UP button to proceed to the next prompt dEG Note
62. l in use Model 8000 Compressor Size Super 1 3 Horsepower Page 5 SECTION 2 SET UP AND INSTALLATION Four Button Programming All programming of the vender options is done in the Service Mode To enter the Service Mode open the vender door and press and release the Service Mode Button which is located on the controller board see Figure 2 7 The first four selection switches are used to navigate through the service routines as follows Button Escape Cancel Increase Next Decrease Previous OK Accept Save The controller will automatically return to the Closed Door Mode if 1 No response from the selection switches is received within approximately five minutes 2 The Service Mode Button is pressed a second time 3 The rtn function is activated If the door is closed the controller will return to the Sales Mode If credit exists the credit amount will be displayed after returning to the Sales Mode Dex Phone Jak ys 9 EEE EIA NOS ke le KR Se Temperature 1 MET KEY Mode Switchf ey 9 o BLACK amp HHC siele Interface _ key 98d 4d PURPLE Home Sensor Door Switch lt Lzevps9 86 A Display GREEN YELLOW gt Y Outputs YA TIOHLNOO Selection Switches Vend Motor Encoder od AG z m S EE ANO lt A wo N zx MOVv Ig Q3 Sd Sold Out Indicators MDB Power Figure 2 7 SET UP AND INSTALLATION SECTION 2 EXTERNAL M
63. lacement or to return the vender to the factory setting Page 30 G III Vender SECTION 5 MAINTENANCE Trouble Shooting The G III vender is equipped with a self diagnostic feature to aid in the repair and maintenance of the vender When servicing the vender pay close attention to the digital display When the vender door is opened the electronics will begin displaying any error codes that are stored in memory If there are no errors the display will read nonE See Four Button Programming section of this manual To enter the Service Mode press and release the Service Mode Button located on the controller The display will read Eror If ENTER is pressed at the Eror prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show nonE If an error has been detected since the last error reset the display will show the first error summary code that has occurred If ENTER is pressed the controller will display the detailed error for the summary code The UP and DOWN buttons will cycle through any remaining error detail codes If ABORT is pressed while displaying any detailed code the controller will return to the summary code If ABORT is pressed while displaying any summary code the controller will return to the code level NOTE When troubleshooting errors with peripherals the appropriate peripheral service manual s should also be
64. ll display CC Indicating a changer communications error tS Indicating a tube sensor error IC Indicating an inlet chute blocked error no coins sensed in the acceptor for over 96 hours UXX Indicating a tube jam error where XX indicates the tube number CrCH Indicating a changer ROM checksum error EE Indicates excessive escrow ul Indicating a coin jam LA Indicating a low acceptance rate The CC error is cleared when proper communication is established The CSF error is cleared upon power up or via the HHC or service mode The IC error is cleared when a coin is accepted All other CHAr errors are reset via the HHC or Service Mode or when the condition causing the error no longer exists Bill Acceptor Error bUAL After the bUAL prompt the controller will display bC Indicating a bill communication error bFuL Indicating a full bill stacker biLL Indicating a defective motor bj Indicating a bill jam error brCH Indicating a bill acceptor ROM checksum error bOPn Indicating an open cash box bS ndicating a sensor error The bC error 1s cleared when proper communication 1s established The bSF error is cleared upon power up via the HHC or the service mode The remaining errors are cleared whenever the validator reports no errors and is enabled the validator is enabled when it accepts money G III Vender
65. ly Replace unit Page 39 d is unit did unit isthe Kins US funning yes open door amp quit running yes evaporator yes evap fari Yes check to ensure that change dsp setting e M with door record errors upon opening fan motor bids inta the evap coils are to 1 to show evap S START closed door running not frozen if so thaw air temp on display no no E go to no did unit replace check voltage to j HERE open door amp unplug 1 of the 2 white quit P9 refrigeration final phase the evap EE o record errors relay wires st1 amp 2 running relay d t 95 inp sh from the refrig relay go to BE Setp 35 f SED SOM plug unit into yes A NES final phase is the m replace go to accurate wall outlet E short YES refrigeration evap motor main wiring final phase no receiving 110 harness in one of these found relay i amp thi check temp sensor did unit two white wires yes go to program gei er e harness for cuts start and no place uni no replace final phase correct settings Wen continue to is refrig yes evaporator l Nun plug all harn back unplug um NH GEET yes replace is Harness ges go to d d go to defective temp eut smashed use controller nat phase EED El no plug all harn back unplug Teu ES final phase sensor or disconnect cnp relay test connection at main cont E yes board for the reg board 4 Se s repair harness l inal phase did unit or replace do you Check for replace temp sensor start and
66. me Setting Stop If ENTER is pressed at the StoP prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the day is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN 1s used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Press the ABORT button to return to the StoP prompt
67. n onthe shaft order a new Checkthe idler pulley sprocket vend motor assembly and the vend motor sprocket to see if aligned Chut CS Chute sensor error Check to see that the sensor is Agjust the sensor to factory specs Chute Sensor Error Chute sensor is active for more than 5 mins adjusted properly Make sure that the sensor adjustment LED is normally not lit but blinks as product impacts the delivery chute See Taking Care of the Vender in Section 5 for detailed instructions COLJ Column Jam Error CJXX Column jam error where XX indicates the the column number of the jam Check column for problem Check for contamination on release lever pivot and pivot end Enter test and vend one time from column Correct problem Clean contamination If two or more products are received increase chute sensor sensitivity or replace chute sensor To increase sensitivity turn screw clockwise See Chut section Ctrl dS Door switch error Check the vender s door to see Replace the door switch if defective it its sticking or miswired If Repair or replace the door switch nothing is found at the door harness to the control board switch check two wires from door switch to control board to see if they re pinched or shorted ACLo Average rectified voltage Check for low voltage at the wall If low voltage can t be found on the Page 34 was under 22VDC for at least 30 consecuti
68. n to the StS prompt without changing the settings NOTES I If ENTER is pressed at CLr the StS settings will reset to none 2 There is a decal located on the inner door that shows the relationship between columns and selections 3 If the clear program is used without assigning any columns the LED with read Sold out Page 11 SECTION 2 SET UP AND INSTALLATION Custom Space to Sales Programming CStS If ENTER is pressed at the CStS prompt the custom space to sales programming mode is entered The display will show SL XX and alternate this message with either nonE if no columns are assigned to the selection or a sequence of numbers XX that represent the columns currently assigned to the selection Pressing UP or DOWN will cycle through the remaining selections plus the SAUE save option Pressing ABORT at this point will move the user to the SAUE option where pressing ENTER will save the changes and pressing ABORT will return to the CStS prompt without saving any of the changes If ENTER is pressed at a SLXX prompt the display will show Cnn where nn is the column number Pressing UP or DOWN will cycle through all 12 columns If ENTER is pressed at any column indicator the display will change to Cnn Y where Y will be 1 if column nn is currently assigned to the selection or 0 if it is not UP a
69. nd Column Vend Test SL Selection Switch Test SO Sold Out Test per column dSP Display Test TELY Relay Test CnP FAn Lit Htr Column Vend Test UEnd If ENTER is pressed at the UEnd prompt the control ler will enter the column vend test mode The display will show CO 1 which represents column 1 Pressing UP and DOWN cycle through the available columns If ENTER is pressed the controller will attempt to vend a product from the displayed column Vends made while in this routine will affect only the test vend counters If ABORT is pressed at anytime during this operation the controller will return to the UEnd prompt Press the UP button to proceed to the next prompt SL Page 10 Selection Switch Test SL If ENTER is pressed at the SL prompt the controller will enter the selection switch test mode The display will show SL 4 which indicates that the fourth selection switch was pressed last When any selection switch is pressed it will be represented by the right two digits The last selection switch pressed will remain on the display until the service mode timer expires or the ABORT button is pressed and held for two seconds this will return the controller to the SL prompt Press the UP button to proceed to the next prompt SO Sold Out Test SO If ENTER is pressed at the SO prompt the controller will enter the sold out t
70. nd DOWN can be used to change the assignment status of the column Pressing ABORT at this time will return the user to the Cnn display without changing the status of the column while pressing ENTER saves the displayed status of the column Pressing ABORT at any column indicator Cnn returns the user to the SLXX display Pressing ABORT at this point will move the user to the SAUE option While at the SAUE prompt pressing ENTER saves the custom space to sales settings and returns to the code level StoS while pressing ABORT returns to the CStS prompt without saving the settings Press the UP button to proceed to the next prompt rStS NOTE Assigning a column to a selection does not clear previous assignment of that column Care must be taken to ensure that a column is not mistakenly double assigned or left unassigned SPACE TO SALES SETTINGS 12 COLUMNS Opt1 Opt2 Opt3 Opt4 Opt5 Opt6 Opt7 Opt8 Opt9 Sel 1 1 6 7 1 2 7 8 1 2 7 8 1 2 7 8 1 2 7 8 1 2 7 8 1 2 3 1 2 3 1 2 3 Sel 2 167 1 2 7 8 1 2 7 8 1 2 7 8 3 9 1 2 7 8 45 4 5 4 5 Sel 3 2 8 1 2 7 8 1 2 7 8 1 2 7 8 4 3 9 6 6 6 Sel 4 2 8 1 2 7 8 1 2 7 8 1 2 7 8 5 4 10 7 7 8 7 8 9 Sel 5 3 3 3 9 3 9 6 5 8 9 10 Sel 6 3 4 3 9 3 9 10 6 9 10 11 Sel 7 4 5 4 4 10 11 11 10 11 12 Sel 8 5 6 5 4 10 12 12 11 12 Sel 9 9 9 6 5 1 2 7 8 1 2 7 8 12 Sel10
71. no Check voltage at get 24 28 8110 V at fefrigeration replace p continue to two white relay DC volts 4 relay is refrig yes gie run wires st1 amp 2 i PONCE GET unit off qunm go to go td yes ne go to final phase final phase check voltage i between pins 1 amp 3 90 is na phase EE final phase replace SE ELECTRONIC 9 Is the setp 35 f board to relay board check go to Gen hamess w ses REFRIGERATION do YOU ves R gulator and Ee yes MG SS Board connections SEN change dsp setting Vd Harness between S T RO U B L E S H O OTI N G to 1 to show evap ne reg board ar empon a Se ig sme on FLOW CHART between pins 1 amp 3 final phase PAN from main board to regulator board o snor ae erok emp sensor accurate Start yes M T E mE FINAL PHASE is Harness repairhamess get 2429 TTT regulator heck setp 35 f yes DC ts board cnec setp cut smashed or replace VOUS f settings and make sure or disconn ct temp sensor no 90 to that dsp is set to 1 change no anie final phase to track the ref units i did the yes problem change T temperature progress HE unit quit solved main control replace defective go to main contro board running Board temperature sensor final phas board go to close vendors door Go final phase and wait approx Start erat i the repair harness 5 minutes to see if final phase inal phase t mp shown no or replace normal errors are cnp and cold ref unit comes on E accurate
72. nt Year Example 99 nth Current Month dAtE Current Day of the Month Hour Current Time hours minutes dSt Daylight Savings Time Selection NA OFF AUS EU NOTE Enable must be set to 1 at all times to assure proper vender operations Enable Setting Enb This setting controls the time and date support by keeping a continuous updated clock connection 1 or you can turn the clock off 0 so the clock is not updated Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting and return to the Enb prompt Press the UP button to procede to the next prompt YEAr If X 1 Will keep the clock current when enabled If X 0 Will not keep the clock current if disabled G III Vender SECTION 2 SET UP AND INSTALLATION Set Year YEAr If ENTER is pressed at the yEAr prompt the last two digits of the year are displayed and will be flashing Pressing UP or DOWN will increase or decrease the year setting Pressing ENTER will save the displayed year setting and return the user to yEAr while pressing ABORT will return to yEAr without saving Press the UP button to proceed to the next prompt nth Set Month nth After ENTER is pressed at the nth prompt you will be able to select the current month 01 12 Pressing UP or DOWN will increase or decrease the month setting Pressing ENTER will save the dis
73. o 1 for the following timer functions to operate Note The timers or the override switch will not function if C2 is set to 0 M I BLOCK SELECTION 1 BLEE BLOCK SELECTION 2 If ENTER is pressed at the bLC1 or bLC2 prompt the controller will enter the block selection control and the first display will be Enb enable Using UP or DOWN will allow you to cycle through available sub menus If ABORT is pressed anytime during this operation the controller will return to the bLC1 bLC2 without saving your selection Enable Blocking Enb If ENTER is pressed at the EnbX prompt the control ler will enter the blocking enable mode If set to 1 the blocking control will be enabled and the active selections will not be able to vend during the following programmed time blocks If set to 0 the blocking control will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to EnbX without saving your selection Press the UP button to proceed to the next prompt Strt prompt If X 1 The blocking control is enabled If X 0 The blocking control is disabled Start Time Setting Strt If ENTER is pressed at the Strt prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show
74. o display or change the current password Page 9 SECTION 2 SET UP AND INSTALLATION Internal Service Menu COIN PAYOUT MODE If ENTER is pressed at the CPO prompt the controller will enter the coin payout mode and display the lowest coin value that can be paid out Using UP or DOWN will allow the operator to cycle through the coin values that are routed to the coin tubes If ENTER is pressed a payout of the displayed value will be made Coins will continue to payout as long as ENTER is held down If ABORT is pressed at any time the controller will return to the CPO prompt Press the UP button to proceed to the next prompt tuFL TUBE FILL MODE If ENTER is pressed at the tuFL prompt the controller will enter the coin tube fill mode In this mode the operator is allowed to deposit any coin into the coin changer s acceptor where that coin tube is not full The tube inventory level will be displayed after each coin is accepted If ABORT is pressed at any time during this operation the controller will return to the tuFL prompt Press the UP button to proceed to the next prompt tESt NOTE This is the only method of loading the tubes that ensures exact cash accountability EESE TEST VEND MODE If ENTER is pressed at the tESt prompt the controller will enter the test vend mode Using UP or DOWN will allow the operator to toggle between the following modes VE
75. o this routine the display will show the current day of the week setting i e FriX where X will be 1 if the state is active or O if the state is not active Using the UP or DOWN buttons will rotate through non tUE UEd tHu Er SAt Sun or ALL Activation of the ABORT button will return the VMC to the day prompt without making any changes If the ENTER button is activated at the Hour prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the current four digit hour and minute setting in 24 hour format 0000 midnight to 2359 The hour setting will be blinking to indicate that it can be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will cause the minute setting to begin blinking indicating that it can now be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will save the hour and minute setting and return to the Hour prompt Activation of the ABORT button will return the VMC to the Hour prompt without saving any changes SEL If the ENTER button is activated at the SEL prompt the VMC will enter the selection setting routine Upon entry into this routine the display will show the current setting for selection one as 01 X where X is 1 1f the state is active or O if the state is not active Using
76. om the control board exceptthe transformer and coin mech connections Test acceptance If it accepts replug each connection one at a time and test acceptance after each Acceptor is dirty or other problem may exist nottuned Clean acceptor or contact your local coin mech dealer Short in control board If above procedures do not work replace controller No acceptance or Rejects a percentage of good coins Coin return lever pressing down on acceptor zs coin plunger Make sure changer is mounted correctly andthe coin return lever is in the proper position Acceptor is dirty or foreign matter is in the path Clean acceptor or contact dealer Coin changer is improperly tuned if tunable Contact manufacturer for tuning Defective controller board Replace test controller Always accepts coins but gives erratic no credit IF NO CREDIT Defective harness between coin mech and control board will have CC error Check harness for cut wires or wrong bad connections Test each wire for continuity or test to ground If found to be defective replace IF ERRATIC OR NO CREDIT Acceptor or coin mech Replace coin mech and test If OK then check the following IF NO CREDIT Defective controller Replace test controller Changer will not payout coins Defective harness between coin mech and control board Test venders manual coin payout If vender won t pay out u
77. on to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time and return to the StoP prompt Pressing ABORT at StoP prompt will bring you out to Lit prompt Press the UP button to proceed to the next prompt rFrG Page 16 REFRIGERATION CONTROL MODE If ENTER is pressed at the rFrG prompt the controller will enter the refrigeration control mode by displaying Enb indicating the energy conservation mode Using UP or DOWN will allow the operator to toggle between the following modes Enb Enable energy conservation Sut Start time setting Stop Stop time setting deG Degree Fahrenheit or Celsius SEP Set point maintaining cabinet temperature setting Stor Storage maximum cabinet temperature setting dSP P O S temperature display If ABORT is pressed at this point the controller will return to the rFrG prompt without saving the changes Note The refrigeration unit can not be disabled from the controller when using manual thermostat cold
78. oor switch Upon opening the door the LED should not read Ice Cold If it does then replace door switch Defective control board Replace the control board Adapter harness wired incorrectly Check to make sure the harness is wired 1 through 6 Correct the wires if wired wrong Defective relay Contacts are welded together Unplug one of the wires with the pink connectors from the relay Also unplug the 110VAC side of the relay If the unit cuts off then replace the relay Defective main power cord If the unit continues to run after unplugging everything from the relay replace the junction block Evaporator freeze up Check the steps above if the unit runs when the door is open See above Evaporator fan not running Check wiring to evaporator fan Check for 110VAC If no voltage is found replace the junction block If the correct voltage is found replace the evaporator fan motor Air leaks around the inner door or port body Check for condensation around the inner door for air leaks Ensure the door is tightened down far enough Make sure the port door is not held open Mullen area not properly sealed area where the harnesses enter the cabinet Apply permagum Drain tube clogged Check to make sure water can freely flow through the drain tube SETP set too low Increase the SETP to 40 F G III Vender Refrigeration unit not charged proper
79. orage setting is the maximum temperature you want the cabinet to reach when the timer mode is in use If ENTER is pressed at the Stor prompt the controller will display the current storage setting tt tX where tt t will be in degrees and X will represent either F Fahrenheit or C Celsius Pressing UP or DOWN will increase or decrease by 1 F or 0 5 C Pressing ENTER will save the setting and return the user to the Stor prompt while pressing ABORT will return to the Stor prompt without saving any changes Press the UP button to proceed to the next prompt dSP POS Temperature Display dSP If ENTER is pressed at the dSP prompt the controller will display dSPX if X is 0 the controller is not displaying the cabinet temperature in the POS message or 1 if the controller is currently displaying the cabinet temperature after teh POS message Pressing UP or DOWN will toggle the X digit between 0 and 1 Pressing ENTER will save teh currently displayed setting and return the user to the dSP prompt while pressing ABORT will return to the dSP prompt without saving the changes Pressing ABORT at the dSP prompt will bring you out to rFrG prompt Press the UP button to proceed to next prompt bLC1 if Con 2 is set to 1 Page 17 SECTION 2 SET UP AND INSTALLATION Configuration 2 must be enabled set t
80. our selection Press the UP button to proceed to the next prompt Strt If X 1 The discounting price is enabled If X20 The discounting price is disabled Start Time Setting Strt If ENTER is pressed at the Strt prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your setting Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes a
81. played month and return the user to the month level Pressing ABORT while the month digits are flashing returns to the month level without saving the month Press the UP button to proceed to the next prompt dAtE Set Date dAtE If ENTER is pressed at the dAtE prompt two digits will appear and represent the day of the month 01 31 Pressing UP or DOWN will increase or decrease the number Pressing ENTER will save the displayed number and return the user to the date level Pressing ABORT while the numbers are flashing returns to the date level without saving the number Press the UP button to proceed to the next prompt Hour Set Hour Hour If ENTER is pressed at the Hour prompt the current time is displayed in a 24 hour format The left two digits of the display show the current hour the right two digits show the current minutes While the hour setting is flashing pressing UP or DOWN will increase or decrease the hour setting If ENTER is pressed the minute setting will flash UP or DOWN will set the minutes Pressing ENTER at this point will save the displayed hour and minutes setting and return the user to hour Pressing ABORT while the hour or minutes digits are flashing returns to Hour without saving the hour or minutes Press the UP button will procede to the next prompt dSt Daylight Savings Time dSt After the ENTER button is pressed at the dSt prompt the d
82. plug machine wait at least If there is a rC or bC error five seconds and replug 3 Check control board MDB harness tS Tube sensor error Check changer tubes for Clear tube blockage If found If no blockage blockage found replace changer IC Inlet chute blocked error Check inlet chute for blockage Clear inlet chute blockage If no no coins sensed in the blockage found replace changer acceptor for over 96 hours Drop coins in Sales Mode or If acceptance rate is acceptable Tube Fill Mode to test system is probably OK If acceptance acceptance rate is low or changer will not Manually clear the error accept coins replace changer tUXX Tube jam error Check changer tubes and Clear blockage if found If no payoutforblockage blockage found replace changer CrCH ChangerROM Checksum Unplug machine wait at least If error does not clear replace error five seconds replug machine changer Manually clear the error CSF Changers scale factor is not Ensure that changer bill If models are compatible replace valid forthe machine acceptor and card reader are changer configuration all models for same country Unplug machine wait at least five seconds replug machine Crdr CrC Card reader communication If changer or bill acceptor is If there is no CC or bC error Card Reader error being used check for CC or 1 Check card reader harness Error bC errors 2 Replace cardreader Unplug machine waitatleast If there
83. prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the current four digit hour and minute setting in 24 hour format 0000 midnight to 2359 The hour setting will be blinking to indicate that it can be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will cause the minute setting to begin blinking indicating that it can now be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will save the hour and minute setting and return to the Hour prompt Activation of the ABORT button will return the VMC to the Hour prompt without saving any changes Stop Time Setting Stop If the ENTER button is activated at the StoP prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the first summary level code dAY Using the UP or DOWN buttons will cycle through the available summary level codes as listed below Activation of the ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the Page 22 VMC to the StoP prompt Activation of the ABORT button at the StoP prompt will return the VMC to the dISC prompt If the ENTER button is activated at the dA y prompt the VMC will enter the day of week setting routine Upon entry int
84. prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Pressing ABORT while editing a selection will bring you back to Hour without saving any changes Pressing the ABORT button from the Hour prompt the controller will return to the StoP prompt Press the UP button to proceed to the next prompt SEL Selection Setting SEL If ENTER is pressed at the SEL prompt the controller will enter the selection setting and the first display will show the current setting for selection one O1 X If X is 1 the selection is active or 0 the selection is not active Using UP or DOWN will allow you to rotate through the valid selections or select ALL If ABORT is pressed anytime during this operation the controller will return to the SEL without saving your selection X 1 The selection is active X 0 The selection is not active To edit a selection press ENTER when the desired selection is displayed the value must blink before any changes can be made Pressing UP or DOWN will change the current setting and pressing ENTER will save the settings Pressing ABORT while editing a selection will bring you bac
85. r Door Assy 72 211604 1 79 210606 1 2 Narrow 289610 1 79 Marketing 290605 1 2 Marketing 291605 1 2 Narrow Marketing 293605 1 2 Gasket Inner Door 72 815032 1 79 5 815033 1 3 Port Door Frame 815191 1 4 Port Door 815192 1 5 Port Door Rod 811028 1 6 Lock Nut 6 32 905006 1 3 6 Port Door Assy 810053 1 7 Burst Open Latch 812002 1 8 Bushing 1 38 916003 2 9 Clamp Cable 1 916004 1 10 Rivet 3 16 Diameter 908002 2 11 Bushing Inner Door 815026 2 12 Hinge Inner Door Top 010520 1 13 Nut 8 32 905001 2 14 Screw Self drilling 8 18x1 2 902001 50 15 Hinge Bottom Door 010550 1 16 Bolt 1 4 20x1 901003 2 17 Interconnect Decal GI 931356 1 18 Vender Controller Space To Sales Decal GI 931225 1 E V S 931352 1 G III Vender SECTION 7 EXPLODED VIEWS KO Control Board and Wiring y val NAN oa qat YS TIONLNOD READY TO VEND INDICATORS Item No Description Part Number Qty 1 External Dex Harness Opt 842095 1 2 Internal Dex Harness Opt 842148 1 3 L E D Harness 842171 1 4 Chute Sensor Harness 836004 1 5 Selection Switch Harness 13 Select Harness 842216 1 9 Select Harness 842044 1 Gas Island Harness 842204 1 6 Stand Off 916066 5 7 Serial Changer Extension Harness 842244 1 8 Fuseto Board Harness 842146 1 9 Fusebox Assembly 842219 1 10 Fuse 3 amp 942111 2 11 Transformer Assy 842147 1 12 Main Wiring Harness 842151 1 Gas Island Harn
86. re set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt Pressing ABORT from the Hour prompt will return the controller to Strt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time Page 19 SECTION 2 SET UP AND INSTALLATION Stop Time Setting StoP If ENTER is pressed at the StoP prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash
87. rigeration unit after an aproximate 5 to 8 minute delay after door switch is pressed Note The door switch is mounted to the lower right side of the vender cabinet on models built prior to P O 1521 Delivery Chute Sensor The delivery chute sensor mounted on the bottom of the delivery chute signals the controller when a product is delivered Selection Switches The selection switches signals the vender controller when a selection is made see Figure 3 3 These switches are also used to program all vender functions see Four Button Programming section of this manual Low Voltage Transformer The step down transformer has a secondary winding which produces 24 volt AC output The transformer works in conjunction with an external fuse which protects the vender in the event of a short in the secondary circuit Seefigure 3 3 A power supply located on the vender controller changes the 24 volt transformer output to direct current G III Vender Selection Figure 3 5 Control Board Fuse Transformer Computer Socket Door Switch Page 23 SECTION 3 VENDER COMPONENT EXPLANATION Vend Rack Assembly The vend rack assembly located in the cooling compart ment of the vender is composed of twelve product columns six located in the front columns one through six and six in the rear columns seven through twelve Both front and rear columns are double depth columns that can be adjusted to single depth
88. rol will be disabled X 1 Lighting control will be actived X 0 Lighting control will be not actived Press ENTER to edit the setting 1 or O must blink before any changes can be made Pressing UP or DOWN will change the current setting Pressing ABORT while editing a setting will bring you back to the original setting without saving any changes Pressing ABORT at the Lit prompt will bring you out to bLCI or bLC2 prompt Press the UP button to proceed to the next prompt diSC dE DISCOUNT SETTING If ENTER is pressed at the diSC prompt the controller will enter the discounting control setting and the first display will be Enb enable Using UP or DOWN will allow you to cycle through available sub menus If ABORT is pressed anytime during this operation the G III Vender controller will return to the diSC without saving your selection Enable Discount Enb If ENTER is pressed at the EnbX prompt the controller will enter the discount enable mode If X is set to 1 the discount will be enabled and the active selections will be discounted during the following programmed time blocks Or if X set to 0 the discount setting will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to EnbX without saving y
89. s as listed below Activation of the ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the VMC to the rUnd prompt Activation of the ABORT button at the rUnd prompt has no action Start Time Setting Strt If the ENTER button is activated at the Strt prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the first summary level code dAY Using the UP or DOWN buttons will cycle through the available summary level codes as listed below Activation of the ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the VMC to the Strt prompt Activation of the ABORT button at the Strt prompt will return the VMC to the rUnd prompt If the ENTER button is activated at the dA y prompt the VMC will enter the day of week setting routine Upon entry into this routine the display will show the current day of the week setting i e FriX where X will be 1 if the state is active or O if the state is not active Using the UP or DOWN buttons will rotate through non tUE UEd tHu Er SAt Sun or ALL Activation of the ABORT button will return the VMC to the day prompt without making any changes If the ENTER button is activated at the Hour
90. s is changed using UP or DOWN Pressing ENTER saves the status of the current option and returns the user to the Cn prompt while pressing ABORT returns to the Cn prompt without saving From the Con prompt press UP to proceed to the next prompt CCOC Royal Vendors recommended E V S configuration settings Con 1 1 Multi price Con 2 1 Opt features on Con 3 0 Greeting displayed Con 4 0 Totals disabled Con 5 0 Mis reset Con 7 0 Five minute timer used Con 8 1 Force attempt enabled Con 9 0 Multi purchase disabled Con 10 0 Bill escrow Single Multi Price This configuration chooses between the single price and multi price settings by pressing UP or DOWN In the single price mode the price of selection 0 will be used for all selections In the multi price mode 1 each selection can be set to a different price If X 1 Multi pricing is used If X 0 Single pricing is used G III Vender SECTION 2 SET UP AND INSTALLATION Optional Features Enable This configuration enables optional features bLC1 bLC2 dISC OUEr and SdEP if set to 1 If set to 0 the optional features will be disabled and will not be displayed in the menus Notes The timers and the key switch functions will not work if set to 0 SdEP is the only optional feature that will work if set to O P O S Disable EB This option is used
91. senses a selection has been made and Only light will be on if a coin changer is present and immediately compares the amount of money vali sufficient coins are not in the tubes dated to the sale price of the selected product I Credit inserted by the customer coins bills debit card is registered by the controller A customer can only make a selection after sufficient credit has been inserted to satisfy the sales price setting NOTE At any time prior to reaching a vend price a customer may press the coin release lever on the outside of the vender cancelling credit and escrowing all inserted money If a bill or cashbox coin is inserted this escrow is disabled See C 8 Escrow Rule 1 for additional information G III Vender If the amount of money credited is the same or exceeds the sales price setting the controller directs the vend motor to move the chain clockwise rotation to position the lever actuator to the vend position of the selected column After the position is verified by the encoder the vend motor is directed to reverse direction counter clockwise rotation The chain drives the lever actuator rabbit to engage and activate the release lever Page 27 SECTION 4 VEND SEQUENCE OF OPERATION 5 The upper tooth on the release lever disengages the pivot end allowing the pivot assembly to rotate one increment At that time the lower tooth engages the pivot end preventing further rotation
92. sing the CPO mode or during sales check harness for cuts bad continuity or wrong connections If defective replace and test G III Vender Defective coin mech Heplace coin mech and test If it pays out the coin mech was defective Page 35 SECTION 5 MAINTENANCE ERROR PROBABLE CAUSE CORRECTIVE ACTION Defective controller If coin mech wont payout coins manually in the CPO mode or during the Sales Mode and the above two procedures have failed replace the control board and test payout both in the CPO mode and during a sale Changer payout buttons are disabled while Enter the Service Mode or access the door is closed or while in Open Door Coin Payout Mode CPO Sales Mode BILL ACCEPTANCE Bill Acceptor will not pull bill in No power to validator Unplug vender for 10 seconds and replug to see if bill acceptor cycles If not check acceptor harnessing or replace the bill acceptor Wrong acceptor harness or wires of the harness are in the wrong positions Make sure that the acceptor harnessing is correct for your style acceptor and that it s wired properly Acceptance disabled by coin mech If present or bad harnessing Make sure that the coin mech is plugged in accepts coins and that the coin tubes have enough coins to enable bill acceptance Coin mech is not operative Make sure that the changer harness ing is correctly connected and has continui
93. ssy Items 3 4 5 6 7 amp 20 T Handle Assy 812289 T Handle Assy Stainless 812291 3 T Handle Body n a 4 Spring n a 5 T Handle Stud n a 6 Retaining Ring n a 7 Pin T Handle Stud n a 8 T Stud Sealer Washer 915258 9 Button Coin Return Lever 803031 10 Retaining Ring 5 32 906005 11 Roller Pin Door Lifter 811002 12 Hinge Coin Return Lever 141506 13 Coin Return Lever 141504 14 Catch Basin Bill Validator Assy 095590 15 Catch Basin Drain Tube 925038 16 Decal 931439 17 W A POS Plate metal 231579 18 Security Shelf 141512 19 Fuse Bracket I E C 141522 20 T Handle Housing n a 21 T Handle Brace 141513 22 Lever Stop 141514 23 Coin Chute 815001 G III Vender Item No Description Part Number 24 Coin Chute Cover 815002 25 oplash Guard Coke 815169 26 Coin Ramp 141508 27 Spring Select Button 914004 28 Select Button Coke 815165 29 Switch Miniature 835001 30 Carrier Strip Assy 815167 31 Button Panel 815168 Gas Island 285507 32 Retaining Strap 141507 Gas Island 285504 33 Sems Screw 8 32x3 8 901011 34 Screw Self drilling 8x1 2 902001 w 1 2 Washer 35 Sew Screw 6 32x3 8 901004 36 Nuts Keps 8 32 905001 37 Nuts Keps 1 4 20 905002 38 Wire Tie Large 4 916007 39 Sold Out Spring 914003 Bottom Coin Chute Assy 010594 Non CDC Landscape Coin return Bushing Coin return 803030 Hex Jam Nut Coin return 905019 9 16 Internal Tooth Washer 904013 Coin return PC Board
94. ssy Marketing 290562 25 Bulkhead Bottom 290514 10 Select Switch 835001 26 Coin Chute Support 290542 11 Switch Carrier Strip Marketing 815273 27 T Bolt 901052 12 Coin Chute Assy Marketing 290564 Validator Guard Marketing 290101 13 T Handle Brace Marketing 290539 Painted Hole Block Cover 290108 14 Hole Block Cover Marketing 290555 LED Shroud Marketing 929031 15 POS Window Plate Marketing 290535 e Select Button Spring Marketing 914024 G III Vender Page 73 CREDIT AND REPLACEMENT POLICY Credits or replacements will be issued on warranty items if the proper procedures are followed 1 ROYAL VENDORS will pay shipping charges on all parts covered under this warranty when transportation has been made the most economical way Ex within the continental U S regular ground UPS An A R S Authorized Return Service sticker will be sent with all warranty parts This method of shipping is preferred for returning parts to Royal Credits will only be issued to warranty parts that have been ordered in advance Not for parts ordered as stock NO EXCEPTIONS When ordering warranty parts in advance please have the full vendor unit serial number A copy of the Packing Slip the correct serial number and complete Return Material Tag provided with part are required for sending back parts Please fill out the Return Material Tag completely keeping the white copy for your records and sending the yellow
95. temp sensor for this type of problem go to for voltage to be read you must first h es change s d final phase enable the compressor via the rely fnain ge did the yes WS EE Gow Bode Ze unit come unit stops when the SE oar i i lt final phas for this type of problem it is recommended on display registers the o that th cuto setting 28 f at the settings be setp 35 f Y x S NOILOAS LYVHO MO 13 NOLLvddoldddd SECTION 6 OPTIONAL EQUIPMENT G III Options Kits For Vending Additional Packages These kits were the latest available at the time of publica tion of this manual For the latest information on kits that will enable the G III to vend other packages please contact Royal Vendors Customer Service Department SURGE BOLT 20 OZ PACKAGE In general all G IIIs with serial numbers after 1415XX XXXX are capable of vending the Surge Bolt package as delivered from the factory If you are unsure as to the configuration of your vender or want to order the Surge Bolt package kit for earlier venders please contact Royal Vendors Customer Service Department POWERADE 20 OZ PLB In general all G IIIs with serial numbers after 1381 X X XXXX are capable of vending the Powerade 20 oz PLB package as delivered from the factory Some earlier serial number venders are also Powerade capable If you are unsure as to the configuration of your vender or want to order the Powerade kit for earlier venders please contact Royal
96. the UP or DOWN buttons will rotate through the valid selections or ALL Activation of the ABORT Button will return the VMC to the SEL prompt without making any changes rAtE If the ENTER button is activated at the rAtE prompt the VMC will enter the universal satellite device vend rate routine Upon entry into this routine the display will show the current vend rate 0 255 Using the UP or DOWN buttons will increase or decrease the number in single digit increments A rate of 0 will disable the universal satellite device vending All active selection vends from above menu regardless of selection should be counted in this vend rate Activation of the ENTER button will save the setting and return to the TALE RETURNTOSALES MODE If ENTER is pressed at the rtn prompt or if 30 seconds passes without a selection switch being pressed while at the rtn prompt the controller will return to the normal door open mode G III Vender SECTION 3 VENDER COMPONENT EXPLANATION Door Switch The vender door switch is mounted to the lower right side of the vender s door and is actuated by the door each time it is opened or closed see Figure 3 3 The following functions are performed each time the vender door is closed 1 Clears any column sold out 2 Scrolls Greeting 3 If door switch reset is enabled see Con the resettable MIS counters may be reset upon reading selection 1 4 Starts the ref
97. this operation the controller will return to the Lit without saving your settings Pressing UP will procede to the next prompt Strt If X 1 The lighting control is on enabled If X 0 The lighting control is off disabled Start Time Setting Strt If ENTER is pressed at the Strt prompt the controller will display da Y day of the week Enter into da Y by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Page 15 SECTION 2 SET UP AND INSTALLATION Press ENTER at the desired day to activate or not activate the timer for that day The value must be blinking to edit the setting Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTER to save your setting If the ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is use
98. tment for the trim pot screw on the controller 1 Turn screw clockwise until the light comes on 2 Turn screw Counterclockwise until the light goes out 3 Continue turning counterclockwise 2 full turns 4 Vend test on columns 7 amp 12 and watch the light on the board make sure the only time you see the light come on is when a product hits the can chute G III Vender SECTION 5 ERROR MAINTENANCE PROBABLE CAUSE CORRECTIVE ACTION Depth setting not set correctly in SdEP mode May be set to single depth Enter SdEP Mode and check setting to be correct Refer to SdEP section of this manual Mechanical error Check for correct operation of the pivot pivot end and release lever Verify that both adjustable product stops are set to the correct position for the package type Wrong product vending upon selection Misload by vender loader Ensure that all product within each column is the same Space to Sales not set properly Look for StS error Check or reset Space to Sales Miswired selection Check the wiring from the controller to the selection switches Bad encoder motor assembly UEno error should be displayed Watch vend cycle from under stack mechanism Know the columns you re vending from preferably one column assigned to one selection If the lever actuators rabbits do not come close to this column upon vending change the motor assembly
99. trip 915199 7 Sot P ong 15 Lock Nut Retainer 8 32 i 905004 1 33 Spacer Prod Stop 1 85 915250 12 16 Retainer Assy Rear 79 5 210707 6 Fes 72 211714 6 34 Spring Anti tilt 915186 12 17 Idler Bracket Assembly 210726 36 ee short 813006 ve 18 Chain Actuator Assembly 210730 1 36 Spacer Prod Stop 1 25 915182 12 Clip Hitch pin part no 906 023 in units 1435 and after 37 Spacer Front 1 915264 12 G III Vender SECTION 7 EXPLODED VIEWS 1504 and after except 1504 00001 00130 Vend Mechanism Assembly G III Vender Page 54 SECTION 7 EXPLODED VIEWS 1504 and after except 1504 00001 00130 Item No Description Part No Qty 1 Hetainer Front L 79 5 210745 6 72 211712 6 2 Hetainer Front R 79 5 210746 6 72 211713 6 3 Sheet Anti friction 915197 24 4 Retainer Spring Finger 815251 12 5 Vend Stack Assy 79 5 210738 1 72 211711 1 2 Narrow 289610 1 6 Case Support 811026 1 7 Screw 902004 2 8 Shaft Pivot Product Stop 803032 18 9 Rod Retainer 281709 1 Narrow 283704 1 10 Chain Actuator Assembly 210730 1 Narrow 283710 1 11 Idler Bracket Assembly 210757 1 12 Retainer Assy Rear 79 5 210707 6 72 211714 6 13 Rubber Strip 915199 7 14 Screw 8 32x3 8 901011 4 15 Stack Stiffener Wide 281704 1 Narrow 283702 1 G III Vender Page 55 SECTION 7 EXPLODED VIEWS Vend Motor Assembly 1 Without Home Sensor Item No Description P
100. ty Repair or replace if necessary Replace acceptor and test If acceptor accepts bill acceptor was defective Heplace bill acceptor Bill Acceptor takes a bill notestablishing a Defective acceptor harness credit not getting from acceptor to control board through the Make sure that the acceptor and harnessing is correct for your style credit the harness of acceptor and it is plugged in and wired properly Defective acceptor Heplace test acceptor Defective controller Heplace test controller Bill Acceptor takes a bill and credits but not erasing credit Defective wrong acceptor interface harness Defective bill acceptor Heferto bill acceptor service manual or billacceptor representative Replace acceptor and test acceptance and erasure of credit Defective controller Heplace test controllerfor erasure of credit Acceptor takes a bill and allows payback of coins without a selection Controllers configurations not set properly Access vender configuration mode and checkthe Forced Vend setting VENDING PROBLEMS Multiple vending not canceling credit Page 36 If multiple vending is from all selections delivery sensor is cut improperly grounded NOTE If the sensor is not present or is cut defective the G III will allow up to two products from each column assigned to be vended before the column is determined to be sold out Factory Adjus
101. uator HOME SENSOR The home sensor is mounted directly above the vend motor sprocket on the vend motor mounting bracket It senses the lever actuator using this information to signal the controller that the lever actuator has reached the home position DRIVE CHAIN AND LEVER ACTUATOR Attached to the drive chain are the two sets of lever actuators The vend motor accurately positions the lever actuator to strike the appropriate release lever IDLER BRACKET ASSEMBLY Provides proper tensioning for the chain assembly CHAIN STABILIZER Provides support for the upper run of the chain assembly PARTITION SPRING RELEASE LEVER BAFFLE CHAIN STABILIZER PRODUCT STOP SHORT ADJUSTABLE LEVER ACTUATOR RABBIT BRACKET IDLER DRIVE CHAIN PRODUCT STOP LONG ADJUSTABLE Page 25 The Electronic Refrigeration Cycle l The temperature sensor electronic thermometer informs the board of the cabinet temperature The boards function is to interpret the temperature and turn on off according to the program setting for refrigera tion The control board activates the relay turning on the compressor and condenser fan motors The control board also deactivates the relay turning off the compressor and condenser fan motors The compressor circulates refrigerant throughout the system by pulling low pressure refrigerant vapor from the evaporator coil compressing it and forcing it into the condenser coil T
102. using CDC 2 3503 2 Coin Chute Assy CDC 79 5 161590 16 Anti Theft Plate CDC 231504 72 162540 17 Coin Cup CDC after 1349 231505 3 T Handle Brace See Detail A 141513 prior to 1349 161505 4 Button Lever Assembly 161594 18 Coin Return Lever Assembly 161593 5 Coin Chute Bracket 79 5 161527 19 3 64 Diameter Cable 911032 72 162502 20 Cable Sleeve at each end 906015 6 Hopper Mounting Bracket 161515 21 Support Bracket Coin Chute 161537 8 Select Panel Plate 161512 22 Changer Vault W A 161523 9 Plastic Coin Box CDC 815347 23 Port W A CDC 231510 10 W A Port Brace 161541 e Changer Vault Door not shown 161534 11 Lock Oylinder Cover 161532 Change Label CDC not shown 931341 12 Coin Insert Assembly Coke 161930 e Label Open Bottle Slow not shown 931355 Electronic CDC 79 5 Decal Sec Plate CDC not shown 845467 Coin Insert Assembly Coke 162920 Coin BE EES 161526 Electronic CDC 72 13 Coin Hopper 815015 Coin box w a CC CDC 6 in part no 161570 14 Coin Box Coin Chute W A 231519 Coin box w a GIII CDC 8 in 231550 Page 48 G III Vender SECTION 7 EXPLODED VIEWS Narrow Port Assembly Item No Description Part Number Qty 1 Package Stop 010508 1 2 Port Trim 815019 1 B Sign 79 5 Can Graphics 1 Sign 72 Can Graphics 1 4 Port Spacer 815020 1 5 Port Body Assy Welded 210510 1 Marketing 290540 1 6 Anti theft Plate Non CDC 210505 1 CDC 23
103. ute 836004 1 12 Harness Fuseto Board 842146 1 Item No Description Part Number Qty 13 Home Sensor Assy 842052 1 14 Harness Door Switch 842047 1 1521 amp after 842228 1 1521 amp after Marketing 842229 1 15 Motor Assembly 210727 1 16 Relay Reg Board 836081 1 17 Harness Refrigeration 842235 1 Relay Door Side 18 Relay Refrigeration 042237 1 Harness Cabinet Side 19 Transformer Assy 842147 1 20 Harness Main Wiring 117v 842151 1 Gas Island 842207 1 21 Control Board 836109 1 22 Fusebox Assy 842219 1 23 Fuse 3 amp 942111 2 24 Stand Off 916066 5 G III Vender Page 45 SECTION 7 EXPLODED VIEWS Can Chute Assy 211090 without Chute Sensor Rear View of Vender Page 46 Cabinet Assembly 16 Universal Hinge EN Main Door Position Main Door Position y Cabinet Back Screen Mesh Wide 141001 Narrow 258004 Cabinet Back Screen Steel Wide 010215 Narrow 258005 G III Vender SECTION 7 EXPLODED VIEWS Item No Description Part Number Qty 1 Door Switch Priorto 1521 835003 1 2 Door Switch 1521 amp after 835019 1 3 Delivery Chute Liner 815261 1 4 Delivery Chute 210002 1 5 Clip Tension 916059 2 6 Rivets 1 8 908004 17 7 Left Vandal Panel 72 142001 1 79 141002 1 79 UHR 141022 1 72 UHR 142022 1 8 Bolt 1 4 20 x 1 901003 T 9 Screw 8 18 x 1 2 902004 11 10 Cabl
104. ve seconds outlet at the unit startup with all else on circuit running in an extreme condition wall outlet in an extreme condition check for shorts in the vender Error Code must be manually cleared See Eror section of this manual for detailed instructions G III Vender SECTION 5 MAINTENANCE ERROR DETAILED ERROR CODE TESTPROCEDURE CORRECTIVE ACTION AND DESCRIPTION rAn rM HAM error No test available If error shows ups frequently replace control board Set Up Info and contact Royal Corrupted Vendors SF Scale factor error working Check the connections of changer harness make sure changer is plugged up and Make corrections to harness or replace the changer if necessary IS Inlet sensor blocked Check changer harnessing for cut pinched or crimped wires Replace changer IB Inlet is blocked Check inlet for blockage if nothing is found Check changer harnessing for cut pinched or crimped wires Replace changer ERROR PROBABLE CAUSE CORRECTIVE ACTION COIN ACCEPTANCE PAYOUT RECORD ALL ERRORS ON PAPER Coin mechanism will not accept coins No power to control board Check to make sure the LED and the sign lighting are lit Check fuse and transformer Harness from coin mech to board is cut or disconnected Using a meter check each wire for continuity and to ground Short in coin mechanism Unplug all connections fr
105. w 258003 Page 61 SECTION 7 EXPLODED VIEWS p Tuff Guy Steel Door Vandal Resistant Venders built before PO 1519A Call your Royal representative for Lexan and or Steel Door Sign control panel 1 control panel 2 OOOOOOOOO eee mm EE EE ME m EE EE EE EE EE ME MEE EE ME mum EE mum mum mum mum mus um EE ME m Item No Description Part Number Item No Description Part Number p 9 Metal Bolt On Trim 1 Door Weld Assy 79 307510 Top and Bottom All Wide 171502 72 30851 0 2 Vandal Panel Cover 79 5 171101 dios E ONS ee id Top and Bottom Right 79 5 171505 T B Encl 171512 3 Right Vandal Panel 79 010519 EELER z 72 011501 i 10 Plastic Trim 4 Bolt On Control Panel 9 Sel 143510 Top and Bottom All Wide 171518 7 Sel 141530 S P O S Wind j gt Top Right 79 5 171516 9 ie E 67900 Top and Bottom Enclosure 171519 6 Lexan Panel flavor card 171522 79 5 7 Front Security Plate 9 Sel 183510 Bottom Right 79 5 171517 Front Security Plate 7 Sel 181510 POSL C 171523 Left Trim 79 5 171514 E OE SONG 11 1 4 20 Kep Nut 905002 Attaches to Item 12 12 1 2 20X 1 T Bolt 901037 13 Coin Cup W A 123550 NOTES 1 For other trim and door sizes contact your local Royal Vendors representative 2 Specify Color Page 62 G III Vender SECTION 7 EXPLODED VIEWS Tuff Guy Steel Door O E Center Door Ch
106. wchart CnPr Compressor is not cooling 1 Check the refrigeration unit 1 If the unit is running clear the error within 30 minutes of turning on before opening the vender s main and see if it reoccurs 2 If the display door to see if it s running does not function as normal check 2 Open the vender s main door the door switch circuit 3 4 Change and check the display to seethat any settings if necessary and check the door switch is working as temperature sensor operation 5 If the normal 3 Access the rFrG unit does not run refrigeration relay setup mode and check the SetP not clicking upon energizing with the settings 4 While relay test mode check the two white in the rFrG mode change dSP wires from the board to the to 1 to show the temperature refrigeration relay for voltage should on the display during the greeting be 24 VDC on one of the two wires and see if it s correct Check the other wire for continuity 5 While in the Test mode between the control board and access the rELy mode relay Note The compressor relay and turn the compressor on test mode must be on to check voltage SEL SSXX Selection switch has been Check the selection switch Try to correct the problem if one of the Selection closed for more than 25 number shown in the detailed three is found If you can t correct it seconds where XX indicates error code XX to see if 1 the then replace the component in
107. witches If a digit is set to a nonexisting selection switch number or 0 it will not be possible to enter the preview mode Page 14 LANGUAGE SELECTIONMODE The LAng mode gives you the opportunity to set vending messages in any of the following international languages English EnG French Fin German GEr Italian TA Portuguese Port Spanish ESP Slovenian SLO Pressing ENTER will display the last programmed setting Press UP or DOWN to cycle through the available languages When desired language is displayed press the ENTER button to save your choice If ABORT is pressed anytime during this operation the controller will return to the LANG prompt Press the UP button to proceed to the next prompt tinE TIME DATE Ed SETTINGMODE If ENTER is pressed at the tinE time prompt the controller will enter the time setting mode and the first display will be Enb enable Using UP or DOWN will allow you to cycle through all available time selection options Pressing ENTER will allow you to set the sub menu you have entered into example Enb If ABORT is pressed anytime during this operation the controller will return to the tinE prompt Press the UP button to proceed to the next prompt Lit TIMESELECTION OPTIONS current time settings Enb Enable must be set to 1 YEA Curre
108. yed as listed above The password is entered via the first four selection switches while the controller is displaying PASS The password must be entered within 10 seconds in the following order 4 2 3 1 The display will go blank after the first selection switch is pressed After completing the sequence press ENTER If the password is not recognized the display will remain blank but will reappear if no buttons are pressed Page 8 Code Level Explanation Eror ERRORDISPLAY MODE If ENTER is pressed at the Eror prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show nonE If an error has been detected since the last error reset the display will show the first error summary code that has occurred EXAMPLE CJXX would indicate a column jam error If ENTER is pressed the controller will display the detailed error for the summary code UP and DOWN will cycle through any remaining error detail codes If the ABORT is pressed while displaying any detailed code the controller will return to the summary code If the ABORT is pressed while displaying any summary code the controller will return to the code level If ENTER is pressed and held for two seconds during the display of a detailed error code that error will be cleared If other currently accessed detailed errors exist the next error will now be displayed If

Operation and Service Manual - Refurbished Vending Machines

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