BF2D parts.indb - J & J Amusements
Contents
1. Another multi use tool from FPX La LL Eco EE A DIVISION OF J amp J AMUSEMENTS INC This handy 4 horse power tool can inflate or deflate a super tube in seconds Its also a handy blow dryer when washing go karts cars boats etc The amount of air pushed through really dries out the nooks and crannies This is one of those tools you never knew you needed until you try it You ll find many uses Order one today 2 60 0124 Tool Inflator Deflator Super Tube 4 0hp 130cfm 199 00 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 22 Prices subject to change without notice Extention BF2D BF2 3D Pond cleaners ET gt gt chemicals and im FUN PARTS XPRESS GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC supplies _ Mig E 3 60 0019 Pool Clean amp Perfect 5Gal 64007 236 22 inf m ves E 3 60 0022 Pool Cleaner Automatic Dosage Dispenser 359 04 J IU F 2 80 0001 Test Kit Water Complete High K 2005 Test Kit for Pools 109 43 2 80 0002 Test Kit Water Phosphate Only 0 1000 ppb 52 73 3 60 0017 Pool Phosfree 3L 101 50 oz 31 37 3 60 0015 Pool Perfect Cleaner Concentrate 3L 101 50 oz 38 10 04402 ZW6 010ZA Case Kit NH246 40210 ZW6 000 Bush Vertical Shaft os maus eot27 2ve 000 82720600 Bot nees 37 OO 620400 05062400 Washer Pen nw 12 00817110 94301 08100 92. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice Safety First Proper service and repair procedures are vital to safe reliable operation of Go Karts and Bumper Boats as well as personal safety of those performing repairs Refer to your Service Manual for servicing and repair information Always use safe and effective methods The Service Manual contains many NOTES CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could be damaging to your equipment or compromise its safety It is important to note that repair procedures techniques tools and parts for servicing Go Karts and Bumper Boats as well as the skill and experience of the individual performing work vary widely It is not possible to anticipate all conceivable ways or conditions under which Go Karts and Bumper Boats may be serviced or to provide cautions to all possible hazards that may result Standard precautions should be used when handling toxic or flammable fluids and safety goggles or other protection should be used during cutting grinding chiseling prying or any other process that can cause material removal or projectiles J amp J recommends use of safety goggles or approved glasses during all serv
3. 6mm 18 5989025 93404 05016 08 93404 05016 08 Bolt Washer 5 X 16 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 27 INTERNATIONAL PHONE ORDERING 1 503 304 8899 01 02 03 04 05 07 10 11 12 13 14 15 16 17 18 Pennants 2 UY vvveve Enhance your park with a Patriotic U S Flag Strings Multi Colored Pennant String Racetrack Pennant String racing image These flags different styles to suit your Flag Checkered 24 x 24 w 36 Dowel needs Flag Checkered 4 x 4 w 10 Dowel A Nylon printed checkered Flag Checkered 12 x 18 w 30 Dowel lag finished with canvas e grommets RR come mounted on their own Flag Yellow 24 x 24 w 36 dowel dowels Sizes include 47 4 Flag Black 24 x 24 w 36 dowel 12x18 Flag Red 24 x 24 w 36 Dowel 2 Flag Green 24 x 24 w 36 Dowel Flag White 24 x 24 w 36 Dowel Flag Blue w Yellow Diagonal 24 x 24 W 36 Dowel Flag Starter Set 24 x 24 W 36 Dowel Set Of 7 Pennant Multi Colored String 12 x 18 x 25 4 mil Pennant US Flags String 12 x 18 x 60 Square Pennant American Pennant Strings 12 x 18 x 25 0294256 94301 06100 94301 06100 Pin Dowel 6 x 10 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 2
4. GO KART S BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC Now it s easy to set the speed of your entire go kart fleet The Vortex Pro 1200 Kart Speed Gauge is a clean simple rugged instrument for measuring and setting kart speed from a spinning rear wheel Based on a German made Sigma Sport BC1200 cycling computer it accurately displays current speed with the ability to store maximum and average speeds and other functions as well The Vortex can be used on either side of the kart at speeds up to approximately 60mph 100kph The auto on and power save features ensure many months of use without changing batteries 1 60 0206 Gas Caddy from ACLS aAA FUN PARTS X SS GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC GAS CADDY FEATURES Heavy gauge welded steel Two way rotary pump Clear hose for observing flow Sturdy wheels for easy moving Gas Gauge 30 gallons capacity Epoxy powder coated Note Nozzle is not included with Gas Caddy Tired of the 5 gallon gas can hassle Concerned about safety Insurance Inspector been bugging you The Gas Caddy can be your salvation Heavy gauge epoxy powder coated welded steel construction The sturdy wheels allow easy roll around for up to 30 gallons of fuel The clear hose enables you to observe flow and the reversible rotary pump allows you to dispense or remove fuel The sight gauge keeps tabs on the amount of fuel remaining in the unit
5. product information 002778 Trim Self Adhesive Bumper Boats ThunderBolt 15 ft 91 99 002471R Rivet 3 16 x 1 2 Pop Alum 0 31 5988282 13310 ZN4 020 13310 ZN4 020 Crankshaft Comp BF2D 151 55 5988290 13331 ZM7 000 13331 ZM7 000 Key Special 3 33 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 25 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Clutch BF2D BF2 3D ZW64 E1300C 22253 ZW6 700 Bolt Clutch 8mm 22254 ZW6 700 Washer Plain 8mm soosse 2as7 2we 000 28857286 000 Edeson 1 see os amen azsbzweco 2260 2w6 090 Housing Assy Sel OO eroass 22261 2we 030 22061 26080 Housing Cuteh witout Seal SEE NOTES 14 6050694 22252 ZW6 701 22252 ZW6 701 Spring Clutch Shoe 8 39 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 26 Prices subject to change without notice Camshaft BF2D BF2 3D for ELI os _ os sososae 90700 P6R 008 _ fos soeenea E os 5909332 CEE O 59340 14435 7 7003 14435 ZM7 003 Roller 4 x 37 8 or 588357 14451 2 7 000 14451 ZM7 000 Pivot Rocker Arm 12 59847 14754 2 7 000 14754 2 7 000 Collar Lifter 13 6133110 1477 2 3010 14771 ZM3 010 Retainer Valve Spring ris 6000924 s040 zwe 000 20401 26000 Washer
6. 002 28461 ZA8 902 Knob Recoil Starter OB 6058986 28462ZW6 003 28462 ZW6 003 Rope Recoil Starter 52687981 Rope Starter 200 Roll 44 5 Bumper Boat 08545 ZG921 11 sooo Brace BF2D Starter Rope Hold Down needs vit 1 50 0048 S224 eee Rel 18 for 2 60 0024 Brace BF2 Starner Rope 020 1 6 This Parts Book and all Parts Books are available on our internet site http ww w funpartsxpress com Prices subject to change without notice Carburetor BF2D BF2 3D 16100 2W6 E11 Carburetor BF33L A BF2 3D ieee pwwemememaua SSS E eme CT weezeosm Tooo sme Air Guide BF2D Bump N Blast pond NN accessory FUN PARTS XPRESS E GO KART amp BUMPER BOAT PARTS 0 A DIVISION OF J amp J AMUSEMENTS INC W Bump this Blast your friends target when lit with an explosion of a p Margis ul Contact FPX for more us Patent Pending information Designs may not be exa 7183890 90001 ZW6 000 90001 ZW6 010 Bolt Flange 5 X 62 06 6763353 16202 ZW6 000 16202 ZW6 000 GASKET AIR GUIDE Use from Engine SN 1046413 1 88 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice 18 Air Guide BF2 3D e Wsr
7. Gas Caddy includes a ground wire clip Be Safe Sleep Nights Get a Gas Caddy 00223 Gas Caddy Complete 30 Gal 565 00 3 60 0066 Pump Gas Caddy Blackmer Optional for Gas Caddy One Way FI 209 59 Pump Gas Caddy 202 00 SLIDING VANE HAND PUMP Sliding Vane Hand pump model PA 210A This is a type of sliding vane pump This is a cast iron pump that is intended primarily for the transfer of fuel oil lubricating oil gasoline and other non corrosive liquids This HD sliding vane hand pumps provide a safe convenient method of dispensing or transferring non corrosive liquids from drums barrels tanks or vats They are designed for easy efficient operation in handling a wide range of liquids in industrial construction and agricultural applications Rotary hand pump features e Positive displacement Self primiing design Low friction chemically inert vanes Rugged durable cast iron head cylinder Handles Class and Class II flammable and combustible liquids FM approved Fax Order Form N u Maren maserments Photocopy this order form Fax Anytime Day or Night If you wish to confirm receipt call or e mail _ j Phone 1 503 304 8899 or 1 800 854 3140 Toll Free USA 1 800 366 7505 E mail parts jjamusements com International 1 503 304 1899 FUN PARTS For the latest information visit www funpartsxpress com and www jjamusements com GO KART amp BUMPER BOAT PARTS A DIVISION J amp
8. Parts Order Form e mail directly to J amp J parts funpartsxpress com HOURS Business hours are 8 00am to 4 30pm Pacific Time Monday thru Friday Fax and e mail orders can be received 24 hours a day PRICES J amp J Amusements Inc makes every effort to offer competitive prices and to maintain pricing for the life of the annual catalog In some cases price adjustments must be made and J amp J Amusements Inc reserves the right to change pricing without notice BACK ORDERS Back orders are shipped automatically with the same terms as the original order Back orders will be shipped ASAP unless you elect to batch all back orders for periodic shipment or cancel all back orders You must notify J amp J Amusements Inc in writing if you wish to utilize either of the above options SHIPPING We will endeavor to ship all orders same day and do our best to follow your special shipping instructions We normally ship orders under 150 lbs by UPS Larger orders will be shipped by freight lines E MAIL parts funpartsxpress com Internet http w w w funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice INTERNATIONAL PHONE ORDERING 1 503 304 8899 7 COD SHIPMENT Large orders shipped COD will be divided into two or more cartons The total COD amount will be pro rated by value of each carton s contents COD orders of 1 000 or more are shipped cashiers check only COD charge per box is 9 00 R
9. us for a credit application Please be sure to furnish accurate complete year round mailing and shipping addresses and phone numbers Credit approval takes approximately 2 weeks OPEN ACCOUNT TERMS Customers with approved credit applications are allowed net prices as long as payment is received within 30 days of invoice date A late fee of 1 1 2 per month will be assessed to the balance on any past due invoice In addition if your account is 60 days past due can be placed on CREDIT HOLD UNTIL PAST DUE BALANCE IS RESOLVED VISA MASTERCARD DISCOVER AMERICAN EXPRESS For your convenience we accept VISA MasterCard and American Express We never charge your credit card until we ship your order BANK WIRE Please contact us for Bank Wiring instructions E mail Accounting jjamusements com ORDERING It is important to order all parts by correct part number This will speed your order and help eliminate errors You may phone fax or e mail your orders Phone orders 1 800 854 3140 International orders call 1 503 304 8899 Fax orders 1 800 366 7505 International orders call 1 503 304 1899 To ensure accuracy fax form in the back of this book must be filled out completely with customer number bill to ship to phone number and shipping ground 2nd day overnight overnight Saturday or truck line Every line item must have the part number quantity and description clearly printed E Mail Orders parts funpartsxpress com Use our Online E Mail
10. 000 90979 SP0 000Nut Fange 10mm This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice 12 Piston BF2D BF2 3D 04633801 13115 147 000 13115 147 000 Clip Piston Pin 10mm 2 19 5988258 13200 ZN4 000 13200 ZN4 010 Rod Connectiong BF2D 53 26 5988910 90001 ZM7 000 90001 ZM7 000 Bolt Connecting Rod 2 11 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 13 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Fan Cover BF2D BF2 3D aa oua O ar Comm Before ordering Please check our website for current promotions www FunPartsXpress com This Parts Book and all Parts Books are available on our internet site http ww w funpartsxpress com 14 Prices subject to change without notice Engine Cover BF2D BF2 3D ZW64 FO800E FUN PARTS XPRESS H GO KART amp BUMPER BOAT PARTS 2 60 A0006 A DIVISION OF J amp J AMUSEMENTS INC Supertube pressure test adapter amp filler 3 96 0024 Gauge Low Pressure 0 15 Super Tube amp Poly Tube Motion Pro 00367 Filler Super Tube Plastic Type E 3 96 0024 2 60 A0006 n Low pressure guage reads up to 15psi 17514 ZV0 000 Rubber C Tank Mounting 2 81 17936 921 000 Washer Pivot 1 05 17951 ZG1 000 Knob Choke 10 59 Z Z A 18158851 5
11. 04 8899 5 Replacement Parts When there is a replacement instruction replace these parts with new ones every time they are removed These replacement parts will be damaged or lose their original function once removed Inspection When parts have been disassembled visually inspect these parts for following conditions or other damage If there is any doubt as to condition of them replace them with new ones Abrasion Crack Hardening Warp Bent Dent scratch Wear Color change Deterioration Seizure Specifications Specification terms are defined as follows Standards Show dimensions or performances which brand new parts or systems have Service Limits Indicate the usable limits If measurement shows excessive wear or deteriorated performance replace the damaged parts 25 nid J p a Fe 5 L a A eg MER This Parts Book and all Parts Books are available on our internet site http Ww w funpartsxpress com Prices subject to change without notice General Order and Shipment Policy J amp J Amusements Inc appreciates our customers We will do our best to provide quality parts and service Your business is important to US SO we want you to fully understand our policy guidelines Remember they are only guidelines questions suggestions and even complaints are always welcome NEW ACCOUNTS New accounts are welcome Open account terms are available to customers upon credit approval Contact
12. 11 00am to 7 30pm Greenwich 4 00pm to 12 30am Geneva 5 00pm to 1 30am Buenos Aires 1 00pm to 9 30pm Tokyo 1 00am to 9 30am Sydney 2 00am to 10 30am When you fax 1 List customer number phone number and proper bill to and shipping address 2 List quantity item number and description clearly 3 Note shipping method desired When you e mail Return Policy List customer number and proper bill to and shipping address List quantity item number and descriptions ABSOLUTELY NO RETURNS clearly PERMITTED AFTER 30 DAYS Note shipping method desired RMA NUMBER REQUIRED FOR ALL List return e mail address and phone number RETURNS ALL ITEMS RECEIVED WITHOUT RMA NUMBER DISPLAYED Orders will ship UPS Regular if not stated otherwise ON OUTSIDE OF PACKAGE WILL BE REFUSED NO RETURNS WITHOUT PRIOR AUTHORIZATION E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 9 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Cylinder BF2D BF2 3D e d x iy 22 g TE TI 5366 T sao san 44979470 15625 ZE1 003 15625 ZE1 003 Gasket Oil Filler Cap 3 30 18143341 15661 2 0 003 15661 ZV0 003 Finder Oil Level 8 99 6433296 19631 ZW6 010 19631 ZW6 010 Shroud 5 70 5156 E sas sas iE Spark Plug CR5HSB 98056 55777 BF2D Only See Notes Spark Plug CR4HSB 98056 54777 BF2 3D Only See Notes T
13. 4 3140 Toll Free USA 1 800 366 7505 E mail parts jjamusements com International 1 503 304 1899 Em FUN PARTS XPRESS For the latest information visit www funpartsxpress com and www jjamusements com Date Time AM PM Customer Required for all orders E mail Bill to Ship to Phone Ext Fax PO or Contact Name Visa M C Discover AMEX Verfication Code Card Number x x x x x x x x x x Expires Name on card Signature Print name exactly as it appears on the credit card Ship via UPS OUPS Ground 3 7 days COUPS Red 1 days please one OUPS Orange 3 days OUPS Red Saturday Select areas only OUPS Blue 2 days LiInternational opecial instructions Fax Order Form 11 a Z N 1 n BS Photocopy this order form Fax Anytime Day or Night If you wish to confirm receipt call or e mail _ I NL lt Phone 1 503 304 8899 or 1 800 854 3140 Toll Free USA 1 800 366 7505 SEF E mail parts jjamusements com International 1 503 304 1 899 EF FUN PARTS XPRESS For the latest information visit www funpartsxpress com and www jjamusements com GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC Page 2 Company Name Customer Part Description Price Double check all part numbers and descriptions before placing order All prices are subject to change without prior notice Parts guides are available on the interne
14. 4301 08100 Pin Dowel 8x10 GX160 200 1 37 12 2801330 95701 06025 02 95701 06025 02 Bolt Flange 6 x 25 1 43 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 23 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Shaft Propeller BF2D BF2 3D 3 14 18 23 4 11 45 p ya 14 16 8 9 7 amp b 20 ZW64 FO500A 41100 ZW6 CO01ZA Case Gear NH246 205 77 41106 ZV4 650 Metal Anode Zinc 15 99 oe 46240000 41 5240000 Washer Pront os soos 2 41200 2W6 00028 Holder Assy NA oo amer tast zvo eso 7 81281 24060 Packing Poor ez This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 24 Prices subject to change without notice Crankshaft BF2D BF2 3D 1 2 Boat hull trim FUN PARTS XPRESS GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC Replacement hull trim and rivets Due to the nature of chemicals and Sun that your bumper boats are exposed to daily while in the pool the hull trim can sometimes deteriorate and look bad This piece of trim needs to be in place to cover the edge of the fiberglass hull 303 Protectant helps prolong the life of this trim piece by added an UV resistant coating See pages 34 35 for 303
15. 8 Prices subject to change without notice 01 02 03 04 05 7 Decals BF2D BF2 3D s ierse e7sei avo sio wsarzvostMak FuelVave OO 9005789 67659 2wW6 740 ar wwe foo eo0s7e7 erserzwsooo 238 87125 ZV0 A21 Mark Spare Clip E E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 29 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Special Tools Manual BF2D BF2 3D cc oa eos 89000 2w6 000 exobzwemomoKt fos 0069252 99002 10500 es002 10500Piers 195 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 30 Prices subject to change without notice Pivot BF2D BF2 3D 05 07 E MAIL partsG funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 31 INTERNATIONAL PHONE ORDERING 1 503 304 8899 b Lu LN LN Lu LN Lum Handle Bars BF2D BF2 3D 5 5 5B 3381563 53167 GW0 305 53167 GW0 305 Grip Set Right Handle 5 59 2 60 0002 Guard Rubber Oil Drain BF2D 5 00 00238 0097114 09542 2 10 0001 FPX Honda Description Grip Bumper Boat Motors Red 3 99 0 Bolt 8 x 20mm G5Z Hex 3 4 Washer 5 16 S S Lock Bolt 6 x 30mm S S Washe
16. 8131 ZV0 000 58131 ZV0 000 Pin Shear 3 28 06 8580326 40100 ZW6 050 40100 ZW6 050 Case Engine Lower 78 83 08 6804082 63101 ZW6 010ZA 63101 ZW6 030ZA Cover Eng NH282MU 165 28 5326 ri meras a0019 2v1 000 90019 2V1 000 Bot Fame 8 10 es ri oaas 9030292100 9080292 000 Nut Hetem P em amas E MAIL partsG funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 15 INTERNATIONAL PHONE ORDERING 1 503 304 8899 1815927 63103 ZV0 000 63103 ZV0 000 Belt Engine Cover 6 01 01 02 03 04 05 07 10 11 12 Starter BF2D BF2 3D amp 7 7 amp Note per American Honda 7 e Internal parts springs dogs etc for the Starter Recoil are not available Complete starter must be ordered Update BF2D Starter Brace should be installed to prevent starter housing breakage Call J amp J s Service department for details or visit our website http www funpartsxpress com Starter rope boat rope 0 AC and hooks E FUN PARTS XPRESS GO KART amp BUMPER BOAT PARTS A DIVISION OF JSJ AMUSEMENTS INC b 0 Y Stainless Steel Boat Hook 00388 Rope Yellow Bumper Boat Sold By Ft 00036 5 Rope Starter 200 Roll 4 5 Bumper Boat 08545 2G921 11 Fid Rope Splicing 1 2 28400 ZW6 013 Starter Assy Recoil BF2D o6 4543997 28461 2A8
17. EAD BREAKER HD 4 A QUICK AND SAE WAY TO REMOVE YOUR TIRES FROM 6 Tire Bead Breaker 3 96 A0001 Wheel Assembly Tool 1 20 T001 THE RIMS BEST DEAL Oil Extractor FPX Electric operated 1 60 0130 SIMPLE EASY OIL EXTRACTION JUST INSERT THE SUCTION TUBE INTO THE CRANKCASE FILLER NECK AND GIVE IT A FEW PUMPS TO START THE SUC TION Hand operated oil extractor 25958434 N DAS _SHOP TO This w b assembly tool is ss nf ssembly and disass e mbly of your tire rim assembli This tool is a real Lifts amp accessories f Flectric Lift 3 60 0043 GO KART AIR OPERATED LIFT 1000lb capacity with 24 x80 deck that raises to a working 21 height of 30 makes this an ideal and valuable addition to your maintenance facility aa Covered Pedal Ex 4 3 60 0040 Lift table 1031 These small electric or manual lifts are perfect for maintaining small equipment like lawnmowers track blasters and more r EF lt Auxilliary Fuel Tank for lifts 3 96 0039 Pole Attachment for lifts lift not included i re 3 60 0042 Lift Extensions 3 60 0049 LS SHOP SHOP TOOLS FunParts Xpress carries many of the tools you ll need to keep your go karts on track Call us today to get your matenance facility equipped with all the essential tools you need
18. EFUSED COD SHIPMENTS Our FULL restocking fee plus freight both ways will be charged to your next order if you refuse a COD shipment BAD CHECKS Any account having a returned check for any reason will be placed on COD cash only To avoid legal action the check must be redeemed by a certified check or bank money order and all returned checks will be charged a 25 00 fee If legal action is necessary the customer will be responsible for all charges incurred in collection URGENT PART ORDERS UPO s should be submitted only when fastest service is required to provide individual customer satisfaction UPO s are given highest priority handling by J amp J Amusements Inc This order method should not be used for stocking purposes All extra shipping and handling charges incurred will be charged to customer SHORTAGES Must be reported at the time the package is opened NO EXCEPTIONS All orders are checked for accuracy after picking and are weighed to 1 10th of an ounce to give us three ways of checking HIDDEN DAMAGE Must be reported at the time the package is opened NO EXCEPTIONS ALL BOXES AND PACKING MUST BE SAVED to receive credit for damages We will pay shipping charges FREIGHT DAMAGE If packages delivered by freight carrier arrive in broken or mutilated boxes or if shipments are incomplete be sure the driver notes on your bill of lading Claims against freight carriers are made by the recipient not J amp J Amusements Inc RETUR
19. FUN PARTS RM r GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS BFZD BFZ42 3D Parts amp Price Guide Written by the J amp J Technical Team Kevin Bell Dan Hansen Eric Hahl Manual Design amp Layout Eric Hahl Models Covered Honda BF2D Part No 1 60 0361 FunParts Xpress Toll Free Phone 1 800 854 3140 4897 Indian School Rd NE Phone 1 503 304 8899 Suite 150 Salem OR 97305 1126 Toll Free Fax 1 800 366 7505 Fax 1 503 304 1899 Also from FunParts Xpress For parts description and pricing information see FPX Go Kart Parts amp Price Guide Vol 1 Visit our website for updated manuals PDF Format www jjamusements com and www funpartsxpress com FunParts Xpress 2014 About this guide This aim of this manual is to help you and your maintenance team keep your BF2D equipped bumperboats in top condition This guide contains drawings illustrations and photographs of parts and accessories for the Honda BF2D engines used in J amp J gas powered Bumperboats Contents Safety First General Order and Shipment Policy Ordering Information To Place An Order Return Policy PARTS Cylinder Oil Case Flywheel Piston Fan Cover Engine Cover Starter Carburetor Air Guide Fuel Tank Throttle Exhaust Extension Shaft Propellor Crankshaft Clutch Camshaft Crankcase Decals Special Tools Fuel Tank Pivot Handlebars Prop Guard Fax Forms 10 10 10 12 13 14 15 16
20. J AMUSEMENTS INC Date 10 16 14 Time 2 28 PM Customer MY CUSTOMER Required for all orders E mail john 0 johnsfuncenter com Bill to Family Fun USA Ship to Family Fun USA 123 Fun Street 123 Fun Street Funtown USA 55515 Funtown USA 55515 Phones 123 123 1234 Ext Fax 123 123 1234 PO or Contact Name John Q Sample Visa ra M C Discover AMEX Verfication Code 123 Card Number 2 2 5 4 217 804 242 5 4 5 7 Expires 11 23 16 Name on card John Q Sample Signature Sign here Print name exactly as it appears on the credit card Ship via UPS OUPS Ground 3 7 days COUPS Red 1 days please one COUPS Orange 3 days COUPS Red Saturday Select areas only M PS Blue 2 days 1International 1 2502 4 Plua 4 1 48074 55855 Please be sure to fill in all the required information on this form in a clear manner Please print neatly Make sure all credit card information is accurate 5 Make sure you select the type of shipping The default is UPS 12 Ground You are responsible for all content and accuracy Please note Your order may not be processed if you have left out any required information Special instructions Please call John if you cant the order in full thanks Fax Order Form this i form I Fax Anytime Day Or Nig ht you wish to confirm receipt call or e mail _ I 2 e 22 1 503 304 8899 or 1 800 85
21. NED GOODS POLICY A Return Merchandise Authorization RMA is required for all returns NO EXCEPTIONS The RMA must be displayed on exterior of return shipping carton Only items authorized listed on RMA may be returned Obsolete and discontinued merchandise cannot be returned current merchandise is that which appears in current annual catalog price book A 1596 restocking fee will be charged on all returns except for errors made by J amp J Amusements Inc Freight will be paid by customer except for shipping errors caused by J amp J Amusements Inc Returned merchandise must be in good resale condition in original J amp J Amusements Inc package where applicable and cannot be altered with customer labels stickers numbers etc Returned goods which do not have an RMA will be refused WARRANTY RETURN POLICY All warranty item returns must be authorized by the Warranty Department and have an assigned RMA before any adjustment or credit will be given The RMA must appear next to the shipping label on all returned items for proper credit to be issued All credits issued will be applied fo future purchases TAXES Prices in this book do not include your state local or other applicable sales taxes or any other taxes that may be required The purchaser is responsible for all tax associated with purchasing goods and must take all steps required to pay directly all taxes due DOUBLE CHECK ALL PART NUMBERS AND DESCHIPTIONS BEFORE PLACING ORDER
22. Please call or e mail us at parts funpartsxpresscom Toll Free at 1 800 854 3140 or 1 503 304 8899 for assistance This Parts Book and all Parts Books are available on our internet site http ww w funpartsxpress com Prices subject to change without notice Ordering Information To Place An Order J amp J amp FPX makes it easy to place your order anytime Send us a fax e mail or give us a call All orders receive immediate attention and ship straight to your facility If you fax your order it s very important to order all parts by correct part number This will speed your order and help eliminate errors You may phone your order using our toll free number 1 800 854 3140 or fax your order to 1 800 366 7505 For customers outside the US call 503 304 8899 or fax 503 304 1899 E Mail our address is parts funpartsxpress com NOTE ON FAX ORDERS Fax forms in the back of this book must be filled out completely with customer number bill to ship to phone number and shipping ground 2nd day overnight overnight Saturday Every line item must have the part number quantity and description Office Hours Ordering Procedures Follow these simple guidelines whether you Call Our offices are open to receive phone orders When you call please have 1 Your customer number 2 number and description Current Parts Manual for quick reference Pacific 8 00am to 4 30pm Mountain 9 00am to 5 30pm Central 10 00am to 6 30pm Eastern
23. TS PROTECTED BY SPECIAL DOUBLE COATING PROCESS FOR CORROSION PROTECTION EACH UNIT CAN BE ADJUSTED BOTH HEIGHT AND WATER FLOW TO MEET YOUR NEEDS FITTED WITH A QUICK CHANGE COIN TOKEN MECHANISM Master Blaster Cover Fiberglass Top with Choice yw Base 12 x12 x3 8 Steel of Color Mounting Holes 4 1 2 Control System Diameter 10 5 Center to center Cabinet NEMA EEMAC Type 4 Center Column 3 5 Steel Pipe Cabinet Size 13 78 11 817 7 87 0 Adjustable Height 40 to 48 Coin Mechanism Quarter Size E Adjustable Rotation Arc 0 to 120 in Coin p 15 degree increments Coin Box 6 x7 x4 Adjustable Squirter Distance 10 Setable Coin Amount 1 to 7 coins to 25 feet Adjustable On Time 1 to 12 7 Replaceable Rotation Bushings Minutes hom 2222 UHMW Power 24VAC 2ams Mr EUM Water Supply 30 to 80 PSI City or Power Source GFI Breaker ID ii full H H Park System Required gt P t Wil PM 47 Paint Double coating Special Internal Fuse 2 Amp process Ced ltl 1 ral s 1 a ses a EE i 5739 E E M 34 __ m MULT z Ap i 4 iui f 4897 INDIAN SCHOOL ROAD NE xk SALEM OR U S A 97305 du4llVA EX LLLE 1 800 854 3140 or 1 50 304 8899 WWW JJAMUSEMENTS COM Falcon for the smallest drivers Hand controls easily Keep the entire family at your park long
24. al solvent commonly available in North America is Stoddard solvent generic name Always follow manufacturer and container directions regarding the use of any solvent This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice Gasket O Ring Do not reuse a gasket or O ring once it has been in service The mating surfaces around the gasket should be free of foreign matter and perfectly smooth to avoid oil or compression leaks Liquid Gasket Non Permanent Locking Agent Follow manufacturer s directions for cleaning and preparing surfaces where these compounds will be used Apply sparingly Excessive amounts may block engine oil passages and cause serious damage An example of a non permanent locking agent commonly available in North America is Loctite amp Lock n Seal Blue Press A part installed using a press or driver such as a wheel bearing should first be coated with oil on its outer or inner circumference so that it will go into place smoothly Oil Seal and Grease Seal Replace any oil or grease seals that were removed with new ones since removal generally damages seals When pressing in a seal which has manufacturer s marks press it in with the marks facing out Seals should be pressed into place using a suitable driver which contacts evenly with the side of the seal until the face of the seal is even with the end of the hole Always use as
25. arts store Larger areas of finish damage can be corrected by a local body and paint shop CHEMICAL SPOTTING amp SUN FADING Some weather and atmospheric conditions can create a chemical fallout Airborne pollutants can fall upon and attack the surfaces on your boat This damage can take two forms blotchy ringlet shaped discolorations and small irregular dark spots etched into the paint surface CLEANERS AND PROTECTANTS J amp J carries many cleaning and protection products to keep your go karts in top condition From smaller spray bottles to 5 gallon containers of product we ve got you covered Give us a call ANM AEROS PACE 2 1 a TIE DH amp EY ee Rubber Vinyl 100 PREVENTION OF ene SLOW FADE WITH REGULAR Us rites GALLON i LITRES 155 GALLOP TRE 33 ke x AEROSP PROTECTS AL V EE DECADES OF EVOLUTION HAVE CREATED THE HIGHEST QUALITY BEST PERFORMING GO KARTS amp BUMPERBOATS IN THE INDUSTRY ARE YOU LOOKING FOR A WAY TO MAKE MORE MONEY HERE S AN EASY WAY JUST MOUNT A FEW OF THE MASTER BLASTER WATER SQUIRTERS AROUND YOUR BUMPERBOAT POND AND VOILA A SIMPLE RUGGED MONEY MAKER QUICK PAYOUT ON THIS ATTRACTION EASY INSTALLATION FOUR 1 2 ANCHOR BOLTS ON 10 1 2 CENTERS ONE HALF INCH NPT NIPPLE TO INTERFACE WITH PARK FRESH WATER SUP PLY SYSTEM 24VAG GROUND FAULT INTERRUPTER CIRCUIT REQUIRED CHECK LOCAL ELECTRICAL CODES METAL PAR
26. d go karts 22 Available as two seater Optional UHMW bumpers available THE SIDEWINDER THE SCORPION Available as two seater _ _ Available as two seater Available in electric powered S gas powered boat original still going strong BF2 3D Engine Chosen for its reputation for dependable service and its reduced emissions less smoke and less oil in the water this motor quietly performs Initially designed for use in the corrosive marine enviroment this dependable unit has been modified to be controlled from behind and transformed to operate in bumper boat pond conditions Room for 3 J amp J equipped 1 adult amp 2 children Honda BF2D Fiberglass hull This seamless two piece fiberglass hull comes in an array of colors to choose from Pick two colors from our extensive color list and we ll build it Match it up with an optional TAN standard on Blasterboat Super Tube in your choice of two colors i PN and we ll do the rest m Hand rails J amp is always concerned with safety and we design our products with it at the top of the design criteria With this in mind we added the safety hand rails to the Supe Tube bumper boat hulls to allow safer and easier access into and out of the bumper boats Prop guard Our prop guards are designed to allow maximum flow while meetin
27. er by keeping the youngest member of the family happy accomodate young drivers Just charge the kart overnight and the electric powered Falcon will keep the littlest guest smiling the entire day through J amp J s Falcon go kart is made especially for the smallest patrons This little electric powered go kart is tough it runs and my runs and runs 4 Specifications Length Width 52 132cm 27 6 70 0 Kiddie Go Karts Portable inflatable Falcon track that sets up in minutes anywhere Dimensions 48 x31 5 x8 Track comes with heavy duty blower Falcon go karts not included Bumper boat work bench mount 71 gt Mien y SE m7 A B GO KART 6 BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC A receiver mounted to your work bench will make servicing your fleet of bumper boat motors safer and quicker There s no better way to hold your motor steady while servicing Maximize efficiency in your shop add two or three receivers to your work bench today 90011 Receiver Socket Type Current 75 00 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 37 INTERNATIONAL PHONE ORDERING 1 503 304 8899 THE EAGLE Available as two seater SIT amusements Nerf Bar is an option on fiberglass bodied go karts Nerf Bar is standard equipment on non bodie
28. g the safety requirements of every known standard Built to last in the most corrosive of enviroments prop guards are made of stainless steel then powder coated to extend life and reduce electrolosis The best electric bumper boat ever With electric power and a water blaster squirter your customers will come back for more All day operation on a single charge 3 4 horsepower high Color coded efficiency 24Volt electric go squirt buttons motor with lowest amp draw in the industry Heavy duty aluminum handlebars with foam grips tainless steel handrails amp all stainless hardware Magnetic trigger Remote shut down Standard on U S models only Super Tube II A multi colored tube Powerful squirt built with a Urethane Heavy dut pump coated fabric fiberglass hull Access port for easy charging Volt meter Battery fill port Water Plastic prop just like most outboard motors No corrosion longer life Free flow prop guard powder coated stainless steel Fluid transfer tools BLEED YOUR BRAKES WITH EASE EASY TO USE POWER BLEEDER SIMPLY WORKS GREAT REDUCES PEDAL MUSH BY FORCING ALL THE AIR OUT OF THE SYSTEM Power brake bleeder tool 3 96 0032 Oil Extractor Air operated 011060 L PRO RT wu Oil Dispenser Air operated w meter amp 011050 1 04 Tire tools B
29. his Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 10 Prices subject to change without notice 44979210 15600 ZG4 003 15600 ZG4 003 Cap Oil Filler 2 23 6006456 15622 ZW6 000 04102 ZW6 000 Extension Oil Level Finder 35 62 7183916 90002 ZW6 010 90002 ZW6 010 Bolt Flange 5x 12 CT200 1 60 01 02 03 04 05 07 10 11 12 13 14 15 16 17 18 Oil Case BF2D BF2 3D Bumper Boat tube repair kits available FUN PARTS XPRESS GO KART amp BUMPER BOAT PARTS o A DIVISION J amp J AMUSEMENTS INC 003370 Supertube repair kit 003370 Patch Supertube Repair Kit 50 38 2 60 0072 Glue Tube Supertube 4oz can HH 66 Vinyl Cemet 12 50 003371 Patch Supertube Maintenance amp Repair Kit 101 99 90006 ZM7 000 Bolt Flange 5 X 23 91202 HC5 005 Seal Oil 17X27x5 06 11986124 90019 ZVi 010 90019 ZV1 000 Bolt Flange 5 X 10 E MAIL parts funpartsxpress com Internet http Www w funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 11 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Flywheel BF2D BF2 3D Bumper Boat super F NN an SS tubes available FUN PARTS XPRESS 4 1 GO KART amp BUMPER BOAT PARTS DIVISION J amp J AMUSEMENTS INC Pick and choose from the colors below Black 419 Red 179 White 7535 Lime Green Yellow 7405 Dark Blue 281 fos waa 90979 SP0
30. icing All information contained in this Parts Guide is based on the latest product information and prices available at time of printing We reserve the right to make changes at any time without notice No part of this publication may be reproduced stored in a retrieval system or transmitted in any form by any means electronic mechanical photocopying recording or otherwise without the prior written permission of J amp J Amusements Inc A Corporation of Oregon and Funparts Xpress This includes text figures and tables E MAIL parts funpartsxpress com Internet http w w w funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice INTERNATIONAL PHONE ORDERING 1 503 304 8899 3 BEFORE SERVING To eliminate unnecessary work careful reading of the applicable section is recommended before starting to service a bumperboat Photographs diagrams notes cautions warnings and detailed descriptions have been included wherever necessary Nevertheless even a detailed account has limitations a certain amount of basic knowledge is also required for successful work Especially note the following Dirt Before removal and disassembly clean the bumperboat Any dirt entering the engine or other parts will work as an abrasive and shorten the life For the same reason before installing a new part clean off any dust or metal filings Tightening Sequence Generally when installing a part wi
31. ithout notice 33 CLEANING BUMPER BOATS CLEANING BOAT HULLS The best way to preserve your bumper boat s finish is to keep it clean by washing it often with lukewarm or cold water Don t wash your boat in the direct rays of the sun Don t use strong soaps or chemical detergents Use liquid hand dish or car washing mild detergent soaps Don t use cleaning agents that contain acid or abrasives All cleaning agents should be flushed promptly and not allowed to dry on the surface or they could stain Dry the finish with a soft clean chamois or a 100 cotton towel to avoid surface scratches and water spotting NOTE Do not damage warning decals Damaged or illegible warning decals must be replaced immediately FINISH CARE Occasional waxing or mild polishing of your karts may be necessary to remove residue from the finish Use an approved fiberglass polish 303 Protectant can be used on clean go kart bodies to act as a UV protectant NOTE Machine compounding or aggressive polishing on the body may dull the finish or leave swirl marks HULL TRIM Silicone grease on hull trims will make them last longer Apply silicone grease with a clean cloth at least three times per season During very cold damp weather more frequent application may be required FINISH DAMAGE Any stone chips fractures or deep scratches in the finish should be repaired right away Minor chips and scratches can be repaired with materials available from almost any auto p
32. r 1 4 S S Lock Handle Bar Honda BF2DX Post 2000 Guard Rubber Handlebar This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 32 Prices subject to change without notice 6 00289 Washer 1 4 X 5 8 S S Flat 0 15 Prop Guard BF2D BF2 3D Corrosion Block polar bonding chemistry Synthetic additives in Corrosion Block completely penetrate corrosion cells replacing the salt water which is then allowed to evaporate Corrosion Block s hydrophobic film remains to further protect the metal acting like an OFF SWITCH for corrosion Corrosion Block is a clean fluid that actively protects ANE e metal using advanced m ZNS FUM PARTS XPRESS GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC Mun 4 SM GREASE pa 2 20 0007 Guard Prop Free Flow Back Plate Carolina Mounts to gearbx 77 00 2 20 0009 Guard Prop Free Flow Front Cover Rev Carolina Mts to back 94 00 00290 Washer 1 4 S S Lock 0 13 002983 Bolt 1 4 20 x 1 2 316 S S HCS 0 53 2 20 A0003 www Guard Prop Free Flow Assy Honda Electric Carolina HCMO6X1X02008 Bolt 6x 20mm S S 169 00 0 59 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Prices subject to change w
33. rzueGo 1737 2v6 00 ow 700000 sw os 75752 0 17575 zwe c00 18752860 7 SS os nume sxorzwsom so 2W60T06ot aye GX 00000 90005 ZW6 G00 Bolt Flange 5x70 E MAIL partsG funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 19 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Fuel Tank BF2D BF2 3D ZW64 E1700B 17620 ZV0 020 12 Assembly Fuel Tank LT BF2 2 Plastic This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 20 Prices subject to change without notice Throttle BF2D BF2 3D ZW64 FO100A 01 16576 ZV0 000 Holder Cable 2 T T 1 r 7 2 I 23 90101 ZW6 700 Bolt Hex 6 x 24 25 90301 782 000 Nut U 6mm 29 90511 ZV4 000 Washer Plain 6mm 31 93500 05020 4J Screw Pan 5 x 20 32 94001 05020 0S Nut Hex 5mm 33 94030 06020 Nut Hex 6mm 34 95701 06012 02 Bolt Flangen 6 x 12 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Price 3 12 46 09 7 20 6 16 19 16 2 90 6 65 2 68 16 02 5 59 14 64 10 95 1 85 5 32 1 38 2 04 1 32 1 22 0 75 0 82 1 07 Prices subject to change without notice 21 Exhaust BF2D BF2 3D ZW 4 E1600A Tube inflator deflator AN
34. sembly oil or grease on lip sealing edge of any seal prior to assembly Circlip Retaining Ring Replace any circlips and retaining rings that were removed with new ones as removal weakens and deforms them When installing circlips and retaining rings take care to compress or expand them only enough to install them and no more Cotter Pin Replace any cotter pins that were removed with new ones since removal deforms and breaks them Lubrication Engine wear is generally at its maximum while the engine is warming up and before all rubbing surfaces have an adequate lubricative film During assembly oil or grease whichever is more suitable should be applied to any rubbing surface which has lost its lubricating film Old grease and dirty oil should be cleaned off Deteriorated grease has lost its lubricating quality and may contain abrasive foreign particles Do not use just any oil or grease Some oils and greases in particular should be used only in certain applications and may be harmful if used in an application for which they are not intended This manual makes reference to molybdenum disulfide grease MoS2 in the assembly of certain engine and chassis parts Always check manufacturer recommendations before using such special lubricants E MAIL parts funpartsxpress com Internet http w w w funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice INTERNATIONAL PHONE ORDERING 1 503 3
35. t Get the latest news amp updates www funpartsxpress com or www jjamusements com Thank you for your order your business is appreciated p _ J amp J Amusements and Fun Parts d Xpress have an extensive wor library of publications to keep PY ss POX o your maintenance INCL UDES SUPPLEMENT 2 de pa rtment running and your GM happy o Fo YS I me PP s MARINE T gt Da gt IET TED er TPS i diia i may Mita 1 5 Eis is hry pa ie ag Bed 500 854 H4 L 5 W 40 Ena EWT Apart hs DB TAP D ra 05990 p Press com d j r 1 b P 2 i m ow wW FY 8 nue To bg 4 1 1 TES 7 A 1 M Fr LI Ta Tel partsg patkgaccessories Er all under roof
36. th several bolts nuts or screws start them all in their holes and tighten them to a snug fit Then tighten them evenly in a cross pattern This is to avoid distortion of the part and or causing gas or oil leakage Conversely when loosening the bolts nuts or screws first loosen all of them by about a quarter of turn and then remove them Where there is a tightening sequence indication in this Service Manual the bolts nuts or screws must be tightened in the order and method indicated Torque When torque values are given in this Service Manual use them Either too little or too much torque may lead to serious damage Use a good quality reliable torque wrench Force Common sense should dictate how much force is necessary in assembly and disassembly If a part seems especially difficult to remove or install stop and examine what may be causing the problem Whenever tapping is necessary tap lightly using a wooden or plastic faced mallet Use an impact driver for screws particularly for the removal of screws held by a locking agent in order to avoid damaging the screw heads It also may be necessary to apply heat to some parts held with locking compound Edges Watch for sharp edges especially during major engine disassembly and assembly Protect your hands with gloves or a piece of thick cloth when lifting the engine or turning it over High Flash Point Solvent A high flash point solvent is recommended to reduce fire danger A commerci
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