INSTALLATION INSTRUCITONS Hyundai Veloster Cold Air intake
Contents
1. INSTALLATION INSTRUCITONS Hyundai Veloster Cold Air intake TurboKits com 1000 Old County Cir Windsor Locks CT 06096 860 676 2929 Intake Pipe with Bracket amp Valve Cover Breather Bunc High Flow Air Filter with 3 Adapter E Cold Air Extension Pipe 1 Cold Air Extension Pipe Velocity Stack Adapter 1 Al Cl Air Box Lid 2 0 O 4 Cold Air Box Screws Read This First Study these instructions completely before proceeding Engine damage may occur if any component within these instructions is improperly installed TurboKits com or any of its distributors cannot be held responsible for damages as a result of negligent or improper installation This complete intake system can be installed using common tools and automotive procedures but installer must have a thorough knowledge of automotive engine operation and feel comfortable working on the vehicle If in doubt contact TurboKits com Support at http www turbo kits com support between the hours of 10 00AM and 6 00PM EST Monday through Friday Remove the intake system from its carton and inspect for any obvious physical damage All kit components are thoroughly inspected and carefully packaged prior to shipment from the factory If any shipping damage is evident contact your supplier and request that they process a claim with the shipper involved Be sure to review the packing to verify that you have all necessary system components to proceed If an2. A large table or bench and plenty of adjacent available workspace Standard selection of automotive tools primarily metric sizes The ability to securely lift the vehicle at least a few feet off the ground Test Before Starting It is recommended to have the following items before beginning installation e Compression Test this will tell you if the engine is healthy to begin with e Disconnect the battery this will reset the factory ECU TERMS AND CONDITIONS The following Terms and Conditions are effective November 1 2006 and are subject to change without notice SHIPPING DAMAGE CLAIMS A claim for damage in transit must be made by the customer directly to the shipping agency as soon as the damage is discovered TurboKits com is not liable for the condition of the merchandise as handled by the shipper once the shipper has accepted delivery from TurboKits com RETURNED GOOD AUTHORIZATION TRACKING NUMBER TurboKits com will only accept product returns repair orders upgrades and warranty requests that have been approved and are returned with a corresponding Return Authorization RA tracking number Contact TurboKits com for approval and the RA number Write the RA number clearly on the outside of the package and include it inside the package This is very important in allowing us to properly identify and process your request Failure to comply with this requirement will result in the delay of processing or the product being returned to you R
3. ETURN POLICY All returns amp cancellations are up to the sole discretion of TurboKits com Return must be made within 15 days of receipt Please open and inspect all packages as soon as they are received There will be a 2096 cancellation restocking fee assessed to all returns Installed parts are not eligible for return Custom Order and Made to Order parts are sold as is and are not eligible for return or cancellation No goods will be accepted without prior return authorization from TurboKits com Call for approval and RA Return Authorization number No returns will be accepted without an RA number No returns will be accepted after ninety 15 days from the original shipping date from TurboKits com unless approved All approved returns are subject to a 2096 restocking charge NO EXCEPTIONS The original invoice must accompany the return Approved returns will be issued credit only REFUSED SHIPMENTS Sending a shipment back to TurboKits com does not automatically constitute the right to a refund or credit TurboKits com may at its discretion require different payment means for any reshipped refused shipments It is the customer s responsibility to make all arrangements with TurboKits com for disposition of the refused shipment Customer is responsible for all outgoing and return shipping and handling charges regardless of disposition of refused shipment WARRANTY PROGRAM TurboKits com will repair or replace any new TurboKits c
4. ig d EU DANGER WASH ANY DEBRIS OUT OF INTAKE PIPE WITH SOAP amp WATER BEFORE INSTALLATION DANGER Installing Intake System 1 Install TurboKits com cold air box using the factory air box 10mm bolts and rubber mounts see fig 22 23 24 25 note watch clutch cable for clearance make sure you double check this spot after complete installation and frequently during the initial drive test 2 Install the velocity stack to the end of the Cold Air Extension Pipe see fig 26 3 Install 3 Coupler onto Cold Air Extension Pipe see fig 27 4 Install reducer coupler to throttle body using supplied worm drive clamp see fig 28 29 5 Install short ram pipe and air filter as 1 unit coming together at the opening in the cold air box see fig 30 31 6 Install worm drive clamp onto filter and adjust fitment before you tighten everything down m JS NICE 3 n 4 5 LI E 7 Install rubber vibration joint into mount by factory battery see fig 32 8 Align amp Install 10mm nut onto rubber grommet make final adjustments for fit of pipe and cold air box and tighten everything down see fig 33 Ww a 10 Install cold 3 worm drive clamp onto other side of Cold Air Extension install cold air extension pipe into filter adjust for fit and tighten clamps see fig 34 35 11 12 13 14 Reinstall engine undercarriage wheel well cover and undercarriage cover Reinstall driver side wheel tor
5. ka a ji 2 AH ores Somme ge qae eee eee c l a ie ia ta XX I I 7 Using Phillips driver unlock push pins on the factory air scoop and remove keep aside you will use these later 8 Remove scoop from factory air box plumbing it will just pull out with a little force Detach the head of the scoop That will be reused later see fig 7 8 9 10 9 Remove driver side wheel 10 Using the Philip Amm M Ly 7 OO 11 Using the Philip driver loosen and remove the wheel well push pins see fig 13 14 12 Remove the undercarriage center units 4 driver side 10mm bolts and remove undercarriage see fig 15 16 M 13 Remove the 1 factory silencer 10mm bolt from underneath This allow for play in the silencer to get at the remaining 2 bolts see fig 17 14 Locate and remove the hood release cable from the factory air box silencer see fig 18 B e 2 e i 7 4 _ gt Ss iR gt T 15 Moving the under carriage and wheel well covers out of the way loosen and remove the factory air box silencer 10mm bolts This is a lesson in patience take your time and it will come lose 16 Remove factory air box silencer from car if you have Fog lights check to make sure you have disconnected the fog light electrical harness from the silencer box 17 If this has been done correctly everything should be removed from the engine bay and wheel well and it will look like this see f
6. om products that fail including products used in racing or competition applications for a period of one year from the original date of purchase Warranty is limited to TurboKits com products and does not include progressive or subsequential damage and does not cover removal or installation labor or associated parts Warranty is non transferable and must be processed via the original purchaser from TurboKits com Contact TurboKits com for return approval RA Return Authorization number and shipping method PRIOR to sending the product to TurboKits com Our Customer Service Representative will provide packaging and shipping instructions Please include your invoice with the shipment TurboKits com highly recommends that the installation of mechanical or electrical parts be performed by trained professionals Improperly installed products may lead to unsafe and unreliable conditions Preparing the Vehicle for Intake System Installation Remove negative battery terminal Remove the engine cover see fig 1 Remove valve cover breather hose using pliers see fig 2 3 Using Phillips driver loosen and remove the air inlet hose see fig 4 a X ROD L F z 4 s 4 S 4 E wes T wr EV ET p i P Ee wy may Figa 5 Unclamp and remove factory air box top see fig 5 6 Using 10mm socket loosen and remove the 3 10mm bolt holding the factory air box bottom in see fig 6 M scs Hes NaPA EA
7. que to factory spec Reinstall factory air duct elbow Install Cold Air Box cover onto Cold Air Box using the supplies screws and the push pins removed from the factory air box elbow oS F TE pz ar E le m at ld Ee TY d En L F 15 Reinstall negative battery terminal 16 Double check everything for fit and alignment 17 Start Car let idle for 5 minutes take onto the road slowly cruise through the RPMS in the first 3 Gears following all local speed and safety laws 18 That s it your set go have fun and be SAFE 19 Oh yeah remember to rock your TurboKits com sticker amp
8. y components are missing contact TurboKits com Support at http www turbo kits com support Although this intake system has been designed to use many of the factory emissions controls it is not smog legal in California and therefore recommended for off road use only In other states check local laws regarding aftermarket modification to emission controlled vehicles The information contained in this publication was accurate and in effect at the time the publication was approved for printing and is subject to change without notice or liability TurboKits com reserves the right to revise the information presented herein or to discontinue the production of parts described at any time SAFETY REQUIREMENTS It is recommended to follow these precautions Always wear safety glasses amp gloves Turn the ignition switch to the OFF position amp disconnect the battery Always use properly rated jack stands when working under the vehicle Prevent unexpected vehicle movement by using wheel chocks and or parking brake Operate the vehicle only in well ventilated areas Do not smoke or use flammable items near or around the vehicle s fuel system Keep hands clothing and other objects away from moving parts when engine is running SUPPLIES It is recommended to have the following items before beginning installation Hyundai factory service manual for your model year Veloster 10mm Socket amp Ratchet Pliers Phillips Screwdriver
Download Pdf Manuals
Related Search