Accu-Slide Service Manual
Contents
1. Remove any loose objects Inspect pulleys for damage Replace the cable s if any have become frayed due to the problem Cause 2 Cable has jumped to wrong pulley Solution This can only happen in rare circumstances if it has happened you will need to determine which set of cables it is of the two it will be the cable on top 1 Loosen the appropriate cable adjusting nut to allow slack in the cable 2 Using a flat tip screw driver or a small narrow tool it may take 2 move the cable back to the proper pulley You may need to pry the extrusion out a little to make enough room for the cable to pass the pulley It is helpful if a second person can push the cable from the opposite side to force the cable away from the pulley 3 After the cables are on the proper pulleys re adjust the cable tension as described PROBLEM Cable is bent and or frayed at standoff bracket Cause Standoff bracket was not proper aligned during installation process Solution 1 Remove the tension from the cable via the cable adjustment nut 2 Remove the screws from the standoff bracket and adjust to the appropriate location 3 Re attach standoff bracket and adjust cable tension 4 Replace the cable if it has become frayed Refer to section 3 01 4 Printed in the U S A Se rvice Manual BAL Accu Slide System Il Getting Started Il GETTING STARTED 2 01 TOOLS YOU WILL NEED Power Driver Ratchet amp Sockets Size 3 8 7 16 Vice Grips2. bottom of the room The bottom cable screw adjusts the top of the room Right Rear Adjust Bracket OUT The right rear closest to the wall cable adjust bracket controls the tension for the right side of the room to seal when it is open The top cable screw adjusts the bottom of the room The bottom cable screw adjusts the top of the room Right Front Adjust Bracket IN The right front furthest from the wall cable adjust bracket controls the tension for the right side of the room to seal when it is shut The top cable screw adjusts the bottom of the room The bottom cable screw adjusts the top of the room IMPORTANT This system is a give and take system Before tightening for fit make sure you have enough slack in the opposing cables for the required adjustment Service Manual Printed in the U S A 1 1 Ill Service Procedures BAL Accu Slide System 3 02 WIPE INSTALLATION 1 Remove the old wipe completely including any old adhesive or rubber Water may work best for this process 2 Thoroughly clean the surface with alcohol It is best to use an activator We recommend 3M brand 3 Place the new material on the face surface first Do not stretch the rubber while applying Punch holes through the rubber at the cable entrance points and attach to the surface 4 Use a roller to press the rubber on Next apply the rubber to the inner surface 5 Usea smooth hard object that will fit between the room wall and the jamb to p
3. refer to section 2 02 Cause 5 Room stand off bracket is loose or off Solution Inspect all inside and outside brackets for secure attachment and repair as required PROBLEM Squeaks while operating Cause 1 Cables are too tight Solution Open access panel and adjust tension Cause 2 Brackets are not properly aligned Solution Align brackets properly and re adjust Cause 3 Friction between pulleys or brackets Solution Lubricate corner pulleys amp adjust bracket if pulley is interfering PROBLEM Room wipe is torn or missing Cause 1 Hoom or framework is out of square Solution Correct the problem and replace wipe refer to section 3 02 Cause 2 Wipe is torn or weathered Solution Replace wipe refer to section 3 02 PROBLEM Room doesn t close completely Cause 1 Improper adjustment Solution Open access panel and adjust tension Refer to adjustment instructions Cause 2 Hoom is hitting an obstruction Solution Check for obstructions and correct Cause 3 Improper stand off bracket alignment cable is kinked Solution Loosen cable nut to allow slack Remove screws from stand off and align cable with slot Re attach standoff Adjust cable tension Se rvice Manual Printed in the U S A 3 I Troubleshooting BAL Accu Slide System PROBLEM Loud grinding noise when room operates Cause 1 Screw or foreign object lodged in jamb pulleys Solution Remove jamb clamp and inspect area causing the noise
4. Flex Shaft Included Cable Cutters Crimping Tool uu N Se rvice Manual Printed in the U S A Il Getting Started BAL Accu Slide System 2 02 CABLE ADJUSTMENT Shipped with your system is a sticker that should be placed near the slide for instructions on adjusting this system You will notice each cable chain connector has a colored tag on it corresponding to the colors of the sticker above The example diagram below is showing the association between cable adjusters and cables CABLE ADJUSTMENT INSTRUCTIONS Colors indicate adjuster brackets 554 LEFT FRONT controls tension for the left side seal when room is out REDI TE FRONT controls tension for the right side seal when it is in GREEN Top cable screw adjusts the room bottom Opposing cable Left rear top Top cable screw adjusts the room bottom Opposing cable Right rear top Bottom cable screw adjusts the room top Opposing cable Left rear bottom Bottom cable screw adjusts the room top Opposing cable Right rear bottom LEFT REAR controls tension for the left side seal when room is in ELIE RIGHT REAR controls tension for the right side seal when it is out BOREL Top cable screw adjusts the room bottom Opposing cable Left front top Top cable screw adjusts the room bottom Opposing cable Right front top Bottom cable screw adjusts the room top Opposing cable Left front bottom Bottom cable screw adjusts the room top Opposing cable Right front bottom e A L
5. cable is the one that has the same corner location but on the opposite side of the wall i e IN Top vs OUT Top 2 Tighten the appropriate nut s to accomplish the proper seal 3 Tension the opposing cables until there is enough slack to freely move the cables up and down at least 1 inch overall 4 When the system is adjusted tighten all jamb nuts and replace anti vibration blocks In a situation where there are not enough adjustment threads in a cable or chain stud use the following procedure 1 Position the room 1 2 inches from full outward extension 2 Turn both chain nuts on the side affected counterclockwise until there is 2 inches of thread showing on both studs 3 Re position the cable adjustment nuts to the end of the cable studs 4 Remove the chain from the sprocket and move the required links to balance the amount of difference in take up reconnect chain to sprocket 5 Take up slack in the chains and cables and re adjust Se rvice Man ual Printed in the U S A T Il Getting Started BAL Accu Slide System Before going over final adjustments there are a few things to note about this system The Accu Slide is a give and take system between the cables if the inside and outside opposing cables are too tight you will cause the motor to be over worked leading to trouble later on When the room is seated full out the OUTSIDE cables should be slack enough to move the cable approximately 12 up or down 1 tota
6. is fully past the last corner pulley It is best to have a person feed the cable from the outside while it is being pulled from the inside 9 Remove the braided sleeve from the cable and discard the old cable 10 Insert the I bolt into the cable chain connector bracket and thread the coupling nut on approximately 12 11 Place the ferrule on the cable and loop the cable end through the I bolt and back through the other side of the ferrule 13 Replace jamb clamp 14 Before finishing the adjustment inspect the cable bracket location for proper alignment Improperly aligned brackets cause most cable failures In some cases it may be necessary to place a shim under the outside cable stand off bracket to achieve proper alignment 15 Tighten the coupling nut to re adjust the cable tension If all cables need to be adjusted follow the adjustment procedures Sk ei Printed in the U S A Service Manual BAL Accu Slide System Ill Service Procedures ADJUSTMENT Left Front Adjust Bracket OUT The left front furthest from the wall cable adjust bracket controls the tension for the left side of the room to seal when it is open The top cable screw adjusts the bottom of the room The bottom cable screw adjusts the top of the room Left Rear Adjust Bracket IN The left rear closest to the wall cable adjust bracket controls the tension for the left side of the room to seal when it is shut The top cable screw adjusts the
7. ACCUC gt SLIDE EXPANDABLE ROOM SYSTEM TA B an o il y A fd AA PP f d 9 p g gt gt P PA P 4 SERVICE MANUAL BAL Accu Slide System I Table of Contents TABLE OF CONTENTS k TROUBLESHOOTING s i aa 2 Section 1 01 Common Problems Solutions 2 I GETTING STAR ED icsi 5 Section 2 01 Tools You Will Need eessessesss D Section 2 02 Cable Adjustment eeeeeessssusse 6 Ill SERVICE PROCEDURES 3 eiae saka a cen EE ER cU OE ves es 9 Section 3 01 Cable Replacement sssuus 9 Section 3 02 Wipe Installation eeesseessssse 12 Section 3 03 Jamb Clamp Replacement 13 Section 3 04 Manually Moving the Room 14 IV SEHVIGEABLE ITEMS 555 dinis Got DaR n uFERRV eu einpdn en S Cue daRR V REs 15 Section 4 01 Replacement Kits esseeesssss 15 Se rvice Manual Printed in the U S A 1 I Troubleshooting BAL Accu Slide System l TROUBLESHOOTING 1 01 COMMON PROBLEMS SOLUTIONS PROBLEM Motor does not run or make any noise Cause 1 Dead battery Solution Charge or replace battery Cause 2 Open circuit or faulty switch Solution Check switch fuse amp circuit breaker Cause 3 Bad Motor or Controller Solution Replace the Motor or Con
8. S Patent B254171 i i Ma ig a registared trademark of Norco Industries Inc Other LLS and Fo BB POWER JAMB 4Lpn v Ore US ara forein Green Purple RED BLUE NEAREST WALL GREEN Ew a PURPLE NEAREST WALL STE E mi P e A TR na BLUE TOP Mi ON ADJUSTER RED TOP m ON ADJUSTER PURPLE TOP GREEN TOP Rare iis ON ADJUSTER BLUE BTM ee ON ADJUSTER m BE PURPLE BTM GREEN BTM ON ADJUSTER ON ADJUSTER RED BTM x i ON ADJUSTER Lf 6 Printed in the U S A Service Manual BAL Accu Slide System Il Getting Started If an ACCU Slide system is not making the proper seal when it is either open or closed it needs to be re adjusted The best way to perform an adjustment is to open the room completely in order to have easier access to the cable adjustment brackets With the room fully extended check top and bottom of both sides to verify all points have sealed If it is not uniform then an adjustment is necessary There are several ways to perform an adjustment depending on room travel and weight If a room has more than 24 inches of travel it s best to note the distance of adjustment required and then bring the room in 6 to 10 inches before making the adjustment This will help relieve pressure on the cables making it much easier to turn the adjustment nuts 1 Before tightening an adjustment nut make sure the opposing cable has enough slack to allow for the take up The opposing
9. ely half the travel distance If possible keep tension on the broken cable while the room is moving Remove the adjustment nut from the broken cable and remove the cable from the bracket Replace the cable stud with the eyebolt supplied in the cable replacement kit thread the nut approximately 1 2 onto the eyebolt Hemove the damaged cable from the standoff bracket and make a clean cut of the cable saving as much of the old cable as possible Attach the replacement cable to the standoff bracket and replace the keeper grommet This will prevent the ball end of the cable from retracting into the extrusion Insert both the replacement cable and the newly cut broken cable into the braided sleeve If you have spray adhesive available spray the adhesive on the first 12 of each cable If adhesive is not available the braided sleeve will still work properly Tape both ends of the braided sleeve with electrical tape and wrap tightly DO NOT BUILD UP TAPE ON THE BRAIDED SLEEVE THIS CAN CAUSE THE CABLE TO BECOME LODGED IN A PULLEY It only takes about 2 wraps on the sleeve to hold you can place more wraps on the cable area than the sleeve area due to the diameter of the cable vs the diameter of the sleeve The tape also ensures that the sleeve will not come off the cable if it hits a bracket during the threading process Jiu N Ill Service Procedures BAL Accu Slide System 8 Pull the cable from the adjustment bracket until the splice
10. l movement by hand The holding power is actually on the INSIDE cables pulling the standoff brackets tight against the frame When the room is seated full in the INSIDE cables should be slack enough to move the cable approximately 12 up or down 1 total movement by hand The holding power is now on the OUTSIDE cables pulling the standoff brackets tight against the frame The chains work the same way as the cables when the room is full in or out half of the chain on each side of the motor will be slightly slack and half of each chain will be tight AFTER ALL FINAL ADJUSTMENTS TIGHTEN 1 4 20 JAM NUT AGAINST CABLE CHAIN ADJUSTER BRACKET ON ALL CHAIN CONNECTIONS TIGHTEN THE JAM NUTS ON THE CABLES BY USING A WRENCH ON BOTH THE JAM NUT AND THE COUPLING NUT FAILURE TO DO SO WILL RESULT IN A MALFUNCTION OF THE SYSTEM MEN e 0 0 A nn ELI a 3 L t mm i a m Cable Nut mann e s BA AMAA Y Anti I Mibration Lock i n ho a A vee Cable Chain connector after final adjustment 1 4 20 Jam Nut tight against connector nut keepers are properly located 8 Printed in the U S A Service Manual BAL Accu Slide System Ill Service Procedures 3 01 Se rvice Manual Printed in the U S A Ill SERVICE PROCEDURES CABLE REPLACEMENT Remove the jamb clamp from the interior wall on the side of the cable to be replaced for better access to the cable Carefully jog the room to approximat
11. ress the rubber on that surface Printed in the U S A Service Manual BAL Accu Slide System Ill Service Procedures 3 03 JAMB CLAMP REPLACEMENT REMOVAL 1 Remove mounting screws from jamb clamp 2 Pull back edge of clamp and remove REPLACEMENT 1 Insert edge of clamp into slot 2 Replace mounting screws Service Manual Printed in the U S A 1 3 Ill Service Procedures BAL Accu Slide System 3 04 MANUALLY MOVING THE ROOM 1 Locate the included flexible shaft in your owner s packet 3 Attach 1 4 socket amp ratchet or drill to the other end and turn in the proper direction to move the room 4 Ifthe cables tighten and the motor is difficult to turn REVERSE THE DIRECTION Over torquing can happen resulting in severe damage 1 4 Printed in the U S A Service Manual BAL Accu Slide System IV Serviceable Items 4 01 SERVICEABLE ITEMS REPLACEMENT KITS Repair Kit 22305 Repair Kit 22307 Cable Repair Kit Motor Repair Kit Repair Kit 22309 Repair Kit 22311 Motor Repair Kit Motor Repair Kit Service Manual Printed in the U S A 1 5 Notes ACCUCDSLIDE EXPANDABLE ROOM SYSTEM bE H For More Information Norco Industries Inc 53236 County Road 13 Elkhart IN 46514 5 4 262 3400 www norcoind com HB Copyright 2005 BAL Inc Printed in the U S A All rights reserved BAL is a registered June 2005 brand of Uy Norco Industries Inc
12. troller PROBLEM Motor runs but slide room does not move Cause 1 Cable s have become detached Solution Check tension of all cables Open access panel and re adjust Place grommet or screw in standoff bracket to secure the cable refer to section 2 02 Cause 2 Chain is caught on a bracket Solution Open access panel to identify the problem Adjust cable tension Tighten all 4 jamb nuts Place nut anti vibration keeper on cable nuts 8 Cause 3 Chain is off the sprocket Solution Open access panel to identify the problem Put chain back on sprocket Re adjust cable tension tighten all jamb nuts 4 Place nut anti vibration keeper on cable nuts 8 Cause 4 Shaft key is broken Solution Inspect damage and replace all damaged parts PROBLEM Loose Cable Sagging 1 or more inches or hanging Cause 1 Adjustment nut is too loose or off cable Solution Open access panel install all nuts with anti vibration keeper or Locktite and adjust Cause 2 Cable is loose from connector bracket Solution Open access panel loosen nut on loose cable and attach to bracket then adjust refer to section 2 02 Cause 3 Drive chain has too much slack Solution Open access panel amp tighten adjustment nuts refer to section 2 02 Cause 4 Broken Cable D Printed in the U S A Se rvice Manual BAL Accu Slide System I Troubleshooting Solution Call the service department to replace cable See instructions included in the kit
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