porzionatrice pizza diviseuse po 300 istruzioni per l`uso e la
Contents
1. 04 31 64 SCHEDULE WIRING DIAGRAM X1 FEEDER TERMINAL BOARD X2 CONVEYOR BELT FEEDING TERMINAL BOARD SWITCHES CONNECTION TERMINAL BOARD Xp FEMALE CONNECTOR Xs CONNECTOR Q MAIN SWITCH HL POWER LAMP 50 FRONT DOOR SWITCH SQ2 TANK COVER SWITCH SQ DOSIER CUTTER COX SWITCH DOUGH PORTIONING MICROSWITCH 506 MICROSWITCH KNIFE SB3 STOP PUSH BUTTON SB START PUSH BUTTON KM1 SOLENOID SWITCH THERMAL RELAY KA RELAY MOTOR SPIRAL 0 37 KW 230 400 V Mz GEAR MOTOR FOR KNIFE 0 09 KW 230 400 V Mscc MOTOR CONVEYOR BELT 0 09 KW 230 400 V TIMER KNIFE 0 2 sec 32 64 7 CLEANING AND MAINTENANCE Before beginning and or maintenance you should disconnect in omnipolar way the machine from power supply The machine has to be cleaned every day with lukewarm water and soap then abundantly rinse and carefully dray Never clean with steel wool brushes or common steel scrapers as they could sediment iron particles and oxidizing these ones cause rust points Never use blades or tools cousins damages or surface roughness WARNING don t wash the apparatus with direct water jets or under pressure as eventual infiltrations to electrical components could prejudice the regular apparatus and safety system functioning For a careful cleaning of PO 300 it s necessary to carry out following operations see fig 3 and fig 42. Take the female connector which is set under the dough portioning machine and connect it with the tap connector Xs which is fixed on the conveyor belt see wiring diagram 42 64 Replace the right side of the machine The machine is prepared for the running with the electric voltage indicated on technical data plate The unit is provided with a flexible cable for the connection to the electric network of the type with rubber insulation HO7RN F with a section as indicated on the technical data plate of the unit The electric part of the machine must be connected to a neutral conductor N if the electric supply is 380 400 V Make sure that the voltage and the network power are fitted to supply the Kilowatts indicated on the technical data plate of the unit The connection to the electric network is possible only if between the electric network and the unit it here is a main omnipolar wall switch in conformity with the regulations in force with a minimum contact opening of 3 mm each pole In addition the supply tension with a working machine must not be far from the rated tension value of 10 The main switch must be located near the machine and easy to be reached It is necessary that the machine is connected to earth and check the efficiency of the protection electric connection In addition the equipment has to be included in an equipotential system whose efficiency has to be carefully checked according to the regulati
3. 04 54 64 SCHEDULE WIRING DIAGRAM X1 FEEDER TERMINAL BOARD X2 CONVEYOR BELT FEEDING TERMINAL BOARD SWITCHES CONNECTION TERMINAL BOARD Xp FEMALE CONNECTOR Xs CONNECTOR Q MAIN SWITCH HL POWER LAMP 50 FRONT DOOR SWITCH SQ2 TANK COVER SWITCH SQ DOSIER CUTTER COX SWITCH DOUGH PORTIONING MICROSWITCH 506 MICROSWITCH KNIFE SB3 STOP PUSH BUTTON SB START PUSH BUTTON KM1 SOLENOID SWITCH THERMAL RELAY KA RELAY MOTOR SPIRAL 0 37 KW 230 400 V Mz GEAR MOTOR FOR KNIFE 0 09 KW 230 400 V Mscc MOTOR CONVEYOR BELT 0 09 KW 230 400 V TIMER KNIFE 0 2 sec 55 64 8 CLEANING AND MAINTENANCE Before beginning and or maintenance you should disconnect in omnipolar way the machine from power supply The machine has to be cleaned every day with lukewarm water and soap then abundantly rinse and carefully dray Never clean with steel wool brushes or common steel scrapers as they could sediment iron particles and oxidizing these ones cause rust points Never use blades or tools cousins damages or surface roughness WARNING don t wash the apparatus with direct water jets or under pressure as eventual infiltrations to electrical components could prejudice the regular apparatus and safety system functioning For a careful cleaning of PO 300 it s necessary to carry out following operations see fig 3 and fig 4 8 Raise front d
4. 1 Raise front door and raise adjustment lever 2 Unscrew both knobs P and knife M then wash under warm water 3 Open pan proportioning box L 4 Loosen both knobs F and rotate the funnel for extracting it wash under warm water 5 Unscrew external ring nut D see Picture 3 which is placed in the back part of the portioning machine then extract the spiral C from side abundantly wash under warm water 6 Wash the basin with a well sterilized sponge eliminating dough residue because draying they could change cone or spiral position Take care in inverse re assembling sequence that spiral C keying occurs on both drawing pivot of machine head After a correct re assembling of spiral C cone G and knife M you should clean the belt inside 7 Unscrew and remove the black knob T see table 3 particular AC054 table 5 placed on conveyor belt right side Always from the right side remove the belt and carefully clean Take care in re assembling inverse sequence that motor roll pivot KF026 see table 5 is coupled with belt articulation group KF027 see table 5 We suggest to take care carrying out the a m operations for avoiding wear of considered parts Particular maintenance works are not necessary but we suggest to let check the apparatus by specialist every 4 years A good maintenance grants a perfect functioning and a long life of the machine 33 64 300 50046 AD059 Tab 1 34
5. SOS 1 584 KAI KT1 506 4 4 3 05 3 2 2 x da RDS 06 96 es 13 95 a 13 5 a FR2 KM2 FR FR2 amp 98 14 96 96 z 9 AI AI AI KM2 KA 2 2 2 2 2 BU7 BUB GNYE 28 64 NT Wiring diagram 230 V 1 o n e m Opo d eee _bym BK3 BKS eka KM3 RD3 KM3 w 9 14 a 0 09 KW BK4 AI KM3 GNYE FR3 8065 29 64 L1 L3 08 08 NA BK 3 EE poc oct A M 8 5 GNYE BKE N ey n x x x x x a a a re 1 3 5 1 3 5 KM1 KM2 2 4 6 2 4 6 GNYE GNYE 1 3 5 1 3 5 000 2 4 6 2 4 6 N x x x x x x a a m e viw viw RE FE e amp 0 37 KW 0 09 KW GNYE BUS 1 x sa RD7 10 1 1 SQ5 1 584 gt KAI 806 4 4 4 5 0 5 3 2 RD6 2 11 X3 X3 912 95 95 13 95 2 e 13 a 5 211 7 FR2 KM2 FR D FRR N g 96 14 96 96 7 1 11 m CI A2 A2 2 42 A2 808 i GNYE 30 64 NT Wiring diagram 230 V 3 XS BK 2 8 3 TL LLLI GNYE BK6 GNYE mme mm
6. regulations in force The connection is made by means of two screws marked with the symbol V located on the back of the machine and near input of the electric cable on the right side At the starting of the unit make sure that the rotating direction of the spiral and of the knife is as indicated by arrows on the Dough Divider machine counter clockwise The rotation of the belt must be indicated on the arrow on the NT 1 on the contrary immediately disconnect the unit from the electric network and revert the two phases directly on the plug of the supply cable The colours of the wires in the mains lead of this appliance may not correspond with the coloured marking identifying the terminal in your plug proceed as follows The wire which is coloured green an yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured green or green and yellow The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red The wire which is coloured black must be connected to the terminal which is marked with the letter L or coloured red THE MANUFACTURER DECLINES ANY LIABILITY FOR ACCIDENTS TO PERSONS OR THINGS CAUSED BY THE NONFULFILMENTS OF THESE REGULATIONS 3 SAFETY SYSTEM OF THE EQUIPMENT see pic
7. 584 KAI KT1 506 4 4 3 05 3 2 2 x da RDS 06 96 es 13 95 a 13 5 a FR2 KM2 FR FR2 amp 98 14 96 96 z 9 AI AI AI KM2 KA 2 2 2 2 2 BU7 BUB GNYE 51 64 NT Wiring diagram 230 V 1 o n e m Opo d eee _bym BK3 BKS eka KM3 RD3 KM3 w 9 14 a 0 09 KW BK4 AI KM3 GNYE FR3 8065 52 64 L1 L3 08 08 NA BK 3 EE poc oct A M 8 5 GNYE BKE N ey n x x x x x a a a re 1 3 5 1 3 5 KM1 KM2 2 4 6 2 4 6 GNYE GNYE 1 3 5 1 3 5 000 2 4 6 2 4 6 N x x x x x x a a m e viw viw RE FE e amp 0 37 KW 0 09 KW GNYE BUS 1 x sa RD7 10 1 1 SQ5 1 584 gt KAI 806 4 4 4 5 0 5 3 2 RD6 2 11 X3 X3 912 95 95 13 95 2 e 13 a 5 211 7 FR2 KM2 FR D FRR N g 96 14 96 96 7 1 11 m CI A2 A2 2 42 A2 808 i GNYE 53 64 NT Wiring diagram 230 V 3 XS BK 2 8 3 TL LLLI GNYE BK6 GNYE es mme mms
8. 64 300 EG037 MDO gt lt 9 KF044 505 21 26_ EGO33 90 35 64 506 300 Tab 3 36 64 300 KF032 445 5 gt 4 37 64 3 TYPE AND DIMENSIONS OVERALL DIMENSION NET WEIGHT mm Kg DEPTH HEIGHT KG 765 742 4 DATI TECNICI ELECTRIC CONNEXION RATING VOLTAGE RATING VOLTAGE CABLE V AC Kw Type HO7ANF 380 400 0 55 5 x 1 5 mm 230V 3 0 55 4 2 5 mm 230V 1 0 55 3 x 1 5 e CAPACITY OF THE UPPER TANK MAX 30 KG NOT LEAVENED DOUGH e THE LABELWITH TECHNICAL DATA IS ON THE RIGHT SIDE OF THE MACHINE 39 64 91 914 40 64 GENERAL WARNINGS Carefully read the warnings contained in this manual for important information regarding the safety of installation use and maintenance of the equipment Keep this manual at disposal of the different operators After having removed the packing from the equipment make sure that it is in good conditions In case of doubt do not use the equipment and contact a qualified engineer Before connecting the equipment make sure that the operating data are corresponding to the data of the electric supply mains data plate is located on the back wall data required for the installation The equipment has to be used just by trained personnel Before cleaning and servicing disconnect the equipme
9. EG037 MDO gt lt 9 KF044 505 21 26_ EGO33 90 58 64 506 300 Tab 3 59 64 300 KF032 445 5 gt 4 60 64 300 65 AP 03 5077 5 61 64 SNOISNAWIG 3918110 62 64 63 64 LA DITTA SI RISERVA DI APPORTARE EVENTUALI MODIFICHE TECNICHE RITENUTE NECESSARIE THE TECNICAL DAT INDICATIVE WITH THE RIGHT RESERVED TO CARRY OUT EVENTUAL MODIFICATIONS PizzaGroup Srl 64 64
10. PROTECTIONS FOR THE USER 3 The cover A see picture 3 obstruct the dangerous entering of the hands in the portioning tank during the running of the machine As a matter of fact the unit is equipped with a microswitch which allows the running of the PO 300 only when the upper cover is completely closed 43 64 4 The front door N see picture 3 protects the user from the dangerous movement of the knife which cut the dough and of the rotating movement of the belt The BM 2 cannot start if the front door is not completely closed PROTECTIONS FOR THE UNIT 1 In order to avoid damages the unit is provided with a microswitch which feel the position of the cutting and dosier drawer see Picture 2 if this last one is not perfectly closed the PO 300 does not run THERMIC PROTECTION 1 The motors of the PO 300 are protected by a thermic relay with manual reinstatement The thermic relay which protect the motors are behind the right side of the portioning machine and of the belt 9 REPLACEMENT OF THE SPARE PARTS 4 2 Before the replacement of the spare parts disconnect the machine from the supply mains in an omnipolar way MOTOR OF THE KNIFE Lift up the front door N Picture 3 lift up the lever from the box regulator E see Picture 4 take off the knife AH045 see table 3 unscrewing the knobs AC056 taking away the protection 2104 see table 3 which is fixed with some screws it is possible to reach the motor of the
11. ad un efficace impianto di messa a terra come previsto dalle vigenti norme di sicurezza elettrica necessario verificare questo fondamentale requisito di sicurezza in caso di dubbio richiedere un controllo accurato dell impianto da parte di personale professionalmente qualificato Il costruttore non pu essere considerato responsabile per eventuali danni causati dalla mancanza di messa a terra dell impianto L emissione di rumori dell apparecchio inferiore a 85 dB A ISTRUZIONI PER L INSTALLATORE L apparecchio PO 300 pu essere installato A Sopra un supporto di sostegno gi esistente presso l utente in questo caso il piano di appoggio deve essere in grado di portare il peso della macchina Inoltre tenere in considerazione quanto dettato dalle normative ergonomiche B Sopra supporti di portata superiore a 150 Kg che possono essere forniti a richiesta La BM 2 composta da due apparecchiature fornite in imballi separati e distinti da due contrassegni PO 300 PORZIONATRICE NT NASTRO TRASPORTATORE L apparecchio stato progettato in modo che possa funzionare solo se 1 La porzionatrice collocata sopra il nastro vedi fig 1 2 Il connettore femmina volante posto sotto la porzionatrice collegato connettore maschio fisso Xs posto all interno del nastro vedi capitolo collegamento elettrico 5 64 SCHEMA DISPOSIZIONE MACCHINA fig 2 L installatore dovr tener conto di event
12. del tipo con isolamento in gomma HO7RN F e di sezione come da dati tecnici dell apparecchio L equipaggiamento elettrico della macchina deve essere connesso a un conduttore neutro N se alimentato a 380 400 V Assicurarsi che il voltaggio e la potenza di rete siano adeguati ad erogare i Kilowatts richiesti come da dati tecnici dell apparecchio Il collegamento alla linea elettrica possibile solo se tra la rete di alimentazione e la macchina esiste un interruttore principale murario unipolare conforme alle norme vigenti con un apparecchiatura di contatto minima di 3 mm per polo Inoltre la tensione di alimentazione a macchina funzionante non deve discostarsi dal valore della tensione nominale di 10 L interruttore principale deve essere situato i prossimit della macchina e deve essere di facile accessibilit indispensabile collegare l apparecchiatura a terra e verificare l efficacia dell allacciamento elettrico di protezione L apparecchiatura deve essere inoltre inclusa in un sistema equipotenziale la cui efficacia deve essere opportunamente verificata secondo quanto riportato nella normativa in vigore Il collegamento viene effettuato mediante due viti contrassegnate dal simbolo V poste una sul fianco destro nelle vicinanze dell ingresso del cavo elettrico e l altra nella parte posteriore del nastro All accensione della macchina accertarsi che il senso di rotazione della spirale e del coltello avvenga come indi
13. 4 8 3 07 GNYE nr nce GNYE 31 1 3 8 HL1 9 0 o 0 ee gog x 21446 2 4 N La DI 5 x x x P lt x x of o af 1 Vi w w 501 D y 9 PE M1 M2 3 0 37 KW 0 09 KW GNYE BUE KAI 2 RD7 1 Sas 1 s84 EX RAR 506 4 4 4 7 0 53 3 2 2 wka xa bn RDS ROG 95 95 13 2 2 13 e o 3 7 FR2 KM 5 98 14 2 AI AI 7 AI AI KM2 KM m A2 A2 2 2 A2 GNYE 12 64 L1 L3 e n o u U u GNYE _T r Schema elettrico 230 V 3 X1 XP 1 S Inde cl Ale BK 3 P ee NES 8 5 GNYE 8 6 gt N e x x x x x a m o 1 1 11 KM1 ni KM2 N 21 2 4 x gt z 1 1 3 ooo f 99 ni 2 4 6 2 4 6 N x x e a a viw v FE FE id 2 0 37 KW 0 09 KW 806 1 x sa RD7 10 505 EX KA1 KT1 06 2 4 14 5 3 0 5 3 2 2 RDS 806 2 11 X3 12 9 96 13 95 13 95 5 211 7 FR2 KM2 FR D FR 5 g 96 14 96 96 i AI AI 11 1 C km ET 2 2 2 2 2 807 808 i GNYE 13 64 LEGENDA SCHEMA ELETTRICO X1 MO
14. E REPLACEMENT In onnipolar way you should disconnect the machine from power supply Lift the door N lift adjustment carriage lever E and open the pan proportioning box L see Picture 3 and Picture 4 Loosen both knobs F and rotate the cone for begin able to extract it it the same screw both knobs F see Picture 4 As soon as the funnel is fixed close the pan proportioning box L putting the lever of carriage E in working position again Safety microswitch operating time only occurs when there is a perfect closing of pan proportioning box L machine can run in this way only 25 64 12 9 12 4z_m____ num emma Pr _ o_o m0 EE FV KM1 SQ6 3 KM2 505 FR1 RI FR2 A KM mM 26 64 lv 503 1 2 NT Wiring diagram 380 400 V 3N 1r m mus MM LD Smile sii SS XS T KM3 0 09KW x x x 27 64 L1 52 o gt _ _ ict _ 1 GNYE 2 a BK6 x x x 1 5 1 KM1 KM2 2 6 2 gt z 9 x x x m ae w FE a Ne foi 0 37 KW 0 09 KW x x x x x x x RD7 10 t
15. MENT In onnipolar way you should disconnect the machine from power supply Lift the door N lift adjustment carriage lever E and open the pan proportioning box L see Picture 3 and Picture 4 Loosen both knobs F and rotate the cone for begin able to extract it it the same screw both knobs F see Picture 4 As soon as the funnel is fixed close the pan proportioning box L putting the lever of carriage E in working position again Safety microswitch operating time only occurs when there is a perfect closing of pan proportioning box L machine can run in this way only 48 64 12 9 12 4z_m____ num emma Pr _ o_o m0 EE FV KM1 SQ6 3 KM2 505 FR1 RI FR2 A KM mM 49 64 lv 503 1 2 NT Wiring diagram 380 400 V 3N 1r m mus MM LD Smile sii SS XS T KM3 0 09KW x x x 50 64 L1 52 o gt _ _ ict _ 1 GNYE 2 a BK6 x x x 1 5 1 KM1 KM2 2 6 2 gt z 9 x x x m ae w FE a Ne foi 0 37 KW 0 09 KW x x x x x x x RD7 10 t SOS 1
16. NI PARTI DI RICAMBIO Prima sostituire parti della macchina _ scollegare in modo onnipolare l apparecchiatura della rete MOTORE COLTELLO Sollevare il portello anteriore N fig 3 alzare la leva dal carrello di regolazione E vedi fig 4 togliere il coltello AH045 tav 3 svitando i pomoli AC056 togliendo la protezione 2104 tav 3 fissata con viti a vista si accende al motore coltello MICROINTERRUTTORI La tav 2 mostra la posizione dei microinterruttori e il loro sistema di fissaggio MOTORE SPIRALE Si trova dietro il fianco destro della porzionatrice tav 4 COMPONENTI ELETTRICI PORZIONATRICE tav 2 Tolto il fianco destro e il cruscotto comandi viti a vista si accede facilmente a tutti i componenti COMPONENTI ELETTRICI NASTRO tav 5 Tolto il fianco destro viti a vista si accede a tutti i componenti MOTORI NASTRO tav 5 Separare la porzionatrice dal nastro e staccare il connettore volante cosi facendo si accede facilmente al motore del nastro ISTRUZIONI PER L UTENTE Si raccomanda all utente di verificare che l installazione dell apparecchio sia stata fatta i modo idoneo la ditta costruttrice non risponde delle garanzie o dei danni fatti derivanti da cattiva installazione imperfetta manutenzione imperizia nell uso Prima di mettere in funzione la PO 300 leggere attentamente le istruzioni per l uso contenute nel presente opuscolo con particolare attenzione alle norme relative ai dispositi
17. PizzaGroup Srl 2 Via Carnia 15 z i p r 33078 S Vito al Tagliamento PN tel 39 0434 857000 fax 39 0434 857001 PORZIONATRICE PIZZA DIVISEUSE PO 300 ISTRUZIONI PER L USO E LA MANUTENZIONE INSTRUCTIONS DE SERVICE 1 64 PizzaGroup Srl 2 DECLARATION CONFORMIT OF CONFORMITY In accordo con la Direttiva Bassa Tensione 73 23 CEE con la Direttiva 89 336 CEE Compatibilit Elettromagnetica con la direttiva 98 37 CEE macchine integrate dalla marcatura CE secondo la Direttiva 93 68 CEE En accord avec la Directive Basse Tension 73 23 CEE avec la Directive 89 336 CEE Compatibilit Electro magn tique avec la Directive 98 37 CEE machines int gr s par le marquage CE selon la Directive 93 68 CEE Tipo d apparecchio Type d appareillage Macchina PORZIONATRICE po ype c app 9 Machine PIZZA DIVISEUSE Marchio commerciale Marque commerciale PIZZA GROUP Modello Mod le PO 300 Costruttore Constructeur PIZZA GROUP SRL indirizzo Adresse 1 33078 SAN VITO AL TAGLIAMENTO PN Carnia 15 Z 1 P R Telefono T l phone 39 0434 857000 Telefax T l fax 39 0434 857001 Le norme armonizzate o le specifiche tecniche designazioni che sono state applicate in accordo con le regole della buon arte in materia di sicurezza in vigore nella CEE sono Les normes harmonis es ou les sp cifications techniques d signations qui ont t appliqu es en accord avec
18. RSETTIERA CAVO ALIMENTAZIONE MORSETTIERA COLLEGAMENTO INTERRUTTORI DI POSIZIONE Xp CONNETTORE FEMMINA Q INTERRUTTORE GENERALE HL LAMPADA ALIMENTAZIONE 50 INTERRUTTORE DI POSIZIONE PORTELLO ANTERIORE 50 INTERRUTTORE DI POSIZIONE COPERCHIO VASCA SQ INTERRUTTORE DI POSIZIONE CASSETTO TAGLIA 505 MICROINTERRUTTORE DOSA PASTA 506 MICROINTERRUTTORE COLTELLO SB PULSANTE D ARRESTO SB PULSANTE DI MARCIA gt TELERUTTORE FR42 REL TERMICO REL MOTORIDUTTORE SPIRALE 0 37 KW 230 400 V M MOTORIDUTTORE COLTELLO 0 09 KW 230 400 V TEMPORIZZATORE COLTELLO 0 2 sec 14 64 7 PULIZIA E MANUTENZIONE Prima di iniziare le operazioni di pulizia e o manutenzione scollegare in modo onnipolare la macchina dalla rete elettrica Pulire giornalmente la macchina con acqua tiepida saponata quindi risciacquare abbondantemente e asciugare con cura Evitare nel modo pi assoluto di pulire con pagliette spazzole o raschietti di acciaio comune in quanto possono depositare particelle ferrose che ossidandosi provocano punti di ruggine Evitare di ricorrere all uso di lame od utensili che provochino danni o rugosit superficiali ATTENZIONE non lavare l apparecchiatura con getti d acqua diretti e in pressioni poich eventuali infiltrazioni ai componenti elettrici potrebbero pregiudicare il regolare funzionamento dell apparecchiatura e dei sistemi di sicurezza Per una accura
19. ations of devices on the aren t allowed and they involve the termination of any warranty service 5 APPARATUS USE see Picture 3 Before starting the machine you should put a non leavened dough In the special basing B raising the cover A then lower it for assuring operating time of safety microswitch Press cut out switch Q4 push button SB of the portioning machine Check the weight of the first dough corresponding to the weight in grams you wish The weight in grams is increased rotating the knob clockwise 1 and reduce rotating the knob counter clockwise see Picture 4 Provide feeding the portioning machine basin with next non leavened dough s and the collect the portions coming out from belt P output At the end of the work stop the machine pressing cut out switch SB see Picture 3 23 64 6 MACHINE EQUIPMENT The PO 300 is equipped with n 3 portioning cones Under mentioned table shows all cones types with relative working field standard equipment if not specified on the order AH021 60 1 AH022 90 130 AH023 AH024 AH025 AH026 210 250 AH044 240 280 The operator should equip the machine with cone and bell suited for portioning machine weight to be worked For example PIZZE 300 mm PORTION WEIGHT 200 gr CONE TO BE APPLIED ON THE PORTIONING MACHINE AH025 COLTELLO TAGLIO pri COMO DOSA MANOPOLA REGOLAZIONE GRAMMATURA 1 LEVA CARRELLO DI arcorazioni E Picture 4 24 64 CON
20. cato dalle frecce poste sulla porzionatrice senso antiorario mentre il senso di rotazione del nastro trasportatore deve coincidere con la freccia posta sul nastro In caso contrario disinserire immediatamente la macchina dalla rete di alimentazione elettrica e invertire due fasi direttamente sulla spina del cavo di alimentazione IL COSTRUTTORE DECLINA OGNI RESPONSABLIT QUAL ORA QUESTA NORMA ANTIINFORTUNISTICA NON VENGA RISPETTATA 3 SISTEMI DI SICUREZZA DELL APPARECCHIATURA vedi fig 3 PROTEZIONI PER L OPERATORE 1 Il coperchio A fig 3 impedisce l accesso alla vasca della porzionatrice durante la lavorazione infatti dotato di un microinterruttore che permette il funzionamento della PO 300 solo se il coperchio completamente chiuso 2 Il portello anteriore N fig 3 protegge l operatore dal movimento pericoloso del coltello taglia pasta e del nastro trasportatore La PO 300 non parte se il portello anteriore non completamente abbassato PROTEZIONI PER L APPARECCHIATURA 1 Perevitare danni alla porzionatrice la macchina dotata di un microinterruttore che rivela la posizione del cassetto dosa taglia fig 2 se quest ultimo non perfettamente chiuso la PO 300 non funziona 7 64 PROTEZIONE TERMICA 1 Ogni motore della PO 300 protetto da u rel termico a riarmo manuale 4 4 1 rel termici che proteggono i motori sono dietro il fianco destro della porzionatrice e del nastro SOSTITUZIO
21. evices on the aren t allowed and they involve the termination of any warranty service 10 APPARATUS USE see Picture 3 Before starting the machine you should put a non leavened dough In the special basing B raising the cover A then lower it for assuring operating time of safety microswitch Press cut out switch Q4 push button SB of the portioning machine Check the weight of the first dough corresponding to the weight in grams you wish The weight in grams is increased rotating the knob clockwise 1 and reduce rotating the knob counter clockwise see Picture 4 Provide feeding the portioning machine basin with next non leavened dough s and the collect the portions coming out from belt P output At the end of the work stop the machine pressing cut out switch SB see Picture 3 46 64 7 MACHINE EQUIPMENT The PO 300 is equipped with n 3 portioning cones Under mentioned table shows all cones types with relative working field standard equipment if not specified on the order AH021 60 1 AH022 90 130 AH023 AH024 AH025 AH026 210 250 AH044 240 280 The operator should equip the machine with cone and bell suited for portioning machine weight to be worked For example PIZZE 300 mm PORTION WEIGHT 200 gr CONE TO BE APPLIED ON THE PORTIONING MACHINE AH025 COLTELLO TAGLIO pri COMO DOSA MANOPOLA REGOLAZIONE GRAMMATURA 1 LEVA CARRELLO DI arcorazioni E Picture 4 47 64 CONE REPLACE
22. he equipment from the electric supply mains Stop the equipment in case of faulty operation For any repair get in touch with a qualified service centre and ask for original spare parts The non fulfilment of the requirements contained in this manual may effect the safety of the equipment The machine should be installed and operated just by trained personnel and in compliance with the regulations in force We will answer for the electric safety of this equipment only if it is correctly connected to a suitable earthing system as provided by the electric safety standard in force It is very important to verify this safety requirement In case of doubt ask trained personnel to carefully check the plant The manufacturer will not held responsible for any damage caused by the lack of the earthing system in the plant The noise level of the installation is under 85 dB A INSTRUCTIONS FOR THE INSTALLER The unit PO 300 can be installed A On an already existing support at the user s premises in the case the supporting plane must be able to support the machine Also consider the details of the ergonomic normative law B On supports with more than 150 Kg of capacity that may be supplied on request The PO 300 machine is composed by two units in different package and marked with two label PO 300 PORZIONATRICE NT NASTRO TRASPORTATORE The unit has been designed in order that it can run only when 1 The dough divider machine is set on
23. knife MICROSWITCHES The table 2 shows the position of the microswitches and their fixing system MOTOR OF THE SPIRAL It is set under the right side of the Dough Portioning machine see Picture 4 DOUGH DIVIDER ELECTRIC CONPONENETS see table 2 In order to reach all the components take off the right side of the machine and the control box MOTORS FOR CONVEYOR BELT table 5 Take off the right side of the belt in order to reach the motors MOTOR OF THE BELT table 5 Separate the Dough Divider machine from the conveyor belt and disconnect the connector X in this way easy to reach the motor of the belt 44 64 ISTRUCTION FOR THE USER The operator should be check if the apparatus installation has been made in a suited way the manufacturer is not responsible for damage due to a wrong installation an imperfect maintenance and to improper use as well Before starting the PO 300 operator should carefully read the instruction for use in this container in this booklet taking particular care to the rules concerning safety devices Cut out electrical switch should always be disconnected at the end of apparatus utilization especially during maintenance and repairing works The machine should always and only be utilized for foreseen purposes it has to be used according to the regulation and it should be carefully cleaned All safety device should be maintained with their full efficiency Modification and applications of d
24. les regles de l art en mati re de s curit en vigueur dans la CEE sont Norme o altri documenti normativi Rapporto di collaudo Schede tecniche Normes ou autres documents normatif Rapports d essais Fiche techniques EN 60204 1 EN 60335 2 64 EN 292 1 EN292 2 EN 294 EN 55014 55104 EN 60555 2 EN 60555 3 Informazioni ulteriori Ult rieures informations In qualit di costruttore e o rappresentante autorizzato della societ all interno della CEE si dichiara sotto la propria responsabilit che gli apparecchi sono conformi alle esigenze essenziali previste dalle Direttive su menzionate En qualit de constructeur et ou repr sentant autoris de la Soci t l int rieur de la CEE nous d clarons sous notre propre responsabilit que les appareils sont conformes aux exigences essentielles pr vues par les Directives mentionn es ci dessus San Vito al Tagliamento PN Bellotto Carlo 29 01 2003 Presidente Pr sident p i 2 64 1 MODELLI E DIMENSIONI DIMENSIONI PESO NETTO mm Kg 2 DATI TECNICI CONNESSIONE ELETTRICA TENSIONE POTENZA CAVO V AC Kw Tipo HO7RNF 380 400 3 0 46 5 x 1 5 mm 230 3 0 46 4 2 5 e CAPACIT VASCA KG 30 MASSIMO PASTA NON LIEVITATA e LA TARGHETTA DATI SI TROVA SUL FIANCO DESTRO DELL APPARECCHIO 3 64 L 5 7 4 64 AVVERTENZE GENERALI Leggere a
25. nde evitare il deterioramento delle parti interessate Non sono necessari particolari lavori di manutenzione ma si raccomanda di far controllare l apparecchio da specialisti ogni 4 anni Una buona manutenzione garantisce un perfetto funzionamento ed una lunga durata dell apparecchio 15 64 1 TYPE AND DIMENSIONS OVERALL DIMENSION NET WEIGHT mm Kg DEPTH HEIGHT 800 650 2 DATI TECNICI ELECTRIC CONNEXION RATING VOLTAGE RATING VOLTAGE CABLE V AC Kw Type HO7RNF 380 400 V 3 N 0 46 5 x 1 5 mm 230V 3 0 46 4x 2 5 e CAPACITY THE UPPER TANK MAX 30 KG NOT LEAVENED DOUGH e THE LABEL WITH TECHNICAL DATA IS ON THE RIGHT SIDE OF THE MACHINE 16 64 L 91 914 17 64 GENERAL WARNINGS Carefully read the warnings contained in this manual for important information regarding the safety of installation use and maintenance of the equipment Keep this manual at disposal of the different operators After having removed the packing from the equipment make sure that it is in good conditions In case of doubt do not use the equipment and contact a qualified engineer Before connecting the equipment make sure that the operating data are corresponding to the data of the electric supply mains data plate is located on the back wall data required for the installation The equipment has to be used just by trained personnel Before cleaning and servicing disconnect t
26. ne PO300 1 i 027 50 60 100 022 90 130 _ 2 4 180 044 10 64 L utente dovr dotare la macchina dell imbuto adatto peso della porzione di pasta da lavorare Per esempio PIZZE 0 300 mm PESO DELLA PORZIONE 200 gr CONO DA APPLICARE ALLA PORZIONATRICE AH025 COLTELLO TAGLIO 04 COMO MANOPOLA REGOLAZIONE GRAMMATURA 1 LEVA CARRELLO DI fig 4 SOSTITUZIONE DELL IMBUTO Staccare in modo onnipolare la macchina della rete elettrica Sollevare il portello anteriore N sollevare la leva carrello di regolazione E e aprire il cassonetto dosa taglia L fig 3 e fig 4 Allentare i due pomelli F e ruotare l imbuto di quanto basta per l estrazione Reinserire l imbuto prescelto nell apposita sede rimuovendo eventuali residui di pasta ed avvitare contemporaneamente i due pomelli F fig 4 Assicurato l imbuto alla macchina chiudere il cassonetto dosa taglia L e riportare la leva del carrello E in posizione di lavoro L intervento del micro di sicurezza avviene solo con la perfetta chiusura del cassonetto dosa taglia L solo cos la macchina pu funzionare 11 64 Schema elettrico 380 400 V 3N X1 XP Lo BK BK2 e i BK3 SSA BKS j j GNYE BK6 BK4 2 N e e e 3 95 1 37 5 1 D 1 a KM2 N bear s 2 2
27. nt from the electric supply mains Stop the equipment in case of faulty operation For any repair get in touch with a qualified service centre and ask for original spare parts The non fulfilment of the requirements contained in this manual may effect the safety of the equipment The machine should be installed and operated just by trained personnel and in compliance with the regulations in force We will answer for the electric safety of this equipment only if it is correctly connected to a suitable earthing system as provided by the electric safety standard in force It is very important to verify this safety requirement In case of doubt ask trained personnel to carefully check the plant The manufacturer will not held responsible for any damage caused by the lack of the earthing system in the plant The noise level of the installation is under 85 dB A INSTRUCTIONS FOR THE INSTALLER The unit PO 300 can be installed C On an already existing support at the user s premises in the case the supporting plane must be able to support the machine Also consider the details of the ergonomic normative law D On supports with more than 150 Kg of capacity that may be supplied on request The PO 300 machine is composed by two units in different package and marked with two label PO 300 PORZIONATRICE NT NASTRO TRASPORTATORE The unit has been designed in order that it can run only when 3 The dough divider machine is set on the convey
28. ons in force The connection is made by means of two screws marked with the symbol V located on the back of the machine and near input of the electric cable on the right side At the starting of the unit make sure that the rotating direction of the spiral and of the knife is as indicated by arrows on the Dough Divider machine counter clockwise The rotation of the belt must be indicated on the arrow on the NT 1 on the contrary immediately disconnect the unit from the electric network and revert the two phases directly on the plug of the supply cable The colours of the wires in the mains lead of this appliance may not correspond with the coloured marking identifying the terminal in your plug proceed as follows The wire which is coloured green an yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured green or green and yellow The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red The wire which is coloured black must be connected to the terminal which is marked with the letter L or coloured red THE MANUFACTURER DECLINES ANY LIABILITY FOR ACCIDENTS TO PERSONS OR THINGS CAUSED BY THE NONFULFILMENTS OF THESE REGULATIONS 8 SAFETY SYSTEM OF THE EQUIPMENT see picture 3
29. oor and raise adjustment lever E 9 Unscrew both knobs P and knife M then wash under warm water 10 Open pan proportioning box L 11 Loosen both knobs F and rotate the funnel for extracting it wash under warm water 12 Unscrew external ring nut D see Picture 3 which is placed in the back part of the portioning machine then extract the spiral C from side abundantly wash under warm water 13 Wash the basin with a well sterilized sponge eliminating dough residue because draying they could change cone or spiral position Take care in inverse re assembling sequence that spiral C keying occurs on both drawing pivot of machine head After a correct re assembling of spiral C cone G and knife M you should clean the belt inside 14 Unscrew and remove the black knob T see table 3 particular ACO54 table 5 placed on conveyor belt right side Always from the right side remove the belt and carefully clean Take care in re assembling inverse sequence that motor roll pivot KF026 see table 5 is coupled with belt articulation group KF027 see table 5 We suggest to take care carrying out the a m operations for avoiding wear of considered parts Particular maintenance works are not necessary but we suggest to let check the apparatus by specialist every 4 years A good maintenance grants a perfect functioning and a long life of the machine 56 64 300 50046 AD059 Tab 1 57 64 300
30. or belt see Picture 1 4 The female connector set under the dough portioning machine is connected with the fix tap connector X which is set inside the conveyor belt see chapter electric connection 41 64 c n BEN SCHEMA DISPOSIZIONE MACCHINA LR pere cesse SCHEME FOR ARRANGEMENT OF THE MACHINE Picture 2 The installer will have to consider any possible maintenance works in the right side and on the back of the unit Moreover he must take into consideration the place in order to work easily and in safety conditions during maintenance works see scheme Picture 2 6 INSTALLATION OF THE EQUIPMENT Remove the conveyor belt from the wrapping paper and set it in the place of work Remove the Dough Divider machine from the wrapping paper and set it on the conveyor belt as indicated on the fig 1 Pay attention in this case to the connector set under the Dough Divider machine The unit must operate on a perfect horizontal plane In case of differences of level they have to be adjusted by means of the adjustable supporting feet If the machine is working with the help of a pastry mixer this one must be set on the left side of the PO 300 in order to facilitate the operation of feeding the upper tank of the PO 300 see scheme for arrangement of the machine scale 1 40 7 ELECTRIC CONNECTION ATTENTION Before connecting the machine the conveyor belt must be connected to the Dough Divider machine
31. r machine Take the female connector which is set under the dough portioning machine and connect it with the tap connector Xs which is fixed on the conveyor belt see wiring diagram 19 64 Replace the right side of the machine The machine is prepared for the running with the electric voltage indicated on technical data plate The unit is provided with a flexible cable for the connection to the electric network of the type with rubber insulation HO7RN F with a section as indicated on the technical data plate of the unit The electric part of the machine must be connected to a neutral conductor N if the electric supply is 380 400 V Make sure that the voltage and the network power are fitted to supply the Kilowatts indicated on the technical data plate of the unit The connection to the electric network is possible only if between the electric network and the unit it here is a main omnipolar wall switch in conformity with the regulations in force with a minimum contact opening of 3 mm each pole In addition the supply tension with a working machine must not be far from the rated tension value of 10 The main switch must be located near the machine and easy to be reached It is necessary that the machine is connected to earth and check the efficiency of the protection electric connection In addition the equipment has to be included in an equipotential system whose efficiency has to be carefully checked according to the
32. ta pulizia della PO 300 necessario eseguire le seguenti operazioni vedi fig 3 fig 4 1 Sollevare il portello anteriore N e alzare la leva di regolazione E 2 Svwitare i due pomoli P e togliere il coltello M lavare sotto un getto d acqua calda 3 Aprire il cassonetto dosa taglia L 4 Allentare i due pomelli F e ruotare l imbuto quanto basta per l estrazione lavare sotto un getto d acqua calda 5 Svitare la ghiera esterna D fig 3 che si trova nella parte posteriore della porzionatrice ed estrarre frontalmente la spirale C lavare abbondantemente sotto un getto d acqua calda 6 Pulire la vasca con una spugna ben strizzata d acqua calda eliminando i residui di pasta che seccando possano alterare la posizione dell imbuto o della spirale Fare attenzione che nella sequenza inversa di rimontaggio avvenga il calettamento della spirale C sui due pioli di trascinamento della testata della macchina Dopo aver correttamente rimontato la spirale C l imbuto G e il coltello M procedere alla pulizia interna del nastro 7 Svitare e sfilare la manopola nera T vedi tav 3 particolare 054 tav 5 che si trova sul lato destro del nastro trasportatore Sfilare il nastro sempre dal lato destro e procedere ad una accurata pulizia Fare attenzione che nella sequenza inversa di rimontaggio il perno rullo motore KF026 tav 5 si agganci al blocco snodo nastro KF027 tav 5 Si raccomanda cautela nell eseguire suddette operazioni o
33. the conveyor belt see Picture 1 2 The female connector set under the dough portioning machine is connected with the fix tap connector X which is set inside the conveyor belt see chapter electric connection 18 64 c n BEN SCHEMA DISPOSIZIONE MACCHINA LR pere cesse SCHEME FOR ARRANGEMENT OF THE MACHINE Picture 2 The installer will have to consider any possible maintenance works in the right side and on the back of the unit Moreover he must take into consideration the place in order to work easily and in safety conditions during maintenance works see scheme Picture 2 1 INSTALLATION OF THE EQUIPMENT Remove the conveyor belt from the wrapping paper and set it in the place of work Remove the Dough Divider machine from the wrapping paper and set it on the conveyor belt as indicated on the fig 1 Pay attention in this case to the connector set under the Dough Divider machine The unit must operate on a perfect horizontal plane In case of differences of level they have to be adjusted by means of the adjustable supporting feet If the machine is working with the help of a pastry mixer this one must be set on the left side of the PO 300 in order to facilitate the operation of feeding the upper tank of the PO 300 see scheme for arrangement of the machine scale 1 40 2 ELECTRIC CONNECTION ATTENTION Before connecting the machine the conveyor belt must be connected to the Dough Divide
34. tor of the knife MICROSWITCHES The table 2 shows the position of the microswitches and their fixing system MOTOR OF THE SPIRAL It is set under the right side of the Dough Portioning machine see Picture 4 DOUGH DIVIDER ELECTRIC CONPONENETS see table 2 In order to reach all the components take off the right side of the machine and the control box MOTORS FOR CONVEYOR BELT table 5 Take off the right side of the belt in order to reach the motors MOTOR OF THE BELT table 5 Separate the Dough Divider machine from the conveyor belt and disconnect the connector X in this way easy to reach the motor of the belt 21 64 ISTRUCTION FOR THE USER The operator should be check if the apparatus installation has been made in a suited way the manufacturer is not responsible for damage due to a wrong installation an imperfect maintenance and to improper use as well Before starting the PO 300 operator should carefully read the instruction for use in this container in this booklet taking particular care to the rules concerning safety devices Cut out electrical switch should always be disconnected at the end of apparatus utilization especially during maintenance and repairing works The machine should always and only be utilized for foreseen purposes it has to be used according to the regulation and it should be carefully cleaned All safety device should be maintained with their full efficiency Modification and applic
35. ttentamente le avvertenze contenute nel presente libretto in quanto forniscono importanti indicazioni riguardanti la sicurezza di installazione uso e manutenzione Conservare questo libretto per ogni ulteriore consultazione dei vari operatori Dopo aver tolto l imballaggio assicurarsi dell integrit dell apparecchiatura In caso di dubbio non utilizzare l apparecchiatura e rivolgersi a personale professionalmente qualificato Prima di collegate l apparecchiatura accertarsi che i dati di targa siano corrispondenti a quelli della rete di alimentazione elettrica la targhetta dei dati tecnici posta sul fianco destro e riporta tutti i dati necessari all installazione L apparecchiatura deve essere utilizzata solo da personale addestrato all uso della stessa Prima di effettuare operazioni di pulizia e manutenzione disinserire l apparecchiatura dalla rete di alimentazione elettrica Disattivare l apparecchio in caso di guasto o di cattivo funzionamento Per l eventuale riparazione rivolgersi solamente ad un centro d assistenza tecnica autorizzato e richiedere l utilizzo di ricambi originali mancato rispetto di quanto sopra pu compromettere la sicurezza dell apparecchiatura Tutti i lavori di messa in opera e di installazione possono essere eseguiti esclusivamente da personale specializzato ed in conformit alle prescrizioni vigenti La sicurezza elettrica di questa apparecchiatura assicurata soltanto quando la stessa correttamente collegata
36. ture 3 PROTECTIONS FOR THE USER 1 The cover A see picture 3 obstruct the dangerous entering of the hands in the portioning tank during the running of the machine As a matter of fact the unit is equipped with a microswitch which allows the running of the PO 300 only when the upper cover is completely closed 20 64 2 The front door see picture 3 protects the user from the dangerous movement of the knife which cut the dough and of the rotating movement of the belt The BM 2 cannot start if the front door is not completely closed PROTECTIONS FOR THE UNIT 1 In order to avoid damages the unit is provided with a microswitch which feel the position of the cutting and dosier drawer see Picture 2 if this last one is not perfectly closed the PO 300 does not run THERMIC PROTECTION 1 The motors of the PO 300 are protected by a thermic relay with manual reinstatement The thermic relay which protect the motors are behind the right side of the portioning machine and of the belt 4 REPLACEMENT OF THE SPARE PARTS 4 1 Before the replacement of the spare parts disconnect the machine from the supply mains in an omnipolar way MOTOR OF THE KNIFE Lift up the front door N Picture 3 lift up the lever from the box regulator E see Picture 4 take off the knife AH045 see table 3 unscrewing the knobs AC056 taking away the protection 2104 see table 3 which is fixed with some screws it is possible to reach the mo
37. uali interventi di manutenzione nel fianco destro e nella parte posteriore dell apparecchio Inoltre dovr considerare lo spazio utile necessario all utente per svolgere al meglio e in condizioni di sicurezza il proprio lavoro vedi schema fig 2 1 POSAIN OPERA DEGLI APPARECCHI Togliere il nastro dall imballo e sistemarlo nel luogo di utilizzazione Togliere la porzionatrice dall imballo e sistemarla sopra il nastro come indicato in fig 1 facendo attenzione al connettore posto sotto la porzionatrice L apparecchio deve essere messo in opera su un piano perfettamente orizzontale se esistono della aplanarit devono essere eliminate avvitando o svitando i piedini d appoggio regolabili Se la macchina asservita da una impastatrice quest ultima dovrebbe trovarsi sul lato sinistro dellaa PO 300 per facilitare l operazione di carico della vasca della porzionatrice vedi schema disposizione macchina disegno scala 1 40 2 COLLEGAMENTO ELETTRICO ATTENZIONE Prima di effettuare l allacciamento alla linea elettrica bisogna collegare la porzionatrice con il nastro Prendere il connettore X posto sotto la porzionatrice e collegarlo con il connettore maschio X fissato sul nastro vedi schema elettrico 6 64 L apparecchiatura viene consegnata predisposta per il funzionamento alla tensione riportata nella targhetta caratteristiche L apparecchiatura dotata di un cavo flessibile per l allacciamento alla linea elettrica
38. vi di sicurezza Spegnere sempre l nterruttore elettrico principale alla fine dell utilizzazione dell apparecchio soprattutto durante le operazioni di manutenzione e riparazione 8 64 D 2 9 64 La macchina deve essere utilizzata conformemente alle regole e pulita accuratamente Tutti i dispositivi di sicurezza devono essere mantenuti efficienti Variazioni ed applicazioni sulla macchina di dispositivi non sono ammessi e comportano la cessazione di ogni prestazione in garanzia 5 USO DELL APPARECCHIO Vedi fig 3 Prima di accendere la macchina introdurre l impasto non lievitato nell apposita vasca B alzando il coperchio A quindi abbassarlo per assicurarsi l intervento del microinterruttore di sicurezza Premere l interruttore generale Q4 ed il pulsante di marcia SB della porzionatrice Verificare che il peso delle prime porzioni di pasta corrisponda alla grammatura voluta La grammatura si aumenta ruotando in senso orario la manopola l e si diminuisce ruotando la stessa in senso antiorario vedi fig 4 Provvedere ad alimentare la vasca della porzionatrice con successivi impasti non lievitati e raccogliere le porzioni in uscita dal nastro P a fine lavoro arrestare la macchina premendo il pulsante di arresto SB 6 DOTAZIONE DELLA MACCHINA La PO 300 ha in dotazione n 3 imbuti La tabella sotto illustrata mostra tutti i tipi di imbuti con relativo campo di lavoro dotazione di serie se non specificato prima dell ordi
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