ARISTODRIVE 4-30 & 4-48HD - ESAB Welding & Cutting Products
Contents
1. A09 I ma JI 90 lt A0 I LI ay m 80 ASI ADI Ny2 29 HDIH 2 2 D A0 99 20 AzI 69 13 80113 4 3 NDILdD XXIEl I poe NDI123130 5 9 iia l NDISIAa3dnS JAA each sSEb 19 LSXEI A0 1 X 11 ASI 1 1 A0 L I DISXEI z 4 webe ILWIS 8 06 e ugoisuy 1494 I oe INE Y e vo ad VI 7 J ISxgI 52 38 69 09 Y I LSXEI Perez Gi id mo zee EN NS 2 3 J igi and ud B 7 I L I I Y 1 AQ T EE Ji 1 AD ex HDIH Nv25 72 42 0 93 IRR 89 is Fe I 2 1 IvAar 8 1 1 vOEL 135 WAE 8 3 us 23 2 v 24 2051 TA 14 La 051 T li EL cea an Tide del cn 1 Jt mon Ou vx TU 5 H a SIEL 2 9 lt I nea a D Mei v8 HDIH NWI A0 1 I I I 1 1 1 I I 1 I I I I I I I I2. OPERATING SEQUENCE NORMAL 1 Close gun trigger switch Gas solenoid opens weld contactor closes wire feed motor runs at preset wire feed speed or slow inch whichever has been selected Release gun trigger switch Wire feed motor de energized brake circuit enabled Anti stick circuit energized Weld contactor opens Burnback circuit times out delay determined by setting of Burnback potentiometer Gas solenoid valve closes Wire Feed Speed and Voltage Set Soft Buttons Menu Button Function Keys 24 SECTION 4 TROUBLESHOOTING 4 0 TROUBLESHOOTING Table 4 1 AristoDrive 4 48 Troubleshooting Chart Nothing works Check if power source is energized Check if AristoDrive Power switch is in the ON Wire Feeder is ON motor does not run gas valve and welding power source Check CB fuse on AristoDrive Rear Panel contactor do not energize Check weld i connection Wire feeds shielding gas flows but no Check if power source has Open Circuit Voltage power to electrode wire Check if weld cables are connected Check interconnect cable for continuity or loose connection Motor runs slowly and or gas solenoid F valve is chattering Check for 42 vac input voltage Welding wire feed cannot be shut OFF and feeds continuous Short in welding gun trigger leads Electrode wire stops or feeds erratically during welding Check weld gun trigger connection
3. 052 062 Steel 0558002216 5 64 078 Steel 0558002217 093 125 Steel 0558002218 023 045 Aluminum 0558002219 047 062 Aluminum 0558002220 3 32 093 Aluminum 0558002222 SECTION 2 INSTALLATION 2 0 INSTALLATION After checking to be sure you have all required components and accesso ries proceed as follows A HOSE AND ELECTRICAL CONNECTIONS 1 Connect shielding gas supply hose to the rear panel of the feeder 2 Connectthe 19 pin control cable between the AristoDrive rear panel and power source wire feeder connection 3 Connect suitably sized power cable between the power source and the power block at the rear base of the feeder B CENTER AND OUTLET GUIDES 1 Choose the correct type and size center and outlet guide for the type of drive stand on the feeder See Figure 2 1 or 2 2 and Table 2 1 or 2 2 2 Insert the center guide into the drive stand center support between the front and rear drive axles Tighten the locking knob to secure in place 3 Insertthe outlet guide tapered end first into the front of the Mig gun adapter and secure with locking knob C MIG GUN CONNECTIONS Gun Master 250 and 400 1 Connect Mig Gun to feed roll accessory drive by loosening the locking knob on the drive roll accessory gun adapter and insert the gun power pin into the gun adaptor then tighten locking knob 2 Connect the gun trigger twist lock plug into the mating receptacle on the front panel of the AristoDrive feeder and lo
4. 0558003291 3 156 COVER 4 PIN 60 0458544001 5 NUT INSULATING MMI 61 PANEL SIDE MECHANISM DD4 30 62 0458659007 I PANEL SIDE DRIVESTAND DD4 48MM 63 0458665001 2 HINGE DOOR 64 634220 2 TAB 65 0458770001 label ESAB 66 0458770002 label ESAB AristoDrive 4 48HD Wire Feeder 43 SECTION 5 REPLACEMENT PARTS Mas En DESCRIPTION 67 0558003292 CLAMP CABLE 910 STL 68 0558002000M SUPPORT SPOOL AND SWIVEL 69 0558002002M BASE CABINET DURADRIVE 4 70 0558002003M TOP CABINET DURADRIVE4 11 ISEE E PCB DURA DRIVE4 12 0558002007M BASE DURA DRIVE4 48HD 13 0558003293 CORE FERRITE 17 9 5 29 354 14 0558002011M BRACE SPOOL SUPPORT 15 0558003295 HOOD CONNECTOR 9PIN SUB D 90DEG 16 0558003296 SCREW RETAINING SUB D 77 0558002016M PLATE BLANK 4IN OPTION 18 0558002017 SPACER 0 341DX0 75DX0 38L NYL 9 0558003320 WASHER D TYPE 80 MMI ASSY MAG 81 PC BOARD ASSY W F CONTROL CANBUS 82 055800326 IM PLATE MOUNTING DD4 48 83 0558002038 HOSE GAS DURADRIVE4 48HD 84 0558002043 CONNECTOR 24 AWG 3 PIN 85 0558002044 MTA 156 COVER 3 PIN 86 0558002045 CONNECTOR 24 AWG 4 PIN 81 0558002046 MTA 156 COVER 4 PIN 88 0558002856 DRIVE GEAR 23MM 89 06524012 SCREW SET M6 1 0 X I2 90 0558002990 CLIP DC RET RING 390DX 341D 91 0558001999 DRIVE STAND 48MM 92 0558002005
5. ARISTODRIVE 4 30 amp 4 48HD WIRE FEEDER INSTRUCTION MANUAL ESAB ITEM NO 0558003275 AristoDrive 4 48 ESAB ITEM NO 0558003276 AristoDrive 4 30 Revision B 0558003750 10 2003 BE SURE THIS INFORMATION REACHES THE OPERATOR These INSTRUCTIONS are for experienced operators If you are not fully familiarwith the principles of operation and safe practices for arc welding and cutting equipment we urge you to read our booklet Precautions and Safe Practices for Arc Welding Cutting and Gouging Form 52 529 Do NOT permit untrained persons to install operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions If you do not fully understand these instructions contact your supplier for further information Be sure to read the Safety Precautions before installing or operating this equipment USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must be checked periodically Malfunctioning or poorly maintained equipment should not be used Parts that are broken missing worn distorted or contaminated should be replaced immediately Should such repair or replacement become necessary the manufacturer recommends that a telephone or writ
6. 1834 89 9 d 19 p o LAVHI 3352 er E nas 23 4 829 TT x D T Nag CdS QNVIS3ATSQ 92 er 10 89 3 d 1834 nia rr DOVE 84 0000 74 24 1834 AND 8 3 180 01518 349 NIE 195 1 12 INDIA 0E y ONY H8b b 3AIN0 DLSIAW INVISIAISO 49 AJIA ayaa 13A 1452 H JC AS 038 SD d 1834 2 183 038 1824 DITA 4 1824 NAD 82d IW 8 8 MIA M m 00000 0000 Id IWW XI 23 NAD 1834 1834 17 824 n8 13 9 1834 22 83 IHA 1834 IHM 92 d 1834 038 62 d 1834 AND 1834 N18 vZ d 1834 Nad 4 d 1834 ji o 23 1834 ld IWW er 29 80 Z d 1834 1834 1 15 TIA CdS 453 180 IHM 98 3 AND vH d 183 5 15 1834 EH d DIA IC 1834 IS abete PILE 0 2 038 5 9 15 Ma NAD EB X18 3 20 3 17 038 5 X8 2 14 IWW
7. 22 950302 WASHER SHLDR 23 950823 BUSHING SNAP 951474 SWITCH SEAL BLACK 0451800001 INSULATION CAN CONNECTOR 0458682880 GAS SPRING COMPLETE 0458101001 ANGLE PLATE DD4 13130802 PLUG HOLE 38 DIA 0458150001 PLATE SPRING DD4 13135311 CONNECTOR 20 AWG 6 PI 32 13735312 MTA 156 COVER 6 PIN 0558003282M PLATE FRONT VARIANT ARISTODRIVE4 30 23600982 SPR 88X 65D 88LD HX300R 0558003284M PLATE VARIANT REAR ARISTODRIVE4 30 0558003289 CONNECTOR 22 AWG 4 PI 0558003290 CONNECTOR 20 AWG 4 PI 61 2062161 CKT BREAKER 5A 32VDC 250VAC 69 99512203 4 SPACER 0 261DX0 50DX0 13L PLST 10 0558003291 3 156 COVER 4 PIN 11 0558003292 3 CLAMP CABLE 181D STL AristoDrive 4 30 Wire Feeder 34 SECTION 5 REPLACEMENT PARTS ITEM PART OR CIN d om DESCRIPTION 12 045854400 5 NUT INSULATING MMI 13 0458659003 PANEL SIDE MECHANISM DD4 30 1 4 15 045866500 16 0458659004 PANEL SIDE MECHANISM DD4 30 045814800 BUSHING INSULATING 17 0458748002 WASHER INSULATING 18 045877000 label ESAB 19 045900088 DRIVESTAND AY 30MM 8 8 8 0558002017 4 SPACER 0 341DX0 75DX0 38L NYL 3 0 0558003293 CORE FERRITE 17 9 5 29 354 2 0558003295 HOOD CONNECTOR 9PIN SUB D 90DEG 83 0558003296 SCREW RETAINING SUB D 84 0558002043 CONNECTOR 24 AWG 3 PIN 85 0558002044 MTA 156 COVER 3 PIN 86 0558002045 CONNECTOR 24 AWG 4 PIN 87 0558002046 MTA
8. Chispas y part culas de metal pueden introducirse en las grietas y agujeros de pisos y paredes causando fuegos escondidos en otros niveles o espacios Aseg rese de que toda grieta y agujero est cubierto para proteger lugares adyacentes contra fuegos 3 No corte suelde o haga cualquier otro trabajo relacionado hasta que la pieza de trabajo est totalmente limpia y libre de substancias que puedan producir gases inflamables o vapores t xicos No trabaje dentro o fuera de contenedores o tanques cerrados Estos pueden explotar si contienen vapores inflamables 4 Tenga siempre a la mano equipo extintor de fuego para uso instant neo como por ejemplo una manguera con agua cubeta con agua cubeta con arena o extintor port til Aseg rese que usted esta entrenado para su uso 5 No use el equipo fuera de su rango de operaci n Por ejemplo el calor causado por cable sobrecarga en los cables de soldar pueden ocasionar un fuego 6 Despu s de termirar la operaci n del equipo inspeccione el rea de trabajo para cerciorarse de que las chispas o metal caliente ocasionen un fuego m s tarde Tenga personal asignado para vigilar si es necesario 7 Para informaci n adicional haga referencia a la publicaci n NFPA Standard 51B Fire Prevention in Use of Cutting and Welding Processes disponible a trav s de la National Fire Protection Association Batterymarch Park Quincy MA 02269 CHOQUE ELECTRICO El contacto con las partes el
9. tallique ou dans un secteur humide veillez assu rer votre isolation corporelle en portant des gants secs et des chaussures semelles de caoutchouc et en vous tenant sur une planche ou une plate forme s che Mettez toujours la terre le poste de soudage coupage en le reliant par un c ble une bonne prise de terre N utilisez jamais de c bles us s ou endommag s Ne surchargez jamais le cable Utilisez toujours un quipement correctement entretenu Mettez l quipement hors tension lorsqu il n est pas en service une mise la masse accidentelle peut en effet provoquer une surchauffe de l quipement et un danger d incendie Ne pas enrouler ou passer le c ble autour d une partie quelconque du corps V rifiez si le c ble de masse est bien reli la pi ce en un point aussi proche que possible de la zone de travail Le branchement des c bles de masse l ossature du b timent ou en un point loign de la zone de travail augmente en effet le risque de passage d un courant de Sortie par des chaines de SECTION 1 AristoDrive 4 Wire Feeders Modular MMC panel for easy function and feature upgradability MMC Man Machine Communications Use with AristoPower 460 Power Source Heavy duty compact wire feed motor Quick release 4 roll drive assembly no read justment of pressure required when rethreading wire Quick release No Tools feed roll system Driven upper and lower feed rolls for positi
10. 156 COVER 4 PIN 0153043002 INSULATOR DRIVE STAND 0156602002 REAR PANEL INLET GUIDE DD4 30 0558002005 D SHAFT WIRE FEEDER DD4 0558002009 VALVE ASSY B I G F BKHD 42VAC 0558003320 WASHER D TYPE 0558002048 6 STUD MOUNT 0458535886 MMI ASSY MA6 0558002000M SUPPORT SPOOL AND SWIVEL 0558002001M BASE DURADRIVE4 30 0558002002M BASE CABINET DURADRIVE 4 0558002003M TOP CABINET DURADRIVE4 0558002004M WALL PCB DURA DRIVE 0486384894 PC BOARD ASSY W F CONTROL CANBUS 055800201 BRACE SPOOL SUPPORT 0558002016M PLATE BLANK 4IN OPTION 182W64 LOCK TWIST MIDGET 954506 LABEL 150 9001 119 2062336 PLUG TWIST LOCK 121 954425 LABEL LR30071 CSA 124 182W31 TERM END CAP Items marked with are Screw 375 16 x 1 00 Lg RH and Washer 375 Flat AristoDrive 4 30 Wire Feeder 35 REPLACEMENT PARTS 5 AS SECTION 5 AristoDrive 4 30 Wire Feeder REPLACEMENT PARTS SECTION 5 AristoDrive 4 30 Wire Feeder SECTION 5 ITEM NO QTY PART REQ NO 0455046003 REPLACEMENT PARTS DESCRIPTION GEAR HOUSING 0459001880 PRESSURE ARM COMPLETE 0458997001 0458993001 SHAFT TORSION SPRING 0458999001 SHAFT 0459055001 PIN BOLT 0481004880 0455079001 PC BOARD MAGNET YOKE ND WIN 0458722001 AXLE FEED ROLL 0455049001 INLET NOZZLE 34612 34613 INTE
11. 4 Hanging Bail Handle Kit Wheel Kit Swivel Post Marathon Pack Inlet Guide Requires Counterbalance Mini Boom Reel Assembly Spool Cover Control Cable 6 5ft 2m Control Cable 260ft 8m Control Cable 52ft 16m Control Cable 82ft 25m Marathon Pack Inlet Guide 0456527881 0456527882 0456527883 Handle Control Cable 114ft 35m 0456527884 Trigger Leads ESAB Style Trigger Lead GunMaster 250 0558001815 Trigger Lead GunMaster 400 2075216 Gunmaster 400 NAS Connection 0558003276 6ft 2m AristoDrive 4 48 12 ft x 035 045 0558003275 26ft Bm 0558001656 Complete Your Custom AristoPow er 460 AristoDrive 4 48 15 ft x 035 045 System by Ordering 0558002668 Boom System 52ft 16m 0558001659 Components from the 0558003700 12 ft x 052 1 16 Options amp Accessories 82ft 25m List on the follow ing Balance Boom 12ft 0456527883 15 ft x 052 1 16 page 0558003442 114ft 35m 0558001660 Balance Boom 16ft 0456527884 DESCRIPTION Options amp Accessories includes MA 6 MMC See Boom Sales Sheets for complete information Display Voltage Set f 0 0 Volt 250 nmi Wire Feed Speed and Current Set Soft Buttons Function Keys Hanging bail Control Cable SECTION 1 DESCRIPTION 1 0 SAFETY Before the AristoDrive 4 30 or 4 48 wire feeder is put into operation the
12. 8 20 5 m min Wire Sizes Hard V Groove 035 1 16 in 9 1 6mm Tubular Knurled 035 1 8 in 9 3 2mm Soft U Groove 045 3 32 in 9 2 4mm Input POWOt tt hort tert eset 42 Vac 60hz Drive Roll Diameter i 48mm Dimensions Kae Lg 23 in 584mm 14 5 in 368mm Heights ee 16 5 in 419mm Weight 53 Ibs 24Kg SECTION 1 Built a Custom AristoPower Welding System H TM d T TM AristoPow er AristoDrive 4 Connection Cable Pow er Source Wire Feeder AristoDrive 4 30 0558003365 MMA 6 MMC Man Machine Communications Easy to set weld parameters for MIG MIG Pulse Stick or Gouging Choose synergic weld parameters from of 107 possibilities Set the wire feed speed and weld Internal Memory stores up to 10 different weld parameter set ups Recall parameters with a simple push of a button Programmable soft keys allow direct access to flexible functions such as hot start crater fill 2 4 stroke trigger wire inch gas purge etc Large display gives real time voltage current and wire feed speed read outs Menu Button Preset inductance gas pre amp post flow inch or metric units auto weld schedule select arc force burnback and more Update and change weld data using optional ESAT software for maximum flexibility Options amp Accessories AristoDrive
13. 88 2 1H 2 1710S 89 3 2 9 14 Inn NAD 1 14 JW Na 89 1 1 05 88 4 27 NAD 2 14 IWW 18 14 IW DIA_ IS DIA v er Nag 2 cul ed Jl al Nal of 038 6 IWW 038 v Id IW 014 2 15 ma 2 AND 1 8222008550 27 SECTION 4 TROUBLESHOOTING 28 SECTION 5 REPLACEMENT PARTS 5 0 SPARE AND REPAIR PARTS Replacement Parts are illustrated on the following pages When ordering re placement parts order by part number and part name as illustrated on the figure Always provide the series or serial number of the unit on which the parts will be used The serial number is stamped on the unit nameplate 5 1 ORDERING To assure proper operation it is recommended that only genuine ESAB parts and products be used with this equipment The use of non ESAB parts may void your warranty Replacement parts may be ordered from your ESAB distributor or from ESAB Welding amp Cutting Products Attn Customer Service Dept P O Box 100545 411 S Ebenezer Road Florence SC 29501 0545 Be sure to indicate any special shipping instructions when ordering replace ment parts To order parts by phone contact ESAB at 1 843 664 5540 Orders may also be faxed to 1 800 634 7548 Be sure to indicate any special shipping instruc tions when ordering replacement parts Refe
14. SECTION 5 REPLACEMENT PARTS 14 18 27 30 56 14 24 27 30 AristoDrive 4 48HD Wire Feeder 41 SECTION 5 REPLACEMENT PARTS 70 65 88 90 94 101 95 AristoDrive 4 48HD Wire Feeder 42 SECTION 5 REPLACEMENT PARTS ITEM NO PART OR CODE NO QTY DESCRIPTION BUSHING SNAP 88 ID 1 09 MH 451 INSULATOR NOMEX ADAPTOR TAB PUSH ON 90 DEG 954698 CLAMP I EAR W INSERT 12 8 GER LABEL WARNING GEAR PINCH 2213451 CONN D SUB 9 PIN 612508 SWITCH TOGGLE 3PDT 2 POS 15 125 PROTECTION CAP 2091514 FASTENER EXPANSION LABEL WARNING WELD 8 CUT 634347 CLIP HITCH 16DX3 25L 751D CD 0368543003 CONN BOX RECPT BURNDY I2PIN 948255 PAD BRAKING 948258 SPINDLE MOLDED WASHER SHLDR 951474 BUSHING SNAP SWITCH SEAL BLACK 0368544003 CONN BOX RECPT 1250 13730802 PLUG HOLE 38 DIA 0457799001 PLATE SCREEN 13735311 CONNECTOR 20 AWG 6 PIN 29 Lo 1 COVER 6 PIN 30 0457800001 2 INSULATION CAN CONNECTOR 3l 23600982 SPR 88X 65D 88LD HX300R 32 0558003262 PLATE DRIVESTAND SWIVEL DD4 48 38 0558003283M PLATE VARIANT FRONT ARISTODRIVE4 48HD 48 PLATE VARIANT REAR ARISTODRIVE4 48HD 50 0558003289 CONNECTOR 22 AWG 4 PIN 55 o eco 20 AWG 4 PIN 56 2062161 CKT BREAKER 5A 32VDC 250VAC 58 99512203 4 SPACER 0 2610 0 500 0 131 PLST 59
15. a la pieza de trabajo con el cable a tierra CAMPOS ELECTRICOS Y MAGNETICOS Sonpeligrosos La corriente el ctrica fluye atrav s de cualquier conductor causando a nivel lo cal Campos El ctricos y Magn ticos EMF Las corrientes en el rea de corte N y soldadura crean EMF alrrededor de los A cables de soldar y las maquinas Por lo tanto 1 Soldadores u Operadores que use marca pasos para el coraz n deber n consultar a su m dico antes de soldar El Campo Electromagn tico EMF puede interferir con algunos marca pasos 2 Exponerse a campos electromagn ticos EMF puede causar otros efectos de salud aun desconocidos 3 Los soldadores deber n usar los siguientes procedimientos para minimizar exponerse al EMF A Mantenga el electrodo y el cable a la pieza de trabajo juntos hasta llegar ala pieza que usted quiere soldar Aseg relos uno junto al otro con cinta adhesiva cuando sea posible B Nunca envuelva los cables de soldar alrededor de su cuerpo C Nunca ubique su cuerpo entre la antorcha y el cable ala pieza de trabajo Mantega los cables a un s lo lado de su cuerpo D Conecte el cable de trabajo a la pieza de trabajo lo m s cercano posible al rea de la soldadura E Mantenga la fuente de poder y los cables de soldar lo m s lejos posible de su cuerpo MANTENIMIENTO DEL EQUIPO Equipo defectuoso o mal mantenido puede causar dano o muerte Por lo tanto HUMO Y GASES El humo y los gases A pueden
16. causar malestar o dafio particularmente en espacios sin 1 ventilaci n No inhale el humo o gases El gas de protecci n puede causar falta de ox geno Por lo tanto 2 Siempre tenga personal cualificado para efectuar a instalaci n diagn stico y mantenimiento del equipo No ejecute ning n trabajo el ctrico a menos que usted est cualificado para hacer el trabajo Antes de dar mantenimiento en el interior de la fuente de poder desconecte la fuente de poder del suministro de electricidad primaria Mantenga los cables cable a tierra conexciones cable primario y cualquier otra fuente de poder en buen estado operacional No opere ning n equipo en malas condiciones No abuse del equipo y sus accesorios Mantenga el equipo lejos de cosas que generen calor como hornos tambi n lugares h medos como charcos de agua aceite o grasa atm sferas corrosivas y las inclemencias del tiempo 1 Siempre provea ventilaci n adecuada en el rea de trabajo por medio natural o mec nico No solde corte o 3 ranure materiales con hierro galvanizado acero inoxidable cobre zinc plomo ber lio o cadmio a menos que provea ventilaci n mec nica positiva No respire los gases producidos por estos materiales 4 2 No opere cerca de lugares donde se aplique substancias qu micas en aerosol El calor de los rayos del arco pueden reaccionar conlos vapores de hidrocarburo clorinado para formar un fosf geno o gas t xico y otr
17. des verres filtrants appropri s afin de vous prot ger les yeux le visage le cou et les oreilles des tincelles et du rayonnement de l arc lectrique lorsque vous effectuez des soudures ou des coupes ou lorsque vous en observez l ex cution AVERTISSEZ les personnes se trouvant proximit de ce qu elles ne regardent pas l arc et ce qu elles ne s exposent pas son rayonnement ni celui du m tal incandescent b Portez des gants ignifug s crispins une tunique paisse manches longues des pantalons sans rebord des chaussures embout d acier et un casque de soudage ou une calotte de protection afin d viter d exposer la peau au rayonnement de l arc lectrique ou du m tal incandescent Il est galement souhaitable d utiliser un tablier ininflammable de fa on se prot ger des tincelles et du rayonnement thermique C Les tincelles ou les projections de m tal incandescent risquent de se loger dans des manches retrouss es des bords relev s de pantalons ou dans des poches Aussi convient il de garder boutonn s le col et les manches et de porter des v tements sans poches l avant d Prot gez des tincelles et du rayonnement de l arc lectrique les autres personnes travaillant proximit l aide d un cran ininflammable ad quat e Ne jamais omettre de porter des lunettes de s curit lorsque vous vous trouvez dans un secteur o l on effectue des op rations de soudage ou de co
18. ininflammable ad quat e Ne jamais omettre de porter des lunettes de s curit lorsque vous vous trouvez dans un secteur o l on effectue des op rations de soudage ou de coupage l arc Utilisez des lunettes de s curit crans ou verres lat raux pour piquer ou me ler le laitier Les piquetures incandescentes de laitier peuvent tre projet es des distances consid rables Les personnes se trouvant proximit doivent galement porter des lunettes de protection f Le gougeage l arc et le soudage l arc au plasma produisent un niveau de bruit extr mement lev de 100 114 dB et exigent par cons quent l emploi de dispositifs appropri s de protection auditive 2 PREVENTION DES INCENDES Les projections de laitier incandescent ou d tincelles peuvent provoquer de graves incendies au contact de mat riaux com bustibles solides liquides ou gazeux Aussi faut il observer les pr cautions suivantes 10 a loigner suffisamment tous les mat riaux combustibles du secteur o l on ex cute des soudures ou des coupes l arc moins de les recouvrir compl tement d une b che non inflammable Ce type de mat riaux comprend notamment le bois les v tements la sciure l essence le k ros ne les peintures les solvants le gaz naturel l ac tyl ne le propane et autres substances combus tibles semblables Les tincelles ou les projections de m tal incandescent peuvent tomber dans des fissu
19. of life Means hazards which could result in A MIS minor personal injury PRECAUCION DE SEGURIDAD ADVERTENCIA Estas Precauciones de Seguridad son para su protecci n Ellas hacen resumen de informaci n proveniente de las referencias listadas en la secci n Informaci n Adicional Sobre La Seguridad Antes de hacer cualquier instalaci n o procedimiento de operaci n aseg rese de leer y seguir las precauciones de seguridad listadas a continuaci n as como tambi n todo manual hoja de datos de seguridad del material calcomanias etc El no observar las Precauciones de Seguridad puede resultar en dafio a la persona o muerte PROTEJASE USTED Y A LOS DEMAS Algunos procesos de soldadura corte y ranurado son ruidosos y requiren protecci n para los o dos El arco como el sol emite rayos ultravioleta UV y otras radiaciones que pueden dafiar la piel y los ojos El metal caliente causa quemaduras EL entrenamiento en el uso propio de los equipos y sus procesos es esencial para prevenir accidentes Por lo tanto TZ 1 Utilice gafas de seguridad con protecci n a los lados siempre que est en el rea de trabajo a n cuando est usando careta de soldar protector para su cara u otro tipo de protecci n 2 Useuna careta que tenga el filtro correcto y lente para proteger Sus ojos cara cuello y o dos de las chispas y rayos del arco cuando se est operando y observando las operaciones Alerte atodas las personas c
20. safety section at the front of this manual should be read completely This will help avoid possible injury due to misuse or improper installation The definitions relating to the ATTESI Am Arm safety notations are described at the end of the Safety Section in the front of this manual read them and their specific text references carefully 1 1 DESCRIPTION AND SPECIFICATIONS The AristoDrive 4 30 amp 4 48 are heavy duty 4 roll drive 42 vac wire feeders with the ability to meet immediate and long term welding requirements of any weld shop It s Modular Design technology permits simplicity and flexibility without unnecessary configuration and installation complexity The innovative and easy to use MA 6 AristoDrive control panel MMC or Man Machine Com munications simplifies the functionality and features selection of the welding System The drive stand gears are totally enclosed for safety dependable and reliable operation The AristoDrive 4 48 wire feeder will handle the most demanding welding ap plications using short arc spray and pulsed spray arc Mig GMAW GMAW P amp MCAW welding or cored wire FCAW welding using the AristoPower 460 power source A FEATURES e Modular MMC Man Machine Communications panel for easy function and feature selection e Heavy duty compact wire feed motor AristoDrive 4 48 has a heavy duty drive stand and large 48 mm drive rolls AristoDrive 4 30 has a heavy duty drive stand w
21. 10 8 0558001980 PADDLE PRESSURE RIGHT 9 0558001981 2 BEARING ECCENTRIC 10 0558001982 4 SHAFT FEED ROLL 0558001983 4 PIN FEED ROLL RETAINER 0558001984 4 RETAINER FEED ROLL 0558001986 PLATE FEED OUTER 14 0558001987 PLATE FEED INNER 0558001988 4 CLAMP_PRESSURE 16 0558001989 4 GEAR SPUR 0558001990 I PADDLE PRESSURE LEFT 18 0558001991 PIN LOCATING 19 0558001992 4 SPR 0 48 X 0 41D 0 75L 0 216H 4104 0558001994 GUARD FEEDROLL 21 0558001996 PIN HINGE 0558003061 BUSHING 10 IDXI4MMOD X 1016 0558002141 O RING 0558003689 I PRESSURE SPRING DD4 48 0558002143 PRESSURE CLAMP BODY 0558002144 PRESSURE KNOB 0558002145 PRESSURE GAGE 0558002146 PRESSURE CLAMP SHAFT 29 0558002147 2 PLATE COVER 0458687001 4 LOCATING WHEEL 0558002347 INLET GUIDE 32 61325910 8 SCR 24006 STLZPC 0 190 32 X 0 38 61330907 SCR 13011 STLZPC 0 190 32 X 0 19 08513020 4 M8X20 FLAT SOCKET HD C S 05504020 SCR 12046 STLZPC M05 0 80 X 20 05N00080 NUT 30001 STLZPC M5 0 80 AristoDrive 4 48HD Wire Feeder 47 NOTES 48 NOTES 49 NOTES 50 Revision History 03 2003 revision Updated entire replacement parts section per latest SmarTeam drawing informa tion 08 2003 revision Removed 023 and 030 V Groove wire sizes data from Table 2 2 10 2003 revision B Updated Table 4 1 page 2
22. 5 AristoDrive Troubleshooting Chart per Joe Devito mark up 51 ESAB Welding amp Cutting Products Florence SC Welding Equipment COMMUNICATION GUIDE CUSTOMER SERVICES A CUSTOMER SERVICE QUESTIONS Telephone 800 362 7080 Fax 800 634 7548 Hours 8 00 AM to 7 00 PM EST Order Entry Product Availability Pricing Order Information Returns B ENGINEERING SERVICE Telephone 843 664 4416 Fax 800 446 5693 Hours 7 30 AM to 5 00 PM EST Warranty Returns Authorized Repair Stations Welding Equipment Troubleshooting C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Hours 8 00 AM to 5 00 PM EST Part Numbers Technical Applications Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 843 664 5562 Fax 843 664 5548 Hours 7 30 AM to 4 00 PM EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 5864 Hours 7 30 AM to 4 00 PM EST Training School Information and Registrations G WELDING PROCESS ASSISTANCE Telephone 800 ESAB 123 Hours 7 30 AM to 4 00 PM EST H TECHNICAL ASST CONSUMABLES Telephone 800 933 7070 Hours 7 30 AM to 5 00 PM EST IF YOU DO NOT KNOW WHOM TO CALL Telephone 800 ESAB 123 Fax 843 664 4452 Hours 7 30 AM to 5 00 PM EST or visit us on the web at http www esabna com The ESAB
23. Check weld gun trigger switch Readjust spool spindle brake and pressure roll tension Check for the correct size and type drive rolls for the electrode wire being used Clean or replace dirty or worn drive rolls Check for incorrect type or sized outlet and center guides Check and or replace the weld gun contact tip and or liner if worn or damaged Remove weld spatter and debris form weld gun nozzle and contact tip Have an ESAB Authorized Repair station check the motor drive and control PCB A MAINTENANCE If this equipment does not operate properly stop work immediately and investigate the cause of the malfunction Maintenance work must be per formed by an experienced person and electrical work by a trained elec trician Do not permit untrained persons to inspect clean or repair this equipment Use only recommended replacement parts B GENERAL MAINTENANCE Little maintenance is required to keep the wire feeder in top operating condi tion It is important however that moving parts such as feed and pressure rolls wire feed motor etc be kept clean and free of dust or dirt Cleaning is best accomplished by regularly blowing off these parts with dry compressed air This should be done once for every eight hours of operating time more often if necessary 25 TROUBLESHOOTING SECTION 4 DNISIDLINDA NDILIINNDI SILVA 1130 1551 PL oo I 1 1 1 1 Asi rtve ce TB I I 1 1 I I I lt
24. D SHAFT WIRE FEEDER DD4 93 0558002009 VALVE ASSY B 1 G F BKHD 42VAC 94 638797 O RING 631DX 82X 070W 95 0558002039 PLATE SWIVEL MTG DD4 48MM 97 0558002047 KNOB KNURLED 250 20 UNC 2A 98 0558002048 STUD MOUNT 100 Eo ADAPTOR TWECO 4 101 0558002855 GEAR MOTOR DD4 104 05512016 3 SCR RND HD M05 08 X 16 107 182W64 LOCK TWIST MIDGET 118 954506 LABEL 150 9001 119 2062336 PLUG TWIST LOCK 121 954425 LABEL LR 300071 CSA Items marked with are Screw 375 16 x 1 00 Lg RH and Washer 375 Flat AristoDrive 4 48HD Wire Feeder 44 SECTION 5 REPLACEMENT PARTS AristoDrive 4 48HD Wire Feeder 45 REPLACEMENT PARTS SECTION 5 22 IN tu lt ZZ LL N LLLL LLL SECTION BB 29 32 unus ASS p 19 wa x ANCO 2 E 2 4 GAS LO S 272 A SW d EL 227 mann 7 2 ES ASS M mE E ZH 7 222 lt s SECTION A A SECTION C C AristoDrive 4 48HD Wire Feeder 46 SECTION 5 REPLACEMENT PARTS ITEM PART OR NO CODE NO DESCRIPTION 0558001973 4 E RING IOMM 0558001974 4 RACE BRG 0 751D 1 0000 0 50L 0558001975 4 BEARING 0 758 1 0000 500L DOWEL PIN 5MM DIA 0558001977 2 BSHG NYLON 10 ID I6MM OD L 6 0558001978 4 THRUST WASHER 1 125 06526010 SCR 13017 STLZPC M6 1 0 X
25. I I I I I I I 1 EN acia 2 Nan p 7 XD8 34838 In 3 0 1 3 1 a 39 8 E See 88 2i 30838 M 8 ne POI 5 I 2 8 4 E0El a a 4 Weg 1 D133NND3 1NDA4 378 00 IVA J 1 v E Se ei p BDI23NNDO INDIA DvAzr 13 4 1061 DR Nr 1 85861 SISXEI Ee zl 1 18 Y D jH c gt 39v17DA 2av T 20 l bea 2091704 38 Mei a E nnwo 4 X18 1 3 HDIH NWI 18 1 4 v Nao HDIH 2 A0 gt TT 3 r 0 ona SL 1 Leen 0 ot ma 68 am Tel L l Maa mE aasn iDN 30 8 vH 8061 3 o eva I 388 2 8 en gt L0 1 7 8 83 gt gt H d OvA2v a erz PA 1 TIA v pH vry 3vA2r lare sei 3 gt C 9SXET IS TAKE if 1 m 338 5 a3 Dd nel 22 008990 26 TROUBLESHOOTING SECTION 4 V V MATA OOOO O lo oO lt weu erg ILWIS gp p pue 06 e ugoisuy 9
26. LAR MMI MAN MACHINE INTERFACE e PANEL i HEAVY DUTY WIRE FEED 30mm ROLL SPEED AND ENCLOSED VOLTAGE DRIVE STAND MIG TORCH CONNECTOR RECEPTACLE POWER ON OFF SWITCH MIG TORCH TRIGGER RECEPTACLE REMOTE RECEPTACLE Figure 1 1 AristoDrive 4 30 Wire Feeder SPOOL REEL SPINDLE POST MODULAR MMI MAN MACHINE INTERFACE PANEL WIRE FEED HEAVY DUTY SPEED AND 48mm ROLL VOLTAGE DRIVE STAND MIG TORCH 12 CONNECTOR RECEPTACLE POWER ON OFF SWITCH MIG TORCH TRIGGER RECEPTACLE REMOTE RECEPTACLE Figure 1 2 AristoDrive 4 48 Wire Feeder 16 SECTION 1 NOTE The Counterbalance Mini Boom cannot be used with 14 spools ofr 65 Ib coils DESCRIPTION H OPTIONAL ACCESSORIES 1 10 11 Lifting Bracket Hanging Bail P N 0558003047 Mounts at the top of the wire feeder spool support Enables you to mount the wire feeder overhead on a boom or trolley system Reel Assembly P N 34323 Reel slips over spindle to allow use of coiled wire Swivel Post P N 36172 Installs on power sources such as ESAB 353cv 453cv MultiPower 460 and 460 Pulse or 653cvcc and allows the wire feeder to swivel freely Swivel Post w Mounting Bracket P N 34075 Attaches to inverter cart P N 31700 or other flat mounting surface and allows the feeder to swivel freely Handle Kit P N 0558002356 Includes handle with rubber grip and mounting hardware Wheel Kit P N 34324 Makes it easy to roll wire feeder a
27. RMEDIATE NOZZLE 023 062 INTERMEDIATE NOZZLE 062 093 0455045001 INSULATING SLEEVE 0455047001 0455048001 0455077002 FRONT FLANGE INSULATING TUBE DRIVE UNIT 0459052003 FEED PRESS ROLLER 23612386 GEAR ADAPTER 34610 0192238368 MOTOR GEAR SCREW MC6S 0469838001 COVER 0212601107 NUT 8 8 M6 0368749881 952927 PRESSURE DEVICE SCREW FOR NOZZLE 0458721001 LOCKING NUT 0192238378 SCREW MC6S 0215100013 0212110704 WASHER D12 6 4 x 1 5 SCREW RXS 0467911880 CAPACITOR LAN LAR 0191548009 FLAT PIN 6 3 x 0 8 M6 34609 34608 SCREW MRX STEEL 4 8 RIVET WASHER 0455044002 CURRENT CONNECTION 0212601106 NUT M6M 5 0443514001 0458690880 WARNING SIGN OUTLET NOZZLE 1 5 0458687001 SCREW WITH KNOB 0215702708 LOCKING WASHER D6 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 4 4 1 3 1 1 1 3 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 0212106282 0192238366 SCREW IN6 STAL 12 9 SCREW MC6S AristoDrive 4 30 Wire Feeder 38 SECTION 5 REPLACEMENT PARTS 100 VEE DADA O _ gt 1 C 73 NOTE JI CABLE ASSY ORIENTATION OTE J2 CABLE ASSY ORIENTATION TER YAA CI 10 AristoDrive 4 48HD Wire Feeder 39 SECTION 5 REPLACEMENT PARTS AristoDrive 4 48HD Wire Feeder 40
28. ck by twisting 1 4 turn D INSTALLING 4 30 FEED ROLL Lower Feed Rolls 1 Release the tension lever on the pressure roll bogey and flip up to access the drive rolls 2 Remove the lower feed roll retaining knobs 3 Separate the feed roll from the gear pin axle and slip the new feed roll on the gear shaft engaging the gear pins 4 Reinstall the feed roll retaining knobs Upper Feed Rolls 1 Release the tension lever on the pressure roll bogey and flip up to access the drive rolls 2 Remove the upper feed roll retaining knobs by turning knob 1 4 turn and pulling axle straight out 3 Separate the feed roll from the gear pin axle and slip the new feed roll on the gear shaft engaging the gear pins 4 Reinstall the feed roll retaining knob and axle 21 SECTION 2 INSTALLATION E INSTALLING 4 48 FEED ROLLS 1 2 3 4 Release the tension levers on the pressure roll arms and flip outward away from the center of the drive stand to lift the top rolls from the bottom rolls Twist the feed roll retaining knobs so that the flutes align with the axle pin Slip the feed roll on the axle and over the axle pins Twist the retaining knob 1 8 turn to lock the rolls in place F INSTALLING SPOOL OF WIRE 4 48 1 2 Remove S pin clip from spindle Position the spool of wire so that when it is placed on the spindle wire will be drawn to the feed roll from the bottom of the spool The spool should be held s
29. ctricas energizadas y tierra puede e causar dafio severo o muerte NO use soldadura de corriente alterna AC en reas h medas de movimiento confinado en lugares estrechos o si hay posibilidad de caer al suelo 1 Aseg rese de que el chasis de la fuente de poder est conectado a tierra atrav s del sistema de electricidad primario 2 Conecte la pieza de trabajo a un buen sistema de tierra f sica 9 Conecte el cable de retorno a la pieza de trabajo Cables y conductores expuestos o con malas conexiones pueden exponer al operador u otras personas a un choque el ctrico fatal 4 Use el equipo solamente si est en buenas condiciones Reemplaze cables rotos da ados o con conductores expuestos 5 Mantenga todo seco incluyendo su ropa el rea de trabajo los cables antorchas pinza del electrodo y la fuente de poder 6 Aseg rese que todas las partes de su cuerpo est n insuladas de ambos la pieza de trabajo y tierra 7 Nose pare directamente sobre metal o tierra mientras trabaja en lugares estrechos o reas h medas trabaje sobre un pedazo de madera seco o una plataforma insulada y use zapatos con suela de goma 8 Use guantes secos y sin agujeros antes de energizar el equipo 9 Apage el equipo antes de quitarse sus guantes 10 Use como referencia la publicaci n ANSI ASC Standard Z49 1 listado enla pr xima p gina para recomendaciones espec ficas de como conectar el equipo a tierra No confunda el cable de soldar
30. e for specific grounding recommendations Do not mistake the work lead for a ground cable ELECTRIC AND MAGNETIC FIELDS May be dangerous Electric current flow ad ing through any conductor causes lo N calized Electric and Magnetic Fields lt EMF Welding and cutting current cre ates EMF around welding cables and welding machines Therefore 1 Welders having pacemakers should consult their physi cian before welding EMF may interfere with some pace makers 2 Exposure to EMF may have other health effects which are unknown 3 Welders should use the following procedures to minimize exposure to EMF A Route the electrode and work cables together Secure them with tape when possible B Never coil the torch or work cable around your body C Do not place your body between the torch and work cables Route cables on the same side of your body D Connect the work cable to the workpiece as close as possible to the area being welded E Keep welding power source and cables as far away from your body as possible A BE FUMES AND GASES Fumes and gases cancause discomfortorharm particularly in confined spaces Do not breathe fumes and gases Shield ing gases can cause asphyxiation Therefore 1 Always provide adequate ventilation in the work area by natural or mechanical means Do not weld cut or gouge on materials such as galvanized steel stainless steel copper zinc lead beryllium or cad
31. e following describes the functions and capability of each MMC panel MA 6 MMC MIG STICK PANEL The MA 6 MMC panel is a simple intuitive yet feature rich control panel that will meet the weld requirements of most Mig Stick and Arc Gouging applica tions The flow chart below summarizes the features available ESAB lt MA 6 Software Version 1 0XX MIG Pulse GMAW P 0 0 Volt STICKIGOUGE SMAWICAC A 0 0 Volt Craterfill Hot Start 100 Amps Gas Purge MENU MIG PULSE STEEL Fe Ar 8 CO2 0 0 VOLTS 250 IN MIN SELECT MENU STICK ER7018 BASIC 120 AMPS 045 SELECT MENU Configure Menu MIG amp Stick Pulse Gouge Language Dimensions Panel Enable MENU Language 23456789 Trigger Data Dimensions Panel Enable Arc Force Hot Start Preflow Hot Start Carterfill Burnback Postflow EMPTY Carterfill Burnback Postflow Store Recall Delete Air Carbon Arc Gouging is selected as an electrode type 14 SECTION 1 DESCRIPTION D Front Panel Components 1 MA 6 MIG STICK GOUGING MMC PANEL Power On Off Switch Controls the 42 vac power from the AristoPower 460 power source A two prong twist to lock receptacle used to connect the Mig gun trigger circuit to the wire feeder 3 NAS 4 Tweco Power Pin Mig gun connection E Rear Panel 1 2 1 Control Cable Receptacle Receptacle that accepts t
32. elles r sultant d une exposition prolong e au soleil Aussi convient il d observer les pr cautions suivantes a Portez un cran facial ad quat muni des plaques protectrices et des verres filtrants appropri s afin de vous prot ger les yeux le visage le cou et les oreilles des tincelles et du rayonnement de l arc lectrique lorsque vous effectuez des soudures ou des coupes ou lorsque vous en observez l ex cution AVERTISSEZ les personnes se trouvant proximit de fa on ce qu elles ne regardent pas l arc et ce qu elles ne s exposent pas son rayonnement ni celui du m tal incandescent b Portez des gants ignifug s crispins une tunique paisse manches longues des pantalons sans rebord des chaussures embout d acier et un casque de soudage ou une calotte de protection afin d viter d exposer la peau au rayonnement de l arc lectrique ou du m tal incandescent Il est galement souhaitable d utiliser un tablier ininflammable de fa on se prot ger des tincelles et du rayonnement thermique 6 Les tincelles ou les projections de m tal incandescent risquent de se loger dans des manches retrouss es des bords relev s de pantalons ou dans des poches Aussi convient il de garder boutonn s le col et les manches et de porter des v tements sans poches l avant d Prot gez des tincelles et du rayonnement de l arc lectrique les autres personnes travaillant proximit l aide d un cran
33. ercanas de no mirar el arco y no exponerse alos rayos del arco el ctrico o el metal fundido 3 Use guantes de cuero a prueba de fuego camisa pesada de mangas largas pantal n de ruedo liso zapato alto al tobillo y careta de soldar con capucha para el pelo para proteger el cuerpo de los rayos y chispas calientes provenientes del metal fundido En ocaciones un delantal a prueba de fuego es necesario para protegerse del calor radiado y las chispas 4 Chispas y part culas de metal caliente puede alojarse en las mangas enrolladas de la camisa el ruedo del pantal n o los bolsillos Mangas y cuellos deber n mantenerse abotonados bolsillos alfrente de la camisa deber n ser cerrados o eliminados 5 Protejaaotras personas de los rayos del arco y chispas calientes con una cortina adecuada no flamable como divisi n 6 Usecareta protectora adem s de sus gafas de seguridad cuando est removiendo escoria o puliendo La escoria puede estar caliente y desprenderse con velocidad Personas cercanas deber n usar gafas de seguridad y careta protectora FUEGO Y EXPLOSIONES El calor de las flamas y el arco pueden ocacionar fuegos Escoria caliente y las chispas pueden causar fuegos y explosiones Por lo tanto 1 Remueva todo material combustible lejos del rea de trabajo o cubralos materiales con una cobija a prueba de fuego Materiales combustibles incluyen madera ropa l quidos y gases flamables Solventes pinturas papel etc 2
34. extends about 1 2 in be yond the end of the gun nozzle C SHIELDING GAS FLOW RATE Actuate the gas purge button on the MA 6 Panel and set gas flow rate at the shielding gas regulator flowmeter to 35 to 40 cfh Maintain flow for at least 15 seconds to insure adequate purging of gas hose and gun Preflow postflow times can be set under the SETTINGS menu on the MA 6 MMC panel D SLOW INCH BUTTON Press the SLOW INCH button if a slow run in of the weld wire is desired The wire feed speed will then be at 1 2 the preset wire feed rate when the gun trigger is pulled until the arc is struck The wire speed will then increase to the preset speed for welding This functions gives smoother arc starting for some weld applications E MAKING THE WELD Startto weld by pressing the gun trigger lever This closes the welding contactor and starts gas flow and wire feed When the welding wire touches the workpiece an arc will be established The trigger switch lever must be depressed for the duration of the weld unless the trigger latch option has been installed and set in the trigger latch position Welding action will be stopped and all services discontinued when the trigger switch lever is released and returns to its origi nal position If the gun is withdrawn from the workpiece during welding the arc will be interrupted but shielding gas flow and welding wire feed will continue until the switch lever is released 23 SECTION 3 3 1 OPERATION
35. he 19 pin control interconnect cable between the wire feeder and power source 2 Shield Gas Connection Connect the shielding gas hose from the regulator flowmeter to this fitting 3 Circuit Breaker Prevents damage to the Main control PC board caused by excessive line current 4 Power Connection Block Insulated connection point for the welding cables from the secondary side of the welding power source RECOMMENDED EQUIPMENT AND ACCESSORIES Control Cable Assembly For connection of the AristoDrive 4 48 to ESAB power sources with a 12 pin receptacle the following control cable assemblies are available 6 foot 2 m 0456 527 880 25 foot 8 m 0456 527 881 50 foot 16 m 0456 527 882 80 foot 25 m 0456 527 883 Mig Welding Guns Gun Master 250 Gas Cooled Gun Master 400 Gas Cooled Mig Gun Adapters Only Tweco 4 is supported E Feed Rolls and Outlet Guides The appropriate feed roll outlet guide and center guide is required for optimum wire feeding See Table 2 1 amp 2 2 Shielding Gas Regulator Flowmeter R 33 FM 580 Argon P N 21557 R 33 FM 360 CO2 P N 21558 R 5007 Argon Helium Nitrogen P N 998124 R 5008 CO P N 998125 Gas Hoses Argon Helium Nitrogen P N 40V77 12 1 2 ft or P N 34V38 25 ft Heavy Duty P N 19416 12 1 2 ft or P N 19415 25 ft Must be used for CO and can also be used for Argon Helium Nitrogen 15 SECTION 1 DESCRIPTION SPOOL REEL SPINDLE POST MODU
36. ion or operating procedures be sure to read and follow the safety precautions listed below as well as all other manuals material safety data sheets labels etc Failure to observe Safety Precautions can result in injury or death PROTECT YOURSELF AND OTHERS Some welding cutting and gouging lt 2 protection The arc like the sun emits ultraviolet UV and other radiation and can injure skin and eyes Hot metal can cause burns Training in the proper use of the processes and equip ment is essential to prevent accidents Therefore 1 Always wear safety glasses with side shields in any work area even if welding helmets face shields and goggles are also required 2 Use a face shield fitted with the correct filter and cover plates to protect your eyes face neck and ears from sparks and rays of the arc when operating or observing operations Warn bystanders notto watch the arc and not to expose themselves to the rays ofthe electric arc or hot metal 3 Wearflameproof gauntlettype gloves heavy long sleeve shirt cuffless trousers high topped shoes and a weld ing helmet or cap for hair protection to protect against arc rays and hot sparks or hot metal A flameproof apron may also be desirable as protection against radiated heat and sparks 4 Hot sparks or metal can lodge in rolled up sleeves trouser cuffs or pockets Sleeves and collars should be ke
37. ith 30mm rolls Quick release 4 roll drive assembly no readjustment of pressure required when rethreading wire e Quick change No Tools feed roll system Driven upper and lower drive rolls for positive feed force and maximum wire grip All control circuits incorporated on one solid state printed circuit board mounted for easy access and removal Gas purge switch for shield gas flowrate preset Slow run in panel button sets the wire feed speed at 1 2 the preset until the arc is struck for smoother arc starting Jog panel button for wire inching without energizing power source contac tor 4 stroke Hot Start and Craterfill panel buttons for easy feature selection Low voltage circuit 12v for gun trigger switch to assure operator safety NAS 4 Tweco gun adapter All cable and hose connections are quickly detachable 13 SECTION 1 MIG GMAW 0 0 Volt STEEL Fe Ar 8 CO2 0 0 VOLTS 250 IN MIN SELECT MENU 045 Process Menu W Type Gas Wire Diam Synergic W Type Gas Wire Diam Craterfill Hot Start Gas Purge E Type DESCRIPTION B Specifications AristoDrive 4 30 amp AristoDrive 4 48 See page 10 C Modular MMC System Introduction The interchangeable control panels MMC are available in 4 different models depending on the needs of the welding operator and the welding application The panels are designed for easily removal and replacement Th
38. lding 3 AWS C5 2 Recommended Practices for Plasma Arc MANEJO DE CILINDROS Los Cutting cilindros si no son manejados 4 AWS C5 3 Recommended Practices for Air Carbon Arc correctamente pueden romperse y Gouging and Cutting liberar violentamente gases Rotura repentina del cilindro valvula o valvula de escape puede causar dafio o muerte Por lo tanto Utilize el gas apropiado para el proceso y utilize un regulador disenado para operar y reducir la presi n del cilindro de gas No utilice adaptadores Mantenga las mangueras y las conexiones en buenas condiciones Observe las instrucciones de operaci n del manufacturero 5 AWS C5 5 Recommended Practices for Gas Tungsten Arc Welding 6 AWS C5 6 Recommended Practices for Gas Metal Arc Welding 7 AWS SP Safe Practices Reprint Welding Handbook 8 ANSI AWS F4 1 Recommended Safe Practices for Weld ing and Cutting of Containers That Have Held Hazardous Substances SIGNIFICADO DE LOS SIMBOLOS Seg n usted avanza en la lectura de este folleto Los Simbolos Significan iAtenci n jEst Alerta Se trata de su seguridad Significa riesgo inmediato que de no ser A 2128 62400 evadido puede resultar inmediatamente en serio da o personal o la muerte para montar el regulador en el cilindro de gas comprimido A 2 Asegure siempre los cilindros en posici n vertical y am rrelos con una correa o cadena adecuada para asegurar elcilindro al carr
39. mium unless positive mechanical ventilation is provided Do not breathe fumes from these materials 2 Do not operate near degreasing and spraying opera tions The heat or arc rays can react with chlorinated hydrocarbon vapors to form phosgene a highly toxic gas and other irritant gases 3 If you develop momentary eye nose or throat irritation while operating this is an indication that ventilation is not adequate Stop work and take necessary steps to im prove ventilation in the work area Do not continue to operate if physical discomfort persists 4 Refer to ANSI ASC Standard 249 1 see listing below for specific ventilation recommendations 5 WARNING This product when used for welding or cutting produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health amp Safety Code 25249 5 et seq CYLINDER HANDLING Cylinders if mishandled can rupture and violently release gas Sudden rupture of cylin der valve or relief device can injure or kill Therefore 1 Use the proper gas for the process and use the proper pressure reducing regulator designed to operate from the compressed gas cylinder Do not use adaptors Maintain hoses and fittings in good condition Follow manufacturer s operating instructions for mounting regu lator to a compressed gas cylinder 2 Always secure cylinders in an upright position by chain or st
40. nt weather 5 Keep all safety devices and cabinet covers in position and in good repair 6 Use equipment only for its intended purpose Do not modify it in any manner ADDITIONAL SAFETY INFORMATION For more information on safe practices for elec A tric arc welding and cutting equipment ask your supplier for a copy of Precautions and Safe Practices for Arc Welding Cutting and Gouging Form 52 529 The following publications which are available from the American Welding Society 550 N W LeJuene Road Mi ami FL 33126 are recommended to you 1 ANSI ASC 249 1 Safety in Welding and Cutting 2 AWS C5 1 Recommended Practices for Plasma Arc Welding 3 AWS C5 2 Recommended Practices for Plasma Arc Cutting 4 AWS C5 3 Recommended Practices for Air Carbon Arc Gouging and Cutting 5 AWS C5 5 Recommended Practices for Gas Tungsten Arc Welding 6 AWS C5 6 Recommended Practices for Gas Metal Arc Welding 7 AWS SP Safe Practices Reprint Welding Handbook 8 ANSI AWS F4 1 Recommended Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances MEANING OF SYMBOLS As used through out this manual Means Attention Be Alert Your safety is involved Means immediate hazards which if AE not avoided will result in immediate serious personal injury or loss of life IN WARNING Means potential hazards which could LIE result personal injury or loss
41. o transportes tablilleros paredes postes o armaz n Nunca asegure los cilindros a la mesa de trabajo o las piezas que son parte del circuito de soldadura Este puede ser parte del circuito el lectrico 3 Cuando el cilindro no est en uso mantenga la v lvula del cilindro cerrada Ponga el capote de protecci n sobre la v lvula si el regulador no est conectado Asegure y mueva los cilindros utilizando un carro o transporte adecuado Evite el manejo brusco de los Significa el riesgo de un peligro potencial A MEA que puede resultar en serio da o per sonal o la muerte A CUIDADO Significa el posible riesgo que puede resultar en menores da os a la persona PR CAUTIONS DE S CURIT AVERTISSEMENT Ces r gles de s curit ont pour objet d assurer votre protection Veillez lire et observer les pr cautions nonc es ci dessous avant de monter I quipement ou de commercer l utiliser Tout d faut d observation de ces pr cautions risque d entrainer des blessures graves ou mortelles 1 PROTECTION INDIVIDUELLE Les br lures de la peau et des yeux dues au rayonnement de l arc lectrique ou du m tal incandescent lors du soudage au plasma ou l lectrode ou lors du gougeage l arc peuvent s av rer plus graves que celles r sultant d une exposition prolong e au soleil Aussi convient il d observer les pr cautions suivantes a Portez un cran facial ad quat muni des plaques protectrices et
42. o that wire will be drawn from bottom of coil starting end for a coil is always the outer end Replace reel cover plate and wing nuts Cut off coil tie wires Adjust brake screw and thread wire to the gun as covered in 4 and 5 above G ADJUSTING THE PRESSURE ROLL ASSEMBLY When a new wire size or type installed set the pressure adjustment as fol lows 1 Unscrew the pressure adjustment knob until the pressure knob is free Alternately press and release the gun trigger switch while slowly tight ening the pressure adjusting knob until the wire begins to feed without slipping The pressure applied should be the minimum required to provide positive nonslip wire feed Too little pressure will result in wire slippage while excessive pressure will scar and deform the wire 22 SECTION 3 OPERATION 3 0 ADJUSTMENTS AND OPERATION A CONTROL SETTINGS 1 Turn the AristoDrive POWER switch to the ON position then turn on the AristoPower power source 2 Setthe weld process wire type wire size and shielding gas being used on the MA 6 MMC panel See the MA 6 Instruction manual for more details and complete MA 6 operation 3 Set the wire feed rate by adjusting the WIRE FEED SPEED control knob on the MMC panel The wire feed rate controls the weld current furnished by the CV power source B FEEDING WIRE If wire has been threaded through gun and contact tip simply operate the jog button or cut off wire as required so that the wire
43. o that the index hole on the spool will engage the pin on the spindle Slide the spool onto the spindle until it engages the spindle pin Lock in place with the S pin clip Loosen the brake screw in the center of the spindle hub then tighten it just enough to prevent coasting of the spool when wire is drawn from it Too much pressure will load the wire feed motor unnecessar ily Too little pressure will permit the spool to overrun causing the wire to come loose and tangle Thread wire to gun as follows a Round off the free end of the welding wire with a file b Release the tension levers on the pressure roll arm assem bly c Thread the wire through the inlet guide over the feedroll grooves and into the outlet guide d Close the pressure roll making sure the wire is seated in both the top and bottom feed roll grooves e Remove nozzle and contact tip from the gun Turn on the Power Source using the main power switch Inch the wire using the AristoDrive jog switch until the wire exits the front end of gun Thread the contact tip over the wire and tighten into the tip adapter Replace gun nozzle When wire coils are to be used raise the spindle assembly to its high est mounting position in the spindle post Mount the wire reel onto the spindle as though it were a spool see 1 and 3 above Remove wing nuts and cover plate from reel Remove coil from its package but do not remove its binding wires or straps Slide coil onto reel s
44. os irritant es 3 Si 4 2 i 5 Mantenga todos los articulos de seguridad y coverturas om i Alle a 5 t Find va del equipo en su posici n y en buenas condiciones ES APIOPIACA CE 6 Use el equipo s lo para elprop sito que fue dise ado las medidas necesarias para mejorar la ventilaci n en el rea de trabajo No contin e operando si el malestar f sico persiste 4 Haga referencia a la publicaci n ANSI ASC Standard Z49 1 Vea la lista a continuaci n para recomendaciones espec ficas en la ventilaci n 5 ADVERTENCIA Este producto cuando se utiliza para soldaduras o cortes produce humos o gases los cuales contienen qu micos conocidos por el Estado de California de causar defectos en el nacimiento o en algunos casos Cancer California Health amp Safety No modifique el equipo en ninguna manera INFORMACION ADICIONAL DE SEGURIDAD Para m s informaci n sobre las pr cticas de seguridad de los equipos de arco el ctrico para soldar y cortar pregunte a su suplidor por una copia de Precautions and Safe Practices for Arc Welding Cutting and Gouging Form 52 529 Las siguientes publicaciones disponibles atrav s de la American Welding Society 550 N W LeJuene Road Miami FL 33126 son recomendadas para usted 1 ANSI ASC Z49 1 Safety in Welding and Cutting 2 AWS C5 1 Recommended Practices for Plasma Arc Code 25249 5 et sed We
45. pt buttoned and open pockets eliminated from the front of clothing 5 Protectother personnel from arc rays and hot sparks with a suitable non flammable partition or curtains 6 Use goggles over safety glasses when chipping slag or grinding Chipped slag may be hot and can fly far Bystanders should also wear goggles over safety glasses FIRES AND EXPLOSIONS Heat from flames andarcs can start fires Hot slag or sparks can also cause fires and ex plosions Therefore 1 Remove all combustible materials well away from the work area or cover the materials with a protective non flammable covering Combustible materials include wood cloth sawdust liquid and gas fuels solvents paints and coatings paper etc 2 Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings and cause a hidden smoldering fire or fires on the floor below Make certain that such openings are protected from hot sparks and metal 3 Do not weld cut or perform other hot work until the workpiece has been completely cleanedsothatthere are no substances on the workpiece which might produce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden hose water pail sand bucket or portable fire extinguisher Be sure you are trained in its use overloaded welding cable can overheat and create a fire hazard 6 Af
46. r to the Communication Guide located on the last page of this manual for a list of customer service phone numbers 29 SECTION 5 REPLACEMENT PARTS 81 NOTE ORIENTATION 98 NOTE ORIENTATION 86 87 AristoDrive 4 30 Wire Feeder 30 SECTION 5 REPLACEMENT PARTS 22 69 80 66 70 101 84 85 66 70 4 82 83 81 71 43 87 4 82 83 AristoDrive 4 30 Wire Feeder 31 SECTION 5 REPLACEMENT PARTS 1 105 11 12 18 25 124 2 11 13 18 25 AristoDrive 4 30 Wire Feeder 32 SECTION 5 REPLACEMENT PARTS 78 34 94 7 109 93 14 97 19 76 77 90 AristoDrive 4 30 Wire Feeder 33 SECTION 5 REPLACEMENT PARTS ITEM PART OR MR eee a ary DESCRIPTION 634220 2 TAB 2 639533 2 BUSHING SNAP 88 ID 1 09 45L 3 676876 INSULATOR NOMEX 4 2213451 3 CONN D SUB 9 PIN 5 612508 SWITCH TOGGLE 3PDT 2 POS 15 125V T 951889 3 ADAPTOR TAB PUSH ON 90 DEG 0366285001 PROTECTION CAP 2 0368543003 CONN BOX RECPT BURNDY I2PIN 0368544003 CONN BOX RECPT 1250 4 952860 CLAMP EAR W INSERT 12 8 GER 5 2062195 4 FASTENER EXPANSION LABEL WARNING WELD amp CUT 634347 CLIP HITCH 160X3 25L 751D CD 8 0451199001 PLATE SCREEN 9 614156 ADAPTOR PWR CABLE MOLDED 20 948255 PAD BRAKING 21 948258 SPINDLE MOLDED
47. rap to suitable hand trucks undercarriages benches walls post or racks Never secure cylinders to work tables or fixtures where they may become part of an electrical circuit 3 When notin use keep cylinder valves closed Have valve protection cap in place if regulator is not connected Secure and move cylinders by using suitable hand trucks Avoid rough handling of cylinders 4 Locate cylinders away from heat sparks and flames Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Always have qualified personnel perform the installation troubleshooting and maintenance work Do not perform any electrical work unless you are qualified to perform such work 2 Before performing any maintenance work inside a power source disconnect the power source from the incoming electrical power 3 Maintain cables grounding wire connections power cord and power supply in safe working order Do not operate any equipment in faulty condition 4 Do not abuse any equipment or accessories Keep equipment away from heat sources such as furnaces wet conditions such as water puddles oil or grease corrosive atmospheres and incleme
48. res du plancher ou dans des ouvertures des murs et y d clencher une ignition lente cach e Veiller prot ger ces ouvertures des tincelles et des projections de m tal N ex cutez pas de soudures de coupes d op rations de gougeage ou autres travaux chaud la surface de barils bidons r servoirs ou autres contenants usag s avant de les avoir nettoy s de toute trace de substance susceptible de produire des vapeurs inflammables ou toxiques En vue d assurer la pr vention des incendies il convient de disposer d un mat riel d extinction pr t servir imm diatement tel qu un tuyau d arrosage un seau eau un seau de sable ou un extincteur portatif Une fois le travail l arc termin inspectez le secteur de vous assurer qu aucune tincelle ou projection de m tal incandescent ne risque de provoquer ult rieurement un feu CHOC ELECTRIQUE Le gougeage l arc et l arc au plasma exige l emploi de tensions vide relativement importantes or celles ci risquent de causer des dommages corporels graves et m me mortels en cas d utilisation inad quate La gravit du choc lectrique recu d pend du chemin suivi par le courant travers le corps humain et de son intensit Ne laissez jamais de surfaces m talliques sous tension venir au contact direct de la peau ou de v tements humides Veillez porter des gants bien secs Si vous devez effectuer un travail sur une surface m
49. round job site Cart includes base front swivel caster wheels rear caster wheels and mounting hard ware Spool Enclousure Kit AristoDrive 4 30 Only P N 0558002357 Cover and enclosure provides protection for a 12 spool of wire against dust and dirt Counterbalance Mini Boom P N 0458705881 Mounts to the power source swivel post and reduces wire feeding problems caused by sharp bends in the gun liner and cables by keeping the gun cable off the floor Includes boom and mounting hardware requires Swivel Post P N 36172 Marathon Pack Inlet Guide for AristoDrive 4 30 P N 0558002354 Allows the secure connection of a Marathon Pack conduit liner to the rear panel of the AristoDrive wire feeder Requires Quick Disconnect Adaptor Kit QAC P N 899F50 Marathon Pack Inlet Guide for AristoDrive 4 48 P N 0558002519 Allows the secure connection of a Marathon Pack conduit liner to the rear panel of the AristoDrive wire feeder Requires Quick Disconnect Adaptor Kit QAC P N 899F50 Heavy Duty Pressure Spring P N 0558002142 Recommended for the 4 48 Drivestands using solid wires of 1 16 diameter and greater 17 SECTION 1 DESCRIPTION SECTION 2 INSTALLATION PRESSURE ROLL BASE CENTER GUIDE CENTER due on PRESSURE ADJUSTMENT GUN LOCKING KNOB INLET GUIDE LOCKING KNOB oe OUTLET GUIDE LOCKING KNOB INLET GUIDE GEAR PIN AXLE LOWER ROLL RETAINING NUTS Figure 2 1 AristoDri
50. ten request for service advice be made to the Authorized Distributor from whom it was purchased This equipment or any of its parts should not be altered without the prior written approval of the manufacturer The user of this equipment shall have the sole responsibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer Copies of this manual can be obtained by any of the following Contacting your local ESAB supplier Downloading a copy from the ESAB web site at www esabna com Sending a written request to ESAB WELDING amp CUTTING PRODUCTS ATTN LITERATURE DEPT 411 S EBENEZER ROAD FLORENCE SC 29501 TABLE OF CONTENTS SECTION TITLE PAGE PARAGRAPH 1 DESCRIPTION KEE 11 2 INSTALLATION u einen 19 3 OPERATION een ani 23 4 TROUBLESHOOTING eee A 25 CAMA 26 Wiring Diagram sa ee 27 5 REPLACEMENT PARTS cae ee at ge idee 29 AristoDrive 4 30 ees 30 AristoDrive EE 39 TABLE OF CONTENTS 5 Do not use equipment beyond its ratings For example A SAFETY PRECAUTIONS A A WARNING These Safety Precautions are for your protection They summarize precaution ary information from the references listed in Additional Safety Information section Before performing any installat
51. ter completing operations inspect the work area to make certain there are no hot sparks or hot metal which could cause a later fire Use fire watchers when necessary 7 For additional information refer to NFPA Standard 51B Fire Prevention in Use of Cutting and Welding Pro cesses available from the National Fire Protection Asso ciation Batterymarch Park Quincy MA 02269 ELECTRICAL SHOCK Contact with live electrical parts and ground can cause severe injury or death DO NOT use AC welding current in damp areas if move ment is confined or if there is danger of falling 1 Be sure the power source frame chassis is connected to the ground system of the input power 2 Connect the workpiece to a good electrical ground 3 Connect the work cable to the workpiece A poor or missing connection can expose you or others to a fatal shock 4 Use well maintained equipment Replace worn or dam aged cables 5 Keep everything dry including clothing work area cables torch electrode holder and power source 6 Make sure that all parts of your body are insulated from work and from ground 7 Do not stand directly on metal or the earth while working in tight quarters or a damp area stand on dry boards or an insulating platform and wear rubber soled shoes 8 Put on hole free gloves before turning on the power 9 Turn off the power before removing your gloves 10 Referto ANSI ASC Standard Z49 1 listed on next pag
52. tez pas de soudures de coupes d op rations de gougeage ou autres travaux chaud la surface de barils bidons r servoirs ou autres contenants usag s avant de les avoir nettoy s de toute trace de substance susceptible de produire des vapeurs inflammables ou toxiques En vue d assurer la pr vention des incendies il convient de disposer d un mat riel d extinction pr t servir imm diatement tel qu un tuyau d arrosage un seau eau un seau de sable ou un extincteur portatif Une fois le travail l arc termin inspectez le secteur de fagon vous assurer qu aucune tincelle ou projection de m tal incandescent ne risque de provoquer ult rieurement un feu CHOC ELECTRIQUE Le gougeage l arc et l arc au plasma exige l emploi de tensions vide relativement importantes or celles ci risquent de causer des dommages corporels graves et m me mortels en cas d utilisation inad quate La gravit du choc lectrique re u d pend du chemin suivi par le courant travers le corps humain et de son intensit Ne laissez jamais de surfaces m talliques sous tension venir au contact direct de la peau ou de v tements humides Veillez porter des gants bien secs Si vous devez effectuer un travail sur une surface m tallique ou dans un secteur humide veillez assu rer votre isolation corporelle en portant des gants secs et des chaussures semelles de caoutchouc et en vous tenant sur une planche o
53. u une plate forme s che Mettez toujours la terre le poste de soudage coupage en le reliant par un c ble une bonne prise de terre N utilisez jamais de c bles us s ou endommag s Ne surchargez jamais le c ble Utilisez toujours un quipement correctement entretenu Mettez l quipement hors tension lorsqu il n est pas en service une mise la masse accidentelle peut en effet provoquer une surchauffe de l quipement et un danger d incendie Ne pas enrouler ou passer le c ble autour d une partie quelconque du corps V rifiez si le c ble de masse est bien reli la pi ce en un point aussi proche que possible de la zone de travail Le branchement des c bles de masse l ossature du b timent ou en un point loign de la zone de travail augmente en effet le risque de passage d un courant de Sortie par des chaines de PR CAUTIONS DE S CURIT AVERTISSEMENT Ces r gles de s curit ont pour objet d assurer votre protection Veillez lire et a observer les pr cautions nonc es ci dessous avant de monter quipement ou de commercer l utiliser Tout d faut d observation de ces pr cautions risque d entrainer des blessures graves ou mortelles 1 PROTECTION INDIVIDUELLE Les br lures de la peau et des yeux dues au rayonnement de l arc lectrique ou du m tal incandescent lors du soudage au plasma ou l lectrode ou lors du gougeage l arc peuvent s av rer plus graves que c
54. upage l arc Utilisez des lunettes de s curit crans ou verres lat raux pour piquer ou me ler le laitier Les piquetures incandescentes de laitier peuvent tre projet es des distances consid rables Les personnes se trouvant proximit doivent galement porter des lunettes de protection f Le gougeage l arc et le soudage l arc au plasma produisent un niveau de bruit extr mement lev de 100 114 dB et exigent par cons quent l emploi de dispositifs appropri s de protection auditive 2 PREVENTION DES INCENDES Les projections de laitier incandescent ou d tincelles peuvent provoquer de graves incendies au contact de mat riaux com bustibles solides liquides ou gazeux Aussi faut il Observer les pr cautions suivantes a loigner suffisamment tous les mat riaux combustibles du secteur o l on ex cute des soudures ou des coupes l arc moins de les recouvrir compl tement d une b che non inflammable Ce type de mat riaux comprend notamment le bois les v tements la sciure l essence le k ros ne les peintures les solvants le gaz naturel l ac tyl ne le propane et autres substances combus tibles semblables Les tincelles ou les projections de m tal incandescent peuvent tomber dans des fissures du plancher ou dans des ouvertures des murs et y d clencher une ignition lente cach e Veiller prot ger ces ouvertures des tincelles et des projections de m tal N ex cu
55. ve feed force and maximum wire grip Presettable arc voltage and wire speed All control circuits incorporated on one solid State printed circuit board mounted for easy access and removal Slow run in button sets the wire feed speed to 1 2 the preset until the arc is struck for smoother arc starting Jog button for wire inching without energizing the power source contactor Anti stick wire burnback control for precise adjustment of amount of wire burnback after wire feed stops to eliminate freezing of wire in weld pool Low voltage circuit 12V for gun trigger switch to assure operator safety NAS 4 Tweco gun adapter factory installed Sure Start wire conditioning to eliminate wire balling and ensure good arc starting Specifications AristoDrive 4 30 Wire Feed Range Speed Range 30 999 in min 8 25 m min Wire Sizes Hard V Groove 023 1 16 in 6 1 6mm Cored Knurled 035 5 64 in 9 2 0mm Soft U Groove 035 1 16 in 9 1 6mm Inp t POWER Qusaqa usaha eee 42 Vac 60hz Drive Roll 30mm Dimensions 22 5 572 Width 10 5 in 268mm Height u 16 5 in 419mm Weight inc se cacao au ce ta a aa 45 lbs 20 5Kg 11 WARRANTY AristoDrive 4 30 AristoDrive 4 48 DESCRIPTION YEAR AristoDrive 4 48 Wire Feed Range Speed Range 30 800 in min
56. ve 4 30 Drive Stand UPPER ROLL RETAINING KNOB CENTER GUIDE PRESSURE LOCKING KNOB ADJUSTMENT PRESSURE ROLL ARMS LOWER ROLL FEED ROLL RETAINING KNOB SHAFT Figure 2 2 AristoDrive 4 48 Drive Stand 19 SECTION 2 Table 2 1 AristoDrive 4 30 Feed Roll Table Part 023 030 0 8 0 9 0459052001 035 040 045 0 9 1 0 1 2 0459052003 052 1 16 1 4 1 6 0459052013 035 045 0558002352 045 052 37319 1 16 5 64 37320 035 3 64 0 9 1 2 36860 Ai Center Guides 1 req d Steel 2mm 0455072001 Steel 3mm 0455072002 Aluminum 2mm 0456615001 Steel 0458690880 Steel 0458690881 Steel 0458690882 Aluminum 0458690883 20 INSTALLATION Table 2 2 AristoDrive 4 48 Feed Roll Table Number Solid Wire V Groove 4 req d 035 040 0558002237 045 0558002238 052 0558002239 1 16 062 0558002240 035 058002227 045 058002228 052 058002229 1 16 062 058002230 5 64 078 058002231 3 32 093 058002232 109 058002233 125 058002234 030 3 055800243 035 040 055800244 3 64 047 055800245 1 16 062 055800247 3 32 093 055800248 Inlet Guide 1 req d AII 3 5mm 0558002347 HD Brass 3 5mm 0558002517 023 045 Steel 0558002223 052 062 Steel 0558002224 5 64 078 Steel 0558002225 093 125 Steel 0558002226 023 045 Aluminum 0558002307 047 062 Aluminum 0558002308 3 32 093 Aluminum 0558002310 023 045 Steel 0558002215
57. web site offers Comprehensive Product Information Material Safety Data Sheets Warranty Registration Instruction Literature Download Library Distributor Locator Global Company Information Press Releases Customer Feedback amp Support ES AB ESAB Welding amp Cutting Products PO Box 100545 Florence SC 29501 0545 0558003750 10 2003
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