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7. Ya TERRAINKING Engineering Practical Solutions ay uuu OPERATOR S KB1800 This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cvr Kubota BOOM ARM MOWER Published 08 11 Part No 37002988395 3 u LR a 1 J 1 a 4 Ea k i 1 r 1 w 474 1 a s 1 T A k y Wisi t 6 Am sz Tr i ie SENE Yi n u rr 4 x L x i i am ig Fa 1 L M t wk nj Te Li sh V La j 1 i i INT 144 2650 VENE BASIS TO PAS TUM S m TATLAR yi dorus V RH A CPI A ates ut are tr XL P y tf nt vt b Ut Q r s J 4 i Y i k LT 4 x b a 4 As T Y 4 i J rr be Li i W Fa w pd a i saa TES y DL A ICT va 27 b UM PL i ot a i dean E pu aee sos FUA ofa T WA pie 7 T i ps i r von baa SAV de Eu ur AYLA r l A 4 j PAU ra ML d ida LEN v 1 ul are de Sa ME lA E ITA Fra Baud CERA S Va A Terrain King 1502 E Walnut St Seguin Texas 78155 5202 800 882 5756 ATENCI N V Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad 2011 Terrain
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10. 2011 Terrain King SAFETY TRANSPORTING HAZARDS Use SMV signs and Loss of Control Stopping Loss of Control Speeding Flashing Lights Hazard Hazard TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT AWARNING e KEEP transport speed BELOW 20 mph to maintain control of equipment REDUCE SPEED on inclines on turns and in poor towing conditions e DO NOT TOW with trucks or other vehicles e USE only properly sized and equipped tractor for towing equipment FOLLOW all local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS ONLY TRANSPORT with tractor with ROPS in the raised position e USE properly sized and equipped tractor that exceeds implement weight by at least 20 e KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION e CHECK steering and braking for proper operation and in good condition e CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit e CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat e ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING Store Boom and Mower in transport positions and engage transport locks if equipped DETERMINE STOPPING CHARACTERISTICS OF
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12. o oo The 3 point hitch is in good condition o The drawbar pins are securely in place 188 PTO master shield is in place engine oil levelis full The brake fluid level is fall The power steering fluid level is Aa 4 o fuel level is The engine coolant fluid level is fall The radiator Cab A C amp screens are free of debris 4 4 4 4 4 o o The air filter is in good condition O L oo Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies lt O lt a LLI O O KB1800 2200 08 11 Operation Section 3 18 O 2011 Terrain King OPERATION 6 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Notches and Gouges Damaged Blade Bar Cause Blade contacting foreign objects Cause Blade Bar contacts an immovable object while mower was in motion Remedy Inspect the area to be mowed and remove foreign objects that could cause Remedy Inspect the area before mowing to damagetothe blades determine where the immovable objects are Original Blade Edge located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist O m gt O Z Original Blade Edge Excessive Blade Wear Cause Mower height set too low Blade used past intended life Remedy Replace blades more ofte
13. 32 2 2800 233 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage Mnt B 0004 KB1800 2200 08 11 Maintenance Section 4 5 2011 Terrain King MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance Blades should always be replaced in pairs Blades of different weights can cause serious CAUTION imbalance and damage to the machine and personnel When replacing blades take care to replace the blade bolts nuts and washers Make sure the mower blades are turning clockwise when looking down from the top of the mower Follow the color coding on the hydraulic hoses and fittings to make sure the motor and hydaulics hoses are assembled properly Connect the red hose connection only to red fitting Connect the blue hose connection only to the blue SAD Tae fitting The blade rotation on the leading edge of the mower should e 5 ANS discharge the cut material away from the tractor and operator If the leading edge of the mower blades are rotating backwards they AAVVARNING can discharge material toward the operator If this occurs discontinue mowing immediately and revers the direction of the motor rotation by correctly installing the motor pressure and return hoses Contact your dealer or Alamo Industrial for specific
14. BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS e DO NOT use hands to check for leaks e ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PARA EVITAR LESION SERIA O MUERTE POR LA PENETRACION A LA PIEL POR ALTA PRESION DE ACEITE HYDRAULICO e NO OPERE el equipo con fugus de aceite o combustible e MANTENGA todas las mangueras hydr ulicas l neas y conexiones en buenas condiciones y apretadas antes de aplicar presi n al sistema e Releve la presi n hidr ulica antes de desconectar las l neas o trabajar en le sistema e QUITE y reemplace la manguera si sospecha que hay fuga FUGAS DE ALTA PRESI N PUEDEN SER INVISIBLE AL VERIFICAR POR FUGAS HIDRAULICAS Y TRABAJANDO ALREDEDOR DE SISTEMAS HIDRAULICOS e NO use las manos para verificar si hay agujeros e SIEMPRE USE lentes de seguridad y guantes impenetrables e USE papel o un cart n para buscar agujeros e NO USE las manos o partes del cuerpo para buscar agujeros e MANTEGA manos y cuerpo LEJOS de agujeros de alfiler y boquillas que expulsan el liquido hidr ulicos TANQUE PRESURIZADO LA TAPA DE DEPOSITO DE PETROLEO ES LA TAPA DE ALIVIO DE PRESION PR
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16. e INSPECT for and REMOVE any hidden large debris MOW at Intermediate height e INSPECT and remove remaining debris e MOW at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing DO NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING Stop mowing if any bystander comes within 300 feet of the mower e shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks post curbs guardrails or ground while mowing PN TOBM 01 Objects objects objects KB1800 2200 08 11 Safety Section 1 6 O 2011 Terrain King SAFETY THROWN OBJECTS HAZARDS Continued Mower Thrown Raised Mower Keep mower door Inspect rea Do not let blades Objects Hazard Thrown closed when traffici remove foreign contact solid comes within 300 feet Objects objects objects MOWER OPERATION DO NOT exceed mower s rated Cutting Capacity or cut non vegetative material e USE ENCLOSED TRACTOR CABS when two
17. it E ha 7 can rotate 360 A a peer has degees and contact the front of the tractor pump cover Z O lt Tr Caution When rotating the boom over the front wheel raise the boom and watch the cylinder to keep it clear from the tire The boom and dipper will arch nicely over the the back of the front tire while setting the cutter onto the truck 5th wheel Ops 1218 13 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024_TK KB1800 2200 08 11 Operation Section 3 54 O 2011 Terrain King OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by DOT and trucking or local regulations OPS U 0025 TK Arrange the chains so that when tightened the E 7 E PILAM p chains are pulling downward and against L i L d themselves Carefully tighten the securing chains li u E s 11 ji or other fasteners using boomers or binders to ef
18. lquueB 9 Jod sopejoip Se919e1d seno Jeinb eno opeollduii o ope jdw je eno a uoo odinba a ap ojualnmuiuajueu ja A uoroejedo op seonoeld sej ue ozu w jdw o ejoouibe 101921 un ei do ueinb opee duie epeo e elepuewu 9 ose ep s nds p ajuauenue souau ol Jod jemu uoiroeuBise e eJou e y Jopelado jap seuoroonijjsu AOb eyso mamm 9 e G 8Z6L souoroe n69J op ezeid ap oBipo9 6Z Oln iL op epouo ue es solisinb i sajuainbas 5071 VHSO 14d OLN41INVN4341N4 30 SOLISINDIY JopeJedo ep jenue olju luueu l1u f eJed vHSO 9p soisinboJ soj uoo duna ua Jnsise p nd Jopelado enuen f uoo ojunf UOlOBULOLUL ey uo opeuoroaui e7 odinb a Je1edo ep sajue soJDi ed sajqisod so Japualduwoo9 oysiA91d osn o JepueJduJoo e1opeu09 1019211 odinbe epeo eed uoioejoedeo JiqioeJ eqep sajopejado so ep oun epep ep OJOLUNU ep Jejsod uorooeuip a1quou ns enbipu SHA UgISJeA e 05 SG 97 XL uinDes n 1nuJeM 3 ZOGL 09PIA SHA WAY e eulbed ejse ep osJop e e3iuenoue s enb oue nuuoj Jap epeus eJ eidoo eun 081109 Jod AU o 6ZS6 Z 0 8 Je Xe un o uico dnoJ6 OWPIEMOSPIAWAV e 02110110 091109 ep efesueui un eiAue SHA US oepiA f p eidos eun 1
19. particularly during a turnover when the operator could be pinned under the ROPS se 7 lt O lt a LLI O O 2 2 Operator Thrown Object Protection The tractor must be equipped with protective ops 1203 equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter resistant safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from ae non cab tractors to equip a safety cage A IEA L OPS B 0001 TK 4 Shatter Resistant k a VI Safety Windows Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are within 300 feet sBM 9 KB1800 2200 08 11 Operation Section 3 4 O 2011 Terrain King OPERATION 2 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the
20. sej ua seuosiJed ueijsixe ou anb ep ejqesuodsoi s JopeJgedo j enb ojens q p openaja e sa ezeqeo opueno sopelose so lqo ejuos lqisod s ou nb ope olidx S318VS31d SOLN3IATTdII 940 ej ue n u d 2 199e je anb ep e qisod j llIlu A 1d EPEOH O S eAnejedo uoisaid e 01981109 odi jap selanbueu Jesn sejenDueui sel Jepino Opeisewap uoo 1eJedo Jod souep und suore 19usjep seuoioonyjjsul sej unbas SO III Sol JeIquueo olduull oorneJplu 8789 Jesn ep pepiseoeu e opeolidx svorin veaiH SVNINOVIN sopeloue sojefqo n opaJue Jod seuoise JIU A 1d esed sope lns ejueuieuun uoroeJedauJ seuoroipuoo seuanq us ue sa solo sefeueJjbue efes ep uoloonpuo ep seeul seJoj29joJd sol sopo enb ep opeunDese ay N NOIOOnGNOO 3G SV3NIT epeuDise ease ns ue eJopeyoo e ep sjqeuozes ouedujesep un pepi ep sodinbe souoip enb ue soseo soj ua sopeloue sojefqo Jod ou seueiq soJjo n opeueb SO h2IU9A seuosJed epuop seuoz ue ojdeoxe Je ejsui ueqep es uoioeJedoeJ ep s uololpuo seuanq ue UeuJ uaqep S SOPI OS S UOP E o euapeo ep saJo129joud saJojo9jjep sol enb opeoi dxe H SOLN4IN4TdiN lqisod Jes 10 9 1 ja ue ojueuue duui o ue ueu nou es anb sajeuas SE HES A L
21. tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 TK 2 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 lbs on the ground when the tractor is on level ground its boom is fully extended and the movver head is horizontal and two feet above the ground A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions O U m gt O z For additional information on properly ballasting the tractor refer to Terrain King Boom and Movver Stability Pamphlet P N 30002959010 Boom Fully Extended AVANNAA NN We j A n Lcd TX JA Level Ground 1500 Ibs Op 71 Operation of the unit on slopes greater than 5 9 grade is not recommended under any circumstances On a tractor vvith a 96 outside to outside tire spread a 5 9 grade slope occurs when one rear tractor tire is about 8 lower than the 4 other rear tire OPS B 0018 TK 5 Slope KB1800 2200 08 11 Operation Section 3 5 O 2011 Terrain Ki
22. 1 STOP PTO and tractor ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES PN TOBM 02 KB1800 2200 08 11 oafety Section 1 7 O 2011 Terrain King gt RI m lt gt LLI LL lt Y SAFETY RUN OVER HAZARDS Operator run over hazard Rider fall off run over hazard Bystander run over hazard TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR DANGER EQUIPMENT RUN OVER USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS locked in UP position e ONLY start tractor while seated in tractor seat e ALWAYS BUCKLE UP seat belt when operating tractor and equipment e ONLY OPERATE tractor and equipment while seated in tractor seat e NEVER ALLOW RIDERS on tractor or implement e When not mowing stow Boom and Mower head in transport location before moving WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PN ROBM 01 KB1800 2200 08 11 oafety Section 1 8 O 2011 Terrain King SAFETY PTO ENTANGLEMENT HAZARDS PTO Barra Gitatoria BOTTOMING OUT Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or Is securely attacheq PTO shields are shafts are proper tou
23. 19 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 KB KB1800 2200 08 11 Operation Section 3 36 2011 Terrain King OPERATION 9 2 Brake Make sure the tractor brakes are in good operating condition Before operating the tractor on the road or before applying the parking brake be sure to interlock the right and left pedals as illustrated on image Use individual brakes to assist in making sharp turns at slow speeds Field Operation Only Disengage the brake pedal lock and depress only one brake pedal Be sure brake pedals have equal adjustment when using locked together OPS U 0013 TK O z m gt gt O Z To avoid personal injury Be sure to interlock the right and left pedals Applying only one rear wheel brake at high speeds could cause the tractor to swerve or roll over Be sure brake pedals have equal adjustment when using locked together Incorrect or unequal brake pedal adjustment can cause the tractor to swerve or roll over To avoid personal injury Do not make sudden braking An accident may occur such as by heavy towed load shifting forward or loss of control To avoid skidding and lo
24. 230 312 325 440 449 608 443 600 611 828 563 763 778 1054 po 3210112 1138 1542 1119 1516 1547 2096 e e Numbers appearing on bolt heads indicate ASTM class a a G O Use 75 of the specified torque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners 20 22 24 27 30 21 1 29 116 157 181 245 Mnt B 0005 KB1800 2200 08 11 Maintenance Section 4 11 2011 Terrain King JINVNILNIVIN LLI O lt lt lt LLI lt lt MAINTENANCE Service of Spindle Housing FIGURE Mnt 0006 Remove blade bar or pan O Remove hydraulic motor 5 Remove spindle housing from unit 6 Drain remaining oil from housing ENS Using a chisel bend the tang on the lockwasher 6 A until it is free from the slot in the nut 5 Unscrew locknut and remove locknut and lockwasher and second locknut 4 The Spindle should now slide from the Spindle housing so the Spindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either the Spindle spring or Housing in this process Turn the spindle housing over and from the bottom side of the spindle housing using a punch drive the remaining bearing cup out Clean spindle housing thoroughly When rebuilding the spindle hous
25. King rv OF THE JP ALAMO GROUP ALWAYS ON THE CUTTING EDGE 0 00 To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obtained from an authorized Terrain King dealer or by down loading the manual from the Terrain King website www www terrainking com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this manual the AEM Mower Safety manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentially hazardous Every effort has been made to ensure that the machine is safe but operators must avoid engaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understa
26. MANTENGA la puerta ROTACI N DE CUCHILLAS e OPEN door ONLY to cut large completamente cerrada al brush Close door immediately R AS 7 after cortar ramas grandes Cierre IR e DO NOT operate with door la puerta inmediatamente Return NS Y Pressure removed despu s Retorno Fam Presi n NO opere con la puerta E e KEEP door in place and in quitada good condition during e MANTENGA la puerta en su operation lugar y en buen estado d tel ion e Deflectors are SUBJECT TO ei WEAR Replace if worn or SUJETOS AL DESGASTE damaged Reemplace si estan desgastados o da ados e ALWAYS transport with door e SIEMPRE transporte con la closed puerta cerrada D622 STOP operating if bystanders or traffic come within 300 feet e KEEP door fully closed when TO AVOID SERIOUS PARA EVITAR LESION INJURY OR DEATH SERIA O MUERTE FROM BLADE POR EL FALLO DEL ATTACHMENT ACOPLAMIENTO DE FAILURE Blade Nut LAS CUCHILLAS Blade P e Torque blade bolt Siempre reemplace to 600 ft Ibs las cuchillas en pares e ALWAYS replace A e Apriete los tomillos a blades in pairs Blade Bolt torsi n de 600 p lbs e SIEMPRE reemplace e ALWAYS replace las cuchillas con blades with new i tornillos y tuercas bolts and nuts nuevas KB1800 2200 08 11 Safety Section 1 27 O 2011 Terrain King SAFETY Non genuine parts can fail catastrophically Partes que no son aut nticas pueden fallar TO AVOID SERIOUS INJURY OR DEA
27. Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sG
28. Pins and D Rings daily for wear or damage as follows Inspect the Blade pins and D Rings daily for abnormal wear Make sure the cotter pins are DANGER in place and properly spread REPLACE BLADE Pins and D Rings IMMEDIATELY if they have e Visible cracks or e Ifa Pin or D Ring has visible worn areas or e Ifa Pin or D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause serious bodily injury or death Always replace the pins and D Rings whenever excessive wear is noticed Worn D Ring Worn Pin LLI O lt lt lt LLI lt lt Ops 1469 If the cotter pins are broken by contact with other flail blades remove the pin and reverse the direction the pin is inserted through the D Ring so that the cotter pin is on the opposite side of the D Ring This will prevent the next set of blades from swinging back and hitting the cotter pin OPS U 0045 KB1800 2200 08 11 Maintenance Section 4 18 2011 Terrain King MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear REPLACE ALL BLADES on the carrier DANGER IMMEDIATELY if any blades have e Become bent or deformed from its original shape or Oval shape wear inside the blade bolt hole or e Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cu
29. SMV are not being obscured from other motorist on the road Also make sure there is enough clearance between cutting head and rear tractor tire Refer to images Ops 1210 4 Ops 1217 lt O lt a LLI O O Make sure that all tractor flashing warning lights headlights and brake taillights are functioning properly before proceeding onto public roads VVhile nevver model tractors have plenty of lighting to provide vvarning signals and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015 KB1800 2200 08 11 Operation Section 3 52 O 2011 Terrain King OPERATION When operating on public roads have consideration for other road users Pull to the side Of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your state or municipality for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head or boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 NOlIVd4idOo When transporting Boom Movver on a truck or t
30. TV uordelado uoioo2es ej UB s uol55nu Su SE 2 uoioisod ue e ap OzeJq O ezeqeo jap ofeqep o U P B SS ON OZeJq O eJopeo e jez qe 9 9J99uo5s p 3393109 OGNVWND ABII ey enbes oueu ep ous je eBuod jJeuoroejse us eouejed e anbojo9 YOLOWY 1 130 HOLOIN 15 3 04 OZeJq O e op jez qe j e 99uoSs p op SILNY soje qo 1eed oD uis oze1q ja eJed ajualouyns oroeds eAey enb ep asalnbasy e A 107921 99 SOCII SALNNASNVYL SO1V OZeJq e ej Jezeqeo 9 231923409 QaNvno OIN3NW3 IdWI O ONDITAd W 14 YOd OLNSINVLSV1dV YOd ALYSANW V1 O S4AVYM S3NOIS31 YVLIAS VelVd 02810 E BIOPeyoo e ap ezaqeo Jope ep os d Sp 07 is s uo opueno ozeiq l nb ep ofeqap enbojoo es ON AEII El ANNE opipuejxe 0220 Sepan se US l uos epjeinbzi ep ni e a1qos 006 ofeqap epey ezien eun eAey anb ep asalnbasy a t x O TI o pepiiqeys ep pepiliqe s ep oyusiurejse de ap ofsany 101081 a ebuajeg s 0051 avalesnoas 30 OLNAWSA IdWI 13 AVLIIINOISIO O avalesnoas ou dnour ourepy 1107 L pepunBas u91998S LL 80 L0 WSHHO Na
31. Tractor controls from the p 5 tractor seat only se A DANGER BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO brake and or set the tractor transmission in parking gear disengage the 575 1800 2200 08 11 Operation Section 3 47 O 2011 Terrain King OPERATION 10 6 Shutting Down the Attached Head For Optional Equipment To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011_C TK z O lt TT o O PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving r d or while the engine is running Operate the Tractor controls from the p tractor seat only sG 9 E E A DANGER BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO brake and or set the tractor transmission in parking gear
32. be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 lt O lt a LLI O O 10 3 Operating the Attached Mower Heads The boom can attach to and operat
33. contact your dealer or TERRAIN KING This valve is located on the Hydraulic Tank of the mower or tractor unit These are fastened together in a bank of five valves Their use will be explained in the following pages of this manual Read each explanation carefully then practice in a safe level area CLEAR of all people animals and any obstructions As always use extreme caution when using this machine This valve is controlled by operating the Remote Control Valve Box mounted to the right of the operator at a convenient height NOTE The stamped metal plate located above the control valve indicates each valve function Practice performing multiple functions simultaneously With some practice the control valve sticks will become very easy to operate and will feel almost as it were an extension of your arm With the exception of the relief valves which are preset at the factory these are all the controls for operating the machine other than the controls on the tractor itself lt O lt a LLI O O 02983408 VALVE OPERATION PLATE P N 02983408 KB1800 2200 08 11 Operation Section 3 22 2011 Terrain King OPERATION 7 1 Swing Op 168 The handle nearest the center of the tractor in the bank of five valves actuates the SWING cylinder This valve has three positions and operates in three ways Push the valve handle forward and you admit hydraulic fluid to the Rod End of the SWING cylinder causing the
34. disengage the 77 TRANSMISSION SET PARKING PARK BRAKE KB1800 2200 08 11 Operation Section 3 48 2011 Terrain King OPERATION 11 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing vvater e Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule e Tighten all bolts to the proper torque Ensure all pins and other hardware are in place e Check the boom arm and head for worn and damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012 C TK DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others sG 25 BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO DANGER brake and or set the tractor transmission in parking gea
35. does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sa 5 KB1800 2200 08 11 Operation Section 3 12 O 2011 Terrain King OPERATION HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low Change hydraulic oil filter and hydraulic oil according to maintenance schedule Ensure there are no oil leaks and fitting are properly connected Inspect overall condition of hydraulic pump Inspect pump drive shaft O z m gt gt O Z Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the reservoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run OPS B 0024_TK AWARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin ops 0001 MISC Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Re
36. enclosed tractor cab PTO SPEED DO NOT EXCEED IMPLEMENT RATED PTO SPEED AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures SAFETY SIGNS REPLACE missing damaged or unreadable safety signs immediately PN OSBM 01 Read and Always wear Wear Hard understand Safety Hat Safety Operator s Manual Glasses Shoes Wear Safety Vest when operating on or near roads gt RI m lt KB1800 2200 08 11 Safety Section 1 3 2011 Terrain King SAFETY CRUSHING HAZARDS Crushing injury Use Cab Always wear Pinch Point Hazard Crushing injury from from roll over Tractor VVith seatbelt Keep Hands and boom or mower Boom Mowers body parts clear of head falling pinch points gt LL lt Y TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR EQUIPMENT RUN OVER DANGER ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment e ONLY OPERATE tractor and equipment while seated in tractor seat WHEN RAISING BOOM MOWER Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled KEEP BYSTANDERS CLEAR of area TO AVOID crushing KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines LIFTED Equipment can fall
37. has been filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the front and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower All other workers should be kept a safe distance from the unit before the mower is started 4 Start the tractor and idle at a slow engine speed until oil is being pumped 5 Engage the Cutter Control Valve at low engine PTO speed and run the mower slowly for a short period until all air is removed from the hoses Keep all persons WELL CLEAR of mower since Blades can THROW OBJECTS with great velocity for a considerable distance KEEP CLEAR 6 With the area clear of any ground and overhead obstructions work each cylinder on the boom one at a time several times to expel any air in the Hoses and Cylinders 7 Run the Mower Head for 5 minutes While the tractor is idling blocked wearing protective clothing and eye protection CAREFULLY check for leaking hydraulic fittings hoses and ports at this point with a piece of cardboard DO NOT USE YOUR HAND If any are found stop the tractor immediately and correct any leaky connections 8 Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the oil level LLI O lt lt l
38. limited to Lexan solid sheet and signs Lexan coated Margard sheet and Lexan multiwall sheet Periodic cleaning using correct procedures can help to prolong service life For cleaning it is recommended that the following instructions be adhered to Cleaning Procedure for Small Areas Manual 1 Gently wash sheet with a solution of mild soap and lukewarm water using a soft grid free cloth or sponge to loosen any dirt or grime 2 Fresh paint splashes grease and smeared glazing compounds can be removed easily before drying by rubbing lightly with a soft cloth using petroleum ether BP65 hexane or heptane Afterwards wash the sheet using mild soap and lukewarm water 3 Scratches and minor abrasions can be minimized by using a mild automobile polish We suggest that a test be made on a small area of Lexan sheet with the polish selected and that the polish manufacturer s instructions be followed prior to using the polish on the entire sheet 4 Finally thoroughly rinse with clean water to remove any cleaner residue and dry the surface with a soft cloth to prevent water spotting LLI O lt lt lt LLI lt lt Cleaning Procedure for Large Areas Automated 1 Clean the surface using a high pressure water cleaner max 10Obar or 1 450psi and or a steam cleaner We suggest that a test be made on a small area prior to cleaning the entire sheet 2 Use of additives to the water and or steam should be avoided
39. mower is securely blocked up ssm 24 lt O lt a LLI O O KB1800 2200 08 11 Operation Section 3 16 O 2011 Terrain King OPERATION Boom Mower PRE OPERATION Inspection Mower ID Make TERRAINKING Engineering Practical Solutions Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved om Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister on the mower ER All safety decals are in place and legible O U m gt O z The Mounting frame bolts are in place and tight The Mounting frame bolts are in place and tight Boom connection bolts amp pins are tight There are no cracks in boom dipper arm or frame Hydraulic Cylinders pins are tight O Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properl There are no leaking or damaged hoses The Hydraulic Oil level is full Hydraulic Oil level is full U There is no evidence of Hydraulic leaks Blades are not chipped cracked or bent Blade bolts are tight O The Deflectors are in place and in good condition o o o y o
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41. on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing WARNING damaged or unreadable obtain and install replacement safety signs immediately 5 5 PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to DANGER BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO brake and or set the tractor transmission in parking gear disengage the L s l TRANSMISSION SET PARKING PARK BRAKE prevent the tractor from rolling Never dismount a Tractor that is moving r d or while the engine is running Operate the Tractor controls from the p 5 tractor seat only sc g zi KB1800 2200 08 11 Operation Section 3 35 O 2011 Terrain King O U m gt O Z lt O lt a LLI O O OPERATION Transport only at speeds where you can maintain control of the AWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways
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43. securely in Transport Rest and turn off master switch e CHECK SMV sign reflectors and warning lights for visibility behind unit e TURN ON tractor flashing waming lights TO AVOID LOSS OF TRANSPORTATION CONTROL e DO NOT travel at speeds over 20 mph e REDUCE SPEED on inclines in turns and in poor weather conditions KB1800 2200 08 11 O 2011 Terrain King PARA EVITAR LESION SERIA Y MUERTE DURANTE LA TRANSPORTACION e SIEMPRE ABROCHE el cintur n de seguridad e COLOQUE el brazo serguramente en transporte y apague el interruptor principal e VERIFIQUE QUE EL SMV reflectors y luces intermitentes de advertencia pueden ser vistos claramente por detras de la unidad e PRIENDA las luces intermitentes de advertencia PARA EVITAR LA P RDIDA DEL CONTROL DE TRANSPORTACION e NO remolque en velocidades arriba de 20 mph e REDUZCA LA VELOCIDAD en inclinas en vueltas y en pobres condiciones de remolque D618 1 Safety Section 1 25 ALAAVS SAFETY TO AVOID SERIOUS INJURY AND PARA EVITAR LESION SERIA Y DEATH DURING OPERATION MUERTE DURANTE LA OPERACION e DO NOT lift implement while on steep e NO levante el implemento al estar en slopes pendientes pronunciados e MANTENGASE ALEJADO DE e KEEP AWAY from soft ditch banks and agujeros y zanjas blandas holes P e SIEMPRE MANTENGA 1500 libras de e ALWAYS MAINTAIN 1500 pounds of 1500 lbs contacto entre las llantas y tierra contact between whe
44. the hydraulic cylinder rods daily before use t is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protec tion against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Terrain King is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting lf hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Terrain King KB1800 2200 08 11 Maintenance Section 4 7 2011 Terrain King MAINTENANCE Boom Cylinder Removal and Replacement Instructions 1 Clear the area of all personnel before lowering the boom mower head 2 From the tractor seat with your seat belt fastened around you Lower the boom mower head to the ground Extend the boom to th
45. to operate and will feel almost as it were an extension of your arm With the exception of the relief valves which are preset at the factory these are all the controls for operating the machine other than the controls on the tractor itself Master Switch Operating any joystick function requires that the joystick Master Switch be ON When ON the master switch indicator light will be illuminated Turning off the master switch will deactivate all joystick controls The master switch also serves as a safety device and will prevent the tractor from being started if the master switch is in the ON position OPS B 0030_TK DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 KB1800 2200 08 11 Operation Section 3 27 2011 Terrain King OPERATION 8 1 Mower Head Power ON OFF Switches base of the JOYSTICK Before attempting to start the Tractor make certain that the Motor Switch is pushed IN to the STOP position and the Master Switch is in the OFF position to ensure that the mower head is not engaged As a safety device the tractor can only be started with the Master Switch in the OFF position Starting To Start the Motor on the Attached Head Start the Tractor and Move the Master Switch to the ON position Position the head in an area which i
46. writing to the authorized dealer dealer from whom Purchaser purchased the goods or an approved authorized dealer dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY
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48. 4 9 LEXAN Sheet Cleaning Recommendations nna nn 4 10 Cleaning Procedure for Small Areas Manual iii 4 10 Cleaning Procedure for Large Areas Automated iii 4 10 Other Important Instructions for All Lexan Sheets 4 4 10 Additional Important Considerations for Multiwall Corrugated and Sign Sheet 4 10 Graffiti removal from Lexan Margard sheet iii 4 10 Proper Torque Tor Fasteners uuu uy u uuu m m 4 11 Service of Spindle Housing FIGURE Mnt 0006 4 12 ROLLER BEARING REPLACEMENT a tte 4 13 SaW Blade Bead a A n inde 4 14 En r b ni bl la 4 16 FlalliBlades Inspeccion Ceu e s b b 4 17 Blade Pins and D Ring Inspection sirio T m 4 18 Flall Axe Blades INSPECCION A a s 4 19 Flail Ax Blade Bolt RSDEC ON uuu u l o 4 20 General nformation on Flail Mower Vibration sise 4 21 Startup Procedure NOTE EE 000 4 22 SAFETY SECTION SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operat
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50. A l apply maximum tension Use extreme care when Ed AX attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury Ili While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load NOTE Always transport per you state law regulations for tie down requirements OPS U 0026 TK KB1800 2200 08 11 Operation Section 3 55 O 2011 Terrain King NOlIVd4idOo 2011 Terrain King MAINTENANCE SECTION Maintenance Section 4 1 LLI O lt lt lt LLI lt lt MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect all Lower mower Stop engine Set mower head Thrown Objects moving parts lubricate head to ground or remove key securely on the Hazard Ensure drivelines and tighten block up before before ground before blades rotate all fasteners servicing conducting servicing blades clockwise viewed maintenance from above mower head AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVIC
51. AD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within Special attention should be paid to foreign debris overhead obstructions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a polycarbonate safety protected right side window or a non cabbed tractor equipped with a ROPS and operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of the unit is maintained OPS B 0007 lt O lt a LLI O O Do not mow with two machines in the s
52. Carefully unscrew hose fitting and allow any remaining pressure to bleed off Use Extreme Care Oil must be cool and the technician should stand to the side to prevent exposure to any hydraulic oil Always consult the Material Safety Data Sheet and wear any required Personal Protective Equipment A catch pan may be required to retain any spilled oil 11 Cap both ends of the fitting with suitably sized metal caps 12 Remove the cylinder pins starting with the ROD end cylinder pin Make sure the cylinder is properly supported and remove the base end cylinder pin The cylinder may be heavy use proper lifting techniques to lift and handle the cylinder If needed get assistance from another person to safely lift the cylinder from the machine 13 Measure the distance between the cylinder pin holes and extend the new cylinder the correct length prior to attempting an installation 14 Installthe new cylinder in place and install both cylinder pins and retaining hardware 15 Remove the metal caps and re install the hydraulic hoses 16 Check the hydraulic reservoir of the boom mower to ensure there is sufficient oil Follow the manufactures recommendations for proper oil type and filtering techniques and requirements to add oil to the system 17 Clear the area of all persons prior to starting the tractor 18 Consult the Operator s Manual for instruction in regard to the proper operating procedure 19 From the tractor seat with the seat belt fa
53. E REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccess ble from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any fac
54. ESSURIZED TANK OIL FILLER CAP IS PRESSURE RELIEF CAP TO AVOID SERIOUS INJURY AND DEATH FROM HOT OIL STAY AWAY from hot oil that may spray out of tank e ALLOVV oil to cool down BEFORE removing cap e SLOWLY remove cap to relieve pressure BEFORE removing completely PARA EVITAR LESION SERIA O MUERTE POR ESCALDADURA DE PETROLEO CALIENTE e MATENGASE ALEJADO del aciete caliente que puede salir a presi n del tanque e Remueva LENTAMENTE la tapa para relevar la presi n ANTES de remover la tapa completamente e PERMITA que el petr leo se enfr e ANTES de remover la tapa KB1800 2200 08 11 O 2011 Terrain King Safety Section 1 22 SAFETY A DANGER CRUSHING HAZARD AND PINCH POINTS TO AVOID SERIOUS INJURY OR DEATH e KEEP AWAY from moving machinery parts that can pinch crush or fall 4h PELIGRO RIESGOS DE APLASTAMIENTO Y PUNTOS DE PELLIZCO PARA EVITAR LESION SERIA O MUERTE e MANTENGASE ALEJADO de piezas moviles de la maquina que pueden peliscar aplastar o caerse KB1800 2200 08 11 Safety Section 1 23 O 2011 Terrain King 0 gt RI m lt gt LL lt Y A DANGER Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders STOP movving if bystanders or traffic come vvithin 300 feet e DO NOT OPERATE with thrown object shielding removed KEEP thrown object shielding in place and in good condition durin
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56. ING LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Terrain King Manufacturer warrants for one year from the purchase date to the original non commercial governmental or municipal Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser as applicable that the goods Purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship during the applicable warranty period 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your operator s manual 1 04 No employee agent dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the purchaser returns the registration and warranty form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in
57. ION m o E I si i Boom Arm Boom Arm Cylinders Turret Frame Transport Rest Rotary Head Rubber Deflector Door Cylinder Rotary Head Door Motor 0 Hydraulic Tanks CO On 4 Co ND NOILLON0CO4ALNI Your KB1800 2200 Boom is designed for heavy duty cutting in limited access areas such as highway park and rural roadsides overhead growth ditches levees and other such grass and limb control uses in generally hard to reach areas Your KB1800 2200 Boom can be equipped with a variety of cutting heads designed for specific cutting needs Features The Rotary Head Rotary unit 60 wide cut up to 5 vegetation front safety gate The Flail Head Flail unit 48 wide cut up to 4 vegetation The Saw Blade Head Saw Blade unit 90 wide cut up to 6 diameter tree limbs DIRECTION Throughout this Manual front and rear left and right are determined by the normal direction of travel the same as driving an automobile KB1800 2200 08 11 Introduction Section 2 3 O 2011 Terrain King INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE INTRODUCTION 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery
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59. IZE GRADE 2 GRADE 5 GRADE 8 7 16 1 4 2O UNC 8 11 12 16 7 16 1 4 28 UNF 10 13 14 18 RE SEES 5 16 18 UNC 17 23 25 33 No Dashes 5 16 24 UNF 19 26 27 37 3 8 16 UNC 31 42 44 60 3 8 24 UNF 35 47 49 66 7 16 14 UNC 49 66 70 95 7 16 20 UNF 55 75 78 106 1 2 13 UNC 76 103 106 144 1 2 20 UNF 85 115 120 163 9 16 12 UNC 109 148 153 207 SAE Grade 5 9 16 18 UNF 122 165 172 233 3 Dashes 15 16 5 8 11 UNC 150 203 212 287 15 16 5 8 18 UNF 170 230 240 325 1 1 8 3 4 10 UNC 266 360 376 509 1 1 8 3 4 16 UNF 297 402 420 569 1 5 16 7 8 9 UNC 430 583 606 821 1 5 16 7 8 14 UNF 474 642 668 905 1 1 2 1 8 UNC 644 873 909 1232 1 1 2 1 12 UNF 705 955 995 1348 1 1 2 1 14 UNF 721 977 1019 1381 1 11 16 1 1 8 7 UNC 795 1077 1288 1745 1 11 16 1 1 8 12 UNF 890 1206 1444 1957 1 7 8 1 1 4 7 UNC 1120 1518 1817 2462 1 7 8 1 1 4 12 UNF 1241 1682 2013 2728 2 1 16 1 3 8 6 UNC 1470 1992 2382 3228 2 1 16 1 3 8 12 UNF 1672 2266 2712 3675 2 1 4 1 1 2 6 UNC 1950 2642 3161 4283 2 1 4 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 Proper torque for Metric fasteners Recommended torque in Foot Pounds Nevvton Meters WRENCH BOLT SIZE DIA ASTM ASTM ASTM mm A mm B 4 6 10 9 5 1 6 9 6 5 8 8 8 7 12 11 1 15 27 37 42 57 53 72 74 100 73 99 93 126 118 160 148 201 167 226
60. NISNVAL SOT V VONALNVIN opejsnfe pepunDes ep uoJnjur f uoo 10398Jj ojuerse a ue OdV N3S 31S3 OUNVNI OTOS Epu l5s p o e e 3 0 1 V1 30 OZV49 13 4VAZ 14 TV J0j2 J ep o u lse e ue opejues odinba e 1039811 l 444430 9 sodinbe sol 107921 e Je1edo e uounjuro l 493 8 JIYAIN3IS eopuaa 101604 ue SdOM VIN3 ISIS 13 VONALNVIN 809 ep seuoioeJedo se esed GYGIMNNDAS 34 SINOYN LNIO SdOH O09 T30ALLNV VIN31SIS uo sopedinb salope ISN 6 OLN3IW31dMI 13 O OZVMB 130 30 VAIVI VT HOd OLN3IWVLSV IdV O O2 130A OdinO3 OUDITAd Y 130 1134 1 O MOLOVML 144 VAIVI YOd ALYSNW v1 S3AVHO S3NOIS31 NVLIA3 V vd EJOPEJIOO 2810 400 s pepunS s sejopejloo se o9 enA ap uoJnjuio uoo euiqeo uoo JOd ajuezsejde eon e1duiers 103981 un asf uols 7 E G C 2 gt OLNAINVLSV dY Ad O9SIIY ou dno15 ourepy 1102 L pepunbas ep uoioo s 11 80 AWSAYLXV dS L0 W8SO Nd lqib li o epeuep ejueyej ep jeyas Jambjeno 30 4 5 40 SATVNAS seyjiuono sej ajuauoduloo I ue 5 5 spend nbiod ezeqeo e ep Wdy ep sejeuruou S PED OO Q A se Jesadns 31113 OLN4INZT HiNi 130 Wd l 30 SATVNINON QVGIOO 13A V1 0 ON V1
61. NOD OQVdinO3 es 107277 5 uoioe3oDoaA e odinb ap o pua9u1 ap f ap ui e 103981 f e ap O1DIAJaS uolseiede1 uoroejedo e SOION39NI 30 NOION3 Hd 33 SVLNVA SoeueJejqns SOIIASS ep se qeo JENUIPI eJed 8080 892 008 18 118 TV 3NVT1 Se edioiunuu O SOIIMSS ep uoioonugsqo n eunBuiu uoo eJopeyoo ej ojpejuoo ue eBuod ON Sepe eJ e seuorioonujsqo uoioejueuii e se qeo SO sopo ep erouejsip Jo euu eun o seid QOL Soie e SEPEA seje SE VON3INVIWN 010 ep o sejedioiunuu seunjonJjse soas sages 586 ep seeui seuoroonujsqo so ue u qns SO211 93 uoioejueuulje ep se jqeo uoo eJaer9jul ou enb eJed ey00 ep eale o INOIDOIASNI SOIDIAH3S 40 A SV 30 5 5001410 73 S3 18V 30 AVPVAVAL Y TV O91 19313 OLOVINOD HOd 3143 VT S3AVM S3NOIS31 YVLIA ViVd Se3I neJplu sequioq Se A se n eA se ap soba seb o sol2lA1 s SODEA SO2IJJ29 9 sonpisa so eBuazueja oBenjep esu uoo seje ed opejuog sajqes uoo oj5ejuoo 29189 alado oN olpusoul obsary uolsoldx enbouo ep obsaly ue ozeiq o jezeqe rm G C a gt 93 4 AG A 5021114 92413 5095 t x O rt N ou dnorr ourepy 1107 LL L pepunbas ap uorooeg 11 80 AWSAYLXV dS 10 8 Nd enbue j
62. OR SUITABILITY FOR USE OF THE GOODS 3 03 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 4 01 Proper venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 4 03 f any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 4 04 Applicable law may provide rights and benefits to Purchaser in addition to those provided herein KEEP FOR
63. Other Important Instructions for All Lexan Sheets e Never use abrasive or highly alkaline cleaner on Lexan polycarbonate materials Never use aromatic or halogenated solvents like toluene benzene gasoline acetone or carbon tetrachloride on Lexan polycarbonate materials Use of incompatible cleaning materials with Lexan sheet can cause structural and or surface damage Contact with harsh solvents such as methyl ethyl ketone MEK or hydrochloric acid can result in surface degradation and possible crazing of Lexan sheet e Never scrub with brushes steel wool or other abrasive materials e Never use squeegees razorblades or other sharp instruments to remove deposits or spots Do not clean Lexan polycarbonate in direct sunlight or at high temperatures as this can lead to staining e For all mentioned chemicals consult the manufacturer s material safety data sheet MSDS for proper safety precautions Additional Important Considerations for Multiwall Corrugated and Sign Sheet Cleaners and solvents generally recommended for use on polycarbonate are not necessarily compatible with the UV protected surfaces of Lexan multiwall corrugated and sign polycarbonate materials e Do not use alcohols on the UV protected surfaces of Lexan sheet Never clean the Dripgard surface of Lexan multiwall and corrugated sheets Graffiti removal from Lexan Margard sheet Use butyl cellosolve with a clean soft cloth to remove paints mark
64. R A e DO NOT OPERATE with Belt Shield e NO OPERE con la cubierta de removed correa ausente D64 1 KB1800 2200 08 11 Safety Section 1 29 2011 Terrain King SAFETY TO AVOID HEARING LOSS PINCH POINTS e ALWAYS WEAR hearing protection within 100 yards of this machine PUNTO DE PELLIZCO gt LL lt Y PARA EVITAR LA P RDIDA DE O DO e USE SIEMPRE la protecci n de o do a 100 yardas de esta m quina Bed A DANGER PELIGRO KEEP AWAY MANTENGASE ALEJADO AMPUTATION HAZARD RIESGO DE AMPUTACION Rotating Blades can cut off ES Las Cuchillas Giratorias body limbs or appendages q pueden cortar miembros de WP cuerpo o extremidades aoa a e SNS PARA EVITAR LESION SERIA O SX MUERTE e KEEP all persons AVVAY from 4 todas las rotating blades 2 personas LEJOS de la las e SHUT OFF tractor engine 2 cuchillas giratorias BEFORE approaching machine f e APAGE el motor del tractor head ANTES de acercarse a la cabeza cortadora D640 KB1800 2200 08 11 Safety Section 1 30 2011 Terrain King SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Willi
65. RICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause extra grease to spill from the relief Grease fittings are located in front of the machine just above the blades KB1800 2200 08 11 Maintenance Section 4 14 2011 Terrain King MAINTENANCE Belt Tension Adjustment Figure Mnt B 0010 Loosen nuts on the 4 studs and the jam nut Use a hand wrench or socket to tension the belts Never use power or air equipment to tighten belt This could cause damage to belt sheave CAUTION shaft and bearings Once the belts begin to tighten small adjustments will produce large changes in tension Belts should be tensioned 15 20 165 of force for 5 16 inches deflection Tighten nuts on studs and jam nut to hold tension gt lt TENSION ADJUSTMENT u lt o m MEASURE FORCE AND DEFLECTION WITH BELT TENSION METER 2 5 16 A Mnt B 0010 KB1800 2200 08 11 Maintenance Section 4 15 2011 Terrain King MAINTENANCE Lubrication Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause a mess when extra grease squirts out of the relief Grease fittings are on front of machine just above the blades Belts Check the belt tension daily Your buzzbar is equipped with high performance Micro V belts that run much tighter than regular V belts The belts should b
66. RPM Lube Chart Red Reflector Yellow Reflector Manual Canister KB1800 amp KB2200 Ops Manual U gt RI m lt SAFETY gt LL lt Y O DL B 0117 ITEM PART NO QTY LEVEL DESCRIPTION 1 30002988385 3 LOGO Terrain King Logo 2 D626 2 WARNING Thrown Object Hazard 3 D619 1 WARNING Blade Rotation 4 2738332 1 REFLECT Red Reflector 5 2738333 1 REFLECT Yellow Reflector 6 02988384 NFS SERIAL NUM Serial Number Plate 7 30002990082 1 LOGO 60 Rotary 8 D622 1 DANGER Blades Thrown Objects 9 D620 1 WARNING Replace Blades in Pairs 10 D678 1 WARNING Use Genuine Parts 11 D679 1 INSTRUCT Lube Chart 12 D621 1 IMPORTANT Lube Spindle Every 40 hrs 13 D637 1 WARNING Disconnect Hydraulic Solenoid KB1800 2200 08 11 Safety Section 1 18 O 2011 Terrain King ITEM PART NO D661 D678 D622 D637 D646 D641 000108 000678 30002990083 SA MA KB1800 2200 08 11 O 2011 Terrain King QTY LEVEL hb o INSTRUCT WARNING DANGER WARNING WARNING WARNING INSTRUCT INSTRUCT LOGO SERIAL NUM oafety Section 1 19 DL B 0119 DESCRIPTION Lube Chart Use Genuine Parts Thrown Objects Safety Shields Disconnect Hydraulic Solenoid Shield and Guards Belt Shield Flail Operation Grease Fitting Inside Flail Head Flail Axe Serial Number 0 gt RI m lt SAFETY gt LL lt Y DL B 0121 ITEM PA
67. RT NO QTY TYPE DESCRIPTION 1 D660 1 INSTRUCT Lube Location 2 D646 2 DANGER Guard Missing 3 D619 1 WARNING Blade Rotation 4 D623 1 WARNING Pinch Point Hazard 5 D678 1 WARNING Use Genuine Parts 6 D638 1 WARNING Hearing Loss 7 D641 1 WARNING Belt Shield 8 D637 1 WARNING Disconnect Hydraulic Solenoid 9 D640 1 DANGER Amputation Hazard 10 1458392 1 REFLECT Red Reflector 11 1458393 1 REFLECT Yellow Reflector 12 02975516 1 INSTRUCT No Hitch Post Here 13 nfs 1 SERIAL NUM Serial Plate 14 30002990084 1 LOGO Logo Buzzbar 15 30002988385 1 LOGO Terrain King Logo KB1800 2200 08 11 Safety Section 1 20 O 2011 Terrain King SAFETY 0 gt RI m lt DL B 0045 ITEM PART NO QTY DESCRIPTION 1 30002962764 6 Warning Pinch Points 2 30002988386 2 Name Logo KB1800 30002988387 2 Name Logo KB2200 de 30002987987 1 Hose Connection 4 30002988384 NFS Serial Number Plate KB1800 2200 08 11 Safety Section 1 21 2011 Terrain King SAFETY SAFETY Decal Description TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN e DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure e Relieve hydraulic pressure before disconnecting lines or working on the system e REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN
68. TH catastroficamente e ONLY use genuine TERRAIN KING PARA EVITAR LESION SERIA O MUERTE replacement parts e Use SOLAMENTE las partes de reemplazo autenticas de TERRAIN KING e Partes que no son autenticas pueden fallar y causar conidiciones peligrosas para el operador y personas Contact local dealer or TERRAIN KING about presentes repair parts at Contacte a su distribuidor local o TERRAIN KING sobre partes de reparo a 1502 E Walnut Seguin TX 78155 1502 E Walnut Seguin TX 78155 Customer Service 830 372 9595 Servicio al Cliente 830 372 9595 Email oemparts terrainking com Correo Electronico oemparts terrainking com e Non genuine parts can fail creating hazardous conditions for operator and bystanders SAFETY IMPORTANT IMPORTANTE BE AWARE BE TRAINED ESTE CONSCIENTE SEA ENTRENADO BE ALERT Before Operating ESTE ALERTO Antes de Funsionar BE ALIVE this Movver ESTEVIVO Cortacesped To prevent serious injury to yourself and or bystanders Para prevenir lesi nes graves a usted y o personas be trained in Safe Mowing Practices presentes sea entrendado en la Practica de Segar Seguro Alamo Group Companies as well as AEM and FEMA Companias de Alamo Group asi como AEM y FEMA provide training material that is critical for your Safety proporcionan material para entrenar que es esencial and the Safety of others when operating this equipment para su seguridad y la seguridad de otros al operar Make these Safety Procedures
69. THE BOOM UNIT AND ATTACHED iii 3 40 Foreign Debris Hazards Overhead Obstructions se 3 41 Operating Speed and Ground Speed a a aaa saa AAA daa asas c Pasa saa aa dd sa aan nsa 3 42 Operating the Attached Mower Heads ire 3 42 OperdiionaliSHllielio x E RU T m Em 3 43 Shutting Down the Attached Head For Standard Equipment VU 3 47 Shutting Down the Attached Head For Optional Equipment 3 48 TRACTOR BOOM AND ATTAGHED HEAD STORAGE uuruuu uu L u ia 3 49 TRANSPORTING THE TRAGTOR AND IMPLEMENT nn 3 49 Placing BOON ANTON BOOM ATM RES au ba u a Resp petiti qu 3 50 Tianspor ng ON PUDE ROAIWAVS Da a dan s 3 51 Pauling tne Tractor and Implementar umasa sa ad su u sov 3 54 MAINTENANCE SECTION Nuria ds 4 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT nnn nnn 4 2 PARTS ANFEOERMATIO Neri 4 3 LubBAcation IMONMAUOM sic ad 4 3 Hydraulic Oil Filters and COMPOST a do 4 5 lad m o DL URL 4 6 HRONA y oa mama aa aa 4 7 Cylinder Rod Malhtehaneez ba di 4 7 Boom Cylinder Removal and Replacement Instructions 4 8 Hydraulic Component Maintenance Schedule nnn
70. TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS e Stopping distance with implement attached may increase e Observe STOPPING distances increases with increased speeds e DETERMINE the maximum safe transport speed that does not exceed 20 mph e Reduce travel speed in wet or icy roads stopping distances increase DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND e TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds e USE REDUCED turning speeds in sharp turns to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT Always WEAR SEAT BELT when operating or transporting mower e USE low speeds to avoid overturn with raised wings e USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads TURN ON tractor FLASHING WARNING LIGHTS e ALLOW clearance for implement swing while turning KEEP raised boom mower 10 feet or greater distance from all power lines and overhead obstructions PN THBM 01 gt RI m lt KB1800 2200 08 11 Safety Section 1 13 2011 Terrain King gt lt LLI LL lt Y SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect all Lower mower Stop engine set mower head Thrown Objects moving parts lubricate head to ground or remove key securely on the Hazard Ensure drivelines and tighten block up before before ground be
71. The Mower shields are in place and in good condition The Skid shoes are in good condition amp tight There are no cracks or holes in mower deck l The Hyd motor mounting bolts are tight j The mower head spindle housing is ti l omdcmyUmmX 8 Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra coptes KB1800 2200 08 11 Operation Section 3 17 O 2011 Terrain King OPERATION Tractor PRE OPERATION Inspection n u Mower ID Make TERRAINKING Engineering Practical Solutions Slt Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments 1f Start of Shift not O K The flashing lights function proper The SMV Sign is clean and visible 354 0 The tires are in good condition with proper pressure MEER The wheel lug bolts are tight amp rim clamp hardware is tight The tractor brakes are in good condition amp parking brake The steering linkage is in good condition There are no visible oil leaks o The hydraulic controls function properly f oo ROPS or ROPS Cab is in good condition o o The seatbelt is in place and in good condition 4 4
72. Then if vibration is still present remove the drive belt and run the mower If vibration is still present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or straightened If the vibration is gone the drive portion of the mower is running smoothly then the vibration is probably coming from the cutter shaft it could be a pulley out of balance or a faulty belt with a varying cross section but this is not likely The cutter shaft will run out of balance if 1 Wire rope string rags etc around the cutter shaft are holding the knives in a folded back position Remove such foreign objects and be sure all knives are free to swing to the extended position 2 Knives are missing or broken Replace missing or broken knives 3 Knife hanger lugs are broken off shaft This condition usually results from continued operation in contact with large hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs should be replaced using arc welding equipment so as not to direct too much heat in one area of the shatt 4 Cutter shaft ball bearings are worn enough to have radial play in them Replace ball bearing and other worn parts to eliminate play 5 Shaft is bent The shafts are straight within a couple of thousandths of an inch when they are made It is possible that they will become bent in use such as if the shaft is hooked on a stump while the tractor is moving f
73. VAL 13 VdVd OLNSWSAIdWI 13 A 134 NOION3130 30 SVOILSIYSALOVEVS SV YVNIN43130 Uejsixe IS euyodsueJ ep seqe sej ej euoo euodsueJ ep uololsod US ejopeuoo e oZe1q ja apleno 4nO TON3 13 O 41MOdSNVHL 13 VYVd OLNAIWSAIdWI 13 44Vd44d OjlsueJ LOIDINPUOI ep SAUOIDIPUOI eJed eJejo uoisiA eun eyed ojueuJe duui jap ajlodsue ja so ds so uoioonpuoo ep uolaisod ns FISNrY JOJ98 1 156 ja ua opejuas Ojueuue duul euiqeo e 40721 9 ue eonpuoo seua UOISIA e e sojueuuipeduui e eu ou enb INOIJINJIA e ap pEpiliqisiA A ugioeJjedo epenoepe e eed B OU H ADE S DD Se sa 0 93 181 SO ANS 3d OSIAV 13 HVA3TI13fnOlJlH3A Sepenoepe s uotolpuoo Se ojuerujeuoriounj 01981109 9 asielmbase esed sous So ugiooauip e INDIJINJIJA GOLOVML 130 NOIDDAdSNI OLNSAINA IdWI 14 AVITONIY AVLAOd SNVAL 30 SALNV ein6 s euJJoJ ue 1000 e Jausjueu eJed sepan se ue ap osed 9 02 13 VONILNVIN 0 Z UN souau e ue ojueuJe duui op osed j eedns enb opedinb openoepe oueuwue Jojoe un ISN epe eje UolOlsod ue oojenAnue SdOW ousiuesau 9 uoo 107921 je ue JLHOASNVYALOTOS SOLN3NW3 IdMWl YVLYOdSNVUL O YVITON3Y Vl Vd NHOLOVI 130 SOLISINDIY S9 890 seuoroejueuje DaJ sej sepo YOIS enbj ouuaJ ep odinba jap uoioun ue opedinba openoepe oueue ep 10191 un JSN
74. VIO VIMqOd epena Jas ou ep nb ejueuiuui esolbired uoioeniis eun es1pul ANI NOIS31 O 31Y43NIMN e YVNOISVIO WINdOd EPEHAS Jas ou ep nb lu uluuu esoJDijed uolioeniis eun eolpu Noronvosua W VIONILY saav y e VA VNOISVIO epej e Jes ou ep nb ejueuiuui esojDied uoioeniis eun epul seinB s ou seoijoeid ap esneo e e o oAeJ6 uoiso eun p nd qaisn 0105 G3LSN epuedep ej nb 31qos A eunDes euuoz us sefeqes esed sajenjiqey sepipau sej sepo eydopy odinbe s 1eJedo e ronpoid epend es anb uoise ja eyueuiuui oBs li un iqos JopeJgedo ouejerdouJd e aape ep oAne qo o usual JeqJoA e ojoquuis 13 iOP4nr NA visa avamninoas NS VLATTV ASVONALNVW iNOIONALV eoiubis eue y oloquls 3 sodinbe SO e SODL UDpE soAiseupeojne soj ue jenuew opo ue uoioenunuoo e ensenu es enb e owo e EQJ9A euss eun uoo uorioeuiquioo ue ezin es pepunbas ep ep oloquls I3 E G 2 gt e qesuodsoJ eJoueul ouioo uedes nb sepeoyijeo s lqesuods l jenueu je Opie ue eu enb seuoslad Jod opeJedo Jas eqep ojos odinba 8157 o1ueuje duu 121ed81 o Jejedo iejquesus ep sajue s esu A so1se uoioug e uoo 297 ayenui e o SOUOISE e
75. YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty NOILONGOULNI Terrain King Implement Model Serial Number Date Purchased _ G G Dealer ATTENTION READ YOUR OPERATOR S MANUAL TERRAIN KING cece TERRAINKING Seguin Texas 78156 800 882 5756 Engineering Practical Solutions lim KB1800 2200 08 11 Introduction Section 2 5 2011 Terrain King OPERATION SECTION Operation Section 3 1 OPERATION TERRAIN KING KB1800 2200 BOOM MOWERS OPERATING INSTRUCTIONS Terrain King Booms are manufactured with quality material by skilled workers The KB1800 2200 Booms is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications The boom and heads are equipped with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or prop
76. a e pepunbas ouooje o seBoip osa eys sa1 4f euinsuoo eouny 10198101 pepunbas JOpelado opezieo ap sejeb l b JENUEIAI Je ooseo sn esn eiduieiS uoua uoo ee a t x O rt o dodvduddo 140 avalsnoas ul dnour ourepy 1107 L pepunbas ep uoio eg 11 80 AWSAYLXV dS 1080 Nd 0911 ueuio e seouey senbnyod Jouedse ue lqiuodsip ejsa ap u01298S E7 6206 21 068 xe4 66187 XL umn s qs INUJEM 3 zog UOI2981IP ej e Suolejsuell uo5 s nbiunuio5 seuioipi sajuainbis so ounBje ue uoio2es ese uoioonpej eun 14euejqo eesep IS VLON sesoiBi j d seuoroenjis e Jenna esed unulos opuas 9 sn jenuew 275 seuoioonujsul sej ebis H nul e o seuoise IINNpold uepend es ojueuis duii safesuajy sol ejuaiuaAuoo ajuainya sew uomejedal o uoioejedo eun 12160 eied sojojul Jejnorued op sojoedse e9nu8p VLON i uo A enue A S ue sepeoipui seuoioonJjsul e SE ejueulesopepino uenfis es ou IS pepunDes Selesus sejueimnbis sol 4144844 A NOION3IV NO V31 OUJOJUS o 50 10800 SO eueuinbeui e ep ugioonujsep e o souep jeuorseoo queues esjenlaesgo ou nb soouyinedse sojueiuipeooud o s uol99n su eoymnuep JONAN NOIS31 YVNOIS
77. ame area excepl with Cab tractors with the windows A WARN ING closed sGM 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always wear safety glasses and a hard hat Ops 0005 MISC KB1800 2200 08 11 Operation Section 3 40 2011 Terrain King OPERATION 10 1 Foreign Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that co
78. ams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implemenis in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine
79. an important part of este equipo Haga estos procedimientos de seguridad every workday una parte importante de su dia de trabajo Read and understand the Operator s Manual Lea y entienda el Manual de Operadores No permita que personas sin entrenamiento funcionen este equipo Contact your Dealer AEM www aem org FEMA Contacte a su distribuidor AEM www aem org FEMA 314 878 2304 www FarmEquip org or 314 878 2304 www Farm Equip org o Alamo Alamo Group www Alamo Group com for information Group www Alamo Group com para la informacion on training material or courses that provide training in sobre el material de entrenamiento o cursos que Safer Operating Practices for Mowers ofrecen el entenamiento de Pr cticas de Operaci n D678 2 para Cortadoras D678 Do not let untrained individuals operate this equipment KB1800 2200 08 11 Safety Section 1 28 O 2011 Terrain King SAFETY DANGER A PELIGRO TO AVOID SERIOUS INJURY OR DEATH FROMI INADVERTENT MOWER HEAD START UP e Disconnect the hydraulic solenoid BEFORE servicing the tractor or mower GUARD FALTA EL MISSING DO NOT CUBIERTA OPERATE NO OPERE A DANGER A PELIGRO ALAAVS PARA EVITAR LESION SERIA O LA MUERTE AL COMIENZO INVOLUNTARIO DE LA CABEZA CORTADORA Desconecte el solenoide hidr ulico ANTES DEL servicio al tractor o el cortacespedes D637 PINCH POINT HAZARD RIESGO DE PUNTOS DE PELLIZCO 1507771777 PARA EVITAR LES ON SE
80. and insert the spindle with the bearing pressed onto it into the spindle housing until the bearing cone contacts the cup in the Housing During this step take care not to damage the seal While supporting the Spindle and Housing turn the assembly over so that the assembly is setting on the spindle Install the upper bearing 4 on the spindle shaft 1 After the Upper Bearing is installed install the nut 5 with the chamfer facing up Run the nut down against the bearing but do not torque the nut at this time Clamp the spindle Housing in a vise so that the spindle shaft can rotate Tighten the nut until the spindle shaft has a rolling torque of 25 in lbs that is it takes 25 in lbs to rotate the spindle shaft Install the tanged lockwasher 6 with the outside prongs facing upward Install the top nut 5 with the chamfer facing down Block the spindle to keep it from rotating and torque the top L E E ES JANO SZ Ce CNN i w ON spindle and bearings Mnt B 0006 KB1800 2200 08 11 Maintenance Section 4 12 2011 Terrain King MAINTENANCE nut to a minimum of 100 ft lbs Bend the tang of the lockvvasher to fit into one of the grooves of the top nut Install vent plug 8 and Grease Fitting 9 Fill spindle assembly with NLGI EP 2 Grease Approx 22 oz ROLLER BEARING REPLACEMENT DETAIL OF ROLLER BEARING Securely support mower while removing and installing roller ass
81. any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sa Si no lee ingles pida ayuda a algulen que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad se INSTRUCTIVO KB1800 2200 08 11 Operation Section 3 2 O 2011 Terrain King OPERATION 1 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor lf any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and oper
82. ater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 KB1800 2200 08 11 Operation Section 3 44 O 2011 Terrain King OPERATION A DANGER Do not put hands or feet under mower decks Blade Contact can result In serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srL Flail Mowers are capable under adverse conditions of throwing DANGER objects for great distances 300 feet or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed O U m gt O Z NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also r
83. ating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Always Wear Safety Glasses e Hard Hat Steel Toe Safety Footwear Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 KB1800 2200 08 11 Operation Section 3 3 O 2011 Terrain King O u m gt O Z OPERATION 2 TRACTOR REQUIREMENTS In addition to tractor horsepower and siz
84. blem cccccscccccceeeececccescecseceencencceceeseteneeeesceeseecccsseeesscaesedeccesseessscceseensceeees 3 5 Tractor Balasi uuu ial San cocida 3 5 GETTING ON AND OFF THE TRACTOR kada yaaa a 3 6 B arding the Tacto ura 3 6 Dismountng Me actors EO eem 3 7 STARTING THE TRACTOR o e Bi 3 7 CONNECTING ATTACHING HEADS TO THE 3 8 PRE OPERATION INSPECTION AND SERVIGE iii db 3 9 Tractor Pre Operation nspection Service coooonnncccccccncccnoncnnonnnnonononannnnonnnnnnonnnnnnnnnnanrnnnrnnnnnnnnnnnrrnnnnnnnnnnnnnnnnnnss 3 10 Boom Unit Pre Operation Inspection and Service sise 3 10 Cutting Component INSPECCION mr iras 3 19 Blade BOI Neal iodo cele 3 20 OPERATING CONTROL VALVE Ss dis 3 21 OWING a o a A kapan maa s A 3 23 Hn 3 24 Boer Ara s bb b b a e t 3 25 o s 3 26 OPERATING THE BOOM JOYSTICK CONTROL 2 3 torn taa 3 27 MoweriFe 20 ROWE Emm 3 28 e A 3 29 A suu u ma 0000000 3 32 Boro pte TER 3 33 q z b d P Za 3 34 DRIVING THE TRACTOR AND IMPEEMENT LL a a a s 3 34 olalilllo 1 Mac o o m P ERAS 3 36 PI o 3 37 Diferential LOCK Jm TE 3 37 Diving ine Tractor and BOONE a tada 3 39 OPERATING
85. blocked up ssm 24 The rotating parts of this machine have been designed and tested for rugged use DANGER However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam KB1800 2200 08 11 Operation Section 3 46 O 2011 Terrain King OPERATION 10 5 Shutting Down the Attached Head For Standard Equi ipment To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011 TK O U m gt gt O Z PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to s prevent the tractor from rolling Never dismount a Tractor that is moving 9 or while the engine is running Operate the
86. boom to swing out to the right side of the tractor See Diagram If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pull the valve handle back towards you and admit hydraulic fluid to the dead end of the cylinder causing the boom to swing back toward the rear of the tractor f the handle is continually held in this position the boom will continue to the left side of the tractor Again if the valve handle is released the valve will automatically return to center and the boom will be LOCKED in place BOOM SAFETY VALVE If a rigid object guard railpost tree etc is struck by the extended boom while the unit is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE This device will NOT work if the unit is mowing BACKWARDS and the boom is in the full forward position OPS B 0032_B Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC KB1800 2200 08 11 Operation Section 3 23 2011 Terrain King O U m gt O Z OPERATION 7 2 Lift lt O lt a LLI O O The second handle from the left in the bank of five valves actuates the LIFT cylinder This valve has three positions Pul
87. ch a rotating PTO Do Not Use PTO damaged or missing length driveshaft Adapter KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DANGER pEATH STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts until all moving elements have stopped STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT e KEEP PTO shields integral driveline shields and input shields installed DO NOT OPERATE mower without shields and guards in place or missing REPAIR OR REPLACE if damage broken or missing e ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations e CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft AVOID sharp turns or lift mower to heights to cause driveline knocking e Lubricate driveshaft telescoping components weekly CONTACT DEALER if
88. d to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC KB1800 2200 08 11 Operation Section 3 31 O 2011 Terrain King OPERATION 8 5 Tilt OPERATION Op 91 The two lower thumb buttons Red Buttons on the panel at the top of the joystick activates the TILT cylinder Pressing the left button will cause the outer rim farthest from the tractor to move UP Pressing the right button will lower the Outer Rim down When the Joystick s Thumb buttons are released the head is locked in the current position OPS B 0035 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC KB1800 2200 08 11 Operation Section 3 32 2011 Terrain King OPERATION 8 6 Door O U m gt gt O Z Op 290 Using the trigger button in conjuction with
89. date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Terrain King within thirty days of delivery of the implement 3 Record the Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement Non genuine parts can fail catastrophically Partes que no son aut nticas pueden fallar TO AVOID SERIOUS INJURY OR DEATH e ONLY use genuine TERRAIN KING replacement parts e Non genuine parts can fail creating hazardous conditions for operator and bystanders Contact local dealer or TERRAIN KING about repair parts at 1502 E Walnut Seguin TX 78155 Customer Service 830 372 9595 Email oemparts terrainking com IMPORTANT BE TRAINED Before Operating this Mower BE AWARE BE ALERT BE ALIVE To prevent serious injury to yourself and or bystanders be trained in Safe Mowing Practices Alamo Group Companies as well as AEM and FEMA provide training matenal that is critical for your Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www Farm Equip org or Alamo Group www Alamo Group com for information on training mate
90. decals may occur while in shipping use or reconditioning Terrain King cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Terrain King dealer to order replacement decals gt RI m lt KB1800 2200 08 11 Safety Section 1 15 2011 Terrain King SAFETY Operator s Manual Inside Canister amp Boom Booklet Inside Cab ALAAVS A a ASI Counter Weight Turret DL B 0118 Safety Section 1 16 KB1800 2200 08 11 O 2011 Terrain King SAFETY ITEM PART NO QTY 1 03200347 1 2 D770 1 3 D617 2 4 D625 1 5 D627 1 6 02982828 1 7 30002988385 2 8 02983409 9 D644 1 10 D645 1 11 D628 1 12 D616 1 13 D618 1 14 D635 1 15 D659 1 16 1458392 1 17 1458393 1 18 00776031 1 19 37002988395 1 Furnished by the tractor manufacturer KB1800 2200 08 11 O 2011 Terrain King TYPE REFLECT INSTRUCT DANGER WARNING IMPORTANT ATTENTION LOGO INSTRUCT INSTRUCT INSTRUCT DANGER DANGER WARNING WARNING INSTRUCT REFLECT REFLECT oafety Section 1 17 DESCRIPTION SMV Boom Mower Safety Booklet Hydraulic Oil Hazard Pressurized Tank Avoid Electrical Damage Correct Hydraulic Fluid Terrain King Logo Hose Connection Blue Dot Decal RED Dot Decal Crushing Hazard Multi Hazard Boom Multi Hazard Operate at 540
91. difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine lt O O O a Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair KB1800 2200 08 11 Introduction Section 2 2 2011 Terrain King INTRODUCT
92. e furthest reach and lower the mower head flat on the ground DO NOT attempt to replace the cylinders with the boom in the raised or transport position 3 Shut off the tractor engage the parking brake place the tractor transmission in the park position and remove the key before dismounting 4 Allow the system to cool to room temperature before removing any hydraulic components 5 Wear Safety glasses and impenetrable gloves when working with hydraulic hoses and fittings 6 Release all oil pressure from the hydraulic circuit by manually stroking each valve section with the tractor engine off Utilize the Manual Override function if the unit is equipped with an electric over hydraulic valve 7 Utilize blocks jack stands or a suitable over head hoist to support the weight of the boom section and remove pressure form the cylinder mounting pins 8 Check to see that the cylinder to be replaced is not under pressure by moving the cylinder pins by hand The pins should be loose and should slide form the pin bore easily If the pins are tight and cannot be moved the cylinder may be under pressure Make sure the boom components are properly supported and that the pressure is relived from the circuit 9 Cylinder assemblies are heavy and can fall when the pins are removed Support the hydraulic cylinder with a suitable hoist or jack LLI O lt lt lt LLI lt lt 10 Slowly loosen the hydraulic connections to the cylinder
93. e multiple heads one at a time for a wide range of vegetation control applications The attached heads are designed for different applications The head should be selected based on the mowing application and the location that the unit is being operated Refer to the Assembly manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected OPS B 0010 There are obvious and hidden potential hazards in the operation of this R Movver REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Movver can throw objects if shields are not properly installed and maintained Serious injury or even EDSEL death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of mower sGm 02 KB1800 2200 08 11 Operation Section 3 42 2011 Terrain King OPERATION Rotary Cutter The Rotary Cutting Head is rated to cut vegetation up to 5 in diameter Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the unit operator position e When clearing brush and small trees operate unit at 1 mph ground speed and position cutter head at verticle angle that wi
94. e required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities e Certified approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Operator Protection Tractor must be equipped with protective structure such as operator cage or lexan window to protect operator from thrown object and falling objects e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting Tractor Ballast As required to maintain at least 1500 lbs on left rear tire 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor
95. e tensioned to 15 to 20 lbs of force for 5 16 of an inch of deflection D 5 16 15 20 LB Mnt B 0011 LLI O lt lt lt LLI lt lt If belts begin to slip check tension To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use power tools to tighten belt Once the belts begin to tighten small adjustments will produce large changes in belt tension Too much tension can cause premature bearing sheave and belt damage Flail Mower BELT DEFLECTOR FORCE Mnt B 001 2 Belt Tension When installing new belts tighten belts to obtain a 16 lb Belt Deflector Force at 7 16 deflection After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 lb Belt Deflection Force at 7 16 deflection Inspect belts and recheck belt tension periodically to maintain an 8 to 12 lb Belt Deflection Force at 7 16 deflection KB1800 2200 08 11 Maintenance Section 4 16 2011 Terrain King MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear REPLACE ALL BLADES on the carrier DANGER IMMEDIATELY if any blades have Become bent or deformed from its original shape or e Wear inside the blade bolt hole or e Any cracks are visible or Deep gouges in the blade s sur
96. e valve handle will lower the boom Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position Make certain that the Boom swing path is clear of bystanders power lines and obstruction CAUTION to prevent injury electrocution and possible machine damage Raise or Dip Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping OPS B 0034_B KB1800 2200 08 11 Operation Section 3 25 2011 Terrain King OPERATION 7 4 Tilt lt O lt a LLI O O The fourth handle in the bank of five valves actuates the TILT cylinder This valve like the lift valve has three positions Pull the valve handle backward and you will cause the outer rim farthest from the tractor to move UP until the mower is cutting with the blade vertical if you wish This feature has been used successfully for trimming hedges many feet away from the tractor If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the handle forward will move the head in the opposite direction Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position OPS B 0035_C KB1800 2200 08 11 Operation Section 3 26 2011 Terrain King OPERATION BOOM JOYSTICK CONTROL OPTIONAL EQUIPMENT 8 OPERATING THE BOOM JOYSTICK CONTROL Positioning the boom is performed with
97. educe power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform sFL e KB1800 2200 08 11 Operation Section 3 45 O 2011 Terrain King lt O lt a LLI O O OPERATION Saw Blade Tree Limb Cutter The BuzzBar Tree Limb Cutter is rated for material up to 6 in diameter Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material Always cut with the boom positioned perpinducular to the limbs being cut see diagram Cutting with the boom swing backward or forward will cause the blades to warp from raking through the cut material For maximum blade life do not allow the blades to contact hard items such as the ground or metal objects Check belt tension daily If belts start to slip l i IMPORTANT Always cut with boom adjust tension soon The more belt slippage positioned perpendicular straightout the more they will wear and looser they from the tractor become e Grease bearings of saw blade spindles daily Two pumps from hand grease gun e When operating the unit be sure there are Keep Boom bystanders or animals within 100 yards of the At 90 Angle unit OPS B 0043 Do not put hands or feet near the cutter bar Blade contact can result AAVVARNING in serious injury Stay away until all motion has stopped and the mower is securely
98. electronic valves controlled by the operator using a single joystick The joystick controls six standard operations Swing Lift Dipper Head Tilt and Door Of these five operations the Swing Lift and Dipper functions are proportional that is when the joystick is moved a small amount the cylinder moves slowly and as the joystick continues to be moved the cylinder continually becomes faster This allows very precise positioning of the boom Using a single joystick many of the functions can be operated simultaneously such as the Lift and Dipper for even greater speed at positioning of the boom For safe and efficient boom mower operation it is critical that the operator be experienced and feel confident in using the joystick control to position the boom New operator s should allow ample time to practice using the joystick in an open area before entering the work site Before attempting to operate this equipment read these instructions completely lf you have any questions concerning safety of operation contact your dealer or TERRAIN KING Each joystick control and responding boom action is covered in detail on the following pages Read each explanation carefully then practice in a safe level area CLEAR of all people animals and any obstructions As always use extreme caution when using this machine O u m gt O Z Practice performing multiple functions simultaneously With some practice the joystick will become very easy
99. els and surface Amplie el rodamiento de la llanta o Widen wheel tread or add weight if agreguele peso si es necesario Vea needed see Operators Manual el Manual de Operadores e MANTENGA SIEMPRE el 20 de e ALWAYS MAINTAIN 20 of tractor P peso del tractor en las ruedas weight on front wheels delanteras e NO comience ni acelere e DO NOT start or accelerate suddenly repent namente e MANTENGA la unidad por lo menos e KEEP mower AT LEAST 10 FEET 10 pies de distancia de las l neas AWAY from electric lines and pipe lines electricas y l neas de tubo pes 2 SAFETY TO AVOID EQUIPMENT AND GRASS PARA EVITAR INCIENDOS DE FIRES EQUIPO Y CESPED e CLEAR AWAY grass or debris from e QUITE el c sped y escombros de hydraulic lines circuits and decks las l neas hidraulicas circuito y las cubiertas TO AVOID FIRE IGNITION PARA EVITAR INCIENDOS POR DO NOT ALLOW BLADES TO IGNICI N CONTACT rocks metal or solid e NO PERMITA QUE LAS objects CUCHILLAS CONTACTEN piedras DO NOT ALLOW OIL TO SPRAY on metal o objectos solidos ne equipment components e NO PERMITA QUE EL ACEITE CAIGA en el equipo o componentes calientes OPERATE THIS MACHINE AT OPERE ESTA M QUINA A 540 RPM 940 RPM SOLAMENTE OPERE ESTA M QUINA A LA 75 VELOCIDAD DE PTO TOMA DE FUERZA O BARRA Bar y cal GITATORIA DEL TRACTOR DE 540 RPM El sobre component failure resulting in iniurv TRACTOR TO exceso de velocidad de PTO
100. embly A CAUTION d If installing a roller with pre assembled bearing and bracket assemblies remove the old roller proceed to step 11 1 Remove roller and both bearing and bracket assemblies from mower Lift the mower only high enough to remove the roller assembly Mnt B 0029 gt lt ar LL lt gt lt C m 2 Slide bearing and bracket assemblies off each end of roller If replacing with new bearing and bracket assemblies proceed to step 9 3 Remove roller bearing and housing assembly attaching hardware Remove assembly from bracket Inspect seal between assembly and bracket for brittleness cracks wear and tear Replace if necessary If replacing with new roller bearing and housing assemblies proceed to step 8 4 Remove grease fitting from the top of bearing housing 5 Remove bearing from housing by rotating Bearing 90 sideways and line up with notches in Bearing Housing then pull out 6 Install new bearing into housing Bearing must be installed with grease hole in bearing aligned with grease fitting hole in housing 7 Reinstall grease fitting to housing Grease Fitting must have locking pin installed which inserts into grease hole in bearing when installed If Grease Fitting does not have a pin order a new grease fitting Grease fitting must be tight and seated in grease hole in bearing to prevent bearing from rotating in housing 8 Attach roller bearing and housing assembly to bracket with
101. ep enea e 31 93NO2S3Gd ealjnespiy uorseud e eyed OJOWAY oorneupirH OJPUI ID ep esuejed e 31Vf 3rndW3 op uunu o opue q ol ns eJqos sepueJ6 s nbolq eoi sopeA sodinb so eunDes eJauew ep sqeu o ojens je e1qos ojueuje duii o 360100102 101921 Jap sie eq ap sajue e linb s jiAouu saued sel sepo ueBu p s enb e ls ds ojueuue duui o epuslosep oueui ap ou 1j ja anbojo9 Old 13 A MOLOM 13 3nSVdV OLN3IW3TdNI 130 OLN3IWIN3 LNVIN A NOI9VAVdAN OIOIA33S 30 SVIYVL SVZITV33 30 SALNV OdvidOddv O N3IWIN3LNVN O NOIDVAVA3Y OIDIAYAS NN 30 S3AVML V OLN3INVNOION nd 34 SANOIDIGNOD SYNING NA SOLNIWIMANI 501 VONILNVIA osx sin rear Seuoioe ns se sepo Jezeqes ep eque 9PS9P Ojuenuiuejueu S n e a SE SIA oueJoy Opnu s ue sejiuono se enb P 99448 5 sejue ol nbolq Se ull sel l a1gos elnbas 21 2 5 ojans a 8158 S HAQUU s hed SD e lod sopeloue uololsod eun ABI e SHINO eJopeyo elap sepo so lqo ep obser e ezaqeo ja efeg o oul je enDedy ezeqeo je efeg auopoadsu OLNSAINA 130 OLN3IWINALINVIM 13 NOS SOSSAIY E G 2 gt ou dnorr ourepy 1107 L L pepunDes ep uo
102. eroding skin check pressure Allow oil to for oil leaks cool before slowly removing cap TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS DANGER PENERATING SKIN gt RI m P DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury Use caution when removing Hydraulic Tank cap Tank contents maybe under pressure e Allow oil to cool before removing cap e Relieve oil pressure before removing cap slowly e Stay away from hot oil that may spray from tank PN HPBM 01 KB1800 2200 08 11 oafety Section 1 11 O 2011 Terrain King SAFETY ELECTRICAL amp FIRE HAZARDS Mower head or Boom Strike and explosion Hazard Fire Hazard Do Not operate near contac
103. erty are within 300 feet of the unit unless All THROWN OBJECT SHIELDING including Front Rear Deflectors and Skid Shoes are in place and in good condition when movving Mower is adjusted to be close and parallel to ground without exposing blades e MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSEY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower lt O lt a LLI O O IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Retighten blade carrier retaining nut on gearbox lower shafts to 600 ft lbs READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand
104. face are present or Gouges or chipped areas in the cutting edge are larger than 1 4 8mm or material on the leading edge has been worn away by more than 1 4 8mm DO NOT straighten sharpen weld or hard face blades Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death gt lt ar mi lt gt lt C m Worn and Chipped Blade 1 4 mim Alvvays replace blades in sets e Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse Flail rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differences in blade weight between used blades vvith loss of material from gouges or wear as compared to nevv blades can cause severe vibration and damage fo the Flail rotor Alvvays replace blades as complete sets Use only genuine Terrain King replacement blades and fasteners Other blades and fasteners may not meet the Terrain King requirements and could fail during operation resulting in part being throvvn out from under the movver Never attempt to sharpen blades OPS U 0044 TK A CAUTION KB1800 2200 08 11 Maintenance Section 4 17 2011 Terrain King MAINTENANCE Blade Pins and D Ring Inspection Blade
105. fore blades rotate all fasteners servicing conducting servicing blades clockwise viewed maintenance from above mower head AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling STOP any implement movements and SHUT OFF TRACTOR engine before doi
106. from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted boom components and AWARN ING Mower Head SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS CLEAR of raised boom or mower head until securely blocked up WHEN PARKING Implement and Tractor LOWER Mower Head to the ground or BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT AWARNING NEVER ALLOVV children to play on or around Tractor or Implement DO NOT operate without operator CAB or OVERHEAD protection Falling limbs and debris can cause injuries PN CHBM 01 KB1800 2200 08 11 Safety Section 1 4 2011 Terrain King SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY Stop Tractor Crushing Hazard Do Stability Hazard Stability Hazard Remove Key Read Not get under boom Ensure 20 of Ensure 1500lbs down Manual when connecting tractor vveight is on force on left tire with mower head to boom front wheels boom extended 0 gt RI m lt TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR DANGER IMPLEMENT WHEN connecting mower head to the boom e KEEP BYSTANDERS AWAY f
107. g and Spindle Housing 8 Hours Tilt Linkage 8 Hours Boom Arm Cylinder Pivots 8 Hours Dipper Pivot Cylinder 8 Hours Turret Frame Bearing Slewing 8 Hours Swing Rod End 8 Hours Tractor Driveline Daily P Use NLGI EP 2 Turret Bearing Greasing Procedure Rotate boom to the forward most position and D Use NLGI EP 2 grease Move boom perpendicular from tractor and grease Then swing boom reward and grease for complete coverage Mnt B 004 7 KB1800 2200 08 11 Maintenance Section 4 4 O2011 Terrain King MAINTENANCE Hydraulic Oil Filters and Components Filters and Oil Change the Pressure Filter after the first 200 hours of operation Change the filter again at 800 hours then change the oil and filters at 1600 hours After that continue to change the filter every 800 hours and the oil every 1600 hours Use hydraulic oil Chevron 1000 THF or equivalent Note Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications Keep all hoses and adapters tight Repair any leaks immediately Do not overtighten hose end fittings Tighten to specifications only See Chart Below Check the hydraulic oil level daily gt lt ar LL lt gt lt C m NOMINAL TORQUE VALUE SIZE IN IN LBS FT LBS 1 4 140 12 3 8 230 19 1 2 450 38 10 5 8 650 54 12 3 4 900 75 16 1 1200 100 20 1 1 4 1600 133 24 1 1 2 2000 167
108. g operation INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metal objects and all other foreign material DO NOT ALLOW blades to contact solid objects like wire rocks posts curbs or guard rails A DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH USE tractor equipped with Roll Over Protective Structure CROPS including roll bar and seat belt Keep roll bar in raised position e KEEP ALERT and AVOID hitting stumps holes ruts and uneven terrain e ALWAYS BUCKLE UP seat belt e CLEAR AREA of bystanders before raising or lowering mower e IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components KB1800 2200 08 11 O 2011 Terrain King SAFETY Cortac sped puede lanzar objetos hasta 300 pies PARA EVITAR LESION SERIA O MUERTE a operadores y personas presentes e Pare de segar si personas o traffico se acercan entre 300 pies del area de segar e NO OPERE sin la cubierta para objetos lanzados e MANTENGA la cubierta para objeto lanzado en su lugar y en buenas condiciones e INSPECCIONE el area por si hay riesgos potenciales de objetos lanzados antes de segar e REMUEVA y EVITE objectos come alambre cable objetos de metal y todo otro material ex
109. ght in field conditions step on the 4 wheel differential lock pedal The four wheels will then turn together reducing slippage If the front and or rear wheels slip while in a turn in field conditions step on the front wheel differential lock pedal only The front wheels alone will rotate together for easy turning When using the differential lock always slow the engine down To prevent damage to power train do not engage differential lock when one wheel is spinning and the other is completely stopped To prevent damage to power train do not attempt to turn the tractor when 4 wheel differential lock pedal is pressed down If the differential lock cannot be released 4 wheel differential lock pedal Step lightly on the brake pedals alternately Front wheel differential lock pedal Turn the steering wheel alternately 1 2 A Press to ENGAGE B Release to DISENGAGE 4 wheel differential lock pedal Rear and Front wheel Front wheel differential lock pedal Front wheel only KB1800 2200 08 11 Operation Section 3 38 O 2011 Terrain King OPERATION 9 4 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operat
110. h pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 56 21 O U m gt O Z All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety sed devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s Deflector Chain xa KB1800 2200 08 11 Operation Section 3 9 O 2011 Terrain King lt O lt a LLI O O OPERATION 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolt
111. he attached head Pressing the left button swivels the head to the left Pressing the right button swivels the head to the right OPS B 0036 A Make certain that the Boom svving path is clear of bystanders povverlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC 9 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information OPS B 0005_ TK KB1800 2200 08 11 Operation Section 3 34 2011 Terrain King OPERATION Never operate the Iractor or Implement until you have read and completely understand this Manual the Tractor Operators Manual and each of the Safety Messages found in the Manual or
112. he Spindle Housing on the Mower head should be serviced daily every eight hours of operation to achieve the best operation and the longest life Fill with NLGI EP 2 Grease DRIVELINE The driveline powering the hydraulic system may have a universal joint at each end Check you tractor and locate the grease points on the driveline that is connected from the front engine pulley to the front mounted pump Grease weekly Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oll does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 56 15 gt lt ar LL lt gt lt C m KB1800 2200 08 11 Maintenance Section 4 3 2011 Terrain King MAINTENANCE I W 2 SX lt lt i Og LLI O lt lt lt LLI lt lt NS A N Mee x 4 PS ye Mower Head amp Tilt Bearin
113. hould be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are driving is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 KB1800 2200 08 11 Operation Section 3 51 O 2011 Terrain King O z m gt gt O Z OPERATION Before proceeding on to public roads make sure your boom arm is resting properly on boom rest and the implements head is properly positioned so that the operator tractor flashing warning lights and
114. implement driveline does not match Tractor PTO shaft e DO NOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas PNPE01 KB1800 2200 08 11 Safety Section 1 9 O 2011 Terrain King 0 gt RI T lt SAFETY MOWER BLADE CONTACT HAZARDS Do not put Do not put Do not put foot Do not put Shearing Stop Tractor fingers hands underneath foot Hazard Remove Key underneath underneath mower underneath from Sickle Read Manual mower Flail Mower Flail Mower blades gt LLI LL lt Y KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM DANGER BLADE CONTACT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage mower switch and PTO and wait for blade to stop rotating before raising mower head DO NOT approach Sickle Bar head until Tracto Engine has been shut off STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MBBM 01 KB1800 2200 08 11 Safety Section 1 10 2011 Terrain King SAFETY HIGH PRESSURE OIL LEAK HAZARD High pressure oil High pressure oil Using cardboardto Tank contents under penetrating skin
115. in place e Ensure all bolts and screws are properly installed e Check condition of teflon bushings at boom pivot points e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022 lt O lt a LLI Q O Never attempt to lubricate adjust or remove material from the Implement while it is in WARNING motion or while tractor engine is running 56 20 HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of nylon bushings OPS B 0023_TK Hydraulic Hoses Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil
116. inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should inform Purchaser to review the contents of the Operator s Manual including safety equipment safe operation and maintenance to review the Safety Signs on the implement and tractor if possible and of Purchaser s responsibility to train his her operators s of safe operation procedures IMPLEMENTS have explained that Deflectors Chain Guards or Solid Skirts must be installed and main tained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fas tened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oils penetrating the skin FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contac
117. information on the hose routing LLI O lt lt lt LLI lt lt TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA AND DEATH FROM THROWN O MUERTE POR OBJETOS OBJECTS LANZADOS o MAKE CERTAIN blades e ASEGURE que las cuchillas giran rotate the correct direction en la direcci n correcta BLADE ROTATION ROTACI N DE CUCHILLAS Return o gt EP Pressure Retorno I Presi n KB1800 2200 08 11 Maintenance Section 4 6 O2011 Terrain King MAINTENANCE Hardware Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important and should receive special attention Spindle Housing Bolts Tighten to 400 Ft Lbs Torque Blade Bolts Tighten to 400 Ft Lbs Torque Blade Bar To Spindle Bolts Tighten to 400 Ft Lbs Torque Be certain to clamp or securely support the Spindle Housing and subassemblies to prevent A WARNING injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or AWARNING hammering on metal components Hardened metal will chip unexpectedly gt lt ar LL lt gt lt C m An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely AAVVARNING Lift carefully and properly using your legs to lift NOT YOUR BACK Cylinder Rod Maintenance It is important to visually inspect
118. ing stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow ES speeds to determine how the tractor with the M attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the PS implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions O z m gt gt O Z To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006_KB Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 A Alvvays keep a careful lookout and use extreme care vvhen vvorking DANGER around overhead obstructions Never allow the Movver head or boom within 10 feet of any power line When working close to overhead povver lines consult your electric company for a safe code of operation SBM 7 KB1800 2200 08 11 Operation Section 3 39 O 2011 Terrain King OPERATION 10 OPERATING THE BOOM UNIT AND ATTACHED HE
119. ing assembly always replace the locknuts lockwasher and seal INSPECTION Bearing and cups Inspect bearings and bearing cups for nicks pitting discoloration and wear f any exist replace bearing and bearing cup ASSEMBLY Make sure all parts are clean and free of any contamination Install Bearing Cups 3 amp 4 into Spindle Housing 2 using a suitable bearing driver to seat the cups Caution must be taken not to damage the cup or spindle housing cups must be fully seated lf Cups are damaged during installation or not fully seated bearing and spindle assembly life are greatly reduced Never drive against bearing surface Never used the mating bearing cone to seat the cup Once the Lower Cup is installed the seal may be installed The seal should be installed with the spring towards the inside Press seal 7 into spindle housing make sure seal is fully seated Be careful not to damage seal Press the Lower Cone 3 on the spindle shaft 1 use the proper tool when pressing the bearing onto the shaft driving against the inner race and not the rollers or cage Any damage to the bearing will cause premature failures of the bearing and spindle assembly Before installing the spindle with the bearing pressed on it lubricate the rubber portion of the seal This will reduce the chance of the Seal being torn by the installation of the spindle and is a necessary step when setting the rolling Torque Turn the Spindle Housing Upside Down
120. ing pen inks and lipstick Afterwards wash the sheet using mild soap and lukewarm water then rinse with clean water to remove residue and dry with a soft cloth e Masking tape and adhesive tape work well for lifting off old weathered paints To remove labels stickers the use of kerosene or petroleum ether BP65 is generally effective If the solvent does not penetrate the sticker material apply heat using a hair dryer to soften the adhesive and promote removal Afterwards the cleaning procedure for small areas as outlined above KB1800 2200 08 11 Maintenance Section 4 10 2011 Terrain King MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Recommended Torque in Foot Pounds Newton Meters Bolt Head Markings BOLT DIAMETER WRENCH IN B AND SAE SAE SAE SIZE IN A THREAD S
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125. ler salon inspect T Pee Hydraulic Tank Suction Screen hstalaion inspect sect A q eo Mower Blades Replace INSPECT DAILY 11 x x x x x x x x x x x Blade Bolts Replace INSPECT DAILY x x x x x x x x x x jx Blade Bar Assembly Replace 060 msan x j X Spindle Lube Replacement INSPECT DAILY x T x x Spindle Bearing Pre load Inspection x x x x x x x x x x x x Mower Debris Guard Inspect Replace x x x x X Xx x x x x x X B T AAA King Pin Bearing Replacement wsae To x Pivot Pin Bearing replacement Steel instataon x Iesum k qox o lp L ER A A AAA Inspect Operation And Safety Decals Replace when faded torn or missing Repeat the Maintenance Schedule based on the hours indicated for the life of the machine x lt gt lt gt x lt gt gt x gt gt gt gt gt x X gt gt gt gt x X J gt gt gt lt ar LL lt gt lt C m KB1800 2200 08 11 Maintenance Section 4 9 2011 Terrain King MAINTENANCE LEXAN Sheet Cleaning Recommendations These cleaning recommendations apply to all Lexan polycarbonate sheet products including but not
126. lieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 KB1800 2200 08 11 Operation Section 3 13 O 2011 Terrain King OPERATION ROTARY HEAD INSPECTION Inspectblades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of deck skid shoes and hardware OPS B 0025 Do not put hands or feet under mower decks Blade Contact can result A WARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scM os lt O lt a LLI O O DANGER All Safety Shields Guards and other safety devices including but not limited to Deflectors Steel Guards and Gearbox Shields must be used and main
127. ling the valve handle back toward the operator causes the boom LIFT cylinder to lift the boom arm up Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off CAUTION the ground Install weight as needed to keep at least 1500 Ibs on the left rear wheel If the handle is released the valve will automatically return to center and boom will be LOCKED in position Pushing the handle forward from the locked position will lower the boom Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position OPS B 0033_C Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBM 4 KB1800 2200 08 11 Operation Section 3 24 2011 Terrain King OPERATION 7 3 Dipper O m gt O Z The third handle in the bank of five valves actuates the DIPPER cylinder Like the swing valves this has three positions Pulling the valve handle causes the boom DIPPER cylinder to lift the small boom UP Make certain that you do not lift the head in such a fashion that you lift the left rear wheel CAUTION off the ground Install weight as needed to keep at least 1500 Ibs on the left rear wheel If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushing th
128. ll cut 2 to 3 into the growth Make the first pass just above ground level This will remove the low branches and allow operator a better view of the material to plan for the next pass After repeated passes each elevated approximatly 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material e Open the hydraulically operated door to allow blades to reach large diameter vegetation Operate the mower with the door closed when cutting grass weeds and light brush to reduce thrown objects for safer mower operation e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within 100 yards Debris tends to fly out at great speed and can injure or even cause death OPS B 0039 KB O z m gt gt O Z 10 4 Operational Instruction When cutting trees and brush approach material to be cut with the head perpendicular to material The cutting edge of the blades should be the CORRECT INCORRECT only elements in contact with material The blade bar should not contact with material The mower head and blades should be moved perpendicularly into the material rather lowering the mower head on top of material If the blade bar edges are gouged or rounded from wear the mower head is being used incorrectly in an abusive manner The blade bar is not intended to cut material or to be a wear ite
129. m like the blades The cutter deck should be level with the ground Do Not allow the blades or blade bar to contact to reduce the work required by the cutter and the ground rocks or solid objects Contact with tractor to minimize equipment wear and damage i Ops 1480 the ground can result in rocks and solid objects being thrown out from under the mower head which can cause serious injuries to the operator and bystanders This type of operation can lead to bent or broken blade bars broken blade bolts and broken blade bar assembly bolts which can be dangerous to the operator and bystanders KB1800 2200 08 11 Operation Section 3 43 O 2011 Terrain King OPERATION DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety sve rz devices should be inspected carefully at least daily for missing
130. mSUONNIOS 12919814 BuueeuiDu3 D12u242f1q V 290H pvp11n398 ap oju21uDu24 u ONDNIVadaL p ds u r0 o s uv B s lt OAIA BIE lt O3 TV BIS lt OINSIS BIS lt opuinbpe ey nb Bury urena n s ep oJaunu ep oJeuunu e 1 sIB 1 eJnjnj elou 1 J e1e4 e seziuuixew oJeuip Jeuoue eJed Bury seumusb sowed sn ej esed o s li Jejuesald elueseb e Jejnue oueduiesep ja 1eoipn ied epend seuinusb ou sewed osn 3 souoioeoyioedse sejso uoo u duino 18 ou seumusb ou sajqijeduos seued seq Hury uieua ep seuorioeouioedsoe sej unbas ueq nid s ueonuiqgel es soued ses sajauiloo s eueiBu so ep sejueuoduuoo soj ipoi selou eed soyoueb selou ou09 ap s l sejiyono se jiuono ejlod esed sejuepiouroo sopeuiqilinb eujejsis jap s j u uoduuoo uezin Buy SesOpeywoo se sewed enueny e ue opejedes Jod enuengua s sojsanda eJqos uoioeuuojJur e7 JOJ9 1 e opejelns Oojueulej duui je uoo ajuejap eioeu ozu iwezejds p jep opnues ja ue eAnoedsaed e e 85 oleqe eqiue oleses Jezuo epieinbzi euoejep e jenuew s ue ueoeu es enb selouaJ9JoJ sej sepo 0101 ep sojisinbojJ sns ojsi eJd osn ns OjUawa dui o enu
131. must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to gt RI m lt 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passe
132. must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed TRANSMISSION SET PARKING PARK BRAKE O U m gt O Z Essential Tractor Controls e Locate the ignition key switch Locate the engine shut off control e Locate the hydraulic control levers Locate the light control lever e Locate the brake pedals and clutch Locate the PTO control e Locate the 3 point hitch control lever Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place The parking brake is on e The tractor transmission levers are in park or neutral e The boom operating controls are in the neutral and off position e The PTO control lever is disengaged hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the trac
133. n BIOPeLIOD BJOPePLIOD EST e e sel Jod e op gap oleq p 9 P HO El SP e euni 4ojen ojusiuejezio ofegepeid el ep olegap SOUR oleq p sopep l epoDsen je eBuod on ld je eBuod on sej oN 501 EBUOA ON vaodqv do 30 5 SV1V OLOVLNOO 140 OSSAla o E C 2 gt a lt x O TT 0 ou ourepy 1107 6 L pepunBas uolo5 s 11 80 AWSYLXV dS V044Nd uoloonpuo eoui ej SepiBajoldsap seoJe Jauodxa p nd o eqe1 ep pni amp uo ep ojuaune 14 eAneJedo ep uorioeoi dnp ep eiouenoesuoo OWOD ojueuio duul l sejjiuono se ap selje sojefqo ep epieo eAiseoxe uorioeJqiA Jesneo spend O 1d Jopexdepe un osn 14 Old 30 dodVidVav NN 4911111 ON OMEN Old l uoo eprouroo ou ojueujejduil ep uoroonpuoo ep eduUl e IS HOGINAINLSIG T3 NO ISINOINNNOD euJJoJ ue uolsitusu 1 ep efe q p sooidoosaja sejueuodujoo so enbuqn Uoimonpuoo ep eeui ej Jeeo uepend enb seine e eJopeyoo e o sepeiounuoJd SEAIN9 1392y JLAG Old ep efe f 1edujoJ euodos sejeurfoo soj JeseAeJje epend ojans j 290 ugioonpuoo ep eeui El IS eJeouipi os es eJezi sep es ou ojens ja nbo enb uoroonpuoo ep eaui e ep ooidoosaja efejquiesue un OJens e Je20 uepend 56 o
134. n Adjust mower height for mowing Conditions to Ops 1243 eliminate blade to ground contact OPS B 0062 Inspect the Blades daily for aonormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has e Become bent or deformed from its original shape or e Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7 mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op KB1800 2200 08 11 Operation Section 3 19 O 2011 Terrain King lt O lt a LLI O O OPERATION 6 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects obyectvvhile Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify
135. n the DANGER carrier IMMEDIATELY if any bolts have Visible cracks or e Ifthe blade bolt is worn or any recessed area is visible on the bolt or e If Blade Bolt has gouges or chipped areas or e f Bushing fits loose in the Rotor Shaft Failure to replace abnormally worn bolts or bushings may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts and new bushings whenever replacing the Blades To tighten bolts and nuts first apply thread lock to nut Make sure to tighten bolts and nuts just enough to allow the blades to swing freely and not bend the cuttershaft lugs If cuttershaft lugs are bent together because of over tightening the blades will not swing freely OPS U 0043 TI O z z TT lt Ops 1467 KB1800 2200 08 11 Maintenance Section 4 20 2011 Terrain King MAINTENANCE General Information on Flail Mower Vibration FLAIL MOWERS INFORMATION BULLETIN NO 5 EXCESSIVE VIBRATION Vibration isa MONSTER and if allowed to continue unchecked can cause the complete break up of a machine in a very short time A properly operated Flail Mower will produce very little vibration If vibration does occur the mower should be stopped and the trouble corrected as warranty does not cover failures resulting from continued operation after something happens to cause the mower to vibrate excessivel
136. nd The care you give your Terrain King Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with the implement properly attached to the tractor Replacement Parts information is located in a separate Parts Manual Terrain King mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Terrain King specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Terrain King mower parts for economy and safety For future reference record your Terrain King product model number and serial number x 3 M Serial Number Plate yu m EXE 5D 1e gt BE SAFE gt BE ALERT A gt BE ALIVE gt BE TRAINED before operating the Mower 3 TERRAINENS Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Terrain King in cooperation with other industry manufacturer
137. ne Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HMBM 01 e e e e e e KB1800 2200 08 11 Maintenance Section 4 2 2011 Terrain King MAINTENANCE PARTS INFORMATION PARTS INFORMATION Terrain King mowers use balanced and matched system components for blade carriers blades cuttershafis knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Terrain King specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Terrain King mower parts for economy and safety sPr 1 SEE YOUR TERRAIN KING DEALER Lubrication Information Before operating your Implement take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation BOOM ARM Your Boom uses greased bushings that need lubrication and with proper lubrication should last the lifetime of the machine MOWER HEAD T
138. ng lt O E lt oc LLI a O OPERATION 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals lf any part of either manual is not completely understood consult an authorized Terrain King dealer for a complete explanation OPS U 0007 TK Do not mount or dismount the Tractor while the tractor is moving Mount WARNING ine Tractor only when the Tractor and all moving parts are completely stopped 56 12 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over t is the operator s responsibility to forbid all extra riders at all times OPS U 0008 A Never allow children to operate ride on or come close to the Tractor or DANGER Implement Persons that do not have a motor vehicle license should not operate this equipment 56 44 A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the T
139. ng any work procedures USE ladder or raised stands to reach high equipment areas inaccess ble from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts Inspect mower blade spindle to ensure bearing preload f loose repair before operating LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION Inspect blade carrier and blades daily Check blade and blade carrier BOLT TORQUE daily Loose bolts can cause blade or blade bolt failures REPLACE bent damage cracked and broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten
140. ngth exposing unshielded driveline areas and entanglement hazards PN CDBM 01 KB1800 2200 08 11 Safety Section 1 5 2011 Terrain King gt LLI LL lt Y SAFETY THROWN OBJECTS HAZARDS Mower Thrown Raised Mower Keep mower door Inspect Area Do not let blades Objects Hazard Thrown closed when traffici remove foreign contact solid comes within 300 feet ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS e KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing e Mower is close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed DO NOT shred or mow loose or previously cut material if BYSTANDERS are within 300 feet e PASSERSEBY are inside enclosed vehicle INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING e REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION
141. oda uoo souenx 5019 100 izn mn eJopeyjjos sopezue u nu se iuyono SOI eJlopeuoo 9PS9p sopezue sojelqo se nb eyuued oN l uolo5 dsu leyand ey ojDijeg openuljuoy SOQVZNV 1 SOLO3fK 80 404 OOSAla avalesnoas ou dnour ourepy 1107 9 1 pepunbas uoio eg 11 80 AWSAYLXV 45 L0 W8OL Nd Ol ns a o s le uepienB seuopJoo sejsod seJpeid seJquieje ouioo SOG MOS 13 48 NOD OLOVINOO N3 N4341N4 OLN3IWIAON N3 SVTTIHOND SV 3NO VLINYAd VINNN v SOdvroduv SOL 3r go o6seu lqisod 8 YVNINIT3 eJed eopeyoo ej Jesed ep sejue opepino uoo V34V 13 3NOIOO3dSNI 01109 svavond 9 ND SL e 31402 30 VANLIV V13A313 c ojueiujeuoiounj ep opejse uenq ue selilu on se sajuez sopyue sejedez e se eJeje SOUOPIE sol VNOQVLSHOO VT 30 sasolo3lO d SOT eJopejoo e ep epuopai ej e seid 00 soujeuJ 00 e 292199 es unBie 15 8109 o e6u l dq S9UOISA ue5znpo1id es nb ep pepi iqisod ele gy sopeloue sojefqo ep uoiSu A 1d ej ue 00 2192918 eun 2981J0 uo 5523 oid eunBuln VYOAGVLYOD V1 NO eisidojne osvd 34 oHo3asaa Sopeuep uejse so se IS o sopeloue sojefqo e juos 10129joJd unBje eye IS YYOOVLHOO V1 44440 ON S9 uBzI sepiyue sejedez sej sej eJoje seuopjeJ SO sep UEQ Se 01992
142. om f the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033 Make certain that you do nat lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC 4 DANGER CRUSHING AND PINCH POINTS MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower 5 4 KB1800 2200 08 11 Operation Section 3 30 2011 Terrain King OPERATION 8 4 Dipper O U m gt O Z Op 90 The Left and Right movement of the Joystick actuates the DIPPER cylinder Pushing the Joystick lever to the RIGHT causes the boom DIPPER cylinder to LIFT the small boom UP If the Joystick is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the Joystick to the LEFT will lower the boom Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current place OPS B 0034 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as neede
143. or broken components Missing broken or vvorn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s Deflector Chain 0 lt O lt a LLI O O Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Flail The Flail Brush Cutter is rated to cut material up to 4 in diameter e Cutting height ranges from 3 4 to 6 and set by adjusting the height of the roller assembly e Remove roller assembly when cutting limbs and other large diameter vegetation greater than 2 to prevent damaging the roller assembly e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100 yards Debris tends to fly out at great speed and can injure or even cause death OPS B 0042 KB Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These items could then swing outside the housing at gre
144. or and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt Y Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING on SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION NJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest fo
145. or more mowers are operating in mowing area e Do Not mow in areas where bees or insects may attack unless yu WEAR PROTECTIVE CLOTHING or use enclosed tractor cab ADJUST mower head close and parallel to ground without exposing blades e ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions e CLOSE Mower door and stop operating if bystanders come within 300 feet of the mower e Keep mower door closed when cutting close to the ground Open door only to cut large brush or tree limbs Close door immediately after cutting limb DO NOT push mower head down onto material to cut it use the front tips of the mower blades to cut into the material DO NOT operate mower when mower is in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and concrete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier and REPLACE if damaged DO NOT mow in standing water TO AVOID possible BLADE FAILURE AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward e DISENGAGE mower head and wait until BLADES stop rotating before raising mower to transport position DO NOT ENGAGE PTO with mower in transport position STOP mowing when EXCESSIVE VIBRATION occurs
146. orward at a good speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibra tion The same is true of the cutter shafts on the Flail Mowers The actual speed at which the harmonic will occur will vary with each mower and each installation To avoid this harmonic vibration when operating the mower it may be necessary to adjust the engine speed of the tractor up or down Some units have a harmonic vibration which occurs below the nominal operating speed On these units it will be noticed that there is always a little vibration at a particular RPM as the mower is being sped up to operating speed This occurs as the shaft passes through its normal harmonic vibration point As long as the mower is operated at the proper speed then harmonic vibration will not be an issue gt lt ar LL lt gt lt C m KB1800 2200 08 11 Maintenance Section 4 21 2011 Terrain King MAINTENANCE Start up Procedure 1 Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Many decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the Boom Keep all decals clean and readable Replace lost or damaged decals 2 Before operating read all the safety and operating instructions in the Operators Manual for both the tractor and mower 3 When the hydraulic tank
147. pairment side effects STAY CLEAR of hot surfaces such as Mufflers hydraulic pumps valves and tanks STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear vis bility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects Avoid backing up while mowing vision may be limited severe damage or injury can occur DO NOT run tractor in enclosed building without adequate exhaust ventilation GROUND SPEED WHEN MOWING NORMAL SPEED range is between 1 to 2 mph 1 3 kph ADJUST MOWING SPEED for terrain conditions and grass type density and cut height REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects TRACTOR and MOWER DO NOT operate the tractor or mower unless the equipment is maintained and operating properly DISCONTINUE OPERATION if tractor or mower electrical and hydraulic controls do no function properly DISCONTINUE OPERATION of the tractor if the braking or steering systems do not function properly DO NOT operate the tractor or mower if there are any hydraulic leaks INSECT INFESTATION DO NOT operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use
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149. puede causar el fracaso 2775 de componente que resultara en lesi n ROTACION DE PTO DEL TRACTOR EN SENTIDO HORARIO 0635 KB1800 2200 08 11 Safety Section 1 26 2011 Terrain King SAFETY A DANGER A PELIGRO TO AVOID SERIOUS INJURY OR DEATH PARA EVITAR LESION SERIA O MUERTE DO NOT OPERATE if Thrown Object 3o NO OPERE si la Cubierta de Shielding is damaged or missing 5 i Objetos Lanzados esta dafiada o falta e Maintain Rubber Deflectors in good lt L e Mantenga Los Deflectores de Hule condition Da Rubber Deflector en buenas condiciones e Inspect Rubber Deflectors Deflector de Hule Inspeccione Los Deflectores de frequently Hule con frecuencia ADANGER Ai PELIGRO TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA AND DEATH FROM THROWN O MUERTE POR OBJETOS KEEP AWAY CONSERVESE OBJECTS LANZADOS THROWN OBJECTS LEJOS e MAKE CERTAIN blades e ASEGURE que las cuchillas giran HAZARD OBJETOS LANZADOS rotate the correct direction en la direcci n correcta Mower can throw objects up Cortac sped puede lanzar to 300 feet TO AVOID objetos hasta 300 pies BLADE ROTATION SERIOUS INJURY OR DEATH PARA EVITAR LESION SERIA to operator or bystanders O MUERTE a operadores y ALAAVS personas presentes e CLOSE MOWER DOOR and 2 e CIERRE LA PUERTA DE LA UNIDAD y PARE de operar si las personas presentes o el trafico se acercan entre 300 cutting grass and weeds pias de la unidad
150. quipment Tractor and Mower Understand the intended use and the potential hazards before operating the equipment The information and material listed above along with this Operator s Manual can assist you in meeting the OSHA requirement for Operator annual training OSHA TRAINING REQUIREMENTS The following training requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator Instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Terrain King Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me m VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video m Mower Operators Manual m AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Movver Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com AEM Mower Video DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should
151. r disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to ke prevent the tractor from rolling Never dismount a Tractor that is moving un r d or while the engine is running Operate the Tractor controls from the p 5 tractor seat only sG 9 E 4 Perform service repairs and lubrication according to the maintenance section Ensure the WARNING unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 O z m gt gt O Z 12 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 KB1800 2200 08 11 Operation Section 3 49 O 2011 Terrain King lt O lt a LLI Q O OPERATION 13 Placing Boom Arm on Boom Arm Rest Before transpo
152. r more efficient and convenient operation or repair READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards NOTE f you want a translation of this safety section in one of the following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN GS01 KB1800 2200 08 11 Safety Section 1 2 2011 Terrain King SAFETY OPERATOR SAFETY Never use Drugs or Alcohol when operating equipment TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING AWARNING READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and Safety Messages WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DO NOT USE DRUGS or ALCOHOL before or while operating equipment DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol CONSULT medical professional for medication im
153. ractor only when the Tractor and all moving parts are completely stopped 56 12 1800 2200 08 11 Operation Section 3 6 2011 Terrain King OPERATION 3 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface place the transmission in neutral and set the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Use hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 A DANGER BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO brake and or set the tractor transmission in parking gear disengage the rA a PTO stop the engine remove the key and wait for all moving parts to En stop Place the tractor shift lever into a low range or parking gear to LL prevent the tractor from rolling Never dismount a Tractor that is moving r d or while the engine is running Operate the Tractor controls from the p 5 tractor seat only sc g 3 zi 4 STARTING THE TRACTOR The operator
154. railer the height or width may exceed legal limits when the boom is in the transport position Contact vvith side or overhead structures or povver lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sBM 8 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e AWARNING Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023_TK KB1800 2200 08 11 Operation Section 3 53 2011 Terrain King OPERATION LOADING PROCEDURE LOADING BOOM MOWER The boom will swing out in front of the tractor the head will sit on the 5th wheel of the deck You can swing the boom out front just prior to loading onto the truck CAUTION manipulate the boom to clear the back side of the front tire Keep the mower low to the ground and level for stability Rotating cylinder BOLT to remove The head can now ub turn freely but be W M TT y 380 CAREFUL and not 27 let go before sitting it down
155. rial or courses that provide training in Safer Operating Practices for Mowers D678_2 KB1800 2200 08 11 O 2011 Terrain King catastr ficamente PARA EVITAR LESION SERIA O MUERTE e Use SOLAMENTE las partes de reemplazo autenticas de TERRAIN KING e Partes que no son autenticas pueden fallar y causar conidiciones peligrosas para el operador y personas presentes Contacte a su distribuidor local vo TERRAIN KING sobre partes de reparo a 1502 E Walnut Seguin TX 78155 Servicio al Cliente 830 372 9595 Correo Electronico oemparts terrainking com IMPORTANTE ESTE CONSCIENTE SEA ENTRENADO ESTEALERTO Antes de Funsionar ESTE VIVO Cortac sped Para prevenir lesi nes graves a usted y o personas presentes sea entrendado en la Practica de Segar Seguro Companias de Alamo Group asi como AEM y FEMA proporcionan material para entrenar que es esencial para su seguridad y la seguridad de otros al operar este equipo Haga estos procedimientos de seguridad una parte importante de su dia de trabajo Lea y entienda el Manual de Operadores No permita que personas sin entrenamiento funcionen este equipo Contacte a su distribuidor AEM www aem org FEMA 314 878 2304 www Farm Equip org o Alamo Group www Alamo Group com para la informacion sobre el material de entrenamiento o cursos que ofrecen el entenamiento de Pr cticas de Operaci n para Cortadoras D678 Introduction Section 2 4 INTRODUCTION TERRAIN K
156. rious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sF1 2 All Safety Shields Guards and other safety devices including but not limited to DANG ER Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact ssM o7 KB1800 2200 08 11 Operation Section 3 15 O 2011 Terrain King O z m gt gt O Z OPERATION SAW BLADE HEAD INSPECTION Inspect the saw blades and spindle bolts for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn saw blades as complete sets to maintain unit balance e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the Micro V belts Ensure the drive belt shields are in place and in good repair OPS B 0028 Do not put hands or feet near the cutter bar Blade contact can result AAWARNING in serious injury Stay away until all motion has stopped and the
157. rom tractor and mower e Ensure there is enough room to lift and swing the boom with out hitting objects BEFORE connecting and disconnecting the mower head or boom STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key WHEN connecting and disconnecting the mower head or boom DO NOT crawl or walk under raised mower head or boom Refer to Instructions in Operation Section WHEN CONNECTING IMPLEMENT DRIVELINE If equipped TO AVOID implement driveline coming loose during operation e LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft e SECURELY seat yoke locking balls in PTO shaft groove e PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations e CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Driivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driiveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working le
158. rotection when operating equipment Ai PELIGRO A DANGER A PELIGRO PARA EVITAR LESION SERIA O MUERTE e LEA Y ENTIENDA el Manual de Operador proporcionado signos de seguridad y calcomanias informativas para el tractor y implemento antes de operar el equipo CONTACTE AL DISTRIBUIDOR imediatamente si no tiene los manuales CONTACTE AL DISTRIBUIDOR para que le explique cualquier instrucci nes que no entiende completamente ENTIENDA COMO parar el tractor y equipo rapidamente en caso de emergencia SIEMPRE USE lentes de seguridad USE un casco zaptos de seguridad y guantes para su protection cuando esta operando el equipo p Tap D616_2 PELIGRO Run Over Hazard Riesgo de Atropello Injury or Death Lesi n o Muerte TO AVOID SERIOUS INJURY OR DEATH e ALWAYS USE Roll Over Protective Structure ROPS including ROLL BAR and SEAT BELT equipped tractors for mowing operations ONLY START Tractor while seated in the operator s seat DO NOT MOUNT or DISMOUNT tractor in motion NEVER ALLOW riders on tractor or implement NEVER ALLOVV children to operate or ride on tractor or implement KEEP BYSTANDERS CLEAR of area before moving tractor or implement STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor Safety Section 1 24 PARA EVITAR LESION SERIA O MUERTE e SIEMPRE USE tractors eq
159. rsby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery Itis your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 KB1800 2200 08 11 Safety Section 1 31 2011 Terrain King INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Terrain King Boom Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing sec tion is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Main tenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appro priate maintenance The Trouble Shooting Guide helps diagnose
160. rting tractor between locations idle the tractor engine disengage the attached head and wait for all head motion to come to a complete stop Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position e Placing Boom Articulating Arm on Boom Arm Rest Extend the dipper section approximately half way out e Bring the Lift to its full height and carefully swing the boom back until it is just positioned over the Boom Rest NOTE There is a formed V plate on the boom arm that fits onto the boom arm rest Lower the boom arm until this V rests on the Boom Rest e Place the Master Switch in to the OFF position The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift back and raise the boom about 6 inches Then owing the boom around to the desired position OPS B 0013 D Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop OPS U 0018 TK KB1800 2200 08 11 Operation Section 3 50 O 2011 Terrain King OPERATION 13 1 Transporting on Public Roadways Extreme caution s
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162. s SAFETY SECTION pec E 1 1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES c0c ccccccccececcccssseeeeeeeeeeccecessseeeeeeeesesseeesseneeeeess 1 2 OPERATOR SAFETY ni a b b si ss 1 3 GRUSAINE HAZARDS o ay LARS 1 4 CONNECTING OR DISCONNECTING IMPLEMENT SAFETY 1 5 THROWN OBJEC ES HAZARDoO aaa palude n 1 6 THROWN OBJECTS HAZARDS Continued uu anu l der epe b 1 7 RUM OVER HAZARD Sd o e dee a I a SO 1 8 PTO ENTANGLEMENT HAZARBDS tir EA ede utat 1 9 MOWER BLADE CONTACT HAZARDS s z a n n si bibi 1 10 HIGH PRESSURE OIL LEAK HAZARD tapa n Da ae eee 1 11 ELECTRICAL FIRE HAZARDS lodo 1 12 TRANSPORTINGAAZARDS rta n A 1 13 HAZARDS WITH MAINTENANCE OF IMPLEMENT 1 14 PARTS INFORMATION ecc 1 15 1 15 Decal Bede M ss 1 22 Federal Laws and Regulations it iquat dem satio tei eot tede Saqta e tat viuda aysa 1 31 INTRODUCTION SECTION ouis ioco oic deua ku 2 1 Four TE RE 2 3 Attention Owner OPeTaiol ada R l am aa n n 2 4 OPERATION SECTION vu den a saa asss 3 1 OPERATOR REQUIREMENTS L ba uu dia 3 3 TRACTOFREGLU BEMENTOe o salla an dado 3 4 ROPS And Seat Belt 3 4 Operator Thrown Object Protection iii i r RS tait 3 4 Tractor Lighting and SMV Em
163. s and rim to clamp hardware Steering linkage e PTO shield e SMV sign is clean and visible ractor s lights are clean and functional it M ti Tractor Seat belt is in good condition GF p A Ops 1276 e Tractor ROPS or Cab is in good condition e ROPS is in the raised position e tractor oil leaks e Radiator free of debris Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points e Engine and Cab Air filter condition OPS U 0030_TK 6 2 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 56 21 KB1800 2200 08 11 Operation Section 3 10 O 2011 Terrain King OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on
164. s lanzados las mayas protectoras hydraulicas y las mangas de mangeras hidraulicas son SUJETAS AL DESGASTE e REPARE O REEMPLACE cubiertas si son da adas quebradas o si faltan e SIEMPRE REEMPLACE cubiertas que han sido quitadas para servicio o mantenimiento e NO opere sin las cubiertas protectivas del operador o cabina D616 5 guards in place and in good condition STAY AWAY and KEEP hands feet and body AVVAY from rotating blades drivelines and parts that continue to move after power shut off WAIT until all moving elements have stopped STOP LOOK and LISTEN for rotating motion before approaching implement STOP ENGINE and PTO engage parking brake lower mower to ground allow all moving parts to stop and remove key before dismounting from tractor protectora en su lugar y en buen estado MANTENGASE ALEJADO y MANTENGA manos pies y cuerpo LEJOS de las cuchillas girando l neas de conducci n y partes que siguen moviendose depu s de que el poder es apagado ESPERE hasta que todos los elementos m viles se han parado DETENGASE OBSERVE y ESCUCHE por el movimiento de rotaci n antes de acercarse al implemento PARE EL MOTOR y el PTO active el freno de mano baje el implemento y permita que todas las partes m viles se paren y quite la llave antes de desmontar el tractor TO AVOID SERIOUS INJURY AND DEATH DURING TRANSPORTATION e ALWAYS BUCKLE UP seat belt PLACE boom
165. s clear of any brush grass or any other obstruction Pull the Motor Switch OUT until it snaps into the up position and then press the Motor Start momentary switch to start the motor Once the motor starts release the momentary switch Bring the Tractor s engine speed up to the normal operating speed of 540 PTO The motor on light will illuminate while the mower motor is on The attached head motor will continue to operate while the Master Switch and the Motor Switch are in the On positions Pushing the Motor Switch in to the STOP position or switching the Master Switch to the OFF position will stop the attached head motor Stopping To stop the motor on the mower head lower the Tractor engine speed to idle and push the Motor Switch IN to the STOP position The mower will come to a complete stop in approximately 15 seconds OPS B 0031 A lt O lt a LLI O O Motor Switch Motor On Light Motor Start Switch Op 137 KB1800 2200 08 11 Operation Section 3 28 O 2011 Terrain King OPERATION 8 2 Swing Swing Out O U m gt O Z The twisting motion of the Joystick actuates the SWING cylinder Twisting the Joystick Counterclockwise admits hydraulic fluid to the Butt End of the SWING cylinder causing the boom to swing out to the right side of the tractor See Diagrams above When the Joystick is Released the valve will automatically return to center and the boom will be LOCKED in the c
166. s has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment t is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Terrain King Dealer may have shown this video and presented you a DVD Video when you purchased your mower f you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operators manual or if you have any questions concerning safety of operation contact your supervisor dealer or Terrain King If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each price of e
167. s should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing seM o5 4 4 m Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Mow at the speed that you can safely operate and control the tractor and mower The AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 KB1800 2200 08 11 Operation Section 3 41 O 2011 Terrain King OPERATION 10 2 Operating Speed and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to
168. seal between housing and bracket 9 Slide bearing and bracket assemblies on each end of roller 10 Check bearing for proper installation in housing by gently rocking bearing and bracket assembly in end of roller Play should be slight to none at all 11 Install roller and bearing and bracket assemblies on mower 12 Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing KB1800 2200 08 11 Maintenance Section 4 13 2011 Terrain King TI O z z TT q MAINTENANCE Saw Blade Head BLADES For best performance have blades set and sharpened when they begin to dull Blades can be touched up with a grinder or file between sharpenings To extend the life of the blade remove resin accumulations When the resin builds up the blades will burn in the cut causing the blades to overheat and warp When cutting some types of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them will remove paint from your Saw Blade Unit Always follow manufacturer s instructions for safe use Blades should turn clockwise when viewed from the top See illustration below for hose routing Blade Rotation NOTE TIGHTEN BLADE BOLT TO 7OFT LBS N Return hose runs under boom vvith 90 fittings Pressure uJr o Mnt B 0009 LUB
169. seuop eJ soj sepueq se 01998 ep seJ01 29 0Jd so euepeo ep seJ01 29 0Jd so soJeseJ se ejuoJ saJojoa jep SO ue njouri es enb sol eue e JeJado e ojuerueuorounj uenq ue sopeoojoo USE SOqvroMduv SOLIFIO VHINOO 934 12310 SOI SOPOL 3nO ONTVS Sald 00 SOs L3IN 001 34 SONAN V SVNOS HI3d AVH IS VMOQVLMO V1 444430 ON seid 006 eruejsip ep sojjeu 00 e sajunasue sol e VONILNVIA SOdVvroduv SOL3r qO 30 VIONSANDASNOD ONOO SILNNISNVYAL O YOUAVI3dO TV ALYSNW VT S3AYM S3NOIS3T1 HVLIA3 VAVd SVSH3AQV SANOIDIGNOS NA SYN ou9 13d Y S3Id 006 SOULAN 06 V SOLAPEO MVTOMMV Naaand SVINOLVYID SVHOAVLYOD SV soplos sol qo SOUS vp spes EDEA souelxe sojelgo E Puenaus s ue cepe del ped Cole 9 15 Epea eJOpejloo e Jod sopezue ue u nu se iuono SOI SINO elopeuoo 9PS9p sopezue sojelqo se enb eyuuled oN l uolo5 dsu leyand eBusyuejy E G C 2 gt SOQVZNV 1 SOLOAFAO AG 5 414 ou dnorr ourepy 1107 G pepunbas ep uolo5 s 11 80 AWSAYLXV L0 W8GO Nd SOjefqo soJjo uoo oBsalJ j pol duul a uoroonpuoo ep esul ej ep sepibajoldsap seaue sejsendxe efsp enb o ofeqe uoisuaixe JO BIN eAnpeJedo DEDP OO A e ap uoioeoi dnp e ep eiouenoesuoo owo ojueuJe duut ja Ellluon ej ep sejle soje qo ep epieo eAiseoxe UDIOBIGIA
170. seuosJed seno JopeJedo uoioo9joJd e e JIinqiuoo esed esjeA1esqo ueqep enb s fesu w ep eijsi eun e njour jenuew 2158 uoioooes eJeullJd e seuoioneooeJd seunbye opueulo ejuepunoJro ajuaique e odinb je uolouseje euuns opuejsaJd JeyAe uepend es sajuapidoe soj eolew e uopeJjedo n ouejeidoud j esed opes eueqep uoeiquie A 3 UE91 qe ja esed jejueurepun enueyodwi ep se e7 osopepino JopeJedo un s io u 3 Sd IVd4N45 SVOILOV d A GVGIYNSDAS 3d SINOIOINALSNI Iavalenoas 3d NOI223S ep 11 ap uoioejedo eJd uoioeouusA O JopeJduuoo le WAV ep oepiA Je ogsour es go jejsnfe 81109 ep ein p jenuew epod efe ap emy O ue opeb nu Wy ep enuen O y ue Jopnseq ep seuoixeuoo D YOLOVUL V VHOGVLHO9 304 S3NOIX3NOO VINGV uorioonpuo eeur ep jenuen H epe e sui anbjowa egu peo H ojpeuoo sefou sel ep oJD ep opnues m uoioeJedo uoioejejsul uoo ojJeo H so1 sen sejejuog seojpegeq H oueseoeu Jas ep opejeisul Ws ewejqug n NOIOV IVLSNI 3 SOIHOSHOOV opejejsui Jojoe4 lp JQ JopajJod D sepejsnfe ueiq seoi ejeui sez ld sej sepo H sope do ap enuen nr sopeougni 809 ep efe ep s ulloo m
171. ss of steering control when driving on icy wet or loose surfaces make sure the tractor is correctly ballasted operated at reduced speed operated with front wheel drive engaged If equipped The braking characteristics are different between two and four wheel drive Be aware of the difference and use carefully 9 3 Differential Lock 2WD If one of the rear wheels should slip step on the differential lock pedal Both wheels will then turn together reducing slippage Differential lock is maintained only while the pedal is depressed IMPORTANT When using the differential lock always slow the engine down To prevent damage to power train do not engage differential lock when one wheel is spinning and the other is completely stopped If the differential lock cannot be released step lightly on the brake pedals alternately 1 Differential lock pedal Rear wheel A Press to ENGAGE B Release to DISENGAGE KB1800 2200 08 11 Operation Section 3 37 2011 Terrain King lt O lt a LLI O O OPERATION To avoid personal injury due to loss of steering control Do not operate the tractor at high speed with any differential lock engaged Do not attempt to turn with the rear wheel or 4 wheel differential lock engaged Be sure to release the rear wheel or 4 wheel differential locks before making a turn in field conditions 4WD If the front and or rear wheels should slip while driving strai
172. stened operate the boom to ensure proper operation of the boom function 20 From the tractor seat with the seat belt fastened operate the boom controls to fully extend and retract the new cylinder several times to purge any trapped air from the system 21 From the tractor seat with the seat belt fastened look for signs of and oil leak If an oil leak is observed shut the tractor down and follow the steps to remove pressure from the hydraulic circuit Identify the source of the leak and resolve the issue 22 Upon completion of the required repairs return to Step 16 to recheck the cylinder for proper operation KB1800 2200 08 11 Maintenance Section 4 8 2011 Terrain King MAINTENANCE Hydraulic Component Maintenance Schedule Hours of Operation Component 557 installation 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Pump Drive Shaft Check and Lubricate x x x x x x x x X x x X Pump Mounting Bolt torque check Inspect Daily x x x x x x x x x x x x Charge Pump Filter ms X x J x Pressure Filter to the Control Valve msan x x x Return Canister Filter Element x x x Hydraulic Oil Change 50 x x J Fizuli OT Partels CauniTesm x x 3 E Hydraulic TankBreatherFil
173. sure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 36 15 KB1800 2200 08 11 Operation Section 3 8 O 2011 Terrain King OPERATION 6 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thoroug
174. t LLI lt lt KB1800 2200 08 11 Maintenance Section 4 22 2011 Terrain King ou dnorr ourepy 1102 GL L pepunbas ap uoloo s 11 80 AWSYLXV 6286 24 068 9518 XL uinDes 7982138 INUJEM 3 ZOGL UQIP suone sueJ e ue esJeuod Jone 100 jouedsa us ejueuiejejduioo Jenueui un ejissa23au IS NLON So Dui uo uoiooes e ue zz euiDed ej e esJu9JoJ ep JoAejiod jouedse ue seiueulo9 e9 Se JOA eJed VLON a lt x D O rt 7 1VIALSNONI HOGQ3GN3A NS V VA as nvas pepunbas ej eiujouoo2e e Bled VIN LSnGNI ONVTV ep sepedsoeoenoo ep seuinuab sez ld se eon pepiunbas ep olbijed un sepedsooenoo jap sermen senuejeb sepadsaxe1109 jap ojuenueuorunj ja p nd sez ld eqeo ep osn 14 S UOLOEON O dS sejsa ajuaua ue suoo ou sezeid 19q29 oumu B oN ep saled V MLSTON s volopolo ds se e ueqenud s ua9ey as sezaid sejs4 sajoulfo9 so uoroonpuoo ep s eueiBu ap s ju uoduuoo SO soj ipoJ SO o iuono Jap seuoisuedsns Se sollluon soj 8 soj seunue SE eullue ey ep s iopeliod soj eJed pepjenbi ep eua sis jap sajuauoduo9 opeeouejeq uesn JVINILSNGNI OINVTV Sapadsa9eyoo S 1dVd 40 NOIOVIYOSNI S114Vd 3d NOIOVINYOSANI avalesnoas ou dnour ourepy 1107 L L pepunb s ep u91998S LL 80 AWSYLXV
175. t power lines resulting in electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTIONS O Gearbox Oil Levels O A Frame Pivot amp Links O Hydraulic Oil Level External Tank O Axle Height Adjusted O Tractor Hydraulic Oil Level O Cutting Height Adjust O Hydraulic Hoses Not Kinked Tighten Connections O Mount Kit Pre Operation Check Complete O Front Pump Drive Assembly Is Tight And Shaft Properly Mower Wing Adjust Level With The Center Aligned O Mower Wing Check For Proper Raising Operation MOWER O Mounting Hardware Properly Torqued O Mower Cutting Height And Level Adjusted SAFETY ITEMS Cutting Shaft Bearings Lubricated Protective Shields Operation And Installation O All Hardware Properly Torqued Driveline Clutch Torque Limiter Adjust And Run In ATTACHMENTS amp INSTALLATION Safety Decals Installed O Deflectors Front And Rear Operator s Manual Supplied O Correct Blade Rotation Direction Tractor PTO Shield Installed S M V Emblem Installed If Needed ADMA Driveline Safety Manual Supplied AEM Mower Safety Manual Supplied in Canister Lnunnmuurmrscrtr a AEM Mower Safety Video has been shown to Purchaser Table Of Content
176. tained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact ssM o7 KB1800 2200 08 11 Operation Section 3 14 O 2011 Terrain King OPERATION FLAIL HEAD INSPECTION Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain cuttershaft balance Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure the rollers are in good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the drive belts e Ensure the drive belt shields are in place and in good repair Remove any grass or other debris which may be wrapped around the cuttershafts ends Inspect the condition of deck skid shoes and hardware OPS B 0026 KB Do not put hands or feet under mower decks Blade Contact can result DANGER in se
177. the blade bolt areas where immovable foreign objects exist and avoid hitting the objects SSA Se S s x n ESS Recessed area on bolt head A Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER he Blades IMMEDIATELY if either blade bolts has e Visible cracks or e f the recessed area on blade bolt is worn off or e Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 KB1800 2200 08 11 Operation Section 3 20 2011 Terrain King OPERATION 7 OPERATING CONTROL VALVES The Boom has two control valves One is the on off switch to the cutter motor and the other is the position control valve ON OFF Switch Mower Valve To operate the mower pull the switch while the tractor is running The push pull switch will remain in the ON position PULLED or the OFF position PUSHED until the operator desires to start or stop the mower Always start the cutterhead with the tractor at idle A CAUTION The operator should not leave his seat with this valve engaged or with the tractor engine running Allow approximately 60 seconds for the blades to come to rest after turning the switch off before dismounting Q P
178. the implement in good condition to ensure the information is available to MP the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 FRAME ASSEMBLY Inspect condition of mounting frame weldment Inspect condition of Turret Frame Assembly Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with screws Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021_ TK O U m gt O z abt 77 Turret Frame Assy 5 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sBM 6 Never Leave the mower unattended while the head is in the raised A WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 KB1800 2200 08 11 Operation Section 3 11 O 2011 Terrain King OPERATION BOOM ARM ASSEMBLY e Inspect condition of each arm section weldment Ensure all pins are
179. the swivel buttons Red Buttons on the joystick actuates the Auxiliary Cylinder on the attached head Pressing the trigger button and pushing the left swivel button opens the door Pressing the trigger button and pushin the right swivel button closes the door When the buttons are released the door will lock in current position OPS B 0038_B SAFETY SHIELD amp DEFLECTOR OPERATION e Failure to close Safety Shield and Deflector may allow objects to be thrown outward with great force which can SAFETY SHIELD cause property damage bodily injury or death Keep Safety Shield and Deflector fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades if persons are in the area Before Cutting brush trimming limbs or other such operations raise the Deflector and Safety Shield fully to allow the blades to contact the material if area is clear of passerby Operator must stop cutting and close shield if passerby enters the thrown objects area or blade contact area DEFLECTOR Repair or replace Safety Shield and Deflectors as needed 4 Always transport with Safety Shield and Deflector closed 02967867 KB1800 2200 08 11 Operation Section 3 33 O 2011 Terrain King OPERATION OPTIONAL 8 7 Head Swivel Trigger Button lt O lt a LLI O O Op 289 The two upper buttons Red Buttons on the panel at the top of the joystick actuates the head swivel on t
180. ting overhead Blades Contacting Utility or fires Keep debris away from electrical lines Gas Lines hydraulic pumps and valves TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN DANGER WORKING AROUND ELECTRICAL POWER LINES GAS LINES AND UTILITY LINES INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cables and Utility Municipal or other type structure gt LLI LL lt Y e KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions DO NOT allow mower to contact with any Utility Municipal or type of structures and obstructions e CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area e AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock DO NOT operate if oil is leaking Repair oil leak and remove all accumulated oil before operating e CLEAR any grass clippings or debris buildup around mower hydraulic pumps valves or tanks SHUT OFF ENGINE while refueling PN EFBM 01 KB1800 2200 08 11 Safety Section 1 12
181. tor transmission to prevent sudden and unexpected tractor movement OPS B 0003 KB1800 2200 08 11 Operation Section 3 7 O 2011 Terrain King OPERATION DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions 56 13 Start only from seat in park or neutral Starting in gear kills 5 CONNECTING ATTACHING HEADS TO THE BOOM 1 Start by using a hoist to lower the boom down to the head Align the Boom with the Head Hitch Post insert the upper hitch pin through the Dipper end of the boom and the Head Upper Hitch Post Attach with washer nut and cotter pin lt O lt a LLI O O 2 Then align the lower linkage of the Boom and insert the lower hitch pin through hitch post Attach with nut and bolt 3 Finally make sure all bolts nuts and pins are Fw W tightened to recommended torque OPS B 0004 TK A EN 1 E n A ya re q aun 244 e da aat RA ode z k m g m ie Ta xl r f e m m 4 ii ra Ww pe re Cat n a A a athe RO R A LA E a Ae K Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pres
182. tory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts Inspect mower blade spindle to ensure bearing preload f loose repair before operating LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified LADE INSPECTION Inspect blade carrier and blades daily Check blade and blade carrier BOLT TORQUE daily Loose bolts can cause blade or blade bolt failures REPLACE bent damage cracked and broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engi
183. tranjero e NO DEJE que las cuchillas contacten los objetos s lidos como alambre rocas postes borde de banqueta o barandillas D616_1 Riesgo de Aplastamiento Lesion o Muerte PARA EVITAR LESION SERIA O MUERTE e USE un tractor equipado con Estructura Protectora Contra Vuelcos ROPS incluyendo barra antivuelco y cinturon de seguridad Mantenga la barra antivuelco en la posicion elevada e MANTENGASE ALERTO y EVITE golpes en troncos agujeros pozos o terreno en desnivel e SIEMPRE ABROCHE el cintur n de seguridad e DESOCUPE ELAREA de pesonas presentes antes de bajar o subir la unidad e EL IMPLEMENTO SE PUEDE CAER por el mal funcionamiento hidraulico o operacion accidental de los controles e BLOQUEE y soporte con seguridad el equipo antes de poner manos pies o cuerpo debajo del equipo o componentes levantados D616_3 Ai PELIGRO A DANGER KEEP Bystanders AVVAY MANTENGA las personas presentes THROWN OBJECTS HAZARD LEJOS DE OBJETOS LANZADOS TO AVOID SERIOUS INJURY OR DEATH READAND UNDERSTAND the provided Operator s Manuals safety signs and information decals for tractor and implement before operating equipment CONTACT DEALER immediately if you do not have manuals CONTACT DEALER to explain any instructions not fully understood KNOW HOW to stop tractor and equipment quickly for an emergency ALWAYS WEAR safety glasses WEAR hard hat safety shoes and gloves for p
184. tting edge are larger than 1 4 8mm or material on the leading edge has been worn away by more than 1 4 8mm X gt lt ar mi lt gt lt C m Ops 1466 Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death Always replace blades in sets e Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse e Flail Axe rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differences in blade weight between used blades with loss of material from gouges or wear as compared to new blades can cause severe vibration and damage to the Flail Axe rotor Always replace blades as complete sets Use only genuine Terrain King replacement blades blade bolts and fasteners Other blades and bolts may not meet the requirements of Terrain King and fail during operation resulting in part failing and being thrown out from under the mower Never attempt to sharpen blades OPS U 0042 TK A CAUTION KB1800 2200 08 11 Maintenance Section 4 19 2011 Terrain King MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows Inspect the Blade Bolt daily for abnormal wear REPLACE ALL BLADE BOLTS o
185. uipados con una Estructura Protectora Contra Vuelcos ROPS incluyendo BARRA ANTIVUELCOS y CINTURON DE SEGURIDAD al segar SOLO ENCIENDA el tractor mientras que esta sentado en el asiento del operador NO MONTE o DESMONTE el tractor en movimiento NUNCA PERMITA pasajeros en el tractor o implemento NUNCA PERMITA que ni os operen o se monten en el tractor o implemento MANTENGA LAS PERSONAS PRESENTES LEJOS de la area antes de mover el tractor o implemento PARE EL MOTOR Y PTO aplique el freno de mano baje el implemento y deje que todas las partes movil paren completamente y quite la llave antes de desmontar el tractor D616_4 SAFETY APELIGRO DANGER Z PELIGRO TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA OBJECTS HIDRAULICO O OBJETOS TO AVOID SERIOUS INJURY spr al OR DEATH O MUERTE LANZADOS e DO NOT OPERATE with e DO NOT operate without A DANGER NO opere sin la cubierta guards or thrown object shielding missing e Thrown objects shielding hydraulic hose guards and hydraulic hose sleeves are SUBJECT TO WEAR e REPAIR OR REPLACE guards and thrown object shielding if damaged broken or missing e ALWAYS REPLACE GUARDS that have been removed for service or maintenance e DO NOT operate without operator protective shielding or cab NO OPERE sin las cubiertas de objetos lanzados o si faltan las mayas protectora hidraulicas e Las cubiertas de objeto
186. uld damage the machine Walk through the area looking for fences boulders rocks culverts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that has not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating t is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 O U m gt O z Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before Lern mowing Foreign object
187. urrent position Twisting the Joystick Clockwise admits hydraulic fluid to the rod end of the cylinder causing the boom to swing back toward the rear of the tractor If the Joystick is continually held in this position pull in the boom will continue to the left side of the tractor Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current position BOOM SAFETY VALVE If a rigid object guard rail post tree etc is struck by the extended boom while the tractor is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE This device will NOT work if the unit is mowing BACKWARDS and the boom is in the full forward position Mower heads are not designed to cut in reverse OPS B 0032 Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC KB1800 2200 08 11 Operation Section 3 29 2011 Terrain King OPERATION 8 3 Lift lt O lt a LLI O O Op 89 The forward and back movement of the Joystick actuates the LIFT cylinder Pulling the Joystick back toward the operator causes the boom LIFT cylinder to lift the boom arm up Pushing the Joystick forward causes the LIFT Cylinder to lower the Bo
188. ush Pull Switch Nel gt Schematic mm Fuse amp Holder CN eE LE w we Se SY E Y S Z NS 22 S 2 AS 22 NS 22 lt 22 Y 22 12 Brown Y e 22 NA e 16 Black Y z 5 16 Red to e Switched Power ZA Solenoid Connector oS Supply iz El Ring Connector Line Connector to Ground Starter Solenoid Parted Wires Op 296 The mower valve comes with a push pull operator switch that when properly installed will prevent the tractor from starting if the switch is in the ON position pulled out To properly install the push pull operator follow the wiring diagram shown Failure to properly install this switch could result in injury to the operator or bystander OPS B 0030 F A DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sG 29 KB1800 2200 08 11 Operation Section 3 21 O 2011 Terrain King OPERATION For safe and efficient boom mower operation it is critical that the operator be experienced and feel confident in using the control valve sticks to position the boom New operator s should allow ample time to practice using the control valve sticks in an open area before entering the work site Before attempting to operate this equipment read these instructions completely If you have any questions concerning safety of operation
189. weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HMBM 01 KB1800 2200 08 11 Safety Section 1 14 2011 Terrain Kine SAFETY PARTS INFORMATION PARTS INFORMATION Terrain King mowers use balanced and matched system components for blade carriers blades cuttershafis knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Terrain King specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Terrain King mower parts for economy and safety SPTK 1 SEE YOUR TERRAIN KING DEALER Decal Location NOTE Terrain King supplies safety decals on this product to promote safe operation Damage to the
190. y Vibration is caused by a rotating part which is out of balance This could be the cutter shaft or on those models having a universal slip joint assembly drive shaft from the drive shaft If the two extreme ends of the drive shaft the yoke splines which fit on the tractor power take off shaft and on the mower gear box driven shaft are not parallel vibration will be evident This is because of the mechanics of a universal drive wherein the rotational speed thru a universal joint is not uniform If the ends of a universal drive shaft are parallel the uneven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resulting in a speeding up and slowing down of the entire mower system gear box extension shaft pulleys belt and cutter shaft each revolution This effect can be readily noticed if the mower while running is raised to an extreme height on the tractor lift For smoothest operation the tilt of the mower should be adjusted on a 3 point hitch by adjusting the length of the top link between the tractor and the mower so that the ends of the drive shaft are parallel when the mower is down in operating position Raising the mower while running to extreme heights on the lift should be avoided To check where the vibration is originating first be sure the ends of the universal drive shaft are parallel

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