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2. NG O U m gt O Z x S s n CJ Recessed area on bolt head A Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER ine Blades IMMEDIATELY if either blade bolts has Visible cracks or e If the recessed area on blade bolt is worn off or e If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 TK 5 6 7 08 12 Operation Section 4 25 O 2012 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Mower ID Make MA Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the boom is in park with the parking brake engaged Make sure the boom is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The flashing lights function properly ll o The SMV Sign is clean and visible The tires are in good condition with proper pressure ll The wheel lug bolts are tight The boom brakes are in good condition The steering linkage 1s in good condition 47777 There are no visible oil leaks ll The hydraulic controls function properly ll
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5. 2012 Alamo Group Inc SAFETY A DANGER SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM DRIVELINE CONTACT DRIVELINE SEPARATION OR PTO STUB SHAFT FAILURE STOP LOOK and LISTEN for rotating motion before approaching implement e STAY AWAY and KEEP hands feet and body AWAY from rotating parts until all moving elements have stopped ALWAYS shut off PTO before dismounting DO NOT operate if PTO shields are damaged or missing PUSH AND PULL on yoke until collar clicks and locks yoke in place CHECK driveline guards for free rotation and sufficient overlap to avoid unshielded areas DO NOT USE PTO ADAPTER OPERATE THIS MACHINE AT 540 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in bodily injury TRACTOR PTO ROTATION CLOCKWISE 0388 5 6 7 08 12 Safety Section 1 22 2012 Alamo Group Inc SAFETY Non genuine parts can fail catastrophically TO AVOID SERIOUS INJURY OR DEATH ONLY use genuine TIGER replacement parts ALAAVS e Non genuine parts can fail creating hazardous conditions for operator and bystanders Contact local dealer or TIGER about repair parts at 3301 N LOUISE AVE SIOUX FALLS SD 57107 www algqr com tpm Customer Service 800 843 6849 Email feedback tiger mowers com D819 1 BE AWARE Ti BE ALERT BE TRAINED ALIVE Before Operating this Mower To prevent serious injury to yourself and or bystanders be trained in Safe
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10. The ROPS or ROBS Cabisingoodcondition The seatbelt is in place and in good condition oOo 4 o oo The 3 point hitch is in good condition The drawbar pins are securely in place ll The PTO master shield is in place The engine oil level is fut ll The brake fluid level is fai ll power steering fluid levelis fal ll The fuel level is adequate ll The engine coolant fluid level is fall The radiator is free of debri ll The air filter is in good condition L oo Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies lt O lt a LLI Q O TK 5 6 7 08 12 Operation Section 4 26 2012 Alamo Group Inc OPERATION Rotary Mower PRE OPERATION Inspection Mower ID IMPORTANT Scan this QR Code for an A Date _ electronic copy of this inspection sheet www algqr com rmi Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister on the 0 All safety decals are in place and legible The tongue hitch connection bolts amp pins are tight pp There a
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12. LLI LL lt V Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices A Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING op SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards NOTE f you want a translation of this safety section in one of the following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN GS01 TK 5 6 7 08 12 Safety Section 1 2 2012 Alamo
13. Published 08 12 TRAILKAT 9 6 7 ROTARY MOWER Part No 00787928C OPERATOR S MANUAL This Operators Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com 2012 Alamo Group Inc Tiger Web Page s yrq s Safety Video Important Operating and Safety Instructions D D are found in the Mower p n A Safety Video that can be instantly accessed on the internet www algqr com rve Im www algqr com rve ATENCI N LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda a Alguien Que Sa Lo Lea Para Qua le Traduzca Las Medidas de Seguridad A wa OF THE PA ALAMO GROUP ALWAYS ON THE CUTTING EDGE www algqr com twe 0 00 APELIGRO ADANGER Si no puede leer ingl s antes de poner en Si vous ne savez pas lire le funcionamiento este equipo solicite que fran ais avant d utiliser alguien le traduzca los mensajes de l quipement demandez a une seguridad o vaya al sitio web para consultar personne de vous traduire les los mensajes de seguridad y las etiquetas ya messages de s curit ou allez traducidos sur le site Internet pour voir la traduction des
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17. If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sa 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad se INSTRUCTIVO pi TK 5 6 7 08 12 Operation Section 4 2 2012 Alamo Group Inc OPERATION 1 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation lf the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain th
18. OPERATOR SAFETY uuu s ni 1 3 CONNECTION OR DISCONNECTING IMPLEMENT SAFETY 1 4 GRIUSAIN GIF AZAF Bu uuu uy a a e as b 1 5 THROWN OBJECTS HAZARDS b D s na a s 1 6 RUN OVER r Z RDO b l bel b d n ii 1 8 PTO ENTANGLEMENT HAZARDS alla baa nada a daaa ad lab etat e 1 9 MOWER BEADE GONTAGT HAZARDS uuu a n taka bk b toca 1 10 HIGH PRESSURE OIE EEAKBIAZARDS aaa 1 11 ELECTR C TE E RE 1 12 TRANSPOR ARC e RE 1 13 HAZARDS WITH MAINTENANCE OF IMPLEMENT 1 14 PARTS et EE Wert 1 15 Beie de 1 16 Bi fe iNB Sei ell e PU aa ea aaa sss e A a sss 1 18 Federal Laws and R quiatiONS B lk 1 27 INTRODUCTION SECTION WE 2 1 Selen r een 2 3 KEY OPERATION POINTS akuy esp 2 4 Operating Noise Level Sound Press0 uu uuu cy yu de aaa ENEE Asi 2 4 TIGER W AN ANY MO de a IA a Ul aaa 2 4 ASSEMBLY SECTION 4 iiia aa aa Ra a a aa ass sa Usa em 3 1 DEALER SETUP INSTRUCTIONS sccssscscceccvsieseccdeccasevedeccadesacsennsadebacehosessancvesditedsaasonditesssconttdsadhesassteassaeeerceeeuees 3 2 PULLEY PE TKF ONLY INSTRUCTIONS cenab sd 3 2 SHIELD ASSEMBLY All Models a nna nnns nna 3 2 TAISWHEEL INSTALLATION Model TKS STK ucu y l un ee cech Ua ve reb ow Poo Way ce Pe eee 3 9 TAIL WHEEL INSTALLATION LIFT TYPE TK7 Only o oooooccnnnncncnonnnnnncnnno
19. The owner operator dealer should know and understand the Safety Messages before assembly and be aware of the hazards of operating this cutter during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine lt O O a Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AAVVARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment TK 5 6 7 08 12 Introduction Section 2 2 2012 Alamo Group Inc INTRODUCTION The Tiger TK 5 6 7 Rotary Mower is designed for medium duty applications such as oon O Q O N Skid Shoe Thrown Objects Guard Tailwheel Gearbox Top 3pt Hitch Pin Driveline Storage Support Input Driveline Lower 3PT Hitch Pins Operator s Manual Canister Driveline Clutch Height Adjustment NOILONGOULNI Literature Page weed grass corn stalks and light brush to 2 1 2 diameter These mowers are single s
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22. 300 ft Ibs Replace Blade Carrier Replace Locknut Check lubricant level Run in or change Gears Replace Bearing Replace Seal Replace Oil Seal and Shaft Replace Shaft or repair Race Replace Seal Replace Seal or use a sealant on O D of Seal Drain oil to proper level Replace Gasket Tighten Bolts Replace castings or gearbox Allow grass to dry before cutting Slow ground speed of tractor but keep engine running at full PTO wpm Lowering the cutting height may help Sharpen or replace blades See Cutting Height Instructions Fill to level plug Replace with proper lubricant Remove trash Consult your Dealer Run at 540 RPM Reduce ground speed Raise cutting height Replace only with recommended shear pin Idle engine to engage PTO Increase cutting height Check gearbox ratios Consult your Dealer MAINTENANCE SECTION Maintenance Section 5 1 LLI O lt lt lt LLI lt MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect Stop engine Block up Engage Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN 4AWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AN
23. AND SAE SAE SIZE IN A THREAD SIZE GRADE 2 GRADE 5 GRADE 8 7 15 114 2O UNC am 12 163 7HB 114 28 UNF 6 8 a 18 SAE Grade 2 112 _EM6 18 UNC nom 25 33 No Dashes We 5 16 24 UNF EM 27 37 9 16 3 8 16 UNC 20 27 da 80 9 18 38 24 UNF 23 31 45 55 Sp T8 14 UNC 32 43 METE TO 35 5 8 7 18 20 UNF 36 48 78 108 Mi te 49 55 106 144 55 75 120 163 mes 153 207 78 107 172 233 eam emm amen 110 149 170 230 240 325 144 1195 286 360 376 509 192 260 297 402 420 559 165 225 506 821 474 642 658 905 5441873 b l 1232 7os ass pe 1343 721 1977 1019 1381 795 7077 1258 1745 890 1206 1444 1957 1317 2462 1241 1652 2013 2728 1470 1982 2382 3228 1872 2265 2712 3575 1950 26421 3161 4283 2194 2973 3557 4520 12 13 UNG 1 2 20 UNF SH 12 UNC 9 16 18 UNF 344 SAE Grade 5 3 Dashes 58 18 UNF 3 q 10 UNE 3 4 18 ONF Ta 9 UNC NE TA UNF 184 248 250 3351 274 371 142 1 12 UNF I Wrench 11 1 14 UNF Size A SAE Grade 8 6 Dashes HS 1 18 T UNC I 118 1 148 12 UNF 1718 1 14 7 UNC e TIE 1 1 4 12 LINF 2 118 1 2 8 B UNC L y 4 21018 1 38 12 UNF 748 1011 214 1 1 2 g UNC 870 1170 214 1112 12 UNF 979 1327 500 578 553 749 ri amp c o ES b3 td Bi 1218 is EB s All Capscrews SAE Grade B Proper torque for Metric fast
24. Brake and Differential Lock Setting nnns nna nnn 4 29 Raising MS de EE 4 30 Driving Ile E 4 30 Crossing Ditches and Steep We ln EE 4 31 OPERATING THE TRACTOR AND IMPLEMENT u uuu a a la ao 4 32 Poreidn Debris Haz AGS ee A AE E 4 33 Bystanders Passersby e Du ee EE 4 33 Engaging the Power Take In SL LEE 4 34 FTOXRPM and around obeed a a AD ee deso dues ead eee 4 35 Operating tee 4 35 Shutihg DOWN TREN PI M AN ss a a a m onu aysa 4 39 DISCONNECTING THE MOWER FROM THE TRACTOR s s s s u u nennen nnns 4 39 MOWER STORAGE c 4 41 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 41 Transponno on PUBIC Hoa3aWaAyS ux b s b 4 42 Hauling the Tractor and A PI ME AL ese vi e ala uuu lal a a b A aa aad S d at b 4 44 TROUBLE SHOOTING GUIDE ee n icon Dass Lao uda taala 4 45 MAINTENANCE SECTION cuisine 5 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT ccoo eli 5 2 PARTS INFORMATION uu u u u u 5 3 KE GANG ANNO AN ve Er 5 3 GEARBOX Model TKS amp TS na ya Ra a m in 5 6 GEARBOX Model TR e M 5 6 A L WHEELASSEMBL vostro 5 6 DRIVELINE LUBRICATION ar 5 7 LIFT TYPE DRIVELINE 8 PULL JACKSHAFT SHIELDS 5 7 CV TYPE DRIVELINE o a 5 8 MAIN CG V DRIVELINE SAFETY SHIELD uuu yuyu aaa a e ete d ances AR oa n mts 5 9 BL
25. Group Inc SAFETY OPERATOR SAFETY Never use Drugs or Alcohol when operating equipment TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING AWARNING READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and Safety Messages e WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DO NOT USE DRUGS or ALCOHOL before or while operating equipment DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol e CONSULT medical professional for medication impairment side effects e STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING e NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for terrain conditions and grass type density and cut height REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects INSECT INFESTATIO
26. Height Reduce ground speed Lower cutting height Refer to the Operation Section Setting the Mower setting Deck Pitch Raise the front of Mower relative to the rear Refer to the Operation Section Setting the Mower Setting Deck Height Reduce ground speed Wait for conditions to dry Reduce ground speed O m m gt O Z lt O E 4 oc LLI a O OPERATION Blade Bolts Working Loose Gearbox Noisy Gearbox Leaking Streaking Conditions Gearbox Overheating Shear Pin Shears Excessively TK 5 6 7 08 12 2012 Alamo Group Inc Bolts not tightened Bolt hole elongated or oversized Locknut worn out Low Lubricant Rough gears Worn Bearing Damaged Oil Seal Bent Shaft Oil Seal Race rough Oil Seal installed wrong Oil Seal not sealing in the housing Oil level too high Gasket damaged Bolts loose Sand hole in casting Conditions too wet for cutting Blades unable to cut that part of grass pressed down by path of tractor tires Dull blades Height of cutter lower at rear or front Low on lubricant Improper type lubricant Excessive trash build up around gearbox Bearing or gears set up improperly Tractor PTO not being run at 540 RPM Heavy Material Not using proper pin PTO engaged at high engine RPM Cutting in rocky conditions Blade carrier RPM too high Blades not properly heat treated Operation Section 4 46 Tighten Bolts to
27. Inc OPERATION A Do not let the Blades turn when the Mower Deck is raised for any WARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sRM o7 Large dense or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions raise the cutting height to 12 or more on the first pass OPS R 0043 NOILVdsAdO Then lower the mower to the desired height and mow the vegetation a second time If possible select a mowing pattern that is at a 90 degree angle to the first pass to reduce streaking for a more uniform cut OPS R 0044 Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Use care to avoid hitting these items OPS R 0028 A TK 5 6 7 08 12 Operation Section 4 37 2012 Alamo Group Inc OPERATION Do not mow or drive the tractor into material that is burning or areas that recently burnt and may contain hot spots Burning material soarks and coals could be thrown from the mower to areas of vegetation that might ignite Tire damage can occur when driving over hot material Oil and grease on the tractor and mower could ignite resulting in equipment destruction Carry a fire extinguisher on the tractor at all times to extin
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29. Mowing Practices Alamo Group Companies as well as AEM and FEMA provide training material that is critical for your d li Safety and the Safety of others when operating this equipment www algar com tve Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www FarmEquip org or Alamo Group www Alamo Group com for information on training material or courses that provide training in Safer Operating Practices for Mowers D819 2 D819 TK 5 6 7 08 12 Safety Section 1 23 2012 Alamo Group Inc SAFETY A DANGER gt LL lt Y Tongue Clevis des p 9 5 Rated Vertical 1800 Ibs Loads Side 500 Ibs TO AVOID SERIOUS INJURY Fully engage jack retaining pin e Adjust jack vertically e Torque positioning nut to 250 ft lbs e DO NOT exceed rated loads TK 5 6 7 08 12 Safety Section 1 24 2012 Alamo Group Inc SAFETY A DANGER THROWN OBJECT HAZARD TO AVOID SERIOUS INJURY OR DEATH DO NOT OPERATE if Thrown Object Shielding is damaged or missing MAINTAIN Thrown Object Shielding Y HERE 0 gt RI LI lt Crushing Hazard To avoid injury from Shipping mower falling over Biracket e DO NOT store mower vertically on shipping brackets e Store mower lying down D454
30. Our 3 Point Quick Hitch is designed to connect to a Quick Attach Coupler making mounting and dismounting your mower easier The 3 Point Quick Hitch is also designed to connect the cutter to a tractor s three point linkage without the use of a Quick Attach Coupler TK 5 6 7 08 12 Operation Section 4 10 2012 Alamo Group Inc OPERATION 5 3 Connecting Mower Lift Type Quick Hitch AWARNING Crushing Hazard between Quick Hitch and Implement Do not allow anyone to stand between the Quick Hitch and implement during hook up operations Never operate the hydraulic 3 point lift controls while someone is directly behind the tractor 1 Make certain the implement s upper and lower hitch pins are secured 2 Lower the tractor s 3 point lift until the three Quick Hitch hooks are lower than the implements hitch pins Carefully back the tractor to align the Quick Hitch hooks under the implement s hitch pins 3 Slowly raise the tractor s 3 point lift until the lower Quick hitch hooks lock into place over the implements 3 point hitch pins IMPORTANT Make certain the implement s top 3 point hitch pin is captured by the Quick Hitch top 3 point hook If not consult your Quick Hitch manual for required adjustment IMPORTANT The Quick Hitch will more mower further from tractor which will require checking the following O U m gt 2 1 Driveline length 2 Tractor stability NOTE Offset Adapter Hitches are av
31. TO AVOID SERIOUS INJURY OR DEATH FROM BLADE ATTACHMENT FAILURE e Torque blade bolt to 600 ft Ibs ALWAYS replace blades in pairs ALWAYS replace blades with new bolts and nuts Blade Nut Blade Pan Blade Blade Bolt TK 5 6 7 08 12 Safety Section 1 25 2012 Alamo Group Inc SAFETY APELIGRO ADANGER Si no puede leer ingl s antes de poner en S vous ne savez pas lire le funcionamiento este equipo solicite que francais avant d utiliser alguien le traduzca los mensajes de l quipement demandez a une seguridad o vaya al sitio web para consultar P personne de vous traduire les las mensajes de seguridad y las etiquetas ya Messages de securite ou allez traducidos sur le site Internet pour voir la traduction des autocollants et des messages de s curit El Manual del Operador Seguridad video Manuel de l O p rateur 1 LO 5 SAFETY D820 1 www algqr comimi Caso voc nao leia ingl s Falls Sie Deutsch nicht lesen k nnen antes de operar o Lassen Sie sich bevor Sie das Gerat in equipamento peca para Betrieb nehmen die Sicherheitshinweise alguem traduzir as mensagens von einer gesigneten Person in Ihre de seguran a ou visite a web Sprache bersetzen Oder suchen Sie e obtenha tais mensagens ou auf unserer Website nach bersetzungen os decalques traduzidos von Schilderaufschriften und Sicherheitshinweisen Manual do Operador Benutzerhandbuch D www algqr com tmg TK 5 6 7 0
32. at least 35 HP the TK6 mower requires a tractor with at least 45 HP and the TK7 mower requires a tractor with at least 65 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 90 HP Model TK5 and 100 HP Model TK6 amp TK7 may cause mower damage by overpowering the unit in heavy cutting conditions 2 4 3 Point Hitch The tractor 3 point hitch must be rated to lift at least 1000 lbs Model TKS 1200 lbs Model TK6 and Upper Pin Location 1500 lbs Model TK7 The Model TK7 is designed Top Link Attaches Here to be mounted on a tractor with CAT Il or CAT III 3 Point or CAT II Quick Hitch Refer to the tractor operators manual for the category of the tractor being used If the hitch does not conform to ASAE dimensions the mower may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount non conforming hitches Depending on the hitch category certain size pins are used to attach the mower to the tractor CAT hitches require 7 8 lower and 3 4 upper diameter hitch pins Quick Hitch requires 1 7 16 diameter lower pin and 1 1 4 diameter upper pin CAT Il hitches require 1 1 8 lower pins and 1 inch upper pins CAT Ill hitches require 1 7 16 lower pins and 1 1 4 upper pin diameters Quick Hitch Our 3 Point Quick Hitch is designed to connect to a Quick Attach coupler making mounting and dismounting your mower easi
33. autocollants et des messages de s curit EI Manual del Operador Seguridad video Manuel de l Op rateur M www algqr com ms www algar comitvs E DEZOD 1 www algqr com mi Caso voc nao leia ingl s Falls Sie Deutsch nicht lesen k nnen antes de operar o Lassen Sie sich bevor Sie das Ger t in equipamento peca para Betrieb nehmen die Sicherheitshinweise algu m traduzir as mensagens von einer geeigneten Person in Ihre de seguran a ou visite a web RB Sprache bersetzen Oder suchen Sie e obtenha tais mensagens ou auf unserer Website nach bersetzungen os decalques traduzidos von Schilderaufschriften und sicherheitshinweisen Manual do Operador Benutzerhandbuch LI www algar comftmg General Safety ele m a zi wwWw algqr com tve www algqr com tpm www algqr com tme Safety Video gt BE SAFE gt BE ALERT Is gt BE ALIVE arome gt BE TRAINED before operating the Mower 2 Safety Training Jer Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Tiger Corporation in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct movver tractor operators in safe practices when using industrial and agricultural mowing equipment t is important that Every Mower Operator be educated in the operation of th
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35. debris e MOW at Intermediate height e INSPECT and remove remaining debris e MOW at final height MOWER THROWN OBJECT SHIELDING e KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing DO NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING USE DOUBLE CHAIN GUARDS for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower e No shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks post curbs guardrails or ground while mowing PN TO02 TK 5 6 7 08 12 oafety Section 1 6 O 2012 Alamo Group Inc SAFETY THROWN OBJECTS HAZARDS CONTINUED Mower Thrown Raised Mower Inspect Area Do not let blades Objects Hazard Thrown remove foreign contact solid Objects objects objects MOWER OPERATION DO NOT exceed mower s rated Cutting Capacity or cut non vegetative material e USE ENCLOSED TRACTOR CABS when two or more mowers are operat
36. e soJe nDe key IS JEJIJIJSA eQJed SOUBLU SE asn ON e SOMINVEO0IH SVIN31SIS 30 40030334 T1VY OONYrVaVdl ASVONNVACIH SY n4 d d dv2141434A TY 3 181SIANI AIS N303Nd NOIS3Hd VTTY 30 SYOn4 n key anb eyoedsos IS BjenGueu e soe dusal 3 If e 9 ue Jefeqe j o seaui sej Jepeouoosap ap sajue eoineJpiu uoiseJd e A l M e ewa sis e uoiseJd Jedijde ap sajue sepejaude A sauo1pipuoo seu nq us seuoixeuoo A seaul seolneipAq selanGueu sej sepo YONJLNYIN e e qusnquoo 3YSDE ap sn6nj uoo odinba 443430 ON e OINAYEIJDAH FLIJIV 30 NOISSYd VL1Y 404 1314 Y1Y 13 34 Y1 404 3143 O 1 435 NOISITAVLIAJ VA VI ou dnourc oure y 2102 O suonipuoo 4000 ui pue suJnj ul seuiour uo 03345 JONAGJY e udui Z Je o speeds je MO LON OG e JOHLNO2 ONIMOL JO 5501 dIOAV OL SUD Bulwem Bulysey Iope NO NYNL e un pulu q Ajjiqisia Joj sJUBI Buren pue siopaye UBIS ANS 4O3HO e Jo oe1 O NIVHO ALJJYS Jususjdwi HOV L IV e enuey S Jojeledo ess oye p ddinb pue 215 yya podsuen AINO e SAJDIYSA Jeujo JO SYON YIM MOL LON OG e LNAWdINOA N3HM ONY AdnrNI Snold45 GIOAY OL funfui JO WO siy YAA Jewe Jojoop e Aq Ajojeipeuuuir p A0ouu 1 j eoiDuns jou JI auauBueb esneo kew ping olneipAH e PIN Si ngip u B n l s zzou pue sejou uid Wou AVAAV Apog pue spueu d33 e egal JO youeas o pleoqp es Jo waded
37. for mowing operations KEEP ROPS locked in UP position e ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment e ONLY OPERATE tractor and equipment while seated in tractor seat e NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped e STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PN Roo TK 5 6 7 08 12 oafety Section 1 8 O 2012 Alamo Group Inc SAFETY PTO ENTANGLEMENT HAZARDS PTO Barra Gitatoria BOTTOMING OUT d em al Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or is securely attached PTO shields are shafts are proper touch a rotating PTO Do Not Use PTO damaged or missing length driveshaft Adapter KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DANGER DEATH STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts until all moving elements have stopped 0 gt RI LI lt STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OP
38. front to rear by extending or retracting the 3 point top link Always set front of deck 3 4 lower than rear for best performance TK 5 6 7 08 12 Operation Section 4 12 O 2012 Alamo Group Inc OPERATION 5 Level the mower side to side by manipulating one lower lift arm length On most tractors at least one of the lift arms is designed to allow for manipulation of its length Shortening or extending will allow for deck leveling from side to side 6 Securely block up the mower at this height 7 Remove the bolts securing the tailwheel beam in position and allow the tailwheel to rest at ground level Align tailwheel beam between nearest sets of holes in beam support brackets and reinstall support bolts on each side of beam Tighten all bolts and nuts 8 Extend the tractor s top 3 point link so that when lifting the mower the front of the deck will raise 2 to 272 before the tail wheel leaves the ground This will allow the mower to follow the contour of uneven terrain O 5 a gt 2 NOTE Install optional check chains when there is a problem with the hydraulic 3 lift maintaining a set height or when a constant pre adjusted cut height is required See Check Chains in the Assembly Section for this accessory TK 5 6 7 08 12 Operation Section 4 13 2012 Alamo Group Inc OPERATION 6 2 Connecting the Mower Pull Type 1 Make sure the tractor is equipped with the correct PTO shaft and the dr
39. or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS R 0019 TK 5 6 7 08 12 Operation Section 4 30 2012 Alamo Group Inc OPERATION 9 5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower
40. support bolts are properly installed and tightened e Inspect all bolts and screws and tighten to the recommended torque OPS R 0039_H O U m gt 2 e Ensure the tractor PTO master shield and the mower slip clutch shield are in place lowered and in good condition Ensure the driveline integral shield is in good condition and rotates freely Ensure the driveline slip clutch if equipped is properly adjusted OPS R 0039 TK 5 6 7 08 12 Operation Section 4 21 O 2012 Alamo Group Inc OPERATION e Inspect the gearbox oil level A low oil level is a s warning sign that the gearbox may be cracked or its seal is damaged and needs replacement e Ensure the gearbox vent is in place and free from clogs OPS R 0040_B Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation e Ensure blade pan nut is tightened with the cotter pin inserted and spread OPS R 0041 z O lt TT o O TK 5 6 7 08 12 Operation Section 4 22 2012 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where t
41. the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain soread cut material better reduce streaking and make the final cut more uniform sRM o1 lt St a LLI Q O 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason includin
42. the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sa 11 TK 5 6 7 08 12 Operation Section 4 7 O 2012 Alamo Group Inc OPERATION A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sa 10 3 2 Dismountinq the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ic
43. uos enb sejuose seuorioonilsul sej 1inbas sesolbiy d seon pid ue Jenue seJopejedo soj oad einbBes eulnbew e enb jen Dose eied oyo y opis eu ozjenjse epen sosolbijed 1 uos s iAQuu Soup uoo sojuawsajdu soj sopo S0J929J9 e SOUOISS JEUOISEJO n S UO S MINS epod oueJuoo o eq OIDIAIOS D SEIE Jezi e9J A eumbeu e OWOD Ja90u09 Bed 1012841 jap penuew ja A WAY eJopeuo EI ep ep enuey l jenueu eise ue epinjou uoroeuuojur El YSIS A vaNaudiWOO VIT HVZN3INOO 30 SILNV WO9 SISMOVU 19D1MMM 19B1 Q M onis Jap ojebreosap oral opezuojne Jopinquisip un e Obed uis eidoo BJO Jejoijos epend euep as o BIABJIXO es enueui a IS epenoope eJoueu ep enuew je Jeprenb epend es epuop penuew euod un eAnjoui olu uu duui 3 eldweis pepiun el uoo eqep es A eumbeu ejse enbas uorioejedo e ep erouesoe eyed eun s Jopejedo Jap enuen 91943 40p nq ns p 4opes do oLel ldold iy 00 0 201 dno15 ourepy 21020 UT09 S I AOUH T T AAA 006L 9 S09 T usilbu SAN uoo IDDIE AWA ul uoneuuolul AjajeS JO jenuew duu aseajd ysiueds pea jou op nod y enuejN pee 6V89 P8 008 I LOILS AS SHEA XNOIS 1903 ONILLND IHL ae IA m r 4 owviv w kisim V 9SInO N 1022 JHL JO Y3gWwIw iNOLLN3 LLV SAYyulio2 1b6 e MMM
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45. 012 Alamo Group Inc Run Over Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e ALWAYS BUCKLE UP seat belt ONLY START Tractor while seated in the operator s seat STOP ENGINE and PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor e KNOW HOW to stop tractor and equipment quickly for an emergency e DO NOT MOUNT or DISMOUNT Tractor in motion NEVER ALLOW riders on tractor or implement NEVER ALLOW children to operate or ride on tractor or implement KEEP BYSTANDERS CLEAR of area before moving tractor or implement KEEP ALERT and AVOID hitting stumps holes ruts and uneven terrain AVOID tree limbs brush and other overhanging objects that can strike and throw the operator from seat 0822 1B Safety Section 1 18 SAFETY 4 DANGER TO AVOID SERIOUS INJURY OR DEATH DO NOT operate without guards in place and in good condition PTO and gearbox guarding are SUBJECT TO VVEAR STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts that continue to move after power shut off WAIT until all moving elements have stopped ALWAYS REPLACE GUARDS that have been removed for service or maintenance STOP LOOK and LISTEN for rotating motion before approaching implement e DO NOT STEP ON drivelines or guards 4 DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJUR
46. 09 9p ered ojueuwsjdui je INOIDOIASNI OLNFNF Td 143 OLN3IWING LNVIN 30 NOI993S V1 N3 NF9IYISIG as ano OLN3IWIN3INVIN A NOIOVOIHSQ NOIOVHVd3H OIDIAYAS Ja SVIYVL SVI JINVIAUY eJope1noo p ep uepu ids p s nb sejueuoduJoo so ep 56 A seuorioeJgiA Jesneo p nd 0153 elopeyoo e ap sejueuoduJoo so o 3G13INS ON Se uouodwoo o soeuoloun se olu uu dulii o o enbijipou ON sodinbe o se jueuodwoo SO ep sge Jens Bred Bougel ep eoi nejpiu uoroegqi eo eunBulu siqwed ON sodiwINb soejuete sono A seJopeiduui se ueAjos sejueaugqn so rendiuew OWOD eJqos jap SAUOIDINAISUI SE WHOIS Se9Je Jeziel esed olu uu l dulii je asuiqns je seuejd sepijos saldiedns 05 opeAode s asaynoasy 1191 e Jepoooe epand es ou enb se e odinbe jap seye seoue jezueo e eied sepenaja sepelb o glojeose BUN ASH ease eunBulu 18211891 ap sejue YOLOVYL 130 HOLON 13 INDVAV A solu uu lduiiso sopo ep olu lullAou je WONALAG ofeqep s enb sodinba so aigos 1efeqeu sejue sope eje s lu uoduuoo A seJopnseq sojuewsjdui sol sopo VdVA313 NOIDISOd N3 J9VYI o JINJNIJNYIJ SLAPNS So uai eo seJenDueui ep uoixeuoo ep serioiJedns A senaga 5 1 sequioq ooineapiu apace ap senbue uoo QLOVLNOD 13 3LLIA3 o ueijev ue sajuauoduos9 Jesedau je avalun o3s Ja SVAVD sa1NVn5 ASN adwsaig SOSO IJ sopJoq uoo opelseBs p lu uoduuoo un O s
47. 3SN e S AQID lqeE n u dull pue sassejb Ajajes HYHAA SAVANIV e SNE l JO YOSYO 0 spueu aen LON OU e SW31SAS aNnoav SNIMHOM ONY SXV371 403 9NI4M23H2 NAHM 3 181lSIANI 38 NY 5737 010713 34nss3sd SXes JO 31 359 AEH SXe3 Y padsns no ji asoy s9e dal pue JAONIY e Wa SAS ayy uo Dupuoan Jo saul Burpeuuoosip 310Jaq inss ld ajneupAy sAaijay e nss id uu s s BulAldde s10jeq 1y6y pue uonipuoo poof ui 5401109 000 pue saul s sou aijneupAy e d33M e SNE any Jo llo YA jueudinbs FIYVYIJO LON Od e NIMS 13 4 SAVIT 34 585344 H9IH WOUJ H1V3d YO AYNFNI SAOIYIS GIOAY OL avaldndas 21 80 2 9 8 ML gete DER 201 ourepy 2102 6L L uoroo s 21 80 4 9 G ML S dS 2280 jus wdinbe Dune edo usya uonosjoud Jo pue ssous Ajajes Jey DIEU MYHAA e sesse D Ajejes YWAM SAVANIV e poojsjepun Alini jou suonon gsul Aue uleqdx o Y371430 LOvLNO2 e s enueui BABY JOU OP NOA 431430 LOWINOO Ju uudinb Gunelsdo sw0je q jueus duil pue 103081 JOJ SJEDBpP LO NELUOJUI pue subis 5 spenuey sojeladQ pepi oud ay ONYISYIANN ANY AVIY e HIY30 AJTIFNI SAOIYIS GIOAY OL ERIN odinbe ja opuelsdo opueno uono oid ns ered s juenB A ap sojdez ooseo un gs e pepun6as s u 3SN 3Hdl a
48. 4 through holes in brackets 2 and 4 which will give approximately desired 4 Sa Y Em 4 cutting height Install locknut 23 and tighten all J bolts Figure Asm R 0402 ou al VAIS NY 10 Z Asm R 0402 TK 5 6 7 08 12 Assembly Section 3 3 2012 Alamo Group Inc gt 1 de LI o lt ASSEMBLY DUAL TAIL WHEEL INSTALLATION LIFT TYPE TK7 Only 1 Attach the tailwheel beam 1 to the lug toward the outer edge of the deck just to the rear of the cross reinforcement using bolt 2 and nut 3 Note Slide position bracket 4 onto beam before installing 2 Attach the brackets 5 to the deck using bolts 29 and nuts 30 Insert bolt 29 through lt EL iuf holes in brackets 5 and 4 which will give A Yr A approximate desired cutting height Install locknut 30 and tighten all bolts Ze SS SS SSN y a 00 LLI Y Y Asm R 0403 A FRAME INSTALLATION Quick Hitch Model TKS amp 6 1 Attach the A Frame Bars 2 to the right and left Hitch Lugs 14 8 15 with two 5 8 x 2 bolts 16 5 8 washers 17 bushing 18 and 5 8 locknuts 19 Figure Asm R 0342 Attach the Lift Strap Bars 1 to the Mainframe with two 5 8 bolts 16 5 8 flatwasher 17 bushing 18 and 5 8 locknut 19 Figure Asm R 0341 Attach flex links 3 to A Frame bars 2 with 5 8 x 3 carriage bolts 7 bushings 8 flat
49. 8 12 Safety Section 1 26 2012 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and imple
50. ADE SHARPENING EE 5 11 BLADE CARRIER REMOVAL sir sas 5 11 BLADE CARRIER INSPEC TION a a 5 12 BLADE CARRIER INSTALLATION 5 13 BLADE RENMO aaa A erent eee 5 13 SHP GLUTO UE 5 14 SEASONAL CLUTCH MAINTENANCE ENEE 5 15 STORAGE saraaa ab eer te ere aras 5 15 PROPER TORQUE FOR FASTENERS sia 5 16 SAFETY SECTION SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt
51. Boarding the TWA CO REL Aa n a a at a e ada a a adama 4 7 BISMOUNUNG AS dee ei yan kr Pal ll aaa daaa la Mn a a ka ke ee 4 8 STARTING THE TRACTOR eege Een EE 4 8 CONNECTING THE MOWER TO THE TRACTOR sikilite ask aoc tan idles b ASA 4 9 Connecting MOWER MM Ic 4 9 A Er 4 10 Connecting Mower Litt Type Quick H ehb aa u a 4 11 aleiy TOW OPAN pase sect ET 4 11 TRING THE MOWER Z uu u mance bp 4 12 Setting Mower Height Lift Type Standard or Quick Hitch a 4 12 Connecting the MowersPull TYDE oasis E Eet 4 14 Setting Mowing Height Pull Ke 4 15 cc lo Doce 21 P O 4 16 DRIVELINE ATTACHMENT cec b y 4 16 Driveline Length ETE da a Da ty a e DUTIES 4 17 PRE OPERATION INSPEC RON AND SERV CE uuu tect a a d 4 18 Tractor Pre Operation nspection Service a nnn nna iii nnne nnns 4 19 Mower Pre Operation nspection Service nennen nnn nsn n nnn nna ann sns nnne 4 19 Guiting G OMPONeNEINS EEN sui uos fe eden tasto cub iad cen ant o d kat 4 23 Blade BO L SSDEC OTzu Ie 4 25 DRIVING THE TRACTOR AND IMPLEMENT Bab 4 28 Slalling IRS Traci 4 29
52. D MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS Rotating Parts Raised Components Hydraulic Pressure STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil e SECURELY LATCH and LOCK raised implement wings BLOCK UP IMPLEMENT TONGUE with large blocks and tongue jack DO NOT crawl or work under implement supported only by tongue jack PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT Hydraulic HOSES from tractor DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach hi
53. ER Operator s 8 Parts Manuals s s n ul m www algqr com tpm 0 gt RI LI lt TK 5 6 7 08 12 Safety Section 1 15 2012 Alamo Group Inc gt LLI LL lt Y SAFETY Decal Location NOTE Tiger supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Tiger cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Tiger dealer to order replacement decals Pull Unit DL R 0244 9 5 TK 5 6 7 08 12 Safety Section 1 16 2012 Alamo Group Inc SAFETY ITEM PART NO QTY TYPE 1 D390 1 Decal Sheet 2 D822 1 Decal Sheet 3 D388 1 Decal Sheet 4 D137 1 IMPORTANT 5 D819 1 IMPORTANT 6 1 LOGO 7 00771283 1 WARRANTY 8 2 LOGO 9 2 NAME 2 NAME 2 NAME 10 2738332 2 REFLECT 11 nfs 1 SERIAL PLATE 12 00756004 1 DANGER 13 00756005 VE DANGER 14 03200347 1 REFLECT 15 00776031 1 16 00781402C 1 17 10058000 3 18 00024100 3 19 02959924 3 20 D454 1 WARNING 21 D518 1 WARNING 22 D614 2 DANGER 23 D534 1 WARNING 24 D590 1 INSTRUCT 25 D820 1 DANGER Furnished by Tractor Manufacturer for Lift Unit Furnished by Driveline Manufacturer Decal Sheets Name 00781352 SAFETY TK 5 6 7 08 12 Safety Section 1 17 2012 Alamo
54. ERATING IMPLEMENT e KEEP PTO shields integral driveline shields and input shields installed DO NOT OPERATE mower without shields and guards in place or missing REPAIR OR REPLACE if damage broken or missing e ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations e CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft e AVOID sharp turns or lift mower to heights to cause driveline knocking e Lubricate driveshaft telescoping components weekly CONTACT DEALER if implement driveline does not match Tractor PTO shaft e DONOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas PN PE01 TK 5 6 7 08 12 Safety Section 1 9 2012 Alamo Group Inc SAFETY MOWER BLADE CONTACT HAZARDS EJ E moner Do nat put fingers Do not put foot underneath Stop Tractor Remove Key underneath mower mower Read Manual KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOU
55. Group Inc DESCRIPTION Pull Type Unit Hazards Multi Hazard Driveline Hazards Replace Blades in Pairs CCW Rotation Genuine Parts Tiger 5 Year Tiger TK5 TK6 TK7 Red Reflectors Serial Number Plate Shield Missing Not Shown Rotating Driveline Not Shown SMV Canister Operators Manual Operator s Manual Bolt Flatwasher Locknut Crushing Hazard Jack Positioning Thrown Object Shield Missing Torque Bolt to 600 lbs Lubrication Chart Multi Language gt RI m m lt gt LL lt Y SAFETY Decal Description A DANGER Cx THROWN OBJECTS HAZARD Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders STOP mowing if bystanders or traffic come within 300 feet DO NOT OPERATE with thrown object shielding removed KEEP thrown object shielding in place and in good condition during operation Thrown Objects shielding is subject to wear REPAIR OR REPLACE shielding if damaged broken or missing See Operator s Manual for all Shields and Guards INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metal objects and all other foreign material DO NOT ALLOW blades to contact solid objects like wire rocks posts curbs or guard rails DO NOT OPERATE in transport position or with wings off ground A DANGER g l oze A TK 5 6 7 08 12 2
56. I 2 Grease Mnt R 0333 TK 5 6 7 08 12 Maintenance Section 5 5 2012 Alamo Group Inc MAINTENANCE GEARBOX Model TK5 amp TK7 The gearbox should be full 3 quarts and not require additional lubricant unless the box is cracked or a seal is leaking It is recommended that the oil level dipstick Figure MntP R 0056 be removed to check oil level after every 8 hours of operation If required oil should be added until it comes to proper level Recommended lubricant is Multi Purpose Gear Oil NOTE Make sure mower is level when checking oil in the gearbox Gearbox capacity is 3 quarts NOTE Overfilling of Gearbox will cause pressure to build up and cause Grease Seals to leak TT O Z z TT Z lt GEARBOX Model TK6 Follovv the same instructions as listed above for Figure Op 1225 TAIL WHEEL ASSEMBLY Tail Wheel Bearings are packed at the factory with heavy duty bearing grease Grease Fittings are provided in the Wheel Hub and Tail Wheel Beam 42 Tail Wheel Beam Grease after 10 hours of use Figure Mnt 0004 E Lubrication Tail Wheel Bearing Lubrication Mnt 0004 TK 5 6 7 08 12 Maintenance Section 5 6 O 2012 Alamo Group Inc MAINTENANCE DRIVELINE LUBRICATION Grease Fittings are located on the Cross Assembly of each U Joint and on the telescoping tubes Grease the U Joint after each 8 hours of use Figure Mnt R 0283 Do not force grease through the Needle Cup A
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60. LACE bent damage cracked or broken blades immediately with new blades e AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HM01 TK 5 6 7 08 12 Safety Section 1 14 2012 Alamo Group Inc SAFETY PARTS INFORMATION PARTS INFORMATION Tiger mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety serm i SEE YOUR TIGER DEAL
61. Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits ze and modifications available to upgrade the lighting on e older tractor models OPS U 0021 AEN O U m gt 2 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 A TK 5 6 7 08 12 Operation Section 4 43 2012 Alamo Group Inc OPERATION Reduce s
62. Mower below full PTO speed of 540 or 1000 rpm Corn should be cut at 5 to 6 mph If full PTO rom cannot be maintained use one lower gear Operating Noise Level Sound Pressure The sound levels at the operator s ear from the attached machine rotary cutter are at least 10 dB A below the levels from typical Agricultural tractors used to power and transport this machine Therefore the Noise emission values given by the OEM of the Agricultural tractor used to power and transport this machine would be valid when this machine is attached to and operated by that Agricultural tractor in all OEM recommended applications lt Q O O a TIGER Warranty information In addition to the standard Limited Warranty shown on the facing page Tiger also provides 1 A FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they have been properly maintainedT and have not been subjected to abuse or mis use except as limited below WARRANTY LIMITATIONS GEARBOX A Warranty is ONE YEAR 12 MONTHS for Seals After one year seals are considered to be WEARING PARTS and replacement is the users responsibility B Users Gearboxes may be rebuilt by Tiger or replaced by new or rebuilt Gearboxes at the option of Tiger 2 ONE YEAR 12 months LIMITED WARRANTY on the DRIVELINE components provided they have been properly maintainedT and have not been subjected to abuse or mis use WARRANTY LIMITATIONS DRIVELI
63. N Do Not operate in areas where bees or insects may attack unless yu WEAR PROTECTIVE CLOTHING or use enclosed tractor cab PTO SPEED DO NOT EXCEED IMPLEMENT RATED PTO SPEED e AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures SAFETY SIGNS e REPLACE missing damaged or unreadable safety signs immediately PN 0501 Read and Always wear VVear Hard understand safety Hat Safety Operator s Manual Glasses shoes Wear Safety Vest when operating on or near roads gt RI m lt TK 5 6 7 08 12 Safety Section 1 3 2012 Alamo Group Inc gt LLI LL lt Y SAFETY CONNECTION OR DISCONNECTING IMPLEMENT SAFETY Stop Tractor Crushing injury Make sure PTO shaft Make sure PTO shaft Remove Key between tractor and is securely attached are proper length Read Manual implement to tractor TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR DANGER IMPLEMENT WHEN BACKING tractor to implement hitch DONOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch e STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key WHEN connecting and disconnecting implement hitch e DO NOT crawl or walk under raised mower or wing e USE tongue JACK to lift heavy implement tongues to control implement tongue movement e AVOID overloading jack to prevent jack fail
64. NE A Warranty is ONE YEAR 12 MONTHS for DRIVELINE SHIELDS except that evidence of wear from contact with other parts on the shield voids this warranty B Shield Bearings are wearing parts and are not warrantable C Slip Clutch Disks are wearing parts and are not warrantable Evidence of burning up Slip Clutch Plates due to improper adjustment will void warranty on Slip Clutch Parts TK 5 6 7 08 12 Introduction Section 2 4 2012 Alamo Group Inc INTRODUCTION CORPORATION TIGER CORPORATION WARRANTY INFORMATION Tiger Corporation 3301 N Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any part of said equipment that in Tiger s adjustment show evidence of such defects will be repaired or replaced without charge provided that the failure of part s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty NOILONGOULNI The Retail Customer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased in his service shop and during his regularly scheduled days and hours of operation A
65. O has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 z O lt cr TT 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS U 0019 Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e TK 5 6 7 08 12 Operation Section 4 42 O 2012 Alamo Group Inc OPERATION The SMV Slow
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67. R ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT e USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat WHEN RAISING OR LOWERING IMPLEMENT Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled Raise or lower ONLY when implement tongue is securely attached to tractor drawbar TO AVOID implement tip over KEEP BYSTANDERS CLEAR of area TO AVOID crushing LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and AAVVARN ING implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents WHEN PARKING Implement and Tractor LOWER implement LOCK or BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT AWARNING NEVER ALLOW children to play on or around Tractor or Implement WHEN UNHITCHING IMPLEMENT LOWER implement LOCK or BLOCK lifted parts before leaving equipment USE tongue jack to control implement tongue move
68. R any grass clippings or debris buildup around mower drivelines slip clutches and gearboxes SHUT OFF ENGINE while refueling PN EFo2 TK 5 6 7 08 12 oafety Section 1 12 O 2012 Alamo Group Inc SAFETY TRANSPORTING HAZARDS Use SMV signs Loss of Control Loss of Control Use Safety Tow Engage Transport and Flashing Stopping Speeding Chain Tractor to Locks Lights Hazard Hazard Implement TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT AWARNING e KEEP transport speed BELOW 20 mph to maintain control of equipment REDUCE SPEED on inclines on turns and in poor towing conditions e DO NOT TOW with trucks or other vehicles USE only properly sized and equipped tractor for towing equipment FOLLOW all local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS e ONLY TRANSPORT with tractor with ROPS in the raised position e USE properly sized and equipped tractor that exceeds implement weight by at least 20 e KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION e CHECK steering and braking for proper operation and in good condition CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit e CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat e ADJUST your operating position m
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70. S INJURY OR DEATH FROM DANGER BLADE CONTACT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks e STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN 01 gt LLI LL lt Y TK 5 6 7 08 12 oafety Section 1 10 O 2012 Alamo Group Inc SAFETY HIGH PRESSURE OIL LEAK HAZARDS d e High pressure oil penetrating High pressure oil eroding Using cardboard to check for skin skin oil leaks TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS DANGER PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS e ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks DO NOT USE hands or body paris to search for leak e KEEP hands and body AWAY from pin holes and noz
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72. The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Pdl Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield O TKS TK6 TK7 Tractor Horsepower Minimum 35 HP 45 HP Lift 60 HP Pull 30 HP lt Maximum 90 HP 100 HP 100 HP aa Hitch Lift Type Mower LLI Lifting Capacity 1000 lbs 1200 lbs 1500 lbs O 3 Point Hitch CAT lor CAT II CAT lor CAT Il CAT II or CAT III O e Front End Weight As needed to maintain 20 weight on front axle e Power Take O f 540 RPM 6 spline 540 RPM 6 Spline 540 RPM 6 Spline or 1000 RPM 21 Spline 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and k
73. UND HYDRAULIC SYSTEMS DO NOT use hands to check for leaks e ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid gt LL lt Y e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury D390 1B TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING EQUIPMENT e DO NOT TOW with trucks or other vehicles ONLY transport with properly sized and equipped tractor see Operator s Manual ATTACH implement SAFETY CHAIN to tractor e CHECK SMV sign reflectors and warning lights for visibility behind unit e TURN ON tractor flashing waming lights TO AVOID LOSS OF TOWING CONTROL e DO NOT tow at speeds over 20 mph e REDUCE SPEED on inclines in turns and in poor towing conditions D390 2B TK 5 6 7 08 12 Safety Section 1 20 O 2012 Alamo Group Inc SAFETY TO AVOID EQUIPMENT AND GRASS FIRES e CLEAR AWAY grass or debris from slip clutches gearboxes drivelines and decks TO AVOID FIRE IGNITION DO NOT ALLOW BLADES TO CONTACT rocks metal or solid objects ALAAVS Required for Standard Pull Type Units D390 4B 14 540 RPM 16 1000 RPM 1 3 8 21 OR 20 1000 RPM 1 3 4 20 MOVER TONGUE JTRACTOR DRAVVBAR Attach Safety Chain securely BLADE ROTATION TK 5 6 7 08 12 Safety Section 1 21
74. Y OR DEATH e USE tractor equipped with Rollover Protective Structure ROPS including roll bar and seat belt Keep roll bar in raised position ALAAVS STAND CLEAR when remowing transport latch lowering or raising wings e IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components TO AVOID SERIOUS INJURY OR DEATH e READ AND UNDERSTAND the provided Operator s Manuals safety signs and information decals for tractor and implement before operating equipment CONTACT DEALER immediately if you do not have manuals e CONTACT DEALER to explain any instructions not fully understood ALWAYS WEAR safety glasses D822 2B WEAR hard hat safety shoes and gloves for protection when operating equipment TK 5 6 7 08 12 Safety Section 1 19 2012 Alamo Group Inc SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN e DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure Relieve hydraulic pressure before disconnecting lines or working on the system e REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING ARO
75. ade carrier is balanced operator before resuming mowing seM o5 TK 5 6 7 08 12 O 2012 Alamo Group Inc s Operation Section 4 32 OPERATION Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 10 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris lf objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately eweg a Make sure the blades are not damaged and the Remove Foreign Material carrier is balanced before resuming op
76. ailable to position the mower to the left or right Mowers with Offset Adapter Hitches connect to the 3 point hitch the same way as the mower A frame See Offset Adapter Hitch in the Assembly Section for details to equip the mower with this feature m RI Op 615 5 4 Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed OPS U 0039 TK 5 6 7 08 12 Operation Section 4 1 1 O 2012 Alamo Group Inc OPERATION IMPORTANT Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information on correctly connecting agricultural tractors to implements Or type in your internet browser the f
77. ally inspect Stop engine Block up Engage Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS Rotating Parts Raised Components Hydraulic Pressure STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil e SECURELY LATCH and LOCK raised implement wings BLOCK 7 IMPLEMENT TONGUE with large blocks and tongue jack DO NOT crawl or work under implement supported only by tongue jack PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT Hydraulic HOSES from tractor DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn compo
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79. and start the engine Position the tractor to the mower with the 3 point lift arms positioned at the same height and to the outside of the mower hitch pins NOTE Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the mower See the tractor Operator s Manual for correct settings when attaching 3 point equipment TK 5 6 7 08 12 Operation Section 4 9 2012 Alamo Group Inc lt O lt a LLI Q O OPERATION 4 Turn off the tractor engine and dismount 5 One lift arm at a time align arm end hole between the set of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin 6 Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 7 Extend or retract 3 point top link to align its end hole with the holes of the movver s top link Insert the top link hitch pin and insert retaining pin into hitch pin 8 Adjust any lower link check chains guide blocks or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires NOTE Offset Adaptor Hitches are available to position the mower to the left or right Mowers with Offset Adaptor hitches connect to the 3 Point hitch the same way as the mower A frame See Offset Adaptor Hitch in the Assembly Section for details to equip the mower with this feature 5 2 3 Point Quick Hitch
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82. ar box bearings Vibration may also cause structural cracks in cutter housing DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade Avoid personal injury Always block the cutter up to prevent if from falling when the blades AWARNING and or carrier are being serviced Follow Original Pattern E pire Maintain Corner Mnt R 0008 gt lt ar mi lt gt lt C m BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gearbox shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable 2 jaw gear puller to pull carrier off tapered gearbox shaft If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process until carrier breaks loose TK 5 6 7 08 12 Maintenance Section 5 11 2012 Alamo Group Inc MAINTENANCE BLADE CARRIER INSPECTION Blade bolt fit into carrier bushings should be checked every time blades are changed The blade bolt should fit into carrier bushings as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the square hole in bushing If the bottom of the square hole is 1 16 or greater than the square shoulder of the new blade bolt the bushings should be replaced Bushings can be removed by cutting b
83. at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 0026 F TK 5 6 7 08 12 Operation Section 4 35 O 2012 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows AWARN ING closed saw 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sem 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are n
84. ated in a separate Parts Manual Tiger mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety For future reference record your Tiger product model number and serial number DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should also inform the Purchaser to review the contents of the Operator s Manual including safety equipment safe operation and maintenance to review the Safety Signs on implement and tractor if possible and Purchaser s responsibility to train his her operators of safe operation procedures IMPLEMENTS have explained that Deflectors Chain Guards or Solid Skirts must be installed and main tained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES have explained the necessity of using clean hydraulic oil changing filters as in
85. awbar is extended Clevis 14 from the end of the PTO shaft to the hitch point 2 Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar The parking jack can be rotated 15 degrees in each direction to obtain a near Tongue vertical position Note Always place jack foot on 777 firm surface or place board under jack for support Drawbar 3 Board the tractor and start the engine Back the tractor to the mower aligning the drawbar hitch Parking hole with the mower hitch clevis Turn off the Jack pus engine secure the tractor in position and dismount 4 Toattach the mower place two 1 flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Add additional 1 flatwashers 2 between the bottom of drawbar and bottom lip of clevis to fill open space Insert a 3 4 x 4 1 2 grade 5 or 8 bolt 3 through clevis and drawbar and retain in position with a 1 locknut 4 The bolt and locknut should be tightened securely to support the tongue properly without springing of breaking the clevis Never attach mower to the tractor with a pin not having a nut 5 Securely attach mower safety chain from mower tongue to tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of mower main frame 7 If using a hydraulic cyl
86. be removed 2 AVOID these objects when mowing STOP MOWING IF PASSERSBY IS WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chain Guards Steel Guards Bands Side Skirts and Skid Shoes are in place and in good condition when mowing Mower sections or wings are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSBY are inside enclosed vehicle OPS U 0040 TK 5 6 7 08 12 Operation Section 4 38 O 2012 Alamo Group Inc OPERATION 10 6 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 O U m gt Z 11 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower it to th
87. ble decals OPS U 0011 e Perform scheduled lubrication as detailed in the maintenance section e Ensure all decals are in place and legible e Ensure the driveline is securely attached to tractor Make sure the driveline yoke locking collar is securely seated in the grooves of the PTO shaft by pushing and pulling the yoke several times e Lift Type lnspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted e Pull Type Inspect that the hitch pin is the correct size OPS R 0008_E lt O lt a LLI Q O e Ensure deflectors and or chainguards are in position and not damaged Replace worn broken and missing pieces OPS R 0068 B AsmP R 0099 TK 5 6 7 08 12 Operation Section 4 20 2012 Alamo Group Inc OPERATION All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety sn devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s PTO Integral i hield Shield Deflector Chain az e Lift Type Ensure the tailwheel beam position
88. check the slip clutch should be checked weekly or anytime there is overheating To adjust the disc clutch tighten the 6 bolts until Belleville Spring is flat and then loosen each of them 2 turns The slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when new Replace after 1 32 wear If the mower has been idle for an extended period of time or in wet weather before operating check to be sure the friction lining plates are not rusted corroded together Should this occur refer to the procedure described in the Seasonal Clutch Maintenance section on the next page There are two friction lining plates in the slip clutch These should be checked weekly for oil or grease wear and moisture which could cause corrosion on the drive plates Mark all plates to determine rotation during seasonal uu clutch procedure Adjusting Nut TI O Z lt Z TT lt 4 Mnt R 0090 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety sed devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglem
89. ches with Top Link Pin 7 NON IR P dd ae A dai Ai NAF A 1 Chain Link Adjustment 2 E wd 2 Bolt Pin LI on Wou 3 Washer S 4 Nut SG 5 Chain Lug g Asm R 0265 NOTE For additional safety in transport raise movver as high as possible vvithout allovving the driveline to contact the deck and shorten the chains as much as possible to prevent inadvertent falling in transport NOTE TK5 and TK6 units use a Cat Kit and TK7 Units use a Cat Il Kit TK 5 6 7 08 12 Assembly Section 3 10 2012 Alamo Group Inc ASSEMBLY OFFSET ADAPTER HITCH EXTRA EQUIPMENT 1 Fasten the Offset Adapter Hitch Weldment to the lift lugs using the Hitch Pin holes Fasten the Adjustable Leg to the left side lug if the Mower is to offset to the left The Mower will make a cleaner cut behind the wheel tracks if it is offset to the left Reverse the Assembly for right offset 2 Install the Brace Bars Fasten the chain end to the rear mounting hole in the Gearbox Base Plate Adjust the Brace Bar so the Hitch Assembly is nearly perpendicular 3 Attach the Mower to the tractor Install stabilizer bars or adjust sway chains to prevent side sway of the mower Stabilizer Bars or Sway Chains must be installed and adjusted tightly Without these bars or chains serious damage to the Driveline can occur and broken parts could cause bodily injury to the operator or bystanders Stabilizer Bars or Sway Chains are available at most tractor dealersh
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94. drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing A WARNING may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 O U m gt O Z When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damage to or over collapse of the driveline may occur OPS R 0021 A INCORRECT DO NOT approach ditch straight on TK 5 6 7 08 12 Operation Section 4 31 O 2012 Alamo Group Inc lt St a LLI Q O OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower resulting in possible injury and or property damage Gro
95. dware Properly Torqued O Tire and Air Pressure Lug Nuts Correct Torque L Wheel Bearings Check Grease and Preload ATTACHMENTS amp INSTALLATION Deflectors Front And Rear Shredding Attachments Correct Blade Rotation Direction Axle Arms And Beams Tongue And Control Rods Installed And Adjusted All Bolts Pins And Nuts Proper Torque L1 L1 L1 L1 L1 MOWER TO TRACTOR CONNECTIONS Draw Bar Length Check And Set A Frame Pivot amp Links Control Rods Adjusted Equal Axle Height Adjusted Cutting Height Adjust Mount Kit Pre Operation Check Complete Mower Wing Adjust Level With The Center Mower Wing Check For Proper Raising Operation C V Drivelines Check Max Turn Radius Pull Type Hitch Height Adjustment Mounting Hardware Properly Torqued Un gt T m wi lt 22 OOOOOoOooooo Protective Shields Operation And Installation Driveline Clutch Torque Limiter Adjust And Run In Safety Decals Installed Operator s Manual Supplied Tractor PTO Shield Installed S M V Emblem Installed If Needed Tongue Jack Installation and Operation Safety Tow Chain Installed ADMA Driveline Safety Manual Supplied AEM Mower Safety Manual Supplied in Canister AEM Mower Safety Video has been shown to Purchaser Table of Contents SAFETY SECTION i uuu EE 1 1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES 0 ccccccccccsceesseeeeeeeceeescsseneneeeeecsccceasseeeeeeeesees 1 2
96. e of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_A TK 5 6 7 08 12 Operation Section 4 16 2012 Alamo Group Inc OPERATION When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement ssPT 17 7 1 Driveline Length Check WARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury S3PT 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most com
97. e snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 lt St a LLI Q O 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch e Locate the engine shut off control e Locate the brake pedals and the clutch Locate the PTO control e Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter so
98. e condition air pressure e Wheel lug bolts Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points e Air filter condition OPS U 0030 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS H 0007 TK 5 6 7 08 12 Operation Section 4 19 O 2012 Alamo Group Inc NOILVdsAdO OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside FP Ensure all safety signs are in place and legible Replace missing damaged and illegi
99. e ground If the mower is not resting securely on the ground block the mower up gf securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch arms and mower pins OPS R 0030_A Never stand or allow another person to stand between a running Tractor and the Mower DANGER when disconnecting the Implement from the Tractor 3 point hitch TK 5 6 7 08 12 Operation Section 4 39 2012 Alamo Group Inc OPERATION Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3pr 15 To disconnect the mower first extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins z O E lt cr TT o O After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully on support flat to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS R 0031_B TK 5 6 7 08 12 Operation Section 4 40 2012 Alamo Group Inc OPERATION 12 MOWER STORAGE Proper
100. e maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspt 11 TK 5 6 7 08 12 Operation Section 4 18 O 2012 Alamo Group Inc OPERATION Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 56 21 8 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according fo the manufacturers recommendations The following are some of the items that require daily service and inspection Tir
101. e manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Always Wear Safety Glasses e Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection e Close Fitting Clothing Respirator or Filter Mask depends on operating conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER Knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 TK 5 6 7 08 12 Operation Section 4 3 O 2012 Alamo Group Inc O U m gt O Z OPERATION 2 TRACTOR REQUIREMENTS
102. e slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS R 0032_A Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sa 10 13 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 TK 5 6 7 08 12 Operation Section 4 41 2012 Alamo Group Inc OPERATION Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 A If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PT
103. ed around input shaft Retain bracket to gearbox with three 3 8 x 3 4 bolts 6 3 8 washers 4 and 3 8 lockwashers 5 Position hardvvare as follovvs gearbox bracket flatwasher lockwasher bolt Tighten bolts to recommended torque Figure Asm R 0091 lt 00 LLI Y Y Asm R 0091 TK 5 6 7 08 12 Assembly Section 3 2 O 2012 Alamo Group Inc ASSEMBLY TAIL WHEEL INSTALLATION Model TK5 amp TK6 Align Tail Wheel Beam Weldment 1 between pivot brackets located behind gearbox mount on the Mainframe Weldment EC Mer INS NOTE Long side of caster fork pivot tube is positioned up Attach the Tail Wheel Beam Weldment 1 to the Mainframe Weldment with one 5 8 Bolt 4 and 5 8 nut 5 Slide Tail Wheel Beam Weldment 1 into Gauge Wheel Mount Weldment 3 and retain with two 1 2 x 1 1 2 bolts 6 and locknuts 7 1 Insert the Caster Fork Weldment 11 into the Tail Wheel Beam 1 and retain with Flatwasher 9 and Cotter Pin 10 2 Tighten all bolts to the proper torque Figure Asm R 0408 Asm R 0408 TAIL WHEEL INSTALLATION LIFT TYPE TK7 Only 1 Slide bracket 2 onto beam 1 2 Insert bolt 28 through lugs on end of beam 1 and lug on deck NOTE Insert spacer 10 into deck lug before inserting bolt 28 Install 4 locknut 3 1 3 Install bracket 4 to rear center of deck using bolt 24 and retain using locknut 23 4 Insert bolt 2
104. ed son Anw ueJes eJopenoo e ue ueJjuenoue es enb eiouono Ape sefesueuil so A eJopeuoo EI ep jap jenueu a uoo ojuniuoo ue O P A 8193 eJopenoo eun JeJedo e 1Ibins uepend enb soubijed sajqisod sol 18920002841 uepend A ajos ep sodinba sns modo OWOd uepuoeJde seJopenoo ep seJopeJjedo sol sopo enb ejueuoduui sy sejooubGe A sej euisnpui selopeyoo uezi nn opueno jejdope ueqep enb seinbes seonoesd sej sejopeuoo A saJojoeJ ap saJopeJedo soj e 621 4 oopiA 3 VINAA INAV sejoouby A sejeuisnpu seJopeuo ered seonoeig ap einb ej A OapiA ja Jejjouesop ered enmsnpul e ep SelUedGe soJjo uoo OPE OOSE ey s uolJodio2 1961 Selope Oo se ep ugioesedo p A sojuopiooe ese e onpa ap UU V 32u242 f1q 21 s ypyy E SUIUIDA AS TIMOJN 2 a sugedo roy q Tz x NO oyueo tea FATTY AL lt ec m HH lt HAVS H lt DEYO pepun6as opuinbpe ey enb H35JJ ep eues ep ojounu f A ojepou ep oJaunu ja 31491691 cinni eJeg pepunBes e sreziwixew A oJseuip resoue eied 1961 seumueb seued esf e esed obsal un Jejuasald A enueseb e rejnue elopewoo ep ouedujiesep j Jeoipnliad epend seuinuab ou soued osn 43 990010621 10 49 sejse uoo uajduno sidusis OU seuinuoeD OU s jqyedwos seed 581 OUIYY ap seuoroeoioodso sej unbas ueqenud as A ueo
105. eir mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Tiger Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Tiger Corporation lf you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower Understand the intended use and the potential hazards before operating the equipment The information and material listed above along with this Operator s Manual can assist you in meeting the OSHA requirement for Operator annual training OSHA TRAINING REQUIREMENTS The following tra
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107. eners METRIC Recommended tarque in Foot Pounds Newton Meters WRENCH BOLT SIZE DIA ASTM ASTM mm A nim BI 45 8 1 6 24 10 3 4 13 73110 16 CH Numbers appearing on bolt heads indicate ASTM class ASTM 10 9 8518 81 8711 11 1 18 27 ay 42 67 53425 93 128 118 157 148 201 181 245 220 312 449 608 511 828 778 1054 1138 1542 1547 2006 in e 25 34 40 54 82 64 122 165 74 100 118 160 167 2261 325 440 443 500 563 7631 amianto 1118 1516 13 Use 75 of the specified torque value for plated fasteners Use 85 of the specified torque values for lubacated fasteners 211 286 j hi ag LA 4 dei fm Ge 416 566 Mnt B 0005 TK 5 6 7 08 12 Maintenance Section 5 16 O 2012 Alamo Group Inc ou NOIL ourepy 2102 Gz L ep uo 5 59S 21 80 2 9 ML 50095100 euijeAup uo la 1 um yey SpuenB aujoAng spue uzoq je payoeye Ajainoas sauijaAug aovid ul spjalys jueuidinbe pue 101281 spienB5 IN LNOHLIM 3 4 LON OQ 1134 Mi jH3dO ON 31 434 LON OU VLlaesldno ONISSIA sepejn9jeo seDJeo sej epaoxe ON e Sad 062 ap UoISJO e eojan e alaudy e d44X H1V30 381172 NVI LOVLNOD 3HNIT3AlHG SNLLVLOH VIVLIIV4 asvno POOH S 00 ajuaujeolyan 0 e6 ja anly e 0166 e uoua ap owad l
108. ent or blade contact sam s Deflector Chain TK 5 6 7 08 12 Maintenance Section 5 14 O 2012 Alamo Group Inc MAINTENANCE SEASONAL CLUTCH MAINTENANCE It is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered Therefore if the machine sits outside longer than 30 days and is exposed to rain and or humid air it is important to make sure that the clutch lining plates are not rusted corroded together Before using the cutter use the following procedure to make sure the clutch will slip and give the overload protection required Your rotary cutter represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures 1 Loosen nuts Figure Mnt R 0090 on springs until the springs are free yet remain secure on bolts 2 Attach cutter to tractor and start the tractor Set the engine speed at 1200 RPM 3 Mark outer plates as shown in Figure Mnt R 0090 a 4 Engage the PTO approximately one second and then quickly disengage it The friction lining plates gt should break loose check the mark w 5 Turntractor off Tighten the nuts on the disc spring clutch until Belleville spring is flat then loosen each nut 2 turns T l
109. er The 3 Point Quick Hitch is also designed to connect the mower to a tractor s 3 point linkage without the use of a Quick Attach Coupler 2 5 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 TK 5 6 7 08 12 Operation Section 4 5 2012 Alamo Group Inc O U m gt O Z lt St a LLI Q O OPERATION 2 6 Drawbar Pull Type Mower TRACTOR PTO For equipment operating at 540 RPM the tractor 5 drawbar must be positioned at a 14 distance from the hitch point to the PTO shaft end for proper operation and 14 540 RPM S minimal wear to the driveline 1000 RPM 284 Models 16 1000 RPM MOWER require 16 inch drawbar length TONGUE 2 TRACTOR 2 DRAWBAR ee Op 219E lf attaching the mower tongue clevis to a 3 point hitch drawbar supported by the lower lift arms the attaching point must be extended past the main bar to allow for turning without binding the clevis and bar Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from side to side Wrong At
110. er mowers com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this manual the AEM Mower Safety manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentially hazardous Every effort has been made to ensure that the machine is safe but operators must avoid engaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Tiger Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with the implement properly attached to the tractor Replacement Parts information is loc
111. erate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery Itis your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 TK 5 6 7 08 12 Safety Section 1 27 2012 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION We are pleased to have you as a Tiger customer Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition Careful use and timely service saves extensive repairs and costly downtime losses Please read this manual thoroughly Understand what each control is for and how to use it Tiger typically offe
112. eration O U LI gt O Z 4 e f a a an de it zx co kw ee Se Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS R 0023 Raise Mower over solid objects 10 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 TK 5 6 7 08 12 Operation Section 4 33 2012 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing ao gen L DANGER objects for great distances 300 ft 100 m or more and causing serious Ben E injury or death Follow safety messages carefully t STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet 100 m UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good vvorkable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside
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114. g clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sRM o7 Do not put hands or feet under mower decks Blade Contact can result AWARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sam og TK 5 6 7 08 12 Operation Section 4 34 O 2012 Alamo Group Inc OPERATION 10 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the se
115. gh equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion e TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades e AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken o
116. guish possible fires encountered e USE DOUBLE CHAIN GUARDS for highway right of way parks greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower e No shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING in good operational condition 2 DAILY INSPECT the condition of the Thrown Object Guards mower Side Skirts and skid shoes Replace or repair worn or damaged guards 3 DAILY INSPECT the condition of the Blades and Blade Bolts Replace any cracked worn bent or damage blades Always replace blade bolts and nuts when replacing blades Make sure the blade bolts are properly tightened 4 RAISE CUTTING HEIGHT to 6 INCHES minimum 5 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal objects and other foreign material from area lt St a LLI Q O Wire cable rope chains and metal objects can be thrown or swung outside deck with great velocity 1 MARK objects that cannot
117. he immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge O U m gt 2 xcessive Blade Wear Cause Mower height set too low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower heightfor mowing Conditions to eliminate blade to ground contact Op 22 OPS U 0031 Check Output Shaft Nut Torque Check Blade Bolt Torque Maintain 600 ft Ibs Torque to 600 ft Ibs TK 5 6 7 08 12 Operation Section 4 23 O 2012 Alamo Group Inc OPERATION Operating the mower with loose blade hardware will damage the blade holder or blades and can result in blade breakage or blade fastener failure Broken blades or bolts can be thrown out from under the mower for distances up to 300 feet When the blades are replaced the fastening hardware must be replaced Check and retighten the blade hardware after the first eight hours of operation In severe cutting conditions recheck the blade carrier and blade bolt torque every 50 hours To help prevent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours t
118. hereafter lt O lt a LLI Q O a Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has e Become bent or deformed from it s original shape or e Any cracks are visible or Deep gouges in the blade s surface are present or e Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear TK 5 6 7 08 12 Operation Section 4 24 2012 Alamo Group Inc OPERATION 8 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects
119. hers 3 gt 1 de LI o lt Asm R 0343 Rear Chain Guard Figure Asm R 0344 Attach Chainguard to deck using 1 2 x 1 1 2 bolts 2 flatwashers 3 and locknuts 4 Asm R 0344 TK 5 6 7 08 12 Assembly Section 3 9 2012 Alamo Group Inc ASSEMBLY HYDRAULIC OR MANUAL LIFT Model TK7 Only Install the Hydraulic Cylinder or the manual Ratchet Lift Screw Asm 0039 between the Axle Center Lug and the Lug directly behind the Center Gearbox Install cylinder pins provided and retain with cotter pins NOTE Figure ASM 0038 shows optional spring shock installation CHECK CHAINS Extra Equipment Check chains are available for attachment to front of cutter as an accessory Check chains are used to control cut height and especially allows cutter to always be lowered to the same preset cut height Drill a 11 16 hole through each lifting lug 2 1 2 below the lift pins and 5 8 from the front of the lug Install lower end of check chain 1 to hitch ears through lower holes using bolts 2 washers 3 and locknuts 4 Tighten securely Install chain lugs 5 on either side of tractor top link mounting using bolt or pin of required diameter and length Cat kit requires a 3 4 diameter bolt lt 00 LLI Y Y Cutting height is then set by placing proper chain link in keyhole slot Cutting height is easily adjusted by hooking chain higher or lower in the keyhole brackets Tractor atta
120. hten the retaining nut after the first day of operation Recheck the blade carrier attachment each morning before operating Grasp the carrier firmly with both hands and try to push and pull the carrier with one hand while pulling and pushing with the other hand to try to rock or oscillate the blade carrier If the carrier is loose retighten the retaining nut before operating the mower Always recheck gearbox output shaft slotted blade carrier retaining nut torque after a few hours operation Avoid personal injury Do not work under cutter without support blocks to keep frame from AWARNING falling BLADE REMOVAL Remove locknut from blade bolt through inspection hole in deck of mower near the gearbox to remove blades for sharpening or replacement See Figure MntP R 0057 Always replace nut when replacing blade bolt When installing blades be sure and check blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point Tighten lock nut to 600 ft Ibs LNYLYOdWI Mnt R 0210 TK 5 6 7 08 12 Maintenance Section 5 13 2012 Alamo Group Inc gt lt ar LL lt gt lt C m MAINTENANCE SLIP CLUTCH If a slip clutch is incorporated in the PTO driveline it is designed to slip absorb the shock load and protect the driveline This clutch has single disc spring with 6 adjusting nuts After the first hour of operation the slip clutch should be checked for overheating After this first
121. illed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sa n Operate this Equipment only with a Tractor equipped with an approved roll AWARNING over protective system ROPS Always wear seat belts Serious injury or 5 O 2 2 Tractor Safety Devices lf transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 TK 5 6 7 08 12 Operation Section 4 4 O 2012 Alamo Group Inc OPERATION 2 3 Tractor Horsepower The power required to operate a mower is determined by the tractor PTO horsepower For most mowing conditions the TK5 mower requires a tractor with
122. inder connect hydraulic hose ends into tractor hydraulic ports Pressure may need to be relieved from the system to allow for ease of attachment 8 If the mower has been attached to a 3 point hitch drawbar adjust any tractor equipped lower link check chains guide blocks or sway blocks to prevent the hitch and mower from swaying side to side lt O E 4 oc LLI a O NOTE Never raise the 3 point lift with the mower attached as catastrophic driveline damage will occur TK 5 6 7 08 12 Operation Section 4 14 O 2012 Alamo Group Inc OPERATION 6 3 Setting Mowing Height Pull Type 1 Park the tractor and mower on level ground 2 Using the tailwheel ratchet jack or hydraulic cylinder position the mower so the skid shoes are 1 less off the ground than the desired final cut height For example if a 3 cut is desired raise or lower the mower until the skid shoes are 2 off the ground If a hydraulic cylinder is used stroke control spacers can be placed on the hydraulic shaft to maintain a set cutting height each time the mower is raised and lowered 3 Adjust the mower leveling rod so that the front of the mower is approximately 3 4 lower than the rear 4 If the mower is attached to a 3 point hitch drawbar adjust any tractor equipped lower link check chains guide blocks or sway blocks to prevent the hitch and mower from swaying from side to side Never raise the 3 point lift with the mower attached as cata
123. ing in mowing area e ADJUST mower sections or wing close and parallel to ground without exposing blades e ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions DO NOT operate mower when mower is raised or in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier balance and REPLACE if damaged DO NOT mow in standing water TO AVOID possible BLADE FAILURE e AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward STOP PTO and BLADES when raising implement or the mower to transport position DO NOT ENGAGE PTO with mower in transport position STOP mowing when EXCESSIVE VIBRATION occurs 1 STOP PTO and tractor ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES PA roo2 x TK 5 6 7 08 12 Safety Section 1 7 2012 Alamo Group Inc gt RI m lt SAFETY RUN OVER HAZARDS s Operator run over hazard Rider fall off run over hazard Rider fall off run over hazard TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR DANGER 1 EQUIPMENT RUN OVER USE ROPS and SEAT BELT equipped tractors
124. ining requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator Instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment TIGER CORPORATION will provide one 1 AEM Mower Safety Practices Video Please Send Me m VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video m Movver Operator s Manual m AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video alamo group com To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obtained from an authorized Tiger dealer or by down loading the manual from the Tiger website www tig
125. ips 4 Raise the mower to check clearance between the Driveline and Mower Deck Set the lift stop on the tractor to ascertain that the Driveline does not strike the deck For additional safety in transport raise mower as high as possible without having driveline hit deck and shorten check chains as much as possible to prevent inadvertent falling in transport gt 1 de LI o lt Asm R 0093 TK 5 6 7 08 12 Assembly Section 3 11 2012 Alamo Group Inc OPERATION SECTION OPERATION Tiger TK 5 6 7 ROTARY MOWER OPERATION INSTRUCTIONS Tiger rotary mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds small brush and other vegetative material up to 2 1 2 diameter in areas such as pastures industrial areas and roadsides The mower is equipped with protective deflectors and or chain guards to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition li is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 300 feet of the unit
126. irrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING e DISENGAGE PTO RAISE MOWER REMOVE any cut material collected on mower deck TOWED MOWERS ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS e INSTALL center axle cylinder transport stops or pins e ATTACH implement SAFETY CHAIN to tractor DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS e APPLY brakes at increasing speeds e Observe STOPPING distances increases with increased speeds e DETERMINE the maximum safe transport speed that does not exceed 20 mph DETERMINE MAXIMUM TURNING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds USE REDUCED turning speeds in sharp turns to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT Always WEAR SEAT BELT when operating or transporting mower e USE low speeds to avoid overturn with raised wings e USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads TURN ON tractor FLASHING WARNING LIGHTS e ALLOW clearance for implement swing while turning PN TH02 U gt RI m m P TK 5 6 7 08 12 oafety Section 1 13 O 2012 Alamo Group Inc gt LLI LL lt Y SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodic
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128. lenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health ve za TK 5 6 7 08 12 Operation Section 4 8 2012 Alamo Group Inc OPERATION Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 5 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3pr 15 O m 2 gt O Z 5 1 Connecting Mower Lift Type 1 Make sure the tractor is equipped with the correct PTO shaft Change shafts if needed 2 Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower 3 Board the tractor
129. ll Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has bee subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness In no event will Tiger be liable for incidental or consequential damages or injuries including but not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN lt is the Purchasers obligation to sign the warranty registration form AFTER he she has Read and Understands the Operation and Safety Instructions stated within this manual TK 5 6 7 08 12 Introduction Section 2 5 2012 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY DEALER SETUP INSTRUCTIONS Set up mower as received from factory with these instructions This m
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132. ly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water e Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section e Tighten all bolts and pins to the recommended torque e Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level e Keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower O U m gt O Z It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion li the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust th
133. ment USE tongue JACK to lift heavy implement tongues AVOID overloading jack to prevent jack failure and injury PN CH02 TK 5 6 7 08 12 Safety Section 1 5 2012 Alamo Group Inc U gt RI LI m P SAFETY THROWN OBJECTS HAZARDS Mower Thrown Raised Mower Inspect Area Do not let blades Objects Hazard Thrown remove foreign contact solid Objects objects objects ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS e KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing e Mower sections or wing are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSEBY are inside enclosed vehicle INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING e REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION e INSPECT for and REMOVE any hidden large
134. ments in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to gt RI m m lt 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and op
135. nent with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REP
136. ns parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw Round off all sharp edges and debur Thoroughly grease then reinstall the driveline Recheck for proper operation lt St a LLI Q O Engagement Check Procedure e With the driveline attached raise and lower the mower within its operating range Position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position e Mark the inner driveline shield 1 8 from the end of the outer shield Disconnect the driveline from the tractor and separate the two driveline halves e Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged e fthe engaged length is less than 9 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE When raising the mower at least 1 clearance must be maintained between the driveline and the mower deck If necessary place an upper lift stop on the 3 point hitch control lever to limit the height the mower can be raised OPS R 0005 E 8 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routin
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138. o persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING lt St a LLI Q O Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor AWARNING m n Y LAG Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sew 12 When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower OPS H 0027 B TK 5 6 7 08 12 Operation Section 4 36 O 2012 Alamo Group
139. ollowing web address www algqr com hme Ops 0008 MISC m m 6 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sa 14 lt O St a LLI Q O 6 1 Setting Mower Height Lift Type Standard or Quick Hitch 1 Park the tractor and mower on level ground 2 Using the 3 point hitch control lever position the front of the mower with the side skids 1 less off the ground than desired cut height For example for a 3 cut position the skids 2 from the ground Set the 3 point control lever stop at this position to maintain this height when raising and lowering the mower 3 Shut down the tractor and remove the key 4 Adjust the mower deck
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141. ormed stop at the next safe location to inspect the security of the load TK 5 6 7 08 12 Operation Section 4 44 2012 Alamo Group Inc OPERATION 14 TROUBLE SHOOTING GUIDE Problem Uneven Cut Uncut Material Poor Shredding Windrowing or Uneven YourMaterial Distribution TK 5 6 7 08 12 2012 Alamo Group Inc Possible Cause Excessive ground speed Blades worn dull or bent Mower not level side to side Improper height adjustment Low tractor tire pressure on one side Turning too fast Tractor tires push grass down Damaged Mower pan Excessive ground speed RPM too low Improper blade for direction of cut Excessive ground speed Cutting too high Material heavy and lush Excessive ground speed Conditions too wet Operation Section 4 45 Remedy Reduce ground speed Replace blades Refer to Maintenance section Adjust Refer to Assembly section Adjust Mower height Refer to Assembly section Adjust tire pressure Refer to your tractor operator s manual Reduce ground speed when turning Adjust your tractor wheel spacing Refer to Operation section Repair or replace as necessary Reduce ground speed Use full PTO speed Refer to your tractor operator s manual Install blades so rotation is correct Raise the front of Mower relative to the rear to hold and circulate material longer Refer to the Operation Sectiion Setting the Mower Setting Deck
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143. ow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sG 9 TK 5 6 7 08 12 Operation Section 4 28 O 2012 Alamo Group Inc OPERATION 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO Is disengaged before starting the tractor OPS U 0033 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting condition
144. ower is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware Refer to bolt torque chart in Maintenance Section All bolts are Grade 5 unless otherwise specified 1 Position on flat surface 2 Apply light oil to gear box input shaft PULL TYPE TK7 ONLY INSTRUCTIONS The standard Pull Type Unit will be shipped from the factory in the following bundles 1 Basic Assembly 2 Jacks haft Assembly 3 Jackshaft Bearing Support 4 Gearbox Protective Shield 5 PTO Driveline 6 Tongue Assembly 7 Control Rod Bundle 8 Axle Arm Bundle and Lift Lug and or Spring Assembly 9 Wheels 10 Jack 11 Operator s Manual and Flat Blades Other optional bundles that may be shipped with your unit Ratchet Lift Screw or Hydraulic Cylinder with Hydraulic Hose and Hose Bracket Puncture Proof tires or 14 or 15 Wheels Chain Guards Extra Equipment items include Chain Guards Solid Guards Dual Wheels Hitch and Spring Assembly Axle The Components of these machines are quite heavy Block all components up securely WARNING before working under or putting extremities under such parts SHIELD ASSEMBLY All Models SLIP CLUTCH SHIELD 1 To attach the Slip Clutch Shield Guide shield bracket 2 through weldment shield 1 so that bracket stud screw protrudes through weldment hole and retain in place with wingnut 3 2 Align holes of shield bracket with gearbox holes position
145. parts particularly when operating in sandy areas The illustrations below shows lubrication points Figure Mnt R 0333 and Mnt R 0341 The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication gt lt ar LL lt gt lt C m Use Multi Purpose Gear Oil when required in Gearbox Use N L G I 2 grease for all locations designated with grease gun Be sure to clean the fitting thoroughly before using grease gun Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft Figure Mnt R 0333 and Mnt R 0341 TK 5 6 7 08 12 Maintenance Section 5 3 2012 Alamo Group Inc MAINTENANCE Single Spindle Pull Type Greasing Points LLI O lt lt lt LLI lt lt Driveline U Joints 8 Hours Telescoping Tube 8 Hours Shield Bearings 40 Hours Gearbox 8 Hours Tailwheel Wheel Hub 40 Hours Check Gear Oil Use Multi Purpose Gear QINDA use N L G I 2 Grease Mnt R 0341 TK 5 6 7 08 12 Maintenance Section 5 4 2012 Alamo Group Inc MAINTENANCE Single Spindle Lift Type Greasing Points gt lt ar LL lt gt lt C m Driveline U Joints 8 Hours Telescoping Tube 8 Hours Shield Bearings 40 Hours Gearbox 8 Hours Tailwheel Castor Fork 8 Hours Wheel Hub 40 Hours Check Gear Oil Use Multi Purpose Gear EBA Use N L G
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147. peed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 13 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through lt O St a LLI Q O Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was perf
148. pindle with two free swinging blades Free swinging blades reduce the shock of impact when a stationary object is hit Additional protection is provided by a slip clutch on the gearbox input shaft A round blade holder allows the mower to ride over stumps and similar immovable objects These Mowers are attached to the tractor using 3 point Cat 1 or Ill standard or quick hitches or pull hitches Standard equipment includes driveline shields clutch shields and front and rear discharge shields TK5 Cutting Width 60 Transport Width 96 Overall Width 186 Overall Length 183 Cutting Height 1 1 2 HP Required min 35HP Cutting Capacity max 2 Weight 998 Ibs TK 5 6 7 08 12 2012 Alamo Group Inc Equipment Specifications TK6 70 1 1 2 45 1158 lbs TK7 TK5 84 540 PTO Blade Tip Speed 1 1 2 Gearbox Rating 130HP 60HP 2 Limited Warranty 5 Year 1540 lbs Driveline Size CAT4 Limited Warranty 1 Year Introduction Section 2 3 TK6 540 PTO 130HP 5 Year CAT4 1 Year Oto www algqr com tle TK7 TK7 540 1000 PTO PTO 13 572 FPM 16 286FPM 16 328 130HP 5 Year CAT4 1 Year INTRODUCTION KEY OPERATION POINTS e Cutting performance and distribution are best when cutter is level from side to side and front to rear e In extra heavy material rear chains will allow better discharge and better distribution than solid rear bands Never operate the
149. pressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 9 must be maintained Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed Place a mark on the inner shield 1 8 from the end of the outer shield e Reattach the driveline to the PTO Shaft e Raise the mower Drive through a typical ditch which the unit may encounter and watch marks on the driveline If the distance between the mark and the outer shield becomes less than 2 at any point there is a potential problem bottoming out the driveline and the driveline should be shortened OPS H 0004 F Driveline in maximum compressed position TK 5 6 7 08 12 Operation Section 4 17 O 2012 Alamo Group Inc O U m gt O Z OPERATION Shorten the driveline profiles as follows Remove the driveline from the tractor e Raise and lower the mower to find the position with the shortest distance between the tractor PTO shaft and cutter gearbox Shut down the tractor and securely block the mower in this position e Pull driveline apart and reattach yoke to PTO shaft Hold driveline sectio
150. r use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 A Never operate the Tractor and Mower if the Implement input driveline is directly connected WARNING to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation s3PT 16 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 O m m gt O Z 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure
151. r worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HM01 TK 5 6 7 08 12 Maintenance Section 5 2 2012 Alamo Group Inc MAINTENANCE PARTS INFORMATION PARTS INFORMATION Tiger mowers use balanced and matched system components for blade carriers blades cuttershafts Knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety serm i SEE YOUR TIGER DEALER Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or making AAWARNING adjustments Lubrication Do not let excess grease collect on or around
152. ractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sc 23 Transport only at speeds where you can maintain control of the AAVVARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules lt St a LLI Q O Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which all
153. re no cracks intongueorhiteh The tow chain is secured to the tractor amp mower y O The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place amp in good condition o o o y oo O U m gt 2 Driveline gearbox shields are in good condition o Driveline clutches are in good condition not frozen Driveline telescoping members amp U joints are lubricated men mn Driveline yokes are securely attached to PTO amp mower 10 Gearbox mounting bolts are tight Gearbox oil is at the proper level Blade carrier retaining nut is tight Blades are not chipped cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Make Shift Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER TK 5 6 7 08 12 Operation Section 4 27 2012 Alamo Group Inc OPERATION 9 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 A DANGER Never run the T
154. rear braces 1 and secure with locknut 10 7 Insert 5 8 x 2 3 4 bolt 11 through rear holes in flex links 3 through bushing 12 with bushing over or on top of rear braces 1 Figure Asm R 0404 gt 1 de LI o lt Asm R 0404 DRIVELINE ATTACHMENT Before starting assembly make certain that all paint dirt and grease are removed from gearbox shaft 1 To ease assembly apply a light coat of grease to splines and assemble Do not assemble a driveline without a shield Entanglement in rotating shafts can kill Figure Asm R 0090 Attach slip clutch end of the driveline to the gearbox input shaft securely Make certain that the slip 1 2 df clutch is fully onto the input shaft splines Tighten E 11 T the locknuts 2 alternately until they have reached 151 the proper torque Refer to Torque Chart in the LA Maintenance Section in L GEARBOX AID SLIPCLUTCH Asm R 0090 TK 5 6 7 08 12 Assembly Section 3 5 2012 Alamo Group Inc ASSEMBLY TONGUE Pull Type Insert tongue lugs 4 between mainframe uprights and retain using special pin 16 Insert retaining clip 17 to retain pin Be sure to install bushing 19 on each side to eliminate side movement Figure Asm R 0405 lt 00 LLI Y Y t Asm R 0405 AXLE ASSEMBLY Attach rear axle 1 to the lugs on the rear of the mainframe using 3 4 x 3 8 bolts bu
155. ring normal operation and maintenance Or type in your internet browser the following web address www algqr com dme Ops 0009 MISC m TK 5 6 7 08 12 Maintenance Section 5 9 2012 Alamo Group Inc LLI O lt lt lt LLI lt MAINTENANCE BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Use only original equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR DANGER WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES som 10 Manually wiggle the glade carriers to check for any looseness Retighten any loose parts Recheck torque every 50 hours Operating with loose blade hardware will damage the blade holder and blades Whenever the blades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the blade nut torque after first 8 hours AWARNING Operating with loose blade holder will damage the blade holder and ou
156. rs three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and double chainguards Shielding should be selected based on the intended use of the mower Double chainguards or deflectors should be used for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower Chainguards are more durable provide a longer service life and require less maintenance and replacement than deflectors Single chainguards may be sufficient for agriculture and other mower use only where passersby or property are not within 300 feet of the mower during operation No shielding is 100 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons at a minimum distance of 300 feet from the mower at all times during operation Safety is of primary importance to the owner operator and to the manufacturer Observe all safety precautions decaled on the machine and noted throughout the manual for safe operation of implement lf any assistance or additional information is needed contact your authorized Tiger dealer
157. s locking the differential provides no benefit and should not be used OPS U 0013 A Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes WARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy TK 5 6 7 08 12 Operation Section 4 29 2012 Alamo Group Inc O U m gt 2 z O lt TT o O OPERATION 9 3 Raising the Mower Using the tractor 3 point hitch control lever raise the mower off the ground about 6 or just high enough to clear any ground obstacles When raising the mower make sure all connection points are securely attached and at least 1 clearance is maintained between the driveline and the deck If necessary place an upper lift stop on the 3 point hitch control lever to limit the height the mower can be raised to avoid driveline damage OPS R 0042 9 4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled
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159. ses facing profile tube FIGURE Mnt 0027 Slide on the half shield Turn the cone until it engages correctly Install locking screws FIGURE Mnt 0028 LLI O lt lt lt LLI lt lt Mnt 0028 CV TYPE DRIVELINE NSS s 1 B E NN Se e 2 LIL LILI N if d el vd Q D Ne a Sa Ewa on 6666 bie Mnt R 0326 TK 5 6 7 08 12 Maintenance Section 5 8 2012 Alamo Group Inc MAINTENANCE MAIN CV DRIVELINE SAFETY SHIELD 1 To remove the outer CV cone remove the locking screws from shield cone Remove cone over yoke Remove bearing ring and remove the locking screws from inner shield cone Turn inner cone to assembly position and remove half shield Remove bearing ring MNT R 0038 Mnt R 0038 gt lt ar LL lt gt lt C m 2 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube Slide on half shield with cone Turn cone until it engages correctly Tighten locking screws Grease bearing groove in double yoke Insert bearing ring Slide guard cone for double yoke over cam from the connecting end Make sure holes for screws are visible Tighten locking screws MNT R 0039 Mnt R 0039 s D IMPORTANT Scan this QR Code with your smart phone to link to the ADMA Driveline Safety Manual for more information on the safe use of a driveline du
160. shings 7 flatwashers 4 and locknuts 6 Tighten all bolts Attach level lift rod assemblies to axle 1 Figure Asm R 0406 and tongue 1 Figure Asm R 0405 using clevis pin 15 flatwashers 31 and cotter pin 38 NOTE The adjusting nuts on control rods should be to rear of machine Figure Asm R 0406 Asm R 0406 TK 5 6 7 08 12 Assembly Section 3 6 O 2012 Alamo Group Inc ASSEMBLY HYDRAULIC OR MANUAL LIFT Model TK7 Only Install the Hydraulic Cylinder or the manual Ratchet Lift Screw Asm 0039 between the Axle Center Lug and the Lug directly behind the Center Gearbox Install cylinder pins provided and retain with cotter pins NOTE Figure ASM 0038 shows optional spring shock installation Asm 0039 Asm 0038 WHEELS Model TK7 Only Install the Wheels on the Wheel Hubs Note If Laminated Tires are used place the flat side of the Lug Nut against the Wheel Asm R 0127 Note direction of travel and curvature of rubber segments in tire and install as shown in Asm R 0127 NOTE SEGMENT CURVATURE PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL E Asm R 0127 TK 5 6 7 08 12 Assembly Section 3 7 O 2012 Alamo Group Inc gt o de LI wo d ASSEMBLY Front and Rear Deflectors Standard Equipment Front and Rear rubber fabric Deflectors are Standard Equipment and Front and Rear Chain Guards are optional One type of guard must be installed and maintained in good repair except for agric
161. ssemblies Grease the telescoping tubes after every 8 hours use Some PTO to Hitch connections may necessitate cutting a hole in the shields to be able to align the Grease Fitting holes for lubrication Lubricate the shield bearings every 40 hours Make certain that the Driveline Integral Shields are free to telescope and rotate around the A CAUTION Driveline without binding gt CROSS CROSS HHIm dot an OH gt L PERS fag S c FL 20 dH V TELESCOPING TUBE i JL igi Mnt R 0283 LIFT TYPE DRIVELINE amp PULL JACKSHAFT SHIELDS To remove the main inner driveline shield Remove the locking screws Align the bearing tabs with the cone pockets FIGURE Mnt 0026 Remove the half guard and remove the bearing ring FIGURE Mnt R 0012 Mnt R 0012 Mnt 0026 Inspect the driveline shield for worn areas or cracks If the shield has any dents or cracks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easily If the Drivelines do not telescope properly or show signs of abnormal wear the shaft should be repaired or replaced TK 5 6 7 08 12 Maintenance Section 5 7 O 2012 Alamo Group Inc MAINTENANCE To assemble the main inner driveline shield grease the yoke groove and inner profile tube Attach the bearing ring in groove with reces
162. strophic driveline damage will occur O U m gt 2 5 6 7 08 12 Operation Section 4 15 2012 Alamo Group Inc OPERATION 6 4 Setting Deck Pitch Lower Horse Power Better Fuel Efficiency Direction of Travel iii To increase fuel efficiency and lower horsepower requirements for mower operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor Increase Mulching To increase mulching of the grass or crop material during mower operation the mower should be operated with the deck approximately 3 4 HIGHER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS U 0041 z O E lt cr TT O increase Mulching Ops 1407 7 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with thos
163. structed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS L Gearbox Oil Levels O Hydraulic Oil Level External Tank L Tractor Hydraulic Oil Level O Hydraulic Hoses Not Kinked Tighten Connections O O O O L Front Pump Drive Assembly Is Tight And Shaft Properly O Aligned MOWER L Spindle And Motor Bolts Properly Torqued L Spindle Oil Level L Blade Carrier Bolts Properly Torqued Retaining Pin In Place L Mower Cutting Height And Level Adjusted O Cutting Shaft Bearings Lubricated O All Har
164. t STORAQE gt lt O m 1 Thoroughly clean the cutter 2 Lubricate the cutter as covered in Maintenance Section 3 Tighten all bolts and pins to the recommended torque 4 Check the cutter for worn or damaged parts Make replacements immediately 5 Place driveline in storage position resting on bracket 6 Store the cutter in a clean dry place with the cutter housing resting on blocks 7 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter WintP R 0156 TK 5 6 7 08 12 Maintenance Section 5 15 2012 Alamo Group Inc LLI O lt t lt LLI lt lt MAINTENANCE PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Recommended Torque in Foot Pounds Newton Meters Bolt Head Markings BOLT DIAMETER WRENCH IN B
165. tachment Correct Attachment Drawbar Extension Allows mple Turning Clearance Stabilizer Contact Here Will Cause Immediate Tongue or Clevis Failure Op 173 OPS R 0061 1 2 7 Povver Take Off PTO This movver is designed to operate at a PTO speed of 540 Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft Note Only the 284 mower can be ordered to operate on tractors equipped with a 1000 RPM 21 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS R 0066_A TK 5 6 7 08 12 Operation Section 4 6 2012 Alamo Group Inc OPERATION DO NOT use a PIO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapte
166. tput shaft two initial tightenings are required Retighten after one hour and again after the day of operation In severe cutting conditions or commercial use a daily inspection is required To help prevent structural damage caused by loose hardware tighten gear case hardware as specified Check torque after first 8 hours of use and every 50 hours thereafter NOTE Correct Blade Rotation is counter clockwise viewed from the top Inspect Blades daily for normal wear If Blades have a notch worn into the leading worn into DANGER the leading edge at the lower bend more than 1 2 DEEP due to running in gravel and or the ground REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death NOTE Replace Blades in pairs after no more than 1 2 notch wear 1 2 Maximum Original Blade Edge Mnt R 0034 TK 5 6 7 08 12 Maintenance Section 5 10 2012 Alamo Group Inc MAINTENANCE BLADE SHARPENING When sharpening blades grind each blade the same amount to maintain balance Follow original sharpening pattern as shown in Figure Mnt R 0008 Always sharpen blades by grinding Always sharpen both blades at same time to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage ge
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168. ultural purposes only in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned agricultural task Assy01 Shielding Deflectors Front and Rear Deflectors Standard Equipment are recommended for the average user and will provide protection from thrown objects with proper operation under normal conditions Deflectors must be maintained in good repair or replaced after no more than two inches of wear off lower edge Front Rubber Fabric Deflectors Standard Equipment Front Deflector Figure Asm 0045 Attach the Front Deflector to the Mower with 1 2 x 1 1 2 bolts flatwashers and locknuts lt 00 LLI Y Y Rear Deflector Fiqure Asm R 0044 Attach Deflectors to deck using 1 2 x 1 1 4 bolts and locknuts TK 5 6 7 08 12 Assembly Section 3 8 2012 Alamo Group Inc ASSEMBLY CHAIN GUARDS Optional Equipment All Models CHAIN GUARDS Front and Rear Chain Guards Optional Equipment are recommended for higher than normal usage 100 hours or more per year and will provide protection from thrown objects with careful operation Chain Guards must be maintained in good repair by replacing missing or worn sections or by being replaced when seriously worn or damaged Front Chain Guards Figure Asm R 0343 Attach Bracket to deck using 1 2 x 1 1 2 bolts 1 and was
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170. und contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 CORRECT Approach ditch at an angle 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such RN I C TRASH AWARNING as gravel rocks wire and other debris Inspect the area before BASURA mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or bl
171. unless All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing e Mower sections or wing are adjusted to be close and parallel to ground without exposing blades e MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSBY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower lt St a LLI Q O IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Retighten blade carrier retaining nut on gearbox lower shaft to 600 ft lbs READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT
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173. ure and injury WHEN CONNECTING IMPLEMENT DRIVELINE TO AVOID implement driveline coming loose during operation e LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations e CHECK driveline for proper length between PTO shaft and implement gearbox shaft Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft DONOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vibration thrown objects blade and implement failures by doubling operating speed e Increased working length exposing unshielded driveline areas and entanglement hazards DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission PN CD02 TK 5 6 7 08 12 Safety Section 1 4 2012 Alamo Group Inc SAFETY CRUSHING HAZARDS Crushing injury Lock ROPS in Always wear Crushing injury from roll over up position seatbelt implement falling TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR EQUIPMENT RUN OVER DANGE
174. ushing head where it is welded to carrier bar Once head is removed bushing can be pressed out of bar Clean and grind top of blade bar so new bushing can be installed and welded Bushing should be pressed into bar as far as possible Use low hydrogen rod to weld bushing in place Failure to replace a worn blade carrier bushing as described above may lead to catastrophic failure of the blade blade bolt and or blade bolt nut resulting in the ejection of the broken parts out from under the mower at tremendous speed and force which could result in serious bodily injury or death TI O Z z TT lt 4 Blade Bar MiS Blade Bushing AL Mnt R 0343 Bolt holes to be inspected Mnt R 0344 TK 5 6 7 08 12 Maintenance Section 5 12 O 2012 Alamo Group Inc MAINTENANCE BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaft Position carrier on the gearbox output shaft and install special washer nut Tighten nut holding blade carrier to minimum 600 ft pounds strike the carrier near the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 600 ft pounds Install cotter pin and spread Operating the mower with a loose blade pan or holder can damage the taper connection on the gearbox output shaft To ensure proper seating between the blade holder and output shaft check and tig
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176. verity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause A WARNING Implement driveline or blade failures resulting in serious injury or death sa 26 Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided seM o7 O m m gt O Z 10 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 2 1 2 in diameter Sharp blades will produce a cleaner cut and require less power Travel ata speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut
177. washer 9 and nut 10 Insert quick hitch bushing 5 between A Frame and insert 5 8 x 4 1 2 bolt 4 and 3 4 locknut 6 Insert 5 8 x 2 3 4 bolt 11 through center holes in flex links 3 with bushing 12 through forward holes in rear braces 1 6 Insert bolt 13 through 2nd hole from front in rear braces 1 and secure with locknut 10 Insert 5 8 x 2 3 4 bolt 11 through rear holes in flex links 3 through bushing 12 with bushing over or on top of rear braces 1 Choe 0 N 10 0302 AN TR et MAS A 4 10 Sy TA L J 19 A K NUR RS 5 8 46 6 Asm R 0342 iz Asm R 0341 TK 5 6 7 08 12 Assembly Section 3 4 2012 Alamo Group Inc ASSEMBLY A FRAME INSTALLATION Model TK7 1 Attach the A Frame Bars 2 to the right and left Hitch Lugs 14 8 15 with two 5 8 x 2 bolts 16 5 8 washers 17 bushing 18 and 5 8 locknuts 19 2 Attach the Lift Strap Bars 1 to the Mainframe with two 5 8 bolts 16 5 8 flatwasher 17 bushing 18 and 5 8 locknut 3 Attach flex links 3 to A Frame bars 2 with 5 8 x 3 carriage bolts 7 bushings 8 flatwasher 9 and nut 10 Insert quick hitch bushing 5 between A Frame and insert 5 8 x 4 1 2 bolt 4 and 3 4 locknut 6 5 Insert 5 8 x 2 3 4 bolt 11 through center holes in flex links 3 with bushing 12 through forward holes in rear braces 1 6 Insert bolt 13 through 2nd hole from front in
178. wep spl lus Old J JON Od e Bungunouusip 210139 Old HO m s SAVAATV e peddojs sAey sjuswaje Gunou IS pun sped wou AYAMAY Apoq pue spuey 444 pue AVAAV AVIS Jue wsjdwi Buiygeoidde uonoul 10 N31SI7 PUE HOOT 4015 e d l1ly4 LIVHS anis Old dO NOLYGYd45 4N14A1440 LOVLNOS 3 WOUJ H1V3d dO AdnrNI SAOIYJIS GIOAY OL EDIT Y gete DER SEGURIDAD vesa SEA nUu sean A SOJ ILLIO uoo sejiiyonI SE JAYANIJIYIS e SeJed us sej iuono SE ooe dujo9J e aid seugi 009 D UQISI0 E SOlIIU 10 SO ejaudy e SV TUIHONO SVI id OLN4INY 1d0DV 130 OTIV 13 YOd SALYSNW O VIH3S NOIS31 YVLIAS V Vd ou dnouc oure y 2102 O Lz 1 ep uoloo s 21 80 4 9 G ML Sjnu pue Syoq Mou UM sapejq soejdal SAVMIV e yoq apela 5180 ui sepejq 9oe daJ SAVANIV e 591 Y 009 01 pejg ueq pejg oq epejq anbuoj e INN 9PEIg Jan va ININHIVLLV 30119 WO H1V30 YO AYNPNI 9 1435 OL euspe ej nboloo VEA HO Jepuej3s3 uoirj Od L op sapepiun Jod of NI 0664 sopijos sopalqo fe Lu selpsid N3 1OvINOO SVNIIAN I 577 VLIAN43d ON NOIOINSI 40d SOOUNJIDINI JVLIAJ Vel vd Seyieiqno A uol npuo ep seeui sefeuej6ue ep efe sjuezijsep
179. zles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PN HP01 U gt RI m lt TK 5 6 7 08 12 Safety Section 1 11 2012 Alamo Group Inc SAFETY ELECTRICAL amp FIRE HAZARDS Strike and explosion Hazard Do not operate near fires Blades Contacting Utility or Keep mower deck clear of Gas Lines debris TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN DANGER WORKING AROUND ELECTRICAL POWER LINES GAS LINES AND UTILITY LINES INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cables and Utility Municipal or other type structure gt LLI LL lt Y DO NOT allow mower to contact with any Utility Municipal or type of structures and obstructions e CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area e AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock e ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating e CLEA

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