manual de instalacion valvula compuerta cvi - chaul
Contents
1. Model Z26 C R CC10 CA20 CS30 Hand Operated i Gear Driving SE L H w Weight L H W iie Weight 2 178 360 200 22 21 190 410 200 31 3 208 440 250 45 4 229 500 250 61 5 254 580 300 89 6 267 660 300 121 8 292 775 350 134 10 330 925 450 280 12 356 1100 500 321 14 381 4295 600 450 381 1651 310 0 455 16 406 1435 600 605 406 1879 460 BA 1 645 18 432 1626 650 810 432 2184 460 BA 1 850 20 457 1829 650 880 457 2431 610 BA 2 950 24 508 2175 700 1490 508 2873 610 BA 2 1460 26 559 2235 750 1750 559 3086 610 BA 2 1830 28 610 2310 750 2010 610 3327 610 2 2080 30 610 2695 800 2268 610 3606 610 BAA 3 2565 32 5 E ES E 660 3708 610 BAA 3 3100 36 E 711 3924 610 BAA 3 3950 40 20292 E z 762 4318 610 BAA 3 4650 42 z 813 4548 610 BAA 3 5100 48 x 864 5181 610 BAA 3 00 6500 54 1016 5501 610 BAA 3 7900 60 1067 6066 610 BAA 3 9300 CHAUL 16 MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CVI RAISED FACE INTEGRAL STEEL PIPE FLANGE PN1 6MPa Size ends Bn Bolt Sealing size Welding neck Nominal Outside Diameter Diameter Number Thread d f Thickness Nmax Smax R size diameter of bolt of bolt holes of series1 of of flange Circle series1 bolts series2 flange series1 series2 series2 15 95 652. 14 4 M12 45 2 14 39 12 4 20 105 75 14 4 M12 55 2 14 44 12 4 25 115 85 14 4 M12 65 2 14 49 12 4 32 140 135 100 18 4 16 78 2 16 56 12 4 40 150 145 110 18 4 M16 85 3 16 64 12 4 50 165 160 125 18 4 M16 100 3 16 74 12 5 65 185 180 145 18 4 M16 120 3 18 95 15 5 80 200 195 160 18 8 M16 135 3 20 110 15 5 100 220 215 180 18 8 M16 155 3 20 130 15 5 125 250 245 210 18 8 M16 185 d 22 161 18 6 150 285 280 240 23 8 M20 210 3 24 186 18 6 175 310 270 23 8 M20 240 3 26 215 20 6 200 340 335 295 23 12 M20 265 3 26 240 20 6 225 365 325 23 12 M20 295 3 26 269 22 6 250 405 355 26 25 12 M24 M22 320 3 30 298 24 8 300 460 410 26 25 12 M24 M22 375 4 30 348 24 8 350 520 470 26 25 16 M24 M22 435 4 34 402 26 8 400 580 525 30 16 M27 485 4 36 456 28 0 450 640 585 30 20 M27 545 4 40 510 30 0 500 715 705 650 34 20 M30 608 4 44 564 32 10 600 840 770 36 41 20 M33 M36 718 5 48 672 36 0 700 910 840 36 41 24 M33 M36 788 E 50 776 38 2 800 1025 1020 950 41 24 M36 898 5 52 880 40 2 900 1125 1120 1050 41 28 Ma6 998 5 54 984 42 2 1000 1255 1170 42 48 28 M39 M42 1110 5 56 1084 42 12 1200 1485 1390 48 54 32 M45 M48 1325 5 58 1288 44 5 1400 1685 1590 48 54 36 M45 M48 1525 5 60 1492 46 5 1600 1930 1820 58 40 M52 1750 5 68 1704 52 15 Cvi CHAUL 30 MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CVI CHAUL INTEGRAL STEEL PIPE FLANGE xs PU B 16 47 gu CLASS 150 RFASME B16 5 ASME B16 47 CLASS 300 RFASME B16 5 ASME B1
3. 6 47 DN D K L Bolt n Th d f c DN D K L Bok n Th d f 2 152 120 5 18 4 M16 92 2 16 2 165 127 18 8 M16 92 2 23 2 1 2 178 139 5 18 4 M16 105 2 18 2 1 2 190 149 18 8 M20 Pi 26 3 190 152 5 18 4 M16 12 2 18 3 210 168 5 18 8 M20 27 2 28 4 229 190 5 18 8 M16 187 2 5 24 4 254 200 18 8 M20 1ST a 5 254 216 22 8 M20 186 2 24 5 279 235 22 8 M20 186 2 35 6 279 415 22 8 M20 ZA o E CM 6 318 270 22 EMO 216 97 8 343 298 5 22 8 M20 270 2 29 8 381 330 22 12 M24 270 2 42 10 406 362 26 12 M24 324 2 3 10 445 387 5 26 16 M27 324 2 48 12 483 432 26 12 M24 381 2 32 12 521 451 26 16 M30 381 2 5 14 533 476 29 5 12 M27 413 d 88 14 584 514 5 29 5 20 MS0 413 2 54 16 597 540 29 5 16 M27 470 2 37 16 648 5715 295 20 M33 470 2 58 18 635 578 325 16 M30 533 40 18 711 628 5 32 5 24 M33 5 2 61 20 699 635 32 5 20 M30 584 2 48 20 775 686 32 5 24 M33 584 2 64 24 813 7495 355 30 M33 892 2 48 24 914 813 85 5 24 M39 0922 79 26 870 806 5 35 24 M33 749 2 68 26 972 876 35 28 M42 7439 2 79 28 927 863 6 35 28 M33 800 2 72 28 1035 940 35 28 M42 800 2 86 30 984 914 35 28 M33 857 2 75 30 1092 997 35 28 M45 857 2 92 32 1060 978 41 28 M39 914 2 81 32 1149 1054 41 28 M48 EER SS 36 1168 1086 41 32 M39 1022 2 90 36 1270 1168 41 32 M52 1022 2 105 40 1289 1200 41 36 M39 1124 2 90 40 1238 1156 41 32 M42 1086 2 114 42 1346 1257 41 36 M39 1194 2 97 42 1289 1206 5 41 32 M42 1137 2 119 48 1511 1422 41 44 M39 1359 2 108 48 1467 1372 41 32 M48 1802 2 138 CLASS 600 RFASME B16 5 ASEM B1
4. 6 47 CLASS 600 RFASME B16 5 ASME B16 47 DN D K L Bolt n Th d f C DN D K UL Bolt n Th d f c 2 165 127 19 8 M16 92 64 25 5 2 165 127 19 8 M16 92 64 26 2 1 2 190 149 2 22 8 M20 105 64 29 2 1 2 190 149 22 8 M20 100 6 4 29 3 210 168 3 22 8 M20 127 64 32 3 210 168 22 8 M20 127 64 32 4 254 200 26 8 M24 157 6 4 38 4 273 216 26 8 M24 157 8 4 38 5 279 234 9 26 8 M24 186 64 38 5 5 330 266 5 29 8 M27 186 64 45 6 318 269 9 26 12 M24 216 64 41 5 6 356 292 29 12 M27 216 8 4 48 8 381 330 2 29 12 M27 270 6 4 48 8 419 349 32 12 M30 270 64 56 10 445 387 3 32 16 M30 324 64 54 10 508 432 35 16 M33 324 64 64 12 520 450 8 35 16 M33 381 64 57 5 T2 559 489 35 20 M33 381 6 4 7 14 585 514 3 35 20 M33 413 6 4 60 5 14 603 527 38 20 M36 413 6 4 70 16 B5D 571 5 39 20 M36 470 64 63 5 16 686 603 41 20 M39 470 6 4 77 18 710 628 39 24 M36 533 6 4 67 18 743 654 44 20 M42 533 64 83 20 775 685 8 42 24 M39 584 64 70 20 813 724 44 24 M42 584 64 89 24 915 812 8 48 24 M45 692 64 76 5 24 940 838 52 24 M48 692 6 4 102 26 851 781 39 28 M36 711 64 89 26 1016 914 4 51 28 M48 749 64 108 28 914 838 41 24 M39 762 64 95 28 TOZA 985 54 28 M48 800 6 4 111 30 972 895 4 41 28 M39 819 6 4 102 30 1130 1022 4 54 28 M52 857 6 4 114 32 10395 092 5 44 28 M42 873 6 4 108 32 1194 1078 5 80 28 M56 914 6 4 117 CHAUL 37 MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL GATE VALVE SERIES C VI CHAUL CHAUL VALVE INC CHAUL MART S A DE C V 5757 Westheimer Suite 3 34
5. 6 Av Patriotismo No 229 Piso 7 y 8 Houston Texas 77057 U S A Col San Pedro de Los Pinos Phone 713 545 9766 U S A Del Benito Ju rez M xico D F C P 03800 Fax 713 827 1220 U S A Tel 5049 3177 78 y 80 Fax 2881 0312 MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL
6. 8 C cHauL 4 MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CV VI Instalaci n e instrucciones de uso V lvula tipo Compuerta V lvula operada manualmente con volante Caracter sticas y uso Son generalmente utilizadas en yacimientos petrol feros industria qu mica estaciones el ctricas para cortar y conectar distintos tubos Caracter sticas Tipo Presi n Presi n en Prueba de Medios Nominal prueba de sellado a aplicables Fuerza alta presi n ZAIH 150Lb 3 03Mpa 2 2Mpa aceite Teor a de funcionamiento e instrucciones de uso Prueba de Rango de sellado a temperatura baja presi n 0 6Mpa CC10 425C Agua Vapor 1 Las valvulas estan disefiadas y fabricadas bajo el estandar API 600 JB T7746 y probadas bajo el est ndar API598JB T9092 2 Accionamiento por medio de volante que en el sentido de las manecillas del reloj cierran la compuerta y con un movimiento contrario se abrira la compuerta 3 La v lvula se sella ajustadamente mientras se abre la compuerta el v stago se encuentra en su posici n m s alta El sello de seguridad mantendr el envase y el material separados lo que extender el tiempo de uso del empaque MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL VI C VI CHAUL 4 El sello Metal Metal en acero inoxidable T 316 es resistente a la abrasi n y corrosi n para un mayor tiempo de uso 5 Se utiliza la cu a de acero para un sellado confiab
7. MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CVI CV l CHAUL Je z f i Z MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CVI CHAUL CONTENTS Cast Steel Gate Valve Model Schedule Illustration 3 Flanged Ends Gb Cast Steel Gate Valve 4 Flanged amp Butt welding Ends API Cast Steel Gate Valve 13 Bolted Bonet API Cast Steel Gate Valve 14 Pressure Sealed API Cast Steel Gate Valve 15 Bolted Bonet API Cast Steel Gate Valve 16 Pressure Sealed API Cast Steel Gate Valve 20 Cast Steel R ng Jo n Gate Valve 23 Forged Steel R ng Gate Valve 26 ntegral Steel Pipe Flange 30 Tables 39 Butt welding Ends 40 CMIS CHAUL MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL OU CV CHAUL CAST STEEL GATE VALVE MODEL SCHEDULE ILLUSTRATION LY LI Material code Connecting marner code Take over code Driving type code Structural coce Pressure code Valve lype code Valve type code Z Gate valve ss600 7 Class900 8 Class1500 9 Class2500 Pa 5a 6 4MPa 6a 10 0MPa 7a 16 0MPa 8300 5 Cla MPa 4a 2 Class150 3 CI Pressure code 2a 1 6MPa 3a 8a 25 0MPa 6 BB BG QS amp Y Bolted bonnet Bolted gland OS amp Y Structural code 6R BBR BG OSAY Bolted bonne Ring joint Bolted gland OS amp Y 8 PS BG QS amp Y Pressure bonnet Bolted gland OS amp Y x Driving type code A Electric driving B Air motor driving C Gear d
8. Z36CRFS 300 14 48 Z56A C RFS 600 Electric or Gear driving 1 ri M Z76A C JFS 900 amp Bolted bonnet dd Flanged ends 30 16 Z86A C JFS 1500 3 16 Z78JPS 900 2 6 Z88JPS 1500 2 4 Z98JPS 2500 Hand operated amp Pressure bonnet Flanged ends EST U Z78S7 1 WPS 900 BG Z88S9 7 WPS 1500 2 4 G 2500 Hand operated amp Pressure bonnet But welding ends 2 ZT8A C JPS 900 3 20 Bile 3 20 EE ie Electric or Gear driving amp Pressure bonnet Flanged ends Z78A C S7 1 WPS 900 3 20 ET Es Electric or Gear driving amp Pressure bonnet But welding ends NC Products performance specification MPa MPa MPa MPa Class Intensity test pressure Sealing test pressure Back seal test Air test pressure Temperature Medium 150 1 5x PN 1 1 x PN 1 1 x PN 0 4 0 7MPa 600 C Waler ci 300 15xPN 1 1xPN 1 1 x PN 0 4 0 7MPa 600 C Water oil amp gas 600 1 5 PN 1 1 x PN 1434 x PN 0 4 0 7MPa s 6007C Waler oil gas 900 1 5 PN 1 1xPN 1 1 x PN 0 4 0 7MPa 600 C Water Gi amp gas 1500 1 5 x PN 1 1 x PN 1 1 x PN 0 4 0 7MFa 600 C or Dil amp gas 2500 1 5 xPN 1 1 x PN 1 1 x PN 0 4 0 7MPa lt 600C Water amp gas Note PN is requesled pressure for the body material under the 38 C cvi cHauL 13 MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL UI CVI CHAUL BOLTED BONNET API CAST STEEL GATE VALVE Technical specification BB BG OS amp Y Structural formation Driving Hand operated Gear driving Elect
9. esta doblado Posible soluci n Ajuste el nudo Ajuste el volante Reemplace el envase Limpie la pieza o las piezas del sellado apriete los tornillos Afloje el nudo de la Corrija Arregle la Abra y repare el limpie el yugo Reemplace el nudo del Corrija Arregle el MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL UI CVI CHRUL FLANGED amp BUTT WELDING ENDS API CAST STEEL GATE VALVE s 150 2500 and working temperatures 600 in oil the API600 or APIGD with rational structure re able seal excellentperformance and pretty 7855800 which is wearing resistant eros on proof abrasion proof and long lived enizatea so that iti ion and abrasion il ing sealing structure which means that the ng will rise with the 3 The sur and the adjusting media of the s 4 The avily with pressures 2Cl intramural pressure and the sealing is h 5 There is backwaro sealing structur ily reliable nthe valve so we flanged he sealing is reliable 1958 butt welding ends can be chosen and matchet an salisfies all kinds of working requirements ora ng lo the applications and the applications and the requirements of the users Tha Model Class Driving manner amp structural Type Connecting Type Nominal siz Z26RFS 150 20 36 Z36RFS 300 224 Z56RFS 600 Hand operated amp Bolled bonnet Flanged ends 2 24 Z76JFS 900 2 12 Z26CRFS 150 14 48
10. le 6 Las v lvulas tienen una configuraci n razonable dise o nico excelentes caracter sticas y una confiable funci n de sellado Requerimientos para su instalaci n 1 Para instalar cualquier v lvula debe asegurarse que son f ciles y seguras de operar reparar instalar y desinstalar 2 El v stago deber ser instalado verticalmente en los tubos acl nicos 3 Mantenga la misma direcci n del fluido del material y el cuerpo de la v lvula Sin usar una flecha por favor instale como la v lvula lo indica No lo instale en sentido contrario 4 Antes de la instalaci n por favor revise el tipo solicitado El interior y exterior de las v lvulas Las v lvulas deber n estar en buenas condiciones 5 Al instalar los extremos de la v lvula deber n mantener un razonable y consistente espacio entre la brida de la v lvula y la brida del tubo Que no exista una uni n err nea cruzada o abierta Coloque la junta en el centro de la brida Para atornillar mant ngala balanceada y ajustada Despu s de atornillar revise que el espacio entre las partes sea el mismo Configuraci n de la v lvula ilustraci n b sica piezas principales y lista de material V lvula de compuerta Extremos bridados clase 150 V stago ascendente MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CV VI CHAU Nombre de las Material piezas 1 cuerpo CF8M 2 cu a de disco CF8M HCr 3 asiento F316 HCr 4 v stago F316 5 junta grafito y ace
11. lling and tho flange size can be chosen and matched according lo the applications and the requirements of the use s That can satisfies all kinds of working requirements 5 specification Model Pressure MPa Driving manner The nominal size range mm Z2a6R 1 6 Hand operated DN15 1500 Z3a6R 25 Hand operated DN15 1500 Z4a6F 4 0 Hand operated DN15 800 Z5a6F 6 4 Hand operated DN 15 600 Z6a6F 10 0 Hand operated DN40 500 Z7a6 8 16 0 Hand operated DN40 300 Z8a6 8 J 25 0 Hand operated DN50 250 Z2a6AR 16 Electric Driving DN40 1500 Z3a6AR 25 Electric Driving DN40 1500 Z4a6AF 4 0 Electric Driving DN40 800 Z5a6AF 6 0 Electric Driving DN40 600 Z6a6AF 10 0 Electric Driving DN40 500 Z7a6 8 AJ 16 0 Electric Driving DN40 300 Z8a6 8 AJ 25 0 Electric Driving DN50 250 specificatiion Nominal pressure Intensity test pressure Sealing test Back seal test Airtest pressure Temperature Medium 1 6 1 5 xPN 1 4 x PN 1 1 x PN 0 4 0 7MPa 600 C water cil amp gas 25 1 5 x PN 1 1 x PN 1 1 x PN 0 4 0 7MPa 600 C Water oil amp gas 4 0 1 5 PN 1 1 PN 1 1xPN 0 4 0 7MPa lt 600 C water oil amp gas 6 4 1 5 x PN 1 1 x PN 1 1 x PN 0 4 0 7MPa 600 C Water oil amp gas 10 0 1 5x PN 14 x PN 1 1 x PN 0 4 0 7MPa lt 600C Water oil amp gas 16 0 1 5 PN 1 4 PN 1 1xPN 0 4 0 7MPa 600 C water gas 25 0 1 5x PN 1 1xPN 1 1 x PN 0 4 0 7MPa 600 C water oil amp gas Note PN is requested pressure for the body material under the 3
12. ric driving Design standard 600 xe to fico ASME B16 10 MSS SP 44 Flanged ends ASME B16 5 ASME B16 47 APIG00 API598 ISO 5208 Notes The sizes of serial valve connecting flange can be designed according to customers requirement Form of major parts materia No Part name Material ASTM A216 WCB ASTM A352 LCB 1 ASTM A217 WC1 WC6 WC9 C5 Bady ASTM A351 CF8 CF8M CF8C CF3 CF3M ASTM A216 WCB ASTM A352 LCB 2 ASTM A217 WC1 WG6 WC9 C5 E Wedge ASTM A351 CF8 CFAM CF8C CF3 CF3M i 5 ASTM A105 ASTM A350 LF2 Seal ASTM A182 F11 22 F5 F9 4 ASTM A182 F6a ASTM A182 F22 Stem ASTM A182 F304 F316 F321 F304L F316L 5 Bolt ASTM A193 B7 A320 B8 A193 B8M A193 L7 6 Nut ASTM A194 H 1894 8 A194 BM A193 4 7 i i isl Gasket Graphite amp stainless steel 8 ASTM A182 F6a ASTM A182 F22 E Back seat ASTM A182 F304 F316 F321 F304L F316L ASTM A216 WCB ASTM A352 LCB 9 ASTM A217 WC1 WC6 WC9 C5 Bonnet ASTM A351 CF8 CF8M CF8C CF3 CF3M qe 10 Packing Flexible Graphite 11 ASTM A276 410 Gland ASTM A276 304 316 321 304L 316L 12 ASTM A216 WCB Gland flange ASTM A351 CF8 CF8M CF8C CF3 CF3M 13 A ASTM A439 D2C Stem nut 14 Mande ASTM A47 32510 CHAUL 14 MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CVI CHAUL BOLTED BONNET API CAST STEEL GATE VALVE
13. riving Take over code Code Thickness Code Thickness Code Thickness 81 SCH10 4 SCH40 S7 SCH120 2 SCH20 S5 SCH60 88 SCH140 3 SCH30 S6 SCH80 59 SCH160 Connecting manner code R AF Raised face J RJ Ring joint F MF Male female ace W BW Butt welded Body material code 1 Cast carbon steel CC10 ASTMA216 WCB 2 Cast alloy steel CA20 ASTM A217 WC1 CA21 ASTM A351 CF8M CA22 ASTM A217 WC9 CA23 ASTM A217 C5 CA24 ASTM A217 C12 3 Cast stainless steel C530 ASTM A351 CF8 CS31 ASTM A351 CF8M C832 ASTM A351 CF8C CS33 ASTM A351 CF3 C834 ASTM A351 CF3M CVI CHAUL 3 MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CVI CVI CHAUL FLANGED ENDS GB CAST STEEL GATE VALVE PRODUCTS DESIGN Flanged ends cast steel gate vale are used lo cut or connect the pipe media under nominal pressure between PN 1 6 16 0Mpa working temperatures between 46 600 C in oil industry chemical industry fossil fired power plants The main structure features include 1 sensible products structure reliable sealing Excellent performance and good looking 2 Co hard alloy welded sealing surface which is wearing resistant erosion proof abrasion proof and long lived 3 The surface and the adjusting media of the valve shaft are nitrogenized so that it is erosion and abrasion resistant 4 There is no backward sealing structure in the valve so the sealing id reliable 5 The material of the fi
14. ro inoxidable 6 bonete CF8M 7 envase grafito 8 perno B8 9 envase de asiento F316 Esquema principal de dimensiones y tamafio Catalogo de producto adjunto Mantenimiento y protecci n cuidado 1 Coloque la v lvula en la corriente llenado ambos lados Para un almacenamiento a largo plazo unte el aceite a prueba de xido en el tiempo estimado 2 Deber cerrar la compuerta cuando la v lvula est en almacenamiento para proteger la cara del sellado 3 Limpie la v lvula antes de la instalaci n 4 Revise la presi n y el di metro antes de la instalaci n para evitar una instalaci n incorrecta 5 La v lvula podr ser instalada en cualquier lugar 6 Las v lvulas deber n mantenerse en ptimas condiciones de operaci n utilice lubricante cada determinado tiempo MANUAL DE INSTALACION VALVULA COMPUERTA CVI CHAUL CV VI Falla Gotera fuga Gotera fuga reemplace del cuarto de Sellado Gotera fuga de la Junta o de las puntas Del sellado La compuerta no es flexible prensa O el disco de la cu a prensa No puede abrirse tornillo o yugo v stago Motivo La prensa no esta ajustada No sella la compuerta Envasado a destiempo o almacenamiento incorrecto La pieza puede estar sucia o la compuerta da ada Los tornillos no est n bien ajustados El envase esta muy ajustado La prensa fija esta inclinada La rosca del yugo esta sucia o Da ada El nudo del yugo esta roto o da ado El v stago
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