Untitled - Donaldson
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1. n iEn trabajos el ctricos cortar la alimentaci n de tensi n Utilizaci n del aparato conforme a las prescripciones El aparato s lo puede ser utilizado conforme a las prescripciones Los aparatos han sido construidos exclusivamente para La separaci n de agua de condensaci n part culas y niebla oleosa Una utilizaci n de los aparatos diferente o que sobrepase el mbito de aquella para la que ha sido ideado se considera disconforme con las prescripciones El fabricante no se responsabiliza de los da os que pudieran producirse por esta utilizaci n inadecuada Indicaciones para la puesta en servicio O lt N le la puesta en servicio Todas las uniones atornilladas del aparato a presi n han de montarse con los pares de apriete de tornillos necesarios y m ximos admisibles jAtencion Imagene 10 1 Enroscar hasta punto final 2 Desaflojar con de vuelta jBajo ningun concepto deben ser unidas fuertemente la parte superior e inferior de la carcasa Esto provocaria importantes danos iEfectuar un control visual No deberan observarse da os externos iRealice un ensayo de estanqueidad s Puesta en servicio Aplique presi n lentamente al sistema abriendo primero la v lvula postconectada Imagene 11 Indicaciones para el mantenimiento Antes de comenzar los trabajos de mantenimiento deber asegurarse que el aparato a presi n est sin presi n y enfriado y que no se2. n de los materiales de forma independiente y respetuosa con el medio ambiente fomenta el reaprovechamiento de los materiales de valor Al formalizar su pedido de piezas de repuesto indique siempre por favor la designaci n de tipo de carcasa de filtro ES Al formalizar su pedido de accesorios inique siempre por favor la designaci n de tipo de su carcasa de filtro Los elementos filtrantes usados pueden ser retornados al fabricante Datos t cnicos Presi n de servicio admisible PS Purga manual opci n a 400 650 925 1500 3600 5800 psig a las 176 F Dimensionamiento t rmico de la carcasa 14 F 176 F Temperatura admisible con filtro del tipo Prefiltro 176 F como maximo Finos micro submicro filtro 176 F como maximo Filtro de carbon activo 104 F como maximo inch inch NPT inch inch inch HD0003 400 925psio 03705 HD0012 400 925 psig 04 20 HD0027 400 925 psig 05 25 HD0048 400 925 psig 1 12 110 98 45 07 30 HD0012 1500 5800 psig HDO027 1500 5800 psig 98 47 1 87 75 39 0525 HD0048 1500 5800 psig 130 59 1 1 2 116 98 51 0720 Donaldson Compressed Air amp Gas Warranty Donaldson Company Inc warrants it Refrigerated Dryers Desiccant Dryers and Chillers are free from defects in materials and workmanship for two years from date of invoice All other Donaldson Company Inc products filters drains aftercoolers oil water separators
3. spare parts and components are warranted to be free from defects in materials and workmanship for one year from date of invoice The Donaldson Company Inc Warranty excludes damages due to corrosion lack of proper maintenance incorrect installation modification or misapplication of equipment Routine maintenance or adjustments required under normal operation as outlined in the Donaldson Company Inc Ultrafilter amp AirCel operation and maintenance manuals are not covered under warranty After Donaldson Company Inc has been given adequate opportunity to remedy any defects in material or workmanship in accordance with Donaldson Company Inc Warranty Policy and Procedures Donaldson Company Inc retains the sole option to accept return of the goods with freight paid by the purchaser and to refund the purchase price for the goods after confirming the goods are returned undamaged and in usable condition Such a refund will be the full extent of Donaldson Company Inc s liability Donaldson Company Inc shall not be liable for any other costs expenses or damages whether direct indirect special incidental consequential or otherwise The terms of this warranty may be modified only by a special warranty document signed by Director General Manager or Vice President of Donaldson Company Inc THERE EXIST NO OTHER REPRESENTATIONS WARRANTIES OR GUARANTIES EXCEPT AS STATED IN THIS PARAGRAPH AND ALL OTHER WARRANTIES INCLUDING M
4. 0 5800 psig at 176 C Design temperature of housing 14 F 176 F Permissible working temperature with filter type Prefilter max 176 F Fine micro sub micro filter max 176 F Activated carbon filter max 104 F Type HD0003 400 925 psig Cus Spare parts rl Housing O ring Filter elements l Please always quote the type designation on your filter housing when making orders for spare parts Accessories gt 2 rp Please always quote the type designation on your filter housing when making orders for accessory parts AN Manual drain WW A B C D E F Elements inch inch NPT inch inch inch 03 05 HD0012 400 925psig 04 20 HD0027 400 925 psig 05 25 HD0048 __ 400 925 psig 1 1 2 110 98 45 07 30 HDO027 1500 5800psig 98 47 1 87 75 39 0525 HD0048 1500 5800 psig 130 59 1 12 116 98 51 0730 Elementos functionales A Parte superior de la carcasa B Rosca de conexion C Entrada D Elemento filtrante E Junta t rica de la carcasa F Parte inferior de la darcasa G Purga manual opci n Para su seguridad Para el funcionamiento del recipiente a presi n son v lidas las prescripciones de protecci n del trabajo as como las prescripciones de prevenci n de accidentes y las instrucciones de servicio El aparato a presi n ha sido construido de acuerdo con las reglas generales de la t cnica reconocidas En el lugar de su emplazamiento d
5. Donaldson Ultrafilter 2 N 5 gt a 3 PECIAL GREASE Functional elements Upper housing bowl Mounting thread Inlet aperture Filter element Housing O ring Lower housing bowl O nm JO U gt Manual drain option For your safety The relevant safety at work and accident prevention regulations plus the operating instructions shall apply for operation of the pressure vessel The pressure vessel has been constructed in accordance with the generally recognized rules of engineering The relevant applicable national regulations in force at the place of installation concerning the operation and routine testing of pressure vessels must be complied with You as operator user of the unit should make yourself familiar with the function installation and start up of the unit through these operating instructions It is essential that you follow these safety notes and this information in order to ensure trouble free operation of the unit All the safety information is always intended to ensure your personal safety The max working pressure and the max permissible working temperature of the pressure vessel are detailed on the type plate The permissible working temperatures for filter elements are given under Technical data in these instructions Ensure that the permitted operational temperatures are complied with regardless of the ambient temperatures prevailing at t
6. ERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHETHER EXPRESSED OR IMPLIED ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED Technical alterations reserved Sous reserve de modifications technicques Alteraciones t cnicas reservadas Donaldson Filtration Solutions Donaldson Company Inc Compressed Air amp Gas P O Box 1299 Minneapolis MN 55440 1299 U S A Tel 800 543 3634 Fax 770 448 3854 www donaldson com 892223 63 R03 2008 06
7. eber n observarse las respectivas prescripciones nacionales legales sobre el trabajo y las revisiones repetitivas de aparatos a presi n Las presentes instrucciones de servicio tienen por objeto familiarizarle como explotador usuario con el funcionamiento de la instalaci n y con la puesta en servicio del aparato Para asegurar el funcionamiento correctodel aparato es indispensable que presteatenci n a las advertencias de seguridad ya las informaciones iTodas las advertencias de seguridad sirven tambi n siempre para su seguridad personal La sobrepresi n de servicio m xima y la temperatura de servicio maxima admisible del aparato a presi n figuran en la placa de caracteristicas Las temperaturas de servicio admisibles y correspondientes a los elementos filtrantes se encuentran en los Datos t cnicos de las presentes instrucciones s Hay que garantizar que las temperaturas ambientales del lugar de emplazamiento permitan mantener las temperaturas de servicio admisibles Ha de asegurarse que la instalaci n est equipada con los dispositivos de seguridad y control correspondientes que impidan que se sobrepasen los datos de servicio m ximos admisibles Para el aparato a presi n ha de observarse una distancia de protecci n minima de 16 4 ft contra el calentamiento como consecuencia de la carga de incendio El aparato a presi n esta dise ado principalmente para una carga de presi n en reposo de 1000 camb
8. eration during the maintenance work The filter elements must be changed at regular intervals At the latest once the permissible differential pressure has been reached The following recommendations apply Prefilter Depending on the degree of dirtiness change after 6 months at the latest Fine micro sub micro filter Depending on the degree of dirtiness change after one year at the latest Activated carbon filter Depending on the temperature of the compressed air change after 3 months at the latest Damaged components are to be replaced by new ones If a marked degree of damage is found the entire vessel is to be replaced The pressure vessel has been designed for a life of 10 years The housing O ring should also be changed at the same that the filter is changed Picture 21 Attention Picture 22 1 Screw up to loose stop 2 Slacken back by 1 4 turn By no means shall the upper and lower filter bowl be bolted tightly This would lead to great damages Carry out a check for leaks once the maintenance work has been finished Protection of the environment lay EY The packing material and the unit itself and its accessories are produced from recyclable materials Separating the remaining materials in an appropriate way helps in the recycling of materials Used filter elements can be returned to the manufacturer Technical data Max working pressure PS 400 650 925 1500 360
9. he place of installation Cus It is necessary to ensure that the unit is equipped with the corresponding safety and test devices to prevent the permissible operating parameters from being exceeded The pressure vessel must be at a safe distance of min 16 4 ft to prevent heating up in the event of a fire The pressure vessel has been designed for a primarily static pressure loading with a maximum of 1000 cycles to and from the full load Rapid changes of load with more than 10 of the max working pressure are not allowed Ensure that the pressure vessel is not subjected to vibrations that could cause fatigue fractures The pressure vessel is not to be subjected to stresses arising from traffic wind and earthquakes The medium used may not have any corrosive components that could attack the materials of the pressure vessel in a way that is not permitted All Installation and maintenance work on the pressure vessel may only be carried out by trained and experienced specialists It is forbidden to carry out any kind of work on the pressure vessel and piping this covering welding and constructional changes etc Breaking this rule means extreme danger for you and your colleagues Attention If the pressure vessel is operated at temperatures over 140 F suitable protection to prevent contact must be provided A pressure gauge that shows the operational pressure must be installed in the unit Depressurize the sys
10. ios de cargas completas como m ximo No se permiten cambios de carga puls tiles frecuentes de m s del 10 de la presi n de servicio m xima admisible Ha de impedirse que el aparato a presi n est expuesto a vibraciones que pudieran causar roturas continuas El aparato a presi n no est preparado para soportar cargas debidas al tr fico viento y terremotos El medio utilizado no deber mostrar elementos corrosivos que pudieran atacar de forma inadmisible el material del aparato a presi n Todos los trabajos de instalaci n y mantenimiento en el aparato a presi n s lo podr n ser realizados por personal profesional y especializado B sicamente se prohibe realizar cualquier trabajo en el recipiente a presi n y en la tuberia como por ejemplo los trabajos de soldadura modificaciones constructivas etc Su incumplimiento significa un peligro extremo tanto para Vd como para sus colaboradores Atenci n Cuando el aparato a presi n funcione a una temperatura superior a 140 F se deber prever una protecci n de contacto En la instalaci n ha de estar instalado un man metro de presi n que indique la presi n de servicio iAntes de efectuar cualquier trabajo en el aparato a presi n debe aliviarse la presi n del sistemal Limpie las tuber as antes del montaje El aparato debe ser montado verticalmente en la tuber a Hay que prestar atenci n a un montaje sin tensiones del aparato a presi
11. pueda poner en servicio durante los trabajos de mantenimiento iLos elementos filtrantes deber n cambiarse a intervalos regulares pero a m s tardar cuando se alcance la presi n diferencial admisible Para ello son v lidas las siguientes recomendaciones Prefiltro Segun el grado de suciedad cambiar al cabo de 6 meses como m ximo Finos micro submicro filtro Seg n el grado de suciedad cambiar al cabo de un afio como m ximo Filtro de carb n activo Seg n la temperatura del aire comprimido cambiar al cabo de 3 meses como m ximo Los componentes da ados deber n ser sustituidos por otros nuevos Si se detectan danos importantes debera cambiarse completamente el aparato a presion El aparato a presi n esta dise ado para una duraci n de 10 a os Al cambiar el filtro debe sustituirse tambi n la carcasa de la junta torica Imagene 21 jAtencion Imagene 22 1 Enroscar hasta punto final 2 Desaflojar con 1 4 de vuelta jBajo ningun concepto deben ser unidas fuertemente la parte superior e inferior de la carcasa Esto provocaria importantes danos Una vez concluidos los trabajos de mantenimiento debera realizarse un ensayo de estanqueidad Proteccion del medio ambiente Piezas de requesto O amp Y Junta torica de la carcasa C gt El material de embalaje asi como el aparato y los accesorios est n fabricados de materiales Z reciclables j Elementos filtrantes La eliminaci
12. tem before carrying out any work on the pressure vessel Clean the piping before carrying out the installation work The unit must be installed vertically in the piping Ensure that the pressure vessel is installed without any stresses Disconnect the power supply when carrying out electrical work Appropriate use The unit may only be used for its intended purpose These units are intended exclusively for the following purpose Separation of condensate particles and oil mist Any other form of use or one going beyond this shall be considered as inappropriate We shall have no liability whatsoever for any damage incurred as a result Notes on starting up N Before initial commissionind All the screwed connections of the pressure vessel must be done up to the required and max permissible tightening torques for the screws and bolts Attention Picture 10 1 Screw up to loose stop 2 Slacken back by 1 4 turn By no means shall the upper and lower filter bowl be bolted tightly This would lead to great damages Make a visual check There must be no external damage visible Make a check for leaks Initial commissioning Slowly apply pressure to the system by first opening the downstream valve Picture 11 Information concerning maintenance Before starting any maintenance work ensure that the pressure vessel has been depressurized and has cooled down and cannot be put back into op
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