Grout Hog
Contents
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3. 13 116 3 Rubber Seal 43 09 327 1 1 x 8 GR8 Hex Bolt 58 12 100 2 Discharge Hose Clamp 74 GH A 43 1 Rear Shutoff Arm 26 09 308 3 8 x 1 1 2 Hex Bolt 44A 09213 1 1 Locknut 59 GHA27 1 Discharge Hose Assy hose only 12 105 28 1 i 60 11 108 3 Cleaning Brush N ol 64A 09 113 2 3 4 Lockwasher 09 107 09 312 PORT B PRESSURE REVERSE PORT A PRESSURE FORWARD GH50 amp GH75 GROUT HOG FR 9 01 2003 Present Revision Number 001 ezgrout com 1 800 417 9272 EZ Grout Corporation Grout Hog Troubleshooting Guide Symptom Auger will not turn Potential Cause Possible Solution Hydraulic fluid restriction Make sure quick connect couplings are match sets Hopper unloading slowly Hydraulic fluid restriction Make sure quick connect couplings are match sets Check fluid to ensure 8 G P M minimum 3 4 yard of grout in the hopper should unload in 2 to 3 minutes at 12 G P M Trouble getting quick connect couplers to couple together Built up pressure on forklift hydraulics Shutoff engine on forklift Turn key to On position and move hydraulic control lever back and forth Grout Hog to avoid pressure build up Hopper is difficult to swivel by pulling on discharge hose Lack of Grease Grease spindle Faulty support rollers Replace support rollers Warning labels location on Grout Hog machines A DA
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5. GH7 5 amp GH50 Grout Hog Owner s Manual MN WARNINGS 1 The Grout Hog is a material delivery system and is not intended for any other use 2 Make sure anyone operating the Grout Hog is thoroughly 4 familiar with its operation Keep all unauthorized and un trained personnel especially children away from Grout Hog 3 Consult forklift manufacturer s specifications to insure load capacity is not exceeded Empty Weight Max Gross Weight 650lbs 204 83 kg 26501bs 1202 01 kg 985lbs 446 78 kg 39851bs 1807 56 kg Do not exceed Maximum Gross Weight 4 Always use skid pins and linch pins or safety chains when ever Grout Hog is on lift forks 5 Never run machine with end cap removed 6 Warning To Avoid Injury or Death When using the Grout Hog on a forklift that has a multi function joystick one that requires the operator to hold but ton and move joystick to engage auxiliary hydraulics be sure you plumb forward rotation of an auger on boom up side of control This is to eliminate the chance of the boom dropping in the event the operator would release the button with the joystick still engaged 7 Stay clear of auger while machine is running Keep all body parts solid objects clothing and jewelry away from all moving parts 8 Never operate the Grout Hog 9 under the influence of alcohol drugs or medications Warning California Proposition 65 Warning Serial Number Before usi
6. Grout Hog and material in hopper Empty Weight Max Gross Weight GH50 650lbs 294 83 kg 2650lbs 1202 01 kg GH75 985lbs 446 78 kg 39851bs 1807 56 kg Do not exceed Maximum Gross Weight 6 Transport Grout Hog 9 to desired location and raise above grouting level 7 Hold discharge hose over area to be grouted 8 Signal forklift operator to start forward rotation of Grout Hog 9 auger using hydraulic controls 9 Discharge grout to desired areas until hopper is empty Repeat steps 5 9 as needed 10 To regulate grout flow squeeze discharge hose to momentarily stop grout flow crimp or fold hose 11 To stop grout flow for extended period signal forklift operator to reverse auger rotation momentarily until the valve closes on the discharge hose 12 When Grout Hog is not in use store with ends of hydraulic hoses plugged into storage couplings on Grout Hog This will avoid pressure build up in hoses usually occuring in hot sun Set Up Bolt spring loaded tugpole 46 to hopper 2 Adapt auxilary hydraulic quick couplings on fork lift to the hydraulic quick couplings on Grout Hog to make a match set Grout Hog requires 1350 PSI at 8 gallons per minute minimum and 3000 PSI at 18 gallons per minute maximum 12 gallons per minute is best and should unload 3 4 yard of grout in less than 3 minutes EZ Grout Corporation 1 800 417 9272 ezgrout com Cleanup 1 Set Grout Hog securely on the gro
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8. NGER 9 A DANGER Never run machine with end cap removed 1 Grout Hag s a moteial deivery system Not intended for any other use 2 LD Before usng Grout Hag review the entire Owners Manual 3 Keep unauthorized and untrained personnel especially children away from Grout Hag 4 Consult forklift crane manufacturer s specifications to insure load capacity is not exceeded Pins must be in pace whenever Grout Hag is on ift forks Weight specifications are Model Empty Weight Gross Weight Amputation Label 6 amp Amos wear harc hat eye protection amp hearing protection while in use atest EE located on on disc harge snout 7 Never stand under or ide on Grout Hag back of Large Multi 8 ee 9 Never run machine with end cop removed AUD Hopper Warning Label i ROTATING AUGER oca te d on 10 A Lock out power supply amp allow system to cool before woking on Grout Hog Keep hands and body clear of hopper Warning Pins must be in place whenever Grout Hog is on lift forks Pin Label located on Fork Pockets Limited Warranty The manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of one year on all products from the date of shipment The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the manufacturer Our warranty excludes normal replaceable wear items i e gask
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14. ets wear parts seals O rings belts drive chains clutches etc Any equipment part or product which is furnished by the manufacturer but manufactured by another bears only the warranty given by such other manufacturer Manufacturer agrees to furnish free of charge a written description of problem or cause Warranty is voided by product abuse alterations use of equipment in applications for which it was not intended use of non manufacturer parts or failure to follow documented service instructions The foregoing warranty is exclusive of all other warranties whether written or oral expressed or implied No warranty of merchantability or fitness for a particular purpose shall apply The agents dealers and employees of Manu facturer are not authorized to make modifications to this warranty or additional warranties binding on the Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing warranty provisions with respect to any product or part not conforming to the EZ Grout Corporation 1 800 417 9272 End Cap Label located ezgrout com 5 Do not use cs a lifting device 11 A el al Soe parts solid objects clothing amp jewelry away from all back of hopper 12 Only If ift Grout out Hog from lifing channels or crane bail Inspect daily all eners lifting bail lifting point amp chan
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17. nels for cracks excessive wear amp c or 1 amp rout Hog should unload in less than three minutes if p bu Please check quick Connect couplings and refer to owner s manua 2 Fittings must be greased before each use 3 Auger must be removed for effective cleaning 4 Use only factory authorized parts Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return there of to location designated specifically by the Manufacturer Product returns not shipped prepaid will be refused b As an alternative to the foregoing modes of settlement the Manufacturer s dealer may repair defective units with reimbursement for expenses A written description of problem or cause must accompany all warranty claims Except as set forth here in above and without limitation of the above there are no warranties or other affirmation which extend beyond the description of the products on the fact here of or as to operational efficiency product reliability or maintainabil ity or compatibility with products furnished by others In no event whether as a result of breach of contract or warranty or alleged negligence shall the Manufacturer be liable for special or consequential damages including but not limited to Loss of profits or revenue loss of use of the product or any associated product cost of capital cost of substitute products facilities or services or claims of
18. ng decals by contacting the manufacturer at 1 800 417 9272 1 Warning Decals for your safety and the safety of Revision Number 001 9 1 2003 Present ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER und DESCRIPTION 21 02 415 1 Hydraulic Motor 31 09 305 4 5 16 x 2 Hex Bolt 49 02 219 2 Male Coupler 67 GH 28 1 Motor Seal Kit 21B 02 610 EN Sequence Valve Assembly w snout 33 09 202 533 5 16 Lock Nut 51 GH A 40 EX Swivel Locking Pin Assembly 21C 02 645 E Sequence Valve Cartridge 34 GH A 16 1 Auger re 13 101 387 6 5 8 ID Rubber Control Disc 21D 02 634 1 Bidirectional Relief Valve 35A GH A 22 12 53A 13 100 o 5 ID Rubber Control Disc 22 GHA13 1 Moo Pte 6 54 09339 2 3 8 x 2 Hex Bolt Full Thread 68D SS 11 1 Snout Cylinder Mount 23 GH A 25 1 Power Shaft Connector 37 GH 521 2 Skid Pin 55 09 206 2 3 8 Square Nut 69 09 341 4 5 16 x 3 4 Hex Bolt 24 GH 18 EN Seal Support Ring 38 GH A 2 Nd Skid Base 56 GH A 9 ES Removable Spout Housing 70 09 101 E 5 16 Lockwasher 24B GH 27 1 40 09 319 4 5 8 x 2 3 4 Hex Bolt 57B 15 100 1 Auger Shaft Bushing 72 GH 42 1 Front Shutoff Arm 24C 09 348 4 5 16 x 3 1 2 Socket Head Cap Screw 41 09 210 4 5 8 57C 13 109 1 End Cap O Ring 73 09 334 3 1 2 x 1 2 Shoulder Bolt
19. ng this Grout Hog y study entire Owner s Manuals 9 Never perform any work on the Grout Hog while itis running Before working on the Grout Hog stop the forklift and disconnect the hydraulic hoses to prevent accidental starting 10 Avoid contact with hot hydraulic fluid Allow system to cool before performing any repairs or Services 11 Never stand under an elevated Grout Hog 12 Never ride the Grout Hog 13 Use only factory authorized parts 14 Inspect All hoses for nicks cuts or damage be fore each use Replace if damaged 15 Only lift Grout Hog from lifting channels or crane bail if equipped 16 Always wear approved safety glasses hearing protection 112 dBA and hard hats when operat ing or servicing a Grout Hog 17 The Grout Hog is intended for use with a supervised hold to run control If used outside of this scope call the EZ Grout Corporation for op tional grate to cover hopper 18 Do not use the Grout Hog as a lifting device 19 The disposal of used lubricants or hazardous materials must comply with all governmental regu lations Grout Hog Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are Grout Delivery System EZ Grout Corporati
20. on Lead from lead based paints Crystalline silica from bricks Cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this EZ Grout Corporation 405 Watertown Road type of work To reduce your exposure to these chemicals ALWAYS work Waterford Ohio 45786 in a well ventilated area and work with approved safety equipment such as 740 749 3512 or 1 800 417 9272 dust masks that are specially designed to filter out microscopic particles Fax 740 749 0602 www ezg rout com Operating Instructions 1 Slide lift forks into lifting channels on Grout Hog 2 Insert skid pins into lift channels behind lift forks and secure with locking pins or use chain attachment 3 Attach Grout Hog s quick connect hydraulic hoses to forklift N 4 Warning To Avoid Injury or Death When using the Grout Hog on a forklift that has a multi function joystick one that requires the operator to hold button and move joystick to engage auxiliary hydraulics be sure you plumb forward rotation of auger on boom upside of control This is to eliminate the chance of the boom dropping in the event the operator would release the button with the joystick still engaged 5 Set Grout Hog securely on ground Fill to desired capacity CAUTION check forklift or crane manufacturer s specifications to be sure forklift or crane is designed to handle weight of
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25. und Turn off forklift and remove ignition key Disconnect hydraulic hose and remove skid pins or chains before backing away 2 Remove end cap from auger tube 3 Grasp auger handle firmly and pull auger straight out of tube 4 Hose out and brush down hopper then spray and brush auger until all excess grout is removed 5 Flush discharge hose until clean 6 Slide auger back in Grout Hog so that it fits securely in place Install the end cap back on tube 7 Grease the fittings using EPI Rated or equivalent grease There are 4 grease fittings on the Grout Hog they are identified on the parts list by 62 NOTE Following each use it is a good idea to apply a thin layer of lubricant inside the hopper to make cleaning easier CAUTION Do not use so much lubricant that it might stain blockwork at beginning of next use If equipped with crane bail inspect bail hopper and base for cracked welds loose bolts and wear before each use Repair or replace if needed Obtaining Spare Parts Spare parts for your Grout Hog may be obtained by the following procedure 1 Record the information from the serial number tag located on the lower right rear side of your Grout Hog 2 Using the parts reference table in this manual record part number and component 3 Contact your local Grout Hog dealer or EZ Grout Corpora tion at 1 800 417 9272 with the information in Steps and 2 others replace any damaged or missi
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