4 - Pump SA Control Panel v1.0.1
Contents
1. USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER Operators Manual Software Release US4PC v1 0 1 Document TD 09 06 1036 Revision B 2320 124th Road Sabetha Kansas 66534 PH 785 431 7900 FAX 785 431 7950 www usclic com Revision Effective 13 JAN 2015 UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER INTRODUCTION Thank you for choosing USC LLC for your equipment needs We appreciate your business and will work diligently to ensure that you are satisfied with your choice OVERVIEW The purpose of this manual is to provide you with the basic information needed to operate and maintain the Universal Semi Automated 4 Pump Controller It does not hold USC LLC liable for any accidents or injuries that may occur OPERATOR RESPONSIBILITIES As the purchaser owner operator of this equipment and control system you have an obligation to install operate and maintain the equipment in a manner that minimizes the exposure of people in your care to any potential hazards inherent in using this equipment Itis critical that the owner of this equipment e Has a clear and documented understanding of the process this machine is being used in and of any resulting hazards or special requirements arising from this specific application e Allow only properly trained and instructed personnel to install operate or service this equipment e Maintain a comprehensive safety program involving all who work2. CWT SCU min User will need to enter the seed information in the Seeds Unit and Seed Count blocks as well as enter the treater seed flow in SCU min and oz CWT for each pump and will calculate the oz min shown in blue on right side of screen to be applied for each pump MODE oz CWT Lbs min User will enter seed flow in Lbs MIN and the oz CWT for each pump to calculate the oz min shown in blue on right side of screen MMA no 02 MIN to be applied for each pump MODE Direct Translation Allow user to set pumps to oz min on all pumps in one 2 0 ozman location The rate the user enters will be the rate at which the pumps will operate A W jozmm PAGE 33 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SETTINGS SCREEN SETTINGS _so x TARGET RATE OZMIN PUMP PERCENTAGE GENERAL CONFIG PUMP CONFIG 1 PUMP NAME DISPLAY Displays the name of the pump that the settings on this screen apply to 2 TARGET RATE When this button is pushed a keypad will appear on the screen This allows the operator to set an application target rate in ounces or milliliters per minute This option is unavailable while FLOW RATE MODE is on any setting other than OFF 3 PUMP PERCENTAGE RATE When this button is pushed a keypad will appear on the screen enter a percentage value This method disregards the
3. Displays the Calibration Factor Multiplier see page 29 4 OUNCES PER MINUTE Displays the ounces of chemical per minute being applied It also may be displayed in milliliters 5 TOTAL OUNCES Displays in real time the amount of chemical that has been applied 6 H O A Displays what mode the pump is in HAND OFF or AUTO see page 25 7 SPEED CONTROL The system is able to operate in two different soeed control modes Flow Rate Mode makes the pump drive to and then lock onto a desired flow rate Percentage Mode makes the pump run at pre defined percentage of the maximum motor speed 8 PUMP MAIN SCREEN BUTTON Press any of the four boxes and the operator will be taken to the main screen for that particular pump see page 25 9 PUMP MOTOR RUNNING INDICATOR When the green box is present it indicates that the motor is running When the green box is flashing on and off the motor is running in reverse PAGE 24 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER INDIVIDUAL PUMP MAIN SCREEN This screen informs the operator which chemical is currently selected ounces of the chemical being applied per minute and total ounces used It may also be displayed in metric see page 34 The buttons on the left side and bottom of the screen allows for control adjustment of system operations OVERVIEW SCREEN 2 2 Pump 2 Pump 3 Pump 4 i li CHEMICALS RECIPES Chemical 1 0
4. Wek ki 21 Electrical Operation ccccsseeecssseesceeseesceeseesenseeseenseeseeneees 22 CB e a KM Mr ag 23 Marn 6 21 17 ee ben te 24 Individual PUMP Main Screen 25 Chemical Recipe Selection or Editing Screen 27 Chemical Editing Screen 29 Calculator Screen siennes 30 Recipe Editing Screen 31 Flow Rate Set Up Screen 32 SINS SOC a n n Heke deke an 34 General Configuration 36 Pump Configuration Screen 37 es em 38 Initial Pump Calibration soosiana aian 38 Flow Meter Calibration sierici en 39 40 TU xl 41 SOA yad al eka wa kek nk da 44 Mechanical Drawings s ccesscesseeeeseeeeseeeseeeneeeeneeenseseneeeeas 45 Limited Warral y ulus kk kk ake kk kk kk kk kk kk KA KAK KK AA KK A A 47 Usc Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SARETYINSTRUCTIONS lt Every year accidents in the work place maim kill and injure people Although it may be impossible to prevent all accidents with the right combination of training operating practices safety devices and operator vigilance the number of accidents can be significantly reduced The purpose of this section is to educate equipment u
5. and wait for all moving parts to stop Then disable power source before servicing adjusting repairing or unplugging Review safety related items annually with all personnel who will be operating or maintaining the Equipment OPERATING SAFETY Read and understand the operators manual and all safety labels before using Disconnect and disable electrical supply completely and wait for all moving parts to stop before servicing adjusting repairing or unplugging Clear the area of bystanders especially children before starting Be familiar with the machine hazard area If anyone enters hazard area shut down machine immediately Clear the area before restarting Keep hands feet hair and clothing away from all moving and or rotating parts Stay away from overhead obstructions and power lines during operation and transporting Electrocution can occur without direct contact Do not operate machine when any guards are removed Inspect welds and repair if needed USC PAGE 1 1 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER PLACEMENT SAFETY Move only with the appropriate equipment Stay away from overhead power lines when moving equipment Electrocution can occur without direct contact Be familiar with machine hazard area If anyone enters hazard areas shut down machine immediately Clear the area before restarting Operate the equipment on level ground free of debr
6. CALIBRATION TUBE When this button is pushed a numeric keypad appears bottom right allowing the operator to enter the calibration tube reading while performing a flow meter calibration see page 39 2 TOTALIZER When this button is pushed a numeric keypad appears bottom right Enter the amount that appears for the Pump Total above the CANCEL button 3 SAVE Saves the information entered calculates the multiplier and enters the data into the Calibration Factor box bottom left Press SAVE again to finalize the change 4 PUMP IDENTIFICATION DISPLAY Displays which pump the pump total was taken from 5 CANCEL BUTTON Returns the operator to the Edit Chemical screen Pressing the CANCEL button before the SAVE button will not change the Multiplier in the Calibration Factor Box on the Chemical Editing screen PAGE 30 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER RECIPE EDITING SCREEN A To turn a pump off enter zero for the rate RECIPE HAME CHEMICAL 1 1 RECIPE NAME When this button is pushed a keypad bottom left appears allowing the operator to create change the recipe name 2 PUMP RATE When these buttons are pushed a keypad bottom right appears allowing the operator to set change the individual pump rates for this recipe To set a pump to OFF enter zero for the rate 3 CANCEL This button deletes the changes made and set all information back to default or prev
7. a keypad appears allowing the operator to change the chemical name bottom left above If the chemical name you changed is currently assigned to a pump stand when you press SAVE a pop up screen will appear asking for verification of the name change bottom right above Press the OK button to complete the change The operator must return to the pump stand main screen the chemical was used in and re assign it with a new name To enter a new chemical select any unused entry from the rolodex enter a new name and calibration factor then press save Once saved it will be added to the rolodex in alphabetical order 2 CALIBRATION FACTOR When this button is pushed a numeric keypad appears allowing the operator to enter the Multiplier used for Flow Meter Calibration 3 CALCULATOR Button This button takes the operator to the Multiplier Calculation screen see page 30 4 CLEAR This button deletes the name and resets the Calibration Factor to 1 00 After a new name and calibration factor has been entered press the save button This is another way to enter a new chemical name in the system 5 SAVE Saves any changes to the chemical profile If the name has been changed for a chemical that is currently assigned to a pump the pop up screen will appear to remind the operator that they must re assign a chemical to that pump USC meee Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER CALCULATOR SCREEN 1
8. consignation nergie cr e une situation tres dangereuse et pourrait causer des blessures ou m me la mort Se IL VOUS PLAIT rester a l cart et d tre vigilant USC PAGE 9 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER YOU are responsible for the SAFE operation and maintenance of your USC LLC Equipment YOU must ensure that you and anyone else who is going to operate maintain or work around the Equipment be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alert you to good safety practices that should be adhered to while operating the Equipment Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions Most accidents can be prevented Do not risk injury or death by ignoring good safety practices e Equipment owners must give operating instructions to operators or employees before allowing them to operate the machine and at least annually thereafter per OSHA Occupational Safety and Health Administration regulation 1928 57 e The most important safety device on this equipment is a SAFE operator It is t
9. de lire le manuel de l op rateur avant de r parer ou d utiliser l quipement LOCKOUT TAGOUT PROCEDURES Lockout Tagout is the placement of a lock tag on an energy isolating device in accordance with an established procedure When taking equipment out of service to perform maintenance or repair work always follow the lockout tagout procedures as outlined in ANSI 2344 1 and or OSHA Standard 1910 147 This standard requires employers to establish a program and utilize procedures for affixing appropriate lockout devices or tagout devices to energy isolating devices and to otherwise disable machines or equipment to prevent unexpected energizing start up or release of stored energy in order to prevent injury to employees PAGE 8 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER LES PROCEDURES DE VERROUILLAGE ETIQUETAGE Verrouillage tiquetage est le placement d un verrouillage tag sur un dispositif d isolement de l nergie conform ment une proc dure tablie Lors de la prise hors service des quipements pour effectuer la maintenance ou de r paration toujours suivre les proc dures de verrouillage d branchement comme indiqu dans la norme ANSI 2344 1 et ou la norme OSHA 1910 147 Cette norme oblige les employeurs a tablir un programme et appliquer des proc dures pour la fixation des dispositifs de verrouillage appropri s ou des dispositifs d consignation l nergie dispos
10. flow meter reading It drives the pump to a specified percentage of the maximum pump speed 4 SCREEN EXIT This button is used to exit back to the previous screen Its functionality is the same throughout the HMI display 5 APPLICATION METHOD Pressing one of these two buttons determines what method the operator will use for an application rate Ounces per minute or pump speed An X will display in the box indicating which method is currently used 6 GENERAL CONFIG Pressing this button takes the operator to the General Configuration screen see page 35 7 PUMP CONFIGRATION Pressing this button takes the operator to the Pump Configuration screen see page 37 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER GENERAL CONFIGURATION SCREEN GENERAL CONFIG A 2 Site ID USC Support J Instant Messenger Custom PID i Settings 1 SITE ID Pressing this button brings up the Site Identification screen Pressing the Site Name field and a keyboard will appear for entering the name of the installation The Site Description is automatically populated with the description of the current software loaded This information will be used by USC service personnel to verify the customers installation PAGE 35 Usc Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER GENERAL CONFIGURATION SCREEN 2 CUSTOM PID SETTINGS Pressing this button takes the operator to this screen
11. is not staying covered Proximity switch is not sensitive enough HMI screen not set to AUTO Auxiliary cable not hooked up Two pin cable is not connected to the pump control panel or the seed treater Signal to shut the pump off is not being sent from the treater 3 HMI screen not set to AUTO Flush tubing and check filter for any restrictions Clean filter and check for gasket Replace hoses Clean proximity switch Adjust the pump proximity switch sensitivity by turning adjustment screw counter clockwise Check treater control panel to see if signal is being sent to pump controller Make sure proximity switch is staying covered with seed Adjust pump proximity switch sensitivity by turning the adjustment screw clockwise Set HMI screen to AUTO Attach Auxiliary cable from control box to treater control box Check to see that both ends of the cable are properly connected to their respective control panels Check treater control panel to see if signal is being sent to pump controller HMI screen not set to AUTO Mix Motor will not start 1 Power cord not plugged in 1 Plug in power cord PAGE 40 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SECTION MAINTENANCE c Proper maintenance of the Universal Semi Automated 4 Pump Controller is critical for peak performance reliability and accuracy of this system The following i
12. the company required documents If operating in a CSA 22 1 Class Il Division 2 Group G hazardous area USC recommends this step be performed on a daily basis e Essuyez le carter moteur avec un chiffon humide en veillant a liminer toutes les poussi res qui peuvent avoir per u depuis la derni re date de maintenance Enregistrez le nettoyage sur la soci t les documents requis Si op rant dans un CSA 22 1 Classe Division 2 Groupe G zone dangereuse USC recommande cette tape tre effectu e sur une base quotidienne USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SECTION TON STORAGE When storing the Universal Semi Automated 4 Pump Controller for long periods of time the following procedure must be followed to reduce the chance of rust corrosion and fatigue of the pump stand You can also use these steps when storing the machine for the winter A dust mask and protective rubber gloves shall be used when cleaning the machine LIQUID SYSTEM USC Pump Stands 1 Make certain the inside of the tank is completely drained of chemical residue and thoroughly flush the inside of the tank with clean water 2 Remove and clean the filter 3 Pump clean water through all areas of the plumbing including the mix tank flow meter and valves It may be necessary to move the position of the source valve and return valve from one position to another in order to clean all chemical lines inc
13. une alimentation d abord d terminer si l offre est galement dans la zone dangereuse o se trouve le syst me USC Si oui nous recommandons que le pouvoir soit cable dans la source Ne pas utiliser une prise lectrique standard cet effet Pour les autres m thodes acceptables de se connecter une source d alimentation ou tout autre mat riel divers suppl mentaire au syst me USC dans un endroit dangereux se il vous pla t consulter la norme CSA 22 1 Section 18 200 et 18 274 Consultez la section appropri e et assurer la conformit avec l une des options propos es Lors de la connexion l quipement USC depuis un emplacement distant et l quipement USC est dans une classe dangereuse II Groupe G environnement les clients sont invit s suivre les exigences dans CSA 22 2 no 25 Plus de d tails peuvent galement tre trouv s dans 22 1 CSA 18 252 Les m thodes de c blage ll existe diverses options couvertes dans cette section pour le c blage dans une Classe Groupe G poussi re environnement S lectionnez la meilleure m thode adapt e pour votre emplacement sp cifique PLACEMENT The following steps outline the initial set up of your Universal Semi Automated 4 Pump Controller 1 Clear the area of bystanders especially small children before moving 2 Be sure there is enough clearance from overhead obstructions and power lines or other equipment to move the machine into its working position 3 Pl
14. with a volumetric flow meter remove it from the machine for additional cleaning PAGE 42 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER PUMPS PLUMBING FLOW METER 9 A Pre Mix a solution of 90 water and 10 distilled white vinegar Only use the vinegar and water solution mixed in these proportions to clean the flow meter Use of any other cleaners NOTICE especially cleaners containing harsh chemicals may permanently damage the sensors and seals inside the flow meter Utilisez uniquement la solution de vinaigre et d eau melanges dans ces proportions pour nettoyer le debitmetre L utilisation d autres produits de nettoyage en particulier les produits AVIS nettoyants contenant des produits chimiques agressifs peuvent endommager de fa on permanente les capteurs et les phoques l int rieur du d bitm tre PUMPS PLUMBING FLOW METER B Use a size matched circular brush with soft plastic bristles Dip the brush in the solution and gently move it up and down in the measuring pipe to avoid damaging the measuring pipe and sensor electrodes C Re peat brushing with fresh fluid until measuring pipe is visually clean D Flush the flow meter inside and out with clean water to remove any of the cleaning solution residue e Wipe down the motor casing with a damp cloth making sure to remove all dust that may have collected since the last maintenance date Record the cleaning on
15. 00 FACTOR 4 ji FLOW RATE 3l Q RESET 0 0 TOTAL OZ TOTALIZER i REVERSE PUMP i a a pae 1 PUMP IDENTIFICATION Displays which pump stand screen you are in by highlighting it in green It also allows the operator to move from one pump stand to another without returning to the Overview screen 2 OVERVIEW SCREEN BUTTON Returns the operator to the Overview screen 3 SELECT CHEMICAL RECIPES BUTTON Advances the operator to the Select Ghemical Recipes pop up screen see page 27 4 FACTOR Displays the Calibration Factor Multiplier for the currently selected chemical see page 32 5 FLOW RATE SETUP BUTTON Advances the operator to the Flow Rate Setup screen see page 32 6 RESET TOTALIZER BUTTON Resets the Totalizer to zero 7 REVERSE PUMP BUTTON Reverses the pump motor USC Seed Treating Solutions PAGE 25 UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER INDIVIDUAL PUMP MAIN SCREEN 8 CHEMICAL NAME Displays the name of the chemical that is selected 9 OUNCES PER MINUTE Displays the ounces of chemical per minute being applied It also may be displayed in milliliters 10 TOTAL OUNCES Displays in real time the amount of chemical that has been applied 11 CHEMICAL STATUS BOX Displays the chemical currently selected flow rate in ounces per minute and total ounces used The entire box is also a button When pushed it advances the operat
16. ace the Universal Semi Automated 4 Pump Controller in the desired position on a level surface close to the pump stands it will be controlling 4 Inspect the Universal Semi Automated 4 Pump Controller thoroughly for screws bolts fittings etc which may have come loose during shipping USC PAGE 15 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER USC highly recommends that the Universal Semi Automated S NE s 4 Pump Controller be set up inside a building or any covered structure to protect the machine from weathering USC recommande fortement que le contr leur 4 de la pompe semi automatique universelle tre mis en place a l int rieur d un batiment ou d une structure couverte pour proteger la machine des intemp ries SETTING DC PUMP MOTORS Each pump motor cable requires this plug USC P N 03 08 0324 which mates with a female plug USC P N 03 06 0087 on bottom of control panel This panel only works with 9OVDC Motor Pin configuration shown at bottom of page a USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SETTING DC PUMP MOTORS 1 Line holes up so you can insert your small screwdriver into the part Rotate the screwdriver side counter clockwise while holding the black side to separate 2 Strip the black insulation back 2 50 inches from the motor wires Loosen the black nut insert Motor wire as shown 3 Wire motor leads into the correct ter
17. al is pumped into the calibration tube the more accurate the calibration will be 5 Push the Calculator button It is located in the bottom left corner of the Edit Chemical screen Enter the number of the ounces in the calibration tube box Between the Save and Cancel button is the number of ounces read by the flow meter Enter that amount in the Totalizer box and press SAVE The system automatically calculates and places the amount in the Calibration Factor Multiplier box 6 Repeat the process as necessary and for each different chemical slurry used USC PAGE 39 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER TROUBLESHOOTING Below is a table describing the most frequent problems and solutions with the USC Universal Semi Automated 4 Pump Controller For further assistance contact the USC Service department at 785 431 7900 Pump is fluctuating Pump will not turn off in AUTO when seed runs out USC Seed Treaters Pump will not turn off in AUTO when seed runs out Non USC Seed Treaters Pump will not turn on in AUTO USC Seed Treaters Pump will not turn on in AUTO Non USC Seed Treaters 1 2 Filter is plugged or missing Restriction in tubing gasket Hoses are worn out Proximity switch in the hopper cone is dirty Proximity switch is set too sensitive Signal to shut the pump off is not being sent from the treater Proximity switch in the hopper cone
18. allowing them to manually enter custom PID settings for single or multiple head pumps The system default settings are shown below This screen is only used when non USC pumps are being used and even then it may not be necessary to make any changes If the operator has made changes and wants to return to the default settings they may change the entry in the first row and the first column to zero select the red X to exit the screen This resets the screen to the default settings These settings apply to all of the pumps that are controlled by the system User must set pump to CUSTOM before using these settings CUSTOM PID SETTINGS of Fump Heads 1 p a 0 00 0 00 0 00 o oo 0 00 0 00 290 ooo iad haa sie Only using Pl no D 3 gears tothe design Configure fh intent of amp T T aggressive startup stabilizing a maintenance mode 3 USC INSTANT MESSENGER Pressing this button will advance the operator to the Instant Messenger screen This is used by the technical support staff when a customer calls with a problem The service technician uses this to remotely connect to the site and verify the site identification information This connection can only be made by USC Once the link has been established it may be used to text information to and from the customer site This option only functions if the operator has U Connect light installed on their laptop or U Connect Pr
19. any other obligation with respect to the Products or any part thereof whether based on contract tort strict liability or otherwise Under no circumstances whether based on this Limited Warranty or otherwise shall Manufacturer be liable for incidental special or consequential damages 4 Other Statements Manufacturer s employees or representatives oral or other written statements do not constitute warranties shall not be relied upon by Buyer and are not a part of the contract for sale or this limited warranty 5 Return Policy Approval is required prior to returning goods to USC LLC A restocking fee will apply 6 Entire Obligation This Limited Warranty states the entire obligation of Manufacturer with respect to the Products If any part of this Limited Warranty is determined to be void or illegal the remainder shall remain in full force and effect USC Seed Treating Solutions PAGE 47 USC Seed Treating Solutions USC LLC 2320 124th road Sabetha KS 66534 PHONE 785 431 7900 FAX 785 431 7950 EMAIL sales team uscllc com WEB www uscllc com USC Seed Treating Solutions
20. cal plug for this purpose For other acceptable methods of connecting to a power source or any other additional miscellaneous equipment to the USC system within a hazardous location please consult CSA 22 1 Section 18 200 and 18 274 Review the appropriate section and ensure compliance with one of the options given When connecting to USC equipment from a remote location and the USC equipment is in a hazardous Class II Group G environment customers are advised to follow the requirements within CSA 22 2 no 25 More details may also be found in CSA 22 1 18 252 wiring methods There are various options covered within this section for wiring in a Class Il Group G dust environment Select the best method suited for your specific location PAGE 14 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER quipements USC op re dans un groupe Classe G zone dangereuse qui contient la poussi re des semences Pour viter la possibilit d une explosion enflamme par l lectricit statique tous les quipements USC devrait tre mise la terre en fixant une bande de liaison la structure m tallique et la s curisation cette bande au point de masse du fabricant Si tiquet s en cons quence les produits USC sont con us pour tre conformes a la norme CSA 22 1 pour une utilisation dans une Classe Il Division 2 Groupe G environnement Lors du raccordement du USC alimentation du syst me cordon dans
21. e before A DANGER working on or near the control panel or lead wires HAUTE TENSION Toujours d brancher la source d alimenta DANGER tion avant de travailler sur ou pr s du panneau de commande ou les cables B HIGH VOLTAGE Use insulated tools when making DANGER adjustments while the controls are under power HAUTE TENSION Utilisez des outils isoles lors des reglages tandis que les commandes sont sous tension DANGER Permanent installation may require additional electrical cords chemical tubing and air lines since each installation is unique Installation permanente peut exiger cordons electriques des tubes suppl mentaires chimique et les conduites d air puisque chaque installation est USC equipment operates within a Group Class G hazardous area which contains seed dust To avoid the possibility of an explosion ignited by static electricity all USC equipment should be grounded by attaching a bonding strip to the metal frame and securing that strip to the factory ground point labeled accordingly USC products are designed to comply with CSA 22 1 for use in a Class Division 2 Group G environment When connecting the USC system power cord into a power supply first determine if the supply is also within the hazardous area where the USC system is located If so we recommend that the power be hard wired into the source Do not use a standard electri
22. e point d exclamation Est galement utilis avec les symboles DANGER AVERTISSEMENT et ATTENTION de sorte que le risque de blessure est indiqu Electrocution Hazard Symbol This symbol indicates that an electrocution hazard exists Serious injury or death could result from contacting high voltage Symbole de danger d lectrocution Ce symbole indique qu un danger d lectrocution existe Des blessures graves ou la mort pourraient resulter de contact haute tension USC PAGE 7 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER International Electrocution Hazard This symbol indicates that an electrocution hazard exists Serious injury or death could result from contacting high voltage Danger d lectrocution international Ce symbole indique qu un danger d lectrocution existe Des blessures graves ou la mort pourraient resulter de contact haute tension Mandatory Read Manual Action Symbol I S O format This symbol instructs personnel to read the Operators Manual before servicing or operating the equipment Obligatoire Lire Symbole d action Manuel Format ISO Ce symbole indique le personnel de lire le manuel de l op rateur avant de r parer ou d utiliser l quipement Mandatory Read Manual Action Symbol This symbol instructs personnel to read the Operators Manual before servicing or operating the equipment Obligatoire Lire Symbole d action Manuel Ce symbole indique le personnel
23. eating Solutions PAGE 45 UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER 4 PUMP CONTROL PANEL ASSEMBLY Description SEE TABLE 1 CONTROL PANEL 2 05 03 1471 JASSY PNL FRM 4PUMP SAP 3 06 01 0124 _ BOLT FLG 375 16 UNC GRADE 5 3 4 LG 06 01 0220 BOLT 375 16 X 3 75 CONCRETE 06 03 0033 NUT LOCK FLG 375 16 GR8 TABLE 1 Description 03 12 0355 CONTROL PANEL US4PC 03 12 0357 CONTROL PANEL US4PC WITH GUS CONTROLS 03 12 0359 CONTROL PANEL UA4PC 5 8 PUMPS 03 12 0360 CONTROL PANEL UA4PC 9 12 PUMPS PAGE 46 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER USGIMIMITED WARRANTY USC LLC Manufacturer warrants its seed treating equipment as follows 1 Limited Warranty Manufacturer warrants that the Products sold hereunder will be free from defects in material and workmanship for a period of 18 months from date of shipment If the Products do not conform to this Limited Warranty during the warranty period Buyer shall notify Manufacturer in writing of the claimed defects and demonstrate to Manufacturer satisfaction that said defects are covered by this Limited Warranty If the defects are properly reported to Manufacturer within the warranty period and the defects are of such type and nature as to be covered by this warranty Manufacturer shall at its expense furnish replacement Products or at Manufacturer s option replacement parts for t
24. eck motor Check motor for any play in the mix tank shaft Check valves fittings and plug on bottom of tank for leaks Check chemical line tubing for abnormal wear Wipe down the motor casing with a damp cloth making sure to remove all dust that may have collected since the last maintenance date Record the cleaning on the company required documents If operating ina CSA 22 1 Class Division 2 Group G hazardous area USC recommends this step be performed on a daily basis Essuyez le carter moteur avec un chiffon humide en veillant a liminer toutes les poussi res qui peuvent avoir per u depuis la derni re date de maintenance Enregistrez le nettoyage sur la societe les documents requis Si operant dans un CSA 22 1 Classe Division 2 Groupe G zone dangereuse USC recommande cette tape tre effectu e sur une base quotidienne PUMPS PLUMBING FLOW METER Check pump in forward and reverse Make sure pump heads open and close smoothly Inspect tubing for uneven wear Replace pump tubing often to ensure high flow rates can be achieved Make certain the inside of the mix tank is completely drained of chemical residue Pump clean water through all areas of the plumbing including the mix tank valves and flow meter Remove and clean the filter Open all drain points valves and filter to let as much of the water drain as possible Disconnect power to the flow meter If your pump stand is equipped
25. flow meter s are checked regularly and calibrated when needed When calibrating the flow meter s each chemical slurry must be checked and adjusted for 1 To begin the calibration process fill the appropriate mix tank with the slurry that is going to be used for S erra E x this calibration TARGET RATE 2 Turn the ON OFF switch for the mix tank motor to the ON position From the Main screen select the Chemical Status Box Enter a value for the Pump RERGENTACE i Percentage speed 20 is recommended and check the box to the right Return to the Main la screen press the HAND button and ensure that the valves are set to Mix Tank for recirculation Let the system run in recirculation mode for 15 minutes This will remove any air from the system 3 Ensure that the correct chemical has been chosen 4 Place the source valve to the GALIBRATE position Place the bottom return valve to the GALIBRATE position Place the top return valve to the CAL TUBE position The return valves are located on top of the pump stand right Once the liquid in the kul l na N calibration tube reaches zero press HAND or OFF to stop the pump Press the TOTALIZER button to zero out the Totalizer Press the HAND button and start the stopwatch simultaneously Stop the pump when the stopwatch reaches one minute Note the total ounces of chemical that is in the calibration tube The longer the amount of time chemic
26. he operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them All accidents can be avoided e A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death e Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment e Think SAFETY Work SAFELY GENERAL SAFETY 1 Read and understand the operators manual and all safety labels before operating maintaining adjusting or unplugging the Equipment 2 Only trained persons shall operate the Equipment An untrained operator is not qualified to operate the machine 3 Have a first aid kit available for use should the need arise and know how to use tt PAGE 10 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER Provide a fire extinguisher for use in case of an accident Store in a highly visible place Do not allow children spectators or bystanders within hazard area of machine Wear appropriate protective gear This includes but is not limited to A hard hat Protective shoes with slip resistant soles Protective goggles Heavy gloves Hearing protection Respirator or filter mask Place all controls in neutral or off stop motor
27. he defective products Shipping and installation of the replacement Products or replacement parts shall be at the Buyer s expense 2 Other Limits THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Manufacturer does not warrant against damages or defects arising from improper installation where installation is by persons other than Manufacturer against defects in products or components not manufactured by Manufacturer or against damages resulting from such non Manufacturer made products or components Manufacturer passes on to the Buyer the warranty it received if any from the maker of such non Manufacturer made products or components This warranty also does not apply to Products upon which repairs and or modifications have been effected or attempted by persons other than pursuant to written authorization by Manufacturer Manufacturer does not warrant against casualties or damages resulting from misuse and or abuse of product s acts of nature effects of weather including effects of weather due to outside storage accidents or damages incurred during transportation by common carrier 3 Exclusive Obligation THIS WARRANTY IS EXCLUSIVE The sole and exclusive obligation of Manufacturer shall be to repair or replace the defective Products in the manner and for the period provided above Manufacturer shall not have
28. iously set information 4 SAVE Saves any changes to the recipe profile i USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER FLOW RATE SETUP SCREENS This screen allows the operator to cycle through different modes of operation by pressing the MODE display box at the top left of the screen The different modes are discussed below g Dit Mode Pumps are each controlled manually through the pump settings erreon MODE Off Allows the user to control the pumps individually through the pump To select a new mode of operation please setting screen cycle through the options by pressing the MODE display box MODE oz SCU SCU min Allows user to enter the treater seed flow by ar SCU min and the oz SCU for each 5 1 Loris pump and will calculate the appropriate oz min shown in blue on right side of Screen to be applied for each pump orm In ozmi pe Lo rai _ _ SED MODE 0z SCU Lbs min User will COUNT ee M need to enter the seed information in the Seeds Unit and Seed Count blocks as well as enter the treater seed flow in Lbs min and oz SCU for each pump and will calculate the oz MIN shown in blue on right side of screen to be applied for each pump PAGE 32 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER FLOW RATE SETUP SCREENS MODE oz
29. is Anchor the equipment to prevent tipping or upending Before placement of the equipment be sure that ground is reasonably level The equipment may topple or work improperly if the ground is too uneven damaging the equipment and or causing personal injury Avant de placement de l quipement assurez vous que sol est relativement plat L equipement peut tomber ou mal fonctionner si le sol est trop inegale endommager l quipement et ou causer des blessures MAINTENANCE SAFETY Review the operators manual and all safety items before working with maintaining or operating the equipment Place all controls in neutral or off stop motors disable power source and wait for all moving parts to stop before servicing adjusting repairing or unplugging Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep hands feet hair and clothing away from all moving and or rotating parts Clear the area of bystanders especially children when carrying out any maintenance and repairs or making any adjustments Before resuming work install and secure all guards when maintenance work is completed Keep safety labels clean Replace any sign that is damaged or not clearly visible USC Seed Treating Solutions PAGE 12 UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SAFETY LABELS 1 Keep safe
30. itifs d isolement et d autre machines ou quipements d sactiver pour viter nergisant inattendu start up ou la lib ration de l nergie stock e dans le but de pr venir les blessures aux employ s HAZARD REVIEW RISQUE EXAMEN Electrocution Hazard Electrocution accidents are most likely to occur during maintenance of the electrical system or when working on or near exposed high voltage wiring This hazard does not exist when the electrical power has been disconnected properly locked and tagged out J gt Risque d lectrocution Les accidents d lectrocution sont les plus susceptibles de se produire lors de la maintenance du syst me lectrique ou pour travailler sur ou proximit du c blage haute tension expos Ne existe pas ce danger lorsque l alimentation lectrique a t d connect bien verrouill et tiquet s sur Automatic Start Hazard This equipment may be controlled by an automated system and may start without warning Failure to properly disconnect lockout and tagout all energy sources of remotely controlled equipment creates a very hazardous situation and could cause injury or even death WARNING PLEASE STAY CLEAR AND BE ALERT D marrer danger automatique Cet quipement peut tre contr l par un syst me auto matis et peut d marrer sans avertissement Sources de l quipement contr l distance non d branch correcte AVERTISSEMENT ment lock out et tous d
31. luding those that run to the seed treater 4 Open all drain points valves and filter to let as much of the liquid drain as possible 5 Ifthe pump stand will be exposed to possible freezing temperatures the final flush of the system should be made with an non freezable liquid Or use compressed air to blow the lines out from any moisture 6 Release pump heads and remove tubing to prevent any unnecessary wear 7 Remove the flow meter from the pump stand and store in a location with the following conditions A Ambient temperature of 50 to 80 degrees Fahrenheit B Protection from direct sunlight to avoid unacceptable high surface temperatures C Where moisture does not collect in or on the flow meter This will help prevent fungus or bacteria infestation which can damage the liner D Cover all openings E Store a manner so that the inlet and outlet are as much in an up and down position as possible PAGE 44 U S C Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SECTION DRAWINGS ADJUSTABLE STAND 4 PUMP CONTROL PANEL 05 03 1471 MECHANICAL Description 05 03 1479 WDMT PNL ADJ 2 05 03 1545 WDMT PANEL STAND 3 06 01 0115 BOLT CRG 375 16 X 1 00 ZP GR5 06 01 0287 BOLT U 375 16 X 2 50 X 3 125 ZP 06 03 0014 NUT LOCK FLG 375 16 ZP GRS 06 05 0004 _ WSHR FLAT 375 ZP 06 10 0056 PLUG TBG RD RIB POLY 2 38 X 156W 103651 USC Seed Tr
32. ly hazardous situation Fournit des informations suppl mentaires que l op rateur doit tre conscient de d viter une situation potentielle ment dangereuse Notice is used to notify people of important installation operation or maintenance information which is not hazard related Avis est utilis pour informer les gens des informations de AVIS maintenance qui ne est pas danger li importante installation l exploitation ou PAGE 6 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER Mandatory Lockout Power Symbol Disconnect lockout and tagout electrical and other energy sources before inspecting cleaning or performing maintenance on this panel Symbole de puissance verrouillage obligatoire Debranchez de verrouillage et de d consignation energie lectrique et d autres sources avant d inspecter de nettoyage ou de la maintenance de ce panneau International Safety Alert Symbol The exclamation point surrounded by a yellow triangle indicates that an injury hazard exists However it does not indicate the seriousness of potential injury The exclamation point is also used with the DANGER WARNING and CAUTION symbols so the potential injury is indicated S curit Symbole International Alert Le point d exclamation Entour par un triangle jaune indique que un risque de blessure existe Cependant il ne indique pas la gravit des blessures potentielles L
33. minations per your schematic For USC pump motors 1 Ground 2 White and 3 Black 4 Line holes up so you can insert your small screwdriver into the part Rotate the screwdriver side clockwise while holding the black side to reassemble Tighten the black nut back down until the cord grip is tight on the insulation page 18 top a Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SETTING DC PUMP MOTORS 5 Connect the cable to one of the four mating connectors on the bottom of the control panel Turn the power back on to the panel Place the pump you just wired in HAND mode Check the pump if it is running forward you are ready to use your pump stand If the motor is running backwards you will need to turn off power and swap the black and white wires Place the pump back in HAND mode If you are still having problems with your pump please call 785 431 7900 and ask to speak with a service technician AVIS ETS PAGE 18 This program will work with Volumetric Flow Meters IFM SM6000 and SM6001 as well as Mass Flow Meter E amp H 80E08 All three flow meters require a patch cable 03 08 0292 that will connect the Flow Meter to the control panel The patch cable is included with USC pump stands or may be ordered separately Ce programme travaillera avec compteurs volum triques de d bit IFM SM6000 et SM6001 ainsi que Debitmetre massique E amp M 80E08 Tous les trois d bitm tres
34. n cessitent un cable de raccordement 03 08 0292 qui reliera le debitmetre au panneau de commande Le cable de raccordement est inclus avec USC pieds de pompe ou peut tre commande s par ment 8 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER DC PUMP BOARD SETINGS For part numbers 03 01 0163 and 03 10 0164 Signal Isolator and Regenerative Drive JUMPER SETTINGS fe F AF Pey A j 65 a Remove jumper J1 Set jumper J2 to 1 7A or 2 5A per schematic Sets Motor Current Set jumper J3 to A90 Sets Motor Voltage Set jumper J1A and J1B to 115V Sets AC Line Voltage PAGE 19 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER DC PUMP BOARD SETINGS For part numbers 03 01 0163 and 03 10 0164 Signal Isolator and Regenerative Drive IRIM POT SETIINGS Factory Settings for Trim Pots Shown 2 IO m e a me Ensure all trim pots are set to the factory settings Turn the FACC white trim pot counter clockwise as far as it can Turn the MAX white trim pot clockwise as far as it can On the HMI set pump speed to 10 and place the red volt meter lead on M1 white blue wire and the black lead on M2 blue wire Adjust the blue MAX trim pot until your volt meter reads 10 VDC It is imperative that the volt meter is reading a negative voltage otherwise the pump will run in the wrong direc
35. nel IACAUTION Never allow anyone who has not read and familiarized themselves with the owner s manual to open or work on the control panels ATTENTION Seules personnes autorisees doivent travailler sur le panneau de commande Ne jamais laisser quelqu un qui n a pas lu et se sont familiaris s avec le manuel d ouvrir ou de travail du propri taire sur les panneaux de contr le This section provides a general overview and description of the operator controls for the Universal Semi Automated 4 Pump Controller The system is configurable to operate with USC pump stands Non USC pump stands or a combination of the two The Non USC pump stands must have a 90 VDC pump motor If any of the panels are located in the hazardous area described in the installation section see page 14 all 110VAC connections must be hard wired to a listed type 4 rated enclosure NOTICE USC recommends the use of surge protection device with a minimum rating of 7OOVA for all Automated Main Control Panels USC recommande l utilisation de dispositif de protection contre AVIS les surtensions avec une cote minimum de 700VA pour tous les panneaux de contr le principal automatis PAGE 22 U S C Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER General Panel Descriptions e The Universal Semi Automated 4 Pump Controller connects to and controls up to 4 individual pump stands Each individual pump is plug connected to the co
36. ntrol panel The flow meters are plug connected The panel contains the PLC Programmable Logic Controller as well as the HMI Human Machine Interface touch screen The operator is able to control the entire system through the HMI Power to this panel is supplied from a standard 110V plug The following pages explain the function of the touch screen controls USC START UP SCREEN While the system is booting up the pump stand controller touch screen will display a timer bar at the bottom of the Start Up Screen Once the timer bar reaches the end it will advance the user to the Main Screen This screen also displays the version of the software currently installed v1 0 1 Universal Semi Automated n are ben A Pump LU REB USC PAGE 23 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER MAIN OVERVIEW SCREEN This screen displays the basic information for each of the four pump stands being controlled by the Universal Semi Automated 4 Pump Controller PUMP 1 E CHEMICAL 1 CHEMICAL 2 OZMIN O TOTAL 07 O TOTAL 07 OP Que 9 6 PUMP 3 PUMP 4 CHEMICAL 3 CHEMICAL 4 O OZMIN O OZMIN TOTAL OZ O TOTAL OZ O 1 10 FACTOR mio 1 05 FACTOR RATE MODE RATE MODE 1 PUMP IDENTIFICATION Displays the number of each individual pump controlled by the system 2 CHEMICAL NAME Displays the name of the chemical currently assigned to each individual pump 3 FACTOR
37. o find a chemical and to edit its profile Bottom right Select the name to modify and the Chemical Editing screen for that particular entry appears Chemical 1 Chemical 3 Chemical 3 Chemical 2 Chemical 4 4 Chemical 4 USC PAGE 27 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER CHEMICAL RECIPE SELECTION AND EDITING SCREEN 3 RECIPE SELECTION Press this button and the Recipe Selection screen appears Bottom left Using the up and down arrows the operator may scroll through the list of recipes and select it Choosing a recipe will set all pumps to the preconfigured rates based upon your FLOW RATE SETUP settings for all pumps The pumps will be set to AUTO or OFF based on the individual pump settings in the recipe The system can store up to 20 recipes each with its own associated name There is no sort to this list 4 RECIPE EDITING Displays the same list as recipe selection to allow the operator to find and edit the recipe Bottom right Select the name to modify and the Recipe Editing screen for that recipe appears See page 31 PAGE 28 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER CHEMICAL EDITING SCREEN CHEMICAL 2 e FAN S RAL BS Chemical Name Change Occurred A currently assigned chemical name has changed and must be re assigned to the appropriate pump s 1 CHEMICAL NAME When this button is pushed
38. o is connected to the control panel using a Thin Client to make the connection Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER PUMP CONFIGURATION SCREEN CONFIGURATION x Pump 7 x Volume gt sm6001 FLOWMETER TYPE OF PUMP HEADS UNIT OF MEASURE 7 PUMP DISPLAY This displays which pump is being modified 2 FLOW METER TYPE Pressing this button toggles the user between Low Flow Volumetric Flow Meters IFM SM6000 Volumetric Flow Meter SM6001 Mass Flow Meter E amp H 80E08 and Custom This is used to control the PI loops on the pumps The custom setting is used for non USC flow meters 3 OF PUMP HEADS Pressing this button toggles the user between 1 2 and 3 Peristaltic pump heads Low Flow will only allow 1 pump head when selected 4 UNIT OF MEASURE Allows the operator to switch between Standard or Metric units of measurement Whichever unit of measurement they choose will be used for all of the pumps i USC E Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SECTION CALIBRATION ND INITIAL PUMP CALIBRATION USC Pump Stands If using a peristaltic pump lock down the tubing in the pump head Premix enough liquid for the amount of seed you are treating and pour into the chemical mix tank It s always a good practice to mix up 20 extra slurry to help fill all the lines From the Individual Pump Main screen p
39. or to the Settings screen see page 34 12 PUMP MOTOR MODULE This module controls the function of the pump motor The HAND button will place the pump motor in the manual mode of operation When it is active it will turn green The OFF button will turn the associated device in the OFF mode of operation The AUTO button will place the device in the automatic mode of operation This button is used when the pump stand is attached to a seed treater The connection is made with a two pin cable from the port on the bottom pump control panel PJ2117 Treater AUX to an auxiliary port on the treater control panel This allows the treater to turn the pump s that are set in the AUTO mode on and off at the appropriate time Treater Auxiliary Connection mm Usc Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER CHEMICAL RECIPE SELECTION AND EDITING SCREEN OVERVIEW CHEMICAL CHEMICAL M RM SELECTION EDITING RECIPE RECIPE SELECTION EDITING MOY 1 CHEMICAL SELECTION Press this button and the Chemical Selection screen appears Bottom left Using the up and down arrows the operator may scroll through the Rolodex to find the chemical name and then select it The system can store up to 100 different chemical types Each chemical type can have its own associated name and calibration ratio The chemical name list is sorted alphabetically 2 CHEMICAL EDITING Displays the same Rolodex to allow the operator t
40. r les fabricants am ricains et publi par l American National Standards Institute ANSI La Communaut europ enne CE a adopt un format different sur la base de l Organisation internationale de normalisation ISO et des directives de machines applicables Les deux formats sont presentes ci dessous Les symboles graphiques ne sont pas standardises mais la plupart des fabricants utilisent une variante de ceux observes dans ce manuel PAGE 5 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER Indicates an imminently hazardous situation which if not DANGER avoided will result in death or serious injury Indique une situation extr mement dangereuse qui si pas DIANE ER evitee entrainera la mort ou des blessures graves SAFETY INSTRUCTIONS CONSIGNES DE SECURITE NOTICE Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indique une situation potentiellement dangereuse qui si pas vit e pourrait entrainer la mort ou des blessures graves Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage Indique une situation potentiellement dangereuse qui pas vit e peut entrainer des blessures mineures ou mod r es et ou des dommages Provides additional information that the operator needs to be aware of to avoid a potential
41. r personnel are doing and how these activities may affect your safety e Failure to follow these instructions may result in serious personal injury or death RECEIVING YOUR EQUIPMENT As soon as the equipment is received it should be carefully inspected to make certain that it has sustained no damage during shipment and that all items listed on the packing list are accounted for If there is any damage or shortages the purchaser must immediately notify USC LLC Ownership passes to purchaser when the unit leaves the USC LLC premises The purchaser is responsible for unloading and mounting all components of the equipment Document the serial number of the machine for future reference The serial number is located on the in the upper left hand corner of the control panel Serial Number SERIAL NUMBER 8 _ Seed Treating Solutions Section Section A Section B Section C Section D Section E Section F Section G Section H Section Section J PAGE 4 UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER TABLE OF CONTENT Contents Page Safety Instructions kk kk kk kkk kk kkk A kk K AA KAK AA KK WAA A 5 14 Placement Inspection 15 Setting DO Pump MOlO6s 22 4 42acacecadadecatadedacea 16 DC Pump Board Settings i ke 19 Mechanical Operation cccssseecsesseecesseeseenseeseenseeseesseeses 21 Control Panel OVe MON iu yiy y dala kiya Wa k w y kak
42. ress the Select Chemical button Select the desired chemical from the rolodex Check the calibration factor it should be 1 00 If itis not press Select Chemical button then Chemical Editing and choose the chemical name you just assigned Set the calibration factor to 1 00 and return to the main pump screen Press the chemical status box and on the Settings screen enter the number of ounces needed per minute per hundred pounds of seed as the Target Rate Set the return valves to Mix Tank for recirculation Turn the ON OFF switch for the mix tank motor to the ON position Run it for 15 minutes to ensure that the chemical mixture within the mix tank is blended completely and any air is removed from the system OVERVIEW e SCREEN Pump 2 Pump 3 Pump 4 S t CHEMICALS 2 e ec j RECIPES Chemical 1 Chemical 00 FACTOR Chemical FLOW RATE 0 0 OZAvIN Status Box SETUP Calibration TOTALIZER REVERSE HAND AUTO PUMP Bl j Choose Enter in chemical Ounces per name here cwt here SETTINGS x TARGET RATE OZMIN Chemical 3 PUMP PERCENTAGE Chemical 4 GENERAL PUMP CONFIG CONFIG USC Seed Treating Solutions Chemical 1 PAGE 38 UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER FLOW METER CALIBRATION USC Pump Stands Due to the composition of some types of chemicals additional flow meter calibration may be required It is recommended that like other calibration devices the
43. s a guideline for the type of maintenance and servicing that should be performed on this unit Your environment and uses may require additional maintenance and service beyond this list to assure a reliable and safe unit The operator of this unit has ultimate responsibility to identify areas of concern and rectify them before they become a hazard or safety issue There is no substitute for a trained alert operator Do not put this unit into operation with any questionably DANGER maintained parts Poor performance or a hazard may occur Ne pas mettre cet appareil en service avec des pi ces douteuse DANGER entretenus La mauvaise performance ou un danger peut survenir Do not use compressed air or water under pressure to clean any DANGER of the components of the USC equipment Ne pas utiliser d air comprim ou de l eau sous pression pour nettoyer l un des composants de l quipement USC DANGER ELECTRICAL PANEL e Check and tighten wire connections e Check quick connects on bottom of control panel e Check to see if starters and or overloads are tripped e Check to see if relays timers and or breakers are tripped e Check quick connects on end of Auxiliary cord e Check and tighten wire connections e Check relay and fuse holder e Check power cords for cuts or frays and ensure ground is present PAGE 41 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER MIX TANK Ch
44. sers about hazards unsafe practices and recommended hazard avoidance techniques any of the required regularly scheduled maintenance is located above the reach of the operator they should follow the companies normal safe practices of reaching that particular height utilizing the companies specified equipment and following normal safety precautions When working with treatment chemicals operators should always wear protective gloves safety glasses and follow the companies safety precautions in the case of any spillage or operator contamination SAFETY WORDS AND SYMBOLS lt is very important that operators and maintenance personnel understand the words and symbols that are used to communicate safety information Safety words their meaning and format have been standardized for U S manufacturers and published by the American National Standards Institute ANSI The European Community E C has adopted a different format based on the International Standards Organization I S O and applicable machinery directives Both formats are presented below Graphic symbols are not standardized but most manufacturers will use some variation of the ones seen in this manual MOTS ET SYMBOLES SECURITE ll est tres important que les op rateurs et le personnel d entretien a comprendre les mots et les symboles qui sont utilis s pour communiquer des informations de s curit Mots de securite de leur signification et le format ont ete normalises pou
45. tion Then set the pump speed to 50 and adjust the blue MAX trim pot until the meter reads 44 5 VDC Finally set the pump speed to 100 and adjust the blue MAX trim pot until the meter reads 89 VDC Double check that the pump is rotating in the correct direction 5 On the HMI set the pump speed back to 5 and adjust the blue OFFSET trim pot until your volt meter reads 5 VDC This will help to ensure that the pump does not flip directions during a run PAGE 20 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SECTION ICAL OPERATION UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER OVERVIEW ON OFF Power Switch HMI Touch Screen 4 Pump Main Control Panel Adjustable Hardware Adjustable Control Panel Stand 8 Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER SECTION pD ELECTRICAL OPERATION HIGH VOLTAGE Always disconnect the power source before DANGER working on or near the control panel or lead wires HAUTE TENSION Toujours d brancher la source d alimentation avant de travailler sur ou pr s du panneau de commande ou les c bles HIGH VOLTAGE Use insulated tools when making adjustments DANGER while the controls are under power HAUTE TENSION Utilisez des outils isol s lors des r glages DANGER tandis que les commandes sont sous tension AUTHORIZED PERSONNEL only shall work on the control pa
46. ty labels clean and legible at all times 2 Replace safety labels that are missing or have become illegible 3 Replaced parts that displayed a safety sign should also display the current sign 4 Replacement safety labels are available Contact USC at 785 431 7900 How to Install Safety Labels e Be sure that the installation area is clean and dry Be sure temperature is above 50 F 10 C e Decide on the exact position before you remove the backing paper e Remove the smallest portion of the split backing paper e Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place e Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place e Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Located on the USC equipment you will find safety labels Always be sure to read and follow all directions on the labels Situ sur l quipement USC vous trouverez des tiquettes de s curit Veillez toujours lire et suivre toutes les instructions sur les tiquettes Guards provided with USC equipment are to remain in place during operation Gardes fournis avec des quipements USC doivent rester en place pendant le fonctionnement USC es Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER INSTALLATION HIGH VOLTAGE Always disconnect the power sourc
47. with this machine and other associated process equipment e Establish clear areas of staff responsibility e g operation setup sanitation maintenance and repairs e Provide all personnel with necessary safety equipment e Periodically inspect the equipment to insure that the doors covers guards and safety devices are in place and functioning that all safety instructions and warning labels are intact and legible and that the equipment is in good working order e In addition to the operating instructions observe and enforce the applicable legal and other binding regulations national and local codes As the person with the most to gain or lose from working safely it is important that you work responsibly and stay alert By following a few simple rules you can prevent an accident that could injure or kill you or a co worker PAGE 2 USC Seed Treating Solutions UNIVERSAL SEMI AUTOMATED 4 PUMP CONTROLLER e Do not operate clean or service this equipment until you have read and understood the contents of this manual If you do not understand the information in this manual bring it to the attention of your supervisor or call USC at 785 431 7900 for assistance e Any operator who is known or suspected to be under the influence of alcohol or drugs should not be allowed to operate the equipment e Understand and follow the safety practices required by your employer and this manual e PAY ATTENTION to what you and othe
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