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1. 18 KE EE 18 Vent Pipe Termination 19 Planning The Vent Gwvstem 20 Polypropylene Installations 21 OMG 11 EE 21 Blower Assembly Installation 22 Installation of Vent System 22 Vent Sound Silencer 22 Vent Terminal Installation Sidevvall 22 Installation of Vent System Sidevvall 24 Installation of Vertical Vent System 24 LIGHTING AND OPERATING LABEL 25 TEMPERATURE 26 FOR YOUR INFORMAT ION ace sere bl 27 Start EE ENEE ee 27 Operational Conditions 27 PERIODIC 28 Venting System Inspection 2 28 Burner OPERATION AND Inspechon 28 Burner Cleaning 28 PIOUS SKE ING E 28 Anode Rod Inpection 28 Temperature Pressure Relief Valve Test 29 Draining and Flushing 29 EENEG AU LEAKAGE
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14. ALL PIPE PROTRUDING THROUGHTHE ROOF P SHOULD BE PROPERLY SUPPORTED FIGURE 21 IMPORTANT The vent system must terminate so that proper clearances are maintained as cited in local codes or the current edition of the Natural Gas and Propane Installation Code CAN CSA B149 1 and as listed below 1 Vent Termination must extend a minimum of 12 inches 30 cm above roof or 12 inches 30 cm above the anticipated snow level to prevent blockage of the vent termination as shown in Figures 20 and 21 WARNING life A FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of FLAMMABLE BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES This appliance does not have a pilot 1116 equipped with an ignition device which automatically lights the burner Do NOT try to light the burner by hand BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch If you cannot reach your gas supplier call the fire department Use only your hand to push in the gas control buttons Never use tools If the control buttons will not push in don t try to repair them
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22. 1 7 9 EE EE 9 LOCATING THE NEW WATER HEATER 10 13 Facts to Consider About the Location 10 Insulation Blankets 11 Air Requirements 11 Unconfined Space 12 Conimed USE uuu ese 12 Fresh Air Openings For Confined Spaces 12 Outdoor Air Through Two Openmgs 12 Outdoor Air Through One Opening 12 Outdoor Air Through Two Horizontal Ducts 13 Outdoor Air Through Two Vertical Ducts 13 Air From Other Indoor Spaces 13 INSTALLING THE NEW WATER 22222 14 Chemical Vapor Corrosion 14 Water HIDING EE ER 14 Space Heating and Potable Water Systems 14 Closed Water Systems 14 Thermal Expansion 15 Temperature Pressure Relief Valve 15 16 High Altitude Installation 16 17 SPINN 17 Sediment Traps ee 18 on N Filling the Water Heater 18 Vent Pipe Assembly
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26. uo SND He ul ld suoejjezsu s p no s liqouu s nbiiqejJ id SuosieW s p supp sin E uns p sed S9 U nes ajjneyo ag il redde l anbiuwouooe snid 00650 1000 ju uul eq Np SJUB NJ90 sap 11 9 ej inod oauguodu 48141841911 8 UONEJ PISUOD oun s 14814182 44418 162 ne jjneu5 NESANOU a Jayjeysul A anod JNauajUL 61104048 UN UIOS 04646 snid l 266 JISIOUD IN 4IN49V Ida 1 LNVNYSDNOD NOILVYACISNOOD N4 44dN44dd V SLIVH nvz4 444nVH NVAANON 10 LNAWSAOV TdIN3 333914 YIOAHISIH 30 JIMLNE SMHA A 3000 nvz a ILNY 3NNVA AGNVHO NVA AILYOS Buonsuuwv 1 Jejed O WNPULJOWWA en NEE SUIOUI s niniq 1 2 NES s l NE SeJN NIq s p anod ear snid sa s lniniq 31090 ag s lu ueuu d s sn n q s p gie av SIBIUJOP S Jejje sul JNOd suneBuejewW JUBOUGE np suononisul s l JAINS ljilenb soles uusiueBio No in e1sui UN J9 NSUOD u quuold sulseSeu s p seidne sejqiuodsip 1405 sunebuejew ee ui s s np ned ej snid 910248 uinp i Inod pneu ne p s ulqol s p nesaiu ne NO nBij JIOA Nes ayneyo np NESAIU ne SIJEISUI n Op in Bug uu un uonedijdde s pueuu p xne Juep
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30. Each opening should have a minimum free area of 1 square inch per 4 000 Btu hr 550 mm per kW of the aggregate input rating of all appliances installed in the enclosure Each opening should not be less than 100 square inches 645 cm OUTDOOR AIR THROUGH ONE OPENING SSS FIGURE 7 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top ofthe enclosure should be provided See Figure 7 The water heater should have clearances of at least 1 inch 25 mm from the sides and back and 6 inches 150 mm from the front of the appliance The opening should directly communicate with the outdoors or should communicate through a vertical or horizontal duct to the outdoors or spaces that freely communicate with the outdoors and should have a minimum free area of the following 1 1 square inch per 3000 Btu hr 700 mm per kW of the total input rating of all appliances located in the enclosure and 2 Not less than the sum of the areas of all vent connectors in space OUTDOOR AIR THROUGH TWO HORIZONTAL DUCTS Ener EE NR x d Ee Se ER FIGURE 8 Confined space should be provided with two permanent horizontal ducts one commencing within 12 inches 300 mm of top and one commencing within 12 inches 300 mm of bottom of enclosure Horizontal ducts should communicate directly with outdoors See Figure 8 Each duct opening should have a minimum free area of 1 square
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40. FIGURE 13 GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CONTROL SEDIMENT TRAPS A WARNING e Contaminants in gas lines can cause fire or explosion e Clean all gas piping before installation e Install drip leg in accordance with CAN CSA B1491 A sediment trap should be installed as close to the inlet of the water heater as practical at the time of water heater installation The sediment trap should be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap If a tee fitting is used it should be installed in conformance with one of the methods of installation shown in Figures 12 and 13 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping The sediment trap must be readily accessible Install in accordance with the Gas Piping section Refer to the current edition of the Natural Gas and Propane Installation Code CAN CSA B149 1 oat SHUT OFF VALVE HOT HB N FET I COLD ee KZ UNION i d UNION ahs ab TEMPERATURE 8 PRESSURE RELIEF VALVE DISCHARGE PIPE k DO NOT CAP OR PLUG 2252 DRAIN VALVE i N FLOOR DRAIN FIGURE 14 FILLING THE WATER
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50. 52 C can cause severe burns instantly resulting in severe injury or death A DANGER Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy space heating clothes washing dish washing cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve should be used at hot water taps used by these people or at the water heater see Figure 2 Valves for reducing point of use temperature by mixing cold and hot water are also available Consult a Qualified Installer or Service Agency Follow manufacturer s instructions for installation of valves Before changing the factory setting on thermostat read Temperature Regulation
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53. Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer s installation instructions VENT PIPE TERMINATION The first step is to determine where the vent pipe will terminate See Figures 15 20 and 21 The vent may terminate through a sidewall as shown in Figure 20 or through the roof as shown in Figure 21 The vent system must terminate so that proper clearances are maintained as cited in local codes or the current edition of the Natural Gas and Propane Installation Code CAN CSA B149 1 Instructions on proper installation through a sidewall are provided 19 in Figure 15 Plan the vent system layout so that proper clearances are maintained from plumbing and wiring Vent pipes serving power vented appliances are classified by building codes as vent connectors Required clearances from combustible materials must be provided in accordance with information in this manual under LOCATING THE NEW WATER HEATER and INSTALLING THE WATER HEATER and with the Natural Gas and Propane Installation Code CSN CSA B149 1 and local codes PLANNING THE VENT SYSTEM Plan the route of the vent system from the discharge of the blower to the planned location of the vent terminal 1 Layout the total vent system to use a minimum of vent pipe and elbows 2 This water heater is capable of venting flue gases equivalent to 25 7 6 m of 2 pipe 65 19 8 m of 3 pipe or 128
54. NSAIQVNVO TSANNVIN OLL 21426 N92 0999 3J13GON JANVHI AOVAYNS 40 IJDVNNTIV JAAV AS 1NdOdd HIV V V ZVO NV SATAGOWN NE A IIVda uonesi nN p I nuelN
55. Openings one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure See Figure 9A Each opening should communicate directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an Unconfined Space Each opening should have a minimum free area of 1 square inch per 1 000 Btu hr 1100 mm per kW of the aggregate input rating of all appliances installed in the enclosure Each opening should not be less than 100 square inches 645 cm A iN Ul A CHEMICAL VAPOR CORROSION CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL VAPORS SUCH CORROSION MAY RESULT IN FAILURE AND RISK OF ASPHYXIATION Spray can propellants cleaning solvents refrigerator and air conditioning refrigerants swimming pool chemicals calcium and sodium chloride water softener salt waxes and process chemicals are typical compounds which are potentially corrosive Do not store products of this sort near the heater Also air which is brought in contact with the heater should not contain any of these chemicals If necessary uncontaminated air should be obtained from remote or outside sources The limited warranty is voided when failure of water heater is due to a corrosive atmosphere See limited warranty for complete terms and conditions WATER PIPING Water temperature over 125 F
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57. inlet pipes to the water heater Locate the slit running the length of a section of pipe insulation Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure along the length of the insulation to ensure that it is fully seated around the pipe Also ensure that the base of the insulation is flush with the water heater Once seated secure the insulation with duct tape electrical tape or equivalent 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T amp P Relief Valve Insulation Manual Relief Lever T amp P Relief N T amp P Relief Valve Drain Line FIGURE 11 TEMPERATURE PRESSURE RELIEF VALVE AVVARNING Temperature Pressure Relief Valve must comply with ANSI 221 22 CSA 4 4 and ASME code Properly sized Temperature Pressure Relief Valve must be installed in opening provided e Can result in overheating and excessive tank pressure Can cause serious injury or death This water heater is provided with a properly rated sized and certified combination Temperature Pressure Relief Valve T amp P valve by the manufacturer The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves for Hot Water Supply Systems ANSI 221 22 CSA 4 4 and the code requirem
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67. 3 5 inches 8 9 cm longer than wall thickness at the opening Glue vent terminal to this section of pipe Slide the wall plate over the pipe to stop against the vent terminal Place a bead of caulking not supplied around the gap between the pipe and cover plate Apply enough to fill some of the gap between the pipe and wall Place some of the caulking on the back of the plate to hold it against the wall after installation Ifthe vent pipe is installed up to the wall with a coupling on the end against the wall opening the pipe with the vent terminal can be prepared for gluing before inserting through the wall Slide the pipe through the wall and insert into the coupling on the other side of the wall making sure that the vent terminal ends up pointed in the correct position see Figure 18 WALL PLATE Sp OPTIONAL MORTAR OR SILICONE CAULK PVC VENT TERMINAL WITH MESH PROTECTIVE SCREEN INSIDE FROM WATER b HEATER 12 IN 30 cm MIN OUTSIDE OF BUILDING WALL PVC COUPLING VENT TERMINATION FIGURE 18 A CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING L2 GND ECO L1 SWITCH k ON OFF SWITCH THERMOSTAT SWITCH BLOWER VACUUM VENT SWITCH TEMPERATURE EXHAUST LIMIT BLOCKAGE SWITCH BLOWER MOTOR GAS VALVE VVATER HEATER CONTROL CES 120 IGNITOR FLA
68. 39 0 m of 4 pipe as listed in Table 2 TABLE 2 Number of 90 Elbows 2 Maximum m 3 Maximum 4 Maximum Pipe ft m i Pipe ft 35 10 7 80 24 3 The minimum vent lengths for each of the pipe sizes is one 90 on top of the unit plus 2 61cm of straight pipe and the appropriate termination NOTE The equivalent feet m of pipe listed above are exclusive of the termination That is the termination with an installed screen is assumed to be in the system and the remainder of the system must not exceed the lengths discussed above 3 The blower discharge adapter is made to accept only straight sections of 2 pipe To start a minimum of 2 inches 5 1 cm of 2 pipe must be attached to the blower discharge see Figure 17 If using 2 inch vent pipe A minimum of 2 inches 5 1 cm must be attached to the blower before the first elbow After the first elbow add the additional venting required for the installation The total system cannot exceed the lengths discussed above where each elbow is equal to 5 feet 1 5 m of straight pipe The SS2 fitting if used counts as being one 90 degree elbow If using 3 or 4 inch vent pipe Two inches 5 1 cm of pipe must be attached to blower discharge before adding a reducer to acquire desired pipe diameter An appropriately sized 45 degree schedule 40 DWV elbow field supplied vent terminal must be obtained with an equivalent screen supplied in
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72. All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury IMPORTANT DEFINITIONS Gas Supplier The Natural Gas or Propane Utility or service who supplies gas for utilization by the gas burning appliances within this application The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the Natural Gas meter or Propane storage tank of a building Many gas suppliers also offer service and inspection of appliances within the building i UL Parad CERTIFIED www ahridirectory org LOW LEAD LISTED CONTENT A DANGER AVVARNING AVVARNING Read and understand instruction manual and safety messages For continued protection against before installing operating or risk of fire servicing thisvvater heater Do not install vvater heater on l f f carpeted floor Failure to follow instructions and Do not operate water heater if safety messages could result in any part has been exposed to death or serious injury flooding or water damage Instruction manual must remain with water heater Water temperature over 125 F 92 C can cause severe burns WA RN N G 77 resulting in severe injury or Explosion Hazard Children the elderly and the physically or mentally disabled are at Z highest risk for scald injury m water tank explosion e Overheated
73. Andde 6 sed UO IS SIhno p Jasin siewel N zeb ap OS Ne uol sod p s 1e nb spino end 1UOS 266 Suleuao nb 94400 14618 jos ne UODUSUE 1u uu J li noned Jejeld lesedde 40081 suep 260 JNapo sunone lsix u 1 ND Jaunsse s NOLLVSITILN ALNOL LNVAV 8 uipuu ej 6 10 049 ai 401000 ns saAndde 1000 urew ej j u uu nbiun 188111 O r uunile p s u SYJ IN n iniq JUaWanbNewoIne swnjje mb ewnjje p inisodsip un p lunu 1688 obewnye p sed yodwo s au jlesedde 1989 V 93 0 531 SALNOL 40 454nd AV 13 NVA MdANIY 44134 LIOA YSILNA AWALSAS 41 NOILVSITILA ALNOL LNVAV SJaIduod s Jajadde 286 JNSSSIUINOJ l 49 0e U00 jned au UO IS JT19VNNV T3NI WOW no 5 0100 102 s inss lq s p SjalJaJEW S Bpululop s p JUESNEI uinpoid s JIEJINO UOISOJdxa un no lpu ul un 1 9 pl R suon n nsul s 91 06 Sed ON INSAWSASSILYSAV INOILVSITILN LNOL LNVAV 4411 ALINNOAS AG ANNSAW YYd LZ 19 OZ Sounbi4 xne ansnit nb UORE DU A UOSICUIWI9 ej Beoo lq ai 149 910 1000 nagid 80164 ne Alu np snss p ne wo og od z no np snss p ne Wd 06 od Z ulnullulu un p 8419 POP UONEINUSA UOSIBUIWIJA ET snoss p SNbIPUI uuuuo2o 39 6F14 VS NV auedoad no jeunyeu 266 np
74. CHECKPOINTS use 31 REPAIR PARTS LIS EE 32 TROUBLESHOOTING GUIDELINES 33 NOTES nr mn y bn 36 N TROL on PREPARING FOR THE INSTALLATION Thank You for purchasing this water heater Properly installed and maintained it should give you years of trouble free service Abbreviations Found In This Instruction Manual e CSA Canadian Standards Association ANSI American National Standards Institute ASME American Society of Mechanical Engineers AHRI Air Conditioning Heating and Refrigeration Institute e UL Underwriters Laboratories Inc This gas fired water heater is design certified by Underwriters Laboratories Inc under American National Standard CSA Standard for Gas Water Heaters ANSI Z21 10 3 CSA 4 3 current edition QUALIFIED INSTALLER OR SERVICE AGENCY Installation and service of this water heater requires ability equivalent to that of a Qualified Agency as defined by ANSI below in the field involved Installation skills such as plumbing air supply venting gas supply and electrical supply are required in addition to electrical testing skills when performing service ANSI 2223 1 2006 Sec 3 3 83 Qualified Agency Any individual firm corporation or company that either in person or through a representative is engaged in and is responsible for a the installation testing or replacement of gas piping or b the connection installation testing repair o
75. FIGURE 20 It is recommended that the completion of the venting system start at the blower assembly and run to the coupling on the inside wall of the vent terminal Figure18 The vent system piping should be supported every 5 feet 1 5 m of vertical run and every 3 feet 91 cm of horizontal run Follow vent pipe manufacturer s instructions for proper joining procedures If necessary to achieve the 12 inches 30 cm minimum clearance above the highest anticipated snow level install a snorkel as shown in bottom portion of Figure 20 NOTE With the installation of a snorkel it is necessary to use two 90 elbows that shall be considered along with the 24 additional vent pipe when calculating maximum equivalent feet of venting INSTALLATION OF VERTICAL VENT SYSTEM A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed the equivalent feet of pipe as listed in Table 2 Provide support for all pipe protruding through the roof All piping should be properly secured The vent system piping should be supported every 5 feet 1 5 m of vertical run and every 3 feet 91 cm of horizontal run Follow vent pipe manufacturer s instructions for proper joining procedures MIN 12 30 cm ABOVE ROOF OR ct MIN 12 30 cm ABOVE ANTICIPATED SNOW LEVEL MAXIMUM EQUIVALENT FEET SEE TABLE 1 a BLOWER ch ASSEMBLY z N j
76. HEATER CAUTION Avoid water heater damage Hill tank with water before operating Never use this water heater unless it is completely full of water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning handle to the right clockwise The drain valve is on the lower front of water heater 2 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 3 To insure complete filling of the tank allow air to exit by opening nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping 4 Check all water piping and connections for leaks Repair as needed VENT PIPE ASSEMBLY There are three parts of the vent pipe assembly that connect the water heater exhaust located on lower back side of water heater to inlet of the blower assembly mounted on top of water heater as shown in Figure 1 These parts will need to be assembled according to these instructions Assemble Vent Pipe Assemblies 1 2 and 3 See Figure 1 prior to cementing The preferred orientation of Vent Pipe Assembly 1 Condensate U Assembly is shown in Figure 16 However this assembly may be rotated to a differen
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81. a pump with an overflow switch Caution must be used to ensure that drain is free and clear of debris and will not allow backflow through the condensate drain line Consideration must be given to avoid freezing of the condensate lines which could result in excessive build up of condensate inside the water heater Waterproof heat tape may be required to prevent freezing of condensate lines Please ensure that the outlet of condensate drain does not create a slippery condition which could lead to personal injury Care should be taken to ensure there is no kink or twist in any condensate hose The unused barb fitting in vent pipe assembly 2 should be plugged using one of the break away plugs AVVARNING Do NOT block the holes in the hex plug of vent pipe assembly 1 Do NOT elevate any portion of the field supplied drain line beyond the 1 2 adaptor above the adaptor This must be true for entire length of the drain line including the exit into an appropriate drain K Condensate lines must be free and clear of debris and ESAS H rise must not allow back flow through drain line Condensate lines must be able to flow freely to an appropriate drain Always read and understand instruction manual The condensate trap may be primed by filling the CONDENSATE U ASSEMBLY with tap water while the water heater is not operating The system is fully primed when the water level reaches the adaptor connected into the Tee In most installat
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84. at an adequate drain inside the building Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the Temperature Pressure Relief Valve and the tank Do not connect discharge piping directly to the drain unless a 6 15 2 cm air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in adequate quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage CAUTION Temperature Pressure Relief Valve discharge pipe must terminate at adequate drain T amp P Valve Discharge Pipe Requirements Should not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Should not be plugged or blocked Should not be exposed to freezing temperatures Should be of material listed for hot water distribution Should be installed so as to allow complete drainage of both the Temperature Pressure Relief Valve and the discharge pipe Must terminate a maximum of six inches above a floor drain or external to the building In cold climat
85. bottom side of the gas valve 7 If the outer harness is not factory installed make sure the ON OFF switch is in the OFF position and then connect the outer harness from the blower control box to the connector on the bottom side of the gas valve A WARNING Before servicing the water heater make sure the blower assembly is unplugged or the electrical supply to the water heater is turned OFF e Label all wires prior to disconnection when servicing controls Wiring error can cause improper and dangerous operation Verify proper operation after servicing e Failure to do this could result in death serious bodily injury or property damage 22 8 Do not plug in power cord until vent system is completely installed The Power Vent operates on 110 120 Vac therefore a grounded outlet must be within reach of the 6 foot 1 8 m flexible power cord supplied with the vent See Figure 1 The power cord supplied may be used on a unit only where local codes permit If local codes do not permit use of flexible power supply cord A Make sure the unit is unplugged from the wall outlet Remove the plastic top cap Remove screws and open panel on the front of the control box on the blower B Cut the flexible power cord leaving enough to be able to make connections Remove the strain relief fitting from the box C Install a suitable conduit fitting inside the enclosure D Splice field wiring into existing wiring using code auth
86. built in drain ports of blower outlet adaptor The unused barb fitting on vent pipe assembly 2 should be plugged with one of the break away plugs See Figure 17 Condensate neutralizer kits are available Contact your distributor or Service Agency BLOWER ASSEMBLY INSTALLATION 1 This power vented water heater comes with blower assembly installed 2 After unit is set in place make sure blower assembly is still mounted securely Make sure there is no damage to blower 3 Condensate drains from three locations on blower assembly See Figure 17 One flexible hose runs from bottom of blower housing two run from the ports of rubber connector at the outlet of blower All these three condensate hoses are connected to barb fittings at vent pipe assembly 2 The hose from bottom of blower housing is clamped by two clamps and the two hoses from rubber connector are harnessed by another clamp Make sure there is no kink or twist 4 BARB FITTINGS ON VENT PIPE ASSEMBLY 2 FIGURE 17 4 Make sure there is no packing material in the inlet or discharge of the blower 5 Make sure that the plastic tubing is still attached from the air pressure switch to the port on the blower housing Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower housing 6 Make sure the ON OFF switch is in the OFF position and that the outer harness is connected from the blower control box to the connector on the
87. correct the cause of the sooting can result in a fire causing death serious injury or property damage FIGURE 23 BURNER CLEANING In the event your burner or burner air openings require cleaning turn the blower switch to the OFF position and allow the burner to cool Call a service agency to remove and clean the burner and correct the problem that required the burner to be cleaned HOUSEKEEPING Vacuum around base of water heater for dust dirt and lint on a regular basis ADANGER Do not obstruct combustion air openings at the bottom of the water heater Do not use or store flammable vapor products such as gasoline solvents or adhesives in the same room or area near water heater or other appliance Can cause serious injury or death INSTALLED IN SUITABLE AREA To insure sufficient ventilation and combustion air supply proper clearances from the water heater must be maintained See Locating the New Water Heater section Combustible materials such as clothing cleaning materials or flammable liquids etc must not be placed against or adjacent to the water heater which can cause a fire ANODE ROD INSPECTION CAUTION e Avoid water heater damage Inspection and replacement of anode rod required Each water heater contains at least one anode rod which will slowly deplete due to electrolysis prolonging the life of the water heater by protecting the glass lined tank from corrosion Adverse wa
88. cubic meters per kW of the total input rating of all appliances installed in the space Openings must be installed to provide fresh air for combustion ventilation and dilution in confined spaces The required size for the Openings is dependent on the method used to provide fresh air to the confined space and the total Btu hr input rating of all appliances installed in the space DIRECT VENT APPLIANCES Appliances installed in a Direct Vent configuration that derive all air for combustion from the outdoor atmosphere through sealed intake air piping are not factored in the total appliance input Btu hr calculations used to determine the size of openings providing fresh air into confined spaces EXHAUST FANS Where exhaust fans are installed additional air should be provided to replace the exhausted air When an exhaust fan is installed in the same space with a water heater sufficient openings to provide fresh air must be provided that accommodate the requirements for all appliances in the room and the exhaust fan Undersized openings will cause air to be drawn into the room through the water heater s vent system causing poor combustion Sooting serious damage to the water heater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES The free areas of fresh air openings in instructions that follow do not take in to account presence of louvers grilles or screens in openings The
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90. inch per 2 000 Btu hr 1100 mm per kW of the aggregate input rating of all appliances installed in the enclosure When ducts are used they should be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of rectangular air ducts should be not less than 3 inches OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in this section of the manual are a reference for the openings that provide fresh air into confined spaces only Do not refer to these illustrations for the purpose of vent installation See Installation of Vent System on pages 19 20 for complete venting installation instructions FIGURE 9 13 The confined space should be provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts should communicate directly with the outdoors See Figure 9 Each duct opening should have a minimum free area of 1 square inch per 4 000 Btu hr 550 mm per kW of the aggregate input rating of all appliances installed in the enclosure When ducts are used they should be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of rectangular air ducts should be not less than 3 inches AIR FROM OTHER INDOOR SPACES FIGURE 9A The confined space should be provided with two permanent
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95. reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water The smell is a result of four factors which must all be present for the odor to develop a Aconcentration of sulfate in the supply water b Little or no dissolved oxygen in the water c A sulfate reducing bacteria which has accumulated within the water heater this harmless bacteria is nontoxic to humans d An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all water lines Contact the local water heater supplier or service agency for further information concerning an Anode Replacement Kit and this chlorination treatment 27 If the smelly water persists after the anode replacement and chlorination treatment we can only suggest that chlorination or aeration of the water supply be considered to eliminate the water problem Do not remove the anode leaving the tank unprotected By doing so all warranty on the water heater tank is voided AIR INHOT WATER FAUCETS A WARNING Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning on hot water HYDROGEN GAS Hydrogen gas can be produced in a hot w
96. reason it is not advisable to install the water heater in an attic or upper floor When such locations cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local hardware store Such a drain pan must have a clearance of at least 1 0 2 5cm greater than any point on the water heater s outer jacket and must be piped to an adequate drain The pan must not restrict combustion air flow For example if a circular pan is used it must be a minimum of 27 69cm in diameter See Figure 1 Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off device used in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways e Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire building when water is detected in the drain pan e Water supply shut off devices that activate based on the water pressure differential between the
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100. vent kit The total system cannot exceed equivalent pipe lengths discussed above where each elbow is equal to 5 feet 1 5 m of straight pipe 3 vent pipe or 8 feet 2 4 m of straight pipe 4 vent pipe The SS2 fitting if used counts as one 90 degree elbow APPROVED VENT INTAKE MATERIAL Approved vent and intake air pipe materials that may be used in the United States PVC pipe materials e DWV ASTM D2665 or CSA B181 2 e Schedule 40 80 120 ASTM D1785 or CSA B137 3 e SDR Series ASTM 2241 or CSA B137 3 CPVC pipe materials CPVC 41 ASTM D2846 or CSA B137 6 e Schedule 40 80 ASTM F441 or CSA B137 6 e SDR Series ASTM F442 Polypropylene See page 21 e M amp G Duravent PolyPro vent system e Centrotherm InnoFlue vent system Approved vent pipe materials that must be used in Canada e ULC S636 PVC CPVC e ULC S636 Polypropylene See page 21 Approved intake air pipe materials that must be used in Canada PVC pipe materials e DWV ASTM D2665 or CSA B181 2 e Schedule 40 80 120 ASTM D1785 or CSA B137 3 e SDR Series ASTM D2241 or CSA B137 3 CPVC pipe materials e CPVC 41 ASTM D2846 or CSA B137 6 e Schedule 40 80 ASTM F441 or CSA B137 6 e SDR Series ASTM F442 Polypropylene See page 21 e M amp G Duravent PolyPro vent system e Centrotherm InnoFlue vent system NOTE The use of cellular core PVC ASTM F891 cellular core CPVC or Radel polyphenolsulfone in non metallic venting systems is pro
101. water can cause Feel water before bathing or showering Properly sized temperature Temperature limiting valves are and pressure relief valve available must be installed in opening Read instruction manual for safe provided temperature setting A WARNING Fire or Explosion Hazard Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Avoid all ignition sources if you smell LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Keep ignition sources away from faucets after extended period of non use Read instruction manual before installing using or servicing water heater CAUTION Improper installation use and service may result in property damage Do not operate water heater if any part has been exposed to flooding or water damage Inspect anode rods regularly replace if damaged Install in location with drainage Fill tank with water before operation Properly sized thermal expansion tanks are required on all closed water systems Refer to this manual for installation and service A WARNING e Before servicing the water heater make sure the blower assembly is unplugged or the electrical supply to the water heater is tumed OFF Label all wires prior to disconnection when servicing controls Wiring error can caus
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115. ATER OUTLET BH UNION N g FITTINGS 3 4 SWEAT FITTINGS TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE DO NOT CAP OR PLUG H 6 15 cm MAXIMUM AIR GAP K a TO SUITABLE DRAIN FIGURE 10 Figure 10 shows typical attachment of water piping to the water heater The water heater is equipped with 3 4 inch NPT water connections NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the water heater connections Do not solder the water lines directly to the water heater connections It will harm the dip tube and damage the tank T amp P Valve and Pipe Insulation 1 Locate the temperature and pressure relief valve on the water heater also Known as a T amp P relief valve See Figure 11 2 J Locate the slit running the length of the T amp P relief valve insulation Spread the slit open and fit the insulation over the T amp P relief valve See Figure 11 Apply gentle pressure to the insulation to ensure that it is fully seated on the T amp P Relief Valve Once seated secure the insulation with duct tape electrical tape or equivalent IMPORTANT The insulation and tape must not block the discharge opening or hinder access to the manual relief lever Figure 11 Ensure a discharge pipe is installed into the T amp P valve discharge opening per the instructions in this manual Locate the hot water outlet amp cold water
116. D om sinolnol WOW ej S je1q9199 SUOISS s p 1 nboAoid 1400 uoq e Sp XOUOUI uoneuids i o1mn0o1 UORE U A El 6618 64611 4 1205 oeuns EI SNUIWIP 4u nb suo Jed 401 1146 ne n np uono s oun suep D ld sed eas SU jesu puoo nb Jainsses nod li e B lui uos suep UOHEIU A uu s S l j s euv OW ej NO s inss q Jasneod ined en s uu s s s p onbuuup 401580 67 068 0642 np 9JIWIXOJd p 59 180 Sonbuuup 51100 010 s p Jaoe d sed N WOW p NO 59 616 SaJnSSsa q s p Jonge D Ue NO aINS ap 0 nnsqo 404 148 uu s s no yel E az o uuo2 Sed 1S9 U Ju A neAn IS s ddeu s upunod ap 260 nq auoqgied ap 266 145 onbe INAWASSILYSAAV V NOI1V TILN3A 40 4IN41SAS NG NOILOAdSNI SANOIGOMAd NAILAYLNS oos Jue u s id un no z lquuold 34J0A Sed 361090 uu qoid l IS nes ajjneyo s uunily jlasedde ap snss p 105 JNajdnJJSJUL JUESIJNN U S pUO 2 S o sulou nE zuepu d 68 10642 oi 1 JIOAJSSSJ np ej SIO QUN 4 OVL DO 09 snoss p u 3042 ne p ej nbsio j JUSWanbieuwojne 648
117. DENTIAL GAS WARRANTY THIS WARRANTY IS APPLICABLE TO THE ORIGINAL OWNER ONLY If the glass lined tank in this water heater shall prove upon examination by the warrantor to have leaked during the warranty period in normal residential use due to natural corrosion from potable water therein the warrantor will furnish the ORIGINAL OWNER a replacement water heater of equivalent size and current model or a replacement part for any component part which fails in normal use in accordance with the warranty terms and conditions specified below THE WATER HEATER REPLACEMENT MODEL OR PART WILL BE WARRANTED FOR ONLY THE UNEXPIRED PORTION OF THE ORIGINAL WARRANTY The warranty period will be determined by the original installation date of the water heater PROOF OF PURCHASE AND PROOF OF INS TALLATIONARE NECESSARY TO VALIDATE THIS WARRANTY This warranty is not transferable WARRANTY PERIOD Product Line TANK PARTS 6G5076NVC 02 6G5076NVC 04 6 YEARS 6 YEARS 6 YEARS 6 YEARS When the water heater has been used for other than single family residential application 1 The Tank warranty shall be reduced to 3 years on 10 year models and 1 year on 6 and 8 year models 2 The parts warranty shall be reduced to 1 year for all models Returned parts which meet any of the following conditions are not covered by this warranty 1 improper installation or removal 2 damaged by other than normal wear 3 replaced for cosmetic purposes or 4 returned with d
118. ED WATER md TO FIXTURES MUST MEET TEMPS LISTED IN MASS CODE 248 CMR 1 CHECK VALVE t MUST BE VERTICAL TO REMOVE AIR BUBBLES MIXING VALVE MUST BE INSTALLED BELOVV TOP OF VVATER HEATER AS PER MANUFACTURER S RECOMMENDATIONS VVATER HEATER ACCEPTED BY THE BOARD FOR INSTALLATION IN MASSACHUSETTS 1 MASSACHUSETTS INSTALLATION REQUIREMENTS ATION MIXING VALVE THERMAL EXPANSION TANK USAGE AND SPACE HEATING EXPANSION TANK COLD WATER INLET CHECK VALVE t SHUT OFF 1 8 HOLE VACUUM 1 RELEE a DRILLED IN CLAPPER LVE a Se h Pa b 4 FLOVV CONTROL VALVE SHUT OFF VALVE IN TEMP al I PRESSURE RELIEF COIL fro AIR HANDLER AIR HANDLER J 100 FT MAX DEVELOPED DISTANCE FROM WATER HEATER TO FAN COIL T 1 CONNECT ELECTRONICALLY CONTROLLED TIMER TO AN ALL BRONZE PUMP PUMP MUST ACTIVATE EVERY 6 HOURS FOR 60 SECONDS TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOOP SHUT OFF VALVE 2 ALL WATER PIPING MUST BE INSTALLED AND INSULATED IN ACCORDANCE WITH MASSACHUSETTS CODE 248 CMR amp 780 CMR 3 PIPING LOOP BETWEEN WATER HEATER AND AIR HANDLER MUST BE INSTALLED IN COMPLIANCE WITH 248 CMR T REQUIRED FOR MASSACHUSETTS PIPING FROM THE TOP OF THE WATER HEATER WITH TEES IS ACCEPTABLE FIGURE 2 MIXING VALVES Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elder
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120. Gas and Propane Installation Code and CSA C22 1 Canadian Electrical Code All documents are available from Canadian Standards Association 8501 East Pleasant Valley Road Cleveland OH 44131 The water heater when installed must be grounded in accordance with the local codes or in the absence of local codes the Canadian Electrical Code C22 1 If after reading this manual you have any questions or do not understand any portion of the instructions call the local gas utility or the manufacturer whose name appears on the rating plate Carefully plan the place where you are going to put the water heater Correct combustion vent action and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires see Figures 1 and 2 Examine the location to ensure the water heater complies with the Locating the New Water Heater section in this manual on GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe Q Rating Plate HH Bushing B Anode R Insulation II Nipple C Hot Water Outlet S Vent Terminal JJ Condensate Tee D Outlet 120 VAC T Drain Valve KK Adapter F Gas Supply U Igniter And Main Burner LL Plug G Main Manual Gas Shut Off Valve VV Drain Pan MM Vent Pipe Assembly 1 H Ground Joint Union X Gas Control Valve Tstat NN Vent Pipe Assembly 2 J Sediment Trap Y Control Harness OO Vent Pipe Assembly 3 K Outer Door AA Motor 8 Blower PP Side Recirculation Loop
121. I np SUOIX9UUOD 587 UoneuoJUL p 5010 11U3Jq0 1000 JINVIY44NOS VI 30 ITENISNIA T 30 NOILVTIVLSNI 39 IYSNIANOO NOILVTILNSA 30 3NILSAS NA NOILVOISINV 1d 54011995 s l JON xx LNAWANNOILONOA N VOA OCL V SIVNYVH 31 NOILNALLV 1 SAGOD 5341 NO 14S YATTVLSNI QNUEJED anon J jnuue 1611000 sul lOSS E 189 JASI IIN 18 LAN 65110 p 4Z A lU USWSB10bap 0110669226 UN sed 189 U Od Z ap I dN pliq n 068 10642 uoneolqe EI JUeINp sinb l mb od Z 4 36110 aun s900e p Nesuued uonu vV qav 14iN434 HTTEVN4ANOO Nivad NN V Od 9 IND GL TVINIXVIN HIv G ITTVAYILNI TWdlONIdd YNITNYS 2 H SG D A 9 ITVHAILVT ANA YNINNTIV A ITENISNI S300v G O3AV T3YNLVN ZV nv TVdl NiMd YNITNUE n 2 3 Le dd i ss 4INMH44 INILSAS NN SNVG ATIVLSNI 153 nV4 444nVHO 3119 INDINYIHL NOISNVdX3 A MHIOAM4S44 NN ZATIVLSNI LVSNIANOO 30 ITENISNI 00 JUSANSd SPJEPUE IS s pe s 4 99JISOP ld WOU 18 iuenb el anbiejeubis anbeyd 14104 Bas Je SOJSWNU s ZASSIUJINOJ s ld s p 2 snoa SNbSJOT S SLO nE SJNSJNUISIP NO UONEJEdaJ ua Sil dx s p s1941 6 SOPUBLULWOD JUSAIOP
122. IN CONTRACT OR IN TORT Some jurisdictions do not allow the limitation or exclusion of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Should governmental regulations or industry standards prohibit the Manufacturer from furnishing a comparable model replacement under this warranty the Owner will be furnished with the closest comparable water heater meeting the current governmental regulations and industry standards A supplementary fee may be assessed to cover the additional cost associated with the changes made to meet applicable regulations and standards Fill out and keep with water heater IMPORTANT INFORMATION Model Number Serial Number Installation Information Date Installed Company s Name Street or P O Box City Province and Postal Code Phone Number Plumber s Name GSW Water Heating 599 Hill Street West Fergus ON Canada N1M 2X1 Should you have any questions please Email us at techsupport gsw wh com or Visit our websites www gsw wh com or www johnwoodwaterheaters com or Call our Technical Support line at 1 888 GSW TECH 479 8324 GSW Water Heating is a division of A O Smith Enterprises Ltd Copyright 2015 GSW Water Heating All rights reserved S A1 S9 1 S OJP SNOL BuneaH 18 M AAS9 GLOZ 14BU doo pr YWWS C
123. Instruction Manual Se m 172 n n V y b POWER VENTED GAS MODELS W HOT SURFACE IGNITION MODEL 6G50 764 SERIES 110 CANADIAN MANUAL UL V Aan sec CERTIFIED C www ahridirectory org LOW LEAD LISTED CONTENT WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DOIF YOU SMELL GAS e Do not try to light any appliance AWA RN NG e Do not touch any electrical switch do Read and understand instruction 1 4 manual and safety messages notuse any phone in your building before installing A e Immediately call your gas supplier servicing this water heater from a neighbor s phone Follow the Failure to follow instructions and gas supplier s instructions safety messages could result in death or serious injury e f you cannot reach your gas supplier Instruction manual must remain with call the fire department water heater Installation and service must be performed by a qualified installer For Your Safety AN ODORANT IS ADDED TO THE GAS USED service agency orthe gas supplier BY THIS WATER HEATER ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCE
124. JEAEJ 6 NeAN JASSI D INW l 91961 6 JOIBSUI SP JUBA 02 one n 1nad Ju A p IEUluL NE ne n NW np INS 1 UN 2876 nw ne nbsnl iaae 1000 je sui 168 UODE U A neAn IS uUoNe j E SUI 59106 10160 ej 31 U09 JIUS el 1000 anbeyd e INS 906410 62 ayjuenb oun 192 20 0160 e Ja ne n nu n d un 1J l quuoo 1100 JUSWUWIESIJJNS 94 9LU ud nbeld e je ne n 01148 11620 none 1441001 uou benn lic UOPION un 182B d JUSAD P PUILUJS l 11402 5 ll nb 1000 nen l snssep sed 10141 np nbeid gj s ssil neAn np uolno s 93399 6 JUSA9 P EU UL l 191 09 0118410 R 10160 ap in ssied i nb snid wo 6 g od ee uollAu p US NE N un p in nBuo j aun Jadno SL 441914 SNOILVTIVLSNI 5930 SONSNOAS n l e A 5 INW INS de 3189 191909 1U0 A D EUILWI8 NP 219 4102 0110 0 ej Jed Glas Bl lnoo p US nb 14E99 7 QINWEANO 51861 E JUSWA IDE 91 ang 6 64 1941100 1980 ubi n li x 6 WO 9 Q 92000 ap enb un UOJIAUS 6 1461681 US onbeu Np unoyne Jednoyg sn nes ros ap ej no Soe Sa 1000 ied p 1UIOd silhn
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127. L Union CC Condensate Fitting Inlet M Inlet Water Shut Off Valve 4 Places Shown QQ Side Recirculation Loop N Cold Water Inlet DD Plastic Top Outlet not shown O Inlet Dip Tube EE On Off Switch RR Vent Sound Silencer P Temperature amp Pressure FF Exhaust Tee Optional Relief Valve GG Elbow SS Access Door REPLACEMENT PARTS AND DELIMING PRODUCTS Replacement parts and recommended delimer may be ordered through authorized servicers or distributors When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired Standard hardware items may be purchased locally ee ji k CONDENSATE ASSEMBLY INSTALL THERMAL EXPANSION M TANK IF WATER HEATER IS 2 INSTALLED IN A CLOSED Sei WATER SYSTEM PP ss SEE ACCESS F p U NATURAL GAS MAIN BURNER CAUTION q WITH IGNITER ASSEMBLY e Dec lla SIDE VIEW P rd H i R MAIN BURNER Gunes vc ri wf fa 6 15cm gt MAXIMUM AIR GAP TO A SUITABLE DRAIN ACCESS PANEL VACUUM RELIEF Caution This access panel covers a VALVE 2 NPT plug that was required during ba the manufacturing of this water pr ZN heater This 2 NPT flange is not a cleanout fitting removing the 2 w n COOLER NPT plug and using this fitting as a gt cleanout could void your warranty INSTALL PER LOCAL CODES CAUTION HARNESS HAS 120 VAC IN OPERATION See PLANNING THE VENT SYSTEM CONDENSATE a
128. LLONO 4113 4 VMNNT T V 1HTOd SALLANOILA rer Jeonan UOHE U A SUISJS S np UONE E SU yz ayesaye 10160 uonejnuanr uu ls s UONE E ISU 22 ii loved U A P BUIWJS np uonegj e su SS xn lou liS 310UOS 146 SS lu A aq awalsks nq uonelle su AA SJUE LINOS EI ap quu su UONE E ISU nnense nn guajAdoidAjog 29AY 5404 9 UONEINUSA awalscs UONEINIUE ne n np 4091641448 rennene nn UONENUSA UONE U A ap np qtu su3 ne Jjneuo np abessijdway 1030 uonelu uuip s soeg 266 linpuoo 01064 6 uonpile su 9 9 enbiwJey lin s e Bieuo p dednos ET SNbIWJSY uolsuedxz S ne p s ui ls S 5 ne p ul 1s s s p Pa ne p s linpuoo ck Sonbiwiud Sin dEA s p UOISOLOD 19 344 NG NOLLVTTVLSN Se s oeds JUBUSAOJ JIV o XNEDILOA S INPUOD 5 R SUJSJXE JV gi XNEJUOZIJOY S INPUOD 5 6 SUJSJXE HV SUN 6 In u xX JV s inu Ano xn p 9 6 Ju sojo s 5eds 1000 91611 JIE P
129. Leakage from other appliances or water lines Condensation of flue products Inspect other appliances near water heater Refer to CONDENSATION section Install thermal expansion tank Do not plug T amp P valve Check relief valve for proper operation Do not plug T amp P valve Thermal expansion in closed water system LEAKING T amp P Improperly sealed valve High sulfate or mineral content in water supply Bacteria in water supply HOT WATER ODORS refer to Smelly Water Drain and flush heater thoroughly then refill Chlorinate water supply WATER TOO HOT 7 7 TEMPERATURE REGULATION VVATER HEATER SOUNDS Condensation dripping on burner Refer to CONDENSATION section SIZZLING RUMBLING Sediment at bottom of heater tank Clean sediment from tank Refer to DRAINING SOOTING Improper combustion Thermostat set too high Refer to Combustion Air and Ventilation Outlet polarity is reversed Test polarity and correct BURNER WILL NOT STAY LIT High ambient room temperature Contact a service agency to determine cause GOES OUT 4 5 SECONDS Combustion air path restricted Check exhaust venting and air openings in bottom base pan for obstructions or blockage Defective gas valve Replace gas valve Lack of air supply VENT GAS ODORS Improperly installed vent piping Shut off water heater immediately and contact a service agency to determine cause Poor Combustion 35 36 37 38 LIMITED RESI
130. ME SENSE ROD NORMAL OPERATION SEQUENCE INDICATED BY BOXED NUMERALS TEMPERATURE SENSOR FLAME ROD HOT SURFACE IGNITER POWER SWITCH RESISTOR WIRE GAS VALVE 1 PRESSURE SWITCHES LEGEND Y YELLOW BK BLACK Y BK Y ELLOW BLACK BL BLUE G Y GREEN YELLOW W WHITE W BK WHITE BLACK R RED T TAN WARNING DISCONNECT FROM ELECTRICAL SUPPLY BEFORE SERVICING UNIT REPLACE ALL DOORS AND PANELS BEFORE OPERATING HEATER IF ANY OF THE ORIGINAL WIRES SUPPLIED WITH THE APPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH APPLIANCE WIRE MATERIAL WITH MINIMUM TEMPERATURE RATING OF 105 C AND A MINIMUM SIZE OF NO 18 AWG POWER VENT WIRING SCHEMATIC FIGURE 19 INSTALLATION OF VENT SYSTEM SIDEWALL With the route of the venting system and selection of materials completed as discussed in the section of this manual titled PLANNING THE VENT SYSTEM the through the wall vent terminal in place and the first section of piping up to first elbow installed at the blower it is time to complete the installation of the venting system for the sidewall installation MAXIMUM EQUIVALENT FEET SEE TABLE 2 VENT TERMINAL I 5 BLOVVER we ASSEMBLY MIN 12 30 cm OR MIN 12 30 cm ABOVE ANTICIPATED SNOVV LEVEL MIN 12 30 cm ABOVE GRADE OR MIN 12 30 cm ABOVE ANTICIPATED SNOVV LEVEL A SNORKEL MAY BE INSTALLED TO ACHIEVE MINIMUM CLEARANCES
131. N ON IMPLIED WARRANTIES Implied warranties including any warranty of merchantability imposed on the sale of this heater under state law are limited to one year duration for the heater or any of its parts Some jurisdictions do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you CLAIM PROCEDURE Any claim under this warranty should be initiated with the dealer who sold the heater or with any other dealer handling the warrantor s products The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subject to in warranty validation by warrantor PROOF OF PURCHASE AND PROOF OF INSTALLATION DATES ARE REQUIRED TO SUPPORT WARRANTY FOR CLAIM FROM ORIGINAL OWNER THIS FORM DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESS WARRANTY HAS BEEN OR WILL BE MADE IN BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION OPERATION REPAIR OR REPLACEMENT OF THE HEATER OR PARTS THE WARRANTOR SHALL NOT BE RESPONSIBLE FOR WATER DAMAGE LOSS OF USE OF THE UNIT INCONVENIENCE LOSS OR DAMAGE TO PERSONAL PROPERTY OR OTHER CONSEQUENTIAL DAMAGE THE WARRANTOR SHALL NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERWISE FOR DAMAGE TO ANY PERSONS OR PROPERTY WHETHER DIRECT OR INDIRECT AND WHETHER ARISING
132. NISqO sed N uonepuoul SUN Jed sasneo s ewwop SEI ud l JOUUONOUOJ alle Sed N lle su POP yneu ap oljuo 14 OOL OL l 620 ap snssap ne uonesiiyn aun Nod id 006 S u GL9 snid sunajney 6 S lE SUI 9419 JUSIEASP pninlE 1064 seq ne p 516 no uonepuoul SUN sed Beuuuuopu e aed anbuoogjenb oun Is ne uneuv 51 sed N S DO JUSLWSWOJUOD UOHE U A SWSJS S Zaj e SU p xououi ap zeg 34 0 EJIdSa4 onbsiy EVA 4 481131148 19 UONE EISUL nod januewW Ju s id NE S UL Nea p 59 8 5 S sno ins seyenbepe SUOISUBWIP nbiuu u uolsuedX p SJIOAIOSEJ SOP 1 e sui 1081 US nE HnEU l 1 uu JUBA 110 l JIdway IOS UlElp UN 3 S1X9 NO UN 6 nea yneyo l JEj EISU 1405 s ll 15 JaoE dwWaJ s 3u uj nbipou d s poue p 50011 Jajoadsu ne p SjEbap s p no uonepuoul oun Jed e aled nbuo l nb oun IS nes ayneyo s sin sed N 5 s Beuuuuop sap JaulesjUa p Ju nbsii s uidoiddeul u n nu UN uonesilmnn un UONE E SU oun NOLLNALLV EINA EDERP EMU PESECI OM e TYI nE lineu
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138. Relief Valve call the toll free number listed on the back cover of this manual for technical assistance HIGH ALTITUDE INSTALLATION A WARNING e High altitude models should be installed at elevations above 5 300 feet 1 615 m For operation above 10 100 feet 3 079 m a high altitude orifice must be installed Contact a qualified installer or service Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual This heater is approved for operation up to 5 300 feet 1 615 m without alteration High altitude models are available from the factory for elevations between 5 300 feet 1 615 m and 10 100 feet 3 079 m For elevations above 10 100 feet 3 079 m the input rating should be reduced at the rate of 4 percent for each 1 000 feet 305 m above sea level which requires replacement of the burner orifice Contact your local gas supplier for further information Failure to replace standard orifice with a high altitude orifice when installed above 10 100 feet 3 079 m could result in improper and inefficient operation of the appliance producing carbon monoxide gas in excess of safe limits which could result in serious injury or death Contact your gas supplier for any specific changes which may be required in your area GAS PIPING AVVARNING e Do not use water heater with any gas other than the gas shown on the rating plate e Excessive pressure to gas control valve can cau
139. SSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED PRINTED 0915 332004 001 A N z ATELO A NL The proper installation use and servicing of this water heater is extremely important to your safety and the safety of others Many safety related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard Read and obey all safety messages and instructions throughout this manual It is very important that the meaning of each safety message is understood by you and others who install use or service this water heater This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently A DANGER hazardous situation which if not avoided will result in injury or death WARNING indicates a potentially hazardous WARNING situation which if not avoided could result in injury or death CAUTION indicates a potentially hazardous CAUTION situation which if not avoided could result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous CAUTION situation which if not avoided could result in property damage
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142. aking water heater Many suspected Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with gas codes your water heater and safety practices contact your gas supplier or qualified installer to check the water heater Read this manual first Then before checking the water heater make sure the gas supply has been turned OFF and never turn the gas ON before the tank is completely full of water AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction Manual must remain with water heater 31 Ar OIN Never use this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater A Condensation may be seen on pipes in humid weather or pipe connections may be leaking The anode rod fitting may be leaking Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area The temperature pressure relief valve may be leaking at the tank fitting Water from a drain valve may be due to the valve being slightly open
143. anual before installing using or servicing water heater Improper use may result in fire or explosion e Maintain required clearances to combustibles Minimum clearances between water heater and combustible construction are 0 inch at the sides and rear 5 5 14 0 cm from the front and 12 30 5 cm from top Standard clearance If clearances stated on the heater differ from standard clearances install water heater according to clearances stated on the heater Adequate clearance 24 61 0 cm for servicing this appliance should be considered before installation such as changing the anodes etc A minimum clearance of 5 5 14 0 cm must be allowed for access to replaceable parts such as thermostats drain valve relief valve and condensate drain When installing the heater consideration must be given to proper location Location selected should be as close to the wall as practicable and as centralized with the water piping system as possible TOP VIEW TOP VIEW OF CLOSET OF CLOSET WITHOUT DOOR WITH DOOR 0 MIN 5 5 MIN 14 0 cm FIGURE 4 Agas water heater cannot operate properly without the correct amount of air for combustion Do not install in a confined area such as a closet unless you provide air as shown in the Locating The New Water Heater section Never obstruct the flow of ventilation air If you have any doubts or questions at all call your gas supplier Failure to provide the pro
144. any appliance Smell around the water heater to ensure there are no gas leaks at the gas control valve thermostat in the supply gas line s or any other type of fl ammable vapor s in the area Carefully inspect the area surrounding the water heater for any substances such as gasoline paint paint thinners varnish or cleaners that could emit flammable vapors Remove anything that can potentially emit flammable vapors from the area and store it properly in a different location Call the technical information support phone number shown on the water heater labeling for further assistance On models equipped with a dilution air intake screen on the blower assembly check clean the screen On models equipped with a combustion air intake screen on the base ring bottom of the water heater check clean the screen Ensure intake air screen s on models so equipped are not obstructed ROU E AUC These guidelines should be utilized by a qualified service agent CAUSE SOLUTION PROBLEM 1 Blower will not run a ON OFF control switch turned off Turn switch to the ON position b Blower unplugged Plug blower back into 115 VAC outlet c No power at outlet d Thermostat defective e Control harness defective Repair service to outlet Replace thermostat Replace control harness Reduce water temperature below 140 F 60 C Turn the power switch to the off position Wait 10 seconds Turn the p
145. ater system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet located farthest away be opened for several minutes before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open HIGH WATER TEMPERATURE SHUT OFF SYSTEM This water heater is equipped with an automatic reset type high limit Energy Cutoff sensor The high limit switch interrupts the main burner gas flow should the water temperature reach 195 F 91 C The high limit will automatically reset when the water temperature drops below 140 F 60 C After cooling the tank temperature turn off the water heater for at least 10 seconds by using the switch on top of the unit Turn on the water heater If this fails to correct the problem contact your plumber or service representative A VENTING SYSTEM INSPECTION A WARNING Flue gases may escape if vent pipe is not connected Be alert for obstructed sooted or deteriorated vent system to avoid serious injury or death e Do not store corrosive chemicals in vicinity
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147. call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately contact a qualified installer or service Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced This appliance is equipped with a device which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND VACATIO a 63 066 a Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step COOLER Turn on all electrical power to the appliance Set thermostat to desired setting by first pressing the COOLER E and HOTTER buttons together and holding for 1 second Then press the HOTTER button If the appliance will not operate follow the instructions TO TURN OFF GAS TO APPLIANCE and call your technician or gas supplier WATER TEMPERATURE ADJUSTMENT V is approximately 120 F A A 1 STOP Read the safety information above on this label Set the thermostat to the lowest setting by first pressing the COOLER 9 and HOTTER buttons together and holding for 1 second Then press the COOLER but
148. clearance to ventilated soffit located above the terminal within a horizontal 12 inches 30 cm distance of 2 feet 61 cm from the center line of the terminal Clearance to unventilated soffit 12 inches 30 cm G Clearance to inside 18 inches 45 em inches 45 cm corner Clearance under 77 EISE 2 feet 60 cm veranda porch deck or 12 inches 30 cm balcony CANADIAN INSTALLATIONS Clearance to each side 3 feet 91 cm within a height 15 feet of center line extended above meter regulator 4 5 m above the meter assembly regulator assembly Clearance to service regulator vent outlet 3 feet 91 cm 6 inches 15 cm for appliances up Clearance to a non to 10 7 Btu hr 3 kVV 12 inches mechanical air supply 1430 cm for 57 inlet into building or 10 000 Btu hr 3 kVV and 100 000 combustion air inlet to Btu hr 30kW 36 inches 91cm any other appliance for appliances above 100 000 Btu hr 30 kW Clearance toa mechanical air supply 6 feet 1 83 m inlet Clearance above paved sidewalk or paved driveway located on 2 5 public property n accordance with the current CSA B149 1 Natural Gas and Propane Installation Code tA vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor
149. cold water and hot water pipes connected to the water heater Devices that will turn off the gas supply to a gas water heater while at the same time shutting off its water supply INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS VAPORS ARE LIKELY TO BE PRESENT OR STORED GARAGES STORAGE AND UTILITY AREAS ETC Flammable liquids Such as gasoline solvents propane LP or butane etc and other substances such as adhesives etc emit flammable vapors which can be ignited by a gas water heater s hot surface igniter or main burner The resulting flashback and fire can cause death or serious burns to anyone in the area Also the water heater must be located and or protected so it is not subject to physical damage by a moving vehicle 10 A WARNING Fire or Explosion Hazard Do notstore or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Avoid all ignition sources if you smell LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Keep ignition sources away from faucets after extended period of non use Read instruction manual before installing using or servicing water heater Water heater has a main burner and hot surface igniter The hot surface igniter vapors from flammable liquids may explode and catch fire causing death or severe burns I 1 can come on a
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153. e Figure 1 The closed end that contains the sound absorbing padding must never be mounted pointed towards the ground since it would fill with condensate The SS2 counts as 5 equivalent feet in the overal length of the vent system VENT TERMINAL INSTALLATION SIDEWALL 1 Install the vent terminal by using the cover plate as a template to mark the hole for the vent pipe to pass through the wall BEWARE OF CONCEALED WIRING AND PIPING INSIDE THE WALL 2 If the Vent Terminal is being installed on outside of a finished wall it may be easier to mark both the inside and outside wall Align holes by drilling a hole through center of the template from the inside through to the outside The template can now be positioned on the outside wall using the drilled hole as a centering point for the template 3 A MASONRY SIDE WALLS Chisel an opening approximately one half inch 1 3 cm larger than the marked circle B WOODEN SIDE WALLS Drill a pilot hole approximately one quarter inch 0 64 cm outside of the marked circle This pilot hole is used as a starting point for a saws all or sabre saw blade Cut around the marked circle staying approximately one quarter inch 0 64 cm outside of the line This will allow the vent to easily slide through the opening The resulting gap will be covered up by the Vent Terminal cover plate Repeat this step on inside wall if necessary SEQUENCE OF INSTALLATIONS FIGURE 18 Cut a length of PVC pipe about
154. e improper and dangerous operation Verify proper operation after servicing e Failure to do this could result in death serious bodily injury or property damage AWARNING A DANGER Breathing Hazard Carbon Monoxide Gas e Install vent system in accordance with codes e Do not operate water heater if any part has been exposed to flooding or water damage e High altitude models should be installed at elevations above 5 300 feet 1 615 m For operation above 10 100 feet 3 079 m a high altitude orifice must be installed Do not operate if soot buildup is present e Do not obstruct water heater air intake with insulating jacket Do not place chemical vapor emitting products near water heater e Gas and carbon monoxide detectors are available No vent damper installation is compatible with A vapors from flammable Water heater has a main liquids may explode and burner and hot surface catch fire causing death igniter The hot surface igniter orsevere burns I 1 can come on at any time and 2 will ignite flammable vapors this power vented water heater e Do NOT elevate any portion of the field supplied drain line beyond the 1 2 adaptor above the adaptor This must be true for the entire length of the drain line including the exit into an appropriate drain e Condensate lines must be free and clear of debris and must not allow back flow through the hose The condensate lines must be able to flow free
155. e will not cause any property damage as water may be extremely hot Use care when operating valve as the valve may be hot To check the relief valve lift lever at the end of valve several times see Figure 25 The valve should seat properly and operate freely If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater and drain the water heater see Draining And Flushing on page 29 30 Replace the Temperature Pressure Relief Valve with a properly rated sized new one see Temperature Pressure Relief Valve on page 15 16 for instructions on replacement TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 25 If the Temperature Pressure Relief Valve on the water heater weeps or discharges periodically this may be due to thermal expansion Note Excessive water pressure is the most common cause of Temperature Pressure Relief Valve leakage Excessive water system pressure is most often caused by thermal expansion in a closed system See Closed Water Systems and Thermal Expansion on page 14 15 The Temperature Pressure Relief Valve is not intended for the constant relief of thermal expansion Temperature Pressure Relief Valve leakage due to pressure build up in a closed system that does not have a thermal expansion tank installed is not covered under the limited warranty Thermal expansion tanks must be installed on all c
156. ed The drain valve may be leaking at the tank fitting Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances water lines or ground seepage should also be checked To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instructions in the Periodic Maintenance section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installing the New Water Heater section 1 OuterDoor 00000 2 Jfanode 3 Control Valve Assembiy 4 PlasticTop 5 BlowerAssembly 6 Switch and Harness Assembly 7 35 WireScreen4 S 36 ViallPlate4 00 VU Novv that you have purchased this vvater heater should a need ever exist for repair parts or service simply contact the company it was purchased from or direct from the manufacturer listed on the
157. ed by following the vent manufacturer s instructions Refer to Table 2 on Page 20 to determine the maximum pipe length and number of elbows that can be used Insulation should not be used on Polypropylene venting materials The use of insulation will cause increased vent wall temperatures which could result in vent pipe failure Use only the adapters and vent system listed in Tables 3 and 4 on page 20 DO NOT mix vent systems of different types or manufacturers Failure to comply could result in severe personal injury death or substantial property damage Installations must comply with applicable national state and local codes For Canadian installation Polypropylene vent must be listed as a ULC S636 approved system If Polypropylene vent is not required by your local code you may use either PVC or CPVC pipes for your water heater that allows non metallic venting material installations Polypropylene vent systems do not use cement to connect the pipe and elbow sections but use a push together gasket seal method Do not attempt to connect Polypropylene with sealant cement All vent connections MUST be secured by the vent manufacturer s joint connector The installer must use a specific vent starter adapter at the flue connection The adapter is supplied by the vent manufacturer to adapt to its vent system In order to be in full compliance with UL 1738 or ULC S636 and to meet the requirements of the water heater manufacturer you mus
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160. efaced date codes CONDITIONS AND EXCEPTIONS This warranty shall apply only when the water heater is installed and operated in accordance with 1 all local fire codes and plumbing codes ordinances and regulations 2 the printed instructions provided with it 3 good industry practices and 4 proper safety practices such as but not limited to a properly sized drain pan if installed in an area where leakage from connections of the tank would result in damage to the area adjacent to the heater In addition a new temperature and pressure relief valve certified by the Canadian Standards Association must have been properly installed and piped to the nearest drain This warranty shall apply only when the heater is owned by the original purchaser used at temperatures not exceeding the maximum calibrated setting of its thermostat not subjected to excessive water pressure fluctuations and not subject to an operating pressure greater than 150 P S 1 e filled with potable water free to circulate at all times and with the tank free of damaging water sediment or scale deposits used in a non corrosive and non contaminated atmosphere used with factory approved anode s installed in its original installation location in the United States and its territories or possessions or Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been altered defaced or
161. efore resuming operation of the water heater BURNER OPERATION AND INSPECTION Flood damage to a water heater may not be readily visible or immediately detectable However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Contact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced Atleast once a year a visual inspection should be made of the main burner and the hot surface igniter assembly for proper flame characteristics and ignition sequences This can be done by removing the Outer Door and viewing the main burner operation through the Viewport on the Inner Door see Figure 1 The main burner should provide complete combustion of gas ignite rapidly give reasonably quiet operation and cause no excessive flame lifting from the burner ports If the proper flame characteristics are not evident see Figure 23 make sure that the flow of combustion and ventilation air is not blocked You should also check for sooting Soot is not normal and will impair proper combustion A visual inspection of the main burner and HSI igniter assembly should also be done at least once a year see Figure 23 28 A Soot build up indicates a problem that requires correction before further use Turn OFF gas to vvater heater and leave offuntil repairs are made because failure to
162. emicals and do not add any chemicals to the water heater piping If the space heating system requires water temperatures in excess of 120 F 49 C a mixing valve must be installed per the manufacturer s instructions in the potable hot water supply to limit the risk of scald injury Pumps valves piping and fi ttings must be compatible with potable water A properly installed flow control valve is required to prevent thermosiphoning Thermosiphoning is the result of a continuous flow of water through the air handler circuit during the off cycle Weeping blow off of the temperature and pressure relief valve T amp P or higher than normal water temperatures are the first signs of thermosiphoning The hot water line from the water heater should be vertical past any mixing valve or supply line to the heating system to remove air bubbles from the system Do not connect the water heater to any system or components previously used with non potable water heating appliances when used to supply potable water CLOSED WATER SYSTEMS Water supply systems may because of code requirements or such conditions as high line pressure among others have installed devices such as pressure reducing valves check valves and back flow preventers Devices such as these cause the water system to be a closed system 14 THERMAL EXPANSION As water is heated it expands thermal expansion In a closed system the volume of water will grow when it
163. ents of ASME If replaced the new T amp P valve must meet the requirements of local codes but not less than a combination Temperature Pressure Relief Valve rated sized and certified as indicated in the above paragraph The new valve must be marked with a maximum set pressure not to 15 exceed the marked hydrostatic working pressure of the water heater 150 psi 1 035 kPa and a discharge capacity not less than the water heater Btu hr or kW input rate as shown on the water heater s model rating plate Note In addition to the factory installed Temperature Pressure Relief Valve on the water heater each remote storage tank that may be installed and piped to a water heating appliance must also have its own properly sized rated and approved Temperature Pressure Relief Valve installed Call the toll free technical support phone number listed on the back cover of this manual for technical assistance in sizing a Temperature Pressure Relief Valve for remote storage tanks For safe operation of the water heater the Temperature Pressure Relief Valve must not be removed from its designated opening nor plugged The Temperature Pressure Relief Valve must be installed directly into the fitting of the water heater designed for the relief valve Install discharge piping so that any discharge will exit the pipe within 6 inches 15 2 cm above an adequate floor drain or external to the building In cold climates it is recommended that it be terminated
164. es it is recommended that the discharge pipe be terminated at an adequate drain inside the building Should not have any valve or other obstruction between the relief valve and the drain 16 AA DANGER Burn hazard Hot water discharge e Keep clear of Temperature Pressure Relief Valve discharge outlet The Temperature Pressure Relief Valve must be manually operated at least twice a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the Temperature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions in this manual and replace the Temperature Pressure Relief Valve with a properly rated sized new one NOTE The purpose of a Temperature Pressure Relief Valve is to prevent excessive temperatures and pressures in the storage tank The T amp P valve is not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Systems and Thermal Expansion on page 14 15 If you do not understand these instructions or have any questions regarding the Temperature Pressure
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167. gnostic check has detected the presence of fl ammable vapors from the FV fl ammable vapor sensor Air pressure switch circuit is opening repeatedly during one heating cycle LDO Lint Dust and Oil lockout condition 34 SOLUTION Turn the power off for 10 20 seconds then on again to clear these error codes If any of these error codes persist or cannot be cleared replace the gas control valve thermostat Turn the power off for 10 20 seconds then on again to clear these error codes Replace the gas control valve thermostat if this error code persists Turn the power off for 10 20 seconds then on again to clear these error codes Replace the gas control valve thermostat if the error code persists Press and release both temperature adjust buttons several times cycle water heater power off and on Replace the gas control valve thermostat if the error code persists Turn the power off for 10 20 seconds then on again to clear these error codes Replace the gas control valve thermostat if the error code persists Turn off power to the water heater Ensure all FV sensor wiring the ignitor assembly plug and the ignitor assembly socket on the bottom of the Intelli Vent control are making good contact Repair or replace any worn damaged components that are not making good connection Replace the FV sensor Do not touch any electrical switch do not use any phone in your building and do not try to light
168. he desired setting is reached NOTE Holding down the button will not continue to lower or raise the temperature setting The button must be pressed and released for each temperature change desired Should overheating occur or the gas supply fail to shut off turn off the manual gas control valve to the appliance TEMPERATURE INDICATORS VACA TIO WARM HOT COOLER TEMPERATURE ADJUSTMENT BUTTONS Time to Produce 2nd amp 3rd Degree Burns on Adult Skin A approx 130 F 54 C WARM approx 80 F 27 C FIGURE 22 Display YABC VVater Temperature C Flashing approx 160 F 71 C C approx 150 F 66 C B approx 140 F 60 C START UP CONDITIONS SMOKE ODOR It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will disappear in a short while STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not necessarily represent harmful or dangerous conditions Condensation causes sizzling and popping within the burner area during heating and cooling periods and should be considered normal See Condensate in this manual OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will cause a
169. hibited Covering non metallic vent pipe and fittings with thermal insulation is prohibited TABLE 3 M amp G Duravent Polypro Nominal Pipe Adapter Ring 90 Degree Flue Outlet Adapter Vent Material Terminal s 2PPS amp 2PPS BG for Exhaust 2 2PPS AD PPS PAC 2PPS LB 2PPS E90 2PPS 2PPS E90 amp 2PPS BG for Intake Direct Vent only 3PPS amp 3PPS BG for Exhaust ar 3PPS AD PPS PAC 3PPS LB 3PPS E90 3PPS 3PPS E90 amp 3PPS BG for Intake Direct Vent only TABLE 4 Centrotherm InnoFlue Nominal Pipe Adapter Ring 90 Degree Flue Outlet Adapter Vent Material Terminal s ISAGL ISVLO2 amp 2 for Exhaust 2 IAFCO2 IANSO2 ISELLO287 ISVLO2 ISELL0287 amp IASPPO2 for Intake 0202 Direct Vent only ISAGL ISVLO3 amp IASPPO3 for Exhaust 7 0303 IAFCO3 IANSO3 ISELLO387 ISVLO3 ISELL0387 amp IASPPO3 for Intake Direct Vent only 20 PVC Materials should use ASTM D 2564 Grade Cement CPVC Materials should use ASTM F 493 Grade Cement and ABS Materials should use ASTM D 2235 Grade Cement If water heater is being installed as a replacement for an existing power vented heater in pre existing venting a thorough inspection of existing venting system must be performed prior to any installation work Verify that correct material as detailed above has been used and that minimum or maximum vent lengths and terminal location as detailed in this manual have been met Carefully inspect entire venting system for a
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173. ions for installation of the valves TABLE 1 Time for Permanent Burns st Time for 15 Degree Burns 200 amp 3rd Degree Less Severe Burns Most Severe Burns normal shower temp gt pain threshold Water Temperature F U S Government Memorandum C P S C Peter L Armstrong Sept 15 1978 HOT WATER NG WS TO TANK INLET FIGURE 3 l y FACTS TO CONSIDER ABOUT THE LOCATION Carefully choose an indoor location for the new water heater because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not for use in manufactured mobile homes or outdoor installation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed 1 Select a location indoors as close as practical to the vent terminal or location to which the water heater vent piping is going to be connected and as centralized with the water piping system as possible 2 Selected location must provide adequate clearances for servicing and proper operation of the water heater CAUTION e Allwater heaters eventually leak Do not install without adequate drainage Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow will not cause damage to the structure For this
174. ions the water heater will self prime the condensate trap during the first full heat up cycle If a sound of air bubbling through water gurgling is heard while the blower is operating after the first heat up cycle then turn the unit off and contact your plumber or service representative Do not allow condensate lines to become crimped closed e Analyze entire vent system to make sure that condensate will not become trapped in a section of vent pipe and therefore reduce open cross sectional area of vent If these instructions are not followed the condensate build up will block the exhaust outlet which will cause improper operation block or plug any _ hole in this INLET SIDE OF BLOWER CONDENSATE U ASSEMBLY AKA VENT PIPE ASSEMBLY 1 APPROXIMATELY 0 25 0 64 cm THE 1 2 ADAPTOR MAY BE ELEVATED HIGHER THAN THE ADAPTOR THIS MUST BE TRUE FOR THE ENTIRE LENGTH OF DRAIN LINE INCLUDING EXIT INTO AN APPROPRIATE DRAIN FIGURE 16 Condensate is likely to form in the venting system attached to this water heater The vent pipe should be sloped downward away from the blower assembly not less than 1 8 3 2 mm nor greater than 1 2 12 7 mm per foot 30 cm maximum If the vent piping is vented level or sloped upwards away from the blower assembly then adequate means for draining and disposing of the condensate needs to be made by the installer Two 3 8 condensate hoses should be connected to the
175. is heated As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type of failure is not covered under the limited warranty Thermal expansion can also cause intermittent Temperature Pressure Relief Valve operation water discharged from valve due to excessive pressure build up This condition is not covered under the limited warranty The Temperature Pressure Relief Valve is not intended for constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact a local plumbing service agency to have a thermal expansion tank installed NOTE To protect against untimely corrosion of hot and cold water fittings it is strongly recommended that di electric unions or couplings be installed on this water heater when connected to copper pipe All gas piping must comply with local codes and ordinances or with the Natural Gas and Propane Installation Code CAN CSA B149 1 Copper and brass tubing and fittings except tin lined copper tubing should not be used CAUTION Property Damage Hazard e Avoid water heater damage e Install thermal expansion tank if necessary e Do not apply heat to cold water inlet e Contact qualified installer or service agency COLD WATER DCK INLET HGH SHUTOFF VALVE HOT W
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179. le gas connector or a ground joint union between the shut off valve and control valve to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry 17 AWARNING e Use joint compound or tape compatible with propane Leak test before operating heater Disconnect gas piping and shut off valve before pressure testing system Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum Propane L P gases The appliance and its gas connection must be leak tested before placing the appliance in operation The appliance and its individual Shut off valve should be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 pound per square inch 3 5 kPa It should be isolated from the gas supply piping system by closing its individual manual Shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 pound per square inch 3 5 kPa Connecting gas piping to the gas control valve of water heater can be accomplished by either of two methods shown in Figures 12 and 13 GAS CONTROL GROUND JOINT UNION OPTIONAL FIGURE 12 GAS PIPING WITH FLEXIBLE CONNECTOR GROUND JOINT UNION OPTIONAL GAS 4 CONTROL A MIN
180. losed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALVE OPENING THIS CAN CAUSE PROPERTY DAMAGE SERIOUS INJURY OR DEATH AWARNING Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized Temperature Pressure Relief Valve must be installed in A N opening provided Can result in overheating and excessive tank pressure Can cause serious injury or death A DRAINING AND FLUSHING It is recommended that the water heater storage tank be drained and flushed every 6 months to reduce sediment buildup The water heater should be drained if being shut down during freezing temperatures See Typical Installation section in this manual for location of the water heater components described below A DANGER Burn hazard Hot water discharge Keep hands clear of drain valve discharge TO DRAIN THE WATER HEATER STORAGE TANK 1 Turn off the electrical supply to the water heater 2 Turn off the gas supply at the Main Gas Shutoff Valve if the water heater is going to be shut down for an extended period 3 Ensure the cold water inlet valve is open 4 Open a nearby hot water faucet and let the water run until the water is no longer hot 5 Close the cold water inlet valve to the water heater 6 Connect a hose to the water heater drain valve and terminate it to an adequate drain 7 Open the water heater drain valve and allow all the wate
181. lug and the socket on the gas control valve thermostat for good connection Replace igniter assembly if the plug is worn or damaged Replace the gas control valve thermostat if the igniter assembly socket on the bottom of the control is worn or damaged Ensure flame sensor is making good contact with the burner flame and ensure flame is steady Also ensure supply and manifold gas pressures are within the requirements in the installation manual Gas supply is turned off pressure is too low For low gas pressure consult with your gas utility Ensure the flame sensor is clean use fine steel wool to clean the flame sensor Check igniter assembly plug and the socket on the bottom of the gas control valve thermostat for good connection Replace igniter assembly if the plug is worn or damaged Replace the gas control valve thermostat if socket is worn or damaged Replace igniter assembly LED STATUS PROBLEM Self diagnostic check has detected a problem with the gas valve driver circuit internal microprocessor or other internal circuits Flame signal sensed out of proper sequence Water in the tank has exceeded the maximum allowable temperature activating the ECO energy cut off One or both of the temperature adjust buttons are stuck The water temperature sensor located in the control valve s immersion probe is either open or shorted The FV fl ammable vapor sensor is either open or shorted Self dia
182. ly to an appropriate drain e Do not allow condensate lines to become crimped closed e Analyze the entire vent system to make sure Do not use or store flammable products such as gasoline solvents or adhesives in the same room or area near the water heater Keep flammable products 1 faraway from heater 2 inapproved containers 3 tightly closed and 4 outof children s reach Installation Vapors cannot be seen are heavier than air go along way on the floor and can be carried from other rooms to the hot surface igniter by air currents that condensate will not become trapped in a section of vent pipe and therefore reduce the open cross sectional area of the vent Do not install the water heater at least 16 45 7 cm above the floor This where flammable products will be will reduce but not eliminate the risk stored or used unless the main of vapors being ignited by the main Breathing carbon monoxide can cause brain damage or burner and hot surface igniter are burner or hot surface igniter death Always read and understand instruction manual SAFE INSTALLATION USE AND SERVICE 2 PP OP E 2 GENERAL SAFETY INFORMATION 3 4 TABLE OF CONTENTS 5 NR ELULIO x s n 6 Qualified Installer or Service Agency 6 Preparing for the Installation 6
183. ly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting devices such as mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and cause permanent injury upon contact Short repeated heating cycles caused by small hot water uses can cause temperatures at the point of use to exceed the water heater s temperature setting by up to 20 F 11 C Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm and the physically mentally disabled Table 1 shows the approximate time to burn relationship for normal adult skin If anyone using hot water provided by the water heater being installed fits into one of these groups or if there is a local code or state law requiring a certain water temperature at the point of use then special precautions must be taken In addition to using lowest possible temperature setting that satisfies demand of application a Mixing Valve should be installed at water heater see Figure 3 or at hot water taps to further reduce system water temperature Mixing valves are available at plumbing supply stores Consult a Qualified Installer or Service Agency Follow mixing valve manufacturer s instruct
184. nd BLOWER ASSEMBLY INSTALLATION for more information The side recirculation loop connections may not be used as the primary water inlet and outlet connections For your convenience plugs are installed in these fittings at the factory Remove these plugs if needed for your specific installation Otherwise as with all connections check for leaks while filling the tank with water and after completing the installation FIGURE 1 TEMPERATURE ADJUSTMENT BUTTONS f on CONDENSATE HOSE AND DRAIN TOP VIEW ZERO CLEARANCE ACCEPTABLE s MIN D AMETER I Wo III 1 0 2 5 cm MINIMUM VENT SOUND SILENCER SS2 FITTING A d 88 Dy n ji TOP SHROUD REMOVED FOR CLARITY 3 8 HOSE SUPPLIED IN VENT KIT 6 15 2 cm MAX AIR GAP FROM FLOOR DRAIN THIS DISCHARGE PIPE SHOULD NOT DISCHARGE INTO THE METAL DRAIN PAN Do NOT block FIELD PLUMBING PVC PIPING FROM THIS 1 2 SOCKET or plug any hole TO A SUITABLE DRAIN IS REQUIRED IF WATER SPILLS 2 in the hex plug FROM VENT HOLES IN THE TOP OF THE CONDENSATE ASSEMBLY WHEN WATER HEATER TURNS OFF THEN THERE MAY BE INSUFFICIENT HEAD PRESSURE IN YOUR CONDENSATE HOSE SYSTEM THIS MAY BE RESOLVED BY USING A LARGER DIAMETER PIPE IN ORDER TO REDUCE THE BACK PRESSURE PIPES ARE FIELD SUPPLIED AND SHOULD BE PLUMBED SLIGHTLY TILTED DOWNWARD TOWARD AN APPROPRIATE DRAIN FIGURE 1 continued 8 TEMPER
185. ner Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels from the manufacturer for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow AIR REQUIREMENTS A WARNING y n voue 2221 Install water heater in accordance with instruction manual and CAN CSA B149 1 To avoid injury combustion and ventilation air must be taken from outdoors e Do not place chemical vapor emitting products near water heater Sa D 1897 fe Qr e pho D de D tarer Breathing carbon monoxide can cause brain damage or death Alvvays read and understand instruction manual For safe operation an adequate supply of fresh uncontaminated air for combustion and ventilation must be provided An insufficient supply of air can cause recirculation of combustion products resulting in contamination that may be hazardous to life Such a condition often will result in a yellow luminous burner flame causing sooting of the combustion chamber burners and flue tubes and creates a risk of asphyxiation