SUMPRO - Power Equipment Direct
Contents
1. the power head Once in place place the power head in front of the battery enclosure feeding the battery leads through the large holes in the front of the battery box B Once the battery leads have been fed through the appropriate holes in the battery enclosure take the three phillips head screws supplied with the unit and fasten the battery enclosure and power head together 1 BATTERY INSTALLATION Now that the unit has been properly assembled and in its permanent location the batteries can be installed CAUTION IMPORTANT SAFETY INSTRUCTIONS A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal objects on top of batteries 4 Wear safety goggles and a face shield After taking the above precautions lower the two 12V batteries into the enclosure with the terminals facing each other At this time check the polarity of your marine batteries Facing the front of the Sumpro unit the left battery terminal should be positive and the right negative If this is not the case do not continue until the proper batteries can be obtained 5 CONNECTING BATTERIES A Now that the batteries have been installed and the polarity conforms to the SUMPRO connect the fuse plate across the back battery termi2. SUMPRO Battery Back up OPERATION MANUAL Dated 02 04 08 Supersedes NONE Document No SUMPRO OM Page 1 of 8 IMPORTANT SAFETY INSTRUCTIONS READ AND SAVE THESE INSTRUCTION THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS FAILURE TO HEED SAFETY INSTRUCTIONS AND WARNINGS COULD RESULT IN INJURY OR DEATH Read all the instructions before installing or using the SUMPRO Always disconnect batteries and disconnect Sumpro from the AC power source before storing handling or making any adjustments to the unit Use SUMPRO only as described in this manual Any other use not recommended by the manufacturer may cause fire electric shock or injury to persons Do not sit or stand on SUMPRO Keep children away Do not place objects on Sumpro or allow vents to become blocked Do not smoke use sparkable electrical devices or open flame when working on this unit CAUTION To reduce the risk of fire use only on circuits provided with 20 ampere branch circuit protection in accordance with the National Electrical Code ANSI NFPA 70 Register your product at www sumpro com WARNING ELECTRICAL SHOCK HAZZARD This unit has not been evaluated for use outdoors Never operate SUMPRO outdoors Never operate SUMPRO with battery enclosure open Never operate SUMPRO in a wet location Never operate SUMPRO in a location where liquid or moisture will come in contact with splash on or drip on unit D
3. prises 1 Retirer montres bagues alliances et tout autre objet metallique 2 Utiliser des outils a manches isoles 3 Nepas poser doutils ou de pieces metalliques sur le dessus dune batterie Apres avoir pris les precautions ci dessus installer les deux batteries de 12 volts dans le logement les bornes se faisant face Verifier alors la polarite des Register your product at www sumpro com batteries En faisant face a lavant de lunite SUMPRO la borne gauche de la batterie doit etre positive et la borne droite negative Si ce n est pas le cas cesser linstallation jusqua ce que des batteries correctes soient obtenues ou que le probleme soit corrige Entretien de la batterie AVERTISSEMENT IMPORTANTES INSTRUCTIONS DE SECURITE CONSERVER CES INSTRUCTIONS A La maintenance de batterie doit etre executee ou supervisee par du personnel qualifie connaissantles batteries et les precautions requises La personnel non qualifie doit etre tenu a lecart des batteries B Lors du remplacement de batteries utiliser le meme type voir les specifications de la batterie pour des informations sur la passation de commandes C ATTENTION Ne pas se debarraser dune batterie en la jetant dans le feu La batterie peut exploser D ATTENTION Ne pas ouvrir ou endommager une batterie Le liquide electrolytique qui s ecoule est dangereux pour la peau et les yeux Il peut etre toxique E ATTENTION Les batteries presentent le risque d
4. ESHOOTING NOTE If while testing your SUMPRO your pump does not turn on the following steps should be taken 1 A With SUMPRO plugged in to 110VAC outlet the green charging light should be flashing to indicate batteries are fully charged If it stays ON batteries are not sufficient to run the pump and need charging Wait until batteries are fully charged and green light flashes B Unplug the SUMPRO The green charging light should go OFF and the Red inverter light should go ON and stay ON 2 Check the 110VAC circuit breaker 3 Plug the pump directly into a live 110V outlet If the pump runs recheck all battery connections and check the fuse plate for continuity If the fuse plate does not have continuity you may purchase a new one through your authorized distributor 4 Ifyour SUMPROunitstilldoes not operate properly or indicator lights display FAULT MODE green on red flashing it is likely you can remedy the problem by diagnosing Improper or loose connections Register your product at www sumpro com e Defective or deficient battery Follow these steps A Unplug the pump from the SUMPRO B Make sure all connections are in accordance with instructions and diagrams and secured TIGHTLY If something is incorrect a unplug Sumpro from the wall b disconnect the positive red battery lead c disconnect the negative black battery lead d proceed with proper connections Note You may have taken too
5. about 1 Minute while SUMPRO determines that 110VAC power is on After this minute the red light should go off B Stays on when 110VAC power fails and batteries are supplying auxiliary power Ventilator fan only runs when pump runs 3 Green charging light gt Metropolitan Industries Inc www metropolitanind com SUMPRO Battery Back up OPERATION MANUAL Dated 02 04 08 Supersedes NONE Document No SUMPRO OM Page 6 of 8 A Stays on when SUMPRO is charging the batteries ventilator fan operated if under hard charging situation B Flashes when batteries are fully charged Fully depleted batteries should take 24 hours to fully recharge May take longer 4 Green light ON Red light flashing indicates a FAULT MODE See Trouble Shooting below 5 Once the batteries are fully charged the SUMPRO will monitor their voltage When a voltage drop is detected in the batteries the system will switch back to a partial charge mode The fan however will only come on if a significant voltage drop is detected TESTING THE SYSTEM To test the SUMPRO simply unplug it from the 110V AC power to run your pump on battery power for a short time You can repeat this if you wish but it is not necessary If your SUMPRO unit works the first time it is sure to work time and time again Be sure that you remember to plug the unit back into the receptacle after you have completed the test TROUBL
6. additional installation maintenance and safety instructions gt Metropolitan Industries Inc www metropolitanind com SUMPRO Battery Back up OPERATION MANUAL Dated 02 04 08 Supersedes NONE Document No SUMPRO OM Page 3 of 8 FRENCH VERSION IMPORTANTES INSTRUCTIONS DE SECURITE CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES INSTRUCTIONS IMPORTANTES Avant de manier ou de proceder a tout reglage SUMPRO doit etre debranche de sa source de courant CA et des batteries AVERTISSEMENT Pour reduire les risques de chocs electriques 1 Risque de choc electrique Cette unite n est pas homologuee pour lutilisation a lexterieur 2 Risque de choc electrique Cette unite doit etre uniquement branchee sur une prise murale pour trois broches correctement mise a la terre Ne couper en aucun cas la broche de prise de terre du fil de connexion Lors du maniement de cette unite ne pas fumer ne pas utiliser doutils electriques pouvant produire des etincelles ou une flamme vive Ne pas installer Sumpro dans des emplacements classes perilleux par les Normes N E C ANSIINFPA 70 1984 NE PAS TENIR COMPTE DE CES PRECAUTIONS PEUT ETRE LACAUSE DE BLESSURES OU MEME DE MORT ATTENTION IMPORTANTES INSTRUCTIONS DE SECURITE Une batterie presente des risques de chocs electriques et de court circuits de haute tension Pendant le maniement de batteries les precautions suivantes doivent etre
7. both the batteries and the power cord must be disconnected to neutralize the Sumpro Failure to disconnect both the batteries and the power cord could result in electrical shock sufficient to cause injury or death SEE ALSO BATTERY PRECAUTIONS BaTTERY PRECAUTIONS WARNING IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS A Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries B When replacing batteries use only models conforming to Battery Council International BCI 27 or 31 DC specifications for Group 27 or 31 Deep Cycle Marine batteries At the time of this publication the following model batteries are recommended At the time of purchase verify that these models or any other model conform to Battery Council International BCI 27DC specifications for Group 27 or 31 Deep Cycle Marine Batteries Metropolitan Model MT120 UR Metropolitan AGM Model LW20104 Die Hard Model 27524 Exide Model NC 27 Interstate Model SRM 27 C CAUTION Do not dispose of batteries in a fire The batteries may explode D CAUTION Do not open or mutilate the batteries Released electrolyte is harmful to the skin and eyes It may be toxic E CAUTION A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batt
8. e chocs electriques et de courtcircuits de haut tension Pour le maniement de batteries les precautions suivantes doivent etre observees 1 Retirer montres bagues alliances et tout autre objet metallique 2 Utiliser des outils a manches isoles 3 Ne pas poser d outils ou d objets metalliques sur le dessus d une batterie F ATTENTION Le liquide electrolytique est une dilution d acid sulfurique qui est dangereux pour la peau et pour les yeux Il est corrosif et bon conducteur de lelectricite Suivre la procedure cidessous 1 Porter des vetements de protection et des lunettes de securite 2 Si du liquide electrolytique entre en contact avec la peau laver a grande eau immediatement 3 Si du liquide electrolytique entre en gt Metropolitan Industries Inc www metropolitanind com SUMPRO Battery Back up OPERATION MANUAL Dated 02 04 08 Supersedes NONE Document No SUMPRO OM Page 4 of 8 contact avec les yeux laver a grande eau immediatement Obtenir des soins medicaux 4 Tout liquide electrolytique repandu doit etre lave avec un produit adequat pour la neutralisatiod de acide Il est habitue1 d utiliser une solution de 500 grammes de bicarbonate de soude dans environ 4 litres d eau La solution de bicarbonate de soude doit etre ajoutee jusqu a ce que toute evidence de reaction chimique mousse a cessee Le liquide resultant de ce lavage doit etre evacue a grande eau et lendroit doit e
9. eries 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal objects on top of Register your product at www sumpro com batteries 1 Wear safety goggles and a face shield F CAUTION The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosive The following procedures should be observed 1 Wear full eye protection and clothing 2 If electrolyte contacts the skin wash it off immediately 3 If electrolyte contacts the eyes flush thoroughly and immediately with water Seek medical attention 4 Spilled electrolyte should be washed down with a suitable acid neutralizing agent Acommon practice is to use a solution of approximately one pound 500 grams bicarbonate of soda to approximately one gallon 4 liters of water The bicarbonate of soda solution can be added until the evidence of reaction foaming has ceased The resulting liquid should be flushed with water and the area dried G CAUTION Lead acid batteries can present a risk of fire because they generate oxygen and hydrogen gas The following procedures should be followed 1 Do not smoke when near batteries 2 Do not cause flame or spark in battery area 3 Discharge static electricity from body before touching batteries by first touching a grounded metal surface H See Battery Manufacturers installation manual for
10. lace of all other warranties express or implied and correction of such defects by replacement or repair shall constitute a fulfillment of all obligations under the terms of the warranty which specifically EXCLUDES any incidental damages caused by or associated with this product or it use The warranty does not cover any unit which has been damaged either in transit or by misuse accident or negligence No warranty or representation not contained herein shall be binding LABOR ETC COSTS Metropolitan shall IN NO EVENT be responsible or liable for the cost of field labor or other charges incurred by any customer in removing and or affixing any Metropolitan product part or component thereof Register your product at gt Metropolitan Industries Inc WN SUM PIOCOMI www metropolitanind com SUMPRO OPERATION MANUAL Battery Back up Dated 02 04 08 Supersedes NONE Document No SUMPRO OM Page 8 of 8 Screw to Head Unit ad POSITIVE LEAD NEGATIVE LEAD POSITIVE TERMINAL NEGATIVE TERMINAL WM NEGATIVE TERMINAL POSITIVE TERMINAL Register your product at gt Metropolitan Industries Inc WN SUM PIOCOMI www metropolitanind com
11. long to connect the leads to the batteries after plugging the unit into the wall When setting up the unit it is best to put the batteries in the enclosure first connect the negative black lead to battery terminal install fuse plate connecting batteries plug Sumpro into the wall and connect the positive red lead to batteries C Green light should be ON or flashing D Plug in pump and test per instructions 5 If display lights indicate FAULT MODE Green ON red flashing A Unplug the pump B Wait 10 minutes SUMPRO will attempt to reset itself by performing certain functions If green light comes on or flashes skip to step 7 below 6 If it continues to show FAULT Green ON red flashing A Disconnect the positive red battery lead B Unplug SUMPRO form the wall C Wait 30 seconds D Plug SUMPRO back into the wall E Immediately reconnect positive red battery lead TIGHTLY 7 Green light should be on or flashing 8 Plug in pump and run test sequence 9 If after the above steps SUMPRO continues to show FAULT MODE Green on red flashing it gt Metropolitan Industries Inc www metropolitanind com SUMPRO OPERATION MANUAL Battery Back up Dated 02 04 08 Supersedes NONE Document No SUMPRO OM Page 7 of 8 is likely you have one or more defective batteries SUMPRO WARRANTY IS VOID Remove them and have them checked by your place of purchase or a qualified battery deale
12. nals B Connect the negative battery lead black to the negative post of the battery Screw down bolt TIGHTLY C Plug the SUMPRO unit into the designated 110V AC outlet Register your product at www sumpro com A Within 30 seconds connect the positive red battery lead red to the positive post NOTE Screw down bolts TIGHTLY NOTE Make sure all battery connections are properly tightened to 75 pound inches At this time you may notice the lights on the unit alternately flashing This is normal See light functions 6 CLOSE UNIT Close and secure the battery enclosure lid with the phillips head latch built into the battery enclosure cover so that children cannot tamper with the unit 7 PLUG IN THE PUMP At this time you may plug your 110V pump into your Sumpro unit not exceeding the load limit of 15 amps at a 80 service factor or 1440 watts at any one time Sumpro LIGHT FUNCTIONS After you have your SUMPRO unit in operation you can check it s status by looking at the system lights They should tell you everything you need to know about the status of the unit 1 Green charging light and red inverter light will flash alternately for about 1 Minute 30 Sec after you first plug in the unit and install batteries If green charging light does not flash at this time check the 110 VAC circuit for power Go to the Setup then unit will go to 7 2 Red inverter light A Lights for
13. o not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause electric shock andlor a fire hazard WARNING RISK OF ELECTRICAL SHOCK In the event of a short circuit grounding reduces the risk of shock by providing an escape wire for the electrical current The Sumpro must be properly grounded The SUMPRO is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances The outlet must be the same configuration as the plug Where a two prong wall outlet is encountered it must be replaced contact a qualified electrician To reduce the risk of electric shock the grounding plug must not be cut off the plug Do not use the three prong plug with a two prong adapter DO NOT attempt to defeat this safety feature Use the SUMPRO only with adequate wiring that is up to code Connect to properly grounded outlets only WARNING RISK OF ELECTRICAL SHOCK The SUMPRO is capable of and intended to generate electrical current when unplugged from the wall outlet or when the AC power is shut off gt Metropolitan Industries Inc www metropolitanind com SUMPRO Battery Back up OPERATION MANUAL Dated 02 04 08 Supersedes NONE Document No SUMPRO OM Page 2 of 8 Because the SUMPRO uses batteries to generate 120 volts of AC current
14. on the following model batteries are recommended At the time of purchase verify that these models or any other model conform to Battery Council International BCI 27DC specifications for Group 27 Deep Cycle Marine Batteries Die Hard Model 27524 Exide Model NC 27 Interstate Model SRM 27 Metropolitan Model MT120 Metropolitan AGM Model LW20104 UNIT INSTALLATION See accompanying unit assembly drawings 1 UNPACK THE SUMPRO Your SUMPRO auxiliary power supply should be in two separate containers Remove the contents from the containers They should include 1 the power head 2 the battery enclosure and 3 inside the battery enclosure a fused battery jumper plate and three phillips head screws Open the lid on the battery enclosure and remove the hardware from inside 2 LOCATION Find a suitable place to set the unit when it is assembled Keep in mind that the unit should be placed in an area where water and moisture will not splash or drip on the unit the fan inlet on the front of the enclosure will not be obstructed and where a properly grounded three prong receptacle is within reach of the power cord 3 ASSEMBLY A Set the battery enclosure in place making sure that the openings will be facing the back of gt Metropolitan Industries Inc www metropolitanind com SUMPRO Battery Back up OPERATION MANUAL Dated 02 04 08 Supersedes NONE Document No SUMPRO OM Page 5 of 8
15. r If Power cord has been cut or the grounding prong has been removed 10 Ifall of the above items have been thoroughly checked and your pump will still not run when If Batteries not meeting the above specifications plugged into the SUMPRO unit have been used A Unplug the pump If Unit has been submerged in water B Disconnect Red battery lead If Unit has been tampered with in any manor not described in the above instructions C Unplug the SUMPRO from 110VAC outlet If Unit has been disassembled by customer D Disconnect Black battery lead If Unit has been applied to products exceeding E Disconnect fuse plate the maximum capacity of the unit F Remove batteries If Unit has been applied to the wrong voltage G Repack SUMPRO and return for If Unit has been used in an outdoor application replacement SUMPRO MAINTENANCE Your SUMPRO unit has been designed to be virtually maintenance free Just make sure it is kept clean and dry and that the unit is periodically tested in the auxiliary mode LIMITED WARRANTY SUMPRO is warranted to be free from defects in material and workmanship and to perform within applicable specifications for a period of one l year Obligation under this warranty is limited to repairing or replacing any part thereof which shall within one year be returned to us with transportation charges prepaid and prove to be defective The above limited warranty takes the p
16. tre seche G ATTENTION Les batteries a acide de plomb peuvent presenter des risques d incendies parce qu elles produisent de hydrogene qui se degage suivre la procedure ci dessous 1 NE PAS FUMER a proximite des batteries 2 NE PAS CREER de flamme ni d etincelles dans la zone des batteries 3 Decharger electricite statique du corps avant de toucher un batterie en touchant d abord une surface metallique mise a la terre H Voirle manuel dinstallation dufabricantde batterie pour obtenir des instructions supplementaires d installation et d entretien CONTENTS THE SUMPRO UNIT IS PACKAGED IN TWO SEPARATE CARTONS CONTAINING ONE COMPLETE UNIT A FUSED BATTERY JUMPER PLATE AND THREE PHILLIPS SCREWS TO CONNECT THE BATTERY ENCLOSURE AND POWER HEAD TOGETHER Fuse Links Bag of Screws SUMPRO Head Unit SUMPRO Battery Box GENERAL INFORMATION The SUMPRO unit is an auxiliary power source for 120 volt pumps and motors Register your product at www sumpro com Toots NEEDED A Phillips Screwdriver Adjustable wrench BATTERY REQUIREMENTS Your SUMPRO unit depends on two deep cycle batteries not included for its reserve power NOTE Your SUMPRO unit operates on 24VDC power when in the Auxiliary Power mode therefore two 2 group 27 deep cycle marine batteries must be used Any substitutions will cause damage to the unit and void the warranty At the time of this publicati
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