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6. S o lt n gt e 2 EE cc T E zc Q zo D O z lt INSPECTION LOG Material Zinc Plated Steel MODEL 2100415 MEETS OSHA ANSI 2359 1 Capacity 1 person 310 Ibs Made in USA SHIPMENT MUST BE FOLLOWED THIS ANCHORAGE CONNECTOR IS INTENDED TO COUPLE A PERSONAL FALL ARREST SYSTEM A STRUCTURE ALTERATION OR MISUSE OF THIS PRODUCT OR FAILURE TO FOLLOW ITEMS SUBJECT TO FALL ARREST OR IMPACT FORCES MUST BE CONNECTING CARABINER MUST BE COMPATIBLE IN SIZE SHAPE WITH THIS PRODUCT AT TIME OF AND STRENGTH INSTRUCTIONS MUST BE READ AND UNDERSTOOD PRIOR TO USE INSTRUCTIONS SUPPLIED INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR DEATH IMMEDIATELY REMOVED FROM SERVICE FOR INSPECTION SEE RFID TAG VOIR DE RFID INSPECTION LOG 9502408 REV D SERIAL NO NUMERO DE SERIE RELEV D INSPECTION DO NOT REMOVE THIS LABEL NE PAS ENLEVER CETTE ETIQUETTE his product is i Safe enabled and contains an electronic DBI tag that can be read by compatible readers providing inspection logs inventory management and other safety information Ce produit est valid dans i Safe et contient une rondelle www capitalsafety com identification lectronique qui peut tre lue n des lecteurs compatibles en assurant des registres inspection de linformation sur la gestion des stocks et d autre information relative la protection 9502409 Rev B
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20. MATERIEL MFRD YR MO POLYOLEFINE FIBRE HAUTE TENACITE co polym re FABR aa mm LOT NO MODEL NO N DE MODELE Capacit 141Kg MAXIMUM Conforme aux normes OSHA A WARNING AVERTISSMENT Manufacturer s instructions must be read and understood prior to use Instructions supplied with this product at time of shipment must be followed Failure to do so could result in serious injury or death Make only compatible connections Avoid lifeline contact with sharp or abrasive edges Synthetic materials not flame or heat resistant Inspect lifeline before each use Do not use if an unsafe condition is found Do not remove this label Les instructions du fabricant doivent tre lues et comprises avant l utilisation Les instructions fournies avec ce produit lors de la livraison doivent tre suivies Ne pas s y conformer pourrait tre la cause de blessures graves ou fatales N utilisez que des raccords compatibles vitez le contact avec les ar tes abrasives Fait de mat riaux synth tiques non ignifugeants Faites une inspection de la corde d assurance avant chaque utilisation Ne pas retirer cette tiquette 9502569 Rev A e INITAL DE RFID INSPECTION LOG VOIR L ETIQUETTE DATE SEE RFID TAG 9502408 REV D SERIAL NO NUMERO DE SERIE RELEV D INSPECTION DO NOT REMOVE THIS LABEL NE PAS ENLEVER CETTE ETIQUETIE 19 822 009 MMM INITIALS DATE lt 4
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31. CSG Asia Pte Ltd CSG Aust Pty Ltd Le Broc Center No 6 Tuas Avenue 18 20 Fariola Street Sliverwater 2 1 l re Avenue 5600 M Singapore 638892 Sydney NSW 2128 BP 15 06511 Carros Cedex Phone 65 6558 7758 Australia Phone 33 0 4 97 10 00 10 Fax 65 6558 7058 Phone 61 2 9748 0335 Fax 33 0 4 93 08 79 70 inquiry capitalsafety com Fax 61 2 9748 0336 information capitalsafety com Germany Phone 49 0 2634 8052 Fax 49 0 2634 8055 Sales capitalsafety com au www capitalsafety com OR Certificate No FM 39709 ne uJo A39jes equide so es 9 0 8716 Z 9 Jneido 9 a GEEO 8716 Z 9 euouda a 1 9i eJ1isny SZLZ MSN Aeup Ss J91eMJ9AI S 399235 OZ Ald Sny 952 02 5 52 GZETLS 8261 0 prt 9 VZETLS 8261 0 BUOYds aL ST LVM 91145992 UJODUNY e Jed PY 31635 YNOD 454 2 edoing ujeu310N 959 6046 W4 ON 3195 a y SWO A Wa 1006 S MMM A39Jes e1ide o uinbul 8804 85569 694 1naeido29 2 86 1 8559 S94 Z688E9 5 5 9 oN LISY 952 2 59 25 1118 lt 6 lt 06 EEE6 S6L S06 euoudajoL V8VL 185 008 5161 5065 5N
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33. with five full tucks and thimbles must be held by the splice Cracked or distorted rope thimbles may indicate that the lifeline has been impact loaded Check for chemical or heat damage indicated by brown discolored or brittle areas Check for ultraviolet damage indicated by discoloration and the presence of splinters and slivers on the rope surface All of the above factors are known to reduce rope strength Damaged or questionable ropes must be replaced Inspect labels identified in Section 8 All labels must be present and fully legible Replace labels if illegible or missing Anchor Tube Before Every After Each Use Year a Fall Step 1 The Anchor Tube must not be damaged or broken It should be free of any sharp edges burrs cracks worn areas or abrasions Figure 21 Inspection Rope Grab amp Shock Absorber A Locking Cam B Attachment Eye C Lock Ring D Lock Pin E Opening Lever F Groove G Lifeline Channel H Dimple Release Button J Hinge K Auto Locking Lever L Locking Arm Spring M Carabiner N Gate O Webbing P Energy Absorber i Safe RFID Tag 11 5 3 5 4 5 5 Chain Tensioner Reference Figure 22 Before Every After Each Use Year a Fall Step 1 Components of the Chain Tensioner must not be damaged They should be free of any sharp edges burrs cracks worn parts or corrosion Step 2 The Chain should be secure in the Adjustment Head 22A of the Tensioner with the Spring Pin 22B The Sp
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36. Approved By NENNEN Approved By NENNEN Approved By NENNEN Approved By Approved By NENNEN Ul WARRANTY Equipment offered by DBI SALA is warranted against factory defects in workmanship and materials for a period of two years from date of instal lation or use by the owner provided that this period shall not exceed two years from date of shipment Upon notice in writing DBI SALA will promptly repair or replace all defective items DBI SALA reserves the right to elect to have any defective item returned to its plant for inspec tion before making a repair or replacement This warranty does not cover equipment damages resulting from abuse damage in transit or other damage beyond the control of DBI SALA This warranty applies only to the original purchaser and is the only one applicable to our products and is in lieu of all other warranties expressed or implied A Capital Safety Company CSG USA CSG Canada Ltd CSG Northern Europe Ltd 3833 Sala Way 260 Export Boulevard 7 Christleton Court e Stuart Rd Red Wing MN 55066 5005 Mississauga Ontario L5S 1Y9 Manor Park e Runcorn Toll Free 800 328 6146 Canada Cheshire WA7 1ST e UK Phone 651 388 8282 Toll Free 800 387 7484 Phone 44 0 1928 571324 Fax 651 388 5065 Phone 905 795 9333 Fax 44 0 1928 571325 solutions capitalsafety com Fax 905 795 8777 csgne csgne co uk Sales ca capitalsafety com CSG EMEA France
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40. SERIAL NO N de s rie CSA ANY UNIT WHICH HAS SEEN FALL ARRESTING SERVICE SHOULD NOT BE USED AFTER DBI AWARN NG MI SE EN GARDE SUCH SERVICE CERTIFICATION IS APPLICABLE TO THE DEVICE ONLY CSA HAS NOT i p IL INVESTIGATED THE ANCHORAGE SYSTEM UNE UNITE QUI A DEJA ETE UTILISEE POUR PREVENIR UNE CHUTE NE DOIT PAS ETRE EMPLOYEE A NOUVEAU L HOMOLOGATION EST APPLICABLE UNIQUEMENT AU DISPOSITIF LA CSA PAS EXAMINE LE SYSTEME D ANCRAGE MANUFACTURERS INSTRUCTIONS SUPPLIED WITH THIS PRODUCT AT TIME OF SHIPMENT MUST BE FOLLOWED AVOID CONTACT WITH SHARP AND ABRASIVE EDGES MAKE ONLY COMPATIBLE CONNECTIONS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH S H C K A B S R B E R MADE IN CANADA CSA 2259 11 05 CLASSIFICATION MATERIALS NYLONIPOLYESTER WEB ALLOY ATTACH PACK END OF SHOCK ABSORBER www capitalsafety com SEE CLASS SECTION FOR E4 OR E6 CLASSIFICATION DETAILS FOR EACH CAN BE FOUND BELOW VOIR LA STEEL HARDWARE MATERIAUX SANGLE EN TO BODY SUPPORT ATTACHER LE COTE Ph 800 387 7484 SECTION CLASS POUR LA CLASSIFICATION E4 OU E6 CHAQUE CLASSE EST DETAILLEE CI DESSOUS NYLON POLYESTER BOUCLERIE EN ACIER ALLIE ABSORBEUR AU SUPPORT DU CORPS U S PAT 5 174 410 MAX ELONGATION FREE FALL WORKER MASS RANGE MAX ARRESTING FORCE ELONGATION MAX _ CHUTE LIBRE MAX _ FOURCHETTE DE POIDS DU TRAVAILLEUR FORCEDARRETMAX _ MF RD YRIMO LOT MODEL NO LENGTHen CLASS E412 m 3 9 ft 9502477
41. move freely and lock upon closing Inspect the Webbing 210 All Webbing should be free of frayed cut or broken fibers Check for tears abrasions mold burns discoloration etc The webbing must be free of knots excessive soiling heavy paint buildup and rust staining Check for chemical or heat damage indicated by brown discolored or brittle areas Check for ultraviolet damage indicated by discoloration and the presence of splinters or slivers on the webbing surface All of the above factors are known to reduce webbing strength Damaged or questionable webbing should be replaced Inspect stitching for pulled or cut stitches Broken stitches may indicate the Energy Absorber 21P has been impact loaded and must be removed from service Inspect the Energy Absorber to determine if it has been activated pod There should be no evidence of elongation Ensure the cover on the Service Energy Absorber is secure and not torn or damaged Lifeline hardware must not be damaged broken distorted or have any sharp edges burrs cracks worn parts or corrosion Ensure included Carabiners work properly Carabiner gates must move freely and lock upon closing Inspect the Vertical Lifeline Rope for concentrated wear The material jd must be free of frayed strands broken yarns cuts abrasions burns Servic and discoloration The rope must be free of knots excessive soiling heavy paint buildup and rust staining Rope splices must be tight
42. or similar component on a wooden utility pole and is placed with a Telescoping Hot Stick 1C and attached Installation Removal Tool 1D to suspend the lifeline vertically for attachment of a fall arrest subsystem Rope Grab 1E with Shock Absorber 1F and Full Body Harness A Chain Tensioner 1G and Endless Loop Sling 1H are provided to secure the bottom end of the lifeline to the base of the pole Figure 1 Saflok Pole Anchor System esas 700 purchased separately Shock Absorber INE SE pe Endless Loop Sling Carrying Bag 1 Fall Arrest System A system that prevents the worker from colliding with an obstruction or lower level by arresting a fall Form 5903024C Rev C Copyright 2010 DB Industries Inc 1 0 APPLICATION 1 1 PURPOSE The Saflok Pole Anchor System is is a Vertical Lifeline System for use as part of a Personal Fall Arrest System PFAS when climbing and working on wooden utility poles power poles telephone poles etc 1 2 STANDARDS Refer to local state and federal OSHA requirements governing occupational safety for additional information regarding Personal Fall Arrest Systems Refer to the following national standards on fall protection ANSI 2359 0 Definitions and Nomenclature User for Fall Protection and Fall Arrest ANSI 2359 1 Safety Requirements for Personal Fall Arrest Systems Sub
43. to 6 feet 1 8 m To avoid increased fall distance do not work above the anchorage level 2 5 FALL CLEARANCE Ensure that adequate clearance exists in the fall path to prevent striking an object during a fall The clearance required is dependent on the type of connecting subsystem rope grab lanyard the anchorage location and the elongation characteristics of the lifeline Table 1 approximates elongation for varied lengths of dry Lifeline Wet Lifelines generally elongate further than dry Lifelines Table 1 Lifeline Elongation Lifeline Length 10 ft 20 ft 30 ft 40 ft 50 ft 60 ft 70 ft 80 ft 3 0 m 6 1 m 9 1 m 12 2 m 15 2 m 18 3 m 21 3 m 24 4 m Elongation 0 4 ft 0 7 ft 1 1 ft 1 5 ft 1 9 ft 2 2 ft 2 6 ft 3 0 ft 11 1 cm 22 6 cm 33 7 cm 45 2 cm 56 3 cm 67 5 cm 78 7 cm 90 1 cm 2 6 ENVIRONMENTAL HAZARDS Use of this equipment in areas where environmental hazards exist may require additional precautions to reduce the possibility of injury to the user or damage to the equipment Hazards may include but are not limited to high heat caustic chemicals corrosive environments high voltage power lines explosive or toxic gases moving machinery or sharp edges 2 7 BODY SUPPORT A Full Body Harness must be used with the Saflok Pole Anchor System The harness connection point must be above the user s center of gravity A body belt is not authorized for use with the Pole Anchor System If a fall occurs when using a bo
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45. OPE o 5 8 126 mm x 80 24 3 m Oletec 12 2 ply orange 100 Polyolefin Lifeline High Dielectric meets ASTM F1701 05 o 2 1 2 3 5 mm I D Locked Soft Eye Splice with Plastic Thimble ANCHOR TUBE o CPVC 4120 1 25 4 mm SCH 40 ASTM F 441 Grey CARABINER S Heat Treated Zinc Plated Steel o Locking Type Double Action Self Closing Self Locking Gate Face Side amp Minor Axis 3 600 Lbs 1633 Kg o Minimum Proof Load 3 600 Ibs 1633 kg Tensile Strength 5 000 Ibs 2268 kg INSTALLATION REMOVAL TOOL Aluminum Alloy Tool 206 T4 Finish Sulfuric Anodize Clear per Mil A 8625 Type 2 Class 1 ROPE GRAB amp SHOCK ABSORBER Riveted and Welded with Hinged Rope Channel o Material Type Body Hinge Cam and Attachment Eye High Impact Resistant Steel Zinc Plated o Lifeline Diameter 5 8 16 mm o Integrated o Parking Feature Allows manual operation as required o Anti Panic Feature Stops falls even when Locking Cam is open CHAIN TENSIONER o Zinc Plate per ASTM TYPE II CLASS Fe Zn 12 Yellow 13 8 0 LABELING The following labels must be securely attached and fully legible ANY UNIT WHICH HAS SEEN FALL ARRESTING SERVICE SHOULD NOT BE USED AFTER MATERIAL SUCH SERVICE UNE UNITE QUI A D J ETE UTILIS E POUR POLYOLEFIN HIGH TENACITY CO POLYMER FIBER PREVENIR UNE CHUTE NE DOIT PAS ETRE EMPLOYEE A NOUVEAU CAPACITY 310 LBS MAXIMUM LENGTH LONGUEUR FT MEETS OSMA 8 A38 9782096
46. REV C ANSI Warning Maximum User Weight 130 310 Ibs Ao SHOCK ABSORBER 10 MATERIALS MYOVPOLESER WEB CR S FALL ARREST ATTACHMEN THIS PRODUCT COMPLIES WTH THE FOLLOMNG STANDARDS ONLY SHOCK ABSORBER wavewusa ELEMENT OF HARNESS IF MARKED WITH THE CORRESPONDING LETTER CODE UNDER 5705 SECTION BELOW Maximum Free Fall Average Arresting Force ANSI 7359 1 99 OSHA ANSI 1032 2004 D ASTM F887 2005 Forces may increase when cold andlor wet www capitalsafetycom A WARNING eer PRIOR Ga nS AS TRONS E 7359 3 07 F ANSI Z359 4 07 _ 73591 07 ANSI Z359 13 09 Read Instructions Before Use USA 800 328 6146 SUPPLIED MTH THIS PRODUCT TME OF SHIPMENT MUST BE FOLLOWED MFRDyrmo LOT MODELNO LENGTHen STDS CONNECTIONS NOT FLAME OR HEAT RESISTANT DO NOT REMOVE THIS LABEL FAILURE TO HEED WARNINGS AND INSTRUCTIONS COULD RESUL IN_SERIOUS INJURY OR DEATH ANY UNIT WHICH HAS SEEN FALL U S PAT 5 174 410 ARRESTING SERVICE SHOULD NOT BE USED AFTER SUCH SERVICE 9502619 Rev A 9502754 REV A 14 9 0 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION ITEMS CORRECTIVE ACTION MAINTENANCE NOTED PERFORMED INSPECTION DATE Approved By 5 Approved Approved By NENNEN Approved By BEEN Approved By NENNEN Approved By NENNEN Approved By NENNEN Approved By BENE Approved By NENNEN
47. SPECTION GUIDELINES To ensure safe efficient operation components of the Saflok Pole Anchor System should be inspected per the following guidelines Full Body Harness Before Every After Each Use Year a Fall Step 1 Inspect the Full Body Harness per the manufacturer s instructions x X X Before Every After Rope Grab Reference Figure 21 Step 1 Inspect the Attachment Eye 21B and Locking Cam 21A to ensure that the cam moves freely without hesitation binding or sticking Step 2 Inspect the Locking Cam 21A and ensure that the teeth are not rounded or worn Step 3 Inspect the Locking Cam 21A Lever Spring and Auto Locking Lever Springs Ensure they are in the proper location and undamaged Step 4 Inspect the spring for the Lock Pin 21D spring located in the Groove 21F and ensure it is in the proper location and undamaged Step 5 Use the Opening Lever 21E to ensure that the Locking Pin 21D travels freely up and down the Locking Sleeve Step 6 Test repeatedly that the Rope Grab opens when the Release Button 211 is depressed with the Opening Lever 21E The Release Button must be fully extended after the Rope Grab is closed Step 7 The two halves of the Rope Grab must close and open freely on the hinge Inspect the Lifeline Channel 21G and ensure that there are no dips or depressions worn into the channel and that the Dimples 21H are without damage Ensure all the labels and engravings
48. Saflok Pole Anchor System Model Numbers 2104800 2104801 2104802 2104803 USER I NSTRUCTI ON MANUAL SAFLOK VERTI CAL LI FELI NE ROPE POLE ANCHOR SYSTEM This manual is intended to meet the Manufacturer s Instructions requirement of applicable standards defined in Section 1 2 and should be used as part of an employee training program as required by the identified agencies WARNI NG This product is part of a personal fall arrest system The user must read and follow the manufacturer s instructions for each component or part of the complete system These instructions must be provided to the user of this equipment The user must read and understand these instructions or have them explained to them before using this equipment Manufacturer s instructions must be followed for proper use and maintenance of this product Alterations or misuse of this product or failure to follow instructions may result in serious injury or death I MPORTANT If you have questions on the use care or suitability of this equipment for your application contact Capital Safety I MPORTANT Record the product identification information from the ID label in the Inspection and Maintenance Log in Section 9 DESCRI PTI ON Figure 1 illustrates the components that comprise the Saflok Pole Anchor System The Pole Anchor System consists of a dielectric Vertical Lifeline Rope 1A passing through a formed Anchor Tube 1B The Anchor Tube drapes over the crossarm
49. are legible Step 8 Inspect the Hinge 21 Attachment Eye 218 and the rest of the Rope Grab for signs of corrosion wear cracks distortion or other damage Step 9 With the Rope Grab open and upside down the Gravity Lock Pin should drop down and prevent the Rope Grab from closing Step 10 Activate the Parking Feature Figure 19 amp 21K and verify that there is resistance against the Locking Cam 21A when attempting to raise the Attachment Eye 21B With the parking feature deactivated there should be no resistance on the Locking Cam Step 11 To test models equipped with the Anti Panic Grip Feature Install the Rope Grab on the Vertical Lifeline Rope Pass the thumb on one hand through the Attachment Eye 21B and grasp the Rope Grab body with the rest of the hand Force the Attachment Eye to open the Locking Lever until it stops Run the Rope Grab down the lifeline and ensure that it locks onto the lifeline 1 Competent Person An individual knowledgeable of a manufacturer s recommendations instructions and manufactured components who is capable of identifying existing and predictable hazards in the proper selection use and maintenance of fall protection equipment 10 Before Every After Shock Absorber Reference Figure 21 Inspect the condition of the Carabiner 21M The Carabiner must not be damaged or broken It should be free of any sharp edges burrs cracks worn parts or corrosion The Gate 21N should
50. ate Connections If the connecting element to which a snap hook shown or carabiner attaches is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This force may cause the gate of either a self locking or a non locking snap hook to open allowing the snap hook or carabiner to disengage from the connecting point f Small ring or other non compatibly 7 Forceis applied 8 The Gate 9 The Gate opens to the Snap presses against allowing the Hook the Connecting Snap Hook to Ring slip off 3 0 3 1 3 2 3 3 SYSTEM INSTALLATION PLANNING Plan your Fall Arrest System before using the Saflok Pole Anchor System Consider all limitations and requirements defined in Section 2 and the following logistical aspects A F ANCHORAGE Figure 4 illustrates anchorage locations for the Anchor Tube Select a rigid anchorage point that is capable of sustaining the loads specified in Section 2 The Anchor Tube should always be anchored around the Pole Top over a suitable bolted apparatus or material having a minimum 5 8 inch 15 9 mm bolt At least 12 inches 30 5 cm of pole top should extend above the Anchor Tube to prevent to prevent it from flipping over the pole top If insufficient pole top is available the Anchor Tube should extend over and under a Crossarm or similar device Figure 4 Anchor Tube Anchorage 8 i ALDAR
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53. dy belt it may cause unintentional release and possible suffocation because of improper body support Substitutions of equipment or system components must not be made without the written consent of Capital Safety 2 8 COMPATIBILITY OF COMPONENTS Unless otherwise noted DBI SALA equipment is designed for use with DBI SALA approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibility of equipment and may affect safety and reliability of the complete system 2 9 COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 Ibs 22 kN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage see Figure 2 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required by ANSI Z359 1 and OSHA 2 10 MAKING CONNECTIONS Use only self locking snap hooks and carabiners with this equipment Only use connectors that are suitable to each application Ensure all connections are compatible in size shape and
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55. he exposed sharp edge CLIMBING PATH Identify the best climbing path prior to hanging the Vertical Lifeline Rope with the Anchor Tube The Vertical Lifeline Rope will align with the Anchor Tube and should be positioned on the same side of the pole as the work area and best climbing path to avoid tangling the Lifeline GENERAL USE CONSIDERATIONS Avoid working where your Lifeline may cross or tangle with that of another worker Do not allow your Lifeline to pass under you arms or tangle in your feet Follow Live Line procedures when working around exposed live components Situate the Vertical Lifeline Rope within the minimum approach distance RESCUE The employer should always have a Rescue Plan in place and the ability to readily implement the plan INSPECTION Prior to installing the Pole Anchor System inspect all components per the Inspection Steps in Section 5 INSTALLATION HANGING THE VERTICAL LIFELINE ROPE After planning your Fall Arrest System see Section 3 1 hang the Vertical Lifeline Rope from the wood pole with the Anchor Tube Step 1 Thread the Vertical Lifeline Rope through the Anchor Tube Thread the running end of the Vertical Lifeline Rope through the Anchor Tube until the Eye Splice is fully retracted into the tube body Figure 5 The rope may be inserted through the Anchor Tube in either direction to facilitate maneuvering the tube and rope over and around the required anchorage points Step 2 Install the Installatio
56. iner D Dorsal D Ring E Shock Absorber F Rope Grab G Chain Tensioner H Endless Loop Sling 4 0 SYSTEM OPERATI ON The Saflok Pole Anchor System is designed for use with a Rope Grab in a single person fall arrest system see Figure 17 WARNI NG Do nct alter or intentionally misuse this equipment Consult DBI SALA when using this equipment in combination with components or subsystems other than those described in this manual Some subsystem and component combinations may interfere with the operation of this equipment Use caution when using this equipment around moving machinery electrical hazards chemical hazards and sharp edges WARNING Consult your doctor if there is reason to doubt your fitness to safely absorb the shock from a fall arrest Age and fitness seriously affect a worker s ability to withstand falls Pregnant women or minors must not use DBI SALA Vertical Lifelines or subsystems 4 1 BEFORE EACH USE Inspect the components of the Pole Anchor System according to the Inspection Guidelines Section 5 2 Inspect the Full Body Harness according to the manufacturer s instructions 4 2 USE Figure 17 illustrates Saflok Pole Anchor Systems with bottom or top anchorage Operating procedures for either system are as follows WARNING Jf the Saflok Pole Anchor System is subjected to fall arrest forces it should be removed from service and destroyed Step 1 Dona Full Body Harness A Full Body Harness equipped with a bac
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58. k Dorsal D ring 17D Should always be used with the Pole Anchor System Don the harness per the manufacturer s Instructions Step 2 Attach the the Rope Grab Shock Absorber to the Full Body Harness The Rope Grab 17F is equipped with an attached Shock Absorber 17E Secure the Carabiner on the end of the Shock Absorber 17E to the Dorsal D ring 17D on the Full Body Harness Step 3 Attach the Rope Grab to the Vertical Lifeline Rope Figure 18 illustrates installation of the Rope Grab on the Vertical Lifeline Rope Procedures are as follows A Ensure the Rope Grab is in the UP position with the arrow 18A on the the Rope Grab pointing toward the top of the wood pole NOTE The Rope Grab incorporates a Gravity Lock Pin which slides out of the Locking Pin preventing the Lifeline Sleeve from mating with the Rope Grab Cam if the Rope Grab is not held upright B Push the Opening Lever 18B down until it reaches the bottom of the groove 18C and then Slide it inward until the Release Button 18D is completely pressed and covered by the Opening Lever C Pull the Lifeline Sleeve 18E and Locking Cam 18F halves apart until the Rope Grab is fully opened D To install the Rope Grab on the Vertical Lifeline Rope raise the Locking Cam 18F to the UP position align the rope inside the Lifeline Channel 18G and close the hinged Rope Grab halves Closing the Rope Grab halves releases the Opening Lever 18H from the
59. n Removal Tool on the end of the Telescoping Extension Pole Attach the Installation Removal Tool to the end of a dielectric tested Telescoping Extension Pole Insert the Installation Removal Tool in the Anchor Tube so the trailing end of the Lifeline aligns in the tapered groove on the Adapter Figure 6 Step 3 Step 4 Step 5 Raise the Anchor Tube and Vertical Lifeline Rope to a position just below the Pole anchorage point Free the trailing end of the Vertical Lifeline Rope of any knots kinks or tangles that might impede raising the Telescoping Extension Pole Position the butt end of the Extension Pole on the ground below the anchorage point Figure 7 Raise the Extension Pole and attached Anchor Tube to a point just below the desired anchorage by telescoping and locking each extension of the Extension Pole Figure 8 WARNING When extending the Extension Pole keep fingers clear of the Lock Button Holes to prevent pinching IMPORTANT To ease raising and lowering of the Telescoping Extension Pole keep the pole in a vertical position Figure 8 NOTE Exercise care to protect the Vertical Lifeline Rope from contaminates that will reduce the rope s dielectric properties Keeping the unused end of the Vertical Lifeline Rope in the provided Carrying Bag will help maintain the rope s dielectric properties Hang the Anchor Tube over the Pole Anchorage Lift up on the Extension Pole slightly and then twist the Anchor Tube int
60. o position on the desired anchorage points Figure 9 When the Anchor Tube is in position lower the Extension Pole slightly to Hang the Anchor Tube on the anchorage points and remove the Installation Removal Tool Figure 10 Retrieve the Eye Splice end of the Vertical Lifeline Rope for anchorage purposes Insert the Rope Hook end of the Installation Removal Tool through the the Eye Splice Figure 11 and then retract the Telescoping Extension Pole to pull the Vertical Lifeline Rope through the Anchor Tube and retrieve the Eye Splice Figure 5 Figure 6 Figure 7 Suy Figure 10 NOTE If an adequate amount of clear pole top is available the Vertical Lifeline Rope can be pre choked prior to inserting the Installation Removal Tool and raising the Anchor Tube to the desired anchorage point with the Extension Pole 3 4 INSTALLATION ANCHORING THE VERTICAL LIFELINE ROPE Once the Anchor Tube is correctly secured on the Wood Pole the Vertical Lifeline Rope should be anchored at the top or bottom of the pole To anchor the Vertical Lifeline Rope at the top of the Wood Pole with the Anchor Tube Step 1 Step 2 Step 3 Secure the provided Carabiner to the Eye Splice on the Vertical Lifeline Rope Pass the Plain End of the Vertical Lifeline Rope through the Carabiner Grasp the Plain End of the Lifeline and pull the Vertical Lifeline Rope through the Anchor Tube until the Eye Splice and Carabiner are snug against the Anchor T
61. open position and Slides the Lock Pin 181 into the Lock Ring at the top of the Lifeline Sleeve The Opening Lever Should be resting at the top of the groove against the Lifeline Sleeve E Test the Rope Grab for proper operation by pulling down on the Locking Cam 18J The Rope Grab should lock onto the Vertical Lifeline Rope and prevent descent down the lifeline once the Cam is engaged Figure 18 Attaching the Rope Grab to the Vertical Lifeline Rope Step 4 Climb up and down the Wood Pole with the Rope Grab sliding up or down the Vertical Lifeline Rope as you ascend or descend A Using the Shock Absorber 17E connected to the Rope Grab 17F pull up slightly on the Rope Grab s Locking Cam 18J to release it from the locked position Always keep a minimum of 12 feet 3 7 m of rope below the Rope Grab to accommodate locking distance and fall clearance B Maintin upward pressure on the Rope Grab s Locking Cam as you climb to allow the Rope Grab to travel on the Vertical Lifeline Rope without locking To assure smooth travel of the Rope Grab on the lifeline apply tension to the Vertical Lifeline Rope Lifeline tension can be achieved by adding a weight on the unanchored end of the Vertical Lifeline Rope or extending additional lifeline in a hanging orientation to provide weight C When stationary position the Rope Grab as high as possible on the Vertical Lifeline Rope to reduce possible free fall Lock the Rope Grab at the desi
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64. peu at ae IM i amp d 2 Ep EN 00 En d Ji a uL 4 1 zi a P ad En L D by io gt x Ea Em Tu ile uU J E H lee D h 1 r d La 7 1 ipm T pis MN n HF fi J 14 7 t Eme cm te H f inc d P Mov 4 1087 A om i ce a TN i Du I4 0 L T ps n 53 INPS i In 4 git T r E a 4 E pall 1 d M ine la Ji E ON 1 1 C 1 91 E n 4 r i Anchor Tube over and under Anchor Tube anchored over Bolt Sufficent Pole Top Crossarm and around Pole Top and under Equipment Arm to above Anchor Tube and 5 8 inch compensate for insufficient Pole compensate for insufficient Pole 15 875 mm Through Bolt Top Extension Top Extension Insufficient Pole Top extension Insufficient Pole Top extension Anchor Tube should not be above Anchor Tube above Anchor Tube anchored through Braces POLE INTEGRITY Inspect and secure an unsound pole so it is safe for climbing SHARP EDGES Avoid working where the Pole Anchor System and attached subsystems will contact or abrade against unprotected sharp edges Do not loop the Lifeline around small diameter structural members If working with the Pole Anchor System around sharp edges is unavoidable apply a heavy pad over t
65. red position by pulling the Locking Cam all the way down or enabling the Parking Feature Section 4 3 The Locking Cam must be released before attempting to reposition the Rope Grab 4 3 ROPE GRAB SAFETY FEATURES Parking Feature Figure 19 The Rope Grab s Parking Feature prevents the Rope Grab from traveling down the Vertical Lifeline Rope allowing the user to remain on the lifeline for extended periods without the threat of the Rope Grab slipping down the lifeline when the user is active The Rope Grab operates in manual mode while the Parking Feature is engaged To activate the Parking Feature release the Auto Locking Lever 19A from the tab 19B on the side of the Rope Grab so it rotates from vertical to horizontal To deactivate the Parking feature return the Auto Locking Lever to an upright position so the hole in the lever catches on the tab on the side of the Rope Grab Lift up on the Locking Cam to unlock the Rope Grab allowing travel up and down the Vertical Lifeline Rope Anti Panic Grip Feature Figure 20 Rope Grabs with the Anti Panic Grip feature are equipped with an additional Center Cam between the two sides of the Locking Cam In the event of a fall the user may grasp the Rope Grab in a manner that forces the Locking Cam into the open position When the Locking Cam is forced beyond the open position the additional Center Cam pushes out and into the lifeline stopping the fall even though the Locking Cam is in the open posi
66. ring Pin must not be bent or cracked Step 3 The Button Head Screw Pin 22C should be screwed tight in the Chain Retainer 22D and must not be bent Step 4 When the Knob E is turned the Tensioning Screw 22F should turn freely in the Adjustment Head 22A without the threads binding Step 5 The label must be present and fully legible see Section 8 Replace the label if illegible or missing INSPECTION RECORDS After each inspection record the inspection date and results in the Inspection amp Maintenance Log Section 9 I Safe RFID TAG The Shock Absorber is equipped with an i Safe Radio Frequency Identification RFID tag Figure 21 Item Q The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal to simplify inspection and inventory control and provide records for your fall protection equipment If you are a first time user contact a Capital Safety Customer Service representative see back cover or if you have already registered go to www capitalsafety com isafe Follow the instructions provided with your i Safe handheld reader or on the web portal to transfer your data to your web log UNSAFE OR DEFECTIVE CONDITIONS If inspection reveals an unsafe or defective condition in a component of the Saflok Pole Anchor System remove the component from service and destroy it or contact an authorized service center for repair Figure 22 Inspection Chain Tensioner A Adjus
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68. strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked DBI SALA connectors snap hooks and carabiners are designed to be used only as specified in each product s user s instructions See Figure 3 for illustration of the inappropriate connections stated below DBI SALA snap hooks and carabiners should not be connected A To D ring to which another connector is attached B In a manner that would result in a load on the gate C In a false engagement where features that protrude from the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point D To each other Directly to webbing or rope lanyard or tie back unless the manufacturer s instructions for both the lanyard and connector specifically allow such a connection F To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock or that roll out could occur NOTE Other than 3 600 Ib 16 kN gated hooks large throat opening snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook Figure 2 Unintentional Disengagement Rollout Figure 3 Inappropri
69. systems and Components ANSI 2359 2 Minimum Requirements for a Comprehensive Managed Fall Protection Program 2259 2 1 Fall Arrestors Vertical Lifelines and Rails 1 3 TRAINING This equipment is intended to be used by persons trained in its correct application and use It is the responsibility of the user to assure they are familiar with these instructions and are trained in the correct care and use of this equipment Users must also be aware of the operating characteristics application limits and the consequences of improper use 2 0 SYSTEM LIMITATIONS amp REQUIREMENTS Consider the following limitations requirements prior to installing or using this equipment 2 1 CAPACITY This equipment is designed for use by a one climber at a time Combined weight of the climber person clothing tools etc should not exceed 310 Ibs 141 kg 2 2 ANCHORAGE In accordance with ANSI 2359 1 anchorages selected for Fall Arrest Systems must have a strength capable of sustaining static loads applied in the directions permitted by the system of at least Non Certified Anchorages 5 000 Ibs 22 2 kN Certified Anchorages 2 times the Maximum Arresting Force 2 3 FALL ARREST FORCES The Personal Fall Arrest System must limit fall arrest forces to 1 800 Ibs 8 KN and deceleration distance must not exceed 42 inches 107 cm 2 4 FREE FALL Per ANSI 2359 1 Personal Fall Arrest subsystems used with the Pole Anchor System must limit free fall
70. tion Figure 19 Parking Feature WARNING To ensure optimal safety when using the Rope Grab and Vertical Lifeline Rope e Always protect the lifeline if passing over or around sharp edges Sharp edges can reduce rope strength by 70 or more e Keep lifelines clean e Avoid twisting or kinking lifelines when coiling or uncoiling e Avoid using lifelines near acids or alkalies If the lifeline is used around chemicals or compounds watch for signs of deterioration e Never use a knotted lifeline knots can reduce rope strength by 50 e Store lifelines properly see Section 6 2 Figure 20 Anti Panic Grip Feature 5 0 INSPECTION 5 1 FREQUENCY e Before Each Use Visually inspect all components of the Saflok Pole Anchor System per the guidelines defined in Section 5 2 Check the labels on the Rope Grab Vertical Lifeline Rope and Chain Tensioner see Section 8 to verify that annual inspection is current If the condition of any component in the system is in doubt do not use e Annual Inspection A formal inspection of all components comprising the Saflok Pole Anchor System must be performed at least annually by a competent person other than the user e After a Fall If a fall occurs while using the Saflok Pole Anchor System a formal inspection of the entire system must be performed by a competent person other than the user 5 2 IN
71. tment Head B Spring Pin C Button Head Screw Pin D Chain Retainer E Knob F Tensioning Screw 12 6 1 6 2 6 3 7 0 7 1 7 2 MAINTENANCE STORAGE AND TRANSPORT MAINTENANCE Clean the Rope Grab Shock Absorber Chain Tensioner and Vertical Lifeline Rope with water and a mild soap solution Wipe off hardware with a clean dry cloth and hang to air dry Do not force dry with heat An excessive buildup of dirt paint etc may prevent components of the Pole Anchor System from working properly and in severe cases degrade components to a point where they have weakened and Should be removed from service If you have any questions concerning the condition of any component of the Pole Anchor System or have any doubt about putting them into service contact Capital Safety STORAGE When not in use store the Saflok Pole Anchor System in a cool dry clean environment out of direct sunlight Avoid areas where chemical vapors exist After extended storage thoroughly inspect all components per the guidelines in Section 5 2 TRANSPORT Transport the Saflok Pole Anchor System in the provided Carrying Bag SPECIFICATIONS STANDARDS When installed and used per the requirements and recommendations in this manual the Saflok Pole Anchor System meets standards and requirements defined in Section 1 2 SYSTEM CAPACITY One User 310 Ibs 140 kg WEIGHT Model 2104800 12 Ibs 5 4 kg o Model 2104801 20 Ibs 9 07 kg VERTICAL LIFELINE R
72. ube and Pole Top anchorage Figure 12 amp Figure 13 To anchor the Vertical Lifeline Rope at the bottom of the Wood Pole with the Chain Tensioner Step 1 Step 2 Step 3 Hold the Chain Tensioner against the Wood Pole and wrap the free end of the chain around the Wood Pole Feed the excess chain through the slot in the Chain Retainer and hook a link on the Button Head Screw Pin protruding from the Retainer Turn the Hand Wheel to tighten the chain Figure 14 Insert the Endless Loop Sling midway through the Eye Splice on the Vertical Lifeline Rope so a loop protrudes from each side of the Eye Splice Figure 15 Insert the Carabiner through the Shackle Slide the two loops of the Endless Loop Sling over the Carabiner and then lock the Carabiner to secure the Vertical Lifeline Rope to the Chain Tensioner Figure 16 WARNING Failure to maintain a minimum of eight chain links between the Adjustment Housing and Carabiner connecting the Vertical Lifeline Rope to the Chain Tensioner may result in the lifeline pulling the chain link off the Screw Pin on the Chain Retainer causing serious injury or death Figure 13 Figure 14 Figure 15 Figure 16 4 eee Toe NM Figure 17 Pole Anchor System Diagrams gt EL 1 SSS X V KZ umi BI A Anchor Tube B Eye Splice C Carab
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