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1. Switch off the temperature control unit Do this by turning the gt Mains switch lt 37 to the 0 position Disconnect the temperature control unit from the current supply Release the gt Fixing screw for Pilot ONE lt 89 at the front of the housing Carefully pull the Pilot ONE away upwards Carefully insert the replacement Pilot ONE Connect the gt Fixing screw for Pilot ONE lt 89 to the front of the housing Connect the temperature control unit to the power supply Switch the temperature control unit on VVVVVVV Y BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 7 7 4 NOTE 7 4 1 Monitoring interval Maintenance A HAZARD Cleaning maintenance while the temperature control unit is operating MORTAL DANGER FROM ELECTRIC SHOCK gt Stop an ongoing temperature control process gt Disconnect the temperature control unit from the power supply by turning the gt Mains switch lt 37 on the temperature control unit to 0 huher OPERATION MANUAL gt Also disconnect the temperature control unit from the current supply Carrying out maintenance work not described in this operation manual DAMAGE TO THE TEMPERATURE CONTROL UNIT gt For maintenance work not described in the operation manual contact Peter Huber K ltemaschinenbau GmbH gt Maintenance work not described in this operation manua
2. bober 6 89 88 Touchscreen 89 Fixing screw for Pilot ONE The following meters are available gt Touchscreen lt 88 3 7 1 The touchscreen 88 The most important display and operating instrument Shows both standard variables setpoint actual value setpoint thresholds and also menu guidance error information output and opera tion BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher Chapter 3 OPERATION MANUAL 3 8 Control instruments Example Control Category Sub category Dialog instruments Pictogram with text Pictogram with Only text or if nec adjacent text figure keypad A A Touchbutton INFORMATION To exit the Categories Menu sub categories menu items press the Home touch button house or the arrow After 2 minutes of inactivity the category sub category or the Favourites menu is automatically closed and you return to the Home screen Dialogs are not can celed closed after 2 minutes of inactivity 3 8 1 The touchbuttons Depending on the situation the touch buttons can be assigned different functions For example Select the Home screen house Back arrow to left Favourites star Add to favorites star with a plus sign Select the Categories menu menu Confirm entry Start stop etc 3 8 2 The catego
3. Operating the temperature control unit fitted with castors without brakes activated CRUSHING OF LIMBS gt Activate brakes on the wheels Allow the temperature control unit to acclimate for about 2 hours when changing from a cold to a warm environment or vice versa Do not turn on the temperature control unit before Transport upright Install upright stable and without tilt Use a non combustible sealed subsurface Keep environment clean Prevent slip and trip hazards If wheels are present they must be locked after the installation Drip catcher below the temperature control unit for condensation thermal fluid Spilled leaked thermal fluid must be discarded immediately and correctly The responsible body must check whether national regulations require the mandatory installation of a drain tray for the installation area of the temperature control unit the entire system Observe the floor load bearing capacity for large units Observe the ambient conditions Recommended cooling water hoses Use of unsuitable defective hoses and or hose connections INJURIES gt Cooling water gt Reinforced hoses must be used to satisfy tougher safety requirements gt Shut off the cooling water supply to the temperature control unit even for shorter downtimes e g overnight Hot or cold thermal fluid and surfaces BURNS TO LIMBS gt Avoid direct contact with the thermal fluids or the surfaces gt Wear you
4. Programmable event function The Calendar Start offers a programmable event function This enables you to enter a time at which the event is repeatedly triggered on a daily basis until the activity in the menu is reset 2 event types are currently selectable Event function Alarm clock event Several acoustic signals are used Event function Program event After selecting Program event when configuring the event function you will be prompted for the number of the program to be started The program will be started automatically when the pro grammed event time is reached If the temperature control unit is not active this will also be start ed V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 3 3 6 Operation via the touch screen The entire operation is via the gt Touchscreen lt 88 These functions can be activated by tapping the displayed text boxes icons once This also changes the display INFORMATION You can cancel the current dialog or dialog sequence at any time by pressing the ESC touch button When canceling a dialog or dialog sequence it may be necessary to confirm the cancella tion again When canceling a dialog sequence settings made earlier in the dialog sequence are discarded Check your already carried out settings and re enter as needed 3 7 Display instruments Display instruments
5. Setting the control parameters using With Preliminary Test starts and a message appears on the touchscreen after a while Read the message displayed and confirm it by tapping on OK VY VVVVVVVVVVVV WV V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 4 4 2 5 2 Sub category Control Dynamics You can choose between a faster tuning performance with a possible and accepted small tempera ture overshoot and a tuning performance without temperature overshoot The default setting is Fast small overshoot The overshoot always refers to the leading temperature In the setting Fast small overshoot the combination of high thermal fluid flow rate and the superbly designed control electronics hardly ever results in an overshoot while reaching the setpoint as quickly as possible The opposite to the mode Faster small overshoot is available in the setting Without overshoot The target temper ature is approached more cautiously and thus aperiodic It takes longer to adjust to the selected setpoint The statement without overshooting is only valid with little external disturbance influ ence Please note the specifications on page 27 in section To be noted when planning the test INFORMATION The adjustment behavior can be selected at any time without reactivating the Find control pa rameters Internal aperiodic temperature contr
6. gt Also see page 15 section Temperature control devices with fluorinated greenhouse ga ses refrigerants Improper disposal ENVIRONMENTAL DAMAGE gt Spilled leaked thermal fluid must be discarded immediately and correctly gt To avoid environmental damage have disused temperature control units dispoved of exclu sively by approved waste management companies e g refrigeration and air conditioning com panies gt Also see page 15 section Temperature control devices with fluorinated greenhouse ga ses refrigerants Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher Chapter 8 OPERATION MANUAL 8 7 Phone number and company address INFORMATION Contact Customer Support prior to returning your temperature control unit Have the serial num ber of your temperature control unit to hand The serial number can be found on the rating plate on the temperature control unit 8 7 1 Telephone number Customer Support Telephone 49 781 9603 244 8 7 2 Telephone number Sales Telephone 49 781 9603 123 8 7 3 Email adress Customer Support Email support huber online com 8 7 4 Service return adress Peter Huber K ltemaschinenbau GmbH Werner von Siemens Stra e 1 77656 Offenburg 8 8 Certificate of Compliance Please read page 61 section Decontamination repairs V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher Annex OPERATION MANUAL Chapter
7. 3 1 2 huher OPERATION MANUAL Function description of the temperature control unit General functions The CC heating circulators are temperature control units ideally suited for the thermoregulation of baths This controller generation is characterized by the fact that there is only a single hardware For a license fee you will receive an activation key which allows you to quickly expand the function ality of e g a simple temperature control unit basic version to its maximum functionality profes sional version at any time Thanks to the low internal volume and the efficient refrigeration heat technology in case of tem perature control units with compressor cooling you will achieve relatively short cooling heating rates Other functions The speed controlled pump integrated into many table top models and some free standing mod els enables the speed and thus the pressure of the thermal fluid to be controlled and hence opti mally matched to the specified application The self optimizing cascade control delivers optimal controller results for regulating levels up and down both with setpoint changes and also with exothermic reactions Temperature control can be either a periodic or with a slight overshoot faster Your temperature control unit can be easily integrated into many laboratory automation systems This is provided for by the existing standard interfaces Ethernet USB device and USB host at the Pilot ONE Th
8. NOTE 2 8 2 8 1 2 9 2 9 1 Opening and closing valves INFORMATION huher OPERATION MANUAL Preparing the temperature control unit with water cooling The minimum pressure differential in the cooling water circuit and the recommended cooling water inlet temperature can be found on the data sheet from page 66 in section Annex The illustration Wiring diagram can be found on page 66 in section Annex gt Close if fitted the gt Cooling water drain lt 15 gt Connect the gt Cooling water outlet lt 14 to the water return flow gt Connect the gt Cooling water inlet lt 13 to the water supply Leaking cooling water connections DAMAGE BY ROOM FLOODING gt Slowly open the building side shut off valves of the cooling water supply and return line gt If water leaks from the cooling water connections shut off the cooling water supply and return line immediately gt Provide leakproof cooling water connections gt Open the shut off valves in the water line on the temperature control unit and on the building side gt Check the connections for leaks Temperature control unit with batch Operation as bath thermostat Note the volume displacement caused by a sample Place your sample into the empty bath Only then fill in a sufficient amount of temperature control medium Also note that the level of the tem perature control medium drops when you remove the sample This may cause a safety sh
9. OPERATION MANUAL 8 5 NOTE NOTE Pallet with squared timber for free standing units 8 6 NOTE BFT Chapter 8 Shipping Temperature control unit transported in a horizontal position DAMAGE TO THE COMPRESSOR gt Only transport the temperature control unit in an upright position Temperature control unit transported incorrectly PROPERTY DAMAGE gt Do not transport by truck on the castors or feet gt Comply all requirements in this section to avoid damage to the temperature control unit Secured against slipping Place for castors Supports Pallet Se ae Transport using the lugs if fitted on the top of the temperature control unit Do not transport the temperature control unit alone and without aids Always use the original packaging for transport Always transport the temperature control unit upright on a pallet Protect attachments from damage during transport During transport place the temperature control unit on squared timber to protect the cas tors feet Secure with tensioning belts lashing straps rated for the weight concerned Additionally secure depending on model with plastic film cardboard and straps Disposal Uncontrolled or incorrect opening of the coolant circuit RISK OF INJURY AND ENVIRONMENTAL DAMAGE gt Work on the coolant circuit and disposal of the refrigerant must be carried out by approved refrigeration air conditioning system contractors
10. cooling circuit and circulation pump switches off default setting Process Safety Once the overtemperature protection cut out value is reached the heater switches off and the cooling circuit and circulation pump continue to operate In case of an emergency possible exo thermic reaction the full cooling capacity is thus available Please make sure that the automated compressor is set to Permanently ON System Settings gt Power ECO Settings gt Compressor ON OFF AUTO gt Permanently ON Go to the Categories Menu Tap on the category Safety Tap on the category Process Safety Read the safety warning and confirm by tapping on OK Choose between the modes Stop and process safety Confirm your choice by tapping on OK VVVVVV 4 1 2 4 Monitoring via Display OT values Go to the Categories Menu Tap on the category Safety Tap on the category Display OT values You will receive an overview of the current measured temperature value of the overtemperature protection sensor the set cut out values and the set cut out mode Process Safety Some tem perature control units have 2 overtemperature protection sensors and so 2 values are shown for these temperature control units gt Tap on the OK touchbutton after you have read checked the information VV V V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher O
11. 0 01 C 0 01 C 5 Window Window Window rd Graphic display for temperature curves full screen full screen full screen 2 scalable scalable scalable z Calendar date time e e o 3 Language de en fr it es pt cs pl ru zh ja e e e Temperature format switchable C F K e Display mode screen can be switched by swiping e e Favourites menu e e e User menu Administrator Level x x J 2 Setpoint x x e Digital interface RS232 e e e USB interfaces Host and Device e e e A Ethernet RJ45 interface e e ce 2 Pt100 external sensor connection e e 77 External control signal ECS STANDBY e e 5 Programmable floating contact ALARM e e e AIF Analog Interface 0 4 20 mA or 0 10 V e e J Digital interface RS485 e e e BFT Liability for errors and misprints excluded Standard on Unistats otherwise via optional Com G te or POKO ECS interface Standard on Unistats otherwise via optional Com G te or POKO ECS interface 3 Via optional Com G te Via optional Com G te V1 3 0en 12 05 15 14 06 Chapter 3 3 5 3 5 1 3 5 2 3 5 2 1 3 5 2 2 huher OPERATION MANUAL x gt E grade E grade Function E grade Basic E i Exclusive Professional Visual audible alarm signal e e J Autostart Power Failure Auto e e 4 Plug amp Play technology e e Technology glossary e e e Remote control data visualization via Spy
12. 2 1 1 2 2 1 2 3 1 3 1 3 1 1 3 1 1 1 3 1 2 1 3 2 1 3 3 1 4 1 4 1 1 4 2 1 4 3 1 4 3 1 1 4 3 2 1 4 3 3 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 8 1 2 9 2 9 1 2 10 2 10 1 2 10 2 3 1 3 1 1 3 1 2 3 2 3 3 3 4 3 4 1 3 5 3 5 1 V1 3 0en 12 05 15 14 06 Details on the declaration of COMFOrMIY cccccccscecsseeccceceeeceeesceesceeseesees 12 SAPCCY GANG O A T 12 Symbols used for Safety INStrUCctiONS cccccccccsesscceesssecesssececsssseceesaeeecssseees 12 Proper OPERATION daisies saka sak aka nennen 13 Reasonably foreseeable MISUSC cccccescccecssscecesseceesesseceeaeeecsesseecsseteceeaaes 13 Responsible bodies and operators Obligations and requirements 14 Obligations of the responsible body c cccccssscccsssseecssececeeseeeesesaeeeeseseeeees 14 Temperature control unit with natural refrigerants NR 14 Temperature control devices with fluorinated greenhouse gases refrigerants c cccccccesssccssecessecsecesscecsseceeseecaecessecesseeensecnseeeesseceseees 15 Requirements for operators c cccccssecccsssceceesscccsssseceeseseeceesaesesessececseeeeeeeaaes 16 Obligations of the operators cccccecssscecesscecessececessaeeecesseeeeesseecessaeeeenseeeeeees 16 General information cicccsceisececeesidesscdeeascasesscassecsesecssassssssecassesendusoecteceastes ct 16 Description Of workstation cccccccsseccessscecessecccssseecees
13. 9 9 Annex BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huber high precision thermoregulation Peter Huber K ltemaschinenbau GmbH Werner von Siemens Stra e 1 D 77656 Offenburg Germany tel 49 781 9603 0 fax 49 781 57211 e mail info huber online com www huber online com 3 2 1 Garantie Warranty www huber online com register Erweitern Sie die Garantie Ihres HUBER Ger tes Extend the Warranty of Your HUBER Unit Register now Hotline 49 781 9603 244
14. ONE exclusively behind a firewall if the local subnet is connected to the Internet or another risk prone network gt The best available technology is to be applied in order to provide sufficient security for the LAN 10 100 Mbps Ethernet for RJ45 network sockets This is a fast and flexible interface Standard 10 100 Mbps interface Fast Ethernet can be connect ed to any existing Ethernet network Because this interface can also be connected to very large networks the IT Best Practices firewall must be observed Usage Also to be able to communicate with the Pilot ONE controller the communication enable must be issued This is an additional safety feature that prevents persons possibly unintentionally con necting to the wrong machine and implementing incorrect temperature control specifications The following restrictions are possible Deactivated Always on PLC 12h Inactivity Timer 10min Inactivity Timer If for example 10min Inactivity Timer is selected the connection must be made within 10 minutes after confirmation at the control If this does not happen the connection is refused Communication with the Pilot ONE is via TCP Transmission Control Protocol Port 8101 The interfaces used must meet the specifications of the generally accepted standards Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 6 6 1 2 INFORMATION 6 1
15. OPERATION MANUAL Switch off gt gt Mains switch lt 37 set to 0 gt Disconnect the temperature control unit from the power supply Draining off the cooling water This section must be observed when using water cooled temperature control units Draining process Pressurized cooling water connections RISK OF INJURY gt Wear your personnel protective equipment e g safety goggles gt Carefully open the cooling water connection Open slowly 1 2 signal edges and drain the cooling water slowly Building side shut off valves are not closed DAMAGE BY ROOM FLOODING gt Close the building s shut off valves in the cooling water supply and return lines gt For table top models place a collection container below the gt Cooling water drain lt 15 see wiring diagram page 66 section Annex Close the building s shut off valves in the cooling water supply and return lines Place a collecting container below the gt Cooling water outlet lt 14 and gt Cooling water drain lt 15 gt Undo the screw cap on the gt Cooling water drain lt 15 The cooling water will begin to drain out Allow all the cooling water to drain out to prevent the risk of freezing during transport and stor age Vv Packing Use the original packaging wherever possible Further information can be found on page 19 in sec tion Unpacking V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher
16. TAC Manual Tap on the sub category Configuration auto Tap on the sub category Fluid Properties Tap on the sub category Bath Circulation Volume Read the message and confirm it by tapping on OK Enter the filling volume using the number keypad that appears Confirm your entry by tapping on OK VVVVVVVVV 4 2 5 3 3 Sub category Show Fluid This entry provides you with an overview of the settings entered Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Fluid Properties Tap on the sub category Show Fluid Tap on OK after you have read checked the entries VVVVVVV 4 2 5 4 Sub category Display parameters Here you can display the set parameters in Automatic mode Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Display parameters Tap on OK after you have read checked the parameters VVVVVV V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 4 4 2 6 Category Configuration manual NOTE Use of the Expert mode without a thorough knowledge of I amp C technology MATERIAL DAMAGE TO T
17. and to the application temperature control unit external application after your system has been started Changes include e g filling draining process chamber changing the mixer speed etc Since the working temperature range can sometimes be very large finding the parameters takes correspondingly longer in this mode The control defines up to three temperature setpoints and automatically processes them one after another One of these is below room temperature one roughly at room temperature and one above room temperature if the setpoint limits allow this gt Before setting the control parameters make sure that the temperature control unit has reached the set setpoint and has been controlling the temperature at this setpoint for a few minutes Do not stop the temperature control Do not make any changes to the temperature control unit and the application during parameter determination Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Find parameters Tap on the dialog entry With Preliminary Test Confirm your choice by tapping on OK Read the message displayed and confirm it by tapping on OK Select the thermal fluid used from the list Confirm your choice by tapping on OK Select the dialog entry Internal Confirm your choice by tapping on OK
18. brass silver solder and plastic The maximum viscosity of the thermal fluid must not exceed 50 mm s at the lowest working temperature The maximum density of the thermal fluid may not exceed 1 kg dm Vv V VV WV Operation without freeze protection activated COMPLETE DESTRUCTION OF THE TEMPERATURE CONTROL UNIT gt When using water as a thermal fluid freeze protection must be activated in the category pro tective devices Temperature control units with freeze protection option can use water as the only thermal fluid Possible danger Freezing of the heat exchanger at lt 5 C An ice crystal green flashing indicates the activation of the freeze protection on the touch display To find out whether your temperature control unit is equipped with a freeze protection refer to the datasheet from page 66 in section Annex V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 4 Go to the Categories Menu Tap on the category Protection Options Tap on the category Freeze Protection Either tap on the dialog entry off or on to turn the freeze protection on or off Confirm your choice by tapping on OK VVVVV 4 2 10 Setting the setpoint thresholds Overview of the Maximum working temperature temperature thresh Highest possible temperature of the temperature control unit olds Over temperature treshold 25 K below combust
19. due to misuse before you begin an operation BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 1 1 2 2 A HAZARD A WARNING NOTE 1 2 3 huher OPERATION MANUAL Proper operation Operating the temperature control unit in a potentially explosive area DEATH THROUGH EXPLOSION gt Do NOT install or start up the temperature control unit within an ATEK zone Improper use SERIOUS INJURY AND PROPERTY DAMAGE Store the operation manual where it is easy to access in close proximity to the temperature control unit Only adequately qualified operators may work with the temperature control unit Operators must be trained before handling the temperature control unit Check that the operators have read and understood the operation manual Define precise responsibilities of the operators Personal protective equipment must be provided to the operators Be sure to follow the responsible body s safety rules to protect life and limb and to limit dam ages VVVVVV v Modifications to the temperature control unit by third parties DAMAGE TO THE TEMPERATURE CONTROL UNIT Do not allow third parties to make technical modifications to the temperature control unit In case of any modification of the temperature control unit not approved by the manufacturer the CE declaration of conformity becomes invalid Only specialists trained by the manufacturer may carry out modifications repairs or mainte nan
20. of injury to the eyes skin respiratory tract gt The safety data sheet for the thermal fluid to be used must be read prior to use and its con tents respected Observe the local regulations work instructions Wear your personnel protective equipment e g temperature resistant safety gloves safety goggles safety footwear Danger of slipping through contamination of floor and work area VV Vv NOTE Non compliance with the compatibility between the thermal fluid and your temperature control unit PROPERTY DAMAGE gt Water with a temperature below 0 C and without an anti freeze must not be used as a ther mal fluid risk of freezing and potential destruction of the evaporator Water below a temperature of 5 C must not be used without an anti freeze as a thermal fluid risk of freezing and potential destruction of the evaporator Observe the rating of your temperature control unit in accordance with DIN 12876 Ensure the following materials are resistant with respect to the thermofluid Stainless steel 1 4301 1 4401 V2A copper nickel FKM red bronze brass silver solder and plastic The maximum viscosity of the thermal fluid must not exceed 50 mm s at the lowest working temperature The maximum density of the thermal fluid may not exceed 1 kg dm Vv Vv VV WV INFORMATION For thermal fluids we recommend the media listed in the Huber catalog The name of a thermal fluid is derived from its working temperature range
21. screen again Try to stop the temperature control unit again With the Stop touchbutton you can also stop Degassing Venting and Circulation The require ment for this is that the corresponding task is active Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 3 3 9 3 INFORMATION V1 3 0en 12 05 15 14 06 Restore factory settings Use this function to reset the temperature control unit to various basic states This is useful if you want to reverse various settings relatively quickly huher OPERATION MANUAL Restoring the factory settings is only possible if the temperature control unit is not carrying out a task If a task is active do not switch off the temperature control unit until the application allows this Restoring the factory settings cannot be revoked Depending on the type of resetting to facto ry settings performed you may have to enter parameters process safety thermal fluid used cut out value etc again value is reset O value is not reset s isg 8 v a a s 8 5 3 S SS 5 5 s 2 olge SIE P O 3 9 8 3 2 9 Description Standard value Saal E Sl 5 5 Your settin a elles Sires elas E Acoustics On e e o0 0 0 0 Display functions Warnings Manual acknowledge eo e co 0 0 Messages Manual acknowledge ee e co 0 0 Inactive menu opt
22. temperature control unit is returned for repair or inspection clearly stating in writ ing on the temperature control unit that decontamination has been carried out To simply the process we have prepared a form for you This is available for download at www huber online com V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL 8 1 A HAZARD A HAZARD WARNING i INFORMATION BFT Chapter 8 Safety instructions and basic principles Connection adjustment to the power supply not carried out by an electrician and or connection to a power socket without protective earth PE MORTAL DANGER FROM ELECTRIC SHOCK gt Have the connection adjustment to the power supply carried out by an electrician gt Always connect the temperature control unit to safety sockets PE Damaged power cable power cable connection MORTAL DANGER FROM ELECTRIC SHOCK gt Do not start up the temperature control unit gt Isolate the temperature control unit from the power supply gt Have the power supply cable power supply connection replaced and inspected by an electri cian gt Do not use a power cable that is longer than 3 m Risk of tipping due to unstable temperature control unit SERIOUS INJURY AND PROPERTY DAMAGE gt Avoid risk of tipping due to unstable temperature control unit Non compliance with the safety data sheet for the thermal fluid to be used INJURIES g
23. thermal fluids to clean the thermal fluid circuit use ethanol Fill the system minimum fill level with the cleaning agent The description can be found on page 49 in section Filling of bath thermostat Go to the Categories Menu Tap on the category Temperature Control Tap on the category Start Stop Tap on the dialog entry Start circulation Confirm your choice by tapping on OK The length of circulation depends on the level of soiling Tap on the category Start Stop Tap on the dialog entry Stop circulation Confirm your choice by tapping on OK The circulation is stopped Open the gt Drain lt 8 and drain the detergent into a suitable container such as the original canister which is compatible with the cleaning agent Close the gt Drain lt 8 Repeat the steps Filling Start Stop circulation and Draining until the drained ethanol re mains clear Leave the gt Drain lt 8 open for a while to allow the cleaning agent to evaporate in the tempera ture control unit Close the gt Drain lt 8 once the residual cleaning agent has evaporated Remove the collecting container Discard the collecting container including its contents properly Fill the temperature control unit with thermal fluid as described on page 49 in section Filling of bath thermostat Restart the temperature control unit in normal mode YV YYYY V VV VVVVVVVVV WV 7 6 Clean
24. 0 Baud rate 9 600 Baud e oe e 0 o07L0 o0 Device address 1 ee e co 0 0 0 ECS Standby No impact ee e co 0 0 0 POKO alarm off eo e co 0 0 Attributes other Change thermal fluid Thermal fluid No data e oe e 0 o07L0 0 No of liters 0 e e o0 o0 0 0 Use of bypass No e e o o0 0 0 Chilling bath cooling CC E Wohe e oe o o lololo only Sensor calibration Automated compressor Enter program Permanently on No program present Pump settings Unistat max speed Setpoint pump speed 3 500 l min e e o o0 0 0 CC 2 500 l min Setpoint pump pressure 500 mbar e e o0 o0 0 0 Control mode Speed control Controller parameterization Select auto manual Automatic control parameters Configuration auto Control dynamics Fast small overshoot Controller parameter Dependent on Sim File no general values Fluid attributes Thermal fluid No data e e o0 0 0 0 No of liters 0 e e 0 0 0 0 Use of bypass No o0 0 0 0 0 0 Configuration manual pa rameters Change control parameters Internal KP 200 oO 0 0 0 0 ee Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 3 V1 3 0en 12 05 15 14 06 huher OPERATION MANUAL m
25. 2 1 6 1 2 2 e 6 2 Standard interfaces at the back 6 2 1 6 2 2 huher OPERATION MANUAL USB 2 0 interface The interfaces used must meet the specifications of the generally accepted standards USB 2 0 interface host USB 2 0 connection for connector A e g for data memories USB 2 0 interface device USB 2 0 connection for Mini B connector for communicating with a computer Interfaces at the back Service interface This interface is used by the service engineers of Peter Huber K ltemaschinenbau GmbH exclusively for service purposes An adapter cable connects this interface to a RS232 serial jack RS232 option activation of cooling bath This connector is used to connect the hanger thermostat with the cooling bath This enables control of the cooling bath via the hanger thermostat Firmware update An instruction for running a firmware update can be found at www huber online com V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 7 71 Messages from the temperature control unit Messages output by the temperature control unit can be divided into various classes Follow the instructions displayed on the gt Touchscreen lt 88 Once a message has been acknowl edged a symbol is output on the gt Touchscreen lt 88 Tapping the symbol t
26. 2 5 4 4 2 6 4 2 6 1 4 2 6 2 4 2 6 3 4 2 7 4 2 8 4 2 9 4 2 10 4 2 11 4 3 4 3 1 4 3 1 1 4 3 1 2 5 1 Programmable event function cccccceesccceessecesesseceeseseceesaeeeceesececseseceeaaes 29 Event function Alarm clock event ceessecssecesseecsseseeeeceeeeseeecseeeeeaeecees 29 Event function Program event ccccccescccesssssecessececsssseceeseeeecessaeeecssseeeees 29 Operation via the touch SCHEGM ccccccccsecssececiccnsssnessedecsceccccseessesescseccccascrssses 30 Display instruments ccccccessssceeeceecceeesssseees The touchscreen 88 Control instruments s ss0 2308444400000 ennann nn snodo neuen ehr osasi sassis The touchbuttons TANGGA TE BONGSA naa a de TA a EE NE E aa a TE E DEE ara gi ia a na ag dera Ei The Sub Eat p DE eS asana akan A a eaan Ka baa Naga Eo Na DE ENE baji an Tak aa kalah Mhedialog Sisa anaa an ae na TEN e NE d a aa a URAN Sani Mae ods a ag E e AL aa ag aaa RES FUNCTION eKamples ss cccicoccdccccssescesescececcescecexsectucecsececsesecscdsocsssesceensedecteteess Display of software version cccccccsssesecessceceseeeceesseceessseceesaeecsseseceesseseceeaaes 32 Start SU SEO saba oarn e a e e e a a a a ea ea iie 32 Restore factory settings ccccesccccsssececesseceeseeecsssseceessssecesaeeecsessececseseceeaaes 33 Restore to factory settings without overtemperature protection 36 Restore to factory settings includin
27. HE APPLICATION gt Only use this mode if you have a thorough knowledge of I amp C technology INFORMATION In Expert mode Configuration auto is deactivated only Configuration manual is possible To enter settings in Expert mode requires in depth knowledge of process measuring and control technology Incorrect or insufficient settings can severely impair the function of the temperature control unit 4 2 6 1 Sub category Change parameters Use this menu item to manually configure the control parameters The control parameters can be entered under the entry Internal 4 2 6 1 1 Sub category Internal Enter the new values for KP Tn and Tv here one after the other Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Configuration manual Tap on the sub category Change parameters Tap on the sub category Internal Enter the new KP value using the number keypad that appears Confirm your entry by tapping on OK Enter the new Tn value using the number keypad that appears Confirm your entry by tapping on OK Enter the new Tv value using the number keypad that appears Confirm your entry by tapping on OK VVVVVVVVVVVV 4 2 6 2 Sub category Display parameters In this function the set manual parameters are displayed Go to
28. No 303 2008 contains stipulations on the training and certification of companies and personnel that are permitted to execute the specified activities Obligations of the responsible bodies Directive EC No 842 2006 already imposed a number of obligations upon responsible bodies regarding certain fluorinated greenhouse gases The new Ordinance on Fluorinated Greenhouse Gases upholds these to a large extent Some duties are added while others are designed different ly by this new ordinance Please refer to the text of this ordinance for a complete overview of the individual responsible bodies General obligation to reduce emissions Only certified companies may maintain repair or decommission refrigeration systems The re sponsible bodies must verify that these companies are certified Until 31 12 2016 Annual leak tests of stationary refrigeration systems by certified personnel such as service engineers of Peter Huber K ltemaschinenbau GmbH Valid for a filling capacity of 6 kg to 30 kg of fluorinated greenhouse gases V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL 1 3 2 1 3 3 1 4 1 4 1 1 4 2 Chapter 1 As of 01 01 2017 Regular leak tests of stationary refrigeration systems by certified personnel such as service engineers of Peter Huber K ltemaschinenbau GmbH The required test interval is based on the refrigerant filling capacity and the type of refr
29. PERATION MANUAL Chapter 4 NOTE INFORMATION INFORMATION BFT 4 1 3 A HAZARD 4 2 4 2 1 4 2 2 Testing overtemperature protection for functionality Overtemperature protection OT does not trip MORTAL DANGER FROM FIRE gt Test the response of the device every month and after each change of the thermal fluid in order to assure proper functioning The steps below are carried out without permanent monitoring of the temperature control unit DAMAGE TO AND IN THE VICINITY OF THE TEMPERATURE CONTROL UNIT gt The following actions may only be carried out while constantly monitoring the temperature control unit and the application Run the test only if the temperature of the thermal fluid used is about 20 C You must NOT leave the temperature control unit unattended during the entire test of the overtemperature protec tion The Pilot ONE controller contains a description for carrying out the overtemperature protection test Go to the Categories Menu Tap on the category Safety Tap on the category OT Test The description for carrying out the overtemperature protection test is displayed Tap on the OK touch button after you have read the information Vv VVWV The temperature control circuit For many temperature applications it is sufficient to use the factory set control parameters Our years of experience and current developments in control technology are used in these control pa ram
30. XXXXXXX XX XXXXXXXX X jjjj mm tt 00 00 00 Serial number WONO OS version x x CAN controller Vxx xx xx Bootloader version xX000000 30 0000000C X Active Board VXX XX XXX mmm tt jjjj 00 00 00 Serial number WOOO Active Board bootloader revision x x gt Tap either the ESC or OK touchbutton You will be returned to the previous screen gt Tap on the Home touchbutton house to return to the Home screen Start amp Stop How to start and stop the temperature control process Prerequisites You have entered a setpoint gt Goto the Home screen Start gt Tap on the Start touchbutton gt Confirm the start of temperature control by tapping on OK The correct selection will be displayed graphically and temperature control will start immediate ly If tapping on OK is not correct this is displayed graphically for 2 seconds After this the dis play will return to the Home screen again Try to start the temperature control unit again Stop gt Tap on the Stop touchbutton gt Confirm the stop of temperature control by tapping on OK The correct selection will be displayed graphically and temperature control will stop immediately and the pump with overrun for about 30 seconds Wait until the pump stops If tapping on OK is not correct this is displayed graphically for 2 seconds After this the display will return to the Home
31. a a s 8 5 85 S g 55 a 2 oe 6 SE Ie mio 5 0 SEN Descripti Standard val 2J 2 8 5 E 5 voursett escription andard value 53 5 2 s8 amp 8 8 Yoursetting Internal TN 100 00 00 0 Internal TV 0 oO 0 0 0 0 Cascade jacket control KP 200 o0 0 0 0 0 Cascade process control KP 4 31 o0 0 0 0 0 0 Cascade process control TN 231 7 o0 0 0 0 0 Cascade process control TV 13 46 0o0 0 0 0 0 Service function for switching from RidR to standard struc off 00 00 0 ture Safety function gt Upper alarm threshold Max working ee eooloo internal temperature 20 K Min ki Lower alarm limit internal eee oe e 0 01I0 o0 temperature 20 K U l threshold Max ki pper alarm threshold ax working e o o olololo process temperature 20 K Lower alarm threshold Min working e oel o olololo process temperature 20 K Hydrostatic correction 1 000 mbar e e o0 o0 0 0 Warning time limit CC E arning time limit 30 min eo elolololo only Min level for devices with wi 0 e e ol ooloo analogue level sensor Max level for devices with 100 e eol o olololo analogue level sensor Freeze protection off e e o o0 0 0 Setpoint 20 C ee e co 0 0 0 Setpoint limiting Minimum Setpoint 5 C ee e oO co0 0 0 Max setpoint 35 C e o0 o0 0 0 Language Undefined ee e co 0 0 0 Temperature format C oe e oO o01L0 0 Temperature control
32. akes you to an overview of all messages in chronological order Displayed symbol 7 2 Electrical fuse The overcurrent circuit breakers for all pole breaking L and N are located at the back of the immer sion circulator thermostat and temperature control unit For the exact position please refer to the wiring diagram from page 66 in section Annex In case of a fault no function and no display on the immersion circulator thermostat please first check if the overcurrent circuit breaker has tripped If the overcurrent circuit breaker triggers again immediately after reversing please unplug the power cord and contact Customer Support immediately see phone number can be found on page 65 in section Phone number and company address 7 3 Replacing the Pilot ONE A HAZARD Replacing the electronics while the temperature control unit is operating MORTAL DANGER FROM FIRE gt Stop an ongoing temperature control process gt Disconnect the temperature control unit from the power supply by turning the gt mains switch lt 37 on the temperature control unit to 0 gt Also disconnect the temperature control unit from the current supply In case of fault you can replace the Pilot ONE yourself If you have questions or difficulties please contact your dealer your local office or our Customer Support Replacing the Removing Pilot ONE Installing Pilot ONE Pilot ONE
33. and its viscosity at 25 C Thermal fluid product Thermal fluid product designation key name product key P plus M minus Lowest temperature threshold of the working range Uppermost temperature threshold of the working range _ m Viscosity at 25 C P 20 340 32 temperature range 20 340 C viscosity at 25 C 32 mm s M80 100 03 temperature range 80 100 C viscosity at 25 C 3 mm s ate 200 250 300 350 C Working temperature ranges of Huber DW Therm M90 200 02 Y fp For open and closed thermal fluids applications M20 053 03 Exclusively for Unistats M80 055 03 only for closed applications With inert gas overlay 1 M80 100 03 1 M60 115 200 05 0000 M40 165 220 10 P M20 195 235 20 M10 120 08 P20 190 40 P20 275 50 100 50 0 50 100 150 200 DW Therm HT exclusively for high temperature Unistats closed systems BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher Chapter 3 OPERATION MANUAL 3 3 To be noted when planning the test INFORMATION Also observe page 13 in section Proper operation The focus is on your application Bear in mind that system performance is influenced by heat trans fer temperature thermal fluid viscosity volume flow and the flow speed Make sure that the electrical connection is adequately dimensioned The installation location of the temperature control unit should be select
34. ce work The following must be observed without fail Only use the temperature control unit in a fault free condition Have start up and repairs carried out only by specialists Do not ignore bypass dismantle or disconnect any safety devices VVVV V VV The temperature control unit must not be used for any purposes other than temperature control in accordance with the operation manual The temperature control unit is manufactured for industrial use The temperature control unit main tains the temperature of certain applications including glass or metal reactors or other expedient items in laboratories and industry Flow through coolers and calibration baths must be used only in combination with Huber temperature control units Thermal fluids suitable for the overall system are used The chilling and heating capacity is provisioned at the pump connections or where pre sent in the tempering bath The technical specification of the temperature control unit is given in the data sheet from page 66 in section Annex The temperature control unit must be installed configured and operated according to the handling instructions in this operating manual Failure to comply with the operation manual is deemed improper use The temperature control unit conforms to state of the art technology and the recognized safety regulations Safety devices are built into your temperature control unit Reasonably foreseeable misuse Without an Ex p cabine
35. clear key Enter the setpoint again gt Confirm your entry by tapping on OK gt Inthe display that follows confirm your entry again by tapping on OK The correct selection will be displayed graphically and the setpoint will be changed immediately If tapping on OK is not correct this is displayed graphically for 2 seconds After this the display will return to the Home screen again Try changing the setpoint again VV V Filling and draining The illustration Wiring diagram can be found on page 66 in section Annex Filling and draining of bath thermostat Non compliance with the safety data sheet for the thermal fluid to be used INJURIES gt Risk of injury to the eyes skin respiratory tract gt The safety data sheet for the thermal fluid to be used must be read prior to use and its con tents respected Observe the local regulations work instructions Wear your personnel protective equipment e g temperature resistant safety gloves safety goggles safety footwear Danger of slipping through contamination of floor and work area Vv v Filling of bath thermostat gt Lift the gt bath cover lt 93 from the temperature control unit gt Carefully pour suitable thermal fluid see page 26 in section Information on the thermal flu ids using the filling accessories funnel and or beaker During the fill process ensure any nec essary measures such as earthing the tanks f
36. e Check suction d p 7 pes penal WwW 3 months at the strainer dirt trap water cooled body and or strainer dirt trap a latest temperature control unit operators Overtemperature Every 3 months or See page 40 section Testing over Responsible L W protection OT after changing the temperature protection for functiona body and or functional check thermal fluid lity operators Inspect tempera p P Every 12 months Responsible ture control unit for L W or after a change body and or damage and stabil of location operators ity Descale the cooling water circuit as F Inspect water required Documentation on water Responsible WwW ps Every 12 months a ne body and or quality quality available at www huber operators online com L Air cooling W Water cooling U Applicable only for Unistats Liability for errors and misprints excluded BFT V1 3 0en 12 05 15 14 06 huher OPERATION MANUAL 7 4 2 NOTE INFORMATION 7 4 3 NOTE INFORMATION BFT Chapter 7 Clean liquefier fins air cooled temperature control unit Manual cleaning RISK OF BEING CUT ON THE LIQUEFIER FINS gt Wear suitable cut resistant gloves for cleaning work gt Use cleaning equipment such as vacuum cleaners and or a hand brush brush Cleaning using pointed or sharp edged tools DAMAGE TO THE LIQUEFIER FINS gt Clean the liquefier fins using suitable cleaning appliances Make sure there is adequate ventilation
37. e optional Com G te allows you to expand your temperature control unit by digital interfaces RS232 and RS485 an analogue current loop interface 0 4 20 mA or 0 10 V and various digital control options In Out The removable operating panel Pilot ONE can also be used as a remote control If you require a cable extension please contact your dealer or the Sales Department at Peter Huber Kaltemaschi nenbau GmbH The telephone number for Huber Sales can be found on page 65 in section Phone number and company address The temperature control unit can be retrofitted with an integrated temperature ramp function and an internal temperature programmer via an E grade upgrade The E grade upgrade Exclusiv enables you to set and call 3 temperature control programs with 5 program steps each by using the integrated programmer The E grade upgrade Professional enables you to set and call 10 tem perature control programs with a total of 100 program steps by using the integrated programmer The temperature control unit has overtemperature protection to DIN EN 61010 2 010 independ ent of the control circuit itself valid for temperature control units with heater V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 3 3 2 Information on the thermal fluids Non compliance with the safety data sheet for the thermal fluid to be used INJURIES gt Risk
38. e power supply gt Have the power supply cable power supply connection replaced and inspected by an electri cian gt Do not use a power cable that is longer than 3 m Incorrect power supply connection DAMAGE TO THE TEMPERATURE CONTROL UNIT gt Your building s existing power supply voltage and frequency must match the data provided on the rating plate of the temperature control unit In case of uncertainties about an existing protective earth PE have the connection inspected by an electrician 2 10 2 Connection via direct wiring A HAZARD A HAZARD NOTE BFT Connection adjustment to the power supply not carried out by an electrician MORTAL DANGER FROM ELECTRIC SHOCK gt Have the connection adjustment to the power supply carried out by an electrician Damaged power cable power cable connection MORTAL DANGER FROM ELECTRIC SHOCK gt Do not start up the temperature control unit gt Isolate the temperature control unit from the power supply gt Have the power supply cable power supply connection replaced and inspected by an electri cian gt Do not use a power cable that is longer than 3 m Incorrect power supply connection DAMAGE TO THE TEMPERATURE CONTROL UNIT gt Your building s existing power supply voltage and frequency must match the data provided on the rating plate of the temperature control unit Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 3 3 1 3 1 1
39. e thresholds 1 4 3 INFORMATION 1 4 3 1 1 4 3 2 huher OPERATION MANUAL Maximum working temperature Highest possible temperature of the temperature control unit Over temperature treshold 25 K below combustion point of the thermal fluid Maximum setpoint Upper threshold for temperature control set by responsible body Setpoint Can only be set in defined range between maximum minimum setpoint Minimum setpoint Lower thershold for temperature control set by responsible body Minimum working temperature Lowest possible temperature of the temperature control unit Combined electronic low level and overtemperature protection Some temperature control units device dependent feature an electronic overtemperature and low level protection Instead of a mechanical float device temperature sensors are employed on the surface of the heating coils These sensors monitor overtemperature at this potential ignition source thus ensuring that the controller regulates the heating coil temperatures regulates below the critical temperature combustion point of the thermal fluid This does not apply to Chillers where the level is capacitively determined An appropriate message is output via the gt Touchscreen lt 88 see figure Pilot ONE on page 6 There is no longer a need for mechanical tools to set the trigger values of the overtemperature protection It is replaced by a software engineering tool The
40. ection container below the gt Cooling water drain lt 15 see wiring diagram page 66 section Annex The strainer at the cooling water inlet must be inspected and cleaned on a regular basis depend ing on water quality Table top models Switch off the temperature control unit Do this by turning the gt Mains switch lt 37 to the 0 position Disconnect the temperature control unit from the current supply Close the customer s shut off valves in the cooling water supply and return lines Place the collecting container below the gt Cooling water inlet lt 13 Remove the cooling water supply line and take out the hat type strainer for inspection and cleaning Following inspection cleaning reinsert the hat type strainer and fasten the cooling water supply line Remove the collecting container from below the gt Cooling water inlet lt 13 Vv Vv VVVV WV Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 7 INFORMATION 7 5 7 5 1 IN NOTE INFORMATION 7 5 2 NOTE huher OPERATION MANUAL gt Open the customer s shut off valves in the cooling water supply and return lines gt Connect the temperature control unit to the power supply gt Switch the temperature control unit on We also provide service training Please contact the Customer Support The telephone number can be found on page 65 section Phone number and company address Thermal fluid inspectio
41. ed so as to ensure ade quate fresh air even with water cooled chillers The thermal fluid used by you must be chosen in such a way that it not only allows the minimum and maximum working temperature but is also suitable as regards the combustion point boiling point and viscosity In addition the thermal fluid must be compatible with all the materials in your system INFORMATION For water cooled temperature control units please take the cooling water temperature necessary for perfect operation and the required differential pressure from the data sheet from page 66 onward in the Section Annex 3 4 Pilot ONE controller Figure Pilot ONE is shown on page 6 The basic version of the Pilot ONE Basic can be upgraded in two stages from Basic to Exklusiv and from Exklusiv to Professional or from Exklusiv to Professional with DV E grade 3 4 1 Functional overview of Pilot ONE You can verify and optionally upgrade the delivery version of your temperature control unit using Pilot ONE category E grade Overview of the y r E grade E grade gt Temperature control units E grade Basic E grade variants Exclusive Professional Brewing thermostats x e 6 Unistat temperature control units x x e UniCAL x x e Other temperature control units e 6 6 Standard equipment O Optional X Not possible Overview of E grade E grade i Function E grade Bas
42. ed so as to hinder or prevent access to the isola tor to the power supply Magnitude of the power supply fluctuations see data sheet from page 66 in section Annex V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Wall clearance to temperature control unit BFT Transient surges as would normally occur in the power supply system Applicable degree of soiling 2 Surge category Il Chapter 2 Clearance to the temperature control unit in cm Air cooling Water cooling Side of the temperature control unit A1 Top Air outlet on top of unit free standing B Left min 20 min 10 C Right min 20 min 10 D Front min 20 min 10 E Rear min 20 min 20 Clearance to the temperature control unit in cm for operation in a bath Air cooling Water cooling Side of the temperature control unit A1 Top Air outlet on top of unit free standing B Left min 20 min 20 C Right min 20 min 20 D Front min 20 min 20 E Rear min 20 min 20 Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 2 2 4 A WARNING 2 5 huher OPERATION MANUAL Installation conditions Temperature control unit is connected to the power supply line DEATH FROM ELECTRICAL SHOCK BY DAMAGE TO THE POWER CABLE gt Do not put temperature control unit on power cable
43. either end the temperature control automatically using the parameters predefined in the temperature control program or end interrupt the temperature control at any time manually The temperature control is switched off immediately after the pump continues to run for approx 30 seconds The compressor is switched off after the stepper motor valve has reached a defined posi tion to control the cold output Manual ending cancelling Go to the Home screen Tap on the Stop touchbutton Confirm the stop of temperature control by tapping on OK The correct selection will be displayed graphically and temperature control will stop immediately and the pump with overrun for about 30 seconds Wait until the pump stops If tapping on OK is not correct this is displayed graphically for 2 seconds After this the display will return to the Home screen again Try to stop the temperature control unit again VV V The compressor is not switched off until the stepper motor valve has reached a defined position The status line Field 10 displays the relevant information Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 5 5 1 3 5 1 3 1 5 1 3 2 NOTE INFORMATION huher OPERATION MANUAL Temperature control via beer force ageing test program Start beer force ageing test A temperature control program can be started after filling and complete venting Two beer force ageing test pro
44. ensure the safety of your system It is set immediately after you have filled the system with thermal fluid Our temperature control units not only offer the possibility to specify the cut out value of the over temperature protection but also provide the possibility to specify the shutdown mode of the tem perature control unit In a typical setting the temperature control unit switches off both the temper ature control as well as the circulation stop according to DIN EN 61010 after reaching the cut out value This monitors a possible defect in the control of the heater A strong exothermic reaction near the cut out value can also under certain circumstances result in a shutdown of the temperature control unit In this case however a shutdown would be fatal Our temperature control units provide the possibility to work with the shutdown mode Process Safety In this mode temperature control cooling and circulation work as always This is therefore a possibility to respond to exothermic reactions The default shutdown mode of the overtemperature protection is Stop according to DIN EN 61010 When resetting to factory settings the overtemperature protection is reset to the default shutdown mode Stop according to DIN EN 61010 Upon delivery the cut out value of the overtemperature protection is set to 35 C If the tempera ture of the just filled thermal fluid is higher than the set cut out value of the overtemperature pro tectio
45. escription of workstation The workstation is located at the control panel in front of the temperature control unit The work station is determined by the customer s connected peripheries Accordingly it must be designed safe by the responsible body The workstation design also depends on the applicable requirements of the German occupational health and safety regulations BetrSichV and the risk analysis for the workstation Safety devices to DIN 12876 The rating of your temperature control unit is stated on the data sheet in the appendix Rating of laboratory thermostats and laboratory baths 2 Temperature P A eens Rating aes fluid Technical requirements Identification Non combustible 2 Overheat protection 9 NFL Combustible Adjustable overheat protection FL m re Adjustable overtemperature protection FL and additional low level protection a Usually water other fluids only if non combustible even within the temperature range of an individual fault PI The temperature control media must have a combustion point of gt 65 C i e if ethanol is used only supervised operation is possible The overheat protection can for instance can be realized using a suitable fill level sensor or a suitable temperature limiter d Optional at the choice of the manufacturer BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 1 Overview of the tem peratur
46. eters If a process control system is used ideally send the specification of the temperature setpoint digital ly to the temperature control unit For this purpose an Ethernet and USB port is available at the Pilot ONE and a RS232 interface at the temperature control unit With the optional Com G te an additional RS485 interface is added to your temperature control unit Optionally you can integrate the temperature control unit in a Profibus environment For more information see the pages from 54 section Interfaces and software update The capacity adjustment of the temperature control unit is optimized so that the specified pro cesses are run through in the fastest possible time This increases the productivity of the system as a whole and thus saves energy in the long term Selecting the temperature control Internal Go to the Categories Menu Tap on the category Temperature Control Tap on the category Process Internal Select the dialog entry Internal Confirm your choice by tapping on OK VVVVV Temperature control to internal temperature With internal temperature control a control circuit is used to control the temperature at the inter nal Pt100 temperature sensor This Pt100 temperature sensor is built into the device and is located close to thermal fluid outlet forward flow or in the bath tank Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 4 Represen
47. g overtemperature protection 36 SAUTE oL o E E ENG GANG E NAKENANG ANNA NANA ENENG A E ANA KANAN 37 Turning on the temperature control unit ceccceesssesceceecseseaeseeeeeeseeseaees 37 Setting the overtemperature protection ccccccsesssecececssseeeeeeceesesseaeeeeees 38 General information on the overtemperature protection 38 Setting OT limit heating ccnnenseenesnenenennennnsnsnennnnnnnnnnn nennen Setting Process Safety zus cs ANG a KARE NG Sa NE TENGEN TEGAN GEN a ga NA aaa ee Monitoring via Display OT values c cccccssscccesssecesssceceeseeeceesaeeeerseseeees Testing overtemperature protection for functionality The temperature control circuit 222200 0000000200n00nnnnnonnnnnn nn nn nnnnn nn nennen Selecting the temperature control Internal cccescccccecesssseceeeceesesteaeeeeees Temperature control to internal temperature Optimum control parameters for optimum temperature control 41 Sub category Select auto expert MOdE ccccscceessecssecesscessececseecsseeesseecees 41 Sub category Configuration auto ccccccsececsssceceeececesssececssseeceesaeeeseeaeees 42 Sub category Find parameters cccccccsssscecsssccesssececssssececsseseeeeseeeeeeaes 42 Sub category Control Dynamics ccccscccccsscccessececessseeecsseseeeesteeesenaes 44 Sub category Fluid Properties ccccccc
48. grams are already stored in the Pilot ONE The first program includes Step 1 60 C for 24 hours Step 2 0 C for 24 hours Number of cycles 6 The second program includes Step 1 40 C for 24 hours Step 2 0 C for 24 hours Number of cycles 6 Go to the Categories Menu Tap on the category Programmer Ramp Tap on the category Start stop Program Tap on the dialog entry of the temperature control program to be started Confirm your choice by tapping on OK Read the message and confirm it You temperature control unit will start the temperature con trol program and the temperature control programmed in it will start Read the Note and confirm by tapping on OK VVVVVVW Stop cancel beer force ageing test program When the temperature control unit is switched off the thermal fluid temperature is high er lower than room temperature DAMAGE TO THE TEMPERATURE CONTROL UNIT AND THE GLASS APPARATUS APPLICATION gt Bring the thermal fluid up to room temperature using the temperature control unit gt Do not close the shut off valves in the thermal fluid circuit You can either end the temperature control automatically using the parameters predefined in the temperature control program or end interrupt the temperature control at any time manually The temperature control is switched off immediately after the pump continues to run for approx 30 seconds The compressor is switched off after the stepper
49. h more than 150 g natural refrigerant The temperature control unit has been constructed to the requirements of EU and EFTA coun tries Use the table as guidance for classifying the application field Respect the max refrigerant quanti ty or the permissible highest quantity above ground level GL stated therein For more information about the pre installed gas detection sensor The built in gas detection sensor enables a safety shutdown at 20 of the lower explosive limit via a power disconnect relay that is to be installed by the responsible body The temperature control unit is thus switched off early and safely in case of fault A24V DC external power supply must be available for the pre installed gas warning sen sor The alarm output of the gas warning sensor uses a 4 20 mA signal Please refer to the data sheet of the gas warning sensor for further technical information A separate pro cessing unit is available as an accessory for the control of the power disconnect relay The processing unit provides a potential free switching contact and simultaneously provides the power supply and analysis of the gas warning sensor Both variants require the respon sible body to provide the necessary dimensioning and installation Please refer to the data sheet of the gas warning sensor for the technical information necessary for the installa tion The alarm of the gas detection system can be connected to the responsible body s alarm co
50. huber high precision thermoregulation 4 2 R BFT Beer Force Ageing Test Bath ober D V1 3 0 Operation Manual high precision thermoregulation from 120 C to 425 C Z Pilot ONE ober D haber BFT Beer Force Ageing Test Bath V1 3 0 huher OPERATION MANUAL BFT This operation manual is a translation of the original operation manual VALID FOR BFT w V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Pilot ONE DD buber o 89 88 Touchscreen 89 Fixing screw for Pilot ONE Layout of the Home Field 1 Field 2 Field 3 Field 4 screen buber Fleld 5 Field 6 Field 8 Field 7 Field 1 Minimum setpoint Field 2 Maximum setpoint Field 3 Set over temperature protection Field 4 Status pictogram Field 9 Field5 Date and time Field 6 Process internal and setpoint value Field 7 Button for virtual keyboard Field 8 Level and pump status Field 9 Process graphic Field 10 Field 10 Status cell Field 11 Field 11 Touchbuttons BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher OPERATION MANUAL V1 3 0en 12 05 15 14 06 1 1 1 2 1
51. ic a p E grade functions 8 Exclusive Professional TAC True TAC True Controller parameterization predefined Adaptive Adaptive Control Control fe z Sensor calibration for control sensor internal Pt100 joint 5 point Eine 3 external Pt100 and return flow sensor P P P a Monitoring low level overtemperature e e Adjustable alarm thresholds e e VPC Variable Pressure Control e e e TAC function available as a 30 day evaluation version For temperature control units with integrated overtemperature protection 3 For units with variable speed pump or external bypass V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 3 f A E grade E grade Function E grade Basic E i Exclusive Professional Ventilation program e e J Automated compressor e e 4 Setpoint limiting e e e 10 programs 3 programs PoE 10 steps Programmer x 5 steps up up to 100 to 15 steps steps Ramp function x linear linear non linear Temperature control mode internal process x e e Maximum heating cooling capacity adjustable x e e Temperature displa RA ae Se b sai Touchscreen Touchscreen Touchscreen raphical raphical raphical Display mode Branca graphical graphical numerical numerical numerical 0 1 C 0 1 C Displ luti 0 1 C isplay resolution
52. igerant converted to CO equivalent Responsibility of responsible bodies to recover F gases using certified personnel Obligatory documentation requirement in the refrigeration system s operation manual specifying type and volume of refrigerant used or recovered The responsible body must keep the records for at least 5 years after their creation and present it to the responsible authority upon request Temperature control units with natural refrigerants NR are exempt from this Directive Please refer to the data sheet or name plate of your temperature control unit for the quantity and type of refrigerant Additional information about the definition of the inspection interval can be found on our web site Requirements for operators Work on the temperature control unit is reserved for appropriately qualified specialists who have been assigned and trained by the responsible body to do so Operators must be at least 18 years old Under 18 year olds may operate the temperature control unit only under the supervision of a quali fied specialist The operator is responsible vis a vis third parties in the work area Obligations of the operators Carefully read the operation manual before operating the temperature control unit Please observe the safety instructions When operating the temperature control unit wear appropriate personal protective equipment e g safety goggles protective gloves non slip shoes General information D
53. ing the surfaces NOTE Exposed plug contacts DAMAGE CAUSED BY FLUID INGRESS gt Protect unused plug contacts with the protective caps supplied gt Clean surfaces only with a damp cloth A standard stainless steel cleaning agent is suitable for cleaning the stainless steel surfaces Carefully clean paint surfaces damp using the suds of a mild detergent 7 7 Plug contacts NOTE Exposed plug contacts DAMAGE CAUSED BY FLUID INGRESS gt Protect unused plug contacts with the protective caps supplied gt Clean surfaces only with a damp cloth Protective caps are supplied for all plug contacts Make sure that any plug contacts not required are protective with the caps BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher Chapter 7 OPERATION MANUAL 7 8 Decontamination repairs Returning a not decontaminated temperature control unit for repair PHYSICAL INJURY AND PROPERTY DAMAGE CAUSED BY HAZARDOUS MATERIALS IN OR ON THE TEMPERATURE CONTROL UNIT gt Carry out appropriate decontamination gt The decontamination process depends on the type and quantity of the materials used gt Consult the relevant safety data sheet gt You will find a prepared return receipt at www huber online com You as the responsible body are responsible for carrying out decontamination BEFORE third party personnel come into contact with the temperature control unit Decontamination must be carried out BEFORE the
54. ing the thermal fluid circuit Non compliance with the safety data sheet for the thermal fluid to be used INJURIES gt Risk of injury to the eyes skin respiratory tract gt The safety data sheet for the thermal fluid to be used must be read prior to use and its con tents respected Observe the local regulations work instructions Wear your personnel protective equipment e g temperature resistant safety gloves safety goggles safety footwear Danger of slipping through contamination of floor and work area VV v Using the wrong cleaning agents for cleaning the thermal fluid circuit DAMAGE CAUSED BY LEAKS IN THE INTERNAL THERMAL FLUID CIRCUIT gt Do not use acetone as a cleaning agent gt Use only suitable cleaning agents The inner components of the temperature control unit must be dried out Need to avoid boiling retardation during future uses e g use of a silicone oil at temperatures above about 100 C V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 7 gt Drain the temperature control unit as described on page 50 in section Draining the bath ther mostat INFORMATION _ Residual thermal fluid can remain in the pump chamber and the internal lines after draining Leave the temperature control unit with open valves for a while gt Check the fill level in the collecting container gt Close the gt Drain lt 8 INFORMATION When using Huber
55. ion point of the thermal fluid Maximum setpoint Upper threshold for temperature control set by responsible body Setpoint Can only be set in defined range between maximum minimum setpoint Minimum setpoint Lower thershold for temperature control set by responsible body Minimum working temperature Lowest possible temperature of the temperature control unit The limits for the minimum and maximum setpoints serve for the safety of your system They should be set for the application field of the thermal fluid before starting the first temperature control and when changing the thermal fluid The maximum setpoint limit limits the setpoint setting for the bath or flow temperature The minimum setpoint limit protects against high viscosity or freezing at low temperatures Setpoint settings are only available in the temperature range between the minimum and maximum setpoint limit gt Goto the Categories Menu gt Tap on the category Protection Options gt Tap on the category Setpoint Limits gt Tap on the sub category Minimum Setpoint gt Enter the new value using the numeric keypad that appears gt Confirm your entry by tapping on OK gt Inthe display that follows confirm your entry again by tapping on OK The correct selection will be displayed graphically and the Min setpoint will be changed promptly If tapping on OK is not correct it will be displayed graphica
56. ions Show ee e oo 0 0 0 Resolution Temperature Nein ee 0 07 oo Basic 0 1 K Unistat Graphics Display modes Ce Normal e e o 0 0 0 AutoStart response Off Standby eo e co 0 0 Limits Delta T limit 100K o ee 0 0 0 0 Max heating variable 100 ee ee oO 0 00 Max cooling variable 100 e e o0 o0 0 0 Max permissible power Notgenned isque 2 P ried at the start of e oe eo co o0 o draw 230 V machines Pilot ONE Com G te only if Com G te is connected Analogue interface Config input Meaning AlF input Input off eve e co 0 0 Response on cable break Trigger alarm ee e co oo Setting measurement range 40 C 100 C eo e co 0 0 Calibration No calibration 0o0 0 0 0 0 0 On error analogue Cut out ee e co 0 0 Current voltage switchover Current oe oe e co 0 0 Filter constants 2 ee eo co o0 Config output AIF output variable No output eo e co o o0 Liability for errors and misprints excluded BFT huher OPERATION MANUAL BFT Chapter 3 a a E 55 5 8 S g 55 s 2 oi 6zi 6 amp a 02 ole 35 2 9 Descripti Standard val Slee 2 8 5 2 Ely i escription tandard value 3153 5 2 s sS sS u setting Setting output range 40 C 100 C ee e co 0 0 Calibration No calibration 0 0 0 0 0 0 RS232 RS485 Hardware RS RS232 eo e co 0
57. l is reserved for qualified specialists trained by Huber gt Only perform the following maintenance work on the temperature control unit yourself Function check and visual inspection Cool nr Maintenance Person re i Description y Comment 3 ing interval sponsible Visually inspect Prior to switching Exchange leaking hoses and hose Responsible L W hoses and hose on the tempera connections prior to switching on the body and or connections ture control unit temperature control unit operators Inspection in ac In accordance See page 15 section Temperature Responsible L W cordance with the with the F Gas control devices with fluorinated D F Gas Directive Directive greenhouse gases refrigerants y Prior to switchin N Qualified Inspect power on the tempera Do not start up the temperature con Ber L W pi electrician supply cable ture control unit trol unit if the power cable is damaged f BGV A3 or on relocation Clean the perforated sheet of the f act 4 are Responsible L Clean air inlet grille As required temperature control unit with a damp bod cloth E Thermal fluid Responsible L W As required body and or inspection operators As required after See page 58 section Clean liquefier Responsible L Check liquefier fins 3 months at the fins air cooled temperature control body and or latest unit operators As required after See page 58 section Clean hat type Responsibl
58. lly for 2 seconds The dis play will then return to the category Setpoint Limits Try changing the Min Setpoint again gt Tap on the sub category Maximum Setpoint gt Enter the new value using the numeric keypad that appears gt Confirm your entry by tapping on OK gt Inthe display that follows confirm your entry again by tapping on OK The correct selection will be displayed graphically and the Max Setpoint will be changed promptly If tapping on OK is not correct it will be displayed graphically for 2 seconds The dis play will then return to the category Setpoint Limits Try changing the Max Setpoint again INFORMATION Check the set values for the minimum and maximum setpoint at any system change especially when changing the thermal fluid BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 4 4 2 11 4 3 4 3 1 4 3 1 1 INFORMATION huher OPERATION MANUAL Setting the setpoint Go to the Home screen Tap on the keypad symbol next to Tsetpoint Enter a new setpoint using the number keypad that appears The following must apply Minimum setpoint limit lt Setpoint lt Maximum setpoint limit If these conditions are not met a message will appear on the gt Touchscreen lt 88 and the entry will be ignored In this case delete the value just entered either with the Arrow key or with the
59. lves csccccssccesssecssecesseessecesseeessecesseecaeceseecsaeceseeesaeceeeees 23 Connecting to the power SUPHIY ssscccccccssssssseseeceecccecsssssceesceeceeccsssseeees 24 Connection using socket with protective earth PE cccccsesecssssecesseeeeees 24 Connection via direct Wiring cccececsessecececesesseceeececeesssassesecesesseaeseeeeseeeees 24 Function description of the temperature control unit sreesrs0ssenenennrn 25 General functions near nennen 25 Other FUNCOMS sas saa en Na NAGA NE NA NANGRNG A ae NA Nan a Aan a Da aaa ernennen 25 Information on the thermal fluids scccccccscecsscecceecceeccceeccesceescesescesseeees 26 To be noted when planning the test cscccccssssssssseceeecceesssssssesceescceeesees 27 Pilot ONES controller sssrinin inpr eurei DUNG GENG GEN NDHUK 27 Functional overview of Pilot ONE rseeeaeene anana anana naen anane aee 27 Clock eVent FUNCUION si sasa E cscceassdesseccccecuoceseesssc EPSE E E SEEE ROEE REEE ENEE 29 Rechargeable accumulator sanagi aas d AE ea na aa ai nana aan aa an Aa 29 Liability for errors and misprints excluded BFT huher OPERATION MANUAL BFT 3 5 2 3 5 2 1 3 5 2 2 3 6 3 7 3 7 1 3 8 3 8 1 3 8 2 3 8 3 3 8 4 3 9 3 9 1 3 9 2 3 9 3 3 9 3 1 3 9 3 2 4 1 4 1 1 4 1 2 4 1 2 1 4 1 2 2 4 1 2 3 4 1 2 4 4 1 3 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 5 1 4 2 5 2 4 2 5 3 4
60. ment complies with the basic health and safety requirements of the European Directives C listed below Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC 1 2 Safety 1 2 1 Symbols used for Safety Instructions Safety instructions are marked by the below combinations of pictograms and signal words The signal word describes the classification of the residual risk when disregarding the operation manual A HAZARD Denotes an immediate hazardous situation that will result in death or serious injuries A WARNING Denotes a general hazardous situation that may result in death or serious injuries Denotes a hazardous situation that can result in injury NOTE Denotes a situation that can result in property material damage INFORMATION Denotes important notes and usable hints Notes in conjunction with Ex p cabinets Safety information and VE ee 3 Krater Erratic behaviour Possible hazard source EFFECT H Possible effects gt Prevention Prevention of errors gt Resolve Resolving problems gt Knowledge Knowledge transfer Severity of the residual risk The procedure is explained here step by step The safety information in this operation manual is designed to protect the responsible body opera tor and the equipment from damage Safety information must always appear BEFORE instructions and at the beginning of each chapter You should be first informed about the residual risks
61. mode Internal eo e co 0 0 N il Favourites menu a en oe e o oo 8 0 0 Pilot ONE Ethernet IP address 0 0 0 0 8 e 0 07 oo Subnet mask 255 255 255 0 ee e co 0 0 Remote Access Deactivated ee e co 0 0 0 Time format Minutes ee ee oo o0 0 0 2 Setpoint 5 C eo e co 0 0 0 Liability for errors and misprints excluded BFT huher OPERATION MANUAL 3 9 3 1 3 9 3 2 INFORMATION BFT Chapter 3 Restore to factory settings without overtemperature protection Go to the Categories Menu Tap on the category System Settings Tap on the category Factory Settings Choose between the dialog entries Unit Control Data without OT Menu Programmer and Com G te These entries do not restore the overtemperature protection Tap on the required dialog entry Tap on the OK touchbutton to confirm your choice Read the message displayed Tapping on Yes restores the factory settings tapping on No cancels the procedure The message Restart system appears on the gt Touchscreen lt 88 gt Switch the temperature control unit off The selected control data have been reset VVVV Vv Restore to factory settings including overtemperature protection Go to the Categories Menu Tap on the category System Settings Tap on the category Factory Settings Choose between the dialog entries Unit Control Da
62. motor valve has reached a defined posi tion to control the cold output Manual ending cancelling Go to the Home screen Tap on the Stop touchbutton Confirm the stop of temperature control by tapping on OK The correct selection will be displayed graphically and temperature control will stop immediately and the pump with overrun for about 30 seconds Wait until the pump stops If tapping on OK is not correct this is displayed graphically for 2 seconds After this the display will return to the Home screen again Try to stop the temperature control unit again vyv The compressor is not switched off until the stepper motor valve has reached a defined position The status line Field 10 displays the relevant information V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 6 NOTE The specifications of the interface used are not being met INFORMATION 6 1 NOTE Standard interfaces at the Pilot ONE top side 6 1 1 INFORMATION BFT PROPERTY DAMAGE gt Only connect components that meet the specifications of the interface used The use of PB commands is described in our Data communications PB manual This manual can be downloaded from www huber online com Interfaces at the Pilot ONE controller The Pilot ONE controller is not operated behind a firewall PROPERTY DAMAGE gt Operate the controller Pilot
63. n an alarm is triggered by the temperature control unit shortly after turning on the power Set the overtemperature protection to the thermal fluid you are using When setting a new cut out value for the overtemperature protection you will be prompted to enter a randomly generated and displayed code via the numeric keypad displayed Only after suc cessful entry will you be able to change the cut out value Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher Chapter 4 OPERATION MANUAL 4 1 2 2 Setting OT limit heating Go to the Categories Menu Tap on the category Safety Tap on the category Overtemperature Read the safety warning and confirm by tapping on OK Read the Note and confirm by tapping on OK Tap on the dialog entry OT limit heating Confirm your choice by tapping on OK Tap on the temperature format set by you in the controller green text Enter the displayed red safety code using the numeric keypad that appears Enter the value for the Heating OT value using the numeric keypad that appears This value must be 25 K below the combustion point of the thermal fluid you are using Confirm your entry by tapping on OK Y VVVVVVVVVV 4 1 2 3 Setting Process Safety You have two options Stop in accordance with DIN EN 61010 Once the overtemperature protection cut out value is reached the temperature control unit heat ing
64. n replacement and circuit cleaning The illustration Wiring diagram can be found on page 66 in section Annex Thermal fluid inspection Thermal fluid is not inspected on a regular basis BURNS DUE TO REDUCED BOILING POINT gt Regularly check your thermal fluid whether it meets the specifications in the safety data sheet Thermal fluid is not inspected on a regular basis DAMAGE TO THE HEAT EXCHANGER AND OR ELECTROMECHANICAL PARTS gt Regularly check your thermal fluid whether it meets the specifications in the safety data sheet Oxidation Oxidation ages the thermal fluid and change its characteristics e g a reduced boiling point When controlling high temperatures a reduced boiling point may cause overflow of very hot thermal fluids It may cause serious burns of the limbs Hygroscopy When continuously thermoregulating below room temperature hygroscopy causes the thermal fluid to accumulate water in the course of time Such a liquid mixture causes the evaporator to burst when thermoregulating in the minus range This is caused by the water in the liquid mixture which forms ice crystals on the evaporator When thermoregulating high temperatures with such a liquid mixture the boiling point is reduced When controlling high temperatures a reduced boiling point may cause overflow of very hot thermal fluids It may cause serious burns of the limbs Hygroscopy can change the mixing ratio of a water ethylene glycol mixture Clean
65. n for shorter downtimes e g overnight No protection against corrosion DAMAGE TO THE TEMPERATURE CONTROL UNIT gt The addition of anti corrosion agents is mandatory if salts chlorides bromide have been added to the water circuit gt Ensure that the materials used in the cooling water circuit are resistant with respect to the cooling water See the data sheet from page 66 in section Annex for information on the ma terials used gt Take suitable measures to maintain the warranty conditions gt For information about water quality see www huber online com Usage of un filtered river or sea water as cooling water DAMAGE TO THE TEMPERATURE CONTROL UNIT gt Un filtered river or sea water is not suitable for use as cooling water due to the contaminants gt Use drinking water of filtered river or sea water for cooling gt For information about water quality see www huber online com To minimize cooling water consumption Huber temperature control units with water cooling are equipped with a cooling water regulator This limits the flow of cooling water to the amount re quired by the current load situation If only low cooling capacity is called off only a small amount of cooling water is consumed No cooling water flows when the unit is switched off 4S 1 Water supply Water drain Y Draining Water Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 2 INFORMATION
66. ng data entry is required only for a initial startup b reseting the temperature control unit to the factory settings see page 33 section Restore factory settings After switching on the temperature control unit tap on the required system language Confirm your choice by tapping on OK Tap on the thermal fluid used Confirm your choice by tapping on OK Read the message and confirm by tapping on OK Enter the volume using the number keypad that appears Confirm your entry by tapping on OK VVVVVVV If your temperature control unit is not integrated into a network confirm the preset IP address 0 0 0 0 by tapping on OK This skips the network settings Enter the required IP address using the number keypad that appears Confirm your entry by tapping on OK Enter the required Subnet Mask using the number keypad that appears Confirm your entry by tapping on OK Tap on the required remote control mode Confirm your choice by tapping on OK VVVVVV V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL 4 1 2 Chapter 4 Setting the overtemperature protection NN HAZARD The overtemperature protection is not correctly set to the thermal fluid used INFORMATION 4 1 2 1 INFORMATION BFT MORTAL DANGER FROM FIRE The overtemperature protection must be correctly set to the thermal fluid you are using Always obse
67. ntrol unit The responsible body is responsible for this and for the other measures The responsible body is responsible for the calibration of the gas detection sensor prior to initial operation and the observance of calibration and maintenance intervals according to the operating manual We recommend to set calibration and maintenance intervals be tween 6 and 12 months if no information is provided For increased safety requirements shorter intervals can be specified On request we will recommend a specialist company to carry out the calibration and maintenance 1 3 1 2 Temperature control devices with fluorinated greenhouse gases refrigerants F gases regulation EC No 517 2014 of April 16 2014 on fluorinated greenhouse gases and re pealing Regulation EC No 842 2006 These regulations deal with all systems that contain fluorinated refrigerants The substances dealt with in Directive EC No 1005 2009 of the European Parliament and of the Council of 16 September 2009 that deplete the ozone layer are excluded CFC HCFC The directive regulates the reduction of the emission utilization recovery and destruction of cer tain fluorinated greenhouse gases It also regulates the identification and disposal of products and devices that contain these gases Since July 4 2007 responsible bodies must check their stationary refrigeration systems for leaks at regular intervals and have any leaks eliminated immediately Directive EC
68. ol A Internal temperature C Setpoint Internal dynamic temperature control with possible over shooting of the tem perature A Internal temperature C Setpoint gt Goto the Categories Menu gt Tap on the category Temperature Control gt Tap on the category TAC Manual gt Tap on the sub category Configuration auto gt Tap on the sub category Control Dynamics gt Choose between the dialog entries Fast small overshoot and Without overshoot gt Confirm your choice by tapping on OK BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher Chapter 4 OPERATION MANUAL 4 2 5 3 Sub category Fluid Properties 4 2 5 3 1 Sub category Select Fluid Under this entry you can select the thermal fluid used from a list Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Fluid Properties Tap on the sub category Select Fluid Select the thermal fluid used from the list Confirm your choice by tapping on OK VVVVVVVV 4 2 5 3 2 Sub category Bath Circulation Volume Under this entry you can enter the filling volume of the thermal fluid in your bath circuit Go to the Categories Menu Tap on the category Temperature Control Tap on the category
69. only Configuration manual is possible This is how to change mode Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Select auto expert Choose between the dialog entries Automatic mode and Expert mode Confirm your choice by tapping on OK VVVVVV V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL 4 2 5 INFORMATION 4 2 5 1 4 2 5 1 1 INFORMATION 4 2 5 1 2 INFORMATION BFT Chapter 4 Sub category Configuration auto You can only select this menu entry if Automatic mode is set Sub category Find parameters Dialog entry Fast Identification In relation to the little effort the Fast Identification of the control process provides you with very quick and reliabe adapted control parameters These control parameters achieve a fast and very accurate tuning performance Only in very rare cases require Unistats the more complex but also more precise identification With Preliminary Test Do not make any changes to the temperature control unit and to the application temperature control unit external application after your system has been started Changes include e g filling draining process chamber changing the mixer speed etc gt Before setting the control parameters make sure that the temperatu
70. option activation of cooling bath ccecceesecsseceeseessecesseecsseceeeeees Firmware UPd ate sciscccccceccccseccssecessoseccoccesecsecessececccseesescedscescscssesesceseccaceses Messages from the temperature control unit cccccccssecrerccceeceeeseeesceeees 56 Electrical fse essea enteo aeon eoon He Replacing the Pilot ONE 40044 ccvececeesecenses cise EE Ga cots cect Ma iNtenanC seiiccscccccsscscecescscescacescs siestecsccescececsevecccsusccccessuesesccevesseseessoseccuccess Function check and visual inspection Clean liquefier fins air cooled temperature control unit 58 Clean hat type strainer dirt trap water cooled temperature control unit 58 Thermal fluid inspection replacement and circuit cleaning ere 59 Thermal fluid inspection sas sas saa ua aaa aa SENA NA EE aa ENG SENA AN Ega aa a SENA AAN TA 59 Cleaning the thermal fluid circuit aaaaaaa aane aane nana nane anane anna an anna an ne 59 Cleaning the surfaces us NENENG NG NG SENG NORA ANGGE iaaiiai PIU CONTACIS iii ceccciccsssesccsscccdcediesecetseccctecstsendecsecescectececdesedicds ccsssesstsecsssecceoecss Decontamination repairs Safety instructions and basic principles ssssssesssssssssssesssesssssssesssessaes 62 SWItCH OF 1 BEPRRPPRRFPIREDBURERFURERTFDECESUPERBUFERBEREORUCPEBPEPEUPERERPERTGERTERFTERRLDELLERLELEFETTTESTELTER 63 Draining off the cooling Water sscsscssssss
71. ose the gt Drain valve thermal fluid 3 and or gt Drain lt 8 Danger of burns when draining thermal fluids at temperatures above 20 C Wear your personal protective equipment when carrying out the drainage operation Only drain with a suitable draining hose and container these must be resistant to the thermal fluid and temperature Have a suitable container ready to catch the thermal fluid Open the knurled screw at the gt Drain lt 8 The thermal fluid will flow into the container as soon as you have opened the knurled screw Wait until the bath is empty Leave the temperature control unit open for a while to allow it to dry out and the residue to drain without knurled screw and without gt Bath cover lt 93 Re fit the knurled screw to the gt Drain lt 8 The bath is now drained Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 5 5 1 huher OPERATION MANUAL Automatic operation Hot or cold thermal fluid and surfaces 5 1 1 5 1 1 1 5 1 1 2 NOTE INFORMATION BURNS TO LIMBS gt Avoid direct contact with the thermal fluids or the surfaces gt Wear your personnel protective equipment e g temperature resistant safety gloves safety goggles safety footwear Temperature control Starting the temperature control process The temperature control process can be started after filling and complete venting Go to the Home screen Tap on the Start t
72. ouchbutton Confirm the start of temperature control by tapping on OK The correct selection will be displayed graphically and temperature control will start immediate ly If tapping on OK is not correct this is displayed graphically for 2 seconds After this the dis play will return to the Home screen again Try to start the temperature control unit again VV V Ending the temperature control process When the temperature control unit is switched off the thermal fluid temperature is high er lower than room temperature DAMAGE TO THE TEMPERATURE CONTROL UNIT AND THE GLASS APPARATUS APPLICATION gt Bring the thermal fluid up to room temperature using the temperature control unit gt Do not close the shut off valves in the thermal fluid circuit The temperature control can be ended at any time the pump continues to run for approx 30 sec onds The compressor is switched off after the stepper motor valve has reached a defined position to control the cold output Go to the Home screen Tap on the Stop touchbutton Confirm the stop of temperature control by tapping on OK The correct selection will be displayed graphically and temperature control will stop immediately and the pump with overrun for about 30 seconds Wait until the pump stops If tapping on OK is not correct this is displayed graphically for 2 seconds After this the display will return to the Home screen again Try to
73. proximity to the temperature control unit Only adequately qualified operators e g chemists CTA physicists etc are permitted to work with the temperature control unit Operators must be trained before handling the tempera ture control unit Check that the operators have read and understood the operation manual Define precise responsibilities of the operators Personal protective equipment must be provided to the operators Temperature control unit with natural refrigerants NR Over 8 g refrigerant per m room air DEATH OR SERIOUS INJURY DUE TO EXPLOSION gt Observe the rating plate amount of natural refrigerant contained and the room size maxi mum room concentration of natural refrigerant in case of leakage when installing the temper ature control unit gt For temperature control units with more than 150 g natural refrigerant A gas warning sensor must be fitted and functioning gt The gas warning sensor must be calibrated and maintained at regular intervals between 6 and 12 months gt The temperature control unit is not approved for operation in an ATEX zone Huber products with natural refrigerants work with numerous proven safe and highly sustainable technologies The relevant standards and regulations for temperature control units with natural refrigerants contain a number of stipulations the importance of complying with which is set out below Also observe on page 13 the section Proper operation Huber tempe
74. r personnel protective equipment e g temperature resistant safety gloves safety goggles safety footwear We exclusively recommend reinforced hoses for connecting to the cooling water supply Cooling water and insulated temperature control hoses can be found in the Huber catalogue under Acces sories V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 2 2 6 Wrench sizes and torques Note the wrench sizes that result for the pump connection on the temperature control unit The following table lists the pump connections and the resulting wrench sizes and torque values A leak test must always be performed and the connections tightened if necessary The values of the max imum torque see table must not be exceeded Overview wrench sizes 5 Sleeve nut wrench Connector wrench Recommended Maximum torques Pump connection 2 s and torques size size torques in Nm in Nm M16x1 19 AF 17 AF 20 24 M24x1 5 27 AF 27 AF 47 56 36 AF 32 AF 79 93 M30x1 5 36 AF 36 AF 79 93 M38x1 5 46 AF 46 AF 130 153 2 7 Use of unsuitable defective hoses and or hose connections NOTE NOTE INFORMATION Connection diagram BFT Temperature control units with water cooling INJURIES gt Cooling water gt Reinforced hoses must be used to satisfy tougher safety requirements gt Shut off the cooling water supply to the temperature control unit eve
75. rature control units are constructed to be permanently sealed and are carefully checked for leak tightness Temperature control units with more than 150 g natural refrigerant are equipped with an additional gas warning sensor The fill quantity of your temperature control unit is stated on the data sheet from page 66 in sec tion Annex or on the rating plate on the rear of the temperature control unit Observe page 19 section Ambient conditions and page 21 section Installation conditions Class of 3 gt Max Max permissible BE REN Example of the installation 4 5 application Application field location quantity of quantity above field refrigerant ground level GL Publicly accessible area in a A G l 1 5k public building 8 EE ee lt B Monitored Laboratories 8 g m 2 5 kg ambient air Access only for Cc authorized Production equipment 10 0 kg persons Temperature control units with more than 1 kg refrigerant must not be installed below ground level GL Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher Chapter 1 OPERATION MANUAL Temperature control units with up to 150 g natural refrigerant The temperature control unit has been constructed to the requirements of EU and EFTA coun tries Use the table as guidance for classifying the application field Respect the max refrigerant quanti ty stated therein Temperature control units wit
76. re control unit has reached the set setpoint and has been controlling the temperature at this setpoint for a few minutes Do not stop the temperature control Do not make any changes to the temperature control unit and the application during parameter determination Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Find parameters Tap on the dialog entry Fast Identification Confirm your choice by tapping on OK Read the message displayed and confirm it by tapping on OK Select the thermal fluid used from the list Confirm your choice by tapping on OK Select the dialog entry Internal Confirm your choice by tapping on OK Enter a new setpoint using the numeric keypad that appears It should be at least 10 K away from the current setpoint Confirm your entry by tapping on OK Setting of the control parameters using Fast Identifica tion starts and after a while a message appears on the display Read the message displayed and confirm it by tapping on OK Vv Y VVVVVVVVVVVVV WV Dialog entry Estimate Control Parameters Even with the simple temperature control units we offer a further advantage in comparison with comparable bath thermostats available on the market Here you can modify an existing control parameter set by ente
77. removal of waste heat fresh air supply for the tempera ture control unit in case of air cooling maintain wall clearance see page 19 section Ambient conditions The liquefier fins must be cleaned dust from time to time as only then will the temperature con trol unit perform at its maximum cooling capacity Identify the position of the ventilation grille usually located on the front With some temperature control units the ventilation grilles on the side wall rear or on the underside table units of the temperature control unit Ventilation grille on the front rear or on a side wall Switch off the temperature control unit Do this by turning the gt Mains switch lt 37 to the 0 position Disconnect the temperature control unit from the current supply Remove the ventilation grille to create unhindered access to the liquefier fins Clean the liquefier fins using suitable cleaning appliances Make sure the liquefier fins are not damaged or deformed as this will impair the air flow Re mount the ventilation grille after cleaning work Connect the temperature control unit to the power supply Switch the temperature control unit on VVVVVVV WV Clean hat type strainer dirt trap water cooled temperature control unit Building side shut off valves are not closed DAMAGE BY ROOM FLOODING gt Close the building s shut off valves in the cooling water supply and return lines gt For table top models place a coll
78. ries For clarity we have grouped the Operation and Setting of Pilot ONE in various categories A category is selected by tapping it 3 8 3 The sub categories The sub categories are parts of a category This is where you will find the entries that we have grouped together for you in the selected category Not all the categories also contain sub categories Tap on a sub category to select it 3 8 4 The dialogs Tapping on a category or sub category displays its dialogs Dialogues may appear e g as text a numeric or a alphanumeric keyboard Dialogs allow you for example to enter settings or start creat ed temperature control programs Within a dialog selection must always be confirmed with the OK touch button When cancelling a dialog with the ESC touch button it may be necessary to confirm the cancellation again V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL 3 9 3 9 1 Display of software versions 3 9 2 INFORMATION BFT Chapter 3 Function examples Display of software version gt Goto the Categories Menu gt Tap on the category System Settings gt Tap on the category System Info gt Tap on the sub category Software Version The software versions of the electronics will be displayed Device name Operating temperature range Serial number xoox Load Code xx00000 X Create Code 1000000 Pilot version XX
79. ring the thermal fluid used and the quantity of thermal fluid This version is available with bath thermostats without connected external application All the necessary technical data for the thermal fluids listed for Pilot ONE are stored in the control ler If the thermal fluid that you use is not shown in the list choose the most similar thermal fluid with regard to temperature range and viscosity Further information about this is provided on page 26 in the Section Information on the thermal fluids gt Before setting the control parameters make sure that the temperature control unit has reached the set setpoint and has been controlling the temperature at this setpoint for a few minutes Do not stop the temperature control gt Do not make any changes to the temperature control unit and the application during parameter determination gt Goto the Categories Menu gt Tap on the category Temperature Control Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 4 4 2 5 1 3 INFORMATION huher OPERATION MANUAL Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Find parameters Tap on the dialog entry Estimate Control Parameters Confirm your choice by tapping on OK Read the message and confirm it by tapping on Yes The current control parameters are being overwritten Select the thermal fluid u
80. rve the safety data sheet for the thermal fluid Different working temperature ranges may apply for open and closed systems For Huber thermal fluids For Huber thermal fluids the maximum usable working temperature range is already indicated Set the cut out value of the overtemperature protection to the upper temperature limit of the working range of the thermal fluid For thermal fluids of other manufacturers Set the cut out value of the overtemperature protection at least 25 K below the combustion point of the thermal fluid VV VVVVVV The maximum settable cut out value of the OT corresponds for HUBER thermal fluids to the specified upper working temperature of the thermal fluid The usable working temperature range may be less if the overtemperature protection is correctly set When controlling the temperature at the upper working temperature limit the OT may be triggered due to tolerances General information on the overtemperature protection The overtemperature protection is a device in the temperature control unit that works independent ly of the controller The software and hardware is designed to test key functions and operating states during a self test after the power supply has been switched on If faults are detected the enabling of the electrical assemblies in the temperature control unit is blocked During operation the sensors are tested for short circuit and interruption The bath or flow temperature is monitored to
81. sed from the list Confirm your choice by tapping on OK Read the message displayed and confirm it by tapping on OK Enter the filling volume using the number keypad that appears Confirm your entry by tapping on OK Tap twice on the Arrow touchbutton to return to the category Temperature Control Tap on the category Process Internal Select the dialog entry Internal Tap on OK to confirm your choice VVVVVVVVV VVVVVV Dialog entry With Preliminary Test only with Unistat In some complex applications the Fast Identification of the control circuit may not yet lead to optimum control This can happen in particular if the hydraulic build up cannot be adjusted to the necessary circulation volumes Further information on this is provided on page 27 in the Section To be noted when planning the test A further optimization of control behavior can be achieved if you select the control parameterization With Preliminary Test With this the control parameters within the set limits of the minimum and maximum setpoint are determined Temperature control is then also carried out to the setpoint limits in some circumstances Before starting the automatic controller parameterization verify the correct setting of the mini mum and maximum setpoint A limitation to the actually used operating temperature range is advantageous Do not make any changes to the temperature control unit
82. seeeceesaeecssseeceeseseceeaaes 16 Safety devices to DIN 12876 ccceccccccssscecessseecssececeesaececeessececsseceeaeeeesesseees 16 Further protective devices cccccccccssssssesececesesseeesecececsesesaeseseeeseeeaeseeseeeeeees 17 Power INTERFUPEIOMN sasa saa aaa saa ccs einen al ae a Aga Na aan ina 17 Alarm TUnGUONS sasaran rak anan enkang ana na aaa ank Nan ekan gag eaaa nganken aks 17 Warning messages Nari Kalan saa eba aana NGA Salasa dha bali aa bala aaa naja 18 in plant transport e se0e 4 00 esesecieccesecccsondsececeutsceccosdcseedeec ccassessctecdeseccecesss 19 OTEN N e E E A E AEE T T E 19 Ambient conditions ss ssssss56965 559 asang an NE cocticsesestececdecccceessdsecsuseseccoctaeacctsecse 19 Installation conditions 6 ccececsececseccosecsesesssesssesescescsdecsdscssessssecessesestacsess 21 Recommended cooling water hoses sssscccsssssssssssceeeccecssssscseeceeseceeeesees 21 Wrench sizes and tOrques ccccsssssssseceeecccccssssssssceeecccccsssscesseceecauaessssscesesees 22 Temperature control units with water COOIING cccccccsssssssssssceeeceeessseee 22 Temperature control unit with batch ccccccccsssssssssceeecceesssssssesceeecceeeesees 23 Operation as bath thermostat ccccesscsccccecsesssecececeeseseeesecsceeseeseeeeeeseeees 23 Preparations for Operation s icscccccceccceccecaacscsecessesccsesccsscesvescesesnes coscoscecoecs tees 23 Opening closing va
83. setpoint V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 1 1 4 3 3 Warning messages Warning messages contain a message about the irregularity of the temperature control unit These messages have no further consequences The plant operator evaluates the relevance of the message and takes action where necessary BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 2 2 1 NOTE 2 2 WARNING 2 3 INFORMATION huher OPERATION MANUAL In plant transport Temperature control unit transported in a horizontal position DAMAGE TO THE COMPRESSOR gt Only transport the temperature control unit in an upright position If fitted use the lugs located on the top of the temperature control unit for transportation Do not transport the temperature control unit alone and without aids Protect the temperature control unit from transport damage Unpacking Starting up a damaged temperature control unit MORTAL DANGER FROM ELECTRIC SHOCK gt Do not operate a damaged temperature control unit gt Please contact the Customer Support The telephone number can be found on page 65 section Phone number and company address gt Check for damage to the packaging Damage can indicate property damage to the temperature control unit gt Check for any transport damage when unpacking the temperature control unit gt Always con
84. software e e J Fi E grade evaluation versions available e e e valid for 30 days amp 5 Storage loading temperature control programs onto e E USB stick Service data recorders flight recorder e Process data recording directly to a USB stick x e e Setpoint actual value internally actual value x e process heating capacity cooling capacity pump x x J pressure pump speed VPC pressure Calendar start x x e Clock event function Rechargeable accumulator Pilot ONE is fitted with a clock that continues to run even when the temperature control unit is switched off The energy required for this purpose is provided by a rechargeable accumulator which is automatically charged when the temperature control unit is switched on The accumulator is dimensioned so that the clock can also continue to run for prolonged switch off intervals up to several months If after extremely prolonged switch off time time and date have been deleted leaving the temperature control unit switched on for a few hours will usually suffice no tempera ture control required During this time you can reset the time and date If after switching the unit off and back on again the previously set time and date re appear it can be safely assumed that the rechargeable accumulator is defective In this case contact Customer Sup port The telephone number can be found on page 65 in section Phone number and company address
85. ssage and confirm it by tapping on Yes The control parameters are reset deleted The temperature control unit can only be operated again after a complete restart To do so switch the temperature control unit off and back on again The parameters have been reset Vv VVVVV Sub category Display parameters In this function the set parameters are displayed Depending on the previous setting these will be the Automatic control parameters or the Manual control parameters Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Display parameters Tap on OK after you have read checked the parameters VVVVV Freeze protection for temperature control unit Non compliance with the compatibility between the thermal fluid and your temperature control unit PROPERTY DAMAGE gt Water with a temperature below 0 C and without an anti freeze must not be used as a ther mal fluid risk of freezing and potential destruction of the evaporator Water below a temperature of 5 C must not be used without an anti freeze as a thermal fluid risk of freezing and potential destruction of the evaporator Observe the rating of your temperature control unit in accordance with DIN 12876 Ensure the following materials are resistant with respect to the thermofluid Stainless steel 1 4301 1 4401 V2A copper nickel FKM red bronze
86. ssssceesssecesssececssssececsseseseeseecssaaes 45 Sub category Display parameters ccccccccsssscceesseecsssececsseseeeesseeeeseaes 45 Category Configuration Manual c cccccccccccsscecessececsssseceesesecseseeceeseeeeeees 46 Sub category Change parameters cccccccccssssccecsscecessseceesssseceeseeeecesaes 46 Sub category Display parameters ccccccccsssscceessseceessececsssseeeesteeeeeeaes 46 Sub category Control structure Sub category Reset parameters ccecccccsssececssscecesececsessececseeseceesaeeeseeseees Sub category Display parameters cccccccssccccssceceesececssssececssseeceesaeeesseseees Freeze protection for temperature control unit Setting the setpoint thresholds cccccssssscecccecsssscesececeesesnsaesececessasseeeesens Setting Thesetpolht sau ves LANG KD Aa A KE ANNA TENEH soapuesavecddacsaniesbesteasecends Filling and Graining i scsscccssececcccsssesccseccccccctocedsececcusstcecosdcsecceesscecsestetedcececcecesss Filling and draining of bath thermostat ccccccccsscccessseceesseeecsssseceesseeeeseaes Filling of bath thermostat c cccccccccssscceessececssseeeecsseseceeaeecsseeeeseseseeeees Draining the bath thermostat cccccccccsssssscccecsessseesecccecsessesseeceeseseeaeees AUTOMATIC operatiON 5 5 ssss range gan scdiesdcdesceveesevsessccscncacesserevecteneccesscascieesece 51 Liability for errors and misprints e
87. sssssssssssccsescceessesceseccssecsseseees 63 Draining process un a EA EE A Ta SE Ga aa NG Gana naa nan ISES 63 PACKING ne eier NGGE TAN EN Shipping Disposal Phone number and company addIeS csccccsssssssssseceeecceessssseeesceeecceeessees Telephone number Customer Support Telephone number Sales u nenne Email adress Customer SUPPOFt ccccccccccecsessssseeececsesseaeseeeeeceeseeeseeseeseeees Service return adress unceensnnnennnnnsnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnn nun Certificate of Compliance ches S ON NGANENGNENG hauen Liability for errors and misprints excluded BFT huher OPERATION MANUAL BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 huher OPERATION MANUAL Dear customer You have opted for a temperature control unit from Peter Huber K ltemaschinenbau GmbH You have made a good choice Thank you for your confidence in our products Read through this operation manual carefully prior to start up Strictly follow all notes and safety in structions Proceed with transport start up operation maintenance repairs storage and disposal in accor dance with this operation manual Subject to proper operation we offer a full warranty for your temperature control unit V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 1 1 1 Details on the declaration of conformity The equip
88. stop the temperature control unit again VV V The compressor is not switched off until the stepper motor valve has reached a defined position The status line Field 10 displays the relevant information V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL 5 1 2 5 1 2 1 5 1 2 2 NOTE INFORMATION BFT Chapter 5 Temperature control via a created temperature control program Starting the temperature control program A temperature control program can be started after filling and complete venting Go to the Categories Menu Tap on the category Programmer Ramp Tap on the category Start stop Program Tap on the dialog entry of the temperature control program to be started Confirm your choice by tapping on OK Read the message and confirm it You temperature control unit will start the temperature con trol program and the temperature control programmed in it will start Read the Note and confirm by tapping on OK VVVVVVWV Ending cancelling the temperature control program When the temperature control unit is switched off the thermal fluid temperature is high er lower than room temperature DAMAGE TO THE TEMPERATURE CONTROL UNIT AND THE GLASS APPARATUS APPLICATION gt Bring the thermal fluid up to room temperature using the temperature control unit gt Do not close the shut off valves in the thermal fluid circuit You can
89. t Risk of injury to the eyes skin respiratory tract gt The safety data sheet for the thermal fluid to be used must be read prior to use and its con tents respected Observe the local regulations work instructions Wear your personnel protective equipment e g temperature resistant safety gloves safety goggles safety footwear Danger of slipping through contamination of floor and work area VV Vv Hot or very cold thermal fluid SERIOUS BURNS FREEZING OF LIMBS gt Before draining ensure that the thermal fluid has room temperature 20 C gt If at this temperature the thermal fluid is too viscous to be drained Control the temperature of the thermal fluid for a few minutes until the viscosity will allow drainage Never control the temperature of the thermal fluid when the gt Drain valve lt 4 is open gt Drain valve lt 4 is closed by turning it clockwise turn 90 right as far as it will go Danger of burns when draining thermal fluids at temperatures above 20 C Wear your personal protective equipment when carrying out the drainage operation Only drain with a suitable draining hose and container these must be resistant to the thermal fluid and temperature VVVV All safety instructions are important and must be followed accordingly during working operations Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 8 8 2 8 3 INFORMATION 8 3 1 NOTE 8 4 huher
90. t the temperature control unit is NOT protected against explosion and must NOT be installed or put into operation within an ATEX Zone When operating the tempera ture control unit in conjunction with an Ex p cabinet the information in the annex section ATEX Operation must be observed and followed This annex is only provided for temperature control units delivered with an Ex p cabinet If this annex is missing please immediately contact the Cus tomer Support of Peter Huber GmbH Kaltemaschinenbau GmbH the telephone number is provid ed on page 65 section Phone number and company address Use with medical devices e g in Vitro diagnostic procedure or for direct foodstuff temperature control is NOT permissible The temperature control unit must NOT be used for any purposes other than temperature control in accordance with the operation manual V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL 1 3 1 3 1 1 3 1 1 A WARNING Classifying the applica tion field BFT Chapter 1 The manufacturer accepts NO liability for damage caused by technical modifications to the temper ature control unit improper handling or use of the temperature control unit if the operation manu al is not observed Responsible bodies and operators Obligations and requirements Obligations of the responsible body The operation manual is to be stored where it is easy to access in close
91. ta and All together These entries also reset the overtemperature protection Tap on the required dialog entry Tap on the OK touchbutton to confirm your choice Read the message displayed Tapping on Yes restores the factory settings tapping on No cancels the procedure VV VVVV In the following dialog enter the overtemperature protection suitable to the thermal fluid used To reset the cut out values of the overtemperature protection to the factory setting from within the controller of Pilot ONE enter for Heater 35 C and for the expansion vessel 45 C Process Safety is factory set to Stop and is automatically reset to Stop when restoring the factory settings Enter the temperature unit you want to use with Pilot ONE The available choices are Celsius C Kelvin K and Fahrenheit F Confirm your choice by tapping on OK Read the message and confirm by tapping on OK Read the safety warning and confirm by tapping on OK Read the Note and confirm by tapping on OK Tap on the temperature format set by you in the controller green text Enter the displayed red safety code using the numeric keypad that appears Enter the value 35 C for the Heating OT value using the numeric keypad that appears Confirm your entry by tapping on OK Read the message and confirm by tapping on OK Read the safety warning and confirm by
92. tact your forwarding agent regarding the settlement of claims Ambient conditions Unsuitable ambient conditions unsuitable installation SERIOUS INJURY DUE TO CRUSHING gt Comply with the requirements under sections Ambient conditions and Installation condi tions Make sure there is adequate fresh air available at the site for the circulation pump and the com pressors The warm exhaust air must be able to escape upwards unhindered Free standing model For the connection data see the data sheet from page 66 in section Annex Use of the temperature control unit is permitted only under normal ambient conditions in accord ance with DIN EN 61010 1 2001 Use only indoors Installation elevation up to 2000 meters above sea level Maintain wall and ceiling clearance for adequate air exchange dissipation of waste heat supply of fresh air for the temperature control unit and work area Ensure adequate floor clearance for air cooled temperature control units Do not operate this temperature control unit from within the box or with an inadequately dimensioned bath This inhibits the air exchange Ambient temperature values are provided on the technical data sheet to ensure trouble free operation compliance with the ambient conditions is mandatory Relative humidity max 80 to 32 C and 40 C decreasing linearly to 50 Short distance to supply connections The temperature control unit must not be install
93. tapping on OK Tap on the temperature format set by you in the controller green text Enter the displayed red safety code using the numeric keypad that appears Enter the value 45 C for the Exp vessel OT value using the numeric keypad that appears Confirm your entry by tapping on OK The message Restart system appears on the gt Touchscreen lt 88 Switch off the temperature control unit The temperature control unit is reset Y VVVVVVVVVVVVVV WV Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 4 4 1 4 1 1 INFORMATION INFORMATION huher OPERATION MANUAL Setup mode Moving the temperature control unit during operation SERIOUS BURNS FREEZING OF THE HOUSING PARTS ESCAPING THERMAL FLUID gt Do not move temperature control units that are in operation Turning on the temperature control unit gt Switch on the temperature control unit using the gt mains switch lt 37 First a system test is conducted to test the full functionality of the temperature control unit All sensors the all pole breaking power disconnect relay for the power supply and the power elec tronics of the main heater and the main heater itself are checked A message appears on the gt touchscreen lt 88 in case of an error or if a warning is issued If in doubt contact Customer Support the phone number can be found on page 65 in section Phone number and company address The followi
94. tation of an optimum internal temperature control 4 2 3 4 2 4 NOTE INFORMATION huher OPERATION MANUAL A Internal temperature t C Setpoint Optimum control parameters for optimum temperature control If the adjustment of the temperature does not correspond to the quality of the illustrations shown above you can adjust the control parameters With Huber temperature control units there are various ways of finding the optimum control parameters Depending on the facilities of the tempera ture control unit you can choose the following processes Use ex factory parameters standard Estimate Control Parameters only useful for bath thermostats with E grade Basic and internal control Fast Identification from E Grade Exklusiv With Preliminary Test Unistat from E Grade Exklusiv Sub category Select auto expert mode Use of the Expert mode without a thorough knowledge of I amp C technology MATERIAL DAMAGE TO THE APPLICATION gt Only use this mode if you have a thorough knowledge of I amp C technology Here you can select whether the control parameters are set in the Automatic mode or in the Expert mode To enter settings in Expert mode requires in depth knowledge of process measur ing and control technology Incorrect or insufficient settings can severely impair the function of the temperature control unit In Expert mode Configuration auto is deactivated and
95. the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Configuration manual Tap on the sub category Display parameters Tap on OK after you have read checked the parameters VVVVVV 4 2 6 3 Sub category Control structure With this function you have two different control structures available Huber PID controller Default setting Classic PID controller This setting is used by the service engineers of Peter Huber K ltemaschi nenbau GmbH exclusively for service purposes gt Goto the Categories Menu gt Tap on the category Temperature Control gt Tap on the category TAC Manual BFT Liability for errors and misprints excluded V1 3 0en 12 05 15 14 06 Chapter 4 4 2 7 4 2 8 4 2 9 NOTE NOTE huher OPERATION MANUAL gt Tap on the sub category Configuration manual gt Tap on the sub category control structure gt Choose between the dialogue entries Huber PID controller and Classic PID controller gt Confirm your choice by tapping on OK Sub category Reset parameters With this function you can reset the control parameters to the factory setting Go to the Categories Menu Tap on the category Temperature Control Tap on the category TAC Manual Tap on the sub category Reset parameters Read the me
96. threshold value for the overtempera ture protection can be set only if a code randomly generated by Pilot ONE is entered correctly As with the mechanical tool accidental settings are thus prevented Further protective devices Emergency strategy isolate the power supply Disconnect the temperature control unit from the power supply Power interruption Following a power outage or when switching on the temperature control unit this function can be used to determine how the temperature control unit is supposed to respond This response can be determined via Pilot ONE OFF Standby Default setting After turning the temperature control unit on thermoregulation is started only after manual input ON Temperature control active After turning on the temperature control unit thermoregulation is always started An INFO appears for a few seconds This makes it possible to suppress the automatic start Power Failure Auto If temperature control is active during a power outage the process will automatically continue after the power outage Alarm functions An alarm is a system state that signals unfavorable process conditions The temperature control unit can be programmed so that the plant operator is warned when defined limit values are exceeded The response of the temperature control unit to an alarm can be determined Possible responses are Switch off temperature control or control temperature to a safe setpoint 2nd
97. unnels and other aids have been taken gt Switch on the temperature control unit using the gt mains switch lt 37 gt Put the gt bath cover lt 93 back onto the bath opening The volume expansion of the thermal fluid depends on the working temperature range you wish to work in Do not go below the minimum bath level minimal level when working at the lowest working temperature and there should be no overflow from the expansion vessel temperature control unit when working at the highest working temperature In case of overfilling drain the excess amount of thermal fluid see page 50 section Draining the bath thermostat gt Incase of overfilling drain thermal fluid via the gt Drain lt 8 into a suitable container see page 50 section Draining the bath thermostat V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL BFT Chapter 4 4 3 1 2 Draining the bath thermostat Hot or very cold thermal fluid SERIOUS BURNS FREEZING OF LIMBS gt gt VVVV VV VV VV Before draining ensure that the thermal fluid has room temperature 20 C If at this temperature the thermal fluid is too viscous to be drained Control the temperature of the thermal fluid for a few minutes until the viscosity will allow drainage Never control the temperature of the thermal fluid when the gt Drain valve thermal fluid 3 and or the gt Drain lt 8 is open Cl
98. utdown low level protection during an enabled thermoregulation Therefore switch off the temperature control unit beforehand Preparations for operation Opening closing valves Opening valves Open valves by turning them counterclockwise turn 90 left as far as it will go Close valves close valves by turning them clockwise turn 90 right as far as it will go gt Check that all valves are closed gt Close all valves by turning them clockwise turn 90 right as far as it will go V1 3 0en 12 05 15 14 06 Liability for errors and misprints excluded BFT huher OPERATION MANUAL Chapter 2 2 10 Connecting to the power supply INFORMATION Based on local circumstances it may be that you need to use an alternative power cable instead of the supplied original power cable Do not use a power cable that is longer than 3 m to be able to disconnect the temperature control unit at any time from the mains Have the mains cable only replaced by a qualified electrician 2 10 1 Connection using socket with protective earth PE A HAZARD A HAZARD NOTE INFORMATION Connecting to a power socket without protective earth PE MORTAL DANGER FROM ELECTRIC SHOCK gt Always connect the temperature control unit to safety sockets PE Damaged power cable power cable connection MORTAL DANGER FROM ELECTRIC SHOCK gt Do not start up the temperature control unit gt Isolate the temperature control unit from th
99. xcluded V1 3 0en 12 05 15 14 06 5 1 1 5 1 1 1 5 1 1 2 5 1 2 5 1 2 1 5 1 2 2 5 1 3 5 1 3 1 5 1 3 2 6 1 6 1 1 6 1 2 6 1 2 1 6 1 2 2 6 2 6 2 1 6 2 2 6 3 7 1 7 2 7 3 7 4 7 4 1 7 4 2 7 4 3 7 5 7 5 1 7 5 2 7 6 7 7 7 8 8 1 8 2 8 3 8 3 1 8 4 8 5 8 6 8 7 8 7 1 8 7 2 8 7 3 8 7 4 8 8 V1 3 0en 12 05 15 14 06 huher OPERATION MANUAL Temperatur control een e Brakas nan Kaga maan a 51 Starting the temperature control PrOCeSS ccessssccccessesseceeeceesestsaeeeeees 51 Ending the temperature control process ccccesesssseecececessaeeeeeeecsesseaees 51 Temperature control via a created temperature control program 52 Starting the temperature control program sesser Ending cancelling the temperature control program Temperature control via beer force ageing test program Start beer force ageing test uneeeeneeneennnsnnneneennnnnennnennnnnnnn Stop cancel beer force ageing test program Interfaces at the Pilot ONE controller scccccccccssecssccceeecceeseeesceeeceeees 10 100 Mbps Ethernet for RJ45 network sockets USB 2 O0 interface sinnsirean ia aa a Naba ANE AGA anah Siap aaa USB 2 0 interface NOSt ccescccessscssccsscsssesesececcesssauseseccscseuseesseseessanees USB 2 0 interface device Interfaces at the Backs ssicsissccissseccccecdsceccsoscdsnaccseoctesesdesessancacnsedsaveseadsoscodsscecs Serviceinterface u i a a i Eai ia RS232

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