HD-101r Tile Saw Home DepoT renTal
Contents
1. OZZIE RN caida www mkdiamond com HD 101R SAW OWNER S MANUAL OPERATING INSTRUCTIONS amp PARTSLIST Part 154650 HD Revision 105 12 2014 Manual Part 153754 HD Caution Read all safety and operating instructions before using this equipment This owner s manual MUST accompany the equipment at all times INTRODUCTION Congratulations on your purchase of a HD 101R Tile Saw We are certain that you will be pleased with your purchase MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry Operated correctly your HD 101R Tile Saw should provide you with years of service In order to help you we have included this manual This owners manual contains information necessary to operate and maintain your HD 101R Tile Saw safely and correctly Please take the time to familiarize yourself with the HD 101R Tile Saw by reading and reviewing this manual Read and follow all safety operating and maintenance instructions If you should have questions concerning your HD 101R Tile Saw please feel free to call our friendly customer service department at 800 421 5830 Regards MK Diamond NOTE THIS INFORMATION FOR FUTURE USE MODEL NUMBER SERIAL NUMBER PURCHASE DATE NOTE For your 3 three year warranty to be effective complete the warranty card including the Serial Number and mail it in as soon as possible2. D E F Remove Belt Guard bottom bolt Inspect the Micro V Belt for Check belt for proper tension If tension cracks fraying separation and correct go to step Q proper tension wear Go to step H if replacement should be 1 8 inch is required deflection G H 1 Loosen the two front motor Loosen the two back motor Loosen the Motor Adjustment Strap mounting bolts If re tensioning mounting bolts only go to step N 40 HD 101R J K Push the motor toward the front of the Cutting Head to loosen the Micro V Belt It M LL Verify the Micro V Belt is seated Tighten the Motor Adjustment in the grooves of both pulleys Strap to remove slack P Q Tighten the four motor Install the Belt Guard mounting bolts 41 MAINTENANCE L Install the new Micro V Belt MK Diamond Part No 158194 Check Micro V Belt tension proper tension 1 8 inch Repeat steps N and O until proper Micro V Belt tension is achieved BLADE WILL CUT PROPERLY A Check for Smoothness or Check for proper blade rotation Ensure the Blade Core is not bent Glazing See Blade Dress Ensure arrow engraved on blade Verify the blade is correct for the ing Section matches the directional material being used arrow on blade guard MOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY A D Check the Guide Bar and Verify the Roller Wheel Frame for cleanliness Asse
3. 121222 FITTING PLASTIC 1 4 FNPTX1 4BARB 128397 1 221222 CASTING ACCDUALFLAT COMP 134577 1 3 WRENCH TILE SAW NUT 15 16 o 134684 1 4 PLASTIC HD 101 150634 1 5 X WASHER FLAT SAE 38 15023 1 6 X PUMPWATER115V 6OHZUL CSA 151274 1 8 LOCK SPLIT 1516 151747 2 9 WASHER LALSAE 516 151754 2 10 SCREW WING 1 420X 4 2 _ 15188 1 m OOO WASHER FLAT SAE 1 4 1595 1 12 WASHER LOCK SPLIT 14 152591 1 13 CASTING ACC BULLNOSE LRG COMP 153201 1 4 HOSE 1 4 1 2FLOW 154394 1 15 6 1 4 20 1 4 157145 1 16 7 CORD GFCI120V 15A W TWSTLOCK 1574221 1 18 X CORD XTENSIONL5 15 X25 158111 1 19 MK 225 10 X 050 X 5 8 HOT DOG BLD 158436 1 120 J ASSY DC TABLE MK 101 158477 1 4 X PROTRACTOR 90DEG 159429 1 22 DRAIN PLUG W RING 159529 1 23 STRAP 9 DRAIN PLUG 24 RIPGUIDE LARGE DIECAST 159751 1 125 GUARD SPLASH 160310 1 26 SHEET WARNING LABELS TILE SAW 166012 1 28 KNOB TRI PLASTIC MK 660 1 1 2 156770 02 1 22 ASSY DC CUTTING HEAD 101 HD 158478 HD 1 130 KNOB RUBBER 14 20 X 3 4 LONG 1594281 3 1 ASSYFRAME amp POST HD 101R ORANGE 170476 OR 1 47 Frame Assembly Part 170476 OR Table Assembl
4. 5 Safety Messages Damage Prevention Message General Safety Precautions California Proposition 65 Message Canadian French Safety Translation Electrical Requirements Safety Label Locations Lockout Product Specifications ASSEMBLY Unpacking Contents Transport Stand Assembly SETUP ADJUSTMENT AND OPERATION Setup Operation Adjustment Cleanup MAINTENANCE AND TROUBLESHOOTING Maintenance Troubleshooting EXPLODED VIEW AND PARTS LIST Exploded View amp Parts List ACCESSORIES Accessories ORDERING and RETURN INSTRUCTIONS Ordering Information Return Material Policy Packaging Instructions Authorized Service Centers Warranty Page 4 7 9 14 15 18 19 19 20 21 21 22 23 25 26 28 29 32 33 34 35 36 41 42 44 46 57 59 60 61 61 61 HD 101R SAFETY Read and follow all safety operating and maintenance instructions Failure to read and follow these instructions could result in injury or death to you or others Failure to read and follow these instructions could also result in damage and or reduced equipment life Safety warnings and guidelines do not by themselves eliminate danger They are not substitutes for proper accident prevention procedures and good judgement SAFETY MESSAGES A safety message alerts you to potential hazards that could hurt you or others Each safety message is preceded by a safety alert symbol L and one of three words DANGER WARNING or
5. 16 14 12 127 Cas s e e o ES Gum fu fue e e pas fe e no fo ff KES Dum o HD 101R SAFETY LABEL LOCATIONS SAFETY Safety labels contain important safety information Please read the information contained on each safety label These labels are considered a permanent part of your saw If a label comes off or be comes hard to read contact MK Diamond or your dealer for a replacement D LOCK OUT METHOD In order to help prevent accidental starting and to help make your work area kidproof this machine is provided with a means to deactivate the functioning of the motor switch The switch is equipped with a lockout tab that can be used with a lock to prevent movement of the switch With the switch unable to move the motor cannot be turned T TI Tl O O D 25 50 Location Motor Side Motor Front Motor Side Motor Back Motor Side Motor Side Motor Side Water Pump Motor Side on Removing the lock reactivates the switch LLI Most Motor Problems are caused by improper voltage and extension cords Cord should be one piece and short as possible Cord selection should match the following table 1 2 H P 115v 230v 100 Max Cord Length No 12 Wire 150 Max Cord Length No 10 Wire 75 250 Max Cord Length No 8 Wire FOR INFORMATION ON SERVICE OR For Your Own Safety Read Instruction Manual Before Operating Saw Wear
6. 20 151898 1 8 1 SCREW HEX HEAD 1 4 20 X 1 1 2 151914 a4 WASHER 1 4 SAE FLAT 151915 5 BRACKET ROLLER WHEEL 154021 57 HD 101R ACCESSORIES DESCRIPTION MK 200 10 X 5 8 ARBOR 137166 Premium grade Diamond Blade for smooth chip free cutting on tile ACCESSORIES ITEM MK 215 10 X 5 8 ARBOR Supreme grade diamond blade for hard materials 128074 MK 315 10 X 5 8 ARBOR Supreme super hi rim diamond blade 134577 MK Dual 45 Flat Angle Guide 134569 MK 90 Protractor 152792 Dressing Stone 152610 Ground Fault Circuit Interrupter 168244 Folding Stand Stand w Casters 169243 59 HD 101R ORDERING AND RETURN INFORMATION ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or you may order direct from MK Diamond MR ordering direct from MK Diamond please have the following information ready before calling The Model Number of the saw The Serial Number of the saw Where the saw was purchased and when The Part Number for the part s being ordered The Part Description for the part s being ordered NOTE There is a 25 00 minimum order when ordering direct from MK Diamond A 6 00 charge will be added to orders having a net billing value under 50 00 purchases must be made using VISA MasterCard or American Express All parts may be ordered by calling toll free to 800 421 5830 or 310 539 5221 and asking
7. CAUTION A DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions 4 WARNING You be KILLED or SERIOUSLY INJURED if you DO NOT follow directions 4 You CAN be INJURED if you DO NOT follow directions It may also be used to CAUTION alert against unsafe practices DAMAGE PREVENTION AND INFORMATION MESSAGES A Damage Prevention Message is to inform the user of important information and or instructions that could lead to equipment or other property damage if not followed Information Messages convey information that pertains to the equipment being used Each message will be preceded by the word NOTE as in the example below NOTE Equipment and or property damage may result if these instructions are not followed GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS In order to prevent injury the following safety precautions and symbols should be followed at all times ALWAYS read this Owner s Manual before operating the machine DO NOT operate or LII service this equipment before reading this entire manual Read and understand all warn ings instructions and controls on the machine Know how to stop the equipment quickly in case of emergency It is the operators responsibility to use this machine under safe work ing conditions and conform with federal state and local codes or regulations pertaining to safety air pollution noise etc ALWAYS keep the Blade and Belt Guards in place DO NOT operate this machine
8. Cutting Head Installation and Removal in the following section Lift the saw using the lift points shown Nr Lift Point Lift Point STAND The HD 101R weighs approximately ninety two 92 pounds follow the guidelines for transport in the TRANSPORT section when placing it on the stand NOTE If using the MK Diamond stand follow the following steps A B Open Stand and place Remove Water Basin and place Ensure saw frame is positioned flat surface saw on stand correctly Reinstall the Water Basin s o rVru 2 HD 101R ASSEMBLY Follow the assembly instructions to prepare your HD 101R for operation NOTE Ifthe cutting head is installed go to the next step CUTTING HEAD INSTALLATION C Align Cutting Head rear Pivot Ensure Cutting Head Stop is Install the Cutting Head onto Hole to the Post Pivot Shaft in upward position the Post Pivot Shaft and install and slide onto shaft the Adjusting Knob NOTE For small tiles 6 tile or smaller the Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole For large tiles and maximum cutting length the Cutting Head should be in the front pivot hole and the Post should be in the rear post retaining hole BAN NOTE Move Cutting Head Stop in upward position when For maximum cutting length using rear pivot hole and in the down position when the Cutting Head should be using front pivot hole r
9. Knob Belt Guard 20 HD 101R ASSEMBLY UNPACKING Your HD 101R has been shipped from the factory thoroughly inspected Only minimal assembly is required A CAUTION Use proper lifting techniques when lifting the HD 101R CONTENTS In your container you will find one 1 HD 101R frame and water basin one 1 HD 101R Cutting Head one 1 10 inch wet cutting continuous rim diamond blade one 1 adjustable cutting guide one 1 electric water pump one 1 45 miter one 1 blade wrench one 1 splash guard one 1 cooling transfer tube one 1 flow adjusting clamp one 1 drain plug one 1 protractor one 1 GFCI one 1 extension cord one 1 owners manual one 1 pump manual and one 1 warranty card HD 101R Frame HD 101R Diamond Blade Adjustable Electric Water and Water Basin Cutting Head Cutting Guide Pump 45 Miter Splash Guard Cooling Transfer Flow Adjusting Tube Clamp A Drain Plug Protractor GFCI Extension Cord Owners Manual Pump Manual Warranty Card 21 TRANSPORT A CAUTION 1 The HD 101R weighs approximately ninety two 92 pounds 2 Never transport the HD 101R with water in the Water Basin The HD 101R is designed with a rigid frame and removable Cutting Head Two people are required to transport the HD 101R with the Cutting Head installed Remove the Cutting Head if one person is transporting the saw see
10. job better and safer at the rate for which it was designed A B C Remove the Adjustable Place the Dual 45 Flat Angle Position the Dual 45 Flat Cutting Guide Guide on the Ruler Stop Angle Guide and tighten the retaining thumbscrew NOTE If Cutting the in two equal halves align the in the V notch of the Movable Cutting Table Ruler Stop E Position the tile against the Verify proper cooling flow on Perform the cut Turn the motor Dual 45 Flat Angle Guide and both sides of the blade See OFF when work is complete the Ruler Stop Turn the motor Maintenance Section to in ON crease decrease flow 30 HD 101R OPERATION 45 MITER CUTTING NOTE To cut 45 Miters the 45 Bullnose Miter Guide Diamond Part No 134585 should be used CAUTION DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed A B Remove the Adjustable Place the 45 Miter Position the 45 Miter Cutting Guide Guide on the Ruler Stop Guide and tighten the retaining thumbscrew D F Position the on the 45 Verify proper cooling flow Perform the cut Turn the motor Miter Guide and the both sides of the blade See OFF when work is complete Ruler Stop Turn the motor ON Maintenance Section to in crease decrease flow 31 HD 101R OPERATION OFF ANGLE CUTTING NOTE To cut angles other than 45 angles or Miters a 90 Protractor MK Diamond Part No
11. may cause the blade to wander or bend giving the illusion of an alignment problem When this occurs the blade will need to be dressed The diamond blade can be dressed using the MK Dressing Stick part number 152972 and by following the steps below Cut the Dressing Stick 7 or 8 times to dress the Blade DIAMOND BLADE CHANGE OUT NOTE When installing the Retaining Screw do not cross thread and DO NOT over tighten the screw A B Locate the Shaft Lock push Remove Retaining Nut and Outer Remove the Diamond Blade button on the underside of the Flange depress and hold the Shaft Cutting Head Lock hold button and loosen D E F Install the new Diamond Blade Verify the Blade is seated on Depress and hold the Shaft Lock onto Blade Shaft Install Outer the Blade Shaft and direction of button and tighten Retaining Nut Flange and Retaining Nut rotation is correct 39 HD 101R MAINTENANCE BELT INSPECTIOIN ADJSTMENT AND REPLACEMENT HD 101R is designed with a power transmission V belt In order to ensure the HD 101R operates at peak efficiency the V belt should be inspected monthly and change if the V belt shows damage and excessive wear NOTE 1 When a new belt is installed it should be inspected and re tensioned after the first forty eight 48 hours of operation A B Remove the Diamond Blade Remove the Cutting Head See Remove the two top Belt Guard Adjusting the Cutting Head Bolts
12. using Post should be in the rear post front pivot hole retaining hole NOTE Move Cutting Head Stop in upward positions when us 33 ADJUSTING THE POST FOR MAXIMUM CUTTING LENGTH dr CAUTION The Cutting Head and Post are heavy Care must be used when changing the position of the Cutting Head A D Remove both the Standoffs and Retaining Bolts G Install the Cutting Head in rear Pivot Hole See Adjusting the Cutting Head B Remove the Cutting Head See Adjusting the Cutting Head E F Relocate the Post to the rear Secure the Post Support by Post retaining holes Insert tightening Retaining Bolts Standoffs and Retaining Bolts H Install the Water Basin and blade a a 34 HW O l l P l l NOTE 1 external water source was used steps A through C may be skipped 2 Dispose of waste water in accordance with applicable Federal State and Local laws A B Clean the Water Pump Place the Water Pump in an Run the HD 101R until clear wa tion of all debris Refer to water external container ter is seen the blade cooling pump manual ports Approx 1 min 4 CAUTION Ensure the saw is disconnected before completing the remainder of the cleanup process D F Remove the Water Basin Clean the Movable Clean the remainder of the and clean Cutting Table Roller Wheel and HD 101R Frame Support A CAUTION Ensure water is not forced
13. with any guard or safety device removed A Guard or any damaged part should be repaired or replaced immediately NEVER operate this equipment without proper protective clothing shatterproof 9 glasses steel toed boots and other protective devices required by the job Non slip foot wear is recommended HD 101R SAFETY a A A A A PERSONAL PROTECTIVE EQUIPMENT ALWAYS wear approved respiratory head ear and eye protection when operating this machine ACCIDENTAL STARTS Before starting the engine motor be sure the ON OFF switch is in the OFF position to pre vent accidental starting Place the ON OFF switch in the OFF position before performing any service operation ALWAYS place the power ON OFF switch in the OFF position when the machine is not in use ROTATING PARTS Keep hands feet hair and clothing away from all moving parts to prevent injury Never ate the motor with covers shrouds or guards removed HOT PARTS Engine components can become extremely hot from operation To prevent severe burns do not touch these areas while the engine is running or immediately after it is turned off Never operate the engine with heat shields removed OVER SPEED NEVER tamper with the governor components or settings to increase the maximum speed Severe personal injury and damage to the engine or equipment can result if operated at speeds above maximum ELECTRICAL SHOCK NEVER touch electr
14. 134569 should be used 4 CAUTION DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed A B Place the 90 Protractor on Set the desired angle and Position the tile against the 90 the Ruler Stop tighten the thumbscrew and Protractor and the Ruler Stop tighten retaining thumbscrews D E Turn the motor ON Verify Perform the cut Turn the motor proper cooling flow on both OFF when work is complete sides of the blade 32 HD 101R ADJUSTMENT ADJUSTING THE CUTTING HEAD CAUTION The Cutting Head is heavy Care must be used when changing position of the Cutting Head A B Remove the blade and then Remove the Cutting Head from Move Cutting Head Stop to Adjusting Knob the rear pivot hole down position D E F Install the Cutting Head onto the Install the Adjusting Knob Install Diamond Blade Set front pivot hole cutting depth approx 1 4 to 1 2 inch below the surface of the Movable Cutting Table NOTE For small tiles 6 tile or smaller the Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole For large tiles and maximum cutting length the Cutting Head should be in the front pivot hole and the Post should be in the rear post retaining hole For maximum cutting length the Cutting Head should be in the front pivot hole and the ing rear pivot hole and down position when
15. 717 2 6 es wre sede em 3 BEARING BALL 2 rss ms L 60 WASHER FLAT SAE SB 15093 r eme e C Siete eme 1 e wasmloksPursme m a e FLAT SAE 56 mm s m STRAP 1INCH MOTORADJ 152678 1 e BUMPER RUBBER apa ee 31 19 98 16 XS HEXHEAD TAB m ia 5716 18 SOCKET HEADSET 16 1 1 5 uuexemexsesonE mm te BUTTON SHAFTLOCK 158200 1 _ SPRNGBADESHAFTLOOK 1 ANG THE STYLE RETAINING m 1 re 1 CASTING 10 CTTG HEAD ORNG COMP 1582240R 1 21 SCREWHEXHD TAP5 648X9 162473 1 e deme 1 29 SPACER 9 16X5 16X1 5 PLAS 170804 1 _ ll 9 f Epo gt a 55 HD 101R PARTS LIST Blade Guard Assembly Part 152582 OR Part SCREW 5 16 18 X 1 2 SOCKET HD SET 152607 TUBE WATER 155389 CASTING 101 BLD GUARD ORANGE 162481 Qy EN 2 ELBOW 1 8MNPT X 1 4 BARB 90 DEG 15462 1 3 4 Roller Wheel Assembly Part 151756 tem Pat Qy 1 WHEEL ROLLER 15179 1i 2 1 4
16. ASSY SBU CUTTING HEAD OR 100101 158191 OR 1 10 BELT 6 260 158194 1 lm X PULLEY GJI9X5 8BORE 158199 12 7 CASTING BELT GUARD 101 ORNG COMP 158319 OR 1 13 BRACKET INNER BELTGUARD 158611 1 14 ASSY 1 1 2HP 60HZ 120V 159709 TL 1 51 HD 101R EXPLODED VIEW amp PARTS LIST Motor Part 159709 TL CRIMP TO GROUND WIRE FROM MOTOR SCREW TO GROUND BOSS IN SWITCH BOX DESCRIPTION TERMINAL 16 14 AWG X 10 RING ASSY SWITCH BOX LTF11 MTR 1 5HP 115V TWIST LK GRN 52 HD 101R EXPLODED VIEW 6 PARTS LIST Switch Box 161101 DESCRIPTION WASHER 410 SAE FLAT 2 SCREW PAN HD PHIL 6 32 X 5 8 BEM WASHER 10 INTERNAL TEETH 4 BUSHING SWITCH 30 AMP 30A SWITCH 6 SWITCH 30 AMP MOTOR CONTROLLER PLATE MOUNTING SWITCH 8 LEVER ON OFF 30 AMP SWITCH 9 COVER 30 AMP SWITCH 10 SEALLEVER 30AMPSWITCH 159492 1 1 SCREW FLAT HD PHIL6 32X 5 16 15943 6 12 7 SCREW PANHDPHIL10 24X5 16 159494 1 13 COVER 30A SWITCH COMP 159539 1 14 7 LEVER ACTUATOR COMP 159540 1 15 STRAIN RELIEF HEYCO 3213 159582 16 SCREW HEXHDFL10 24X5 6 159597 1 53 Cutting Head Assembly Part 158191 OR 54 HD 101R PARTS LIST Cutting Head Assembly Part 158191 OR NER Sr s 2 X
17. AYS ensure that the machine is on level ground before using NEVER STAND ON THE TOOL Serious injury could occur if a power tool is tipped or if a cutting tool is unintentionally contacted TRANSPORT When loading or unloading the machine use caution Remove the blade prior to hoisting loading and transporting the machine HD 101R SAFETY gt b FOR DAMAGED PARTS Before using a power tool check for damaged parts A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function Always check moving parts for proper alignment or binding Check for broken parts and mountings and all other conditions that may affect the operation of the power tool A guard or any damaged part should be properly repaired or replaced Always check the machine for loose bolts before starting DIRECTION OF ROTATION A blade or cutter should always be installed so that rotation is in the direction of the arrow imprinted on the side of the blade or cutter It should correspond with the rotational direction of the motor Always feed work into a blade against the direction of rotation NEVER LEAVE A TOOL UNATTENDED TURN POWER OFF Do not leave a tool until it comes to a complete stop ALWAYS turn a power tool OFF when leaving the work area or when a cut is finished NEVER disconnect any emergency or safety devices These device
18. Drain Plug Place Place the Water Pump in an empty container under hole for external container and fill until water drainage water completely covers the Water Pump suction RE CIRCULATION NOTE When using the re circulation method the water should be changed often for longer pump life A B Ensure the Drain Plug is in Place the Water Pump in the stalled in the Water Basin back of the Water Basin 4 CAUTION 1 Before powering or starting check for damage that could prevent this equipment from proper operation or performing it s intended function Check for binding and alignment of moving parts Check for damaged broken or missing parts 2 Verify the On Off switch is in the OFF position 3 Before connecting the HD 101R to a power supply be sure the voltage cycle and phase of the job site power source meet the requirements 27 HD 101R SETUP VOLTAGE 120V CYCLE 1 phase 4 If using an extension power cord made sure the length and wire gauge correspond to the requirements listed in the table on page 10 An extension power that is too small in wire gauge diameter or too long in length will cause the motor to overheat and could cause premature failure 5 Use an approved Ground Fault Circuit Interrupter 6 Do not cover the motor vents as this could lead to motor overheating NOTE In order to avoid breaker tripping a 20 amp circuit breaker should be used PORTABLE GENERATOR If using a por
19. E PAS exposer la pluie ou l humidit AVERTISSEMENT Si l utilisation de l quipement dans des endroits humides est inevitable utiliser TOUJOURS un disjoncteur diff rentiel porter TOUJOURS des gants et des chaussures en caoutchouc dans les conditions humides NE PAS maltraiter le cordon d alimentation Ne jamais utiliser le cordon d alimentation pour transporter l quipement et ne jamais d brancher ce dernier en tirant sur le cordon Garder le cordon loign de la chaleur des ar tes vives et des pi ces mobiles Remplacer imm diatement tout cordon endommag Un cordon endommag accroit le risque de choc lectrique AvERTISSEMENT Pour reduire le risque d electrocution garder toutes les connexions au sec et au dessus du sol Les circuits et prises sur lesquels cet outil est branche doivent tre proteges par un disjoncteur differentiel Des prises avec un disjoncteur differentiel integre sont disponibles et peuvent utilisees pour satisfaire a cette mesure de s curit Lors de l utilisation d une rallonge le disjoncteur diff rentiel doit tre install au plus pres de la source d alimentation suivi par la rallonge puis enfin par l outil AVERTISSEMENT La pompe eau n cessite un disjoncteur diff rentiel Pour r duire le risque de d charge lectrique lors de l utilisation de l outil avec la pompe branch e dans la prise 3 p les sur le moteur connecter l appareil une prise GFCI Co
20. Eye Protection Dis Saw Before ae when Changing Cutting Wheels and Cleaning Use Tool Only with Smooth Cutting Wheels Free of Openings and Groo Replace Damaged Cutting Wheel Before Do Not Fill Water Bath Above Water Fill See Manual for Pump Replacement Label A WARRANTY PLEASE CALL Label D WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer Label B AA CAUTION This saw is to be used with a Ground Fault Circuit Interrupter Label E ACAUTION Receptacle is for water pump only 125V 6 amps max Label F Label C Tile Master Label Sheet Part 166012 Description 1 800 474 5594 For manuals and parts lists scan the QR code with your smart phone Tn Warning Read and Follow Operating Instructions Warning Silica Warning Notice Voltage Information Service Warranty Caution Use with GFCI only Caution Receptacle for water pump Moto
21. MOND PRODUCTS INC with respect to items not of our manufacture such as engines motors hydraulics etc which are subject to their own guarantees and warranties We shall in no event be liable for consequential damages or contingent liabilities arising out of failure of any equipment or parts to operate properly COPYRIGHT 2014 MK DIAMOND PRODUCTS INC ALL RIGHTS RESERVED The MK Diamond logo is a registered trademark of MK Diamond Products Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their re spective owners and used with permission MK Diamond may have patents patent applications trade marks copyrights of other intellectual property right covering this product in this document This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing 61 HD 101R TILE SAW OWNER S MANUAL OPERATING INSTRUCTION amp PARTS LIST Diamond Products Inc MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com
22. ar l action de coupe de cet outil peuvent enflammer les mat riaux les liquides les gaz ou les poussieres inflammables Cet quipement ne doit pas tre utilis par des personnes de moins de 18 ans GARDER LES ENFANTS L CART Tous les visiteurs et les enfants doivent se tenir bonne distance de la zone de travail Maintenir une distance d utilisation s curitaire par rapport aux autres membres du personnel RENDRE L ATELIER S R POUR LES ENFANTS Rentre les ateliers s rs pour les enfants l aide de cadenas d interrupteurs principaux ou en retirant les cl s de d marrage NE PAS FORCER L OUTIL Un outil lectrique ex cutera la tache mieux et de maniere plus sure s il est utilis dans les limites pr vues NE PAS forcer un outil ou un accessoire ex cuter une t che pour laquelle il n est pas concu HD 101R DE SECURITE b bbb b UTILISER DES VETEMENTS APPROPRIES NE PAS porter de v amp tements amples gants cravates bagues bracelets ou autres bijoux susceptibles de se prendre dans les pieces mobiles Le port de chaussures antiderapantes est recommand Les cheveux longs doivent tre ramass s sous un couvre chef FIXER LES PIECES DE TRAVAIL Dans la mesure du possible utiliser des serre joints ou un etau pour maintenir la piece de travail Il est plus sur de garder les mains libres pour man uvrer un outil lectrique NE PAS TRAVAILLER HORS DE PORT E Toujours se tenir bien camp et avoir un bon
23. ary adapter is not permitted in Canada NOTE If permanently connected this tool should be connected to a grounded metal permanent wiring system or to a system having an equipment grounding conductor 16 HD 101R SAFETY 4 WARNING To avoid the possibility of the appliance or plug receptacle getting wet position the machine to one side of a wall mounted receptacle This will prevent water from dripping into the receptacle or plug A drip loop shown in the picture below should be arranged by the user to properly position the power cord relative to the power source Use the drip loop as a way to prevent and plug from getting wet The drip loop is that part of the cord below the level of the receptacle or the connector if an exten sion cord is used This method of positioning the cord prevents the travel of water along the power cord and coming in contact with the receptacle If the plug or receptacle gets wet DO NOT unplug the cord Disconnect the fuse or circuit breaker that supplies power to the tool Then unplug and examine for presence of water in the receptacle Supporting Surf Drip Loop Drip Loop Information warn n Use only extension cords that are intended for outdoor use These extension cords LAW identified by a marking Acceptable for use with outdoor appliances store indoors while not in use Use only extension cords having an electrical rating not less than t
24. ated conductor that has an outer suriace that is green with or without yellow stripes If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn immediately This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A The tool has a grounding plug that looks like the plug illustrated in Sketch A A temporary adapter which looks like the adapter illustrated in sketches may be used to connect this plug to a 2 pole receptacle as shown in Sketch B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electri cian The green colored rigid ear plug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box ENE Metal Screw oF Cover of Grounded B gt Box Grounding lt gt ding q Groun Means Grounding D Circuit and Adapter Information NOTE Use of a tempor
25. des roulements Chaque fois que n cessaire remplacer la plaque signal tique ainsi que les autocollants d utilisation et de s curit quand ils deviennent difficiles lire TOUJOURS ranger l quipement correctement lorsqu il n est pas utilis L quipement doit tre rang dans un endroit propre et sec hors de port e des enfants NE PAS pr ter ou louer cet quipement sans inclure le manuel d utilisation et le manuel du fabricant du moteur V rifier les propri t s chimiques de la matiere d couper rectifier et respecter toutes les r glementations EPA OSHA 12 HD 101R DE SECURITE AVERTISSEMENT SUR LA POUSSIERE DE SILICE La rectification la coupe le percage de la maconnerie du beton du metal et d autres materiaux contenant de la silice dans leur composition peut d gager de la poussiere ou des nuages contenant de la silice cristalline La silice est un composant de base du sable du quartz de la brique d argile du granit et de nombreux autres min raux et roches L inhalation r p t e et ou substantielle de silice cristalline a roport e peut causer des maladies respiratoires graves voire mortelles y compris la silicose En outre la Californie et d autres autorit s ont class la silice cristalline respirable comme une substance connue pour causer le cancer Lors de la d coupe de tels mat riaux suivez toujours les pr cautions respiratoires Utiliser une protection respiratoire appropri e et approuvee NIOSH l
26. efer to page 24 in the front pivot hole and the Post should be in the rear post retaining hole 23 HD 101R ASSEMBLY DIAMOND BLADE INSTALLATION NOTE When installing the Retaining Nut do not cross thread and DO NOT over tighten A B Position Movable Cutting Table Locate the Shaft Lock push Depress and hold the Shaft to the front of the saw and button on the underside of Lock pushbutton and remove raise the Blade Guard the Cutting Head Retaining Nut and Outer Tighten wing nut Flange using the Blade Wrench E Raise Cutting Head and Install Verify the Blade is seated on Install Retaining Nut and Outer Diamond Blade the Blade Shaft and direction Flange depress and hold the onto Blade Shaft of rotation is correct Shaft Lock pushbutton and tighten ADJUSTABLE CUTTING GUIDE INSTALLATION NOTE The Adjustable Cutting Guide can be used on either side of the Diamond Blade A Loosen Adjustable Cutting Place the Adjustable Cutting Guide retaining thumbscrew Guide onto the Movable Cutting and place it over the Movable Table Ruler Stop and tighten Cutting Table Ruler Stop the retaining thumbscrew 24 SPLASH GUARD INSTALLATION A Install the retaining thumbscrew through the washer and Splash Guard then align to the hole found on back of the Blade Guard B Install the Splash Guard onto the Blade Guard WATER PUMP PREPARATION A Install Water Pump Discharge Fitting B Press one
27. end of the Cooling Transfer Tube onto the Water Pump Discharge Fitting C Slide Cooling Flow Adjusting Clamp onto the Cooling Transfer Tube 25 b l l Dl l X s PRE START INSPECTION Prior to beginning work a pre start inspection of the saw should be performed A B Ensure the Switch is in Verify the Movable Cutting Inspect the Diamond Blade for the OFF position Table moves freely damage verify the blade is correct for the material being cut Inspect the Pump Assembly for Inspect the HD 101R for damage ensure the cord is damage free of cracks or cuts CONNECTING THE WATER PUMP 4 WARNING 1 To prevent the possibility electrical shock the HD 101R MUST be de energized when connecting the Water Pump 2 prevent the possibility of electrical shock use only MK Diamond qualified replacement parts NOTE To prevent pump damage the Water Pump must be disconnected if cutting with a Dry Blade A B Connect the Cooling Trans Connect the Water Pump power fer Tube to the inlet connec cord to the connection found on tion of the Blade Guard the back of the motor pa zzz See 2 Ww HD 101R SETUP WATER PUMP SETUP FOR OPERATION The Water Pump can be setup for operation in two ways External Water Source or Re circulation NOTE lfusing a dry blade for operation DO NOT connect the water pump EXTERNAL WATER SOURCE This is the preferred method of cooling A B Remove the
28. for Customer Service For technical questions call 800 474 5594 RETURN MATERIALS POLICY To expedite the service relative to the return of a product purchased through MK Diamond please observe the following NOTE When returning all items they must have been purchased within the previous twelve 12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for approval to return the item s Obtain a Returned Goods Number RGA authorizing the return Follow the packaging instructions in the following section Ensure your item s are prepaid to the destination For returned items call toll free to 800 421 5830 or 310 539 5221 and ask for Customer Service For technical questions call 800 474 5594 or 310 257 2845 PACKAGING INSTRUCTIONS Remove the Cutiing Head and Support Angle Assembly Dry the saw before shipping When packing include the following Saw Diamond Blade Blade Guard and Support Angle Assembly and Adjustable Cutting Guide Other Accessories are not required Package the unit in its original container or one of comparable size do not ship the unit partially exposed Ensure all parts are secured in the packaging to prevent moving AUTHORIZED SERVICE CENTERS For quicker repair time you may contact MK Diamond Customer Service toll free at 800 421 5830 or 310 539 5221 f
29. he rating of the product DO NOT use damaged extension cords Examine extension cords before using and replace if damaged DO NOT abuse extension cords and DO yank on any cord to dis connect Keep cords away from heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord ALWAYS make certain that the power source required for the electric motor is correct and always use the correct NEMA configuration plug Motors can burn out when the line voltage falls 10 below the voltage rating of the motor Failure to use proper voltage will cause the motor to overheat Make certain that the correct size grounded 3 wires extension cord is used warna Use of undersized extension cords result in low voltage to the motor that can result in motor burnout and premature failure MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition through the use of undersized extension cords will be repaired or replaced totally at the customer s expense There will be no warranty claim To choose the proper extension cord e Locate the length of extension cord needed in the table below e Once the proper length is found move down the column to obtain the correct AWG size required for that length of extension cord Nameplate 115V 25 50 75 100 150 200 Amperes 250v 50 100 150 200 300 400 os 16 16
30. ical Keeping your hands free to operate a power tool is safer DO NOT OVERREACH Keep proper footing and balance at all times by not overreaching DISCONNECT TOOLS Power tools should always be disconnected before servicing adjusting or when changing accessories such as blades bits cutters and the like MAINTAIN TOOLS WITH CARE Keep tools clean and maintained for the best and safest performance Always follow maintenance instructions and examine the machine before use If any abnormal vibrations noises occurs turn off machine immediately and have the problem corrected before further use REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from the power tool before it is turned on KEEP WORK AREA CLEAN Cluttered work areas and benches invite accidents Keep area around machine clear of obstructions which could cause persons to fall DO NOT USE IN DANGEROUS PLACES DO NOT operate equipment in dangerous or hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted USE RECOMMENDED ACCESSORIES Consult owner s manual for recommended accessories Using improper accessories may increase the risk of personal or by stander injury Unauthorized equipment modifications will void all warranties Manufacturer does not assume responsibility for any accident due to equipment modifications ALW
31. ical wires or components while the engine is running Exposed frayed or worn electrical wiring and plugs be sources of electrical shock which could cause severe injury or burns Do not touch the plug with wet hands ALWAYS avoid inhalation of and skin contact with silica dust and or mist Provide proper dust removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite flammable materials liquids gases or dust This equipment should not be operated by persons under 18 years of age KEEP CHILDREN AWAY All visitors and children should be kept a safe distance from work area Maintain a safe operating distance to other personnel MAKE THE WORKSHOP KID PROOF Make the workshops kid proof by using padlocks master switches or by removing starter keys DO NOT FORCE THE TOOL A power tool will do a job better and safer operating at the rate for which it was designed DO NOT force a tool or an attachment to do a job that it was not designed to do HD 101R SAFETY USE APPAREL DO NOT wear loose clothing gloves neckties rings bracelets or other jewelry that may be caught in moving parts Non slip footwear is recommended Wear protective hair cover ing to contain long hair SECURE WORK Clamps or a vise should be used to hold work whenever pract
32. into the motor casing when cleaning mB A MN NN C E 35 HD 101R MAINTENANCE NEW MAINTENANCE Perform the following after initial purchase and operation of the HD 101R Check and adjust V belt tension following 1st 48 hours of operation See V belt Inspection MAINTENANCE FOLLOWING USE To extend the life of the HD 101R the following procedure should be performed after each use Lubricate all points listed below with light oils such as 3 in 1 WD 40 etc D Lubricate the Guide Bar and the Roller Wheel Assembly 36 HD 101R MAINTENANCE MONTHLY MAINTENANCE The following maintenance should be performed Monthly A B Remove the Diamond Blade Lubricate the Outer Flange Lubricate the Inner Flange and Retaining nut D E Verify the hu Wheel Verify all motor mounting Verify the Motor Adjustment Assembly is tight and in Bolts are tight Strap is tight good condition G H 0 Lubricate the Blade Guard Remove the Cutting Head See Lubricate the Cutting Head Pivot Shaft Adjusting the Cutting Head Adjustment Knob 37 J K Lubricate the Cutting Head Lubricate the Cutting Head Adjustment Knob retaining Pivot Shaft holes HD 101R MAINTENANCE BLADE DRESSING Like most cutting instruments a diamond blade performs best when it is dressed Over time and use diamonds on the outer edge of the blade will become smoothed or glazed over This will reduce grinding efficiency and
33. mbly is tight and in clean if dirty good condition HD 101R TROUBLESHOOTING COOLING FLOW A B Check cooling flow Adjusting Remove the Cooling Transfer Place Pump into a bucket of Clamp open Tube from the Blade Guard inlet water and check flow D E F Remove the Cooling Transfer Inspect and clean pump See Remove the Blade Guard In Tube and check flow pump manual take Fitting and check NOTE Rodding cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade Guard and directing rod out through each of the cooling flow tubes located on the underside of the Blade Guard The cooling channels should be rodded until all ports are free of foreign debris G H Remove the Cooling Chan Rod Cooling Channels and nel cover screws recheck flow 43 HD 101R TROUBLESHOOTING BLADE STOPS TURNING B Allow motor to cool and de Verify all plugs fully installed press motor Overload Reset Check Ground Fault Circuit Switch Interrupter NOTE Verify circuit breaker at least 20 amps if not move to 20 amp circuit Verify circuit breaker not tripped If tripped reset once Check power source voltage is 120V if not 120V move to another circuit 44 HD 101R EXPLODED VIEW Saw Assembly Part 154650 HD TR 46 HD 101R PARTS LIST Saw Assembly 154650 HD Hem Description Qty
34. nsulter le manuel de la pompe et les balises d information jointes s par ment pour toute information sur la pompe gt E OEE 14 HD 101R SAFETY ELECTRIC MOTOR SAFETY For maintenance care and operation of the electric motor refer to your electric motor instruction book let furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean Before plugging in the machine make sure that the outlet voltage is within the voltage marked on the machines s data plate CAUTION DO NOT spray water on the electric motor DO NOT touch the plug with wet hands To reduce the risk of electrocution keep all connections dry and off the ground DO NOT operate electric motor in an explosive environment DO NOT EXPOSE TO RAIN DO NOT expose to rain or use in damp locations WARNING If operating the equipment damp locations is unavoidable ALWAYS use a Ground Fault Circuit Interrupter ALWAYS wear rubber gloves and footwear in damp conditions DO NOT abuse the cord Never use the cord to carry the equipment or to pull the plug from the outlet Keep the cord away from heat sharp edges and moving parts Replace dam aged cords immediately Damaged cords increase the risk of electric shock wanne To reduce the risk of electrocution keep all connections dry and off the ground A Ground Fault Circuit Interrupter GFCI should be provided on the circuit s or outlet s to be u
35. ntiels pour vous ou d autres personnes Chaque message de s curit est pr c d par un symbole d alerte de s curit A et par l un des trois mots suivants DANGER AVERTISSEMENT ou ATTENTION 4 LE NON RESPECT des consignes entrainera des BLESSURES GRAVES voire DANGER MORT LE NON RESPECT des consignes PEUT ENTRAINER des BLESSURES A AVERTISSEMENT GRAVES voire la MORT 4 LE NON RESPECT des consignes PEUT ENTRAINER des BLESSURES ATTENTION peut galement tre utilis pour alerter contre les pratiques dangereuses PREVENTION DES DOMMAGES ET MESSAGES D INFORMATION Un message de pr vention des dommages doit informer l utilisateur des informations et ou consignes importantes qui si elles ne sont pas suivies pourraient endommager l quipement ou conduire a d autres dommages mat riels Les messages d information transmettent des informations relatives l quipement utilis Chaque message sera pr c d par le mot REMARQUE comme dans l exemple ci dessous REMARQUE Des dommages l quipement et ou des dommages mat riels peuvent survenir si les instructions ne sont pas suivies CONSIGNES DE S CURIT G N RALES ET SYMBOLES DE DANGER Afin de pr venir les blessures les consignes et les symboles de s curit suivants doivent tre respect s en tout temps TOUJOURS lire ce manuel avant d utiliser l outil NE PAS utiliser ou entretenir LII cet quipement avant d avoir lu ce manuel en entier Lire et c
36. omprendre tous les avertissements instructions et commandes de l outil Savoir comment arr ter rapidement l quipement en cas d urgence est de la responsabilit de l op rateur d utiliser cet outil dans des conditions de travail s res et conformes aux codes et r glements f d raux provinciaux et locaux relatifs la s curit l air la pollution le bruit etc cet outil en l absence d un dispositif de protection ou de s curit Une protection ou toute pi ce endommag e doit tre r par e ou remplac e imm diatement NE JAMAIS utiliser cet quipement sans v tements de protection appropri s 9 lunettes incassables bottes a embout d acier et autres dispositifs de protection requis par la t che est conseill d utiliser des chaussures antid rapantes TOUJOURS garder les protections de la lame et de la courroie en place NE PAS utiliser HD 101R DE SECURITE EQUIPEMENT DE PROTECTION INDIVIDUELLE 240 Portez TOUJOURS l quipement de protection respiratoire auriculaire et oculaire homologue lors de l utilisation de cet outil DEMARRAGES ACCIDENTELS Avant de demarrer le moteur verifiez que le commutateur MARCHE ARRET position ARRET OFF pour tout demarrage accidentel Placez le commutateur MARCHE ARRET en position ARRET OFF avant toute intervention d entretien Placez TOUJOURS le commutateur MARCHE ARRET en position ARRET OFF lorsque vous n utilisez
37. or the Authorized Service Center closest too you or visit our web site at www mkdiamond com For technical questions call 800 474 5594 60 HD 101R WARRANTY CONTACT Please contact MK Diamond Products Inc Customer Service Department with any questions you might have regarding distributors parts or service Telephone 800 421 5830 Fax 310 539 5158 E mail Customer Service MKDiamond com Customer Service Hours Monday through Friday 4 PST MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 MK DIAMOND PRODUCTS INC LIMITED WARRANTY MK DIAMOND PRODUCTS INC will guarantee every machine they build to be free from defects in material and workmanship for 3 three year from date of purchase The obligation of MK DIAMOND PRODUCTS INC under this warranty is limited to the repair or replacement of any parts which under normal use prove to be defective in material or workmanship The parts involved or the unit in question should be returned to MK DIAMOND PRODUCTS INC or to a point designated by us transportation prepaid This warranty does not obligate us to bear the cost of labor or transportation charges in connection with replacement or repair of defective parts Likewise it shall NOT apply to any unit which has been subjected to misuse neglect or accident This warranty does NOT apply to any machine which has been repaired or altered outside our factory This warranty does NOT obligate MK DIA
38. orsqu il existe un risque de poussiere Les masques en papier ou les masques chirurgicaux sans num ro d homologation NIOSH ne sont pas recommand s parce qu ils ne prot gent pas suffisamment le travailleur Pour plus d informations sur les programmes respiratoires y compris quels appareils respiratoires ont recu l homologation NIOSH attestant qu ils sont s rs et efficaces veuillez visiter le site Web NIOSH l adresse http www cdc gov niosh topics respirators Respecter les r glementations de l OSHA relatives a l utilisation d un appareil respiratoire 29 C F R 1910 134 Visitez le site http www osha gov pour obtenir de plus amples renseignements 13 HD 101R DE SECURITE SECURITE DU MOTEUR ELECTRIQUE Pour les soins et les interventions d entretien du moteur electrique reportez vous au livret d instructions de votre moteur electrique fourni avec le moteur lectrique Proteger le moteur electrique contre la poussiere autant que possible et garder les ouvertures de ventilation propres Avant de brancher l outil s assurer que la tension de sortie est dans la plage indiqu e sur la plaque signal tique de l outil ATTENTION NE PAS pulv riser de l eau sur le moteur lectrique NE PAS toucher la fiche avec des mains humides Pour r duire le risque d lectrocution garder toutes les connexions au sec et au dessus du sol NE PAS faire fonctionner le moteur lectrique dans un environnement explosif E PAS EXPOSER LA PLUIE
39. pas l outil PIECES TOURNANTES Eloigner les mains les pieds les cheveux et les v tements des pieces mobiles pour viter des blessures Ne jamais utiliser le moteur si le couvercle l enveloppe de protection ou les protecteurs ont t retir s PIECES CHAUDES Les composants du moteur peuvent devenir tr s chauds pendant le fonctionnement Pour viter des br lures graves ne pas toucher ces zones pendant que le moteur tourne ou imm diatement apres l avoir arr t Ne jamais faire fonctionner le moteur sans les crans de chaleur SURVITESSE NE JAMAIS modifier les composants ou r glages du limiteur de r gime afin d augmenter la vitesse maximale De graves blessures et des dommages au moteur ou l quipement peuvent en r sulter s il fonctionne des vitesses sup rieures au maximum D CHARGE LECTRIQUE NE JAMAIS toucher les fils ou les composants lectriques pendant que le moteur est en marche Les c bles et fiches nus effiloch s ou us s peuvent tre des sources de choc lectrique qui pourraient provoquer de graves blessures ou br lures Ne pas toucher la fiche avec des mains humides TOUJOURS viter l inhalation et le contact de la peau avec la poussi re et ou un nuage de silice Pr voir un systeme de d poussi rage ad quat Utiliser un systeme de captage des poussieres le cas ch ant NE JAMAIS utiliser l outil dans une atmosphere explosive ou pr s de mat riaux combustibles Les tincelles produites p
40. prop65 aw P65law72003 html http www dir ca gov Title8 sub4 html Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles Where use of a dust extraction device is possible it should be used To achieve a high level of dust collec tion use an industrial HEPA vacuum cleaner Observe OSHA 29 CFR part 1926 57 1926 103 Ad warn na Sawing grinding and drilling generate dust Excessive airborne particles may cause irritation to eyes skin and respiratory tract To avoid breathing impairment always employ dust controls and protection suitable to the material being sawed or drilled See OSHA 29 CFR Part 1910 1200 HD 101R DE SECURITE Lisez et suivez toutes les consignes de s curite d utilisation et dentretien Ne pas lire et suivre ces consignes pourrait entrainer des blessures voire la mort pour vous ou d autres personnes Ne pas lire et suivre ces consignes pourrait aussi endommager et ou raccourcir la dur e de de l quipement Les avertissements et les directives de s curit n liminent pas par eux m mes les risques Ils ne remplacent pas les mesures efficaces de pr vention des accidents et le bon jugement MESSAGES DE S CURIT Un message de s curit vous signale les dangers pote
41. quilibre en ne travaillant pas hors de port e D BRANCHER LES OUTILS Les outils lectriques doivent toujours tre d branch s avant l entretien le r glage ou le remplacement des accessoires tels que lames fraises et autres ENTRETENIR SOIGNEUSEMENT LES OUTILS Garder les outils propres et bien entretenus pour une performance optimale et s curitaire Toujours suivre les instructions d entretien et examiner l outil avant utilisation Si des vibrations ou des bruits anormaux se produisent teindre imm diatement l outil et faire corriger le probl me avant toute nouvelle utilisation RETIRER LES CL S ET OUTILS DE R GLAGE Prendre l habitude de v rifier que tous les outils et les cl s de r glage ont t retir s de l outil lectrique avant de le mettre en marche GARDER LE LIEU DE TRAVAIL PROPRE Un lieu de travail ou un tabli encombr est propice aux accidents Garder la zone autour de la machine d gag e de tout obstacle qui pourrait faire tomber quelqu un NE PAS UTILISER DANS DES ENDROITS DANGEREUX NE PAS utiliser l quipement dans des environnements dangereux NE PAS utiliser les outils lectriques dans des endroits mouill s ou humides ne pas les exposer la pluie Toujours garder le lieu de travail bien clair UTILISER LES ACCESSOIRES RECOMMAND S Voir les accessoires recommand s dans le manuel d utilisation L utilisation d accessoires inad quats peut augmenter le risque de blessure du personnel ou des pa
42. r Specifications Pump Specifications QR Code Manual 19 HD 101R SAFETY PRODUCT SPECIFICATIONS The HD 101R is a versatile Tile Saw Operated and used according to this manual the HD 101R will provide years of dependable service General Specifications The HD 101R Tile Saw is engineered as a tabletop or stand mounted wet tile saw The saw includes a powerful 120V totally enclosed capacitor start Baldor motor with a thermal protective overload The saw is capable of cutting tile up to twenty 20 inches in length or diagonal cutting tile up to fourteen 14 inches The saw can cut an object three 3 inches thick in one pass Motor Specifications Motor specifications for the HD 101R are listed in table below Voltage 120V Overall Amperage Motor Only Amperage 60 Hz RPM 3400rpm _ Weight 921bs Thermal Overload Protection The motor is protected by a thermal overload equipped with a manual reset Blade Capacity The HD 101R uses a ten 10 inch 254mm diameter wet cutting continuous rim diamond blade with a five eighths 5 8 inch 15 875 mm arbor Tile Types The HD 101R can cut a variety of tile types including Porcelain Terracotta Marble Quarry and Slate or almost any other non ferrous material NOTE The HD 101R is not designed to cut plastic or ferrous metals material A Motor Water Pump Tube Blade Guard Cutting Table Water Basin Frame Guide Bar Post Depth of Cut Adjustment
43. s are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Unauthorized equipment modifications will void all warranties Manufacturer does not assume responsibility for any accident due to equipment modifications NEVER use this machine with any cutter designed for woodworking NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence of drugs or alcohol On belt driven equipment overtensioning of belts will result in premature crank and or bearing failure Whenever necessary replace nameplate operation and safety decals when they become difficult to read ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children DO NOT lend or rent this equipment without including the Owner s Manual and the Engine Motor Manufacturer s Manual Check the chemical properties of the material to be cut grinded and follow all EPA OSHA Regulations HD 101R SAFETY SILICA DUST WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or
44. sed for this machine Receptacles are available having built in GFCI protections and may be used for this measure of safety When using an extension GFCI should be installed closest to the power source followed by the extension cord and lastly the machine gt EP Oer WARNING The water pump requires a GFCI To reduce risk of electrical shock when operating the machine with the pump plugged into the 3 pole receptacle on the motor connect the machine to a outlet See the pump manual and informational tags enclosed separately for all pump information HD 101R SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent electrical shock and injury the following electrical safety precautions and symbols should be followed at all times 4 WARNING In case of a malfunction or breakdown grounding provides a path of least resistance for electrical current to reduce the risk of electric shock This tool is equipped with an electric which has an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances DO modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connections of the equipment grounding conductor can result in a risk of electric shock The equipment grounding conductor is the insul
45. sorte que la rotation s effectue dans le sens de la fl che imprim e sur le cote de la lame ou de l outil tranchant Elle doit correspondre au sens de rotation du moteur Toujours alimenter le mat riau couper vers une lame contre le sens de la rotation NE JAMAIS LAISSER UN OUTIL SANS SURVEILLANCE COUPER LE COURANT Ne pas s loigner de l outil avant qu il soit parvenu un arr t complet TOUJOURS mettre l outil lectrique hors tension au moment de quitter la zone de travail ou lorsqu une coupe est termin e NE JAMAIS d brancher tous les dispositifs d urgence ou de s curit Ces dispositifs sont pr vus pour la s curit de l op rateur La d connexion de ces dispositifs peut causer des blessures graves des l sions corporelles voire la mort La d connexion d un de ces dispositifs annulera toutes les garanties Les modifications non autoris es de l quipement annuleront toutes les garanties Le fabricant d cline toute responsabilit pour tout accident d une modification de l quipement NE JAMAIS utiliser cette machine avec un outil de coupe concu pour le travail du bois NE JAMAIS utiliser cet quipement lorsqu on ne se sent pas bien en raison de la fatigue une maladie ou des m dicaments NE JAMAIS utiliser cet quipement sous l influence de l alcool ou de drogues Sur les quipements actionn s par courroie tendre excessivement les courroies peut entrainer une usure pr matur e du vilebrequin et ou
46. ssants Les modifications non autoris es de l quipement annuleront toutes les garanties Le fabricant d cline toute responsabilit pour tout accident une modification de l quipement TOUJOURS s assurer que la machine est sur un terrain plat avant de l utiliser NE JAMAIS SE TENIR DEBOUT SUR L OUTIL Le basculement de l outil lectrique ou un contact accidentel avec l accessoire de coupe peut causer des blessures graves TRANSPORT Faire preuve de prudence lors du chargement ou d chargement de l outil Retirer la lame avant le levage le chargement et le transport de l outil 11 HD 101R DE SECURITE P VERIFICATION DES PIECES ENDOMMAGEES Avant d utiliser un outil lectrique v rifier s il y a des pieces endommag es Examiner soigneusement les pieces et dispositifs de protection qui semblent endommag s afin de d terminer s ils fonctionnent correctement et remplissent les fonctions pr vues V rifier toujours l alignement et le r glage corrects des pi ces mobiles V rifier s il y a des pi ces ou des supports cass s et toutes autres conditions qui peuvent affecter le fonctionnement de l outil lectrique Une protection ou toute pi ce endommag e doit tre correctement r par e ou remplac e V rifier toujours l outil pour d ventuels boulons desserr s avant de le d marrer SENS DE ROTATION Une lame ou un outil tranchant doit toujours tre install de telle
47. substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In ad dition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer When cutting such materials always follow respiratory precautions Use appropriate NIOSH approved respiratory protection where dust hazard may occur Paper masks or surgical masks without a NIOSH approval number are not recommended because they do little to protect the worker For more information about respirator programs including what respirators have received NIOSH approval as safe and effective please visit the NIOSH website at http www cdc gov niosh topics respirators Observe OSHA regulations for respirator use 29 C F R 1910 134 Visit http www osha gov for more information CALIFORNIA PROPOSITION 65 MESSAGE Some dust created by power sanding sawing grinding drilling and other construction activities con tain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber For further information consult the following sources http www osha gov dsg topics Silicacrystalline index html http www cdc gov niosh docs 96 112 http oehha ca gov
48. table generator ensure the generator meets the following minimum requirements 5 KW 120 240 volts 41 7 20 8 amps Single Phase GROUND FAULT CIRCUIT INTERRUPTER This saw 15 to be used with a Ground Fault Circuit Interrupter A B 0 Ensure the ON OFF Switch Plug HD 101R into GFCI Plug the GFCI into the is in the OFF position Power source SET CUTTING DEPTH A CAUTION When loosing the Cutting Head Adjusting Knob the Cutting Head will pivot down unless held A B C Loosen Cutting Head Knob and Set cutting depth approximately Ensure the Adjusting Knob is move cutting head down 1 4 to 1 2 inch below the surface tight of the Movable Cutting Table 28 HD 101R OPERATION CUTTING STRAIGHT EDGES 4 CAUTION DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed A B Loosen the Adjustable Cutting Position the Adjustable Cutting Tighten the retaining Guide retaining thumbscrew Guide to desired cut length thumbscrew F Place the tile against the Verify proper cooling flow on Perform the cut Turn the motor Ruler Stop and Cutting Guide both sides of the blade See OFF when work is complete Turn the motor ON Maintenance Section to in crease decrease flow 29 HD 101R OPERATION DIAGONAL CUTTING NOTE To cut diagonal the Dual 45 Flat Angle Guide MK Diamond Part No 134557 MK should be used A CAUTION DO NOT FORCE THE TOOL It will do the
49. y Part 158477 HD 101R PARTS LIST Frame Assembly Part 170476 OR 3 57 1 WASHER LOCK SPLIT 38 15095 2 l 2 10 68 PIVOT 1 153254 1 3 SCREW SET SOC 3 8 16X 1 2 1570 1 l 4 PLATE PRESSURE 155071 1 5 SCREW 3 8 16 2 1 2 156030 2 6 CASTING POST DC 101 ORNG COMP 158438 OR 1 8 SPACER 5 8X 385X1 4 1664 2 9 PLASTIC 1SQ 14 20GA 1607271 2 10 FRAME 10 TILE SAW 18 RIP Table Assembly 158477 tem Pat Qy 1 X BAR GUIDE PLATED HD 101R 134759 1 2 SCREWHEXHD 5 6 18X1 151743 2 3 WASHER LOCK SPLIT 5 16 151747 2 4 WASHER FLAT SAE 5 16 1517554 2 5 ASSYWHEELBRKTTSAW 1 151756 1 6 7 SPACER GUIDE BAR COVER COMMON 152393 2 8 COVER GUIDE BAR 120 DEG 158403 1 49 HD 101R Cutting Head Part 158478 HD 50 HD 101R PARTS LIST Cutting Head 158478 HD tem Description Part 1 KEY 36 SQX 1 18 150344 1 2 WASHER 1 4SAEFLAT 151915 6 3 SCREW HEX HD 1 4 20 X 3 4 152370 3 4 ASSY BLADEGUARD 101 152582 0R 1 5 WASHERSPLTLOCK1i4 152590 4 6 5 14 2 7 152676 1 8 5 5 6 18 3 8 SOCKET HEAD SET 157083 1 9 7
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