MK-101 TILE SAW - MK Diamond Products
Contents
1. 101 ADJUSTMENT CLEANUP NOTE If an external water source was used steps A through may be skipped Dispose of waste water in accordance with applicable Federal State and Local laws A B C Clean the Water Pump suc Place the Water Pump in an Run the MK 101 until clear tion of all debris Refer to external container water is seen at the blade water pump manual cooling ports Approx 1 min D E F Remove the Water Basin and Clean the Movable Cut Clean the remainder of the clean ting Table Roller Wheel and MK 101 Frame Support MAINTENANCE Perform the following after initial purchase and operation of the MK 101 A Check and adjust V belt tension following first 48 hours of operation See V belt Inspection 35 101 MAINTENANCE MAINTENANCE Perform the following after initial purchase and operation of the MK 101 MAINTENANCE FOLLOWING USE To extend the life of the MK 101 the following procedure should be performed after each use Lubricate all points listed below with light oils such as 3 in 1 WD 40 etc i A B Lubricate the Guide Bar Lubricate the Roller Wheel Assembly MONTHLY MAINTENANCE The following maintenance should be performed Monthly A B C Remove the Diamond Blade Clean and lubricate the Outer Flange and Retaining nut Verify the Roller Wheel As Verify all motor mounting Verify the Motor Adjustment sembly is tight and in good Bolts are ti2. 1 8 150344 WASHER 1 4 SAE FLAT 151915 SCREW HEX HD 1 4 20 X 3 4 152370 ASSY BLADE GUARD 101 152582 WASHER 1 4 SPLIT LOCK 152591 SCREW HEX HD 1 4 20 X 1 152676 Item 1 2 3 5 6 SCREW 5 16 18 X 3 8 SOCKET HEAD SET 8 10 12 13 ASSY SBU CUTTING HEAD MK 101 158191 BELT 6J260 158194 PULLEY 6J19 X 5 8 BORE 158199 CASTING 101 BELT GUARD COMP 158319 01 BRACKET INNER BELTGUARD 158611 MTR 1 1 2 HP 115V 3400 RPM 168022 48 101 EXPLODED VIEW Cutting Head Assembly Part 158191 0 08 DESCRIPTION aTY NUT HEX 5 16 18 FLANGE OUTER 2 3 8 NUT HEX 5 8 18 1 BEARING BALL 17X40X12MM 2 KEY 3 16 SO X 1 1 8 WASHER FLAT SAE 3 8 SCREW HEX HD 5 16 18X1 NUT WING NYLK 5 16 18 WASHER LOOK sem sne sme a 101 PARTS LIST Blade Guard Assembly Part 152582 1 SCREW 5 16 18 1 2 SOCKET HD SET 152607 2 ELBOW 1 8MNPT X 1 4 BARB 90 DEG 154652 3 TUBE WATER 155389 4 CASTING 101 BLD GUARD DC COMP 162481 Roller Wheel Assembly Part 151756 WHEEL ROLLER 151799 NUT HEX 1 4 20 151893 SCREW HEX HEAD 1 4 20 X 1 1 2 151914 WASHER 1 4 SAE FLAT 151915 BRACKET ROLLER WHEEL 154021 51 NUMBER DESCRIPTION MK 200 10 x 5 8 Arbor 197166 Premium grade Diamond Blade for smooth chip free cutting on tile MK 2
3. Basin NOTE Ensure the power cord and cooling tube exit the water basin under the top rail of the frame MK 101 SETUP FOR OPERATION caution Before powering or starting check for damage that could prevent this eguipment from proper operation or performing it s intended function Check for binding and alignment of moving parts Check for damaged broken or missing parts Verify the ON OFF switch is in the OFF position Before connecting the MK 101 to a power supply be sure the voltage cycle and phase of the job site power source meet the reguiremenis in the Table below If using an extension power cord make sure the length and wire gauge correspond to he reguirements listed in the Table on Page 10 An extension power cord that is too small in wire gauge diameter or too long in length will cause the motor to overheat and could cause premature failure Use an approved Ground Fault Circuit Interrupter Do not cover the motor vents as this could lead to motor overheating NOTE In order to avoid breaker tripping a 20 Amp circuit breaker should be used 28 PORTABLE GENERATOR If using a portable generator to provide power ensure the generator meets the following minimum reguirements 8Kw 120 Volts 20 Amps Single Phase A B C Ensure the ON OFF Switch is Plug MK 101 into GFCI Plug the GFCI into the power in the OFF position source SET CUTTING DEPTH When loosing the Cutting Head Adjusting Knob the Cuttin
4. COUPER LE COURANT Ne pas s loigner de l outil avant qu il soit parvenu un arr t complet TOUJOURS mettre l outil lectrique hors tension au moment de quitter la zone de travail ou lorsqu une coupe est termin e NE JAMAIS d brancher tous les dispositifs d urgence ou de s curit Ces dispositifs sont pr vus pour la s curit de l op rateur La d connexion de ces dispositifs peut causer des blessures graves des l sions corporelles voire la mort La d connexion d un de ces dispositifs annulera toutes les garanties Les modifications non autoris es de l quipement annuleront toutes les garanties Le fabricant d cline toute responsabilit pour tout accident une modification de l quipement NE JAMAIS utiliser cette machine avec un outil de coupe con u pour le travail du bois NE JAMAIS utiliser cet quipement lorsqu on ne se sent pas bien en raison de la fatigue une maladie ou des m dicaments NE JAMAIS utiliser cet quipement sous l influence de l alcool ou de drogues Surles quipements actionn s par courroie tendre excessivement les courroies peut entra ner une usure pr matur e du vilebrequin et ou des roulements Chaque fois que n cessaire remplacer la plaque signal tique ainsi que les autocollants d utilisation et de s curit quand ils deviennent difficiles lire TOUJOURS ranger l quipement correctement lorsqu il n est pas utilis L quipement doit tre rang dans un endroi
5. CUTTING DO FORCE THE TOOL It will do the job better and safer at the rate for which it was designed Position the 45 Bullnose Position the tile on the 45 Verify proper cooling flow on Miter Guide and tighten the Bullnose Miter Guide and the both sides of the blade See retaining thumbscrews Ruler Stop Maintenance Section to in crease decrease flow D Perform the cut Turn the motor OFF when work is complete 31 101 ADJUSTMENT OFF ANGLE CUTTING NOTE To cut angles other than 45 angles or Miter a 90 Protractor MK Diamond Part No 134569 MK should be used cauTioN DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed A B C Place the 90 Protractor on Set the desired angle and Position the tile against the 90 the Ruler Stop and tighten the tighten the thumbscrew Protractor and the Ruler Stop retaining thumbscrew Turn the motor ON D E Verify proper cooling flow on both Perform the cut Turn the motor sides of the blade See Mainte OFF when work is complete nance Section to increase de crease flow 32 101 ADJUSTMENT ADJUSTING THE CUTTING HEAD AA caurion Cutting Head is heavy Care must be used when changing the position of the Cutting Head A B C Remove the blade Support the Remove the Cutting Head from Move Cutting Head Stop to down Cutting Head and then remove the rear pivot hole
6. GRAVES voire DANGER MORT LE NON RESPECT des consignes PEUT ENTRAINER des BLESSURES AVERTISSEMENT GRAVES voire la MORT A LE NON RESPECT des consignes PEUT ENTRAINER des BLESSURES Il ATTENTION peut egalement utilise pour alerter contre les pratigues dangereuses PREVENTION DES DOMMAGES ET MESSAGES D INFORMATION Un message de pr vention des dommages doit informer l utilisateur des informations et ou consignes importantes qui si elles ne sont pas suivies pourraient endommager l quipement ou conduire d autres dommages mat riels Les messages d information transmettent des informations relatives l quipement utilis Chaque message sera pr c d par le mot REMARQUE comme dans l exemple ci dessous REMARQUE Des dommages l quipement et ou des dommages mat riels peuvent survenir si les instructions ne sont pas suivies CONSIGNES DE S CURIT G N RALES ET SYMBOLES DE DANGER Afin de pr venir les blessures les consignes et les symboles de s curit suivants doivent tre respect s en tout temps TOUJOURS lire ce manuel avant d utiliser l outil NE PAS utiliser ou entretenir MA cet equipement avant d avoir lu ce manuel en entier Lire et comprendre tous les avertissements instructions et commandes de l outil Savoir comment arr ter rapidement l quipement en cas d urgence Il est de la responsabilit de l op rateur d utiliser cet outil dans des conditions de travail s res et confor
7. WARRANTY CONTACT Please contact MK Diamond Products Inc Customer Service Department with any guestions you might have regarding distributors parts or service Telephone 800 421 5830 Fax 310 539 5158 E mail Customer Service MKDiamond com Customer Service Hours Monday through Friday 6AM 4PM PST MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 MK DIAMOND PRODUCTS INC LIMITED WARRANTY MK DIAMOND PRODUCTS INC will guarantee every machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obligation of MK DIAMOND PRODUCTS INC under this warranty is limited to the repair or replacement of any parts which under normal use prove to be defective in material or workmanship The parts involved or the unit in guestion should be returned to MK DIAMOND PRODUCTS INC or to a point designated by us transportation prepaid This warranty does not obligate us to bear the cost of labor or transportation charges in connection with replacement or repair of defective parts Likewise it shall NOT apply to any unit which has been subjected to misuse neglect or accident This warranty does NOT apply to any machine which has been repaired or altered outside our factory This warranty does NOT obligate MK DIAMOND PRODUCTS INC with respect to items not of our manufacture such as engines motors hydraulics etc which are subject to their own guarantees and warranti
8. crystalline silica as a substance known to cause cancer When cutting such materials always follow respiratory precautions Use appropriate NIOSH approved respiratory protection where dust hazard may occur Paper masks or surgical masks without a NIOSH approval number are not recommended because they do little to protect the worker For more information about respirator programs including what respirators have received NIOSH approval as safe and effective please visit the NIOSH website at http www cdc gov niosh topics respirators Observe OSHA regulations for respirator use 29 C F R 1910 134 Visit http www osha gov for more information CALIFORNIA PROPOSITION 65 MESSAGE Some dust created by power sanding sawing grinding drilling and other construction activities con tain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber For further information consult the following sources http www osha gov dsg topics silicacrystalline index html http www cdc gov niosh docs 96 112 http oehha ca gov prop65 aw P65law72003 html http www dir ca gov Title8 sub4 html Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these
9. doivent se tenir bonne distance de la zone de travail Maintenir une distance d utilisation s curitaire par rapport aux autres membres du personnel RENDRE L ATELIER S R POUR LES ENFANTS Rentre les ateliers s rs pour les enfants l aide de cadenas d interrupteurs principaux ou en retirant les cl s de d marrage NE PAS FORCER L OUTIL Un outil lectrique ex cutera la t che mieux et de mani re plus s re s il est utilis dans les limites pr vues NE PAS forcer un outil ou un accessoire ex cuter une t che pour laquelle il n est pas con u 10 101 DE SECURITE rrr PrP P UTILISER DES VETEMENTS APPROPRIES NE PAS porter de v tements amples gants cravates bagues bracelets ou autres bijoux susceptibles de se prendre dans les pieces mobiles Le port de chaussures antid rapantes est recommande Les cheveux longs doivent tre ramass s sous un couvre chef FIXER LES PIECES DE TRAVAIL Dans la mesure du possible utiliser des serre joints ou un tau pour maintenir la piece de travail Il est plus sur de garder les mains libres pour manceuvrer un outil lectrique NE PAS TRAVAILLER HORS DE PORTEE Toujours se tenir bien camp et avoir un bon quilibre en ne travaillant pas hors de port e DEBRANCHER LES OUTILS Les outils lectriques doivent toujours tre d branch s avant l entretien le reglage ou le remplacement des accessoires tels que lames fraises et autres ENTRETENIR SOIGNEUSE
10. position Adjusting Knob D E F Install the Cutting Head onto Install the Adjusting Knob Install Diamond Blade Set the front pivot hole cutting depth approx 1 4 to 1 2 inch below the surface of the Movable Cutting Table NOTE For small tiles 6 tile or smaller the Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole For large tiles and maximum cutting length the Cutting Head should be in the front pivot hole and the Post should be in the rear post retaining hole For maximum cutting length the Cutting Head should be in the front pivot hole and the Post should be in the rear post position when using front pivot hole retaining hole NOTE Move Cutting Head Stop in upward positions when using rear pivot hole and in the down 33 ADJUSTING THE POST FOR MAXIMUM CUTTING LENGTH CAUTION The Cutting Head and Post are heawy Care must be used when changing the position of the Cutting Head A B R W Basi Remove the Cutting Head See AMOYE ED Adjusting the Cutting Head D E F Remove the Retaining Bolts Move Standoff and bolt to Relocate the Post to the rear Be sure to remove Standoffs rear post retaining hole Post retaining holes with the bolts G H 1 Install the post support and Install the Cutting Head in Install the Water Basin and tighten Retaining Bolts rear Pivot Hole See Adjust blade ing the Cutting Head
11. replaced immediately NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job Non slip foot wear is recommended 9 4 101 SAFETY PERSONAL PROTECTIVE EGUIPMENT a 4 ALWAYS wear approved respiratory head ear and eye protection when operating this machine ACCIDENTAL STARTS Before starting the engine motor be sure the ON OFF switch is in the OFF position to pre vent accidental starting Place the ON OFF switch in the OFF position before performing any service operation ALWAYS place the power ON OFF switch in the OFF position when the saw is not in use ROTATING PARTS Keep hands feet hair and clothing away from all moving parts to prevent injury Never oper ate the motor with covers shrouds or guards removed HOT PARTS Engine components can become extremely hot from operation To prevent severe burns do not touch these areas while the engine is running or immediately after it is turned off Never operate the engine with heat shields removed OVER SPEED NEVER tamper with the governor components or settings to increase the maximum speed Severe personal injury and damage to the engine or eguipment can result if operated at speeds above maximum ELECTRICAL SHOCK NEVER touch electrical wires or components while the engine is running Exposed frayed or worn electrical wiring and plugs can be sources of el
12. the Remove the Micro V Belt Install the new Micro V Belt front of the Cutting Head to MK Diamond Part No 158194 loosen the Micro V Belt M N O Verify the Micro V Belt is Tighten the Motor Adjustment Check Micro V Belt tension prop seated in the grooves of both Strap to remove slack er tension 1 8 inch Repeat steps pulleys N and O until proper Micro V Belt tension is achieved P Q Tighten the four motor Install the Belt Guard mounting bolts 40 COOLING FLOW A NOTICE zi Check cooling flow Adjusting Remove the Cooling Transfer Place Pump into a bucket of Clamp open Tube from the Blade Guard water and check flow inlet D E Remove the Cooling Transfer Inspect and clean pump See Remove the Blade Guard Tube and check flow pump manual Intake Fitting and check NOTE Rodding cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade Guard and directing the rod out through each of the cooling flow tubes located on the underside of the Blade Guard The cooling channels should be rodded until all ports are free of foreign debris Remove the Cooling Chan Rod Cooling Channels and nel cover screws recheck flow EE MOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY A B Check that the Guide Bar is Check the Movable Cutting clean clean if dirty table Roller Wheels for wear replace if necessa
13. 15 10 x 5 8 Arbor 2 128074 Supreme grade diamond blade for hard materials MK 315 10 x 5 8 Arbor 3 153252 Supreme super hi rim diamond blade 4 134577 MK Dual 45 Flat Angle Guide 5 153201 MK 45 Miter large 6 152792 Dressing Stone 7 152610 Ground Fault Circuit Interrupter 8 168244 Folding Stand for 10 Tile Saw 9 169243 Rolling Folding Stand 52 5 101 ORDERING 8 RETURN ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or you may order direct from MK Diamond When ordering direct from MK Diamond please have the following information ready before calling The Model Number of the saw The Serial Number of the saw e Where the saw was purchased and when The Part Number for the part s being ordered The Part Description for the part s being ordered NOTE There is a 25 00 minimum order when ordering direct from MK Diamond A 6 00 charge will be added to orders having a net billing value under 50 00 All purchases must be made using VISA MasterCard or American Express All parts may be ordered by calling toll free to 800 421 5830 or 310 539 5221 and asking for Customer Service For technical questions call 800 474 5594 RETURN MATERIALS POLICY To expedite the service relative to the return of a product purchased through MK Diamond please observe the followin
14. 5 100 Max Cord Length No 12 Wire 50 150 Max Cord Length No 10 Wire 75 250 Max Cord Length No 8 Wire water pump only 125V 6 amps max Label F Label G Warning Label Sheet Part 166012 Description Warning Read and Follow Operating Instructions Warning Silica Warning Notice Voltage Extension Cords Service Warranty Caution Use with GFCI only Caution Receptacle for water pump OR Code for Manuals Pump Specifications 19 101 SAFETY PRODUCT SPECIFICATIONS The MK 101 is a versatile Tile Saw Operated and used according to this manual the MK 101 will provide years of dependable service GENERAL DESCRIPTION The MK 101 Tile Saw is engineered as a tabletop or stand mounted wet tile saw The saw includes a powerful 120V electric motor The saw is capable of cutting tile up to twenty 20 inches in length depth of cut 3 MOTOR SPECIFICATIONS Motor specifications for the MK 101 are listed in table below Motor Only Amperage 6 1 60Hz 3400 rpm 105 Ibs BLADE CAPACITY The MK 101 uses a ten 10 inch 254mm diameter wet cutting continuous rim MK Diamond blade with a five eighths 5 8 inch 15 875 mm arbor TILE TYPES The MK 101 can cut a variety of tile types including stone masonry and lapidary products NOTE The MK 101 is not designed to cut plastic or metals Motor Water Pump Tube Blade Guard Cutting Table Water Basin Frame Guide Bar Post Depth of
15. Cut Adjustment Knob Belt Guard I ITJOJ IJMJOJOJ O gt 20 UNPACKING Your MK 101 has been shipped from the factory thoroughly inspected Only minimal assembly is reguired A CAUTION Use proper lifting techniques when lifting the MK 101 If not done remove the MK 101 Cutting Head and accessory box from the carton CONTENTS In your container you will find one 1 MK 101 frame and water basin one 1 MK 101 Cutting Head one 1 10 inch wet cutting continuous rim diamond blade one 1 adjustable cutting guide one 1 electric water pump one 1 splash guard one 1 cooling transfer tube one 1 flow adjusting clamp one 1 blade wrench one 1 drain plug one 1 tri knob one 1 water pan one 1 owner s manual one 1 pump manual and one 1 warranty card MK 101 Frame MK 101 Adjustable Cutting Electric Water Pump and Water Basin Cutting Head Guide a Splash Guard Cooling Flow Blade Nut Drain Plug Transfer Tube Adjusting Clamp Wrench Jebao 4 gt _ OWNER S MANUAL Tri Knob Water Pan Owner s Pump Warranty Manual Manual Card TRANSPORT 1 The MK 101 weighs approximately one hundred five 105 pounds use care when transporting 2 Never transport the MK 101 with water in the Water Pan The MK 101 is designed with a rigid frame and removable Cutting Head Two people are reguired to transport the MK 101 with the Cutting Head installed
16. DE gt WARNING The water pump reguires a GFCI To reduce risk of electrical shock when operating the machine with the pump plugged into the 3 pole receptacle on the motor connect the saw to a GFCI outlet See the pump manual and informational tags enclosed separately for all pump information 101 ELECTRICAL REGUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent electrical shock and injury the following electrical safety precautions and symbols should be followed at all times WARNING In case of a malfunction or breakdown grounding provides a path of least resistance for electrical current to reduce the risk of electric shock This tool is equipped with an electric cord which has an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances DO NOT modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connections of the equipment grounding conductor can result in a risk of electric shock The eguipment grounding conductor is the insulated conductor that has an outer surface that is green with or without yellow stripes If repair or replacement of the electric cord or plug is necessary DO NOT connect the eguipment grounding conductor to a live terminal Check with a qualified electrician or servic
17. MC MK Diamond Products Inc MK 101 TILE SAW OWNER S MANUAL PARTS LIST amp OPERATING INSTRUCTIONS www mkdiamond com MK 101 Part 167979 Part 151991 SP Revision 113 12 2014 Manual Part 168237 Caution Read all safety and operating instructions before using this equipment This manual MUST accompany the equipment at all times MC MK Diamond Products Inc INTRODUCTION Congratulations on your purchase of a MK 101 Tile Saw We are certain that you will be pleased with your purchase MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry Operated correctly your MK 101 Tile Saw should provide you with years of service In order to help you we have included this manual This owners manual contains information necessary to operate and maintain your MK 101 Tile Saw safely and correctly Please take the time to familiarize yourself with the MK 101 Tile Saw by reading and reviewing this manual Read and follow all safety operating and maintenance instructions If you should have guestions concerning your MK 101 Tile Saw please feel free to call our friendly customer service department at 800 421 5830 Regards MK Diamond NOTE THIS INFORMATION FOR FUTURE USE NOTE For your 1 one year warranty to be effective complete the warranty card including the Serial Number and mail it in as soon as possible TABLE OF CONTENTS SAFETY Safety
18. MENT LES OUTILS Garder les outils propres et bien entretenus pour une performance optimale et s curitaire Toujours suivre les instructions d entretien et examiner l outil avant utilisation Si des vibrations ou des bruits anormaux se produisent teindre imm diatement l outil et faire corriger le probleme avant toute nouvelle utilisation RETIRER LES CLES ET OUTILS DE REGLAGE Prendre l habitude de v rifier que tous les outils et les cl s de r glage ont t retir s de l outil lectrique avant de le mettre en marche GARDER LE LIEU DE TRAVAIL PROPRE Un lieu de travail un tabli encombr est propice aux accidents Garder la zone autour de la machine d gag e de tout obstacle qui pourrait faire tomber quelqu un NE PAS UTILISER DANS DES ENDROITS DANGEREUX NE PAS utiliser l quipement dans des environnements dangereux NE PAS utiliser les outils lectriques dans des endroits mouill s ou humides ne pas les exposer la pluie Toujours garder le lieu de travail bien clair UTILISER LES ACCESSOIRES RECOMMAND S Voir les accessoires recommand s dans le manuel d utilisation L utilisation d accessoires inad quats peut augmenter le risque de blessure du personnel des passants Les modifications non autoris es de l quipement annuleront toutes les garanties Le fabricant d cline toute responsabilit pour tout accident d une modification de l quipement TOUJOURS s assurer que la machine est sur un terrain plat
19. Messages 4 General Safety Precautions 4 7 California Proposition 65 Message 8 Canadian French Safety Translation 9 14 Electrical Reguirements 15 18 Safety Label Locations 19 Product Specifications 20 UNPACKING TRANSPORT and ASSEMBLY Unpacking 21 Contents 21 Transport 22 Stand 23 Assembly 24 25 SETUP STARTUP ADJUSTMENT OPERATION and SHUTDOWN Setup 26 28 Operation 29 31 Cutting Head Adjustment 32 34 Cleanup 35 MAINTENANCE AND TROUBLESHOOTING Maintenance 35 41 Troubleshooting 42 EXPLODED VIEW AND PARTS LIST Exploded View 8 Parts List 44 51 ACCESSORIES ORDERING and RETURN INSTRUCTIONS Accessories 52 Ordering Information 54 Return Material Policy 54 Packaging Instructions 55 Authorized Service Centers 55 101 SAFETY Read and follow all safety operating and maintenance instructions Failure to read and follow these instructions could result in injury or death to you or others Failure to read and follow these instructions could also result in damage and or reduced eguipment life Safety warnings and guidelines do not by themselves eliminate danger They are not substitutes for proper accident prevention procedures and good judgement SAFETY MESSAGES A safety message alerts you to potential hazards that could hurt you or others Each safety message is preceded by a safety alert symbol and one of three words DANGER WARNING or CAUTION A DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow direction
20. OFF position Table moves freely damage Verify the blade is cor rect for the material being cut D E Inspection the Pump Assem Inspect the MK 101 for bly for damage Ensure the damage Ensure the cord is cord is free of cracks of cuts free of cracks or cuts CONNECTING WATER PUMP WARNING To prevent the possibility of electrical shock the MK 101 MUST be de energized when connecting the Water Pump To prevent the possibility of electrical shock use only MK Diamond gualified replacement parts NOTE To prevent pump damage the Water Pump must be disconnected from its power supply if cutting with a Dry Blade A B Connect the Cooling Connect the Water Pump Transfer Tube to the inlet power cord to the connection connection of the Blade found on the back of the motor Guard WATER PUMP SETUP FOR OPERATION The Water Pump can be setup for operation in two ways External Water source or Re circulation EXTERNAL WATER SOURCE This is the preferred method of cooling A B Remove the Drain Plug Place the Water Pump in an Place empty container under external container and fill until hole for water drainage water completely covers the Water Pump suction 27 101 SETUP RE CIRCULATION NOTE When using the re circulation method the water should be changed often for longer pump life A B Ensure the Drain Plug is in Place the Water Pump in the stalled in the Water Basin back of the Water
21. TING HEAD MK 101 168167 1 19 7 ADAPTER 1 2 NPTX1 4BARB 1 168261 1 20 7 ASSY FRAME amp POST MK 101 1 17046 1 21 10 PREMIUM PORCELAIN TILE BLADE 170588 1 22 HOSE VINYL 14X3 8 60 1325 1 23 _ PUMP WATER 115V 60HZ UL CSA 151271 VP 1 24 7 KNOB TRI PLASTIC MK 660 1 1 2 15677002 1 25 ASSY DC TABLE NO COVER 101 158477 NC 1 45 101 EXPLODED VIEW Frame Assembly Part 170476 tem Description 1 WASHER LOCK SPLIT 3 8 15095 2 2 SHAFT 10 68 PIVOT 153254 1 3 SCREW SET SOC 3 8 16X1 2 158710 1 4 PLATE PRESSURE 155671 1 5 3 8 16 2 1 2 HEX HEADCAP 156030 2 6 CASTING POST DC 101 MKRED COMP 158438 1 SPACER 5 8 385 14 1664 2 9 PLUG PLASTIC 150 14 200 1607271 2 10 FRAME 10 TILE SAW 18 RIP 46 101 EXPLODED VIEW Table Assembly Parti 158477 NC tem Description Pa 1 BAR GUIDE PLATEDMK 101 134759 1 2 SCREW HEX HD 5 16 18X1 151748 2 x 3 WASHER LOCK SPLIT 546 151747 2 4 FLAT SAE 5 16 1574 2 5 ASSY WHEELBRKTTSAW 1576 1 6 CASTING TABLE MK 100 COMP 157660 1 47 101 PARTS LIST Cutting Head Assembly Part 168167 INCLUDED WITH ITEM 8 KEY 3 16 SO X 1
22. The Cutting Head must be removed first if one person is transporting the saw see Cutting Head Installation and Removal in the following section To lift the saw using two people each person will grasp the front and back of the frame To lift the saw using one person remove the Cutting Head first and then grasp the front and back of the frame Transport the Cutting Head and the Frame separately Cutting Head Lift Point gt Lift Point Me 22 STAND Optional CAUTION The MK 101 weighs one hundred five 105 pounds follow the guidelines the Transport section when placing it on the stand MK Diamond 168244 NOTE If using the Optional MK Diamond Stand follow these steps A B Open the stand and place on Remove Water Basin Ensure saw frame is flat surface place saw on stand positioned properly D Reinstall the Water Basin E 23 101 ASSEMBLY ASSEMBLY Follow the assembly instructions to prepare your MK 101 for operation CUTTING HEAD INSTALLATION NOTE If the Cutting Head is installed go to the next step B Align Cutting Head rear Install the Cutting Head onto the Pivot Hole to the Post Pivot Post Pivot Shaft and install the Cut Shaft and slide onto shaft ting Head Tri Knob and washer DIAMOND BLADE INSTALLATION NOTE When installing the Retaining Nut do not cross thread and DO NOT over tighten the nut A B C Position Movable Cutting L
23. a replacement Decal Label A B C D F G Location Motor Side Motor Front Motor Front Motor Back Motor Back Motor Back Motor Back Water Pump SAFETY A WARNING For Your Own Safety Read Instruction Manual Before Operating Saw ss ne Idriling of concrete metal and other materials with silica in Wear Eye Protection D their composi ve off dust or mists containing crystalline silica Silica is a basic Disconnect Saw Before Servicing when Changing SEIKO rtz brick clay granite and numerous other minerals and rocks utting Wheels and Cleanin ion of airborne crystalline silica can cause serious oi meath Edge Cutting Wheels or fatal respira including silicosis In addition Califoia and some other ratory diseases Openings and Gro ey Damaged Cutting Whell Before Operating authorities have listed respirable crystalline slica as a substance known to cause cancer Do Not Fill Water Bath Above Water Fill Line See Manual for Pump Replacement Label A NOTICE Label B ACAUTION This saw is to be used with a Ground Fault Circuit Interrupter Label E FOR INFORMATION ON SERVICE OR WARRANTY Most Motor Problems are caused by improper voltage and extension cords Cord should be one piece and short as possible Cord selection should match the following table PLEASE CALL 1 800 474 5594 1 2 H P ACAUTION 115v 230v Label D Receptacle is for 2
24. altraiter le cordon d alimentation Ne jamais utiliser le cordon d alimentation pour transporter l quipement et ne jamais d brancher ce dernier en tirant sur le cordon Garder le cordon loign de la chaleur des ar tes vives et des pi ces mobiles Remplacer imm diatement tout cordon endommag Un cordon endommag accro t le risque de choc lectrique A AVERTISSEMENT Pour r duire le risque d lectrocution garder toutes les connexions au sec et au dessus du sol Les circuits et prises sur lesquels cet outil est branch doivent tre proteges par un disjoncteur differentiel GFCI Des prises avec un disjoncteur diff rentiel int gr sont disponibles et peuvent tre utilis es pour satisfaire a cette mesure de s curit Lors de l utilisation d une rallonge le disjoncteur diff rentiel doit tre install au plus pr s de la source d alimentation suivi par la rallonge puis enfin par l outil A AVERTISSEMENT La pompe a eau n cessite un disjoncteur differentiel Pour reduire le risque de d charge lectrique lors de l utilisation de l outil avec la pompe branch e dans la prise 3 p les sur le moteur connecter l appareil a une prise GFCI Consulter le manuel de la pompe et les balises d information jointes s par ment pour toute information sur la pompe gt gt OE 14 101 SAFETY ELECTRIC MOTOR SAFETY For maintenance care and operation of the electric motor refer to your electric motor instruction boo
25. avant de l utiliser NE JAMAIS SE TENIR DEBOUT SUR L OUTIL Le basculement de l outil lectrique ou un contact accidentel avec l accessoire de coupe peut causer des blessures graves TRANSPORT Faire preuve de prudence lors du chargement ou d chargement de l outil Retirer la lame avant le levage le chargement et le transport de l outil 11 101 DE SECURITE VERIFICATION DES PIECES ENDOMMAGEES Avant d utiliser un outil lectrique verifier 51 a des pieces endommagees Examiner soigneusement les pi ces et dispositifs de protection qui semblent endommag s de determiner s ils fonctionnent correctement et remplissent les fonctions prevues toujours l alignement et le r glage corrects des pi ces mobiles V rifier s il a des pieces ou des supports cass s et toutes autres conditions qui peuvent affecter le fonctionnement de l outil lectrique Une protection ou toute pi ce endommag e doit tre correctement r par e ou remplac e V rifier toujours l outil pour d ventuels boulons desserr s avant de le d marrer SENS DE ROTATION Une lame ou un outil tranchant doit toujours tre install de telle sorte que la rotation s effectue dans le sens de la fl che imprim e sur le c t de la lame ou de l outil tranchant Elle doit correspondre au sens de rotation du moteur Toujours alimenter le mat riau couper vers une lame contre le sens de la rotation NE JAMAIS LAISSER UN OUTIL SANS SURVEILLANCE
26. chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles Where use of a dust extraction device is possible it should be used To achieve a high level of dust collec tion use an industrial vacuum cleaner WARNING Sawing and drilling generate dust Excessive airborne particles may cause irritation to eyes skin and respiratory tract To avoid breathing impairment always employ dust controls and protection suitable to the material being sawed or drilled See OSHA 29 CFR Part 1910 1200 101 DE SECURITE Lisez et suivez toutes les consignes de securite d utilisation et d entretien Ne pas lire et suivre ces consignes pourrait entrainer des blessures voire la mort pour vous ou d autres personnes Ne pas lire et suivre ces consignes pourrait aussi endommager et ou raccourcir la dur e de de l quipement Les avertissements et les directives de s curit n liminent pas par eux m mes les risques Ils ne remplacent pas les mesures efficaces de pr vention des accidents et le bon jugement MESSAGES DE S CURIT Un message de s curit vous signale les dangers potentiels pour vous ou d autres personnes Chaque message de s curit est pr c d par un symbole d alerte de s curit et par l un des trois mots suivants DANGER AVERTISSEMENT ATTENTION A LE NON RESPECT des consignes entrainera des BLESSURES
27. composants du moteur peuvent devenir tr s chauds pendant le fonctionnement Pour viter des br lures graves ne pas toucher ces zones pendant que le moteur tourne ou imm diatement apr s l avoir arr t Ne jamais faire fonctionner le moteur sans les crans de chaleur SURVITESSE NE JAMAIS modifier les composants ou r glages du limiteur de r gime afin d augmenter la vitesse maximale De graves blessures et des dommages au moteur ou l quipement peuvent en r sulter s il fonctionne des vitesses sup rieures au maximum D CHARGE LECTRIQUE NE JAMAIS toucher les fils ou les composants lectriques pendant que le moteur est en marche Les c bles et fiches nus effiloch s ou us s peuvent tre des sources de choc lectrique qui pourraient provoquer de graves blessures ou br lures Ne pas toucher la fiche avec des mains humides TOUJOURS viter l inhalation et le contact de la peau avec la poussi re et ou un nuage de silice Pr voir un syst me de d poussi rage ad quat Utiliser un syst me de captage des poussi res le cas ch ant NE JAMAIS utiliser l outil dans une atmosph re explosive ou pr s de mat riaux combustibles Les tincelles produites par l action de coupe de cet outil peuvent enflammer les mat riaux les liquides les gaz ou les poussi res inflammables Cet quipement ne doit pas tre utilis par des personnes de moins de 18 ans GARDER LES ENFANTS L ECART Tous les visiteurs et les enfants
28. e personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug e Repair or replace a damaged or worn cord immediately This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A The tool has a grounding plug that looks like the plug illustrated in Sketch A A temporary adapter which looks like the adapter illustrated in sketches B and C may be used to connect this plug toa 2 pole receptacle as shown in Sketch if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electri cian The green colored rigid ear plug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box SAE 10 Cover of Grounding Grounded Va Box ane Grounding a gt Means Grounding Pin Circuit and Adapter Information NOTE Use ofa temporary adapter is not permitted in Canada NOTE If permanently connected this tool should be connected to a grounded metal permanent wiring system or to a system having an equipment grounding conductor 16 101 SAFETY WARNING To avoid the possibility of the appliance or plug receptacle getting
29. ectrical shock which could cause severe injury or burns Do not touch the plug with wet hands ALWAYS avoid inhalation of and skin contact with silica dust and or mist Provide proper dust removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite flammable materials liquids gases or dust This eguipment should not be operated by persons under 18 years of age KEEP CHILDREN AWAY All visitors and children should be kept a safe distance from work area Maintain a safe operating distance to other personnel MAKE THE WORKSHOP KID PROOF Make the workshops kid proof by using padlocks master switches or by removing starter keys DO NOT FORCE THE TOOL A power tool will do a job better and safer operating at the rate for which it was designed DO NOT force a tool or an attachment to do a job that it was not designed to do PPP P PPP P USE PROPER APPAREL DO NOT wear loose clothing gloves neckties rings bracelets or other jewelry that may be caught in moving parts Non slip footwear is recommended Wear protective hair cover ing to contain long hair SECURE WORK Clamps or a vise should be used to hold work whenever practical Keeping your hands free to operate a power tool is safer DO NOT OVERREACH Keep proper footing and balance at all times by not overreaching DISCONNECT TOOLS P
30. en Locate the Shaft Lock push button on the underside of the Cutting Head D E F Depress and hold the Shaft Lock Verify the Blade is seated on the Blade Shaft and direction of rotation is correct Install the new Diamond Blade onto Blade Shaft In stall Outer Flange and Re taining Nut button and tighten Retaining Nut 38 101 MAINTENANCE MICRO V BELT INSPECTION ADJUSTMENT AND REPLACEMENT The MK 101 is designed with power transmission Micro V Belt In order to ensure the MK 101 operates a peak efficiency the Micro V Belt should be inspected monthly and changed if the Micro V Belt shows damage and or excessive wear When a new belt is installed it should be inspected and re tensioned after the first forty eight 48 hours of operation NOTE A B C Remove the Diamond Blade Remove the Cutting Head Remove the two top Belt Guard Bolts See Adjusting the Cutting Head D E Remove Belt Guard bottom Inspect the Micro V Belt for Check belt for proper tension If bolt cracks fraying separation and tension correct go to step Q proper wear Go to step H if replace tension should be 1 8 inch ment is required deflection 1 Loosen the Motor Adjustment Strap Loosen the two back motor mounting bolts G Loosen the two front motor mounting bolts If re tension ing only go to step N 39 101 Push the motor toward
31. ension cord ALWAYS make certain that the power source required for the electric motor is correct and always use the correct NEMA configuration plug Motors can burn out when the line voltage falls 10 below the voltage rating of the motor Failure to use proper voltage will cause the motor to overheat Make certain that the correct size grounded 3 wires extension cord is used 17 ww 5 WARNING Use of undersized extension cords result in low voltage to the motor that can result in motor burnout and premature failure MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition through the use of undersized extension cords will be repaired or replaced totally at the customer s expense There will be no warranty claim To choose the proper extension cord Locate the length of extension cord needed in the table below Once the proper length is found move down the column to obtain the correct AWG size reguired for that length of extension cord Nameplate 50 Ampere o s 46 16 14 12 12 fe Pu Le fe je sam fo MK 101 SAFETY LABEL LOCATIONS Safety labels contain important safety information Please read the information contained on each safety label These labels are considered a permanent part of your saw If a label comes off or becomes hard to read contact MK Diamond or your dealer for
32. es We shall in no event be liable for consequential damages or contingent liabilities arising out of failure of any equipment or parts to operate properly COPYRIGHT 2012 MK DIAMOND PRODUCTS INC ALL RIGHTS RESERVED The MK Diamond logo is a registered trademark of MK Diamond Products Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their re spective owners and used with permission MK Diamond may have patents patent applications trade marks copyrights of other intellectual property right covering this product in this document This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing 55 MK 101 TILE SAW OWNER S MANUAL PARTS LIST 8 OPERATING INSTRUCTIONS MC MK Diamond Products Inc MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com
33. g NOTE When returning all items they must have been purchased within the previous twelve 12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased e Contact Customer Service for approval to return the item s e Obtain a Returned Goods Number RGA authorizing the return Follow the packaging instructions the following section Ensure your item s are prepaid to the destination For returned items call toll free to 800 421 5830 or 310 539 5221 and ask for Customer Service For technical questions call 800 474 5594 or 310 257 2845 PACKAGING INSTRUCTIONS Remove the Cutting Head and Support Angle Assembly Dry the saw before shipping e When packing include the following Saw Diamond Blade Blade Guard and Support Angle Assembly and Adjustable Cutting Guide Other Accessories are not required e Package the unit in its original container or of comparable size do not ship the unit partially exposed Ensure all parts are secured in the packaging to prevent moving AUTHORIZED SERVICE CENTERS For quicker repair time you may contact MK Diamond Customer Service toll free at 800 421 5830 or 310 539 5221 for the Authorized Service Center closest too you or visit our web site at www mkdiamond com For technical questions call 800 474 5594 54 101 CONTACT 8 LIMITED
34. g Head will pivot down unless held A B C Loosen Cutting Head Tri Set cutting depth approxi Ensure the Cutting Head Tri Knob and move cutting mately 1 4 to 1 2 inch below Knob is tight head down the surface of the Movable Cutting Table 101 OPERATION CUTTING STRAIGHT EDGES caution DO FORCE THE TOOL It will do the job better and safer at the rate for which it was designed A B C Loosen the Adjustable Cutting Position the Adjustable Cutting Place the tile against the Ruler Guide retaining thumbscrew Guide to desired cut length indicat Stop and Cutting Guide Turn ed inside the diamond and tighten the motor ON D E Verify proper cooling flow on both Perform the cut Turn the motor sides of the blade See Maintenance OFF when work is complete Section to increase decrease flow DIAGONAL CUT NOTE To cut diagonal the Dual 45 Flat Angle Guide MK Diamond Part No 134557 MK should be used caution DO FORCE THE TOOL It will do the job better and safer at the rate for which it was designed Position the Dual 45 Flat Position the tile against the Verify proper cooling flow on both sides Angle Guide and tighten the Dual 45 Flat Angle Guide and ofthe blade See Maintenance Section retaining thumbscrew the Ruler Stop to increase decrease flow 30 101 OPERATION D Perform the cut Turn the motor OFF when work is complete 45 MITER
35. ght Strap is tight condition 36 101 MAINTENANCE MONTHLY MAINTENANCE CONT G H 1 Remove the Blade Guard Remove the Cutting Head See Lubricate the threads on the Lubricate the Blade Guard Adjusting the Cutting Head Cutting Head Adjustment Pivot Shaft Tri Knob J K Lubricate the Cutting Head Lubricate the Cutting Head Adjustment Knob retaining Pivot Shaft holes FLOW ADJUSTMENT NOTE If flow to the diamond blade requires adjustment perform the following actions A B Increase cooling flow by Reduce cooling flow by releasing the Flow Adjusting pressing down on the flow Clamp Adjusting Clamp 37 101 MAINTENANCE BLADE DRESSING Like most cutting instruments a diamond blade performs best when it is dressed Over time and use diamonds on the outer edge of the blade will become smoothed or glazed over This will reduce grinding efficiency and may cause the blade to wander or bend giving the illusion of an alignment problem When this occurs the blade will need to be dressed The diamond blade can be dressed using the MK Dressing Stick part number 152972 and by following the steps below A Cut the Dressing Stick 7 or 8 times to dress the Blade DIAMOND BLADE CHANGE OUT NOTE When installing the Retaining Nut do not cross thread and DO NOT over tighten the nut B C Remove Retaining Nut and Outer Flange depress and hold the Shaft Lock hold button and loos
36. k let furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean Before plugging in the machine make sure that the outlet voltage is within the voltage marked on the machines s data plate CAUTION DO NOT spray water on the electric motor DO NOT touch the plug with wet hands To reduce the risk of electrocution keep all connections dry and off the ground DO NOT operate electric motor in an explosive environment DO NOT EXPOSE TO RAIN DO NOT expose to rain or use in damp locations WARNING If operating the eguipment in damp locations is unavoidable ALWAYS use a Ground Fault Circuit Interrupter ALWAYS wear rubber gloves and footwear in damp conditions DO NOT abuse the cord Never use the cord to carry the eguipment or to pull the plug from the outlet Keep the cord away from heat sharp edges and moving parts Replace dam aged cords immediately Damaged cords increase the risk of electric shock WARNING To reduce the risk of electrocution keep all connections dry and off the ground Ground Fault Circuit Interrupter GFCI should be provided on the circuit s or outlet s to be used for this machine Receptacles are available having built in GFCI protections and may be used for this measure of safety When using an extension cord GFCI should be installed closest to the power source followed by the extension cord and lastly the machine gt gt
37. lly contacted TRANSPORT When loading or unloading the machine use caution Remove the blade prior to hoisting loading and transporting the machine gt gt gt gt gt gt PPP PP gt CHECK FOR DAMAGED PARTS Before using a power tool check for damaged parts A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function Always check moving parts for proper alignment or binding Check for broken parts and mountings and all other conditions that may affect the operation of the power tool A guard or any damaged part should be properly repaired or replaced Always check the machine for loose bolts before starting DIRECTION OF ROTATION A blade or cutter should always be installed so that rotation is in the direction of the arrow imprinted on the side of the blade or cutter It should correspond with the rotational direction of the motor Always feed work into a blade against the direction of rotation NEVER LEAVE A TOOL UNATTENDED TURN POWER OFF Do not leave a tool until it comes to a complete stop ALWAYS turn a power tool OFF when leaving the work area or when a cut is finished NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Unauthorized eq
38. mes aux codes et r glements f d raux provinciaux et locaux relatifs a la s curit l air la pollution le bruit etc TOUJOURS garder les protections de la lame et de la courroie en place NE PAS utiliser cet outil en l absence d un dispositif de protection ou de s curit Une protection ou toute piece endommag e doit tre ou remplacee immediatement NE JAMAIS utiliser cet quipement sans v tements de protection appropri s 9 9 lunettes incassables bottes a embout d acier et autres dispositifs de protection requis par la tache est conseille d utiliser des chaussures antiderapantes 101 DE SECURITE EGUIPEMENT DE PROTECTION INDIVIDUELLE r A Portez TOUJOURS l quipement de protection respiratoire auriculaire et oculaire homologu lors de l utilisation de cet outil D MARRAGES ACCIDENTELS CA Avant de d marrer le moteur v rifiez que le commutateur MARCHE ARRET est en position ARRET OFF pour emp cher tout d marrage accidentel Placez le commutateur MARCHE ARR T en position ARR T OFF avant toute intervention d entretien Placez TOUJOURS le commutateur MARCHE ARR T en position ARR T OFF lorsque vous n utilisez pas l outil PI CES TOURNANTES Eloigner les mains les pieds les cheveux et les v tements des pi ces mobiles pour viter des blessures Ne jamais utiliser le moteur si le couvercle l enveloppe de protection ou les protecteurs ont t retir s PI CES CHAUDES Les
39. ocate the Shaft Lock but Depress and hold the Shaft Lock Table to the front of the saw ton on the underside of the button and remove Retaining Nut and raise the Blade Guard Cutting Head and Outer Flange using the Blade Wrench D E F Install Diamond Blade onto Check the directional arrow on Install Outer Flange and Retaining Blade Shaft Verify the Blade is the blade and direction of rota Nut depress and hold the Shaft seated on the Blade Shaft tion is correct Lock button and tighten nut 24 101 ASSEMBLY ADJUSTABLE CUTTING GUIDE INSTALLATION NOTE The Adjustable Cutting Guide can be used on either side of the Diamond Blade A B Loosen Adjustable Cutting Place the Adjustable Cutting Guide retaining thumbscrew Guide onto the Movable Cutting and place it over the Movable Table Ruler Stop and tighten the Cutting Table Ruler Stop retaining thumbscrew SPLASH GUARD INSTALLATION Install the retaining thumbscrew through the washer and Splash Guard then align to the hole found on back of the Blade Guard and tighten WATER PUMP PREPARATION A B Press one end of the Cooling Slide Cooling Flow Adjust Transfer Tube into the Water ing clamp on to the Cooling Pump Discharge Fitting Transfer Tube 25 PRE START INSPECTION Prior to beginning work a pre start inspection of the saw should be preformed A B C Ensure the ON OFF Switch Verify the Movable Cutting Inspect the Diamond Blade for is in the
40. ower tools should always be disconnected before servicing adjusting or when changing accessories such as blades bits cutters and the like MAINTAIN TOOLS WITH CARE Keep tools clean and maintained for the best and safest performance Always follow maintenance instructions and examine the machine before use If any abnormal vibrations or noises occurs turn off machine immediately and have the problem corrected before further use REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from the power tool before it is turned on KEEP WORK AREA CLEAN Cluttered work areas and benches invite accidents Keep area around machine clear of obstructions which could cause persons to fall DO NOT USE IN DANGEROUS PLACES DO NOT operate eguipment in dangerous or hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories Using improper accessories may increase the risk of personal or by stander injury Unauthorized eguipment modifications will void all warranties Manufacturer does not assume responsibility for any accident due to eguipment modifications ALWAYS ensure that the machine is on level ground before using NEVER STAND ON THE TOOL Serious injury could occur if a power tool is tipped or if a cutting tool is unintentiona
41. reils respiratoires ont regu l homologation NIOSH attestant qu ils sont s rs et efficaces veuillez visiter le site Web NIOSH l adresse http www cde gov niosh topics respirators Respecter les r glementations de l OSHA relatives a l utilisation d un appareil respiratoire 29 C F R 1910 134 Visitez le site http www osha gov pour obtenir de plus amples renseignements 13 101 DE SECURITE SECURITE DU MOTEUR ELECTRIQUE Pour les soins et les interventions d entretien du moteur lectrique reportez vous au livret d instructions de votre moteur lectrique fourni avec le moteur lectrique Proteger le moteur lectrique contre la poussi re autant que possible et garder les ouvertures de ventilation propres Avant de brancher l outil s assurer que la tension de sortie est dans la plage indiqu e sur la plaque signal tique de l outil ATTENTION NE PAS pulveriser de l eau sur le moteur lectrique NE PAS toucher la fiche avec des mains humides Pour r duire le risque d lectrocution garder toutes les connexions au sec et au dessus du sol NE PAS faire fonctionner le moteur lectrique dans un environnement explosif E PAS EXPOSER A LA PLUIE E PAS exposer la pluie ou l humidit AVERTISSEMENT Si l utilisation de l quipement dans des endroits humides est in vitable utiliser TOUJOURS un disjoncteur diff rentiel porter TOUJOURS des gants et des chaussures en caoutchouc dans les conditions humides NE PAS m
42. ry BLADE WILL NOT CUT PROPERLY A Check for Smoothness Check for proper blade rota Ensure the Blade Core is not or Glazing See Blade tion Ensure arrow engraved on bent Verify the blade is correct Dressing Section blade matches the directional for the material being used BLADE STOPS TURNING Alo om Dladeguard A B Allow motor to cool and Verify all plugs fully in depress motor Overload stalled Check Ground Reset Switch Fault Circuit Interrupter NOTE Verify circuit breaker at least 20 amps if not move to 20 amp circuit Verify circuit breaker not tripped If tripped reset once Check power source voltage is 120V if not 120V move to another circuit 42 43 101 PARTS LIST MK 101 Saw Part 4167979 DT ent on __1 SAW NUT 1515 134684 1 2 PAN PLASTICMK401 15064 1 3 WASHER FLAT SAE 3 8 150923 1 x 4 SCREW HEXHD 5 16 18X1 151743 2 5 LOCK SPLIT 1516 151747 2 6 WASHER FLAT SAE 516 151754 2 __ 8 WASHER FLAT SAE 14 152591 1 _ 9 LOCK SPLIT 44 151915 1 10 CLAMP HOSE 14 1 2FLOW 15494 1 11 SCREW 14 20 X 1 44 157145 1 12 CUTTINGHEAD 157728 1 __13 DRAIN PLUG 159529 1 14 STRAP 9 DRAIN PLUG 15 RIPGUIDE LARGE DIE CAST 159751 1 16 GUAD SPIASH 1 1630 1 ASSY CUT
43. s WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow directions You CAN be INJURED if you DO NOT follow directions It may also be used to CAUTION alert against unsafe practices DAMAGE PREVENTION AND INFORMATION MESSAGES A Damage Prevention Message is to inform the user of important information and or instructions that could lead to eguipment or other property damage if not followed Information Messages convey information that pertains to the eguipment being used Each message will be preceded by the word NOTE as in the example below NOTE Equipment and or property damage may result if these instructions are not followed GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS In order to prevent injury the following safety precautions and symbols should be followed at all times ALWAYS read this Owner s Manual before operating the machine DO NOT operate or MA service this eguipment before reading this entire manual Read and understand all warn ings instructions and controls on the machine Know how to stop the eguipment guickly in case of emergency It is the operators responsibility to use this machine under safe work ing conditions and conform with federal state and local codes or regulations pertaining to safety air pollution noise etc ALWAYS keep the Blade and Belt Guards in place DO NOT operate this machine with any guard or safety device removed A Guard or any damaged part should be repaired or
44. t propre et sec hors de port e des enfants NE PAS pr ter ou louer cet quipement sans inclure le manuel d utilisation et le manuel du fabricant du moteur V rifier les propri t s chimiques de la mati re d couper rectifier et respecter toutes les r glementations EPA OSHA 12 101 DE SECURITE AVERTISSEMENT SUR LA POUSSIERE DE SILICE La rectification la coupe le de la du beton du metal et d autres mat riaux contenant de la silice dans leur composition peut degager de la poussi re ou des nuages contenant de la silice cristalline La silice est un composant de base du sable du guartz de la brigue d argile du granit et de nombreux autres min raux et roches L inhalation repetee et ou substantielle de silice cristalline a roport e peut causer des maladies respiratoires graves voire mortelles compris la silicose En outre la Californie et d autres autorites ont class la silice cristalline respirable comme une substance connue pour causer le cancer Lors de la decoupe de tels materiaux suivez toujours les precautions respiratoires Utiliser une protection respiratoire appropri e et approuvee NIOSH lorsgu il existe un risque de poussi re Les masgues en papier ou les masgues chirurgicaux sans numero d homologation NIOSH ne sont pas recommandes parce qu ils ne protegent pas suffisamment le travailleur Pour plus d informations sur les programmes respiratoires y compris quels appa
45. uipment modifications will void all warranties Manufacturer does not assume responsibility for any accident due to equipment modifications NEVER use this machine with any cutter designed for woodworking NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence of drugs or alcohol On belt driven equipment overtensioning of belts will result in premature crank and or bearing failure Whenever necessary replace nameplate operation and safety decals when they become difficult to read ALWAYS store equipment properly when it is not being used Equipment should be stored in a Clean dry location out of the reach of children DO NOT lend or rent this equipment without including the Owner s Manual and the Engine Motor Manufacturer s Manual Check the chemical properties of the material to be cut grinded and follow all EPA OSHA Regulations 101 SAFETY SILICA DUST WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica is a basic component of sand guartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In ad dition California and some other authorities have listed respirable
46. wet position the machine to one side of a wall mounted receptacle This will prevent water from dripping into the receptacle or plug drip loop shown in the picture below should be arranged by the user to properly position the power cord relative to the power source Use the drip loop as a way to prevent GFCI and plug from getting wet The drip loop is that part of the cord below the level of the receptacle or the connector if an exten sion cord is used This method of positioning the cord prevents the travel of water along the power cord and coming in contact with the receptacle If the plug or receptacle gets wet DO NOT unplug the cord Disconnect the fuse or circuit breaker that supplies power to the tool Then unplug and examine for presence of water in the receptacle Supporting Surface Drip Loop Drip Loop Information WARNING Use only extension cords that are intended for outdoor use These extension cords are u identified by a marking Acceptable for use with outdoor appliances store indoors while not in use Use only extension cords having an electrical rating not less than the rating of the product DO NOT use damaged extension cords Examine extension cords before using and replace if damaged DO NOT abuse extension cords and DO NOT yank on any cord to dis connect Keep cords away from heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting the product from the ext
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